Lecture 4 Thin Film Solar Cell Technology
Lecture 4 Thin Film Solar Cell Technology
College of Engineering
School of Electrical and Electronic Engineering
LEARNING OBJECTIVES FOR WEEK 4
2
Photovoltaics generations
FIRST Generation
Silicon (Monocrystalline, Polycrystalline)
• 85% of current market
• requires many energy intensive processes at high
• temperature (400 – 1400 °C) and high vacuum
SECOND Generation
Thin film (Amorphous silicon, CdTe, CIGS)
• Potential for flexible modules and lower cost
Alan Heeger (Nobel Prize
laureate in Chemistry)
THIRD Generation
Organic/Hybrid (Bulk heterojunction, Dye-
sensitized, perovskites)
• Low temperature processing, printable
• Potential for flexible modules and lower cost
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Thin Film Solar Cell
4
Why Thin Film Solar Cells?
• Advantages:
– Small thickness → less raw materials cost
– Potential for low cost solar cells
– Light-weight solar cells
– Flexible solar cells
– Lower energy consumption for device fabrication
• Disadvantages:
– Defect/traps assisted recombination becomes more
important
– Environmental concerns (eg. Cd waste)
5
Crystalline vs. Thin Film Solar Cells
impt to know the difference
• Crystalline PV Technologies
– Lattice-matched substrates,
slow growth.
uses high temp.
• Substrates
temperature used determines what kind of substrate you
produce. if you want to produce under 400 deg C, you have to
use glass material since plastic will melt
• Grains
– Defects in grains
• Interaction between
different layers of device
and properties of the
interfaces
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Growth of Thin Films
8
Plasma Enhanced CVD (PECVD)
• Pressure: 0.3 –2 Torr
• Electrode Gap: 1 –3 cm
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Part 1. Amorphous Silicon Solar
Cells
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Amorphous Silicon (a-Si)
• The term “Amorphous Silicon”
commonly applied to non-
crystalline materials prepared
by deposition from gases
• Non-crystalline:
– Chemical bonding of
atoms nearly unchanged
from crystals, but
randomly oriented
– Small, disorderly variation https://timestech.in/amorphous-silicon-solar-market-at-a-cagr-of-x-x-over-
the-period-of-forecast/
in angles between bonds
eliminated regular lattice
structure
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Defects in a-Si
enhances recombination
and decreasing efficiency
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Advantages of a-Si:H
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Doping and Simple Devices
undoped
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Typical a-Si:H Solar Cell
(Single Junction)
• P-layer
– 8 –20 nm
– Wide band gap (a=SiC:H or
μc-Si:H)
– Boron doped
intrinsic
layer • i-layer
– 200 –500 nm make it thicker to absorb
as much light as possible
more stable layer, – 1.68 –1.75 eV band gap increased here after
so wont diffuse passivation. it was originally 1.1eV
for monocrystalline
• n-layer
easily
– 20 –40 nm
– Phosphorous doped
**the p and n layer cannot be swapped --> explanation in the prev slide
17
Light Stability
• Light induced degradation: significant changes in
optoelectronic properties of a-Si:H under light
illumination over time. This is known as Staebler-
Wronski Effect (SWE).
• Proposed mechanism: Light breaks the Si-H bond →
increasing dangling bond density over time. hydrogen passivation will
become less and less ineffective
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Fabrication of a-Si Thin Film Solar Cell
https://www.youtube.com/watch?v=IED-OYzYJzY 19
Part 2. Poly-Si Thin Film Solar
Cells
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Poly-Si Thin Film Solar Cells
• The main characteristics that distinguishes poly Si with
the other Si solar cell is the presence of grain
more grain
boundaries. boundaries, more
recombination
• Within a grain (> 1 µm), the band structure and induced, less
effective
absorption coefficient is similar to single crystal Si.
• Atomic dislocations at the grain boundaries, however,
creates majority carrier traps and recombination
centers for minority carriers that limit the carrier
transports in poly Si material. how big the grain is used to
distinguish the different types of
A picture of grain boundaries
for polysilicon.
silicon solar cells
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Si Cell Cost vs. Performance
PV cost –compromise between Si material
cost (quality) and final module performance:
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OVERVIEW OF THE LECTURE
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Part 3. Cadmium Telluride (CdTe)
Solar Cell
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CdTe vs Si
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Structure of CdTe Solar cell
3. Back contact
• Back contact is made by the screen printing
technology.
27
CdTe Layer
P-N junction is within CdTe
layer (not at exactly the
interface with CdS)
31
CdCl2 Heat Treatment – key to efficiency
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CdCl2 Heat Treatment – key to efficiency
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Applications of CdTe Solar Cell
First Solar Sets CdTe Module
Efficiency World Record,
Launches Series 3 Black Module
• 16.1 Percent Total Area
Efficiency Module Confirmed by
NREL;
• https://youtu.be/iuXjkVzePIA
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Part 4. Copper Indium Gallium
Selenide (CIGS) Solar Cells
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Typical Structure
Source:NREL
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CIGS Solar cell
1. Cadmium Sulphide (CdS)
• N-type
• Thickness: 50 – 100 nm
2. CIGS
• P-type
• Bandgap varying with Ga content from
1.0eV (for CuInSe) to 1.7eV for
(CuGaSe)
• Thickness: 1 – 2 um
3. Molybdenum (Mo)
• Back contact
• Thickness: 0.5 – 1 um
38
Deposition Methods and CIGS
Formation
Crystalline PV Technologies
Evaporation of the Elements Vacuum
Sputtering of Elements Vacuum
Nanotechnology/Nano-particles-(Inks) Printing
CVD-based (lab. R&D) Low vacuum
Se
In/Ga
41
Processing steps of CIGS solar cells
Basic idea of CIGS solar cell manufacturing using roll-to-roll
deposition technology
Source: Filsom
• CIGS surface
looks dark as all
the visible light
can be absorbed
43
Flexibility of CIGS (Polymer
Substrate)
44
Ultra-light weight CIGS (Polymer
Substrate)
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Challenges of CIGS Solar Cells
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EE5093 Week 4-5
College of Engineering
School of Electrical and Electronic Engineering
Different types of solar cells
48
Third generation solar cells/ Solution processed
photovoltaics
Types of solution processed photovoltaics:
with dye
• Record efficiency: 13.0%
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LEARNING OBJECTIVES FOR WEEK 5
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Part 1. Organic Solar Cell (OSC)
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Organic (“Plastic) Semiconductors
ethylene polyethylene
insulator
polyacetylene
acetylene
conductor or
semiconductor
Organic Photovoltaics (OPV)
• 1906 - Photoconductivity in
organic solid
• 1953 - Dark conductivity in
organic single crystals
• 1977 - Conductivity in
polymers
• 1986 - 1st heterojunction
OPV (Ching W Tang, Kodak)
• 1987 - 1st Organic LED
(OLED)
• 1993 - 1st OPV from solution
processing
• 2001 - 1st certified Organic
SC (2.5% SCE)
Organic Photovoltaics (OPV)
Advantages
1. Low cost.
2.Solution processible, lightweight and flexible OPVs.
3.Roll to roll coating technologies could realize the scalable production
process with high productivity.
4.High absorption coefficient (≥105cm-1).
5.Less energy consumption during fabrication process, less CO2 emission.
Applications:
• Power generation windows
• Architectural surfaces
• Car windshield
• Optical sensors & switches etc. OPVIUS OPV Solartree
SunCurtain
54
Organic semiconductors for photovoltaics
Donor and Acceptor components form charge
separating heterojunctions
PCDTBT
PCBM
55
Processes within an organic solar cell
• Electron donor: “p-type”. Also the light
ZnO harvesting unit or light absorber
(eg. P3HT,MEH-PPV)
PEDOT:PSS
• Electron acceptor: “n-type”
(eg.PCBM, PTCDI)
◼ Donor domains
◼ Acceptor domains
56
Interfacial layers for Photovoltaics
Hole-extracting, electron
blocking layer 1. Minimization of the energy barrier
facilitate holes to reach the
TCO layer
for charge injection and extraction
- → Increase photocurrent and open-
X
- circuit voltage
- - -
Cathode
2. Formation of a selective contact for
Light single types of charge carrier →
TCO
57
From Lab to Fab
58
Control of BHJ morphology
to encourage optimum charge separation
• Weight ratio of the electron donating (D) and electron accepting (A)
materials
• Heat treatment
• Solvents (high boiling point versus low boiling point)
• Solvent additives
induce diff b.p
ZnO
PEDOT:PSS not good for red region to be all at the top then
there may not be enough holes to move
towards the TCO side, so we have the 4
points to control the BHJ morphology
59
Processes within an organic solar cell
1. Incoming photons are absorbed on
the electron donor layer (eg. P3HT)
→ Creation of excitons (electron-hole pairs)
Note: Excitons in organic materials
has low εr or high binding energies,
preventing thermal dissociation –
thus requiring a different method of
dissociation.
• In a BHJ configuration, both the electron donating (D) and electron accepting (A)
materials are mixed to form an donor/acceptor interpenetrating network.
• The advantages of this structure includes:
▪ Higher D/A surface area
▪ Thicker active material is possible
• Therefore, higher efficiency is obtained by a BHJ blend as compared to a bi-layer.
62
Organic Solar Cell Fabrication
Spin-coat
Etching PEDOT:PSS
PEDOT:PSS
ITO Top Electrode
Glass Organic Layer
Roll to roll fabrication of polymer solar cell, materials today, 15, 1-2, 36, 2012.
64
Light weight, flexible and colorful solar cells
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Organic solar cells
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Part 2. Dye Sensitized Solar
Cells (DSSC)
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Dye Sensitized Solar Cell (DSSC)
Dye-sensitized solar cell (DSC) Bulk hetero-junction (BHJ)
70
Dye Sensitized Solar Cell (DSSC)
Photo-electrochemical processes:
1. Dye excited from ground state
after photon absorption
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Dye Sensitized Solar Cell (DSSC)
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3 key ingredients of dye sensitized solar cells
Sensitizing Dye Titania Nanoparticles Electrolyte
Ionic liquid
Iodide/tri-iodide
Chemical Structure of N3 Dye 20 nm Titania nanoparticles redox couple
Dye Sensitized Solar Cell (DSSC)
• Low-light operation – indoor DSSCs
• Environmentally benign
• Can be applied on windows – versatile integration
• Manufacturing process is simple, doesn’t involve high
energy vacuum processes
Gratzel Solar
Backpack
75
Part 3. Perovskite Solar Cell
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Where can we go beyond Si?
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Progress in perovskite solar cell efficiencies
Simple straightforward processing
PbI2 + CH3NH3I→CH3NH3PbI3
Solid state perovskite solar cells
TiO2 mesoporous
layer based solar
cells
1.25 1.25
1.00 1.00
0.75 0.75
0.50 0.50
0.25 0.25
0.00 0.00
400 600 800 1000 400 600 800 1000
Wavelength (nm) Wavelength (nm)
Perovskite (blue) + Silicon (red) can
Silicon Only
absorb more of the incident Sunlight 81
(image courtesy of Prof Subodh Mhaisalkar, ERI@N)
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Summary and Outlook
• Perovskite: Exceptional Semiconductors: Novel photophysics,
Outstanding optoelectronic properties
• Potential applications:
- Tandem solar cells (perovskite-Si)
- Building Integrated Photovoltaics (BIPV),
- Consumer electronics, wearables (where flexibility feature is
a key added-value)
• Challenges:
Cost, Capacity
Scale-up processes
Reliability, stability
Toxicity