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Module E Engine Mechanical

The document provides instructions for a task to disassemble and reassemble a Toyota 4AFE engine on a stand. It includes sections to measure engine components like the cylinder bore, piston, crankshaft, and valves. Competitors are required to observe safety, ask necessary questions only, and not communicate publicly during the task.

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gary boy pawaon
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Download as DOCX, PDF, TXT or read online on Scribd
21 views

Module E Engine Mechanical

The document provides instructions for a task to disassemble and reassemble a Toyota 4AFE engine on a stand. It includes sections to measure engine components like the cylinder bore, piston, crankshaft, and valves. Competitors are required to observe safety, ask necessary questions only, and not communicate publicly during the task.

Uploaded by

gary boy pawaon
Copyright
© © All Rights Reserved
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
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AUTOMOBILE TECHNOLOGY

Module B – Engine Mechanical

TOYOTA 4AFE Engine, Corolla


Competitor Instructions - Automobile Technology

Competitor Name School Name Task

Competitor Instructions

Task Engine Mechanical

Familiarization Time 15 minutes


Task Duration 3 hours
Total Breaks 15 minutes

Marking Summary

Section Possible Mark

1. Health, Safety and Housekeeping 1.00

2. Remove Engine External and Internal Components 1.00

3. Cylinder Bore and Piston Measurements 7.00

4. Crankshaft and Bearing Measurements 11.00

5. Valve & Valve Mechanism Measurements 6.00

6. Assembling Engine External and Internal Components 4.00

Task Total 30.00


You are required to
- Observe occupational health & safety standards
- Only ask necessary questions
- No communication to the public while competing
- Comply with Experts instructions
- Ensure Name on all forms
- Use appropriate tools and procedures
- Complete all instructions on the next page

Remark: Vehicle/Model: Toyota 4AFE on stand.


Competitor Instructions - Automobile Technology

Competitor Name School Name Task

1. Prepare all necessary tools and equipment for measuring engine components.

2. Disassemble and re-assemble the engine.

Perform measurement work according to the report sheet.


3.
For cylinder bore and piston measurement perform in cylinder number one.

* Working procedures to follow according to workshop manual.


Competitor Report Sheet - Automobile Technology

Competitor Name School Name Task Marking Scale

B Engine Mechanical

Report Sheet

ENGINE MECHANICAL

a) Piston (One Only)

Description Specification Actual Serviceable Unserviceable


Piston No. 1 - Diameter

b) Cylinder Bore No.1 (One Only)

Description Specification Actual Serviceable Unserviceable


A1:

i)
ii)
Cylinder Bore iii)
B1:

i)
ii)
iii)

c) Piston No.1 Compression Ring No. 1 (One Set Only)


Description Specification Actual Serviceable Unserviceable

Piston Ring Side clearance


(No. 1 Compression Ring)
Piston Ring End Gap
(No. 1 Compression Ring)

d) Crankshaft (One Journal Only)

Description Specification Actual Serviceable Unserviceable

Crankshaft end play

Crankshaft Main Journal


Diameter
Oil Clearance

e) Crank Pin (One Crankpin Only)

Description Specification Actual Serviceable Unserviceable

Connecting Rod Side


Clearance
Crank Pin Journal Diameter

Oil Clearance

( 1 Cylinder)

f) Valve Mechanism (One Set Only)


Description Specification Actual Serviceable Unserviceable

No.1 -
INTAKE VALVE STEM No.2 -
DIAMETER
No.1 -
EXHAUST VALVE No.2 -
STEM DIAMETER
No.1 -
Intake
Valve spring No.2 -
height No.1 -
Exhaust
No.2 -

g) Camshaft

Description Specification Actual Serviceable Unserviceable


Cam Height (one only)

h) Cylinder Head Bolt

Description Specification Actual Serviceable Unserviceable

Cylinder Head Bolt Length

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