Dekro Painting Guide
Dekro Painting Guide
Dekro Painting Guide
MANUAL
INDEX
OUR PRODUCTS
THINNER GUIDE
HYGIENE SOLUTIONS
WATER-BASED TOPCOATS
SOLVENT-BASED TOPCOATS
WOOD VARNISHES
MISCELLANEOUS PRODUCTS
1. DEKRO ALLFLEX
Dekro Allflex is a water based acrylic co-polymer resin assisted by a buoyant polymer which rises to the surfaces where it is Interior
functional. A high build smooth and flexible coating for the protection of exterior masonry surfaces. Dekro Allflex provides a Exterior
thick, tough but elastic film to prevent hair cracks which waterproofs, resists UV and fungal growth.
3. DEKRO HYDROGLOSS
Interior
A top quality pure acrylic with a glossy hard finish. Outstanding adhesion over gloss paint and is non yellowing.
Exterior
7. DEKRO HYDROCLAD
Hydroclad is a self-cleaning, highly durable, copolymer based coating which cures to form a tightly adherent, decorative
weatherproof membrane. As a waterborne-system, it is free from strong odour and toxic risk and may be cleaned with using Interior
only water on brushes and spray equipment. The Hydroclad membrane will tolerate thermal movement in the substrate Exterior
without splitting or cracking and will retain its elastomeric properties even after prolonged exposure to ultra-violet light.
WATER-BASED TOPCOATS Continued…
8. DEKRO SUPER ACRYLIC (100% PURE ACRYLIC)
Dekro Super Acrylic is a high quality, washable, matt pure acrylic which dries to a smooth matt finish. Regarded as the most Interior
popular grade of emulsion paint. Regarded as the most popular grade of emulsion paint. Dekro Super Acrylic is a pure acrylic Exterior
recommended for internal/external surfaces.
9. DEKMORE ACRYLIC
Dekmore is a high opacity interior/exterior acrylic co-polymer and specially formulated for the painter and decorator.
Dekmore is very quick drying with fast re-coating properties. Excellent wall and ceiling finish for interior/exterior surfaces Interior
and may be applied direct to new plaster, concrete and various types of composition boarding.. Exterior
11. DEKROCLAD
Dekroclad is specially formulated to give a slight sheen appearance and bridge hairline cracks without being too rough. This Interior
results in a coating that has low dirt retention, giving a much longer coating life. Exterior
17.DEKRO HYDROTEX
Dekro Hydrotex is a high quality, light textured coating that covers plaster imperfections, surface defects and
bridges hairline cracks. It allows a protective flexible barrier against extreme weather elements on exterior walls.
20. FLAMELOCK
Flamelock is water based coating which forms a tough, flexible, chemical resistant membrane with outstanding fire
retardant properties.
WATER-BASED TOPCOATS Continued…
24. HYDROPLAST
Hydroplast is a high build, water based, weatherproof coating designed to keep long term maintenance costs to an
absolute minimum. Suitable for use internally and externally over all common substrates. In many instances it may
be used without a primer and will cure rapidly under normal conditions, often enabling two coats to be applied in
the same working day. It contains an active fungistatic system which prevents the growth of mould, fungus and
algae on its surface, thereby ensuring that it retains a clean, bright appearance throughout its life span. Hydroplast
will not embrittle with age or UV exposure and tolerates thermal movement without cracking or flaking.
27.METALDEC
Metaldec is a chemically modified, non-chlorinated synthetic rubber emulsion which contains a highly effective,
zinc phosphate based anti-corrosive system. Consequently, it affords excellent protection against corrosion and
weathering and is ideally suited for use over metal substrates in the most demanding climatic conditions.
28.METALDEC PLUS
Metaldec Plus is a highly advanced waterborne, polyurethane based coating designed for the refurbishment of pre-
coated metal cladding. It confers years of weatherproof, maintenance free protection whilst providing an attractive,
hard wearing, sheen finish which incorporates an anti-microbial system to combat the growth of unsightly mould Interior
on its surface. As Metaldec Plus has low volatile organic content (VOC), it cures without the release of hazardous Exterior
solvents or odours and also prevents many of the problems associated with moisture cure polyurethanes on the
market, such as bubbling and pin-holing. Suitable for application to virtually all pre-coated cladding, including PVC
plastisol, it resists UV degradation and exhibits excellent colour retention.
30.SHEER ACRYLIC
Matt finish co-polymer acrylic coating
2. HYDROMETAL PRIMER
Hydrometal Primer is a waterborne blend of a metal reactive acrylic based emulsion, electrochemically active anti-corrosive
pigments, a barrier additive and anti-flash rust agents. It has a plum-red colour in its wet state and an oxide red colour
when dry. This product has a very low hazard profile, is environmentally acceptable and safe to use. The primer is very
Interior
fast drying and has excellent flexibility. It allows good adhesion with our anti-corrosive/barrier top coats, creating an
Exterior
elastic, flexible system. Suitable for use on ferrous metal, galvanised surfaces (degreased), stainless steel, zinc, lead,
aluminium, tin and alloys including copper and brass.
7.HYDROLOCK PRIMER
Hydrolock Primer is a 2-component water based epoxy.Hydrolock Primer is a rapid curing, water based primer consisting
of two components; a pre-reacted epoxy resin dispersed in water (Part A), and a waterborne modified polyamine solution
(Part B). In its wet mixed state, it is milky green and slightly viscous.
SOLVENT-BASED TOPCOATS
1. DEKRO SUPER HIGH GLOSS ENAMEL
A top quality high gloss alkyd enamel with excellent gloss, hardness and durability. Suitable for interior and Interior
exterior use on a variety of substrates in conjunction with appropriate primers and undercoats. Exterior
9.ACRI700
Dekro ACRI 700 (Floor Paint) is an Acrylic/Chlorinated Rubber Paint offering excellent resistance to weathering and Interior
abrasion. Dekro Acri 700 (Floor Paint) can be applied directly onto any previously painted floor surface if correct Exterior
preparation is completed.
10.AQUABLOCK
Aquablock is a poly-oxo aluminium stearate compound for waterproofing preparation.Dekro Aquablock Water
Repellent is based upon a complex aluminium compound with outstanding waterproofing properties and high
durability. It is ideal for use on brickwork, concrete and other porous surfaces exposed to the weather. Dekro Interior
Aquablock water Repellent can hardly be detected preserving the appearance and character of the substrate. An Exterior
important property is its ability to reduce dirt retention even on rough substrates.
11.BITUMINOUS ALUMINIUM
High lustre Bituminous Aluminium paint. Free from bleeding on bituminous surfaces. Improves illumination and Interior
reflects heat. Exterior
15. EPICON
Epicon Marine Finish, based on a combination of epoxy resin and polyamide curing agent, has high-build excellent Interior
durability and adhesion properties. It is suitable as a finish coat for protection of concrete floors. Exterior
16. FLEETCRYL 2K
Twin Pack Polyurethane.A high performance topcoat for automotive refinishing. A long life coating for structural Interior
steelwork, appliances etc. Exterior
22.SILICON NO 400
A silicon resin aluminium paint based on a combination of silicon resin and aluminum pigment. Interior
It has excellent heat resistance. It withstands temperatures up to 400℃. It has excellent adhesion to SILICON No.400 Exterior
PRIMER. It has excellent weathering resistance.
24.SCHOOLBOARD BLACK
High quality enamel for interior use only. Matt finish with good build and opacity.
25.TRAFFIC PAINT
Quick drying Roadmarking/Traffic paint with excellent durability. Excellent day and night visibility.
Proven performance with Municipalities and Provincial authorities
26. TUFFCOAT
Tuffcoat is a surface tolerant epoxy coating, designed to protect steel with less surface preparation. Tuffcoat
requires less surface preparation (St 2) and sandblasting is not necessary. It has excellent adhesion and can be
applied to a slightly damp surface.
27,ULTRA QD HAMERTONE
A quick drying coating for metal which dries to a Hammertone finish. Hammer Finishes are extensively used for
switch boxes, domestic sheet metal ware, instrument cases, electrical components, machinery, office machinery
and equipment, prefabricated office panelling and many other varied applications.
SOLVENT-BASED TOPCOATS Continued…
28.WALKSAFE
Walksafe is a twin pack polyurethane floor coating which contains rubber particles and is extremely tough and non-slip, even Interior
in cold and wet conditions. Exterior
29.EVAMARINE
Interior
Evamarine is an alkyd resin based paint with excellent adhesion property, weathering resistance and
Exterior
excellent color retention.
30.UNYMARINE
Unymarine, based on polyurethane resin, has excellent gloss retention, durability and chemical resistance, etc. Unymarine is Interior
recommended as a glossy finish and is suitable for protection of concrete floors. Exterior
31.EPICON T-500
EPICON T-500, a high build type epoxy coating, has excellent physical properties such as adhesion, toughness, abrasion
resistance, etc. as well as chemical resistance to salt-water, fresh water, petroleum products, crude oil, alkalis and weak acids.
It is suitable as a protective coating for tank interiors. It is also a food grade coating for storage of liquids ands solids as per
FDA regulations.
32. UMEGUARD SX
Umeguard SX is a surface tolerant, modified epoxy paint. It gives adhesion physical properties such as adhesion, toughness
and abrasion resistance, etc. and chemical resistance to water, salt water and crude oil. Umeguard SX is recommended for
cargo hold, Inside and outside of accommodation space, Void space, Cofferdam, Engine room, Pipe line, Other steel structure,
etc.
34.SEAGRANDPRIX 660/1000
Sea Grandprix 660 HS is a tin free antifouling paint with self polishing action in service and long protection against marine
oganisms. The specific vehicle composition provides an advanced fusion technology during operation, resulting in long lasting
antifouling performance. IMO Anti-fouling System convention compliant (AFS/CONF/26).
Sea Grandprix 1000 is recommended as antifouling paint on steel ship’s bottom for world wide service with extended dry-
docking interval.
SOLVENT-BASED PRIMERS AND UNDERCOATS
1. DEKRO UNIVERSAL UNDERCOAT
A top quality alkyd-based undercoat for all interior and exterior primed metal, wood, plaster and various types of Interior
composition board. Recommended as an undercoat for High Gloss Enamel, and Eggshell Enamel Exterior
9.ADPRIME
A two component polyamide cured zinc phosphate epoxy primer. Primer for ferrous and non-ferrous substrates,
especially where epoxy or polyurethane top coats are to be used.
11.GP UNDERCOAT
A general purpose undercoat for all interior and exterior primed metal, wood, plaster and various types of Interior
composition boarding. Exterior
12.SHEER UNDERCOAT
Alkyd based undercoat. Provides good durability to enamel top coats
1. DEKRO TIMBERTEK
Interior
A single pack siliconised alkyd varnish with excellent UV resistance and weatherability.
Exterior
2. DEKROGUARD
A water repellent oil-based exterior coating for woodwork. Also contains wood preservatives, has excellent Interior
penetrating properties, is extremely flexible and has outstanding weathering properties. Exterior
3. DEKRO POLYURETHANE VARNISH – GLOSSY / EGGSHELL / MATT
Interior
A single pack polyurethane varnish based on a polyurethane oil. A quick drying product with superior mar and
Exterior
abrasion resistance for interior use.
2. DEKRO GALV-O-CLEAN
A concentrated alkaline detergent solution, designed to remove surface contaminates oil and grease by its Interior
emulsification action prior to rinsing clean with fresh water. Exterior
4.MEDIFLEX
Interior
Mediflex is a high gloss, single pack waterborne polyurethane based coating designed with specific hygiene
functionality. The in-film preservative is designed to remain permanently locked in and active ensuring no growth of Exterior
surface micro-organisms.
5. HYDROMED GLOSS
Hydromed Gloss is a tough, flexible, water based modified acrylic coating which provides the ultimate safeguard Interior
against the growth of micro-organisms such as bacteria, mould (fungus) and yeasts. Sterility is achieved by the Exterior
incorporation of a permanently effective, non-leaching, protective system which is free from heavy metal
complexes, phenols and other toxic elements.
6. HYDROMED MATT
Hydromed Matt is a tough and highly durable, matt finish, plastics based, decorative coating which protects against
the growth of micro-organisms such as mould, fungi, yeasts and bacteria on its surface. Its antimicrobial system Interior
does not leach out, unlike those of traditional fungicidal paints, and it therefore remains safe and active throughout Exterior
the life of the product.
7.ACRI700
Dekro ACRI 700 (Floor Paint) is an Acrylic/Chlorinated Rubber Paint offering excellent resistance to weathering and Interior
abrasion. Dekro Acri 700 (Floor Paint) can be applied directly onto any previously painted floor surface if correct Exterior
preparation is completed and correct primer used
THALES APPROVED PRODUCTS Continued…
8. EPICON
Epicon Marine Finish, based on a combination of epoxy resin and polyamide curing agent, has high-build excellent Interior
durability and adhesion properties. It is suitable as a finish coat for protection of concrete floors. Exterior
9. MOISTURE DISPLACING EPOXY
A low viscosity Hydrophobic Epoxy resin for the lining of steel, concrete, Fibreglass, Wood, asbestos cement, ceramic
tiles and most other building materials. Cures under cold, damp conditions, often used as a primer for polyurethane, Interior
polyester and epoxy linings on damp or green concrete. Exterior
10. TUFFCOAT
Tuffcoat is a surface tolerant epoxy coating, designed to protect steel with less surface preparation. Tuffcoat requires Interior
less surface preparation (St 2) and sandblasting is not necessary. It has excellent adhesion and can be applied to a Exterior
slightly damp surface.
14. EPICON
Epicon Marine Finish, based on a combination of epoxy resin and polyamide curing agent, has high-build excellent
durability and adhesion properties. It is suitable as a finish coat for protection of concrete floors.
Bricks
Cement and Clay Tiles
Wood Painted
Wood Varnished
Metal Ferrous
Metal Galvanized
Metal Non-Ferrous
Glass
Fibreglass
Canvas
Chemical Resistance
Heat Resistance
Freeze Resistance
Cement Plaster
Skimmed Plaster
Composition Board
Floors
Roads and Signs
Bituminous Surfaces
Paper
Coverage / m2
Plastic
Primers and 1st Coats
Adprime No 1. x x x x x 6
ARP Plaster Primer x x x x x 6
Bannoh 500 x x x 5
Clearseal Bonding liquid x x x x x x x 6
Dekrolite Masonry Primer x x x x x x x 6
Dekroseal x x x x x x x 6
Epicon Zinc Rich Primer x x x 6
Hydrobond 44 x x x 6
Hydrolock x x x x x x x x x x x x x x x x 10
Hydromed Rust Conversion x x 6
Sanding Sealer (R.F.U) x 6
Sheer Waterbased Plaster Primer x x x x x x 6
Umeguard SX x x x 5
U.Q.D Zinc Phosphate Primer x 6
Vasbyt x x x 6
Wash Primer x x x x x x 10
Wood Primer x x 6
Masonry and Plaster Primer x x x x x x 6
Tuffcoat
Walksafe
Uresheen
Unymarine
Traffic Paint
Super Acrylic
Super Fibretex
Schoolboard Black
Timbertek Varnish
Tennis Court Acrylic
Standard Aluminium
x
x
x
Cement Plaster
x
x
x
x
x
Skimmed Plaster
x
x
x
x
x
Asbestos Cement
x
x
x
x
Bricks
x
x
Wood Painted
x
Wood Varnished
QUICK GUIDE TO PAINTING Continued…
x
x
Composition Board
x
Paper
x
x
x
x
x
x
Metal Ferrous
x
x
x
x
x
Metal Galvanized
x
x
x
x
Metal Non-Ferrous
x
Glass
Fibreglass
x
x
Plastic
Canvas
x
x
x
x
Floors
x
Bituminous Surfaces
Chemical Resistance
Heat Resistance
x
x
x
Freeze Resistance
Algae and Mould Resistance
x
Waterproofing
8
6
6
8
4
6
8
8
8
2
8
6
8
Coverage / m2
Bricks
Cement and Clay Tiles
Wood Painted
Wood Varnished
Metal Ferrous
Metal Galvanized
Metal Non-Ferrous
Glass
Fibreglass
Canvas
Floors
Roads and Signs
Bituminous Surfaces
Chemical Resistance
Heat Resistance
Freeze Resistance
Algae and Mould Resistance
Waterproofing
Cement Plaster
Skimmed Plaster
Composition Board
Asbestos Cement
Paper
Coverage / m2
Plastic
Dekro Non-Drip Enamel x x x x x x x x x x 8
Dekro Pure Matt Acrylic x x x x x x x x x x x x x x 8
Dekro Pure Velvet x x x x x x x x x x x x x x 8
Dekro Ripple Touch x x x x x x x x x x x x x x 4
Druiwebak Paint x x x 8
Eggshell Enamel x x x x x x x x x x 8
Epicon x x x x x x x x 7
Epicon T-500 x x x x x x x x 7
Evamarine x x x x x x x x x x 8
Fleetcryl 2K x x x x x x 6
Hydrocide x x x x x x x 8
Hydroclad x x x x x x 4
Hydroglaze x x x 10
Hydromed Gloss x x x x x x x x x x x 8
Hydromed Matt x x x x x x x x x x x 8
Hydrometal Primer x x x 6
Hydroplast x x x x x 2
Hydrosilk x x x x x x x x x x x x x x 9
Hydrogloss x x x x x x x x x x x x x x 8
Hydrowash Fungicidal x x x x x x x x x x x x x x x x x x x x x 10
Mediflex x x x x x x x x x x x x x x 8
Bricks
Cement and Clay Tiles
Wood Painted
Wood Varnished
Glass
Fibreglass
Bituminous Surfaces
Chemical Resistance
Heat Resistance
Freeze Resistance
Algae and Mould Resistance
Waterproofing
Cement Plaster
Skimmed Plaster
Composition Board
Metal Ferrous
Metal Galvanized
Metal Non-Ferrous
Canvas
Floors
Roads and Signs
Asbestos Cement
Paper
Coverage / m2
Plastic
Undercoats
GP Undercoat x x x x x x x x x x 8
Sheer Undercoat x x x x x x x x x x 8
Universal Undercoat x x x x x x x x x x 8
Top Coats
Acri700 x x x x x x x x x x x x x x 8
Adthane Enamel x x x x x x x x x x x x x x x 7
Alkyd Stoep Paint x 8
Allflex x x x x x x x 8
Allroof Acrylic Roof Paint x x x x x x x x x x 8
Aquablock x x x x x x x x x 6
Bakkie Liner x x x x x x 2
Bituminous Aluminium x x x x x x x x x x x x x 10
Bituminous Black x x x x x x x x x x x x x 10
Dekmore x x x x x 8
Dekroklad x x x x x x x x x x x x x x 5
Dekroguard x x 6
Dekrolite Masonry Paint x x x x x x 6
Dekro Xterior Guard x x x x x x x x x x x x x x 8
Dekro Hydrotex x x x x x x x x x 6
Bricks
Cement and Clay Tiles
Wood Painted
Wood Varnished
Metal Non-Ferrous
Glass
Fibreglass
Chemical Resistance
Cement Plaster
Skimmed Plaster
Composition Board
Metal Ferrous
Metal Galvanized
Canvas
Floors
Roads and Signs
Bituminous Surfaces
Heat Resistance
Freeze Resistance
Algae and Mould Resistance
Waterproofing
Asbestos Cement
Paper
Coverage / m2
Plastic
Mediguard x x x x x x x x 8
Metaldec x x x x x 6
Metaldec Plus x x x x x 6
Moisture Displacing Epoxy x x 1
MS Primer Filler Base x x x x
P/U Floor coat x 8
P/U Varnish x 8
Premium Acrylic PVA x x x x x x 8
QD Heat Resistant x x x x 6
QD Truck and Tractor x x x 6
Rainproof x x x x x x x x 4
Rippletex x x x x x 4
Seagrandprix x x 5
Sheer Acrylic x x x x x x x x 8
Sheer Gloss Enamel x x x x x x x x x x x 8
Sheer Satin x x x x x x x x x x x x x x x 8
Sheer Super Acrylic x x x x x x x x x x x x x x x 8
Sheer Textured x x x x x x 8
Silicon No 400 x x 4
Solardek x x x x x x x x 8
Spar Varnish x 8
General Health and Safety Protection
SKIN: Many paints dry out your skin. Those based on strong solvents have the potential of causing dermatitis.
It is advisable to use barrier cream and avoid direct contact.
EYES: The use of goggles is recommended. Avoid direct contact with the eyes.
INGESTION: Wash hands before eating and drinking. Ingestion should always be avoided.
INHALATION: Some solvents and chemicals can be harmful to the respiratory system. It is therefore
important to ensure adequate ventilation and use suitable respiratory protection when it is recommended on
the Material Safety Data Sheet.
• Please contact 0800 222 423 for Material Safety Data Sheets
SKIN: Use a suitable hand cleaner, and then rinse well with water. Clothing which is contaminated should be
removed. If there is any discomfort, seek medical attention.
INHALATION: Move to fresh air. If there is any discomfort, seek medical attention.
• Please contact 0800 222 423 for Material Safety Data Sheets
FIRE MATTERS - FIRE PROTECTION
Many paints contain flammable solvents. When working with such products, observe the following basic rules:
Avoid smoking.
Ensure no naked flames are in the vicinity.
When spraying, avoid using synthetic clothing such as nylon which can cause static.
Use cotton in a spray booth.
Keep containers cool.
Use earthing-straps when pouring paint.
• Please contact 0800 222 423 for Material Safety Data Sheets
FIRE FIGHTING
In the event of a paint fire, apply carbon dioxide, dry powder or foam. Do not use a water jet.
• Please contact 0800 222 423 for Material Safety Data Sheets
THINNER GUIDE
BRICKS CANVAS
TILES FLOORS
General:
With new cement plaster problems arise mainly from three factors:
1. The presence of moisture.
2. The alkaline nature of some of the surfaces, and the presence of soluble crystalline salts. First Coat Suitable Dekro
3. Water is used in large quantities in new structures and until such time as walls, ceilings, pillars, soffits, etc. have Primer
dried out, it is dangerous to apply paints which seal the surface and prevent the natural evaporation of the water
still deep in the plaster. An impermeable paint will entrap the moisture which will cause blistering and flaking . Second Coat Suitable Top Coat
Brickwork, concrete and cement plaster are alkaline from the cement and whilst some of the proprietory skim plasters are
not intrinsically alkaline, they can become alkaline if the plasterer adds unslaked lime for easier working. Alkaline salts can Third Coat Suitable Top Coat
leach from brick or cement backings during the drying out process. In the presence of moisture, the alkaline salts will
attack the binder in oil paints, causing softening (saponification) of the paint.
The surest way of avoiding problems on these surfaces is to postpone painting until drying of cement plaster is complete,
but unfortunately this is rarely possible as plaster can sometimes take many months to dry. When decoration must be
carried out at an early stage, the paints used should interfere as little as possible with the drying process and be alkali
resistant. In such cases “oil” paints cannot be used as they seal the surface and are attacked by free alkali. Fortunately the
modern masonry and acrylic emulsion paints allow free passage of moisture in the wall without affecting the paint film. Of
great importance is that this is a one-way passage, ie., water vapour can escape through the acrylic or masonry paint film
from the wall to the atmosphere but water cannot penetrate the paint film back into the wall.
Another problem for which there is no cure, not even in the case of 100% acrylic paints, is efflorescence, or the
development on the surface of a white crystalline deposit, which is due to the crystallisation of soluble salts formed during
drying out, and their growth beneath a paint film will force off the coating. Efflorescence often occurs in the following
areas: (i) ground level below dampcourse, (ii) lower portion of walls where there is no dampcourse, (iii) below leaking
windowsills, (iv) near ceilings from roof leaks and (v) from leaking pipes in walls.
Preparation:
New plaster is not normally subject to cracking initially. Remove dust, dirt, plaster splashes. Clean down generally.
Previously limewashed or distempered:
Remove to bare plaster by wire brushing, scraping or high-pressure water blast. Cut out cracks and imperfections, fill and
sand smooth when dry.
Previously oil, enamel, P.V.A. or acrylic painted:
If the existing paint is in poor condition, remove by scraping or with Dekro Super Paint Stripper. Wash down with a suitable
concentrated detergent, rinse and allow to dry. Cut out cracks and imperfections, fill with a recommended crack filler and
sand smooth when dry.
If the existing paint is in good condition, wash with a sugar soap solution and rinse clean, or with a suitable solvent to
remove dirt, grease, wax polish or other contaminants. Sand glossy surfaces with a suitable abrasive. Rinse clean and
allow to dry.
Painting:
N.B.: Allow minimum of overnight drying time for an oil and alkyd-based paint to allow for seasonal low temperatures.
SKIMMED PLASTER – Specifications for Surfaces and Conditions
SKIMMED PLASTER
General:
See general comments under “Cement Plaster”. Another factor to be taken into account in the case of
skimmed plaster, in addition to age, is its texture. With patent plasters such as Glass-stone, Cretestone, other
gypsum or keenes types, the surfaces are sometimes trowelled so smooth, compact and hard as to be an First Coat Suitable Dekro
almost marble-like finish. Special care must be exercised in the choice of the correct primer coat, as there is Primer
often a layer of fine powder on these surfaces. Skimmed plasters are only used on interior walls.
Preparation: Second Coat Suitable Top Coat
New:
Remove dust, dirt, plaster splashes. Cut out cracks and imperfections, fill and sand smooth when dry. Third Coat Suitable Top Coat
Previously limewashed or distempered:
Remove to bare plaster. Cut out cracks and imperfections, fill and sand smooth when dry.
Previously oil, alkyd, P.V.A. or acrylic painted:
If the existing paint is in poor condition, remove by scraping or with Dekro Super Paint Stripper. Wash down
with a suitable concentrated detergent, rinse and allow to dry. Cut out cracks and imperfections, fill and sand
smooth when dry.
If the existing paint is in good condition, wash with sugar soap and water, a suitable concentrated detergent or
suitable solvent to remove dirt, grease, wax polish or other contaminants. Abrade glossy surfaces to form a
key for subsequent coats. Rinse and allow to dry..
FIBRE/ASBESTOS CEMENT – Specifications for Surfaces and Conditions
FIBRE/ASBESTOS CEMENT
General:
Fibre/Asbestos cement occurs in several forms in buildings, mainly as wall partitions, ceilings, roofing sheets
(plain, corrugated), tiles, gutters and down pipes. This material is very absorbent, often highly alkaline, and
may contain relatively high concentrations of salts. First Coat Suitable Dekro
“Oil” paints may not be used on new exterior fibre cement surfaces. Blistering and peeling may be caused by Primer
moisture which may persist due to entry from the back of the surface, e.g. when gutter, downpipes, etc., are
not internally painted and the continued flow of rainwater maintains damp conditions within the asbestos Second Coat Suitable Top Coat
cement.
Fibre/Asbestos cement should be dry before painting. Gutters, (bituminous solution is recommended for Third Coat Suitable Top Coat
inside of gutters), window sills, fascia boards, etc., should be painted on both sides to prevent moisture
penetration. For external asbestos cement surfaces, 100% acrylic type emulsion paints or Dekrolite Masonry
Paint are preferred because of their high alkali resistance.
Fungus tends to grow on unpainted asbestos cement because it is alkaline and porous, holding moisture and
food for spores. It is therefore highly recommended to waterproof unpainted surfaces with Aquablock Water
Repellent.
Preparation:
New:
Ensure surfaces are clean and dust free.
Previously limewashed or distempered:
Remove to bare substrate.
Previously oil, alkyd, P.V.A. or acrylic painted:
If existing paint is in poor condition, remove by scraping or with Dekro Super Paint Stripper. Wash down with a
suitable concentrated detergent solution, rinse and allow to dry. If the existing paint is in good condition wash
with soap and water, a suitable concentrated detergent or solvent to remove dirt, grease, wax polish or other
contaminants. Abrade glossy surfaces to form a key for subsequent coats, rinse clean – allow to dry.
Previously painted or unpainted covered with fungus:
Remove visible fungi and dirt with a suitable asbestos cleaner. Sterilise surface by applying an HTH solution or
one coat Hydrowash Fungicidal and leave overnight to dry. Brush down with a stiff bristle brush. Rinse with
clean water and allow to dry.
BRICKS – Specifications for Surfaces and Conditions
BRICKS
General:
Brickwork presents a particularly variable surface for painting and often paint failures may be isolated to
individual bricks owing to great differences in porosity, or to the presence of salts causing efflorescence with
its attendant flaking, or the presence of coloured substances such as iron salts causing severe staining
especially of water-based paints. Certain types of bricks have highly glazed surfaces and offer a poor key for Painting
paint systems. In addition, the greasy film of firmly adherent dirt and grime may cause subsequent flaking.
Old exposed brickwork may have a loose powdery surface.
Preparation:
New:
First Coat Suitable Dekro
Remove dust, dirt, plaster splashes. Primer
Previously limewashed or distempered:
Remove to bare surface by wire brushing, scraping or washing.
Second Coat Suitable Top Coat
Previously oil, alkyd, P.V.A. or acrylic painted: Third Coat Suitable Top Coat
If in poor condition remove to original surface; if in good condition clean to remove dirt, grease, etc.
Brick Dressing
General:
When wood is moisture-laden or unseasoned, the applied paint film will inevitably break down through
blistering, cracking, flaking or peeling. When timber arrives on the site in a satisfactory condition, it is often
inadequately protected from the weather and rapidly absorbs moisture. It is therefore essential that dry, Dekro Zinc Phosphate Primer to nailheads.
unprimed timber arriving on site is properly prepared and primed at the earliest opportunity. Stop and fill nailheads with Plastic Wood and sand
All faces and edges must be primed, especially surfaces which will be inaccessible after fixing and will absorb smooth.
moisture from adjacent brickwork or plaster if unprotected. Special attention should be given to end grain
where two coats of primer are recommended.
Wood primers are best applied by brush to ensure that the paint is forced well into the pores of the wood.
Joinery stacked on site, even when primed, must be covered to protect it from the weather as a single coat of
First Coat Dekro Pink Wood
primer cannot give adequate protection. The use of poor quality primers is false economy and likely to cause Primer
breakdown of the whole paint system.
On previously painted surfaces where flaking has occurred, the bare wood may have been exposed to the
Second Coat Dekro Universal
weather for many months. Unless these surfaces are allowed to dry, there is little chance of the repainting Undercoat
being successful.
Wood which has been exposed for a lengthy period without paint, often becomes denatured and fibirous and
Third Coat Suitable Top Coat
in this condition it affords a poor key for paint. In such cases the perished outer layer must be removed by Fourth Coat Suitable Top Coat
scraping and sanding before applying the primer.
Preparation:
New:
Remove dust, dirt, grease, etc. Sandpaper smooth and dust off. Dekro Adthane Polyurethane Enamel
Previously oil, alkyd, P.V.A. or acrylic painted:
If the existing paint is in poor condition, remove by scraping, burning or with Dekro Super Paint Stripper. Wipe
down with a suitable solvent, sand smooth and dust off. If the existing paint is in good condition, wash down First coat : Dekro Adthane Enamel thinned
with a sugar soap solution, a suitable detergent solution or solvent to remove dirt, grease, wax polish or other 20% with polyurethane thinners
contaminants. Sand down glossy surfaces with a suitable abrasive. Rinse and allow to dry thoroughly. Second coat : Dekro Adthane Enamel
Third coat : Dekro Adthane Enamel
WOOD VARNISHED – Specifications for Surfaces and Conditions
WOOD-VARNISHES
General:
The natural beauty of wood is enhanced by the application of clear varnish, which can be used on both soft
and hard woods. However, no clear varnish system on wood will stand up for any length of time if the surface Dekro Timbertek (Interior/Exterior)
is fully exposed to weather. Ultraviolet rays from the sun penetrate the transparent varnish and destroy the First coat : Dekro Timbertek thinned 20% with turps
structure of the wood causing loss of adhesion and subsequent flaking. Varnishes containing transparent Second coat : Dekro Timbertek
pigments which are U.V. absorbers, are the only varnishes that should be used on exterior exposed natural Third coat : Dekro Timbertek
timber. N.B.: Sanding between coats.
Preparation:
New: Dekro Glossy Polyurethane Varnish (Interior)
Clean to remove dirt, plaster splashes, etc., rub down smooth with sandpaper and dust off. First coat : Dekro Sanding Sealer. Omit over previously
Previously stained, varnished or lacquered: varnished surfaces in good condition
If in poor condition, remove all existing stain, varnish or lacquer with Dekro Super Paint Stripper or a strong Second coat : Dekro Glossy Polyurethane Varnish
washing soda solution (1kg per 5 litres warm water), and steel wool. Wash down with vinegar water (1 litre Third coat : Dekro Glossy Polyurethane Varnish
vinegar to 5 litres water) and bleach to a uniform colour with a 10% Oxalic Acid Solution. Neutralize with
domestic ammonia, rinse with clean water and leave to dry. Sand smooth and dust off. Dekro Eggshell Polyurethane Varnish (Interior)
Note: 1. Oxalic acid is highly toxic. First coat : Dekro Sanding Sealer. Omit over previously
2. Light woods such as maple and birch cannot be treated as above. varnished surfaces in good condition
3. After the above treatment the wood must be absolutely dry before coating. Second coat : Dekro Eggshell Polyurethane Varnish
If in good condition, wash down with sugar soap and water, or solvent to remove dirt, grease, wax Third coat : Dekro Eggshell Polyurethane Varnish
polish, etc. Rub down smooth with sandpaper to a matt finish and dust off.
Previously waxed: Dekro Matt Polyurethane Varnish (Interior)
Wash down thoroughly with Dekro Wunda Clean or suitable concentrated detergent to remove all traces of First coat : Dekro Sanding Sealer. Omit over previously
Wax, rinse and allow to dry thoroughly. Rub down and dust off. Do a test patch to be sure all wax has been varnished surfaces in good condition
Removed before coating the whole area. Second coat : Dekro Matt Polyurethane Varnish
Third coat : Dekro Matt Polyurethane Varnish
General:
Many types of composition boards, such as woodpulp (fibre) board, gypsum board, acoustic board, asbestos
cement board, woodchip board, etc., are used in building constructions.
Fibre building boards tend to warp or buckle if used in humid conditions and under these circumstances it is First Coat Suitable Dekro
advisable to paint the backs and edges before fixing. The fibres of some soft fibre boards may be raised if Primer
water paints are applied to them and where appearance is important, care must be taken that the paint does
not fill the texture as this will impair the acoustic properties. Flat paint, using the minimum number of coats, Second Coat Suitable Top Coat
gives the best results.
Although the harder grades of fibre boards (such as masonite) have a hard, polished surface, they should not Third Coat Suitable Top Coat
be rubbed down, as abrasion will score the board and spoil its appearance. Some of these hardboards contain
water soluble materials which bleed into and discolour waterpaints if not sealed off first with an “oil” paint.
Preparation:
New:
Dust off.
Previously distempered:
It is extremely difficult to remove existing powder distemper from composition boards completely without
damaging the face of the board through excessive wetting and scraping. Therefore remove as much of
the distemper by careful dry sanding and dust off loose powder.
Previously oil, alkyd, P.V.A. or acrylic painted:
If the existing paint is in poor condition, remove to bare surface by careful scraping and dry sanding, dust off
powder. If in good condition, clean down to remove dirt, grease, etc. Sand glossy surface and dust off.
PAPER– Specifications for Surfaces and Conditions
PAPER
General:
Whilst it is not usual to paint paper, it may on occasions be found desirable to do so, eg.
overpainting of wallpaper, liningpaper, etc.
“Oil-based” paints should not be applied to paper because they harden and embrittle progressively Dekro Hydroglaze (Interior/Exterior)
with age. A coat of Dekro Hydroglaze confers
Wallpaper adhesive remains water soluble and the paper would automatically bubble due to
expansion and softening of the adhesive when overcoated with water based paints. washability to wallpaper.
These bubbles usually disappear when the paint dries. Not recommended for wallpapers
Preparation:
Dust off. Ensure that the paper is adhering firmly. containing mica.
Painting
General:
The protection of iron and steel is a serious problem, and many millions of rands are spent annually to prevent or
limit corrosion and on replacement of corroded metal.
The important factors in the protection of iron and steel by painting are: First Coat Suitable Dekro
1. The thoroughness of the preparatory work before painting. Primer
2. The type of primer used.
3. The thickness of the paint system. Second Coat Suitable Top Coat
As far as preparatory work is concerned, it has been shown that the effective life of a paint coating of perfectly clean
steel, free from rust and scales, may be up to five times longer than that of the same coating applied to imperfectly Third Coat Suitable Top Coat
cleaned steel. The traditional manual methods of preparing new and old steelwork for painting by chipping,
scraping and wirebrushing are far from ideal, as they cannot remove lightly-adherent scale nor deal effectively with
rust on pitted or rough surfaces. Alternative methods such as pickling, grit blasting, flame cleaning and chemical
derusting are either not practical on erected steel, or may be considered too expensive. It should be realised that
the higher initial cost would be more than offset by a reduction in maintenance costs by the longer life of the paint
coatings.
For general use on iron and steel, primers incorporating rust-inhibitive pigments must be used, for example, zinc
phosphate, metallic zinc, etc., in various binders such as the conventional linseed oil, or alkyd resins, or epoxy resins,
etc. Too often cheap and inferior primers are used containing less than the minimum quantities of anti-corrosive
pigments to be effective. Such paints do more harm than good as they must first be removed before a systematic
and effective painting operation can be carried out.
Steelwork must be primed as soon as possible after it has been prepared, whether on site or at the manufacturer’s
works, as even a few hours exposure in a damp or contaminated atmosphere will nullify the value of thorough
preparation. The thickness of the overall paint is important and at least three full coats must be applied.
Preparation:
New:
Clean down to remove dirt, grease, oil, etc. Sand or grit blast to remove all rust and millscale. If sandblasting is not
economically viable, chip, scrape or wirebrush to remove rust and loose scale back to clean metal. Where it is not
possible by manual methods to remove rust from pitted or rough surfaces, apply a proprietory rust convertor such
as Dekro Hydromet (RCC) or a similar product in accordance with the manufacturer’s instruction. Cleaned and/or
treated surfaces must be primed immediately.
Previously painted:
If in poor condition, remove by scraping, burning or with Dekro Super Paint Stripper. Then proceed as for new
substrate. If in good condition, clean down thoroughly with a suitable solvent to remove dirt, grease, oil, etc. Sand
glossy surfaces with suitable abrasive and dust off.
METAL GALVANISED – Specifications for Surfaces and Conditions
METAL (GALVANISED)
General:
A galvanised surface, especially when new, is particularly difficult to paint for the following reasons:
1. It is so smooth and does not provide a good key for most paints.
2. It is usually heavily pretreated by the steel manufacturer to prevent white rust on storage and this First Coat Suitable Dekro
pre-treatment must be thoroughly removed before paint is applied. Primer
Zinc as a metal can react with the ingredients in some paint to form salts between the paint and the surface,
thus further reducing adhesion. It was the practice in years gone by, either to allow the galvanised iron to Second Coat Suitable Top Coat
weather to obtain a surface receptive for paint, or to use mordants such as copper sulphate, vinegar, spirits of
salts, etc. These methods are now obsolete having been proved technically unsound. Third Coat Suitable Top Coat
Preparation:
New:
Hose or rinse down with clean water to remove heavy dust, grit or organic matter. Clean down with Dekro
Galv-O-Clean Degreaser or Galv-Etch by working over the surface using a mop, brush or hessian. Thoroughly
rinse down with clean water to remove residues. Note whether the final rinsing water forms a continuous film
over the surface. If it does, then cleaning is sufficient, if not, repeat the cleaning operation.
Previously painted:
If the existing paint is in poor condition, remove by scraping, burning or with Dekro Super Paint Stripper. Then
proceed as for new work.
If the existing paint is in good condition wash down to remove dirt, grease, dust or other contaminants with a
suitable concentrated detergent. Abrade glossy surfaces with a suitable abrasive and dust off.
METAL NON FERROUS – Specifications for Surfaces and Conditions
METAL (NON-FERROUS)
General:
Aluminium and its alloys are widely used in building construction in the form of flat or ribbed sheets, extruded
sections, cast components, etc. Whilst aluminium as a metal is largely self-protective because of its oxide layers, it
may require paint for decoration or for protection under very severe corrosive conditions. Sheets and extruded First Coat Suitable Dekro
sections have a smooth shiny surface and require pre-treatment to obtain a satisfactory key for paint, whilst cast Primer
aluminium requires no pre-treatment other than removal of dirt and grease.
Lead and brass are best left unpainted as paints do not adhere well to these surfaces. Copper must be well abraded Second Coat Suitable Top Coat
before the application of paint.
Preparation: Third Coat Suitable Top Coat
New:
Clean to remove grease, dirt, oil, etc., by washing with a suitable concentrated detergent.
Previously painted:
If in poor condition, remove with Dekro Paint Stripper. Then proceed as for new work.
If in good condition, clean down thoroughly with suitable solvent to remove dirt, grease, oil, etc. Sand glossy
surfaces. Dust off.
GLASS – Specifications for Surfaces and Conditions
GLASS
General:
Glass does not present a very good surface for painting as it is extremely smooth. Nevertheless, extensive
painting, mainly in the form of signwriting is carried out on glass using High Gloss Enamel and frosting using
Semi-Gloss and Matt Enamels or Plastic Emulsion paints. Whenever possible, glass should be painted on the First Coat Suitable Dekro
unexposed side. Primer
Preparation:
New: Second Coat Suitable Top Coat
Wash down well with a suitable concentrated detergent solution to remove dust, dirt, greasiness from
handling, etc. Third Coat Suitable Top Coat
Wipe down glass using methylated spirit and clean cloths.
Previously painted:
Remove existing paint by scraping, or with Dekro Super Paint Stripper. Then proceed as for new work.
If in good condition, clean down thoroughly with a suitable solvent to remove dirt, grease, oil, etc. Sand glossy
surfaces. Dust off.
FIBREGLASS – Specifications for Surfaces and Conditions
FIBREGLASS
General:
Fibreglass consists of a polyester resin reinforced with glass fibre, cured and hardened chemically through the
use of catalysts. It is inherently resistant to weather and chemicals and is painted purely for decoration.
Preparation: First Coat Suitable Dekro
New: Primer
Wash down well with a suitable concentrated detergent solution to remove mould release agents. Rinse with
clean water. Sandpaper lightly and dust off. Sandpaper paint in good condition and dust off. Second Coat Suitable Top Coat
Third Coat Suitable Top Coat
PLASTIC – Specifications for Surfaces and Conditions
PLASTIC
General:
The term “plastic” today covers a very wide range of products of different compositions and characteristics. Because of their
great physical strength and corrosion resistance polyethylene and P.V.C. piping are extensively used in the building industry as
gutters, downpipes, etc. Many of these are self-coloured, but may require painting on occasion to blend in with the general First Coat Suitable Dekro
colour scheme of the structure. Primer
Preparation:
New: Second Coat Suitable Top Coat
Remove dust, dirt, oil, etc., by washing down with a suitable concentrated detergent solution. Then abrade with a suitable
sandpaper to roughen the surface slightly. This is necessary to ensure good adhesion of the paint. Third Coat Suitable Top Coat
Previously painted:
If in poor condition, remove by scraping, sandpapering, etc. Do not use paint remover. If in good condition clean down and
sandpaper lightly. Dust off.
CANVAS – Specifications for Surfaces and Conditions
CANVAS
General:
Special products such as copper and zinc napthenate are used for the preservation on canvas. Oils, bitumens
and waxes are used for impregnation and waterproofing. All these materials posses the necessary flexibility to
withstand constant folding and unfolding. Paints as a rule do not posses the required flexibility, but on the odd First Coat Suitable Dekro
occasion some form of painting may be required, e.g. awnings, sails, canoes, etc. Primer
Preparation:
Remove gross contamination. Second Coat Suitable Top Coat
Third Coat Suitable Top Coat
FLOORS – Specifications for Surfaces and Conditions
FLOORS
General:
When old floors, whether wood, cork, stone, steel, are painted or varnished, special care should be taken that
no wax or polish remains on the surface before the paint or varnish coat is applied.
CEMENT FLOORS
Wax polish can be removed from cement floors by scrubbing with a suitable concentrated detergent solution
or Dekro Wunda Clean followed by acid etch, but on wood and cork floors only machine sanding will be Twin Packs (Interior/Exterior)
effective. Floors covered with linoleum or synthetic/rubberised tiles do not normally take surface coatings. First coat : Dekro Suitable Twin Pack thinned 20% with
New cement or stone surfaces must be completely dry and fully hydrated before application of paint or Suitable thinners
varnish. Second coat : Dekro Suitable Twin Pack
Preparation: Third coat : Dekro Suitable Twin Pack
New:
Clean down to remove dust, dirt or other contamination. Single Packs (Interior/Exterior)
Previously painted or varnished but not polished:
First coat : Dekro Suitable Single Pack Thinned 10%
If in poor condition, remove existing coat to original surface by scraping or with Dekro Paint Stripper. Clean
down thoroughly and allow to dry. If in good condition, clean down and sandpaper lightly. with suitable thinners.
Previously wax polished: Second coat :Dekro Suitable Single Pack
Machine sand wood or cork floors. Dust off. Scrub cement floors with a suitable concentrated detergent
solution, followed by an acid etch. Wash down with clean water and allow to dry. Note: Intended for dry cement surfaces, but can be
N.B.: It is essential to apply a test patch prior to the application of a floor coating to ensure compatibility, used on wood and suitably primed steel. A
intercoat adhesion, wax removal, etc. reasonablepriced product for areas with light traffic.
N.B.: We recommend that one of our expert technicians be consulted before coating any floor.
ROADS AND SIGNS – Specifications for Surfaces and Conditions
ROADS AND SIGNS
General:
Paint is used extensively for marking road surfaces, kerbs and road signs, as an aid to order and safety.
Preparation:
New: First Coat Suitable Top Coat
Bitumen or concrete roads must be dry. Sweep thoroughly to remove dust, loose dirt and gravel.
Previously painted: Second Coat Suitable Top Coat
Sweep to remove loose paint, dust, dirt and gravel.
BITUMINOUS AND CREOSOTED SURFACES – Specifications for Surfaces and Conditions
BITUMINOUS OR CREOSOTED SURFACES
General:
Bituminous paints do not lend themselves to overcoating with ordinary decorative paints, as they usually bleed
through after a time and stain the finishing coat brown. Bituminous paints have the disadvantage of being
very thermoplastic and finishing coats that cannot cope with the expansion and contraction will tend to crack. First Coat Hydrolock Primer
Where removal of the coating is not possible, the continued use of a bituminous material is advised. If the
bulk of the bitumen has been removed, painting can be carried out reasonably successfully. Creosote or Second Coat Suitable Top Coat
similar wood preservatives cause discolouration (bleeding) and slow drying of ordinary decorative paints.
When aged, they can be painted reasonably successfully over a suitable sealer.
Third Coat Suitable Top Coat
Preparation:
Painting over thick, soft bituminous coatings or over freshly creosoted timber is not advised. If the bitumen
coating is thin and hard, and the creosote well aged, clean down to remove all dirt, dust and grease. Scrape
off all loose and flaking material to a firm base.
Previously painted:
Sweep to remove loose paint, dust, dirt and gravel.
General:
Paint systems which are resistant to particular chemicals such as alkalies, acids, solvents, detergents, oils, fats,
etc., are frequently required.
Where chemically resistant paints are required, two main types are available, namely: First Coat Suitable Dekro
i) Epoxy Enamel, based on epoxy resins Primer
ii) Dekro Adthane Polyurethane Enamel (Urethane Acrylic)
It is essential to read thoroughly the comprehensive data sheets to ascertain the correct coating for the Second Coat Suitable Top Coat
particular type of chemical resistance required. We recommend that one of our expert technicians be
consulted before coating any important structure. Third Coat Suitable Top Coat
In each case careful attention must be given to preparation of surfaces, as thorough cleaning and preparation
play a particularly important part in high chemical corrosion resistance. Thickness of the coating is of great
importance where conditions are severe. Where these coatings have to be used primers and undercoats of
the same type must generally be employed, as orthodox primers and undercoats are not always compatible.
Finally it should be noted that in constantly corrosive conditions individual coats would become contaminated
if left for too long before further coats are applied. Successive coats should therefore be applied without
delay.
Preparation:
New:
Prepare new surfaces as previously outlined under the appropriate headings.
Previously painted:
If in poor condition, remove all paint back to the original surface, by scraping, wirebrushing, burning, sanding
or with Dekro Paint Stripper.
Dekro Epicon Epoxy Enamel may be applied satisfactorily over existing paint, provided it is hard, in good
condition, cleaned down and lightly sanded. Some paints, however, may soften or lift and it is recommended
to assess this by small-scale trials. If the existing paint is not satisfactory in this respect, it must be stripped to
the original surface.
HEAT RESISTANT – Specifications for Surfaces and Conditions
HEAT RESISTANT
General:
Fluctuations in temperature impose more strain of the paint film than lengthy exposure to a steady
temperature.
The resistance to moisture and chemical attack diminishes after long exposure at high temperatures. It may
be found that a film will withstand several months exposure to high temperature, but may fail rapidly if the 100ºC – 200ºC
plant is closed down and moisture allowed to condense on the surface.
Surfaces subjected to heat or steam radiators, steam coil sand pipes, drying ovens, metal flues, chimneys, Apply Dekro Heat Resistant
smoke stacks, etc.
Preparation:
Aluminium paint directly to clean
New: bare metal. Raise temperatures to
Hose or rinse down with clean water to remove heavy dust, grit or organic matter. Clean down with Dekro
Galv-O-Clean Degreaser by working over the surface using a mop, brush or hessian. Thoroughly rinse down 150ºC and
with clean water to remove residues. Note whether the final rinsing water forms a continuous film over the
surface. If it does, then cleaning is sufficient; if not, repeat the cleaning operation. maintain for one hour to precure
Previously painted Section:
If the existing paint is in poor condition, remove by scraping, burning or with Dekro Super Paint Stripper. Then
before reaching normal working
proceed as for new work. temperature.
If the existing paint is in good condition wash down to remove dirt, grease, dust or other contaminants with a
suitable concentrated detergent. Abrade glossy surfaces with a suitable abrasive and dust off.
100ºC – 400ºC
Apply Dekro Silicon NO.400
aluminium directly to clean metal.
FREEZE RESISTANT – Specifications for Surfaces and Conditions
FREEZE RESISTANT
General:
Temperatures below 5ºC will prevail in most cold storage rooms, the actual operating temperature depending
on the particular food product being preserved.
A further requirement would be resistance to various destructive influences such as water and ice, salts, fats, First Coat Suitable Dekro
oils, blood, fruit juices, etc. Primer
The paint coating used must also be non-toxic and should not taint food.
Two main products are recommended: Second Coat Suitable Top Coat
Dekro Hydrosilk for plaster surfaces and Clorinated Rubber for all metals, wood, composition board and
plaster. Third Coat Suitable Top Coat
Preparation:
New:
Prepare the various surfaces as described under the appropriate headings.
Previously painted:
Prepare the various surfaces as described under the appropriate headings. Particular care must be taken to
remove all traces of contaminants such as fats, oils, salts, etc.
Where Epoxy Enamel is to replace an old non-epoxy coating, the old coating must be removed completely if
not compatible.
FUNGUS AND ALGAE-RESISTANT – Specifications for Surfaces and Conditions
FUNGUS- AND ALGAE-RESISTANT
General:
Fungi (mildew or moss) are a low form of plant life existing in hundreds of species. The growth of a specie
depends on the particular conditions which suit it, e.g. continuous high humidity, temperature, lack of light
and sunshine, still air or whether the base is a nutrient, etc. First Coat Suitable Dekro
Fungus growth occurs in damp rooms and buildings such as lavatories, basements, laundries, breweries, Primer
cellars, etc., and outdoors, particularly on asbestos cement roofs.
Fungi may remain dormant for long periods under dry conditions, but are activated when the humidity rises Second Coat Suitable Top Coat
above a certain level.
Algae often occur in south-facing walls during the damp rainy season and are recognised by the bright green Third Coat Suitable Top Coat
colour which appears when completely dry.
Preparation:
New:
Where growth is expected to occur, surfaces should first be washed down with Hydrowash Fungicidal to
destroy any spores on the surface.
Previously painted:
Badly infected films must be completely removed to the original surface which must then be treated with
Hygiene Solution Primers.
Then proceed as for new work.
WATERPROOFING – Specifications for Surfaces and Conditions
WATERPROOFING PAINT SYSTEM
General:
Dekro Rainproof system can be used on: new concrete roofs (after full curing of concrete), asbestos roofs, galvanised iron
roofs, new timber roofs, expansion joints and flashings. Also on roofs previously treated with Asphalt, Malthoid or similar
combination roof coverings.
Preparation: First Coat Suitable Dekro
STANDARD APPLICATION PROCEDURE: Primer
1. Apply to the substrate one primer / sealer coat of Rainproof, diluted with 20% water and allow to dry (drying
time is ± 4 hours at standard condition 25ºC and 50% humidity). Second Coat Suitable Top Coat
2. Apply one coat of Rainproof as supplied, to an area not exceeding one metre by the width of the Polyester
Fabric used (Bidum) and firmly press the fabric into the coating, before the Rainproof coating begins to dry. Third Coat Suitable Top Coat
Repeat the process in one metre lengths at a time. Allow the application to dry before proceeding. (Drying time
is ±4 hours at standard condition 25ºC and 50% humidity). If the polyester fabric becomes rain saturated, allow
to dry out completely over an extended period before proceeding with the application process.
3. Apply one coat of Rainproof, diluted with 20% water, to penetrate and saturate the Polyester fabric (Bidum)
surface. Allow the application to dry thoroughly before proceeding. (Drying time is ±4 hours at standard
condition at 25ºC and 50% humidity).
4. Finally apply two coats of Rainproof as supplied, allowing to dry between coats. (Drying time per coat is ±4 hours
at standard condition 25ºC and 50% humidity).
New Concrete Roofs:
Screeding to be inspected and made good if necessary. Scrape all loose materials and sweep clean. Apply standard
application procedures 1 – 4.
Roofs previously treated with old Asphalt, Malthoid or similar combinations:
Remove all loose material, clean out and fill cracks. Wash and brush down roof to clean surface.
Apply standard application procedures 1 – 4.
Asbestos Roofs:
Clean down by brushing, treat where necessary with Hydrowash Fungicidal. Allow to dry and remove dust. Treat screw
heads by priming with Hydrobond 44. Treat cracks by priming with one coat Rainproof, diluted with 20% water.
Allow to dry. Apply one coat Rainproof as supplied. Press into the coating a suitable patch of Polyester Fabric
(Bidum) before the coating dries. Allow to dry. Apply to entire roof. Including patched-up area one coat of Rainproof,
diluted with 20% water. Allow to dry. Apply two final coat of Rainproof as supplied.
Galvanised Iron Roofs:
Wire brush and wash down to remove all surface contamination. Treat rust areas with rust neutraliser after
sandpapering. Treat screw heads by priming with Hydrobond 44. Treat minor holes by applying one coat Rainproof
as supplied. Press into the coating a suitable patch of Polyester Fabric (Bidum) before the coating dries.
Apply one coat of Rainproof, diluted with 20% water, over the patched-up area. Allow to dry.
Apply to the entire area, including patches, two coats of Rainproof as supplied, allowing to dry between coats.
New Timber Roofs:
Ensure that the timber is completely dry.
Apply standard application procedures 1 – 4.
Flashings:
Apply standard application procedures 1 – 4, ensuring that the ends of the Polyester Fabric (Bidum) are not exposed.
HYGIENE COATINGS
SPECIFICATION MANUAL
INTRODUCTION TO DEKRO HYGIENE SOLUTIONS
The following environments are just a few that are particularly susceptible to infections:
We will endeavour to improve our current product offering and develop new products to
provide the best protection solutions in the industry.
IMPORTANCE OF HYGIENE COATINGS
There are many different types of micro-organisms that co-exist with humans in shared
environments with the vast majority harmless, causing no potential threat to humans.
However, there are still many micro-organisms that can have a negative impact, causing
infection and sometimes disease. Infectious disease caused by the growth and
colonisation of micro-organisms contribute to millions of deaths in the world each year
and in order to protect against the threat of these organisms it is imperative to take
effective hygiene measures so as to eradicate or reduce any unnecessary risk.
Maximum protection
Conventional fungistatic paints release a fungicide by leaching and typically become
defenceless against mould and bacteria within a relatively short time. Our special multiple
active ingredients are incorporated into the polymer matrix of our hygiene coatings to
actively combat the growth of micro-organisms. Our coatings remain active against
micro-organisms throughout their long design life. The anti-microbial system does not
leach out and washing the surface does not diminish the coating's ability to prevent
microbial growth.
Safety
All our hygiene coatings have water-based formulations, in line with the global trend
towards environmentally safe products. Consequently they cure without releasing any
strong odour, actively combat the growth of micro-organisms and present no fire risks
either during application or whilst curing. In addition, they are Mesatile Oxide free and
contain no phenols, mercurials or heavy complexes and will not leach out any biocides or
other toxic chemicals.
Long-term Savings
Unlike many traditional materials, our hygiene coatings don't need to be replaced at the
end of their lives; when maintenance is eventually required, a simple re-coat is all that is
needed to restore the original performance and life span. Our coatings are designed to
offer exceptional durability in the most demanding of environments, with typical life spans
in excess of 10 years.
IMPORTANCE OF WALL COATINGS
Safety
Dekro Hygiene wall coatings are water-based and have no flash point. They may therefore be
used without the release of strong odour or harmful solvents, and present no fire risk during
application. As a result, although the coatings are designed primarily to perform in aggressive
external applications, they may also be used for highly demanding internal projects.
Aesthetic Appeal
Many standard colours are available and special colour batches may also be produced to meet
particular design requirements or to match the appearance of an existing substrate. In addition,
the range also includes a clear weatherproof coating with a highly advanced impregnation
system which protects porous materials such as brickwork and stone without significantly
altering their appearance.
Quality Assurance
All Dekro Paints products are manufactured in accordance with the demands of British
Standard, European Norms and ISO 9001, the international standard for quality assurance.
Technical Services
In order to assist building owners, designers and specifiers in the selection of the most
appropriate system for any given project, Dekro Paints offers free technical and onsite support
and the production for detailed written method statements. It is also able to provide a list of
contractors who are skilled in the use of the company’s products. These services may be
arranged through Dekro Paints.
Further Literature
The following sections provide detailed information about the standard range of Dekro Paints
wall treatments. However, additional technical information is also available on request in the
form of Technical Bulletins which describe the results of specific tests, special application
techniques and other miscellaneous information.
Maximum protection
Dekro hygiene coatings incorporate an anti-microbial system which remains effective
throughout the design life of each coating, inhibiting the growth of mould and bacteria on its
surface.
Safety
All our hygiene coatings have water based formulations. Consequently, they cure without
releasing any strong odour and present no fire risks either during application or whilst curing.
In addition, they contain no phenols, mercurials or heavy metal complexes and will not leach
out any biocides or other toxic chemical traces that might otherwise contaminate nearby
surfaces.
Durability
Dekro Hygiene coatings are designed to offer exceptional durability in the most demanding
environments. Even in conditions of high humidity and under the most stringent of cleaning
regimes, Dekro hygiene coatings will far outlast traditional gloss paints and other coatings,
typically exhibiting life spans well in excess of ten years.
Quality assurance
All Dekro products are manufactured in accordance with SABS standards, the international
standard for quality assurance. We also subject our products to British Standards 3900 and
British Standards 3177, SABS standards 681 and SABS standards 515. We have been ISO9001
accredited since 1997.
Service
We are dedicated to maintaining the highest standard of service through our technical support
and our distribution network of branches and stockists.
Guarantees
Comprehensive guarantees are available on request.
LIST OF BACTERIA, MOULD (FUNGI) AND YEAST THAT DEKRO HYGIENE SOLUTIONS
OFFER PROTECTION AGAINST:
In hygiene sensitive environments,
it is vitally important to protect
against the growth of micro-
organisms on internal walls and
ceilings.
Salmonella Typhimurium
Salmonella is the second most common cause of food poisoning. Contaminated meat Mediflex
products such as burgers, sausages and chicken, are the main causes of infection and a Hydromed Gloss
relatively high mortality rate is common with this organism, especially in the elderly,
demonstrating the need for safe handling of food and strict hygiene regimes.
Hydromed Matt
Candida Albicans
A type of yeast like fungi present in all human beings; problems can occur when the
amount of this yeast becomes abnormal. Symptoms of the Candida infection include
Mediflex
thrush, athlete's foot and migraines. Even though Candida species are normally confinedto Hydromed Gloss
the human body there are frequently cases where it has been discovered in hospitals, on Hydromed Matt
food, counter tops and floors. It is imperative that all of these areas are impeccably clean at
all times.
LIST OF YEAST THAT DEKRO HYGIENE SOLUTIONS OFFER PROTECTION AGAINST
TABLE OVERVIEW OF HYGIENE COATINGS FOR SPECIFIC ENVIRONMENTS
The table below is designed to give an
indicative overview of which hygiene
coatings are most suited to which
environments.
The information provided is a guide
only and is by no means exhaustive,
as the flexibility and adaptability of our
coatings means that they can be
displayed below. For more detailed
description and individual products
and their capabilities.
Systems Guide
The following tables are designed to provide a general indication as to which systems are best suited to the demands of typical wall
treatment projects. However, given that individual customer requirements and substrate conditions other differ very widely, it is
impossible to outline a definite treatment for each of the substrates listed below.
Note: Please refer to the Dekro Representative for specification advice on the various substrates.
HYGIENE SYSTEMS GUIDE
The systems guide that follows gives a
comprehensive overview of the coverage rates
required for the various hygiene control coating
systems, the types of reinforcement that can be
incorporated, the dry film thickness and details of
how many coats are typically required to achieve
the finished system.
It is very important to ensure that the moisture levels of walls or wood surfaces are suitable for paint. Damp is often the cause of
discoloured plaster, loose wallpaper, peeling paint and ‘tell tale’ damp patches. Some damp can be noticed by mould growth or a musty
odour. Often damp cannot be seen which, left unchecked, will cause problems. The most accurate way to determine moisture levels is
with a damp detector. It will assess acceptable moisture levels and indicate excessive moisture requiring remedial action. Damp testing
should be done methodically. Start outside, determining strategic places for damp. Examine the inside for potential problem areas.
Important areas to test: floors and joints, door and window frames, skirting boards, walls, chimney breasts, inside cupboards and under
the stairs, ceilings, especially under flat roofs, bathrooms, loft space. The detector can locate the source of moisture by taking different
readings on the same wall. We can assist you with damp testing.
Can you explain why the colour in the paint can is not the same when it dries out on the walls?
The explanation begins with the fact that the components of paint reflect light differently when they are wet (in-can) compared to when
they are dried (on the wall). These subtle differences are quite common and not a reflection on the quality of a paint product. A handy tip
to make sure you are happy with the end colour on your wall is to use a sampler pot, apply the paint and check how it looks after drying.
Can I use a water-based paint over areas previously painted with solvent-based paint?
In short, yes you can. However some preparation is required before you start. First the surface needs to be sanded to a dull finish with a
fine grit sandpaper, then wiped off with a damp cloth. A top quality pure acrylic water-based paint can then be applied quite successfully.
Fresh plaster should be allowed to dry thoroughly over a period of weeks depending on how thick the layer of plaster is and the
ventilation in the room. Usually the plaster changes to a pale colour when drying and feels powdery smooth to touch. Once dry apply a
quality primer followed by 1-2 layers of a high quality topcoat.
When and why is using a primer important?
Priming is essential when the surface is porous in any way, the surface has never been painted before or when the surface contains
substances which can bleed through (eg. dirt, water and tobacco stains, tannins in wood such as mahogany). Priming has an important
role; it blocks out staining materials from the surface being painted, it provides a good base for a uniform topcoat appearance and
ensures maximum adhesion to the surface being painted. Primers can be solvent-based or water-based.
That will probably seal them in. It may solve your problem, but will give a pebbly appearance to your paint job. Each repainting will seal in
the artillery fungus even more and your fungus problem will re-appear all the time.
Are there any registered fungicides that will kill the fungus? How about a weak solution of household bleach?
Mold and mildew can be a problem in areas that have high humidity and poor ventilation such as bathrooms kitchens, wine cellars, etc.
bleach, would be very temporary, as it leaches out. Thales Wine Cellar Services have tested and approved our Hydrowash Fungicidal as
safe for use and pose no risk of organohalogen contamination.
I have a mould problem in my bathroom. What is the easiest way to get rid of it and what should do to prevent it coming back?
The easiest way to get rid of mould is by washing the surface with Hydrowash Fungicidal. It will kill all the mould almost instantly.
Preventing it from coming back depends on what type of paint you have on the walls and ceiling at the moment. We would recommend
you use Dekro Hygiene Coatings.
Although the paint will dry to touch fairly quickly, we recommend waiting four hours between coats. High humidity, low temperature,
poor ventilation and thicker films will increase the recommended dry time.
HYGIENE SOLUTIONS CARE AND MAINTENANCE
Routine Care and Maintenance Cleaning
Although none of Dekro Paints hygiene coatings will support the growth of micro-organisms,
the build-up of dirt and nutrients on their surface will inhibit their effectiveness by creating a
surface on which mould and bacteria could grow. Regular cleaning should therefore be
undertaken where soiling is known to occur. For severe contamination and/or maximum
hygiene control, use either scrubbers and scouring powder or steam cleaning equipment.
Refurbishment
As noted earlier, Dekro Paints hygiene control coatings do not need to be replaced at the end
of their initial design lives. They may be restored to their original durability simply by the
application of additional material. Coatings which were previously fully reinforced may be
restored by the application of a single coat. This represents a highly cost-effective method of
refurbishment and can help to produce significant savings on long-term maintenance costs.
HYGIENE SOLUTIONS
1. Aquablock Water Repellent
A complex water white aluminium compound with outstanding waterproofing properties.
Normally used as a water repellent coating over absorbent surfaces, ie. masonry, concrete, Interior
stone, bricks, etc. it impregnates and seals porous surfaces. Aquablock water repellent can Exterior
hardly be detected, preserving the appearance and character of the substrate.
2. Hydrolock Primer
A top quality twin pack, water-based epoxy primer with excellent adhesion to various kinds of
substrates, eg concrete, screeds and mortars, bituminious surfaces, wooden protrusions, etc. Interior
Hydrolock primer dries quickly and can be overcoated within 1 hour with both water-based
and solvent-based coatings. It can be used on most building surfaces. It has good adhesion
Exterior
to bitumen surfaces and can be applied to partially cured concrete.
3. Hydrometal Primer
An innovative water based blend of a metal reactive acrylic-based emulsion which is electro
chemically active, anti-corrosive and has exchange pigments, barrier additives and anti-flash
Interior
rust agents. The product has a very low hazard profile, is fast drying and has excellent
flexibility. Suitable for ferrous metals, galvanised surfaces, stainless steel and zinc. Exterior
Red Oxide in colour.
4. Hydrowash Fungicidal
Designed to kill active mould, fungal and bacteria spores and chlorophyll containing
organisms such as moss, lichen and algae prior to the application of Hygiene Solution Interior
Primers and membrane systems. Exterior
It is supplied in the form of a super concentrate with a blue colour.
5. Hydroclad
A self cleaning, highly durable, copolymer-based coating which cures to form a tightly adherent,
decorative weatherproof membrane. As a waterborne-system, it is free from strong odour and Interior
toxic risk. Hydroclad tolerates substrate movement without splitting or cracking, is weather Exterior
resistant and does not allow water vapour permeability.
HYGIENE SOLUTIONS
6. Hydromed Matt
A tough and highly durable, plastic based, decorative coating which eliminates the growth of
micro-organisms such as: mould, fungae, yeast and bacterial colonies on it’s surface.
Interior
It is highly elastic and expands and contracts with thermal and structural movement, obviating Exterior
cracking and flaking, and its vapour permeability structure prevents blistering and loss of
adhesion on damp surfaces. Ideal for hospitals, fruit storage, wine cellars, ceilings and
bathroom walls.
7. Hydromed Gloss
A tough, flexible, water-based, modified acrylic coating which provides the ultimate safeguard
against the growth of micro organisms such as: bacteria, mould and yeast. Suitable for use in
Interior
hospitals, food manufacturing plants, wine cellars, etc Hydromed Gloss is a non-leaching, Exterior
hard wearing, scratch resistant, maintenance free coating.
8. Mediflex
A single-pack, water borne polyurethane-based coating which is designed to enable premises
to be occupied as soon as possible after application. It incorporates an effective, non-toxic,
anti-microbial system which protects against growth of micro-organisms on its surface. It
Interior
achieves a dense, glossy finish which is tough, flexible and highly tolerant to abrasives and Exterior
other harsh cleaning agents. It is suitable for use in hospitals, food storage and processing
plants, kitchens, breweries, dairies, etc.
9. Hydroplast
A high build, water-based, waterproof coating designed to keep long term maintenance costs
to an absolute minimum. It contains an active fungistatic system which prevents the growth of
Interior
mould, fungus and algae on its surface. Hydroplast will not embrittle with age or exposure to
ultra-violet light, it remains permanently elastomeric, tolerating thermal and structural Exterior
movements without cracking or flaking. Hydroplast has excellent adhesion to most substrates.
HEAVY DUTY COATINGS
SPECIFICATION MANUAL
ACRYLIC COATINGS
Product Code Product And Properties Suggested Use
652001 ACRI 700 FINISH, is a finishing coat Finishing coat on Ship’s and Oil Rig’s topside and
based on acrylic resin which dries by superstructure, external of tanks and other steel structures.
evaporation of the solvents. It has Concrete floors where chemical resistance is needed.
excellent adhesion properties,
weathering resistance and gloss and
colour retention.
527001 EVAMARINE is an alkyd resin based As a finishing coat on exterior wood and steel surfaces
paint with excellent adhesion
properties, weathering resistance
and colour retention.
515100-Red LZI PRIMER HB, is a high-build type As a rust preventing primer for the inside and outside of
515700-Grey Green paint, based on special alkyd resin. ships superstructures and other steel structures.
It contains Zinc Phosphate as its
main rust-preventing pigment.
It is a highly effective rust-preventing
primer which is quick drying, has
excellent adhesion properties and
weathering resistance.
EPOXY COATINGS
Product Code Product And Properties Suggested Use
355201-Base ADPRIME No. 1 is a two component As a primer for ferrous and non-ferrous substrates,
355099-Hardener polyamide cured zinc phosphate especially where epoxy or polyurethane top coats are to be
epoxy primer. used.
359 350 BANNOH 500 R, is a Tar-free epoxy Anti-corrosive paint for the repair ships and other steel
anti-corrosive primer which is based structures
on pure epoxy resin and specialized Surface Tolerant Epoxy for concrete floors.
pigmentation.
369001-Base EPICON MARINE FINISH is an Finishing coat of Epicon Marine system of steel on ships, oil
369099-Catalyst epoxy topcoat based on a rigs, bridges and other steel structures.
combination of epoxy resin and a Epoxy Coating suitable for concrete floors.
polyamide curing agent, which has
excellent durability and adhesion
properties. It is a protective finishing
coat for steel ships, oil rigs, bridges,
steel structures and concrete.
365 001-Base EPICON T-800 is a high-build type Product carrier tanks, chemical tanks, water tanks, etc
365 099-Hardener epoxy phenolic coating, which has
excellent physical properties such as
adhesion, toughness, abrasion
resistance, as well as chemical
resistance to salt-water, fresh water,
hot water, petroleum products, crude
oil, alkalis and weak acids.
373 700-Base NZ PRIMER S is a non zinc type As a shop primer for protection of blast-cleaned steel plates
373 099 -Catalyst epoxy shop primer based on a and especially suitable for steel plates subject to prolonged
combination of epoxy resin, rust- weathering.
preventative pigments and quick
drying hardener to give adequate
preliminary protection of blast-
cleaned steel plates.
EPOXY COATINGS
Product Code Product And Properties Suggested Use
387 001-Base UMEGUARD MT, is a high solids Ships and oil rigs deck, topside, superstructure, ballast
387 099-Catalyst modified epoxy paint which is specially tanks, inland construction and other steel surfaces
designed for steel surfaces prepared by
high pressure fresh water cleaning.
388001-Base UMEGUARD SX, is a modified surface Cargo hold, inside and outside accommodation space, void
388099-Catalyst tolerant epoxy paint. spaces, engine room, pipelines, other steel structures etc.
POLYURETHANE COATINGS
Product Code Product And Properties Suggested Use
470001-Base ADTHANE ENAMEL is an Acrylic / Adthane Enamel, because of its outstanding properties, can
470099-Catalyst Polyurethane topcoat that dries to a be applied to a wide variety of substrata. It is recommended
“tile-like” finish with a mirror gloss for the following – boats, furniture, aircraft, vehicles,
appearance. chemical plants and appliances.
457001-Base UNY MARINE is a twin pack Glossy finish coat for superstructure, deck, topsides and
457099-Catalyst polyurethane which has excellent gloss other steel structures
retention, durability and chemical
resistance, etc. It is a finishing coat
suitable for protection of steel.
460071 WALKSAFE is a twin pack Floors where safety is important e.g. Old Age Homes,
Polyurethane floor coating which is ablution blocks, shower floors, steps and ramps. Steel Ship
extremely tough and non-slip, even in Decks, Engine rooms, Oil Drilling Platforms, Refineries,
cold and wet conditions. Chemical Plants, Mines etc.
SURFACE PREPARATION SOLUTIONS
Product Code Product And Properties
181003 GALV-ETCH is an acid/detergent solution, designed to etch new galvanized surfaces simultaneously
with the emulsification of the surface contaminants i.e. prefabricators protective coating. Galv-Etch
requires a wet reaction period of 10-15 minutes before rinsing clean.
004500 HOLDTIGHT 102, is an additive that prevents flash rusting of wet abrasive- and water-blasted iron
and steel surfaces and of dry-blasted surfaces in a pressurized wash down. It also removes chlorides
and other salts and contaminants very effectively. It is approved by most major coating suppliers for
use with most coatings: Contact HoldTight Solutions Inc. for details and references.
856001 HYDROMET, is a rust converter to be used in situations where use of blast cleaning is not possible to
achieve the ideal result, or is considered too costly or impracticable, the norm has been to remove
loose material and then convert the iron oxide e.g. by use of a solution of tannic acid.
SURFACE PREPARATION SOLUTIONS
Product Code Product And Properties
096104 SUPER PAINT STRIPPER is a general purpose paint remover which is non-flammable, has a low
wax content and rinses off with water. Recommended for removing previously painted or varnished
surfaces of metal, wood or plaster. Plastic surfaces must be tested first before using Super Paint
Stripper.
096119 WUNDA CLEAN is a degreaser for cement floors, metal and other surfaces which can be diluted and
rinsed off with water. It also performs well as a brush cleaner in the removal of semi solidified paint
coatings in the bristles of paint brushes, loosening the old paint before water rinsing under the tap thus
rendering the brushes usable once again.
VINYL COATINGS
Product Code Product And Properties Suggested Use
617001 POLIBI T-1 is a vinyl chloride resin Finishing coat of vinyl system on the inside and outside
based paint, providing excellent superstructure area of ships and oil rigs, the external of steel
adhesion properties, durability, tanks and other steel structures
weathering resistance and gloss
retention.
614200-Silver VINYL AC-HB is a vinyl chloride Ship and Oil rig superstructures, externals of tanks and
614201-Silver Red Toned resin and aluminium pigment based other steel structures.
primer, providing effective protection
against corrosion.
ZINC COATINGS
Product Code Product And Properties Suggested Use
815001-Base ADZINC NO 1, is a twin pack A corrosion resistant primer for industrial constructions of
815099-Catalyst inorganic ethyl -silicate base with all natures; bridges, pipelines, storage tanks, etc .
metallic zinc dust pigmentation in
paste form, and is dependant upon
the presence of moisture in the
atmosphere to initiate curing.
370004-Base EPICON ZINC RICH PRIMER B2 is Primer for protection of blast-cleaned steel plates.
370099-Catalyst a two-pack primer, based on a
combination of metallic zinc, epoxy
resin and hardener.
810012 METALLIC ZINC RICH PRIMER is a On Steel Structures and Welding repair areas.
general purpose zinc primer for the
temporary protection of suitably
prepared steel structures.
MISCELLANEOUS
Product Code Product And Properties Suggested Use
164001 BITUMINOUS ALUMINIUM PAINT is a Direct application to bituminous surfaces, “Malthoid” roofs
high lustre bituminous based aluminium and creosoted timber.
paint. It is free from bleeding on
bituminous surfaces, improves
illumination and reflects heat.
164003 BITUMINOUS BLACK is a general Recommended for sealing absorbent surfaces such as
purpose protective coating which is fibrous cement prior to the application of a finishing coat of
impervious to moisture and most Bituminous Aluminium. Also for direct application to any
chemicals. clean metal surface where a low cost protective coating is
required.
166280 QUICK DRYING HEAT RESISTANT Used as a heat resistant finish on suitably prepared steel
ALUMINIUM 200°C is a special blend surfaces for exposure on kilns,exhaust manifolds, smoke
of aluminium paste and heat resisting stacks and incinerators, etc.
resins.
MISCELLANEOUS
Product Code Product And Properties Suggested Use
358080 SILICON No. 400 SILVER, is a Silicon On boilers, cylinders of engines and the inside of exhaust
resin Aluminium paint based on a pipes, radiators, stoves, oil burners, etc.
combination of silicon resin and
Aluminium pigment.
605077-BLACK VASBYT SINGLE PACK METAL Recommended pre-treatment primer for most new metal
605003-RED OXIDE ETCH PRIMER is a fast drying Acid surfaces.
Hardening Metal Etch Primer.
602001-Base WASH PRIMER is a vinyl buteryl Main use is over well prepared Galvanized Iron or
602099-Catalyst based primer, which conforms to SABS Aluminium or Non-ferrous Metal.
Standard 723 type Wash Primer.
Coating Failure Appearance Failure Cause of Failure Remedy
Wrinkling Furrows and ridges in coating Surface reaction where surface of Choose coatings with even, thorough
surface. May be linear or coating expands more rapidly during drying characteristics. Apply evenly,
random pattern. Wrinkle may drying than does the body of the film. avoid excessive thickness.
be fine or quite large.
Micro organism Softening or slime reaction of The biodegradation of the coating by Use oil paints which contain permanent
coating. Blotchy brown or bacteria or fungal attack. The coating is fungicides or bactericides. Non oil
black spots on coating used as a source of nourishment. coatings should use non-biodegradable
surface causing poor dirty modifiers.
appearance.
Discoloration Yellowing, greying or Resin or pigment colour change due to Select coating formulated with both
darkening of coating. weather or chemical action. colour stable resins and pigments.
Checking (2) Usually fine visible or The Zinc pigment to binder ratio is high Formulation should include reinforcing
microscopic checks. Does not - rapid drying conditions cause surface pigments. Apply coating as thin as
penetrate to the substrate. checking. recommended. Second coat, if
necessary. Apply under favorable
drying conditions.
Chemical Pinpoint rusting progressing Acid or Alkali reaction on both silicate Apply resistant topcoats over inorganic
to continuous rusting. binder and on metallic zinc. Zinc coatings.
Pinpoint Rusting Pinpoint spots of corrosion Uneven coating thickness - thin coated This is normal failure pattern for
progressing from a few areas show first failure. inorganic Zinc coatings. Apply
square centimeters to almost maintenance coat at first sign of
continuous. pinpoint failure.
Blistering Hemispherical Bubbles in Blistered coatings have adhesion Select a coating with very strong
coating containing gas or problems due to poor surface adhesion characteristics and a low
liquid. preparation, internal soluble materials moisture vapor transfer rate. Carefully
or poor wetting of substrates. Osmosis, apply to a clean, abrasive blasted
electro endosmosis, gases absorbed surface.
Coating Failure Appearance Failure Cause of Failure Remedy
Peeling Coating may be smooth and Adherence is less than the tensile Select a coating as outlined under
lying on surface or it may be strength of the coating. When broken, blistering.
hanging in shreds. Little or the coating can easily be pulled from
no adhesion is evident. the surface leaving the original surface
of the substrate. Coating may react
with substrate and lose adhesion.
Coating usually flexible.
Flaking or Scaling Pieces of coating curling at Coating usually brittle with internal Select a coating as outlined under
the edges, easily removed shrinkage characteristics in addition to blistering. For galvanizing use a primer
from the surface leaving marginal adhesion. Oil type coatings compatible with Zinc.
bare substrate or in between may scale or flake from a galvanized
thick old coating. surface.
Intercoat The topcoat does not adhere The topcoat is not compatible with the Select coatings with good compatibility
delamination to the undercoat. It may lie undercoat. The surface of the and adhesion between coats. Make
on surface, blister, flake or undercoat may be contaminated. The certain undercoat is clean before
peel. undercoat may be over-cured to application of the second coat. Do not
complete insolubility. expose coal tar epoxy coatings to water
or excessive sunlight before over-
coating.
Improper mixing of Thin coating. Non uniform Most common cause is improper Thoroughly mix the liquid coating
coating pigment distribution. May be pigment-vehicle ratio, where settled (preferably by mechanical stirrer ) to an
areas of poor adhesion, pigment remains in the bottom of the even ,smooth, homogeneous liquid with
uneven colour, checking or paint can. no colour variation. Continue mixing as
cracking. necessary during use.
Improper thinning Poor adhesion, pigment float Thinner incompatible with resins or Use only manufacturer's recommend
of coating or flooding (uneven colour). pigments. Improper drying change in thinners, add slowly with thorough
Separation of pigment and surface tension. Thinner evaporation mixing.
vehicle after application. Pin- too rapid, causing moisture to
holing, blushing (coating condense on liquid coating.
turning white after
application).
Coating Failure Appearance Failure Cause of Failure Remedy
Poor atmospheric Poor adhesion and blistering Condensation of moisture on the Apply coatings at relative humidity of
conditions for from humid, damp conditions. surface prior to application. Lack of 80% or below and at least 3°C above
coating application Over spray - powdery coating proper cure due to low or too high the dew point. Apply paint and coating
where drying is too rapid. Soft temperature during application. at 5 degree centigrade or above except
uncured film. for internally reactive materials which
should be 25°C or above.
Improper coating Areas of pinpoint corrosion Thin areas, spatter coating, holidays. Careful application-even spray passes
thickness between areas of solid coating Runs, puddles, excessive number of with each pass overlapped 50%. Use
where coating is thin. Checking, spray passes in area where coating cross spray technique.
cracking, flaking where coating access is difficult.
is excessive.
Overspray Very rough coating surface. Improper spraying technique. Uneven Apply coating with care and with even
May appear like sand in the spray passes with gun too far from the wet spray passes overlapped 50%. Use
coating. Some dry coating, like surface. Spray pressure too low, wire screen and sandpaper to obtain
dust, on the surface. atomizing air pressure too high. Nitro- smooth surface before top-coating.
cellulose type coating most subject to
overspray.
Pinholes Small, visible holes in the Improper spray technique. Spray gun Apply coating carefully with spray gun
coating. Holes generally appear too close to the surface with air at the optimum distance from the
in concentrations with a bubbles being forced into the coating. surface. Make sure spray gun is
random distribution. Spray pot pressure too high with properly adjusted. If pinholes already
atomizing air pressure too low. exist, apply coating by brush, working
Pinholes may also exist in the it into the surface.
substrate.
Spatter Coat Area of thin coating, usually at Discrete coating droplets which are not Apply coating with care. Use even, wet
end of spray pass or around a continuous over the surface. spray with each pass overlapped 50%.
complex section of structure. Inconsistent spray passes not Use cross spray technique.
Small spots of coating which overlapped 50%. Spray gun flipped at
are non-continuous over end of spray pass. Catalyst cured
substrate. In poor light, may coatings most subject to spatter.
seem continuous.
Coating Failure Appearance Failure Cause of Failure Remedy
Holidays Bare areas of the surface which Poor, inconsistent application. Apply coating in a careful, consistent
were uncoated by the painter. Lack of care. manner, making certain that no areas
Most often in difficult areas to remain uncoated.
coat.
Cratering Bug eyes, fish eyes or craters Improper solvent mixture, oil in Once cratering occurs, sand or roughen
randomly dispersed over coated atomizing air, surface crater area. Apply another coat by brush,
area. May be more prevalent in contamination, particulate fall out working coating into cratered area. Make
thicker areas. during application, high surface sure contaminated is removed.
tension silicone contamination.
Bleeding Staining of top coats. Soluble resins or pigments in Seal with coating in which bleeding
undercoat. ingredient is soluble.
Blushing Haziness or whitening of film. Condensation of moisture on Wait for improved humidity conditions.
coating due to rapid dripping of Reduce atomizing air pressure to a
solvents. minimum.
Lifting Wrinkling, swelling or blistering Attack or swelling of film by Remove old coating and recoat.
of film. solvents in top coat.
Orange Peel Overall bumpy pattern. Surface Spraying technique, drying Apply a wet mist coat. Use a slower
is smooth but irregular. characteristics of the film. evaporating solvent.
Runs or Sags Coating running in droplets Excessive application. Apply thinner coats. Check surface
down vertical surface causing temperature. May be too cold for proper
curtain effect. drying.
SPECIFICATION FOR SURFACES Exterior exposed non-polluted inland atmosphere
SPECIFICATION FOR SURFACES Exterior exposed polluted inland and coastal atmosphere
SPECIFICATION FOR SURFACES Exterior exposed polluted inland and coastal atmosphere
Galvanised surface exposed non-polluted inland and coastal
SPECIFICATION FOR SURFACES atmosphere
Galvanised surface exposed non-polluted inland and coastal
SPECIFICATION FOR SURFACES atmosphere
Galvanised surface exposed non-polluted inland and coastal
SPECIFICATION FOR SURFACES atmosphere
Exterior exposed polluted inland, coastal and light damp or wet
SPECIFICATION FOR SURFACES atmosphere
High temperature surface up to 400 degrees centigrade
SPECIFICATION FOR SURFACES
Tank interior. Frequently damp or wet atmosphere
SPECIFICATION FOR SURFACES
Sea water immersed. Sea water splash zone
SPECIFICATION FOR SURFACES
PRODUCT SPREADING
RATE CHART
Theoretical and Practical Spreading
Rates given below are also expressed in
Square Meters per Litre and Litres per
Square Metres.
Surface Preparation
In protecting steel with paint, careful surface preparation is of utmost importance. If this surface preparation is neglected, the performance of the paint cannot be ensured.
(a) Remove oil and grease by solvent cleaning after scraping away firmly adhering
impurities.
(b) Corrosive salts and any sulphates on steel surface are to be removed with fresh-water
washing. The surface is then to be dried with dry waste cloth or dry compressed air.
(c) All mill scale, rust and foreign matter is to be removed by shot-, grit- or sand-blasting.
Finally, the surface should be cleaned by blowing down with compressed air.
Treated bare steel surfaces rust rapidly when exposed to the air, and therefore should be painted with a shop primer as soon as possible in order to prevent re-rusting
during storage, fabrication and fitting out. The main function of shop primers is to provide steel with temporary protection against rusting during fabrication and fitting out.
Consequently, rapid drying so as to permit handling in a short time after application and welding or gascutting properties are required for the shop primer.
Shop primers must also be compatible with any subsequent paint.
Water and moisture, oil and grease, white rust, chalk marks, unsuitable marking paint and other contaminants should be removed by solvent cleaning and/or suitable
degreasing. If the shop primed surface has been damaged during rolling, cutting or welding, or suffered mechanical abrasion in storage, handling and transport, the affected
areas should be cleaned by wire brush or disc sander and touched-up. The entire surface must be cleaned by washing, if necessary, before subsequent paints are applied.
The surface must be cleaned by scraping and/or solvent wiping and/or fresh water washing to remove salt, dirt, oil and grease and other impurities. All rust, oil, loose paint
film and other impurities should be removed by disc sander, wire brush or other suitable method after which a specified paint system should be applied.
(4) Dry Abrasive Blast Cleaning
These guidance notes are intended to be a tool for the visual assessment of preparation grades by means of dry abrasive blast cleaning.
The surface finish achieved by means of dry abrasive cleaning depends on the original surface condition as well as the type of abrasive blasting equipment, size, hardness,
type and abrasive shape.
The original surface conditions of steel may be one of four of the following rust grades:
A Steel surface largely covered with adhering mill scale, but little, if any rust.
B Steel surface which is beginning to rust and the mill scale is starting to flake.
C Steel surface on which the mill scale has rusted away or from which it can be
scraped and with slight pitting visible under normal vision.
D Steel surface on which the mill scale has rusted away and on which general
pitting is visible under normal vision.
Surface cleanliness is divided into four grades, designated by the letters ‘Sa’.
The most ideal preparation is blast cleaning, however this may not always be possible due to
environment, prevailing factors, cost issues, etc. Although coatings and coating systems have
been prepared, care should be taken with the type of mechanical pre-treatment methods use.
Preparation grades for Mechanical Cleaning:
Hand Scraping
Hand Brushing
Wire Brushing
Disc-grinding
Needle chipping
De-scaling
Chisel Hammering
The results produced from the above mechanical cleaning may result in poor surface preparation
and the danger of polishing or chipping the surface area.
Painting
Full advantage should be taken of weather conditions to carry out painting when the weather is
favourable.
Paint should never be applied on to a wet surface. Not only should painting be avoided in rain,
sleet or fog, but attention must be paid to the presence of condensation on the surface.
Generally, painting should be done at over 5oC and below 85% Relative Humidity (R.H.).
Painting should not be carried out when the surface temperature is less than 3oC above the dew
point, no matter what the R.H. is at the time.
NB. Observe instructions for application of epoxy coatings, epoxy tank coatings or inorganic zinc
coatings.
(2) Preparation and Storage
(a) Some paint components, although perfectly stable at normal temperature, will react together
at higher temperatures, causing thickening, etc. Some paints such as water based paint
should not be stored where temperatures fluctuate excessively.
Oleo resinous
… 18 months maximum, subject to re-inspection thereafter
Inorganic Zinc
… 6 months maximum, subject to re-inspection thereafter
(c) When paints are left standing they very often tend to separate slightly. This is caused by the different specific gravities of the ingredients. All paint must, therefore, be
carefully stirred and mixed until homogenized before using. Stirring should be done from time to time in order to prevent such separation, while painting.
(d) Once opened, some paints rapidly form a skin on the surface. Generally the quick-drying types have this tendency, this being no fault of the paint, but is due to the
natural process of drying. The skin must be removed before painting. This precaution should be applied particularly as the skin may clog the spray equipment.
(e) Most paints do not normally require adjustment but under conditions of excessively high or low temperature a small amount of appropriate thinner, not exceeding the
amount specified by the manufacturer, may be added in order to ease brushing or to bring paint to spraying
consistency.
The dry film thickness of shop primer on a blasted steel surface should be measured as follows:
Place a smooth steel panel on blasted steel surface, apply shop primer and measure the dry film
thickness on the steel panel with an adequate electromagnetic thickness meter.
(4) Application Method
(a) Brush
The paint should be applied on the surface by lengthwise and crosswise movements of the brush. Rough surfaces, rivet heads, edges and angles should be given special
attention with the application of a stripe coat.
(b) Paint Roller
Cover the surface of the roller by spreading the paint. Paint at a slow and even pace up, down and across. Do not spread the paint excessively. Particular care should be
taken when painting rivet heads and welding seams.
(c) Airless Spray
Most products can be applied by airless spray, which is still more effective and economic method than conventional spray, especially on large areas. The method is quicker
with less spillage and the paint can be applied in thicker coats. The use of airless spray requires more of a routine than conventional spray and great caution
must be exercised in handling the spray gun, which works with very high pressure.
The tools should be cleaned immediately after use. This is particularly important when working with quick-drying or two component paints. Spray equipment should be
cleaned after use by flushing with an adequate thinner. Special care should be taken in cleaning the nozzles.
Refer to the Safety and Health Protection page in this manual for all matters pertaining to the protection of skin and eyes as well as the dangers of ingestion and inhalation
when using our paint products irrespective of the method of application.
Instructions for application of
Epoxy
Instructions for application of Epoxy and Epoxy Tank Coatings
In surface preparation and cleaning of the surface, special attention should be given to the welded parts and edges of steel construction. Dust, spatter, slag, etc. should be
removed.
Rusty parts should be cleaned by disc sander or other suitable method to the grade SIS St 3.
Welding spatter, slag and other foreign matter should be removed by scraper, scaling hammer or suitable tools.
Areas burned by welding or other heat treatment, including adjacent areas, should be cleaned by disc sander or suitable tools to SIS St 3.
Welding Parts should be cleaned by power brush or other suitable method.
Oil, moisture, dust or other foreign matter should be removed by thinner, power brush, disc sander, compressed air or vacuum cleaner, etc.
After cleaning, a subsequent coat should be applied as soon as possible.
Mixing of Materials
(1) Mixing
Base and hardener should be mixed in the specified proportions and ensure a homogeneous state.
Since poor mixing may impair its drying property, mixing should be done by a pneumatic mixing machine or the like.
(2) Thinning
Thinner may be added in spray application, but should never exceed the specified amount.
When indicated necessary, the mixed material should not be aged longer than the specified period before application.
Insufficient ageing causes blooming.
Instructions for application of
Epoxy
(4) Pot Life
Painting
Airless spray is most recommendable. With regard to spray application, cross spraying (double spraying) is recommended to obtain a uniform and specified film thickness. If
film thickness is found insufficient, an additional coat should be applied on these parts. Edges, corners, welding seams, scallops, underside of longitudinal areas should be
touched up prior to spraying.
In particular, underside of longitudinal areas must be painted carefully, for it is difficult to obtain sufficient film thickness.
Painting interval should be kept as specified. If the painting interval is over that specified, the surface to be coated should be roughened by sand paper, disc sander or other
adequate tools before application of any further paint coating.
Film thickness should be controlled at the recommended mean value, unless otherwise specified.
Generally, painting should be done over 5oC and below 85% R.H. Painting should not be carried out when the surface temperature is less than 3oC above the dew point, no
matter what the R.H. is at the time.
(1) Painted surface should be kept free from water or other liquid during drying through
period.
(2) Painted surface should be kept free from welding sparks or dirt during and before
touch-free drying of the paint film.
(3) Painted surface should be cordoned-off to prevent possible damage by foot-steps in
tank interior surfaces.
(1) Solvents are flammable, so attention must be given to prevent fire hazard. When painting is carried out in confined spaces such as a tanks’ interior, sufficient
ventilation should be provided during painting and during the drying process. (2) To prevent contamination of the skin by the paint, protective cream may be used for
the painters. Should paint stain the skin, it should be wiped off with a suitable thinner and then washed with fresh warm water.
Instructions for application of
Organic and Inorganic Zinc
Instructions for Application of Organic and Inorganic Zinc Coatings
Coatings
Cleaning Prior to Painting (Secondary Surface Preparation)
The surface should be cleaned by grit blasting, sweep blasting or power tool cleaning after removing oil and grease.
Mixing of Materials
(1) Mixing
Zinc paste and activator or hardener should be mixed in the specified proportion as per the Data Sheet. Mixing should be done thoroughly to ensure proper mixing and a
homogeneous condition. As the mixture tends to separate, mixing should be constantly carried out during painting. Prior to painting, it is recommended that the mixture be
filtered through a 80 mesh screen.
If indicated, specified time should be kept for ageing. When ageing is not sufficient, paint failures are likely to occur.
The mixture should be used within the specified pot life. The quality will be impaired, if left longer than the pot life.
Painting
Special care is needed for application of inorganic zinc coating. It is recommended to be applied by conventional spraying equipment using a pressurized pot or airless
spray equipment. Always ensure that the correct nozzle tip and type are used as well as the recommended spray hose type and length as per the manufacturer’s
specification. Cross spraying (double spraying) is highly recommended to obtain a uniform and the specified film thickness. The painting equipment should be clean and
kept in good condition.
Film thickness should be controlled at the recommended mean value, unless otherwise specified. Dry film thickness in excess of 120 microns per coat should be avoided,
since mud cracking could occur. Film thickness should be measured by a wet and/or dry film thickness gauge.
Weather Conditions
Temperature 3 – 50oC
Humidity 50 – 95 % R.H.
Touch Up
Small damaged parts, holiday and cracking should be treated with scraper, disc sander or power brush to SIS ST 3, and be painted according to the recommended painting
scheme, unless otherwise specified.
Warning
Organic and inorganic zinc coatings are flammable. Keep away from sparks and flames during application. Adequate ventilation should be provided during application and in
the process of drying.
(1) Solvents are flammable, so attention must be given to prevent fire hazard. When painting is carried out in confined spaces such as a tanks’ interior, sufficient
ventilation should be provided during painting and during the drying process. (2) To prevent contamination of the skin by the paint, protective cream may be used for
the painters. Should paint stain the skin, it should be wiped off with a suitable thinner and then washed with fresh warm water.