MDS Catalogue
MDS Catalogue
MDS Catalogue
PACKAGING PRODUCERS.
English
Materials & Equipment. 3
Marbach produces tools for the global packaging industry: Cutting dies, stripping and blanking tools for
paperboard and corrugated board production. What many do not know: Marbach Die Supplies also offers a
comprehensive range of materials and equipment.
The product portfolio of Marbach Die Supplies is very wide-ranging. It offers the right solution for every
requirement.
From A like aluhammer. Over C as in channel grooves. F like finishing tape. To R like rubber strips. At Mar-
bach, we have numerous materials and tools in our product range that are needed by a packaging producer.
The product range also includes Marbach developments that make your daily work easier: Nick setters, small
tools, rule pullers, pliers, measuring devices as well as original spare parts for the maintenance of your tools.
But also in-house developments such as mpower cutting rules or marbastrip claws are available from us.
As a Marbach customer you will not only benefit from materials meeting your requirements but also from
individual advice by your Marbach experts.
Use the materials of Marbach. Benefit from the decades of experience of the world market leader. For best
performance in the production of your packaging.
All products from our catalog are available at Marbach Die Supplies: [email protected].
Counter plates 8
rillma|+
Cutting plates
Nicks 14
Grinding discs
Nick grinder
marbanick|2+
Nick-changing-system
Handheld devices 16
mcut|multi
mbend
mcut|round
mcut|matrix
mrule|extractor
Tools 20
Knifing 22
Cutting rules
Creasing rules
Perforation rules. Combo perforation rules
Tear perforation rules
Special rules
Punches 34
Rubbering corrugated 36
Flat cutting
Rotary cutting
Rubbering paperboard 40
Accessories
Embossing 42
Crease plates 43
Braille 44
Steel and wooden bar 45
Stripping 46
Blanking 48
Logistics 50
MDSS
Quality control 52
Crease bend tester
marbapress
Sample cutter
Hydraulic press
MAKE-READY MATERIALS.
SELF-ADHESIVE TAPES.
MAKE-READY MATERIALS.
TECHNICAL PAPERS.
Make-ready paper
plotter foil, one side matt 00591 30 m roll 90µ, 122 cm width 1 pc.
rillma pin standard 07094 5 x 18 mm; bevel max. 0.5 mm double-sided 1,000 pcs.
rillma pin plastic 08919 head Ø 5.5 mm; base Ø 8 mm; 18 mm long 100 pcs.
steel counter plate socket 15013 for mulitplex dies 100 pcs.
steel counter plate socket 14312 for duramar dies 100 pcs.
moose rubber rings** 07088 light grey, extra strong, Ø 6 mm x 5 mm 1,190 pcs.
COUNTER PLATES.
CUTTING PLATES.
We cut cutting plates to the contour you require. Suitable for one or more machines. Marbach cutting plates
are available in different designs and degrees of hardness. Medium hard (35 HRC) and hard (48 HRC), in
different thicknesses. For every requirement.
Packaging unit medium hard plates: 10 pcs. | Packaging unit hard plates: 5 pcs.
Further versions as well as milled steel counter plates on request.
76 M-4900
102 M-4900
104 M-4900
106 M-4900
130 M-4900
142 M-4900
145 M-4900
162 M-4900
1600 M-4900
1700 M-4900
2000 M-4900
2100 M-4900
With the cutting chase cover plates, you protect your make-ready sheet. And ensure optimum conditions in your
platen area. For minimum make-ready times and maximum productivity.
102 M-0750 1 mm
104 M-0750 1 mm
106 M-0750 1 mm
130 M-0750 1 mm
142 M-0750 1 mm
145 M-0750 1 mm
162 M-0750 1 mm
1600 M-0750 6 mm
1700 M-0750 6 mm
2000 M-0750 6 mm
2100 M-0750 6 mm
Accessories
Special bio cleaner (600 ml) for cutting chase cover plate 07193
"digital zone levelling"
Digital zone levelling & mplaten|cleaner. 13
M-0770 2100
Easy handling
Nick grinder.
THE EFFECTIVE ONE.
Transport nicks should be ground in. For maximum strength. We have the
marbanick|2+.
THE FAST ONE.
optimal solution. With its different impact levels, it combines the func-
change function. And four different wedge sizes (0.3, 0.4, 0.5 and 0.6
cost-efficient.
changing system for corrugated applications is for. With it, a cutting die
possible time.
mcut|multi.
THE ALLROUNDER.
only cut rules, but also lips. And it can also notch. For rule
h1 = 20 mm | w = 3 - 8 mm
h1
h2 h2 = 8-50 mm
mbend.
THE MANIFOLD.
mcut|round.
THE DEFINED ONE.
Simple and clever. That is the mcut|round. This special hand-held device
rounds off the ends of flat or rotary creasing rules in a defined manner. In
consistent quality, from the first to the last creasing rule. This prevents
the paperboard from bursting at the creasing ends. The mcut|round cuts
regrinding is possible. The mcut|round stands for high durability and best
creasing performance.
Item no. Name
G-2730 mcut|round
mcut|matrix.
THE PRECISE ONE.
The mcut|matrix cuts creasing matrix. Fast, precise and safe. It is a fle-
xible, ergonomic, very robust hand-held device that is perfectly adapted
to the conditions in production. The infinitely variable gauge can be used
for a wide variety of creasing geometries. Thus, it not only ensures exact
cutting results, but also maximum flexibility. The special design of the
mcut|matrix ideally reduces the required cutting force. For little effort
when cutting creasing matrix.
mrule|extractor.
THE SAFE ONE.
safely removed from a cutting die and replaced with spare knives. With
safe manner. Safe for the user and safe for the cutting die. The optimum
mbench|smart.
THE CLEVER ONE.
mbench|pro.
THE UNIVERSAL ONE.
any place on your work table and also has an arm that can
Different versions of scissors. To Special scissors to cut crease chan- Special gripping pliers with tip for
cut rubber easily and safely. nels and rubber in the right angle. quick and easy removal of rules or
• combo scissors, 190 mm With exchangeable spare blades rubber. Also suitable for narrowest
length (13018) (PU = Pack of 5). areas.
Pliers marbaglue
Assembly pliers in different Adhesive for applying rubber on
geable heads. For assembly of ru- corrugated board cutting dies. Ro- ted board cutting dies. Very tough.
les in folding carton dies. Optimal bust, durable and for best force Dampens the load with every stro-
for mpower cutting rules and for transmission. Very pleasant to ke. For high demands.
Hammer with a special soft head Hammer with aluminum head for Adjustment fork for exact alig-
for the assembly of very sharp mounting rules in folding box and nment of rules at the rule joints.
cutting rules in folding box and corrugated board cutting dies. Op- Simple and quick. With impact pro-
corrugated board cutting dies. timally suited for mpower cutting tection.
rules and for creasing rules.
Easily replaceable nylon spare
heads available.
CUTTING RULES.
PIECE BY PIECE. OR BY THE COIL.
For perfect die cutting results, the rule material is of great importance.
The selection depends on your individual requirements.
r=0.02
Cutting rules. 23
42° 52°
h h h h
b
w b
w b
w b
w
D – center bevel D4 – long center bevel 42° cutting angle 52° cutting angle
The standard for cutting For thick materials. The The cutting rule penetrates The cutting rule is very robust.
paperboard. Also available as standard for corrugated easily into the material. Lower It has a long lifespan. The
side bevel. board. Also available as cutting pressure is needed. standard in Europe and Asia.
side bevel. The standard in America.
24 Cutting rules flat.
Our rules are available in different versions.
mhard.
THE HARDENED ONE.
medium runs.
mgold.
THE SPECIAL ONE.
mpower|s.
THE DURABLE ONE.
board.
mgold|+.
THE VERY SPECIAL ONE.
not only very sharp but also very hard and therefore
mhard|r.
Special rotary cutting rule for processing corrugated board. It protects
the counter material and ensures waste-free die cutting. For best pro-
mhard|r+.
New generation of rotary cutting rules. Due to its unique knife harden-
ing and its special corrugated grinding technology, the mhard|r+ cuts the
corrugated board very easily. For a smooth die-cutting result – even with
Sawtooth rule.
Rotary cutting rule in special sawtooth version for processing corru
Perforation rule.
Rotary perforation rule for corrugated paperboard packaging. Ensures
exact and easy folding of the blanks. And functional opening mechanisms.
Name
rotation-perforation rule; 1.42 x 23.8 mm; different gaps/cuts
rotation-perforation rule; 1.42 x 24.6 mm; different gaps/cuts
rotation-perforation rule; 1.42 x 25.4 mm; different gaps/cuts
other combinations on request.
Creasing rule.
Standard creasing rule for creasing thin corrugated board. For good
01359 2 pt 23.20 mm 20 m
01360 2 pt 23.25 mm 20 m
01368 2 pt 23.80 mm 20 m
on request 2 pt 22.00-23.90 mm 20 m
01425 3 pt 22.60 mm 20 m
01428 3 pt 22.80 mm 20 m
01405 3 pt 23.00 mm 20 m
01407 3 pt 23.20 mm 20 m
01408 3 pt 23.30 mm 60 m
01409 3 pt 23.40 mm 50 m
3 pt (1.05 mm)
01410 3 pt 23.50 mm 68 m
01411M 3 pt 23.60 mm 75 m
on request 3 pt 21.50-23.90 mm 20 m
01306 4 pt 21.70 mm 20 m
01314 4 pt 22.60 mm 20 m
01483 4 pt 22.80 mm 20 m
01466 4 pt 23.00 mm 20 m
01468 4 pt 23.20 mm 20 m
4 pt (1.42 mm)
on request 4 pt 21.50-27.00 mm 20 m
22.20–23.40 mm
on request 3/6 pt 20 m
WRT/WFT
Thickness/
Item no. Height x Thickness [mm] PU
Name
50268 TT 23.60 mm x 2 pt 20 m
50267 TT 23.70 mm x 2 pt 20 m
Crease TT 2pt (0,71 mm)
Perforation rules are available in different versions. In the thicknesses 2 pt, 3 pt or 4 pt. All rules are available
by the meter. For completely individual perforations.
Combo-
Perforation Thickness PU Thickness PU
perforation
2 pt 20 m 2 pt 20 m
3 pt 20 m 3 pt 20 m
4 pt 20 m 4 pt 20 m
Tear perforation rules for flat cutting dies. 31
Tear perforation rules are available in different versions. Left or right. In thicknesses of 2pt or 3 pt. For tear
open mechanisms that work. All rules are available by the meter.
Fishbone rule
10549M 2 pt | 3 pt 23.80 mm 20 m
10548M 2 pt | 3 pt 23.80 mm 20 m
10547M 2 pt | 3 pt 23.80 mm 20 m
10540M 2 pt 23.80 mm 20 m
Sharklinie
01446M 2 pt 23.80 mm 20 m
01433M 3 pt 23.80 mm 20 m
01892M 3 pt 23.80 mm 20 m
01435M 3 pt 23.80 mm 20 m
Wave rule. Special rule with waved edge. This is used when the pack-
Deckle edge rule. Special rule with edge for stamped outer contour. When
Special geometric rule. Further develpment of the wave rule for flat tools. Op-
mhard|r.
Special rule. A special cutting knife for optimal reverse cutting of the
tear mechanisms that not only work perfectly, but are also
visually attractive.
HOLE PUNCHES.
BENT CUTTING CIRCLES.
To cut perfect round circles, there are several options: Bent cutting circles or hole punches. For small diam-
eters up to 10 mm, ready-made hole punches are the perfect solution. For diameters of 11 mm and more, we
recommend bent mpower cutting circles made of hardened steel. With brass ejector and adjustable pres-
sure spring.
02865 20 23.80 mm
02864 21 23.80 mm
02863 22 23.80 mm
02799 1 23.80 mm
02860 25 23.80 mm
02805 4 23.80 mm
02866 26 23.80 mm
02807 5 23.80 mm
02873 27 23.80 mm
02809 6 23.80 mm
02867 28 23.80 mm
02811 7 23.80 mm
G**
02861 30 23.80 mm
02813 8 23.80 mm
02875 31 23.80 mm
02815 9 23.80 mm
02868 32 23.80 mm
02817 10 23.80 mm
02869 35 23.80 mm
CORRUGATED BOARD
RUBBERING.
FORM PARTS FOR
FLAT DIE-CUTTING.
Flat die-cutting of corrugated board requires a rubbering perfectly matched to the material. Our extensive
rubber range ensures productivity in the production of your packaging. As sheet material, profiles or form
parts.
Form parts
10969 ®
profile Vulkollan 14 x 14 x 530 mm 40 shore yellow
03450 ®
profile Vulkollan 10 x 10 x 480 mm 40 shore yellow
When rotary die cutting corrugated board, the ejector function is particularly important. We know exactly
which rubber should be used at which place. And have an extensive range of rubber materials. The choice
is yours.
Form parts
CORRUGATED BOARD
RUBBERING.
PROFILES FOR
ROTARY DIE-CUTTING.
Profiles
09775M ®
cell Vulkollan 10 x 12 x 500 mm 35 shore yellow
profil RG 50
Form parts
Profiles
profile cork ;
03421 7 x 5 x 640 mm 65 shore brown
T-profile rounded
Pressure-resistant foils in defined Screwdriver for embossings and Special pins for archiving the em-
thicknesses. For accurate and fast crease plates. Torx version. For bossing position in the blank.
CREASE PLATES
Flat screw sockets Flat screws and washers Fitting pins and sockets
Screw sockets for flat head Special screws for the assem- For crease plates with flat sockets
screws. For secure fastening of bly of crease plates. Torx version. and embossing register system.
crease p
lates. And easy position Suitable for flat screw sockets
ing. In different versions. item no. 13082 and 13089.
Countersunk screw sockets Countersunk screws Brass sockets for crease plates
Special countersunk screw sock Special countersunk screws for Sockets for mounting brass thread
ets. Without pins. User-friendly and screwing crease plates. Torx inserts of embossings into the
space-saving. No additional cutout version. With extremely flat head. crease plate. In two versions: M3
in the crease plate necessary. For Suitable for countersunk screw
and M4.
narrow places. And fast and easy sockets item no. 55797.
positioning of the creasing plate.
Pressure-resistant foils in defined Double-sided adhesive film for la- Digital measuring device for de-
thicknesses. For accurate and fast mination. For various purposes of termining the height of braille dots
make-ready. application. on the male die and on the paper-
board. Fast and safe. According to
DIN EN 15823.
07481 mounting angle steel rail fixation wood and steel 500 pcs.
13280 flat head screw mounting steel rails (angle) M6 x 12 mm 100 pcs.
00738 flat head screw mounting wooden rails claw 100 pcs.
04986 drive-in nut assembly lower part with angle M5 x 8 mm 1,000 pcs.
13284 flat head screw assembly lower part with angle M5 x 10 mm 100 pcs.
09158 clamping block standard assembly pipe with female tool 100 pcs.
09157 clamping block end piece assembly of pipe with female tool 100 pcs.
Sheet lifter for stripping tools. Transport locks for tools. One- With Mastercut machines. Con-
Retrofittable.
In 2 sizes. The piece, making them fast and safe nects both guillotines. Ensures a
Speed-Lift Precision drill drills the to handle. Available in the two ver- safe transport and space saving
appropriate cut-outs. sions Easy Fix (male and female storage.
stripper) and Easy Fix S (guillotine
with tool).
*PU = 500 pcs.
Item no. Name
13045 Speed-Lift
PU = 1,000 pcs.
13046 Speed-Lift Precision
drill Item no. Name
13091 Speed-Lift-S 07450 Easy-Fix blue* PU = 100 pcs.
13092 Speed-Lift-S 06900 Easy-Fix-S blue* Item no. Name
Precision drill 19000 Clamp
*only as long as stock lasts
Special precision lower pins for The standard bottom pin for strip- The precision set-up helper for a
stable stripping processes in ping: 4 mm. And for the smallest highly efficient stripping process.
packaging production. It is manu- waste parts, a special bottom pin. So set-up of the stripper in the cut-
factured extremely precisely from Turned down to 2 mm. So that even ting machine is easy as pie.
high-quality materials and is very the smallest waste parts can be
accurate in position due to its nar- stripped safely and stably.
row guide tolerances. Re-adjust-
ment in the die-cutting machine
is not necessary. For trouble-free Item no. Name
and waste-free stripping process- 09966 marbapoint set
es. PU = 50 pcs. PU = 50 pcs. 09984 marbapoint
Item no. Name Item no. Name 09985 replacement battery
00278 standard (4 mm) 10841 reduced diameter 15048 recording socket
00277 reduced diameter (2 (2 mm) 09971 magnet holder
mm) 10840 standard (4 mm) marbapoint
Accessories. 47
Unique. For dynamic stripping. They firmly fix the waste pcs.. And Simple. But effective. Special as-
The waste is held in place with the are used in places where a claw sembly aid for the assembly of
claw tips. And pressed through does not fit. Especially useful for crown pins. Or marbastrip claws.
the lower tool. The special support tiny waste pieces. And small side
technology in the lower tool en- waste. Available in various sizes.
sures a controlled stripping of the
waste. Available in various sizes. PU = 1,000 pcs.
Left and right. Item no. Name
PU = 500 pcs. PU = 1,000 pcs. 10456 Ø 1.8 mm
Item no. Name
Item no. Name 10455 Ø 2.2 mm
09502 4 mm left
42421 1.8 mm 10458 Ø 3.0 mm
09503 4 mm right
42422 3.0 mm 10457 Ø 5.0 mm
09504 6 mm left
42423 5.0 mm 09708 claws
09507 6 mm right
09508 8 mm left
09509 8 mm right
09501 10 mm left
09511 10 mm right
09512 12 mm left
09513 12 mm right
09515 15 mm left
09516 15 mm right
09520 20 mm left
09521 20 mm right
Foam cubes
further claw types on request
For stable stripping: foam cubes Spring elements
as down holders. Self-adhesive. In Special telescope spring ele-
various sizes. Just peel them off. ments for Marbach stripping tools
Put in place. Done. masterstrip|plate. In 2 versions.
PU = 1 box
Item no. Name
marbafly
03248 30 x 40 x 40 mm
PU = 100 pcs. (4,752 pcs./box)
03247 40 x 40 x 40 mm
Item no. Name Item no. Name
(3,600 pcs./box)
08968 marbafly|c 07703 threaded
03246 75 x 40 x 40 mm
09232 marbafly|s (1,872 pcs./box) 07706 pin
BLANKING.
Jogger tapes for guiding the Center block for insertion into the Distance element for stripping
blanks during the blanking pro- blanking tool. Ensures fast and ac- and blanking tools. Provides best
cess. With steel insert. They en- curate positioning of the tool in the stability due to its extra large
sure safe stacking of the blanks. die-cutting machine. For fast set- contact surface.
up times.
For optimum guidance of the sep- This presser is an allrounder. It can The Marbach telescopic press-
arated blanks in the edge area. be used for both presser plates er. Lightweight, conomical and
Lightweight, stable and inexpen- and custom-shaped presser bars. space-saving. Flush to the back of
sive. Available in various lengths. And it saves storage space as it the tool. Fits even where there is
Individually adaptable. doesn’t stand out on the back of little room.
the tool.
PU = 100 pcs.
Item no. Name
09997 standard PU = 100 pcs. PU = 100 pcs.
09983 version long Item no. Name Item no. Name
09927 version small 34134 marbapusher|p 34147 marbapusher|s
Pressers designed by Marbach. Pusher developed by Marbach for Conventional pressers for male
Lightweight, versatile and eco- the selective fixation of waste ar- blankers. Usable with a bar. As a
nomical. Quick and safe assembly eas. Lightweight, flexible to use spot presser or in a presser plate.
in seconds. Set of 25 pcs. with fit- and inexpensive. Quickly mounted Stable, reliable and popular.
ting keys. Without screws. and easy to handle.
MDSS.
PERFECTLY STORED.
Good in-house logistics saves you time. Store your cutting dies in the Marbach die storage system
(MDSS). The MDSS is available for flat and for rotary cutting dies.
In the MDSS the dies are stored safely, can be found quickly and are accessible at any time. Due to
its modular design, it can be configured according to your individual requirements. Depending on
the MDSS version, various handling systems are available to transport the dies quickly and safely
to their place of use.
The packaging has to fit. To the product and to the filling process. For optimum pack-
aging quality, you need a suitable control system. A system with which you can reliably
measure the crease values and the folding resistance of a package. A system that
makes no mistakes. A system that ensures maximum machine speeds and a smooth
packaging process for your customers.
The crease bend tester is a quality assurance system for your entire packaging pro-
cess: from the initial tests in the laboratory to continuous tests during packaging pro-
duction. All the way to the final inspection before the packaging is delivered to your
customer. But that's not all. The crease bend tester is also the device of choice for
optimizing repeat orders and checking incoming material deliveries.
SAMPLE CUTTER.
CUT AND CREASE PAPERBOARD SAMPLES.
with a visual aid. This ensures the correct position for cut-
HYDRAULIC PRESS.
CREATE CREASED SAMPLES.
Karl-Marbach-Straße 1
74080 Heilbronn
Germany
phone +49 7131 918-450
[email protected]
www.marbach.com
PACKAGING.
PERFORMANCE.
YOU.