B50D MKI A3 Schematics
B50D MKI A3 Schematics
B50D MKI A3 Schematics
K1 - Neutral. V1 - Gear Hold Control. F11 - Transmission. (KL15) K5 - Stop light. K11 - Dip.
F1 - Park Lights. F7 - Bin Down Unit. K2 - Start (KL50). V3 - Alternator D+ - Engine brake request. K6 - 0% throttle. K12 - Bright.
- Interior Lights. - Seat Pump. K3 - Aircon / V4 - CCU Control - F12 - Transmission. (KL30) K7 - Park brake. K13 - Bin float / work lights.
- Stop Lights. - Wiper Motor. Lights cut out. intermittent Wiper. - 2 Voltage Regulator. K8 - Bin up limit / gear hold. K14 - Intermittent.
- Hazards / Indicators. - Mirror Defrost. K4 - Reverse. V5 - Washer Control - F13 - MDU / CCU. (KL15) K9 - Left indicator. K15 - 12V Supply..
F2 - Battery Supply to Fuses - - Electrical Mirrors. intermittent. - Hazard input to CCU. K10 - Right indicator. K16 - ADM / MR ignition supply.
(F12, F13, F18, F19, F20, F21, - Washer Motor. V6 - Hazard Control - F14 - Alternator D+ K17 - MDU / CCU ignition supply.
F24). - Horn Solenoid. MDU / CCU ignition. F15 - CCU Program. (KL15) K18 - Control traction diff..
F3 - Ignition Supply to Fuses - - Electrical Horn. V7 - Ignition Control - - MDU Program. (KL15) 2 K19 - Laden / Unladen.
(F11, F14, F15, F16, F23). F8 - Cold Start. MDU / CCU ignition. - Diagnostic. (KL15) 2 N1 - Voltage regulator.
F4 - Reverse Lights. - Artic Spare Power. F16 - Engine. (KL15) K20 - Retarder enable.
- Head Lights. - Relay Spare Power. 1 R2 - External pull up - F17 - Reverse Camera. (12V) K21 - High range.
4
- Work Lights. F9 - Bin Float Solenoid. Fuel Throttle. - FM Radio. (12V) K22 - Auto neutral.
4
- Rotating Beacon. - Neutral Relay. R1 - External pull up - F18 - Engine. (KL30) K23 - Fan control.
4
F5 - Aircon / Headlight Relays. - Start Relay. Air pressure sender. F19 - MDU. (KL30)
(Crank Cut Relay) - MDU / CCU Power Relay. F20 - Diagnostic. (KL30)
F6 - Bin Down Latch Solenoid. - CCU Ignition Status. F21 - Battery Balancer. (KL30)
- Park Brake Solenoid. F10 - (20A) Bonnet fans - Accessory.
- CTD Solenoid. - (15A) Rear wiper motor Superscript Key F22 - 2 Way Radio. (12V)
- Automatic Greaser. Iqan cut switch 1
F23 - Onboard Weighing. (KL15)
CTD Switch Only used on 250D & 300D - Fan Drive Controller. (KL15)
Iqan spare power 2
Only used on B35D & B40D - Memory Module. (KL15)
3
Only used on B20D to B30D
- Satellite Communication. (KL15)
4 F24 - Memory Module. (KL30)
Only used on B50D
- MT 2000. (KL30)
F25 - Iqan system
PAGE 7
SAE J1939 CAN BUS
SHIELD
SHIELD
SHIELD
SHIELD
SHIELD
SHIELD
GN 1.0
GN 1.0
GN 1.0
GN 1.0
GN 1.0
GN 1.0
YL 1.0
YL 1.0
YL 1.0
YL 1.0
YL 1.0
YL 1.0
X94 - A X93 - A
X94 - B X93 - B
X94 - C X93 - C
SHIELD
GN 1.0
YL 1.0
SHIELD
GN 1.0
SHIELD
SHIELD
GN 1.0
YL 1.0
GN 1.0
YL 1.0
YL 1.0
7.2 V SAT.
Modem BELL TRAINING CENTER
TR001634
B50D REVISION 01
PAGE 11
ALLISON HD 4560 CROSS SECTION
PAGE 279
ALLISON HD 4560 POWER FLOW
C3 C4 C5
C2
C1
LINE DRAWING
P1 P2 P3
INPUT(ROTATING CLUTCH MODULE AND P1 SUN GEAR)
MAIN SHAFT
P2 PLANETARY SET AND P3 RING GEAR
P1 PLANETARY SET AND P2 RING GEAR
P1 RING GEAR
OUTPUT
BELL TRAINING CENTER
PAGE 281
ALLISON HD 4560R ELECTRONIC CONTROL WTEC III
X173 X168 X170
Engine B OR/YL X162 - 16 BK/BN PL/RD X6 - 14
Speed 30 Engine Speed - Lo GPI 1(-) 11
Sensor BN X162 - 17 BN GN/BK X6 - 15
14 Engine Speed - Hi GPI 3(+) 13
A
GN X162 - 23 GN PL/BK X6 - 17
32 Output Speed - Lo Analog Ground 24
YL/PK X162 - 15 WH/GY PL/BL X6 - 18
X175 16 Output Speed - Hi GPI 7(-) 29
BL
X162 - 18 BL 31 Turbine Speed - Lo GPI 8(-) 30 PL/WH X6 - 19
Output B OR
U
Y
Speed X162 - 19 OR PL/GN X6 - 20
A
C
R
15 Turbine Speed - Hi GPI 5 (-) 27
G
Sensor
A GN/PL X162 - 5 GN/PL 3 F Sol Power (F-Hi) T GPO 5(-) 19 RD/GN X6 - 21
X172 WH/BL X162 - 21 WH/BL 12 C3PS Input Digital Ground (GPI) 31 OR/BK X6 - 4
K
C
LA
Turbine B
B
PK X162 - 4 PK 9 Sensor Power BL
UE
J 1939 Controller Lo
BL/RD X162 - 27 BL/RD 24 N Sol Lo
J 1939 Controller Hi
C Sol B 28
WH X162 - 24 WH 23 H Sol Lo 9
D Sol
Battery Ground
M
Sensor Power
Battery Power
10
J 1939 Shield
X162 - 25 OR/GN 28 Ret Temp Sensor Input
A 8
OR/GY
ISO 9141
GPI 12(-)
18
GPO 6(-)
GPO 7(-)
YL 7
GPI 4(+)
GPI 6(-)
GPI 9(-)
E Sol K
SCI Lo
PSS P
10
SCI Hi
PSS 1
PSS 2
PSS 4
PSS 8
BK 15
L 29 21
G Sol C GY/BL 11 RMR 23
19
20
21
22
23
24
25
31
30
4
sump temp P 11 27 32 15 5 6 7 8 9 14 10 3 16 2 18 26 28 17 1 13 29 12
X169
RD/YL
BN/WH
BK/PK
BK/GY
RD/GY
BK/WH
PK/BK
BK/RD
RD/BL
BK/BL
BN/BL
GY
RD
GY
GY/WH
RD/BK
X6 - 23
YL/BK
YL/BL
BL/BK
RD
PL
X6 - 16
X6 - 1
BL/OR
BL/YL
X6 - 11
X6 - 12
YL/GN
X164 - 1
X164 - 5
X164 - 3
X164 - 6
X164 - 2
X164 - 4
GY/YL
BL X6 - 7 BL/WH
Volt Reg YL/GY
Fuse1-1 RD
X176
X174
X166
BK
Volt Reg
Diag-H
SW4-6
Diag-J
X163
NOTE : B A B A B A
X165 - 31
X165 - 13
X165 - 30
X165 - 29
X167 - C
X167 - B
X167 - A
ALL WIRES 1.5mmØ
UNLESS OTHERWISE Retarder Retarder Retarder F G HW J K U T P L A B C D E S M N R V
Solenoid Accum.
99 98 6 38 85 84
SPECIFIED. Temp 3 5 6 2 1 4
K Sensor Resistor Primary Shift Selector
12 Retarder Modulation Request 12 2 3 8 8
PAGE 467
LEGEND
1
2
XB PRESSURE REDUCING VALVE / 60Nm
02 ORIFICE / SIZE 2.5 / 3Nm
PLUG / 80Nm
12 18
5 4 3 CHECK VALVE / 30Nm
6
7
X4 ACCUMULATOR CHARGE VALVE / 60Nm
MAIN RELIEF / Nm60
LOCK NUT / 80Nm
VIEWS
8 PRESSURE CUT OFF VALVE / 30Nm P2 VIEW
09 ORIFICE / SIZE 0.7 / 3Nm
L1
9 09 ORIFICE / SIZE 0.7 / 3Nm
L2
10 PRIORITY STEERING & BRAKE VALVE/ 140Nm
11 CHECK VALVE / 100Nm CLAMPING RODS
09
PARK
26
M5
M6
S4
ER
VOAC BLOCK 8
PARK
M10X20 LIFTING EYE
X3
ER
X4
15 PARKER
M4
FAN DRIVE CONTROL
SP1
XB
14
ML1
13
L3
MP2
PARKER
PARKER
TP1
P3
TEST PIONTS
ADJUSTABLE VALVES 16 19 23
PLUG / 30Nm
XB XA XB
PRIORTY VALVE XA
ACCUMULATOR
7 2 PLUG / 15Nm
SOLENOIDS 27
PARKER
ORIFICE'S)
CHECK VALVES A5
A6
O2
MAIN RELIEF
B5
O17
SHUTTLE VALVES
B6
PRESSURE
TANK
BELL TRAINING CENTER
17
TR001626
B50D REVISION 01
FLOW CONTROL VALVE
PLUG / 15Nm
PAGE 423
FAN DRIVE CONTROLLER
SECTION, VIEWS
PARKER
PARKER
PARKER
PAGE 425
STEERING CYLINDERS
B50D HYDRAULIC SCHEMATIC
T
TIP CYLINDERS A B
L R
3.95L PISTON
ACCUMULATORS RELIEF VALVE MANIFOLD
250 250 C+ C+
80 80 80 80 80 80
80
80
TEST POINT
MANIFOLD C- C-
MP2 MP1 M4
0.75L BOTTLE P1 B1
ACCUMULATOR
A4 T1
60
S4
M6 M5
M4 B6 A6 A5 B5 P2
B2
4 5 T2
LS 3 17 FD B A
2 BRAKE VALVE
9 25 100 bar
10 80
190
T P 21
22
1
7
6
190
TP1 280
23
170
8
1.5L PISTON 1.2L PISTON 1.2L PISTON 1.5L PISTON
MP1 26 ACCUMULATOR ACCUMULATOR ACCUMULATOR ACCUMULATOR
60
SP1 20 24 AC1 AC2 AC2 AC1
11
P1 10 A A
SUSPENSION DAMPING
19 MANIFOLDS
X 13
11 S1
S1
19
15 T2
14
16
190
280
12
MP2
P2 P3 L3 L1 L2 P T3
MP3 ML1
ML3
B
WHEEL
B A B A PS
TPB
BI-DIRECTIONAL S
EMERGENCY STEERING PUMP
L
PUMP DATA : P1
TYPE: REXROTH A10VO28
P2B
DISPLACEMENT: 28 CC
RESIDUAL P: 19 BAR
COMPENSATOR P:
210 BAR
A6
A5
A4
A7
A3
A2
LS T
A A1
TANK RETURN
MANIFOLD
PL
P T2B
TX
PAGE 427
PNEUMATIC ABBREVIATIONS (INSIDE CAB)
ABB DESCRIPTION SIZE
VIEWS TLA
TLX
TLD
TLU
TIP LEVER AIR SUPPLY
TIP LEVER EXHAUST
TIP LEVER DOWN
TIP LEVER UP
FF6
FF6
FF6
FF6
PBS PARK BRAKE SOLENOID FEED FF12
PBA PARK BRAKE AIR SUPPLY FF12
PBX PARK BRAKE EXHAUST FF12
S SEAT FF6
AA3 AUXILIARY AIR SUPPLY PLUG M14 PLUG
AT AUXILIARY THROUGH CONNECTION FF6
PNEUMATIC BLOCK
HORN SOLENOID
TLD
TRANSFER CASE SOLENOID & PRESSURE SWITCH
TWO SPEED SOLENOID & PRESSURE SWITCH
PBX
BIN UP PRESSURE SWITCH
PARK BRAKE SOLENOID & PRESSURE SWITCH
PBS
TLA
EXHAUST BRAKE VALVE SOLENOID
PNEUMATIC PRESSURE SENDER UNIT
S
HOSE CONNECTORS
BLANKING PLUGS
EXHAUST FILTERS
TLU
SOLENOID EXHAUST FILTERS
PBA
PNEUMATIC QUICK COUPLER
ORIFICE FITTING
PB CHECK VALVE
TLX
BIN ANGLE LIMIT SOLENOID
TVD
TSD
TVU
H
TC
PAGE 449
PNEUMATIC SCHEMATIC
BIN TIP
LEVER
MOMENTRY
SWITCH
1 22
3
BIN DOWN
HOLD
SOLENOID
AS
TRANSFER PB
CASE
PARK BRAKE
ACTUATOR
HORN
HYDRAULIC SPOOL
COOLER
PIPE
AIR COMPRESSOR
RESERVOIR
PURGING
DRAIN RESERVOIR
BELL TRAINING CENTER
SOLENOID TR001625
B50D REVISION 0.1
PAGE 451
MERCDES BENZ ADM AND PLD
B16
2 BK/YL 0.5
N3-1
1 BR/YL 0.5
PLD
N3-20
SCHEMATIC FOR OM502 LA B15
2 BR/VL 0.5
N3-19
ENGINE
PWM - 8 8 8
CONTROL
B50D ADT 2
1 BK/VL 0.5
WH/YL 0.5
N3-2
UNIT
ACCELERATOR
PEDAL
90 89 88 GN 1.5 FUSE8-1 15 2
N3-3 +
B65 X7
(6)
1 RD/YL 0.5
N3-34 6 PL 0.35 X25 - 6
21-1 ADM -
(4)
2 BR/WH 0.5
MERCEDES
PWM
N3-15 4 GN 0.35 X25 - 4 X19 - A YL 1.0
B11 21-19
1 GY/BR 0.5 3 WH 0.35 ENGINE
(3)
N3-39 X25 - 3 X19 - B GN 1.0
_
21-21
N3-23 + 5 RD 0.35 X25 - 5 X19 - C SHIELD CONTROL
(5)
21-20
UNIT
PWM
2 YL 0.35
(2)
N3-5 X25 - 2 BK/YL 1.5 21-14
B90 3 GN 0.5
N3-7 1 BN 0.35 X25 - 1 BL/GN 1.5 21-13
(1)
_
1 BL 0.5
N3-22 BL/YL 1.5 21-12
4 VL 0.5 N3-29 BK 1.5
TEMP E1 21-3
2 BR/BK 0.5 N3-48 RD 1.5 21-2
B12 1 GN/BL 0.5
N3-32 X9
X106 BL/RD 1.5 15-5
2 GR/YL 0.5
N3-10
MR-1 X3 - 14 YL/GN 1.0 15-13
3 BR/GY 0.5
N3-6
MR-3 X3 - 13 BK 1.0
N3-8
MR-4 X3 - 24 BL 1.0 15-14
2 YL 0.5
N3-49
B14 MR-2 X3 - 25 BN 1.0 15-15
1 WH 0.5
N3-33
MR-9 BK 2.5 15-6
2 BL/WH 0.5 N3-30 E2
START X8
1 RD/BK 0.5 N3-25 MR-11
S10 E1 18-2
MR-15 X3 - 5 RD 1.5
RD/WH 0.5 N3-35 BK 1.5 18-9
2 MR-5 GN 2.5
STOP N3-11 X10
V8 S11 1
N3-12
MR-6 GN 2.5 12-1
MR-8 X3 - 6 BK/WH 1.5 12-2
GY/BK 1.5 N3-54
Y10 5 1 Y6
GY/BL 1.5 MR-12 BK/WH 1.5
N3-44
WH/RD 1.5 MR-13 X3 - 28 PL 1.5
N3-46 OR 1.5 DIAG-F 86 8
Y11 Y7 OR/GN 1.5 N3-38
6 2 BK/WH 1.5 R7-86 95 8
GY/WH1.5 N3-37 RD/YL 1.5 R5-86 91 8
START-K150
OR/BL 1.5 N3-9 RD 1.5 87a
MCB1-2
DIAG-G
BK 1.5
Y12 Y8 E1
R7-87
7 3 WH/BL 1.5 N3-53 30
87
GY/YL 1.5 N3-45 RD 1.5 RD 1.5 FUSE6-1 14 2
85 86 RELAY 12
GY/GN 1.5 N3-47 BK 1.5 RD 1.5 ADM / MR
87 2 96 Ay E1
Y13 8 4 Y9 SUPPLY
GY/PL 1.5 N3-16 8 1 8 1
N3-17
N3-18 LEGEND
N3-21 UNIT DESCRIPTION VALUE @ 20 C
N3-31 B10 FUEL PRESSURE SENSOR
N3-24 B11 OIL TEMPERATURE SENSOR (COMBINATION SENSOR) 2260........2701 Ohm
N3-26 B12 OIL PRESSURE SENSOR (COMBINATION SENSOR) 0,6...1,1 Volt
B14 OIL LEVEL SENSOR 15........22 Ohm
N3-27
B15 CAM SHAFT SENSOR 1000........1385 Ohm
N3-28 CRANK SHAFT SENSOR
B16 1000........1385 Ohm
B10 1 N3-4 B65 COOLANT TEMPERATURE SENSOR 2260........2701 Ohm
N3-36 B90 CHARGE AIR PRESSURE SENSOR (COMBINATION) 1,0...1,4 Volt
CHARGE AIR TEMPERATURE SENSOR 2205........2653 Ohm
2 N3-13
S10 START BUTTON NORMALLY OPEN
N3-40 S11 STOP BUTTON NORMALLY OPEN
N3-41 Y6 UNIT PUMP SOLENOID CYLINDER 1 0,07........0.37 Ohm
N3-42 Y7 UNIT PUMP SOLENOID CYLINDER 2 0,07........0.37 Ohm
Y8 UNIT PUMP SOLENOID CYLINDER 3 0,07........0.37 Ohm
N3-43
Y9 UNIT PUMP SOLENOID CYLINDER 4 0,07........0.37 Ohm
N3-14 0,07........0.37 Ohm
Y10 UNIT PUMP SOLENOID CYLINDER 5
N3-50 Y11 UNIT PUMP SOLENOID CYLINDER 6 0,07........0.37 Ohm
N3-51
Y12 UNIT PUMP SOLENOID CYLINDER 7 0,07........0.37 Ohm
Y13 UNIT PUMP SOLENOID CYLINDER 8 0,07........0.37 Ohm
N3-52
BELL TRAINING CENTER
N3-55 TR001233
B50D REVISION 0.1
PAGE 463