Pattern Control Unit

ES 90
Manual P/N 284 144 E
– English –

NORDSON ENGINEERING GMBH D LÜNEBURG D GERMANY

 Note
This manual applies to the entire series.

Order number
P/N = Order number for Nordson products

Notice
This is a Nordson Corporation publication which is protected by copyright. Original copyright date 1995.
No part of this document may be photocopied, reproduced, or translated to another language without the prior
written consent of Nordson Corporation. The information contained in this publication is subject to change without
notice.

Trademarks
AccuJet, AquaGuard, Asymtek, Automove, Autotech, Blue Box, CF, CanWorks, Century, Clean Coat, CleanSleeve, CleanSpray, Compumelt, Control Coat,
Cross-Cut, Cyclo-Kinetic, Dispensejet, DispenseMate, Durafiber, Durasystem, Easy Coat, Easymove Plus, Econo-Coat, EPREG, ETI, Excel 2000, Flex-O-Coat,
FlexiCoat, Flexi-Spray, Flow Sentry, Fluidmove, FoamMelt, FoamMix, Helix, Horizon, Hose Mole, Hot Shot, Hot Stitch, Isocoil, Isocore, Iso-Flo, JR, KB30, Little Squirt,
Magnastatic, MEG, Meltex, MicroSet, Millenium, Mini Squirt, Moist-Cure, Mountaingate, MultiScan, Nordson, OmniScan, Opticoat, Package of Values, Pattern View,
PluraFoam, Porous Coat, PowderGrid, Powderware, Pro-Flo, ProLink, Pro-Meter, Pro-Stream, PRX, RBX, Rhino, S. design stylized, Saturn, SC5, Select Charge,
Select Coat, Select Cure, Slautterback, Smart-Coat, Spray Squirt, Spraymelt, Super Squirt, Sure Coat, System Sentry, Tela-Therm, Trends, Tribomatic, UniScan,
UpTime, Veritec, Versa-Coat, Versa-Screen, Versa-Spray, Watermark, When you expect more. are registered trademarks – ® – of Nordson Corporation.

ATS, Aerocharge, Auto-Flo, AutoScan, BetterBook, Chameleon, CanNeck, Check Mate, COLORMAX, Control Weave, Controlled Fiberization, CPX, E-Nordson,
EasyClean, Eclipse, Equi=Bead, Fillmaster, Gluie, Ink-Dot, Iso-Flex, Kinetix, Maxima, MicroFin, Minimeter, Multifil, OptiMix, PluraMix, Primarc, Prism, Process Sentry,
PurTech, Pulse Spray, Seal Sentry, Select Series, Sensomatic, Shaftshield, Spectral, Spectrum, Sure Brand, Swirl Coat, Vista, Walcom, 2 Rings (Design) are
trademarks – T – of Nordson Corporation.

Designations and trademarks stated in this document may be brands that, when used by third parties for their own purposes,
could lead to violation of the owners’ rights.

COV_EN_284144E ES 90 E 2001 Nordson Corporation

All rights reserved
Issued 02/01
 Table of Contents I

Table of Contents

Section 1 Separate document

Safety

Section 2 1. Intended Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

Description Unintended Use – Example – . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2. Residual Risks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
3. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Equipment Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
4. Front-/Rear Side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
5. Power Supply Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
6. Central Unit of the Master-Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Connection Sockets Central Unit . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Encoder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Program Select Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
RS-232 Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Security . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Master . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
LEDs Central Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
LED control +24 VDC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
LED Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
7. Central Unit of the Slave-Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
8. Channel Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
Channel Unit
Connection Sockets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
Channel Unit LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
LED ALARM (Alarm Channel A, Channel B) . . . . . . . . . . . . . 2-9
LED Valve output active . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
9. Application Pattern . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10

E 2001 Nordson Corporation ES 90 P/N 284144E

All rights reserved
Issued 02/01
II Table of Contents

Section 3 1. Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

Installation 2. Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3. Setting up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
4. Removing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
5. Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
6. Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
7. Setting Internal Switches and Potentiometers . . . . . . . . . . . . . . . . . 3-2
Central Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Central Unit Slave Rear Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Channel Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Operating Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
8. Electrical Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Connection to Line Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Connection of Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
9. Selecting Encoder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
10. Factory Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
11. Initial Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9

Section 4 1. Daily Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

Operation 2. Daily Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
3. Emergency Switch Off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4. Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Control Panel/Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Display Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Initial Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Function Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Selecting and Changing Menus . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Selecting menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Menu Hierarchy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Main Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
Sub-menus of the Main Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Program Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Channel Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Glue Pattern . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
Pattern Repeat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8

P/N 284144E ES 90 E 2001 Nordson Corporation

All rights reserved
Issued 02/01
 Table of Contents III

Pattern Offset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8

On/Off Compensation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
Mode Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
Electrical Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11
Channel Copy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12
Program Copy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13
Status Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13
System Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14
Line Speed Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-15
Pulse / mm Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-15
Glue Start Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16
2. Line Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16
2. Speed ON/OFF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-17
Mode A / B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-17
48 V Overdrive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-18
Inverted mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-19
Program ID-Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-20
Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-20
Language . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-21
Encoded Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-22
Write Protect (Always active) . . . . . . . . . . . . . . . . . . . . . . . . . . 4-22
Write Protect Active . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-23
Erase Memory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-23
5. Programming Example 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-24
Function Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-25
6. Programming Example 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-34

Section 5 1. Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

Maintenance 2. Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

E 2001 Nordson Corporation ES 90 P/N 284144E

All rights reserved
Issued 02/01
IV Table of Contents

Section 6 1. Troubleshooting the Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

Troubleshooting 2. Error Messages in the Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
3. Erase Memory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
4. Error Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5
How to React to Error Codes - Example - . . . . . . . . . . . . . . . . . . 6-6
Parameter List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
Glue Program 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
Glue Program 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8
Glue Program 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9
Glue Program 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10
Glue Program 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11
Glue Program 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-12
Glue Program 7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-13
Glue Program 8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-14
5. Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-15
LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-17

Section 7 1. Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1

Parts 2. Spare Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
Slide-in Housings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
Complete Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
Miscellaneous . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3

Section 8 1. General Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1

Specifications 2. Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
3. Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
4. Limiting Values of the Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
5. Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3
6. Connection Allocation Control Unit Rear . . . . . . . . . . . . . . . . . . . . . . 8-4
Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4
Encoder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4
Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4
Program Select Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5
Release Program Select Switch . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5

P/N 284144E ES 90 E 2001 Nordson Corporation

All rights reserved
Issued 02/01
 Table of Contents V

Table Program Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5

Security . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5
7. Connection Allocation Channel Units . . . . . . . . . . . . . . . . . . . . . . . . 8-6
Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6
Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6

Section 9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1
Index

E 2001 Nordson Corporation ES 90 P/N 284144E

All rights reserved
Issued 02/01
VI Table of Contents

P/N 284144E ES 90 E 2001 Nordson Corporation

All rights reserved
Issued 02/01
 Section 1

Safety

Observe and follow all safety instructions, the general safety instructions
included as a separate document,
as well as the specific safety instructions in all other related documentation.

E 2001 Nordson Corporation ES 90 P/N 284144E

All rights reserved
Issued 02/01
1-0 Safety

P/N 284144E ES 90 E 2001 Nordson Corporation

All rights reserved
Issued 02/01
 Section 2

Description

E 2001 Nordson Corporation ES 90 P/N 284144E

All rights reserved
Issued 02/01
2-0 Description

P/N 284144E ES 90 E 2001 Nordson Corporation

All rights reserved
Issued 02/01
 Description 2-1

Section 2
Description

1. Intended Use Model ES 90 pattern control units may only be used to control 24 VDC-
solenoid valves.

Any other use is considered as not intended and is carried out at the
operator’s own risk. Nordson will not be responsible for any damages
resulting from unintended use.

NOTE: Hot melt material, cold glue and other melting materials are
referred to as adhesives in this manual.

Unintended Use – Example – The unit may not be operated in an explosive atmosphere.

2. Residual Risks WARNING: Do not touch the contacts after pulling the mains
plug. Some of the unit’s electronic components contain resi-dual
voltage in the form of a capacitive charge which can produce a
light electrical shock when touched. The capacitive charge dis-
appears after approx. 60 seconds.

WARNING: When controlling the solenoid valves, adhesive

flows out of the application head nozzle. Danger of burns-
and/or spraying. Wear safety goggles and heat-protective
gloves. Do not mount application heads and program the unit at
the same time.

This danger is present especially:

S when switching the machine release (security)

S when starting up the parent machine

S during inverted mode

S during manual mode

E 2001 Nordson Corporation ES 90 P/N 284144E

All rights reserved
Issued 02/01
2-2 Description

3. Introduction The ES 90 is a user-friendly pattern control unit for the

machine-speed-dependant, intermittent control of 24 VDC solenoid valves
and is used with adhesive - application heads.

By linking max. 3 control units (Master-Slave- operation) the number of

channel units can be expanded from max. 12 channels (6 channels A
and 6 channels B) to max. 36 (18 channels A and 18 channels B each).

Programming is menu-controlled. A menu is understood as a branched

program structure from which the desired function is selected. All
programming steps are displayed on an easily-readible LCD in different
languages.

The accessory remote control has the same control panel as the unit
itself.

Equipment Features S 8 different programs can be stored

S adhesive application at varying parent machine speeds without

misalignment

S 1 offset-, 8 delay-and 8 glue patterns per channel unit

S Total programmable pattern: 9999 mm, offset pattern 0-9999 mm,

delay pattern 1-9999 mm, glue pattern 1-9999 mm

S Compensation for pull-in and drop-off delay of the solenoid valves

S Many different indicators can be used as a starting device

S Indicators for starting signal can be connected either for each channel
unit individually or together for all channel units through the central
unit

P/N 284144E ES 90 E 2001 Nordson Corporation

All rights reserved
Issued 02/01
 Description 2-3

S External program selection switch (Accessories) can be connected

S Remote control (Accessories) can be connected (length of cable

10 m)

S Program protection can be activated

S Limiting contact maximum parent machine speed (alarm output)

S Machine speed up to 500 m/min

S RS-232 interface

S Lockable door for the front side

S Parent machine interlock

Option S Expansion of the number of channel units from max. 12 (6 channels A

and 6 channels B) to max. 36 (18 channels A and 18 channels B
each) through additional Slave-units.

E 2001 Nordson Corporation ES 90 P/N 284144E

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2-4 Description

4. Front-/Rear Side

Fig. 2-1 Front

1. Power supply assembly 4. Open plug-in sockets for channels 6. Lock
2. Central unit units 7. Retractable unit legs
3. Channel unit 5. Lockable front door

Fig. 2-2 Rear

1. Power supply assembly 4. Open plug-in sockets for channel 6. -
2. Central unit units 7. Retractable unit legs
3. Channel unit 5. -

P/N 284144E ES 90 E 2001 Nordson Corporation

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 Description 2-5

5. Power Supply Assembly Serves as the voltage supply for the internal electronic components and
the external solenoid valve. The mains fuses and connection are located
on the rear side.

Front side Rear side

Fig. 2-3
1. Mains switch 3. Mains connection 4. Mains fuse 1,6 AT
2. Remote control connection socket

E 2001 Nordson Corporation ES 90 P/N 284144E

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2-6 Description

6. Central Unit of the Used for programming and displaying the menus. The rear side contains
many connection sockets.
Master-Unit

12

Front side Rear side

Fig. 2-4
1. LCD 5. Socket Indicator 9. LED Indicator
2. Keyboard 6. RS 232 interface 10. Socket ENCODER
3. Socket PROGRAM SELECT 7. Socket Master-Slave 11. Socket SECURITY (machine
SWITCH 8. LED control +24 VDC security)
4. Socket ALARM 12. Potentiometer Contrast LCD

Note: Pos. 12, potentiometer Contrast LCD, only available on units built after approx. April 2001.

P/N 284144E ES 90 E 2001 Nordson Corporation

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Issued 02/01
 Description 2-7

Connection Sockets Central All sockets and plug connections are shown in Fig. 2-4. Connection
Unit allocation and - load see Specifications.

Alarm
Potential-free limiting contact (alarm output); at free disposal. Switches
when programmed max. machine speed is exceeded.

ENCODER
For connection of the encoder.

Program Select Switch

For connection of an optional external program select switch.

RS-232 Interface
Standard interface for serial data transfer.

Security
Connection of an external, potential-free release - contact for inclusion in
a security chain. If this contact is not available, the input SECURITY can
be bridged.

NOTE: The pattern control unit cannot be operated when the input
SECURITY is open.

Indicator
For connection of the indicator

Master
For connection of one or two slave units

LEDs Central Unit LED control +24 VDC

The LED (8, Fig. 2-4) serves as a control-LED for the supply of voltage.

LED Indicator
The LED (9, Fig. 2-4) serves as a control-LED for the indicator.

E 2001 Nordson Corporation ES 90 P/N 284144E

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Issued 02/01
2-8 Description

7. Central Unit of the

Slave-Unit

Slave-Unit Rear Panel

Fig. 2-5
1. Socket Master-Slave

P/N 284144E ES 90 E 2001 Nordson Corporation

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 Description 2-9

8. Channel Unit For selection of the operating mode (channels A and B) and for the
function display of channels A and B. The rear side contains many
connection sockets.

For operating mode switch positions and internal switches, see

Installation.

Front side Rear side

Fig. 2-6
1. Operating mode switch 4. LED Delay pattern active 7. Socket Indicator
2. LED Indicator 5. LED Glue pattern active 8. Socket Solenoid valve Channel A
3. LED ALARM 6. LED Valve output active 9. Socket Solenoid valve Channel B
(Alarm Channel A, Channel B)

Channel Unit All connection sockets are shown in Fig. 2-6. For connection allocation
Connection Sockets and - load, see Specifications.

Channel Unit LEDs For control display of various channel functions.

LED ALARM (Alarm Channel A, Channel B)

Serves as a general fault indication. Also refer to section
Troubleshooting. A common cause of the error is excessive machine
speed. When the speed is too high, the selected glue pattern can not be
achieved (Refer to Operation, Glue Pattern).

LED Valve output active

Must always be lit in manual mode. If it is not lit, there is a short-circuit in
the solenoid valve.

E 2001 Nordson Corporation ES 90 P/N 284144E

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2-10 Description

9. Application Pattern An application pattern (Fig. 2-7) consists of applied (5 and 8) and
unapplied patterns or surfaces (6 and 7).

The distance between the indicator (3) and application head (4 and 9) is
referred to as pattern offset (Fig. 2-7).

The time between switching on the solenoid valve and the beginning of
adhesive application is referred to as pull-in delay (ton). The time between
switching off the solenoid valve and the end of adhesive application is
referred to as drop-off delay (toff). Both delays are called valve time in the
program.

D
ton toff

A
A Start
A
Start
6 5 4 3 2 1

7 8 9 10 11

Fig. 2-7
1. Delay pattern 1 (unapplied substrate) 5. Glue pattern 1 (applied substrate) 9. Application head 2
2. Glue pattern 1 (unapplied substrate) 6. Delay pattern 1 (applied substrate) 10. Glue pattern 2 (unapplied substrate)
3. Indicator 7. Delay pattern 2 (applied substrate) 11. Delay pattern 2 (unapplied substrate)
4. Application head 1 8. Glue pattern 2 (applied substrate)

Note: A = Offset
B = Delay
C = Solenoid valve control
D = Glue

P/N 284144E ES 90 E 2001 Nordson Corporation

All rights reserved
Issued 02/01
 Section 3

Installation

E 2001 Nordson Corporation ES 90 P/N 284144E

All rights reserved
Issued 02/01
3-0 Installation

P/N 284144E ES 90 E 2001 Nordson Corporation

All rights reserved
Issued 02/01
 Installation 3-1

Section 3
Installation

WARNING: Allow only qualified personnel to perform the

following tasks. Observe and follow the safety instructions in
this document and all other related documentation.

1. Transport Transport the unit so as to avoid damage. Do not throw the unit. Use
suitable packing materials such as styrofoam and sturdy cartons. See
Section Specifications for weight.

Protect the unit from exposure to humidity, dust, and vibrations.

2. Unpacking Carefully unpack the unit to avoid damaging it. Check for damage caused
during transport. Do not lose the key included with the unit.

Save packing material for possible later use. Otherwise recycle or

dispose of properly according to local regulations.

3. Setting up Protect the unit from humidity, excessive dust (observe IP-Class) and
vibrations.

For dimensions and IP-Class see Section Specifications.

4. Removing Switch off the mains switch, then disconnect all electrical connections
from the unit.

5. Storage Pack the unit in suitable packing materials such as styrofoam and sturdy
cartons. Protect from humidity, dust and great fluctuations in temperature
(condensation).

6. Disposal Dispose of properly according to local regulations.

E 2001 Nordson Corporation ES 90 P/N 284144E

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Issued 02/01
3-2 Installation

7. Setting Internal Switches All internal switches and potentiometers are factory-set. Only switches
S1, S2, S3 and S4 may/must be adjusted.
and Potentiometers

Central Unit

3 2

2 1 2 1

S2 S1

3 3

Central Unit Board

Fig. 3-1
1. Potentiometer R7 2. Switch S1 3. Switch S2

Switch/Potentiometer Position Function Function

(P/N 316787B) (P/N 316787C)

Potentiometer R7 (1) Do not adjust! LCD contrast LCD contrast

Switch S1 (2) 3-1 Indicator type PNP Indicator type PNP

3-2 Indicator type NPN Indicator type NPN

Switch S2 (3) 3-1 Indicator signal Indicator signal

normal inverted

3-2 Indicator signal Indicator signal

inverted normal

P/N 284144E ES 90 E 2001 Nordson Corporation

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Issued 02/01
 Installation 3-3

Central Unit Slave Rear Panel With Slave- unit(s) the switch S1 must also be adjusted. Slave- units are
understood as an increase in the number of channel units through
linkage of several control units.

Switch Position Function

S1 Open Unit is Slave No. 1

Closed Unit is Slave No. 2

Central Unit Slave Rear Board

Fig. 3-2
1. Switch S1

E 2001 Nordson Corporation ES 90 P/N 284144E

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Issued 02/01
3-4 Installation

Channel Unit

1 2

Channel Unit Board

Fig. 3-3
1. Switch S3 2. Switch S4

Switch Switch Position Function

S3 1 On Manual mode with
machine security
Off Manual mode without
machine security
2 On Internal indicator signal
from central unit
Off External indicator signal
from channel unit
3 (Only for internal On Invert indicator signal
indicator signal)
Off Indicator signal normal
S4 (Only for internal 1 Indicator type NPN
indicator signal)
2 Indicator type PNP

P/N 284144E ES 90 E 2001 Nordson Corporation

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Issued 02/01
 Installation 3-5

The position of Switch S3-1 determines whether the valve outputs are
constantly active or only active on machine release.

WARNING: Danger of burns- and/or spraying. Wear safety

goggles and heat-protective gloves. When controlling the
solenoid valves, adhesive flows out of the application head
nozzle. Do not mount application heads and program the unit at
the same time.

This danger is present especially:

S when switching the machine release (Security),

S when starting up the parent machine,

S during inverted mode

Channel Unit Front

Fig. 3-4
1. Operating mode switch 3. LED ALARM 5. LED glue pattern active
2. LED Indicator (Alarm Channel A, Channel B) 6. LED valve output active
4. LED delay pattern active

E 2001 Nordson Corporation ES 90 P/N 284144E

All rights reserved
Issued 02/01
3-6 Installation

Operating Mode

Switch Position Function

Operating mode (1) Manual S3-1 off Valve outputs always

active

Manual S3-1 on Valve outputs only

active on closed
machine release

0 Valve outputs closed

Auto Automatic operation:

Valves
program-controlled
(normal operation)

8. Electrical Connections All electrical connections are made with plugs.

Connection to Line Voltage WARNING: The unit may only be operated with the line voltage
indicated on the ID plate (For operating voltage see Section
Specifications).

NOTE: For allowable voltage range see section Specifications.

1. Make sure that the line voltage available at the factory corresponds to
the operating voltage of the unit.

2. Connect the power cable to the socket (Fig. 3-5) on the rear panel of
the power supply assembly.

NOTE: Power supply for Master- and Slave -units should be switched on
and off at the same time!

Fig. 3-5

P/N 284144E ES 90 E 2001 Nordson Corporation

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 Installation 3-7

Connection of Accessories Connect all accessories except the remote control (see Section Parts) on
the rear panel of the central unit (see Fig. 3-6).

Required Accessories Socket

Indicator with cable 5

Encoder with cable 10

Cable for machine security (SECURITY) 11

Remote control (see Fig. 3-7) 2

Other Accessories Socket

Cable for RS 232- interface 6

Cable for Slave- unit 7 and 1

By plugging a connection cable into the sockets 7 and 1 of two or three

units, one unit becomes the Master and the other(s) become(s) Slave.
The units then operate synchronous.

Central Unit Master Rear Central Unit Slave Rear

Fig. 3-6

E 2001 Nordson Corporation ES 90 P/N 284144E

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Issued 02/01
3-8 Installation

8. Electrical Connections Connect the remote control to the front of the power supply assembly
(2, Fig. 3-7).
(contd.)

Power Supply Assembly Front

Fig. 3-7

9. Selecting Encoder Two different encoders are available (see Section Parts). For calculation
and selection refer to the operating manual Encoder.

10. Factory Settings The following settings were programmed at the factory.

Sub-menu of System Setup Factory settings

LINE SPEED UNIT m/min
IMP/mm LINE 2-25 IMP/mm
GLUE START SPEED 0.5 m/min
2. LINE SPEED 100 %
2. SPEED ON/OFF OFF
MODE A/B NORMAL
48 V OVERDRIVE ON
INVERS–MODE OFF
PRG ID–NUMBER 1
COMMUNICATION 9600 Bd
LANGUAGE DEUTSCH

P/N 284144E ES 90 E 2001 Nordson Corporation

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 Installation 3-9

STATUS DISPLAY Factory settings

MANUAL MODE ATM
SECURITY OFF
INDIC. INT/EXT INT
EXT. PRG. SELCT. OFF

11. Initial Startup After the unit and its accessories have been installed, initial startup can
take place.

1. Switch on the mains switch. The unit carries out a memory - check.
Then the function display with the symbols for encoder (Fig. 3-8 left),
indicator (Fig. 3-8 middle) and machine release (Fig. 3-8 right) is
G shown. If the encoder is connected and the machine release switched
on (required for startup), the symbols have a dark background
(Fig. 3-9).
Fig. 3-8

2. Start the parent machine.

G
3. Measure and compensate the parent machine speed (see Electrical
Gear, Section Operation, Chapter Programming).

Fig. 3-9
4. Deactive Write Protect (see Section Operation, Chapter
Programming).

5. Program the measured speed as well as all other parameters (see

Section Operation, Chapter Programming).

6. Carry out a test run, optimize programming if necessary.

7. Activate write protection (program protection) if necessary.

E 2001 Nordson Corporation ES 90 P/N 284144E

All rights reserved
Issued 02/01
3-10 Installation

P/N 284144E ES 90 E 2001 Nordson Corporation

All rights reserved
Issued 02/01
 Section 4

Operation

E 2001 Nordson Corporation ES 90 P/N 284144E

All rights reserved
Issued 02/01
4-0 Operation

P/N 284144E ES 90 E 2001 Nordson Corporation

All rights reserved
Issued 02/01
 Operation 4-1

Section 4
Operation

WARNING: Allow only qualified personnel to perform the

following tasks. Observe and follow the safety instructions in
this document and all other related documentation.

WARNING: Danger of burns- and/or spraying. Wear safety

goggles and heat-protective gloves. When controlling the
solenoid valves, adhesive flows out of the application head
nozzle. Do not mount application heads and program the unit at
the same time.

This danger is present especially:

S when switching the machine release (Security),

S when starting up the parent machine,

S during inverted mode

1. Daily Startup 1. Switch on the mains switch.

2. Wait for the memory - check.

3. Select the desired program.

2. Daily Shutdown 1. Switch off the mains switch.

2. Lock the unit if necessary.

3. Emergency Switch Off Switch off the mains switch.

WARNING: If the unit is locked it is not possible to switch off

immediately in case of emergency. In this case, unplug the unit.

E 2001 Nordson Corporation ES 90 P/N 284144E

All rights reserved
Issued 02/01
4-2 Operation

4. Programming Programming is menu-controlled, either on the central unit itself or with a

remote control. The control panel on the remote control is identical to that
of the central unit.

Control Panel/Keys The control panel consists of an LCD and 5 keys. The function of the
keys is menu-controlled and is shown in the display. The following keys
are available:

MENU Selection main menu

ESC Leave the menu option or sub-menu (step

back) (always the left key)

CLR Delete input

ENT Confirm (always the right key)

B Move in direction of arrow

Y Move in direction of arrow

A " Change between parameter description and

parameter

Display Setup The upper part of the display (Figure 4-1) is the permanent normal
display of parent machine speed.

The middle part of the display shows the functions selected.

The lower part of the display shows the varying descriptions of the keys.
The function of the keys may change depending on the menu.

P/N 284144E ES 90 E 2001 Nordson Corporation

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Issued 02/01
 Operation 4-3

Initial Display After switching on, the unit carries out a memory - check. Then the
message Memory OK or an error message is shown. For error
messages see Troubleshooting.

Function Display
PRG 1 CHN 1A
After about 3 seconds the function display appears (Fig. 4-1).
m/min
Parent machine speed (m/min or ft/min) are displayed.

FUNCTION DISPLAY The symbols for encoder and machine release Security are inverse (with
dark background) if these components are activated.
G
Pressing the key Menu displays the main menu.

MENU

Fig. 4-1

Selecting and Changing Menus The menu consists of a main menu and sub-menus. The menu selected
is shown with a dark background.

Selecting menu
1. Press the key Menu to select the main menu (Fig. 4-1).

2. Choose the menu options using Y or B (Fig. 4-3).

3. Confirm with ENT.

4. Leave the menu with ESC to display the next highest menu level.

E 2001 Nordson Corporation ES 90 P/N 284144E

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Issued 02/01
4-4 Operation

Menu Hierarchy The following figure illustrates the complete menu hierarchy of the pattern
control unit ES 90:

FUNCTION DISPLAY

ENCODED FUNCTIONS
WRITE PROTECT ALWAYS ACTIVE AFTER POWER UP?
YES
NO
WRITE PROTECT
ACTIVE
Valid for Channel numbers:
NONACTIVE
1A - 6B: MASTER ERASE MEMORY?
7A - 12B: SLAVE 1
YES NO ARE YOU SURE?
13A - 18B: SLAVE 2
NO YES

/
MAIN MENU MAIN MENU (CONTD.)
MENU ITEM MENU ITEM
MENU ITEM

PROGRAM SELECTION SYSTEM SETUP

PRG. NUMBER: (1 - 8) LINE SPEED UNIT
CHANNEL SELECTION m/min
CHN. NUMBER: (1A, 1B - 18A, 18B) ft/min
GLUE PATTERN PULSE / mm LINE
DURAT: (0 - 9999 mm) 2-25 IMP/mm
DELAY: (0 - 9999 mm) 4-50 IMP/mm
STOP AT: (display) 8-100 IMP/mm
MAX SPEED: (display) GLUE START SPEED
PATTERN REPEAT MIN SPEED: (0.5 - 99.9 m/min)
REPETITION: (1 - 999) 2.LINE SPEED
PATTERN OFFSET FACTOR 2SP: (20.0 - 250.0 %)
OFFSET: 0 - 9999 mm) 2.SPEED ON/OFF
ON/OFF-COMPENSAT. CHN. NUMBER: (display)
PULL IN: (0.0 - 99.9 msec) OFF ON
DROP OFF: (0.0 - 99.9 msec) MODE A/B
MODE SETUP NORMAL
MODE SETUP: (1 - 4) A=B
ELECTRICAL GEAR ALTERNATING
EL. GEAR: (20.0 - 249,7 %)
48V OVERDRIVE
CHANNEL-COPY CHN. NUMBER: (display)
SOURCE CHN: (display)
OFF ON
TARGET CHN: (1A, 1B - 18A, 18B)
INVERS MODE
PROGRAM-COPY
CHN. NUMBER: (display)
SOURCE PRG: (display)
OFF ON
TARGET PRG: (1 - 8)
PRG ID-NUMBER
STATUS DISPLAY
PRG IDENT-NO: (1 - 9999)
PRG: MODE:
COMMUNICATION
CHN: MASTER V X.XX
1200 Bd
PRG IDENT-NO:
2400 Bd
MODE A/B
4800 Bd
48V OVERDRIVE:
9600 Bd
2. LINE SPEED:
LANGUAGE
INVERTED MODE:
DEUTSCH
MANUAL MODE:
ENGLISH
SECURITY:
FRANCAIS
INDIC.INT/EXT: NEDERLANDS
EXT.PRG.SELCT:

Fig. 4-2 Menu Hierarchy

Note: Channels which are not available (boards not integrated) are displayed blinking.

P/N 284144E ES 90 E 2001 Nordson Corporation

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Issued 02/01
 Operation 4-5

Main Menu 1. Press Menu key to display main menu.

2. Select menu option using Y or B.

PRG 1 CHN 1A
3. Confirm with ENT.
m/min
4. Leave the menu with ESC to display the next highest menu level.
MAIN MENU

PROGRAM SELECTION
CHANNEL SELECTION
GLUE PATTERN
PATTERN REPEAT
PATTERN OFFSET
ON/OFF-COMPENS.
MODE SETUP
ELECTRICAL GEAR
CHANNEL-COPY
PROGRAM COPY
STATUS DISPLAY
SYSTEM SETUP

ESC B Y ENT

Fig. 4-3

E 2001 Nordson Corporation ES 90 P/N 284144E

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Issued 02/01
4-6 Operation

Sub-menus of the Main Menu

Program Selection
PRG 1 CHN 1A
8 different programs can be programmed. When production is changed,
existing programs can be referred to.
m/min
Factory setting: Program 1
PROGRAM SELECTION
1. Use Y to increase program-number, decrease with B.

PRG. NUMBER : 1 2. Confirm with ENT.

3. Leave sub-menu with ESC.

NOTE: Programs can only be changed when the parent machine is idle
ESC B Y ENT or operating at a speed slower than the programmed minimum parent
machine speed.

Otherwise, the following message: !ONLY POSSIBLE WHEN MACHINE

IS SHUT DOWN
Fig. 4-4

Channel Selection
PRG 1 CHN 1A
Selection between channels (1A, 1B, 2A, 2B, 3A...) possible. Serves to
program different adhesive patterns.
m/min
By connecting max. 2 Slave-units, max. 18 channels (A and B) are
CHANNEL SELECTION possible. When channel 7-12 (A and B) is selected, the display shows
Slave 1, for channel 13-18 (A and B), the display shows Slave 2.
MASTER
Factory setting: Channel 1 A
CHN NUMBER : 1 A
1. Use Y to increase channel-number, decrease with B.

2. Confirm with ENT.

ESC B Y ENT
3. Leave sub-menu with ESC.

Fig. 4-5

P/N 284144E ES 90 E 2001 Nordson Corporation

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 Operation 4-7

Glue Pattern
PRG 1 CHN 1A
Serves to program the glue- and delay patterns. Up to 8 delay- and glue
patterns can be programmed. At the end of programming, the number of
m/min delay- and glue patterns programmed is displayed (STOP AT). The glue
pattern data and valve times are used to calculate the maximum machine
GLUE PATTERN speed (see Specifications, Limiting Values of the unit).

DURAT 1 : mm Factory setting: Durat: 1, Delay. 1

DELAY 1 : mm
STOP AT : 1 NOTE: The delay patterns equal zero are technically not possible.
MAX SPEED: m/min Therefore the input is refused.

NOTE: The program processes first the delay pattern, then the glue
ESC A " B Y ENT pattern.

Fig. 4-6
1. Use A " to change in both directions between parameter
description and parameter.

2. Use A " to move to the right.

3. Use Y to increase parameter, decrease with B.

4. Confirm with ENT.

5. Select next parameter: use A " to move to the left.

6. Use Y or B to select the next parameter description.

7. Use A " to move to the right.

8. Use Y to increase parameter, decrease with B.

9. Confirm with ENT.

10. To program the next glue pattern, use A " to move to the left.

11. Press Y or B until the display shows the next highest or lowest
glue pattern number.

12. The last glue pattern number is displayed under STOP AT.

13. Leave sub-menu with ESC.

E 2001 Nordson Corporation ES 90 P/N 284144E

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Issued 02/01
4-8 Operation

Sub-menus of the Main Menu

(contd.)

Pattern Repeat
The programmed delay-/glue patterns are repeated after a starting
PRG 1 CHN 1A impulse has been received. Under operating mode 3, the repetition factor
is always 1, regardless of the value entered.
m/min
Programming range
PATTERN REPEAT Parameter description Parameter

Repetition 1-999

REPETITION 1
Factory setting: Repetition: 1

1. Use B or Y to program the number of repetitions.

ESC CLR B Y ENT
2. Confirm with ENT.

3. Use CLR to set the number of repetitions to zero.

4. Leave sub-menu with ESC.

Fig. 4-7

Pattern Offset
The offset-pattern is the distance in mm between the indicator and
PRG 1 CHN 1A application head.

m/min Programming range

Parameter description Parameter

PATTERN OFFSET
Offset-pattern 0-9999 mm

OFFSET 0 mm Factory setting: Offset: 0 mm

1. Use B or Y to program the offset-pattern.

2. Confirm with ENT.

ESC CLR B Y ENT

3. Use CLR to set the offset-pattern to zero.

4. Leave sub-menu with ESC.

Fig. 4-8

P/N 284144E ES 90 E 2001 Nordson Corporation

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Issued 02/01
 Operation 4-9

On/Off Compensation
PRG 1 CHN 1A Valve times allow compensation for the time used to switch the valves
on- and off. Pull in (ton) means the time between switching on the
m/min solenoid valve and the start of adhesive application, drop off (toff) is the
time between switching off the solenoid valve and the end of adhesive
ON/OFF-COMPENSAT. application.

Programming range
PULL IN: 6,0 msec
Parameter description Parameter
DROP OFF: 8,0 msec
Pull in 0-99,9 ms

Drop off 0-99,9 ms

ESC A " B Y ENT

Factory setting: Pull in: 6,0 ms, Drop off: 8,0 ms

Fig. 4-9
1. Use A " to change in both directions between parameter
description and parameter.

2. Use A " to move to the right.

3. Use Y to increase parameter,decrease with B.

4. Confirm with ENT.

5. Select next parameter: use A " to move to the left.

6. Use Y or B to select the next parameter description.

7. Use A " to move to the right.

8. Use Y to increase parameter,decrease with B.

9. Confirm with ENT.

10. Leave sub-menu with ESC.

E 2001 Nordson Corporation ES 90 P/N 284144E

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Issued 02/01
4-10 Operation

Sub-menus of the Main Menu

(contd.)

Mode Setup
PRG 1 CHN 1A Selection possible between operating modes 1-4. Repetition factor 0-250
possible for all operating modes except operating mode 3.
m/min
S Operating mode 1 (path-synchronous): The programmed glue
MODE SETUP pattern is produced after each start impulse. Further start impulses
during production are ignored.

MODE SETUP 1 S Operating mode 2 (product-monitoring): The starting signal must be

active during the entire glue pattern. If the starting signal becomes
inactive before the programmed glue pattern is completed, the
application is stopped and an error message is displayed.

ESC B Y ENT S Operating mode 3 (product-following): If the application head is, for
production reasons, located up to 4 product lengths from the starting
signal, the start impulses read are first stored, but the pattern is not
immediately produced. Only when the product has reached the
application head the pattern is produced. No repetition factor.
Fig. 4-10

S Operating mode 4 (time control): Can be selected when the amount

of adhesive is important and not the pattern.

- time-dependant adhesive application

- input in ms, not in mm

- no encoder necessary

Factory setting: Operating mode 1

NOTE: Operating mode can only be changed when the parent machine
is idle or operating at a speed slower than the programmed minimum
parent machine speed.

Otherwise, the following message: !ONLY POSSIBLE WHEN MACHINE

IS SHUT DOWN

1. Use B or Y to program operating mode number.

2. Confirm with ENT.

3. Leave sub-menu with ESC.

P/N 284144E ES 90 E 2001 Nordson Corporation

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Issued 02/01
 Operation 4-11

Electrical Gear
PRG 1 CHN 1A
The electrical gear serves for accurate adaptation of the resolution of
control unit and encoder or parent machine. This adjustment is necessary
m/min for good production results.

ELECTRICAL GEAR Factory setting: 100 %

1. Use Y to increase gear parameter, decrease with B until the

machine speed displayed corresponds to the speed measured.
EL. GEAR : 100 %
2. Confirm with ENT.

3. Leave sub-menu with ESC.

ESC B Y ENT
NOTE: See also Pulse/mm Line.

Fig. 4-11

E 2001 Nordson Corporation ES 90 P/N 284144E

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Issued 02/01
4-12 Operation

Sub-menus of the Main Menu

(contd.)

Channel Copy
PRG 1 CHN 1A Copy from one channel to another.

m/min By connecting max. 2 Slave-units, max. 18 channels (A and B) are

possible. When channel 7-12 (A and B) is selected, the display shows
CHANNEL-COPY Slave 1, for channel 13-18 (A and B), the display shows Slave 2.

MASTER The following functions are copied:

SOURCE CHN : S glue pattern

TARGET CHN :
S repetition

ESC B Y ENT S offset-pattern

S valve times

Fig. 4-12
1. The active channel is the source channel (see Channel Selection).

2. Select channel-copy.

3. Use Y or B to select target channel.

4. Confirm with ENT.

5. Leave sub-menu with ESC.

Factory setting: Source Channel: 1A

P/N 284144E ES 90 E 2001 Nordson Corporation

All rights reserved
Issued 02/01
 Operation 4-13

Program Copy
PRG 1 CHN 1A To simplify programming, the current program (source program) can be
copied to a different program-number (target program). There are 8
m/min programs available.

PRG COPY 1. Select the source program in the main menu via Program Select. All
functions are copied.

SOURCE PRG: 2. Use Y or B to select target program-number.

TARGET PRG: 3. Confirm with ENT.

4. Leave sub-menu with ESC.

ESC B Y ENT

Fig. 4-13

Status Display
STATUS ES 90 V x.xx All parameter descriptions and their parameters are displayed.
Adjustment not possible. If the selected channel is not available, the
PRG: 1 MODE 1
display CHN. blinks.
CHN: 1A MASTER V x.x
PRG IDENT-NO: 1
MODE A/B: NORM 1. Use Y or B to select channel-number.
48 V-OVERDRIVE ON
2. LINE SPEED.: OFF 2. Confirm with ENT.
INVERTED MODE: OFF
MANUAL MODE: ATM 3. Leave sub-menu with ESC.
SECURITY: OFF
INDIC. INT/EXT: INT
EXT. PRG SELCT: OFF

ESC B Y ENT

Fig. 4-14

E 2001 Nordson Corporation ES 90 P/N 284144E

All rights reserved
Issued 02/01
4-14 Operation

Sub-menus of the Main Menu

(contd.)

System Setup
PRG 1 CHN 1A Basic setting are made in System Setup.

m/min Selecting a System Setup sub-menu:

SYSTEM SETUP 1. Select the sub-menu using B or Y.

LINE SPEED UNIT
2. Confirm with ENT.
PULSE/MM LINE
GLUE START SPEED
2. LINE SPEED 3. Leave sub-menu with ESC.
2. SPEED ON/OFF
MODE A/B
48 V OVERDRIVE
INVERTED MODE
PRG ID-NUMBER
COMMUNICATION
LANGUAGE

ESC B Y ENT

Fig. 4-15

P/N 284144E ES 90 E 2001 Nordson Corporation

All rights reserved
Issued 02/01
 Operation 4-15

Line Speed Unit

PRG 1 CHN 1A
Select between m/min or ft/min.
m/min
Factory setting: m/min
LINE SPEED UNIT 1. Use Y or B to select unit.

2. Confirm with ENT.

m / min
ft / min
3. Leave sub-menu with ESC.

ESC B Y ENT

Fig. 4-16

Pulse / mm Line
PRG 1 CHN 1A
The encoder connected supplies a defined number of pulses, depending
on the type and speed per mm of the path. This resolution must be
m/min calculated before the control unit can be adjusted (refer to the Section
Description in the operating manual Encoder).
PULSE/MM LINE
Factory setting: 2 - 25 IMP/mm
2-25 IMP/mm
1. Use Y or B to select the number of pulses / mm.
4-50 IMP/mm
2. Confirm with ENT.
8-100 IMP/mm
3. Leave sub-menu with ESC.

ESC B Y ENT NOTE: For accurate adaptation of the resolution from the control unit
and encoder, the control unit must also be adjusted (see Electrical Gear).

Fig. 4-17

E 2001 Nordson Corporation ES 90 P/N 284144E

All rights reserved
Issued 02/01
4-16 Operation

Sub-menus of the System

Setup (contd.)

Glue Start Speed

PRG 1 CHN 1A
For programming the minimum parent machine speed above which the
programmed glue-pattern is produced.
m/min
Programming range
GLUE START SPEED
Parameter description Parameter

MIN SPEED.: m/min Glue-start speed 0,5-99,9 m/min

Factory setting: 0,5 m/min

1. Use Y or B to select start speed.

ESC B Y ENT
2. Confirm with ENT.

3. Leave sub-menu with ESC.

Fig. 4-18

2. Line Speed
PRG 1 CHN 1A
Serves to program a second parent machine speed, for example in order
to increase or decrease production speed in a second stage of
m/min production. The second parent machine speed is programmed as a
percentage of the parent machine speed. The parent machine speed and
2. LINE SPEED second parent machine speed are thereby linked.

Programming range
FACTOR 2. SP.:% Parameter description Parameter

2. Line speed 20-250 %

Factory setting: 100 %

ESC B Y ENT

1. Use Y or B to select second parent machine speed as a percentage

of parent machine speed.

2. Confirm with ENT.

Fig. 4-19
3. Leave sub-menu with ESC.

P/N 284144E ES 90 E 2001 Nordson Corporation

All rights reserved
Issued 02/01
 Operation 4-17

2. Speed ON/OFF
PRG 1 CHN 1A
A second parent machine speed can be switched on or off (see 2. Line
(2) Speed).
m/min
Factory setting: Off
2. SPEED ON/OFF
1. Use A " to select between Off and On. Active setting is shown
inverse (with a dark background).
CHN. NUMBER:
2. Confirm with ENT.
OFF ON
3. Leave sub-menu with ESC.

ESC A " B Y ENT NOTE: If the 2. speed is activated a (2) appears in the speed display.

Fig. 4-20

Mode A / B
PRG 1 CHN 1A
Channels A and B of a channel unit can be operated as follows:
m/min
S NORMAL: The channels A and B process the programmed data.
MODE A/B
S A=B: Channel B is equated to channel A; channel B processes the
program of channel A. Synchrone working mode.
NORMAL
S ALTERNATING: Channels A and B are triggered sequentially by start
A=B signals. For each channel every 2. start signal is suppressed.

ALTERNATING 1. Use Y or B to select mode.

ESC A " B Y ENT
2. Confirm with ENT.

3. Leave sub-menu with ESC.

Fig. 4-21

E 2001 Nordson Corporation ES 90 P/N 284144E

All rights reserved
Issued 02/01
4-18 Operation

Sub-menus of the System

Setup (contd.)

48 V Overdrive
PRG 1 CHN 1A The 48 V Overdrive allows the activation time of the solenoid valves to be
shortened.
m/min
Factory setting: On. Switch off when using external amplifier.
48 V OVERDRIVE
1. Use A " to select between Off and On.

CHN NUMBER: 2. Use Y or B to select channel number.

OFF ON 3. Confirm with ENT.

4. Leave sub-menu with ESC.

ESC A " B Y ENT

Fig. 4-22

P/N 284144E ES 90 E 2001 Nordson Corporation

All rights reserved
Issued 02/01
 Operation 4-19

Inverted mode
PRG 1 CHN 1A
The output signals are inverted.
m/min
S Delay: solenoid valve open
INVERTED MODE
S Glue: solenoid valve closed

CHN NUMBER:
WARNING: Danger of burns- and/or spraying. When
OFF ON controlling the solenoid valves, adhesive flows out of the
application head nozzle. Wear safety goggles and
heat-protective gloves.

ESC A " B Y

Fig. 4-23
Factory setting: OFF

1. Use A " to change in both directions between parameter

description and parameter.

2. Use Y or B to select channel number.

3. Move to Off/On: use A " to move to the left.

4. Use A " to select between OFF and ON. Active setting is shown
with a dark background.

5. Leave sub-menu with ESC.

E 2001 Nordson Corporation ES 90 P/N 284144E

All rights reserved
Issued 02/01
4-20 Operation

Sub-menus of the System

Setup (contd.)

Program ID-Number
PRG 1 CHN 1A
To supply a program with an identification number between 1 and 9999.
Possibility for allocation of data when programming through an external
m/min PC.

PRG ID-NUMBER Factory setting: Program ID-number 1

1. Use Y or B to program the identification-number.

PRG IDENT-NO: 1 2. Confirm with ENT.

3. Leave sub-menu with ESC.

ESC B Y ENT

Fig. 4-24

Communication
PRG 1 CHN 1A
To program the rate of data - transfer (Bd = Baud) between the control
unit and the customer’s computer.
m/min
Factory setting: 9600 Bd
COMMUNICATION
1. Use Y or B to select the rate of data - transfer.

1200 Bd 2. Confirm with ENT.

2400 Bd
4800 Bd 3. Leave sub-menu with ESC.
9600 Bd

ESC B Y ENT

Fig. 4-25

P/N 284144E ES 90 E 2001 Nordson Corporation

All rights reserved
Issued 02/01
 Operation 4-21

Language
PRG 1 CHN 1A
For selection of menu display in different languages. In order to correct
an erroneously selected unknown language, this menu option has been
m/min placed at the end of the sub-menu which is at the bottom of the main
menu.
LANGUAGE
Factory setting: Deutsch
DEUTSCH
ENGLISH 1. Press ESC until function display appears.
FRANCAIS
NEDERLANDS
2. Press Menu (main menu appears).

3. Select the last option in the main menu (System Setup).

ESC B Y ENT 4. Confirm with ENT.

5. Select the last option of the sub-menu (Sprachauswahl, Language,

Langue, etc).

Fig. 4-26
6. Confirm with ENT.

7. Use Y or B to select language.

8. Confirm with ENT.

9. Leave sub-menu with ESC.

E 2001 Nordson Corporation ES 90 P/N 284144E

All rights reserved
Issued 02/01
4-22 Operation

Encoded Functions The following encoded functions can only be called up during function
display:

S Write protect (Always active)

PRG 1 CHN 1A
S Write protect active
m/min
The encoded function Erase Memory can only be activated after
FUNCTION DISPLAY switching the unit off.

MENU

Fig. 4-27

Write Protect (Always active)

PRG 1 CHN 1A
Write protect (Always active) means: Programming not possible.
m/min If write protect has already been activated, it is always active when the
unit is switched on.
WRITE PROTECT
1. Press, in order from left to right, the second, first and fourth keys
ALWAYS ACTIVE AFTER (function display).
POWER UP?

YES 2. Use Y to select YES, and B to select NO.

NO
3. Confirm with ENT.

ESC B Y ENT 4. Leave sub-menu with ESC.

Fig. 4-28

P/N 284144E ES 90 E 2001 Nordson Corporation

All rights reserved
Issued 02/01
 Operation 4-23

Write Protect Active

PRG 1 CHN 1A
Write protect means: Programming not possible.
m/min Program Write Protect Active or Nonactive remains in memory until the
unit is switched off.
WRITE PROTECT
Factory Setting: Active
ACTIVE 1. Press, in order from left to right, the second, first and third keys
(function display).
NONACTIVE
2. Use Y or B to select Active or Nonactive.

ESC B Y ENT 3. Confirm with ENT.

4. Leave sub-menu with ESC.

Fig. 4-29

Erase Memory
ES 80/90/90P After a safety check it is possible to erase the content of the memory. The
V. x.xx content of the memory is factory set.

MEMORY CHECK xxxx 1. Switch the unit off.

2. Press first and fifth key simultaneously.

ERASE MEMORY? 3. Switch the unit on.

4. Release keys.

YES NO 5. Select YES or NO.

Fig. 4-30

E 2001 Nordson Corporation ES 90 P/N 284144E

All rights reserved
Issued 02/01
4-24 Operation

5. Programming Example 1 Two glue patterns (Fig. 4-31) are to be produced according to application
pattern below (5, 6, 7 and 8). The application heads (4 and 9) are located
in line with the starting signal (3).

Program the following:

S Operating mode 1, because the old glue pattern is completed when a

new starting signal is received.

S Store the glue pattern as program number 4

S Glue-start speed 20 m/min

3
6 5 2 1

40 90 40 90 40 90 40 90

40 60 100 160 100 60

9

77 88 10 11

Fig. 4-31
1. Delay pattern 1 (unapplied substrate) 5. Glue pattern 1 (applied substrate) 9. Application head 2
2. Glue pattern 1 (unapplied substrate) 6. Delay pattern 1 (applied substrate) 10. Glue pattern 2 (unapplied substrate)
3. Indicator 7. Delay pattern 2 (applied substrate) 11. Delay pattern 2 (unapplied substrate)
4. Application head 1 8. Glue pattern 2 (applied substrate)

P/N 284144E ES 90 E 2001 Nordson Corporation

All rights reserved
Issued 02/01
 Operation 4-25

Function Display After switching on, the unit carries out a memory-check. Then the
function display appears.

1. Press Menu.
PRG 1 CHN 1

m/min

FUNCTION DISPLAY

MENU

Fig. 4-32

E 2001 Nordson Corporation ES 90 P/N 284144E

All rights reserved
Issued 02/01
4-26 Operation

6. Programming Example 1
(contd.)

Select sub-menu
PRG 1 CHN 1A
1. In the main menu (Fig. 4-33), select the desired menu option.
m/min
2. Confirm with ENT.
MAIN MENU
PROGRAM SELECTION
CHANNEL SELECTION
GLUE PATTERN
PATTERN REPEAT
PATTERN OFFSET
ON/OFF-COMPENS.
MODE SETUP
ELECTRICAL GEAR
CHANNEL-COPY
PROGRAM COPY
STATUS DISPLAY
SYSTEM SETUP

ESC B Y ENT

Fig. 4-33

P/N 284144E ES 90 E 2001 Nordson Corporation

All rights reserved
Issued 02/01
 Operation 4-27

Select Program 4

1. In the main menu, select the menu option Program Selection .

PRG 4 CHN 1
2. Confirm ENT.
m/min
3. Use Y to increase program-number, decrease with B.
PROGRAM SELECTION
4. Set 4.

5. Confirm with ENT.

PRG. NUMBER: 4
6. Leave menu option with ESC.

NOTE: Programs can only be changed when the parent machine is idle
or operating at a speed slower than the programmed minimum parent
ESC B Y ENT machine speed.

Otherwise, the following message: !ONLY POSSIBLE WHEN MACHINE

IS SHUT DOWN

Fig. 4-34

Select Channel 1

1. In the main menu, select the menu option Channel Selection .

PRG 4 CHN 1
2. Confirm with ENT.
m/min
3. Use Y or B to set the channel-number to 1.
CHANNEL SELECTION
4. Confirm with ENT.

MASTER 5. Leave the sub-menu with ESC.

CHN NUMBER : 1

ESC B Y ENT

Fig. 4-35

E 2001 Nordson Corporation ES 90 P/N 284144E

All rights reserved
Issued 02/01
4-28 Operation

6. Programming Example 1
(contd.)

Set offset-pattern to 0 mm (Channel 1)

PRG 4 CHN 1
Initiator and application head are located in line. That means: offset
m/min pattern = 0 mm.

PATTERN OFFSET 1. In the main menu, select the menu option Pattern-Offset .

2. Confirm with ENT.

OFFSET 0 mm 3. Use CLR to set the offset-pattern to 0 mm.

4. Confirm with ENT.

5. Leave sub-menu with ESC.

ESC CLR B Y ENT

Fig. 4-36

P/N 284144E ES 90 E 2001 Nordson Corporation

All rights reserved
Issued 02/01
 Operation 4-29

Glue-Pattern (Channel 1)
PRG 4 CHN 1
1. In the mein menu, select the menu option Glue-Pattern .
m/min
2. Confirm with ENT.
GLUE PATTERN
3. Use A " to change in both directions between glue and length as
DURAT 1: 90 mm well as delay and length.
DELAY 1: 40 mm
STOP AT: 1 4. Use B to select Delay 1.
MAX SPEED: m/min
5. Use A " to move to the right.

6. Use Y or B to input 40 mm delay.

ESC B Y ENT

7. Confirm with ENT.

8. Use A " to move to the left.

Fig. 4-37
9. Use Y to select Durat 1

10. Use A " to move to the right.

11. Use Y or B to input 90 mm durat.

12. Confirm with ENT.

13. Leave sub-menu with ESC.

Parameter description Parameter

Delay 1 40 mm

Durat 1 90 mm

E 2001 Nordson Corporation ES 90 P/N 284144E

All rights reserved
Issued 02/01
4-30 Operation

6. Programming Example 1
(contd.)

Pattern Repeat (Channel 1)

PRG 4 CHN 1
1. Use B or Y to program four repetitions.
m/min
2. Confirm with ENT.
PATTERN REPEAT
3. Leave sub-menu with ESC.

REPETITION 4

ESC CLR B Y ENT

Fig. 4-38

Glue-Start Speed
PRG 4 CHN 1A
1. Use Y or B to set start speed to 20 m/min.
m/min
2. Confirm with ENT.
GLUE START SPEED
3. Leave sub-menu with ESC.

MIN SPEED.: 20 m/min

ESC B Y ENT

Fig. 4-39

P/N 284144E ES 90 E 2001 Nordson Corporation

All rights reserved
Issued 02/01
 Operation 4-31

Select Channel 2
PRG 4 CHN 2
1. In the main menu, select the menu option Channel Selection .
m/min
2. Confirm with ENT.
CHANNEL SELECTION
3. Use Y or B to set channel-number 2.

MASTER 4. Confirm with ENT.

CHN NUMBER : 2 5. Leave sub-menu with ESC.

ESC B Y ENT

Fig. 4-40

Set Pattern-Offset to 0 mm (Channel 2)

PRG 4 CHN 2
1. In the main menu, select the menu option Pattern-Offset .
m/min
2. Confirm with ENT.
PATTERN OFFSET
3. Use CLR to set the offset-pattern to 0 mm.

4. Confirm with ENT.

OFFSET 0 mm
5. Leave sub-menu with ESC.

ESC CLR B Y ENT

Fig. 4-41

E 2001 Nordson Corporation ES 90 P/N 284144E

All rights reserved
Issued 02/01
4-32 Operation

6. Programming Example 1
(contd.)

Glue Pattern (Channel 2)

PRG 4 CHN 2
1. In the main menu, select the menu option Glue Pattern.
m/min
2. Confirm with ENT.
GLUE PATTERN
3. Use A " to change in both directions between glue and length as
well as delay and length.
DURAT 1: 60 mm
DELAY 1: 40 mm 4. Use A " to move to the right.
STOP AT: 3
MAX SPEED: m/min 5. Use Y or B to input 40 mm delay length.

6. Confirm with ENT.

ESC A " B Y ENT

7. Use A " to move to the left.

8. Use Y to select Durat 1.

Fig. 4-42
9. Use A " to move to the right.

10. Use Y or B to input 60 mm durat.

11. Confirm with ENT.

12. To program the next glue pattern, use A " to move to the left.

13. Press Y or B until the display shows the next higher or lower glue
pattern number.

14. The last glue pattern number is displayed under STOP AT.

15. Leave sub-menu with ESC.

Parameter description Parameter

Delay 1 40 mm
Durat 1 60 mm
Delay 2 100 mm
Durat 2 160 mm
Delay 3 100 mm
Durat 3 60 mm

P/N 284144E ES 90 E 2001 Nordson Corporation

All rights reserved
Issued 02/01
 Operation 4-33

Pattern Repeat
PRG 4 CHN 1
1. Use B or Y to program one repetition.
m/min
2. Confirm with ENT.
PATTERN REPEAT
3. Leave sub-menu with ESC.

REPETITION 1

ESC CLR B Y ENT

Fig. 4-43

Select Operating Mode 1

PRG 4 CHN 2
1. Use B or Y to program operating mode 1.
m/min
2. Confirm with ENT.
MODE SETUP
3. Leave sub-menu with ESC.

MODE SETUP 1 NOTE: Operating mode can only be changed when the parent machine
is idle or operating at a speed slower than the programmed minimum
parent machine speed.

Otherwise, the following message: !ONLY POSSIBLE WHEN MACHINE

IS SHUT DOWN
ESC B Y ENT

Fig. 4-44

E 2001 Nordson Corporation ES 90 P/N 284144E

All rights reserved
Issued 02/01
4-34 Operation

6. Programming Example 2 In contrast to Example 1, the application heads are located separate from
the starting signal in Example 2. Select Operating Mode 3, otherwise only
every second product will be applied. The pattern for Channel 1 repeats
itself, but there is no repetition factor possible in Operating Mode 3;
therefore, program the entire pattern.

S Two glue patterns are to be applied according to the application

pattern below (Figure 4-45).

S The glue pattern is to be stored as Program Number 2.

6 5
200

40 90 40 90 40 90 40 90 3 2 1
4

40 60 100 160 100 60

280

7 8 10 11

Fig. 4-45
1. Delay pattern 1 (unapplied substrate) 5. Glue pattern 1 (applied substrate) 9. Application head 2
2. Glue pattern 1 (unapplied substrate) 6. Delay pattern 1 (applied substrate) 10. Glue pattern 2 (unapplied substrate)
3. Indicator 7. Delay pattern 2 (applied substrate) 11. Delay pattern 2 (unapplied substrate)
4. Application head 1 8. Glue pattern 2 (applied substrate)

P/N 284144E ES 90 E 2001 Nordson Corporation

All rights reserved
Issued 02/01
 Operation 4-35

Select Program 2
PRG 2 CHN 1
1. In the main menu, select the menu option Program Selection .
m/min
2. Confirm with ENT.
PROGRAM SELECTION
3. Use Y to increase program-number, decrease with B.

4. Set 2.
PRG. NUMBER: 2
5. Confirm with ENT.

6. Leave menu option with ESC.

ESC B Y ENT NOTE: Programs can only be changed when the parent machine is idle
or operating at a speed slower than the programmed minimum parent
machine speed.

Otherwise, the following message: !ONLY POSSIBLE WHEN MACHINE

IS SHUT DOWN
Fig. 4-46

Select Channel 1
PRG 2 CHN 1
1. In the main menu, select the menu option Channel Selection .
m/min
2. Confirm with ENT.
CHANNEL SELECTION
3. If necessary use Y or B to set channel-number 1.

MASTER 4. Confirm with ENT.

CHN NUMBER : 1 5. Leave sub-menu with ESC.

NOTE: Channel can only be changed when the parent machine is idle or
operating at a speed slower than the programmed minimum parent
ESC B Y ENT machine speed.

Otherwise, the following message: !ONLY POSSIBLE WHEN MACHINE

IS SHUT DOWN

Fig. 4-47

E 2001 Nordson Corporation ES 90 P/N 284144E

All rights reserved
Issued 02/01
4-36 Operation

7. Programming Example 2
(contd.)

Set Pattern Offset to 200 mm (Channel 1)

PRG 2 CHN 1
1. In the main menu, select the menu option Pattern Offset .
m/min
2. Confirm with ENT.
PATTERN OFFSET
3. Use CLR to set Offset to 0 mm.

4. Use Y to set Offset to 200 mm.

OFFSET 200 mm
5. Confirm with ENT.

6. Leave sub-menu with ESC.

ESC CLR B Y ENT

Fig. 4-48

P/N 284144E ES 90 E 2001 Nordson Corporation

All rights reserved
Issued 02/01
 Operation 4-37

Glue Pattern (Channel 1)

PRG 4 CHN 1
1. In the main menu, select the menu option Glue Pattern .
m/min
2. Confirm with ENT.
GLUE PATTERN
3. Use A " to change in both directions between glue and length as
DURAT 1: 90 mm well as delay and length. " moves to the position activated.
DELAY 1: 40 mm
STOP AT: 4 4. Use A " to move to the right.
MAX SPEED: m/min
5. Use Y or B to input 40 mm delay length.

6. Confirm with ENT.

ESC A " B Y ENT

7. Use A " to move to the left.

8. Use Y to select Glue 1.

Fig. 4-49
9. Use A " to move to the right.

10. Use Y or B to input 90 mm glue length.

11. Confirm with ENT.

12. To program the next glue pattern, use A " to move to the left.

13. Press Y or B until the display shows the next highest or lowest
glue pattern number.

14. The last glue pattern number is displayed under STOP AT.

15. Leave sub-menu with ESC.

Parameter description Parameter

Delay 1 40 mm

Durat 1 90 mm

Delay 2 40 mm

Durat 2 90 mm

Delay 3 40 mm

Durat 3 90 mm

Delay 4 40 mm

Durat 4 90 mm

E 2001 Nordson Corporation ES 90 P/N 284144E

All rights reserved
Issued 02/01
4-38 Operation

7. Programming Example 2
(contd.)

Select Channel 2
PRG 2 CHN 2
1. In the main menu, select the menu option Channel Selection .
m/min
2. Confirm with ENT.
CHANNEL SELECTION
3. Use Y or B to set channel-number 2.

MASTER 4. Confirm with ENT.

CHN NUMBER : 2 5. Leave sub-menu with ESC.

NOTE: Channel can only be changed when the parent machine is idle or
operating at a speed slower than the programmed minimum parent
machine speed.
ESC B Y ENT
Otherwise, the following message: !ONLY POSSIBLE WHEN MACHINE
IS SHUT DOWN

Fig. 4-50

Set Pattern-Offset to 280 mm (Channel 2)

PRG 2 CHN 2
1. In the main menu, select the menu option Pattern-Offset .
m/min
2. Confirm with ENT.
PATTERN OFFSET
3. Use CLR to set offset-pattern to 0 mm.

4. Use Y to set offset-pattern to 280 mm.

OFFSET 280 mm
5. Confirm with ENT.

6. Leave sub-menu with ESC.

ESC CLR B Y ENT

Fig. 4-51

P/N 284144E ES 90 E 2001 Nordson Corporation

All rights reserved
Issued 02/01
 Operation 4-39

Glue-Pattern (Channel 2)
PRG 2 CHN 2
1. In the main menu, select the menu option Glue-Pattern .
m/min
2. Confirm with ENT.
GLUE PATTERN
3. Use A " to change in both directions between glue and length as
DURAT 1: 60 mm well as delay and length.
DELAY 1: 40 mm
STOP AT: 3 4. Use A " to move to the right.
MAX SPEED: m/min
5. Use Y or B to input 40 mm delay length.

6. Confirm with ENT.

ESC A " B Y ENT
7. Use A " to move to the left.

8. Use Y to select Durat 1.

Fig. 4-52
9. Use A " to move to the right.

10. Use Y or B to input 60 mm glue length.

11. Confirm with ENT.

12. To program the next glue pattern, use A " to move to the left.

13. Press Y or B until the display shows the next highest or lowest
glue pattern number.

14. The last glue pattern number is displayed under STOP AT.

15. Leave sub-menu with ESC.

Parameter description Parameter

Delay 1 40 mm

Durat 1 60 mm

Delay 2 100 mm

Durat 2 160 mm

Delay 3 100 mm

Durat 3 60 mm

E 2001 Nordson Corporation ES 90 P/N 284144E

All rights reserved
Issued 02/01
4-40 Operation

7. Programming Example 2
(contd.)

Select Operating Mode 3

PRG 2 CHN 2
1. Use B or Y to program operating mode 3.
m/min
2. Confirm with ENT.
MODE SETUP
3. Leave sub-menu with ESC.

NOTE: Operating mode can only be changed when the parent machine
MODE SETUP 3 is idle or operating at a speed slower than the programmed minimum
parent machine speed.

Otherwise, the following message: !ONLY POSSIBLE WHEN MACHINE

IS SHUT DOWN
ESC B Y ENT

Fig. 4-53

P/N 284144E ES 90 E 2001 Nordson Corporation

All rights reserved
Issued 02/01
 Section 5

Maintenance

E 2001 Nordson Corporation ES 90 P/N 284144E

All rights reserved
Issued 02/01
5-0 Maintenance

P/N 284144E ES 90 E 2001 Nordson Corporation

All rights reserved
Issued 02/01
 Maintenance 5-1

Section 5
Maintenance

WARNING: Allow only qualified personnel to perform the

following tasks. Observe and follow the safety instructions in
this document and all other related documentation.

1. Maintenance The unit is maintenance-free. Check cables regularly for damage.

Replace damaged cables immediately.

2. Repair NOTE: Repairs to be carried out by the customer are limited to changing
defective fuses and slide-in housings. All other repairs may only be
carried out by Nordson Customer Service.

NOTE: Use only Nordson original - spare parts.

E 2001 Nordson Corporation ES 90 P/N 284144E

All rights reserved
Issued 02/01
5-2 Maintenance

P/N 284144E ES 90 E 2001 Nordson Corporation

All rights reserved
Issued 02/01
 Section 6

Troubleshooting

E 2001 Nordson Corporation ES 90 P/N 284144E

All rights reserved
Issued 02/01
6-0 Troubleshooting

P/N 284144E ES 90 E 2001 Nordson Corporation

All rights reserved
Issued 02/01
 Troubleshooting 6-1

Section 6
Troubleshooting

WARNING: Allow only qualified personnel to perform the

following tasks. Observe and follow the safety instructions in
this document and all other related documentation.

1. Troubleshooting the Unit

Problem Possible Cause Corrective Action Refer to

Unit does not Mains plug not connected Connect the mains plug Installation
function (Section 3)

Unit is not switched on Switch on the unit Operation

(Section 4)

Mains fuse defective (Fig. 6-5) Check mains fuses, replace if Description
necessary (Section 2)
Parts
(Section 7)

Defective fuses on the power Check fuses on power supply Description

supply board (Fig. 6-6) board, replace if necessary. (Section 2)
Parts
(Section 7)

Wrong supply voltage Use transformer –

E 2001 Nordson Corporation ES 90 P/N 284144E

All rights reserved
Issued 02/01
6-2 Troubleshooting

1. Troubleshooting the Unit

(contd.)

Problem Possible Cause Corrective Action Refer to

Solenoid valve Machine not released (SECURITY) Determine cause, bridge if Installation
not properly necessary (Section 3)
controlled

Encoder not connected or not Connect encoder or, if defective, Installation

functioning have examined by Nordson (Section 3)

No speed display Operation

(Section 4)

Symbol for encoder has no dark

background

Minimum parent machine speed not Correct minimum parent machine Operation
exceeded speed (program lower value on (Section 4)
control unit)

Set higher parent machine speed

Machine speed display incorrect Measure parent machine speed. Operation

Program control unit to machine (Section 4)
speed measured.

Solenoid valve on application head Replace solenoid valve coil, check –

short–circuit (LEDs Valve on cable
channel unit not lit)

Fuses in power supply unit and Check or replace fuse Parts

channel unit defective (Fig. 6-5, 6-6, (Section 7)
6-8)

Indicator signal not read correctly Depending on application, feed Installation

indicator signal centrally to the (Section 3)
central unit or individually to the
channel units.
Observe npn, pnp

Incorrect operating mode selected Change operating mode Operation

(Section 4)

P/N 284144E ES 90 E 2001 Nordson Corporation

All rights reserved
Issued 02/01
 Troubleshooting 6-3

2. Error Messages in the

Display

Problem Possible Cause Corrective Action Refer to

Program selection ! Only possible when machine is Stop production machine

shut down Select program (Change of product)

Function display Data error! Select Yes or No

Delete memory? NOTE: If yes: All saved data is Operation

deleted. The unit must then be (Section 4)
Yes completely reprogrammed

No If no: Check programming

Function display Parent machine speed too high Reduce parent machine speed or Operation
check Setup (Section 4),
Observe maximum production Glue Pattern
speed (determined by valve times Specifications
as well as glue-and delay patterns). (Section 8),
Limiting
Values of the
unit

E 2001 Nordson Corporation ES 90 P/N 284144E

All rights reserved
Issued 02/01
6-4 Troubleshooting

3. Erase Memory The memory contents can be deleted at any time. After affirming the
confirmation request, it is possible to load the factory settings in the
memory.

1. Switch the unit off.

ES 80/90/90P
V. x.xx 2. Press the first and fifth key simultaneously.

3. Switch the unit on while keeping keys one and five pressed.
MEMORY CHECK xxxx
4. Release the keys.

5. Select YES or NO.

ERASE MEMORY?
If NO, the display changes to the Normal Function Display.

YES NO

Fig. 6-1

If YES, the adjacent display appears (Fig. 6-2).

ES 80/90/90P
V. x.xx 6. Select YES or NO.

If NO, the display changes to the Normal Function display.

MEMORY CHECK xxxx

ARE YOU SURE?

NO YES

Fig. 6-2

P/N 284144E ES 90 E 2001 Nordson Corporation

All rights reserved
Issued 02/01
 Troubleshooting 6-5

YES selected:

The adjacent display appears (Fig. 6-3) and the memory is erased.
Afterwards the factory settings are written into the memory and the
ES 80/90/90P memory content is checked. During the memory check, the input keys
V. x.xx are locked and the message JUST A MOMENT...appears.
MEMORY CHECK xxxx
After the memory check has finished, the Normal Function display
ERASING ... OK appears.
WRITING ...
CHECKING ... NOTE: If an error occurs the message CHECKSUM ERROR appears
and the system stopped. In this case, the user has to repeat the Erase
memory process.
JUST A MOMENT ...

Fig. 6-3

4. Error Codes The memory is checked after switching on and at regular intervals during
opeartion. If a memory fault is detected, the adjacent display (Fig. 6-4)
appears and an error code is displayed.

There are two ways to react:

ES 80/90/90P 1. Press YES. The display depicted in Fig. 6-2 appears.

V. x.xx
NOTE: If you press NO, the adjacent display (Fig. 6-4) appears again. If
MEMORY CHECK xxxx you press YES the memory is erased and the factory settings are loaded
into the memory.
DATA ERROR !
(924)
2. Note the error code. Confirm ERASE MEMORY? with NO. The next
error code appears in the display (Fig. 6-4). Repeat until no error
code is shown. Finally, program the correct values.
ERASE MEMORY ?
YES NO NOTE: The error codes are shown in the following tables.

Fig. 6-4

E 2001 Nordson Corporation ES 90 P/N 284144E

All rights reserved
Issued 02/01
6-6 Troubleshooting

4. Error Codes (contd.)

How to React to Error Codes The display shows error code 924.
- Example -
1. Search for error code 924 in the following table Parameter List.
The table provides the information that the error is in the Glue
Parameter section.

2. Search for the error code in the tables Glue Program 1 - 8.

The error code 924 is located in the table Glue Program 1. The
following information appears: Channel 32 and P6

Meaning: Delay time P6 for Channel 32 is out of order.

3. Program Channel 32 with a new value for the delay time P6.

NOTE: If there are more error codes noted, repeat the previous steps.

Parameter List

Error code Description

22 Program Selection
23 Electrical Gear
24 Language
25 Glue Start Speed
27 Line Speed Unit
28 PULSE / mm Line
29 Communication
30 Mode Setup
31 Write Protect
32 Write Protect Always Active?
40 ... 47 Program Number
50 ...57 PRG ID-Number
60 ... 83 48 V Overdrive
85 ... 108 Mode A/B
110 ... 133 2. Line Speed ON/OFF
135 ... 158 Invers Mode
160 ... 167 2. Line Speed
170 ... 7081 Glue Parameter
(see following tables Glue Program 1 - 8)

Not shown error codes are reserved for internal use or unused!

P/N 284144E ES 90 E 2001 Nordson Corporation

All rights reserved
Issued 02/01
 Troubleshooting 6-7

Glue Program 1 P1 - P10 = Delay, L1 - L10 = Durat.

Drop
off
Pull
inOffset Rep.
Channel

E 2001 Nordson Corporation ES 90 P/N 284144E

All rights reserved
Issued 02/01
6-8 Troubleshooting

Glue Program 2 P1 - P10 = Delay, L1 - L10 = Durat.

Drop
off
Pull
in
Offset Rep.
Channel

P/N 284144E ES 90 E 2001 Nordson Corporation

All rights reserved
Issued 02/01
 Troubleshooting 6-9

Glue Program 3 P1 - P10 = Delay, L1 - L10 = Durat.

Drop
off
Pull
inOffset Rep.
Channel

E 2001 Nordson Corporation ES 90 P/N 284144E

All rights reserved
Issued 02/01
6-10 Troubleshooting

Glue Program 4 P1 - P10 = Delay, L1 - L10 = Durat.

Drop
off
Pull
in Offset Rep.
Channel

P/N 284144E ES 90 E 2001 Nordson Corporation

All rights reserved
Issued 02/01
 Troubleshooting 6-11

Glue Program 5 P1 - P10 = Delay, L1 - L10 = Durat.

Drop
off
Pull
in Offset Rep.
Channel

E 2001 Nordson Corporation ES 90 P/N 284144E

All rights reserved
Issued 02/01
6-12 Troubleshooting

Glue Program 6 P1 - P10 = Delay, L1 - L10 = Durat.

Drop
off
Pull
in Offset Rep.
Channel

P/N 284144E ES 90 E 2001 Nordson Corporation

All rights reserved
Issued 02/01
 Troubleshooting 6-13

Glue Program 7 P1 - P10 = Delay, L1 - L10 = Durat.

Drop
off
Pull
in Rep.
Offset
Channel

E 2001 Nordson Corporation ES 90 P/N 284144E

All rights reserved
Issued 02/01
6-14 Troubleshooting

Glue Program 8 P1 - P10 = Delay, L1 - L10 = Durat.

Drop
off
Pull
in
Offset Rep.
Channel

P/N 284144E ES 90 E 2001 Nordson Corporation

All rights reserved
Issued 02/01
 Troubleshooting 6-15

5. Fuses

Fig. 6-5 Rear Panel Power Supply Assembly

1. Fuses

Fig. 6-6 Board Power Supply Assembly

E 2001 Nordson Corporation ES 90 P/N 284144E

All rights reserved
Issued 02/01
6-16 Troubleshooting

3. Fuses (contd.)

Fig. 6-7 Board Rear Panel Central Unit

Fig. 6-8 Board Rear Panel Channel Unit

P/N 284144E ES 90 E 2001 Nordson Corporation

All rights reserved
Issued 02/01
 Troubleshooting 6-17

LED LED +24 VDC control (8) is lit (green) when the fuse works. LED Indicator
(9) is lit (red) when the fuse works.

Fig. 6-9

E 2001 Nordson Corporation ES 90 P/N 284144E

All rights reserved
Issued 02/01
6-18 Troubleshooting

P/N 284144E ES 90 E 2001 Nordson Corporation

All rights reserved
Issued 02/01
 Section 7

Parts

E 2001 Nordson Corporation ES 90 P/N 284144E

All rights reserved
Issued 02/01
7-0 Parts

P/N 284144E ES 90 E 2001 Nordson Corporation

All rights reserved
Issued 02/01
 Parts 7-1

Section 7
Parts

1. Accessories

Part Description
279 097 External program select switch
279 096 Remote control
316 386 Encoder 400 Imp/AB-line
316 387 Encoder 1500 Imp/AB-line
285 080 Power cable for encoder 10 m
285 341 Power cable for encoder 25 m
256 542 Extension cable for photocell / initiator 10 m
251 160 Proximity initiator 9918-2831 8 m power cable
258 436 Photocell with cable and plug
285 345 Master/Slave-cable (1 Slave) 0,2 m
285 346 Master/Slave-cable (2 Slave) 0,2 m
285 347 Extension cable Slave 1 m
285 990 Set of plug connectors ES 90-2
285 991 Set of plug connectors ES 90-4
285 992 Set of plug connectors ES 90-6
285 993 Set of plug connectors ES 90-8
285 994 Set of plug connectors ES 90-10
285 995 Set of plug connectors ES 90-12

E 2001 Nordson Corporation ES 90 P/N 284144E

All rights reserved
Issued 02/01
7-2 Parts

2. Spare Parts List WARNING: Allow only qualified personnel to perform the
following tasks.

NOTE: Repairs to be carried out by the customer are limited to changing

defective fuses and slide-in housings. All other repairs may only be
carried out by Nordson Customer Service.

NOTE: Use only Nordson original - spare parts.

Fuses

Power supply
Item Part Description Qty
F1 289 630 Microfuse 6,3 AT 1
(for solenoid valve)
F2 289 535 Fuse (5x20 mm) 10 AT 1
(for solenoid valve)
F3 285 948 Microfuse 0,1 AT 1
(for electronics)
F4 285 963 Microfuse 4 AT 1
(for electronics)
F5 285 948 Microfuse 0,1 AT 1
(for electronics)

Rear panel
Item Part Description Qty
F1 283 998 Microfuse 1,6 AT 1
(mains fuse)
F2 283 998 Microfuse 1,6 AT 1
(mains fuse)

Central unit
Item Part Description Qty
F1 285 957 Microfuse 1 AM 1
(For voltage supply to equipment)
F2 285 948 Microfuse 0,1 AT 1
(For RS 232 connection)

Channel unit
Item Part Description Qty
F1 285 952 Microfuse 0,25 AT 1
(for indicator)

P/N 284144E ES 90 E 2001 Nordson Corporation

All rights reserved
Issued 02/01
 Parts 7-3

Slide-in Housings
Item Part Description Qty
1 (Fig. 2-1) 279 080 Power supply assembly (front) 1
1 (Fig. 2-2) 316 786 Power supply assembly (rear) 1
2 (Fig. 2-1) 316 787 Central unit (front) 1
(Fig. 2-5) 316 792 Slave-central unit (rear) 1
2 (Fig. 2-2) 316 790 Central unit (rear) 1
3 (Fig. 2-2) 316 793 Channel unit (front) as needed
3 (Fig. 2-1) 316 794 Channel unit (rear) as needed

Complete Units
ES 90 ES 90 , 19” Description Qty
316 744 316 401 ES 90–2 1
316 745 316 402 ES 90–4 1
316 746 316 403 ES 90–6 1
316 747 316 404 ES 90–8 1
316 748 316 405 ES 90–10 1
316 749 316 406 ES 90–12 1
316 767 316 413 ES 90–2 Slave 1
316 765 316 414 ES 90–4 Slave 1
316 766 316 415 ES 90–6 Slave 1
316 764 316 416 ES 90–8 Slave 1
316 763 316 417 ES 90–10 Slave 1
316 762 316 418 ES 90–12 Slave 1

Miscellaneous
Item Part Description Qty
- 251 636 Mains cable 1
5 (Fig. 2-1) 253 233 Front door 1
6 (Fig. 2-1) 252 917 Lock for front door 1

E 2001 Nordson Corporation ES 90 P/N 284144E

All rights reserved
Issued 02/01
7-4 Parts

P/N 284144E ES 90 E 2001 Nordson Corporation

All rights reserved
Issued 02/01
 Section 8

Specifications

E 2001 Nordson Corporation ES 90 P/N 284144E

All rights reserved
Issued 02/01
8-0 Specifications

P/N 284144E ES 90 E 2001 Nordson Corporation

All rights reserved
Issued 02/01
 Specifications 8-1

Section 8
Specifications

1. General Data
Operating Voltage 230 VAC +/-10%

Frequency 50/60 Hz

Housing 19 ” Slide-in housing 42 TE/3HE

(half of 19’’ width)

IP-Class IP 20

Weight 9,6 Kg

Ambient temperature 0-50 °C (32-122°F)

Parent machine speed Max. 500 m/min

Second parent machine speed 40-250% of the parent machine

speed

Speed data update up to 40 times/second

Display Text und graphic, LCD (128 x 128

Pixel),
Text: Dutch, German, English,
French,

System resolution 1 mm

Accuracy +/- 0,5 mm at top speed of parent

machine

Maximum unit power for valves 200 W

Serial interface RS-232

Max. power channel unit per 50 W

channel

E 2001 Nordson Corporation ES 90 P/N 284144E

All rights reserved
Issued 02/01
8-2 Specifications

2. Inputs
Start signal Any commonly available initiators,
npn/pnp - output with break/open
-function, voltage supply 24 VDC,
load capacity 100 mA

Security (machine release) Potential-free contact, load

capacity 36 VDC / 20 mA

Encoder Digital, Incremental, 2-100

Pulse/mm

3. Outputs
Alarm Potential-free changeover
contact, load capacity 3 A /
230 VAC, 3 A / 30 VDC

Valves Short-circuit proof, 24 VDC / 50 W,

brief overdrive at 48 VDC possible

4. Limiting Values of the The following formulas can be used to calculate the limiting values of the
unit:
Unit
NOTE: These limiting values are only valid for the ES 90. Other values
may be valid for the solenoid valves and application heads used!

Minimum delay pattern Ip = (ton x v)/60

Minimum glue pattern IL = ((toff - ton) x v)/60

(for toff < ton: IL = 1 mm)

Maximum pull-in delay ton = (Ip x 60)/v

Maximum drop-off delay toff = (IL x 60)/v + ton

Maximum parent machine v1 = (Ip x 60)/ton

speed v2 = (IL x 60)/(toff - ton)
The lower of the values is the
definitive speed
Ip = delay pattern + offset pattern
in mm
IL = glue pattern in mm
ton = pull-in delay in ms
toff = drop-off delay in ms
v = parent machine speed in
m/min

P/N 284144E ES 90 E 2001 Nordson Corporation

All rights reserved
Issued 02/01
 Specifications 8-3

5. Dimensions

Fig. 8-1 (dimensions in mm)

Fig. 8-2 (dimensions in mm)

E 2001 Nordson Corporation ES 90 P/N 284144E

All rights reserved
Issued 02/01
8-4 Specifications

6. Connection Allocation For a description of the sockets see Description.

Control Unit Rear NOTE: Only load the 24 VDC- voltage supply with max. 800 mA.

Alarm

PIN Function Notes

2
1 Make contact Alarm:
PIN 2 & 3 open and/or
1 3 2 Changeover contact no supply voltage
No Alarm:
3 Break contact PIN 2 & 3 closed

Fig. 8-3

Encoder

PIN Function
3
2 4 1 Channel A

2 Channel B
1 5 3 Ground 24 VDC

4 Not connected

5 +24 VDC
Fig. 8-4

Indicator

PIN Function
2 3
1 Ground 24 VDC

2 +24 VDC
1 4 3 Indicator signal

4 Not connected

Fig. 8-5

P/N 284144E ES 90 E 2001 Nordson Corporation

All rights reserved
Issued 02/01
 Specifications 8-5

Program Select Switch

PIN Function

1 BCD Enable

2 BCD 2
3
2 4 3 BCD 1

4 BCD 0

1 5 5 Ground
6
6 Not connected
Fig. 8-6

Release Program Select Switch Close contact between PIN 1 and PIN 5

Table Program Selection Close contact between PIN 5 and: BCD 0 BCD 1 BCD 2
PIN 4 PIN 3 PIN 2
Program no. 1 no no no
Program no. 2 yes no no
Program no. 3 no yes no
Program no. 4 yes yes no
Program no. 5 no no yes
Program no. 6 yes no yes
Program no. 7 no yes yes
Program no. 8 yes yes yes

NOTE: External, potential–free contacts must be available between PIN

1–4 and PIN 5 (Ground).

Security

PIN Function

1 Ground

2 For connection of an external, potential-free release-contact. If

this contact is not available, the input SECURITY can be
bridged. Integration into an emergency-stop chain
recommended.
1 2 NOTE: When the input SECURITY is open, the control unit is
not ready for operation.

Fig. 8-7

E 2001 Nordson Corporation ES 90 P/N 284144E

All rights reserved
Issued 02/01
8-6 Specifications

7. Connection Allocation
Channel Units

Indicator

PIN Function
2 3
1 Ground

2 +24 VDC (max. 200 mA load)

1 4 3 Indicator signal

4 Not connected

Fig. 8-8

Valve

PIN Function

1 Valve Low -

2 Valve High +

2 1

Fig. 8-9

P/N 284144E ES 90 E 2001 Nordson Corporation

All rights reserved
Issued 02/01
 Section 9

Index

E 2001 Nordson Corporation ES 90 P/N 284144D

All rights reserved
Issued 02/01
 9-0 Index

P/N 284144D ES 90 E 2001 Nordson Corporation

All rights reserved
Issued 02/01
 Index 9-1

Section 9
Index
A Connection, Line voltage
ID plate, 3-6
Accessories, 2-2, 3-7 Operating voltage, 3-6
Connection, 3-7 Voltage range, 3-6
Other, 3-7
Control panel, 4-2
Program selection switch, 2-3
Remote control, 2-2
Required, 3-7 D
Alarm, 2-6, 2-7, 8-2, 8-4
Daily
Alarm output, 2-3, 2-7 Shutdown, 4-1
Ambient temperature, 8-1 Startup, 4-1

Application head, 2-1, 2-2, 3-5, 4-1, 4-19 Delay pattern, 2-2, 2-9, 3-5, 4-7, 8-2

Application pattern, 2-10 Dimensions, 8-3

Automatic operation, 3-6 Disposal, 3-1

Drop–off delay, 2-2, 2-10, 8-2
C Dust, 3-1

Capacitive charge, 2-1

E
Central unit, 2-2, 2-4, 2-7, 4-2
Board, 3-2 Electrical connections, 3-1, 3-6
Channel Electrical gear, 4-11
Copy, 4-12
Emergency switch off, 4-1
Selection, 4-6
Unit, 2-2, 2-4, 2-9, 3-5 Encoded Functions, 4-22
Write protect, 4-22
Channel unit, 2-2, 2-4
Encoder, 2-6, 2-7, 3-7, 3-9, 4-3, 4-15, 6-2, 8-2, 8-4
Charge, capacitive, 2-1
Equipment features, 2-2
Communication, 4-20
Error, Codes, 6-5
Complete units, 7-3
Connection socket, 2-6, 2-7, 2-9
Alarm, 2-6, 2-7, 8-4 F
Channel unit, 2-9
Frequency, 8-1
Connection allocation, 8-4, 8-5
Encoder, 2-6, 2-7, 8-4 Function display, 3-9, 4-3, 4-25
Indicator, 2-6, 2-9, 8-4, 8-6 Fuses, 6-2, 7-2
Master–Slave, 2-6, 2-8
Program Select Switch, 2-6, 2-7, 8-5
Remote control, 2-5 G
RS–232 interface, 2-6, 2-7
Security, 2-7, 8-5 Glue
Pattern, 2-2, 2-9, 2-10, 3-5, 4-7, 8-2
Start Speed, 4-16

E 2001 Nordson Corporation ES 90 P/N 284144D

All rights reserved
Issued 02/01
 9-2 Index

H Mains fuse, 2-5

Mains switch, 2-5, 3-1, 4-1
Housing, 8-1
Master–Slave cable, 7-1
Humidity, 3-1
Master–Slave operation, 2-2, 2-6, 2-8, 3-7, 4-6
Memory, Erase, 6-4
I
Memory check, 4-1, 4-3, 4-25
ID plate, 3-6
Menu hierarchy, 4-4
Indicator, 2-2, 2-6, 2-9, 3-4, 6-2, 8-4, 8-6
Menus
Initial startup, 3-9 Changing, 4-3
Installation Selecting, 4-3
Connection, Line voltage, 3-6 Mode A/B, 4-17
Initial startup, 3-9
IP–Class, 3-1 Mode Setup, 4-10
Removing, 3-1
Setting up, 3-1 O
Storage, 3-1
Transport, 3-1 Offset pattern, 2-2, 4-8, 8-2
Unpacking, 3-1
Operating, Voltage, 3-6, 8-1
Intended use, 2-1
Operating mode, 2-9, 3-6, 6-2
Internal switch, 3-2 0, 3-6
Inverted mode, 3-5, 4-1, 4-19 Auto, 3-6
Manual, 3-6
IP–Class, 3-1, 8-1 Switch, 2-9, 3-5
Operation
K Daily shutdown, 4-1
Daily startup, 4-1
Key, 3-1, 4-2 Emergency switch off, 4-1
Keyboard, 2-6 Overdrive, 4-18

L P
Language, 4-21 Packing materials, 3-1
LCD, 2-2, 2-6, 8-1 Disposal, 3-1
LED, 2-6, 2-7, 2-9, 3-5 Parent machine, 3-5, 4-1, 4-11
Speed, 8-1
Limiting contact, 2-3, 2-7
Pattern control unit, 2-2
Limiting values, 8-2
Pattern Repeat, 4-8
Line speed unit, 4-15
Potentiometers, 3-2
Line voltage, 3-6
Power supply assembly, 2-4
Lock, 2-4
Production machine, 3-9
Program
M Copy, 4-13
Machine release, 3-9, 4-3 ID–number, 4-20
Protection, 2-3, 3-9
Machine speed, 2-7, 3-9 Select switch, 2-3, 2-7, 8-5
Main menu, 4-5 Selection, 4-6
Mains connection, 2-5

P/N 284144D ES 90 E 2001 Nordson Corporation

All rights reserved
Issued 02/01
 Index 9-3

P (contd.) Specifications, 3-6

Ambient temperature, 8-1
Programming, 2-2, 2-6, 3-9, 4-2 Frequency, 8-1
Control panel, 4-2 Housing, 8-1
Example 1, 4-24 IP–Class, 8-1
Example 2, 4-34 Operating voltage, 8-1
Function display, 4-3 Parent machine speed, 8-1
Initial display, 4-3 Weight, 8-1
Keys, 4-2
Startup
Limiting contact, 2-3
Daily, 4-1
Main menu, 4-5
Initial, 3-9
Menus, Changing, 4-3
Menus, Selecting, 4-3 Status Display, 4-13
Program protection, 2-3, 3-9 Storage, 3-1
Sub–menu, 4-6 Dust, 3-1
Proximity initiator, 7-1 Humidity, 3-1
Packing materials, 3-1
Pull–in delay, 2-2, 2-10, 8-2
Temperature fluctuations, 3-1
Pulse/mm line, 4-15
Sub–menu, 4-6
Channel Copy, 4-12
R Channel Selection, 4-6
Communication, 4-20
Remote control, 2-2, 2-3, 2-5, 4-2 Electrical gear, 4-11
Removing, 3-1 Glue Pattern, 4-7
Glue Start Speed, 4-16
Repair, Spare parts, 5-1 Inverted mode, 4-19
Residual risks, 2-1 Language, 4-21
Capacitive charge, 2-1 Mode A/B, 4-17
Residual voltage, 2-1 Mode Setup, 4-10
Overdrive, 4-18
RS–232 interface, 2-3, 2-6, 2-7, 3-7 Pattern Offset, 4-8
Pattern Repeat, 4-8
S Program Copy, 4-13
Program ID–number, 4-20
Second Line Speed, 4-16 Program selection, 4-6
Pulse/mm line, 4-15
Second Speed Off/On, 4-17
Second Line Speed, 4-16
Security, 2-6, 2-7, 3-5, 4-1, 6-2, 8-2, 8-5 Second Speed Off/On, 4-17
Set of plug connectors, 7-1 Status Display, 4-13
System setup, 4-14
Setting up, 3-1 Unit, line speed, 4-15
Slide–in housings, 7-3 Valve time, 4-9
Solenoid valve, 2-1, 2-2, 2-9, 3-5, 4-1, 4-19 Switch
incorrectly controlled, 6-2 S1, 3-2, 3-3
not properly controlled, 6-2 S2, 3-2
S3, 3-2, 3-4
Spare parts lists
S4, 3-2, 3-4
Complete units, 7-3
Fuses, 7-2 System setup, 4-14
Slide–in housings, 7-3

E 2001 Nordson Corporation ES 90 P/N 284144D

All rights reserved
Issued 02/01
 9-4 Index

T V
Technical data, Dimensions, 8-3 Valve output, 2-9, 3-5, 3-6, 8-2, 8-6
Temperature fluctuations, 3-1 Valve time, 4-9
toff, 2-10 Voltage range, 3-6
ton, 2-10
Transparent cover, 2-3, 2-4 W
Transport, 3-1 Weight, 8-1
Humidity, 3-1
Vibrations, 3-1 Write protect, 4-22

Troubleshooting, 6-3
Error messages, 6-3
Unit does not function, 6-1

U
Unintended use, 2-1
Unit legs, 2-4
Unit plug, 4-1
Unpacking, 3-1
Key, 3-1
Packing materials, 3-1

P/N 284144D ES 90 E 2001 Nordson Corporation

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Issued 02/01