A New Stray-Load Loss Formula For Small and Medium-Sized Induction Motors
A New Stray-Load Loss Formula For Small and Medium-Sized Induction Motors
A New Stray-Load Loss Formula For Small and Medium-Sized Induction Motors
Abstract—This paper proposes a new stray-load loss (SLL) for- SLL has been an intriguing subject for many researchers since
mula for small and medium induction motors (IMs) based on tests the 1910’s [4]. In [5], test data of 817 IMs in the range of
data of a 182, 60 Hz IMs in the range of 1–500 hp (0.75–375 kW). 1–500 hp (50 and 60 Hz) were utilized in a comparative analy-
They are all tested in accordance with IEEE Std 112-Method B.
The proposed formula is validated by recalculating the efficiency of sis of the IEEE Std 112-B and the IEC 60034-2 standards using
the same number of motors by using the proposed formula, as well SLL as an index to quantify the discrepancy between the two
as the IEEE Std 112 and the IEC 60034-2-1 standards. Another standards. It was shown through the analysis that due to the
validation was done on testing 17 additional IMs that are indepen- discrepancy in the SLL evaluation, the IEC 60034-2 efficiency
dent of the 182-motor data. In both validations, the new formula overestimation is about 0.9 and 1.2% for 60 and 50 Hz mo-
demonstrates better accuracy. This formula shows the potential to
replace the existing SLL estimation formula for this horsepower tors, respectively. It was also demonstrated that the higher the
range. rated power, the lower the error of the IEC 60034-2 efficiency
calculations. The study concluded that efficiency determina-
Index Terms—BC Hydro, copper loss, core loss, efficiency, fric-
tion and windage losses, hydro-Québec, IEC 60034-2-1, IEEE Std
tion according to the IEC 60034-2 standard is less accurate
112-B, induction motor, stray-load loss. than IEEE Std 112-B. It was also stated that assigning a fixed
allowance to the SLL can lead to significant errors. To mini-
I. INTRODUCTION mize the discrepancy in IMs efficiency labeling due to different
TRAY-LOAD Loss (SLL) is of paramount importance in methodologies [6], the National Electric Manufacturers Asso-
S induction motor (IM) efficiency determination. It is de-
fined, according to Section 5.7 of IEEE Std 112, as that por-
ciation (NEMA) recommends that tests to determine IM perfor-
mance characteristics shall be made in accordance with the IEEE
tion of the total loss in an electric machine not accounted for Std-112 [7].
by the sum of the friction and windage loss, the stator cop- Another comparison study between the IEEE Std 112-B and
per loss, the rotor copper loss and the core loss [1]. On the the IEC 60034-2 standards with the addition of the JEC 37
other hand, in Section 3.4.5 of the international standard IEC standard was conducted in [8]. Although the study was based
60034-2-1, SLL is described as the sum of losses produced by on testing four three-phase IMs, it demonstrates the SLL mea-
the load current in active iron and other metal parts other than surement as critical for an accurate motor efficiency evalua-
stator and rotor conductors; eddy current losses in winding con- tion. Efficiencies obtained by using the JEC 37 methodology
ductors caused by load current-dependent flux pulsations and were generally higher when compared to those obtained by us-
additional brush losses caused by commutation [2]. Moreover, ing the IEEE Std 112-B and the IEC 60034-2 procedures applied
the Canadian Standards Association in Section 3.1 of CAN/CSA to the same motors and the obvious reason for that was that the
C390—ten defines SLL as the additional fundamental and high- JEC 37 neglects the SLL. A sensitivity analysis was also carried
frequency losses in the iron and strand, and circulating-current out in [8] which showed that it is imperative to have the input
losses in the stator winding, and harmonic losses in the rotor power, the load torque and the input current measured with very
conductors under load [3]. high accuracy to guarantee good approximation for the SLL.
SLL can have a large variation in value even within motors
of the same ratings. That what was found in analyzing the loss
Manuscript received December 08, 2015; revised February 22, 2016; accepted
March 07, 2016. Date of publication March 22, 2016; date of current version distribution of 998 IMs rated 1–200 hp and tested to the IEEE
August 18, 2016. This work was supported in part by the Natural Sciences and Std 112-B in [9] where it was again prove that errors in the
Engineering Research Council of Canada/Hydro-Québec Chair entitled “Design SLL determination are caused by the measurement errors in the
and Performance of Special Electrical Machines.” TEC-00903-2015.
P. Pillay is with the Department of Electrical and Computer Engineering, stator winding resistance, load torque, speed and input power.
Concordia University, Montréal QC H3G 1M8, Canada, and also with the The study showed that the average SLL for the above mentioned
University of Cape Town, Rondebosch 7701, South Africa (e-mail: pillay@ tested motors is about 1.2% of input power. In description of the
encs.concordia.ca).
M. Al-Badri is with the Department of Electrical and Computer Engineer- proposed SLL curve in the IEC60032-2-1 standard, it is stated in
ing, Concordia University, Montréal, QC H3G 1M8, Canada (e-mail: albadri@ Section 8.2.2.5.3 that “The curve does not represent an average
ieee.org). but an upper envelope of a large number of measured values,
P. Angers is with the Laboratoire des Technologies de l’Énergie, Institut
de Recherche-Hydro-Québec, Shawinigan, QC G9N 7N5, Canada (e-mail: and may in most cases yield greater additional load losses”.
[email protected]). In [9], it was demonstrated that the IEC curve does not literally
C. Desai is with the Department of Electrical and Computer Engi- represent the upper envelope of SLL when 68% of the motor rat-
neering, Concordia University, Montréal, QC H3G 1M8, Canada (e-mail:
[email protected]). ings represented were found to have at least one machine with
Digital Object Identifier 10.1109/TEC.2016.2539959 its SLL value above the curve. The study concluded that the
0885-8969 © 2016 IEEE. Personal use is permitted, but republication/redistribution requires IEEE permission.
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1222 IEEE TRANSACTIONS ON ENERGY CONVERSION, VOL. 31, NO. 3, SEPTEMBER 2016
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PILLAY et al.: NEW STRAY-LOAD LOSS FORMULA FOR SMALL AND MEDIUM-SIZED INDUCTION MOTORS 1223
TABLE I
SEGREGATED LOSSES AS PERCENTAGE OF INPUT POWER
TABLE II
ACCURACY EVALUATION OF IEEE STD 112 AND IEC 60034-2-1
Fig. 2. Smoothing a SLL of a 112 kW IM.
Absolute Error [%] No. of Motors Percentage [%] No. of Motors Percentage [%]
0.000–0.005 1 1 0 0
0.005–0.010 1 1 0 0
0.010–0.020 3 2 1 1
0.020–0.030 3 2 0 0
0.030–0.040 1 1 3 2
0.040–0.050 2 1 1 1
0.050–0.060 1 1 1 1
0.060–0.070 4 2 0 0
0.070–0.080 3 2 5 3
0.080–0.090 1 1 2 1
0.090–0.100 4 2 3 2
0.100–0.200 22 12 13 7
0.200–0.300 15 8 14 8
0.300–0.400 22 12 15 8
0.400–0.500 17 9 15 8
Total 100 55 73 40
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1224 IEEE TRANSACTIONS ON ENERGY CONVERSION, VOL. 31, NO. 3, SEPTEMBER 2016
Fig. 4. Absolute error of SLLs estimated by IEEE Std 112 and IEC 60034-2-1. Fig. 6. Measured versus estimated SLL es of small IMs.
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PILLAY et al.: NEW STRAY-LOAD LOSS FORMULA FOR SMALL AND MEDIUM-SIZED INDUCTION MOTORS 1225
TABLE III
ACCURACY EVALUATION OF THE PROPOSED FORMULA, IEEE STD 112, AND
IEC 60034-2-1
0.000–0.005 0 0 0 0 0 0
0.005–0.010 1 1 2 1 0 0
0.010–0.020 2 1 2 1 1 1
0.020–0.030 0 0 4 2 0 0
0.030–0.040 2 1 1 1 3 2
0.040–0.050 3 2 2 1 1 1
0.050–0.060 4 2 2 1 1 1
0.060–0.070 0 0 4 2 0 0
0.070–0.080 6 3 2 1 3 2
0.080–0.090 4 2 0 0 5 3
0.090–0.100 9 5 5 3 1 1
0.100–0.200 25 14 23 13 15 8
0.200–0.300 38 21 15 8 14 8
0.300–0.400 21 12 23 13 15 8
0.400–0.500 20 11 16 9 15 8
0.500–0.600 4 2 17 9 17 9
0.600–0.700 12 7 14 8 20 11
0.700–0.800 7 4 19 10 17 9
0.800–0.900 5 3 16 9 14 8
0.900–1.000 7 4 1 1 12 7
Fig. 8. New formula accuracy evaluation.
Total 170 93 168 92 154 85
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1226 IEEE TRANSACTIONS ON ENERGY CONVERSION, VOL. 31, NO. 3, SEPTEMBER 2016
TABLE IV
ACCURACY EVALUATION OF THE PROPOSED FORMULA ON 17 MOTORS
COMPARED WITH IEEE STD 112 AND IEC 60034-2-1
0.000–0.005 0 0 0 0 1 6
0.005–0.010 0 0 0 0 0 0
0.010–0.020 0 0 0 0 0 0
0.020–0.030 0 0 0 0 0 0
0.030–0.040 0 0 0 0 0 0
0.040–0.050 2 12 1 6 0 0
0.050–0.060 0 0 0 0 0 0
0.060–0.070 0 0 2 12 0 0
0.070–0.080 0 0 0 0 0 0
0.080–0.090 0 0 0 0 0 0
0.090–0.100 1 6 0 0 0 0
0.100–0.200 4 24 0 0 0 0
0.200–0.300 5 29 4 24 3 18
0.300–0.400 2 12 1 6 1 6
0.400–0.500 2 12 2 12 0 0
0.500–0.600 0 0 1 6 0 0
0.600–0.700 0 0 2 12 2 12
0.700–0.800 0 0 2 12 0 0
0.800–0.900 0 0 1 6 1 6
0.900–1.000 0 0 0 0 1 6
Total 16 94 16 94 9 53
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PILLAY et al.: NEW STRAY-LOAD LOSS FORMULA FOR SMALL AND MEDIUM-SIZED INDUCTION MOTORS 1227
IEEE Std 112 is more accurate than the IEC 60034-2-1 in SLL Pragasen Pillay (F’05) received the bachelor’s mas-
evaluation for the machines tested. The proposed formula was ter’s degrees in electrical engineering from the Uni-
versity of Kwa-Zulu Natal, Durban, South Africa, in
created based on practical analysis on the test data by showing 1981 and 1983, respectively, and the Ph.D. degree in
the difference between the measured SLL and the assumed val- electrical engineering from the Virginia Polytechnic
ues based on the two standards. The difference is considerable Institute and State University, Blacksburg, VA, USA,
in 1987.
in larger motors. An extensive validation was made by using the He is currently a Professor with the Department
182 IM data set to investigate the level of accuracy of the pro- of Electrical and Computer Engineering, Concordia
posed formula compared to the other two mentioned standards. University, Montréal, QC, Canada, where he is cur-
rently the Natural Sciences and Engineering Research
The results showed that the proposed formula can provide better Council of Canada, Ottawa, ON, Canada/Hydro-Québec Industrial Research
accuracy in efficiency estimation if it is used instead of the ex- Chair, Montréal.
isting formulas. The formula was again validated on a set of 17
motors which are not included in the 182-motor data that were
used to build up the formula. Once again, the proposed formula
surpassed the two standards. The outcome of this study is a new
formula of SLL for small and medium three-phase IMs. Maher Al-Badri (S’07) received the Bachelor’s de-
gree in electrical engineering from the University of
Baghdad, Baghdad, Iraq, in 1984, and the Master’s
degree in electrical engineering from the University
ACKNOWLEDGMENT of Malaya, Kuala Lumpur, Malaysia, in 2009. He re-
ceived the Ph.D. degree in electrical engineering from
The authors would like to thank the support of the Natural Sci- the Concordia University, Montréal, QC, Canada, in
2015.
ences & Engineering Research Council of Canada. The authors He is currently a Post-Doctoral Fellow with the
also would like to thank the support of Hydro-Québec and BC PEER (Power Electronics and Energy Research)
Hydro by providing extremely valuable data that significantly Group in the Department of Electrical and Computer
Engineering, Concordia University. His research interests include electrical ma-
helped improve the outcome and the feasibility of the research. chine, energy efficiency, power systems, and renewable energy systems.
Dr. Al-Badri is a licensed Canadian Professional Engineer.
REFERENCES
[1] IEEE Standard Test Procedure for Polyphase Induction Motors and Gen-
erators, IEEE Standard 112-2004 (Revision of IEEE Std 112-1996),
Nov. 4, 2004.
[2] International Standard, IEC 60034-2-1, 1st ed., Sep. 2007. Pierre Angers received the bachelor’s degree in elec-
[3] Test Methods, Marking Requirements, and Energy Efficiency Levels trical engineering from the Université du Québec à
for Three-Phase Induction Motors, Canadian Standards Association, Trois-Rivières, Trois-Rivières, QC, Canada, in 1986.
CAN/CSA C390-10, 2010. Since 1988, he has been the Manager of the Motors
[4] E. I. Chute and W. Bradsaw, “Sources of error in the efficiency determina- and Drives Testing Facility with the Hydro-Québec’s
tion of rotating electric machines,” Proc. Amer. Inst. Elect. Eng., vol. 32, Research Institute, accredited by the Canadian Stan-
no. 3, pp. 649–657, Feb. 1913. dards Association. Over the years, he has been in-
[5] A. I. de Almeida, F. J. T. E. Ferreira, J. F. Busch, and P. Angers, “Compar- volved in the field of motors and drives for efficiency
ative analysis of IEEE 112-B and IEC 34–2 efficiency testing standards classification, compliance and certification, labora-
using stray load losses in low-voltage three-phase, cage induction motors,” tory accreditation, and proficiency testing, and has
IEEE Trans. Ind. Appl., vol. 38, no. 2, pp. 608–614, Mar./Apr. 2002. performed several studies related to it.
[6] M. Aoulkadi and A. Binder, “When loads stray: Evaluation of different Mr. Angers is an Active Member of international committees IEC TC2/WG28
measurement methods to determine stray load losses in induction ma- on rotating electrical machines and IEC TC22/SG22G on adjustable speed elec-
chines,” IEEE Ind. Electron. Mag., vol. 2, no. 1, pp. 21–30, Mar. 2008. tric drive systems, IEEE WG112 committee on Standard IEEE 112 for Motors
[7] “American National Standard Motors and Generators,” American Na- and Generators and Canadian national committees on efficiency of three-phase
tional Standards Institute, Inc., ANSI/NEMA MG 1-2011, (Revision of induction motors (CSA 390), small motors (CSA 747), and variable speed drives
ANSI/NEMA MG 1–2010), New York, NY, USA, 2011. (CSA 838).
[8] A. Boglietti, A. Cavagnino, M. Lazzari, and M. Pastorelli, “International
standards for the induction motor efficiency evaluation: A critical analysis
of the stray-load loss determination,” IEEE Trans. Ind. Appl., vol. 40,
no. 5, pp. 1294–1301, Sept./Oct. 2004.
[9] E. B. Agamloh, “An evaluation of induction machine stray load loss from
collated test results,” IEEE Trans. Ind. Appl., vol. 46, no. 6, pp. 2311–2318,
Nov./Dec. 2010. Chirag Desai (S’08–M’11) received the B.E degree
[10] M. Al-Badri, P. Pillay, and P. Angers, “A novel algorithm for estimat- in electrical engineering from South Gujarat Univer-
ing refurbished three-phase induction motors efficiency using only no- sity, Surat, India, in 2003, and the M.A.Sc. degree
load tests,” IEEE Trans. Energy Convers., vol. 30, no. 2, pp. 615–625, in electrical engineering from Concordia University,
Jun. 2015. Montréal, QC, Canada, in 2010.
[11] A. Boglietti, A. Cavagnino, L. Ferraris, and M. Lazzari, “Impact of the He is currently working toward the Ph.D. degree
supply voltage on the stray-load losses in induction motors,” IEEE Trans. in electrical engineering with the Power Electron-
Ind. Appl., vol. 46, no. 4, pp. 1374–1380, Jul./Aug. 2010. ics and Energy Research (PEER) Group, Department
[12] K. Yamazaki, A. Suzuki, M. Ohto, and T. Takakura, “Circuit parameters of Electrical and Computer Engineering, Concordia
determination involving stray load loss and harmonic torques for high- University. His research interests include electrical
speed induction motors fed by inverters,” IEEE Trans. Energy Convers., machine design for industrial applications, energy ef-
vol. 28, no. 1, pp. 154–163, Mar. 2013. ficiency, motor drives, and renewable energy systems.
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