FLEXIBLE CONNECTIONS

DIY kit
 FLEXIBLE CONNECTION

Pos. Item number Description PU Unit

1a 537/P20 Frame profile Flange 20 galvanised steel for 200 m
flexible connection P20-D
1b 537/P30 Frame profile Flange 30 galvanised steel for 200 m
flexible connection P30-D
1c 537/P20E Frame profile Flange 20 V2A galvanised steel 100 m
for flexible connection P20-D
1d 537/P30E Frame profile Flange 30 V2A for flexible 100 m
connection P30-D
2a 537/W20 Corner 20 mm for flexible connection 250 pc.
P20-D galvanised steel
2b 537/W30 Corner 30 mm for flexible connection 250 pc.
P30-D galvanised steel
2c 537/W20E Corner 20 mm for flexible connection 100 pc.
P20-D V2A
2d 537/W30E Corner 30 mm for flexible connection 100 pc.
P30-D V2A
3a 520/100 PVC-tape 100 mm with piping-profile 33 m
3b 520/120 PVC-tape 120 mm with piping-profile 33 m
3c 520/150 PVC-tape 150 mm with piping-profile 33 m
3d 520/170 PVC-tape 170 mm with piping-profile 33 m
4a 521/10022 PVC-bracket 100 mm, 22 mm wide 100 pc.
4b 521/10044 PVC-bracket 100 mm, 44 mm wide 100 pc.
4c 521/12022 PVC-bracket 120 mm, 22 mm wide 100 pc.
4d 521/12044 PVC-bracket 120 mm, 44 mm wide 100 pc.
4e 521/15022 PVC-bracket 150 mm, 22 mm wide 100 pc.
4f 521/15044 PVC-bracket 150 mm, 44 mm wide 100 pc.
4g 521/17022 PVC-bracket 170 mm, 22 mm wide 100 pc.
4h 521/17044 PVC-bracket 170 mm, 44 mm wide 100 pc.
5 535 Glue for PVC- and neoprene coated fabric
6 732 MEZ-SHEET BRUSH

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 FLEXIBLE CONNECTION
PRODUCTION MEMO

Production memo
Attention: - the clear dimension should not be smaller than the connection opening

Frame: - Profile blank clear dimension minus 5 mm

Parent material: - Blank of the tape material is clear extent minus 7 mm

- the tape will be joined at the cut surface and glued together or welded using a bracket

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 FLEXIBLE CONNECTION

Technical data sheet PVC tape

TECHNICAL DATA PVC TAPE

Description
Base fabric DIN 60001 Polyester
Yarn DIN 53830 1100
Weave L 1/1
Type of coating PVC
Total weight gr/m 2
DIN 53352 960
Tensile strength Warp/Woof-N/50 mm (warp/weft) DIN 53354 2800/2700
Tensile elingation Warp/Woof-% (warp/weft) DIN 53354
Tear strength Warp/Woof-N (chaine/trame) DIN 53363 320/280
Adhesion N/cm Complan guidelines
Cold resistance °C DIN 53361 -10°C
Heat resistance °C Complan guidelines +70°C
Light-fastness Note DIN 54004
Crack-resistance 100.000 DIN 53359 A
Flame retardancy DIN 4102 B1

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 FLEXIBLE CONNECTION

Technical data sheet PVC tape

TECHNICAL DATA PVC TAPE

1. Organic solvents

Ethanol limited resistance

2. Acids and alkaline solutions, salts in the solution

Formic acid 5% resistant

Formic acid 15% resistant
Ammoniac solution 25% resistant
Acetic acid 15% resistant
Sodium carbonate solution resistant
Sodium hydroxide solution 5% resistant
Sodium hydroxide solution 15% resistant
Orthophosphoric acid concentrated resistant
Nitric acid 15% limited resistance
Muriatic acid 5% resistant
Muriatic acid 15% resistant
Sulfuric acid 5% resistant
Sulfuric acid 15% resistant
Barium chloride resistant
Calcium chloride resistant
Seawater resistant
Magnesium chloride resistant
Sodium chloride resistant

The information given in this sheet are based on laboratory tests and experience which we believe to be
correct. Properties quotes are typical and do not therefore constitute a specification. In view of the wide range and
variability of substrates, we would advise that our product should be tested by the user to establish suitability for
its intended application.

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 FLEXIBLE CONNECTION

TEST REPORT TÜV NORD

Extract from the test report

Air tightness test of a flexible connection

according to EN 13180: 2001

Test basis: EN 13180: 2001

EN ISO 5167: 2003

Order date: 04 March 2011

Order scope: Air tightness test of a flexible conneciton according to

EN 13180: 2001

Test object: Flexible Connection with 30 mm Flange (FV-30D)

Delivery of the test object: 04 March 2011

Test period: 09 March 2011

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 FLEXIBLE CONNECTION

Test object and test setup

TEST REPORT TÜV NORD

Detailed information about the test object are shown on image 1.

Examples for the test setup are shown on image 2.

Image 1: Leakage measurement flexible connection

Flexible conenction with 30 mm Flange (FV-30D)

Clear length: 1000 mm

Clear width: 1000 mm
Stretched length: 145 mm

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 FLEXIBLE CONNECTION

TEST REPORT TÜV NORD

Image 2: Basic construction to detemine the leakage

Measuring instruments
The measurements were performend using an airtightness testing device. The corresponding measurement
accuracies are shown in table 1. The requirements concerning the instruments which were responsible for the
measurement of the leakage volume flow were fulfilled.

Table 1: Measurement accuracies

Pressure measurement
Principle piezo-ohmic semiconductor sensor
Range -750 to +2000 Pa
Solution 1 Pa
Measurement inaccuracy ± 3 Pa or ± 2,5 % of the worth (according to which
one is higher)
Flow measurement (Related to 1 atm = 101 325 Pa and 20°C)
Principle Hot layer flow measurement
Range 0,00 to 55,00 dm3/s
Solution 0,01 dm3/s
Measurement inaccuracy ± 3 dm3/s or ± 5 % of the worth (according to which
one is higher)

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 FLEXIBLE CONNECTION

Measurement results
TEST REPORT TÜV NORD

The results of the tightness test of the flexible connection are in table 2. Furthermore the determined air leakage
rate as a function of the test pressure are shown on image 3. Additionally you see the maximum permissible limits
of the air leakage rate according to EN 13180 for the tightness classes A to C.

Table 2: Measured data of the tightness test

Pressure difference Air leakage rate

Pa dm3/(s*m2)
-1499 0
-998 0
-396 0
-201 0
199 0
403 0
998 0
1499 0

Within the measuring range from -1500 to +1500 Pa air leakage rates could not be determined.

Image 3: Graph of the measurement results according to EN 13180

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 FLEXIBLE CONNECTION

Summary

TEST REPORT TÜV NORD

Details of the test object are described in chapter 1 of this report.
The respective measurements were accomplished by the test centre for refrigeration, air-conditioning and ventilati-
on. As a result of the measurements, the classification of the flexible connection is shown in table 3.

Table 3: Classification of the tested flexible connection

Test object Tightness class according to EN 13180

Flexible connection with 30 mm flange (FV-30D) C

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