Jan Feb Ae50 Web

from the President
“It’s easy to make a buck.

It’s much harder to make a difference.” — Tom Brokaw
ne world, one
O dream. One world,

one crisis. When
ASABE Executive
Director Darrin Drollinger
and I traveled to China in
October 2011, our Chinese
colleagues shared many
examples of how we are
interconnected with all citi-
zens of the world. The need
to provide food, fiber, feed,
and fuel for all people chal-
lenges agricultural and bio-
logical engineers to use their
knowledge and skills to
improve agricultural pro-
duction in both quality and October 22, 2011, Chinese Society of Agricultural Engineering (CSAE) Biannual meeting in Chongqing,
quantity. Rather than just China, at Southwest University. Left to right, Dr. Chunjiang Zhao, Director and Chief Scientist of the
National Engineering Research Center for Information Technology in Agriculture, Beijing; Darrin Drollinger,
shipping food to other ASABE Executive Director; Sonia Maassel Jacobsen, ASABE President; Dr. Xiwen Luo, Academician of the
nations, the better approach Chinese Academy of Engineering and Professor at the South China Agricultural University, Guangzhou; and
is to help all nations increase Dr. Ming Zhu, Director of the Chinese Academy of Agricultural Engineering and President of CSAE, Beijing.
production. Protecting the
environment is also a global issue.
One speaker stated that the cell phone of today is 100 Agricultural Engineering (CAAE) and the Chinese Society of
times faster than the computers that were used to put a man Agricultural Engineering (CSAE) resulted in an agreement to
on the moon. It’s time to apply 21st century technology to increase cooperation between the two societies. Stay tuned!
agricultural production and environmental protection world-
wide. Our meetings with the Chinese Academy of Sonia Massell Jacobsen
[email protected]
events calendar
ASABE CONFERENCES AND INTERNATIONAL MEETINGS ASABE ENDORSED EVENTS
To receive more information about ASABE conferences and meetings,
2012
call ASABE at (800) 371-2723 or e-mail [email protected].
Feb. 21-24 40th International Symposium “Actual Tasks on
2012
Agricultural Engineering.” Opatija, Crotia.
Feb. 13-15 Agricultural Equipment Technology Conference. Contact: Silvio Kosuti, [email protected].
Louisville, Kentucky, USA.
Feb. 27-29 46th Annual Convention Indian Society of
May 26- 21st Century Watershed Technology Agricultural Engineers (ISAE) and International
June 1 Conference: Improving Water Quality Symposium on Grain Storage.
and the Environment. Bari, Italy. GB Pant University, Pantnanger, India.
July 8-12 ASABE’s 9th International Livestock April 2-4 Conference of Food Engineering 2012.
Environment Symposium (ILES IX). Leesburg, Virginia, USA.
Valencia, Spain.
July 8-12 International Conference of Agricultural
July 29-Aug 1 ASABE Annual International Meeting. Engineering: CIGR-AgEng 2012. Valencia, Spain.
Dallas, Texas, USA. Contact: Murat Kacira, [email protected].
Aug. 11-13 2nd Sino-U.S. Environment-Enhancing Energy
and Bio-Chemicals Conference. Shanghai, China.
2 January/February 2012 RESOURCE

engineering and technology for a sustainable world January/February 2012
Magazine Staff: Donna Hull,

Publisher, [email protected];
Congratulations,
Sue Mitrovich, Managing Editor,
[email protected]; Glenn Laing,
Contributing Editor, [email protected];
AE 50 Winners!
Melissa Miller, Professional Opportunities
and Production Editor, [email protected];
4 2620, 2623, 2625 Tandem Disk Harrows Express™ End Cap 13 RoGator RG1300
Sandy Rutter, Professional Listings, John Deere HYPRO-Pentair Water AGCO Corporation
[email protected]. 4334 Self-Propelled Merger 9 F64 Rotary Corn Head RQ 800 “Viper” Automatic
Oxbo International Corporation Development Forage Equipment, Inc. Packaging System
Editorial Board: Chair Rafael Garcia,
USDA-ARS; Secretary/Vice Chair Brian 5 4940 Self-Propelled Sprayer GK H8 Bare Root Tree Digger ReproQuest, Inc.
Steward, Iowa State University; John Deere GK Machine, Inc. Safe T Home
Past Chair Suranjan Panigrahi, Purdue 600 Series HydraFlex™ Draper Platforms Graham Electric Planter Drive Sukup Manufacturing Co.
University; Thomas Brumm, Iowa State
John Deere Global Crop Harvesting Graham Equipment Scorpio Spray Valve
University; Victor Duraj, University of
California, Davis; Tony Grift, University of Product Development Center Grain Buster HYPRO-Pentair Water
Illinois; Christopher Henry, University of 600C Series Corn Head Sukup Manufacturing Co. 14 Single Phase Centrifugal Dryer
Nebraska; William Reck, USDA-NRCS; John John Deere Global Crop Harvesting 10 Groundsmaster® 360 Quad-Steer™ Sukup Manufacturing Co.
Yagow, John Deere Harvester Works; Jeong Product Development Center The Toro Company SmartCooling™ on
Yeol Yoon, University of Arizona.
6160 Pea Harvester with 4040 Independent Grain Tank Gleaner S Series Combines
Resource: Engineering & Technology Stripper Head Cross-Auger Control AGCO Corporation
for a Sustainable World
Oxbo International Corporation Case IH Agriculture S-Series Combines
(ISSN 1076-3333) (USPS 009-560) is
published six times per year— 6 6220 Trunk Shake Grape Harvester LoadOut: Yellow Box John Deere Global Crop Harvesting
January/February, March/April, May/June, Oxbo International Corporation LoadOut Technologies Product Development Center
July/August, September/October, 7R Series Tractors MagnaCut Fine Cut Chopper Steiger® 600 Tractor
November/December—by the American
John Deere Case IH Agriculture Case IH Agriculture
Society of Agricultural and Biological
Engineers (ASABE), 2950 Niles Road, 9120 Raspberry Harvester 11 MowMax™II Cutterbar 15 SYNC2 Modular Piston Pump
St. Joseph, MI 49085-9659, USA. Oxbo International Corporation New Holland Agriculture GEA Houle
POSTMASTER: Send address changes to 9R/9RT Series Tractors Multi Pro® 5800 Sprayer SynchroKnife™ Drive
Resource, 2950 Niles Road, St. Joseph, MI John Deere The Toro Company New Holland Agriculture
49085-9659, USA. Periodical postage is 7 CEMOS NexGen Commercial Bin Sweep System T8 Tractor Series
paid at St. Joseph, MI, USA, and additional
CLAAS of America, Inc. Hutchinson/Mayrath New Holland Agriculture
post offices.
Cornrower OmniSeed™ Air Seeder Control System T9.560 4WD Tractor
SUBSCRIPTIONS: Contact ASABE order
New Holland Rochester, Inc. Raven Industries New Holland Agriculture
department, 269-932-7004.
Crop Cutting and Conveying System 12 PinPoint® Individual Nozzle 16 TerraGator TG8400
COPYRIGHT 2012 by American Society of
MacDon Industries Limited Application Control System AGCO Corporation
Agricultural and Biological Engineers.
DSI Adaptive 3D Portioning™ System Capstan Ag Systems, Inc. VR1428 High-Capacity Wheel Rake
Permission to reprint articles available on
John Bean Technologies Corporation QUADRANT 3300 Square Baler Vermeer Corporation
request. Reprints can be ordered in large
quantities for a fee. Contact Donna Hull, 8 DuPont™ PrecisionPac™ Herbicide CLAAS of America, Inc. WaterScout® SMEC 300 Soil
269-932-7026. Statements in this publica- Dispensing System RESPA® -CF Vortex HyperFLOW™ Moisture/EC/Temperature Sensor
tion represent individual opinions. DuPont Crop Protection Cab Air Quality System Spectrum Technologies, Inc.
Resource: Engineering & Technology for a E110 Solar KIFCO® Water-Reel® Sy-Klone® International WR Series Self-Propelled Windrowers
Sustainable World and ASABE assume no KIFCO, Inc. Robo-Sharpener AGCO Corporation
responsibility for statements and opinions Eclipse Tower and Catwalk Solutions Case IH Agriculture 17 Index of Winners by Company
expressed by contributors. Views advanced
in the editorials are those of the contributors
Sentinel Building Systems
and do not necessarily represent the official
position of ASABE.
FEATURES 24 Researchers tackle safety DEPARTMENTS
ON THE COVER: © raven and issues with leafy greens
iQoncept/Fotolia.com 18 Forecast to 2022 2 President’s Message
Richard Worzel 25 Secret of safe sprout produc- Events Calendar
tion is very clean seeds 29 Professional Listings
UPDATE
American Society of 26 Comparing apples and 30 Last Word:
Agricultural and 20 With feedlot manure, it pays oranges, Purdue handheld
Biological Engineers Point/Counterpoint
to be precise technology detects chemicals
2950 Niles Road J. Alex Thomasson,
St. Joseph, MI 49085-9659, USA 21 New technology could capture on store produce
269.429.0300, fax 269.429.3852 Daniel L. Thomas
[email protected], www.asabe.org
ammonia from liquid manure 27 Dividing corn stover makes
22 Growing crops and saving ethanol conversion more efficient
water in the West 28 Microring device could aim in
future optical technologies
AE50 Salute to the Winners
At Resource, we annually roll out the red carpet for the AE50 awards program—the only one of its kind—to
celebrate important new products and recent developments in agricultural, food, and biological systems. This issue is
dedicated to the gifted engineers and their co-workers who creatively harness imagination and available resources to
pursue exciting innovations. The issue showcases the winners and their ingenuity—and it’s the silver anniversary of
the AE50 competition!
For twenty-five years, companies from around the world have submitted AE50 entries, and every year a panel of
international, industry-leading engineering experts selects 50 products that reflect the best engineering
advancements for the agriculture and food industries.
This year’s winning products include agricultural equipment and implements, grain storage structures, control
systems, irrigation equipment, and more. Some of the award winners are patented and their names trademarked. Several
companies have won multiple awards. And some of the products honored will, no doubt, set new standards for their
industries.
At the beginning of every year, Hollywood salutes innovators in the movie industry with the Oscars. Here at
Resource, we salute showstoppers as well, and we celebrate a milestone year in recognizing the best of the best.
Congratulations!
TITLE 2623, AND 2625 TANDEM DISK HARROWS

2620, TITLE SELF-PROPELLED MERGER
4334
The John Deere 2600 Series Tandem Disk Harrow features transport
Text With the 4334, Oxbo has redefined merging forage crops by using
Text
dimensions and a maintenance-free disk gang bearing system 34-foot, front-mounted pickup heads to eliminate driving over cut
providing up to 134 kg (295 lb) per blade for aggressive cutting
Company, forage.Company,
The 4334 pickup heads deliver improved forage quality,
action.www.
The 5-section 15 m (49 ft 3 in.) model transports at 2 m increased
www.maneuverability, windrow control, and fold back to a
(16 ft 3in.) wide by 4 m (13 ft) high. A 5 cm (2 in.) diameter gang narrow 10-foot transfer width in under 20 seconds.Wide hoops and
bolt features a 3-bolt tensioning tool that generates over 18,144 kg field-tested tines enable Oxbo mergers to pick up a wide range of
(40,000 lb) of tension with only 17 kg-m (120 ft-lb) of input forage crops. Front mounted heads improve maneuverability,
torque. Mechanical wing control is provided on 5 section sizes to especially at headlands, in field corners and in small field
deliver high soil leveling performance, using a standard hydraulic conditions. The operator has full view of continuous pickup heads,
cylinder to provide on-the-go adjustment. Self-adjusting scrapers building better windrows for the harvester, and no longer needs to
are disk gang mounted to maintain a tight fit between the scraper twist and turn to monitor crop flow. Fingertip controls provide on-
blade and spool. the-go adjustment to raise, lower, fold, and unfold heads with a
John Deere, Ankeny, Iowa, USA joystick and easy-to-use controls.
www.JohnDeere.com Oxbo International, Byron, N.Y., USA
www.oxbocorp.com

•••••••••••••••••••••••••••••••••••••••••••••• OUTSTANDING INNOVATIONS OF THE YEAR ••••••
4940 SELF-PROPELLED SPRAYER 600 SERIES HYDRAFLEX™ DRAPER PLATFORMS

The 600 Series HydraFlex™ draper platforms harvest low-to-the-
The 4940 Self-Propelled Sprayer applies crop protection products
ground crops, such as soybeans, lentils, peas, consistently across the
and liquid and dry fertilizers throughout the cropping season. The
full width of cut when traveling over uneven terrain at high ground
4,543 L (1200 gal) solution tank, 37 m (120 ft) suspended boom,
speeds. Using a true, fully flexible cutterbar, directly linked to the
and four-wheel independent air spring suspension smoothly cover
side draper belts and integrated with the HydraFlex™ system, the
many acres per hour. A high-capacity filling system, chemical direct
600 Series provides a full 19 cm (7.5 in.) of cutterbar flexing over
injection, and automatic solution system controls allow rapid and
the entire width and flexes the side draper belts to allow maximum
efficient loading and rinsing of crop protection products. Dry prod-
terrain-hugging capability.The HydraFlex™ flotation system allows
ucts can also be applied using the multi-compartment dry spinner
modifying the cutterbar ground force weight, on the go, to match
box. Integrated steering guidance, boom height and section control,
soft or hard soil conditions. This prevents cutterbar “pushing” and
headland management, and application documentation systems
maximizes harvesting hours in a day. It is available in 11 and 12 m
give precise application control and record keeping using a single
(35 and 40 ft) widths and is designed to deliver a higher level of
interface. A telemetry system provides managers with real-time
productivity when used with John Deere’s new S-Series combines.
updates of hours, location, utilization, service status, fuel usage, and
John Deere Global Crop Harvesting,
dashboard updates.
Product Development Center, East Moline, Ill., USA
John Deere, Moline, Ill., USA
www.deere.com
www.JohnDeere.com/Sprayers
6160 PEA HARVESTER WITH 4040 STRIPPER HEAD

600C SERIES CORN HEAD The 6160 delivers power and fuel economy while increasing
machine capacity. The cooling system lowers hydraulic operating
The 2012 600C Series corn head modifies the current 600C Series temperature 20 percent and optimizes engine operating
to include many new features that allow corn growers to be more temperature with a variable-pitch engine fan, reducing power
productive. The modifications utilize critical geometries to improve requirements and noise levels. With peak operating engine speed of
material handling, grain savings, residue processing, and 1550 rpm, fuel economy is maximized and power is increased by
serviceability. New features include plastic chain guides, ultra-high- 30 horsepower. An enhanced control system allows more
strength steel main and row unit frames for weight reduction, monitoring and diagnostic capabilities to minimize downtime.
intermeshing stalk rolls, chopping disconnect, deck cover lift assist, Advanced control of the hydraulic ground drive delivers independent
larger cut widths, and automatic header height control optimization. adjustment of left and right front wheel speeds, improving steering
These features provide high-speed, highly productive harvesting in muddy conditions. Productivity is increased with the 4040
even in tough conditions. stripper head; its 50 percent wider conveyors increase throughput
John Deere Global Crop Harvesting, and eliminate feeding issues in heavy crops. The 4040 head also
Product Development Center, Moline, Ill., USA improves operator visibility and increases the harvester auto-
www.deere.com leveling range.
Oxbo International Corporation, Byron, N.Y., USA
www.oxbocorp.com
RESOURCE January/February 2012 5

••••••••• ... AND THE WINNERS ARE... •••••••••••••••••••••••••••••••••••••••••••••
6220
TITLE TRUNK SHAKE GRAPE HARVESTER
The
Text 6220 grape harvester removes grapes with minimal leaf TITLE
7R SERIES TRACTORS
removal and damage to the vine because its “trunk shake”
harvesting head shakes the plant’s trunk instead of engaging the The 7R Series has five new models rated from 200 to 280 engine
Text
Company, horsepower. This tractor lineup is more globally competitive with
canopy. The head can be configured to the widest range of trellis
www. traditional vertical canopies to complex divided
styles—from improvements
Company,in power density and productivity while reducing fuel
canopies. Using a three-fan cleaning system, bucket conveyance, consumption,
www. and the new compact chassis is capable of field,
and trash removal system, harvesting costs are reduced by transport, and utility operations. In Western Europe, a tractor needs
eliminating the need for additional on-board sorting personnel and to be power dense, so structural castings, including the engine oil
“walkers” behind traditional trunk shake harvesters. The standard pan, were used with weight-saving strategies never before applied
limited-slip, four-wheel traction control system enables the 6220 to at John Deere.To further improve fuel efficiency and productivity, the
climb hills and power through any terrain during harvest.The 6220 latest technologies in drivetrain lubrication and oil management
was designed from the ground up to provide a custom, cost- were used. In addition, these compact and maneuverable tractors
effective harvesting solution that improves profitability and reduces provide efficient operation while ensuring that the emission-control
labor in the field. equipment is transparent to the operator.
Oxbo International Corporation, Lynden, Wash., USA John Deere, Moline, Ill., USA
www.oxbocorp.com www.deere.com
TITLE RASPBERRY HARVESTER

9120
The 9120 is specifically designed to produce individual quick frozen
Text
(IQF) raspberries—the highest quality grade. Delicate berries are TITLE SERIES TRACTORS
9R/9RT
contained in cups and carried to the machine top for debris removal
Company,
via a www.
two-stage cleaning system.The lower fluid bed fan creates a The 9R/9RT Series consists of five new models rated from 360 to
Text
gentle lifting action on the lightweight debris without disturbing the 560 engine horsepower.The new models and their features improve
heavier berries; the upper fan then takes over to discharge the productivity
Company, and operating efficiency. Operator comfort is also
debris from the fruit stream. Fruit quality is maintained by improved
www.with a new cab for both agricultural and scraper models.
minimizing the height of each conveyor transition and the number Significant improvements make the 9R Series the most versatile
of transitions. The three-wheeled ground drive is highly and productive four-wheel drive and high-horsepower track tractors
maneuverable to increase uptime, while the unibody chassis ever built in Waterloo, Iowa. These tractors cover more acres in a day
maintains a consistent sorting height for reduced operator fatigue. and are also more productive in the earthmoving industry.
Oxbo International Corporation, Lynden, Wash., USA John Deere, Moline, Ill., USA
www.oxbocorp.com www.deere.com

• ••••••••••••••••••••••••••••••••••••••••••••• OUTSTANDING INNOVATIONS OF THE YEAR ••••••
CORNROWER CORN STOVER WINDROWING ATTACHMENT

TITLECornrower, an attachment for a standard chopping corn header,
The
CEMOS (CLAAS ELECTRONIC MACHINE OPTIMIZATION SYSTEM) provides windrowing of corn stover concurrent with the corn grain
Text
harvest. The Cornrower chops stover into small pieces and places
CEMOS (CLAAS Electronic Machine Optimization System) is a them in a windrow without the material touching the ground,
machine settings and adjustment assistance system for use with makingCompany,
a clean windrow of material that will bale easily into higher-
LEXION combine harvesters. It is designed to guide the machine densitywww.
bales, with no dirt contamination and using no extra labor
operator to optimal machine settings—balancing power, quality, or machines. This saves fuel and labor by reducing the number of
safety, and efficiency. CEMOS uses an on-screen dialog that asks a trips over the field to windrow stover, and it saves freight and
series of questions to derive the best settings for the current storage costs by providing a material that makes dense bales. The
conditions and for the crop being harvested. This function-specific Cornrower can also be used to make windrows of wet stover from
dialog (crop flow, grain loss, throughput, grain quality, and returns) high-moisture corn that can easily be chopped and ensiled, making
allows the operator to focus on one function or system at a time available a feed source that is currently not utilized. James E.
before moving on to the next. CEMOS can increase output by as Straeter, president of New Holland Rochester, patented the
much as 20 percent without compromising grain quality. Cornrower concept in 2010.
CLAAS of America, Inc., Omaha, Neb., USA New Holland Rochester, Inc., Rochester, Ind., USA
www.claas.com www.newhollandrochester.com
CTROP
ITLE CUTTING AND CONVEYING SYSTEM TITLEADAPTIVE 3D PORTIONING™ SYSTEM
DSI
Text THE MACDON R85 ROTARY DISC HEADER
FOR The DSI Adaptive 3D Portioning™ system improves the portioning of
Text
boneless meat products.Yield is increased by vertical and horizontal
The cutting and feeding system designed for the R85 disc header cuttingCompany,
of optimal portions out of irregularly shaped meat.The system
Company,
features a full-width (overshot) feed auger mounted behind five scans www.
incoming meat, and software determines the most profitable
www.discs) of co-rotating cutting discs. The auger is built in two
pairs (ten use for each piece. Instructions are sent to waterjet cutters to create a
half-sections with a center-mounted support assembly attached to main portion shape as well as nuggets or strips. The resulting main
the back of the cutter bar cradle. Due to the span of the 5 m (16 ft) portion is then scanned and sliced with a precise horizontal band saw,
cutter bar and the width of the auger, the center support assembly which adjusts its height for each incoming piece and creates upper
provides a small amount of flex for the complete auger. The full- and lower portions of the desired shape and weight. Adding a new
width feed auger allows the ten cutting discs to be oriented in the integrated horizontal slicer to the process leads to three-dimensional
optimum rotational pattern to enhance cutting capacity and quality. portioning and high performance for a process line.
MacDon Industries Limited, Winnipeg, Manitoba, Canada John Bean Technologies Corporation, Redmond, Wash., USA
www.macdon.com http://jbtfoodtech.com

PRECISIONPAC™ HERBICIDE DISPENSING SYSTEM

The PrecisionPac™ her-
bicide dispenser creates
a customized herbicide
mixture from active
ingredients at the point
of sale. The system can
blend up to six compo-
nents in various ratios to
create a vast range of
herbicide products. The
TPrecisionPac™
ITLE system
also creates a precise TITLE SOLAR KIFCO® WATER-REEL®
E110
Text
unit-area package that
is customized to match Text E110 Solar Water-Reel® is a DC-driven irrigation traveler.
The
Company,
the field size or sprayer KIFCO added the latest improvements in low-speed, high-torque
load www.
specified by the DC motors, batteries, solar panels, and trickle charging to the 38 to
Company,
customer. The system 98 Lpm (10 to 26 gpm) product range. A full charge provides about
www.
simplifies the supply 40 hours of operation. The E110 comes standard with a 110 VAC
chain for product manu- charger. On a typical schedule of one retraction per day, the reel-
facturers, it reduces inventory for distributors and retailers, and it mounted solar charger maintains the battery.The E110 requires no
provides customers with a customized product that they can use additional pressure or flow, which allows the use of low-head, high-
safely. uniformity devices and use in low-pressure, low-flow supply
DuPont Crop Protection, Wilmington, Del., USA systems. For small farms, ranches, and organic operations, the E110
www.precisionpac.com improves water and energy efficiencies and increases potential
areas of use.
KIFCO, Inc., Havana, Ill., USA
www.kifco.com
ETCLIPSE
ITLE TOWER AND CATWALK SOLUTIONS
The Eclipse line of towers and catwalks is designed to support grain
Text ETXPRESS
ITLE ™ END CAP
pump loop systems and equipment while providing easy access for
The Express™ end cap attaches to each end of an individual boom
Text
maintenance
Company,and repairs. Eclipse provides an economic solution by
pipe and expels air from the boom pipe through the nozzle body’s
utilizing a cold-formed “C-channel” design. This design produces
www. spray Company,
tip.The Express™ end cap improves the activation time of the
economies in steel cost, manufacturing, transportation, and handling
nozzlewww.
body’s diaphragm check valve (DCV). Faster on/off DCV
due to the low weight and ease of forming the pre-galvanized
activation promotes accurate application of agrochemicals while
members, as opposed to comparable angle-iron systems. Eclipse’s
protecting the environment from over-application and
modular design allows for fast assembly and savings in labor cost.
misapplication of the targeted area.
With a maximum tower height of 25 m (82 ft) and a catwalk simple
HYPRO-Pentair Water, New Brighton, Minn., USA
span of 12 m (40 ft), the system can support up to a 0.4 m (16 in.)
diameter loop with a 20,000 bushel per hour capacity. www.hypropumps.com
Sentinel Building Systems, a division of Global Industries, Inc.
Albion, Neb., USA
ww.sentinelbuildings.com

F64 ROTARY
CORN HEAD
The Dion F64
header is a
three-row
rotary
corn head adaptable
to most pull-type forage har-
vesters. With a unique combination
of gathering drums and conveying chains,
it provides uniform feeding, faster harvesting TITLEH8 BARE ROOT TREE DIGGER
GK
speed, and high-quality chop. The rotary con-
cept makes harvesting possible regardless of row The newly designed H8 Tree Digger by GK Machine, uses a set of D4
Text
direction and spacing. Using only three shafts, the header drive is undercarriages, driven by a 215 hp engine through a hydrostat, to
simple, durable, and economical. The two gathering chains are provide the traction requirement for pulling the 75 cm (30 in.) wide
Company,
made of heavy-duty O-ring chain with an exclusive open-link blade www.
through the soil 915 cm (36 in.) deep. An arched frame
design. The cutting disks are belt-driven for smooth operation. The design causes less stress on trees as the point of clearance is pushed
knife sections, made of hardened steel, are durable, maintenance back closer to the blade as well as up with a larger tunnel height
free, and replaceable in a few minutes.The F64 header is available clearance. Optional Category 2 three-point mounts, with hydraulic
with a factory- or field-installed adapter kit for selected forage har- side shift and 540 PTO motors, can power a flail, mower, or rototiller
vester models. to further expand on uses. The standard pull arms for the
Development Forage Equipment, Inc., undercutting blade also allow mounting of a tree chopper, which is
Boisbriand, Quebec, Canada used to prepare root stock trees for grafting.
www.dionmachineries.com GK Machine, Inc., Donald, Ore., USA
www.gkmachine.com
GTITLE
RAHAM ELECTRIC PLANTER DRIVE
The Electric Planter Drive (EPD) is available for new and used
Text
agriculture planters to replace ground and hydraulic drives. The
GTITLE
RAIN BUSTER
EPD isCompany,
accurate and economical. It offers individual row shutoff Using an approach similar to a drain snake, the Sukup Grain Buster
Text
and variable-rate
www. population, and it eliminates maintenance- provides a safe way to break up grain masses inside a bin. Instead
intensive bearings, chains, and sprockets. Each EPD kit contains a of entering the bin, which can pose life-threatening danger, the
Company,
control board, a weatherproof harness using Deutsch connectors, a Grain www.
Buster operator works outside the bin using a variable-speed
housing, and four electric motors; a 16-row planter would use four drill. The drill is attached to the end of a metal rod that extends
kits. Each motor is rated for 5,000 hours of operation.The control through the bin wall and through a pipe mounted along the top of
board interfaces with any variable-rate controller, and the control the bin sweep. On the other end of the rod is a short length of
algorithm is completely closed-loop for accuracy and instant stiffened chain or cable. When the drill spins the rod, the chain or
adjustment to population rate changes. With the EPD, farmers can cable spins around over the center sump, breaking up any grain
retrofit their existing ground-drive planters to state-of-the-art- clumps caused by excessive moisture, freezing, build-up of fines, or
technology while decreasing maintenance costs. crusting.
Graham Equipment, Wray, Colo., USA Sukup Manufacturing Co., Sheffield, Iowa, USA
www.grahamelectricplanter.com www.sukup.com

GROUNDSMASTER® 360 QUAD-STEER™

The Groundsmaster® 360 is a 36 horsepower
multi-purpose turf mower that uses a precision
four-wheel steer system. This 1.8 m
(72 in.) mower can trim around the
smallest obstacles and even square cor-
ners without missing a blade of grass.
The GM360 is highly
maneuverable, yet
it does not damage
the turf in normal
Tconditions.
ITLE The steer-
ing geometry aligns all ITNDEPENDENT
ITLE GRAIN TANK CROSS-AUGER CONTROL
Text
four wheels around a single
turning point. The machine’s center of The independent grain tank cross-auger control for 30 Series Axial-
Text
gravityCompany,
is positioned to maximize traction on slopes and maintain Flow® combines separates the drive system, creating independent
stability
www.on slopes, allowing safe operation in varying conditions and operator control of the grain tank cross-augers and the unload tube
Company,
terrain, such as sports fields, parks, golf courses, and other turf areas. vertical and horizontal augers.This mechanical drive provides more
www.
The GM360 can also be outfitted with out-front quick-change control of the unload system and allows unloading of high-moisture
attachments that enable year-round use for various tasks. or dense grain crops at full discharge rate with less chance of
The Toro Company, Bloomington, Minn., USA shearing the shear bolts.This also eliminates shoveling out the grain
www.toro.com tank and reduces downtime. The control software reduces start-up
torque by starting the unload tube augers first, followed by the
cross-augers. The horizontal unload tube can be fully emptied even
if the grain tank is not yet empty, reducing the weight of the unload
tube and extending the life of the system.
Case IH Agriculture, Racine, Wis., USA
www.caseih.com
LTOAD
ITLEOUT: YELLOW BOX
TITLE
M AGNACUT FINE CUT CHOPPER
The LoadOut: Yellow Box visual industrial control module enables a
Text
smartphone to become the central point for industrial process The MagnaCut fine cut chopper is a new option for Case IH Axial-
Text
control. The hardware communicates seamlessly with software
Company, Flow® combines. It improves efficiency by reducing the power
embedded
www. on the mobile device, allowing the smartphone user to required to finely chop crop residue while harvesting. The chopper
Company,
see video and data and have complete system control. uses 40 rotating knifes in 20 pairs, secured with robust hardware
www.
Implementation can reduce labor costs by 50 to 200 percent, as with ample space for easy servicing. The reduction in knife count,
such industrial processes normally require several people. The from 120 to 40, reduces the required power by up to 30 horse-
system allows personnel to remain a safe distance from noise, dust, power while maintaining optimum straw length in a uniform dis-
and environmental conditions while reducing the need for charge pattern.The power saved leads to higher vehicle productivity
dangerous climbing. An easy-to-use graphical interface and because of higher ground speeds and fuel savings. Operators also
powerful algorithms enable sequential operation of gates, motors, save money and time with a lower initial purchase price and fewer,
pumps, or any other machinery, thus reducing unnecessary wear on easy-to-access blades to replace when worn. The larger-diameter
mechanical components. mounting hardware also reduces shear potential, for less downtime.
LoadOut Technologies, West Lafayette, Ind., USA Case IH Agriculture, Racine, Wis., USA
www.loadout.co www.caseih.com

MULTI PRO® 5800

SPRAYER
The Toro Multi Pro® 5800
sprayer is a 1,000 L
(300 gal) dedicated
spray vehicle that
applies chemicals on
golf courses, sports
fields, parks, and
MOWMAX™ II CUTTERBAR FOR DURABINE™ DISC other maintained
turf areas. The
MOWER-CONDITIONER HEADERS TITLE
Multi Pro® 5800
incorporates
Text a pulse-
The New Holland MowMax™ II cutterbar includes patented, width-modulated electronic controller with a variable-speed, six-
lubricated splines on spring-centered and piloted module diaphragm, positive-displacement pump.This system provides quick
interconnecting shafts that increase wear life by 200 percent over Company,
response and accurate rate control in varying speed and spray-
the previous design.The new design incorporates a patented feature www.
width conditions. The pump combined with a new chemical tank
that allows the cutterbar to be separated for repair work without design gives superior agitation and spray-out rates.Tank cleaning is
removing it from the header. This decreases repair time by accomplished with patent-applied-for twin spinning nozzles fed
50 percent and eliminates the need for jacks or hoists to lift and from an onboard 114 L (30 gal) tank. Convenient chemical loading
support the cutterbar for repairs.The cutterbar discs are profiled to is accomplished with an optional Clean Load Eductor system.
enhance crop flow through the header while maximizing wear Optional accessories are available.
resistance. Due to increases in individual component strengths, the The Toro Company, Bloomington, Minn., USA
minimum shear force for the shock protection hub has been www.toro.com
increased by 43 percent, minimizing nuisance failures that
contribute to downtime.
New Holland Agriculture, New Holland, Penn., USA
http://agriculture.newholland.com
OMNISEED™
AIR SEEDER CONTROL
SYSTEM
The Raven OmniSeed™
Series of air seeder con-
trols provides an inte-
grated platform for air
cart monitoring, remote
NEXGEN COMMERCIAL BIN SWEEP SYSTEM tank meter calibration,
granular product con-
TITLENexGen bin sweep system is a commercial-duty auger designed
The Ttrol,
ITLEliquid/ NH3 product
to operate on the grain bin floor and perform final unloading and control, section overlap
Text
cleanout when grain no longer flows by gravity. With heavy-gauge Text
control, run blockage,
sheeting and structure, it remains inside the bin at all times— real-time down pressure
Company,
including under the grain column—to be started when final Company,
monitoring, and vari-
www.is required. The system includes features that allow
cleanout able-rate
www.control of up to five products. OmniSeed™ utilizes the
automatic, adjustable control of the sweep progress and Viper Pro field computer and is highly configurable to best fit
performance via electronic controls and “tractors” that push the budget and feature requirements. OmniSeed™ is a comprehensive
sweep into the grain. These tractors, which are mounted to the system in that it not only provides the electronics but also the
sweep shield and remain in the bin, are the key to the system’s mechanics to control and monitor liquid and granular inputs. In
operation. Optional zero-entry features allow for operation without addition to advanced seeder controls, the OmniSeed™ system is
entering the bin while the sweep is active. easily expanded to include Raven RTK-level guidance, high-speed
Hutchinson/Mayrath, a division of Global Industries, Inc. internet access, wireless data transfer, and remote field computer
Clay Center, Kan., USA support through the Slingshot family of products.
www.hutchinson-mayrath.com Raven Industries, Sioux Falls, S.D., USA
www.ravenind.com

PINPOINT® INDIVIDUAL NOZZLE APPLICATION CONTROL SYSTEM

TITLE TITLE
QUADRANT 3300 SQUARE BALER
Individual nozzle control for GPS overlap and turn radius flow
compensation
Text is now available for sprayers, anhydrous ammonia The CLAAS QUADRANT 3300 is a new approach for a 1 m by 1.2 m
Text
applicators, and liquid fertilizer applicators with Capstan’s (3 ft by 4 ft) square baler.The crop flow design, pre-packer design,
PinPoint ® individual nozzle blended pulse application control
Company, and knotters
Company, increase the capacities of the baler. The pre-chamber
system.www. patented technology integrates CAN technology with
This has two sensors to measure the thickness of the top and bottom of
www.
Capstan’s blended pulse application technology to solve application the flake, creating greater bale density and uniform top-to-bottom
inefficiencies by providing consistent and accurate application bale shape in all crop conditions. The single-tie knotters rotate
quality, drift control, and droplet size control down to 1 m2 backward to take tension off while the knot is being tied.This allows
resolution. Conquering field inefficiency, inaccuracy, and drift in the for more plunger strokes per minute, more density, and higher
application industry can lead to the reduction of pesticide resistance throughput. The all-mechanical system has no timing chains. The
in weeds while reducing the amount of active ingredient used, monitor can adjust the bale density and length, and it tells the
benefiting the environment while enhancing yields, profitability, and operator the average flake size, so the operator can decide whether
productivity for the producer. to push the machine further.
Capstan Ag Systems, Inc.,Topeka, Kan., USA CLAAS of America, Inc., Omaha, Neb., USA
www.capstanag.com www.claas.com
RESPA® -CF VORTEX HYPERFLOW™

CAB AIR QUALITY SYSTEM
The RESPA® -CF
Vortex HyperFLOW™
Cab Air Quality
System comprehensively
filters all cab airflow
while continuously
monitoring cab air
pressure. It combines
compact, high-efficiency
TITLE
mechanical separation tech-
nology
RTITLE
OBO-SHARPENER
Text with compact, high-efficiency fil-
tration, powered low-restriction inline compact recirculation filtra- The Case IH Robo-Sharpener, made especially for Case IH True-
Text
tion, and real-time pressure monitoring.The Vortex HyperFLOW™ Tandem™ 330 Turbo vertical tillage equipment, quickly and easily
Company,
precleaner/filter/pressurizer mechanically removes over 90 percent sharpens the wavy implement blades used to penetrate the soil and
www. Company,
of particulates down to 5 microns, prior to the air passing through cut crop
www.residues in minimal tillage. The patent-pending Robo-
the filter, by creating a vortex around the filter media, which pass- Sharpener is mounted directly to the gang of the implement during
es debris along the sides and out the back of the filter housing. sharpening.This allows the operator to stand at a safe distance and
Clean air is then pushed through the proprietary MERV 16 filter use the sharpener anywhere a 110 VAC (20 A) power source is
and into the HVAC fresh air inlet. By removing most of the partic- available. The Robo-Sharpener system sharpens a wavy or smooth
ulates from the airflow before the filter, the filter life is increased. blade in minutes using a grinding wheel mounted to a pendulous
Sy-Klone® International, Jacksonville, Fla., USA arm. It is equipped with wheels that allow it to roll along a rail from
www.sy-klone.com blade to blade, providing easy repeatability in sharpening a gang of
blades quickly and safely.
Case IH Agriculture, Goodfield, Ill., USA
www.caseih.com

TITLE800 “VIPER” AUTOMATIC PACKAGING SYSTEM

RQ
ROGATOR RG1300
The RQ 800 “Viper” automatic packaging system allows swine
Text
The RoGator RG1300 is a self-propelled, high-clearance sprayer producers to efficiently produce dose-size packages for artificial
used exclusively in production agriculture for application of a wide insemination.
Company,Using advanced controls and pump technology, the
range of crop inputs and crop protectants in liquid and dry form.The RQ 800 www.is capable of 1800 doses per hour while attaining
2012 model features new styling with a proven drivetrain and a accuracies of ±0.5 percent or better. It uses ethernet-based fieldbus
Tier 4 interim compliant AGCO 8.4 L diesel engine designed with communication to provide fast and accurate motion control and
e3 SCR technology. The cab offers all-around visibility while the facilitates seamless expansion of additional or customer-specific
machine is on the road or in the field, with noise levels up to features, such as check-weighers, sorters, conveyors, and RFID.The
10 percent lower than the previous model. Improvements also integrated display and controller eliminate the need for an external
include the overall weight distribution between the front and rear computer and allow the operator full diagnostic capabilities during
axles. The RoGator liquid system provides precision application with setup and operation. All batch and operational information is
pressure variance and the ability for each boom section to be turned displayed on the screen, providing the user with all necessary
on or off, ensuring accuracy and costs savings. feedback during operation.
AGCO Corporation, Duluth, Ga., USA ReproQuest, Inc., Fitchburg, Wis., USA
www.applylikeapro.com and www.agcocorp.com/na www.ReproQuest.com
STCORPIO
ITLE SPRAY VALVE
STAFE
ITLET HOME
The Scorpio spray valve is a 12 VDC electronically actuated valve
Text
The Sukup Safe T Home is a shelter that can be used for temporary
Text designed for mounting on the spray boom nozzle bodies of
or permanent housing of disaster victims and as housing for agricultural spray equipment. The Scorpio valve enables precise
Company,
impoverished
Company,people. It can also be used for schools, churches, on/offwww.
spray control at field boundaries, in previously sprayed zones,
clinics,www.
and other purposes.The Safe T Home is well ventilated and, and in environmentally sensitive areas. It uses an internal electronics
with its aerodynamic shape and ballasted design, it can withstand package and magnetic latching design to reduce power consumption
hurricane-force winds. The structure is 5.5 m (18 ft) in diameter, to levels 1,600 times lower than standard nozzle-mounted solenoid
with 2.4 m (8 ft) sidewalls, and a roof peak of 4.1 m (13.5 ft).The valves, while the flow capabilities are 2.5 times higher. The power
interior volume is 23.6 m2 (254 ft2). At $8,030, the Safe T Home is management system and simple two-wire connection allow Scorpio
economical. It can be assembled in four hours with minimal tools valves to be used with standard commercially available spray
and crew, and it can easily be taken down and erected elsewhere. controllers without intermediate systems to separate power and
The Safe T Home provides an economical, versatile, and portable control circuits. The flow capabilities are compatible with leading-
solution to the problem of emergency shelter. edge spray application practices and equipment.
Sukup Manufacturing Co., Sheffield, Iowa, USA HYPRO-Pentair Water, New Brighton, Minn., USA
www.sukup.com www.hypropumps.com

SMARTCOOLING™ ON GLEANER S SERIES COMBINES

TITLE
STINGLE
ITLE PHASE CENTRIFUGAL DRYER For Gleaner S Series combines, SmartCooling™ combines two
Text
technologies into one cooling fan package and reduces cleanout of
The 5 m (16 ft) Single Phase Centrifugal Dryer provides greater
Text the fan system from several times a day to once a harvest.
drying capacity than previously available to farms with single-phase Company, monitors the engine temperature—automatically
SmartCooling™
electrical power. This centrifual dryer has a converter that changes www.
reversing the fan every 15 minutes for five-second intervals to blow
Company,
single-phase
www. power into three-phase power. This permits the use of out the radiator fins—and the coolers and rotary screen, which can
larger fan motors—potentially up to 50 horsepower—than could become clogged with fine-particulate crop residue like soybean
previously be used with single-phase power. The converter, not sold fuzz. In extreme conditions, the fan can reverse as often as every
separately, mounts to the side of the dryer. It provides clean, two minutes.The system also monitors the outside air temperature
balanced three-phase AC power that is more reliable than the and varies the fan blade pitch accordingly. At temperatures below
power provided by external phase converters. With a built-in, 20°C (68°F), the system reduces the fan blade pitch to nearly zero,
variable-frequency drive, the phase converter allows the dryer reducing engine power requirements by 10 to 13 horsepower for
motor to be soft-started, resulting in longer motor life and smooth, improved fuel efficiency. Maintenance costs and machine downtime
steady operation. are also reduced.
Sukup Manufacturing Co., Sheffield, Iowa, USA AGCO Corporation, Duluth, Ga., USA
www.sukup.com www.gleanercombines.com
S-SERIES COMBINES
TITLE
The S-Series is an all-new lineup of combines from John Deere, with
over
Text 45 percent of the major separator components redesigned to STTEIGER
ITLE ® 600 TRACTOR
deliver higher performance than the 70 Series STS combines that
The Steiger® 600 is powered by an innovative 13 L,
Text
they replace.
Company, Included is the S690, a class 9 combine that handles
600 horsepower, two-stage turbo engine powering an increased-
18-row corn heads and 12 m (40 ft) cutting platforms. The cab
www. capacity drivetrain that can be ballasted up to 30 tons (66,000 lb),
Company,
provides 30 percent more interior space, increased visibility, and an
the highest
www. weight capacity in the industry. Although it requires a
integrated refrigerator. An isochronous governor allows the separator’s
class 5 drawbar, a conversion option is included to facilitate use of
functional areas to operate at a constant speed under varying loads
existing class 4 drawbar implements. The fuel capacity has been
to enhance field performance.The S680 and S690 feature the largest
increased by 50 percent with a tank holding up to 1,703 L
factory-installed grain tank (400 bushels) and can unload 3.8 bushels
(450 gal). Operator visibility has been optimized by use of a low-
per second. Class 6 through 9 deliver up to a 20 percent increase in
profile hood and properly positioning the intake and exhaust
cleaning shoe capacity, even on 12 percent slopes.
components. The redesigned interior accommodates leg room for
John Deere Global Crop Harvesting Product Development the nearly doubled seat swivel of 40 degrees to the right to reduce
Center, East Moline, Ill., USA operator fatigue and increase productivity.
www.deere.com Case IH Agriculture, Racine, Wis., USA
www.caseih.com

SYNC2 MODULAR PISTON PUMP

The Sync2 modular piston pump
is an expandable positive-dis-
placement pump for transferring
liquids with solids content. The
dual pumping chambers provide a
non-pulsing flow, ideal for feeding
downstream processing equip-
ment, while using less horsepower
than conventional transfer equip-
ment. Energy savings are accom-
plished by consistent material STYNCHRO
ITLE KNIFE™ DRIVE
velocity and elimination of restric-
tions in the plumbing. A compact The
Text SynchroKnife™ drive offered on the New Holland 880CF flex
footprint and controllable flow draper header is a patented center knife drive system. The double
rate make the Sync2 an easy fit knife drive runs from a single hydraulic gearbox that requires only
Company,
into existing systems or new con- one PTO
www.hook-up, uses only one driveline, and is mounted in the
struction.The design of the flapper center of the header. This system works on the same basis as the
doors inhibits fiber build-up, while two opposing knife drives used in larger headers, but it eliminates
the top-down assembly allows all the vibrations caused by continually keeping the opposing knifes
working components to be removed from the top using standard synchronized. The drive also eliminates complex drivelines, reducing
tools.The pumping chamber design and base construction allow for maintenance needs and saving power while reducing overall crop
higher evacuation line pressures, enabling transfer of liquids over losses from the header. It also reduces the non-functional header
several kilometers. width by 16.5 cm (6.5 in.) on each end, reducing potential damage
GEA Houle, Drummondville, Quebec, Canada to standing crop that can be caused by header end sheets.
www.gea-farmtechnologies.com/houle/en New Holland Agriculture, New Holland, Penn., USA
www.newholland.com
T8 TRACTOR SERIES
The T8 Tractor Series combines
a long wheelbase in a
tractor with limited
overall length
with maneu-
verability, sta-
bility, operator
comfort, and
versatility. The
3.5 m (136 in.)
Twheelbase
ITLE combined
with a sculpted hood and frame
Text
provides tight turning performance for row-crop applications. The TITLE 4WD TRACTOR
T9.560
fully integrated, close-coupled front hitch and PTO suit heavy
tillageCompany,
and high-capacity hay-cutting applications, but the tractor The T9.560 is a totally redesigned 4WD tractor. The chassis has been
Text
is alsowww.
engineered for secondary cultivation, drilling, spreading, and reconfigured to allow use in row-crop applications requiring 1.5 m
transport applications as well as operation with a full-range of (60 in.) tread settings and up to 500 rated engine horsepower. The
Company,
front-mounted implements. This universal-concept tractor also abilitywww.
to accommodate larger-diameter tires improves tractive
provides operator comfort with lower in-cab noise levels and capability with the narrow tires required in row-crop applications. The
improved ergonomics.The CNH “saddle” front axle suspension pro- design also includes the option of four-corner cab suspension for
vides a 61 percent increase in suspended load capacity and a increased ride comfort. The hood and cooling package were
31 percent reduction in cab bounce for stability in high-speed road redesigned with consideration for improved visibility over the hood
travel, even with heavy three-point-hitch-mounted equipment. and easy access for cleaning the coolers. The T9.560 provides
New Holland Agriculture, New Holland, Penn., USA hydraulic flow to power large planters and seeders in the planting
www.newholland.com season and can power grain carts with the PTO option during harvest.
New Holland Agriculture, Burr Ridge, Ill., USA
www.newholland.com

TITLE HIGH-CAPACITY WHEEL RAKE

VR1428
TERRA
ITLE GATOR TG8400 The VR1428 high-capacity wheel rake incorporates a patent-
Text
pending rake wheel suspension. This new suspension system
The TerraGator TG8400 is a self-propelled four-wheel flotation
Text maintains consistent weight on the ground through the wheels’
Company,
applicator used exclusively in production agriculture for pre- vertical range of motion, resulting in longer tooth life and cleaner
www.
emergence, pre-plant, and post-harvest application of a wide-range
Company, raking action in the field. Each rake wheel has a hydraulic lift
of crop inputs in liquid and dry form. To meet Tier 4 interim EPA
www. cylinder that raises and lowers the rake wheel.The lift cylinders are
regulations, AGCO has engineered its flotation applicators with hydraulically plumbed in conjunction with a nitrogen-charged
Tier 4 interim compliant AGCO diesel engines with SCR technology. accumulator. The accumulator provides improved suspension,
Coupled with a continuously variable transmission, the TerraGator allowing each wheel to go through its full range of vertical motion
TG8400 has the potential to increase productivity by 15 percent with a low amount of ground force change. The rake wheel
and use up to 25 percent less fuel compared with the previous suspension is easily adjusted with a single, tool-free hydraulic
four-wheel TerraGator. adjustment valve.
AGCO Corporation, Duluth, Ga., USA Vermeer Corporation, Pella, Iowa, USA
www.applylikeapro.com and www.agcocorp.com/na www.vermeer.com
WATERSCOUT® SMEC 300 SOIL

M OISTURE/EC/TEMPERATURE SENSOR
TITLE TITLESERIES SELF-PROPELLED WINDROWERS
WR
The
Text WaterScout SMEC 300 soil moisture/EC/temperature sensor is The WR Series self-propelled windrowers feature electro-hydraulic
Text
an inexpensive sensor for monitoring three important parameters in controls operated by a virtual terminal. This technology provides
the soil profile: moisture, salinity, and temperature. The electrical
Company, more Company,
precise control over the primary windrower functions while
conductivity
www. electrode is made of a pair of carbon pads, which incorporating
www. fully integrated GPS autosteering with field speeds up
provide a larger conductive surface than a screw or rivet. A to 16 mph, 45 percent faster than AGCO’s previous-generation
combination of firmware and software was designed to create windrowers.This is made possible by the electro-hydraulic steering
virtual channels to transfer measurements to a digital reader or a controls, which eliminate the need for mechanical linkages that can
weather station. This allows sensor readings by an analog data cause steering inaccuracies. Because the steering is electro-
logging system.The SMEC 300 also offers the ability to calibrate the hydraulic, operators can adjust the steering sensitivity to better suit
EC sensor—an important feature, as changes in electrode their driving preferences.The suspension has also been upgraded to
geometry, temperature, and alteration of the conductive surface can accommodate faster speeds by using air-ride cab suspension, a
affect how the sensor conducts electricity. semi-active air-ride seat, mechanical rear axle suspension, and
Spectrum Technologies, Inc., Plainfield, Ill., USA radial tires.
www.specmeters.com AGCO Corporation, Duluth, Ga., USA
www.agcocorp.com

• ••••••••••••••••••••••••••••••••••••••••••••• INDEX OF WINNERS BY COMPANY ••••••
AGCO Corporation HYPRO-Pentair Water Oxbo International Corporation

13 RoGator RG1300 8 Express™ End Cap 4 4334 Self-Propelled Merger
14 SmartCooling™ on Gleaner S Series Combines 13 Scorpio Spray Valve 5 6160 Pea Harvester with 4040 Stripper Head
16 TerraGator TG8400 6 6220 Trunk Shake Grape Harvester
16 WR Series Self-Propelled Windrower John Bean Technologies Corporation 6 9120 Raspberry Harvester
7 DSI Adaptive 3D Portioning™ System
Capstan Ag Systems, Inc. Raven Industries
12 PinPoint® Individual Nozzle Application Control John Deere 11 OmniSeed™ Air Seeder Control System
System 4 2620, 2623, and 2625 Tandem Disk Harrows
5 4940 Self-Propelled Sprayer ReproQuest, Inc.
Case IH Agriculture 6 7R Series Tractors 13 RQ 800 “Viper” Automatic Packaging System
10 Independent Grain Tank Cross-Auger Control 6 9R/9RT Series Tractors
10 MagnaCut Fine Cut Chopper Sentinel Building Systems, a division of
12 Robo-Sharpener John Deere Global Crop Harvesting Product Global Industries Inc.
14 Steiger® 600 Tractor Development Center 8 Eclipse Tower and Catwalk Solutions
5 600 Series HydraFlex™ Draper Platforms
CLAAS of America, Inc. 5 600C Series Corn Head Spectrum Technologies, Inc.
7 CEMOS (CLAAS Electronic Machine 14 S-Series Combines 16 WaterScout® SMEC 300 Soil Moisture/EC/
Optimization System) Temperature Sensor
12 QUADRANT 3300 Square Baler KIFCO, Inc.
8 E110 Solar KIFCO® Water-Reel® Sukup Manufacturing Co.
Development Forage Equipment, Inc. 9 Grain Buster
9 F64 Rotary Corn Head LoadOut Technologies 13 Safe T Home
10 LoadOut: Yellow Box 14 Single Phase Centrifugal Dryer
DuPont Crop Protection
8 DuPont™ PrecisionPac™ Herbicide Dispensing MacDon Industries Limited Sy-Klone® International
System 7 Crop Cutting and Conveying System for the 12 RESPA® -CF Vortex HyperFLOW™ Cab Air
MacDon R85 Rotary Disc Header Quality System
GK Machine Inc.
9 GK H8 Bare Root Tree Digger New Holland Agriculture The Toro Company
11 MowMax™II Cutterbar for Durabine™ Disc 10 Groundsmaster® 360 Quad-Steer™
GEA Houle Mower-Conditioner Headers 11 Multi Pro® 5800 Sprayer
15 SYNC2 Modular Piston Pump 15 SynchroKnife™ Drive
15 T8 Tractor Series Vermeer Corporation
Graham Equipment 15 T9.560 4WD Tractor 16 VR1428 High-Capacity Wheel Rake
9 Graham Electric Planter Drive
New Holland Rochester Inc.
Hutchinson/Mayrath, a division of Global 7 Cornrower - Corn Stover Windrowing
Industries Inc. Attachment to a Corn Header
11 NexGen Commercial Bin Sweep System
••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••
A Silver Year of Innovations
This year’s AE50 recipients, indexed above, join the ranks of many, “applications intended for principle use in the production, processing,
over twenty-five years, who have been honored for their creativity. research, storage, packaging, or transportation of agricultural products.”
In June 1984, Agricultural Engineering (now Resource) included “A The interest in new technology and innovative applications of exist-
Forum for New Developments” in a special issue on technology. Twenty- ing technology remains constant. Over the years, the AE50 application
five new techniques, inventions, and innovations were showcased.The fea- process has specified that each entry must “have potential for broad
tured items were drawn from product information solicited by the Society impact on its area or industries served by agricultural, food, and biologi-
and screened by a panel of experts. cal systems engineering.”
From this focus on identifying innovative technology, two years later As was the case in the beginning, many of the products featured on
the AE50 was born. Its intent was described as follows: “Acceptance in the the previous pages may be further improved as technology advances, and
marketplace is the highest accolade any new agricultural product can will in turn inspire further innovations.
receive. But for innovative developments in the last 12 months, a singu- For more information and an entry: h t t p : / / w w w. a s a b e . o rg / p u b l i -
lar honor is to be named one of the year’s Agricultural Engineering 50 c a t i o n s / r e s o u rc e - m a g a z i n e / a e 5 0 - n e w - p r o d u c t - aw a rd . a s p x
outstanding innovations in product or systems technology.”
Product nominations poured in. A panel of engineers was enlisted to Happy 25th Anniversary!
review the entries, and in 1986 the first AE50 awards were bestowed on

Forecast to 2022
Sunny and warm with a chance of disaster
Richard Worzel
@Judwick/dreamstime.com
he outlook for farmers is better for the next ten
T
More revenue for farmers
years than it has been for decades. Yet there are also The next positive development is that there are new rev-
some black clouds on the horizon that everyone enue streams emerging for farmers. Traditionally, farmers
should keep an eye on and prepare for. But let me made their money from the three F’s: food, feed, and fiber.
start with the positive aspects. Now there are three additional F’s emerging: industrial feed-
stocks, fuels, and (pardon the pun) farm-aceuticals.
Growing demand for food Most farmers are familiar with the emergence of biofu-
The first driver of change that will work to the advantage els, and many have a bitter taste from the fools-gold rush into
of farmers is the rising demand for food. Part of this is due to ethanol in the mid-2000s. Yet the fact that there was too much
the rising global population, which increases by an estimated capacity chasing too small a market for ethanol does not
380,000 people a day. But of even greater importance is the negate the long-term potential for biofuels, including ethanol,
rapid expansion of a middle class in many developing coun- as the world searches for ways of reducing dependence on
tries. And, as is frequently the case, China exemplifies this petroleum.
development. Industrial feedstocks could replace things like plastics,
According to the United Nations, the average Chinese for example, made from petroleum with those harvested from
citizen consumed about 1,600 calories a day in 1960. By genetically tailored plants. This is a new area, but it has enor-
2000, this had risen to about 2,600 calories a day. In the same mous potential and should be watched closely.
period, the Chinese population doubled, from 660 million The production of pharmaceuticals from farms will
people to 1.3 billion. As a result, the food consumption of come mostly from specialized produce, such as mushrooms
China, as a nation, tripled in that 40-year period—an aston- and specially modified livestock. It will be a niche market,
ishing increase! albeit an increasingly lucrative one, but it will also require
If you look at all of the developing countries—China, specialized knowledge and techniques.
India, Brazil, Mexico, Malaysia, Indonesia, and so on—it is
clear that unless there is some unforeseen disaster, or a More niche markets
smashing genetic breakthrough that raises productive capaci- Beyond these developments is the emergence of a range
ty, the demand for food is going to grow far faster than the of flourishing new niche markets for specialized foods. Today
world’s ability to increase food production, which, in turn, it costs about $10,000 per person to read someone’s complete
spells higher prices for farmers. genome. Within 15 years, this cost will come down to about
$100, which means that, over time, we will learn more and

more about how our environment, including the foods we eat, Weather and climate
interacts with our bodies. This means that we will gradually First, climate is changing, and that may lead to more vio-
be able to define optimized nutritional profiles for each indi- lent storms, colder winters and hotter summers, changing
vidual—foods they should embrace, and foods they should weather patterns, and shifts in precipitation that may reduce
avoid—and these profiles will be different for each person. the agricultural productivity of the Great Plains. At the very
Collectively, this means that there will be specific kinds least, a warming climate, while it may increase the length of
of foods, possibly GM variants of commodity farm products, growing seasons, will also increase the incidence of weeds,
that will be in demand for smaller and smaller groups of peo- diseases, insects, rusts, and so on. The worst thing about cli-
ple. These groups will represent niche markets that can be mate change is that it is literally unpredictable. For instance,
served by nimble producers responding to rapid advances in last spring’s unusually heavy rains delayed planting by a
our knowledge of genetics. You can see something analogous month or more in many areas.
to this today in the emergence of growing niche markets for
organic or gluten-free foods. These niches will command Competition from afar
above-average prices, coupled with greater costs and difficul- Next are the unknown, but almost inevitable, increases in
ty of production. Yet the greater difficulty also makes these competition from agricultural producers in developing countries.
niches harder for competitors to enter, giving a disproportion- Even if those producers merely adopt 20th century farming tech-
ate advantage to farmers who enter a given niche early. niques, their productivity could increase dramatically. This is
likely to squeeze profit margins on major commodities, and I
Traceability on the increase define a commodity as any product that sells primarily on price.
There is a widespread move toward traceability, and not
just in food. Courier companies like FedEx and UPS have An economic crisis
been investing heavily so that their customers can track indi- Perhaps most worrisome is the potential for a renewed
vidual packages from shipper to doorstep. Customs brokers, economic crisis. We can see from the problems in Greece,
responding to rising security needs due to terrorist attacks, Ireland, Portugal, and Spain that the potential still exists for a
are moving toward global systems that can track individual renewed financial panic that could spread to other developed
items within a shipment all the way from a producer on one countries. In addition, there are less visible countries, like
side of the world to a retailer on the other. Although they ini- Belgium, in which an unexpected insolvency could catch
tially fought against the need for this level of traceability, markets by surprise.
shippers are finding that the resulting information allows
them to offer better service, and charge premium prices. However, the potential disaster that worries me most is the
Food safety scares, ranging from contaminated products possibility of a trade war.
made with milk from China, to lettuce and peppers contami- China and America have squared off against each other,
nated with E. coli in the United States, to the BSE scare in accusing each other of cheating on their currency and pursu-
Canadian beef, have pushed governments and consumers to ing “beggar thy neighbor” trade policies. Other countries, like
demand greater transparency in where and how individual Germany, are piling on. In response, some are calling for pro-
food products are produced. “From farm to fork” is a current tectionist policies—much like the policies that precipitated
slogan. This development, coupled with narrower markets for the Great Depression, when global trade fell by two-thirds in
niche products, means that the need for food traceability will a four-year period from 1929 to 1933 because of trade dis-
increase steadily over time. putes similar to the ones we are experiencing today.
Of course, traceability would not be practical without the
enormous advances in computers and communications. But, I do not expect these things to happen, but prudent man-
remarkably, the IT revolution has barely begun. Over the next agement includes planning for the unexpected. As we move
ten years, we can expect to see an increase in computing into an increasingly complicated world, where change is not
power per dollar invested of approximately 1,000 times. This only accelerating but the rate of acceleration is increasing as
is going to lead to the emergence of everyday robots, comput- well, it will be important to have a Plan B ready to deal with
er intelligence, and vastly more sophisticated tools to meas- a Future B—a future that we may not expect but that we may
ure and manage agricultural productions in more profitable well get.
ways. Those who keep abreast of such developments will All of us will be caught by surprise by the future. Those
have a distinct edge over those who do not. who succeed will be those who overcome their surprise the
fastest and respond most constructively.
What about the potential disasters?
By definition, a disaster is something that catches us by Richard Worzel is a consultant, author, and futurist. For more
surprise, but here are my best guesses for some possible information, visit his website at www.futuresearch.com. Text
© copyright by author.
future disasters:

January/February 2012
update
Roger Eigenberg (left) and Bryan Woodbury evaluate a soil electrical conductivity map of a vegetative treatment area.
Photo by Stephen Ausmus, courtesy of USDA-ARS.
With feedlot manure, Program (ESAP), to choose spots on feedlots and in a hay-
field to sample soils, rather than sample randomly. Eigenberg
it pays to be precise and colleagues used the program to associate high soil con-
In Brief: The same precision farming techniques that work with ductivity levels with manure solids and with the chloride in
crops can work with manure management on cattle feedlots. the salts found in manure.
Agricultural engineers and ASABE members Roger Eigenberg These techniques could be used to help feedlot operators
and Bryan Woodbury map the distribution of manure and the recover valuable byproducts from the feedlot surface, such as
flow of liquid manure in rain runoff. This research could lead to manure suitable for burning to generate steam. It could also
precision harvesting and precision application of manure to crop allow selective harvesting for a fertilizer with a higher nitrogen
fields, while controlling nutrient losses, gas emissions, and odors. and phosphorus content, by scraping from the “sweet spot” of
the pen.
E
igenberg and Woodbury map manure distribution by Eigenberg and Woodbury also mapped a hayfield
slowly towing a GPS-equipped conductivity meter designed to capture and use manure nutrients.
over feedlot pens and cropland. The meter estimates The scientists found that the liquid manure in rain runoff
the amount and quality of manure in various places was being unequally distributed to the hayfield. So, they
on the feedlot surface by measuring the manure's ability to made adjustments to flow tubes, resulting in a more uniform
conduct electricity. runoff and a more effective treatment area.
Manure contains salt from feed supplements. Salt, in For more information, contact Don Comis, USDA-ARS,
solution, is an excellent conductor of electricity. [email protected].
The researchers used an ARS-developed computer pro-
gram, called the Electrical Conductivity Spatial Analysis

New technology could capture
ammonia from liquid manure
In Brief: A new method of extracting ammonium from liquid
animal manure could be exciting news for confined animal oper-
ations and environmental groups. The process utilizes filtering
material designed for synthetic blood vessels.
T
he method employs gas-permeable membrane
technology that tests have shown could remove
50 percent of the dissolved ammonium in liquid
manure in 20 days. The removed ammonium is “not
Saqib Mukhtar (foreground) and MD Borhan with a bench-
scrubbed but captured,” said ASABE member Saqib scale test of a process that can extract 50 percent of the dis-
Mukhtar, AgriLife Extension engineer and interim associate solved ammonium in liquid manure in 20 days. Photo by
department head of the Texas A&M University biological and Robert Burnsm courtesy of Texas AgriLife Extension Service.
agricultural engineering department.
By “captured,” Mukhtar means that the ammonium is con- and out of the liquid manure. The migration is enhanced by
centrated as ammonia sulfate, which as commercial fertilizer ammonium being a base and chemically attracted to the acid
could potentially offset the cost of the removal process. in the tubing. The tubular membrane is expanded polytetra-
Though still in the lab-bench test stage, the technology fluoroethylene, usually abbreviated ePTFE.
shows great promise to solve a long-standing, expensive, and The product has several uses, including blood filtration,
well-documented problem that confined-animal feeding oper- synthetic blood vessels, and even dental floss, Mukhtar said,
ations such as dairies and feedlots face daily, Mukhtar said. and once was prohibitively expensive. But with the expiration
“Excessive ammonia emissions from animal feeding oper- of several patents for this material and its uses, the cost has
ations are considered a source of odor and environmental pol- dropped dramatically, allowing its use in other applications.
lution,” Mukhtar said. “Once emitted, ammonia may contribute Mukhtar said the next step is to scale up from the small
to formation of fine airborne particulates in the presence of bench model to a large tank, perhaps 379 L (100 gal). The
certain acidic compounds in the atmosphere. Also, ammonia team also wants to experiment with how little tubing can be
emissions from improperly managed manure systems may used, and how dilute the acid solution can be, while still cap-
contaminate groundwater and cause excessive vegetative turing about 50 percent of the ammonium within a reasonable
growth in lakes and reservoirs. Ammonia may even be a con- amount of time. They are also looking ahead to learn how to
stituent of nitrous oxide, a potent greenhouse gas,” he said. economically scale up the process for use on the farm.
There are other methods of mitigating ammonia emissions “Obviously, we can’t use a ‘gazillion’ feet of tubing in a
from manure storage and treatment facilities, including acidic large manure lagoon,” Mukhtar said. “Potentially, what we
scrubbers that spray an acidic solution, bio-filters, and chemi- could do is divert some of the flushed manure in a much smaller
cals such as acidified clays and sodium hydrogen sulfate. basin and apply membrane technology to extract ammonia from
“Several of these methods have been promising, but high it.” The manure from which the ammonia has been extracted
costs, lack of ‘staying power’ of chemicals and other additives, would then be transported back into the large lagoon, he said
lack of ammonia recovery for beneficial uses, and the complex “By doing this repeatedly, we could concentrate the
operation and management of some of the technologies have ammonia as a relatively high pH solution of ammonium sul-
restricted their extensive use in animal agriculture,” he said. fate,” Mukhtar said.
In comparison, the membrane technology that Mukhtar The team headed by Mukhtar includes Amir Samani
and his associates have been testing is relatively simple. Gas- Majd, a doctorate candidate; ASABE member MD Borhan,
permeable tubing is submerged in a tank of liquid manure. A assistant research scientist; and John Beseda, student techni-
very dilute solution of sulfuric acid is pumped through the cian, all based in College Station, Texas. The team presented
tubing, which has a porosity of only 2 microns. A typical the results of their study in a paper at the ASABE Annual
human hair is 70 microns in diameter. International Meeting in Louisville, Ky., in August 2011.
The method takes advantage of a property of dissolved “Remember, we are capturing ammonia with this
gases described by Fick’s first law of diffusion. A high con- process,” Mukhtar said. “Not just scrubbing it, as other
centration of a dissolved gas, such as ammonia, will migrate processes do. We might be able to return part or all of the cost
to regions of lower concentration. As the concentration of of the process as ammonium sulfate, an expensive fertilizer.”
ammonium is high in the liquid manure and low to zero in the For more information, contact Robert Burns, [email protected];
permeable tubing, the ammonium is drawn into the tubing Saqib Mukhtar, [email protected]; or MD Borhan,
[email protected].

update
yield per drop of water actually taken up by the crop. That
measure, called a “crop water productivity function,”
eliminates all the water that does not enter a plant’s roots.
“This method shows the actual strain on groundwater
supplies because water used by crops is effectively lost, while
most unused rain and irrigation water returns to the ground-
water or flows into streams for use downstream,” Trout says.
Trout is in the third year of a study to determine how
much water four crops common to the High Plains region—
corn, wheat, sunflower, and pinto beans—actually use. He is
growing these crops in rotation and using drip irrigation on a
20 ha (50 acre) limited-irrigation research farm near Greeley,
Colo. ARS operates the farm collaboratively with Colorado
State University (CSU) at Fort Collins.
Trout’s ARS colleagues in this study include ASABE
member Walter Bausch, agricultural engineer, and Dale
Shaner and Lori Wiles, plant physiologists, all at WMRU.
The data from this study will be used by the ARS
Agricultural Systems Research Unit in Fort Collins to
develop a computer-based decision support model to provide
farmers with documentation of water savings and informa-
tion on the economic viability of limited irrigation, crop by
crop, to help farmers make decisions.
Walter Bausch (left) and engineering technician Ted Bernard
measure reflectance, canopy temperature, and ground cover
of corn with their mobile platform. The wheels of the platform Water as a Crop
roll between the rows of fully mature corn, while the sensors Regenesis Management Group, LLC, in Denver, Colo.,
on the end of the telescoping boom look down on the crop has signed a cooperative research and development agreement
from 4.6 m (15 ft) above the canopy.
(CRADA) with both ARS research units to create monitoring
instruments and software for a web-based application being
designed by the company and known as SWIIM, for
Growing crops and Sustainable Water and Innovative Irrigation Management.
saving water in the West This will allow farmers to treat water as a commodity, like
corn, while sustaining economic and environmentally sound
In Brief: Colorado is typical of much of the western United irrigation.
States in that the era of expanding irrigated agriculture has
come to an end. In fact, the number of irrigated acres is
declining. The State of Colorado estimates that this decline will
continue because the current number of irrigated acres requires
an amount of water that falls short of supplies by 10 percent.
Welcome to “buy and dry” and limited irrigation to save water.
M
unicipal and industrial users in cities along the
Rocky Mountains are buying up farmland to get
its water rights and then leaving the land idle—a
practice called “buy and dry.” An alternative to
this is to have farmers limit their irrigation and sell or lease
only the rights to their unused water, rather than sell the land
as well. But that requires documentation of water saved that
is sufficient for Colorado’s “water court” and for approval by
the state engineer’s office. For this reason, ASABE member
Tom Trout, research leader of the ARS Water Management
In a deficit irrigation study, corn on the left side was fully
Research Unit (WMRU) in Fort Collins, Colo., is measuring irrigated while that on the right received only half as much
crop water use efficiency not by the traditional measure of water and produced about half as much corn.
crop yield per drop of irrigation water applied, but rather by Photo by Tom Trout, courtesy of USDA-ARS.

As part of the CRADA, the study will be expanded to Should farmers sell corn or water?
include one of the main irrigation methods that farmers use: Trout found that the corn plants on 0.4 ha (1 acre) of land
running water down furrows between crop rows. ARS and need to consume about 2,271 kL (600,000 gal) of water—
CSU scientists have installed instruments on a 6 ha (15 acre) from irrigation and rain—to produce 200 bushels of corn.
furrow-irrigated field to measure irrigation applications, “After an initial amount of water to get the corn growing, the
runoff, and water percolating down through the soil. consumption rate stayed about the same through all six levels
Regenesis Management Group will partly fund the research of irrigation—about 9,466 L (2,500 gal) per bushel of corn,”
with the goal of developing the underlying science to legally he says.
support water transfers. This flies in the face of the
traditional belief that crops use
Will limited irrigation save water less efficiently as they
water? get more of it. In this experi-
Farmers who use limited irri- ment, Trout found that while
gation do not give crops the full that is true in terms of irriga-
irrigation amounts needed for tion water applied, it is not nec-
maximum yields. Instead, they essarily true in terms of water
use partial irrigations timed to consumed. In other words,
critical growth stages. Trout and there is no reduction in the
his colleagues designed the origi- amount of water that the corn
nal study to see whether limited takes in to produce each
irrigation is best economically bushel, despite the reduction in
for each of the four crops and to the amount of irrigation water
help farmers with irrigation tim- applied. This may make limited
ing, irrigation amounts, and other irrigation less attractive finan-
options. The four crops are being cially, at least for corn in this
grown with six levels of irriga- region.
tion, from full irrigation to only “Corn farmers might do
40 percent of full. better financially to use full
The research farm was set irrigation on a portion of their
up to enable precision water con- irrigated acres, rather than lim-
trol and accurate measurements ited irrigation spread over all
of water consumed. Use of drip the acres,” Trout says. “They
irrigation eliminates the many could then sell or lease the
variables found in furrow and water rights on the non-irri-
overhead sprinkler irrigation. A gated acres. Another option
series of meters and valves meas- Tom Trout checks instruments on a weather station would be to grow a different
ures irrigation amounts, and a that predicts water consumption through soil surface crop that requires less water, if
field weather station helps scien- evaporation and transpiration through plant leaves. the economics of limited irri-
tists predict the rate at which gation work for that crop.”
water is consumed—both transpired through plant leaves and These results are preliminary and may vary with
evaporated from the soil surface. Actual soil water depletion changes in the timing of water applications, type of crop, or
is measured by moisture sensors down to 2 m (6 ft). Irrigation variety of corn.
timing is based on both the predicted rates of crop water use The scientists plan to use computer models to test the
and the soil water depletion measurements. results beyond the climate and soils on the research farm to a
A mobile platform with digital cameras, infrared detec- wide range of conditions throughout the central High Plains.
tors, and an infrared thermometer is driven through the plots Meanwhile, irrigated agriculture in the central High Plains will
weekly to monitor crop growth and leaf temperature, an indi- continue and will help meet the food needs of a growing world
cator of crop water deprivation. population, but it must be carefully managed to maximize crop
So far, Trout has results for three seasons of limited-irri- yields for each drop of water that passes through a plant.
gation studies. For example, he found that corn yields varied
For more information, contact Don Comis, USDA-ARS,
from 85 bushels per ha (210 bushels per acre) for full irriga- donald.comis@ ars.usda.gov. Photos by Peggy Greb, courtesy of
tion down to 53 bushels per ha (130 bushels per acre) for the USDA-ARS, unless otherwise noted.
lowest irrigation level.

update
Gonul Kaletunc, left, and Sudhir Sastry subjecting leafy greens to a gaseous sanitizer—more effective at killing pathogens such
as E. coli. Photo by Ken Chamberlain, courtesy of Ohio State University College of Food, Agricultural, and Environmental
Sciences.
Researchers tackle safety issues damaging the leaf at the same time. There’s not a large mar-
gin for error.”
with leafy greens Freshly harvested leafy greens are often vacuum-cooled,
In Brief: Leafy green vegetables, power-packed with nutrients, washed, and sanitized with chlorine solution before packag-
are a growing part of the average American diet. Yet in 2009, ing. “But research shows liquid sanitizers are not always
leafy greens also made the Center for Science in the Public effective, and sometimes they make the problem worse,” said
Interest’s “Top 10 Most Dangerous Foods,” due to a surprising Ohio State food engineer Gonul Kaletunc.
number of foodborne illnesses linked to the seemingly innocu- The problems are twofold: air bubbles can form in the
ous salad staple. But a team of researchers with Ohio State liquid sanitizer, preventing it from reaching portions of the
University’s Ohio Agricultural Research and Development Center leaf surface, and even when the sanitizer comes into contact
(OARDC) is working on an answer. with the leaf, it may not have enough time to penetrate the
leaf deeply enough to reach microbes.
A
ccording to the Food and Drug Administration, “If you have a bacterium sitting 1 mm (0.004 in.) inside
82 foodborne illness outbreaks between 1996 and a leaf surface cavity, and your sanitizer doesn’t touch the bac-
2008 were linked to the consumption of fresh terium, then it’s not going to have any effect,” said Sudhir
produce. More than one-third of them were traced Sastry, food safety engineer and leader of this effort.
to leafy greens, accounting for 949 illnesses and five deaths. That’s why the team, armed with a $1 million grant from
One outbreak alone, the 2006 contamination of spinach with the USDA, has turned its attention to studying the effective-
Escherichia coli O157:H7, caused 204 illnesses, including ness of gaseous sanitizers, including ozone and chlorine diox-
104 hospitalizations, 31 cases of hemolytic-uremic syndrome ide. “To get into the crevices of the leaf, it’s got to be gas, not
(a serious complication), and three deaths. In addition to the liquid,” said Yousef.
human cost, the economic impact of that outbreak was Although gaseous sanitizers have a much better chance
estimated at anywhere from $37 million to $75 million. of reaching the pathogens that can sicken and kill, they also
“Leafy greens—spinach, lettuce—are the most difficult need specific conditions to work. And that causes a chal-
type of fresh produce to treat,” said Ahmed Yousef, food lenge, Sastry said.
microbiologist and professor of food science and technology “At the processing stage, everything is geared to speed,
at Ohio State. “The leaves are porous. That allows the plant to speed, speed,” Sastry said, “But sanitizers, especially liquid
respire, but it also makes it easy for pathogens to enter the sanitizers, are slow, slow, slow, which is not compatible with
leaf, not just stay on the surface. And leaves are much more a high-speed operation. So, we looked at the whole process
sensitive to treatment than other types of produce. We have and thought, ‘Why not apply the sanitizer when there is some
been trying to figure out how to kill microorganisms without time to let it work?’”

© Ntcandrej/Dreamstime.com
For example, larger processors use vacuum cooling for a are preparing training materials for growers and processors. A
half-hour or longer after the harvest and before the greens are half-dozen produce companies from across the United States
transported for packing. “To use gas as a sanitizer, you need have attended project meetings and expressed interest in the
an airtight compartment,” said Kaletunc. “You have that with work, Sastry said.
vacuum cooling, and the vessels that are currently used can Bobby Jones of The Chef’s Garden in Huron, Ohio, a
be adapted to use gas.” producer of specialty and heirloom vegetables, said the work
Another possibility is to subject the greens to a sanitiz- is an important contribution to the industry. “Everyone knows
ing gas during transportation. “Greens are in transit up to 96 that a new sanitizing technology is necessary,” Jones said.
hours,” Sastry said. “Why not subject them to the sanitizing “This research will benefit growers of leafy greens nation-
gas then, when there’s plenty of time for it to work? We need wide—but the fact that this work is being done in Ohio gives
to be able to incorporate a gaseous sanitization procedure into us a competitive advantage.” Jones added that the project
the produce chain’s existing operations—that will be key.” goes hand-in-hand with current work being done to develop
An earlier Ohio State study, published in 2009 and con- the Ohio Produce Marketing Agreement, a collaborative
ducted by Sastry, Yousef, and two of their graduate students, food-safety standards effort for leafy greens between the
found that a treatment using ozone gas during vacuum cool- Ohio Department of Agriculture, the Ohio Produce Growers
ing and transportation reduced E. coli on spinach leaves by up and Marketers Association, and Ohio State University.
to 99.999 percent. In the current project, the researchers are Sastry said it all comes down to safety. “If we apply the
studying possible combinations of gaseous sanitizers—both right techniques in the right place at the right time,” he said,
ozone and chlorine dioxide—and their partners at Iowa State “we really can improve the safety of produce.”
University are examining the use of liquid organic acids com- For more information, contact Martha Filipic, [email protected];
bined with surfactants to determine if those would be as Sudhir Sastry, [email protected]; Gonul Kaletunc,
effective. Additional partners at New Mexico State University [email protected]; or Ahmed Yousef, [email protected].
Secret of safe sprout production Although E. coli could be eliminated on the alfalfa seeds
because of the seeds’ relatively smooth surfaces, broccoli and
is very clean seeds radish seeds have rough surfaces. Their texture renders these
In Brief: A University of Illinois study that uses new technology rougher seeds more susceptible to the attachment of
to assess and compare the safety of radish, broccoli, and alfalfa pathogens and makes these microorganisms very difficult to
sprouts concludes that the secret to keeping sprouts free of remove, he said.
foodborne pathogens lies in industry’s intense attention to the Low doses of irradiation can be successfully used on
cleanliness of seeds. broccoli and radish seeds, but that treatment runs the risk of
losing the sprouts’ quality and immense nutritional value.
O
nce seeds have germinated, it’s too late. Sprouts are Feng also found that better results were achieved with
extremely complex structures with a broccoli sprouts when the sanitizer was used on
forest-like root system that small batches rather than large ones.
conceals microorganisms. Feng assured consumers that
Just a few E. coli cells can grow to a sprouts are carefully tested for the pres-
substantial population during ence of pathogens. “When there is one
germination and sprouting, and it’s very positive result, the entire batch is thrown
difficult to get rid of them all,” said out,” he said.
ASABE member Hao Feng, associate Feng said this research demonstrates
professor of food and bioprocess © Lev Kropotov/Dreamstime.com
the importance of eliminating all pathogens
engineering. on seeds before sprouting.
In his experiments, Feng used both the FDA-recom- “The food industry must maintain very strict control in
mended dose of chlorine to kill microorganisms and a new the sprout production process, focusing on the cleanliness of
sanitizer that was a combination of surfactant and organic seeds and expending money and effort on prevention. Then
acid. He used a laser-scanning confocal microscope to look at consumers can be assured that these nutritious food products
micro-slices of seeds and then employed computer software are safe to eat,” Feng said.
to get a three-dimensional view of their surface structure. For more information contact Hao Feng, [email protected], or
This allowed him to calculate each seed's surface roughness. Phyllis Picklesimer, [email protected].

update
Santosh Soparawalla, left, and Fatkhulla Tadjimukhamedov demonstrate the miniature mass spectrometer used to detect
chemicals on store produce. Photo by Mark Simons, courtesy of Purdue News Service.
Comparing apples and oranges:

Purdue handheld technology detects chemicals on store produce
In Brief: Purdue University researchers recently took their co-founder of Purdue’s Center for Analytical Instrumentation
miniature mass spectrometer grocery shopping to test for traces Development. “This technology has the capability of testing
of chemicals on standard and organic produce. In the technolo- for bacteria as well, such as E. coli or salmonella, and it only
gy’s first venture out of the lab, it successfully identified specific takes minutes as opposed to hours or even days for a standard
chemical residues on apples and oranges in a matter of minutes laboratory test.”
right in the produce section without having to peel or otherwise Mass spectrometry is a commonly used analysis method
prepare a sample of the fruit. known for its sensitivity and accuracy; however, most avail-
able mass spectrometers require that a sample be specially
H
enry Bohn Hass Distinguished Professor of
prepared and placed in a vacuum chamber for analysis. Cooks
Chemistry R. Graham Cooks and Zheng Ouyang,
and his team developed a technique, called ambient ioniza-
assistant professor of biomedical engineering, led
tion, that allows critical steps to be performed in the air or
the team that used the miniature mass
directly on surfaces outside of a mass spectrometer.
spectrometer—which some have likened to Star Trek’s
Molecules from the sample’s surface are then vacuumed into
“tricorder”—to test for a fungicide on oranges and a scald
the equipment for analysis.
inhibitor on apples.
Conventional mass spectrometers also are cumbersome
“We’re trying to take powerful, sophisticated instruments
instruments that weigh more than 136 kg (300 lb). The minia-
out of the lab and into the real environment where they could
ture mass spectrometer, called the Mini 10.5, is a handheld
help monitor fresh produce all along the supply chain from
device roughly the size of shoebox that weighs 10 kg (22 lb).
production and supply to the consumers,” said Cooks, who is

“Accuracy is the price we pay for a much faster, cheaper, produce, which showed no chemical residue on its surface,”
and easier technology that can be taken out into the field almost Soparawalla said. “This could be the first step toward a day
anywhere,” Cooks said. “The Minis are not as precise as a stan- when everyone will have the ability to make an informed
dard mass spectrometer, but they would be a good first-line decision of what they want to purchase and eat based on an
defense to indicate when additional testing is necessary.” analysis of the specific items.”
Fred Whitford, coordinator of the Purdue Pesticide In addition to the pilot test to validate the technology in
Programs, said the ability to sample food quickly would be a the field, the team evaluated the quantities of diphenylamine,
great benefit to the regulation industry. or DPA, present on a treated apple. The U.S. Environmental
“Sometimes a test result comes too late and the food is Protection Agency’s limit for the concentration of DPA on an
already out, which can be a serious problem,” Whitford said. apple is 10 parts per million.
“Currently only about 2 percent of the food is pulled and test- The team estimated that a concentration of 15 parts per
ed, and perhaps a faster and cheaper test would allow more million of DPA was present on an apple, but the margin of
samples to be taken. error for the test is large enough that the concentration could
“Chemicals can be misused in a variety of ways,” he said. easily be within the regulated limits, Soparawalla said.
“Sometimes they are applied in the wrong amounts, some- “These tests of apples demonstrate how this technology
times the crop is harvested too soon after chemical applica- could be a part of a larger regulatory system. The experiments
tion, and sometimes a chemical is used that is not approved.” were not a robust scientific examination of the levels of
Graduate student Santosh Soparawalla and postdoctoral chemicals present on produce,” Cooks said. “The test is
researcher Fatkhulla Tadjimukhamedov performed the gro- what’s called a factor-of-two test, meaning that the actual
cery store field tests, which were limited to detecting the fun- concentration could be half or could be twice as much as the
gicide benzimidazole on oranges and the scald inhibitor approximation. The results were not statistically above the
diphenylamine on apples. Scald is a brown discoloration that legal limit, but it is food for thought.”
appears on apples during storage. For more information, contact: Elizabeth K. Gardner, ekgardner@pur-
“We could easily distinguish between treated produce, due.edu; R. Graham Cooks, [email protected]; Fred Whitford, fwhit-
which had a strong signature for the chemicals, and organic [email protected]; Santosh Soparawalla, [email protected]; or
Fatkhulla Tadjimukhamedov, [email protected].
Dividing corn stover makes ethanol between. Significant amounts of lignin, the rigid compound
in plant cell walls, make the cellulose resistant to hydrolo-
conversion more efficient sis, a process in which cellulose is broken down into sugars.
Converting the rind only adds 20 percent more
In Brief: Not all parts of a corn stalk are equal, and they
shouldn't be treated that way when creating cellulosic ethanol, ethanol while requiring 10 times more enzymes, driving
say Purdue University researchers. up the process price.
“Is that extra 20 percent worth the added cost?”
asked ASABE member Nathan Mosier, associate profes-
W
hen corn stover is processed to make
cellulosic ethanol, everything is ground down sor of agricultural and biological engineering and co-
and blended together. But a research team author of the study. “If there is a way to separate out pith,
found that three distinct parts of the stover— you could burn the leftover rind to generate steam, creat-
the rind, pith, and leaves—break down in different ways. ing energy needed to operate the plant.”
ASABE member Michael Ladisch, distinguished profes- Ladisch added that separating pieces of corn stover
sor of agricultural and biological engineering and director of and treating them differently would be a new way of
Purdue's Laboratory of Renewable Resources Engineering, approaching cellulosic ethanol production. “It uses exist-
and his colleagues are trying to determine if there is a better ing conversion technology, but it enables us to think about
method to process corn stover and optimize efficiency. a new way of getting the most from that technology. There
Cellulosic ethanol is created by using enzymes to is absolutely no reason a ligno-cellulosic non-food material
extract sugars from cellulosic feedstocks, such as corn such as corn stalk cannot be used to make ethanol if you
stover, grasses, and woods, and then fermenting and dis- understand the science.”
tilling those sugars into fuels. Ladisch said they would next work with colleagues to
Researchers grind the parts together and treat it based on explore ways to improve the ability of enzymes to create
what's needed to get at the hardest part.New research shows that sugars from cellulose and remove the compounds that
there are major differences in degradability among the tissues. inhibit those enzymes, as well as adapting the findings for
Stover’s pith, the soft core that makes up more than other feedstocks such as switchgrass and wood.
half the weight of a corn stalk, is the easiest for enzymes to For more information, contact Brian Wallheimer, bwallhei@pur-
digest. Rind is the most difficult, while leaves fall in due.edu; Michael Ladisch, [email protected]; or Nathan
Mosier, [email protected].

update
Microring device could aim in future the microring the light is converted into a comb consisting of
many frequencies with very nice equal spacing. The micror-
optical technologies ing comb generator may serve as a competing technology to
In Brief: Researchers at Purdue University and the National a special type of laser called a mode-locked laser, which gen-
Institute of Standards and Technology (NIST) have created a erates many frequencies and short pulses. One advantage of
device small enough to fit on a computer chip that converts microrings is that they can be very small.”
continuous laser light into numerous ultrashort pulses, a tech- The laser light undergoes “nonlinear interaction” while
nology that might have applications in more advanced sensors, inside the microring, generating a comb of new frequencies
communications systems, and laboratory instruments. that is emitted out of the device through another optical fiber.
“The nonlinearity is critical to the generation of the
P
urdue researchers have created a tiny “microring comb,” said doctoral student Fahmida Ferdous. “With the
resonator” small enough to fit on a computer chip. nonlinearity we obtain a comb of many frequencies, includ-
The device converts continuous laser light into ing the original one, and the rest are new frequencies gener-
numerous ultrashort pulses, a technology that might ated in the microring.”
have applications in more advanced sensors, communications The findings are detailed in a research paper appearing
systems, and laboratory instruments. A grooved structure online in the journal Nature Photonics.
holds an optical fiber leading into the device. “These pulses Although other researchers previously have demonstrat-
repeat at very high rates, corresponding to hundreds of ed the comb-generation technique, the team is the first to
billions of pulses per second,” said Andrew Weiner, the process the frequencies using “optical arbitrary waveform
Scifres Family Distinguished Professor of Electrical and technology,” pioneered by Purdue researchers led by Weiner.
Computer Engineering. The researchers were able to
The tiny “microring res- control the amplitude and
onator” is about 80 microme- phase of each spectral line,
ters wide, or the width of a learning that there are two
human hair, and is fabricated types of combs—“highly
from silicon nitride, which is coherent” and “partially
compatible with the silicon coherent”—opening up new
materials widely used for avenues to study the physics
electronics. Infrared light of the process.
from a laser enters the chip “In future investigations,
through a single optical fiber The microring resonator (left) fits on a computer chip. A the ability to extract the phase
and is directed by a structure grooved structure (right) holds an optical fiber leading into of individual comb lines may
the device. Photos courtesy of Birck Nanotechnology Center,
called a waveguide into the Purdue University. furnish clues into the physics
microring. of the comb-generation
The pulses have many process,” Ferdous said.
segments corresponding to different frequencies, which are “Future work will include efforts to create devices that have
called “comb lines” because they resemble teeth on a comb the proper frequency for commercial applications.”
when represented on a graph. The silicon-nitride device was fabricated by a team led
By precisely controlling the frequency combs, by Houxun Miao, a researcher at NIST’s Center for
researchers hope to create advanced optical sensors that Nanoscale Science and Technology and the Maryland
detect and measure hazardous materials or pollutants, ultra- Nanocenter at the University of Maryland. Some of the work
sensitive spectroscopy for laboratory research, and optics- was performed at the Birck Nanotechnology Center in
based communications systems that transmit greater volumes Purdue’s Discovery Park, and experiments demonstrating
of information with better quality while increasing band- short-pulse generation were performed in Purdue’s School of
width. The comb technology also has potential for a genera- Electrical and Computer Engineering.
tion of high-bandwidth electrical signals with possible appli- The effort at Purdue is funded in part by the National
cations in wireless communications and radar. Science Foundation and the Naval Postgraduate School.
The light originates from a continuous-wave laser, also For more information, contact Emil Venere, [email protected];
called a single-frequency laser. Andrew Weiner, [email protected]; or Houxun Miao,
“This is a very common type of laser,” Weiner said. “The [email protected].
intensity of this type of laser is constant, not pulsed. But in

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the last word
J. Alex Thomasson
POINT: ASABE Should not Advocate

Policy to the Government
W
hat is ASABE, fundamentally? Have you read our such matters, the letter was clearly political advocacy, and it
Constitution lately? If not, take a look and you’ll could be seen as particularly contentious because of the cur-
notice that the Objects of the Society include pro- rent economy and the federal budget situation. Rather than
moting science, encouraging research, fostering education, signing such a letter, ASABE could, well within its charge,
advancing standards, increasing and extending association of opt to inform its members of political situations with a state-
members, encouraging professional improvement, and broad- ment like the following: “Budget discussions on agricultural
ening the usefulness of our discipline. research are ongoing in Washington, and the potential exists
The Bylaws and Rules elaborate on these Objects, and for significant cuts. Please express your viewpoint to your
except for two phrases (Article B2, 3-c and 3-d), they do not congressional delegation.” The key point is that a line must be
mention involvement in public policy. The first of the two drawn between providing information and recommending
phrases encourages members, not ASABE itself, to partici- action.
pate in public affairs. Of course, we have the right to believe Raising awareness of ASABE is a good and reasonable
as we wish politically and to espouse end, and it can be done without lob-
our views as individuals, but the
phrase in no way suggests that
ASABE should espouse political
views. In the second phrase, ASABE
“ If we become political,
then we diminish our
value as an unbiased
bying. Most members rightly desire
to raise awareness of ASABE, and we
should do so when it means com-
menting on technical issues like the
is charged with “cooperating with ongoing LightSquared controversy,
governmental agencies in matters
involving” our discipline.
technical society. where the science and engineering
are fairly clear-cut. On the other
Clarification is provided in the Moreover, we will likely hand, a relevant argument against
associated policy statement: ASABE advocacy, such as recommending
and Social-Political Issues (Adopted
by Board of Directors, September
divide our membership.
1971). Point 3 of this statement includes the following: “When
clearly within the expertise of the Society’s membership,
” that the government spend more
money, is that reasonable people
(even within ASABE) can disagree about what’s politically
good for the country. ASABE should be active in comment-
ASABE through its officers, committees, or specifically con- ing on clear-cut technical issues but should be very careful
stituted task forces may develop statements on proposed where these issues begin to rub up against politics.
actions or problems. Statements will be limited to aspects ASABE is a technical society, not a lobbying organiza-
relating to the technological-economical feasibility and prac- tion. As members of ASABE, we have all joined in and
ticality of proposed actions and alternatives. All statements implicitly subscribed to a particular set of documents that
will be presented as the professional judgment of those who deal principally with our commonality as engineers. There
formulated the statement and will not be presented as an offi- are plenty of organizations lobbying for agricultural research
cial statement of ASABE.” My argument here is not a legal funding or some other government policy, and we are all free
one; there is no law against political advocacy by an organiza- to join such organizations. However, we must not allow
tion such as ASABE, within limits. However, our Constitution ASABE to be used for lobbying; it is outside of our charge as
and Bylaws along with supplementary statements make it an organization, it will appear to be done under the guise of
clear that political advocacy is not in ASABE’s charge. scientific objectivity and diminish our value as an unbiased
And this is not simply an academic discussion. It has technical society, and it will divide our membership. I am a
impact on what ASABE does and becomes. Having served long-time member of ASABE, and I want what’s good for
recently on E-07 (Issues Management and Social Action), I ASABE over the long haul. In the current context, that means
can tell you that ASABE is frequently asked to endorse advo- staying out of political advocacy.
cacy letters written by other organizations. For example,
ASABE was recently asked to sign onto a letter stating, ASABE member J. Alex Thomasson is a professor, Department of
among other things, that the federal government should spend Biological and Agricultural Engineering, Texas A&M University, and a
more on agricultural research. Whatever your opinion on member of ASABE’s E-07 committee; [email protected].

Daniel L. Thomas
COUNTERPOINT: Increasing
ASABE’s Visibility Requires
a Stronger Advocacy Role
A
lex is exactly right, and he explains the issue quite bilities to those important officials. And that’s appropriate.
nicely. ASABE was established to address the techni- After all, ASABE is the most knowledgeable organization to
cal issues and problems that occur in agricultural and approach for many of the fundamental questions related to
biological engineering. However, given that foundation, how bio-based energy, food security, environmental sustainability,
has our environment changed from what we have done in the etc. ASABE is also one of the best professional organizations
past to what we are expected to do (or have the opportunity to to consult for issues associated with the collision of rural and
do) in the future? Many of our fellow technical and profes- urban land uses.
sional organizations are taking a stronger role in informing What should ASABE do to address this opportunity? In
our elected and government officials about issues of concern my opinion, we need to change the Bylaws and other govern-
and being available to answer technical questions. In fact, the ing documents to allow ASABE to increase its visibility, its
frequent changes that occur among our elected officials and accessibility, and its ability to provide timely responses to
in the leadership of many government agencies mean that we government and elected officials on important issues. We also
must be persistent in making sure they know we exist, and need to establish fundamental policies on how ASABE stands
that we can be valuable in answering their critical questions. on important issues. These fundamental policies should
For example, the American Society of Civil Engineers reflect the characteristics and feelings of the majority of the
(ASCE) expanded the “Report Card on Infrastructure” to membership.
help make our aging infrastructure a more visible and critical Without such policies in place, the ability of ASABE to
issue. I don’t believe that ASCE envisioned that the Report respond quickly and accurately to upcoming issues will be
Card would only be valuable drastically reduced. Of course,
“
from an internal perspective. To ASABE should not take a
replace our infrastructure over Many of our fellow technical stand on issues that have not
time, a huge investment is
required, and the majority of
and professional organizations been adequately vetted by the
membership in an appropriate
those funds cannot be expected to are taking a stronger role in process; the members must be
come from the private sector. provided the opportunity to
What are we allowed to do informing our elected and comment on and recommend
under our current tax-exempt sta- changes to any proposed pol-
government officials about
© JJAVA/Fotolia.com
tus? Being a 501(c)(3) tax-exempt icy. We should never allow a

organization, a small portion of
our income is allowed to be spent
on advocacy issues without affect-
issues of concern.
ing our tax-exempt status. This ability exists for a reason!
” few people to think for our
overall membership. However,
a few representative people,
working with our existing policies, could quickly and effec-
To be an organization that important officials will con- tively present ASABE’s position on important issues.
sult—with questions that are appropriate for us to answer—
we must be visible, easily accessible, and provide timely ASABE member Daniel L. Thomas is professor and head,
responses. How do we become more visible without veering Department of Biosystems and Agricultural Engineering, Oklahoma
into advocacy? I don’t think that’s possible. If we are attempt- State University, and vice-chair of ASABE’s E-07 committee;
[email protected].
ing to be more visible, then we are advocating our own capa-
Resource magazine encourages your response to the views expressed. Please email your thoughts regarding
Point/Counterpoint to [email protected] with the subject line, “Here’s What I Think.”

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RESOURCE January/February 2012 31

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