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OTIS FIELD COMPONENT MANUAL No.: GAA26800KFI_FC1

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MCB - Motion Control Board

MCB-III - GeN2
Guide Lines

Authorization Date D1: 12-OCT-2001

Running on PCB: GAA 26800 KF1
Software Version: GAA 30762 AAB
Document Revision :

Date Author Page Comment

04-Jan-2002 R. Oesterle 1 - 11 Original Document

Copyright 1998, OTIS GmbH Berlin

No part of this document may be copied or reproduced in any form ar by any means without the prior written
consent of OTIS GmbH.

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OTIS FIELD COMPONENT MANUAL No.: GAA26800KFI_FC1

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MCB - Motion Control Board

Table of Contents

1 Functional Description ........................................................................... 3

1.1 Scope..................................................................................................................3
1.2 Hardware Overview ............................................................................................3
1.2.1 Microcontroller System .............................................................................4
1.2.2 Analog Signal Processing on MCB-III.......................................................4
2 Board Details............................................................................................ 5
2.1 Mechanical Dimensions ......................................................................................5
2.2 Board View..........................................................................................................5
2.3 Block Diagram.....................................................................................................6
2.4 Interface to wwPDB or PDB ................................................................................7
2.5 Interface to Voltage to current loop converter board...........................................7
2.6 Interface to Controller .........................................................................................8
2.7 Interface to Fan and Package-Relays (AC110V-Signals)...................................9
2.8 Interface to Service Tool.....................................................................................9
2.9 Power Supply to Encoder and Loadweighing System ........................................9
2.10 Code Requirements .........................................................................................10
2.11 Environmental Conditions ................................................................................10
3 Product Variation................................................................................... 11

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MCB - Motion Control Board

1 Functional Description

1.1 Scope

The Motion Command Board III (MCB-III) is the control board within the OVFww drive
package with CAN network environment. Therefore it deals with the speed control of the
drive motor and the communication to the operational subsystem and to the hoistway.

The MCB-III has interface connections to the world-wide Power Driver Board** (wwPDB),
to the Traction Control Board with CAN (TCBC), to the loadweighing system and to some
of the hoistway switches.

From the wwPDB** it receives the power supply and amplified sensor signals from the
inverter. It delivers the pulse width modulated (PWM) signal for the inverter IGBT’s. From
the TCBC it receives the drive commands and information about some of the hoistway
signals. The MCB-III gives a feed back about the internal drive status to the TCBC. The
communication between TCBC and MCB-III is done via CAN multipoint connection. The
implemented loadweighing circuit receives two analog current signals from the voltage to
current loop converter board (FAA25402AF).

1.2 Hardware Overview

The MCB-III (GAA 26800KF) is connected via a 50 wire flat cable with the world-wide
Power Driver Board** from where it is supplied with the necessary voltages. To control the
3-phase inverter the MCB-III sends the six PWM signals and one discrete signal to inhibit
the pulsing of the driver IGBT’s. The wwPDB** sends sensor signals for two phase cur-
rent, the DC-link voltage and the heatsink temperature. Errors signals evaluated by the
wwPDB** are sent to the MCB-III to disable the PWM generation and to monitor the state
of the inverter.

To interface with external discrete signals there are provided optically insulated level con-
verters. Furthermore there is a speed encoder logic for speed and optionally for position
reference and one CAN interface to communicate with the TCBC.

The safety chain is fed through the MCB-III in order to switch the main switches inside the
controller cabinet. An additional supply of 110Vac is used to switch the inverter input to
charge and discharge the DC-link and a fan for cooling the heatsink.

** or PDB
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MCB - Motion Control Board

1.2.1 Microcontroller System

The microcontroller system consists of the following components:

• Microcontroller SAB C161CS-LF with CAN interface

• Crystal oscillator
• PWM-ASIC
• Data memory
• Program memory
• Two serial EEPROM's
• Watchdog timer

1.2.2 Analog Signal Processing on MCB-III

The MCB has analog input channels to measure the following drive internal values:

• Current of two motor phases

• DC-link voltage
• Heatsink temperature
• Two loadweighing signals

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MCB - Motion Control Board

2 Board Details

2.1 Mechanical Dimensions

The board size of the MCB-III is 310mm * 125 mm. The board will be mounted via six
mounting holes, three of them for use of plastic mounting, three of them for use of metal
mounting. Via three mountings the board will be connected to the enclosure: two earth
connections for high frequency noise bypassing of the controller voltages 110Vac and
24Vdc, the third connection is used as earthing of the encoder plug.

2.2 Board View

• MCB-III Top View

P1 P3 P4 P6 P5
Safety chain: Loadweighing Hoistway signals, CAN Speed Encoder
UIB, DIB, SW, (BY) Interface Power supply: Inter- Interface
Power Supply: 24VDC, HL2, face
110VAC, HL2 Spare 24V output

P8 High Data Low Data Serial P7

Relay Control Flash EPROM Flash EPROM EEPROM WWPDB or
(internal), CHRG, PDB
FAN, INV Interface

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MCB - Motion Control Board

2.3 Block Diagram

Interface to Voltage to Interface to wwPDB or PDB

current loop converter
board
PWM Error Power
(Loadweighing system) Iu, Iv, Udc, Temp
Supply
2 4 7 4

Power A/D A/D

Supply Conv. Conv.

Address/
Data
Watchdog
CPU Port Pins PWM
ASIC

CAN MEMORY
to TCBC RAM, OTP,
Serial EEPROM

Safety
Logic
Level
Level Conv.
Conv.

Service Encoder
Tool * Circuit Fan &
Safety
24V I/O
* with P2 I/O INV-Relay
and adapter
board Power Up
assembled Circuit

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MCB - Motion Control Board

2.4 Interface to wwPDB or PDB

P7: wwPDB or PDB interface, 50 poles

pin name significance Input/Output

1-6 O1-3, U1-3 PWM signals O

8-11 MK1-4 Check signals for PDB variant O
12-15 ERR1-4 Inverter error signals I
17 INHIBIT_VC Inverter stop signal O
18 AGND_PDB Power supply ground for +/-15V I
19-20 Iu, Iv measured motor phase current I
21 Is calculated third motor phase current I
22 UDCL measured DC-link-voltage I
23 TEMP measured IGBT’s heat sink temperature I
24 AGND_PDB Power supply ground for +/-15V I
25 USTART Start-Signal for A/D-Conversion O
26 USTOP Ready-Signal for A/D-Conversion I
27 CHOP_ELGA_VCB_ON Changeoversignal for brake control O
28 CHOP_VC Chop signal for brake control O
29 SCL0 Clock output I²C-Interface O
30 SDA0 Data In/Out I²C-Interface (if R78 assembled) I/O
31-34 VCC Power supply voltage 5V I
35-43 GND Power supply ground for 5V I
44 V+15 Power supply voltage +15V I
46 V-15 Power supply voltage -15V I
47,48 24V Power supply voltage 24V I
49,50 HL2 Power supply ground for 24V I

2.5 Interface to Voltage to current loop converter board

P3: interface, 5 poles

pin name significance Input/Output

1 24V_LW Power supply for loadweighing O

2 LW_signal1 Analog current loop signal 1 I
3 LW_signal2 Analog current loop signal 2 I
4 HL2 HL2 O
5 earth Earth connection for shielding O

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MCB - Motion Control Board

2.6 Interface to Controller

P1:3
UIB - up inspection button Safety -
110 Vac P1:4 DIB - down inspection button Chain
Inputs
Brake Relay
110 Vac P1:2 BR/BY
Outputs P1:5 SWSW
Main Switch

Loadweighing P3:2 Analog signal1 loadweighing

Interface P3:3
Load Weighing
Analog signal2 loadweighing

P6:1
Operation
VRS - 30Vac Controller supply
Control
CAN P6:2,3 Profil-
Interface CAN_H / CAN_L - CAN signals Selection

24 Vdc
Inputs P4:7 DBD - drive and brake switched off Safety Function

P4:3,4
1LV / 2LV - doorzone switches
Position Ref.

P4:5,6
BS1 / BS2 - brake switches
Hoistway -
P4:1,2 Signals
UIS / DIS - releveling signals

P5:15 12V (referenced to GND)

P5:3,9
UA1, UA1*- Channel A
P5:6,11 Speed -
Encoder UA2, UA2* - Channel B Encoder
Interface P5:4,5 ERN461 *
UA0, UA0* - Index puls

P5:14 15V ext. (referenced to HL2) Speed-

P5:1,7 Encoder
CLKA / CLKB - fast clock
P5:2,8
SCLK1 / SCLK2 - slow clock

Operational
Control
P1:7
110 Vac PON - Voltage on / off
Inputs
P1:8 110 VAC for charge and inverter relay Power Supply

24Vdc Output P4:10 Spare out - Low side switch

* used for OVFww

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MCB - Motion Control Board

2.7 Interface to Fan and Package-Relays (AC110V-Signals)

P8: 6 poles

pin name significance Input/Output

1 CHRG Charge-Relay output O

2 HL1 Power supply ground for 110V O
3 FAN FAN output O
4 HL1 Power supply ground for 110V O
5 INV Inverter Relay output O
6 HL1 Power supply ground for 110V O

2.8 Interface to Service Tool

P2: 15 poles

pin name significance Input/Output

1,2 VCC Power supply +5V O

12,10 TxA, TxB Serial interface output O
13,11 RxA, RxB Serial interface input I
5,14 GND Power supply ground for 5V O

2.9 Power Supply to Encoder and Loadweighing System

• 24V +/-7% at P3.1 referenced to HL2 for Loadweighing system, max. current: 42mA
• 11.7V +/-4% at P5.15 referenced to GND for Encoder ERN461, max. current: 150mA
• 15V +/-5% at P5.14 referenced to HL2 for OVF-20 Encoder, max. current: 60mA*

*100mA @ ambient temp. <= 45degC

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MCB - Motion Control Board

2.10 Code Requirements

The board has been laid out according to the requirements in EN81 and CAN/CSA.
The MCB-III is also in accordance with the new WW-Design Standard for Rigid Printed
Circuit Boards (application of grade 1 (G1)) see document number: #52947.

2.11 Environmental Conditions

Temperature:
Ambient temperature: 0 degC – 60 degC
Max. temperature: 70 degC (short term)
Humidity:
Relative Humidity: 85%, non condensing
Pollution Degree:
Except the safety relevant circuit the PCB design is specified for pollution degree II ac-
cording IEC-664 / VDE 110. The circuit connected to the safety chain is designed for pol-
lution degree III according IEC-664 / VDE 110 like it is required by EN-81 Appendix H.
Packaging:
The PCB must be housed in a controller cabinet according the requirements in EN-81.

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MCB - Motion Control Board

3 Product Variation
There is no product variation available.

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