ECONOMIC DIA STATEMENT OF RISING-MAIN

NAME OF WORK:- PROVIDING IRRIGATION FACILITY UNDER HP SHIVA PROJECT FOR CHAUNTRA,GOPALPUR AND DHARAMPUR BLOCKS, DISTRICT MANDI(HIMACHAL PRADESH)- PACKAGE-07
Name of Scheme:- LIS Baroti Mandap & Jodhan in Block Dharampur
Rising Main:- Pump House Banerdi to MDT Jarera
Jan. Feb. Mar. Apr. May. Jun. Jul. Aug. Sep. Oct. Nov. Dec.

MSERW PIPE (IS/ISO:3183-2007) GMS TUBE (IS:1239-1990/2004 -Part

Daily Water Requirement of 42.10 Hect. (lps) 15.20 15.20 15.20 15.20 15.20 15.20 15.20 15.20 15.20 15.20 15.20 15.20 PIPE RATE
Pumping Hour per day 16.00 16.00 16.00 16.00 16.00 16.00 16.00 16.00 16.00 16.00 16.00 16.00 Dia.of Pipe Rate
Pumping Hour per Month 496.00 448.00 496.00 480.00 496.00 480.00 496.00 496.00 480.00 496.00 480.00 496.00 25 mm 177.70
32 mm 237.00
40 mm 271.30
50 mm 378.50
DATA CALCULATION :- 65 mm 488.10
1 Peak average Daily water requirement = 15.20 lps 1 Water requirement (mld) = 1.313 mld 80 mm 596.50
2 Pumping hour = 16.00 Hrs 2 Annual Pumping Hours = 5840.000 hours 100 mm 970.50
3 Design Discharge = 22.80 lps 3 Average Pumping Hours = 16.000 hours 125 mm 2118.83
4 Length of Rising Main = 2195.00 Rmt 4 Static Suction Lift = -0.600 m 150 mm 2118.83
5 R.L. of Highest Discharge Point = 1482.43 m 5 Static Delivery head = 220.165 m 200 mm 2778.02
6 Pump Shaft Level = 1262.27 m 6 Design Discharge (klpd) = 1969.920 klpd 250 mm 3477.72
7 LWL in the Well/source = 1262.87 m 300 mm 4071.21
8 Cost of Pumping Unit /K.W. = 10000.00 /- 350 mm 4546.44
9 Class of Pipe = MSERW 400 mm 5205.63
10 Value of 'C' = 140.00 450 mm 5861.54
11 %age of stand bye pumping set = 50.00 % 500 mm 7597.11
12 Design Period of Pumping Machinery = 15.00 Yrs. 600 mm 7839.11
13 Energy Charges per KWH = 3.50 /- 650 mm 9014.97
14 = 0.60 700 mm 10367.22
15 Capital intrest rate = 8.00 % 750 mm 11922.30
16 Residual head = 3.00 m
S. Dia Frictional Velocity Total Losses Total KW Reqd. Cost of Cost of Total cost Annual Capitalised Total captl. Cost Capl. Cost of Total Cap. Most
No. of Losses/ Losses For Bends Head Including pump pipe per of pipe energy energy cost of pump & engy. pump & engy. cost for economical
Pipe 1000 m @ 10% stand-bye metre cost Ist 15 years for Ist 15 Yrs. for next 15 Yrs. 30 years dia
(mm) (m) (m/sec.) (m) (m) (m) (KW) (1000 Rs.) (Rs.) (1000 Rs.) (1000 Rs.) (1000 Rs.) (1000 Rs.) (1000 Rs.) (1000 Rs.) (mm)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
1 125 25.78 1.86 56.59 5.66 284.81 159.35 1593.50 2118.83 4650.82 3257.11 27879.20 29472.70 9291.02 43414.54 0
2 150 10.61 1.29 23.29 2.33 248.18 138.86 1388.60 2118.83 4650.82 2838.30 24294.35 25682.95 8096.34 38430.11 0
3 200 2.61 0.73 5.74 0.57 228.88 128.06 1280.60 2778.02 6097.74 2617.55 22404.83 23685.43 7466.64 37249.81 200
4 250 0.88 0.46 1.93 0.19 224.69 125.72 1257.20 3477.72 7633.60 2569.72 21995.44 23252.64 7330.20 38216.43 0
5 300 0.36 0.32 0.80 0.08 223.44 125.02 1250.20 4071.21 8936.31 2555.41 21872.97 23123.17 7289.39 39348.86 0
The economical diameter of Rising Main is = 200 mm
DATA :- DESIGN OF PUMPING MACHINERY
1 Peak Design pumping rate = 22.80 lps Suction : Rising Main:
2 Pumping hours = 16.00 hrs 1 Friction Losses in sucn.pipe = 0.0714 m 1 Velocity in R.Main = 0.73 m/s
3 Length of rising main = 2195.00 m 2 Velocity in Suction pipe = 0.9290 m/s 2 Friction losses in R.Main = 5.74 m
4 No. of pumping sets required = 2.00 sets 3 Velocity Head V^2/2g = 0.0440 m 3 Losses due to bends @ 5% = 0.29 m
5 Dia of rising main = 200.00 mm 4 Entrance Losses = 0.0207 m 4 Exit losses = 0.34 m
6 Static delevery lift (PSL-Delevery Pt.) = 220.17 m 5 Losses due to sluice Valve = 0.0220 m 5 Rasidual head = 3.00 m
7 Static sucn. Lift (PSL-LWL) = -0.60 m 6 Losses due to foot valve = 0.0000 m 6 Static head = 220.17 m
8 Detail of system :- Suction Delivery 7 Losses due to Bend = 0.0092 m 7 Velocity head(V^2/2g) = 0.03 m
a) Dia of pipe = 125 mm 125 mm 8 Losses due to expender = 0.0440 m Total losses = 228.56 m
b) Length of pipe = 10.00 m 5.00 m 9 Static Suction lift = -0.6000 m Total head = 228.34 m
c) No. of L.R. bends = 1.00 Nos. 1.00 Nos. Total losses = -0.3887 m Total BHP @ 60% efficiency = 127.26 HP
d) Foot valve = 0.00 Nos. 0.00 Nos. = 63.632 HP x 2
As per Ch. Curve
e) Sluce valve = 1.00 Nos. 1.00 Nos. Say = HP x 2
f) Reflux valve = 0.00 Nos. 1.00 Nos. Delivery: NPSHA
g)Unequal T = 0.00 Nos. 1.00 Nos. 1 Velocity in delevery pipe = 0.9290 m/s Losses in NPSH due to V. Pressure = 0.2373 m
h) Expender(increaser) = 1.00 Nos. 1.00 Nos. 2 Friction losses in delry. pipe = 0.0357 m Losses in NPSH due to Atm. Press. = 1.06 m
10 Altitude of Pump house = 880.00 m above MSL 3 Velocity Head V2/2g = 0.0440 m Suction Head for NPSH = 0.00 m
11 Normal water temprature = 20.00 degree C 4 Losses due to sluice Valve = 0.0220 m NPSH available = 9.0367 m
5 Losses due to reflux valve = 0.0220 m Use 2 sets of As per Ch. Curve HP each
6 Losses due to Bend = 0.0092 m with 1 set as stand-by 2 W + 1 SB
7 Losses due to expander = 0.0440 m Capacity = 11.40 lps each and
Total losses = 0.1769 m Total head = 228.00 meters
 *** Classification of Pipe line ***
Name of Work:- PROVIDING IRRIGATION FACILITY UNDER HP SHIVA PROJECT FOR CHAUNTRA,GOPALPUR AND DHARAMPUR BLOCKS, DISTRICT MANDI(HIMACHAL PRADESH)- PACKAGE-07

DATA: LIS Baroti Mandap & Jodhan in Block Dharampur ------Pump House Banerdi to MDT Jarera
Max.(design) discharge = 1969.92 Kld GMS tube as per IS:1239 - 1990 (Part-I): MSERW Pipe IS/ISO:3183-2007 :
Dia of Pipe line (internal) = 200.00 mm Outer Dia of pipeline = 0.00 mm Outer dia of Pipe = 219.10 mm
RD of End (delivery)Pt. = 2195.00 m Wall thk: (H) = GI (H) GI (M) Grade of pipe = L210 or A Yld. Stress = 210.00 Mpa
RL of End (delivery Pt.) = 1482.43 m 0.00 mm 0.00 mm Stress = Yld. Str. = 60.00 % = 126.00 Mpa
Co-eff.of pipe friction ,'C' = 140.00 Mill Tolerance = 3.00 % Joint Efficiency, JE = 0.85 Mill Tolerance = 12.50 %
Corrosion allowance (thk) = as given below Joint Efficiency, JE = 0.85 MSERW Pipe IS/ISO:3183-2007 : Yield Stress = 75.00
Avr.Pipe thk.(Assumed) = 4.80 mm (for water Hammer effect) Outer Dia of pipeline = 219.10 mm % = 217.50 Mpa
Mod.of elasticity of pipe = 2.10E+10 Kg/m2 Fibre Stress , S = 1/3 x 320 = 106.67 Mpa Grade of pipe = L290 or X 42 Yld. Stress = 290.00 Mpa
Wave velocity, C= 1199.76263 m/ sec. Joint Efficiency, JE = 0.85 Mill tolerance = 12.50 %
Corrosion allowance (thk) = 1.50 mm for GMS tube or MSERW Pipe (IS/ISO:3183-2007)= 1.50 mm % MSERW Pipe (IS/ISO: 3183-2007) = 1.50 mm
< -------------- DATA ------------------ >
Wall thk.(Barlow equ) t =P.D Wall Thickness i/c

Nominal Working
m Residual head)
(i/c

Refer Working Pr.in (15)

design of flange

ANSI 16.5B & MS Flange

R.D. Field Test Pr. (Design Pr.) Recommended Pipe
Tl. Length of Pipe line

Thickness worked out

Tol. Frictional Losses

/(2.S.JE) tolerance & corroson

Pressure for
R.L. of Lower Point

Forged Flange as per

as per IS: 6392:1971

Pipe Line ( name )

Water Hammer

Design Pr. For pipe,

IS/ISO:318

IS/ISO:318

IS/ISO:318

IS/ISO:318
Pipe to be
(for losses)

GMS tube as per

GMS tube as per

MSERW

MSERW

MSERW

MSERW

provided as per
IS:1239 - 1990

IS:1239 - 1990
3-2007

Wall Thickness
(1st Pt)
To (2nd Pt)

Max Static head

provided
1.5 x (6 +8)

(6 + 7 + 8)

Pipe

Pipe

Pipe

Pipe
1.5 x (8)
From (1st)

(Part-I)

(Part-I)

code
(11,12,13)
Type and Class of Pipe Line

P = Max.
Col. L210 or L290 or L210 or L290 or
3.0

(6+8) A X 42 A X 42 From RD To RD
(m) (m) (m) (m) (m) (m) (m) (m) (m) (m) (m) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) Reqd. Use
1 2 3 4 5 6 7 8 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
1 0 200 1262.27 2195.00 5.74 88.76 223.17 343.35 334.75 317.66 343.35 228.90 -- 3.51 2.03 -- 5.45 3.78 3.78 4.80 MSERW Pipe IS 3183-2012,L-290 or X-42 23 23 0 to 200
1 200 400 1254.65 1995.00 5.21 88.76 230.78 354.00 346.18 324.76 354.00 236.00 -- 3.62 2.10 -- 5.57 3.86 3.86 4.80 MSERW Pipe IS 3183-2012,L-290 or X-42 23 23 200 to 400
1 400 600 1243.01 1795.00 4.69 88.76 242.43 370.68 363.64 335.88 370.68 247.12 -- 3.79 2.20 -- 5.76 3.98 3.98 4.80 MSERW Pipe IS 3183-2012,L-290 or X-42 23 23 400 to 600
1 600 800 1239.08 1595.00 4.17 88.76 246.35 375.78 369.53 339.28 375.78 250.52 -- 3.84 2.23 -- 5.82 4.01 4.01 4.80 MSERW Pipe IS 3183-2012,L-290 or X-42 28 28 600 to 800
1 800 1000 1228.73 1395.00 3.65 88.76 256.70 390.52 385.05 349.11 390.52 260.35 -- 3.99 2.31 -- 5.99 4.10 4.10 4.80 MSERW Pipe IS 3183-2012,L-290 or X-42 28 28 800 to 1000
1 1000 1200 1226.35 1195.00 3.12 88.76 259.08 393.31 388.62 350.96 393.31 262.21 -- 4.02 2.33 -- 6.02 4.12 4.12 4.80 MSERW Pipe IS 3183-2012,L-290 or X-42 28 28 1000 to 1200
1 1200 1400 1242.93 995.00 2.60 88.76 242.50 367.65 363.75 333.86 367.65 245.10 -- 3.76 2.18 -- 5.73 3.95 3.95 4.80 MSERW Pipe IS 3183-2012,L-290 or X-42 23 23 1200 to 1400
1 1400 1600 1309.78 795.00 2.08 88.76 175.65 266.60 263.48 266.49 266.60 177.73 -- 2.73 1.58 -- 4.57 3.28 3.28 4.80 MSERW Pipe IS 3183-2012,L-290 or X-42 23 23 1400 to 1600
1 1600 1800 1375.62 595.00 1.55 88.76 109.81 167.05 164.72 200.13 200.13 111.37 -- 2.05 1.19 -- 3.81 2.84 2.84 4.80 MSERW Pipe IS 3183-2012,L-290 or X-42 17 17 1600 to 1800
1 1800 2000 1441.47 395.00 1.03 88.76 43.96 67.49 65.94 133.75 133.75 45.00 -- 1.37 0.79 -- 3.04 2.39 2.39 4.80 MSERW Pipe IS 3183-2012,L-290 or X-42 5 5 1800 to 2000
1 2000 2195 1456.22 195.00 0.51 88.76 29.21 44.58 43.82 118.48 118.48 29.72 -- 1.21 0.70 -- 2.86 2.29 2.29 4.80 MSERW Pipe IS 3183-2012,L-290 or X-42 5 5 2000 to 2195