AIIFAR Electronics Co.

Ltd AIIFAR manual

1. Use Rules.....................................................................................................3
1.1 Work Environment...............................................................................3
2.2 Media ..................................................................................................3
2.3 Earth wire ............................................................................................3
2.3.1 Build earth.................................................................................3
2.3.2 Connect earth ...........................................................................4
2.3.3 Check earth...............................................................................5
2. Install Machine .............................................................................................7
2.1 Foot install...........................................................................................7
2.1.1 Install the support leg and foot..................................................7
2.1.2 Install the tension rod................................................................8
2.1.3 Fixed plate installation support legs ..........................................9
2.1.4 Fixed plate and reinforcement part ...........................................9
2.1.5 Paper system installation ..........................................................9
2.2 Foot connect the print platform............................................................9
2.3 Install ink system.................................................................................9
2.3.1 Install of ink cartridge ................................................................9
2.3.2 Install ink damper ......................................................................9
2.4 Install print head..................................................................................9
2.4.1 DX5 Install.................................................................................9
2.4.2 DX7 Install.................................................................................9
2.4.2 DX7 colour list...........................................................................9
2.5 Drink ink for print head ........................................................................9
3. Software install .............................................................................................9
3.1 Usb driver install..................................................................................9
3.2 Rip software install ..............................................................................9
3.2.1 MainTop software ......................................................................9
3.2.1.1 Install MainTop ................................................................9
3.2.1.2 MainTop Printer Setup ....................................................9
3.2.2 Photoprint....................................................................................9

3.2.2.1 Install Photoprint .............................................................9

3.2.2.2 Photoprint upgarde..........................................................9
4. Main menu ...................................................................................................9
4.1 Operate panel .....................................................................................9
4.2 Print.....................................................................................................9
4.3 Nozzle Test.........................................................................................9
4.4 Clean...................................................................................................9
4.5 Maintenance ......................................................................................9
5. Calibration machine......................................................................................9
5.1 Nozzle state ........................................................................................9
5.2 Parallel veri.Lines................................................................................9
5.3 Bidir.Print.............................................................................................9
5.4 Vertical axis .........................................................................................9
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6．FAQ and answer .........................................................................................9

6.1 Error code and instruction ...................................................................9

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User Guide

1. Use Rules

1.1 Work Environment

Power
AC 110V(±10%) 50 / 60Hz ;
AC 220V(±10%) 50 / 60Hz
Temperature
20℃~30℃
Humidity
35%RH~65%RH

2.2 Media

l Indoor
² PP Sythentic Paper , Vinyl Sheet ,Film ,Coated Paper ,leather ,Acid
Proof Paper Banner ,Canvas etc.
l Outdoor
² Sticky , Vinyl , light-cloth ,leather ,Canvas ,Outdoor coated
paper ,Outdoor vinyl sheet ,Outdoor PP etc.

2.3 Earth wire

In order to ensure that machine use stability, Avoid electrostatic the effects
on the machine.
Must install earth for machine and make sure earth well.

2.3.1 Build earth

Ø With 2.5 m copper wire inserted 1.5 ~ 2 m deep underground,

irrigate salt water.
Ø Using copper metal contact pipe and the pipe have fresh water
Ø Joint Angle of 40 cm in 50 kg of salt water bucket.
Note: Please use humidifier at dry indoor.

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2.3.2 Connect earth

It is recommended to use
cable as the earth wire.

PC connect earth wire diagram.

Machine connect earth diagram.

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2.3.3 Check earth

Ground

phase line
null line

AC 110V(±10%) 50 / 60Hz ;
AC 220V(±10%) 50 / 60Hz

Check between the phase line with

ground line and null line is the same.

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Check between the ground line with null

line is Less than 3 voltage.

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2. Install Machine
The installation of the hardware system can consult our video file for details。

2.1 Foot install

2.1.1 Install the support leg and foot

Figure 2.1.1.1
Figure 2.1.1.1 figure on the left (machine) on the back shows the left leg and
left foot separation diagram, which is marked with blue line where the screw
joint .Figure on the right side (positive) machine shows the left leg and left foot
connection good rendering, including the foot bolt hole direction of the arrow
mark on the outside of the machine (namely the left foot to the left, right foot on
the right), the right side of the support legs, the right foot with the left side of the
installation.

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2.1.2 Install the tension rod

Figure 2.1.2.1
Figure 2.1.3.1 (machine) on the back shows the tension rod installation, and
has been installed around the supporting leg and foot.The tension rod fixed
screw, each side has four 2 connect the front of the support leg, the other 2
connect the supporting leg medial side.

Figure 2.1.3.2
Figure 2.1.3.2 (machine) on the back shows the tension rod connected to the
leg of a good effect.

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2.1.3 Fixed plate installation support legs

Figure 2.1.3.1
Arrow in figure 2.1.3.1 (positive) machine is the supporting leg fixed plate, the
installation location in positive machine, support the joint of the bottom of the
legs and feet。

Figure 2.1.3.2
Figure 2.1.3.2 (positive) machine shows supporting leg fixed plate installation
after the completion of the rendering.

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2.1.4 Fixed plate and reinforcement part

Figure 2.1.4.1
Figure 2.1.4.1 With the arrow mark to put paper fixed plate, the arrow mark for
reinforcement.

Figure 2.1.4.2
Figure 2.1.4.2 shows the paper fixed plate and the effect of reinforcement
installation is completed.

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Figure 2.1.4.3
Figure 2.1.4.3 orange round the location of the installation.

2.1.5 Paper system installation

Figure2.1.5.1
sensor
Figure 2.1.5.1 Put paper shows the swing arm

Rotating button

Figure 2.1.5.2
AB will be installed by rotating screw put paper oscillating tube put paper
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The waste toner cartridge

 AIIFAR Electronics Co.Ltd AIIFAR manual
put paper fixed plate fixed to the swing arm, and installation of
sensors.

Figure 2.1.5.3
Figure 2.1.5.3 down paper fixed installation of pipe and spent cartridges.

2.2 Foot connect the print platform

Platform will be printed on the foot frame with screws.

2.3 Install ink system

2.3.1 Install of ink cartridge

First remove the plastic cover from the ink transfer head, intercepting section
hard tube, insert remove the plastic cover from the ink cartridges (as shown in
figure 2.3.1.1)

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Plastic cover

The hard tube

Figure 2.3.1.1
Transfer to reconnect to the cartridge plastic cover joint, insert the other end of
the hard tube. Into the ink pipe. Note that ink pipe connection cartridges, ink
pipe with the color of the logo to cover the cartridge as the corresponding color.

connector

Please hard tube plastic cover is

connected to the adapter

Figure 2.3.1.2
Put the cartridge in the fix cartridge

Figure 2.3.1.3
Inject ink into the cartridge, note that the ink bottle caps do not tighten.
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2.3.2 Install ink damper

First intercept hard pipe section, the set of sealing ring and copper screw

Sealing ring

damper

Copper screw

图 2.3.2.1
There will be to the end of the copper sleeve connection ink sac, the other end
connection ink pipe.

2.4 Install print head

2.4.1 DX5 Install

Cable (2Pcs) Through the nozzle fix ,content the print head.
The up cable connected to Carrier board SN3, SN4 socket
The down cable connected to Carrier board SN3, SN4 socket
Note: 2 cable the blue label in the side

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Note :The Cable

direction，Two Cable
always stay parallel，
Ribbon cable turn
clockwise 90 °
connected to Carrier
2 cable the blue board.
label in the side

The print head fixed on the carrier plate，Be careful not to cut to the print head.
Don’t first tighten the one screw. Please tighten the three screws at the same
time. So make sure the print head install well

DX5 color list

Damper list:

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Nozzle test:

Atools software setup:

2.4.2 DX7 Install

Cable (2Pcs) Through the nozzle fix ,content the print head.
The up cable connected to Carrier board SN1, SN2 socket
The down cable connected to Carrier board SN3, SN4 socket
Note: 2 cable the blue label in the side

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Note :The Cable direction，

Two Cable always stay
parallel，Ribbon cable turn
contrarotate 90 °
connected to Carrier
board.

2.4.2 DX7 colour list

Damper color list,Nozzle test

ATools software setup:

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2.5 Drink ink for print head

First make all ink damper full ink

1.Use syringe to drink ink for ink damper（Figure2.5.1.1）and bend the same

colour of the ink pipe（Figure2.5.1.2）,make sure you can drink ink out.

Figure 2.5.1.1

Bend ink

图 2.5.1.2
2. Connect the ink damper to print head
Drink ink to print head. Turn on machine and click “Cleaning” key, select
auto-cleaning
When finish auto-cleaning, click “Test” key and check the nozzle state.If not
good ,you can try again

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3. Software install

3.1 Usb driver install

3.1.1 Connect the machine and PC by USB cable. Turn on machine.PC will
show setup1(Figure 3.1.1)

Figure 3.1.3.1

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3.2 Rip software install

3.2.1 MainTop software

3.2.1.1 Install MainTop

1. Install Maintop Software.

1.Click here start

install MainTop

2.Setup the installed directory of the software, Please use Windows Default.

Select installation directory

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3.Finished the setup, and restart the computer.

Click“Close”，
restart PC

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3.2.1.2 MainTop Printer Setup

Step 1：Printer setup ,the first time we use MainTop

Step 2: Delete old MainTop printer

Delete old
MainTop printer

Step 3: Install MainTop printer

Step3:Click
Install

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Step 4: Select Custom

Step4: Select Custom

Step5：Select Directory and Select the MainTop driver and open it.

Step5: Select Directory

Step5：Select MainTop driver and Set As Default Printer

Step5: Click Set As Default Printer

Step6: Click OK

Step6: Click “OK”

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Step7:Copy the file “y14ca.mcm” and finish MainTop driver install
After the installation is complete，Need to manually copy "*. MCM" to DTP directory,
otherwise print RGB color format image anomalies. (Such as copy disc C: \MainTop\DTP)

Step7: copy "***. MCM" file to DTP

directory. (Such as copy disc C:
\MainTop\DTP)

3.2.2 Photoprint

3.2.2.1 Install Photoprint

1. Select the
language.

2. Click "ok", for the next step

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4.Select“Next”
3.Select“I accept***”

5.Select directory

6Click“Next”

7.Click“Next ”

After the installation .Automatically entered into Install manager. Or run “Install Manager ”
in the start menu.

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Product Selection:Enter you passowrod or select Run in demo mode .as Show as in the
figure :

8.Type :password

9.Click Done

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3.2.2.2 Photoprint upgarde

1.If PhotoPRINT installed driver, first delete it

1. If PhotoPRINT installed driver,

first delete it

2.Completely close PhotoPRINT software

Pay attention to the lower right corner of PP icon, also need to right click select
exit

2.Select exit

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3.Copy the new drive file to install path, replace them
Copy the diagram below all folders Replace the PhotoPRINT installation path

Copy ICCProfile、OutputDriver、
Program to SAi Production Suite
program folder and replace them

4.Restart the PhotoPRINT, installation printer

Note: when you add printer select HYL1301 for HYLPrinter, other

according to the default Settings

4.Select HYL1301

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5.Default Job Properties

5.SetupDefault Job Properties

Note: the color management of parameter selection

5. 4color: select CMYK（2bits）

8color: CMYKLCLMLKLKK(2bits)

Color mode：CMYK（2bits）
，(4color :Must select CMYK（2bits） )

Print mode instructions:

Draft-3pass, Text-4pass, Imgae-6pass,Photo-8pass

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4. Main menu

4.1 Operate panel

Print Settings need to be done on the OP panel, then introduces the OP

panel.

1. Shortcuts key area 2. Direction key area

3. function menu key

4.Online or Offline

5.Return or End
6.Enter or Pause

Figure 4.1.1.1
l Shortcuts key——Shortcuts key include ：“Maintenance key ”、“Test key ”、
“Heater key ”、“User type key ”、“Clean ”、“Remove Data key ”.
l Direction key——In Idle mode，the left and right key can move the print head ,the
up and down key can move the mater ；In Main menu mode， the up and the down
can move the cursor on the screen.
l Function ——Enter the Main menu .
l Online or Offline——Enter contact PC mode ；End contact PC mode.
l Return or End——Cancel and return to the top Main menu.
l Enter or Pause——In Idle mode, enter the main menu；In Main menu mode，The
cursor can be selected option to confirm the operation.

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4.2 Print

n Dirction ——Adjust the direction of the print ，Unidirectional printing

precision is high，Bi-directional printing speed fast , the default is
Bi-directional.
n Speed ——Speed ：High 、standard 、low . the default is High .
n Color Thick ——Adjust C、M、Y、K each color ink density ，The
numeric value is higher ,the ink volume is larger ,the default is 40
（non-professional workers do not modify）.
n Mask layer ——Adjust the printing accuracy ,The Mask layers
higher ,The higher the precision ,the printing speed low ,the default of
High .
n Wave——7 Wave，wave0~5 machine fixed；wave6：user-defined wave.

4.3 Nozzle Test——Through the print color piece, check nozzle state.

Figure 4.1.2.1

4.4 Clean

n Auto cleaning ——When the nozzle plot is not very well or nozzle out
of ink ,then use the Clean functions；Automatic ink drink, wipe nozzle,
ink spit cleaning..
n Manual ——Separate the functions of automatic cleaning, Use these
three functions respectively.
u Drink
u Wipe
u Spit
u Drink 30s
n Spit pos——Setting the spit position and the Nozzle plot position ，
The adjusting range is 0~255，The greater value of Spit position is
more close to the platform.
n Car Wipe pos——Setting the Wipe position，the adjusting range is
0~100， There is the horizontality distance the print header with the
Wipe. The greater value of Car Wipe position is more close to the
platform.

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4.5 Maintenance ——The options menu contains information about the

machine, and printing auxiliary functions
System ——Check system information, and to set printing auxiliary items.
u Sytem info ——Display Main board, driver board, Carrier board
information。
u Restore Default ——The car moving, automatic testing machine
width.
u Advance
Ø Nozzles mode ——Used to select effective type machine,
compatible with single nozzle, double nozzles, Up and Down
cap station machine. Up and Down cap station machine, you
will need to hold the "Exit" key , then you can modified .
Ø Nozzles enable ——Used to select effective print head ,
compatible with single nozzle and double nozzles, up and
down cap station machine. up and down cap station machine,
you will need to hold the "end" key , then to modified .
Ø Car sensor ——up and down cap station machine setup :
“Style A” for new carrier board with double print head ;“Style B”
for single print head . “DISABLE” without position sensor set,
need to restart the printer.
Ø Car move ——Braking mode setting, " Style A " smooth type;
" Style B " strong brake type; " Style C" is strong smooth
enabled, B mode to improve the printing speed of machine,
need to restart the printer.
Ø Media run mode ——"1" for the new high-speed step motor
1/8; "2" default; "3" for old slowly step motor 1/8; "4" old 1/16
step motor, the board upgrade to high-speed version firmware
the default setting is "3", the factory default Settings for the
new machines "1".
Ø Media run dir ——"A" move media to forward ; "B" is the
reverse, change the paper direction

n Localization
u Work mode ——Select Manual ,Auto-Power on ,Auto-Every
Job ；Manual : move the carrier to Manually locating
datum ;Auto-Power on: Senior the edge of paper at power on ；
Auto-Every job :- Senior the edge of paper at every job.
u Automatic set ——Select Auto-Power on ,Auto-Every Job，
Adjustment range is 0~250，Adjust Automatic set .The greater of
value, the Automatic set bigger .。
u Manually Set (Paper size)——Set manually cutting the custom
paper size.
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u Customer ——Set manually cutting the custom paper size.default
2500mm。
n Heat
u Work mode ——Select the Platform heat mode ；Print Heat
Platform heat start at print job ；Pre Printed Heat: Platform heat
start at Power on.
u Print heat ——Set the print temperature at print job ，setting
range :20℃~60℃.
u Pre print heat ——Set the print temperature at Power on，setting
range 20℃~60℃.
n Aid
u Fan in ——Adjustment range is 0-15，Adjust the suction
strength ，the bigger the value, the stronger the suction .Default
14.
u Auto Cut ——Select Open .Printer with Auto-cut
u Roll strength ——Adjustment range is 0-15，adjust the strength
of Roll ，the greater of value, the stronger the roll. Default 14.
u Home ——The Carrier go to ink station Adjustment range is
0~255，Adjust printing N swaths（The number of print pass ）Spray
to flash once，Avoid long time print use a single ink. It is can lead to
spit bad for Other colors of ink .The greater of value，print more
Swathes. Default 16。
u 烘干系统
Ø Fan out ——Adjustment range is 0-15，Adjust the suction
strength ，the bigger the value, the stronger the suction.
Ø Heat out ——Adjustment range is 0-15，Adjust the heat
strength ，the bigger the value, the stronger the heat .
Ø Work mode——Select the heat mode, the Default is Auto .
u Clean strength——Adjustment range is 0~15，Adjust clean
strength .The greater of value, the Clean strength stronger .Default
13.
n Auto spit——setting range: 0~240，The printer stay in the idle
situation，The time of the nozzle keep wetting ,Default 30 minutes. The
bigger the value is the longer time.

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5. Calibration machine

Figure 4.1.0.1
Figure 4.1.1.1 There are 2 part of the set in the Atools. Calibration settings and
Driver Board feature settings.

5.1 Nozzle state

Nozzle state can print lines or dots check .

Figure 4.1.1.1
Above is lines print , can check nozzle state.

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5.2 Parallel veri.Lines

Figure 4.1.3.1
Check the printer parallel with Long Beam.

5.3 Bidir.Print

Figure 4.1.4.1
Adjust Bidirectional value make the line well .the high Speed machine
about 21.

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5.4 Vertical axis

Figure 4.1.5.1
Measures the distance of two vertical cross, type in the software

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6．FAQ and answer

6.1 Error code and instruction

Code Problem solution

Motherboard memory chips The Mainboard returned to the
Code:1
write fail factory maintenance
The mainboard print data The Mainboard returned to the
Code:2
loss factory maintenance
1. Check 26PIN cable between
Mainboard and Carrier
Code:3 Mainboard with Carrier board
board connection failure
2.Check Carrier power
Motherboard system error The motherboard returned to the
Code:4
(uninitialized) factory maintenance
1. Check 26PIN cable between
Mainboard and Driver
Code:5 Mainboard with Driver board
board connection failure
2.Check Carrier power
1. Check 26PIN cable between
Mainboard and Carrier
Code:6 Mainboard with Carrier board
board
2.Check Carrier power
1.Check rail blocking
2.Check the cable of carrier motor
Code:7 Carrier blocked
3.Confirmed that the driver board
Settings is correct AD protection
The Carrierboard returned to the
Code:8 Carrier system abnormality
factory maintenance
Carrier parameter is The Carrierboard returned to the
Code:9
missing factory maintenance
Main board parameter is The Mainboard returned to the
Code:13
missing factory maintenance
Code:14 time 0（time limit ） 1.contact us or Distributor
Interface overcurrent, short
Code:15 Car
circuit or component damage
Interface overcurrent, short
Heat1
circuit or component damage
Interface overcurrent, short
Heat2
circuit or component damage
Interface overcurrent, short
Heat3
circuit or component damage
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Interface overcurrent, short
Unwind
circuit or component damage
Interface overcurrent, short
Wind
circuit or component damage
Interface overcurrent, short
Wipe
circuit or component damage
Interface overcurrent, short
Ink2
circuit or component damage
Interface overcurrent, short
Ink1
circuit or component damage
Interface overcurrent, short
Fanin
circuit or component damage
Interface overcurrent, short
Fanout
circuit or component damage

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