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Course Outline MPI

The document provides details about the Manufacturing Processes-I course offered at Wallega University, including course objectives, description, contents, prerequisites, teaching methods, assessment, and references. The course covers topics such as casting, metal forming, die setting, press work, and powder metallurgy.

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girma worku
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0% found this document useful (0 votes)
50 views2 pages

Course Outline MPI

The document provides details about the Manufacturing Processes-I course offered at Wallega University, including course objectives, description, contents, prerequisites, teaching methods, assessment, and references. The course covers topics such as casting, metal forming, die setting, press work, and powder metallurgy.

Uploaded by

girma worku
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
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Wallega University

Shambu Campus
Faculty of Technology
Department of Industrial Engineering

Course Name Manufacturing Processes-I


Course Code MEng3091
Degree Program B. Sc. in Industrial Engineering
Module Manufacturing Processes Module
Credit Points (CP) 5 CP/3Cr.Hr.
Instructor Girma Warku
Time Distribution (in Lecture Tutorial Practice or Laboratory home study
Hr.) 2 0 3 5
At the end of this course students will be able to:
Know basic concepts of manufacturing processes
Understand the technology, principles, terminology, and steps of
casting process and powder metallurgy
Understand the basic types of casting processes
Course Objectives Identify and analyze casting defects
Understand different types of die set and die cutting operation,
Understand press work and metal forging, Design die for press work
and metal forging
Demonstrate skill in practical works of foundry and metal forming
processes
Introduction to manufacturing process; Fundamentals of Foundry process,
casting terminology, pattern and mold making, casting design, melting,
Course Description riser and gating system design, casting; Identifying casting defects, Basic
concept on expendable and permanent mold casting process, Introduction
to powder metallurgy, terminology, procedures, properties and
characteristics of metal powder.

1. Introduction to Manufacturing Processes:


One
 Introduction,
week
 Classification of manufacturing process,
 Selection of manufacturing process
2. Foundry Technology: Two
 Introduction, Pattern making, week
 Molding and Core making,
 Design of Gating systems and risers ;
Course Contents  Melting, Casting, The solidification process,
 Defects of casting and quality control,
 Cast design,
 Design considerations in casting, Casting defects
3. Metals Forming: Three
 Introduction, periods
 Mechanical work of metals, & one
 Conventional metal forming process, period for
 High velocity forming (HVF) and High energy rate test
forming
4. Metals Forming: Three
Wallega University
Shambu Campus
Faculty of Technology
Department of Industrial Engineering

 Introduction, periods
 Mechanical work of metals,
 Conventional metal forming process,
 High velocity forming (HVF) and High energy
rate forming (HERF)
5. Die Set And Press Work: Three
 Introduction, Classification of die set, periods
 Types of die cutting operation,
 Types and Selection of press,
 Die design for press work

6. Metal Forging: One


 Introduction, week
 Types of forging processes,
 Design of forging die
7. Powder Metallurgy: Three
periods
 Introduction, Fabrication Procedures,
 Powder manufacture and powder characteristics,
 Powder mixing and blending,
 Compacting and Sintering,
 Design of powder metallurgy parts,
 Advantages and disadvantages of P/M

Pre-requisites Engineering Materials, Workshop Practice


Semester Year II; Semester II
Teaching & Learning Case analyses, video presentations, class discussions, workshop exercises,
Methods and lectures will be some of the methods used to teach this course.
Assignments 10%,
Assessment/Evaluation Quizzes 10%,
methods Mid-Exam 20%, Final Examination 50%.
Attendance A student must attend 85 % of the lectures and 100 % of the laboratory
Requirements exercise
Textbook R.K. Jain, Production Technology, 16th edition, 2003.
1. Philip F. Ostwald, Manufacturing process and system, 9th edition,
1997
2. B. Kumar, Manufacturing processes and Technology, 4th edition,
2002
References 3. Rao P.N. , Manufacturing Technology , second edition , Tata McGraw
Hill Publishing Company Limited , New Delhi , 1998
4. Leo Alting, Manufacturing Engineering process
5. N.K. Srinivasan, Foundry Engineering.
6. Peter Beeley, Foundry Technology,2nd edition

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