76-SS 7913-0001.

docx

Battery system wrench wireless Unit

WU-1 Open Protocol

Communication specifications
(Version 1.02.4)

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1. Notes
This specifications explains about host controller communication method specification-
Open Protcol compliant- to be mounted to battery system wrench wireless unit.
Even though it conforms to the Atlas Copco open protocol, neither the tightening result,
the information content of status etc. nor operation agree with the controller made by Atlas
Copco because the tightening method and the bolt number management method are
different. Moreover, it is not the one corresponding to all the messages. (Please refer to
rd
the 3 section for the correspondence messages.)
Only 1 tool can be used (1 tool specifications) with the WU-1 opening protocol
specification.
Please check and understand the specifications deeply before usage.

2. Communication specification
2.1. Outline of communication
With the specifications, there is a part where the message of non-correspondence and the
content of information are different though it basically conforms to the Atlas Copco document
*1. Moreover, the open protocol communication with the serial is not supported. The
correspondence message is listed in the 3rd section. Please refer to details of each message
for the difference.
*1 Reference literature: 9836 4415 01 User manual release 10.3 Revision 1

2.2. Ethernet Protocol (TCP/IP)

The connection request is transmitted from host computer (station) to WU-1, and
communication is established when WU-1 accepts it. As for WU-1, the server and station
become clients. This communication uses the TCP/IP protocol. Moreover, 4545 ports are used.

Station
(1)Connection procedure WU-1 (Integrator)

SYN packet
Connection

SYN,ACK packet
Connection request confirmation

ACK packet

connect

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(2)Disconnection procedure
Station
WU-1 (Integrator)
FIN,ACK packet Disconnection request

ACK packet
Disconnection request confirmation

FIN,ACK packet
Disconnection request

ACK packet
Disconnection
request confirmation

2.3. Structure of message

Header (20byte) Data End

Length MessageID Extension ････ NULL

4(byte) 4(byte) 12(byte) Maximum 1004 (byte) 1(byte)

3+1+1+2+5

Length: The length of the entire message (End NULL is excluded) is specified by the byte
number.
0000〜1024(ASCII)
MessageID: ID that shows the message text is specified.
Data: Main body of message
(The structure is different depending on the content. Please refer to
the section of each MessageID. )
End: NULL(0x00) It is assumed as the end of one byte message.
Extension:
Extension 12 (byte)

Revision No Ack flag Station ID Spindle ID Spare

3(byte) 1(byte) 1(byte) 2(byte) 5(byte)

Revison: Normally, 3 characters of space (ʻ0x20') or "001"

(ʻ0x30','0x30','0x31') is specified. It might have two or more
formats according to message ID. When either of which is
specified, it is specified to this field.
No ack flag: Flag set: 1(ʻ0x31') and flag reset: Space (ʻ0x20') or 0(ʻ0x30')
It is effective only for subscription message. When the flag of this
field is set, controller (WU-1) sends the following push message

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without waiting for the reply for the acknowledgement of the
message transmitted last time.
Station ID: No response. (Always space (ʻ0x20'))
Spindle ID: No response. (Always space (ʻ0x20'))
Spare: Five characters of space (ʻ0x20') are specified. (There is a possibility
to be going to be extended in the future.)

2.4. Message Type

There are messages that include the following contents.
・ Directive message (CMD):
Message to direct operation. The communication begins, ends, and work group is
switched or information is requested and etc.
・ Subscribe (SUBSCR):
It is a message to permit (prompt) those outputs when the message (push message)
is output by the incident on the WU-1 side such as tightening data, etc.. Moreover, the
subscribed message that has already been directed can be canceled by unsubscribing
message. (In the next table, subscribe and unsubscribe are both categorized as
SUBSCR.)

Example) Tightening result MID0061 is transmitted at any time by subscribe

MID0060 when tightening is finished.

Tightening result automatic transmission is stopped from this state by

subscribe MD0063.

・ Response message (ACK):

Message to confirm message was received.
・ Answer message (ANSWR) against request:
Answer to CMD message to demand information.
・ Push message (PUSH):
Message including the information transmitted from the WU-1 side when event
occurs. Subscribe message beforehand
・ Other messages (OTHER):
Keep alive (Existence confirmation).

2.5. About push message, answer message, and subscribe

With the information transmission from WU-1, there are answer message (ANSWR) and
push message (PUSH). When output of information is requested, the information against
the request is answer message (ANSWR). Push message (PUSH) transmits the necessary
information from WU-1 or the tool connected to the WU-1 such as tighgtening result at the
time of tightening finish. However, push message is not something that transmits at the
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occurrence of an event, and in order to have it transmit, it is necessary to request
corresponding subscribe message (SUBSCR) beforehand.
For example, with the existing Yokota controllers, tightening result is output without fail
at the time of tightening finish but in order to have it transmit tighening result (push
message MID0061) at the time of tightening finish, it is necessary to direct the output of
this push message by transmitting tightening result event transmission beginning (subscribe
MID0060) beforehand. Moreover, it is necessary to transmit tightening result data reqest
(0064CMD) to take out tightening result according to the timing on the station side. (The
message reply against the request is tightening result data response (0061ANSWR). )

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2.6. List of available MessageID
The following MessageID are prepared.

MessageID Contents Type Direction

0001 Communication beginning CMD Station → WU-1

Communication start
0002 Communication beginning response ACK(0001) WU-1 → Station
Communication start ack
0003 Communication stop CMD Station → WU-1
Communication stop
0004 Command refusal response ACK(nnnn) WU-1 → Station
Command error
0005 Command receipt response ACK(nnnn) WU-1 → Station
Command accepted
0010 Inquiry of available parameter set ID CMD Station → WU-1
Parameter set numbers upload request
0011 Transmission of available arameter set ID ANSWR WU-1 → Station
Parameter set numbers upload reply
[00350011 --- 004001002003004Null]
0012 Parameter set data request (set value confirmation CMD Station → WU-1
request of each work)
Parameter set data upload request
0013 Parameter set data response (set value ANSWR WU-1 → Station
transmission of each work)
Parameter set data upload reply
<< The format does not agree. >>
0014 Parameter set selection notification beginning SUBSCR Station → WU-1
Parameter set “selected" subscribe
0015 Parameter set selection notification PUSH WU-1 → Station
Parameter set “selected"
The date when the parameter set was rewritten last
is returned.
0016 Parameter set selection notification response ACK(0015) Station → WU-1
Parameter set “selected" acknowledge
Acknowledge for a New Pset selected.
0017 Parameter set selection notification end SUBSCR Station → WU-1
Parameter set “selected" unsubscribe
Reset the subscription for the Pset selection.
0018 Selection and beginning on Work (parameter set) CMD Station → WU-1
Select Parameter set
0020 Number of remaining bolt reset request CMD Station → WU-1
Reset Parameter set batch counter
0021 Specified number completion (stop) notification SUBSCR Station → WU-1
beginning
Lock at batch done subscribe
0022 Specified number completion (stop) notification PUSH WU-1 → Station
Lock at batch done upload
Argument ASCII 0 or 1 (Relay status)
0023 Specified number completion (stop) notification ACK(0023) Station → WU-1
response
Lock at batch done upload acknowledge
0024 Specified number completion (stop) notification end SUBSCR Station → WU-1
Lock at batch done unsubscribe
0030 Inquiry of available JOB ID CMD Station → WU-1
Job ID upload request
0031 Transmission of available JOB ID ANSWR WU-1 → Station

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Job ID upload reply
※ Since there is no JOB function, JOB ID is
replaced with work number
0032 JOB data request (setting value confirmation CMD Station → WU-1
request for each JOB ID)
Job data upload request
0033 JOB data response (transmission of setting value ANSWR WU-1 → Station
for each JOB ID)
Job data upload reply
※ Since there is no JOB function, JOB ID is
replaced with work number
0034 Job status notification start SUBSCR Station → WU-1
Job info subscribe
0035 Job status notification (transmitted at the time of PUSH WU-1 → Station
JOB selection and every tightening during JOB)
Job info
※ Since there is no JOB function, JOB ID is
replaced with work number
0036 JOB status notification response ACK(0035) Station → WU-1
Job info acknowledge
0037 Job status notification end SUBSCR Station → WU-1
Job info unsubscribe
0038 JOB selection and start CMD Station → WU-1
Select Job
※ Since there is no JOB function, JOB ID is
replaced with work number
0039 Job restart request CMD Station → WU-1
Job Restart
※ Since there is no JOB function, JOB ID is
replaced with work number
0040 Controller information request CMD Station → WU-1
Tool data upload request
0041 Controller information response ANSWR WU-1 → Station
Tool data upload reply
0042 Solenoid valve OFF CMD Station → WU-1
Disable Tool
0043 Solenoid valve ON CMD Station → WU-1
Enable Tool
0050 VIN number setting →in the transmission to 0150 CMD Station → WU-1
(The length of Data Field is different).
Vehicle Id Number download request
0051 VIN number notification beginning SUBSCR Station → WU-1
Vehicle Id Number upload subscribe
0052 VIN number notification PUSH WU-1 → Station
Vehicle Id Number upload
0053 VIN number notification response ACK(0052) Station → WU-1
Vehicle Id Number upload acknowledge
0054 VIN number notification end SUBSCR Station → WU-1
Vehicle Id Number upload unsubscribe
0060 Tightening result data event transmission SUBSCR Station → WU-1
beginning
Last tightening result data subscribe
0061 Tightening result data response PUSH WU-1 → Station
Last tightening result data upload
0062 Tightening result data reception response ACK(0061) Station → WU-1
Last tightening result data acknowledge
0063 Tightening result data event transmission end SUBSCR Station → WU-1
Last tightening result data unsubscribe

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0064 Tightening result data request <The current spec. CMD Station → WU-1
is for a specific customer>
Old tightening result upload request
0065 Tightening result data ANSWR WU-1 → Station
Old tightening result reply
0150 Car number setting CMD Station → WU-1
Identifier download request
9999 Keepalive message OTHER Station → WU-1
Keep alive open protocol communication
WU-1 → Station

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2.7. The details of message.
2.7.1. Communication beginning and end
The communication between WU-1 and the station is begun by the communication
beginning procedure. At power activation, after the connection by TCP/IP (),
beginning of the communication is notified, and demanded from the station side by
communication beginning command. If WU-1 is in the condition to begin
communication, it answers communication begin response and communication begins.
Until that time, transmission and reception of message is not possible.

（１） Communication beginning (MID 0001, CMD, station → WU-1 )

Header (20byte) End
0020 0001 Extension NULL
4(byte) 4(byte) 12(byte) 1(byte)

Extension 12 (byte)

Space or 001 Space or 0 Space Space Space

3(byte) 1(byte) 1(byte) 2(byte) 5(byte)

Revision must be space or 001 for the extension. Others must be spaces.

The station side notifies the start of communication and requests to enable
communication. After receiving this message, if this message is received again without
receiving coummnication stop message, command rejection (MID 0004 / error code
Only 96 will be transmitted..

(2)Communication beginning response (MID 0002, ACK 0001, WU-1 → station )

Header (20byte) Data End
0057 0002 Extension 01 Cell ID 02 Channel ID 03 Controller- NULL
4(byte) 2(byte) name
25(byte)
4(byte) 4(byte) 12(byte) 37(byte) 1(byte)

Extension 12 (byte)

Space Space Space Space Space

3(byte) 1(byte) 1(byte) 2(byte) 5(byte)

Extension has 12 byte space.

When communication beginning (0001) is received, WU-1 replies this message when
it is possible to communicate. The data includes the following fixed character string.
Cell ID “0000"
Channel ID “00"
Controller- “ “(25 space bytes)
name

(3)Communication stop (MID 0003, CMD, station → WU-1)

Header (20byte) End
0020 0003 Extension NULL

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4(byte) 4(byte) 12(byte) 1(byte)

Revision must be space or 001 for the extension. Others must be spaces.

This message is sent when communication ends from the station side. Upon receipt of
this message, the status of the previous subscription and status of retransmission are
reset. The same thing will be done in case connection is disconnected without this
message.

2.7.2. Refusal of message and acceptance

When WU-1 receives a message, it transmits command reject (MID 0004), if it is a
message not supported. If is the message that can be interpreted, it transmits
acceptance (MID 0005) message or the message including corresponding informaiton
in order to execute the operation. The accept message contains message ID of the
received message.

(1)Command refusal (MID 0004, ACK(NAK) nnnn, WU-1 → station)

Header (20byte) Message ID Error Code End

0026 0004 Extension **** 99 NULL

4(byte) 4(byte) 12(byte) 4(byte) 2(byte) 1(byte)

Extension has 12 byte space.

When uncorrespondence command message is received, the received message ID is

stored in the ID field of this message and it is replied. The error codes and conditons
corresponding to MID are as follows.

Message ID Error code Condition

All ９９ format error / unsupported command

０００１ ９６ Duplicate reception

００１２ ０２ work number other than 001 to 004

００１４ １３ Duplicate reception

００１７ １４ This message received without receiving MID 0014

００１８ ０３ Specify the work that exceeded work limit / work number other than

001 to 004

００２０ ０４ Work number different from the current work / other than 001 to

004

００２１ ９０ Duplicate reception

００２４ ９１ This message received without receiving MID0021

００３２ １７ JOB（Work number）is other than 001〜004

００３４ １８ Duplicate reception of JOB (work number)

００３７ １９ This message received without receiving MID0034

００３８ ２０ Specify JOB ID (work) that exceeded JOB (work) limit / other than

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001 to 004

００３９ ２１ JOB ID (work number) different from current JOB (work) / other than

001 to 004

００５１ ０６ Duplicate receiption

００５４ ０７ This message received without receiving MID0051

００６０ ０９ Duplicate reception

００６３ １０ This message received without receiving MID0060

００６４ １５ There is no tightening data corresponding to the tightening ID

All ９７ Rev of Specified MID is not supported (when Rev space of extension

is other than 001)

(2)Command acceptance (MID 0005, ACK nnnn, WU-1 → station)

Header (20byte) Message ID End

0024 0005 Extension **** NULL

4(byte) 4(byte) 12(byte) 4(byte) 1(byte)

Extension has 12 byte space.

When command message is received, the received message ID is stored in the ID

field of this message and it is replied.
When the following message is received and confirmed, this message is transmitted.

Message ID Contents
0003 Communication stop
0014 Parameter set “selected" subscribe
0017 Parameter set “selected" unsubscribe
0018 Select parameter set
0020 Reset parameter set batch counter
0021 Lock at batch done subscribe
0024 Lock at batch done unsubscribe
００３４ Job info subscribe
００３７ Job info unsubscribe
００３８ Select Job
００３９ Job restart
0042 Disable tool
0043 Enable tool
0050 VIN download request
0051 VIN upload subscribe
0054 VIN upload unsubscribe
0060 Last tightening result data subscribe
0063 Last tightening result data unsubscribe
0150 Identifier download request

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2.7.3. Confirmation, change, and bolt number reset of parameter set (PSET) ID
The Yokota controllers including WU-1 do not support the management method
using JOB and parameter set (PSET). The memory of plural conditions or bolt
management is done by a work group. However, the PSET in Open protocol can work
as a work number because a work group is a set of setting values of a tightening
condition.

(1)Inquiry of available parameter set ID(PSETID) (MID 0010, CMD, station→WU-1)

Header (20byte) End

0020 0010 Extension NULL

4(byte) 4(byte) 12(byte) 1(byte)

Revision must be space or 001 for the extension. Others must be spaces.

By the message of this inquiry, WU-1 answers available work ID by available PSETID
transmission (MID 0011) in the section that follows (2). Command acceptance (MID
0005) message is not transmitted.

(2) Available PSETID transmission (MID 0011, ANSWR 0010, WU-1 → station )
Header (20byte) Data End
００２６ 0011 Extension Effective Effective work Effective work NULL
００２９ number of work number 1 number n
００３２ 3 (byte) 3(byte) -------
００３５ 3(byte)
X (n-1)
4(byte) 4(byte) 12(byte) 3 + 3 × n (byte) 1(byte)

Extension has 12 byte space.

When inquiry of available parameter set ID (PSETID) is received, available work

number, that is the contents set in “work limitation” of the internal setting is answered
in the following format. The message is as follows. The message is as follows.
Setting of limitation of Message text
number of work
1:Only a 00260011 001001[Nul]
2:a,b 00290011 002001002[Nul]
3:a,b,c 00320011 003001002003[Nul]
4:a,b,c,d 00350011 004001002003004[Nul]

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(3)Parameter set data request (MID 0012, CMD, station→WU-1)
Header (20byte) Data (3byte) End
0023 0012 Extension 001,002,003 or 004 NULL
4(byte) 4(byte) 12(byte) 3(byte) 1(byte)

The setting item of each work is inquired. The result is answered by MID 0013 but the format
is a unique one. If the data is other than 001 to 004, only command rejection (MID 0004 /
error code 02) is sent.

(4)Parameter set data response (MID 0013, ANSWR, WU-1→station)

Header (20byte) Data (84byte) End
0104 0013 Extension Set value of each work NULL
4(byte) 4(byte) (byte) 84(byte) 1(byte)

The setting item of each work is inquired. Data has the format listed below.
（PSET:001=Work A/002=Work B/003=Work C/004=Work D）

(MID 0013)The details of parameter set data

Parameter ID Byte Explanation

(PSET)Number 01 3 Work number (“000"-"003")

PSET name 02 25 Space (0x20) buried

Direction of rotation 03 1 Always 1 (0x31)

Batch size 04 2 A set number is displayed ("01"-"99").

Lower limit torque 05 6 Lower limit torque set value (The value multiplied by 100 to

the value)

Upper limit torque 06 6 Upper limit torque set point (The value multiplied by 100 to

the value)

Target torque 07 6 Cutting torque set point (The value multiplied by 100 to the

value)

Angle lower limit 08 5 Tightening angle lower limit setting value

Angle upper limit 09 5 Tightening angle upper limit setting value

Target angle 10 5 “00000"

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(5) Parameter set selection notification start (MID 0014, SUBSCR, station→WU-1)

Header (20byte) End

0020 0014 Extension NULL

4(byte) 4(byte) 12(byte) 1(byte)

Extension 12 (byte)

Space or 001 No Ack flag Space Space Space

3(byte) 1(byte) 1(byte) 2(byte) 5(byte)

Revision must be space or 001 for the extension. Others must be spaces. Reference No Ack

flag only.

When the work selection message reception or the input End, etc. and the work
switch operation are done, WU-1 is set to transmit the parameter set data selection
notification (MID 0015) in the following item, according to this inquiry message.
When No Ack flag is set to 1, the reception of response (MID 0016) is not waited
after the parameter set data selection notification (MID 0015) is transmitted.
(Retransmission is not made. It is transmitted if there is a change next.)
When duplicates are received, only command rejection (MID 0004 / error code 13) is
sent.

(6) Notification of parameter set data selection (MID 0015, PUSH, WU-1→station)
Header (20byte) Data End
0042 0015 Extension Work number The final, set NULL
date
4(byte) 4(byte) 12(byte) 3(byte) 19(byte) 1(byte)

Extension 12 (byte)

Space or 001 No Ack flag Space Space Space

3(byte) 1(byte) 1(byte) 2(byte) 5(byte)

Extension has 12 byte space

The change in a work group is notified. It is specified by triple digit of ASCII

character.
Work A:001/work B:002/work C:003/work D:004
When No Ack flag of parameter data selection notification beginning (MID 0014) is
set to 1, the reception of response (MID 0016) is not waited after the parameter set
data selection notification (MID 0015) is transmitted. (Retransmission is not made. It
is transmitted if there is a change next.)

(7) Parameter set data response (MID 0016, ACK, station→WU-1)

Header (20byte) End
0020 0016 Extension NULL
4(byte) 4(byte) 12(byte) 1(byte)

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Revision must be space or 001 for the extension.

It replies to notification of parameter set data (MID 0015).

(8)Parameter set selection notification end (MID 0017, SUBSCR, station→WU-1)

Header (20byte) End
0020 0017 Extension NULL
4(byte) 4(byte) 12(byte) 1(byte)

Revision must be space or 001 for the extension.

The state being notified at the change is released (Unscribe) by parameter set data
selection notification beginning (MID 0014).
When receiving without receiving MID0014, only command rejection (MID 0004 /
error code 14) is sent.

(9)Selection of work (0018) (MID 0018, CMD, station→WU-1)

Header (20byte) Data End
0023 0038 Extension Work number NULL
4(byte) 4(byte) 12(byte) 3(byte) 1(byte)

A work group is specified. The specified work is specified by the triple digit of ASCII
characters as per the specification method in the above message 0015.
If the work number is other than 001 to 004 and exceeds the work restriction, command
rejection (MID 0004 / error code 03) will only be transmitted.
(001 = work A / 002 = work B / 003 = work C / 004 = work D)

(10) Remaining bolt number reset request (MID 0020, CMD, station→WU-1)
Header (20byte) Data End
0023 0020 Extension Work number NULL
4(byte) 4(byte) 12(byte) 3(byte) 1(byte)

The bolt number of the bolt management of the work specified in the work number field
is returned to the initial value. Nothing is done when specifying the work other than the
work in operation now. The specified work is specified by the triple digit of ASCII characters
as per the specification method in the above message 0015.

2.7.4. Bolt management message

(1) Beginniing of specified number completion notification (MID 0021, SUBSCR,
station→WU-1)
Header (20byte) End

0020 0021 Extension NULL

4(byte) 4(byte) 12(byte) 1(byte)

Extension 12 (byte)

Space or 001 No Ack flag Space Space Space

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3(byte) 1(byte) 1(byte) 2(byte) 5(byte)

Revision must be space or 001 for the extension. Others must be spaces. Reference No

Ack flag only.

According to this message of inquiry, WU-1 transmits notification of specified number

completion (MID 0022) on completion of the specified number of boltsduring the bolt
management.
When No Ack flag is set to 1, the reception of the response to specified number
completion (MID 0022) is not waited after the notirication of specified number
completion is transmitted. (Retransmission is not made. It is transmitted if there is a
change next.)
In case of duplicate reception, only command rejection (MID 0004 / error code 90)
is sent.

(2) Notification of Specified number completion (MID 0022, PUSH, WU-1→station)

Header (20byte) Data End
0021 0022 Extension 1 NULL
4(byte) 4(byte) 12(byte) 1(byte) 1(byte)

During bolt management, notification of specified number completion (MID0022) is

transmitted. When No Ack flag of notification of specified number completion (MID
0021) is set to 1, the reception of the specified number completion response (MID
0023) is not waited after the notification of specified number completion (MID 0022)
is transmitted. (Retransmission is not made. It is transmitted if there is a change
next.)

(3)The specified number completion response (MID 0023, ACK, station→WU-1)

Header (20byte) End
0020 0023 Extension NULL
4(byte) 4(byte) 12(byte) 1(byte)

It replies to specified number completion (MID 0022).

(4) End of specified number completion notification (MID 0024, SUBSCR,

station→WU-1)
Header (20byte) End
0020 0024 Extension NULL
4(byte) 4(byte) 12(byte) 1(byte)

The state of the specified number completion notification (MID 0022) is released.
When receiving without receiving MID 0021, only command rejection (MID 0004 / error
code 91) is sent.

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2.7.5
２．７．５．JOB confirmation · Status notification · Restart
Management method using JOB and parameter set (PSET) is not used for Yokota controllers
including WU-1.
Storing multiple conditions and bolt number management are performed by work. However,
as work is a set of setting values for tightening conditions, JOB in Open protocol is operated
as a set of only one PSET (work number).
(JOB ID: 01 = work A / JOB ID: 02 = work B / JOB ID: 03 = work C / JOB ID: 04 =
work D)

(Example 1) When tightening is required for one time with work A setting.
Set the bolt number management of the tool to "OFF" and specify "01" for
JOB ID.

(Example 2) When tightening is required for four times in a row with the setting of
Work B
Set the bolt number management to "ON", and the tightening number of
work B to "4" and specify "02" for JOB ID.
* When bolt number control is ON, next tightening will not be done until
tightening OK is reached.
(As a result, NOK will not be replied)

(Example 3) When tightening is required for one time each with the setting of work A
and work B, this cannot be specified by Yokota controllers. (Multiple works
can not be specified)

（１）Inquiry of avaialble JOB ID（MID 0030, CMD, station→WU-1）

Header(20byte) End

００２０ ００３０ Extension NULL

4(byte) 4(byte) 12(byte) 1(byte)

Revision must be space or 001 for the extension. Others must be spaces.

According to this inquiry message, the WU – 1 returns an available work number by

transmitting the JOB ID (MID0031) as specified in the following (2).
Command acceptance message (MID 0005) is not sent.

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（２）Transmission of available JOB ID (MID 0031, ANSWR 0030, WU-1 → station ）
Header(20byte) Data End
００２４ ００３１ Extension A number of Effective work Effective work NULL
００２６ Effective work number 1 number n
００２８ ２(byte) 2(byte) -------
００３０ 2(byte)
X (n-1)
4(byte) 4(byte) 12(byte) 2 + 2 × n (byte) 1(byte)

Extension has 12 byte spaces.

Upon receiving an inquiry about an available JOB ID (MID 0030), the work number that
can be used, that is, the contents set in the internal setting "WORK LIMIT" is replied in the
following format.

Setting of work Message contents

number limit
１︓a only 00240011 0101[Nul]
２︓a,b 00260011 020102[Nul]
３︓a,b,c 00280011 03010203[Nul]
４︓a,b,c,d 00300011 0401020304[Nul]

（３）JOB data request（MID 0032, CMD, station→WU-1）

Header (20byte) Data (3byte) End
００２2 ００３２ Extension 01,02,03 or 04 NULL
4(byte) 4(byte) 12(byte) ２(byte) 1(byte)

Revision must be space or 001 for the extension. Others must be spaces.
It inquires about setting contents of each JOB (work). The result will be returned at MID
0033, but the format will be unique.
If JOB ID is other than 01 ~ 04, only command rejection (MID 0004 / error code 17) is
transmitted.

（４）JOB data response（MID 0033, ANSWR, WU-1→station）

Header (20byte) Data (85byte) End
0105 ００３３ Extension Setting value of NULL
each work
4(byte) 4(byte) 12(byte) 85(byte) 1(byte)

Extension has 12 byte spaces.

It transmits the setting contents of each JOB (work). The data has the following format.
(JOB ID: 01=work A / 02=work B / 03=work C / 04=work D)

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(MID 0033) Parameter set data details
Parameter ID Byte Explanation

JOB ID number 01 ２ Work number (“01”〜”04”）

JOB name 02 25 Space (0x20) filled

Forced order 03 1 Always 0 (0x3０)

Max time for first tightening 04 ４ Always 0 (0x3０) × ４

Max time to complete Job 05 ５ Always 0 (0x3０) × ５

Job batch mode /bacth count 06 １ Always 0 (0x3０)

Lock at Job done 07 １ Tool setting, operation after the finish of the bolt

management not possible. NO︓０(0x30)

YES︓１(0x31)

Use line control 08 １ Tool setting, Bolt management: No:０(0x30) Yes:１(0x31)

Repeat Job 09 1 Always 0 (0x30)

Tool loosening 10 3 Work setting Loosening permission︓０(0x30) Prohibited︓１

(0x31)

※ “０００”, ”００１” due to 3 bytes

Reserved 11 1 Always ０(0x3０)

PSETID 数 12 2 Always ０1(0x3０, 0x31)

Job リスト 13 1２ Always 00:000:0:xx; xx︓ワーク設定 締め付け本数

（5）JOB status notification start（MID 0034, SUBSCR, station→WU-1）

Header(20byte) End

００２０ ００３４ Extension NULL

4(byte) 4(byte) 12(byte) 1(byte)

Extension12(byte)

Space or ００１ No Ack flag Space Space Space

3(byte) 1(byte) 1(byte) 2(byte) 5(byte)

Revision must be space or 001 for the extension. Others must be spaces. Refer to No

Ack flag only.

By this notification start message, the WU-1 receives a JOB selection message or
transmits JOB status notification (MID 0035) as specified in the following section when
work switching operation by an input terminal etc. is done and also for each tightening
during JOB.
When No Ack flag is set to 1, it does not wait to receive the JOB status notification
response (MID 0036) after sending the JOB status notification (MID 0035). (No retransmit.
Then, transmit if there are changes)
When duplicates are received, only command rejection (MID 0034 / error code 18)
transmitted.

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（６）JOB status notification（MID 0035, PUSH, WU-1→station）
Header (20byte) Data（43byte） End
００６３ ００3５ Extension Info. per work NULL
4(byte) 4(byte) 12(byte) 43(byte) 1(byte)

The extension part has 12byte spaces.

JOB（work）status is notified. The data is as per the following format.

（JOB ID:01=Work A / 02=Work B / 03=Work C / 04=Work D）

(MID 0035) Parameter set data details

Parameter ID Byte Explantion

JOB ID number 01 ２ Work number (“01”〜”04”）

JOB Status 02 １ Status of bol number management 0: Incomplete 1: OK

completed 2: NOK completed

* When bolt number management is OFF, 1 or 2 is returned

at tightening completion.

JOB Batch mode 03 １ Always １(0x3１)

JOB Batch size 04 ４ Tightening bolt of work setting

※ 1 is returned when bolt number management is off.

JOB Batch counter 05 ４ Tightening completion number

Time stamp 06 １９ YYYY-MM-DD︓HH:MM︓SS

When the No Ack flag of the JOB status notification start (MID 0034) is set to 1, it does
not wait to receive response (MID 0036) after transmitting the JOB status notification
(MID 0035). (No retransmit. Then, transmit if there are changes next)

（7）JOB status notification response（MID 0036, ACK, station→WU-1）

Header (20byte) End
００２０ ００3６ Extension NULL
4(byte) 4(byte) 12(byte) 1(byte)

For the extension part, Revision must be space or 001. For others, it must be space.
It is returned against JOB status notification. (MID 0035)

（8）JOB status notification end（MID 0037, SUBSCR, station→WU-1）

Header (20byte) End
００２０ ００３７ Extension NULL
4(byte) 4(byte) 12(byte) 1(byte)

For the extension part, Revision must be space or 001. For others, it must be space.
By the start of JOB status notification (MID 0035), a state in which the JOB status is notified
at the time of work switching or tightening is canceled. (Unsubscribe).
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When receiving it without receiving MID 0034, only command rejection (MID 0004 / error
code 19) is transmitted.

（９）JOB selection（00３8）（MID 0038, CMD, station→WU-1）

Header (20byte) Data End
００２２ ００3８ Extension JOB ID NULL
4(byte) 4(byte) 12(byte) ２(byte) 1(byte)

For the extension part, Revision must be space or 001. For others, it must be space.
Specify the work number for JOB ID. Specify the work number as 2 digit ASCII characters
as specified in the message of 0035 above.
If the work number exceeds work restriction other than 01 to 04, only command rejection
(MID 0004 / error code 20) is transmitted. (JOB ID: 01=work A / 02=work B /
03=work C / 04=work D)

（1０）JOB restart request（MID 0039, CMD, station→WU-1）

Header (20byte) Data End
００２２ ００３９ Extension JOB ID NULL
4(byte) 4(byte) 12(byte) 2(byte) 1(byte)

For the extension part, Revision must be space or 001. For others, it must be space.

Specify the work number for JOB ID. As the work number is specified in the message of
0035 above, it is specified by the character 2 digit ASCII. The number of bolt number
management of the specified work is reset to the initial value.
If anything other than the currently operating JOB (work) is specified, only command
rejection (MID 0004 / error code 21) is transmitted. (JOB ID: 01=work A / 02=work B /
03=work C / 04=work D)

2.7.6. Controller information

(1) Controller information request (MID 0040, CMD, station→WU-1)
Header (20byte) End
0020 0040 Extension NULL
4(byte) 4(byte) 12(byte) 1(byte)

Extension 12 (byte)

Space or 001 No Ack flag Space Space Space

3(byte) 1(byte) 1(byte) 2(byte) 5(byte)

Controller information is acquired.

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(2)Controller information response (MID 0041, ANSWR, WU-1→station)
Header (20byte) ID Data ID Data
0081 0041 Extension 01 Tool serial number 02 Tool number
of tightening
4(byte) 4(byte) 12(byte) 2 14(byte) 2 10(byte)

ID Data ID Data End

03 Last Calibration date 04 Controller serial number NULL
2 19(byte) 2 10(byte) 1(byte)

Only Revision=1 is effective. Each information that WU-1 manages is set to the following
items. (At present, only setting of updated day and hour is possible.)
Justifying forward, the free area is filled with space.
Tool serial number: Space (6-7 digits)
Tool number of tightening: Space (5 digits)
Last Calibration date: Setting updated date (19 digits)
Controller serial number: Space (6 digits)

2.7.7. Tool operation

(1) Tool operation prohibition (MID 0042, CMD, station→WU-1)
Header (20byte) End
0020 0042 Extension NULL
4(byte) 4(byte) 12(byte) 1(byte)

Revision must be space or 001 for the extension.

According to this message, the solenoid valve is turned off in any circumstances according
to the logic of the solenoid valve (N.O. or N.C).

(2) Tool operation permission (MID 0043, CMD, station→WU-1)

Header (20byte) End
0020 0043 Extension NULL
4(byte) 4(byte) 12(byte) 1(byte)

Revision must be space or 001 for the extension. Others must be spaces.

According to this message, solenoid valve is turned ON but if the solenoid valve has
been turned off under other conditions (Waiting for start of bolt management and etc.),
the solenoid valve is turned ON after the condition is deleted.

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 76-SS 7913-0001.docx
2.7.8. VIN number sending and receiving
(1) VIN number setting (MID 0050, CMD, station→WU-1)
Header (20byte) Data End
0045 0150 Extension VIN ID NULL
4(byte) 4(byte) 12(byte) MAX 25(byte) 1(byte)

The VIN number is notified from the station. The controller sets the VIN ID notified by
this message to the VIN number field of tightening result data (0061). Until the next
car number setting comes, the same VIN ID is set to the VIN number field. Moreover,
when this message is not notified, the VIN number field is buried with space. (This
message has the possibility to be integrated into the next item MID0150 thereafter.)

(2) ID setting (MID 0150, CMD, station→WU-1)

Header (20byte) Data End
0021〜0100 0150 Extension VIN ID NULL
4(byte) 4(byte) 12(byte) MAX 80(byte) 1(byte)

The VIN number and other information are notified from PLC. The controller sets VIN ID
notified by this message to the VIN number field of tightening result data (0061). Though
the data field is based on variable length, the information after 26 bytes is disregarded by
the controller. Until the next car number setting comes, the same VIN ID is set to the VIN
number field. Moreover, when this message is not notified, the VIN number field is buried
with space.
Though VIN ID consists of 80 bytes at a maximum, as the VIN number field of tightening
data consists of 25 bytes only, the lower 25 bytes are reflected in the tightening result data
when exceeding the 25 bytes. Moreover, when not coming up to 25 bytes, justifying
forward and the remainder is buried with space.
(3)VIN number notification beginning (MID 0051, SUBSCR, station→WU-1)
Header (20byte) End

0020 0051 Extension NULL

4(byte) 4(byte) 12(byte) 1(byte)

Extension 12 (byte)

Space or 001 No Ack flag Space Space Space

3(byte) 1(byte) 1(byte) 2(byte) 5(byte)

According to the message of this inquiry, WU-1 is set to notify the set VIN number
when the VIN number is set. When No Ack flag is set to 1, the reception of VIN number
notification response (MID 0053) is not waited for after VIN number notification (MID
0052) is transmitted. (Retransmission is not made. It is transmitted if there is a
change next.)

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(4)VIN number notification (MID 0052, PUSH, WU-1→station)
Header (20byte) Data End
0047 0052 Extension 01 VIN number NULL
4(byte) 4(byte) 12(byte) 2(byte) 25(byte) 1(byte)

WU-1 is set to notifiy the set VIN number is notified when the VIN number is set.
When No Ack flag is set to 1, the reception of VIN number notification response (MID
0053) is not waited after VIN number notification (MID 0052) is transmitted.
(Retransmission is not made. It is transmitted if there is a change next.)

(5)VIN number notification response (MID 0053, ACK, station→WU-1)

Header (20byte) End
0020 0053 Extension NULL
4(byte) 4(byte) 12(byte) 1(byte)

After VIN number notification (MID 0052) is received, transmission is made.

(6)VIN number notification end (MID 0054, SUBSCR, station→WU-1)

Header (20byte) End
0020 0054 Extension NULL
4(byte) 4(byte) 12(byte) 1(byte)

The state being notified for change by VIN number notification beginning (MID
0051) is released (Unsubscribe).

2.7.9. Tightening result transmission

(1) Tightening result data transmission beginning (MID 0060, SUBSCR, station→WU-
1)
Header (20byte) End

0020 0060 Extension NULL

4(byte) 4(byte) 12(byte) 1(byte)

Extension 12 (byte)

Space or 001 No Ack flag Space Space Space

3(byte) 1(byte) 1(byte) 2(byte) 5(byte)

Revision must be space or 001 for the extension. Reference No Ack flag only.

By this message, WU-1 is registered to transmit the tightening result data from WU-
1 automatically when completing tightening.
When No Ack flag is set to 1, the reception of tightening result data reception
response (0062) is not waited after tightening result data (0061) is transmitted.
(Retransmission is not made. It is transmitted if there is a change next.)

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(2) Tightening result data (MID 0061, PUSH, WU-1→station)

Header (20byte) Data End

0231 0061 Extension Tightening data NULL

4(byte) 4(byte) 12(byte) 211(byte) 1(byte)

When tightening is completed with the state in which tightening result data event
transmission beginning (0060) has been registered, WU-1 transmits this tightening
data message. Details of the tightening data (data) are as per the table below. Only
the content in accordance with the item of revision1 corresponds to this data.
When No Ack flag is set to 1, the reception of tightening result data reception
response (0062) is not waited after tightening result data (0061) is transmitted.
(Retransmission is not made. It is transmitted if there is a change next.)

(MID 0061) Details of tightening data.

Parameter ID Byte Explanation

Cell ID 01 4 Cell number (cluster number) "0000" always

Channel number 02 2 "00" always

Controller name 03 25 Space (0x20) buried

VIN number 04 25 The lower 25 bytes in the VIN number notified in car number

setting (0150) are set.

When not coming up to 25 bytes, Justifying forward, the

remainder is filled with space.

JOB number 05 2 "00" always

(PSET) Number 06 3 Work number (“000"-"003")

Batch size 07 4 The setting number is displayed at bolt management ON.

("001"-"099").

"0000" always in case of bolt management OFF

Batch counter 08 4 Bolt number in work at bolt management ON. ("001"-"099")

"0000" always in case of number management OFF

Tightening judgment 09 1 Total judgment (0:NOK 1:OK)

Torque judgment 10 1 Torque judgment (0:UNDER 1:OK 2:OVER)

*With a castle nut, at secondarily tightening looseing is 1:

OK (0 at tightening judgment: NG).

Angle judgment 11 1 Tightening angle judgment (0:UNDER,1:OK,2:OVER)

Lower limit torque 12 6 Lower limit torque setting value (The value multiplied by

100 to the value)

Torque upper limit 13 6 Upper limit torque setting value (The value multiplied by

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 76-SS 7913-0001.docx
100 to the value)

Target torque 14 6 Target torque setting value (The value multiplied by 100 to

the value)

Tightening torque 15 6 Tightening torque (The value multiplied by 100 to

the value)

Angle lower limit 16 5 Tightening angle lower limit

Angle upper limit 17 5 Tightening angle upper limit

Target angle 18 5 “00000"

Tightening angle 19 5 Tightening angle

Time stamp 20 19 Tightening date (YYYY-MM-DD:HH:MM:SS)

Final setting change 21 19 The Date when setting operation was last made (YYYY-MM-

date DD:HH:MM:SS)

Batch status 22 1 At bolt management ON, when the remaining bolt is other

than 0="0",

When the remaining bolt becomes 0 ="1"

At bolt management OFF =“2" (Batch is not used. )

Tightening ID 23 10 Tightening ID

(3)Tightening result data reception response (MID 0062, ACK, station→WU-1)

Header (20byte) End
0020 0062 Extension NULL
4(byte) 4(byte) 12(byte) 1(byte)

This message is transmitted to tightening result data (0061). When No Ack flag of
the tightening result data transmission start message is not set to 1, if this message
is not confirmed, WU-1 transmits tightening result data (0061) again. (3 times with
the interval of 2 seconds) When No Ack flag is set to 1, the reception is not waited .
(Retransmission is not made. It is transmitted if there is a change next.)

(4)Tightening result data transmission end (MID 0063, SUBSCR, station→WU-1)

Header (20byte) End
0020 0063 Extension NULL
4(byte) 4(byte) 12(byte) 1(byte)

According to this message, the registration by tightening result data event transmission
beginning (0060) is released. Subsequentlty, tightening result data is not transmitted
automatically from the controller at tightening completion.

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 76-SS 7913-0001.docx
(5)Tightening result data request (MID 0064, CMD, station→WU-1)
Header (30byte) Data End
0030 0064 Extension Tightening ID NULL
4(byte) 4(byte) 12(byte) 10(byte) 1(byte)

Revision must be space or 001 for the extension.

The transmission of the past tightening result data shown in tightening ID is

requested. In case there is nothing that matches the requested tightening ID, it
returns a command rejection (error code: 15).

(6)Tightening result data (MID 0065, ANSWR, WU-1 → station)

Header (20byte) Data End

０１１８ ００６5 Extension Tightening data NULL

4(byte) 4(byte) 12(byte) ９８(byte) 1(byte)

Extension has 12byte space

When tightening result data request (0064) is received, WU-1 transmits this
tightening data message. Details of the tightening data (data) are as per the table
below. Only the content in accordance with the item of revision1 corresponds to this
data.

(MID 0065)The details of tightening data

Parameter ID Byte Explanation

Tightening ID 01 10 Tightening ID

VIN number 02 25 The lower 25 bytes in the VIN number notified in car number

setting (0150) are set.

When not coming up to 25 bytes, Justifying forward, the

remainder is filled with space.

(PSET) Number 03 3 Work number (“000"-"003")

Batch counter 04 4 Bolt number in work at bolt management ON. ("001"-"099")

"0000" always in case of number management OFF

Tightening judgment 05 1 Total judgment (0:NOK 1:OK)

Torque judgment 06 1 Torque judgment (0:UNDER 1:OK 2:OVER)

*With a castle nut, at secondarily tightening looseing is 1:

OK (0 at tightening judgment: NG).

Angle judgment 07 1 Tightening angle judgment (0:UNDER,1:OK,2:OVER)

Tightening torque 08 6 Tightening torque (The value multiplied by 100 to

the value)

Tightening angle 09 5 Tightening angle

Time stamp 10 19 Tightening date (YYYY-MM-DD:HH:MM:SS)

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 76-SS 7913-0001.docx
Batch status 11 1 At bolt management ON, when the remaining bolt is other

than 0="0",

When the remaining bolt becomes 0 ="1"

At bolt management OFF =“2" (Batch is not used. )

2.7.10. Keepalive (Existence confirmation) message

(1) Keepalive message (MID 9999,OTHER, station→WU-1,WU-1→station)
Header (20byte) End
0020 9999 Extension NULL
4(byte) 4(byte) 12(byte) 1(byte)

Revision must be space or 001 for the extension. Others must be spaces.

If communication message or this keep alive message from the station is lost for more
than 15 seconds, the controller judges the connection was disconnected. Even when
there is no need of transmitting a message, in order to keep the connection state, please
transmit this message from the station. When this message is received, WU-1 transmits
the message of the same content.

2.7.11. Handling of abnormal message

In each message notified from the station, abnormality (there is no termination,
characters other than ASCII are detected in the middle of the message, data size
inconsistency, etc.) is detected, the command rejection (MID 0004) is returned with error
code 99.

3. Correspondence table for message ID

MessageID Contents Correspondence Note

0001 Communication start ✓

0002 Communication start ack ✓

0003 Communication stop ✓

0004 Command error ✓

0005 Command accepted ✓

0010 Parameter set numbers upload request ✓

0011 Parameter set numbers upload reply ✓ It becomes 01-04. (4 work

groups)
0012 Parameter set data upload request ✓

0013 Parameter set data upload reply ✓ Parameter ID and the

content become unique.
0014 Parameter set “selected" subscribe ✓

0015 Parameter set “selected" ✓

0016 Parameter set “selected" acknowledge ✓

0017 Parameter set “selected" unsubscribe ✓

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0018 Select Parameter set ✓ It is assumed as work

selection (start).

0019 Set Parameter set batch size ×

0020 Reset Parameter set batch counter ✓ Number reset

0021 Lock at batch done subscribe ✓

0022 Lock at batch done upload ✓ Bolt completion signal

0023 Lock at batch done upload acknowledge ✓

0024 Lock at batch done unsubscribe ✓

0025 Parameter user set download request ×

0030 Job ID upload request ○

0031 Job ID upload reply ○

0032 Job data upload request ○

0033 Job data upload reply ○

0034 Job “info" subscribe ○

0035 Job “info" ○

0036 Job “info" acknowledge ○

0037 Job “info" unsubscribe ○

0038 Select Job ○

0039 Job restart ○

0040 Tool data upload request △

0041 Tool data upload reply △

0042 Disable Tool ✓

0043 Enable Tool ✓

0044 Disconnect tool ×

0050 Vehicle Id Number download request ✓

0051 Vehicle Id Number upload subscribe ✓

0052 Vehicle Id Number upload ✓

0053 Vehicle Id Number upload ack ✓

0054 Vehicle Id Number upload unsubscribe ✓

0060 Last tightening result data subscribe ✓

0061 Last tightening result data upload ✓ Corresponding to

Revision1 only
0062 Last tightening result data ack ✓

0063 Last tightening result data unsubscribe ✓

0064 Old tightening result upload request ✓

0065 Old tightening result reply ✓ Corresponding to

Revision1 only

0070 Alarm subscribe ×

0071 Alarm Upload ×

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0072 Alarm Upload ack ×

0073 Alarm Unsubscribe ×

0074 Alarm Ack on torque controller ×

0075 Alarm Acknowledged Ack ×

0076 Alarm Status ×

0077 Alarm Status acknowledge ×

0078 Ack alarm remotely on torque controller ×

0080 Read time upload request ×

0081 Time upload reply ×

0082 Set Time in the Torque Controller ×

0090 Multi spindle status subscribe ×

0091 Multi spindle status upload ×

0092 Multi spindle status upload acknowledge ×

0093 Multi spindle status unsubscribe ×

0100 Multi spindle result subscribe ×

0101 Multi spindle result upload ×

0102 Multi spindle result upload acknowledge ×

0103 Multi spindle result unsubscribe ×

0110 Display user text on compact ×

0111 Display user text on graph ×

0113 Flash green light on tool ×

0120 Job line control info subscribe ×

0121 Job line control started ×

0122 Job line control alert1 ×

0123 Job line control alert2 ×

0124 Job line control done ×

0125 Job line control info acknowledge ×

0126 Job line control info unsubscribe ×

0127 Abort job ×

0128 Job batch increment ×

0129 Job batch decrement ×

0130 Job off ×

0150 Identifier download request ✓ The data after 26 bytes is

disregarded

0151 Multiple Identifiers work order upload ×

subscribe

0152 Multiple Identifiers work order upload ×

0153 Multiple Identifiers work order upload ack ×

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0154 Multiple Identifiers work order upload ×

unsubscribe

0155 Bypass Identifier ×

0156 Reset latest Identifier ×

0157 Reset all Identifier ×

0200 Set “external controlled" relays ×

0210 Status “external monitored inputs" ×

subscribe

0211 Status “external monitored inputs" upload ×

0212 Status “external monitored inputs" upload ×

ack

0213 Status “external monitored inputs" ×

unsubscribe

0214 IO device status request ×

0215 IO device status ×

9999 Keep alive open protocol communication ✓

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