Review On Unidirectional Non-Isolated High Gain DCDC Converters For EV Sustainable DC Fast Charging Applications
Review On Unidirectional Non-Isolated High Gain DCDC Converters For EV Sustainable DC Fast Charging Applications
Review On Unidirectional Non-Isolated High Gain DCDC Converters For EV Sustainable DC Fast Charging Applications
ABSTRACT Modern electrical transportation systems require eco-friendly refueling stations worldwide.
This has attracted the interest of researchers toward a feasible optimal solution for electric vehicle (EV)
charging stations. EV charging can be simply classified as Slow charging (domestic use), Fast charging
and Ultrafast charging (commercial use). This study highlights recent advancements in commercial DC
charging. The battery voltage varies widely from 36V to 900V according to the EVs. This study focuses
on non-isolated unidirectional converters for off-board charging. Various standards and references for fast
off-board charging have been proposed. Complete transportation is changed to EVs, which are charged
by the grid supply obtained by burning natural fuels, contributing to environmental concerns. Sustainable
charging from sustainable energy sources will make future EV completely eco-friendly transportation. The
research gap in complete eco-friendly transit is located in interfacing sustainable energy sources and fast
DC EV charging. The first step towards clean, eco-friendly transportation is identifying a suitable converter
for bridging the research gap in this locality. A simple approach has been made to identify the suitable
DC-DC converter for DC fast-charging EVs. This article carefully selected suitable topologies derived from
Boost, SEPIC, Cuk, Luo, and Zeta converters for clean EV charging applications. A detailed study on the
components count, voltage stress on the controlled and uncontrolled switches, voltage gain obtained, output
voltage, power rating of the converters, switching frequency, efficiency obtained, and issues associated with
the selected topologies are presented. The outcome of this study is presented as the research challenges or
expectations of future converter topologies for charging.
INDEX TERMS DC fast charging, eco-friendly EV, highly efficient, high gain, sustainable charging.
Environmental concerns of the conventional IC-based EVs and EV rapid DC charging are discussed in Section II.
automotive sector enable high EV penetration into the market Section III thoroughly categorizes the converter topologies in
over the decade. Improved battery technology and reduced EV based on factors such as power flow direction, isolation,
greenhouse gas emissions have led to drastic growth in and conversion stages. Section IV describes the different
the EV sector. Leading car manufacturers like Toyota and Boost converter-derived or modified topologies. The several
Volvo are planning to move entirely to hybrid/EVs [4], SEPIC converter topologies derived are discussed in Sec-
[5], [6]. Although EV are not new, the first commercial tion V. Section VI explains the Cuk converter derived or mod-
EV were in the late 1800s and the early 1900s. How- ified topologies. The different derived and modified topolo-
ever, it is unattractive due to premature technology, shorter gies of the Luo converter are discussed in Section VII. The
distance, and high cost [7]. The challenges lie with EV Zeta converter-derived or modified topologies are addressed
charging par with the traditional refueling stations, which in Section VIII. The review view on the unsolved research
takes less time. The major issues associated with EVs are challenges is explained in Section IX. In section X, the con-
price, cover range, and a lack of charging infrastructure clusions of this article. Fig. 1 displays the organization of the
[8], [9], [10]. review article.
Current EV charging is onboard, and the DC off-board II. EVs AND DC FAST CHARGING
charging station is the most common mode of charging. A. TYPES OF EVs
Onboard chargers have merits such as the choice of time
The three types of EVs are i. Battery electric vehicle (BEV)
and place for charging, availability of grid supply, better
ii. Plug-in hybrid electric vehicles (PHEV) iii. Hybrid EV
battery life, and low power level of charging [6], which causes
(HEV). BEVs can be easily charged at home by plugging
onboard charging to charge for the entire night; hence, it is
them into an electrical supply. Tesla Model S, Nissan Leaf,
not a replacement for the conventional fueling method. The
BMW i3, ford focus EV, etc. are commercial BEVs. PHEV
DC fast chargers were placed outside the vehicle. Hence, the
are suitable for long distances because they combine IC
power levels should be greater than 50 kW. The charging
engines with electrical motors [25]. This PHEV can operate in
structures can be AC and DC grid-based [7], [11], [12], [13],
the charge-depleting mode, that is, isolates the IC engine and
[14]. The AC power distribution grid architecture has the
drives the wheels through battery operation until the threshold
advantage of a ripened distribution system with advanced pro-
SOC is reached. After reaching minimum SOC, it operates at
tection technology. The DC grid architecture has numerous
charge-sustaining mode. BMW i8, and Cadillac ELR, are a
virtues par with the AC grid: ease of integration of renewable
few commonly available PHEVs. In a hybrid electric vehicle,
energy and storage equipment, low cost and smaller size,
the ICE and electric motor operate simultaneously. Here, the
better efficiency, etc [15], [16], [17], [18].
electric motor is powered only by regenerative braking and
Though the number of potential barriers lines up when
batteries, but there is no charging facility from the Utility
considering large-scale renewable integration to the elec-
Grid. AUDI Q5 hybrid, Acura ILX hybrid, and BMW active
trical systems, renewable energy, such as wind and solar
hybrid 3 are the few available HEVs. Over 16.5 million EVs
supply variation has no relationship with the load variations
were on the road in 2021, which tripled in three years [22],
[19], [20], [21]. The availability of renewable energy is a
[26], [27]. EV sales in India over the last ten years represented
major concern, that is, solar energy depends on sunshine and
in Table 1 were considered from [9], [28], and [29].
wind energy depends on wind blowing. Therefore, there is
The sales of EV have grown gradually over the past ten
a very good scope of research on power electronics in EV
years as indicated in Table 1 and the year 2022, the sales
applications [22], [23], [24].
growth is 210% compared to the overall EV sales in the
A previously published article commented on EV charging
past. The two-wheeler and three-wheeler sales cover 62.25%
power converters with AC grids, standards, and fast charging
and 33.74% respectively of the overall EV sales in the year
with medium voltage grids. However, no article focuses on
2022. Fig. 2 represents the Percentage Growth of EV over
the off-board, AC, and DC fast-charging power electron-
the decade and Fig. 3. Represents the various types of vehi-
ics converter topologies. To address these research gaps,
cle sales percentage in the year 2022 on total vehicle sales
this review uncovers recent contributions with an exhaustive
in 2022.
study of converters for EVs. The contributions of this review
are as follows. B. EV CHARGING
• A thorough examination of DC-DC converter topologies The charging stations can be classified as slow, fast, and
appropriate for EV applications. ultra-fast charging based on voltage levels. The two most
• Topologies of DC-DC converters are classified based on common charging ways are conductive and inductive charg-
voltage multiplier cells. ing. The conductive charging method is more widely used
• Comparison of segregated topologies best suited for EV than inductive charging. On-board and off-board charging are
applications. the two types of conductive charging [30].
• Identify the demerits of converter topologies. Level-1 charging is slow; it takes 10-12 hours to charge
• Research gap in the domain and suggestions for identi- the EV battery. It connects to the EV port using a regu-
fied EV charging. lar j1772 connection [31], [32], [33]. Though the cost was
78300 VOLUME 11, 2023
R. Venugopal et al.: Review on Unidirectional Non-Isolated High Gain DC–DC Converters
comparatively low, the charging time was extended. This has capacity for DC fast charging is 50 kW and has recently been
led to the development of a level-2 charging station. Table 2 upgraded to 350 kW for off-board charging. When compared
illustrates the level of EV charging in the DC & AC distribu- to the time necessary to recharge a traditional fuel vehicle,
tion grids. The charging time was reduced to 4-6 hours for full the demand for ultra-quick/extremely rapid charging is need
charging. Though the charging time is reduced considerably of hour. The technical aspects of state-of-the-art DC fast
par with slow charging, compared to conventional fueling charging are presented in Table 3.
vehicles, charging time is still high [34], [35]. This results The power rating of various EV model chargers ranges
in the next level of charging, called fast DC charging. The from 50 kW to 350 kW, and the ampere rating ranges from
output voltage for DC fast charging is 480 V DC or higher, 120A to 375A. Table 4 presents various ratings of off-board
and the charging duration is around 30 minutes. DC fast DC fast charging [35].
charging stations are significantly more expensive than level In the world, China and Europe held major EV charging
1 and level 2 charging stations [31], [36], [37]. The ideal networks, which share 48% in China and 33% in Europe
TABLE 1. The progress of EVs in india in over 10 years, data from vahan.
in 2021. In 2015, the Indian government recognized the In comparison to other nations, China has already estab-
National Institute of Transforming India (NITI) as encour- lished 51 % of slow-charging stations and 82 % of fast-
aging eco-friendly products. Niti Aayog launched the Faster charging stations. Fast charging [7], [38], [39], wireless
Adoption and Manufacture of EVs (FAME). To install charging [40], [41], [42], [43], bidirectional charging, and
2900 charging stations in 25 states of India, the FAME II pro- medium-voltage charging [31], [33], [44], [45] have been
gram provides a subsidiary of about 135 million USD. NHAI reported. Only a single-phase supply is available in many
set a target to install an EV charging station for every 40–60 locations off cities along highways. Upgrading the elec-
km covering 35000–40000 km of the National Highways by trical infrastructure at all locations incurs high installa-
2023 [1]. tion costs. New battery technologies have been proposed
FIGURE 7. Various switched capacitor networks (a-h) uncontrolled switched capacitor structure, (i-n) controlled switch-based
switched capacitor structure.
the Cuk converter, which generates a step-up/down-inverting C. MEDIUM VOLTAGE CONVERSION STAGES
output. The single-ended primary inductor converter (SEPIC) The gain obtained by the conventional converter does not
produces a non-inverting step-up/down that is formed from match the demand for moderate- or high-voltage require-
the conventional boost and buck-boost converters. Zeta con- ments. Cascaded topologies have been developed to address
verter is another topology derived buck-boost and buck con- this gap. Many generalized constructions of the converter
verter to produce noninverting step-up/down output. cascading is depicted in Fig. 6.
Due to the increased number of switches, inductors, capac- to an extend/derived/modified boost converter structure. This
itors, and diodes, a high voltage ratio can be reached at develops a new topology of quadratic boost converter by
the cost of robustness. On the other hand, losses increase cascading voltage gain cells for large voltage gain. Many
due to more components are used and thus efficiency is modified DC-DC boost converters like cubic boost, quadratic
reduced. Quadratic converters have been designed to alle- boost, cascaded inductor, integrated inductor, switched induc-
viate the drawbacks of the cascade converter; however the tor switched capacitor, multi-phase, multi-level interleaved,
primary problems include voltage stress across the controlled and tapped inductor, have been reported in the literature
switches, low efficiency, and additional complexity. [65], [66], [67], [68], [69], [70], and are presented in Fig.10.
Voltage stress across the power electronic switch affects the
D. HIGH VOLTAGE CONVERSION STAGES efficiency of the converter. As a result, the typical boost con-
The gain conversion ratio of high voltage step-up convert- verter is incapable of reaching the needed high gain. Highly
ers is high by combining basic DC-DC converter with one efficient converters bridge sustainable energy with electric
or more voltage boosting networks. The voltage boosting vehicles.
stages utilize a switched capacitor (SC), switched inductor,
voltage lifted inductor, voltage multiplier circuits, or a com- A. QUADRATIC BOOST CONVERTER (QBC) BASED
bination of these circuits. The various configurations with TOPOLOGIES
switched capacitors with uncontrolled switches are shown in
QBC shown in Fig. 11 (a) [71] is a non-isolated converter
Fig. 7 (a-h). Fig. 7 (i-n) shows the topologies of switched
that operates in low-power high-step-up applications. QBC,
capacitor structure based on the controlled switch.
like other comparable high gain topologies, suffers from
Recently, topologies that employ hybrid switched capac-
large switching and conduction losses. There are several
itors and switched inductors have become popular. Fig. 8
soft-switching strategies available for DC-DC converters.
shows the(a-d) uncontrolled switch based switched induc-
Coupled inductors are attracting much attention among all
tor structures. The various hybrid combinations of switched
the zero-voltage transitions (ZVT). Quasi-resonant and semi-
inductors and capacitors are shown in Fig. 9. (a-j). Various
quasi-resonant networks resulting in low-output voltage rip-
structures of hybrid switched inductor and switched capacitor
ples have been reported in the literature. In a conventional
using uncontrolled switch; Fig. 9. (k-o) Various structures of
QBC, the diode conduction loss contributes more to the over-
the hybrid switched inductor and switched capacitor using
all losses. A significant reduction in diode conduction loss,
a controlled switch. High-voltage converters are categorized
switching loss, input current ripple, and adaptive tuning of the
into five subsections as follows:
duty cycle for switches were the major contributions of this
) Switched capacitor-based converters. study [71]. A hardware model was developed for 250 W of
) Switched inductor-based converters. output power, operating at 100kHz switching frequency with
) Transformer or coupled inductor-based converters. an efficiency of 95.75%.
) Multilevel converters. Fig. 11 (b) depicts a quadratic boost converter (QBC)
) Luo converters. with quadratic voltage gain, continuous input current, low
ripple, a single switch, and low capacitor stress [72]. The
IV. MODIFIED/ENHANCED BOOST CONVERTER BASED traditional boost converter yields a voltage gain of ten at an
TOPOLOGIES extraordinary duty ratio, which is not experimentally conceiv-
The typical boost converter is appealing due to its simple able. A high duty ratio causes significant current stress on
design, grounded switch, and simple operation for a high volt- power electronic switches, resulting in decreased efficiency
age gain. The greatest limitation vehicle applications, leading and increased reverse recovery issues. Switched capacitor
FIGURE 9. Hybrid structures of the switched inductor and switched capacitor (a-j) using an uncontrolled switch (k-o)
with a controlled switch.
FIGURE 11. Quadratic boost converter. C. EXTENDABLE VOLTAGE MULTIPLIER CELL TECHNIQUES
A DC-DC step-up converter using an expandable voltage
systems offer improved voltage gain but poor regulation. The multiplier cell with soft switching [75], as shown in Fig.13.(a)
prime contributions of the article are as following: achieves high gain. The converter achieves reduced voltage
1. Lower voltage stress on the DC capacitor in QBC. stress across the switches and diodes due to the arrangement
2. A constant input current with minimal ripple aids in the of coupled inductors and voltage multiplier cells. This elim-
reduction of the input filter capacitor size. inates the reverse recovery problem. The proposed converter
3. Comparative analysis with ripple factor, voltages stress, was validated using a laboratory prototype rated at 500 W
efficiency, and bode plots at 40V input and 380V output. Compared to other converters,
4. Continuous and discontinuous conduction modes with ultra-high gain has been achieved using minimal switches and
inductor. components. Voltage stress is lowered on the capacitor and
The major goal is to keep a steady input current on the inductor size. The theoretical and experimental efficiencies of
capacitor with four reactive components and a single switch the converter are 97.23% and 96.63% at 500 W, respectively.
under reduced voltage stress. Modeling of the converter High gain resonant coupled inductor-based expandable con-
with small signals and DCM analysis were performed. The verter ensures soft switching for all switches and provides
dynamic response of the converter during closed-loop oper- high gain.
ation, in which the output voltage tracks the set voltage The coupled inductor was presented in [76] to produce
independent of load or source disturbance. When the input a high voltage gain, as shown in Fig. 13. (b). The circuit
voltage was 40V and the duty cycle was 0.6, the experimental consists of two windings. One winding is responsible for
output voltage was 237V at the output power of 200 W. the ZCS of the switches and diodes, while the other is used
for voltage lifting/ boosting. The high voltage gain output
B. INTERLEAVING BOOST CONVERTER-BASED voltage is obtained at a lower duty ratio for the main switch,
TOPOLOGIES which reduces the conduction loss. With an input voltage
The benefits of interleaving converters are very minimal of 30V, an output voltage of 360V, and a duty ratio of
input-current ripple, convenient energy-storing devices, and 39%, an efficiency of 95.34 % was reported. The switching
FIGURE 13. Extendable voltage multiplier cell techniques based boost converters.
F. HYBRID SWITCHED CAPACITOR AND SWITCHED Losses can be reduced by using silicon carbide (SiC) and
INDUCTOR DERIVED BOOST CONVERTER gallium nitrate (GaN) power diodes. To minimize the size
A hybrid boost converter with switched capacitor and and weight, a common core is used for inductor windings.
switched inductor was presented in [82] illustrated in The voltage gains of 7.5 and 19 are obtained with D=0.5 and
Fig. 16. (a). Controlling the switched inductor and switched 0.8 respectively. The gain can be enhanced further by cas-
capacitor independently, tackles the input current ripple. As a cading switched capacitor cells. The experimental peak effi-
result, the size of the inductor is lowered in DCM operation. ciency was 96%, the output power was 200 W, and the output
Also, the current stress of the components S1 , S2 , D1 , D2 , and voltage was 360V when the input voltage was 48V with a
C1 is decreased. The output voltage of 396V is obtained by 50kHz switching frequency.
applying the input voltage of 100V with a 95kHz switching This converter architecture stands out from other reported
frequency. The charge pump / switched capacitor is added articles for offering higher gain due to the concept of regen-
to the circuit to improve the voltage gain without including erative boost design by incorporating switching capacitor
inductors [83] as shown in fig 16.(b). The normal diodes may configuration. The topology discussed in article [84] is pre-
suffer due to dynamic losses than the controlled switches. sented in Fig. 16. (c). The main features highlighted were low
FIGURE 16. Hybrid boost converter with switched capacitor and switched inductor.
voltage stress, extremely high voltage gain, lower on-state Multistage ultra-high gain using switched impedance with
resistance, and less component count for achieving bet- single power switching device that operates with minimal
ter efficiency, which was confirmed through the hardware components and high gain with low switch voltage stress is
results. proposed in [85]. Fig. 16. (d) represents the topology. The
TABLE 5. Review of voltage gain and voltage stress expressions of boost converter derived topologies.
TABLE 6. Comparison of boost converter derived topologies- based on the component count, input voltage output voltage, gain, efficiency at peak load.
experimental validation was performed at a rated power of 63% duty ratio. The losses in the switch and diode con-
200W and 650V output voltage at a switching frequency tribute 69% of the total losses. Here, the n-stage struc-
of 50kHz. The fabricated prototype with 20V input and ture uses 4(n+3) components. The article’s discussion was
inductance. The switched capacitor generates large current the coupled inductor which adds merits of galvanic isolation
transients, lowering the power density and efficiency of the and high gain. The snubber circuit compresses the switch’s
converter. The method of soft switching of the converter has voltage stress to a low voltage. The input voltage is 48V, the
become a prominent characteristic in the converter’s per- output voltage is 200V, the maximum power is 100W, and the
formance evaluation. Devices like SiC and GaN have the switching frequency is 50kHz.
merits of fast switching and low conduction losses, making
the converters perfect for high power and high frequency C. EXTENDABLE VOLTAGE MULTIPLIER CELL TECHNIQUES
applications. The experimental efficiency obtained is 93.1%
Converter [96] uses a single switch for high gain conversion
for the 80W output power.
but the voltage stress across the switch is low. Fig. 20. (a).
High frequency SEPIC operating in DCM (discontinuous
shows the SEPIC-based extendable voltage multiplier cell
conduction mode) is proposed in [92] as shown in Fig. 19. (b).
techniques. Also, the input current is continuous so, huge
The switched inductor, coupled inductor, and resonant cell for
filters are not essential. SEPIC converter can perform buck
zero voltage switching (ZVS) enable this converter to achieve
and boost operations with the continuous input current. The
high voltage gain. The full load efficiency in the experiment
experiment was conducted with an output power of 110W.
is 93.4 %. With a duty ratio of 50%, the voltage gain is 15.
The input voltage for buck operation is 22V output voltage
The switching frequency is 500kHz.
is 18V. The input voltage for the boost operation is 25V, and
The absence of magnetic components produces high gain
the produced output voltage is 110V.For both buck and boost
with high power density by switched capacitor technique
operation, the 33kHz switching frequency and the duty ratio
proposed in [93] is shown in Fig. 19. (c).
for buck and boost operation are 22% and 60% respectively.
The distinguishing features of this converter include:
The efficiency for boost operation is 97% at 18W and the
1) By reducing the magnetic turns ratio, the converter’s
overall efficiency of the converter is 93.3% at 110W.
voltage conversion ratio is.
A modified SEPIC converter employing a switched capac-
2) Wide control range of duty cycle.
itor voltage double circuit [97] is shown in Fig. 20. (b).
3) Continuous input current.
The switched capacitor delivers superior gain while exerting
4) Because of the existence of a capacitance in the main
less strain on semiconductor switches. The modified cell
coil of the inductor, there is no core saturation caused.
preserves high quality input current, which is an important
To simplify the analysis, the following assumptions are
aspect of the SEPIC operating in DCM. The converter circuit
1) The parts are all perfect.
reduces voltage stress on the semiconductor devices and pro-
2) The voltage across the capacitors is assumed constant.
vides more power than the literature reported. The 1000W
3) The coupling coefficient is one so leakage inductance
output power prototype model was developed for experi-
is zero.
mental validation of the proposed converter. Other technical
The reported efficiency is 92% for the rated output power of
elements of the converter include an input voltage of 220V
325W. For a 48V input, the output voltage is 400V.
and an output voltage of 800V with a switching frequency
SEPIC DC-DC converter with improvised coupled induc-
of 50kHz.
tor for high gain application was proposed in [94] as shown
in Fig. 19. (d). For medium voltage applications, the coupled
inductor is better suited for high voltage with minimal power D. HYBRID SWITCHED CAPACITOR AND SWITCHED
losses. Because the voltage stress on the switches is mini- INDUCTOR-BASED SEPIC CONVERTERS
mized, which enables low-powered switches with low turn-on An isolated modified SEPIC converter is proposed in [98]
resistance, making the converter efficient and cost-effective. and [99]. To achieve maximum efficiency, low voltage com-
The indigenous contributions of the article are: ponents and lower parasitic parameters were used. Through
1) The converter is designed for renewable energy appli- the literature, the author has identified that the two separate
cations, with a nominal input voltage of 40V and an inductors will have separate core losses. The study has been
output voltage of 400V at 400W. carried out to reduce the core losses of the magnetic ele-
2) The converter was subjected to CCM and DCM ments. The feasible solution for the above-said issues was
analyses. identified and addressed by integrating the two inductors in
3) High voltage gain. the same core as shown in Fig. 21. (a) [18], [19], [98], [99].
4) Enhancing the design of the inductive coupling to elim- As a result, the core’s losses and volume are minimized.
inate leakage inductance and voltage spikes across the At the rated load, the 36W laboratory model has an efficiency
switch. of 91.5 %.
The highest reported peak efficiency is 96.2 %, with a full As shown in Fig. 21. (b) For higher voltage gain, a single
load efficiency of 95.2 %. The voltage gain claimed is close switch with a coupled inductor, a voltage multiplier, and an
to 10. improved passive lossless clamp circuit are used is proposed
It is reported that a topology based on an isolated SEPIC in [100]. The leakage inductance of the coupled inductor
DC-DC converter paired with a lossless snubber circuit is ensures that the controlled switch turns on and off at zero
used in [95] as shown in Fig. 19. e. The isolation is due to current.
FIGURE 21. Hybrid switched capacitor and switched inductor-based SEPIC converters.
across the switch is half of the output voltage. Peak efficiency inductance of coupled inductors and capacitors reduces
is stated to be 97% for 180W output power. the switching losses. The suggested converter has signifi-
A single high-step-up switch DC-DC converter based on cant drawbacks such as high input ripple current, voltage
SEPIC converter is proposed in [106] as shown in Fig. 22. (c). stress, switching losses, and reverse recovery voltage. The
The coupled inductor and voltage Tripler unit are responsible quasi-resonant operation decreases losses by reducing volt-
for high voltage gain. Quasi-resonant operation of leakage age stress on the power electronics switches. At the rated
TABLE 7. Review of sepic converter derived topologies’ voltage gain and voltage stress expressions.
TABLE 7. (Continued.) Review of sepic converter derived topologies’ voltage gain and voltage stress expressions.
100W output power, the output voltage achieved for an input VI. MODIFIED/ENHANCED CUK CONVERTER BASED
voltage of 18V is 250V. The reported efficiency of the con- TOPOLOGIES
verter is 97.4% at the switching frequency of 40kHz. The classical Cuk converter is capable of converting
Table 7 shows the gain and voltage stress between the low-voltage input to high voltage output at an extreme duty
switch and diode of several SEPIC converter topologies. ratio. Therefore, it introduces high current and voltage stress
Table 8 analyses several SEPIC converter topologies based on the switching devices, thereby the efficiency of the con-
on component count, input voltage, output voltage, volt- verter is reduced. The Cuk converter fails to provide common
age gain, switching frequency, peak efficiency at rated ground between load and source due to its reverse polarity
power, cost, and complexity. The comparison assists us in nature though it provides continuous input current and high
determining the most cost-effective, less complicated, and efficiency in a lower duty ratio. Non-pulsating output and
efficient converter topology for sustainable EV charging input currents with low Electromagnetic Interference (EMI)
applications. are the merits of the Cuk converter. Fig. 23 shows the classi-
fications of Cuk converter derived topologies.
F. INFERENCES
Without using magnetic components, switched capacitor cir- A. CUK+ LUO CONVERTER
cuits may deliver large power densities. A switched capacitor For high gain applications, a transformerless Cuk converter
and inductor both charge and discharge in parallel. There is used with a positive super lift Luo converter is pro-
should not be any magnetic element core saturation. The cou- posed in [107] and is illustrated in Fig. 24. This converter’s
pled inductor is more suitable for high voltage applications major advantages include continuous input current, normal-
with fewer power losses. The snubber circuit minimises the ized voltage stress on the switches, size reduction of energy
voltage stress on the switch to a minimum. To achieve optimal storage devices, common ground, and high gain with high
efficiency, a low-voltage component with less parasitic fea- efficiency. The Cuk converter provides continuous input cur-
tures was used. By wrapping the inductors on a single core, rent and high efficiency in a low duty ratio but fails to
core losses of the inductor and coupled inductor will also be provide common ground to the load and source due to its
decreased. The non-isolated converter is more compact and reverse polarity nature. This shortcoming can be matched by
effective for high power applications. Quasi-resonant circuits integrating the Luo converter. The experimental validation of
provide high voltage gain and minimal voltage stress over the converter was carried out with an input voltage of 40V,
power electronics switches. and the output voltage obtained is 120V.
TABLE 8. Sepic converter derived topologies- comparison based on the component count, input voltage output voltage, gain, efficiency at peak load.
FIGURE 22. Quasi-resonance operation SEPIC converter. FIGURE 25. Quadratic DC-DC Boost-Cuk HQBC converter.
E. INFERENCES
For converting low voltage input to high voltage output, the
conventional Cuk converter offers a high duty ratio capacity.
As a result, the switching devices are subjected to high current
and voltage stress, which lowers the converter’s efficiency.
Due to its reverse polarity, the Cuk converter cannot establish
a common ground between the load and the source, even if
it offers continuous input current and high efficiency at a
reduced duty ratio. High gain is supposed to have properties
FIGURE 27. Isolated Cuk converter [109]. such as continuous input current, normalized voltage stress
on the switches, size reduction for energy storage compo-
nents, a common ground, and high gain with high efficiency.
advantages of the switching inductor, capacitor, and Cuk A simple control circuit should be employed. Voltage lift
converter, this article [108] proposed a Cuk converter with switches and switched inductors decrease voltage stress on
hybrid switched inductor and switched capacitor as shown in semiconductor devices. Making use of the SiC power switch.
Fig. 26. The merits can be listed as
1) Output current that does not pulse. VII. MODIFIED/ENHANCED ZETA CONVERTER BASED
2) The regulated and uncontrolled switches are subjected TOPOLOGIES
to low voltage stress. Zeta converter can generate regulated output voltage above
3) Minimal current stress. and below the input voltage as SEPIC converter. The merits
4) The operation is simple. of the Zeta converter over the SEPIC converter are lower
5) High voltage gain and efficiency. output voltage ripple and simple compensation. Apart from
The experimental efficiency of the converter reported is the merits, the Zeta converter has a few demerits like high
97.86% for a 200W output power. With an input voltage of input voltage and a large flying capacitor. The classification
37.4V, the output voltage is 400V at a switching frequency of Zeta derived converter for EV charging is represented in
of 100kHz, and the duty ratio is 58.7 %. The total benefit Fig. 28.
obtained is 10.69.
A. HYBRID SWITCHED INDUCTOR AND SWITCHED
D. ISOLATED CUK CONVERTER CAPACITOR-BASED ZETA
The isolated Cuk converter with different filter topologies A single switch Zeta converter for high voltage gain with
was applied and analyzed in [109]. Fig. 27 shows the isolated low voltage stress, as shown in Fig. 29. (a). A single switch
Cuk converter. The primary feature is the design of the state Zeta converter is proposed in [110] for high voltage gain
space average model of this converter with filters for its with reduced voltage stress as presented in Fig. 29. (a). The
transfer function using small signal analysis. The SiC power assumptions made for analysis are 1) the capacitor’s ripple
switch is used to study the performance of the converter with voltage is negligible 2) all the devices are ideal. The proposed
filters. The efficiency reported is 86% at the output power Zeta converter is studied in both CCM and DCM operations.
of 50W. The benefits of the proposed Zeta converter are as follows:
Table 9 shows the gain and voltage stress across the switch 1) Since the converter employs a single switch, the drive
and diode of various converter topologies covered in the and control are simple and cost-effective.
section derived/enhanced/modified Cuk converter topologies. 2) The number of fundamental cells varies depending on
Table 10 analyses several Cuk converter topologies based the application.
on component count, input voltage, output voltage, voltage 3) A low-duty cycle is used to produce the high voltage
gain, switching frequency, peak efficiency at rated power, gain.
TABLE 9. Review of Cuk converter derived topologies’ voltage gain and voltage stress expressions.
TABLE 10. Cuk converter derived topologies- comparison based on the component count, input voltage output voltage, gain, efficiency at peak load.
The highest experimental efficiency is 94.3 % for an output Based on the coat circuit, a bipolar high step-up Zeta buck-
power of 240W with a voltage source of 48V and an output boost converter is proposed in [111]. The coat circuit is useful
voltage of 240V with a duty cycle of 74%. for reducing voltage stress and increased high gain. This
TABLE 11. Review of Zeta converter-derived topologies’ voltage gain and voltage stress expressions.
TABLE 12. Zeta converter derived topologies- comparison based on the component count, input voltage output voltage, gain, efficiency at peak load.
D. BRIDGELESS ISOLATED ZETA + LUO CONVERTER measured power quality is within the limitations established
Reference [114] proposes a Bridgeless (BL) isolated by the suggested IEC 61000-3-2 norm. The Zeta and Luo
Zeta-Luo converter for power factor control on the sup- converter offers extraordinary improvement in power qual-
ply side for EV charging applications illustrated in Fig.32. ity, load regulation and low charging current ripple. The
The single inductor shared by two converters for both substantial features of the proposed charger configuration
cycles improves efficiency. For all operating conditions, the are:
TABLE 13. Review of Luo converter-derived topologies’ voltage gain and voltage stress expressions.
TABLE 14. Luo converter derived topologies- comparison based on the component count, input voltage output voltage, gain, efficiency at peak load.
expected that the integration of power sources like batteries modified Luo converter. To achieve great efficiency, the cou-
and supercapacitors with traction motors will have significant pled inductor’s leakage inductance is recycled. The voltage
challenges. Simple, affordable, and reliable charging solution spike caused by leakage inductance is handled, and it won’t
for applications involving light electric vehicles provided by a appear across switches. The converter’s size has decreased
TABLE 15. Effective converters for dc fast charging in practical on large scale.
since the inductors are coiled on the same core. The voltage transformer, and built-in transformer helps in increasing the
stress at the switches is unaffected by the associated inductor. voltage gain. Furthermore, increasing the degree of freedom
However, the duty cycle and input supply have no effect of the converter results in high efficiency if the parasitic
on the voltage stress on the switch. The switch’s current inductance is recycled. The Magnetic coupling-based con-
stress is lowered, minimizing conduction loss and enhancing verters find a wide range of applications in EV fast charging
efficiency. The converter increases diode reverse recovery applications, renewable energy systems and microgrids [9],
by operating in DCM for switch zero switching. This Luo [10], [17], [47], [68], [88]. Furthermore, these converters are
converter is suitable for enhanced power factor based EV used in data centres, telecommunications, physics, and high-
chargers because of its high power rating and voltage boost- power supply.
ing capabilities. The characteristics of this converter include Multistage is also known as cascading [75], [78], [79],
a steady input current, low voltage/current stress, smaller [86], [119]. It is developed by connecting the identical or
energy storage parts, common ground, high gain, and high different high step-up converters serially. The problem of
efficiency. The Luo converter has a high gain, high efficiency, lower efficiency due to converter multiplication can be solved
and low duty cycle capability. Using the voltage lift makes it by driving the low voltage stage at a high frequency and
possible to get a high gain with fewer components. the high voltage side at a low frequency. The main chal-
Various high gain converter topologies were studied in this lenges of the non-isolated high gain converters are high input
article, and the majority of the converters were considered current and its high ripple, making the input components
to be suitable for EV DC charging applications. A converter design complex and increasing the size. To overcome these
may be selected depending on EV system requirements such concerns, interleaving [73], [79], [91], [118] is recommended
as voltage gain, efficiency, ripples, and compatibility. A dis- by connecting two or more identical converters in parallel at
cussion on the mentioned dc-dc converters for EV-sustainable the input and extending this till the output port. Interleaving
dc-dc fast charging applications, the aforementioned selec- helps:
tion factors and the corresponding converters have been pre- (1) to reduce the diodes’ reverse recovery
sented as follows. The component count comparison is the (2) to increase power density
primary and simple approach to analyzing the suitability (3) in enhancing the reliability of the converter
of the converter for any application. To attain high voltage (4) in achieving the wide operation range
gain, the increased use of diodes, switched inductors [77], (5) to reduce passive component size.
[82], [83], [108], [112], switched capacitors [77], [82], [83], Multilevel topologies require fewer magnetic components,
[97], [108], output rectifiers, stacked structures, integrated which reduces weight and EMI. Multilevel topologies [78],
cells [10], [98], and clamp circuits [122] is unavoidable. [79], [86], [119] have been offered as a common and practical
Passive components, particularly magnetic cores, are the solution for high voltage stress on output port components
most effective means of measuring the volume and weight while preserving high voltage gain.
of the converter. The use of multi-winding magnetics [73], In some works, SI and SC are incorporated to obtain higher
[75], [86], [87], [93] like a coupled inductor, conventional gains. Switched inductor and switched capacitors are made
to charge in parallel and discharge in series [77], [82], [83], TABLE 16. Design considerations for the converters.
[97], [108] and SI [77], [82], [83], [108], [112]. The essential
aspects of SI and SC structures are outlined below.
(1) Requirement of magnetic inductors is eliminated since
switched capacitor is used for power transmission. Hence, it is
cheaper and reduced weight. EMI is also reduced.
(2) SCs have a less power density compared to the power
density of SI. To reduce the switching losses and voltage
spikes across the devices, switching frequency has to be
high.
(3) The use of coupled inductors in SI networks [75],
[77], [82], [83], [108], [112] improves voltage gain, reduces
use of magnetic cores, makes simple with variable turns
ratio of coupled inductor, the reverse recovery issue of
diode is eliminated, provided the leakage inductance is
recycled.
(4) The SI and SC circuits offer cascade, integration, and
modularity capabilities, allowing them to achieve significant
voltage gains.
(5) By adding a tiny resonant inductor to selected SC cells,
the switching devices achieve zero current switching (ZCS)
[21], [71], [79], [88], [92], [105], makes this suitable for oper- ) In the coupled inductor structure, the voltage and current
ating at high power density and high switching frequency. stress of the switches are limited. Nevertheless, major
(6) the VMC are expected to be located after the main problem with coupled inductor structures are loss due to
power switch, in order to minimize the voltage stress [73], the leakage. To address this issue, an additional clamp-
[75], [79]. ing circuit to reuse the leakage energy is required but this
Despite their shortcomings, most non-isolated high gain again increases the complexity and controllability of the
DC-DC converters are appropriate for EV rapid charging converter.
applications [7], [64], [121]. ) Though the interleaving technique has reduced rip-
To optimize an EV charging system, it is important to use ple current for high-power applications, the num-
a highly efficient converter that has high voltage gain, creates ber of switches used is high compared to the gain
low semiconductor stress, and produces minimal voltage and achieved.
current ripple. While high-order SC and SI cells can enhance ) Switched impedance like SC based topologies, capacitor
voltage gain, they also increase the number of components. charges in parallel, and discharges in series. Here, the
Some converters use snubbers and clamp circuits to reduce voltage regulation is poor. Therefore, this methodol-
voltage stress, decrease switching loss, and improve effi- ogy cannot be used individually. However, this can be
ciency and power density. Based on these considerations, integrated with other topologies which can have proper
the best converters for EV Sustainable DC Fast Charging output voltage regulation.
Applications reviewed in this paper have been identified, one ) SI (switched inductor) based topologies charge paral-
from each group, and presented in Table 15. lelly and discharge serially the stored energy but the
number of switches increases the cost, switching, and
conduction losses.
IX. RESEARCH OPPORTUNITIES Table 16 lists various consideration for designing the con-
) Many Boost, SEPIC, Cuk, Luo, and Zeta derived con- verters for EV DC fast charging applications which are size
verter topologies were developed and reported for high (reflects on the cost of the converter), electrical performance
gain applications with various duty cycles ranging from (ensure the requirement of the EV charging are met), thermal
0.33 to 0.8. Efficiency suffers due to the significant management (ensures the capability of the converter to with-
conduction losses when the converter operates with a stand the temperature variation in and around the converter),
duty cycle of more than 0.5. mechanical strength (ensure the converter capability to with-
) Cascading converters develop quadratic and cubic con- stand the external or internal shock and vibrations), reliability,
verters. The gain achieved by the quadratic converter is manufacturability.
higher than the conventional boost converter. However,
voltage stress and high current are the major drawbacks. X. CONCLUSION
) The quasi-resonant-based reduces switching losses and With superior wisdom of consciousness on environmental
attains high gain. But it increases the complexity of the impacts due to fossil fuel and to reduce the dependency on
converter. conventional fuels reviewed the suitability of the DC-DC
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[104] S. Hasanpour, T. Nouri, F. Blaabjerg, and Y. P. Siwakoti, ‘‘High step- trical and electronic engineering and the M.E.
up SEPIC-based trans-inverse DC–DC converter with quasi-resonance degree in power electronics and drives from the
operation for renewable energy applications,’’ IEEE Trans. Ind. Electron., Jerusalem College of Engineering, affiliated to
vol. 70, no. 1, pp. 485–497, Jan. 2023, doi: 10.1109/TIE.2022.3150103. Anna University, Chennai, in 2009 and 2011,
[105] F. I. Kravetz and R. Gules, ‘‘Soft-switching high static gain modified respectively. He is currently pursuing the Ph.D.
SEPIC converter,’’ IEEE J. Emerg. Sel. Topics Power Electron., vol. 9, degree in electrical and electronic engineering
no. 6, pp. 6739–6747, Dec. 2021, doi: 10.1109/JESTPE.2021.3079573. with the SRM Institute of Science and Tech-
[106] S. Hasanpour, A. Baghramian, and H. Mojallali, ‘‘A modified SEPIC- nology, Kattankulathur, Chennai, Tamil Nadu,
based high step-up DC–DC converter with quasi-resonant operation for India.
renewable energy applications,’’ IEEE Trans. Ind. Electron., vol. 66, no. 5, From 2011 to 2012, he was an Assistant Professor with the Sri Lak-
pp. 3539–3549, May 2019, doi: 10.1109/TIE.2018.2851952. shmi Ammal Engineering College, Chennai. From 2012 to 2014, he was
[107] S. Mahdizadeh, H. Gholizadeh, and S. A. Gorji, ‘‘A power converter based associated with the Dhanalakshmi College of Engineering, Chennai, as an
on the combination of cuk and positive output super lift lou converters: Assistant Professor. From 2014 to 2017, he was an Assistant Professor with
Circuit analysis, simulation and experimental validation,’’ IEEE Access,
the Kingston Engineering College, Vellore, and from 2017 to 2021, he was
vol. 10, pp. 52899–52911, 2022, doi: 10.1109/ACCESS.2022.3175892.
with the Saranathan College of Engineering as an Assistant Professor.
[108] A. M. S. S. Andrade, T. M. K. Faistel, A. Toebe, and R. A. Guisso, ‘‘Fam-
Mr. Venugopal was a Life Member of Indian Society for Technical
ily of transformerless active switched inductor and switched capacitor ćuk
DC–DC converter for high voltage gain applications,’’ IEEE J. Emerg.
Education (ISTE), Institution of Engineering and Technology (IET), and
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[109] E. Sehirli, ‘‘Analysis of LCL filter topologies for DC–DC isolated cuk
converter at CCM operation,’’ IEEE Access, vol. 10, pp. 113741–113755, BALAJI CHANDRASEKAR (Member, IEEE) was
2022, doi: 10.1109/access.2022.3218162. born in Arakkonam, India. He received the
[110] B. Zhu, G. Liu, Y. Zhang, Y. Huang, and S. Hu, ‘‘Single-switch high B.E. degree in electrical and electronics engi-
step-up zeta converter based on coat circuit,’’ IEEE Access, vol. 9, neering from the IFET College of Engineer-
pp. 5166–5176, 2021, doi: 10.1109/ACCESS.2020.3048388. ing, Villupuram, and the M.E. degree in control
[111] B. Zhu, Y. Liu, S. Zhi, K. Wang, and J. Liu, ‘‘A family of bipolar and instrumentation engineering from the College
high step-up zeta–buck–boost converter based on ’coat circuit,’’ IEEE
of Engineering, Guindy, Anna University, India.
Trans. Power Electron, vol. 38, no. 3, pp. 3328–3339, Nov. 2022, doi:
He completed his research in the area of power
10.1109/tpel.2022.3221781.
electronics from the Department of Electrical and
[112] M. S. Bhaskar, N. Gupta, S. Selvam, D. J. Almakhles, P. Sanjeevikumar,
J. S. M. Ali, and S. Umashankar, ‘‘A new hybrid zeta-boost converter with Electronics Engineering, SRM Institute of Science
active quad switched inductor for high voltage gain,’’ IEEE Access, vol. 9, and Technology (SRMIST), Kattankulathur, Chennai. He is currently an
pp. 20022–20034, 2021, doi: 10.1109/ACCESS.2021.3054393. Assistant Professor with the Department of Electrical and Electronics Engi-
[113] M. R. Banaei and H. A. F. Bonab, ‘‘A high efficiency nonisolated buck– neering, SRMIST. He has authored more than 17 technical papers published
boost converter based on ZETA converter,’’ IEEE Trans. Ind. Electron., in journals and conference proceedings. He has also authored a book titled
vol. 67, no. 3, pp. 1991–1998, Mar. 2020, doi: 10.1109/TIE.2019.2902785. Measurement and Instrumentation for undergraduate students. His current
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based EV charger with PF preregulation,’’ IEEE Trans. Ind. Appl., vol. 57, able energy systems. He is a member of the Institution of Engineers, India,
no. 1, pp. 628–636, Jan. 2021, doi: 10.1109/TIA.2020.3036019. and Indian Society for Technical Education, India.
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pati, ‘‘Development of solar DC home system using modified LUO con-
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A. DOMINIC SAVIO (Member, IEEE) received
[116] B. Faridpak, M. Farrokhifar, M. Nasiri, A. Alahyari, and N. Sadoogi,
the B.E. degree in electrical engineering from
‘‘Developing a super-lift luo-converter with integration of buck converters
for electric vehicle applications,’’ CSEE J. Power Energy Syst., vol. 7, no. 4, Anna University, in 2007, the M.Tech. degree in
pp. 811–820, Jul. 2021, doi: 10.17775/CSEEJPES.2020.01880. control and instrumentation from Karunya Univer-
[117] R. Kushwaha and B. Singh, ‘‘Design and development of modified BL sity, Coimbatore, in 2010, and the Ph.D. degree
luo converter for PQ improvement in EV charger,’’ IEEE Trans. Ind. Appl., from the SRM Institute of Science and Technol-
vol. 56, no. 4, pp. 3976–3984, Jul. 2020, doi: 10.1109/TIA.2020.2988197. ogy (SRMIST), India, in 2020. He is currently
[118] B. Singh and R. Kushwaha, ‘‘Power factor preregulation in interleaved an Assistant Professor with the Department of
luo converter-fed electric vehicle battery charger,’’ IEEE Trans. Ind. Appl., Electrical and Electronics Engineering, SRMIST.
vol. 57, no. 3, pp. 2870–2882, May 2021, doi: 10.1109/TIA.2021.3061964. He has authored more than 17 technical papers
[119] F. Ghasemi, M. R. Yazdani, and M. Delshad, ‘‘Step-up DC–DC published in journals and conference proceedings. His research interests
switching converter with single switch and multi-outputs based on include power management and control in electric vehicle charging infras-
luo topology,’’ IEEE Access, vol. 10, pp. 16871–16882, 2022, doi: tructure and electric vehicle charging converter. He is a member of the
10.1109/ACCESS.2022.3150316. Institution of Engineers, India.