CapMix en 0103
CapMix en 0103
Capmix
Reparaturhandbuch
Service Manual
This publication may not be reproduced and its contents may not be made use of or communicated without prior permission.
Violators thereof will be obliged to provide compensation. All rights reserved, especially in case of patents or registered designs.
We have checked that the contents of this publication coincide with the unit described. However, as differences cannot be ruled out we guarantee that they match fully. The details
provided in this publication are monitored regulary and necessary changes included in following editions. The date when the last changes were made is printed on every page. We
would appreciate any suggestions for improvements.
TM
Capmix
Table of Contents
Table of Contents
1 Safety Instructions .................................................................................................. 1
TM
Capmix I
Table of Illustrations
Table of Illustrations
Fig. 1 General View of CAPMIX
Fig. 9 Microswitch
TM
Capmix II
Safety Instructions
1 Safety Instructions
The service manual contains basic instructions which must be complied with when
repair work is being carried out. Accordingly, the service engineer must not fail to read
this service manual before carrying out any repair work. It must be accessible at all
times at the place where the machine is being operated. Moreover not only the general
safety instructions listed in the section dealing with safety should be observed but also
special safety instructions included in the other main sections.
In the case of safety instructions where non-compliance could endanger the machine
and its functions, the word
CAUTION
TM
Capmix 1
Safety Instructions
Work on the equipment will only be carried out when it has been shut down.
Immediately after repair work is finished all safety and guard facilities must be replaced
or reactivated.
TM
Capmix 2
Contacts and Address for Service Department
CAUTION
Please check each unit for mercury contamination berfore
service. Mercury residues could be found in most cases
around the capsule carrier ( small metallic balls ). Mercury
contaminated devices should not serviced anymore and
scrapped according to country specific regulations.
Region:
Europe, Nothern Africa, Near East
Region:
US, Canada, Mexico, Central America, South America, Japan, Asia, Australia
Fax: +1-651-736-9431
TM
Capmix 3
Before Starting Service
TM
Capmix 4
General Description
4 General Description
Capsule holder
Cover Release button
Time display
Membrane keyboard
TM
Capmix 5
General Description
CAUTION
The CAPMIX uses a 230 V (US: 110 V) AC supply.
Therefore, parts of the unit carry dangerous voltages!
Always unplug at the mains before carrying out any repair
work.
Before putting the unit into operation, ensure that the mains
voltage and frequency stated on the rating plate are the
same as the available mains supply.
The unit must only be operated with the cover closed and in
perfect condition, as otherwise there is a risk of injury.
CAPMIX is a capsule-mixing unit for filling materials and cements in capsules. The
quick-action closure makes the unit easy to use and means that the capsule is
automatically locked in position.
The operator pre-selects the necessary mixing time according to the particular capsule
product and/or type of material. Any time can be set using the membrane keyboard. To
simplify setting of the mixing time, keys are provided for 10 and 15 seconds
respectively.
TM
Capmix 6
General Description
4.2 Troubleshooting
CAUTION
Please check each unit for mercury contamination berfore
service. Mercury residues could be found in most cases
around the capsule carrier ( small metallic balls ). Mercury
contaminated devices should not serviced anymore and
scrapped according to country specific regulations.
CAUTION
Before putting the CAPMIX into operation ensure that the
operating voltage indicated on the back of the unit is the
same as the available mains supply.
Connect the CAPMIX to the mains using the power cable provided and switch on at
the power switch on the back of the unit. The time display will
indicate “00” till Serial Number 447686 and from Serial Number 4410001 the value of
Program 1 as confirmation of switch-on.
Press each of the keys one after the other and check for its function.
CAUTION
When taking measurements on the opened CAPMIX, there
are dangerous voltages in the proximity of the microswitch,
motor, power switch, mains fuse and mains transformer.
Vers. (09,02)
TM
Capmix 7
General Description
BEGIN
Connect
to mains.
Switch on unit
Exchange power
Y N
cable
Y N
Exchange
Check
membrane
microswitch
keyboard
Y Exchange
Microswitch N
microswitch
OK ?
Check/exchange
PC board
Check/exchange
Mixing Swashroll,
N Driving belt Y
OK? Capsule Carrier,
OK ?
Belt pulley
Vers. (09,02)
Exchange driving
Y
belt
END BEGIN
TM
Capmix 8
Capmix TM
5. Capmix TM
CAUTION
Please check each unit for mercury contamination berfore
service. Mercury residues could be found in most cases
around the capsule carrier ( small metallic balls ). Mercury
contaminated devices should not serviced anymore and
scrapped according to country specific regulations.
5.1 Cover
PLEASE NOTE
Ensure that the cover-locks do not fall inside the unit
Vers. (09,02)
TM
Capmix 9
Capmix TM
PLEASE NOTE
Insert the cover-locks into the hinges with the longer arm pointing downwards, and
press in
Vers. (09,02)
TM
Capmix 10
Capmix TM
TM
Capmix 11
Capmix TM
CAUTION
Never operate the unit when there is no capsule in the
capsule holder
Slider Pusher
2. Remove the spring and slider from the capsule carrier (see Fig. 6)
Slider Spring
Capsule Carrier
CAUTION
Fit the spring on the lower guide pin
Vers. (09,02)
TM
Capmix 12
Capmix TM
CAUTION
Always unplug the unit at the mains before opening
the CAPMIX!
PLEASE NOTE
Keep the screws in numbered trays or stick them to the individual parts with
adhesive film. This will make it easier to reassemble the CAPMIX later.
2
Vers. (09,02)
TM
Capmix 13
Capmix TM
PLEASE NOTE
The PC-board connections are labelled accordingly. See also the
circuit diagram in Section 7.1
PLEASE NOTE
Carefully separate the adhesive bond using a flat tool
TM
Capmix 14
Capmix TM
PLEASE NOTE
Transfer fuses
2 2
TM
Capmix 15
Capmix TM
5.7 Microswitch
For safety reasons it is not possible to start the unit when the protective cover is open.
In this case the time display flashes.
There is a serious risk of injury if the protective cover is opened during mixing. For this
reason, the mixing process is interrupted, the motor stops and the time display
continues counting until it reaches “0”.
Fig. 9 Microswitch
TM
Capmix 16
Capmix TM
5.9 Motor
Changing the motor
1. For how to open the case, see Section 5.3
2. Undo the hexagon socket head screw (2) and pull the
belt pulley (3) off the motor shaft (see Fig. 10)
3. Mark the connection wires
PLEASE NOTE
The connections are labelled accordingly
See also the circuit diagram in Section 7.1
CAUTION
Screw the earthing cable securely back
onto the motor support
TM
Capmix 17
Capmix TM
3 2 1
Fig. 10 Motor Block
PLEASE NOTE
Change hexagonal nut and connect up the bolt spring as shown in Fig. 11
2
Vers. (09,02)
TM
Capmix 18
Capmix TM
PLEASE NOTE
Fit the spacer (2) with the wide shoulder facing towards the motor plate
1 2
Fig. 12 Swash Roll
Vers. (09,02)
TM
Capmix 19
Capmix TM
CAUTION
Before reassembling the CAPMIX, ensure that all the mains
connections are securely soldered or clamped. Also check
that all the connections, in particular the yellow/green (US:
green) earth conductor, are
securely fitted.
1. Push the flat cable of the membrane keyboard into the connector.
PLEASE NOTE
Ensure correct direction
CAUTION
When reassembling the CAPMIX, ensure that the front
ridge (2) of the base plate is pressed into the groove (1) on
the case. See Fig. 7. Make sure that you replaced the lock
washers in their correct places.
CAUTION
When reassembling, ensure that the cable routing is
correct
4. For how to insert the capsule holder (slider and pusher), see Section 5.2
5. For how to fit the cover, see Section 5.1
6. For functional test, see Section 6
Vers. (09,02)
TM
Capmix 20
Functional Test
6. Functional Test
Before reassembling the case parts, ensure that the motor support is correctly
positioned so as to avoid the motor and capsule holder being out of straight. Also check
for correct cable routing.
The unit must be subjected to a final inspection according to the following test
specifications after each repair that is carried out.
CAUTION
Always observe the currently valid specifications when
carrying out any work on electrical equipment
Test specifications
m Checking the capsule holder
Position of installation
Easy movement
Automatic locking of the capsule holder
Free running of the slider
TM
Capmix 21
Circuit Diagram / Exploded View / Spare Parts List
TM
Capmix 22
CapmixTM Topical Circuit Diagram
Capmix TM Till Serial Number 447686
Capmix TM 2.Version
Capmix TM 1.Version
Circuit Diagram / Exploded Diagram / Spare Parts List
1 2 3 4
10
11
15 14 13 12
Vers. (09,02)
TM
Capmix 23
Circuit Diagram / Exploded View / Spare Parts List
16
17
18
19
25
24
20
23 22 21
Vers. (09,02)
TM
Capmix 24
Circuit Diagram / Exploded View / Spare Parts List
TM
Capmix 25
From Serial Number 4410001
TM
Capmix 26
8 Technical Information Service - CAPMIX
Denomination/ Modifications from Serialnumber
Order No.
TM
Capmix 27