Three-Dimensional Finite Element Analysis of Jointed Plain Concrete Pavement With Everfe2.2
Three-Dimensional Finite Element Analysis of Jointed Plain Concrete Pavement With Everfe2.2
Three-Dimensional Finite Element Analysis of Jointed Plain Concrete Pavement With Everfe2.2
The features and concepts underlying EverFE2.2, a freely available specifically for analyzing rigid pavements (6, 7). EverFE1.02, which
three-dimensional finite element program for the analysis of jointed was first made available in 1998 (7), addressed these difficulties
plain concrete pavements, are detailed. The functionality of EverFE has through the use of an interactive graphical user interface for easy model
been greatly extended since its original release: multiple tied slab or definition and visualization of results, specialized techniques for mod-
shoulder units can be modeled, dowel misalignment or mislocation can eling both dowel and aggregate interlock joint load transfer (2, 8), and
be specified per dowel, nonlinear thermal or shrinkage gradients can be fast iterative solution strategies for inclusion of inequality constraints
treated, and nonlinear horizontal shear stress transfer between the slabs for modeling slab–base separation and material nonlinearity (9).
and base can be simulated. Improvements have been made to the user Recently, EverFE2.2 has been developed, which retains the orig-
interface, including easier load creation, user-specified mesh refinement, inal capabilities of EverFE1.02 while incorporating the following
and expanded visualization capabilities. These new features are detailed, features that substantially extend its usefulness:
and the concepts behind the implementation of EverFE2.2 are explained.
In addition, the results of two parametric studies are reported. The first • The ability to model tied adjacent slabs and shoulders. Multi-
study considers the effects of dowel locking and slab–base shear transfer ple slab or shoulder systems can be modeled, and transverse tie bars
and demonstrates that these factors can significantly affect the stresses are explicitly incorporated.
in slabs subjected to both uniform shrinkage and thermal gradients. The • Extended dowel modeling capabilities. Dowel–slab interaction
second study examines transverse joint mislocation and dowel looseness can be captured via either the specification of dowel looseness or
on joint load transfer. As expected, joint load transfer is greatly reduced springs sandwiched between the dowels and slabs, and the effect of
by dowel looseness. However, while transverse joint mislocation can sig- dowel misalignment or mislocation can be simulated.
nificantly reduce peak dowel shears, it has relatively little effect on total • Modeling of nonlinear thermal gradients. Bilinear or trilinear
load transferred across the joint for the models considered. thermal gradients through the pavement thickness can be specified.
• Simulation of slab–base interaction. Separation of the base and
slab under tension is handled via inequality constraints, and interme-
The use of three-dimensional finite element (FE) methods for ana- diate degrees of horizontal slab–base shear transfer can be captured.
lyzing rigid pavements subjected to mechanical and environmental • Expanded postprocessing capabilities. In addition to visualizing
loadings has grown significantly in the last decade. The increased use slab stresses and displacements—as well as retrieving precise stress
of three-dimensional FE analysis has given pavement researchers and displacement values at specific coordinates—the user can view
and designers a better understanding of critical aspects of pavement shears and moments in individual dowels.
response that cannot be captured with analytical solutions, such as • Expanded library of axle loads. Loads ranging from single wheels
joint load transfer (1, 2), the effect of slab support on stresses (3), to dual-wheel, tandem axles can be quickly created, positioned, and
and pavement response under dynamic loads (4, 5). deleted, as shown in Figure 1a.
However, many aspects of rigid pavement behavior have not been
thoroughly studied with three-dimensional FE analysis. This can be This manuscript details the features of EverFE2.2 and the con-
attributed to several factors, including the complexity of concrete cepts underlying implementation, with a primary focus on model-
pavement structures (especially joint load transfer mechanisms), ing of the dowels and ties, treatment of nonlinear thermal gradients,
the need to consider both environmental and mechanical load effects, and simulation of slab–base interaction. The results of parametric
the difficulty of model generation and result interpretation, and the studies that consider the effects of dowel locking, slab–base shear
relatively long solution times required for large three-dimensional FE transfer, and transverse joint mislocation on pavement response are
analyses. These factors become especially challenging for the analyst reported to illustrate the flexibility and modeling capabilities of
when general-purpose FE programs are used. To circumvent these EverFE2.2.
issues, three-dimensional FE analysis packages have been developed
FEATURES OF EverFE2.2
W. G. Davids and Z. Wang, Department of Civil and Environmental Engineering,
University of Maine, 5711 Boardman Hall, Orono, ME 04469-5711. EverFE2.2 employs several element types to discretize concrete
G. Turkiyyah and J. P. Mahoney, Department of Civil and Environmental
Engineering, University of Washington, Box 352700, Seattle, WA 98195-2700.
pavement systems that have from one to nine slab or shoulder
D. Bush, Dynatest Consulting, Inc., 165 South Chestnut Street, Ventura, units. Up to three elastic base layers can be specified below the slab,
CA 93001. and the subgrade is idealized as either a tensionless or a tension-
Davids et al. Paper No. 03- 2223 93
(a)
(b)
FIGURE 1 Model generation with EverFE2.2: (a) axle and thermal load specification,
(b) typical model illustrating discretization and element types.
supporting dense liquid foundation. Twenty-noded quadratic hexa- longitudinal joints via transverse tie bars can also be modeled. Fig-
hedral elements are used to discretize the slabs and elastic base ure 1b is a screen shot of the EverFE2.2 meshing panel, showing
layers (10), and the dense liquid foundation is incorporated via many of the basic elements. (The user can selectively refine the
numerically integrated, eight-noded quadratic elements that are number of elements used to discretize the slabs and base or subgrade
meshed with the bottommost layer of solid elements. Linear or non- layers.) The remainder of this section highlights significant fea-
linear aggregate interlock joint load transfer as well as dowel load tures that are new to EverFE2.2; detailed discussions of the basic
transfer can be modeled at transverse joints. Load transfer across components, including the nonlinear aggregate interlock modeling
94 Paper No. 03- 2223 Transportation Research Record 1853
capabilities, are available in Davids and Mahoney (2), Davids (8), Nonlinear Thermal Gradients
and Davids and Turkiyyah (11).
Previous studies noted that thermal gradients through the depth
of concrete pavements are often nonlinear (12, 13). EverFE2.2
Dowel and Transverse Tie-Bar Modeling allows the consideration of this important effect by the specifi-
cation of a bilinear or trilinear approximation to a nonlinear gra-
EverFE2.2 models dowels and transverse tie bars explicitly with dient, which is easily defined in the loading panel (Figure 1a).
embedded flexural finite elements (8, 11), which has the advan- The temperature changes are converted to equivalent element pre-
tage of allowing the dowels and tie bars to be precisely located strains via the slab coefficient of thermal expansion, and these
irrespective of the slab mesh lines, as shown in Figure 1b. This strains are numerically integrated over the element volume to
embedded element formulation also permits significant savings in generate equivalent nodal forces (10). The 20-noded quadratic
computation time by allowing a range of load transfer efficiencies element employed by EverFE2.2 can accurately capture strains
to be simulated without requiring a highly refined mesh at the that vary linearly over its volume. This implies that multiple ele-
joints. Dowel–slab interaction can be captured either by specify- ments through the pavement thickness should be used to accu-
ing a length and magnitude of gap between the dowels and the rately model bilinear or trilinear thermal gradients. The effect of
slabs or by specifying dowel support moduli in the dowel local uniform or nonuniform shrinkage strains can be simulated through
coordinates, which translate into springs sandwiched between the their conversion to equivalent temperature changes for input to
dowels and slabs (Figure 2a). The latter approach was not avail- EverFE2.2.
able in EverFE1.02, and it permits varying degrees of dowel–slab
interaction to be modeled while avoiding the contact nonlinearity
inherent in the modeling of dowel looseness. However, this Simulation of Slab–Base Interaction
approach is a simplification of a complex phenomenon (8). The
localized stresses in the concrete surrounding the dowels may not Modeling interaction of the slab and base is crucial for accurately
be accurately predicted when the embedded element formulation predicting pavement response to axle loads near joints and ther-
is used. Tie–slab interaction is captured via user-specified tie-bar mal or shrinkage gradients. EverFE2.2 allows the specification of
support moduli in the tie-bar local coordinates. either perfect bond between the slab and base (no slip and no sep-
Once the dowels have been located within the model, the user can aration) or free separation of the slab and base under tension. In
specify four misalignment or mislocation parameters (∆ x, ∆z, α, β) both cases, the slab and base do not share nodes, and constraints
that shift an individual dowel along the x- and z-axes and define its are used to satisfy the required contact conditions (Figure 3). The
angular misalignment in the horizontal and vertical planes (see Fig- solution algorithm relies on a perturbed Lagrangian formulation
ure 2b and 2c). The dowel support moduli coincide with the local and a constraint updating scheme based on the current normal
dowel coordinate axes (q, r, s), which are rotated from the global stress between the slab and base.
(x, y, z) axes by the angles α and β. The meshing algorithm precisely Shear transfer between the slab and base can be important when
locates individual flexural elements within the mesh of solid elements analyzing pavements subject to uniform thermal expansion or con-
by first solving for the intersection of each dowel with solid element traction or shrinkage strains. Rasmussen and Rozycki (14) over-
faces and then subdividing each dowel into at least 20 individual viewed the factors governing slab–base shear transfer, noting that
quadratic embedded flexural elements. both friction and interlock between the slab and base play a role.
x
∆x
Original
position
α
Misaligned r
position q
z
∆z
β
s
Misaligned q
position
Dowel-slab springs
(a) Elevation
(b)
kSB
δx or δy
δo Interface Base element δx or δy
elements transfer
(a) shear stress
(b)
FIGURE 3 Modeling of (a) slab–base interaction and (b) interface shear transfer.
In addition, a bilinear, elastic-plastic shear transfer model was cal- EFFECT OF DOWEL LOCKING AND SLAB–BASE
ibrated on the basis of push tests of slabs on various bases. The study SHEAR TRANSFER ON THERMAL STRESSES
concluded that the effect of slab–base shear transfer should be in-
corporated in three-dimensional analyses of pavement systems. A The potential detrimental effects of dowel locking—where the dow-
study by Zhang and Li (15) focused on developing a one-dimensional els become effectively bonded to the slabs—on pavement response to
analytical model for predicting shrinkage-induced stresses in con- thermal loads are well recognized. Dowel locking is commonly attrib-
crete pavements that accounts for slab–base shear transfer. Like uted to dowel misalignment, which can cause flexure of the dowels
the model developed by Rasmussen and Rozycki, that model ulti- and large frictional forces to develop at locations of dowel–slab con-
mately relied on a bilinear, elastic-plastic shear transfer model. tact, or corrosion of the dowels, which can result in bond between
Zhang and Li concluded that the type of supporting base—and thus the dowels and slabs. In addition, one study suggested that friction
the degree to which it restrains slab shrinkage—significantly affects between properly aligned dowels and slabs can provide significant
slab stresses. axial restraint and increased stresses in slabs that are simultaneously
To capture slab–base shear transfer, EverFE2.2 employs a subjected to a uniform temperature change and a negative thermal
16-noded, zero-thickness quadratic interface element that is meshed gradient (1). Other studies (14, 15) also concluded that shear trans-
between the slab and the base (Figure 3). The element constitutive fer at the slab–base interface can significantly affect slab stresses.
relationship is based on that given by Rasmussen and Rozycki (14) Here, EverFE2.2 is used to simulate the effect of dowel locking on
and Zhang and Li (15). The bilinear constitutive relationship, defin- a rigid pavement system subjected to a variety of thermal and self-
ing the relationship between the shear stress (τ) and the relative slip weight loadings. The degree of slab–base interaction also is varied
between the slab and base is shown in Figure 3. This relationship is to study the effect of this important parameter on response.
characterized by an initial distributed stiffness kSB (MPa/mm) and
slip displacement δ0. (While kSB has the same units as the well-
known modulus of subgrade reaction, kSB is a distributed stiffness Model Description
in the horizontal direction, and the shear stresses developed at the
A three-slab system was modeled to capture the effect of the re-
slab–base interface depend on the relative horizontal displace-
straint provided by adjacent slabs. The 250-mm-thick slabs were
ments between the slab and the base layer.) This constitutive rela-
4,600 mm long and 3,600 mm wide, with a modulus of elasticity E
tionship is assumed to apply independently in both the x and y of 28,000 MPa, a Poisson ratio ν of 0.20, a coefficient of thermal
directions if the slab and base remain in contact, which implies that expansion of 1.1 × 10−5 per °C, and a density of 2,400 kg/m3. The
a compressive normal stress exists at the slab–base interface. That slabs were founded on a 150-mm-thick asphalt-treated base with E
there will be little or no shear transfer when slab–base separation of 3,500 MPa, ν of 0.20, and density of 2,000 kg/m3. The dense liq-
occurs is accommodated by setting the interface stiffness and shear uid foundation was assumed to have a modulus of subgrade reaction
stress to zero whenever δz > 0. Modeling this loss of shear trans- of 0.03 MPa/mm. Each transverse joint had 11 dowels 32 mm in
fer with loss of slab–base contact is important, especially when diameter and 450 mm long, spaced at 300 mm on center. The FE
thermal gradients are simulated. The interface element stiffness mesh, shown in Figure 4, had 3,024 solid elements. The center slab
matrix and nodal force vector are computed numerically via 3 × 3 was meshed with 18 × 18 elements in plan, and the outer slabs were
Gauss point integration. meshed more coarsely, as they are of secondary interest.
For very large values of kSB, this model approaches Coulomb fric- The analyses considered dowels that were both locked and un-
tion with a very large friction coefficient, and for very small values bonded (free slip). In all cases, the locked and unbonded dowels
of kSB, it is equivalent to a frictionless interface. An advantage of were assumed to have no looseness (i.e., they provided maximum
this modeling scheme is that the symmetry of the system stiffness vertical joint load transfer). No tensile bond stresses were allowed
equations is maintained, which allows the use of the existing, between the slab and the base, but three levels of slab–base shear
highly efficient preconditioned conjugate-gradient solver. Ideal- transfer were considered in the analyses to capture the effect of this
izing slab–base interaction with conventional Coulomb friction important parameter. The low degree of slab–base interaction corre-
would destroy this symmetry, requiring the use of more complex sponded to a slab–base interface shear stiffness kSB of 0.0001 MPa/mm,
(and likely less efficient) solution techniques. which is the minimum value used by EverFE2.2; this value might
96 Paper No. 03- 2223 Transportation Research Record 1853
(a)
(b)
FIGURE 5 (a) Tensile stresses on top of slabs and (b) displaced shape (scale factor
500) (DL T T, high slab–base shear transfer).
Davids et al. Paper No. 03- 2223 97
0
Parametric Study Results and Significance -1500 -1000 -500 0 500 1000 1500
Dowel Location Across Joint (mm)
Figure 7 shows the variation in peak dowel shear and total shear
transferred across the joint with gap for ∆x = −100 mm, 0 mm, and FIGURE 8 Variation in dowel shear across joint with x
100 mm. The peak dowel shear occurs at the third dowel in from the (gap fixed at 0.10 mm).
pavement edge, which is centered between two wheels on one side
of the axle. As expected, both peak and total shear decrease rapidly
with increasing dowel looseness; when ∆ x = 0, total shear trans- However, while this equalization of dowel shear can be expected to
ferred across the joint decreases by 73% as the gap increases from lead to lower peak dowel–slab bearing stresses, it cannot be con-
0 mm to 0.2 mm. In addition, the effect of transverse joint location cluded from this that dowel mislocation is beneficial. This equal-
on peak dowel shear is pronounced for intermediate values of dowel ization of dowel shear implies less effective dowel load transfer and
looseness (0.05 to 0.10 mm). However, joint location has a small higher slab stresses caused by edge loading. In fact, as dowel loose-
effect on total load transferred across the joint. This can be explained ness increases from 0 to 0.2 mm with no joint mislocation, the joint-
by the equalization of shear between dowels that grows both with displacement load transfer computed between the two wheels on
increasing gaps and with increasing ∆x. Figure 8 shows the varia- each side of the axle decreases from 99% to 45%, and the peak ten-
tion in dowel shear across the joint for selected values of dowel sile stress on the slab bottom under the wheel load increases from
looseness and ∆ x, highlighting this equalization of dowel shear. 0.401 to 0.522 MPa.
The results of the analyses indicate that fairly small shifts in joint
location can have a large effect on peak dowel shears. Further,
dowel looseness has a large effect on joint load transfer. However,
10 total shear transferred across the joint remains relatively constant
Peak Dowel Shear (kN)
∆x = -100 mm with joint location, even at shifts in joint location approaching half
8
∆x = 0 the embedded length of the dowel. The results of this study cannot
6 ∆x = 100 mm
be considered conclusive, because only a single load case, system
4 geometry, and set of material properties were considered. Further,
2 dowel mislocation may produce high, localized stresses in the con-
crete surrounding the dowels that the models employed here cannot
0
0 0.02 0.04 0.06 0.08 0.1 0.12 0.14 0.16 0.18 0.2 capture. However, the need for three-dimensional analysis with
Magnitude of Gap (mm) which to simulate these effects is evident.
(a)
∆x = -100 mm
30 ∆x = 0 This paper highlighted the features of the program EverFE2.2, which
∆x = 100 mm was developed specifically for the three-dimensional FE analysis of
20 jointed plain concrete pavements. EverFE2.2 allows the modeling of
10
one to nine slab–shoulder units with tied adjacent slabs and shoulders
and the rigorous treatment of joint load transfer via dowels, aggregate
0 interlock, and transverse tie bars. Dowel misalignment or mislocation
0 0.02 0.04 0.06 0.08 0.1 0.12 0.14 0.16 0.18 0.2
can be specified per dowel. In addition, nonlinear thermal and shrink-
Magnitude of Gap (mm)
age gradients can be treated, and slab–base interaction—including
(b)
separation and horizontal shear stress transfer between the slab and
FIGURE 7 Variation in dowel shear with joint location and dowel base—can be incorporated in the analyses. The interactive, user-
looseness: (a) peak dowel shear and (b) total shear transferred friendly interface of EverFE2.2 eases model generation and result
across joint. interpretation through simple creation or deletion of a variety of axle
Davids et al. Paper No. 03- 2223 99