Igti 2004
Igti 2004
GT2004-53096
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ψC Total to static compressor head characteristic. Storace et al. [5] and Ehrich et al. [6] made a significant con-
ψC0 , ψCM Head at zero flow and maximum head at flow 2W . tribution to state-of-the-art by comparing experiment with three
ψε Sensitivity of ψC to tip clearance. different theories to predict β, namely the Two-Sector Parallel
ωε Whirl frequency. Compressor model of Ehrich [7], the Infinite-Segment-Parallel-
ΦC , ΦT Spatial mean compressor and throttle flow coefficient. Compressor model of Spakovszky [8] and the Two-Coupled Ac-
Ψ Plenum pressure coefficient. tuator Disc model of Song and Cho [9]. A fundamental finding
Ω Spin frequency. was that the sign and amplitude of β depends on the whirl fre-
(·) Dimensionless length, L(·) /R. quency and the axial flow coefficients (i.e., the proximity of onset
δ(·) Circumferentially varying disturbance. of rotating stall).
(·)(0) , (·)(1) Leading and first order expansion terms. By postulating a similarity between the flow non-uniformity
(·) Dimensionless parameter. induced by a rotating stall cell and a rotor eccentricity, Al-Nahwi
Time averaged.
(·) et al. [10] – [11] adapted the four state “lag” model of Greitzer
(·) Space averaged over cross-section. [12] and Moore and Greitzer [13] to rotor whirl. This highly
inspired use of the Moore-Greitzer post-stall theory was intended
to “present a first principles-based model of the fluid-induced
INTRODUCTION forces acting on the rotor of an axial compressor.” The resulting
Rotordynamic stability of axial compressors is paramount model will be referred to as the Four-State Whirl (FSW) model.
for safe and reliable operation, and must be ensured by proper Al-Nahwi et al. [10] – [11] gave a thorough qualita-
control or mitigation of the destabilizing forces. The need for tive discussion of the FSW model as well as some validation
fundamental understanding and quantification of all significant against experimental data, and good agreement with the work of
destabilizing forces in axial compressors is therefore obvious, Spakovszky [8], Song and Cho [9], Storace et al. [5] and Ehrich
whether for gas compression in process plants or gas generation et al. [6] was found. However, the rotordynamic application was
in gas turbines. restricted to the stability analysis of the coupled fluid-structure
Ehrich and Childs [1] gives a review of potential rotordy- problem for an ideal Jeffcot rotor. While the analysis was ade-
namic instability mechanisms. For rotor vibration consisting of a quate to identify the governing parameters, it is not readily ap-
circular concentric whirl orbit of amplitude e and frequency ωε , plied to the rotordynamic analysis of real turbomachinery with
the reaction forces from a flow field about a rotor can in a linear axial compressors.
approximation be written as By asymptotic expansion of the FSW model in terms of the
rotor eccentricity, a linearized expression for the fluid-structure
K k cos (ωεt) interaction forces of the form in Eq. (1) can be obtained, which
F= ·e (1)
−k K sin (ωεt) is readily implemented in commercial rotordynamic programs.
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dynamics would be to write for the stator
∆p
= F φC θ,t − τ
2 ρU stator
1 2
∂φC
≈ F φC θ,t − τ F φC θ,t θ,t (6)
∂t
∆p
= F φC θ t − τ ,t − τ ≈ F φC θ,t
2 ρU rotor
Figure 1. Axial compressor section, adapted from Al-Nahwi et al. [10]. 1 2
∂φC ∂φC
− τ F φC θ,t θ,t + θ,t (7)
∂t ∂θ
where UΦC (t )
= vz |z=0 and UδφC (θ,t )
= δvz |z=0 using the
nondimensional time scale, t = tΩ, and the velocity scale, U =
showing that τU/R = τ F (φC ). Thus, the Moore and Greitzer
RΩ. Neglecting density variations, the total inlet mass flow rate
“time lag” model formally neglects a flow dependence, but since
is therefore ṁC = ρACUΦC .
the quantification of τ is empirical, the consequence should be
Greitzer [12] observed that for axial compressors the clas-
limited. It was beyond the present scope to investigate any fur-
sical linearized surge model had a significant shortcoming in its
ther the effect of F (φC ) in the FSW model.
assumption of the flow dynamics in the compressor. As a remedy
For N stages, each consisting of a rotor and stator pair, the
it was proposed to include the lags in the compressor by means
total pressure rise across the compressor therefore becomes
of the following expression for a single blade row
∆p ∂φC ∂φC
∆p = F (φC ) − λ 2 + (8)
= F (φC ) − τ
dφC
(3) 2 ρU
1 2 ∂t ∂θ
2 ρU
1 2 dt
row
where
where F (φC ) is the axisymmetric steady-state head rise charac-
teristic and the “time lag” τ is a measure of the fluid inertia in NτU
λ= (9)
the passage. The underlying assumption is that the hub-to-tip ra- R
dius ratio is sufficiently high to warrant a two-dimensional flow
description. Compressor Precession
Moore [14] pointed out that the unsteadiness due to the rotor The flow in an axial compressor stage will be affected by
blades moving through a circumferentially nonuniform flow had rotor whirl (e.g., lateral shaft vibrations).
to be accounted for, such that the lag term in Eq. (3) would differ For a rotor whirl consisting of a precession about the casing
for rotor and stator blade rows centerline in a circular whirl orbit of radius e = Cε and whirl fre-
quency ωε = ωε Ω, the instantaneous blade tip clearance c (θ,t )
dφC U ∂φC is
= (4)
dt stator R ∂t
c θ,t = C 1 − ε cos θ − ωεt (10)
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Integrating the radially symmetric Laplace equation (14)
over the cross section of the inlet gives the following equation
for ϕ (z ,t )
∂2
ϕ z ,t = 0 (16)
∂z 2
∇2 δϕ θ, z ,t = 0 (17)
Introducing the sensitivity of the load coefficient to tip clearance ∂ϕ ∂ϕ ∂δϕ
for a blade as φC θ,t = = + (18)
∂z I ∂z z =0 ∂z z =0
ψC = ψC |ε=0 + εψε cos θ − ωεt (13) ϕ = z + I ΦC . (19)
where ψC |ε=0 corresponds to the compressor characteristic orig- Going back to dimensional notation we can write the un-
inally used by Moore and Greitzer [13]. steady, frictionless and incompressible momentum balance over
the inlet duct by means of Bernouilli’s equation between points
A and I
Compressor Inlet Duct
The flow in the inlet duct is incompressible, inviscid and ir- ∂ϕ 1 2 ∂ϕ
rotational. This implies that the velocity components can be ex- ptA + ρ = pI + ρ vz |z=0 + (20)
∂t 2 ∂t
pressed in terms of a potential function ϕ satisfying the Laplace A I
total inlet pressure
equation
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The flow being steady at point A, we have in addition ∂ϕ /∂t |A = −k in the inlet duct and k in the exit duct (i.e., the z derivative
0. Assuming finally that the compressor inlet guide vanes are of ϕ should give positive vz and ΦC on either side of the com-
lossless (i.e., ∂δφC /∂θ = 0), Eq. (21) becomes pressor despite a decreasing value of ϕ when moving away from
the compressor). Using therefore Eqs. (15) and (19) with re-
versed sign for δϕ and integrating once with respect to z while
ptA − pI dΦC ∂δϕ
= φC + 2 I +
2
(23) imposing pressure continuity at z = E gives
2 ρU
1 2 dt ∂t I
that the pressure rise across the compressor includes a steady- (28)
state, axisymmetric contribution as well as an unsteady contribu- Since the exit channel discharges into the plenum where the cir-
tion due to fluid inertia within the rotor and stator rows: cumferential flow nonuniformity vanishes, we impose δϕ |P = 0,
and applying Eq. (25) it therefore results at the exit of the com-
pressor, z = 0
pE − pI ∂φC ∂φC
= ψC (φC , ε) + φC − λ 2 +
2
2 ρU
1 2 ∂t ∂θ
dΦC ∂ δϕ 2 ∂2 δϕ pP − pE dΦC ∂δϕ
= ψC (φC , ε) + φC2 −λ 2 + + = −2 E + (29)
dt ∂z ∂t I ∂z ∂θ I 2 ρU
1 2 dt ∂t I
steady − state
static to static
pressure rise Moore [14] and Moore and Greitzer [13] introduced the duct
(24) flow parameter m to describe the degree of diffusion in the exit
duct (i.e., m = 1 for sudden expansion, m = 2 for constant area
In the spirit of the actuator disk model for the compressor, duct), and accordingly the pressure balance over the exit duct
the flow nonumiformity is assumed to pass through the compres- becomes
sor unchanged
pP − pE dΦC ∂δϕ
= −2 E + (m − 1) (30)
δφC |E = δφC |I (25) 2 ρU
1 2 dt ∂t I
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Plenum and Throttle The presence of a flow nonuniformity implies that dτC varies
As in Greitzer [12] it is assumed that the compressor flow with θ. Each blade contributes with a lateral rotor reaction force
discharges into the plenum as a free jet. The balance between with cartesian components
the axial compressor flow ṁC into the plenum and the mean flow
ṁT through the throttle will induce an isentropic density fluctu-
dτC − sin θ
ation in the plenum (i.e., d pP /pP = γdρP /ρP ). Using ideal gas dFτ = − (39)
R cos θ
properties, the continuity equation for the plenum is accordingly
and the net lateral rotor reaction to torque (i.e., the turning force)
VP d pP
ṁC − ṁT = (33) becomes
a2s dt
2π
1 − sin θ
The throttle flow coefficient is defined as ΦT = ṁT / (ρACU) and Fτ = − ρACU 2 N (tan βr1 − tan βr2 ) φC2 dθ
2π 0 cos θ
the Greitzers B-factor isexpressed using the effective length of (40)
the compressor, B = aUs ACVPeff . This implies that Eq. (33) can The pressure being flow dependent, a pressure induced net
be written on nondimensional from as lateral rotor reaction will also arise from a flow nonuniformity
dΨ 2 2π LC
= 2 (ΦC − ΦT ) cos θ
B eff
(34) Fp = − p Rdθdz
dt 0 0 sin θ
2π
1 cos θ
Since the pressure difference Ψ balances the throttle loss and ≈ −LC R (pI + pE ) dθ (41)
0 2 sin θ
any acceleration of the mass in the throttle duct
UdτC 1 where the approximation relies on the fact that the difference be-
∆h0 (θ) = = U 2 φC N (tan βr1 − tan βr2 ) dθ (37)
Rd ṁC 2π tween absolute and relative unsteady fluid velocity is of O(Z ).
Taking the average relative velocity in axial and radial directions
where the axial mass flow rate ”per blade” at the compressor over the rotor stages, the unsteady force can be expressed as
inlet, d ṁC , and the inlet and exit rotor flow angles, βr1 and βr1 ,
are functions of the blade flow φC . The total compressor torque
1 LZ
is therefore Fu ≈ − ρACU 2 N ×
2π 2R
2π ∂ 2π − sin θ
1 φ (tan β + tan β ) dθ (44)
τC = ρAC RU 2 N (tan βr1 − tan βr2 ) φC2 dθ (38) ∂t 0
C r1 r2
cos θ
2π 0
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Of the three rotor reaction forces it appears that the unsteady ψ
force Fu will be the smallest since the axial chord length is sig-
nificantly smaller than the compressor tip radius, Z 1. The
axial length per rotor-stator pair LC /N being of similar size as ψ +2H
C0
the blade height h, it would a priori appear that the pressure force
F p and the turning force Fτ could be of equal significance.
APPROXIMATE SOLUTION
ψC0+H
Separation of Variables and Fourier Expansion
Eqs. (14) and (17) state that both the velocity potential in
the inlet duct z < 0 and the disturbance potential δϕ satisfy the
Laplace equation. We therefore write the solution as Fourier-
exponential series in θ and z respectively
ψC0
φ
N
1 0 W 2W
δϕ θ, z ,t = ∑ n enz An t cos n θ − ηn t (45)
n=1 Figure 3. Axial compressor performance map.
Substituting Eq. (46) into the overall pressure balance Eq. (32) 1
W = φCM
and making use of the orthogonality of the Fourier terms gives 2
the following set of ordinary differential equations ψC0 = ψCM − 2H
ψCM − ψC1 (49)
H= 3
dΦC 1 2π 3 φC1 1 φC1
Ψ + 2eff
= ψC dθ 1− 2 −1 + 2 −1
dt 2π 0 2 φCM 2 φCM
m dA
n 1 2π
2 +λ = ψC cos (n (θ − ηn )) dθ (47)
n dt π 0 A more well-founded approach would naturally be to deter-
dηn 1 2π mine the polynomial shape parameters ψC0 , H and W by least
2 (m + nλ) An − nλAn = ψC sin (n (θ − ηn )) dθ
dt π 0 square fit to a larger set of empirical performance data. One
could even consider increasing the power of the polynomial, but
this requires carrying the additional terms through in the follow-
Polynomial Approximation
ing derivations.
A further fundamental approximation in the performance
model of Moore and Greitzer [13] was to assume a polynomial
expansion of ψC |ε=0 . Single Term Fourier Series
The steady-state compressor characteristic will typically As proposed by Moore and Greitzer [13], only the first term
have two local extremes, a minimum at (φC , ψC ) = (0, ψC0 ) and in the Fourier series is retained
a maximum at (φC , ψC ) = (2W, ψC0 + 2H). By restricting the
model to have only these two local extremes, a cubic polynomial δφC = A cos (θ − η) (50)
fit is obtained
3
and Eq. (18) reduces to
3 φC 1 φC
ψC |ε=0 = ψC0 + H 1 + −1 − −1 (48)
2 W 2 W φC = ΦC + A cos (θ − η) (51)
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This approximation seems appropriate for capturing the effects and we can therefore conclude that the perturbation must satisfy
of the variation in head rise induced by rotor whirl, Eq. (12). the eigenvalue problem
Substituting Eq. (48) into Eq. (13) and making use of Eq.
(51), the ordinary differential in Eqs. (47) are readily expressed.
J υ (0) − sI · δυ
υ=0 (57)
Together with plenum continuity and throttle characteristic, this
defines the FSW model for the compressor flow. The FSW model
has the state vector The four eigenvalues of this system are readily computed and the
sign of ℜ{s} will determine if the operating point υ (0) is stable.
υ = {Ψ, ΦC , A, η}T (52) In a steady-state operating point we have υ̇υ(0) = 0 in Eq.
(56). Considering first the uniform flow condition A(0) = 0 gives
and the non-linear governing equations of the FSW model can be a steady-state operating point on the cubic characteristic
stated as
(0)
ΦC = γT Ψ(0)
υ = N (υ
υ̇ υ) ⎛ (0) 3 ⎞
(0)
⎧ 2 √ 3 ΦC 1 ΦC
⎪
⎪ Φ − γ Ψ Ψ(0) = ψC0 + H ⎝1 + −1 − −1 ⎠
⎪
⎪ B2 eff
C T 2 W 2 W
⎪
⎪ 3
⎪
⎪ 3 ΦC 1 ΦC
⎪
⎪
1
ψC0 − Ψ + H 1 + −1 − −1 (58)
⎪
⎪
⎪
⎪ 2eff 2 W 2 W
⎪
⎪
⎪ 2
⎪
⎨ 3 A ΦC For the sake of argument, the stability of a steady-state operating
− H −1
= 4 W W point is inspected with A(0) = 0 (i.e., compression system surge
⎪
⎪
⎪
⎪ 3 ΦC ΦC 3 A 2 A
is reached without significant rotating stall). At the threshold of
⎪
⎪
1
−H −2 +
⎪
⎪
surge stability the eigenvalues defined by Eq. (57) will be on the
⎪
⎪ 2 (m + λ) 2W W 4 W W complex axis, ℜ {s} = 0. When solving Eq. (57) it is found that
⎪
⎪
⎪
⎪
⎪
⎪ +εψε cos ωεt − η this condition imposes
⎪
⎪ 1 1
⎩ λ + εψε sin ωεt − η
2 (m + λ) A 4γT W
(53) Ψ(0) = (0)
(0)
(59)
Φ ΦC
3B2 H 2 − C
Since the whirl eccentricity represents a coupling to the axial W W
compressor rotordynamics, Eq. (53) does not represent a closed
form problem. which substitutes into Eq. (58) to give the conditions
(0)
(0) 2
SURGE AND ROTATING STALL 3 2 ΦC ΦC
γ2T,surge
= B H 2− (60)
To investigate the stability of the solution to Eq. (53) for 4 W W
ε = 0, υ is perturbed with a small harmonic term ⎛ (0) (0) 3 ⎞
3 ΦC 1 ΦC
ψC0 + H ⎝1 + −1 − −1 ⎠
υ = υ(0) + δυ
υest (54) 2 W 2 W
(0)
−1
where s is non-dimensional with respect to the spin frequency Ω. 4W 2 Φ
= 2 2− C (61)
Substituting Eq. (54)into Eq. (53) gives directly 3B H W
υ̇ υ(0) + sδυ
υ = υ̇ υest = N υ (0) + δυυest thereby defining the flow and throttle coefficients at the onset
of actual surge. At the threshold of surge stability the complex
= N υ (0) + J υ (0) · δυυest + O (δ)2 (55) eigenvalue, ℑ {s} = iωsurge , is the frequency of the flow distur-
bance
where J is the Jacobian of N. From Eq. (53) it follows
(0)
(0)
2
1 3H Φ ΦC
(ωsurge )2 + = 2− C (62)
υ(0) = N υ (0)
υ̇ (56) B2 2eff 4W eff W W
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By setting A(0) = 0, the surge stability analysis becomes equiva- operating point is excited by a harmonic, but the flow non-
lent to the classical linearized surge model of Emmons et al. [15]. uniformity A is not trivial and care has to be taken to treat term
The strength of the Moore-Greitzer performance model is to il- A−1 in the η̇-equation appropriately.
lustrate the coupling between rotating stall and surge dynam- For a steady-state operating point the solution will consist
ics, so the above surge discussion may therefore seem at cross- of a homogenous part (i.e., for ε = 0) and driven part. A ho-
purposes. However, Eq. (62) could be used to quantify eff within mogenous solution A(0) = 0 was seen to exist, but only in the
engineering accuracy for an axial compressor prototype based on (0)
flow range 0 ≤ ΦC ≤ 2W , and it is beyond the present scope
low pressure performance and surge testing. to determine the whirl amplitude past the aerodynamic stability
Another steady-state solution υ̇ υ(0) = 0 with A(0) = 0 repre- limit. On this basis we can assume A = O (ε), or in other words
sents a conditions with rotating stall in equilibrium A(0) = 0. This condition creates a priori a conflict with the η̇-
term A−1 in Eq. (53). Assuming therefore the following regular
(0) expansions of the state variables
ΦC = γT Ψ(0)
⎛ 3 ⎞
(0)
ΦC ⎧ ⎫ ⎧ (0) ⎫ ⎧ (1) ⎫
Ψ(0) = ψC0 + H ⎝1 + −1 ⎠ ⎪
⎪ Ψ⎪ ⎪ ⎪
⎪ Ψ ⎪ ⎪ ⎪
⎪
Ψ ⎪
W ⎨ ⎬ ⎨ (0) ⎬ ⎨ (1) ⎪ ⎬
ΦC Φ ΦC
υ= = C +ε + O (ε)2 (65)
(0) (63) ⎪
⎪ A ⎪
⎪ ⎪ ⎪ ⎪ (1) ⎪
⎭ ⎪ ⎩ (0) ⎪ ⎪
⎩ (1) ⎪
(0) 0 A
A(0) ΦC ΦC ⎩ ⎭ ⎭
= 2 2− η η η
W W W
λ
η(0) = t + η0 we find that Eq. (66) decomposes as follows:
2 (m + λ)
O (1) :
The rate of variation in η(0) is the nondimensional rotating stall
frequency dΨ(0) 2 (0)
(0)
= Φ − γ T Ψ
dt B2 eff C
λ (0)
(0)
ωstall = (64) dΦC 1 3 Φ
2 (m + λ) = ψC0 − Ψ(0) + H 1 + C
−1
dt 2eff 2 W
(0) 3 ⎞⎞
and η0 sets the initial time. 1 ΦC (66)
A steady-state solution with A(0) = 0 is seen to require − − 1 ⎠⎠
(0) 2 W
0 ≤ ΦC ≤ 2W . Furthermore, the presence of the rotating stall
(0)
cell forces the operating point (ΦC , Ψ) away from the cubic A(0) = 0
(0)
characteristic. Indeed, for given ΦC we find that Ψ(0) is less dη(0) 1 1 (0)
(0) = λ + ψε sin ωε t − η
than predicted by the cubic characteristic for W < ΦC < 2W dt 2 (m + λ) A(1)
(0)
and vice-versa for 0 < ΦC < W . This property of the solution
agrees well with the empirically proven drop in head at the onset O (ε) :
(0)
of rotating stall. It is also observed that A(0) exceeds ΦC when
(0)
ΦC < 4W /3, which indicates that the rotating stall amplitude is
dΨ(1) 2 (1) γT Ψ(1)
so large that flow reversal occurs locally. = 2 ΦC − √
It should also be observed that the rotating stall frequency dt B eff 2 Ψ(0)
predicted by Eq. (64) will be less than 50% for positive dimen- (1)
(0)
(0) (1)
dΦC 1 (1) 3 ΦC ΦC ΦC
sionless “time” lag, λ > 0, and all degrees of diffusion in the exit
= −Ψ − H −2
duct, 1 ≤ m ≤ 2. dt 2eff 2 W W W
(0)
(0)
(67)
dA(1) 1 3 ΦC ΦC A(1)
= − H −2
ROTOR WHIRL dt 2 (m + λ) 2 W W W
Asymptotic Expansion +ψε cos ωεt − η(0)
The FSW model for lateral vibrations is Eq. (53) together
with a rotordynamic model for the compressor. An undisturbed η̇(1) = irrelevant
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Note that A(1) appears in the O (1) phase equation, and that Before discussing the impact of this result in terms of cross-
η(1) is irrelevant to an O (ε) accuracy because it should be re- coupled stiffness we observe that the phase ηε tends towards
called that with A(0) = 0 the flow coefficient becomes ±π/2 when approaching the maximum head point ΦC = 2W .
(0)
ψε
A(1) = 2
2
3 H Φ(0) Φ(0) ωε
(0)
Fτ ≈ −εA(1) ρACU 2 NΦC (tan βr1 − tan βr2 )×
C C
−2 +λ 2
−1
2W W W ω stall − sin(ωεt − ηε )
(75)
ωε cos(ωεt − ηε )
λ −1
ω stall
tan ηε = (0)
(0)
3 H ΦC ΦC where A(1) and ηε are given by Eq. (71).
−2
2W W W Proceeding in the way for the contribution to the rotor reac-
(72) tion force from whirl induced pressure non-uniformity and un-
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steady momentum, Eqs. (42) give The employed asymptotic expansion was only valid for op-
eration away from the onset of rotating stall (i.e., ΦC > 2W in
LC Figure 3), and Eq. (71) therefore gives cos ηε > 0. Accordingly,
F p ≈ −εA(1) ρACU 2 N × within the framework of this paper torque contributes to making
4Nh
Alford’s β parameter more positive (i.e., destabilizing for for-
(0) cos(ωε t − ηε ) − sin(ωεt − ηε )
−ΦC − (2 − m) ω ward whirl).
sin(ωεt − ηε ) stall cos(ωεt − ηε )
If the whirl frequency is in the range 0 < ωε < ωstall , Eq.
(76) (71) gives sin ηε < 0 and both pressure and unsteady momen-
tum effects contribute to reduce β. Should these contributions be
and large enough to make β negative, the cross-coupling force will
be destabilizing for backward whirl.
Z In the case of ωε > ωstall Eq. (71) gives sin ηε > 0 and the
Fu ≈ −εA(1) ρACU 2 N (tan βr1 + tan βr2 )×
4R only contribution that does not tend to make β more positive is
cos(ωεt − ηε ) the pressure term containing (2 − m)ωε cos ηε , which disappears
−ωε (77)
sin(ωεt − ηε ) in an axial compressor with exit duct of near constant area.
Finally, for backward whirl ωε < 0, the contribution from
because the analysis is restricted to steady-state conditions. torque, the pressure term containing (2 − m)ωε cos ηε and the un-
For the purpose of rotordynamic analysis the lateral ro- steady momentum force will act stabilizing by making β more
tor reaction forces are more conveniently expressed in terms positive, while the pressure term containing sin ηε acts destabi-
of impedance coefficients. Using the nomenclature from Eq. lizing.
(1), but allowing frequency dependence of the direct K(ωε ) and The relative importance of the four contributions to the lat-
cross-coupled k(ωε ) “stiffness” coefficients, it results eral rotor whirl reaction force (i.e., one torque term, two pressure
terms and one unsteady momentum term) depends on the com-
⎛ pressor design, i.e., the blade height to stage length ( L h/N ), the
C
h⎜ rotor stage length to mean compressor radius ( LRZ ), the exit duct
K= ⎝ − sin ηε
C diffusion parameter (1 ≤ m ≤ 2) and stage loading expressed in
torque contribution terms of the flow angles (βr1 and βr2 ).
LC (2 − m)ωε The amplitude of the flow non-uniformity A(1) is highest
+ cos ηε + (0)
sin ηε when ωε = ωstall , see Eq. (72). Regardless of other design fea-
4Nh(tan βr1 − tan βr2 ) ΦC tures, fluid-structure interaction in an axial compressor with near
pressure contribution constant area exit duct will therefore be most detrimental to the
rotordynamic stability margin if the first forward bending mode
LZ tan βr1 + tan βr2 ωε A(1) τC
+ (0)
cos ηε (0)
(78) coincides with the rotating stall frequency. The amplitude of
4R tan βr1 − tan βr2 ΦC Φ Rh
C A(1) grows unboundedly as the operating point approaches the
unsteady contribution
onset of rotating stall. This represents a singularity in the solu-
tion, which will need separate treatment. Until then, it is rec-
ommended not to extend the use of Eq. (78) and (79) beyond
(0)
⎛ conditions where εA(1) exceeds 10% of ΦC .
τC h⎜ These qualitative features of the asymptotic solutions appear
k=β = ⎝ cos ηε to agree with the results published by Spakovszky [8], Song and
Rh C
torque contribution Cho [9], Storace et al. [5], Ehrich et al. [6] and Al-Nahwi et
al. [10] – [11].
LC (2 − m)ωε
+ sin ηε − (0)
cos ηε
4Nh(tan βr1 − tan βr2 ) ΦC
pressure contribution
CONCLUSION
⎞ The FSW model allows to establish explicit expressions for
⎟ the direct and cross-coupling impedance from fluid-structure in-
LZ tan βr1 + tan βr2 ωε ⎟ A(1) τC teraction in an axial compressor. The validity of the expressions
+ (0)
sin ηε ⎟
⎟ (0) Rh (79)
4R tan βr1 − tan βr2 ΦC ⎠ ΦC derived here is limited to operating condition away from rotating
stall, but their accuracy is consistent with usual linearized rotor-
unsteady contribution dynamic analysis.
11 Copyright
c 2004 by ASME
In the design phase of an axial compressor prototype, the [5] Storace, A., Wisler, D., Shin, H.-W., Beacher, B., Ehrich,
rotordynamic stability margin in the normal operating range can F., Spakovsky, Z., Martinez-Sanchez, M., and Song, S.,
therefore be assessed by the following simple steps: 2001. “Unsteady flow and whirl-inducing forces in axial-
flow compressors. part i - experiment”. ASME Journal of
1. Fit the analytical or empirically scaled compressor perfor- Turbomachinery , pp. 433–445.
mance map (i.e., total to static head ψC versus flow φC for [6] Ehrich, F., Spakovsky, Z., Martinez-Sanchez, M., Song,
concentric compressor shaft ε = 0) to the cubic polynomial S., Wisler, D., Storace, A., Shin, H.-W., and Beacher, B.,
from Eq. (48). 2001. “Unsteady flow and whirl-inducing forces in axial-
2. Evaluate the sensitivity of the compressor head characteris- flow compressors. part ii - analysis”. ASME Journal of Tur-
tic to tip clearance, ψε , using cascade test data. bomachinery , pp. 446–452.
3. Determine if the exit duct represents a sudden expansion [7] Ehrich, F., 1993. “Rotor whirl forces induced by tip clear-
(m = 1) or tends towards a constant area duct (m = 2). ance effect in axial flow compressors”. Journal of Vibration
4. Quantify Greitzer’s dimensionless time “lag” λ. Depend- and Acoustics , pp. 509–515.
ing on the novelty of the design, empirical rotating stall fre- [8] Spakovszky, Z., 2000. “Analyzis of aerodynamically in-
quency data may assist by means of Eq. (64). duced whirling forces in axial flow compressors”. ASME
(0) Journal of Turbomachinery , pp. 761–768.
5. Starting with a flow rate ΦC well away from the aerody-
namic stability limit, the rotordynamic stability analysis is [9] Song, S., and Cho, S., 2000. “Non-uniform flow in a com-
performed by setting ωε in Eqs. (78) and (79) equal the fre- pressor due to turbine tip clearance”. ASME Journal of Tur-
quency of the most critical mode in bearings and seals only, bomachinery , pp. 751–760.
normally the first forward bending mode. The resulting fre- [10] Al-Nahwi, A., Paduano, J., and Nayfeh, S., 2003.
quency for the considered mode is used to update K and k, “Aerodynamic-rotordynamic interaction in axial compres-
and the rotordynamic stability analysis is repeated. A mod- sion systems part i: Modeling and analysis of fluid-induced
erate number of iterations should suffice. forces”. ASME Journal of Turbomachinery , pp. 405–415.
6. Repeat the procedure for decreasing flow rate until the vicin- [11] Al-Nahwi, A., Paduano, J., and Nayfeh, S., 2003.
(0) “Aerodynamic-rotordynamic interaction in axial compres-
ity of the singularity at ΦC = 2W .
7. Repeat the procedure for the first backward mode in case the sion systems part ii: Impact of interaction on overall system
axial compressor design has significant negative β. stability”. ASME Journal of Turbomachinery , pp. 416–424.
[12] Greitzer, E., 1976. “Surge and rotating stall in axial flow
compressors parts i, ii”. ASME Journal of Engineering for
Explicit formulation as in Eqs. (78) and (79) have the ad-
Power, 98 , pp. 190–217.
vantage of permitting simultaneous treatment of all known con-
[13] Moore, F., and Greitzer, E., 1986. “A theory of post-stall
tributions to rotordynamic instability. The behavior of the the
(0) transients in axial compression systems part i: Develop-
FWT model at the limit ΦC → 2W , as well as into the post-stall ment of equations”. ASME Journal of Engineering for Gas
region, was included in Al-Nahwi et al. [11] for a Jefcott rotor. Turbines and Power, 108 , pp. 68–76.
However, for the same reasons, it would also appear that asymp- [14] Moore, F., 1984. “A theory of rotating stall of multistage
totic solutions near the onset of rotating stall could be of use for compressors part i, ii, iii”. ASME Journal of Engineering
rotordynamic analysis of real axial compressors. for Power, 106 , pp. 313–336.
[15] Emmons, H., Pearson, C., and Grant, H., 1955. “Compres-
sor surge and stall propagation”. Transaction of the ASME,
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