MACHINE DESIGN REVIEWER 14. A 2.5” diameter by 2 in.

long journal bearing

1. Determine the estimated weight of an A-36 is to carry a 5500-lb load at 3600 rpm using
steel plate size 3/16 “x 6’ x 20’ SAE 40 lube oil at 200°F through a single hole
A. 919 lbs. B. 1012 lbs. at 25 psi. Compute the bearing pressure.
C. 829 lbs. D. 735 lbs. A. 1100 psi B. 900 psi
2. The minimum clearance allowed for meshing spur C. 1000 psi D. 950 psi
gears with a circular pitch of 0.1571 and 15. In a uniformly loaded simple beam, the maximum
diametral pitch of 20. The spur gear has 25 vertical shearing force occurs
teeth. A. at the center
A. 0.007855 B. 0.008578 B. at the section of maximum moment
C. 0.007558 D. 0.007585 C. at beam bottom fiber
3. A 3” Φ diameter short shaft carrying two D. at either end support
pulleys close to the bearings transmit how 16. A hollow shaft has an inner diameter of 0.035
much horsepower if the shaft makes 280 rpm? m and outer diameter of 0.06 m. Determine the
A. 199 Hp B. 198 Hp polar moment of inertia of the hollow shaft.
C. 200 Hp D. 210 Hp A. 1.512 x 10-6 m4 B. 1.215 x 10-6 m4
4. What pressure is required to punch a hole 2” C. 1.52 x 10-6 m4 D. 1.125 x 10-6 m4
diameter through a ¼” steel plate? 17. Determine the thickness of a steel air
A. 10 tons B. 20 tons receiver with 30 inches diameter and pressure
C. 30 tons D. 40 tons load of 120 psi, design stress of 8000 psi.
5. Compute the working strength of 1” bolt which A. 1/4 in. B. 5/8 in.
is screwed up tightly in packed joint when the C. 3/8 in. D. ½ in.
allowable working stress is 13,000 psi. 18. A short 61 mm Φ shaft transmits 120 Hp. Compute
A. 3600 lbs B. 3950 lbs the linear speed of a pulley 55 cm Φ mounted
C. 3900 lbs D. 3800 lbs on the shaft.
6. What is the working strength of a 2” bolt A. 1796 fpm B. 1766 fpm
which is screwed up tightly in a packed joint C. 1856 fpm D. 2106 fpm
when the allowable working stress 12,000 psi? 19. A 2-in. solid shaft is driven by a 36-in. gear
A. 20,120 lbs B. 20,400 lbs and transmits power at 120 rpm. If allowable
C. 20.400 lbs D. 20,200 lbs shearing stress is 12 ksi, what horsepower can
7. Compute the speed of the gear mounted on a be transmitted?
52.5 mm diameter shaft receiving power from a A. 29.89 B. 35.89
driving motor with 250 hp. C. 38.89 D. 34.89
A. 2182 rpm B. 2071 rpm 20. Using oxyacetylene welding method to weld a 3
C. 2282 rpm D. 2341 rpm ft. long seam in a 3/8 in. thick plate at a
8. The minimum whole depth of spur gear of 14- consumption rate of 9 cu. ft. /ft. of weld for
1/2 deg. involute type with diameter pitch of oxygen and 7 cu. ft./ft. for acetylene. What
24 and circular pitch of 0.1309: is the total combined gas consumption in cu.
A. 0.09000 B. 0.09900 ft.?
C. 0.089875 D. 0.089758 A. 51 B. 48 C. 45 D. 55
9. Heating of the metal to a temperature above 21. A coiled spring with 5 cm of outside diameter
the critical temperature and then cooling is required to work under the load of 190 N.
slowly usually in the furnace to reduce the The wire diameter is 5 mm, the spring is to
hardness and improve the machinability is have 6 active coils and the ends are to be
called: closed and ground. Determine the total number
A. annealing B. tempering of coils. The modulus of rigidity is 809 GPa
C. normalizing D. quenching and the mean radius is to be 23 mm, with 7 mm
10. What is the frictional HP acting on a collar pitch of the spring.
loaded with 100 kg weight? The collar has an A. 6.5 coils B. 7.5 coils
outside diameter of 100 mm and an internal C. 8.5 coils D. 9.5 coils
diameter of 40mm. The collar rotates at 1000 22. A helical spring having squared and ground
rpm and the coefficient of friction between ends has a total of 18 coils and its material
the collar and the pivot surface is 0.15. has modulus of elasticity in shear of 78.910
A. 0.8 HP B. 0.5 HP GPa. If the spring has an outside diameter of
C. 0.3 HP D. 1.2 HP 10.42 cm and a wire diameter of 0.625 cm,
11. A solid cylindrical shaft 48.2 cm long is used compute in the spring due to a load of 50 kgs.
for a transmission of mechanical power at a A. 302 cm B. 490 mm
rate of 37 KW running at 1760 rpm. The Ss is C. 490 cm D. 322 mm
8.13 MPa. Calculate the diameter. 23. Design the size of solid steel shaft to be
A. 30 mm B. 35 mm used for a 500 hp, 250 rpm application if the
C. 40 mm D. 50 mm allowable torsional deflection is 1° and the
12. An internal gear is set up with a 5-in diameter allowable stress is 10,000 psi modulus of
pinion and center distance of 18 inches. Find rigidity is 13 x 106 psi.
the diameter of the internal gear. A. 5” dia. B. 4-5/8” dia.
A. 36” B. 21.5” C. 4-7/8” dia. D. 4-3//4” dia.
C. 26” D. 41” 24. With the electric are welding rate of 18
13. What force P is required to punch a ½ in. hole in./min, how long will it take to weld a ½ in.
on a 3/8 in. thick plate if the ultimate shear thick plate by 3 ft. long seam?
strength of the plate is 42,000 psi? A. 3 min. B. 2 min.
A. 24,940 lbs. B. 24,620 lbs. C. 1.5 min. D. 4 min.
C. 24,960 lbs. D. 24,740 lbs.
25. How long will it take to mill a 3/4 “by 2” 0.00105 m/m from a load producing a unit
long keyway in a 3” diameter shafting with a tensile stress of 44,000 psi?
24-tooth cutter turning at 100 rpm and 0.005” A. 42.300 x 106 psi B. 41.202 x 106 psi
feed/tooth? C. 43.101 x 106 psi D. 41.905 x 106 psi
A. 0.136 min. B. 0.196 min. 34. Compute the pitch angle of a bevel gear given
C. 0.166 min. D. 0.106 min. the pinion’s number of teeth of 14 and 42
26. How long will it take to saw a rectangular teeth on the gear.
piece of aluminum plate 8 in. wide and 1 1/2 A. 18.4° B. 28.4°
in. thick if the length of the cut is 8 in., C. 33.4° D. 38.4°
the power hacksaw makes 120 rev/min and 35. Compute for the tooth thickness of 141/2 spur
average feed per stroke is 0.0060 in.? gear with diameter pitch = 5.
A. 13.11 B. 11.11 A. 0.3979 B. 3.1831
C. 14.01 D. 12.03 C. 0.03141 D. 0.31416
27. A cast iron flywheel is rotated at a speed of 36. What is the difference between a shaper and a
1200 rpm and having a mean rim radius of 1 planer?
foot. If the weight of the rim is 30 lbs. what A. the tool of the shaper moves while on the
is the centrifugal force? Use factor C = 41. planer is stationary.
A. 14,800 lbs. B. 7 ft. B. the shaper can perform slotting operation
C. 14,860 lbs. D. 14,760 lbs. while the planer cannot.
28. A steel cylindrical air receiver with 5 ft. C. the shaper handles large pieces while the
diameter and pressure load of 180 psi, design planer handles only small pieces.
stress of 9500 psi maximum. The pressure D. the tool of the shaper moves in
vessel is to be provided with 1 ½ in. diameter reciprocating motion while the tool in the
drain valve installed at the bottom of the planer moves in rotary motion.
vessel and safety pressure relief valve 37. If the ultimate shear strength of a steel
installed either at the top most or at the plate is 42,000 lb/in2, what force is
side with pop – out rating of 200 psi. Assume necessary to punch a 0.75-inch diameter hole
a 100% weld joint efficiency. The lap welding in a 0.625-inch-thick plate?
tensile strength is 65,000 psi. Determine the A. 63.008 lbs. B. 68,080 lbs.
bursting pressure of this air receiver. C. 61,800 lbs. D. 66,800 lbs.
A. 1154 psi B. 1354 psi 38. A steel tie rod on bridge must be made to
C. 1454 psi D. 1254 psi withstand a pull of 5000 lbs. Find the
29. The tooth thickness of a gear is 0.5 inch and diameter of the rod assuming a factor of
its circular pitch is 1.0 inch. Calculate the safety of 5 and ultimate stress of 64,000
dedendum of the gear. lb/in2
A. 0.3183 B. 1.250 A. 0.75 in. B. 0.71 in
C. 0.3979 D. 0.1114 C. 0.84 in. D. 0.79 in.
30. A hollow shaft has an inner diameter of 0.035 39. If the weight of 6” diameter by 48” long SAE
m and an outer diameter of 0.06 m. Compute for 1030 shafting is 174.5 kg. then what will be
the torque if the shear stress is not to exceed the weight of chromium SAE 51416 of same size?
120 MPa in Nm. A. 305.5 lbs. B. 426.4 lbs.
A. 4500 B. 4100 C. 384.6 lbs. D. 465.1 lbs.
C. 4300 D. 4150 40. Compute the circular pitch (in inch) of a pair
31. The path of contact in involute gears where of gears having a ratio of 4 and a center
the force/power is actually transmitted. It distance of 10.23. Each gear has 72 teeth and
is a straight imaginary line passing through pinion has 18 teeth.
the pitch point and tangent to the base A. 0.8095 B. 0.7825
circle. C. 0.8035 D. 0.8085
A. principal reference plane 41. A journal bearing with diameter of 76.2 mm is
B. pitch point subjected to a load of 4900 N while rotating
C. front angle at 200 rpm. If its coefficient of friction is
D. line of action 0.02 and L/D = 2.5, find its projected area
32. It is a problem of expansion and shrinkage of in mm2.
steel material so that the slightly bigger A. 12,090 B. 14,165
shafting of 2 “ diameter can be C. 13,050 D. 14,516
inserted/fitted to the slightly smaller hole 42. A flywheel rotates at 120 rpm or 12.57 rad/sec
of a steel bushing of 1.999 “ diameter with slowed down to 102 rpm or 10.68 rad/sec during
the following process/material/data to apply: the punching operation that requires ¾ second
Coefficient of expansion of carbon steel = of the punching portion of the cycle. Compute
0.0000068 in/in F Temperature raised by gas the angular acceleration of the flywheel in
heating = 24.5 F Cooling media to use dry ice rad/sec2.
with boiling point of -109.3°F (-78.5°C) A. -2.52 rad/sec2 B. 3.15 rad/sec2
Shrinkage rate below boiling point is 0.00073 C. -2.75 rad/sec 2 D. 2.22 rad/sec2
in/in Determine the final clearance between 43. A drop hammer of 1-ton dead weight capacity
the expanded steel bushing hole against the is propelled downward by a 12 in diameter
shrinkage of the steel shaft. cylinder. At 100 psi air pressure what is the
A. 0.000793 in. B. 0.000693 in. impact velocity if the stroke is 28 inches?
C. 0.000750 in. D. 0.000800 in. A. 63.2 fps B. 15.8 fps
33. What modulus of elasticity in tension is C. 31.6 fps D. 47.4 fps
required to obtain a unit deformation of 44. Compute the nominal shear stress at the
surface in MPa for a 40 mm diameter shaft that
 transmits 750 kW at 1500 rpm. Axial and -high speed steel cutter with a cutting
bending loads assumed negligible. Torsional speed of 50 fpm
shearing stress is 28 N/mm2. -carbide tipped cutter with a cutting
A. 218 B. 312 speed of 200 fpm
C. 232 D. 380 A. 389 B. 572
45. A truck skids to stop 60 m after the C. 509 D. 412
application of the brakes while travelling at 55. The U.S standard gage for iron and steel was
90 km/hr. What is the acceleration in m/sec2? established in 1893 which is primarily a
A. -5.21 m/s2 B. 6.36 weight gage. The basis is the weight of
C. -7.06 D. 5.76 wrought iron which is at _______ lbs. per
46. A spur pinion rotates at 1800 rpm and cubic foot.
transmits to a mating gear 30 HP. The pitch A. 480 B. 493
diameter is 4” and the pressure angles C. 490 D. 488
pressure angle is 14 1/2. Determine the 56. Calculate the cutting speed in fpm when
tangential load in lbs. spindle speed of a lathe is turning 8-inch
A. 495 B. 525 diameter bronze casting using a spindle speed
C. 535 D. 475 of 120 rpm.
47. A high alloy spring having squared and ground A. 220 fpm B. 3016 fpm
ends and has a total of 16 coils and modulus C. 2510 fpm D. 251 fpm
of elasticity in shear of 85 GPa. Compute the 57. The lathe compound is used for:
Wahl factor. The spring outside diameter is A. angle cutting B. grooving
9.66 cm and wire diameter is 0.65 cm. C. facing D. shaping
A. 1.058 B. 1.10 58. If the ultimate shear stress of a 1/8 inch
C. 1.185 D. 1.2 thick drawn steel plates is 35 ksi what force
48. Two idlers of 28 T and 26 T are introduced is required to punch a 1 1/2 inch diameter
between the 24 T pinion with a turning speed hole?
of 400 rpm driving a final 96 T gear. What A. 10.011 lbs B. 22.322 lbs
would be the final speed of the driven gear C. 11 Mtons D. 20620 lbs
and its direction relative to the driving gear 59. Brazing is more superior than soldering in
rotation? joining metals because:
A. 120 rpm and opposite direction A. higher melting temperature joining
B. 100 rpm and opposite direction B. molten metal flaws between joints because
C. 80 rpm and same direction of capillary forces
D. 100 rpm and same direction C. it has slight diffusion of metal involved
49. Compute the line shaft diameter to transmit D. all of these
12 HP at 180 rpm with torsional deflection of 60. To finally complete milling (finishing) work
0.08 degrees per ft. length. of steel material the operator has the option
A. 3 in. B. 5 cm to choose the better available cutter in stock
C. 2.35 in D. 62 mm and these are:
50. The allowable stresses that are generally used -both 1 1/2 inch diameter
in practice are 4 ksi for main power -high speed steel with recommended cutting
transmitting shaft, 6 ksi for line shaft speed of 90 fpm
carrying pulleys and 8.5 ksi for smallshort -carbide tipped with cutting speed of 300 fpm
shaft/countershaft, etc. With these allowable Compute the rpm of the cutter
stresses what will be the simplified formula A. 801 B. 620
to determine transmitted HP, diameter of the C. 764 D. 264
shaft or even the rpm(N)? 61. A ball is thrown vertically upward with a
A. HP=D3N/80 B. HP=D3N/531/2 speed of 24.38 m/s. Then 2 seconds later a
C. HP=D3N/38 D. all of these second ball is projected vertically upward too
51. Calculate the rpm for machining a cast iron with a speed of 18.28 m/s. At what point above
workpiece 6 inches in diameter. The lowest will they meet?
cutting speed for cast iron is 50 fpm. A. 17.62m B. 15.62 m
A. 35.3 B. 33.3 C. 16.62 m D. 21.62 m
C. 43.3 D. 53.32 62. Babbit bearing material maybe melted in a
52. A helical gear a 14 ½° normal pressure angle pouring ladle over an open fire. The
and transverse diameter pitch of 2.3622 per temperature is about right when a wooden pine
cm. the helix angle is at 45° and has 8 teeth. stick used for stirring chars but does not
Compute the transverse pressure angle in ignite and at that stage the molten metal
degrees. temperature is in the vicinity of ________ °F.
A. 22.2° C. 18.9° A. 1010 B. 870
B. 19.3° D. 20.1° C. 760 D. 590
53. Compute the maximum unit shear in a 3-inch 63. The purpose of______is to prevent gears from
diameter steel shafting that transmits 2400 jamming together and making contact on both
in lb. of torque at 99 rpm. sides of their teeth simultaneously
A. 4530 psi B. 4250 psi A. tooth fillet B. stress relieving
C. 3860 psi D. 4930 psi C. backlash D. all of these
54. To facilitate the milling (roughing) work of 64. Any internal/residual stress in a steel work
a cast steel material using material using a can be remedied by:
11/2-inch diameter cutter choose between the A. tempering B. stress relieving
two available stocks. Find the speed of the C. annealing D. all of these
cutter in rpm.
65. The usual shrinkage allowance specified for 77. The principle materials used in the production
patterns to compensate for the expected of metal working tools:
shrinking of cast steel parts construction of A. high carbon steel
steel casting in cooling: B. tungsten, silicon, had-field Mn
A. 1/8 inch/ft C. titanium, phosphorous
B. 3/16 inch/ft D. vanadium, chromium, molybdenum
C. 3/32 to 1/8 inch/ft 78. In the interest of design simplification and
D. 5/32 to 7/32 inch/ft good kinematic compromise bevel gears adopted
66. Choose the economical type of material for a standard pressure angle of ___________
gears that give/sustain good operating degrees.
quality/life for intended operation A. 20° involute stub
A. plane carbon steel B. 20°
B. high alloy steel C. 141/2 involute full depth
C. heat treated carbon steel D. 171/2
D. all of these 79. The property of material that relates the
67. A material plane was subjected to a load. When lateral strain to longitudinal strain.
the load was removed the strain disappeared. A. stress B. strain
From the structural change which of the C. Poisson’s circle D. endurance limit
following can be considered about this 80. Also called eccentrically loaded bearing is
material? ________.
A. it does not follow Hooke’s Law A. full bearings B. offset bearing
B. it has high modules of elasticity C. partial bearing D. fitted bearings
C. it is elastic 81. In the selection of wire rope, regular lay
D. it is plastic means wires and strands are arranged in the
68. Compute the power transmitted in HP by the following manner:
shaft rotating 1200 rpm and subjected to A. twisted in the same direction
torsional moment of 1200 MN. B. twisted in any direction
A. 202 B. 252 C. twisted in opposite direction
C. 150 D. 171 D. twisted in along direction
69. Instantaneous center is also 82. In involute teeth, the pressure angle is often
called___________. defined as the angle between the line of
A. rotopole B. virtual center action and the line of tangent to the pitch
C. centro D. all of these circle. It is also termed as
70. What is the stress to strain ratio within the A. helix angle B. angle of recess
elastic limit? C. Angle of obliquity D. Arc of action
A. elastic limit 83. A lineshaft runs at 360 rpm. An 18” pulley on
B. modulus of elasticity the same shaft is belt connected to a 12”
C. elasticity pulley on the counter-shaft. From a 15” pulley
D. compressive ratio on the counter-shaft motion is transmitted to
71. A spur pinion supported on each side by ball the machine. Compute/check the required of the
bearings rotates 1750 rpm and transmit to a pulley on the machine to give a spindle speed
mating gear at 25 Hp. The pressure angle is of 660 rpm.
20 degrees and the pitch diameter is 5. A. 16” B. 12 1/4”
Determine the tangential load in lbs. C. 101/2” D. 81/2”
A. 420 B. 300 84. Height of tooth above pitch circle or the
C. 360 D. 400 radial distance between pitch circle and top
72. In a spring design, spring index of 7 through land of the tooth.
9 is best 4 through 7 and 9 through 16 are A. top root B. addendum
often used but spring index of________should C. land D. hunting tooth
be avoided due to difficulties in making etc. 85. The function of clutch in the machine tool is?
A. 4 B. less than 5 A. lowering of drive speed
C. 5 or less D. all of these B. to disconnect or connect at will the drive
73. Allowance added in the casting pattern to C. alignment of drive shaft
compensate for the contraction of metal. D. to ensure that two shaft line up at high
A. tapering allowance B. shrinkage allowance speed
C. finish allowance D. draft pattern 86. It is generally recommended and normal for a
74. Ratio of the angle of action to the pitch designer to add a hunting tooth to evenly
angle distribute the wear on meshing teeth like a
A. contact ratio B. approach ratio 53 teeth gears mesh with 30 teeth pinion. Find
C. ratio of gearing D. module the rotation of pinion to mesh with same pair
75. General purpose grade of steel used for of teeth again
broiler plate, structural etc. usually with A. 120 B. 81
carbon content of______. C. 61 D. 53
A. 0.20 to 0.30%C B. 0.35 to 0.50%C 87. The shaft whose torque varies from 2000 to
C. 0 .15 to 0.25%C D. all of these 6000 in lbs. has 1 1/2 in in diameter and
76. The angle made by the helix of the thread(in 60000 psi yield strength. Compute for the
a straight thread) at the pitch diameter with shaft mean average stress.
a plane perpendicular to the axis A. 6036 psi B. 6810 psi
called__________. C. 5162 psi D. 5550 psi
A. angle of thread B. truncation 88. The angle made by the helix of the thread (in
C. lead angle D. lead a straight thread) at the pitch diameter with
 a plane perpendicular to the axis is called A. 47.4 ft/sec B. 31.6 ft/sec
__________. C. 15.8 ft/sec D. 63.2 ft/sec
A. lead angle B. truncation 104. Could be defined as simply push and pull.
C. lead D. angle of thread A. power B. inertia
89. The rule of thumb in journal bearing design; C. work D. force
the clearance ratio/clearance should be. 105. Opposite directional forces equal in
A. 0.0090 B. 0.0042 magnitude and parallel is called_________
C. 0.0010 D. 0.00120 A. non coplanar B. centroid
90. The moment of inertia of a rectangle whose C. couple D. coplanar
base is “b” height “h” about its base is 106. Quantities such as time, volume and
A. bh3/4 B. bh3/12 density are completely specified when their
C. bh3/24 D. bh3/3 magnitude is known is also called
91. Cold rolled shafting is not available in A. couple B. resultants
diameter larger than__________ C. components D. scalar
A. 6 inches B. 5 inches 107. The use of hardened steel for the mating
C. 6 ½ inches D. 5 ½ inches best results and longer operational life. The
92. What power would a spindle 55 mm in diameter usual hardness is in the range of
transmit at 480 rpm. Stress allowed for short A. over 600 BHN B. 300 to 400 BHN
shaft is 59 newtons/mm2 C. below 350 BHN D. over 400 BHN
A. 45.12 kw B. 50.61 kw 108. _______ is the product of the resultant
C. 45 Hp D. 39.21 kw of all forces acting on a body and the time.
93. The cast iron flywheels are commonly designed A. linear momentum B. linear impulse
with a factor of safety of______ C. angular momentum D. all of these
A. 14 to 15 B. 10 to 13 109. The separate forces which can be so
C. 8 to 9 D. 6 to 12 combined are called
94. A pair of equal and opposite (not collinear) A. concurrent forces
forces that tend cause a rotation of a body B. non concurrent forces
A. couple B. centroids C. couple
C. equilibrium D. vector D. component forces
95. The ratio of the pitch diameter in inches to 110. Continuous stretching under load even if
the number of teeth the stress is less than the yield point
A. pitch circle B. English module A. plasticity B. elasticity
C. module D. pitch diameter C. creep D. ductility
96. When the motion is diminished/decreasing 111. The most known lubricants being utilized
instead of increasing is called. in whatever category of load and speed are
A. deceleration oil, air, grease and dry lubricants like
B. uniform negative impulse A. bronze B. lead
C. retarded motion C. silicon D. graphite
D. all of these 112. A coupling that allows axial
97. _______is a unit or energy? flexibility/movement in the operation. Made
A. ft.-lb. B. hp of alternate bolting of steel, leather, fabric
C. BTU/hr. D. watt and/or plastic material into the two flanges
98. When high strength and durability are a A. Flexible disk coupling
requirement for choosing gear materials it is B. flexing Oldham coupling
preferable to use_________ material. C. Flexible toroidal spring coupling
A. hardened bronze B. steel D. Elastic-material bonded coupling
C. phenolic laminated D. white iron 113. It consists of two cranks; a stationary
99. _________forces when action are parallel piece called the line of centers, and the
A. couple B. non collinear connecting rod is a
C. resultant D. non concurrent A. five-bar linkage B. four-crank braces
100. The product of the mass and the velocity C. three-crank linkage D. four-bar linkage
of the center of gravity of the body is called. 114. Used to change rotary motion to
A. linear momentum B. angular impulse reciprocating motion____________
C. linear impulse D. angular momentum A. rack gears B. hypoid gears
101. Two parallel shafts connected by pure C. Helical gears D. herringbone gears
rolling turn in the same direction and having 115. The effective face width of a helical gear
a speed ratio of 2.75. what is the distance divided by gear axial pitch
of the two shafts if the smaller cylinder is A. approach ratio B. Arc of action
22 cm. in diameter. C. Arc of recess D. Face overlap
A. 16.60 cm B. 30.25 cm 116. Pitch diameter less the diameter of the
C. 25.25 cm D. 19.25 cm roller chain is equal to:
102. The distance between similar, A. top land B. bottom diameter
equallyspaced tooth surfaces in a given C. addendum D. Face overlap
direction and along a given line. 117. Generally applied on speed reducer due to
A. pitch circle B. pitch plane large speed ratio:
C. pitch D. pitch diameter A. bevel gears B. helical gears
103. A drop hammer of 1ton dead weight capacity C. worm gears D. hypoid gears
is propelled downward by a 12inch diameter 118. If shaft size is specified as-diameter
cylinder. At 100 psi air pressure what is the 2.00” max. and 1.99” min. in diameter, then
impact velocity if the stroke is 28 inches? the 0.010” could be defined as________
A. allowance B. fit
 C. variance D. tolerance
119. A material plane was subjected to a load. 132. Poisson’s Ratio is the ratio of
When the load was removed the strain A. elastic limit to yield strength
disappeared. From the structural change which B. lateral deformation to the longitudinal
of the following can be considered about this deformation
material? C. shear strain to unit strain
A. it has high modules of elasticity D. elastic limit to shear strength
B. it does not follow Hooke’s Law 133. Manganese steel standard designation,
C. it is plastic SAE_______
D. it is elastic A. 13xx B. 10xx
120. Helix angle in the range of ______ degree C. 11xx D. 8xx
is recommended for wide-face helical gears 134. One of these materials is not a structural
A. less than 15 B. less than 20 steel?
C. 20 to 35 D. 20 to 22 A. low carbon steel
121. A step shaft made of SAE 1117 steel with B. tool and die steel
an ultimate strength of 69.7 ksi. The notch C. stainless steel
sensitivity factor is 0.983 and 0.00435 is the D. medium carbon steel
constant dependent upon the ultimate strength 135. Determine the torque received by 10 in
check the radius of the stress raiser. diameter 20°involute gear. The shaft is
A. 0.192 B. 0.386 supported by ball bearings at both ends and
C. 0.25 D. 0.775 the gear is fixed at the middle of 8” shaft
122. Difference between maximum material length
limits of mating parts. Or it is a minimum A. 163 in lb. B. 167 in. lb.
clearance or maximum interference between C. 132 in. lb. D. 138 in. lb.
parts. 136. The ratio of moment of inertia on a cross-
A. tolerance B. fits section of a beam to this section modulus is
C. variance D. allowance A. a measure of distance
123. The changes in shape or geometry of the B.equal to the radius of gyration and
body due to action of a force on it is called compression
deformation or _____ C. multiplied by the bending moment of
A. shear stresses B. stresses inertia to determine the yield stress
C. compressive stress D. strains D. equal to the area of the cross-section and
124. For an evenly distributed and uniform wear tension
on each meshing gear tooth, the ideal design 137. The SAE 2340 shafting contain___________%
practice is to consider a ______________ Nickel
A. wear resistance alloy addition to tooth A. 3.85 Ni B. 4% Ni
gears C. 3.25 to 3.75 % Ni D. 3.84% Ni
B. heat treatment of the gears 138. Chromium steel standard designation SAE
C. hardening of each tooth ___________
D. hunting tooth addition A. 92xx B. 5xxx
125. The reciprocal of a diametral pitch or the C. 3xxx D. 11xx
ratio of the pitch diameter to the no. of 139. Alloy that improves strength of steel at
teeth high temperature application
A. lead B. module A. aluminum B. manganese
C. involute D. clearance C. silicon D. chromium
126. Ability to resist deformation under 140. When an air entraintment agent is put into
stress. a concrete mix
A. plasticity B. all of these A. the water/cement ratio must be reduced
C. stiffness D. toughness B. the strength will decrease
127. Flat leather belting not recommended for C. minimal effect
used in a speed in excess of____ fpm. D. the strength will suffer up to 50%
A. 3600 B. 4800 141. In general, alloys with high nickel
C. 6000 D. all of these content retain toughness to quiet low
128. The angle included between the sides of temperatures up to ______ °F.
the thread measured in an axial plane in a A. -380 B. -400
screw thread C. -260 D. -320
A. angle of thread 142. The differential of the shear equation is
B. Angle between thread or 40 the ______ .
C. Helix angle thread A. deflection of the beam
D. Half angle thread or 20° B. comprehensive strength of the beam
129. An elastic body whose primary function is C. tensile strength of beam
to deflect under load D. load on the beam
A. clutch B. stopper 143. It is recommended not to have a direct
C. brake D. spring drive between driven and drive sprockets if
130. Determine the estimated weight of a ¾” x the ratio of their teeth exceeds _______. Use
6’ x 20’ steel plate 2 or more step combination.
A. 1809 kgs B. 1490 kgs A. 10 times B. 8 times
C. 1709 kgs D. 1666 kgs. C. 5 times D. 6 times
131. Steel plates allowable tensile strength 144. The length of the hub should not be made
A. 396.41 N/m2 B. 296.12 N/m2 lesser than the face width of the gear. Hub
C. 379.31 N/m2 D. 310.11 N/m2 lengths usually vary from 1 25D to 2D where d
 is the shaft diameter. The reasonable 158. The property of material wherein the
diameter of steel hub should be content is continuously distributed through
A. 2D B. 1.8 D its entire mass
C. 1.55 D D. 1.20 D A. plasticity B. malleability
145. Length of contact between two mating parts C. homogeneity D. all of these
in a screw and nut threads measured axially 159. The properties of metal to withstand loads
is termed ______. without breaking down is
A. Length of Engagement B. Axis of contact A. elasticity B. strength
C. Arc of contacts D. Depth of Engagement C. plasticity D. strain
146. The sum of their addendums and dedendums 160. Shafts readily available in the market are
A. whole depth B. full depth made in many ways and wide variety of material
C. width of space D. working depth composition. It is likely be cold drawn
147. Stresses that are independent of loads is carbon steel in size smaller than __________
called __________ inches diameter
A. working stress B. residual stresses A. 3.75 B. 4
C. simple stress D. combined stress C. 5 D. 51/2
148. Material having a high electrical 161. Plain carbon steel standard designation
resistance and should not be used as conductor SAE ________
of electrical current A. 6xxx B.13xx
A. nickel B. aluminum oxide C. 10xx D. 2xxx
C. silicon base alloys D. iron oxide 162. If the inertia is 90 lb. ft2 and the speed
149. The best materials for brake drums of the driven shaft is to be increased from 0
is______. to 2500 rpm in 5 seconds, shaft material is
A. aluminum B. cast iron of SAE 4140 with yield strength of 110000
C. steel material D. wrought iron lbs./in2, find the clutch starting torque in
150. The alloy materials used in the production in. lb ft.
of metal working tools A. 159 B. 128
A. titanium, phosphorous C. 146 D. 191
B. tungsten, silicon, hadfield mn 163. The rigidity of polymer can be increased
C. vanadium, chromium, molybdenum by
D. high carbon steel A. fumace melting B. normalizing
151. Torsional deflection is a significant C. crystallization D. shot opening
consideration in the design of shaft and the 164. The difference between cast steel and cast
limit should be in the range of _____________ iron
degree/foot of length A. cast steel has usually less than 1 %
A. 0.4 to 1 B. 0.1 to 1 B. while cast iron has 2% or 3.6% carbon range
C. 0.08 to 1 D. 0.6 to 1 C. cast iron has lower strength more brittle
152. If the pitch of a screw is 2/9 find the and has lower ductility than cast steel
thread per inch D. all of these
A. 0.34 B. 4.5 165. It is a general practice to use the
C. 5.4 D. 17 following allowable stresses 4000 psi for
153. The property that characterizes a main transmitting shaft and 8500 psi for
material’s ability to be drawn into a wire small short shafts and counter shaft for
A. tensile strength B. ductility line shaft carrying pulley it is ______
C. endurance limit D. thermal conductivity psi.
154. For steel shafting design in an average A. 7800 B. 7000
condition the maximum distance in feet between C. 6000 D. 6500
bearing to avoid excessive linear deflection 166. How many 5/16 inch holes can be punch in
is by formulas- L = 8.95 3√D2 or 8.95 D2/3 for one motion in a steel plate made of SAE 1010
shaft subjected to no bending except its own steel 7/16 inch thick using a force of 55
weight but for shafting with bending action tons. The ultimate strength for shear is 50
of pulleys etc. the formula then will be L = ksi and use 2 factor of safety
__________. A. 5.8 B. 3.7
A. 4 D2/3 B. 7.0 D2/3 C. 5 D. 6.5
C. 5.2 D2/3 D. 6.0 D2/3 167. Drilling machine cannot do
155. Which of the phases of steel elements has A. reaming B. spot facing
a face-centered cubic structure? C. lapping D. broaching
A. pyrite B. austenite 168. Material charges in foundry melting
C. cementite D. all of these operation are composed of
156. Steel spring material is usually hardened A. limestone, foundry coke and silica sand
to 400 to 500 BHN and the carbon content is B. steel scrap alloys and charcoal/foundry
in the range of ____ coke
A. 0.50 to 0.90 % B. all of these C. iron ore, quartz and charcoal
C. 0.45 to 0.48 D. 0.96 to 0.97 D. scrap wood alloys and limestone
157. Principal stresses occur on these plane 169. ________is a work-supporting device which
A. which are subjected to ultimate tension is bolted to the saddle of the lathe machine.
B. which are subjected to maximum compression It travels with the cutting tool it is a
C. The shearing stress is zero prevention of the springing away of the
D. which are 45° apart workpiece from cutting tools
A. rubber-flex collets B. tool post
 C. follower rest D. carriage stop
170. Almost always the soldering materials are A. 4200 psi B. 10.5 ksi
a combination of the following alloys C. 42.8 ksi D. 8500 psi
A. all of these B. lead & tin 185. Commonly used by steel melter as
C. tin & antimony D. lead & antimony deoxidizer because of its easy availability
171. The most popular of all soldering and cheap price
materials in use has composition of. A. silicon B. aluminum
A. 45/55% tin & lead B. 50/50% tin & lead C. zinc D. manganese
C. all of these D. 60/40% tin & lead 186. Curve formed by the path of a point on a
172. The relative strength of a butt welding straight line as it rolls along a convex base
could be safety assumed as____% efficiency. curve. The base curve is usually a circle and
A. 95 B. 98 generally used as the profile of gear tooth.
C. 90 D. 92 A. axial plane B. involute
173. Which of the following raw materials are C. arc or recess D. arc of action
used in the foundry molding operation? 187. Resultant of two or more component forces
A. silica sand, bentonite, flour/paste water is called___________
B. silica sand paste,graphite electrode A. composition of forces
C. silica sand and paste B. resultant
D. silica sand, linseed oil, flour C. component
174. The following are parts of a micrometer D. collinear of forces
caliper except for 188. A material having a high electrical
A. thimble B. head screw resistance and should not be used for
C. spindle D. anvil conductor of electric current
175. To avoid brittleness of weld or the A. alloyed magnesium B. silicon base alloy
residual stress in the welding it is normally C. nickel D. zinc
stress relieved of___ 189. A radian is equal to_________
A. normalizing B. tempering A. 57.020° B. 57.296°
C. flame hardening D. annealing C. 57.706° D. 57.190°
176. Steel with certain % of carbon maximum can 190. It improves red hardness of steel
readily be welded by all process and the A. silicon B. lead
resulting strength of the portion welded is C. cobalt D. manganese
as strong as the base material 191. Designated pipe color used in
A. 0.15% C max B. 0.35 % C max communication
C. 0.25 % C max D. 0.30%C max A. silver gray B. aluminum gray
177. A kilowatt is equal to _________ C. bare D. white
A. 8851.2 in-lb/sec. B. 1140 joule/sec. 192. The design stress and factor of safety are
C. 57 BTU/min D. 44.200 ft. –lb./min. related in the following manner
178. Molybdenum-chromium-nickel steel A. design stress = ultimate stress/ factor of
designation safety
A. SAE48xx B. SAE43xx B. ultimate stress = factor of safety /
C. SAE56xx D. SAE46xx design stress plus concentration factor
179. Single forces which produces the same C. factor of safety = design stress / ultimate
effect upon a mass replacing two or more stress
forces acting together is called D. design stress = factor of safety / times
A. vector B. resultant stress concentration factor
C. component of forces D. resolution 193. Not adaptable to welding due to low
180. Permissible variation of the tensile strength and poor ductility etc
manufactured/machined dimension is called A. copper parts B. cast iron materials
___________ C. aluminum parts D. bronze parts
194. Bearing surface that completely surrounds
A. intolerance fits B. deviation the journal is also called _______
C. allowance D. tolerance A. offset bearing
181. Peculiar strength of the metal to resist B. full bearing
being crushed C. centrally loaded bearing
A. shear strength B. ultimate strength D. babbit bearing
C. compressive strength D. elastic limit 195. The purpose of lubrication is as mentioned
182. What pressure is required for punching a except
hole 2” dia thru ¼” steel plates? A. to lighten the load
A. 40 tons B. 50 tons B. prevent corrosion/oxidation
C. 45 tons D. 35 tons C. prevent adhesion
183. What is the working strength of a 2” D. cool the moving elements
bolt which is screwed up tightly in a 196. Tools usually used in wood pattern making
packed joint when the allowable working in foundry shop.
stress is 12,000 psi A. saws and chisels B. band saw
A. 20.4 ksi B. 22.4 ksi C. knives and drills D. drill machine
C. 23.4 ksi D. 18 ksi 197. ________is a plane perpendicular to
184. Determine the bursting steam pressure of the axial plane and to the pitch plane
a steel shell with diameter of 10 inches and in gears the parallel axes; and the plane
made of ¼ thick steel plate. The joint of rotating coincide
efficiency is at 70% and the tensile strength A. tangent plane B. straight plane
is 60 ksi
 C. transverse D. reference plane 211. For acceptable ideal range of tightness
198. A 36-tooth pinion with a turning speed of which may result from the application of
300 rpm drives 120 tooth gear of 14 ½ degrees specific combination of allowances and
involute full depth pressure angle. What would tolerances.
be the speed of the driven gear? A. allowance limit B. tolerance limit
A. 1000 rpm B. 100 rpm C. interference D. Fit
C. 90 rpm D. 140 rpm 212. Determine the safe wall thickness of a 30
199. Several force which can be combined is inches steel tank with internal pressure of
called. 7.82 MPa. The yield stress of material is at
A. resultants B. composition of forces 275.48 MPa. The factor of safety to use is
C. components D. collinear forces 2.0.
200. The surface along the fillet curves or A. ¾ inch B. 232.6 cm
between the fillet’s radius of the two C. 21.6 mm D. 5/8 inch
adjacent tooth or a gear 213. The recommended center distance of
A. bottom land B. flank sprockets should not be less than _________
C. fillet D. top land times the diameter of bigger sprocket
201. Ideal herringbone gear helix is in the A. 1.75 B. 2
range of __________ C. 1 ½ D. 2 ¼
A. 30 to 45 B. 35 to 50 214. An occupant moves toward the center of a
C. 25 to 30 D. 15 to 20 merry go around at 6 meters/sec. If the merry
202. The lack of backlash in a spur gear go round rotates at 6 rev./min. Compute the
design/operation may result to __________ acceleration component of the occupant normal
A. overloading B. jamming to the radius
C. overheating D. all of these A. 6.79 B. 8.29
203. The distance from a point on a screw C. 7.54 D. 6.11
thread to a corresponding point on the next 215. The absolute viscosity of the fluid
thread measure along the axis divided by its density expressed in same term
A. flank B. lead of units is also called _________
C. crest D. pitch A. centistokes B. kinematic viscosity
204. As recommended the center-to-center C. Petroffs equation D. light petroleum oil
distance between sprockets should not be less 216. Find the tooth thickness on the tooth
than ____ times the bigger sprocket circle of a 20degree full depth in volute
A. 2.216 B. 1 3/4 tooth having a diametral pitch of 3, circular
C. 1 ½ D. 2.59 pitch of 1.0472 and whole depth of tooth at
205. Machine shop instrument for checking the 0.60.
flatness of plane surfaces to 10ths of A. 10.7 mm B. 13.2 mm
thousandths of a centimeter C. 10.1 m D. 7.9 mm
A. blade type micrometer 217. It is required that pipes bigger than
B. dial caliper ________ mm. should not be screwed but flanged
C. planimeter A. 76.2 B. 63.5
D. micrometer C. 2 ¼ inch D. 68.5
206. Molybdenum steel standard designation SAE 218. An eyebolt is lifting a block weighing
___________ 350 lbs. The eyebolt is of SAE C 1040 material
A. 88xx B. 48xx with Su = 67 ksi and S2 = 55 ksi what is the
C. 40xx D. 46xx stress area (in inches square) of the bolt if
207. Determine the minimum mean diameter of a it is under the unified coarse series thread?
taper a shaft if it transmit a max torque of A. 1341 B. 0.1134
700 in-lbs. The shaft diameter is 2 inches and C. 0991 D. 1043
the material allowable stress is 15000 psi. 219. Formed by the intersection of the adjacent
Use factor of safety of 2. flanks of adjacent threads when extended is
A. 7.0 mm B. 7.2 mm called.
C. 5.2 mm D. 6.2 mm A. crest apex B. all of these
208. Recommended design practice for steel line C. sharp root D. sharp crest
shafting to limit the linear deflection to 220. In designing the spoke or wheel arm of a
________ inch/foot of length (maximum) flywheel it is ideal to consider that the
A. 0.020 B. 0.010 cross-sectional area of the spoke at rim side
C. 0.012 D. 0.15 should not be less than ________of the cross
209. A link has a load factor of 0.8 the surface area at the hub side
factor of 0.8; the surface factor is 0.92 and A. 80% B. 2/3
the endurance strength is 28000 psi. Compute C. 90% D. 3/8
the alternating stress of the link if it is 221. Find the number of active coils of a No.
subjected to a reversing load. Assume a factor 8 wire Helical Spring with index of 6, steady
of safety of 3. load with spring rate of 42.5 lb/in. Maximum
A. 8150 B. 10920 allowable stress is 60 ksi
C. 9,333 D. 7260 A. 25 B. 28
210. Big chain sprocket wheels are designed C. 29 D. 22
with spokes/arms are generally elliptical in 222. The cutting up to 70% is best for drilling
cross section with major axis _______ times extremely hard metals and for soft
the minor axis materials______degrees may be applied
A. 2 B. 2 ½ A. 60 B. 45
C. 1 ½ D. 3 C. 40 D. 48
223. _________is the process necessary to capacity of the connection if th allowable
reduce the brittleness in alloy steel shearing stress in the bolt is 50 MN/m2
A. martempering B. carburizing A. 59.95 KN-m B. 52.6 KN-m
C. normalizing D. tempering C. 46.15 KN-m D. 43.8 KN-m
224. The total machinery weight plus the 236. The material that can cut/wear hardest
foundation weight should be well distributed substance subjected to:
in the corresponding soil area which is enough A. carbide B. abrasive
to cause a bearing stress within the safe C. tungsten D. vanadium
bearing capacity of the soil with a factor of 237. A ridge of uniform section in the form of
safety of _________. a helix cut around the circumference of a
A. 4.5 B. 3 cylinder and advancing along the axis
C. 4.2 D. 5.0 A. thread roots B. helix thread
225. 225. The total weight of 2 steel plates C. screw threads D. chamfers
size ¾” x 3’ x 20 ft. is 238. Cast iron flywheels are commonly designed
A. 1838 lbs. B. 1698 lbs. with factor of safety of
C. 3676 lbs. D. 1848 lbs. A. 10 to 13 B. 10 to 12
226. Steel springs are made of high carbon C. 10 to 14 D. 8 to 13
steel heat treated and/or cold worked to a 239. Class of material exhibiting decreased
high elastic limit to get good elastic electrical conductivity with increasing
deflection. In general, the carbon content is temperature
at _________. A. aluminum B. p-type semiconductors
A. 0.40% or more B. 0.65% or more C. metals D. n-type semiconductors
C. 0.5% or more D. 0.66% or more 240. The welding made along the edges of two
227. In a chain drive design for large speed parallel plates is called ______
reduction it is preferable to use a double A. groove joint B. fillet joint
reduction or compound type of transmission C. edge joint D. corner joint
instead of single two sprockets transmission. 241. Not part and in fact should not be used
Drives should type be so designed that the in the steel melting process
angle between two tight chain strand does not A. coke B. silicon
exceed _____ degrees. C. zinc D. aluminum
A. 45 B. 60 242. thumb in calculatin the Equipment
C. 55 D.90 foundation mass should be ____ times the
228. Method of finishing/shaping a machine part weight of the machinery it is supposed to
of exceptionally high carbon or high chromium support.
steel parts (orveryhard material) A. 3-5 B. 3-6
A. using oxygen lanching C. 3-9 D. 2-4
B. using abrasive grinding 243. The strength of non-ferrous alloys is at
C. machining using carbine insert maximum at room temperature while that of as
D. machining using high speed tool steel a maximum strength at_______ °F
229. Alloy steel used in manufacturing bolts A. 400 B. 1200
studs tubings subjected to torsional stresses C. 450 D. 350
A. AISI 3141 B. AISI 2330 244. A 76.2 mm diameter shafting of SAE 1040
C. AISI4830 D. AISI 4310 grade cold rolled, having a yield point of 50
230. Which of the following is not a ksi and with a ¾ x ¾ 5 inches key. Compute the
viscoelastic material? minimum yield point in the key in order to
A. Teflon B. plastic transmit the torque of the shaft. The factor
C. metal D. all of these of safety to used is 2 and Sys = 0.5Sy.
231. A resulting force that replace two or more A. 39.120 Ksi B. 42.130 Ksi
forces acting together C. 279.20 Ksi D. 47.120 Ksi
A. vector B. couple 245. 245. The ratio of stress acting on an
C. resultant D. equilibrant elastic substance to the decrease in volume
232. Stress relieving is also_________ for the per unit volume
purpose of reducing the internal stresses of A. bulk modulus B. modules of resilience
steel material/metal C. elastic limit D. modules of elasticity
A. tempering B. normalizing 246. The normal helix angles in helical gear
C. all of these D. annealing is recommended in the range of ______degrees.
233. Matensite (stainless steel) contains 4 to A. less than 18 B. 20 to 35
26% Cr. And a maximum of ______% nickel C. 15 to 25 D. 20 to 30
A. 2.5 B. 3.25 247. Type of bolt commonly used in the
C. 3.5 D. 2.0 construction that is threaded in both ends
234. Compute the deflection of a 18 coils A. stud bolt
helical soring having a load of 100 kgs. The B. acne threaded bolts
modulus of elasticity in shear of spring is C. hex bolt
96.62 GPa, OD of 9.256 cm and with diameter D. square threaded bolts
of 9.525 mm. The spring is square and ground 248. It is rigid piece which serves to transmit
ends. force from a piece another piece or to cause/
A. 9 mm B. 101 mm control motion
C. 112 mm D. 14 mm A. follower B. crank
235. A flanged bolt coupling has ten (10) steel C. cam motion D. link
25.4 mm diameter bolts evenly tighten around 249. A 20 kgs. cast iron piece rest on a plain
a 415 mm bolt circle. Determine the torque horizontal aluminum surface. To move the
 object, it needs a force of 7 lbs. The density C. Equilibrium is disturbed
of AI is 0.098 lb/in3 and iron is 0.260 lb/in3 D. it creates an unbalanced situation
A. 0.172 B. 0.186 262. A pair of gear with gear ratio of 3 and
C. 1.601 D. 0.160 60 gear teeth of 14 ½ degree full depth tooth.
250. Iron based alloy containing 9-16% chromium The diametral pitch is 10. Compute the tooth
A. Mn Hadfield steel D. chrome-moly steel thickness on the pitch circle
C. stainless steel D. high chrome steel A. 0.570 inch B. 0.352 inch
251. Shafting u to 3 inches in diameter is C. 0.157 inch D. 0.142 inch
usually made from cold rolled steel and the 263. __________ addition imparts resistance to
common biggest diameter of cold rolled steel atmospheric corrosion in steel etc.
is ____. A. aluminum bronze B. manganese
A. 4 ¼ inches B. 6 7/8 inches C. copper D. bronze
C. 6 ¾ inches D. 5 inches 264. The width of a tooth space exceeds the
252. It is ideal for maximum quietness in thickness of each of the engaging tooth on the
sprockets drive operation to choose _____ or pitch circle ________
more teeth A. allowance B. bottom land
A. 24 B. 18 C. 27 D. 21 C. top land D. backlash
253. All associated with standard material 265. Distance measured perpendicular to the
specification except axis between the crest of the thread and the
A. American Iron and Steel Institute root of its mating thread in a thread assembly
B. Society of Automotive Engineers of screws
C. Southeast Asia Iron and Steel Institute A. tolerance class B. crest truncation
D. American Society for Testing Materials C. crest clearance D. tolerance limit
254. 254. For stable equipment foundation the 266. Percentage of cut on the return stroke of
total combined engine driven equipment and hacksaw blade is________
foundation center of gravity must be kept A. 21 B. 3 %
below the foundation’s too that usually about C. 1 % D. 0 %
______ times the usual total combined weight 267. Compute the angle required in degrees, for
of the machinery it is supposed to support. the road to be slanted to prevent an
A 3 to 4 B. 3 to 7 automobile travelling at 25 m/s from tending
C. 2 to 4 D. 3 to 5 to slip. The radius of curvature is 200 m.
255. A triple thread worm has a pitch diameter A. 21 B. 14
of 3 inches. The wheel has 25 teeth and a C. 18 D. 16
pitch diameter of 5 inches. Material for both 268. __________ is also called strain hardening
the worm and the wheel is of phosphor bronze. A. work hardening B. quenching
Compute the helix angle (Tan α) C. annealing D. normalizing
A. 0.20 B. 0.30 269. Imaginary formed by the intersection of
C. 0.40 D. 14 the flanks of a thread when extended is called
256. A cylinder tank with 10” inside diameter _______
contains oxygen gas at 2500 psi. Calculate A. Sharp Crest B. Sharp root
the required wall thickness in (mm) under C. Root apex D. All of these
stress of 28 000 psi 270. Compute the maximum deflection of a 20
A. 11.34 mm B. 10.24 mm coils helical spring having a load of 75 kgs.
C. 12.44 mm D. 10.54 mm The spring is a square/ground ends with
257. The process of peening the joint portion modulus of elasticity in shear of 79.84 GPa
immediately after the welding greatly improves outside diameter of 101.6 mm wire diameter of
the fusion structures avoids possible a 9525 mm
cracking, avoids possible distortion etc. A. 140.7 mm B. 112.7 mm
Peening can also _______ process at the same C. 15.17 mm D. 126.7 mm
time 271. _______ forces means when their lines of
A. tempering B. martampering action can be extended to meet to one point
C. normalizing D. annealing A. concurrent B. centroids
258. The distance between rivet center nearest C. collinear D. resultants
each other in adjacent rows is called ______ 272. The metal exactly where needed and produce
A. pitch B. back pitch an integral structure which can develop _____%
C. margin D. diagonal pitch efficiency on any thickness of section
259. A major alloy in tool steel specially for mild steel materials
A. Cr B. Fen A. 95% B. 85%
C. Cobalt D. Mn C. 100% D. 90%
260. A rule of thumb the speed limit of 273. A keyed sprocket deliver a torque of 778.8
flywheel rim speed should be 6000 fpm for cast N-m thru the shaft of 54 mm OD. The key
iron material and for cast steel flywheel rim thickness is 1.5875 cm and permissible stress
at _______ meters/min value of 60 MPa for shear and 90 MPa for
A. 3050 B. 4500 tension
C. 7000 D. 10000 A. 39.12 cm B. 4.82 cm
261. Should two equal and opposite collinear C. 52.22 cm D. 4.32 cm
forces is added to the forces already in 274. Compute the cutting speed in fpm of a
equilibrium, which of the following statement workpiece with 2 inches diameter and running
is true? at 100 rpm?
A. Unbalanced moment is maintained A. 72 B. 102 C. 62 D. 52
B. Equilibrium is maintained 275. One horsepower is equal to _____________
 A. 556 ft.lb/sec B. 748 Nm/sec is 120 psi. the angle of wrap is 3.6 radians
C. 746 joules/sec D. 42.4 BTU/min. the width of the band is 3 inches and f =
276. Compute the diameter of a solid shaft 0.15. Find the forces at the tight side. The
transmitting 75 Hp at 1800 rpm. The nature diameter of the drum is at 8 inches
of the load and the type of service is such A. 2680 lbs. B. 2880 lbs.
that the allowable Ss based on pure torsion C. 3880 lbs. D. 2980 lbs.
is 6000 psi 289. A liquid full bucket is to be rotated in
A. 1 7/8” B. 2 1/16” the vertical plane. What minimum angular
C. 1 5/16” D. 3 1/8” velocity in radian/sec is needed to keep the
277. Compute the safe wall thickness of a 76.2 liquid no spilling out if the rotating arm is
cm diameter steel tank. The tank is subjected 1.2 meters
to 7.33 MPa pressure and the steel material A. 2.26 B. 25.6
has yield stress of 215.4 MPa. The factor of C. 3.10 D. 2.86
safety to use is 3 290. Compute the speed a satellite must have
A. 1 ½ inches B. 3.89 cm to orbit the earth at an elevation of 100 km.
C. 4.09 cm D. 3.69 cm Earth’s radius is at 6400 km. Assume no change
278. A foot rule has how many 1/8”? of gravity with the elevation
A. 96 B. 48 C. 120 D. 108 A. 6320 m/s B. 7120 m/s
279. An elevator weighing 2000 lbs. is moving C. 8740 m/s2 D. 7920 m/s
vertically upward with an acceleration of 3 291. A 16 ft. steel lineshaft has no bending
ft./s in said elevator weighs 180 lbs. action except its own weight. What power in
Compute the tension in the supporting cable Hp can the shaft deliver at a speed of 200
under this condition rpm. Consider that the torsional deflection
A. 2180 lbs. B. 2191 lbs. will not exceed 0.008/ft. of length
C. 1820 lbs. D. 2366 lbs. A. 13.2 B. 15.8
280. A watt is equivalent to _________ C. 24.4 D. 14.6
A. 42.4 BTU/min. B. 1 Nm/sec 292. The torsional deformation of a SAE 1040
C. 44.20 ft.lb/min. D. all of these steel shaft is to 0.8° in a length of ½ meter.
281. 50% of ½ is The shear stress is 69 Mpa. Compute the
A. 1/100 B. 0.25 diameter of the shaft in millimeter. Steel
C. 25 D. 001 modulus of elasticity is 79,300 Mpa or N/mm2
282. The capsule orbits of the earth 180 km A. 51 B. 50
above the surface. In what velocity in m/s C. 75 D. 62
necessary for a circular orbit condenser the 293. Compute how many 3/8 inch diameter set
earth radius at 6400-km and at 9.2 m/sec2? screws required to transmit 3 Hp at a shaft
A. 8864 B. 7016 speed of 1000 rpm. The shaft diameter is 1
C. 7780 D. 8058 inch
283. A small countershaft is 1 1/2 inch in A. 1 ½ B. 2 C. 3 D. 1
diameter and has an allowable stress of 8500 294. A pair of gear/pinion of 42 tooth and 18
psi. Find the horsepower delivered by the tooth with a diametral pitch of 0.7874
shaft at a speed of 125.7 rad/sec. teeth/cm and the addendum is 0.8/p and
A. 720 B. 1.4 dedendum 1/p. The gear pressure angle of 20°.
C. 13.31 D. 14.72 Compute the center distance of the pair of
284. A wheel accelerates from rest with a = 5 gears in meters
radian/sec-sec. Compute how many revolutions A. 0.5026 m B. 0.3426 m
made in 4 seconds? C. 0.3516 m D. 0.4013 m
A. 5.71 rev B. 6.36 rev 295. Determine the width of a 6 ply rubber belt
C. 7.00 rev D. 20.00 rev required for a ventilating fan running at 150
285. The shaft is subjected to a steady load rpm driven from a 12 inch pulley on a 70 Hp
of 36,000 in lb. at a shear stress of 10,000 at 800 rpm. The center distance between pulley
psi. Compute the diameter of the said shaft is 12 ft. and the rated belt tension is 78.0
in inches lb/in width
A. 1 7/8 B. 2 ¼ A. 12” B. 8” C. 10” D. 15”
C. 3 D. 2 ¾ 296. Compute for the torsional deflection in
286. What minimum distance can a truck side on degrees of a 110 mm diameter, 1.4 m long shaft
a horizontal asphalt road if it is travelling subjected to a twisting moment of 3 x 106 N-
25 m/s? The coefficient of sliding friction mm. The torsional modulus of elasticity is
between asphalt and rubber tire is at 0.6. the 83000 N/mm2
weight of the truck is 8500 kg. A. 0.27 B. 0.31 C. 0.20 d. 0.24
A. 44.9 B. 58.5 297. Find the torsional moment (in Newton-mm)
C. 53.2 D. 63.8 developed when the shaft delivers 20 kw at 200
287. A Keyed gears deliver a torque of 912.4 rpm
Nm thru its shaft of 63.5 mm outside diameter. A. 0.85 x 106 B. 1.0 x 106
If the key has thickness of 15.875 mm and C. 1.20 x 106 D. 2.10 x 106
width of 11.1125 find the length of the key. 298. Determine the load in kN on a 25 mm
Assume the permissible stress values of 61.2 diameter 1200 mm long steel shaft if its
MPa for shear and tension at 99.8 MPa. maximum elongation exceeds 1 mm
A. 47.42 mm B. 39.72 mm A. 83 B. 125 C. 103 D. 93
C. 42.22 mm D. 46.92 mm 299. Find the thickness of a metal needed in
288. A band brake is to absorb 5 Hp at 200 rpm. the semi-spherical end of a cylinder vessel
The maximum pressure of the lining and drum 0.70 meter in diameter subjected to an
 internal pressure of 2.7 N/mm2. the material
is mild carbon steel and tensile stress is 69
N/mm2.
A. 5.2 mm B. 6.02
C. 7.53 mm D. 6.84 mm
300. A 102 mm diameter shaft is driven at 3000
rpm by a 300 Hp prime mover. The shaft drives
a 121.9 cm diameter chain sprocket having 85%
output efficiency. Compute the torque in in-
lb developed in the shaft
A. 5,6000 B. 7,100
C. 8,150 D. 6,300