Load Weighing Board II Part: 4 – AA3

OTIS (LWB_II) No.: GAA26800KJ

Vintage: 01 / 1
Worldwide Engineering
Page: 1/ 16
Engineering Center Basic Data Date: 2003-05-05
Berlin

LWB_II Load Weighing Board II

Running on PCB: GAA 610 AAR

Authorization Date D1: 2003-05-05

Software Version: GAA 30761 AAA or higher (GAA 26800 KJ1)

GAA 30339 AAB or higher (GAA 26800 KJ2)
Document Revision:
Date Author Comment
05. May 2003 R. Robledo Barrio Original document

Copyright 2003, OTIS GmbH & Co. OHG Berlin

No part of this document may be copied or reproduced in any form or by any means without the prior written consent of OTIS GmbH &
Co. OHG
 Load Weighing Board II Part: 4 – AA3
OTIS (LWB_II) No.: GAA26800KJ
Vintage: 01 / 1
Worldwide Engineering
Page: 2/ 16
Engineering Center Basic Data Date: 2003-05-05
Berlin

Table of Contents

1 INTRODUCTION............................................................................................................ 3
1.1 Part Numbers .............................................................................................................................3
2 BOARD VIEWS.............................................................................................................. 4
3 MECHANICAL DATA..................................................................................................... 6
3.1 Board Dimensions.....................................................................................................................6
3.2 Mechanical Fixation ..................................................................................................................6
4 BLOCK DIAGRAM......................................................................................................... 7
5 BLOCK DESCRIPTION ................................................................................................. 8
5.1 Computer Core ..........................................................................................................................8
5.2 Sensor Interfaces ......................................................................................................................9
5.3 CAN Interface .............................................................................................................................9
5.4 SVT Interface..............................................................................................................................9
5.5 RSL Interface ...........................................................................................................................10
5.6 I/O Matrix ..................................................................................................................................11
6 CONNECTORS............................................................................................................ 12
6.1 Appropriate Cable Side Connectors......................................................................................12
6.2 Signal Description of the Connectors ...................................................................................13
7 ELECTRICAL SPECIFICATIONS ................................................................................ 14
7.1 Sensor Interface Specification ...............................................................................................14
7.2 Power Supply Specification ...................................................................................................15
8 BOARD TECHNOLOGY .............................................................................................. 16
8.1 Assembly..................................................................................................................................16
8.2 Base Material ...........................................................................................................................16
8.3 Copper Foil...............................................................................................................................16
8.4 Safety........................................................................................................................................16
8.5 Handling Precautions..............................................................................................................16
8.6 Qualification.............................................................................................................................16
9 ENVIRONMENT........................................................................................................... 16
 Load Weighing Board II Part: 4 – AA3
OTIS (LWB_II) No.: GAA26800KJ
Vintage: 01 / 1
Worldwide Engineering
Page: 3/ 16
Engineering Center Basic Data Date: 2003-05-05
Berlin

1 Introduction
This document describes the Load Weighing Board II. This board will be initially used in the
GeN2 Extended Duty and in the GeN2 Release1 (spare part) elevator systems and will pro-
vide the car load information to the drive and the controller. A 505CA microcontroller with
additional analog and digital circuitry performs the main functions of the board. A PIC mi-
crocontroller with additional analog circuitry performs the RSL interface.

1.1 Part Numbers

Remote Serial Link (RSL)

In-System Programming
Service Tool Interface
Number of sensors
Elevator System

PE Connection
Part Number

CAN Bus

(ISP)
GAA26800KJ1 GeN2 Extended Duty 8 Yes No Yes Yes Yes

GAA26800KJ2 GeN2 Release1(*) 4 Yes Yes No No No

(*) Spare Part for the Load Weighing Board (GAA24270AB2 - LWB)
 Load Weighing Board II Part: 4 – AA3
OTIS (LWB_II) No.: GAA26800KJ
Vintage: 01 / 1
Worldwide Engineering
Page: 4/ 16
Engineering Center Basic Data Date: 2003-05-05
Berlin

2 Board Views

P4 P5
CAN CONNECTOR POWER SUPPLY

P2 LED1
PE CONNECTOR CAN_OK
P1 LED3
SVT CONNECTOR LWB_OK

GAA26800KJ1

P6 P7 P8 P9 P10 P11 P12 P13

SENSOR 1 SENSOR 2 SENSOR 3 SENSOR 4 SENSOR 5 SENSOR 6 SENSOR 7 SENSOR 8

GAA26800KJ1
 Load Weighing Board II Part: 4 – AA3
OTIS (LWB_II) No.: GAA26800KJ
Vintage: 01 / 1
Worldwide Engineering
Page: 5/ 16
Engineering Center Basic Data Date: 2003-05-05
Berlin

P4 LED3 LED1 LED1

CAN CONNECTOR LWB_OK CAN_OK RSL ADDRESS
RSL_OK

GAA26800KJ2

P6 P7 P8 P9 P5
SENSOR 1 POWER SUPPLY
SENSOR 2 SENSOR 3 SENSOR 4
+ RSL

GAA26800KJ2
 Load Weighing Board II Part: 4 – AA3
OTIS (LWB_II) No.: GAA26800KJ
Vintage: 01 / 1
Worldwide Engineering
Page: 6/ 16
Engineering Center Basic Data Date: 2003-05-05
Berlin

3 Mechanical Data

3.1 Board Dimensions

Name Length Width Thickness Thickness

Width
LWB_II 156,00 110,70 19,60 (*note)
Length
(*note) Without cable side connectors.

1,60mm

3,00mm

15,00mm

156,00mm

3.2 Mechanical Fixation

The board has one plated and five non-plated holes with 3,1mm diameter for the fixation in
the COP.

4mm
4,1mm

Plated hole

PE SVT

CAN
110,7mm

102,8mm

Power
Supply
+
RSL

S1 S2 S3 S4 S5 S6 S7 S8
4mm 77,9mm 70,1mm

156mm
 Load Weighing Board II Part: 4 – AA3
OTIS (LWB_II) No.: GAA26800KJ
Vintage: 01 / 1
Worldwide Engineering
Page: 7/ 16
Engineering Center Basic Data Date: 2003-05-05
Berlin

4 Block Diagram

24V
P6 Con. RTN
Sensor 1 P4
CAN CAN
24V Transceiver Connector
P7 Con. RTN
Sensor 2

24V
P8 Con. RTN
Sensor 3

24V Address
P9 Con. RTN Switch
Sensor 4

24V
P10 Con. RTN
Sensor 5 PIC
P5
Micro- RSL
RSL
24V controller Line
P11 Con. RTN Connector
Interface
Sensor 6 Computer
Core
24V
P12 Con. RTN
Sensor 7 Power
Supply
24V 24V, 5V
P13 Con. RTN
Sensor 8

24V RTN
24V
ADC Vref
P1
Serial
SVT
Interface
Watchdog Connector
RTN

Serial
EEPROM
PE P2
PE
 Load Weighing Board II Part: 4 – AA3
OTIS (LWB_II) No.: GAA26800KJ
Vintage: 01 / 1
Worldwide Engineering
Page: 8/ 16
Engineering Center Basic Data Date: 2003-05-05
Berlin

5 Block Description

5.1 Computer Core

The C505CA microcontroller is a member of the Siemens C500 family of 8-bit microcon-
trollers. It provides 32Kbyte on chip OTP memory, 256 byte on chip RAM, 1Kbyte on chip
XRAM, a full CAN module and a 10-bit A/D converter with 8 multiplexed inputs.
The operating frequency is driven by a 16MHz crystal clock oscillator for the version
GAA26800KJ1 and an 8MHz crystal clock oscillator for the version GAA26800KJ2, resulting
an instruction cycle time of 375ns and 750ns respectively. The operating frequency can be
up to 20MHz.
This microcontroller performs all the control functions unless the RSL-interface.
The microprocessor supervisory circuitry MAX691 from MAXIM is used for the next func-
tions:
• Watchdog timer: the selected watchdog timeout periods are 1,6sec immediately after
reset and in normal mode. The reset timeout period is 50ms.
• Write protection of EEPROM: the MAX691 prevents the microcontroller from writing
erroneous data into the EEPROM during power-up, power-down, brownouts and mo-
mentary power interruptions.
• Reset output during power-up, power-down, brownout conditions.
• Power fail detector.
A REF02 precision voltage reference implements the ADC reference voltage. The REF02
provides excellent temperature stability, low drain current and low noise.
The version GAA26800KJ1 has a 64Kbyte external SRAM and a 64Kbyte external FLASH
memory. A Programmable Logic Device (PLD) GAL22V10 allows an "In-System Program-
mable FLASH Memory Function" via SVT interface or CAN-Bus.
Here are just a few benefits derived from a system with FLASH memory that is capable of
In-System Programming (ISP):
• Time to developed code is reduced.
• Code bugs can be corrected in the field.
• New products features can be added easily, even remotely.
 Load Weighing Board II Part: 4 – AA3
OTIS (LWB_II) No.: GAA26800KJ
Vintage: 01 / 1
Worldwide Engineering
Page: 9/ 16
Engineering Center Basic Data Date: 2003-05-05
Berlin

5.2 Sensor Interfaces

The sensors interfaces are designed to work with load sensors, that have to fulfil the next
specifications:
• Power supply for the sensor: 24V±5%.
• Maximal supply current: 30mA (max).
• Load voltage: 0V…24V. (1.6V ≤ effective load voltage ≤ 16.5V)
• The ground signal is wired via connector.
• The connecting cable is a no shielded cable, checked with EMI tests for cable
length < 5m.
• The sensors 5-8 will not be assembled in the version GAA26800KJ2.
• Connectors soldered to the board: 4 pole, right angular AMP-0281-6964, GAA447EP3.

5.3 CAN Interface

The CAN interface is performed with the TJA1050 CAN Transceiver from Philips. The
C505CA microcontroller hat on chip a full CAN controller. For these operating frequencies,
the CAN controller can provide 1Mbaud/sec CAN baudrate.
The LWB_II communicates via CAN-bus with another components of the system and pro-
vides analog load information. In-System Programming can be performed via CAN-bus.
Connector soldered to the board: 2 pole, WAGO-721-162, GAA447FC1.

5.4 SVT Interface

The Service Tool (SVT) Interface is a RS422 data interface.
The SVT interface will not be assembled in the version GAA26800KJ2.
Connector soldered to the board: 9 pole female SUB-D connector, GAA447CL4.
 Load Weighing Board II Part: 4 – AA3
OTIS (LWB_II) No.: GAA26800KJ
Vintage: 01 / 1
Worldwide Engineering
Page: 10/ 16
Engineering Center Basic Data Date: 2003-05-05
Berlin

5.5 RSL Interface

The PIC16C55 microcontroller from Microchip performs the RSL interface control. An 8MHz
resonator, resulting in an instruction cycle time of 500ns drives the operating frequency.
The PIC16C55 is interconnected to the C505CA microcontroller using a parallel port.
The RSL address selection is done using the switch SW1. The board has to be pro-
grammed with the address ‘9’ for the GeN2 Release1 elevator systems.

1 2 3 4 5 6

The LWB_II communicates via RSL with another components of the system and provides
analog load information.
The RSL-power supplies the LWB_II.
The RSL-interface will be not assembled in the version GAA26800KJ1.
Connector soldered to the board: 4 pole, CON4_P396-BASE, GO614BC4.
 Load Weighing Board II Part: 4 – AA3
OTIS (LWB_II) No.: GAA26800KJ
Vintage: 01 / 1
Worldwide Engineering
Page: 11/ 16
Engineering Center Basic Data Date: 2003-05-05
Berlin

5.6 I/O Matrix

LWB_II GAA26800KJ1 GAA26800KJ2

On board peripherals
RSL_OK LED 0 1
LWB_OK LED 1 1
CAN_OK LED 1 1
RSL Address Switch 0 1
Additional Features Switch 0 0
External Connections
Load Sensors 8 4
RSL Communication 0 1
CAN Communication 1 1
SVT Port 1 0
PE Connection 1 0
 Load Weighing Board II Part: 4 – AA3
OTIS (LWB_II) No.: GAA26800KJ
Vintage: 01 / 1
Worldwide Engineering
Page: 12/ 16
Engineering Center Basic Data Date: 2003-05-05
Berlin

6 Connectors

6.1 Appropriate Cable Side Connectors

The electrical connection to the RSL port is made by a straight 4 pole female connector with
locking ramps. This connector can be a Feed-Thru Housing type or a Closed End Housing
type. The AMP order numbers are 640426-4 (Tin Plated) for the Closed End Housing type
and 640599-4 (Tin Plated) for the Feed-Thru Housing type. The Otis Part-No. are
GO447BC204 for the Closed End Housing type and GO447BC404 for the Feed-Thru
Housing type.
The electrical connection to the CAN bus is made by a straight 2 pole female connector
with Cage Clamp. The WAGO order number is 721-102/026-000. The Otis Part-No. is
GAA447FG1.
The electrical connection to the sensor is made by a straight 4 pole connector with polar-
ized housing. The AMP order number is 0-281 783-4 (HE 14 Tin Plated). The Otis Part-No.
is GAA447EZ1.
An Otis Service Tool (SVT) can be connected to the RS422 SVT Interface.
The earth connection can be doing using the P2 Fast-on connector (6,3mm) or the plated
hole next to it.

Otis Part-No. Order No. Manufacturer

GO447BC204 (*note) 640426-4 AMP

RSL Connector
GO447BC404 (**note) 640599-4 AMP
CAN Connector GAA447FG1 721-102/026-000 WAGO
Sensor Connector GAA447EZ1 0-281 783-4 AMP
SVT Connector 9 Pole Male SUB-D Connector
PE connector FAST-ON 6.3mm
(*note) Closed End Housing Type.
(**note) Feed-Thru Housing Type.
 Load Weighing Board II Part: 4 – AA3
OTIS (LWB_II) No.: GAA26800KJ
Vintage: 01 / 1
Worldwide Engineering
Page: 13/ 16
Engineering Center Basic Data Date: 2003-05-05
Berlin

6.2 Signal Description of the Connectors

Pin Name I/O Function

P2.1 PE Input Earth connection (*note)

(*note): The PE connection is not used in the version GAA26800KJ2.

Pin Name I/O Function

P4.1 CANH Input/Output HIGH-level CAN bus line

P4.2 CANL Input/Output LOW-level CAN bus line

Pin Name I/O Function

P5.1 L1 Input/Output RSL data (*note)

P5.2 L2 Input RSL clock (*note)
P5.3 RTN Input VRS return
P5.4 VRS Input Input supply voltage (**note)
(*note): These pins are not used in the version GAA26800KJ1.
(**note): See "Power Supply Specifications" for more information

Pin Name I/O Function

P6-13.1 RTN Output +24VDC return

P6-13.2 Load Input Analog load measure
P6-13.3 +24VDC Output +24VDC output supply
P6-13.4 NC - Non-connected
 Load Weighing Board II Part: 4 – AA3
OTIS (LWB_II) No.: GAA26800KJ
Vintage: 01 / 1
Worldwide Engineering
Page: 14/ 16
Engineering Center Basic Data Date: 2003-05-05
Berlin

Pin Name I/O Function

P1.1 +5VDC Ouput +5VDC output supply

P1.2 +5VDC Ouput +5VDC output supply
P1.3 OUT Z Output Differential output Z
P1.4 IN DIF A Input Differential input A
P1.5 RTN Output +5VDC return
P1.6 +5VDC Output +5VDC output supply
P1.7 OUT Y Output Differential output Y
P1.8 IN DIF B Input Differential input B
P1.9 RTN Output +5VDC return

7 Electrical Specifications

7.1 Sensor Interface Specification

Symbol Parameter Condition Min. Typ. Max. Unit

Vcc Output supply voltage 22.8 24.02 25.2 VDC

Icc Output supply current 30mA mA

Vload Input load voltage 0.0 24.0 VDC

Vload_eff Effective input load voltage (*note) 1.6 16.5 VDC

Rin Input resistance 10K56 Ohm

W_ext. Wiring extend for sensor No shielded 5.00 m

(*note) Measure valid range.

 Load Weighing Board II Part: 4 – AA3
OTIS (LWB_II) No.: GAA26800KJ
Vintage: 01 / 1
Worldwide Engineering
Page: 15/ 16
Engineering Center Basic Data Date: 2003-05-05
Berlin

7.2 Power Supply Specification

GAA 26800 KJ1:

Symbol Parameter Condition Min. Typ. Max. Unit

VRS RSL supply voltage 27.0 30.0 38.0 VDC

VRS_peak Peak supply voltage 40.0 VDC

IDD_1 Supply current no ext. sensor 200 mA

IDD_2 Supply current (*note) 500 mA

(*note) This supply current is calculated for 8 sensors and a SVT connected.

GAA 26800 KJ2:

Symbol Parameter Condition Min. Typ. Max. Unit

VRS RSL supply voltage 27.0 30.0 38.0 VDC

VRS_peak Peak supply voltage 40.0 VDC

IDD_1 Supply current no ext. sensor 100 mA

IDD_2 Supply current (*note) 250 mA

(*note) This supply current is calculated for 4 sensors connected.

 Load Weighing Board II Part: 4 – AA3
OTIS (LWB_II) No.: GAA26800KJ
Vintage: 01 / 1
Worldwide Engineering
Page: 16/ 16
Engineering Center Basic Data Date: 2003-05-05
Berlin

8 Board Technology

8.1 Assembly
The board is 4-layer PCB.

8.2 Base Material

FR-4 or similar base material should be used as base material. The thickness must be
1.60mm.

8.3 Copper Foil

Some areas of the PCB have a heat sink function. A minimum thickness of 35µ in the inter-
nal layers and 70µ in the external layers must be used to support the distribution and trans-
portation of the heat generated by the voltage regulators.

8.4 Safety
• The board must not be used in Safety Chain Applications!
• Temperatures above 50ºC may be experienced on or near of the voltage regulators!

8.5 Handling Precautions

ESD sensitive components are present on the board. Handle and install the boards in an
ESD protected environment.

8.6 Qualification
The boards have been qualified according to the Otis WW Qualification Standards.

9 Environment
Ambient temperature: 0ºC to 45ºC
Relative humidity: 0 to 95% (non-condensing)
Altitude: Up to 3600m.