CC Link (ME0254 10D)
CC Link (ME0254 10D)
PCON C/CG/CA/CFA/
CB/CFB/CGB/CGFB
DCON CA/CB/CGB
SCON CA/CAL/CGAL/
CB/CGB (Servo Press)
CC-Link
This Instruction Manual describes all necessary information to operate this product safely such as the
operation procedure, structure and maintenance procedure.
Before operation, read this manual carefully and fully understand it to operate this product safely. The
enclosed DVD in this product package includes the Instruction Manual for this product.
For the operation of this product, print out the necessary sections in the Instruction Manual or display them
using the personal computer.
After reading through this manual, keep this Instruction Manual at hand so that the operator of this
product can read it whenever necessary.
[Important]
• This Instruction Manual is original.
• The product cannot be operated in any way unless expressly specified in this Instruction Manual.
IAI shall assume no responsibility for the outcome of any operation not specified herein.
• Information contained in this Instruction Manual is subject to change without notice for the
purpose of product improvement.
• If you have any question or comment regarding the content of this manual, please contact the
IAI sales office near you.
• Using or copying all or part of this Instruction Manual without permission is prohibited.
• The company names, names of products and trademarks of each company shown in the
sentences are registered trademarks.
●Operation Patterns
・Remote I/O Control Operation CC-Link (This Manual) ME0254
・Direct Number Indication Operation ACON-CB/CGB ME0343
◎ Basic Specifications DCON-CB/CGB ME0343
and Patterns ACON-CA, DCON-CA ME0326
ACON-C/CG ME0176
■Teaching Tool
・PC Software PC Software ME0155
・Teachiong BOX ( i ) TB-01 Touch Panel Teaching ME0324
PCON-CB/CFB/CGB/CGFB
PCON-CA/CFA
PCON-C/CG
●Operation Patterns
・Remote I/O Control Operation CC-Link (This Manual) ME0254
・Direct Number Indication Operation
PCON-CB/CFB/CGB/CGFB ME0342
◎ Basic Specifications
PCON-CA/CFA ME0289
and Patterns
PCON-C/CG ME0170
■Teaching Tool
・PC Software PC Software ME0155
SCON-CB/CGB
SCON-CA
SCON-CAL/CGAL
●Operation Patterns
・Remote I/O Control Operation CC-Link (This Manual) ME0254
・Direct Number Indication Operation
SCON-CB/CGB ME0340
◎ Basic Specifications
SCON-CB (Servo Press Type) ME0345
and Patterns
SCON-CA/CAL/CGAL ME0243
■Teaching Tool
・PC Software PC Software ME0155
Chapter Contents
1. Overview 9
2. Interface Specifications 10
3. ACON-C/CG, PCON-C/CG 11
4. ・PCON-CA/CB/CFA/CFB/CGB/CGFB
・ACON-CA/CB/CGB ・DCON-CA/CB/CGB
83
Table of Contents
Safety Guide ···············································································································1
1. Overview ··············································································································9
Safety Guide
“Safety Guide” has been written to use the machine safely and so prevent personal injury or property damage
beforehand. Make sure to read it before the operation of this product.
Operation
No. Description
Description
1 Model ● This product has not been planned and designed for the application
Selection where high level of safety is required, so the guarantee of the protection
of human life is impossible. Accordingly, do not use it in any of the
following applications.
1) Medical equipment used to maintain, control or otherwise affect
human life or physical health.
2) Mechanisms and machinery designed for the purpose of moving or
transporting people (For vehicle, railway facility or air navigation
facility)
3) Important safety parts of machinery (Safety device, etc.)
● Do not use the product outside the specifications. Failure to do so may
considerably shorten the life of the product.
● Do not use it in any of the following environments.
1) Location where there is any inflammable gas, inflammable object or
explosive
2) Place with potential exposure to radiation
3) Location with the ambient temperature or relative humidity exceeding
the specification range
4) Location where radiant heat is added from direct sunlight or other
large heat source
5) Location where condensation occurs due to abrupt temperature
changes
6) Location where there is any corrosive gas (sulfuric acid or
hydrochloric acid)
7) Location exposed to significant amount of dust, salt or iron powder
8) Location subject to direct vibration or impact
● For an actuator used in vertical orientation, select a model which is
equipped with a brake. If selecting a model with no brake, the moving
part may drop when the power is turned OFF and may cause an
accident such as an injury or damage on the work piece.
1
CC-Link
Operation
No. Description
Description
2 Transportation ● When carrying a heavy object, do the work with two or more persons or
utilize equipment such as crane.
● When the work is carried out with 2 or more persons, make it clear who
is to be the leader and who to be the follower(s) and communicate well
with each other to ensure the safety of the workers.
● When in transportation, consider well about the positions to hold,
weight and weight balance and pay special attention to the carried
object so it would not get hit or dropped.
● Transport it using an appropriate transportation measure.
The actuators available for transportation with a crane have eyebolts
attached or there are tapped holes to attach bolts. Follow the
instructions in the instruction manual for each model.
● Do not step or sit on the package.
● Do not put any heavy thing that can deform the package, on it.
● When using a crane capable of 1t or more of weight, have an operator
who has qualifications for crane operation and sling work.
● When using a crane or equivalent equipments, make sure not to hang a
load that weighs more than the equipment’s capability limit.
● Use a hook that is suitable for the load. Consider the safety factor of the
hook in such factors as shear strength.
● Do not get on the load that is hung on a crane.
● Do not leave a load hung up with a crane.
● Do not stand under the load that is hung up with a crane.
3 Storage and ● The storage and preservation environment conforms to the installation
Preservation environment. However, especially give consideration to the prevention
of condensation.
● Store the products with a consideration not to fall them over or drop due
to an act of God such as earthquake.
4 Installation (1) Installation of Robot Main Body and Controller, etc.
and Start ● Make sure to securely hold and fix the product (including the work part).
A fall, drop or abnormal motion of the product may cause a damage or
injury.
Also, be equipped for a fall-over or drop due to an act of God such as
earthquake.
● Do not get on or put anything on the product. Failure to do so may
cause an accidental fall, injury or damage to the product due to a drop
of anything, malfunction of the product, performance degradation, or
shortening of its life.
● When using the product in any of the places specified below, provide a
sufficient shield.
1) Location where electric noise is generated
2) Location where high electrical or magnetic field is present
3) Location with the mains or power lines passing nearby
4) Location where the product may come in contact with water, oil or
chemical droplets
2
CC-Link
Operation
No. Description
Description
4 Installation (2) Cable Wiring
and Start ● Use our company’s genuine cables for connecting between the actuator
and controller, and for the teaching tool.
● Do not scratch on the cable. Do not bend it forcibly. Do not pull it. Do
not coil it around. Do not insert it. Do not put any heavy thing on it.
Failure to do so may cause a fire, electric shock or malfunction due to
leakage or continuity error.
● Perform the wiring for the product, after turning OFF the power to the
unit, so that there is no wiring error.
● When the direct current power (+24V) is connected, take the great care
of the directions of positive and negative poles. If the connection
direction is not correct, it might cause a fire, product breakdown or
malfunction.
● Connect the cable connector securely so that there is no disconnection
or looseness. Failure to do so may cause a fire, electric shock or
malfunction of the product.
● Never cut and/or reconnect the cables supplied with the product for the
purpose of extending or shortening the cable length. Failure to do so
may cause the product to malfunction or cause fire.
(3) Grounding
● The grounding operation should be performed to prevent an electric
shock or electrostatic charge, enhance the noise-resistance ability and
control the unnecessary electromagnetic radiation.
● For the ground terminal on the AC power cable of the controller and the
grounding plate in the control panel, make sure to use a twisted pair
cable with wire thickness 0.5mm2 (AWG20 or equivalent) or more for
grounding work. For security grounding, it is necessary to select an
appropriate wire thickness suitable for the load. Perform wiring that
satisfies the specifications (electrical equipment technical standards).
● Perform Class D Grounding (former Class 3 Grounding with ground
resistance 100Ω or below).
3
CC-Link
Operation
No. Description
Description
4 Installation (4) Safety Measures
and Start ● When the work is carried out with 2 or more persons, make it clear who
is to be the leader and who to be the follower(s) and communicate well
with each other to ensure the safety of the workers.
● When the product is under operation or in the ready mode, take the
safety measures (such as the installation of safety and protection
fence) so that nobody can enter the area within the robot’s movable
range. When the robot under operation is touched, it may result in
death or serious injury.
● Make sure to install the emergency stop circuit so that the unit can be
stopped immediately in an emergency during the unit operation.
● Take the safety measure not to start up the unit only with the power
turning ON. Failure to do so may start up the machine suddenly and
cause an injury or damage to the product.
● Take the safety measure not to start up the machine only with the
emergency stop cancellation or recovery after the power failure. Failure
to do so may result in an electric shock or injury due to unexpected
power input.
● When the installation or adjustment operation is to be performed, give
clear warnings such as “Under Operation; Do not turn ON the power!”
etc. Sudden power input may cause an electric shock or injury.
● Take the measure so that the work part is not dropped in power failure
or emergency stop.
● Wear protection gloves, goggle or safety shoes, as necessary, to
secure safety.
● Do not insert a finger or object in the openings in the product. Failure to
do so may cause an injury, electric shock, damage to the product or
fire.
● When releasing the brake on a vertically oriented actuator, exercise
precaution not to pinch your hand or damage the work parts with the
actuator dropped by gravity.
5 Teaching ● When the work is carried out with 2 or more persons, make it clear who
is to be the leader and who to be the follower(s) and communicate well
with each other to ensure the safety of the workers.
● Perform the teaching operation from outside the safety protection
fence, if possible. In the case that the operation is to be performed
unavoidably inside the safety protection fence, prepare the “Stipulations
for the Operation” and make sure that all the workers acknowledge and
understand them well.
● When the operation is to be performed inside the safety protection
fence, the worker should have an emergency stop switch at hand with
him so that the unit can be stopped any time in an emergency.
● When the operation is to be performed inside the safety protection
fence, in addition to the workers, arrange a watchman so that the
machine can be stopped any time in an emergency. Also, keep watch
on the operation so that any third person can not operate the switches
carelessly.
● Place a sign “Under Operation” at the position easy to see.
● When releasing the brake on a vertically oriented actuator, exercise
precaution not to pinch your hand or damage the work parts with the
actoruat dropped by gravity.
* Safety protection Fence : In the case that there is no safety protection
fence, the movable range should be indicated.
4
CC-Link
Operation
No. Description
Description
6 Trial ● When the work is carried out with 2 or more persons, make it clear who
Operation is to be the leader and who to be the follower(s) and communicate well
with each other to ensure the safety of the workers.
● After the teaching or programming operation, perform the check
operation one step by one step and then shift to the automatic
operation.
● When the check operation is to be performed inside the safety
protection fence, perform the check operation using the previously
specified work procedure like the teaching operation.
● Make sure to perform the programmed operation check at the safety
speed. Failure to do so may result in an accident due to unexpected
motion caused by a program error, etc.
● Do not touch the terminal block or any of the various setting switches in
the power ON mode. Failure to do so may result in an electric shock or
malfunction.
7 Automatic ● Check before starting the automatic operation or rebooting after
Operation operation stop that there is nobody in the safety protection fence.
● Before starting automatic operation, make sure that all peripheral
equipment is in an automatic-operation-ready state and there is no
alarm indication.
● Make sure to operate automatic operation start from outside of the
safety protection fence.
● In the case that there is any abnormal heating, smoke, offensive smell,
or abnormal noise in the product, immediately stop the machine and
turn OFF the power switch. Failure to do so may result in a fire or
damage to the product.
● When a power failure occurs, turn OFF the power switch. Failure to do
so may cause an injury or damage to the product, due to a sudden
motion of the product in the recovery operation from the power failure.
5
CC-Link
Operation
No. Description
Description
8 Maintenance ● When the work is carried out with 2 or more persons, make it clear who
and is to be the leader and who to be the follower(s) and communicate well
Inspection with each other to ensure the safety of the workers.
● Perform the work out of the safety protection fence, if possible. In the
case that the operation is to be performed unavoidably inside the safety
protection fence, prepare the “Stipulations for the Operation” and make
sure that all the workers acknowledge and understand them well.
● When the work is to be performed inside the safety protection fence,
basically turn OFF the power switch.
● When the operation is to be performed inside the safety protection
fence, the worker should have an emergency stop switch at hand with
him so that the unit can be stopped any time in an emergency.
● When the operation is to be performed inside the safety protection
fence, in addition to the workers, arrange a watchman so that the
machine can be stopped any time in an emergency. Also, keep watch
on the operation so that any third person can not operate the switches
carelessly.
● Place a sign “Under Operation” at the position easy to see.
● For the grease for the guide or ball screw, use appropriate grease
according to the Instruction Manual for each model.
● Do not perform the dielectric strength test. Failure to do so may result in
a damage to the product.
● When releasing the brake on a vertically oriented actuator, exercise
precaution not to pinch your hand or damage the work parts with the
actuator dropped by gravity.
● The slider or rod may get misaligned OFF the stop position if the servo
is turned OFF. Be careful not to get injured or damaged due to an
unnecessary operation.
● Pay attention not to lose the cover or untightened screws, and make
sure to put the product back to the original condition after maintenance
and inspection works.
Use in incomplete condition may cause damage to the product or an
injury.
* Safety protection Fence : In the case that there is no safety protection
fence, the movable range should be indicated.
9 Modification ● Do not modify, disassemble, assemble or use of maintenance parts not
and Dismantle specified based at your own discretion.
10 Disposal ● When the product becomes no longer usable or necessary, dispose of it
properly as an industrial waste.
● When removing the actuator for disposal, pay attention to drop of
components when detaching screws.
● Do not put the product in a fire when disposing of it.
The product may burst or generate toxic gases.
11 Other ● Do not come close to the product or the harnesses if you are a person
who requires a support of medical devices such as a pacemaker. Doing
so may affect the performance of your medical device.
● See Overseas Specifications Compliance Manual to check whether
complies if necessary.
● For the handling of actuators and controllers, follow the dedicated
instruction manual of each unit to ensure the safety.
6
CC-Link
Alert Indication
The safety precautions are divided into “Danger”, “Warning”, “Caution” and “Notice” according to the warning
level, as follows, and described in the Instruction Manual for each model.
This indicates lower possibility for the injury, but should be kept to
Notice
use this product properly. Notice
7
CC-Link
Handling Precautions
1. Please see in the table below for the products explained in this instruction manual (and the
chapter number explained in this manual).
{ : Applied, × : N/A, Slash : No applicable model (**) : Chapter number to describe in this manual
Type CA/CB/CFA/CFB Servo Press
C/CG CAL/CGAL SE/PL/PO/CY
Series /CGB/CGFB (Note 1) Type
{ {
ACON
(Chapter 3) (Chapter 4)
×
{ {
PCON
(Chapter 3) (Chapter 4)
×
{ { {
SCON × (Chapter 5) (Chapter 5) (Chapter 6)
{
DCON
(Chapter 4)
Note 1 CFA, CFB, CGFB Type set to only PCON.
2. Servo press type, RC gateway function and ROBONET the extension I/O unit cannot be
connected (control).
8
CC-Link
1. Overview
CC-Link is an abbreviation for Control & Communication Link, and is one of the open field network standards.
IAI controllers listed below are available for connection to CC-Link network.
1. Overview
Model Type Characteristic
ACON-C/CG/CA/CB/CGB, Remote device In addition to the processing as the same
PCON-C/CG/CA/CFA/CB/CFB/CGB/CGFB, station as the operation with PIO, it can be
SCON-CA/CAL/CGCAL/CB/CFB/CGB/CGFB, operated with the target position, speed
DCON-CA/CB/CGB and acceleration/deceleration speed
directly setup using the values.
XSEL-J/K/P/Q/R/S (Note 1) Remote device I/O data of XSEL is treated as bit data or
station word data for operation.
For each of input and output points, max.
256 points are available.
XSEL-K (Note 1) Remote I/O This is the remote I/O module with 16 I/O
station points.
ASEL, PSEL, SSEL (Note 1) Remote device It can be operated as the same as the
station control with PIO.
TT, TTA (Note 1) Remote device I/O data of TT is treated as bit data or
station word data for operation.
For each of input and output points, max.
240 points are available.
(Note 1)
RCS-C, E-CON, SCON-C Remote I/O It can be operated as the same as the
station control with PIO.
Note 1 For the details, refer to Instruction Manual (ME0123 CC-Link) that is enclosed separately.
XSEL-P/Q SSEL
Note For further information on CC-Link, refer to the Instruction Manuals for the master unit and the
programmable controller (PLC) to be mounted.
Use this Instruction Manual together with the Instruction Manual of each controller.
CC-Link cannot be used for any method other than those described as possible in this Instruction
Manual.
9
CC-Link
2. Interface Specifications
Item Specification
Communications standard CC-Link Ver1.10
Communications speed [Mbps] 10 / 5 / 2.5 / 0.625 / 0.156
Communications system Broadcast polling system
2. Interface Specifications
Note 1 For T branch communication, refer to the Instruction Manuals for the master unit and PLC to be
mounted.
10
CC-Link
3. ACON-C/CG, PCON-C/CG
3.1 Operation Modes and Functions
ACON or PCON applicable to CC-Link can be operated by means of selecting one mode out of the following
five operation modes.
* Set the Station Data for the Master Station to “ver 1, Remote Device Station”.
3. ACON-C/CG, PCON-C/CG
Operation Modes and Main Functions
Position /
Remote I/O Half Direct Full Direct Remote I/O
Main Function Simplified Direct
Mode Value Mode Value Mode Mode 2
Value Mode
No. of Occupied
1 Station 1 Station 2 Stations 4 Stations 1 Station
Stations
Position Data
Setup Operation
× ○(*1) ○ ○ ×
Speed/Acceleration
Direct Command
× × ○ ○ ×
Pressing Operation ○ ○ ○ ○ ○
Current Position
Read
× ○ ○ ○ ○
Current Speed
Read
× × ○ ○ ×
Position No. Setup
Operation
○ ○ × × ○
Completed
Position No. Read
○ ○ × × ○
No. of Max.
512 768 Unused Unused 512
Position Tables
(*1) For the position data items except for position data, operate the system with the position No. set up.
1) Remote I/O Mode : This is the operation method using CC-Link, instead of PIO (24V I/O).
No. of Occupied Stations: One Station
ACON or PCON
ACON or PCON applicable to CC-Link
not applicable to CC-Link
Communications
cable
Flat cable
In the case of the connection using PIO In the case of the connection using CC-Link
11
CC-Link
2) Position/Simplified Direct Value Mode : This is the operation method with the position No. set up.
Whether if setup the target position using a value directly by means
of the change over of the control signal, or using the value
registered on the position data, can be selected.
For “Speed”, “Acceleration/Deceleration” and “Positioning Width”,
use the values already registered on the position data. The settable
No. of position data items is max 768 points.
No. of Occupied Stations: One Station
3. ACON-C/CG, PCON-C/CG
Position No. 0
3) Half Direct Value Mode : This is the operation method with the “Speed”, “Acceleration/Deceleration”,
“Pressing Current Value” set up directly using the numerical values, in addition to
the “Target Position”.
No. of Occupied Stations: Two Stations
12
CC-Link
4) Full Direct Value Mode : This is the operation method with all the values (“Target Position”, “Speed”,
“Acceleration/Deceleration”, etc.) related to the position control set up directly
using the numerical values.
No. of Occupied Stations: Four Stations
3. ACON-C/CG, PCON-C/CG
Acceleration: 0.30G
Deceleration: 0.30G
Pressing Current Value: 50%
Load Current Threshold: 0
Zone +: 50.00mm
Zone - : 30.00mm
ACON or PCON
applicable to CC-Link Actuator
5) Remote I/O Mode 2 : This is the operation method using CC-Link, instead of PIO (24CV I/O).
The current position and command current value reading functions are added to
the functions of (1).
No. of Occupied Stations: One Station
ACON or PCON
ACON or PCON applicable to CC-Link
not applicable to CC-Link
Communications
cable
Flat cable
In the case of the connection using PIO In the case of the connection using CC-Link
13
CC-Link
z ACON-C / CG-□-CC-□
z PCON-C / CG-□-CC-□
3. ACON-C/CG, PCON-C/CG
14
CC-Link
3. ACON-C/CG, PCON-C/CG
Status LED
15
CC-Link
Note: Set the Station Data for the Master Station to “ver 1 Remote Device Station”.
Note: The PLC's CC-Link head I/O address is decided depending on the master unit installation position and the number
of I/O points occupied by the unit installed before it.
Following this head I/O address, the I/O addresses in PLC are allocated in order of the station No.
Also, for the details of the Station No. setting and I/O address setting in PLC, refer to the instruction manuals for the
master unit and loaded PLC.
16
CC-Link
3. ACON-C/CG, PCON-C/CG
0: (Already set in system delivery) 156kbps
1 625kbps
2 2.5Mbps
3 5Mbps
4 10Mbps
* Entering any value except for the ones described above will
cause an “Excessive Input Value Error”.
Note: After the parameter setting, turn on the power to the controller again and return the mode toggle switch on the front
of the controller to “AUTO” side.
When the switch is set to “MANU”, the operation using PLC is not available.
17
CC-Link
• PLC Output → ACON or PCON Input (* “n” shows the head register address per each axis).
ACON or PCON DI and Input data register
Position/Simplified Half Direct Value Full Direct Value
PLC address Remote I/O mode Remote I/O mode 2
Direct Value Mode Mode Mode
Number of occupied Number of occupied Number of occupied Number of occupied Number of occupied
stations: 1 Station stations: 1 Station stations: 2 Stations stations: 4 Stations stations: 1 Station
RY n0 – nF Port No.0 – 15 Occupied Area Port No.0 – 15
RY
System Area System Area Occupied Area System Area
(n+1)0 – (n+1)F
RY
(n+2)0 – (n+2)F
RY
System Area Occupied Area
(n+3)0 – (n+3)F
RY
(n+4)0 – (n+4)F
RY
(n+5)0 – (n+5)F
RY
(n+6)0 – (n+6)F
RY
System Area
(n+7)0 – (n+7)F
RWw (n+0)
Target Position Target Position Target Position
RWw (n+1)
Occupied Area Occupied Area
Command position
RWw (n+2)
number
Positioning Width Positioning Width
RWw (n+3) Control Signal
RWw (n+8)
Zone Value “-”
RWw (n+9)
Note: The Occupied Area stands for the area occupied by means of the setting of the number of remote device
stations.
The System Area stands for the system area of the remote device station.
These areas are not used for any other purpose. Also take care about duplicating the use of the data register.
18
CC-Link
• ACON or PCON Output → PLC Input side (* “n” shows the head register address per each axis).
ACON or PCON side DO and Output data register
Position/Simplified Half Direct Value Full Direct Value
PLC side address Remote I/O mode Remote I/O mode 2
Direct Value Mode Mode Mode
Number of occupied Number of occupied Number of occupied Number of occupied Number of occupied
stations: 1 Station stations: 1 Station stations: 2 Stations stations: 4 Stations stations: 1 Station
RX n0 – nF Port No.0 – 15 Occupied Area Port No.0 – 15
RX
System Area System Area Occupied Area System Area
(n+1)0 – (n+1)F
RX
3. ACON-C/CG, PCON-C/CG
(n+2)0 – (n+2)F
RX
System Area Occupied Area
(n+3)0 – (n+3)F
RX
(n+4)0 – (n+4)F
RX
(n+5)0 – (n+5)F
RX
(n+6)0 – (n+6)F
RX
System Area
(n+7)0 – (n+7)F
RWr (n+0)
Current Position Current Position Current Position Current Position
RWr (n+1)
Occupied Area Completed Position
RWr (n+2) No.
(Simplified Alarm ID) Command Current Command Current Command Current
RWr (n+3) Status Signal
RWr (n+4)
Current Speed Current Speed
RWr (n+5)
RWr (n+8)
RWr (n+9)
RWr (n+A)
Occupied Area
RWr (n+B)
RWr (n+C)
RWr (n+D)
RWr (n+E)
Note: The Occupied Area stands for the area occupied by means of the setting of the number of remote device
stations.
The System Area stands for the system area of the remote device station.
These areas are not used for any other purpose. Also take care about duplicating the use of the data register.
19
CC-Link
3.7.2 Remote I/O Mode (Remote Device Station: No. of Occupied Stations: One Station)
This is the operation mode with the position No. set up as the same as using PIO (24V I/O). Set the position
data using the RC personal computer application software or teaching pendant. The number of operable
positions varies depending on the parameter No. 25 “PIO Pattern” setting.
The I/O specifications for the PIO pattern are described as follows (Refer to instruction manual for the
controller main body for more information).
Parameter No. 25 Set Value Operation Mode I/O Specifications
3. ACON-C/CG, PCON-C/CG
The robot cylinder's effective main functions that can be controlled using this mode, are as shown in the
following table.
PIO Pattern
Robot Cylinder Function 0: 1: 2: 3: 4: 5:
Positioning Teaching 256 point 512 point Electromagnetic Electromagnetic
mode mode mode mode valve mode 1 valve mode 2
Homing ○ ○ ○ ○ ○ ×
Positioning ○ ○ ○ ○ ○ ○
Speed, Acceleration and
○ ○ ○ ○ ○ ○
Deceleration Settings
Pitch Feeding (Inching) ○ ○ ○ ○ ○ ○
Pressing Operation ○ ○ ○ ○ ○ ×
Speed change during the
○ ○ ○ ○ ○ ○
movement
Different Acceleration Speed
○ ○ ○ ○ ○ ○
Operation in Deceleration
Pause ○ ○ ○ ○ ○ ○(*1)
Zone Signal Output ○ ○ ○ × ○ ○
PIO Pattern Selection
○ ○ ○ ○ ○ ○
(Set using the parameters)
20
CC-Link
(1) PLC Address Composition (* “n” shows the head register address for each axis).
Parameter Acon or Pcon side Acon or Pcon side
PLC side PLC side
No.84 DI (Port No.) DI (Port No.)
0 0 to 15 RY n0 to nF 0 to 15 RX n0 to nF
System Area RY (n+1)0 to (n+1)F System Area RX (n+1)0 to (n+1)F
RWw (n+0) RWr (n+0)
RWw (n+1) RWr (n+1)
3. ACON-C/CG, PCON-C/CG
Occupied Area Occupied Area
RWw (n+2) RWr (n+2)
RWw (n+3) RWr (n+3)
Note: The Occupied Area stands for the area occupied by means of the setting of the number of remote device
stations.
The System Area stands for the system area of the remote device station.
These areas are not used for any other purpose. Also take care about duplicating the use of the data register.
PLC Output (* “n” shows the head register address per each axis).
Address one word = 16 bits
RY (n+0) F E D C B A 9 8 7 6 5 4 3 2 1 0
Controller
15
14
13
12
10
11
Input Port
9
0
No.
PLC Input (* “n” shows the head register address per each axis).
Address one word = 16 bits
RX (n+0) F E D C B A 9 8 7 6 5 4 3 2 1 0
Controller
Output
15
14
13
12
10
11
Port
No.
21
CC-Link
0 1 2
3. ACON-C/CG, PCON-C/CG
Port
Classification Symbol Signal Names Symbol Signal Names Symbol Signal Names
No.
0 PC1 PC1 PC1
22
CC-Link
ACON
Parameter No. 25 setting
3 4 5
Port
Classification Symbol Signal Names Symbol Signal Names Symbol Signal Names
No.
0 PC1 ST0 Start position 0 ST0 Start position 0
3. ACON-C/CG, PCON-C/CG
1 PC2 ST1 Start position 1 ST1 Start position 1
23
CC-Link
PCON
Parameter No. 25 setting
0 1 2
Port
Classification Symbol Signal Names Symbol Signal Names Symbol Signal Names
No.
0 PC1 PC1 PC1
3. ACON-C/CG, PCON-C/CG
24
CC-Link
PCON
Parameter No. 25 setting
3 4 5
Port
Classification Symbol Signal Names Symbol Signal Names Symbol Signal Names
No.
0 PC1 ST0 Start position 0 ST0 Start position 0
3. ACON-C/CG, PCON-C/CG
1 PC2 ST1 Start position 1 ST1 Start position 1
25
CC-Link
3.7.3 Position/Simplified Direct Value Mode (Remote Device Station: No. of Occupied
Stations: One Station)
This is the operation mode with the position No. set up. The change over of the control signals (PMOD
signals), can select whether the target position is set directly using the value or the value registered on the
position data is used.
For the speed, acceleration/deceleration and positioning width, etc., except for the target position, the values
in the position table within the controller are used. Setup the position data referring the instruction manual for
the controller main body.
3. ACON-C/CG, PCON-C/CG
○:Direct Control
Robot Cylinder Function ∆:Indirect Control Remarks
×:Disabled
Homing ○
Positioning ○
Speed, Acceleration and Deceleration Settings ∆
Pitch Feeding (Inching) ∆
Pressing Operation ∆ Position data setting is required.
Speed change during the movement ∆
Different Acceleration Speed
Operation in Deceleration
∆
Pause ○
Zone Signal Output △ Zone is set using the parameters.
PIO Pattern Selection ×
(1) PLC Address Composition (* “n” shows the head register address for each axis).
Parameter Acon or Pcon side Acon or Pcon side
PLC side PLC side
No.84 Input register Output register
1 Occupied Area RY n0 to nF Occupied Area RX n0 to nF
System Area RY (n+1)0 to (n+1)F System Area RX (n+1)0 to (n+1)F
RWw (n+0) RWr (n+0)
Target Position Current Position
RWw (n+1) RWr (n+1)
Command position Completed Position No.
RWw (n+2) RWr (n+2)
number (Simplified Alarm CORD)
Control signal RWw (n+3) Status Signal RWr (n+3)
Note: The Occupied Area stands for the area occupied by means of the setting of the number of remote device
stations.
The System Area stands for the system area of the remote device station.
These areas are not used for any other purpose. Also take care about duplicating the use of the data register.
26
CC-Link
3. ACON-C/CG, PCON-C/CG
operation conditions have been set in advance using the personal computer software or teaching
pendant.
PLC Output
Address (* “n” shows the head register address per each axis).
one word = 16 bits
RWw (n+0) b15 b14 b13 b12 b11 b10 b9 b8 b7 b6 b5 b4 b3 b2 b1 b0
Target
Position
(Slave Word)
PC256
PC128
PC64
PC32
PC16
PC8
PC4
PC2
PC1
position
⎯
No.
PMOD
MODE
HOME
PWRT
CSTR
JOG+
BKRL
Control
JVEL
JOG-
SON
RES
JISL
STP
⎯
signal
27
CC-Link
PLC Input
Address (* “n” shows the head register address per each axis).
one word = 16 bits
RWr (n+0) b15 b14 b13 b12 b11 b10 b9 b8 b7 b6 b5 b4 b3 b2 b1 b0
Target
Position
(Slave Word)
3. ACON-C/CG, PCON-C/CG
PM256
PM128
PM64
PM32
PM16
PM8
PM4
PM2
PM1
Position
⎯
No.
ZONE1
WEND
EMGS
MOVE
RMDS
HEND
PEND
PSFL
Status
PWR
ALM
SV
⎯
Signal
28
CC-Link
(3) I/O Signal Allocation (* “ON” in the table shows the corresponding bit of “1” and “OFF” shows “0”.)
Signal Type Bit Symbol Description Details
32-bit Signed Integer
Set the target position on the absolute coordinates.
The unit is 0.01mm and settable range is between –999999 to
+999999.
(Example)
Target 32bits
⎯ When it is “+25.40mm”, set it as “2540”. 3.9 (1)
3. ACON-C/CG, PCON-C/CG
Position Data
If the value larger than the value (0.2mm) inside the soft limit for
the parameter, the movement would be limited to the inside the
soft limit (0.2mm).
* When the input is performed in hexadecimal notation, input
the negative value using a compliment of 2.
16-bit Integer
For the operation, the position data is required, for which the
operation conditions have been set in advance using the
Command personal computer software or teaching pendant.
16bits PC1 to
position Set up the position No. for which the data has been input using 3.9 (1)
Data PC512
number this register.
The settable range is 0 to 767.
In the case that any value out of the range is set, or position No.
that has not been set is specified, an alarm is output.
b15 BKRL Brake Forcible Release: Brake Release with “ON”. 3.7.7 (18)
Operation Mode: “OFF” for “AUTO” Mode, “ON” for “MANU”
PLC Output
29
CC-Link
(* “ON” in the table shows the corresponding bit of “1” and “OFF” shows “0”.)
Signal Type Bit Symbol Description Details
Current Position: 32-bit Signed Integer
The unit is 0.01mm.
Current (Example)
32bits ⎯ 3.9 (1)
Position Read Value: 000003FFH = 1023 (decimal system) = 10.23mm
When the value is read in hexadecimal notation, the negative
3. ACON-C/CG, PCON-C/CG
Position Zone:
b11 PZONE 3.7.7 (12)
“ON” with the current position within the position zone set range
Teaching Mode Signal;
b10 MODES 3.7.7 (16)
“ON” during teaching mode selection
Position Data Import Completion:
b9 WEND 3.7.7 (17)
“ON” for import completion
Operation Mode Status:
Status b8 RMDS “OFF” for currently “AUTO” mode, “ON” for currently “MANU” 3.7.7 (19)
Signal mode
b7
⎯ Unavailable ⎯
b6
b5 PSEL Pressing and a Miss: “ON” for pressing and a miss 3.7.7 (27)
b4 SV Operation Ready: “ON” with Servo ON 3.7.7 (5)
b3 ALM Alarm: “ON” with alarm issue 3.7.7 (3)
Under Movement Signal:
b2 MOVE 3.7.7 (9)
“ON” during Actuator Movement
Homing Completion
b1 HEND 3.7.7 (6)
“ON” with Homing Completion
Positioning Completion Signal:
b0 PEND 3.7.7 (10)
“ON” with Positioning Completion
30
CC-Link
3.7.4 Half Direct Value Mode (Remote Device Station: No. of Occupied Stations: Two
Stations)
This is the operation mode with the target position, positioning width, speed, acceleration/deceleration and
pressing current value set up in the PLC. Set the each value in I/O data register. When the zone function is
used, set it using the parameter Nos. 1, 2, 23 and 24.
The robot cylinder's effective main functions that can be controlled using this mode, are as shown in the
following table.
○:Direct Control
3. ACON-C/CG, PCON-C/CG
Robot Cylinder Function △:Indirect Control Remarks
×:Disabled
Homing ○
Positioning ○
Speed, Acceleration and Deceleration Settings ○
Pitch Feeding (Inching) ○
Pressing Operation ○
Speed change during the movement ○
Pause ○
Zone Signal Output △ Parameter setting is required.
PIO Pattern Selection ×
(1) PLC Address Composition (* “n” shows the head register address for each axis).
Parameter Acon or Pcon side Acon or Pcon side
PLC side PLC side
No.84 Input register Output register
2 RY n0 to nF RX n0 to nF
Occupied Area RY (n+1)0 to (n+1)F Occupied Area RX (n+1)0 to (n+1)F
RY (n+2)0 to (n+2)F RX (n+2)0 to (n+2)F
System Area RY (n+3)0 to (n+3)F System Area RX (n+3)0 to (n+3)F
RWw (n+0) RWr (n+0)
Target Position Current Position
RWw (n+1) RWr (n+1)
RWw (n+2) RWr (n+2)
Positioning Width Command Current
RWw (n+3) RWr (n+3)
Speed RWw (n+4) RWr (n+4)
Current Speed
Acceleration/Deceleration RWw (n+5) RWr (n+5)
Pressing Current Limit
RWw (n+6) Alarm code RWr (n+6)
Value
Control signal RWw (n+7) Status Signal RWr (n+7)
Note: The Occupied Area stands for the area occupied by means of the setting of the number of remote device
stations.
The System Area stands for the system area of the remote device station.
These areas are not used for any other purpose. Also take care about duplicating the use of the data register.
31
CC-Link
z The speed is expressed using 1-word (16 bits) binary data. The figures from 0 to +65535 (Unit:
1.0mm/sec) can be set in PLC. Set the value that does not exceed the max. speed value for the
actuator in question.
z The Acceleration/Deceleration is expressed using 1-word (16 bits) binary data. The figures from 1 to
300 (Unit: 0.01G) can be set in PLC. However, set the value that does not exceed the max.
acceleration/deceleration value for the actuator in question.
z The pressing current limit value is expressed using 1-word (16 bits) binary data. The figures from 0
(0%) to 255 (100%) can be set in PLC. However, set the value within the settable range for the
pressing current limit value (Refer to the catalog or instruction manual for the actuator) for the
actuator in question.
z The command current is expressed using 2-word (32 bits) binary data (Unit: 1mA).
z The current speed is expressed using 2-word (32 bits) binary data (Unit: 0.01mm/sec).
z The alarm code is expressed using 1-word (16 bits) binary data.
32
CC-Link
PLC Output
Address (* “n” shows the head register address per each axis).
one word = 16 bits
RWw (n+0) b15 b14 b13 b12 b11 b10 b9 b8 b7 b6 b5 b4 b3 b2 b1 b0
Target
Position
(Slave Word)
3. ACON-C/CG, PCON-C/CG
RWw (n+1) b15 b14 b13 b12 b11 b10 b9 b8 b7 b6 b5 b4 b3 b2 b1 b0
Target
Position
(Host Word)
When the target position is shown using the negative figure, it is expressed using the complement of 2.
16,384
8,192
4,096
2,048
1,024
512
256
128
Width 64
32
16
1
(Slave Word)
262,144
131,072
65,536
Width
⎯
(Host Word)
16,384
8,192
4,096
2,048
1,024
512
256
128
64
32
16
Speed
8
Acceleration/
256
128
64
32
16
⎯
Deceleration
64
32
16
Current
⎯
Limit Value
HOME
PUSH
DSTR
JOG+
BKRL
Control
JOG-
JVEL
SON
RES
JISL
STP
DIR
signal
33
CC-Link
PLC Input
Address (* “n” shows the head register address per each axis).
one word = 16 bits
RWr (n+0) b15 b14 b13 b12 b11 b10 b9 b8 b7 b6 b5 b4 b3 b2 b1 b0
Current
Position
(Slave Word)
3. ACON-C/CG, PCON-C/CG
16,384
8,192
4,096
2,048
1,024
512
256
Current 128
64
32
16
1
(Slave Word)
524,288
262,144
131,072
65,536
Current
⎯
(Host Word)
Alarm
code
ZONE1
EMGS
MOVE
RMDS
HEND
PEND
PSFL
Status
PWR
ALM
SV
⎯
Signal
34
CC-Link
(3) I/O Signal Allocation (* “ON” in the table shows the corresponding bit of “1” and “OFF” shows “0”.)
Signal Type Bit Symbol Description Details
32-bit Signed Integer
Set the target position on the absolute coordinates.
The unit is 0.01mm and settable range is between –999999 to
+999999.
(Example)
Target 32bits
3. ACON-C/CG, PCON-C/CG
⎯ When it is “+25.41mm”, set it as “2541”. 3.9 (2)
Position Data
If the value larger than the value (0.2mm) inside the soft limit for
the parameter, the movement would be limited to the inside the
soft limit (0.2mm).
* When the input is performed in hexadecimal notation, input
the negative value using a compliment of 2.
32-bit Integer
The unit is 0.01mm and settable range is between +1 to
+999999.
(Example)
In the case of “25.40mm”, set it as “2540”.
This register value has two meanings depending on the
Positioning 32bits operation type.
⎯ 3.9 (2)
Width Data 1) In the case of positioning operation, it shows the allowable
PLC Output
35
CC-Link
(* “ON” in the table shows the corresponding bit of “1” and “OFF” shows “0”.)
Signal Type Bit Symbol Description Details
16-bit Integer
Set the current limit in pressing operation.
Pressing
The settable range is between 0 (0%) and 255 (100%).
Current 16bits
⎯ The actual settable range varies depending on each actuator. 3.9 (2)
Limit Data
(Refer to the catalog or instruction manual for the actuator).
Value
3. ACON-C/CG, PCON-C/CG
When the movement command is set with the value bigger than
the max. pressing current value, an alarm is issued.
b15 BKRL Brake Forcible Release: “ON” for brake release 3.7.7 (18)
Operation Mode: “OFF” for “AUTO” Mode, “ON” for “MANU”
b14 RMOD 3.7.7 (19)
Mode
Pressing Direction Setup
”OFF” for the direction reducing the positioning width from the
b13 DIR 3.7.7 (22)
target position, “ON” for the direction adding the positioning
width from the target position
Pressing Setup: “OFF” for Positioning Operation, “ON” for
b12 PUSH 3.7.7 (21)
PLC Output
Pressing Operation
b11
b10 ⎯ Unavailable ⎯
b9
Control b8 JOG+ + Jog: “ON” for Movement in the Opposite Direction of Home 3.7.7 (13)
signal b7 JOG- - Jog: “ON” for Movement to the Home Direction 3.7.7 (13)
Jog Speed/Inching Distance Change-Over
“OFF” for using the values set using the Parameter No. 26 “Jog
b6 JVEL Speed” and Parameter No. 48 “Inching Distance” 3.7.7 (14)
“ON” for using the values set using the Parameter No. 47 “Jog
Speed 2” and Parameter No. 49 “Inching Distance 2”
Jog/Inching Change-Over
b5 JISL 3.7.7 (15)
“OFF” for Jog Operation, “ON” for Inching Operation
b4 SON Servo ON Command: “ON” for Servo ON 3.7.7 (5)
b3 RES Reset: “ON” for Reset Execution 3.7.7 (4)
b2 STP Pause: “ON” for Pause Command 3.7.7 (11)
b1 HOME Homing: “ON” for Homing Command 3.7.7 (6)
b0 DSTR Positioning Command: “ON” for Movement Command 3.7.7 (8)
36
CC-Link
(* “ON” in the table shows the corresponding bit of “1” and “OFF” shows “0”.)
Signal Type Bit Symbol Description Details
32-bit Integer with a Symbol
The unit is 0.01mm.
Current 32bits (Example)
⎯ 3.9 (2)
Position Data Read Value: 000003FFH = 1023 (decimal system) = 10.23mm
* When it is read in hexadecimal notation, input the negative
value using a compliment of 2.
3. ACON-C/CG, PCON-C/CG
32-bit Integer
Command 32bits It shows the current value in the current command.
⎯ 3.9 (2)
Current Data The unit is mA.
Read Value: 000003FFH = 1023 (decimal system) = 1023mA
32-bit Integer with a Symbol
It shows the current speed.
Positive Figure: Under movement in the opposite direction of home
Negative Figure: Under movement in the home direction
Current 32bits The unit is 0.01mm/sec.
⎯ 3.9 (2)
Speed Data (Example)
Read Value: 000003FFH = 1023 (decimal system)
= 10.23mm/sec
* When it is read in hexadecimal notation, input the negative
value using a compliment of 2.
16-bit Integer
When an alarm is issued, the alarm code is output.
Alarm 16bits
⎯ When any alarm is not issued, it is “0H”. 3.9 (2)
PLC Input
code Data
Refer to the instruction manual for the controller main body for
the details of the alarms.
b15 EMGS Emergency Stop: “ON” for Emergency Stop Status 3.7.7 (2)
b14 PWR Controller Ready: “ON” for Ready 3.7.7 (1)
b13 ZONE2 Zone 2: “ON” for the current position within the zone set range 3.7.7 (12)
b12 ZONE1 Zone 1: “ON” for the current position within the zone set range 3.7.7 (12)
b11
b10 ⎯ Unavailable ⎯
b9
Operation Mode Status:
b8 RMDS “OFF” for currently “AUTO” mode, “ON” for currently “MANU” 3.7.7 (19)
mode
Status
Signal b7
⎯ Unavailable ⎯
b6
b5 PSEL Pressing and a Miss: “ON” for pressing and a miss 3.7.7 (23)
b4 SV Operation Ready: “ON” with Servo ON 3.7.7 (5)
b3 ALM Alarm: “ON” with alarm issue 3.7.7 (3)
Movement Signal:
b2 MOVE 3.7.7 (9)
“ON” with Actuator Movement
Homing Completion
b1 HEND 3.7.7 (6)
“ON” with Homing Completion
Positioning Completion Signal:
b0 PEND 3.7.7 (10)
“ON” with Positioning Completion
37
CC-Link
3.7.5 Full Direct Value Mode (Remote Device Station: No. of Occupied Stations: Four
stations)
This is the operation mode with all the values (target position, speed, etc.) set up directly using values from
PLC.
Set each value in the I/O data register.
The robot cylinder's effective main functions that can be controlled using this mode, are as shown in the
following table.
Homing ○
Positioning ○
Speed, Acceleration and Deceleration Settings ○
Pitch Feeding (Inching) ○
Pressing Operation ○
Speed change during the movement ○
Different Acceleration Speed ○
Operation in Deceleration ○
Pause ○
Zone Signal Output ○
PIO Pattern Selection ×
(1) PLC Address Composition (* “n” shows the head register address for each axis).
Parameter Acon or Pcon side Acon or Pcon side
PLC side PLC side
No.84 Input register Output register
3 RY n0 to nF RX n0 to nF
RY (n+1)0 to (n+1)F RX (n+1)0 to (n+1)F
RY (n+2)0 to (n+2)F RX (n+2)0 to (n+2)F
Occupied Area RY (n+3)0 to (n+3)F Occupied Area RX (n+3)0 to (n+3)F
RY (n+4)0 to (n+4)F RX (n+4)0 to (n+4)F
RY (n+5)0 to (n+5)F RX (n+5)0 to (n+5)F
RY (n+6)0 to (n+6)F RX (n+6)0 to (n+6)F
System Area RY (n+7)0 to (n+7)F System Area RX (n+7)0 to (n+7)F
RWw (n+0) RWr (n+0)
Target Position Current Position
RWw (n+1) RWr (n+1)
RWw (n+2) RWr (n+2)
Positioning Width Command Current
RWw (n+3) RWr (n+3)
RWw (n+4) RWr (n+4)
Speed Current Speed
RWw (n+5) RWr (n+5)
RWw (n+6) Alarm code RWr (n+6)
Zone Value “+”
RWw (n+7) RWr (n+7)
RWw (n+8) RWr (n+8)
Zone Value “-”
RWw (n+9) RWr (n+9)
Acceleration RWw (n+A) RWr (n+A)
Deceleration RWw (n+B) RWr (n+B)
Occupied Area
Pressing Current
RWw (n+C) RWr (n+C)
Limit Value
ACON Occupied Area
RWw (n+D) RWr (n+D)
PCON Load Current Threshold
Control signal 1 RWw (n+E) RWr (n+E)
Control signal 2 RWw (n+F) Status Signal RWr (n+F)
Note: The Occupied Area stands for the area occupied by means of the setting of the number of remote device stations.
The System Area stands for the system area of the remote device station.
These areas are not used for any other purpose. Also take care about duplicating the use of the data register.
38
CC-Link
3. ACON-C/CG, PCON-C/CG
z The speed is expressed using 2-word (32 bits) binary data. The figures from 0 to +999999 (Unit:
0.01mm/sec) can be set in PLC. Set the value that does not exceed the max. speed value for the
actuator in question.
z The Acceleration and Deceleration are expressed using 1-word (16 bits) binary data. The figures
from 1 to 300 (Unit: 0.01G) can be set in PLC. However, set the value that does not exceed the max.
acceleration/deceleration value for the actuator in question.
z The pressing current limit value is expressed using 1-word (16 bits) binary data. The figures from 0
(0%) to 255 (100%) can be set in PLC. However, set the value within the settable range for the
pressing current limit value (Refer to the catalog or instruction manual for the actuator) for the
actuator in question.
z Set the load current threshold. The load current threshold is expressed using 1-word (16 bits) binary
data. The figures from 0 (0%) to 255 (100%) can be set in PLC (Refer to pressing current limit value
(above figure)).
z Zone Value “+” and Zone Value “-” are expressed using 2-word (32 bits) binary data. The figures
from -999999 to +999999 (Unit: 0.01mm) can be set in PLC. However make sure to set the smaller
value for the Zone Value “-” than that for the Zone Value “+”.
z The command current is expressed using 2-word (32 bits) binary data (Unit: 1mA).
z The current speed is expressed using 2-word (32 bits) binary data (Unit: 0.01mm/sec).
z The alarm code is expressed using 1-word (16 bits) binary data.
39
CC-Link
PLC Output
Address (* “n” shows the head register address per each axis).
one word = 16 bits
RWw (n+0) b15 b14 b13 b12 b11 b10 b9 b8 b7 b6 b5 b4 b3 b2 b1 b0
Target Position
(Slave Word)
3. ACON-C/CG, PCON-C/CG
Target Position
(Host Word)
When the target position is shown using the negative figure, it is expressed using the complement of 2.
16,384
8,192
4,096
2,048
1,024
512
256
Width 128
64
32
16
1
(Slave Word)
524,288
262,144
131,072
65,536
Width
⎯
(Host Word)
16,384
8,192
4,096
2,048
1,024
Speed
512
256
128
64
32
16
1
(Slave Word)
262,144
131,072
65,536
Speed
⎯
(Host Word)
40
CC-Link
Address (* “n” shows the head register address per each axis).
one word = 16 bits
RWw (n+8) b15 b14 b13 b12 b11 b10 b9 b8 b7 b6 b5 b4 b3 b2 b1 b0
Zone Value
“-”
(Slave Word)
3. ACON-C/CG, PCON-C/CG
RWw (n+9) b15 b14 b13 b12 b11 b10 b9 b8 b7 b6 b5 b4 b3 b2 b1 b0
Zone Value
“-”
(Host Word)
When the zone value “-” is shown using the negative figure, it is expressed using the complement of 2.
256
128
64
32
16
⎯
Acceleration
1
RWw (n+B) b15 b14 b13 b12 b11 b10 b9 b8 b7 b6 b5 b4 b3 b2 b1 b0
256
128
64
32
16
⎯
Deceleration
1
RWw (n+C) b15 b14 b13 b12 b11 b10 b9 b8 b7 b6 b5 b4 b3 b2 b1 b0
Pressing
128
64
32
16
Current
⎯
1
Limit Value
Threshold
64
32
16
⎯
(*3)
ASO0
INC
DIR
(*1)
(*2)
position
⎯
number 1
HOME
DSTR
JOG+
BKRL
JVEL
JOG-
SON
RES
JISL
STP
position
⎯
number 2
(*1) RWw (n+E) b10 Signal Allocation (*2) RWw (n+E) b7 and b6 Signal Allocation
Symbol Symbol
Controller ACON PCON Controller ACON PCON
b10 ⎯ SMOD b7 MOD1 ⎯
b6 MOD0 ⎯
(*3) This function is only for PCON. It can not be used in ACON.
41
CC-Link
PLC Input
Address (* “n” shows the head register address per each axis).
one word = 16 bits
RWr (n+0) b15 b14 b13 b12 b11 b10 b9 b8 b7 b6 b5 b4 b3 b2 b1 b0
Current Position
(Slave Word)
Current Position
(Host Word)
When the current position is shown using the negative figure, it is expressed using the complement of 2.
16,384
8,192
4,096
2,048
1,024
512
256
128
Current
64
32
16
1
(Slave Word)
524,288
262,144
131,072
65,536
Current
⎯
⎯
(Host Word)
Alarm
code
RWr (n+7) to
b15 b14 b13 b12 b11 b10 b9 b8 b7 b6 b5 b4 b3 b2 b1 b0
RWr (n+F)
Unavailable
ZONE1
GHMS
EMGS
MOVE
RMDS
HEND
PUSH
PEND
PSFL
Status
PWR
ALM
(*1)
SV
Signal
42
CC-Link
(3) I/O Signal Allocation (* “ON” in the table shows the corresponding bit of “1” and “OFF” shows “0”.)
Address Bit Symbol Functions Details
32-bit Signed Integer
Set the target position on the absolute coordinates.
The unit is 0.01mm and settable range is between –999999 to
+999999.
(Example)
Target 32bits
⎯ When it is “+25.41mm”, set it as “2541”. 3.9 (3)
3. ACON-C/CG, PCON-C/CG
Position Data
If the value larger than the value (0.2mm) inside the soft limit for
the parameter, the movement would be limited to the inside the
soft limit (0.2mm).
* When the input is performed in hexadecimal notation, input
the negative value using a compliment of 2.
32-bit Integer
The unit is 0.01mm and settable range is between +1 to
+999999.
(Example)
In the case of “25.40mm”, set it as “2540”.
This register value has two meanings depending on the
Positioning 32bits operation type.
⎯ 3.9 (3)
Width Data 1) In the case of positioning operation, it shows the allowable
range from the target position, that is regarded as the
positioning completion.
2) In the case of pressing operation, it shows the pressing width
PLC Output
value.
Specify the normal operation or pressing operation using the
“PUSH” control signal setting.
32-bit Integer
Set the speed in movement.
Unit is 0.1mm/sec and settable range is between 0 and 999999.
32bits Deceleration stop if and to specify in motion 0. It under
Speed ⎯ 3.9 (3)
Data suspension, it will remain stopped on the spot.
(Example) In the case of “254.1mm/sec”, set it as “2541”.
When the movement command is set with the value bigger than
the max. speed, an alarm is issued.
32-bit Integer with a Symbol
Apart from the zone specified using the parameter setting, the
zone signal effective after the homing operation is output.
When the current position is inside of this “+” Value, the status
signal “PZONE” is turned “ON”.
Zone
The unit for setting is 0.01mm and settable range is between
Value “+” 32bits
⎯ –999999 and +999999. 3.9 (3)
Zone Data
Input the value satisfying the relationship of “Zone Value “+” >
Value “-”
Zone Value “-””.
When this function is not to be used, the same value is applied
to both Zone Values.
* When it is input in hexadecimal notation, input the negative
value using a compliment of 2.
43
CC-Link
(* “ON” in the table shows the corresponding bit of “1” and “OFF” shows “0”.)
Address Bit Symbol Functions Details
16-bit Integer
16bits Set the acceleration and deceleration in the movement.
Acceleration ⎯
Data The unit is 0.01G and the settable range is from1 to 300.
(Example)
3.9 (3)
When it is 0.30G, set it as “30”.
16bits When the movement command is issued with the value of
Deceleration
3. ACON-C/CG, PCON-C/CG
⎯
Data “0” or bigger than the max. acceleration/deceleration value,
an alarm is output.
16-bit Integer
Set the current limit in the pressing operation.
Pressing The settable range is between 0 (0%) and 255 (100%).
Current 16bits The actual settable range varies depending on each
⎯ 3.9 (3)
Limit Data actuator. (Refer to the catalog or instruction manual for the
Value actuator).
When the movement command is set with the value bigger
than the max. pressing current value, an alarm is issued.
16-bit Integer
Load Set the current threshold in this register when whether or
16bits
Current ⎯ not the load current exceeds the threshold is judged. 3.9 (3)
Data
Threshold The settable range is between 0 (0%) and 255 (100%).
When the judgment is not to be performed, set it to “0”.
b15
b14
PLC Output
b13 ⎯ Unavailable ⎯
b12
b11
ACON
⎯ Unavailable ⎯
b10
PCON
Acceleration/Deceleration Mode
b7 MOD1
MOD1 MOD0 Functions
ACON
44
CC-Link
(* “ON” in the table shows the corresponding bit of “1” and “OFF” shows “0”.)
Address Bit Symbol Functions Details
b7
PCON
⎯ Unavailable ⎯
b6
b5
3. ACON-C/CG, PCON-C/CG
⎯ Unavailable ⎯
b4
Incremental Command
b3 INC “OFF” for Absolute Position Command, “ON” for Relative 3.7.7 (24)
Control
Position Command
signal 1
Pressing Direction Setup:
“OFF” for the direction reducing the positioning width from
b2 DIR 3.7.7 (22)
the target position, “ON” for the direction adding the
positioning width from the target position
Pressing Setup:
b1 PUSH “OFF” for Positioning Operation, “ON” for Pressing 3.7.7 (21)
Operation
b0 ⎯ Unavailable ⎯
b15 BKRL Brake Forcible Release: “ON” for brake release 3.7.7 (18)
Operation mode:
b14 RMOD 3.7.7 (19)
PLC Output
b10
b9
+ Jog: “ON” for Movement in the Opposite Direction of
b8 JOG+ 3.7.7 (13)
Home
b7 JOG- - Jog: “ON” for Movement to the Home Direction 3.7.7 (13)
Control
signal 2 Jog Speed/Inching Distance Change-Over:
“OFF” for using the values set using the Parameter No. 26
b6 JVEL “Jog Speed” and Parameter No. 48 “Inching Distance” 3.7.7 (14)
“ON” for using the values set using the Parameter No. 47
“Jog Speed 2” and Parameter No. 49 “Inching Distance 2”
Jog/Inching Change-Over:
b5 JISL 3.7.7 (15)
“OFF” for Jog Operation, “ON” for Inching Operation
b4 SON Servo ON Command: “ON” for Servo ON 3.7.7 (5)
b3 RES Reset: “ON” for Reset Execution 3.7.7 (4)
b2 STP Pause: “ON” for Pause Command 3.7.7 (11)
b1 HOME Homing: “ON” for Homing Command 3.7.7 (6)
b0 DSTR Positioning Start: “ON” for Movement Command 3.7.7 (8)
45
CC-Link
(* “ON” in the table shows the corresponding bit of “1” and “OFF” shows “0”.)
Signal Type Bit Signal name Description Details
32-bit Signed Integer
The unit is 0.01mm.
Current 32bits (Example)
⎯ 3.9 (3)
Position Data Read Value: 000003FFH = 1023 (decimal system) = 10.23mm
* When the value is read in hexadecimal notation, the negative figure
is expressed as a compliment of 2.
3. ACON-C/CG, PCON-C/CG
32-bit Integer
Command 32bits It shows the current value in the current command.
⎯ 3.9 (3)
Current Data The unit is mA.
Read Value: 000003FFH = 1023 (decimal system) = 1023mA
32-bit Signed Integer
It shows the current speed.
Positive Figure: Under movement in the opposite direction of the
home
Current 32bits Negative Figure: Under movement in the home direction
⎯ 3.9 (3)
Speed Data The unit is 0.01mm/sec.
(Example)
Read Value: 000003FFH = 1023 (decimal system) = 10.23mm/sec
* When it is read in hexadecimal notation, input the negative value
using a compliment of 2.
16-bit Integer
When an alarm is issued, the alarm code is output.
Alarm 16bits
⎯ When any alarm is not issued, it is “0”. 3.9 (3)
code Data
Refer to the instruction manual for the controller main body for the
details of the alarms.
PLC Input
b15 EMGS Emergency Stop: “ON” for Emergency Stop Status 3.7.7 (2)
b14 PWR Controller Ready: “ON” for Ready 3.7.7 (1)
b13 ZONE2 Zone 2: “ON” for the current position within the zone set range 3.7.7 (12)
b12 ZONE1 Zone 1: “ON” for the current position within the zone set range 3.7.7 (12)
Position Zone:
b11 PZONE 3.7.7 (12)
“ON” when the current position is within the position zone set range
ACON ⎯ Unavailable (ON/OFF is undefined) ⎯
Load Output Judgment
b10 “ON” for Reached “OFF” for Not reached
PCON LOAD 3.7.7 (26)
(Refer to the instruction manual for the controller main body for more
information).
ACON ⎯ Unavailable (ON/OFF is undefined). ⎯
Status Torque Level:
Signal b9 “ON” for Reached “OFF” for Not Reached
PCON TRQS 3.7.7 (27)
(Refer to the instruction manual for the controller main body for more
information).
Operation Mode Status:
b8 RMDS 3.7.7 (19)
“OFF” for currently “AUTO” mode, “ON” for currently “MANU” mode
b7 GHMS Under Homing Operation: “ON” for Homing Operation 3.7.7 (6)
b6 PUSHS Under Pressing Operation: “ON” for Pressing Operation 3.7.7 (25)
b5 PSEL Pressing and a Miss: “ON” for pressing and a miss 3.7.7 (23)
b4 SV Operation Ready: “ON” with Servo ON 3.7.7 (5)
b3 ALM Alarm: “ON” with alarm issue 3.7.7 (3)
b2 MOVE Movement Signal: “ON” with Actuator Movement 3.7.7 (9)
b1 HEND Homing Completion: “ON” with Homing Completion 3.7.7 (6)
b0 PEND Positioning Completion Signal: “ON” with Positioning Completion 3.7.7 (10)
46
CC-Link
3.7.6 Remote I/O Mode 2 (Remote Device Station: No. of Occupied Stations: One Station)
This is the operation mode with the position No. set up as the same as using PIO (24V I/O). Set the position
data using the RC personal computer application software or teaching pendant. The number of operable
positions varies depending on the parameter No. 25 “PIO Pattern” setting.
The I/O specifications for the PIO pattern are described as follows (Refer to instruction manual for the
controller main body for more information).
Parameter No. 25 Set Value Operation Mode I/O Specifications
3. ACON-C/CG, PCON-C/CG
0 Positioning mode 64 positioning points and 2 zone output points
1 Teaching mode 64 positioning points and 1 zone output point
The positioning and jog operations are available.
The current position can be written on the setup position
data.
2 256 point mode 256 positioning points and 1 zone output point
3 512 point mode 512 positioning points and no zone output point
4 Electromagnetic 7 positioning points and 2 zone output points
valve mode 1 The direct operation command is available for each
position No.
The positioning completion signal is output for each
position No.
5 Electromagnetic 3 positioning points and 2 zone output points
valve mode 2 It is operated with the Forward/Backward/Intermediate
Position Commands.
The positioning completion signal is output individually
for each Forward End/Backward End/Intermediate
Positions.
The robot cylinder's effective main functions that can be controlled using this mode, are as shown in the
following table.
PIO Pattern
Robot Cylinder Function 0: 1: 2: 3: 4: 5:
Positioning Teaching 256 point 512 point Electromagnetic Electromagnetic
mode mode mode mode valve mode 1 valve mode 2
Homing ○ ○ ○ ○ ○ ×
Positioning ○ ○ ○ ○ ○ ○
Speed, Acceleration and
○ ○ ○ ○ ○ ○
Deceleration Settings
Pitch Feeding (Inching) ○ ○ ○ ○ ○ ○
Pressing Operation ○ ○ ○ ○ ○ ×
Speed change during the
○ ○ ○ ○ ○ ○
movement
Different Acceleration
Speed ○ ○ ○ ○ ○ ○
Operation in Deceleration
Pause ○ ○ ○ ○ ○ ○(*1)
Zone Signal Output ○ ○ ○ × ○ ○
PIO Pattern Selection
○ ○ ○ ○ ○ ○
(Set using the parameters)
47
CC-Link
(1) PLC Address Composition (* “n” shows the head register address for each axis).
Parameter Acon or Pcon side Acon or Pcon side
PLC side PLC side
No.84 DI and Input register DO and Output register
4 Port No. 0 to 15 RY n0 to nF Port No. 0 to 15 RX n0 to nF
System Area RY (n+1)0 to (n+1)F System Area RX (n+1)0 to (n+1)F
RWw (n+0) RWr (n+0)
Current Position
RWw (n+1) RWr (n+1)
3. ACON-C/CG, PCON-C/CG
Occupied Area
RWw (n+2) RWr (n+2)
Command Current
RWw (n+3) RWr (n+3)
Note: The Occupied Area stands for the area occupied by means of the setting of the number of remote device
stations.
The System Area stands for the system area of the remote device station.
These areas are not used for any other purpose. Also take care about duplicating the use of the data register.
PLC Output (* “n” shows the head register address per each axis).
Address one word = 16 bits
RY (n+0) F E D C B A 9 8 7 6 5 4 3 2 1 0
Controller
Input Port
15
14
13
12
10
11
No. 0
48
CC-Link
PLC Input (* “n” shows the head register address per each axis).
14
13
12
10
11
Output
0
Port No.
3. ACON-C/CG, PCON-C/CG
Address one word = 16 bits
RWr (n+0) b15 b14 b13 b12 b11 b10 b9 b8 b7 b6 b5 b4 b3 b2 b1 b0
Target
Position
(Slave Word)
16,384
8,192
4,096
2,048
1,024
512
256
128
64
32
16
Current
8
1
(Slave Word)
262,144
131,072
65,536
Current
⎯
(Host Word)
49
CC-Link
The signal allocation for the Command Current and Current Position, is shown in the following table.
Signal Type Bit Symbol Description Details
32-bit Signed Integer
The unit is 0.01mm.
3. ACON-C/CG, PCON-C/CG
50
CC-Link
3. ACON-C/CG, PCON-C/CG
When the controller can control the system after power up, it is turned “ON”.
Function:
Regardless of the alarm or servo conditions, when the controller initialization is completed normally
after power up and the controller can control the system, it is turned “ON”.
Even in the alarm condition, when the controller can control the system, it is turned “ON”.
51
CC-Link
While the “SV” signal is ON, the controller's servo-motor is turned “ON” and the operation becomes
available.
The relationship between the “SON” signal and “SV” signal is as follows.
(PLC→ACON, PCON)
(ACON, PCON→PLC)
52
CC-Link
3. ACON-C/CG, PCON-C/CG
When the “HEND” signal is turned “ON”, turn “OFF” the “HOME” signal. Once the “HEND” signal is
turned “ON”, it can not be turned “OFF” until the power is turned “OFF” or the “HOME” signal is input
again.
Even after the completion of the homing operation, when the “HOME” signal is turned “ON”, the homing
operation can be performed.
Caution: In the Remote I/O mode, Remote I/O Mode 2 and Position/Simplified Direct Value
Mode, when the positioning command is issued without performing the homing
operation after power up, the positioning is performed after the automatic homing
operation. However, it is limited to only once after power up.
In the Half Direct Value Mode and Full Direct Value Mode, when the positioning
command is issued without performing the homing operation after power up, the alarm
for the “Error Code 83: ALARM HOME ABS (Absolute Position Movement Command
in the Homing Unfinished Condition)” is issued (Operation Cancellation Level). Take
the greatest care.
53
CC-Link
• PMOD = OFF: Target position data for the specified position No. is used.
• PMOD = ON: Value for the target position set using the PLC's target position register is used.
When this signal is issued in the condition where the homing operation has not performed at all after
the power injection (HEND signal OFF), the positioning to the target position is performed after the
homing operation is performed automatically.
Turn “OFF” this signal after confirming that the Positioning Completion Signal (PEND) signal has been
turned “OFF”.
Target Position
(PLC→ACON, PCON)
CSTR
(PLC→ACON, PCON)
PEND
(ACON, PCON→PLC)
(8) Positioning Command (DSTR): Used in Half Direct Value Mode or Full Direct Value
Mode, PLC Output Signal
This signal is processed at the startup (ON edge) and the positioning to the target position input in the
PLC's target position register is performed. When this signal is issued in the condition where the
homing operation has not performed at all after the power injection (HEND signal OFF), an alarm is
issued (Operation Cancellation Level).
Turn “OFF” this signal after confirming that the Positioning Completion Signal (PEND) signal has been
turned “OFF”.
Target Position
(PLC→ACON, PCON)
DSTR
(PLC→ACON, PCON)
PEND
(ACON, PCON→PLC)
54
CC-Link
3. ACON-C/CG, PCON-C/CG
Travel Distance
Time
Positioning Width
When the servo-motor is turned ON from OFF condition, the positioning is performed with the position
set as the target position. Accordingly, this signal is turned “ON” and after that, when the positioning
operation is started with the homing (HOME) signal, positioning start (CSTR) signal and positioning
command (DSTR) signal, this signal is turned “OFF”.
Caution: When the servo-motor is turned OFF or stopped in an emergency while the actuator is
stopped at the target position, the PEND signal is turned “OFF” temporarily.
Then, when the servo-motor is turned “ON” and the actuator is within the positioning
width, the PEND signal is turned “ON” again.
When the positioning is completed with the CSTR signal or DSTR signal turned “ON”,
the PEND signal is not turned “ON”.
55
CC-Link
2) Position Zone
The zone is set using the position table I/O data register.
In the case of the Position/Simplified Direct Value Mode, the PZONE signal is set using the position
table.
In the case of the Full Direct Value Mode, the PZONE signal is set using the Zone Value Register.
(*) In the Half Direct Value Mode, there is no PZONE signal.
The PZONE signal becomes effective with the movement command after the homing operation. After
that, even during the servo OFF, it is effective.
Zone Signal
56
CC-Link
1) Jog Operation
3. ACON-C/CG, PCON-C/CG
The jog operation is available when the Jog/Inching Change-Over Signal (JISL) is turned “OFF”.
While the “JOG+” is turned “ON”, the movement direction is to the opposite of the home and when it
is turned “OFF”, the actuator is decelerated and stopped.
While the “JOG-” is turned “ON”, the movement direction is to the home, and when it is turned OFF,
the actuator is decelerated and stopped.
The operation is performed based on the set values of the following parameters.
• The speed is based on the parameter value specified using the Jog Speed/Inching Distance
Change-Over (JVEL) signal.
JVEL Signal OFF : The speed is based on the parameter No. 26 “PIO Jog Speed” value.
JVEL Signal ON : The speed is based on the parameter No. 47 “PIO Jog Speed 2” value.
• The Acceleration/Deceleration is based on the rated acceleration/deceleration (depending on the
actuator).
• When both the JOG+ and JOG- signals are turned “ON”, the actuator is decelerated and stopped.
2) Inching Operation
The inching operation is available while the JISL signal is turned “ON”.
Once it is turned “ON”, the actuator is moved as much as the inching distance.
When the JOG+ is turned “ON”, the movement is to the opposite of the home and when the JOG- is
turned “ON”, the movement is to the home.
The operation is performed based on the set values of the following parameters.
• The speed is based on the parameter value specified using the Jog Speed/Inching Distance
Change-Over (JVEL) signal.
JVEL Signal OFF : The speed is based on the parameter No. 26 “PIO Jog Speed” value.
JVEL Signal ON : The speed is based on the parameter No. 47 “PIO Jog Speed 2” value.
• The Travel Distance is based on the set values of the following parameters.
JVEL Signal OFF : The travel distance is based on the parameter No. 48 “PIO Inching Distance”
value.
JVEL Signal ON : The travel distance is based on the parameter No. 49 “PIO Inching Distance 2”
value.
• The Acceleration/Deceleration is based on the rated acceleration/deceleration (depending on the
actuator).
During the normal operation, even when the “+” Jog Signal or “-” Jog Signal is turned “ON”, the normal
operation is continued (The Jog signal is ignored).
In the pause condition, even when the “+” Jog Signal or “-” Jog Signal is turned “ON”, the actuator is not
moved.
Note: Because the software stroke limit is disabled before the homing operation, the actuator might run against the
mechanism end. Take the greatest care.
57
CC-Link
58
CC-Link
Note: In order to change the normal operation mode to the teaching mode, the following conditions are required.
3. ACON-C/CG, PCON-C/CG
• The actuator operation (motor) is stopped.
• The + JOG (JOG+) signal and – JOG (JOG-) signal are turned “OFF”.
• The Position Data Import Command (PWRT) Signal and Positioning Start (CSTR) Signal are turned
“OFF”.
Note: When the PWRT signal is not turned OFF, the mode is not returned to the normal operation mode.
(17) Position Data Import Command (PWRT) Signal PLC Output Signal
Position Data Import Completion (WEND) Signal PLC Input Signal
The PWRT signal is available when the teaching mode signal (MODES) is turned “ON”.
Turn ON the PWRT signal (*1). Then, the current position data will be written in the position data box for
the position No. set using the PLC's specified Position No. register (*2).
When the data writing is completed, the WEND signal is turned “ON”.
After the WEND signal is turned ON, turn OFF the PWRT signal in the host machine.
When the PWRT signal is turned ON before the WEND signal is turned “ON”, the WEND signal is not
turned “ON”.
When the PWRT signal is turned “OFF” the WEND signal is also turned “OFF”.
(*1) Turn it ON for 20msec or more. If the time is shorter than 20msec, the writing is not completed.
(*2) When the data items except for the position have not been defined, the parameter initial values are
written (Refer to the instruction manual for the controller main body).
MODES
(ACON, PCON→PLC) 20msec or more
PWRT
(PLC→ACON, PCON)
WEND
(ACON, PCON→PLC)
59
CC-Link
Note: In MANU mode, the startup of the operation from PLC is not available.
Speed
Travel Distance
60
CC-Link
3. ACON-C/CG, PCON-C/CG
When the movement command is issued while this signal is turned “ON”, the actuator is moved to the
position expressed as the value input in the PLC's target position register based on the current position
(Incremental Movement).
When this signal is turned “OFF”, the actuator is moved to the position expressed as the value set in
the PLC's target position register.
Speed
Target Position
Travel Distance
Positioning Width
PUSHS=ON
This signal is turned “OFF” when the pressing and a miss signal or the next movement command signal
is output, or the servo-motor is turned “OFF”.
(Refer to Item (2) Operation in Half Direct Value Mode in “3.9 Operation” for the setting timing for this
signal).
61
CC-Link
(26) Load Output Judgment (LOAD) PLC Input Signal PCON Dedicated Function
This signal is available only in the pressing operation.
When this signal is used for pressing-in purpose, it should be know whether if the set load threshold is
reached during the pressing operation.
The load threshold and inspected width range are set using the PLC's register. When the command
torque (motor current) exceeds the threshold within the inspected width range, this signal is turned
“ON”.
3. ACON-C/CG, PCON-C/CG
This signal judges the load output based on the fact that the command torque excesses the threshold
for the specified time period.
This processing procedure is the same as for the pressing judgment. The judgment time period can be
changed freely using the parameter No. 50 “Load Output Judgment Time Period”.
This signal is continued until the next movement command is received.
Travel Distance
Target Position
• Set the pressing speed using the parameter No. 34 “Pressing Speed”.
When the machine is delivered, it has been individually set depending on the actuator characteristics.
Set an appropriate speed considering the work material and shape.
• Set the parameter No. 50 “Load Output Judgment Time Period”.
• Set the parameter No. 51 “Torque Inspected Range” to “0” (enabled).
• Set the threshold inspected width using the PLC's Zone Value + Register or Zone Value - Register.
• Set the threshold using the PLC's Load Current Threshold Register.
• Set the positioning width using the PLC's Positioning Width Register.
Set it a bit longer from the backmost position considering the mechanical dispersion of the work.
Refer to the instruction manual for the controller for more information.
Warning: • If the actuator pushes against the work before the target position, it is regarded as a
servo-motor error.
Take care of the positional relationship between the target position and the work position.
• The actuator continues to push the work with the pressing current at the stop time
decided with the current limit value. It is not the stop condition, so take the greatest care
to deal with it.
62
CC-Link
(27) Torque Level (TRQS) PLC Input Signal PCON Dedicated Function
This signal is available only in the pressing operation.
When the motor current reaches the load threshold during the pressing operation (moving up to the
positioning width), this signal is turned “ON”.
Because the current level is monitored, when the current level is changed, this signal is turned “ON”.
The speed available for the pressing varies depends on the motor and leads, it is required to adjust the
parameters.
3. ACON-C/CG, PCON-C/CG
Position where the actuator is pushed against the work and the pressing
completion is judged so the positioning completion signal is turned "ON"
Speed
Target Position
• Set the pressing speed using the parameter No. 34 “Pressing Speed”.
When the machine is delivered, it has been individually set depending on the actuator characteristics.
Set an appropriate speed considering the work material and shape.
• Set the parameter No. 50 “Load Output Judgment Time Period”.
• Set the parameter No. 51 “Torque Inspected Range” to “1” (disabled).
• Set the threshold using the PLC's Load Current Threshold Register.
• Set the positioning width using the PLC's Positioning Width Register.
Set it a bit longer from the backmost position considering the mechanical dispersion of the work.
Refer to the instruction manual for the controller for more information.
Warning: • If the actuator pushes against the work before the target position, it is regarded as a
servo-motor error.
Take care of the positional relationship between the target position and the work position.
• The actuator continues to push the work with the pressing current at the stop time
decided with the current limit value. It is not the stop condition, so take the greatest care
to deal with it.
63
CC-Link
(28) Stop Control Mode (SMOD) PLC Output Signal PCON Dedicated Function
One of the pulse motor general characteristics is that that the holding current in the stop mode is larger
than that for the AC servo-motor. Because of this, when the stop time is longer at the standby position,
the measure to reduce the power consumption at the stop mode is taken as one of the energy saving
measures.
SMOD = ON: Full Servo Control System is used in the standby condition.
SMOD = OFF: Standby Condition
3. ACON-C/CG, PCON-C/CG
Note: Under the condition where any external force is given or depending on the stop position, slight vibration or
abnormal noise might be caused.
After confirming that there would be no trouble in whole system, use this signal.
64
CC-Link
3. ACON-C/CG, PCON-C/CG
ON OFF First-Order Lag Filter
ON ON Unavailable
Trapezoid Pattern
Speed
Acceleration Deceleration
Time
* The Acceleration and Deceleration are set in the “Acceleration” and “Deceleration”
data boxes on the position data.
S-shaped Motion
The S-shaped curve is described where at first in the acceleration, the line is gentle, but along
the way, it suddenly becomes steep.
Use it in such application that setting the acceleration/deceleration rate high is desired
because high tact time is required, but in the movement start or immediately before stop, low
acceleration/deceleration rate is favorable.
Speed
Time
* The S-shaped motion degree is set using the parameter No. 56 “S-Shaped Motion Ratio
Setting”. The setting unit is % and setting range is from “0” to “100”.
(The above figure shows the image graph with the Parameter No. 56 set to “100”.
When it is set to “0”, the S-shaped motion is disabled.
However, note that this setting cannot be reflected to the jog and inching operations
performed on a teaching tool such as PC.
First-Order Lag Filter
This describes much gentle acceleration/deceleration curve than that for the linear
acceleration/deceleration (trapezoid pattern). Use it when it is not desired to give any slight
vibration to the work in acceleration/deceleration operation.
Speed
Time
* The first-order lag degree set using the parameter No. 55 “Position Command Primary Filter
Time Constant”. The minimum input unit is 0.1msec and setting range is from “0.0” to
“100.0”.
When it is set to “0”, the first-order lag filter is disabled.
However, note that this setting cannot be reflected to the jog and inching operations
performed on a teaching tool such as PC.
65
CC-Link
Movement
Command
In automatic servo OFF duration
(Green LED blinks)
Servo
Condition
Servo ON
Condition
Actuator
Moving
Target Position
T : Waiting time (sec) before servo is
T
turned OFF after the positioning is completed
66
CC-Link
Max. Response Time (msec) = Yt + Xt + 2 + Command Processing Time (Operation Time, etc.)
Yt: Master Station to Remote I/O Station Transmission Delay Time
Filed Network Transmission Delay Time
3. ACON-C/CG, PCON-C/CG
Xt: Remote I/O Station to Master Station Transmission Delay Time
For the Master Station to Remote I/O Station Transmission Delay Time (Yt) and the Remote I/O Station to
Master Station Transmission Delay Time (Xt), refer to the instruction manuals for the CC-Link Master Unit and
mounted PLC.
Status Signal
ACON, PCON
Control Signal
Status Signal
67
CC-Link
3.9 Operation
The timings for the basic operation examples in the Position/Simplified Direct Value Mode, Half Direct Value
Mode and Full Direct Value Mode, are described.
For the Remote I/O Mode and Remote I/O Mode 2, refer to the instruction manual for the controller main body.
(For the current position and current speed in the Remote I/O Mode, read from the PLC's register from time to
time.)
It is operated with the position data written in the PLC's register and the speed, acceleration /
deceleration, positioning width and pressing current limit value, etc. set using the position table.
z Operation Example (General Positioning Operation)
(Preparation) Set the position data items (speed, acceleration/deceleration, positioning width, etc)
except for the target position item, in the position table.
Turn ON the Position/Simplified Direct Value Change-Over Signal (PMOD).
68
CC-Link
3. ACON-C/CG, PCON-C/CG
Command position No.
Positioning Start
Positioning End
Current Position
Moving
Positioning Width
Actuator Movement
69
CC-Link
5) Set the pressing current limit data in the pressing current limit value register.
6) Turn “ON” the pressing setup (PUSH) signal.
7) Specify the pressing direction using the pressing direction setup (DIR) signal. (Refer to 3.7.7 (22))
8) In the condition where the positioning completion (PEND) signal is turned “ON” or under movement
signal (MOVE) is turned “OFF”, turn “ON” the positioning command (DSTR) signal.
The data items set in Steps 1) through 5) are read in the controller at the startup (ON edge) of the
DSTR signal.
9) After the DSTR signal is turned “ON”, the PEND signal is turned “OFF” after tpdf.
10) After confirming that the PEND signal is turned “OFF” or the MOVE signal is turned “ON”, turn
“OFF” the DSTR signal. Do not change any value in each register until the DSTR signal has been
turned “OFF”.
11) At the same time when the PEND signal is turned “OFF”, the MOVE signal is turned “ON”.
12) The current position data is continuously updated.
13) When the DSTR signal is turned “OFF” and the motor current reaches the current limit value set in
Step 5, the PEND signal is turned “ON” (pressing completion).
Even when the positioning width set in Step 2) is reached, in the case that the current does not
reach the motor current limit value set in Step 5), the pressing and a miss (PSFL) signal is turned
“ON”. In this case, the PEND signal is not turned “ON” (pressing and a miss).
14) After the PEND signal or PSFL signal is turned “ON”, turn “OFF” the PUSH signal.
70
CC-Link
3. ACON-C/CG, PCON-C/CG
Speed Data
Set Value
(PLC → ACON,PCON)
Acceleration/Deceleration
Data Set Value
(PLC → ACON,PCON)
Pressing Setup
PUSH
(PLC → ACON,PCON)
Positioning Command
DSTR
(PLC → ACON,PCON)
Positioning Completion/
Pressing and a Miss
PEND/PSFL
(ACON,PCON → PLC)
Current Position
(ACON,PCON → PLC)
Moving
MOVE
(ACON,PCON → PLC)
Actuator Operation
(Pressing)
Actuator Operation
(General Positioning)
71
CC-Link
72
CC-Link
3. ACON-C/CG, PCON-C/CG
Positioning Width Data
Set Value
(PLC → ACON,PCON)
Speed Data
Set Value
(PLC → ACON,PCON)
Acceleration Data
Set Value
(PLC → ACON,PCON)
Deceleration Data
Set Value
(PLC → ACON,PCON)
73
CC-Link
Pressing Setup
3. ACON-C/CG, PCON-C/CG
* T1
Positioning Command
Positioning Completion/
Pressing and a Miss
Current Position
Moving
Pressing
Actuator Operation
(Pressing)
Positioning Width
Actuator Operation
(General Positioning)
74
CC-Link
3. ACON-C/CG, PCON-C/CG
changed.
Speed n3
Speed n2
Actuator
Speed
twcsON ≥ Yt + Xt + 2 (msec)
twcsOFF ≥ Yt + Xt + 2 (msec)
*Yt + Xt ≤ tpdf ≤ Yt + Xt + 2 (msec)
Caution : 1. When the speed has not been set or it is set to “0”, the actuator is not moved, but an alarm
is not issued.
2. When the speed setting is changed to “0” during the movement, the actuator is decelerated
and stopped, but an alarm is not issued.
3. Even when the acceleration/deceleration data only is changed during the movement, the
setting of the target position data is required.
4. Even when the target position data only is changed during the movement, the setting of the
acceleration/deceleration data is required.
75
CC-Link
Setting Range: 1 to 64 (When the system is delivered it has been set to “1”).
76
CC-Link
3. ACON-C/CG, PCON-C/CG
I/O data register.
Parameter No. 90
Description
Set Value
Data exchange is not performed. The data is transmitted to PLC as they are (Refer to
0
the Example i).
The host bytes are exchanged with slave bytes in the host words and slave words
1
(Refer to the Example ii).
In the case of word register, the host words are exchanged with the slave words (Refer
2
to the Example iii).
The host bytes are exchanged with slave bytes in the host words and slave words. In
3 (Set in delivery) the case of word register, further the host words are exchanged with the slave words
(Refer to the Example iv).
Note: Set to 3 for CC-Link manufactured by Mitsubishi Electric Corporation.
ACON 1E 1F 1D 1C 1B 1A 19 18 17 16 15 14 13 12 11 10 F E D C B A 9 8 7 6 5 4 3 2 1 0
PCON
Input
register
ON/OFF ○ ○ ○ ● ○ ○ ● ○ ○ ○ ● ● ○ ● ○ ○ ● ○ ● ○ ● ○ ● ● ● ● ○ ○ ● ● ○ ●
Data in 1 2 3 4 A B C D
Hexadecimal
Notation
PLC: 1E 1F 1D 1C 1B 1A 19 18 17 16 15 14 13 12 11 10 F E D C B A 9 8 7 6 5 4 3 2 1 0
RWwnn
ON/OFF ○ ○ ○ ● ○ ○ ● ○ ○ ○ ● ● ○ ● ○ ○ ● ○ ● ○ ● ○ ● ● ● ● ○ ○ ● ● ○ ●
Data in 1 2 3 4 A B C D
Hexadecimal
Notation
ACON 1E 1F 1D 1C 1B 1A 19 18 17 16 15 14 13 12 11 10 F E D C B A 9 8 7 6 5 4 3 2 1 0
PCON
Output
register
ON/OFF ○ ○ ○ ● ○ ○ ● ○ ○ ○ ● ● ○ ● ○ ○ ● ○ ● ○ ● ○ ● ● ● ● ○ ○ ● ● ○ ●
Data in 1 2 3 4 A B C D
Hexadecimal
Notation
PLC: 1E 1F 1D 1C 1B 1A 19 18 17 16 15 14 13 12 11 10 F E D C B A 9 8 7 6 5 4 3 2 1 0
RWrnn
ON/OFF ○ ○ ○ ● ○ ○ ● ○ ○ ○ ● ● ○ ● ○ ○ ● ○ ● ○ ● ○ ● ● ● ● ○ ○ ● ● ○ ●
Data in 1 2 3 4 A B C D
Hexadecimal
Notation
77
CC-Link
ACON 1E 1F 1D 1C 1B 1A 19 18 17 16 15 14 13 12 11 10 F E D C B A 9 8 7 6 5 4 3 2 1 0
PCON
Input
register
ON/OFF ○ ○ ● ● ○ ● ○ ○ ○ ○ ○ ● ○ ○ ● ○ ● ● ○ ○ ● ● ○ ● ● ○ ● ○ ● ○ ● ●
Data in 3 4 1 2 C D A B
Hexadecimal
3. ACON-C/CG, PCON-C/CG
Notation
PLC: 1E 1F 1D 1C 1B 1A 19 18 17 16 15 14 13 12 11 10 F E D C B A 9 8 7 6 5 4 3 2 1 0
RWwnn
ON/OFF ○ ○ ○ ● ○ ○ ● ○ ○ ○ ● ● ○ ● ○ ○ ● ○ ● ○ ● ○ ● ● ● ● ○ ○ ● ● ○ ●
Data in 1 2 3 4 A B C D
Hexadecimal
Notation
ACON 1E 1F 1D 1C 1B 1A 19 18 17 16 15 14 13 12 11 10 F E D C B A 9 8 7 6 5 4 3 2 1 0
PCON
Output
register
ON/OFF ○ ○ ● ● ○ ● ○ ○ ○ ○ ○ ● ○ ○ ● ○ ● ● ○ ○ ● ● ○ ● ● ○ ● ○ ● ○ ● ●
Data in 3 4 1 2 C D A B
Hexadecimal
Notation
PLC: 1E 1F 1D 1C 1B 1A 19 18 17 16 15 14 13 12 11 10 F E D C B A 9 8 7 6 5 4 3 2 1 0
RWrnn
ON/OFF ○ ○ ○ ● ○ ○ ● ○ ○ ○ ● ● ○ ● ○ ○ ● ○ ● ○ ● ○ ● ● ● ● ○ ○ ● ● ○ ●
Data in 1 2 3 4 A B C D
Hexadecimal
Notation
78
CC-Link
ACON 1F 1F 1D 1C 1B 1A 19 18 17 16 15 14 13 12 11 10 F E D C B A 9 8 7 6 5 4 3 2 1 0
PCON
Input
register
ON/OFF ● ○ ● ○ ● ○ ● ● ● ● ○ ○ ● ● ○ ● ○ ○ ○ ● ○ ○ ● ○ ○ ○ ● ● ○ ● ○ ○
Data in A B C D 1 2 3 4
Hexadecimal
3. ACON-C/CG, PCON-C/CG
Notation
PLC: 1F 1F 1D 1C 1B 1A 19 18 17 16 15 14 13 12 11 10 F E D C B A 9 8 7 6 5 4 3 2 1 0
RWwnn
ON/OFF ○ ○ ○ ● ○ ○ ● ○ ○ ○ ● ● ○ ● ○ ○ ● ○ ● ○ ● ○ ● ● ● ● ○ ○ ● ● ○ ●
Data in 1 2 3 4 A B C D
Hexadecimal
Notation
ACON 1F 1F 1D 1C 1B 1A 19 18 17 16 15 14 13 12 11 10 F E D C B A 9 8 7 6 5 4 3 2 1 0
PCON
Output
register
ON/OFF ● ○ ● ○ ● ○ ● ● ● ● ○ ○ ● ● ○ ● ○ ○ ○ ● ○ ○ ● ○ ○ ○ ● ● ○ ● ○ ○
Data in A B C D 1 2 3 4
Hexadecimal
Notation
PLC: 1F 1F 1D 1C 1B 1A 19 18 17 16 15 14 13 12 11 10 F E D C B A 9 8 7 6 5 4 3 2 1 0
RWrnn
ON/OFF ○ ○ ○ ● ○ ○ ● ○ ○ ○ ● ● ○ ● ○ ○ ● ○ ● ○ ● ○ ● ● ● ● ○ ○ ● ● ○ ●
Data in 1 2 3 4 A B C D
Hexadecimal
Notation
79
CC-Link
ACON 1E 1F 1D 1C 1B 1A 19 18 17 16 15 14 13 12 11 10 F E D C B A 9 8 7 6 5 4 3 2 1 0
PCON
Input
register
ON/OFF ● ● ○ ○ ● ● ○ ● ● ○ ● ○ ● ○ ● ● ○ ○ ● ● ○ ● ○ ○ ○ ○ ○ ● ○ ○ ● ○
Data in C D A B 3 4 1 2
Hexadecimal
3. ACON-C/CG, PCON-C/CG
Notation
PLC: 1E 1F 1D 1C 1B 1A 19 18 17 16 15 14 13 12 11 10 F E D C B A 9 8 7 6 5 4 3 2 1 0
RWwnn
ON/OFF ○ ○ ○ ● ○ ○ ● ○ ○ ○ ● ● ○ ● ○ ○ ● ○ ● ○ ● ○ ● ● ● ● ○ ○ ● ● ○ ●
Data in 1 2 3 4 A B C D
Hexadecimal
Notation
ACON 1E 1F 1D 1C 1B 1A 19 18 17 16 15 14 13 12 11 10 F E D C B A 9 8 7 6 5 4 3 2 1 0
PCON
Output
register
ON/OFF ● ● ○ ○ ● ● ○ ● ● ○ ● ○ ● ○ ● ● ○ ○ ● ● ○ ● ○ ○ ○ ○ ○ ● ○ ○ ● ○
Data in C D A B 3 4 1 2
Hexadecimal
Notation
PLC: 1E 1F 1D 1C 1B 1A 19 18 17 16 15 14 13 12 11 10 F E D C B A 9 8 7 6 5 4 3 2 1 0
RWrnn
ON/OFF ○ ○ ○ ● ○ ○ ● ○ ○ ○ ● ● ○ ● ○ ○ ● ○ ● ○ ● ○ ● ● ● ● ○ ○ ● ● ○ ●
Data in 1 2 3 4 A B C D
Hexadecimal
Notation
80
CC-Link
3.11 Troubleshooting
3.11.1 Status LED Indication
With the Status LED (STATUS 0/1) on the front surface of the board, the CC-Link board operation status and
network status can be obtained.
When any trouble occurs, confirm the current status with the Status LED illumination patterns. The
communication status indications changed with the Status LED illumination patterns are described as follows.
○ : Illuminating, × : OFF, ☆ : Flashing
3. ACON-C/CG, PCON-C/CG
STATUS 1 STATUS 0 Status Signal
○ ○ Impossible condition
• An error occurs. (CRC error, station No. setting error or communication speed
○ × setting error)
• Time period from power up or software reset to CC-Link initialization completion
× ○ Normal Communication Status
Power Failure: Remote station power unit breakdown or communication cable
× ×
breakage
☆ ○ Impossible condition
Station No. setting or communication speed setting is changed during the
☆ ×
communication.
81
CC-Link
3.12 CE Marking
If a compliance with the CE Marking is required, please follow Overseas Standards Compliance Manual
(ME0287) that is provided separately.
3. ACON-C/CG, PCON-C/CG
82
CC-Link
4. ACON-CA/CB/CGB, PCON-CA/CB/CFA/CFB/CGB/CGFB,
DCON-CA/CB/CGB
4.1 Operation Modes and Functions
ACON, PCON, DCON controllers (hereinafter referred to as “IAI controllers”) applicable to CC-Link can be
operated by means of selecting one mode out of the following five operation modes.
* Set the Station Data for the Master Station to “ver 1, Remote Device Station”.
Pressing Operation ○ ○ ○ ○ ○
Current Position
Read
× ○ ○ ○ ○
Current Speed
Read
× × ○ ○ ×
Position No. Setup
Operation
○ ○ × × ○
Completed
Position No. Read
○ ○ × × ○
No. of Max.
512 768 Unused Unused 512
Position Tables
(*1) For the position data items except for position data, operate the system with the position No. set up.
1) Remote I/O Mode: This is the operation method using CC-Link, instead of PIO (24V I/O).
No. of Occupied Stations: One Station
Communications
Flat cable cable
In the case of the connection using PIO In the case of the connection using CC-Link
83
CC-Link
2) Position/Simplified Direct Value Mode : This is the operation method with the position No. set up.
Whether if setup the target position using a value directly by means
of the change over of the control signal, or using the value
registered on the position data, can be selected.
For “Speed”, “Acceleration/Deceleration” and “Positioning Width”,
use the values already registered on the position data. The settable
No. of position data items is max 768 points.
No. of Occupied Stations: One Station
4.ACON-CA/CB/CGB, PCON-CA/CB/CFA/CFB/CGB/CGFB, DCON-CA/CB/CGB
3) Half Direct Value Mode : This is the operation method with the “Speed”, “Acceleration/Deceleration”,
“Pressing Current Value” set up directly using the numerical values, in addition to
the “Target Position”.
No. of Occupied Stations: Two Stations
84
CC-Link
4) Full Direct Value Mode : This is the operation method with all the values (“Target Position”, “Speed”,
“Acceleration/Deceleration”, etc.) related to the position control set up directly
using the numerical values.
No. of Occupied Stations: Four Stations
5) Remote I/O Mode 2 : This is the operation method using CC-Link, instead of PIO (24CV I/O).
The current position and command current value reading functions are added to
the functions of 1).
No. of Occupied Stations: One Station
Communications
Flat cable cable
In the case of the connection using PIO In the case of the connection using CC-Link
85
CC-Link
z ACON-CA/CB -□-CC-□
z PCON-CA/CB/CGB -□-CC-□
z PCON-CFA/CFB/CGFB -□-CC-□
z DCON-CA/CB -□-CC-□
4.ACON-CA/CB/CGB, PCON-CA/CB/CFA/CFB/CGB/CGFB, DCON-CA/CB/CGB
86
CC-Link
ERR
SLD
DG
CC-Link Communication Connector
DB
PCB side : MSTBA2.5/5-G-5.08AU
(PHOENIX CONTACT)
DA Cable side : SMSTB2.5/5-ST-5.08AU
(PHOENIX CONTACT)
87
CC-Link
Note: Set the Station Data for the Master Station to “ver 1 Remote Device Station”.
Note: The PLC's CC-Link head I/O address is decided depending on the master unit installation position and the number
of I/O points occupied by the unit installed before it.
Following this head I/O address, the I/O addresses in PLC are allocated in order of the station No.
Also, for the details of the Station No. setting and I/O address setting in PLC, refer to the instruction manuals for the
master unit and loaded PLC.
88
CC-Link
Note: After the parameter setting, turn on the power to the controller again and return the mode toggle switch on the front
of the controller to “AUTO” side.
When the switch is set to “MANU”, the operation using PLC is not available.
89
CC-Link
RWw (n+8)
Zone Value “-”
RWw (n+9)
Note: The Occupied Area stands for the area occupied by means of the setting of the number of remote device
stations.
The System Area stands for the system area of the remote device station.
These areas are not used for any other purpose. Also take care about duplicating the use of the data register.
90
CC-Link
• IAI Controllers Output → PLC Input side (* “n” shows the head register address per each axis).
ACON, PCON, DCON side DO and Output data register
Position/Simplified Half Direct Value Full Direct Value
PLC side address Remote I/O mode Remote I/O mode 2
Direct Value Mode Mode Mode
Number of occupied Number of occupied Number of occupied Number of occupied Number of occupied
stations: 1 Station stations: 1 Station stations: 2 Stations stations: 4 Stations stations: 1 Station
RX n0 – nF Port No.0 – 15 Occupied Area Port No.0 – 15
RX
System Area System Area Occupied Area System Area
(n+1)0 – (n+1)F
RX
(n+2)0 – (n+2)F
RX
System Area Occupied Area
(n+3)0 – (n+3)F
RWr (n+4)
Current Speed Current Speed
RWr (n+5)
RWr (n+9)
RWr (n+A)
Total moving count
RWr (n+B)
RWr (n+C)
Total moving
distance
RWr (n+D)
Note: The Occupied Area stands for the area occupied by means of the setting of the number of remote device
stations.
The System Area stands for the system area of the remote device station.
These areas are not used for any other purpose. Also take care about duplicating the use of the data register.
91
CC-Link
4.7.2 Remote I/O Mode (Remote Device Station: No. of Occupied Stations: One Station)
This is the operation mode with the position No. set up as the same as using PIO (24V I/O). Set the position
data using the RC personal computer application software or teaching pendant. The number of operable
positions varies depending on the parameter No. 25 “PIO Pattern” setting.
The I/O specifications for the PIO pattern are described as follows (Refer to instruction manual for the
controller main body for more information).
Parameter No. 25 Set Value Operation Mode I/O Specifications
0 Positioning mode 64 positioning points and 2 zone output points
1 Teaching mode 64 positioning points and 1 zone output point
4.ACON-CA/CB/CGB, PCON-CA/CB/CFA/CFB/CGB/CGFB, DCON-CA/CB/CGB
The robot cylinder's effective main functions that can be controlled using this mode, are as shown in the
following table.
PIO Pattern
Robot Cylinder Function 0: 1: 2: 3: 4: 5:
Positioning Teaching 256 point 512 point Electromagnetic Electromagnetic
mode mode mode mode valve mode 1 valve mode 2
Homing ○ ○ ○ ○ ○ ×
Positioning ○ ○ ○ ○ ○ ○
Speed, Acceleration and
○ ○ ○ ○ ○ ○
Deceleration Settings
Pitch Feeding (Inching) ○ ○ ○ ○ ○ ○
Pressing Operation ○ ○ ○ ○ ○ ×
Speed change during the
○ ○ ○ ○ ○ ○
movement
Different Acceleration Speed
○ ○ ○ ○ ○ ○
Operation in Deceleration
Pause ○ ○ ○ ○ ○ ○(*1)
Zone Signal Output ○ ○ ○ × ○ ○
PIO Pattern Selection
○ ○ ○ ○ ○ ○
(Set using the parameters)
92
CC-Link
(1) PLC Address Composition (* “n” shows the head register address for each axis).
Parameter IAI controllers side IAI controllers side
PLC side PLC side
No.84 DI (Port No.) DI (Port No.)
0 0 to 15 RY n0 to nF 0 to 15 RX n0 to nF
System Area RY (n+1)0 to (n+1)F System Area RX (n+1)0 to (n+1)F
RWw (n+0) RWr (n+0)
RWw (n+1) RWr (n+1)
Occupied Area Occupied Area
RWw (n+2) RWr (n+2)
Note: The Occupied Area stands for the area occupied by means of the setting of the number of remote device
stations.
The System Area stands for the system area of the remote device station.
These areas are not used for any other purpose. Also take care about duplicating the use of the data register.
PLC Output (* “n” shows the head register address per each axis).
Address one word = 16 bits
RY (n+0) F E D C B A 9 8 7 6 5 4 3 2 1 0
Controller
15
14
13
12
10
11
Input Port
9
0
No.
PLC Input (* “n” shows the head register address per each axis).
Address one word = 16 bits
RX (n+0) F E D C B A 9 8 7 6 5 4 3 2 1 0
Controller
Output
15
14
13
12
10
11
Port
No.
93
CC-Link
0 1 2
Port
Classification Symbol Signal Names Symbol Signal Names Symbol Signal Names
No.
0 PC1 PC1 PC1
No.
3 PC8 PC8 PC8
Command position No.
4 PC16 PC16 PC16
94
CC-Link
3 4 5
Port
Classification Symbol Signal Names Symbol Signal Names Symbol Signal Names
No.
0 PC1 ST0 Start position 0 ST0 Start position 0
95
CC-Link
4.7.3 Position/Simplified Direct Value Mode (Remote Device Station: No. of Occupied
Stations: One Station)
This is the operation mode with the position No. set up. The change over of the control signals (PMOD
signals), can select whether the target position is set directly using the value or the value registered on the
position data is used.
For the speed, acceleration/deceleration and positioning width, etc., except for the target position, the values
in the position table within the controller are used. Setup the position data referring the instruction manual for
the controller main body.
The number of settable position data items is max. 768.
The robot cylinder's effective main functions that can be controlled using this mode, are as shown in the
following table.
4.ACON-CA/CB/CGB, PCON-CA/CB/CFA/CFB/CGB/CGFB, DCON-CA/CB/CGB
○:Direct Control
Robot Cylinder Function ∆:Indirect Control Remarks
×:Disabled
Homing ○
Positioning ○
Speed, Acceleration and Deceleration Settings ∆
Pitch Feeding (Inching) ∆
Pressing Operation ∆ Position data setting is required.
Speed change during the movement ∆
Different Acceleration Speed
Operation in Deceleration
∆
Pause ○
Zone Signal Output ∆ Zone is set using the parameters.
PIO Pattern Selection ×
(1) PLC Address Composition (* “n” shows the head register address for each axis).
Parameter IAI Controllers side IAI Controllers side
PLC side PLC side
No.84 Input register Output register
1 Occupied Area RY n0 to nF Occupied Area RX n0 to nF
System Area RY (n+1)0 to (n+1)F System Area RX (n+1)0 to (n+1)F
RWw (n+0) RWr (n+0)
Target Position Current Position
RWw (n+1) RWr (n+1)
Command position Completed Position No.
RWw (n+2) RWr (n+2)
number (Simplified Alarm CORD)
Control signal RWw (n+3) Status Signal RWr (n+3)
Note: The Occupied Area stands for the area occupied by means of the setting of the number of remote device
stations.
The System Area stands for the system area of the remote device station.
These areas are not used for any other purpose. Also take care about duplicating the use of the data register.
96
CC-Link
PC256
PC128
PC64
PC32
PC16
PC8
PC4
PC2
PC1
position
⎯
No.
PMOD
MODE
HOME
PWRT
CSTR
JOG+
BKRL
Control
JVEL
JOG-
SON
RES
JISL
STP
⎯
signal
97
CC-Link
PLC Input
Address (* “n” shows the head register address per each axis).
one word = 16 bits
RWr (n+0) b15 b14 b13 b12 b11 b10 b9 b8 b7 b6 b5 b4 b3 b2 b1 b0
Target
Position
(Slave Word)
Target
Position
(Host Word)
When the target position is shown using the negative figure, it is expressed using the complement of 2.
PM256
PM128
PM64
PM32
PM16
PM8
PM4
PM2
PM1
Position
⎯
No.
ZONE1
WEND
EMGS
MOVE
RMDS
HEND
PEND
ALML
PSFL
Status
(Note 1)
PWR
ALM
SV
⎯
Signal
Note 1 For ACON, it can be changed to BALM by the setting in Parameter No.151.
98
CC-Link
(3) I/O Signal Allocation (* “ON” in the table shows the corresponding bit of “1” and “OFF” shows “0”.)
Signal Type Bit Symbol Description Details
32-bit Signed Integer
Set the target position on the absolute coordinates.
The unit is 0.01mm and settable range is between –999999 to
+999999.
(Example)
Target 32bits
⎯ When it is “+25.40mm”, set it as “2540”. 4.9 (1)
Position Data
If the value larger than the value (0.2mm) inside the soft limit for
the parameter, the movement would be limited to the inside the
99
CC-Link
(* “ON” in the table shows the corresponding bit of “1” and “OFF” shows “0”.)
Signal Type Bit Symbol Description Details
Current Position: 32-bit Signed Integer
The unit is 0.01mm.
Current (Example)
32bits ⎯ 4.9 (1)
Position Read Value: 000003FFH = 1023 (decimal system) = 10.23mm
When the value is read in hexadecimal notation, the negative
figure is expressed as a compliment of 2.
16-bit Integer
Completed It is moved to the target position and the positioning completed
4.ACON-CA/CB/CGB, PCON-CA/CB/CFA/CFB/CGB/CGFB, DCON-CA/CB/CGB
b5 PSEL Pressing and a Miss: “ON” for pressing and a miss 4.7.7 (27)
b4 SV Operation Ready: “ON” with Servo ON 4.7.7 (5)
b3 ALM Alarm: “ON” with alarm issue 4.7.7 (3)
Under Movement Signal:
b2 MOVE 4.7.7 (9)
“ON” during Actuator Movement
Homing Completion
b1 HEND 4.7.7 (6)
“ON” with Homing Completion
Positioning Completion Signal:
b0 PEND 4.7.7 (10)
“ON” with Positioning Completion
100
CC-Link
4.7.4 Half Direct Value Mode (Remote Device Station: No. of Occupied Stations: Two
Stations)
This is the operation mode with the target position, positioning width, speed, acceleration/deceleration and
pressing current value set up in the PLC. Set the each value in I/O data register. When the zone function is
used, set it using the parameter Nos. 1, 2, 23 and 24.
The robot cylinder's effective main functions that can be controlled using this mode, are as shown in the
following table.
○:Direct Control
Robot Cylinder Function ∆:Indirect Control Remarks
×:Disabled
(1) PLC Address Composition (* “n” shows the head register address for each axis).
Parameter IAI Controllers side IAI Controllers side
PLC side PLC side
No.84 Input register Output register
2 RY n0 to nF RX n0 to nF
Occupied Area RY (n+1)0 to (n+1)F Occupied Area RX (n+1)0 to (n+1)F
RY (n+2)0 to (n+2)F RX (n+2)0 to (n+2)F
System Area RY (n+3)0 to (n+3)F System Area RX (n+3)0 to (n+3)F
RWw (n+0) RWr (n+0)
Target Position Current Position
RWw (n+1) RWr (n+1)
RWw (n+2) RWr (n+2)
Positioning Width Command Current
RWw (n+3) RWr (n+3)
Speed RWw (n+4) RWr (n+4)
Current Speed
Acceleration/Deceleration RWw (n+5) RWr (n+5)
Pressing Current Limit
RWw (n+6) Alarm code RWr (n+6)
Value
Control signal RWw (n+7) Status Signal RWr (n+7)
Note: The Occupied Area stands for the area occupied by means of the setting of the number of remote device
stations.
The System Area stands for the system area of the remote device station.
These areas are not used for any other purpose. Also take care about duplicating the use of the data register.
101
CC-Link
z The command current is expressed using 2-word (32 bits) binary data (Unit: 1mA).
z The current speed is expressed using 2-word (32 bits) binary data (Unit: 0.01mm/sec).
z The alarm code is expressed using 1-word (16 bits) binary data.
102
CC-Link
PLC Output
Address (* “n” shows the head register address per each axis).
one word = 16 bits
RWw (n+0) b15 b14 b13 b12 b11 b10 b9 b8 b7 b6 b5 b4 b3 b2 b1 b0
Target
Position
(Slave Word)
16,384
8,192
4,096
2,048
1,024
512
256
128
Width 64
32
16
1
(Slave Word)
262,144
131,072
65,536
Width
⎯
(Host Word)
16,384
8,192
4,096
2,048
1,024
512
256
128
64
32
16
Speed
8
Acceleration/
256
128
64
32
16
⎯
Deceleration
64
32
16
Current
⎯
Limit Value
HOME
PUSH
DSTR
JOG+
BKRL
Control
JOG-
JVEL
SON
RES
JISL
STP
DIR
signal
103
CC-Link
PLC Input
Address (* “n” shows the head register address per each axis).
one word = 16 bits
RWr (n+0) b15 b14 b13 b12 b11 b10 b9 b8 b7 b6 b5 b4 b3 b2 b1 b0
Current
Position
(Slave Word)
Current
Position
(Host Word)
When the target position is shown using the negative figure, it is expressed using the complement of 2.
16,384
8,192
4,096
2,048
1,024
512
256
Current 128
64
32
16
1
(Slave Word)
524,288
262,144
131,072
65,536
Current
⎯
(Host Word)
Alarm
code
ZONE1
EMGS
MOVE
RMDS
HEND
PEND
ALML
PSFL
Status
(Note 1)
PWR
ALM
SV
⎯
Signal
Note 1 For ACON, it can be changed to BALM by the setting in Parameter No. 151.
104
CC-Link
(3) I/O Signal Allocation (* “ON” in the table shows the corresponding bit of “1” and “OFF” shows “0”.)
Signal Type Bit Symbol Description Details
32-bit Signed Integer
Set the target position on the absolute coordinates.
The unit is 0.01mm and settable range is between –999999 to
+999999.
(Example)
Target 32bits
⎯ When it is “+25.41mm”, set it as “2541”. 4.9 (2)
Position Data
If the value larger than the value (0.2mm) inside the soft limit for
105
CC-Link
(* “ON” in the table shows the corresponding bit of “1” and “OFF” shows “0”.)
Signal Type Bit Symbol Description Details
16-bit Integer
Set the current limit in pressing operation.
Pressing
The settable range is between 0 (0%) and 255 (100%).
Current 16bits
⎯ The actual settable range varies depending on each actuator. 4.9 (2)
Limit Data
(Refer to the catalog or instruction manual for the actuator).
Value
When the movement command is set with the value bigger than
the max. pressing current value, an alarm is issued.
b15 BKRL Brake Forcible Release: “ON” for brake release 4.7.7 (18)
4.ACON-CA/CB/CGB, PCON-CA/CB/CFA/CFB/CGB/CGFB, DCON-CA/CB/CGB
Pressing Operation
b11
b10 ⎯ Unavailable ⎯
b9
Control b8 JOG+ + Jog: “ON” for Movement in the Opposite Direction of Home 4.7.7 (13)
signal b7 JOG- - Jog: “ON” for Movement to the Home Direction 4.7.7 (13)
Jog Speed/Inching Distance Change-Over
“OFF” for using the values set using the Parameter No. 26 “Jog
b6 JVEL Speed” and Parameter No. 48 “Inching Distance” 4.7.7 (14)
“ON” for using the values set using the Parameter No. 47 “Jog
Speed 2” and Parameter No. 49 “Inching Distance 2”
Jog/Inching Change-Over
b5 JISL 4.7.7 (15)
“OFF” for Jog Operation, “ON” for Inching Operation
b4 SON Servo ON Command: “ON” for Servo ON 4.7.7 (5)
b3 RES Reset: “ON” for Reset Execution 4.7.7 (4)
b2 STP Pause: “ON” for Pause Command 4.7.7 (11)
b1 HOME Homing: “ON” for Homing Command 4.7.7 (6)
b0 DSTR Positioning Command: “ON” for Movement Command 4.7.7 (8)
106
CC-Link
(* “ON” in the table shows the corresponding bit of “1” and “OFF” shows “0”.)
Signal Type Bit Symbol Description Details
32-bit Integer with a Symbol The unit is 0.01mm.
(Example)
Current 32bits
⎯ Read Value: 000003FFH = 1023 (decimal system) = 10.23mm 4.9 (2)
Position Data
* When it is read in hexadecimal notation, input the negative
value using a compliment of 2.
32-bit Integer
Command 32bits It shows the current value in the current command.
⎯ 4.9 (2)
Current Data The unit is mA.
Read Value: 000003FFH = 1023 (decimal system) = 1023mA
32-bit Integer with a Symbol It shows the current speed.
b13 ZONE2 Zone 2: “ON” for the current position within the zone set range 4.7.7 (12)
b12 ZONE1 Zone 1: “ON” for the current position within the zone set range 4.7.7 (12)
b11
b10 ⎯ Unavailable ⎯
b9
Operation Mode Status:
b8 RMDS “OFF” for currently “AUTO” mode, “ON” for currently “MANU” 4.7.7 (19)
mode
Light error status:
Turns ON when light alarm (threshold exceeded for number of
ALML movement, etc.) that the operation can be continued with is 4.7.7 (31)
Status issued.
Signal b7 Note: ALM LED would not turn ON with a light error.
☆When Parameter No. 151 is set to 1 in ACON, absolute
BALM battery voltage drop warning turns ON when the voltage is 4.7.7 (32)
dropped.
b6 ⎯ Unavailable ⎯
b5 PSEL Pressing and a Miss: “ON” for pressing and a miss 4.7.7 (23)
b4 SV Operation Ready: “ON” with Servo ON 4.7.7 (5)
b3 ALM Alarm: “ON” with alarm issue 4.7.7 (3)
Movement Signal:
b2 MOVE 4.7.7 (9)
“ON” with Actuator Movement
Homing Completion
b1 HEND 4.7.7 (6)
“ON” with Homing Completion
Positioning Completion Signal:
b0 PEND 4.7.7 (10)
“ON” with Positioning Completion
107
CC-Link
4.7.5 Full Direct Value Mode (Remote Device Station: No. of Occupied Stations: Four
stations)
This is the operation mode with all the values (target position, speed, etc.) set up directly using values from
PLC.
Set each value in the I/O data register.
The robot cylinder's effective main functions that can be controlled using this mode, are as shown in the
following table.
Note: The Occupied Area stands for the area occupied by means of the setting of the number of remote device stations.
The System Area stands for the system area of the remote device station.
These areas are not used for any other purpose. Also take care about duplicating the use of the data register.
108
CC-Link
z Set the load current threshold. The load current threshold is expressed using 1-word (16 bits) binary
data. The figures from 0 (0%) to 255 (100%) can be set in PLC (Refer to pressing current limit value
(above figure)).
z Zone Value “+” and Zone Value “-” are expressed using 2-word (32 bits) binary data. The figures
from -999999 to +999999 (Unit: 0.01mm) can be set in PLC. However make sure to set the smaller
value for the Zone Value “-” than that for the Zone Value “+”.
z The command current is expressed using 2-word (32 bits) binary data (Unit: 1mA).
z The current speed is expressed using 2-word (32 bits) binary data (Unit: 0.01mm/sec).
z The alarm code is expressed using 1-word (16 bits) binary data.
z The total moving count is a 2-word (32-bit) binary data (Unit: times).
z The total moving distance is a 2-word (32-bit) binary data (Unit: m).
109
CC-Link
PLC Output
Address (* “n” shows the head register address per each axis).
one word = 16 bits
RWw (n+0) b15 b14 b13 b12 b11 b10 b9 b8 b7 b6 b5 b4 b3 b2 b1 b0
Target Position
(Slave Word)
Target Position
(Host Word)
When the target position is shown using the negative figure, it is expressed using the complement of 2.
16,384
8,192
4,096
2,048
1,024
512
256
Width 128
64
32
16
1
(Slave Word)
524,288
262,144
131,072
65,536
Width
⎯
(Host Word)
16,384
8,192
4,096
2,048
1,024
Speed
512
256
128
64
32
16
1
(Slave Word)
262,144
131,072
65,536
Speed
⎯
(Host Word)
110
CC-Link
Address (* “n” shows the head register address per each axis).
one word = 16 bits
RWw (n+8) b15 b14 b13 b12 b11 b10 b9 b8 b7 b6 b5 b4 b3 b2 b1 b0
Zone Value
“-”
(Slave Word)
256
128
64
32
16
⎯
Acceleration
1
RWw (n+B) b15 b14 b13 b12 b11 b10 b9 b8 b7 b6 b5 b4 b3 b2 b1 b0
256
128
64
32
16
⎯
Deceleration
1
RWw (n+C) b15 b14 b13 b12 b11 b10 b9 b8 b7 b6 b5 b4 b3 b2 b1 b0
Pressing
128
64
32
16
Current
⎯
1
Limit Value
Threshold
64
32
16
⎯
1
(Note 1)
MOD1
MOD0
PUSH
ASO1
ASO0
NTC1
NTC0
GSL1
GSL0
(Note 2)
(Note 2)
(Note 2)
(Note 1)
(Note 2)
INC
DIR
position
⎯
number 1
HOME
DSTR
JOG+
BKRL
JVEL
JOG-
SON
RES
JISL
STP
position
⎯
number 2
111
CC-Link
PLC Input
Address (* “n” shows the head register address per each axis).
one word = 16 bits
RWr (n+0) b15 b14 b13 b12 b11 b10 b9 b8 b7 b6 b5 b4 b3 b2 b1 b0
Current Position
(Slave Word)
When the current position is shown using the negative figure, it is expressed using the complement of 2.
16,384
8,192
4,096
2,048
1,024
512
256
128
Current
64
32
16
1
(Slave Word)
524,288
262,144
131,072
65,536
Current
⎯
⎯
(Host Word)
Alarm
code
RWr (n+7) to
b15 b14 b13 b12 b11 b10 b9 b8 b7 b6 b5 b4 b3 b2 b1 b0
RWr (n+9)
Unavailable
112
CC-Link
Address (* “n” shows the head register address per each axis).
one word = 16 bits
RWr (n+A) b15 b14 b13 b12 b11 b10 b9 b8 b7 b6 b5 b4 b3 b2 b1 b0
Total 32,768
16,384
moving
8,192
4,096
2,048
1,024
512
256
128
64
32
16
1
count
(Slave Word)
524,288
262,144
131,072
65,536
moving
⎯
count
(Host Word)
16,384
moving
8,192
4,096
2,048
1,024
512
256
128
64
32
16
1
distance
(Slave Word)
524,288
262,144
131,072
65,536
moving
⎯
⎯
distance
(Host Word)
ALML
Status
(Note 2)
⎯
⎯
Signal 1
ZONE1
GHMS
EMGS
MOVE
RMDS
HEND
TRQS
PUSH
PEND
LOAD
PSFL
Status
(Note 1)
(Note 1)
PWR
ALM
SV
Signal 2
113
CC-Link
(3) I/O Signal Allocation (* “ON” in the table shows the corresponding bit of “1” and “OFF” shows “0”.)
Address Bit Symbol Functions Details
32-bit Signed Integer
Set the target position on the absolute coordinates.
The unit is 0.01mm and settable range is between –999999 to
+999999.
(Example)
Target 32bits
⎯ When it is “+25.41mm”, set it as “2541”. 4.9 (3)
Position Data
If the value larger than the value (0.2mm) inside the soft limit for
the parameter, the movement would be limited to the inside the
soft limit (0.2mm).
4.ACON-CA/CB/CGB, PCON-CA/CB/CFA/CFB/CGB/CGFB, DCON-CA/CB/CGB
value.
Specify the normal operation or pressing operation using the
“PUSH” control signal setting.
32-bit Integer
Set the speed in movement.
Unit is 0.1mm/sec and settable range is between 0 and 999999.
32bits Deceleration stop if and to specify in motion 0. It under
Speed ⎯ 4.9 (3)
Data suspension, it will remain stopped on the spot.
(Example) In the case of “254.1mm/sec”, set it as “2541”.
When the movement command is set with the value bigger than
the max. speed, an alarm is issued.
32-bit Integer with a Symbol
Apart from the zone specified using the parameter setting, the
zone signal effective after the homing operation is output.
When the current position is inside of this “+” Value, the status
signal “PZONE” is turned “ON”.
Zone
The unit for setting is 0.01mm and settable range is between
Value “+” 32bits
⎯ –999999 and +999999. 4.9 (3)
Zone Data
Input the value satisfying the relationship of “Zone Value “+” >
Value “-”
Zone Value “-””.
When this function is not to be used, the same value is applied
to both Zone Values.
* When it is input in hexadecimal notation, input the negative
value using a compliment of 2.
114
CC-Link
(* “ON” in the table shows the corresponding bit of “1” and “OFF” shows “0”.)
Address Bit Symbol Functions Details
16-bit Integer
16bits Set the acceleration and deceleration in the movement.
Acceleration ⎯
Data The unit is 0.01G and the settable range is from1 to 300.
(Example)
4.9 (3)
When it is 0.30G, set it as “30”.
16bits When the movement command is issued with the value of “0”
Deceleration ⎯
Data or bigger than the max. acceleration/deceleration value, an
alarm is output.
16-bit Integer
Set the current limit in the pressing operation.
Acceleration/Deceleration Mode
b7 MOD1
MOD1 MOD0 Functions
OFF OFF Trapezoid Pattern 4.7.7 (29)
OFF ON S-shaped Motion
b6 MOD0
ON OFF First-Order Lag Filter
115
CC-Link
(* “ON” in the table shows the corresponding bit of “1” and “OFF” shows “0”.)
Address Bit Symbol Functions Details
Select the servo gain parameter set to be
Servo gain
GSL1 parameter used.
b5 set
(ACON only) GSL1 GSL0 Function
selection 1
OFF OFF Select parameter set 0. 4.7.7 (34)
Servo gain OFF ON Select parameter set 1.
GSL0 parameter
b4 set ON OFF Select parameter set 2.
(ACON only)
selection 0 ON ON Select parameter set 3.
Incremental Command
4.ACON-CA/CB/CGB, PCON-CA/CB/CFA/CFB/CGB/CGFB, DCON-CA/CB/CGB
Control b3 INC “OFF” for Absolute Position Command, “ON” for Relative 4.7.7 (24)
signal 1 Position Command
Pressing Direction Setup:
“OFF” for the direction reducing the positioning width from
b2 DIR 4.7.7 (22)
the target position, “ON” for the direction adding the
positioning width from the target position
Pressing Setup:
b1 PUSH “OFF” for Positioning Operation, “ON” for Pressing 4.7.7 (21)
Operation
b0 ⎯ Unavailable ⎯
b15 BKRL Brake Forcible Release: “ON” for brake release 4.7.7 (18)
Operation mode:
PLC Output
b10
b9
+ Jog: “ON” for Movement in the Opposite Direction of
b8 JOG+ 4.7.7 (13)
Home
b7 JOG- - Jog: “ON” for Movement to the Home Direction 4.7.7 (13)
Control
signal 2 Jog Speed/Inching Distance Change-Over:
“OFF” for using the values set using the Parameter No. 26
b6 JVEL “Jog Speed” and Parameter No. 48 “Inching Distance” 4.7.7 (14)
“ON” for using the values set using the Parameter No. 47
“Jog Speed 2” and Parameter No. 49 “Inching Distance 2”
Jog/Inching Change-Over:
b5 JISL 4.7.7 (15)
“OFF” for Jog Operation, “ON” for Inching Operation
b4 SON Servo ON Command: “ON” for Servo ON 4.7.7 (5)
b3 RES Reset: “ON” for Reset Execution 4.7.7 (4)
b2 STP Pause: “ON” for Pause Command 4.7.7 (11)
b1 HOME Homing: “ON” for Homing Command 4.7.7 (6)
b0 DSTR Positioning Start: “ON” for Movement Command 4.7.7 (8)
116
CC-Link
(* “ON” in the table shows the corresponding bit of “1” and “OFF” shows “0”.)
Signal
Signal Type Bit Description Details
name
32-bit Signed Integer
The unit is 0.01mm.
(Example)
Current 32bits
⎯ Read Value: 000003FFH = 1023 (decimal system) = 4.9 (3)
Position Data
10.23mm
* When the value is read in hexadecimal notation, the
negative figure is expressed as a compliment of 2.
32-bit Integer
Alarm 16bits
⎯ When any alarm is not issued, it is “0”. 4.9 (3)
Code Data
Refer to the instruction manual for the controller main body
for the details of the alarms.
Total 32bits 32-bit integer
moving ⎯ ⎯
count Data (unit: times)
Total 32bits 32-bit integer
moving ⎯ ⎯
distance Data (unit: 1m)
b15
b14
b13
b12
b11
b10
b9
Status
b8 ⎯ Unavailable ⎯
Signal 1
b7
b6
b5
b4
b3
b2
b1
117
CC-Link
Signal
Signal Type Bit Description Details
name
Light error status:
Turns ON when light alarm (threshold exceeded for number
ALML of movement, etc.) that the operation can be continued with 4.7.7 (31)
is issued.
b0
Note: ALM LED would not turn ON with a light error.
☆When Parameter No. 151 is set to 1 in ACON, absolute
BALM battery voltage drop warning turns ON when the voltage is 4.7.7 (32)
dropped.
b15 EMGS Emergency Stop: “ON” for Emergency Stop Status 4.7.7 (2)
b14 PWR Controller Ready: “ON” for Ready 4.7.7 (1)
4.ACON-CA/CB/CGB, PCON-CA/CB/CFA/CFB/CGB/CGFB, DCON-CA/CB/CGB
Zone 2: “ON” for the current position within the zone set
b13 ZONE2 4.7.7 (12)
range
Zone 1: “ON” for the current position within the zone set
b12 ZONE1 4.7.7 (12)
range
Position Zone:
b11 PZONE “ON” when the current position is within the position zone 4.7.7 (12)
set range
Load Output Judgment:
PLC Input
118
CC-Link
4.7.6 Remote I/O Mode 2 (Remote Device Station: No. of Occupied Stations: One
Station)
This is the operation mode with the position No. set up as the same as using PIO (24V I/O). Set the position
data using the RC personal computer application software or teaching pendant. The number of operable
positions varies depending on the parameter No. 25 “PIO Pattern” setting.
The I/O specifications for the PIO pattern are described as follows (Refer to instruction manual for the
controller main body for more information).
Parameter No. 25 Set Value Operation Mode I/O Specifications
0 Positioning mode 64 positioning points and 2 zone output points
1 Teaching mode 64 positioning points and 1 zone output point
The robot cylinder's effective main functions that can be controlled using this mode, are as shown in the
following table.
PIO Pattern
Robot Cylinder Function 0: 1: 2: 3: 4: 5:
Positioning Teaching 256 point 512 point Electromagnetic Electromagnetic
mode mode mode mode valve mode 1 valve mode 2
Homing ○ ○ ○ ○ ○ ×
Positioning ○ ○ ○ ○ ○ ○
Speed, Acceleration and
○ ○ ○ ○ ○ ○
Deceleration Settings
Pitch Feeding (Inching) ○ ○ ○ ○ ○ ○
Pressing Operation ○ ○ ○ ○ ○ ×
Speed change during the
○ ○ ○ ○ ○ ○
movement
Different Acceleration
Speed ○ ○ ○ ○ ○ ○
Operation in Deceleration
Pause ○ ○ ○ ○ ○ ○(*1)
Zone Signal Output ○ ○ ○ × ○ ○
PIO Pattern Selection
○ ○ ○ ○ ○ ○
(Set using the parameters)
119
CC-Link
(1) PLC Address Composition (* “n” shows the head register address for each axis).
Parameter IAI Controllers side IAI Controllers side
PLC side PLC side
No.84 DI and Input register DO and Output register
4 Port No. 0 to 15 RY n0 to nF Port No. 0 to 15 RX n0 to nF
System Area RY (n+1)0 to (n+1)F System Area RX (n+1)0 to (n+1)F
RWw (n+0) RWr (n+0)
Current Position
RWw (n+1) RWr (n+1)
Occupied Area
RWw (n+2) RWr (n+2)
Command Current
4.ACON-CA/CB/CGB, PCON-CA/CB/CFA/CFB/CGB/CGFB, DCON-CA/CB/CGB
Note: The Occupied Area stands for the area occupied by means of the setting of the number of remote device
stations.
The System Area stands for the system area of the remote device station.
These areas are not used for any other purpose. Also take care about duplicating the use of the data register.
PLC Output (* “n” shows the head register address per each axis).
Address one word = 16 bits
RY (n+0) F E D C B A 9 8 7 6 5 4 3 2 1 0
Controller
Input Port
15
14
13
12
10
11
No. 0
120
CC-Link
PLC Input (* “n” shows the head register address per each axis).
14
13
12
10
11
Output
0
Port No.
16,384
8,192
4,096
2,048
1,024
512
256
128
64
32
16
Current
8
1
(Slave Word)
262,144
131,072
65,536
Current
⎯
(Host Word)
121
CC-Link
The signal allocation for the Command Current and Current Position, is shown in the following table.
Signal Type Bit Symbol Description Details
32-bit Signed Integer
The unit is 0.01mm.
Current 32bits (Example)
⎯ ⎯
Position Data Read Value: 000003FFH = 1023 (decimal system) = 10.23mm
PLC Input
4.ACON-CA/CB/CGB, PCON-CA/CB/CFA/CFB/CGB/CGFB, DCON-CA/CB/CGB
122
CC-Link
123
CC-Link
The relationship between the “SON” signal and “SV” signal is as follows.
SON
(PLC → IAI controllers)
SV
(IAI controllers → PLC)
124
CC-Link
HOME
(PLC → IAI controllers)
GHMS
(IAI controllers → PLC)
HEND
(IAI controllers → PLC)
PEND
(IAI controllers → PLC)
MOVE
(IAI controllers → PLC)
Caution: In the Remote I/O mode, Remote I/O Mode 2 and Position/Simplified Direct Value
Mode, when the positioning command is issued without performing the homing
operation after power up, the positioning is performed after the automatic homing
operation. However, it is limited to only once after power up.
In the Half Direct Value Mode and Full Direct Value Mode, when the positioning
command is issued without performing the homing operation after power up, the alarm
for the “Error Code 83: ALARM HOME ABS (Absolute Position Movement Command
in the Homing Unfinished Condition)” is issued (Operation Cancellation Level). Take
the greatest care.
125
CC-Link
When this signal is issued in the condition where the homing operation has not performed at all after
the power injection (HEND signal OFF), the positioning to the target position is performed after the
homing operation is performed automatically.
Turn “OFF” this signal after confirming that the Positioning Completion Signal (PEND) signal has been
turned “OFF”.
Target Position
(PLC → IAI controllers)
CSTR
(PLC → IAI controllers)
PEND
(IAI controllers → PLC)
(8) Positioning Command (DSTR): Used in Half Direct Value Mode or Full Direct Value
Mode, PLC Output Signal
This signal is processed at the startup (ON edge) and the positioning to the target position input in the
PLC's target position register is performed. When this signal is issued in the condition where the
homing operation has not performed at all after the power injection (HEND signal OFF), an alarm is
issued (Operation Cancellation Level).
Turn “OFF” this signal after confirming that the Positioning Completion Signal (PEND) signal has been
turned “OFF”.
Target Position
(PLC → IAI controllers)
DSTR
(PLC → IAI controllers)
PEND
(IAI controllers → PLC)
126
CC-Link
Travel Distance
When the servo-motor is turned ON from OFF condition, the positioning is performed with the position
set as the target position. Accordingly, this signal is turned “ON” and after that, when the positioning
operation is started with the homing (HOME) signal, positioning start (CSTR) signal and positioning
command (DSTR) signal, this signal is turned “OFF”.
Caution: When the servo-motor is turned OFF or stopped in an emergency while the actuator is
stopped at the target position, the PEND signal is turned “OFF” temporarily.
Then, when the servo-motor is turned “ON” and the actuator is within the positioning
width, the PEND signal is turned “ON” again.
When the positioning is completed with the CSTR signal or DSTR signal turned “ON”,
the PEND signal is not turned “ON”.
127
CC-Link
The Zone 1 Signal and Zone 2 Signal become effective when the homing operation is completed.
After that, even during the servo OFF, it is effective.
2) Position Zone
The zone is set using the position table I/O data register.
In the case of the Position/Simplified Direct Value Mode, the PZONE signal is set using the position
table.
In the case of the Full Direct Value Mode, the PZONE signal is set using the Zone Value Register.
(*) In the Half Direct Value Mode, there is no PZONE signal.
The PZONE signal becomes effective with the movement command after the homing operation. After
that, even during the servo OFF, it is effective.
Zone Signal
128
CC-Link
1) Jog Operation
The jog operation is available when the Jog/Inching Change-Over Signal (JISL) is turned “OFF”.
While the “JOG+” is turned “ON”, the movement direction is to the opposite of the home and when it
During the normal operation, even when the “+” Jog Signal or “-” Jog Signal is turned “ON”, the normal
operation is continued (The Jog signal is ignored).
In the pause condition, even when the “+” Jog Signal or “-” Jog Signal is turned “ON”, the actuator is not
moved.
Note: Because the software stroke limit is disabled before the homing operation, the actuator might run against the
mechanism end. Take the greatest care.
129
CC-Link
130
CC-Link
Note: In order to change the normal operation mode to the teaching mode, the following conditions are required.
• The actuator operation (motor) is stopped.
• The + JOG (JOG+) signal and – JOG (JOG-) signal are turned “OFF”.
Note: When the PWRT signal is not turned OFF, the mode is not returned to the normal operation mode.
(17) Position Data Import Command (PWRT) Signal PLC Output Signal
Position Data Import Completion (WEND) Signal PLC Input Signal
The PWRT signal is available when the teaching mode signal (MODES) is turned “ON”.
Turn ON the PWRT signal (*1). Then, the current position data will be written in the position data box for
the position No. set using the PLC's specified Position No. register (*2).
When the data writing is completed, the WEND signal is turned “ON”.
After the WEND signal is turned ON, turn OFF the PWRT signal in the host machine.
When the PWRT signal is turned ON before the WEND signal is turned “ON”, the WEND signal is not
turned “ON”.
When the PWRT signal is turned “OFF” the WEND signal is also turned “OFF”.
(*1) Turn it ON for 20msec or more. If the time is shorter than 20msec, the writing is not completed.
(*2) When the data items except for the position have not been defined, the parameter initial values are
written (Refer to the instruction manual for the controller main body).
MODES
(IAI controllers → PLC)
PWRT
(PLC → IAI controllers)
WEND
(IAI controllers → PLC)
131
CC-Link
Note: In MANU mode, the startup of the operation from PLC is not available.
Speed
Travel Distance
132
CC-Link
Speed
Target Position
Travel Distance
Positioning Width
PUSHS=ON
This signal is turned “OFF” when the pressing and a miss signal or the next movement command signal
is output, or the servo-motor is turned “OFF”.
[Refer to Item (2) Operation in Half Direct Value Mode in “4.9 Operation” for the setting timing for this
signal.]
133
CC-Link
(26) Load Output Judgment (LOAD) PLC Input Signal PCON only
This signal is available only in the pressing operation.
When this signal is used for pressing-in purpose, it should be know whether if the set load threshold is
reached during the pressing operation.
The load threshold and inspected width range are set using the PLC's register. When the command
torque (motor current) exceeds the threshold within the inspected width range, this signal is turned
“ON”.
This signal judges the load output based on the fact that the command torque excesses the threshold
for the specified time period.
4.ACON-CA/CB/CGB, PCON-CA/CB/CFA/CFB/CGB/CGFB, DCON-CA/CB/CGB
This processing procedure is the same as for the pressing judgment. The judgment time period can be
changed freely using the parameter No. 50 “Load Output Judgment Time Period”.
This signal is continued until the next movement command is received.
Travel Distance
Target Position
• Set the pressing speed using the parameter No. 34 “Pressing Speed”.
When the machine is delivered, it has been individually set depending on the actuator characteristics.
Set an appropriate speed considering the work material and shape.
• Set the parameter No. 50 “Load Output Judgment Time Period”.
• Set the parameter No. 51 “Torque Inspected Range” to “0” (enabled).
• Set the threshold inspected width using the PLC's Zone Value + Register or Zone Value - Register.
• Set the threshold using the PLC's Load Current Threshold Register.
• Set the positioning width using the PLC's Positioning Width Register.
Set it a bit longer from the backmost position considering the mechanical dispersion of the work.
Refer to the instruction manual for the controller for more information.
Warning: • If the actuator pushes against the work before the target position, it is regarded as a
servo-motor error.
Take care of the positional relationship between the target position and the work position.
• The actuator continues to push the work with the pressing current at the stop time
decided with the current limit value. It is not the stop condition, so take the greatest care
to deal with it.
134
CC-Link
Target Position
• Set the pressing speed using the parameter No. 34 “Pressing Speed”.
When the machine is delivered, it has been individually set depending on the actuator characteristics.
Set an appropriate speed considering the work material and shape.
• Set the parameter No. 50 “Load Output Judgment Time Period”.
• Set the parameter No. 51 “Torque Inspected Range” to “1” (disabled).
• Set the threshold using the PLC's Load Current Threshold Register.
• Set the positioning width using the PLC's Positioning Width Register.
Set it a bit longer from the backmost position considering the mechanical dispersion of the work.
Refer to the instruction manual for the controller for more information.
Warning: • If the actuator pushes against the work before the target position, it is regarded as a
servo-motor error.
Take care of the positional relationship between the target position and the work position.
• The actuator continues to push the work with the pressing current at the stop time
decided with the current limit value. It is not the stop condition, so take the greatest care
to deal with it.
135
CC-Link
(28) Stop Control Mode (SMOD) PLC Output Signal PCON only
One of the pulse motor general characteristics is that that the holding current in the stop mode is larger
than that for the AC servo-motor. Because of this, when the stop time is longer at the standby position,
the measure to reduce the power consumption at the stop mode is taken as one of the energy saving
measures.
SMOD = ON: Full Servo Control System is used in the standby condition.
SMOD = OFF: Standby Condition
By means of servo control of the pulse motor, the holding current can be reduced.
The reduction level varies depending on the actuator type or load conditions. However, generally, the
holding current will be 1/2 to 1/4.
The actual holding current can be confirmed in the current monitor window in the personal computer
application software.
Note: Under the condition where any external force is given or depending on the stop position, slight vibration or
abnormal noise might be caused.
After confirming that there would be no trouble in whole system, use this signal.
136
CC-Link
Trapezoid Pattern
Acceleration Deceleration
Time
* The Acceleration and Deceleration are set in the “Acceleration” and “Deceleration”
data boxes on the position data.
S-shaped Motion
The S-shaped curve is described where at first in the acceleration, the line is gentle, but along
the way, it suddenly becomes steep.
Use it in such application that setting the acceleration/deceleration rate high is desired
because high tact time is required, but in the movement start or immediately before stop, low
acceleration/deceleration rate is favorable.
Speed
Time
* The S-shaped motion degree is set using the parameter No. 56 “S-Shaped Motion Ratio
Setting”. The setting unit is % and setting range is from “0” to “100”.
(The above figure shows the image graph with the Parameter No. 56 set to “100”.
When it is set to “0”, the S-shaped motion is disabled.
However, note that this setting cannot be reflected to the jog and inching operations
performed on a teaching tool such as PC.
First-Order Lag Filter
This describes much gentle acceleration/deceleration curve than that for the linear
acceleration/deceleration (trapezoid pattern). Use it when it is not desired to give any slight
vibration to the work in acceleration/deceleration operation.
Speed
Time
* The first-order lag degree set using the parameter No. 55 “Position Command Primary Filter
Time Constant”. The minimum input unit is 0.1msec and setting range is from “0.0” to
“100.0”.
When it is set to “0”, the first-order lag filter is disabled.
However, note that this setting cannot be reflected to the jog and inching operations
performed on a teaching tool such as PC.
137
CC-Link
Movement
Command
In automatic servo OFF duration
(Green LED blinks)
Servo
Condition
Servo ON
Condition
Actuator
Moving
Target Position
T : Waiting time (sec) before servo is
T
turned OFF after the positioning is completed
(32) Absolute Battery Voltage Low Warning (BALM) PLC Input Signal ACON only
With an serial absolute system, this signal is OFF when the absolute battery voltage is normal. It
remains OFF with an incremental system.
This BALM signal turns ON when the absolute battery voltage drops to 3.1 V. If the controller is
operated continuously and the voltage drops further to 2.5 V, the controller can no longer retain position
information.
(If you are using an absolute system and this signal turns ON, replace the battery at the earliest
opportunity.)
138
CC-Link
(33) Anti-Vibration Control Mode Selection 0, 1 (NTC0, NTC1) PLC Output Signal
ACON only
Anti-vibration control function controls the vibration generated by the load of IAI actuator.
Measure the vibration value and input it into the parameter sets (3 types max.).
1 type is to be selected from the established parameter sets and to be combined in this signal.
Refer to the instruction manual for the controller for more information.
Input Timing
Diagram below shows the timings to input NTC0 and NTC1 signals:
Target
Position
NTC0
NTC1
T1*1
DSTR
*1 T1 : 0ms or more
Caution: ON and OFF of NTC0 or NTC1 signals during an operation will be ignored since they are read
when the movement command (DSTR) gets identified.
(34) Servo Gain Parameter Set Selection (GSL0, GSL1) PLC Output Signal
ACON only
An operation with preset parameters at each position becomes available if 4 sets of servo gain
parameters (6 sets) are registered in advance
Refer to the instruction manual for the controller for more information.
139
CC-Link
Max. Response Time (msec) = Yt + Xt + 2 + Command Processing Time (Operation Time, etc.)
Yt: Master Station to Remote I/O Station Transmission Delay Time
Filed Network Transmission Delay Time
Xt: Remote I/O Station to Master Station Transmission Delay Time
4.ACON-CA/CB/CGB, PCON-CA/CB/CFA/CFB/CGB/CGFB, DCON-CA/CB/CGB
For the Master Station to Remote I/O Station Transmission Delay Time (Yt) and the Remote I/O Station to
Master Station Transmission Delay Time (Xt), refer to the instruction manuals for the CC-Link Master Unit and
mounted PLC.
140
CC-Link
4.9 Operation
The timings for the basic operation examples in the Position/Simplified Direct Value Mode, Half Direct Value
Mode and Full Direct Value Mode, are described.
For the Remote I/O Mode and Remote I/O Mode 2, refer to the instruction manual for the controller main body.
(For the current position and current speed in the Remote I/O Mode, read from the PLC's register from time to
time.)
141
CC-Link
Psitioning Start
CSTR
(PLC → ACON, PCON, DCON) *
tdpf
Positioning End
PEND
(ACON, PCON, DCON→ PLC)
Current Position
n1 n2
(ACON, PCON, DCON → PLC)
Moving
MOVE
(ACON, PCON, DCON→ PLC)
Positioning Width
Actuator Operation
(Normal Positioning)
142
CC-Link
143
CC-Link
Speed Data
4.ACON-CA/CB/CGB, PCON-CA/CB/CFA/CFB/CGB/CGFB, DCON-CA/CB/CGB
Set Value
(PLC → ACON, PCON, DCON)
Acceleration/Deceleration
Data Set Value
(PLC → ACON, PCON, DCON)
Pressing Setup
PUSH
(PLC → ACON, PCON, DCON)
Positioning Command
DSTR
(PLC → ACON, PCON, DCON)
Positioning Completion/
Pressing and a Miss
PEND/PSFL
(ACON, PCON, DCON → PLC)
Current Position
(ACON, PCON, DCON → PLC)
Moving
MOVE
(ACON, PCON, DCON → PLC)
Actuator Operation
(Pressing)
Actuator Operation
(General Positioning)
144
CC-Link
145
CC-Link
Speed Data
Set Value
(PLC → ACON, PCON, DCON)
Acceleration Data
Set Value
(PLC → ACON, PCON, DCON)
Deceleration Data
Set Value
(PLC → ACON, PCON, DCON)
146
CC-Link
Pressing Setup
PUSH
(PLC → ACON, PCON, DCON)
Positioning Command
Positioning Completion/
Pressing and a Miss
PEND/PSFL
(ACON, PCON, DCON → PLC)
Current Position
(ACON, PCON, DCON → PLC)
Moving
MOVE
(ACON, PCON, DCON → PLC)
Pressing
Actuator Operation
(Pressing)
Positioning Width
Actuator Operation
(General Positioning)
147
CC-Link
DSTR
(PLC → ACON, PCON, DCON)
PEND
(ACON, PCON, DCON → PLC)
MOVE
(ACON, PCON, DCON→ PLC)
Speed n3
Speed n2
Actuator
Speed
twcsON ≥ Yt + Xt + 2 (msec)
twcsOFF ≥ Yt + Xt + 2 (msec)
*Yt + Xt ≤ tpdf ≤ Yt + Xt + 2 (msec)
Caution : 1. When the speed has not been set or it is set to “0”, the actuator is not moved, but an alarm
is not issued.
2. When the speed setting is changed to “0” during the movement, the actuator is decelerated
and stopped, but an alarm is not issued.
3. Even when the acceleration/deceleration data only is changed during the movement, the
setting of the target position data is required.
4. Even when the target position data only is changed during the movement, the setting of the
acceleration/deceleration data is required.
148
CC-Link
Setting Range: 1 to 64 (When the system is delivered it has been set to “1”).
149
CC-Link
Data exchange is not performed. The data is transmitted to PLC as they are (Refer to
0
the Example i).
The host bytes are exchanged with slave bytes in the host words and slave words
1
(Refer to the Example ii).
In the case of word register, the host words are exchanged with the slave words (Refer
2
to the Example iii).
The host bytes are exchanged with slave bytes in the host words and slave words. In
3 (Set in delivery) the case of word register, further the host words are exchanged with the slave words
(Refer to the Example iv).
Note: Set to 3 for CC-Link manufactured by Mitsubishi Electric Corporation.
PCON 1E 1F 1D 1C 1B 1A 19 18 17 16 15 14 13 12 11 10 F E D C B A 9 8 7 6 5 4 3 2 1 0
Input
register
ON/OFF ○ ○ ○ ● ○ ○ ● ○ ○ ○ ● ● ○ ● ○ ○ ● ○ ● ○ ● ○ ● ● ● ● ○ ○ ● ● ○ ●
Data in 1 2 3 4 A B C D
Hexadecimal
Notation
PLC: 1E 1F 1D 1C 1B 1A 19 18 17 16 15 14 13 12 11 10 F E D C B A 9 8 7 6 5 4 3 2 1 0
RWwnn
ON/OFF ○ ○ ○ ● ○ ○ ● ○ ○ ○ ● ● ○ ● ○ ○ ● ○ ● ○ ● ○ ● ● ● ● ○ ○ ● ● ○ ●
Data in 1 2 3 4 A B C D
Hexadecimal
Notation
PCON 1E 1F 1D 1C 1B 1A 19 18 17 16 15 14 13 12 11 10 F E D C B A 9 8 7 6 5 4 3 2 1 0
Output
register
ON/OFF ○ ○ ○ ● ○ ○ ● ○ ○ ○ ● ● ○ ● ○ ○ ● ○ ● ○ ● ○ ● ● ● ● ○ ○ ● ● ○ ●
Data in 1 2 3 4 A B C D
Hexadecimal
Notation
PLC: 1E 1F 1D 1C 1B 1A 19 18 17 16 15 14 13 12 11 10 F E D C B A 9 8 7 6 5 4 3 2 1 0
RWrnn
ON/OFF ○ ○ ○ ● ○ ○ ● ○ ○ ○ ● ● ○ ● ○ ○ ● ○ ● ○ ● ○ ● ● ● ● ○ ○ ● ● ○ ●
Data in 1 2 3 4 A B C D
Hexadecimal
Notation
150
CC-Link
PCON 1E 1F 1D 1C 1B 1A 19 18 17 16 15 14 13 12 11 10 F E D C B A 9 8 7 6 5 4 3 2 1 0
Input
register
ON/OFF ○ ○ ● ● ○ ● ○ ○ ○ ○ ○ ● ○ ○ ● ○ ● ● ○ ○ ● ● ○ ● ● ○ ● ○ ● ○ ● ●
Data in 3 4 1 2 C D A B
Hexadecimal
Notation
ON/OFF ○ ○ ○ ● ○ ○ ● ○ ○ ○ ● ● ○ ● ○ ○ ● ○ ● ○ ● ○ ● ● ● ● ○ ○ ● ● ○ ●
Data in 1 2 3 4 A B C D
Hexadecimal
Notation
PCON 1E 1F 1D 1C 1B 1A 19 18 17 16 15 14 13 12 11 10 F E D C B A 9 8 7 6 5 4 3 2 1 0
Output
register
ON/OFF ○ ○ ● ● ○ ● ○ ○ ○ ○ ○ ● ○ ○ ● ○ ● ● ○ ○ ● ● ○ ● ● ○ ● ○ ● ○ ● ●
Data in 3 4 1 2 C D A B
Hexadecimal
Notation
PLC: 1E 1F 1D 1C 1B 1A 19 18 17 16 15 14 13 12 11 10 F E D C B A 9 8 7 6 5 4 3 2 1 0
RWrnn
ON/OFF ○ ○ ○ ● ○ ○ ● ○ ○ ○ ● ● ○ ● ○ ○ ● ○ ● ○ ● ○ ● ● ● ● ○ ○ ● ● ○ ●
Data in 1 2 3 4 A B C D
Hexadecimal
Notation
151
CC-Link
PCON 1F 1F 1D 1C 1B 1A 19 18 17 16 15 14 13 12 11 10 F E D C B A 9 8 7 6 5 4 3 2 1 0
Input
register
ON/OFF ● ○ ● ○ ● ○ ● ● ● ● ○ ○ ● ● ○ ● ○ ○ ○ ● ○ ○ ● ○ ○ ○ ● ● ○ ● ○ ○
Data in A B C D 1 2 3 4
Hexadecimal
Notation
4.ACON-CA/CB/CGB, PCON-CA/CB/CFA/CFB/CGB/CGFB, DCON-CA/CB/CGB
PLC: 1F 1F 1D 1C 1B 1A 19 18 17 16 15 14 13 12 11 10 F E D C B A 9 8 7 6 5 4 3 2 1 0
RWwnn
ON/OFF ○ ○ ○ ● ○ ○ ● ○ ○ ○ ● ● ○ ● ○ ○ ● ○ ● ○ ● ○ ● ● ● ● ○ ○ ● ● ○ ●
Data in 1 2 3 4 A B C D
Hexadecimal
Notation
PCON 1F 1F 1D 1C 1B 1A 19 18 17 16 15 14 13 12 11 10 F E D C B A 9 8 7 6 5 4 3 2 1 0
Output
register
ON/OFF ● ○ ● ○ ● ○ ● ● ● ● ○ ○ ● ● ○ ● ○ ○ ○ ● ○ ○ ● ○ ○ ○ ● ● ○ ● ○ ○
Data in A B C D 1 2 3 4
Hexadecimal
Notation
PLC: 1F 1F 1D 1C 1B 1A 19 18 17 16 15 14 13 12 11 10 F E D C B A 9 8 7 6 5 4 3 2 1 0
RWrnn
ON/OFF ○ ○ ○ ● ○ ○ ● ○ ○ ○ ● ● ○ ● ○ ○ ● ○ ● ○ ● ○ ● ● ● ● ○ ○ ● ● ○ ●
Data in 1 2 3 4 A B C D
Hexadecimal
Notation
152
CC-Link
PCON 1E 1F 1D 1C 1B 1A 19 18 17 16 15 14 13 12 11 10 F E D C B A 9 8 7 6 5 4 3 2 1 0
Input
register
ON/OFF ● ● ○ ○ ● ● ○ ● ● ○ ● ○ ● ○ ● ● ○ ○ ● ● ○ ● ○ ○ ○ ○ ○ ● ○ ○ ● ○
Data in C D A B 3 4 1 2
Hexadecimal
Notation
ON/OFF ○ ○ ○ ● ○ ○ ● ○ ○ ○ ● ● ○ ● ○ ○ ● ○ ● ○ ● ○ ● ● ● ● ○ ○ ● ● ○ ●
Data in 1 2 3 4 A B C D
Hexadecimal
Notation
PCON 1E 1F 1D 1C 1B 1A 19 18 17 16 15 14 13 12 11 10 F E D C B A 9 8 7 6 5 4 3 2 1 0
Output
register
ON/OFF ● ● ○ ○ ● ● ○ ● ● ○ ● ○ ● ○ ● ● ○ ○ ● ● ○ ● ○ ○ ○ ○ ○ ● ○ ○ ● ○
Data in C D A B 3 4 1 2
Hexadecimal
Notation
PLC: 1E 1F 1D 1C 1B 1A 19 18 17 16 15 14 13 12 11 10 F E D C B A 9 8 7 6 5 4 3 2 1 0
RWrnn
ON/OFF ○ ○ ○ ● ○ ○ ● ○ ○ ○ ● ● ○ ● ○ ○ ● ○ ● ○ ● ○ ● ● ● ● ○ ○ ● ● ○ ●
Data in 1 2 3 4 A B C D
Hexadecimal
Notation
153
CC-Link
4.11 Troubleshooting
4.11.1 Status LED Indication
With the Status LED (STATUS 0/1) on the front surface of the board, the CC-Link board operation status and
network status can be obtained.
When any trouble occurs, confirm the current status with the Status LED illumination patterns. The
communication status indications changed with the Status LED illumination patterns are described as follows.
○ : Illuminating, × : OFF, ☆ : Flashing
STATUS 1 STATUS 0 Status Signal
○ ○ Impossible condition
4.ACON-CA/CB/CGB, PCON-CA/CB/CFA/CFB/CGB/CGFB, DCON-CA/CB/CGB
• An error occurs. (CRC error, station No. setting error or communication speed
○ × setting error)
• Time period from power up or software reset to CC-Link initialization completion
× ○ Normal Communication Status
Power Failure: Remote station power unit breakdown or communication cable
× ×
breakage
☆ ○ Impossible condition
Station No. setting or communication speed setting is changed during the
☆ ×
communication.
154
CC-Link
4.12 CE Marking
If a compliance with the CE Marking is required, please follow Overseas Standards Compliance Manual
(ME0287) that is provided separately.
155
CC-Link
5. SCON-CA/CB/CGB/CAL/CGAL
5.1 Operation Modes and Functions
All of the operation modes described in the table below for SCON-CA/CB Type applicable for CC-Link and
those except for the ones in the shaded area for CAL Type are available to choose from for operation.
* Set the Station Data for the Master Station to “ver.1, Remote Device Station”.
No. of
Occupied 1 Station 1 Station 2 Stations 4 Stations 1 Station 1 Station 2 Stations 1 Station 2 Stations
Stations
Position
Data Setup × ○(Note1) ○ ○ × ○(Note1) ○ × ○
Operation
Speed/Accel
eration Direct × × ○ ○ × × ○ × ○
Command
Pressing
○ ○ ○ ○ ○ ○ ○ ○ ○
Operation
Current
× ○ ○ ○ ○ ○ ○ ○ ○
Position Read
Current
× × ○ ○ × × ○ × ○
Speed Read
Position No.
Setup ○ ○ × × ○ ○ × ○ ×
Operation
Completed
Position No. ○ ○ × × ○ ○ × ○ ×
Read
No. of Max.
Not Not
Position 512 768 Unused Unused 512 768 512
Applicable Applicable
Tables
156
CC-Link
1) Remote I/O Mode: This is the operation method using CC-Link, instead of PIO (24V I/O).
No. of Occupied Stations: One Station
SCON-CA/CB/CAL SCON-CA/CB/CAL
not applicable to CC-Link applicable to CC-Link
Communications
Flat cable cable
In the case of the connection using PIO In the case of the connection using CC-Link
5. SCON-CA/CB/CGB/CAL/CGAL
(SCON-C : Remote I/O Station, SCON-CA/CB/CAL : Remote Device Station)
2) Position/Simplified Direct Value Mode: This is the operation method with the position No. set up.
Whether if setup the target position using a value directly by means
of the change over of the control signal, or using the value registered
on the position data, can be selected.
For “Speed, “Acceleration/Deceleration” and “Positioning Width”, use
the values already registered on the position data. The settable No.
of position data items is max 768 points.
No. of Occupied Stations: One Station
SCON-CA/CB/CAL
applicable to CC-Link Actuator
3) Half Direct Value Mode: This is the operation method with the “Speed”, “Acceleration/Deceleration”,
“Pressing Current Value” set up directly using the numerical values, in addition to
the “Target Position”.
No. of Occupied Stations: Two Stations
SCON-CA/CB/CAL Actuator
applicable to CC-Link
157
CC-Link
4) Full Direct Value Mode: This is the operation method with all the values (“Target Position”, “Speed”,
“Acceleration/Deceleration”, etc.) related to the position control set up directly using
the numerical values.
No. of Occupied Stations: Four Stations
SCON-CA/CB/CAL Actuator
applicable to CC-Link
5) Remote I/O Mode 2: This is the operation method using CC-Link, instead of PIO (24V I/O).
The current position and command current value reading functions are added to the
functions of (1).
No. of Occupied Stations: One Station
SCON-CA/CB/CAL SCON-CA/CB/CAL
not applicable to CC-Link applicable to CC-Link
Communications
Flat cable cable
In the case of the connection using PIO In the case of the connection using CC-Link
6) Position/Simplified Direct Value Mode 2: This is the operation method with the position No. set up.
(Not applicable for CAL Type) This is a mode that provides the force control function instead of
teaching and zone functions in 2).
No. of Occupied Stations: One Station
SCON-CA/CB
applicable to CC-Link Actuator
158
CC-Link
7) Half Direct Value Mode 2: This is the operation method with the “Speed”, “Acceleration/Deceleration”,
(Not applicable for CAL Type) “Pressing Current Value” set up directly using the numerical values, in addition
to the “Target Position”.
This mode can read loadcell data instead of reading the command current in
3). Also, this mode complies with the force control function.
No. of Occupied Stations: Two Stations
5. SCON-CA/CB/CGB/CAL/CGAL
SCON-CA/CB Actuator
applicable to CC-Link
8) Remote I/O Mode 3: This is the operation method using CC-Link, instead of PIO (24V I/O).
(Not applicable for CAL Type) This is a mode that the reading functions of the current position and loadcell
data are added to the functions in 1).
No. of Occupied Stations: One Station
SCON-CA/CB SCON-CA/CB
not applicable to CC-Link applicable to CC-Link
Communications
Flat cable cable
In the case of the connection using PIO In the case of the connection using CC-Link
9) Half Direct Value Mode 3: This is the operation method with the “Speed”, “Acceleration/Deceleration”,
“Pressing Current Value” set up directly using the numerical values, in addition
to the “Target Position”.
This is a mode that complies with the anti-vibration control function instead of
jog function in 3).
No. of Occupied Stations: Two Stations
SCON-CA/CB/CAL Actuator
applicable to CC-Link
159
CC-Link
● SCON-CA/CB-□-CC-□ ● SCON-CAL-□-CC-□
5. SCON-CA/CB/CGB/CAL/CGAL
160
CC-Link
● SCON-CA/CB ● SCON-CAL
1
RUN
STATUS
Status LED Status LED
0 ERR
5. SCON-CA/CB/CGB/CAL/CGAL
FG FG
SLD SLD
DG DG
DB DB
DA DA
161
CC-Link
* Entering any value except for the ones described above will cause an “Excessive Input Value Error”.
The modes in the shaded area are not available for SCON-CAL.
Note: Set the Station Data for the Master Station to “ver.1 Remote Device Station”.
Note: The PLC's CC-Link head I/O address is decided depending on the master unit installation position and the number
of I/O points occupied by the unit installed before it.
Following this head I/O address, the I/O addresses in PLC are allocated in order of the station No.
Also, for the details of the Station No. setting and I/O address setting in PLC, refer to the instruction manuals for the
master unit and loaded PLC.
162
CC-Link
5. SCON-CA/CB/CGB/CAL/CGAL
4 10Mbps
* Entering any value except for the ones described above will
cause an “Excessive Input Value Error”.
Note: After the parameter setting, turn on the power to the controller again and return the mode toggle switch
on the front of the controller to “AUTO” side.
When the switch is set to “MANU”, the operation using PLC is not available.
163
CC-Link
Number of occupied Number of occupied Number of occupied Number of occupied Number of occupied
stations: 1 Station stations: 1 Station stations: 2 Stations stations: 4 Stations stations: 1 Station
RY n0 – nF Port No.0 – 15 Occupied Area Port No.0 – 15
RY
System Area System Area Occupied Area System Area
(n+1)0 – (n+1)F
RY
(n+2)0 – (n+2)F
RY
System Area Occupied Area
(n+3)0 – (n+3)F
RY
(n+4)0 – (n+4)F
RY
(n+5)0 – (n+5)F
RY
(n+6)0 – (n+6)F
RY
System Area
(n+7)0 – (n+7)F
RWw (n+0)
Target Position Target Position Target Position
RWw (n+1)
Occupied Area Occupied Area
Command position
RWw (n+2)
number
Positioning Width Positioning Width
RWw (n+3) Control Signal
RWw (n+8)
Zone Value “-”
RWw (n+9)
Note: The Occupied Area stands for the area occupied by means of the setting of the number of remote device
stations.
The System Area stands for the system area of the remote device station.
These areas are not used for any other purpose. Also take care about duplicating the use of the data register.
164
CC-Link
• PLC Output → SCON-CA/CB/CAL Input (* “n” shows the head register address per each axis).
SCON-CA/CB/CAL DI and Input data register
Position/Simplified Half Direct Value Half Direct Value
PLC address Remote I/O mode 3
Direct Value Mode 2 Mode 2 Mode 3
Number of occupied Number of occupied Number of occupied Number of occupied
stations: 1 Station stations: 2 Stations stations: 1 Station stations: 2 Stations
RY n0 – nF Occupied Area Port No.0 – 15
RY
System Area Occupied Area System Area Occupied Area
(n+1)0 – (n+1)F
RY
(n+2)0 – (n+2)F
RY
System Area System Area
(n+3)0 – (n+3)F
RY
(n+4)0 – (n+4)F
RY
(n+5)0 – (n+5)F
RY
5. SCON-CA/CB/CGB/CAL/CGAL
(n+6)0 – (n+6)F
RY
(n+7)0 – (n+7)F
RWw (n+0)
Target Position Target Position Target Position
RWw (n+1)
Occupied Area
Command position
RWw (n+2)
number
Positioning Width Positioning Width
RWw (n+3) Control Signal
RWw (n+8)
RWw (n+9)
RWw (n+A)
RWw (n+B)
RWw (n+C)
RWw (n+D)
RWw (n+E)
RWw (n+F)
Note: The Occupied Area stands for the area occupied by means of the setting of the number of remote device
stations.
The System Area stands for the system area of the remote device station.
These areas are not used for any other purpose. Also take care about duplicating the use of the data register.
Note: Position / Simplified Direct Value Mode 2, Half Direct Value Mode 2 and Remote I/O Mode 3 are not available for
SCON-CAL.
165
CC-Link
• SCON-CA/CB/CAL Output → PLC Input side (* “n” shows the head register address per each axis).
SCON-CA/CB/CAL side DO and Input data register
Position/Simplified Half Direct Value Full Direct Value
PLC address Remote I/O mode Remote I/O mode 2
Direct Value Mode Mode Mode
Number of occupied Number of occupied Number of occupied Number of occupied Number of occupied
stations: 1 Station stations: 1 Station stations: 2 Stations stations: 4 Stations stations: 1 Station
RY n0 – nF Port No.0 – 15 Occupied Area Port No.0 – 15
RY
System Area System Area Occupied Area System Area
(n+1)0 – (n+1)F
RY
(n+2)0 – (n+2)F
RY
System Area Occupied Area
(n+3)0 – (n+3)F
RY
(n+4)0 – (n+4)F
RY
(n+5)0 – (n+5)F
RY
5. SCON-CA/CB/CGB/CAL/CGAL
(n+6)0 – (n+6)F
RY
System Area
(n+7)0 – (n+7)F
RWr (n+0)
Current Position Current Position Current Position Current Position
RWr (n+1)
Occupied Area Completed Position
RWr (n+2) No.
(Simplified Alarm ID) Command Current Command Current Command Current
RWr (n+3) Status Signal
RWr (n+4)
Current Speed Current Speed
RWr (n+5)
RWr (n+8)
Current load
RWr (n+9)
RWr (n+A)
Total moving count
RWr (n+B)
RWr (n+C)
Total moving
distance
RWr (n+D)
Note: The Occupied Area stands for the area occupied by means of the setting of the number of remote device
stations.
The System Area stands for the system area of the remote device station.
These areas are not used for any other purpose. Also take care about duplicating the use of the data register.
166
CC-Link
• SCON-CA/CB/CAL Output → PLC Input side (* “n” shows the head register address per each axis).
SCON-CA/CB/CAL side DO and Output data register
Position/Simplified Half Direct Value Half Direct Value
PLC address Remote I/O mode 3
Direct Value Mode 2 Mode 2 Mode 3
Number of occupied Number of occupied Number of occupied Number of occupied
stations: 1 Station stations: 2 Stations stations: 4 Stations stations: 1 Station
RY n0 – nF Occupied Area Port No.0 – 15
RY
System Area Occupied Area System Area Occupied Area
(n+1)0 – (n+1)F
RY
(n+2)0 – (n+2)F
RY
System Area System Area
(n+3)0 – (n+3)F
RY
(n+4)0 – (n+4)F
RY
(n+5)0 – (n+5)F
RY
5. SCON-CA/CB/CGB/CAL/CGAL
(n+6)0 – (n+6)F
RY
(n+7)0 – (n+7)F
RWr (n+0)
Current Position Current Position Current Position Current Position
RWr (n+1)
Completed Position
RWr (n+2) No.
(Simplified Alarm ID) Current load Current load Command Current
RWr (n+3) Status Signal
RWr (n+4)
Current Speed Current Speed
RWr (n+5)
RWr (n+8)
RWr (n+9)
RWr (n+A)
RWr (n+B)
RWr (n+C)
RWr (n+D)
RWr (n+E)
RWr (n+F)
Note: The Occupied Area stands for the area occupied by means of the setting of the number of remote device
stations.
The System Area stands for the system area of the remote device station.
These areas are not used for any other purpose. Also take care about duplicating the use of the data register.
Note: Position / Simplified Direct Value Mode 2, Half Direct Value Mode 2 and Remote I/O Mode 3 are not available for
SCON-CAL.
167
CC-Link
5.7.2Remote I/O Mode (Remote Device Station: No. of Occupied Stations: One Station)
This is the operation mode with the position No. set up as the same as using PIO (24V I/O). Set the position
data using the teaching tool such as the personal computer application software for RC. The number of
operable positions varies depending on the parameter No. 25 “PIO Pattern” setting.
The I/O specifications for the PIO pattern are described as follows (Refer to instruction manual for the
controller main body for more information).
(Note) Force control mode 1 and 2 are not available for SCON-CAL.
Parameter No.25 Set Value Operation Mode I/O Specifications
0 Positioning mode 64 positioning points and 2 zone output points
64 positioning points and 1 zone output point
1 Teaching mode The positioning and jog operations are available.
The current position can be written on the setup position data.
2 256 point mode 256 positioning points and 1 zone output point
5. SCON-CA/CB/CGB/CAL/CGAL
3 512 point mode 512 positioning points and no zone output point
7 positioning points and 2 zone output points
Electromagnetic
4 The direct operation command is available for each position No.
valve mode 1
The positioning completion signal is output for each position No.
3 positioning points and 2 zone output points
It is operated with the Forward/Backward/Intermediate
Electromagnetic
5 Position Commands.
valve mode 2
The positioning completion signal is output individually for
each Forward End/Backward End/Intermediate Positions.
Force control mode 1
6 32 positioning points and 1 zone output points
(requires dedicated loadcell)
5 positioning points and 1 zone output points
Force control mode 2
7 The direct operation command is available for each position No.
(requires dedicated loadcell)
The positioning completion signal is output for each position No.
The actuator's effective main functions that can be controlled using this mode, are as shown in the following table.
PIO Pattern
0: 1: 2: 3: 4: 5: 6: 7:
Actuator Function Positioning Teaching 256 point 512 point Electromagnetic Electromagnetic Force Force
mode mode mode mode valve mode 1 valve mode 2 control control
mode 1 mode 2
Homing ○ ○ ○ ○ ○ × ○ ○
Positioning ○ ○ ○ ○ ○ ○ ○ ○
Speed, Acceleration and
○ ○ ○ ○ ○ ○ ○ ○
Deceleration Settings
Pitch Feeding (Inching) ○ ○ ○ ○ ○ ○ ○ ○
Pressing Operation ○ ○ ○ ○ ○ × ○ ○
Speed change during
○ ○ ○ ○ × ○ ○ ×
the movement
Different Acceleration
Speed, ○ ○ ○ ○ ○ ○ ○ ○
Operation in Deceleration
Pause ○ ○ ○ ○ ○ ○(*1) ○ ○
Zone Signal Output ○ ○ ○ × ○ ○ ○ ○
PIO Pattern Selection
○ ○ ○ ○ ○ ○ ○ ○
(Set using the parameters)
○: Operation Available ×: Operation Unavailable
(*1) It is available when the parameter No. 27 “Movement Command Type” is set to “0”. Turning “OFF” the
“Movement Command” can stop the system temporarily.
168
CC-Link
(1) PLC Address Composition (* “n” shows the head register address for each axis).
Parameter SCON-CA/CB/CAL SCON-CA/CB/CAL
PLC side PLC side
No.84 side DI (Port No.) side DO (Port No.)
0 0 to 15 RY n0 to nF 0 to 15 RX n0 to nF
System Area RY (n+1)0 to (n+1)F System Area RX (n+1)0 to (n+1)F
RWw (n+0) RWr (n+0)
RWw (n+1) RWr (n+1)
Occupied Area Occupied Area
RWw (n+2) RWr (n+2)
RWw (n+3) RWr (n+3)
Note: The Occupied Area stands for the area occupied by means of the setting of the number of remote device
5. SCON-CA/CB/CGB/CAL/CGAL
stations.
The System Area stands for the system area of the remote device station.
These areas are not used for any other purpose. Also take care about duplicating the use of the data register.
PLC Output (* “n” shows the head register address per each axis).
Address one word = 16 bits
RY (n+0) F E D C B A 9 8 7 6 5 4 3 2 1 0
Controller
15
14
13
12
10
11
Input Port
9
0
No.
PLC Input (* “n” shows the head register address per each axis).
Address one word = 16 bits
RX (n+0) F E D C B A 9 8 7 6 5 4 3 2 1 0
Controller
Output
15
14
13
12
10
11
Port
No.
169
CC-Link
0 1 2
Port
Classification Symbol Signal Names Symbol Signal Names Symbol Signal Names
No.
0 PC1 PC1 PC1
No.
3 PC8 PC8 PC8
Command position No.
4 PC16 PC16 PC16
9 BKRL Forced brake release JOG- - Jog RKRL Forced brake release
170
CC-Link
3 4 5
Port
Classification Symbol Signal Names Symbol Signal Names Symbol Signal Names
No.
0 PC1 ST0 Start position 0 ST0 Start position 0
5. SCON-CA/CB/CGB/CAL/CGAL
5 PC32 ST5 Start position 5 ⎯
Unavailable
6 PC64 ST6 Start position 6 ⎯
9 BKRL Forced brake release BKRL Forced brake release BKRL Forced brake release
10 HEND Return to origin end HEND Return to origin end HEND Return to origin end
171
CC-Link
6 7
Port
Classification Symbol Signal Names Symbol Signal Names
No.
0 PC1 ST0 Start position 0
5 ⎯ ⎯
6 ⎯ Unavailable ⎯ Unavailable
PLC Output→ 7 ⎯ ⎯
SCON-CA/CB
Input Loadcell Calibrarion Loadcell Calibrarion
8 CLBR CLBR
Command Command
9 BKRL Forced brake release BKRL Forced brake release
(Note) Force control mode 1 and 2 are not available for SCON-CAL.
172
CC-Link
5.7.3 Position/Simplified Direct Value Mode (Remote Device Station: No. of Occupied
Stations: One Station)
This is the operation mode with the position No. set up. The change over of the control signals (PMOD
signals), can select whether if the target position is set directly using the value or the value registered on the
position data is used.
For the speed, acceleration/deceleration and positioning width, etc., except for the target position, the values
in the position table within the controller are used. Setup the position data referring the instruction manual for
the controller main body.
The number of settable position data items is max. 768.
The actuator's effective main functions that can be controlled using this mode, are as shown in the following
table.
5. SCON-CA/CB/CGB/CAL/CGAL
○:Direct Control
Actuator Function △:Indirect Control Remarks
×:Disabled
Homing ○
Positioning ○
Speed, Acceleration and Deceleration Settings △
Pitch Feeding (Inching) △
Pressing Operation △ Position data setting is required.
Speed change during the movement △
Different Acceleration Speed
△
Operation in Deceleration
Pause ○
Zone is set using the position data
Zone Signal Output △
or parameters.
PIO Pattern Selection ×
(1) PLC Address Composition (* “n” shows the head register address for each axis).
Parameter SCON-CA/CB/CAL SCON-CA/CB/CAL
PLC side PLC side
No.84 side Input register Side Output register
1 Occupied Area RY n0 to nF Occupied Area RX n0 to nF
System Area RY (n+1)0 to (n+1)F System Area RX (n+1)0 to (n+1)F
RWw (n+0) RWr (n+0)
Target Position Current Position
RWw (n+1) RWr (n+1)
Command position Completed Position No.
RWw (n+2) RWr (n+2)
number (Simplified Alarm CORD)
Control signal RWw (n+3) Status Signal RWr (n+3)
Note: The Occupied Area stands for the area occupied by means of the setting of the number of remote device
stations.
The System Area stands for the system area of the remote device station.
These areas are not used for any other purpose. Also take care about duplicating the use of the data register.
173
CC-Link
PLC Output
5. SCON-CA/CB/CGB/CAL/CGAL
Address (* “n” shows the head register address per each axis).
one word = 16 bits
RWw (n+0) b15 b14 b13 b12 b11 b10 b9 b8 b7 b6 b5 b4 b3 b2 b1 b0
Target
Position
(Slave Word)
PC256
PC128
PC64
PC32
PC16
PC8
PC4
PC2
PC1
position
⎯
No.
PMOD
MODE
HOME
PWRT
CSTR
JOG+
BKRL
Control
JVEL
JOG-
SON
RES
JISL
STP
⎯
signal
174
CC-Link
PLC Input
Address (* “n” shows the head register address per each axis).
one word = 16 bits
RWr (n+0) b15 b14 b13 b12 b11 b10 b9 b8 b7 b6 b5 b4 b3 b2 b1 b0
Current
Position
(Slave Word)
5. SCON-CA/CB/CGB/CAL/CGAL
(Host Word)
When the target position is shown using the negative figure, it is expressed using the complement of 2.
PM256
PM128
PM64
PM32
PM16
PM8
PM4
PM2
PM1
Position
⎯
No.
ZONE1
WEND
EMGS
MOVE
RMDS
HEND
PEND
BALM
PSFL
Status
PWR
ALM
SV
⎯
Signal
175
CC-Link
(3) I/O Signal Allocation (* “ON” in the table shows the corresponding bit of “1” and “OFF” shows “0”.)
Signal Type Bit Symbol Description Details
32-bit Signed Integer
Set the target position on the absolute coordinates.
The unit is 0.01 mm (other than DD motor) and 0.001° (DD
motor), while the specifiable range is -999999 to 999999.
(Example)
Target 32bits
⎯ When it is “+25.40mm”, set it as “2540”. 5.9 (1)
Position Data
If the value larger than the value (0.2mm) inside the soft limit for
the parameter, the movement would be limited to the inside the
soft limit (0.2mm).
* When the input is performed in hexadecimal notation, input
5. SCON-CA/CB/CGB/CAL/CGAL
176
CC-Link
(* “ON” in the table shows the corresponding bit of “1” and “OFF” shows “0”.)
Signal Type Bit Symbol Description Details
Current Position: 32-bit Signed Integer
The unit is 0.01 mm (other than DD motor) and 0.001° (DD
motor).
Current
32bits ⎯ (Example) 5.9 (1)
Position
Read Value: 000003FFH = 1023 (decimal system) = 10.23mm
When the value is read in hexadecimal notation, the negative
figure is expressed as a compliment of 2.
16-bit Integer
Completed It is moved to the target position and the positioning completed
5. SCON-CA/CB/CGB/CAL/CGAL
Position position No. within the positioning width is output.
No. PM1 to In the case that the position movement has not been performed
16bits 5.9 (1)
(Simplified PM512 at all, or during the movement, “0” is output.
Alarm When an alarm is issued (in the case that the status signal ALM
CODE) is “ON”), the simplified alarm code (Refer to the instruction
manual for the controller main body) is output.
b15 EMGS Emergency Stop: “ON” for Emergency Stop Status 5.7.11 (2)
b14 PWR Controller Ready: “ON” for Ready 5.7.11 (1)
b13 ZONE2 Zone 2: “ON” with the current position within the zone set range 5.7.11 (12)
b12 ZONE1 Zone 1: “ON” with the current position within the zone set range 5.7.11 (12)
PLC Input
Position Zone:
b11 PZONE 5.7.11 (12)
“ON” with the current position within the position zone set range
Teaching Mode Signal;
b10 MODES 5.7.11 (16)
“ON” during teaching mode selection
Position Data Import Completion:
b9 WEND 5.7.11 (17)
“ON” for import completion
Operation Mode Status:
b8 RMDS “OFF” for currently “AUTO” mode, “ON” for currently “MANU” 5.7.11 (19)
Status
mode
Signal
Warning for Absolute Battery Voltage Drop :
b7 BALM 5.7.11 (28)
Turns ON at voltage drop
b6 ⎯ Unavailable ⎯
b5 PSEL Pressing and a Miss: “ON” for pressing and a miss 5.7.11 (23)
b4 SV Operation Ready: “ON” with Servo ON 5.7.11 (5)
b3 ALM Alarm: “ON” with alarm issue 5.7.11 (3)
Under Movement Signal:
b2 MOVE 5.7.11 (9)
“ON” during Actuator Movement
Homing Completion
b1 HEND 5.7.11 (6)
“ON” with Homing Completion
Positioning Completion Signal:
b0 PEND 5.7.11 (10)
“ON” with Positioning Completion
177
CC-Link
5.7.4 Half Direct Value Mode (Remote Device Station: No. of Occupied Stations: Two
Stations)
This is the operation mode with the target position, positioning width, speed, acceleration/deceleration and
pressing current value set up in the PLC. Set the each value in I/O data register. When the zone function is
used, set it using the parameter No. 1, 2, 23 and 24.
The actuator's effective main functions that can be controlled using this mode, are as shown in the following
table.
○:Direct Control
Actuator Function △:Indirect Control Remarks
×:Disabled
Homing ○
Positioning ○
5. SCON-CA/CB/CGB/CAL/CGAL
Pause ○
Zone Signal Output △ Parameter setting is required.
PIO Pattern Selection ×
(1) PLC Address Composition (* “n” shows the head register address for each axis).
Parameter SCON-CA/CB/CAL SCON-CA/CB/CAL
PLC side PLC side
No.84 Side Input register side Output register
2 RY n0 to nF RX n0 to nF
Occupied Area RY (n+1)0 to (n+1)F Occupied Area RX (n+1)0 to (n+1)F
RY (n+2)0 to (n+2)F RX (n+2)0 to (n+2)F
System Area RY (n+3)0 to (n+3)F System Area RX (n+3)0 to (n+3)F
RWw (n+0) RWr (n+0)
Target Position Current Position
RWw (n+1) RWr (n+1)
RWw (n+2) RWr (n+2)
Positioning Width Command Current
RWw (n+3) RWr (n+3)
Speed RWw (n+4) RWr (n+4)
Current Speed
Acceleration/Deceleration RWw (n+5) RWr (n+5)
Pressing Current Limit
RWw (n+6) Alarm code RWr (n+6)
Value
Control signal RWw (n+7) Status Signal RWr (n+7)
Note: The Occupied Area stands for the area occupied by means of the setting of the number of remote device
stations.
The System Area stands for the system area of the remote device station.
These areas are not used for any other purpose. Also take care about duplicating the use of the data register.
178
CC-Link
5. SCON-CA/CB/CGB/CAL/CGAL
applicable actuator.
Parameter No. 159, FB Half Direct Mode Speed Unit, determines the unit of measure.
z The Acceleration/Deceleration is expressed using 1-word (16 bits) binary data. The figures from 1 to
999 (Unit: 0.01G) can be set in PLC. However, set the value that does not exceed the max.
acceleration/deceleration value for the actuator in question.
z The pressing current limit value is expressed using 1-word (16 bits) binary data. The figures from 0
(0%) to 510 (200%) can be set in PLC. However, set the value within the settable range for the
pressing current limit value (Refer to the catalog or instruction manual for the actuator) for the
actuator in question.
z The command current is expressed using 2-word (32 bits) binary data (Unit: 1mA).
z The current speed is expressed using 2-word (32 bits) binary data (Unit: 0.01mm/sec).
z The alarm code is expressed using 1-word (16 bits) binary data.
179
CC-Link
PLC Output
Address (* “n” shows the head register address per each axis).
one word = 16 bits
RWw (n+0) b15 b14 b13 b12 b11 b10 b9 b8 b7 b6 b5 b4 b3 b2 b1 b0
Target
Position
(Slave Word)
(Host Word)
When the target position is shown using the negative figure, it is expressed using the complement of 2.
16,384
8,192
4,096
2,048
1,024
512
256
128
Width 64
32
16
1
(Slave Word)
262,144
131,072
65,536
Width
⎯
(Host Word)
16,384
8,192
4,096
2,048
1,024
512
256
128
64
32
16
Speed
8
Acceleration/
512
256
128
64
32
16
⎯
Deceleration
128
64
32
16
Current
⎯
Limit Value
HOME
PUSH
DSTR
JOG+
BKRL
GSL1
GSL0
Control
JOG-
JVEL
SON
RES
JISL
STP
DIR
signal
180
CC-Link
PLC Input
Address (* “n” shows the head register address per each axis).
one word = 16 bits
RWr (n+0) b15 b14 b13 b12 b11 b10 b9 b8 b7 b6 b5 b4 b3 b2 b1 b0
Current
Position
(Slave Word)
5. SCON-CA/CB/CGB/CAL/CGAL
(Host Word)
When the target position is shown using the negative figure, it is expressed using the complement of 2.
16,384
8,192
4,096
2,048
1,024
512
256
Current 128
64
32
16
1
(Slave Word)
524,288
262,144
131,072
65,536
Current
⎯
(Host Word)
Alarm
code
ZONE1
EMGS
MOVE
RMDS
HEND
PEND
BALM
PSFL
Status
PWR
ALM
SV
⎯
Signal
181
CC-Link
(3) I/O Signal Allocation (* “ON” in the table shows the corresponding bit of “1” and “OFF” shows “0”.)
Signal Type Bit Symbol Description Details
32-bit Signed Integer
Set the target position on the absolute coordinates.
The unit is 0.01 mm (other than DD motor) and 0.001° (DD
motor), while the specifiable range is -999999 to 999999.
(Example)
Target 32bits
⎯ When it is “+25.41mm”, set it as “2541”. 5.9 (2)
Position Data
If the value larger than the value (0.2mm) inside the soft limit for
the parameter, the movement would be limited to the inside the
soft limit (0.2mm).
5. SCON-CA/CB/CGB/CAL/CGAL
182
CC-Link
(* “ON” in the table shows the corresponding bit of “1” and “OFF” shows “0”.)
Signal Type Bit Symbol Description Details
16-bit Integer
Set the current limit in pressing operation.
Pressing
The settable range is between 0 (0%) and 510 (200%).
Current 16bits
⎯ The actual settable range varies depending on each actuator. 5.9 (2)
Limit Data
(Refer to the catalog or instruction manual for the actuator).
Value
When the movement command is set with the value bigger than
the max. pressing current value, an alarm is issued.
b15 BKRL Brake Forcible Release: “ON” for brake release 5.7.11 (18)
Operation Mode: “OFF” for “AUTO” Mode, “ON” for “MANU”
b14 RMOD 5.7.11 (19)
5. SCON-CA/CB/CGB/CAL/CGAL
Mode
Pressing Direction Setup
”OFF” for the direction reducing the positioning width from the
b13 DIR 5.7.11 (22)
target position, “ON” for the direction adding the positioning
width from the target position
Pressing Setup: “OFF” for Positioning Operation, “ON” for
b12 PUSH 5.7.11 (21)
Pressing Operation
b8 JOG+ + Jog: “ON” for Movement in the Opposite Direction of Home 5.7.11 (13)
b7 JOG- - Jog: “ON” for Movement to the Home Direction 5.7.11 (13)
Jog Speed/Inching Distance Change-Over
“OFF” for using the values set using the Parameter No. 26 “Jog
b6 JVEL Speed” and Parameter No. 48 “Inching Distance” 5.7.11 (14)
“ON” for using the values set using the Parameter No. 47 “Jog
Speed 2” and Parameter No. 49 “Inching Distance 2”
Jog/Inching Change-Over
b5 JISL 5.7.11 (15)
“OFF” for Jog Operation, “ON” for Inching Operation
b4 SON Servo ON Command: “ON” for Servo ON 5.7.11 (5)
b3 RES Reset: “ON” for Reset Execution 5.7.11 (4)
b2 STP Pause: “ON” for Pause Command 5.7.11 (11)
b1 HOME Homing: “ON” for Homing Command 5.7.11 (6)
b0 DSTR Positioning Command: “ON” for Movement Command 5.7.11 (8)
183
CC-Link
(* “ON” in the table shows the corresponding bit of “1” and “OFF” shows “0”.)
Signal Type Bit Symbol Description Details
32-bit Signed Integer
The unit is 0.01 mm (other than DD motor) and 0.001° (DD
motor).
Current 32bits
⎯ (Example) 5.9 (2)
Position Data
Read Value: 000003FFH = 1023 (decimal system) = 10.23mm
* When it is read in hexadecimal notation, input the negative
value using a compliment of 2.
32-bit Integer
Command 32bits It shows the current value in the current command.
⎯ 5.9 (2)
Current Data The unit is mA.
5. SCON-CA/CB/CGB/CAL/CGAL
⎯
code Data
Refer to the instruction manual for the controller main body for
the details of the alarms.
b15 EMGS Emergency Stop: “ON” for Emergency Stop Status 5.7.11 (2)
b14 PWR Controller Ready: “ON” for Ready 5.7.11 (1)
b13 ZONE2 Zone 2: “ON” for the current position within the zone set range 5.7.11 (12)
b12 ZONE1 Zone 1: “ON” for the current position within the zone set range 5.7.11 (12)
b11
b10 ⎯ Unavailable ⎯
b9
Operation Mode Status:
b8 RMDS “OFF” for currently “AUTO” mode, “ON” for currently “MANU” 5.7.11 (19)
mode
Status Warning for Absolute Battery Voltage Drop :
Signal b7 BALM 5.7.11 (28)
Turns ON at voltage drop
b6 ⎯ Unavailable ⎯
b5 PSEL Pressing and a Miss: “ON” for pressing and a miss 5.7.11 (23)
b4 SV Operation Ready: “ON” with Servo ON 5.7.11 (5)
b3 ALM Alarm: “ON” with alarm issue 5.7.11 (3)
Movement Signal:
b2 MOVE 5.7.11 (9)
“ON” with Actuator Movement
Homing Completion:
b1 HEND 5.7.11 (6)
“ON” with Homing Completion
Positioning Completion Signal:
b0 PEND 5.7.11 (10)
“ON” with Positioning Completion
184
CC-Link
5.7.5 Full Direct Value Mode (Remote Device Station: No. of Occupied Stations: Four
stations)
This is the operation mode with all the values (target position, speed, etc.) set up directly using values from
PLC.
Set each value in the I/O data register.
The actuator's effective main functions that can be controlled using this mode, are as shown in the following
table.
Actuator Function
○:Direct Control
×:Disabled
Homing ○
Positioning ○
Speed, Acceleration and Deceleration Settings ○
Pitch Feeding (Inching) ○
○
5. SCON-CA/CB/CGB/CAL/CGAL
Pressing Operation
Speed change during the movement ○
Different Acceleration and Deceleration Speed ○
Operation in Deceleration ○
Pause ○
Zone Signal Output ○
PIO Pattern Selection ×
(1) PLC Address Composition (* “n” shows the head register address for each axis).
Parameter SCON-CA/CB/CAL SCON-CA/CB/CAL
PLC side PLC side
No.84 side Input register side Output register
3 RY n0 to nF RX n0 to nF
RY (n+1)0 to (n+1)F RX (n+1)0 to (n+1)F
RY (n+2)0 to (n+2)F RX (n+2)0 to (n+2)F
Occupied Area RY (n+3)0 to (n+3)F Occupied Area RX (n+3)0 to (n+3)F
RY (n+4)0 to (n+4)F RX (n+4)0 to (n+4)F
RY (n+5)0 to (n+5)F RX (n+5)0 to (n+5)F
RY (n+6)0 to (n+6)F RX (n+6)0 to (n+6)F
System Area RY (n+7)0 to (n+7)F System Area RX (n+7)0 to (n+7)F
RWw (n+0) RWr (n+0)
Target Position Current Position
RWw (n+1) RWr (n+1)
RWw (n+2) RWr (n+2)
Positioning Width Command Current
RWw (n+3) RWr (n+3)
RWw (n+4) RWr (n+4)
Speed Current Speed
RWw (n+5) RWr (n+5)
RWw (n+6) Alarm Code RWr (n+6)
Zone Value “+”
RWw (n+7) Occupied Area RWr (n+7)
RWw (n+8) RWr (n+8)
Zone Value “-” Current load
RWw (n+9) RWr (n+9)
Acceleration RWw (n+A) RWr (n+A)
Total moving count
Deceleration RWw (n+B) RWr (n+B)
Pressing Current Limit
RWw (n+C) RWr (n+C)
Value
Total moving distance
Load Current
RWw (n+D) RWr (n+D)
Threshold
Control Signal 1 RWw (n+E) Status Signal 1 RWr (n+E)
Control Signal 2 RWw (n+F) Status Signal 2 RWr (n+F)
Note: The Occupied Area stands for the area occupied by means of the setting of the number of remote device stations.
The System Area stands for the system area of the remote device station.
These areas are not used for any other purpose. Also take care about duplicating the use of the data register.
185
CC-Link
actuator in question.
z The Acceleration and Deceleration are expressed using 1-word (16 bits) binary data. The figures
from 1 to 999 (Unit: 0.01G) can be set in PLC. However, set the value that does not exceed the max.
acceleration/deceleration value for the actuator in question.
z The pressing current limit value is expressed using 1-word (16 bits) binary data. The figures from 0
(0%) to 510 (200%) can be set in PLC. However, set the value within the settable range for the
pressing current limit value (Refer to the catalog or instruction manual for the actuator) for the
actuator in question.
z Set the load current threshold. The load current threshold is expressed using 1-word (16 bits) binary
data. The figures from 0 (0%) to 510 (200%) can be set in PLC (Refer to pressing current limit value
(above figure)).
z Zone Value “+” and Zone Value “-” are expressed using 2-word (32 bits) binary data. The figures
from -999999 to +999999 (unit: 0.01 mm (other than DD motor) and 0.001° (DD motor)) can be set
in PLC. However make sure to set the smaller value for the Zone Value “-” than that for the Zone
Value “+”.
z The command current is expressed using 2-word (32 bits) binary data (Unit: 1mA).
z The current speed is expressed using 2-word (32 bits) binary data (Unit: 0.01mm/sec).
z The alarm code is expressed using 1-word (16 bits) binary data.
z The current load is expressed using 2-word (32 bits) binary data (Unit : 0.01N).
z The total moving count is a 2-word (32-bit) binary data (Unit: times).
z The total moving distance is a 2-word (32-bit) binary data (Unit: m).
186
CC-Link
PLC Output
Address (* “n” shows the head register address per each axis).
one word = 16 bits
RWw (n+0) b15 b14 b13 b12 b11 b10 b9 b8 b7 b6 b5 b4 b3 b2 b1 b0
Target Position
(Slave Word)
Target Position
(Host Word)
5. SCON-CA/CB/CGB/CAL/CGAL
When the target position is shown using the negative figure, it is expressed using the complement of 2.
16,384
8,192
4,096
2,048
1,024
512
256
Width 128
64
32
16
1
(Slave Word)
524,288
262,144
131,072
65,536
Width
⎯
(Host Word)
16,384
Speed
8,192
4,096
2,048
1,024
512
256
128
64
32
16
1
(Slave Word)
262,144
131,072
65,536
Speed
⎯
(Host Word)
187
CC-Link
Address (* “n” shows the head register address per each axis).
one word = 16 bits
RWw (n+8) b15 b14 b13 b12 b11 b10 b9 b8 b7 b6 b5 b4 b3 b2 b1 b0
Zone Value
“-”
(Slave Word)
When the zone value “-” is shown using the negative figure, it is expressed using the complement of 2.
512
256
128
64
32
16
⎯
Acceleration
1
RWw (n+B) b15 b14 b13 b12 b11 b10 b9 b8 b7 b6 b5 b4 b3 b2 b1 b0
1,024
512
256
128
64
32
16
⎯
Deceleration
1
RWw (n+C) b15 b14 b13 b12 b11 b10 b9 b8 b7 b6 b5 b4 b3 b2 b1 b0
Pressing
256
128
64
32
16
Current
⎯
1
Limit Value
128
64
32
16
⎯
Threshold
MOD0
PUSH
ASO1
ASO0
NTC1
NTC0
GSL1
GSL0
INC
DIR
position
⎯
number 1
CLBR*
HOME
DSTR
JOG+
BKRL
JVEL
JOG-
SON
RES
JISL
STP
position
⎯
number 2
188
CC-Link
PLC Input
Address (* “n” shows the head register address per each axis).
one word = 16 bits
RWr (n+0) b15 b14 b13 b12 b11 b10 b9 b8 b7 b6 b5 b4 b3 b2 b1 b0
Current Position
(Slave Word)
5. SCON-CA/CB/CGB/CAL/CGAL
RWr (n+2) b15 b14 b13 b12 b11 b10 b9 b8 b7 b6 b5 b4 b3 b2 b1 b0
Command
32,768
16,384
8,192
4,096
2,048
1,024
512
256
128
Current
64
32
16
1
(Slave Word)
524,288
262,144
131,072
65,536
Current
⎯
⎯
(Host Word)
Alarm
code
189
CC-Link
Unavailable
(Host Word)
(Dedicated for
SCON-CA/CB)
When the current load is shown using the negative figure, it is expressed using the complement of 2.
16,384
8,192
4,096
2,048
1,024
512
256
128
count
64
32
16
1
(Slave Word)
524,288
262,144
131,072
65,536
count
⎯
⎯
(Host Word)
16,384
8,192
4,096
2,048
1,024
512
256
128
distance
64
32
16
1
(Slave Word)
262,144
131,072
65,536
distance
⎯
(Host Word)
BALM
Status
⎯
Signal 1
ZONE1
GHMS
EMGS
MOVE
RMDS
HEND
TRQS
PEND
LOAD
PSFL
Status
PWR
ALM
SV
Signal 2
190
CC-Link
(3) I/O Signal Allocation (* “ON” in the table shows the corresponding bit of “1” and “OFF” shows “0”.)
Address Bit Symbol Functions Details
32-bit Signed Integer
Set the target position on the absolute coordinates.
The unit is 0.01 mm (other than DD motor) and 0.001° (DD
motor), while the specifiable range is -999999 to 999999.
(Example)
Target 32bits
⎯ When it is “+25.41mm”, set it as “2541”. 5.9 (3)
Position Data
If the value larger than the value (0.2mm) inside the soft limit for
the parameter, the movement would be limited to the inside the
soft limit (0.2mm).
* When the input is performed in hexadecimal notation, input
5. SCON-CA/CB/CGB/CAL/CGAL
the negative value using a compliment of 2.
32-bit Integer
The unit is 0.01 mm (other than DD motor) and 0.001° (DD
motor), while the specifiable range is 1 to 999999.
(Example)
In the case of “25.40mm”, set it as “2540”.
This register value has two meanings depending on the
Positioning 32bits operation type.
⎯ 5.9 (3)
Width Data 1) In the case of positioning operation, it shows the allowable
range from the target position, that is regarded as the
positioning completion.
2) In the case of pressing operation, it shows the pressing width
value.
PLC Output
191
CC-Link
(* “ON” in the table shows the corresponding bit of “1” and “OFF” shows “0”.)
Address Bit Symbol Functions Details
16-bit Integer
16bits Set the acceleration and deceleration in the movement.
Acceleration ⎯
Data The unit is 0.01G and the settable range is from1 to 999.
(Example)
5.9 (3)
When it is 0.30G, set it as “30”.
16bits When the movement command is issued with the value of “0” or
Deceleration ⎯
Data bigger than the max. acceleration/deceleration value, an alarm
is output.
16-bit Integer
Set the current limit in the pressing operation.
Pressing
The settable range is between 0 (0%) and 510 (200%).
5. SCON-CA/CB/CGB/CAL/CGAL
Current 16bits
⎯ The actual settable range varies depending on each actuator. 5.9 (3)
Limit Data
(Refer to the catalog or instruction manual for the actuator).
Value
When the movement command is set with the value bigger than
the max. pressing current value, an alarm is issued.
16-bit Integer
Load Set the current threshold in this register when whether or not
16bits
Current ⎯ the load current exceeds the threshold is judged. 5.9 (3)
Data
Threshold The settable range is between 0 (0%) and 510 (200%).
When the judgment is not to be performed, set it to “0”.
b15
⎯ Unavailable ⎯
b14
Select the anti-vibration control parameter set to
PLC Output
Anti-Vibration
be used
b13 NTC1 Control Mode
Selection 1 NTC1 NTC0 Functions
OFF OFF Anti-vibration control not used 5.7.11 (33)
Anti-Vibration OFF ON Parameter set 1 selected
b12 NTC0 Control Mode
ON OFF Parameter set 2 selected
Selection 0
ON ON Parameter set 3 selected
b11
⎯ Unavailable ⎯
b10
Control
Select the stop mode for standby
signal 1
ASO1 ASO0 Functions
b9 ASO1 Stop Mode 1 OFF OFF Invalid (Servo is always ON)
Servo is turned OFF after the time
OFF ON
set in Parameter No.36 is passed. 5.7.11 (31)
Servo is turned OFF after the time
ON OFF
set in Parameter No.37 is passed.
b8 ASO0 Stop Mode 0
Servo is turned OFF after the time
ON ON
set in Parameter No.38 is passed.
Acceleration/Deceleration Mode:
b7 MOD1
OFF/OFF for Trapezoid Pattern
5.7.11 (30)
OFF/ON for S-shaped Motion
b6 MOD0
ON/OFF for First-Order Lag Filter
192
CC-Link
(* “ON” in the table shows the corresponding bit of “1” and “OFF” shows “0”.)
Incremental Command
Control
b3 INC “OFF” for Absolute Position Command, “ON” for Relative 5.7.11 (24)
signal 1
5. SCON-CA/CB/CGB/CAL/CGAL
Position Command
Pressing Direction Setup:
“OFF” for the direction reducing the positioning width from the
b2 DIR 5.7.11 (22)
target position, “ON” for the direction adding the positioning
width from the target position
Pressing Setup:
b1 PUSH 5.7.11 (21)
“OFF” for Positioning Operation, “ON” for Pressing Operation
b0 ⎯ Unavailable ⎯
b15 BKRL Brake Forcible Release: “ON” for brake release 5.7.11 (18)
Operation mode:
PLC Output
193
CC-Link
(* “ON” in the table shows the corresponding bit of “1” and “OFF” shows “0”.)
Signal Type Bit Signal Name Description Details
32-bit Signed Integer
The unit is 0.01 mm (other than DD motor) and 0.001° (DD
motor).
Current 32bits (Example)
⎯ Read Value: 000003FFH = 1023 (decimal system) = 5.9 (3)
Position Data
10.23mm
* When the value is read in hexadecimal notation, the
negative figure is expressed as a compliment of 2.
32-bit Integer
Command 32bits It shows the current value in the current command.
⎯ The unit is mA. 5.9 (3)
Current Data
Read Value: 000003FFH = 1023 (decimal system) = 1023mA
32-bit Signed Integer
5. SCON-CA/CB/CGB/CAL/CGAL
load
It displays the measured value for the current loadcell.
(Specified 32bits
⎯ The unit is 0.01N. 5.9 (3)
only for Data * When the value is read in hexadecimal notation, the
SCON-
negative figure is expressed as a compliment of 2.
CA/CB)
Total
32bits 32-bit integer.
moving ⎯ ⎯
Data The unit is times.
count
Total
32bits 32-bit integer.
moving ⎯ ⎯
Data The unit is m.
distance
b15 ⎯
b14 ⎯
b13 ⎯
b12 ⎯
b11 ⎯
b10 ⎯
b9 ⎯
Unavailable ⎯
b8 ⎯
Status
Signal 1 b7 ⎯
b6 ⎯
b5 ⎯
b4 ⎯
b3 ⎯
b2 ⎯
b1 CEND* Loadcell Calibration Complete : Turns ON when completed 5.7.11 (32)
Warning for Absolute Battery Voltage Drop :
b0 PEND Turns ON at voltage drop 5.7.11 (28)
194
CC-Link
(* “ON” in the table shows the corresponding bit of “1” and “OFF” shows “0”.)
Signal Type Bit Signal Name Description Details
b15 EMGS Emergency Stop: “ON” for Emergency Stop Status 5.7.11 (2)
b14 PWR Controller Ready: “ON” for Ready 5.7.11 (1)
b13 ZONE2 Zone 2: “ON” with the current position within the zone set range 5.7.11 (12)
b12 ZONE1 Zone 1: “ON” with the current position within the zone set range 5.7.11 (12)
Position Zone:
b11 PZONE 5.7.11 (12)
“ON” with the current position within the position zone set range
Load Output :
“ON” when reached and “OFF” when incomplete
b10 LOAD 5.7.11 (26)
(Refer to instruction manual for the controller main body for
5. SCON-CA/CB/CGB/CAL/CGAL
more information)
Torque Level :
“ON” when reached and “OFF” when incomplete
b9 TRQS 5.7.11 (27)
(Refer to instruction manual for the controller main body for
more information)
PLC Input
195
CC-Link
5.7.6 Remote I/O Mode 2 (Remote Device Station: No. of Occupied Stations: One Station)
This is the operation mode with the position No. set up as the same as using PIO (24V I/O). Set the position
data using the teaching tool such as the personal computer application software for RC. The number of
operable positions varies depending on the parameter No. 25 “PIO Pattern” setting.
The I/O specifications for the PIO pattern are described as follows (Refer to instruction manual for the
controller main body for more information).
(Note) Force control mode 1 and 2 are not available for SCON-CAL.
Parameter No. 25 Set Value Operation Mode I/O Specifications
0 Positioning mode 64 positioning points and 2 zone output points
64 positioning points and 1 zone output point
1 Teaching mode The positioning and jog operations are available.
The current position can be written on the setup position data.
5. SCON-CA/CB/CGB/CAL/CGAL
2 256 point mode 256 positioning points and 1 zone output point
3 512 point mode 512 positioning points and no zone output point
7 positioning points and 2 zone output points
Electromagnetic
4 The direct operation command is available for each position No.
valve mode 1
The positioning completion signal is output for each position No.
3 positioning points and 2 zone output points
It is operated with the Forward/Backward/Intermediate
Electromagnetic
5 Position Commands.
valve mode 2
The positioning completion signal is output individually for
each Forward End/Backward End/Intermediate Positions.
Force Control Mode 1
6 32 positioning points and 1 zone output points
(requires dedicated loadcell)
5 positioning points and 1 zone output points
Force Control Mode 2
7 The direct operation command is available for each position No.
(requires dedicated loadcell)
The positioning completion signal is output for each position No.
The actuator's effective main functions that can be controlled using this mode, are as shown in the following table.
PIO Pattern
0: 1: 2: 3: 4: 5: 6: 7:
Actuator Function Positioning Teaching 256 point 512 point Electromagnetic Electromagnetic Force Force
mode mode mode mode valve mode 1 valve mode 2 Control Control
Mode 1 Mode 2
Homing ○ ○ ○ ○ ○ × ○ ○
Positioning ○ ○ ○ ○ ○ ○ ○ ○
Speed, Acceleration and
○ ○ ○ ○ ○ ○ ○ ○
Deceleration Settings
Pitch Feeding (Inching) ○ ○ ○ ○ ○ ○ ○ ○
Pressing Operation ○ ○ ○ ○ ○ × ○ ○
Speed change during
○ ○ ○ ○ × ○ ○ ×
the movement
Different Acceleration Speed,
○ ○ ○ ○ ○ ○ ○ ○
Operation in Deceleration
Pause ○ ○ ○ ○ ○ ○(*1) ○ ○
Zone Signal Output ○ ○ ○ × ○ ○ ○ ○
PIO Pattern Selection
○ ○ ○ ○ ○ ○ ○ ○
(Set using the parameters)
○: Operation Available ×: Operation Unavailable
(*1) It is available when the parameter No. 27 “Movement Command Type” is set to “0”. Turning “OFF” the
“Movement Command” can stop the system temporarily.
196
CC-Link
(1) PLC Address Composition (* “n” shows the head register address for each axis).
Parameter SCON-CA/CB/CAL side SCON-CA/CB/CAL side
PLC side PLC side
No.84 DI and Input register DO and Output register
4 Port No. 0 to 15 RY n0 to nF Port No. 0 to 15 RX n0 to nF
System Area RY (n+1)0 to (n+1)F System Area RX (n+1)0 to (n+1)F
RWw (n+0) RWr (n+0)
Current Position
RWw (n+1) RWr (n+1)
Occupied Area
RWw (n+2) RWr (n+2)
Command Current
RWw (n+3) RWr (n+3)
Note: The Occupied Area stands for the area occupied by means of the setting of the number of remote device
5. SCON-CA/CB/CGB/CAL/CGAL
stations.
The System Area stands for the system area of the remote device station.
These areas are not used for any other purpose. Also take care about duplicating the use of the data register.
PLC Output (* “n” shows the head register address per each axis).
Address one word = 16 bits
RY (n+0) F E D C B A 9 8 7 6 5 4 3 2 1 0
Controller
Input Port
15
14
13
12
10
11
0
No.
197
CC-Link
PLC Input (* “n” shows the head register address per each axis).
14
13
12
10
11
Output
0
Port No.
Position
(Slave Word)
16,384
8,192
4,096
2,048
1,024
512
256
128
64
32
16
Current 8
1
(Slave Word)
262,144
131,072
65,536
Current
⎯
(Host Word)
The signal allocation for the Command Current and Current Position, is shown in the following table.
Signal Type Bit Signal Name Description Details
32-bit Signed Integer
The unit is 0.01 mm (other than DD motor) and 0.001° (DD
motor).
Current 32bits
⎯ (Example): Read Value: 000003FFH = 1023 (decimal system) ⎯
Position Data
= 10.23mm
PLC Input
198
CC-Link
5.7.7 Position/Simplified Direct Value Mode 2 (Remote Device Station: No. of Occupied
Stations: One Station)
(Note) This mode is applicable only for SCON-CA/CB.
This mode provides a method to utilize the force control (loadcell value feedback pressing) and also indicate
the position number. The change over of the control signals (PMOD signals), can select whether if the target
position is set directly using the value or the value registered on the position data is used.
For the speed, acceleration/deceleration and positioning width, etc., except for the target position, the values
in the position table within the controller are used. Setup the position data referring the instruction manual for
the controller main body.
The number of settable position data items is max. 768.
The actuator's effective main functions that can be controlled using this mode, are as shown in the following
5. SCON-CA/CB/CGB/CAL/CGAL
table.
○:Direct Control
Actuator Function △:Indirect Control Remarks
×:Disabled
Homing ○
Positioning ○
Speed, Acceleration and Deceleration Settings △
Pitch Feeding (Inching) △
Pressing Operation △ Position data setting is required.
Speed change during the movement △
Different Acceleration Speed
△
Operation in Deceleration
Pause ○
Zone is set using the position data
Zone Signal Output △
or parameters.
PIO Pattern Selection ×
(1) PLC Address Composition (* “n” shows the head register address for each axis).
Parameter SCON-CA/CB side SCON-CA/CB side
PLC side PLC side
No.84 Input register Output register
1 Occupied Area RY n0 to nF Occupied Area RX n0 to nF
System Area RY (n+1)0 to (n+1)F System Area RX (n+1)0 to (n+1)F
RWw (n+0) RWr (n+0)
Target Position Current Position
RWw (n+1) RWr (n+1)
Command position Completed Position No.
RWw (n+2) RWr (n+2)
number (Simplified Alarm Code)
Control signal RWw (n+3) Status Signal RWr (n+3)
Note: The Occupied Area stands for the area occupied by means of the setting of the number of remote device
stations.
The System Area stands for the system area of the remote device station.
These areas are not used for any other purpose. Also take care about duplicating the use of the data register.
199
CC-Link
PLC Output
5. SCON-CA/CB/CGB/CAL/CGAL
Address (* “n” shows the head register address per each axis).
one word = 16 bits
RWw (n+0) b15 b14 b13 b12 b11 b10 b9 b8 b7 b6 b5 b4 b3 b2 b1 b0
Target
Position
(Slave Word)
PC256
PC128
PC64
PC32
PC16
PC8
PC4
PC2
PC1
position
⎯
No.
PMOD
HOME
CSTR
CLBR
JOG+
BKRL
Control
JVEL
JOG-
SON
RES
JISL
STP
⎯
signal
200
CC-Link
PLC Input
Address (* “n” shows the head register address per each axis).
one word = 16 bits
RWr (n+0) b15 b14 b13 b12 b11 b10 b9 b8 b7 b6 b5 b4 b3 b2 b1 b0
Current
Position
(Slave Word)
5. SCON-CA/CB/CGB/CAL/CGAL
(Host Word)
When the target position is shown using the negative figure, it is expressed using the complement of 2.
PM256
PM128
PM64
PM32
PM16
PM8
PM4
PM2
PM1
Position
⎯
No.
PUSHS
ZONE1
ZONE2
EMGS
MOVE
RMDS
CEND
HEND
TRQS
PEND
LOAD
BALM
PSFL
Status
PWR
ALM
SV
Signal
201
CC-Link
(3) I/O Signal Allocation (* “ON” in the table shows the corresponding bit of “1” and “OFF” shows “0”.)
Signal Type Bit Symbol Description Details
32-bit Signed Integer
Set the target position on the absolute coordinates.
The unit is 0.01 mm (other than DD motor) and 0.001° (DD
motor), while the specifiable range is -999999 to 999999.
(Example)
Target 32bits
⎯ When it is “+25.40mm”, set it as “2540”. 5.9 (1)
Position Data
If the value larger than the value (0.2mm) inside the soft limit for
the parameter, the movement would be limited to the inside the
soft limit (0.2mm).
* When the input is performed in hexadecimal notation, input
5. SCON-CA/CB/CGB/CAL/CGAL
202
CC-Link
(* “ON” in the table shows the corresponding bit of “1” and “OFF” shows “0”.)
Address Bit Symbol Description Details
Current Position: 32-bit Signed Integer
The unit is 0.01 mm (other than DD motor) and 0.001° (DD
motor).
Current
32bits ⎯ (Example) 5.9 (1)
Position
Read Value: 000003FFH = 1023 (decimal system) = 10.23mm
When the value is read in hexadecimal notation, the negative
figure is expressed as a compliment of 2.
16-bit Integer
Completed It is moved to the target position and the positioning completed
5. SCON-CA/CB/CGB/CAL/CGAL
Position position No. within the positioning width is output.
No. PM1 – In the case that the position movement has not been performed
16bits 5.9 (1)
(Simplified PM512 at all, or during the movement, “0” is output.
Alarm When an alarm is issued (in the case that the status signal ALM
CODE) is “ON”), the simplified alarm code (Refer to the instruction
manual for the controller main body) is output.
b15 EMGS Emergency Stop: “ON” for Emergency Stop Status 5.7.11 (2)
b14 PWR Controller Ready: “ON” for Ready 5.7.11 (1)
b13 CEND Loadcell Calibration Complete : Turns ON when completed 5.7.11 (32)
b12 ZONE1 Zone 1: “ON” with the current position within the zone set range 5.7.11 (12)
PZONE and ZONE2 can be switched in Parameter No.149.
No.149 = 0 Position zone : This signal turns ON when the
PLC Input
203
CC-Link
5.7.8 Half Direct Value Mode 2 (Remote Device Station: No. of Occupied Stations: Two
Stations)
(Note) This mode is applicable only for SCON-CA/CB.
This mode provides an operation method to utilize the force control (loadcell value feedback pressing) and
also indicate the target position from PLC, positioning band width, speed, acceleration/deceleration speed and
pressing current directly with inputting values.
Set the each value in I/O area. When the zone function is used, set it using the parameter Nos. 1, 2, 23 and 24.
The actuator's effective main functions that can be controlled using this mode, are as shown in the following
table.
○:Direct Control
Actuator Function ∆:Indirect Control Remarks
×:Disabled
5. SCON-CA/CB/CGB/CAL/CGAL
Homing ○
Positioning ○
Speed, Acceleration and Deceleration Settings ○
Pitch Feeding (Inching) ○
Pressing Operation ○
Speed change during the movement ○
Different Acceleration Speed
Operation in Deceleration
×
Pause ○
Zone Signal Output ∆ Parameter setting is required.
PIO Pattern Selection ×
(1) PLC Channel Composition (* “n” shows the head node address for each axis).
Parameter SCON-CA/CB side SCON-CA/CB side
PLC side PLC side
No.84 Input register Output register
2 RY n0 to nF RX n0 to nF
Occupied Area RY (n+1)0 to (n+1)F Occupied Area RX (n+1)0 to (n+1)F
RY (n+2)0 to (n+2)F RX (n+2)0 to (n+2)F
System Area RY (n+3)0 to (n+3)F System Area RX (n+3)0 to (n+3)F
RWw (n+0) RWr (n+0)
Target Position Current Position
RWw (n+1) RWr (n+1)
RWw (n+2) RWr (n+2)
Positioning Width Current load
RWw (n+3) RWr (n+3)
Speed RWw (n+4) RWr (n+4)
Current Speed
Acceleration/Deceleration RWw (n+5) RWr (n+5)
Pressing Current Limit
RWw (n+6) Alarm code RWr (n+6)
Value
Control signal RWw (n+7) Status Signal RWr (n+7)
Note: The Occupied Area stands for the area occupied by means of the setting of the number of remote device
stations.
The System Area stands for the system area of the remote device station.
These areas are not used for any other purpose. Also take care about duplicating the use of the data register.
204
CC-Link
5. SCON-CA/CB/CGB/CAL/CGAL
applicable actuator.
Parameter No. 159, FB Half Direct Mode Speed Unit, determines the unit of measure.
z The Acceleration/Deceleration is expressed using 1-word (16 bits) binary data. The figures from 1 to
999 (Unit: 0.01G) can be set in PLC. However, set the value that does not exceed the max.
acceleration/deceleration value for the actuator in question.
z The pressing current limit value is expressed using 1-word (16 bits) binary data. The figures from 0
(0%) to 510 (200%) can be set in PLC. However, set the value within the settable range for the
pressing current limit value (Refer to the catalog or instruction manual for the actuator) for the
actuator in question.
z The current load is expressed using 2-word (32 bits) binary data (Unit: 0.01N).
z The current speed is expressed using 2-word (32 bits) binary data (Unit: 0.01mm/sec).
z The alarm code is expressed using 1-word (16 bits) binary data.
205
CC-Link
PLC Output
Address (* “n” shows the head register address per each axis).
one word = 16 bits
RWw (n+0) b15 b14 b13 b12 b11 b10 b9 b8 b7 b6 b5 b4 b3 b2 b1 b0
Target
Position
(Slave Word)
(Host Word)
When the target position is shown using the negative figure, it is expressed using the complement of 2.
16,384
8,192
4,096
2,048
1,024
512
256
128
Width 64
32
16
1
(Slave Word)
262,144
131,072
65,536
Width
⎯
(Host Word)
16,384
8,192
4,096
2,048
1,024
512
256
128
64
32
16
Speed
8
Acceleration/
512
256
128
64
32
16
⎯
Deceleration
128
64
32
16
Current
⎯
Limit Value
HOME
PUSH
DSTR
CLBR
JOG+
BKRL
Control
JOG-
JVEL
SON
RES
JISL
STP
DIR
signal
206
CC-Link
PLC Input
Address (* “n” shows the head register address per each axis).
one word = 16 bits
RWr (n+0) b15 b14 b13 b12 b11 b10 b9 b8 b7 b6 b5 b4 b3 b2 b1 b0
Current
Position
(Slave Word)
5. SCON-CA/CB/CGB/CAL/CGAL
(Host Word)
When the target position is shown using the negative figure, it is expressed using the complement of 2.
Current load
(Slave Word)
Current load
(Host Word)
When the current load is shown using the negative figure, it is expressed using the complement of 2.
Alarm
code
ZONE1
EMGS
MOVE
RMDS
CEND
HEND
PEND
BALM
PSFL
Status
PWR
ALM
SV
⎯
Signal
207
CC-Link
(3) I/O Signal Allocation (* “ON” in the table shows the corresponding bit of “1” and “OFF” shows “0”.)
Signal Type Bit Symbol Description Details
32-bit Signed Integer
Set the target position on the absolute coordinates.
The unit is 0.01 mm (other than DD motor) and 0.001° (DD
motor), while the specifiable range is -999999 to 999999.
(Example)
Target 32bits
⎯ When it is “+25.41mm”, set it as “2541”. 5.9 (2)
Position Data
If the value larger than the value (0.2mm) inside the soft limit for
the parameter, the movement would be limited to the inside the
soft limit (0.2mm).
5. SCON-CA/CB/CGB/CAL/CGAL
208
CC-Link
(* “ON” in the table shows the corresponding bit of “1” and “OFF” shows “0”.)
Signal Type Bit Symbol Description Details
16-bit Integer
Set the current limit in pressing operation.
Pressing
The settable range is between 0 (0%) and 255 (100%).
Current 16bits
⎯ The actual settable range varies depending on each actuator. 5.9 (2)
Limit Data
(Refer to the catalog or instruction manual for the actuator).
Value
When the movement command is set with the value bigger than
the max. pressing current value, an alarm is issued.
b15 BKRL Brake Forcible Release: “ON” for brake release 5.7.11 (18)
Operation Mode: “OFF” for “AUTO” Mode, “ON” for “MANU”
b14 RMOD 5.7.11 (19)
5. SCON-CA/CB/CGB/CAL/CGAL
Mode
Pressing Direction Setup
”OFF” for the direction reducing the positioning width from the
b13 DIR 5.7.11 (22)
target position, “ON” for the direction adding the positioning
width from the target position
Pressing Setup: “OFF” for Positioning Operation, “ON” for
b12 PUSH 5.7.11 (21)
PLC Output
Pressing Operation
b11
⎯ Unavailable ⎯
b10
b9 CLBR Loadcell Calibration Command : “ON” to execute calibration 5.7.11.(32)
Control b8 JOG+ + Jog: “ON” for Movement in the Opposite Direction of Home 5.7.11 (13)
signal b7 JOG- - Jog: “ON” for Movement to the Home Direction 5.7.11 (13)
Jog Speed/Inching Distance Change-Over
“OFF” for using the values set using the Parameter No. 26 “Jog
b6 JVEL Speed” and Parameter No. 48 “Inching Distance” 5.7.11 (14)
“ON” for using the values set using the Parameter No. 47 “Jog
Speed 2” and Parameter No. 49 “Inching Distance 2”
Jog/Inching Change-Over
b5 JISL 5.7.11 (15)
“OFF” for Jog Operation, “ON” for Inching Operation
b4 SON Servo ON Command: “ON” for Servo ON 5.7.11 (5)
b3 RES Reset: “ON” for Reset Execution 5.7.11 (4)
b2 STP Pause: “ON” for Pause Command 5.7.11 (7)
b1 HOME Homing: “ON” for Homing Command 5.7.11 (6)
b0 DSTR Positioning Command: “ON” for Movement Command 5.7.11 (8)
209
CC-Link
(* “ON” in the table shows the corresponding bit of “1” and “OFF” shows “0”.)
Signal Type Bit Symbol Description Details
32-bit Signed Integer
The unit is 0.01 mm (other than DD motor) and 0.001° (DD
motor).
Current 32bits
⎯ (Example) :Read Value: 000003FFH = 1023 (decimal system) 5.9 (2)
Position Data
= 10.23mm
* When it is read in hexadecimal notation, input the negative
value using a compliment of 2.
32-bit Integer
It displays the measured value for the current loadcell.
Current 32bits
⎯ The unit is 0.01N. 5.9 (3)
load Data
5. SCON-CA/CB/CGB/CAL/CGAL
Alarm 16bits
⎯ When any alarm is not issued, it is “0H”. 5.9 (2)
code Data
Refer to the instruction manual for the controller main body for
the details of the alarms.
b15 EMGS Emergency Stop: “ON” for Emergency Stop Status 5.7.11 (2)
b14 PWR Controller Ready: “ON” for Ready 5.7.11 (1)
b13 ZONE2 Zone 2: “ON” for the current position within the zone set range 5.7.11 (12)
b12 ZONE1 Zone 1: “ON” for the current position within the zone set range 5.7.11 (12)
b11
⎯ Unavailable ⎯
b10
b9 CEND Loadcell Calibration Complete : Turns ON when completed 5.7.11 (32)
Operation Mode Status:
b8 RMDS 5.7.11 (19)
“OFF” for currently “AUTO” mode, “ON” for currently “MANU” mode
210
CC-Link
5.7.9 Remote I/O Mode 3 (Remote Device Station: No. of Occupied Stations: One Station)
(Note) This mode is applicable only for SCON-CA/CB.
This mode provides a method to utilize the force control (loadcell value feedback pressing) and also indicate
the position number as performed when PIO (24V input and output) is used.
Set the position data using the teaching tool such as the personal computer application software for RC. The
number of operable positions varies depending on the parameter No. 25 “PIO Pattern” setting.
This mode is that the functions to read the current position and the current load are added to I/O Mode contents.
The I/O specifications for the PIO pattern are described as follows (Refer to instruction manual for the
controller main body for more information).
Parameter No. 25 Set Value Operation Mode I/O Specifications
0 Positioning mode 64 positioning points and 2 zone output points
64 positioning points and 1 zone output point
1 Teaching mode The positioning and jog operations are available.
5. SCON-CA/CB/CGB/CAL/CGAL
The current position can be written on the setup position data.
2 256 point mode 256 positioning points and 1 zone output point
3 512 point mode 512 positioning points and no zone output point
7 positioning points and 2 zone output points
Electromagnetic
4 The direct operation command is available for each position No.
valve mode 1
The positioning completion signal is output for each position No.
3 positioning points and 2 zone output points
It is operated with the Forward/Backward/Intermediate
Electromagnetic
5 Position Commands.
valve mode 2
The positioning completion signal is output individually for
each Forward End/Backward End/Intermediate Positions.
Force Control Mode 1
6 32 positioning points and 1 zone output points
(requires dedicated loadcell)
5 positioning points and 1 zone output points
Force Control Mode 2
7 The direct operation command is available for each position No.
(requires dedicated loadcell)
The positioning completion signal is output for each position No.
The actuator's effective main functions that can be controlled using this mode, are as shown in the following table.
PIO Pattern
Actuator Function 0: 1: 2: 3: 4: 5: 6: 7:
Positioning Teaching 256 point 512 point Electromagnetic Electromagnetic Force Control Force Control
mode mode mode mode valve mode 1 valve mode 2 Mode 1 Mode 2
Homing ○ ○ ○ ○ ○ × ○ ○
Positioning ○ ○ ○ ○ ○ ○ ○ ○
Speed, Acceleration and
○ ○ ○ ○ ○ ○ ○ ○
Deceleration Settings
Pitch Feeding (Inching) ○ ○ ○ ○ ○ ○ ○ ○
Pressing Operation ○ ○ ○ ○ ○ × ○ ○
Speed change during
○ ○ ○ ○ × ○ ○ ×
the movement
Different Acceleration Speed,
○ ○ ○ ○ ○ ○ ○ ○
Operation in Deceleration
Pause ○ ○ ○ ○ ○ ○(*1) ○ ○
Zone Signal Output ○ ○ ○ × ○ ○ ○ ○
PIO Pattern Selection
○ ○ ○ ○ ○ ○ ○ ○
(Set using the parameters)
○: Operation Available ×: Operation Unavailable
(*1) It is available when the parameter No. 27 “Movement Command Type” is set to “0”. Turning “OFF” the
“Movement Command” can stop the system temporarily.
211
CC-Link
(1) PLC Address Composition (* “n” shows the head register address for each axis).
Parameter SCON-CA/CB side SCON-CA/CB side
PLC side PLC side
No.84 DI and Input register DO and Output register
4 Port No. 0 to 15 RY n0 to nF Port No. 0 to 15 RX n0 to nF
System Area RY (n+1)0 to (n+1)F System Area RX (n+1)0 to (n+1)F
RWw (n+0) RWr (n+0)
Current Position
RWw (n+1) RWr (n+1)
Occupied Area
RWw (n+2) RWr (n+2)
Current load
RWw (n+3) RWr (n+3)
Note: The Occupied Area stands for the area occupied by means of the setting of the number of remote device
5. SCON-CA/CB/CGB/CAL/CGAL
stations.
The System Area stands for the system area of the remote device station.
These areas are not used for any other purpose. Also take care about duplicating the use of the data register.
PLC Output (* “n” shows the head register address per each axis).
Address one word = 16 bits
RY (n+0) F E D C B A 9 8 7 6 5 4 3 2 1 0
Controller
Input Port
15
14
13
12
10
11
0
No.
212
CC-Link
PLC Input (* “n” shows the head register address per each axis).
14
13
12
10
11
Output
0
Port No.
5. SCON-CA/CB/CGB/CAL/CGAL
(Slave Word)
213
CC-Link
The signal allocation for the Command Current and Current Position, is shown in the following table.
Signal Type Bit Symbol Description Details
32-bit Signed Integer
The unit is 0.01 mm (other than DD motor) and 0.001° (DD
motor).
Current 32bits
⎯ (Example) ⎯
Position Data
Read Value: 000003FFH = 1023 (decimal system) = 10.23 mm
PLC Input
214
CC-Link
5.7.10 Half Direct Value Mode 3 (Remote Device Station: No. of Occupied Stations: Two
Stations)
This mode provides an operation method that the changes of the servo gain parameter during an operation
and anti-vibration control parameter set are enabled in addition to the half-direct mode functions.
Set the each value in I/O area. When the zone function is used, set it using the parameter No. 1, 2, 23 and 24.
The actuator's effective main functions that can be controlled using this mode, are as shown in the following
table.
○:Direct Control
Actuator Function ∆:Indirect Control Remarks
×:Disabled
Homing ○
Positioning ○
5. SCON-CA/CB/CGB/CAL/CGAL
Speed, Acceleration and Deceleration Settings ○
Pitch Feeding (Inching) ○
Pressing Operation ○
Speed change during the movement ○
Different Acceleration Speed
Operation in Deceleration
×
Pause ○
Zone Signal Output ∆ Parameter setting is required.
PIO Pattern Selection ×
(1) PLC Address Composition (* “n” shows the head register address for each axis).
Parameter SCON-CA/CB/CAL SCON-CA/CB/CAL
PLC side PLC side
No.84 side Input register side Output register
2 RY n0 to nF RX n0 to nF
Occupied Area RY (n+1)0 to (n+1)F Occupied Area RX (n+1)0 to (n+1)F
RY (n+2)0 to (n+2)F RX (n+2)0 to (n+2)F
System Area RY (n+3)0 to (n+3)F System Area RX (n+3)0 to (n+3)F
RWw (n+0) RWr (n+0)
Target Position Current Position
RWw (n+1) RWr (n+1)
RWw (n+2) RWr (n+2)
Positioning Width Command Current
RWw (n+3) RWr (n+3)
Speed RWw (n+4) RWr (n+4)
Current Speed
Acceleration/Deceleration RWw (n+5) RWr (n+5)
Pressing Current Limit
RWw (n+6) Alarm code RWr (n+6)
Value
Control signal RWw (n+7) Status Signal RWr (n+7)
Note: The Occupied Area stands for the area occupied by means of the setting of the number of remote device
stations.
The System Area stands for the system area of the remote device station.
These areas are not used for any other purpose. Also take care about duplicating the use of the data register.
215
CC-Link
applicable actuator.
Parameter No. 159, FB Half Direct Mode Speed Unit, determines the unit of measure.
z The Acceleration/Deceleration is expressed using 1-word (16 bits) binary data. The figures from 1 to
999 (Unit: 0.01G) can be set in PLC. However, set the value that does not exceed the max.
acceleration/deceleration value for the actuator in question.
z The pressing current limit value is expressed using 1-word (16 bits) binary data. The figures from 0
(0%) to 510 (200%) can be set in PLC. However, set the value within the settable range for the
pressing current limit value (Refer to the catalog or instruction manual for the actuator) for the
actuator in question.
z The current load is expressed using 2-word (32 bits) binary data (Unit: 1mA).
z The current speed is expressed using 2-word (32 bits) binary data (Unit: 0.01mm/sec).
z The alarm code is expressed using 1-word (16 bits) binary data.
216
CC-Link
PLC Output
Address (* “n” shows the head register address per each axis).
one word = 16 bits
RWw (n+0) b15 b14 b13 b12 b11 b10 b9 b8 b7 b6 b5 b4 b3 b2 b1 b0
Target
Position
(Slave Word)
5. SCON-CA/CB/CGB/CAL/CGAL
(Host Word)
When the target position is shown using the negative figure, it is expressed using the complement of 2.
16,384
8,192
4,096
2,048
1,024
512
256
128
Width 64
32
16
1
(Slave Word)
262,144
131,072
65,536
Width
⎯
(Host Word)
16,384
8,192
4,096
2,048
1,024
512
256
128
64
32
16
Speed
8
Acceleration/
512
256
128
64
32
16
⎯
Deceleration
128
64
32
16
Current
⎯
Limit Value
HOME
MOD1
MOD0
PUSH
DSTR
BKRL
NTC1
NTC0
GSL1
GSL0
Control
SON
RES
STP
DIR
signal
217
CC-Link
PLC Input
Address (* “n” shows the head register address per each axis).
one word = 16 bits
RWr (n+0) b15 b14 b13 b12 b11 b10 b9 b8 b7 b6 b5 b4 b3 b2 b1 b0
Current
Position
(Slave Word)
(Host Word)
When the target position is shown using the negative figure, it is expressed using the complement of 2.
16,384
8,192
4,096
2,048
1,024
512
256
Current 128
64
32
16
1
(Slave Word)
524,288
262,144
131,072
65,536
Current
⎯
(Host Word)
Alarm
code
ZONE1
EMGS
MOVE
RMDS
HEND
PEND
BALM
PSFL
Status
PWR
ALM
SV
⎯
Signal
218
CC-Link
(3) I/O Signal Allocation (* “ON” in the table shows the corresponding bit of “1” and “OFF” shows “0”.)
Signal Type Bit Symbol Description Details
32-bit Signed Integer
Set the target position on the absolute coordinates.
The unit is 0.01 mm (other than DD motor) and 0.001° (DD
motor), while the specifiable range is -999999 to 999999.
(Example)
Target 32bits
⎯ When it is “+25.41mm”, set it as “2541”. 5.9 (2)
Position Data
If the value larger than the value (0.2mm) inside the soft limit for
the parameter, the movement would be limited to the inside the
soft limit (0.2mm).
5. SCON-CA/CB/CGB/CAL/CGAL
* When the input is performed in hexadecimal notation, input
the negative value using a compliment of 2.
32-bit Integer
The unit is 0.01 mm (other than DD motor) and 0.001° (DD
motor), while the specifiable range is 1 to 999999.
(Example)
In the case of “25.40mm”, set it as “2540”.
This register value has two meanings depending on the
Positioning 32bits operation type.
⎯ 5.9 (2)
Width Data 1) In the case of positioning operation, it shows the allowable
range from the target position, that is regarded as the
positioning completion.
PLC Output
219
CC-Link
(* “ON” in the table shows the corresponding bit of “1” and “OFF” shows “0”.)
Signal Type Bit Symbol Description Details
16-bit Integer
Set the current limit in pressing operation.
Pressing
The settable range is between 0 (0%) and 510 (200%).
Current 16bits
⎯ The actual settable range varies depending on each actuator. 5.9 (2)
Limit Data
(Refer to the catalog or instruction manual for the actuator).
Value
When the movement command is set with the value bigger than
the max. pressing current value, an alarm is issued.
b15 BKRL Brake Forcible Release: “ON” for brake release 5.7.11 (18)
Operation Mode: “OFF” for “AUTO” Mode, “ON” for “MANU”
b14 RMOD 5.7.11 (19)
5. SCON-CA/CB/CGB/CAL/CGAL
Mode
Pressing Direction Setup
”OFF” for the direction reducing the positioning width from the
b13 DIR 5.7.11 (22)
target position, “ON” for the direction adding the positioning
width from the target position
Pressing Setup: “OFF” for Positioning Operation, “ON” for
b12 PUSH 5.7.11 (21)
Pressing Operation
220
CC-Link
(* “ON” in the table shows the corresponding bit of “1” and “OFF” shows “0”.)
Signal Type Bit Symbol Description Details
32-bit Signed Integer
The unit is 0.01 mm (other than DD motor) and 0.001° (DD
motor).
Current 32bits
⎯ (Example) 5.9 (2)
Position Data
Read Value: 000003FFH = 1023 (decimal system) = 10.23mm
* When it is read in hexadecimal notation, input the negative
value using a compliment of 2.
32-bit Integer
Command 32bits It shows the current value in the current command.
⎯ 5.9 (2)
Current Data The unit is mA.
5. SCON-CA/CB/CGB/CAL/CGAL
Read Value: 000003FFH = 1023 (decimal system) = 1023mA
32-bit Signed Integer
It shows the current speed.
Positive Figure: Under movement in the opposite direction of home
Negative Figure: Under movement in the home direction
Current 32bits The unit is 0.01mm/sec.
⎯ 5.9 (2)
Speed Data (Example)
Read Value: 000003 FFH = 1023 (decimal system)
= 10.23mm/sec
* When it is read in hexadecimal notation, input the negative
value using a compliment of 2.
16-bit Integer
When an alarm is issued, the alarm code is output.
Alarm 16bits
When any alarm is not issued, it is “0H”. 5.9 (2)
PLC Input
⎯
code Data
Refer to the instruction manual for the controller main body for
the details of the alarms.
b15 EMGS Emergency Stop: “ON” for Emergency Stop Status 5.7.11 (2)
b14 PWR Controller Ready: “ON” for Ready 5.7.11 (1)
b13 ZONE2 Zone 2: “ON” for the current position within the zone set range 5.7.11 (12)
b12 ZONE1 Zone 1: “ON” for the current position within the zone set range 5.7.11 (12)
b11
b10 ⎯ Unavailable ⎯
b9
Operation Mode Status:
b8 RMDS “OFF” for currently “AUTO” mode, “ON” for currently “MANU” 5.7.11 (19)
mode
Status Warning for Absolute Battery Voltage Drop :
Signal b7 BALM 5.7.11 (28)
Turns ON at voltage drop
b6 ⎯ Unavailable ⎯
b5 PSFL Pressing and a Miss: “ON” for pressing and a miss 5.7.11 (23)
b4 SV Operation Ready: “ON” with Servo ON 5.7.11 (5)
b3 ALM Alarm: “ON” with alarm issue 5.7.11 (3)
Movement Signal:
b2 MOVE 5.7.11 (9)
“ON” with Actuator Movement
Homing Completion
b1 HEND 5.7.11 (6)
“ON” with Homing Completion
Positioning Completion Signal:
b0 PEND 5.7.11 (10)
“ON” with Positioning Completion
221
CC-Link
Even in the alarm condition, when the controller can control the system, it is turned “ON”.
222
CC-Link
5. SCON-CA/CB/CGB/CAL/CGAL
SON
(PLC → SCON)
SV
(SCON → PLC)
223
CC-Link
HOME
(PLC → SCON)
GHMS
(SCON → PLC)
HEND
(SCON → PLC)
PEND
(SCON → PLC)
MOVE
(SCON → PLC)
Caution: In the Remote I/O mode1 to 3 and Position/Simplified Direct Value Mode 1 and 2,
when the positioning command is issued without performing the homing operation
after power up, the positioning is performed after the automatic homing operation.
However, it is limited to only once after power up.
In the Half Direct Value Mode 1 to 3 and Full Direct Value Mode, when the positioning
command is issued without performing the homing operation after power up, the alarm
for the “Error Code 83: ALARM HOME ABS (Absolute Position Movement Command
in the Homing Unfinished Condition) is issued (Operation Cancellation Level). Take the
greatest care.
224
CC-Link
(7) Positioning Start (CSTR): Used in Position/Simplified Direct Value Mode 1 and 2
PLC Output Signal
This signal is processed at the startup (ON edge) and the positioning is performed to the target position
with the specified position No. or set using the PLC's target position register.
Whether the target position with the specified position No. is used or the setting using the PLC's target
position register is used, depends on the Control Signal b11: “Position/Simplified Direct Value
Change-Over (PMOD) Signal”.
• PMOD = OFF: Target position data for the specified position No. is used.
• PMOD = ON: Value for the target position set using the PLC's target position register is used.
When this signal is issued in the condition where the homing operation has not performed at all after
5. SCON-CA/CB/CGB/CAL/CGAL
power up (HEND signal OFF), the positioning to the target position is performed after the homing
operation is performed automatically.
Turn “OFF” this signal after confirming that the Positioning Completion Signal (PEND) signal has been
turned “OFF”.
Target Position
(PLC → SCON)
CSTR
(PLC → SCON)
PEND
(SCON → PLC)
(8) Positioning Command (DSTR): Used in Half Direct Value Mode 1 to 3 or Full Direct
Value Mode PLC Output Signal
This signal is processed at the startup (ON edge) and the positioning to the target position input in the
PLC's target position register is performed. When this signal is issued in the condition where the
homing operation has not performed at all after power up (HEND signal OFF), an alarm is issued
(Operation Cancellation Level).
Turn “OFF” this signal after confirming that the Positioning Completion Signal (PEND) signal has been
turned “OFF”.
Target Position
(PLC → SCON)
DSTR
(PLC → SCON)
PEND
(SCON→ PLC)
225
CC-Link
Travel Distance
Time
Positioning Width
5. SCON-CA/CB/CGB/CAL/CGAL
When the servo-motor is turned ON from OFF condition, the positioning is performed with the position
set as the target position. Accordingly, this signal is turned “ON” and after that, when the positioning
operation is started with the homing (HOME) signal, positioning start (CSTR) signal and positioning
command (DSTR) signal, this signal is turned “OFF”.
Caution: When the servo-motor is turned OFF or stopped in an emergency while the actuator is
stopped at the target position, the PEND signal is turned “OFF” temporarily.
Then, when the servo-motor is turned “ON” and the actuator is within the positioning
width, the PEND signal is turned “ON” again.
When the positioning is completed with the CSTR signal or DSTR signal turned “ON”,
the PEND signal is not turned “ON”.
226
CC-Link
5. SCON-CA/CB/CGB/CAL/CGAL
2. Position Zone
The zone is set using the position table I/O data register.
In the case of the Position/Simplified Direct Value Mode 1 and 2, the PZONE signal is set using the
position table.
In the case of the Full Direct Value Mode, the PZONE signal is set using the Zone Value Register.
(*) In the Half Direct Value Mode 1 to 3, there is no PZONE signal.
The PZONE signal becomes effective with the movement command after the homing operation. After
that, even during the servo OFF, it is effective.
Zone Signal
227
CC-Link
1. Jog Operation
The jog operation is available when the Jog/Inching Change-Over Signal (JISL) is turned “OFF”.
While the “JOG+” is turned “ON”, the movement direction is to the opposite of the home and when it
is turned “OFF”, the actuator is decelerated and stopped.
While the “JOG-” is turned “ON”, the movement direction is to the home, and when it is turned OFF,
5. SCON-CA/CB/CGB/CAL/CGAL
During the normal operation, even when the “+” Jog Signal or “-” Jog Signal is turned “ON”, the normal
operation is continued (The Jog signal is ignored).
In the pause condition, even when the “+” Jog Signal or “-” Jog Signal is turned “ON”, the actuator is not
moved.
Note: Because the software stroke limit is disabled before the homing operation, the actuator might run against the
mechanism end. Take the greatest care.
228
CC-Link
5. SCON-CA/CB/CGB/CAL/CGAL
This signal changes over the jog operation and the inching operation.
JISL = OFF: Jog Operation
JISL = ON: Inching Operation
When the JISL signal is turned “ON” (for inching operation) during the jog operation, the actuator is
decelerated and performs the inching operation.
When the JISL signal is turned “OFF” (for jog operation) during the inching operation, the actuator
performs the jog operation after the movement is completed.
The relationship between the JISL Signal and Jog Speed/Inching Distance Change-Over (JVEL) Signal
ON/OFF is described as follows.
229
CC-Link
Note: In order to change the normal operation mode to the teaching mode, the following conditions are required.
• The actuator operation (motor) is stopped.
• The + JOG (JOG+) signal and – JOG (JOG-) signal are turned “OFF”.
• The Position Data Import Command (PWRT) Signal and Positioning Start (CSTR) Signal are turned
“OFF”.
5. SCON-CA/CB/CGB/CAL/CGAL
Note: When the PWRT signal is not turned OFF, the mode is not returned to the normal operation mode.
(17) Position Data Import Command (PWRT) Signal PLC Output Signal
Position Data Import Completion (WEND) Signal PLC Input Signal
The PWRT signal is available when the teaching mode signal (MODES) is turned “ON”.
Turn ON the PWRT signal (*1). Then, the current position data will be written in the position data box for
the position No. set using the PLC's specified Position No. register (*2).
When the data writing is completed, the WEND signal is turned “ON”.
After the WEND signal is turned ON, turn OFF the PWRT signal in the host machine.
When the PWRT signal is turned ON before the WEND signal is turned “ON”, the WEND signal is not
turned “ON”.
When the PWRT signal is turned “OFF” the WEND signal is also turned “OFF”.
(*1) Turn it ON for 20msec or more. If the time is shorter than 20msec, the writing is not completed.
(*2) When the data items except for the position have not been defined, the parameter initial values are
written (Refer to the instruction manual for the controller main body).
MODES
(SCON → PLC)
PWRT
(PLC → SCON)
WEND
(SCON → PLC)
230
CC-Link
5. SCON-CA/CB/CGB/CAL/CGAL
RMOD Signal “ON” MANU Mode MANU Mode
(MANU Mode Command) (RMDS = ON) (RMDS = ON)
Note: In MANU mode, the startup of the operation from PLC is not available.
Speed
Travel Distance
231
CC-Link
When this signal is turned “OFF”, the actuator is moved to the position expressed as the value set in
the PLC's target position register.
Speed
Target Position
Travel Distance
Positioning Width
PUSHS=ON
This signal is turned “OFF” when the pressing and a miss signal or the next movement command signal
is output, or the servo-motor is turned “OFF”.
(Refer to Item (2) Operation in Half Direct Value Mode 1 to 3 in “5.9 Operation” for the setting timing for
this signal).
232
CC-Link
5. SCON-CA/CB/CGB/CAL/CGAL
This signal is continued until the next movement command is received.
Travel Distance
Target Position
• Set the pressing speed using the parameter No. 34 “Pressing Speed”.
When the machine is delivered, it has been individually set depending on the actuator characteristics.
Set an appropriate speed considering the work material and shape.
• Set the parameter No. 50 “Load Output Judgment Time Period”.
• Set the threshold inspected width using the PLC's Zone Value + Register and Zone Value - Register.
• Set the threshold using the PLC's Load Current Threshold Register.
• Set the positioning width using the PLC's Positioning Width Register.
Set it a bit longer from the backmost position considering the mechanical dispersion of the work.
Refer to the instruction manual for the controller for more information.
Warning: The actuator continues to push the work with the pressing current at the stop time decided
with the current limit value. It is not the stop condition, so take the greatest care to deal with it.
233
CC-Link
Speed
5. SCON-CA/CB/CGB/CAL/CGAL
Target Position
• Set the pressing speed using the parameter No. 34 “Pressing Speed”.
When the machine is delivered, it has been individually set depending on the actuator characteristics.
Set an appropriate speed considering the work material and shape.
• Set the parameter No. 50 “Load Output Judgment Time Period”.
• Set the threshold using the PLC's Load Current Threshold Register.
• Set the positioning width using the PLC's Positioning Width Register.
Set it a bit longer from the backmost position considering the mechanical dispersion of the work.
Refer to the instruction manual for the controller for more information.
Warning: The actuator continues to push the work with the pressing current at the stop time decided
with the current limit value. It is not the stop condition, so take the greatest care to deal with it.
234
CC-Link
(28) Warning for Absolute Battery Voltage Drop (BALM) PLC Input Signal
The signal is OFF when the absolute battery voltage is in normal condition for the absolute type, or
when the model is the incremental type.
This signal is switched on when the absolute battery voltage drops down to 3.1V. If an operation is
continued till it drops down to 2.5V, the controller becomes disabled to retain the position information.
(It is recommended to replace the battery immediately when this signal is switched on for the absolute
type.)
(29) Anti-Vibration Control Mode Selection 0, 1 (NTC0, NTC1) PLC Output Signal
Anti-vibration control function controls the vibration generated by the load of IAI actuator.
Measure the vibration value and input it into the parameter sets (3 types max.).
5. SCON-CA/CB/CGB/CAL/CGAL
1 type is to be selected from the established parameter sets and to be combined in this signal.
Refer to the instruction manual for the controller for more information.
Input Timing
Diagram below shows the timings to input NTC0 and NTC1 signals:
Target
Position
NTC0
NTC1
T1*1
DSTR
*1 T1 : 0ms or more
Caution: ON and OFF of NTC0 or NTC1 signals during an operation will be ignored since they are read
when the movement command (DSTR) gets identified.
235
CC-Link
Trapezoid Pattern
Speed
5. SCON-CA/CB/CGB/CAL/CGAL
Acceleration Deceleration
Time
* The Acceleration and Deceleration are set in the “Acceleration” and “Deceleration”
data boxes on the position data.
S-shaped Motion
The S-shaped curve is described where at first in the acceleration, the line is gentle, but along
the way, it suddenly becomes steep.
Use it in such application that setting the acceleration/deceleration rate high is desired
because high tact time is required, but in the movement start or immediately before stop, low
acceleration/deceleration rate is favorable.
Speed
Time
* The S-shaped motion degree is set using the parameter No. 56 “S-Shaped Motion Ratio
Setting”. The setting unit is % and setting range is from “0” to “100”.
(The above figure shows the image graph with the Parameter No. 56 set to “100”.
When it is set to “0”, the S-shaped motion is disabled.
However, the setting is not reflected on the jog operation or inching operation performed
using the teaching tool such as the PC software.
First-Order Lag Filter
This describes much gentle acceleration/deceleration curve than that for the linear
acceleration/deceleration (trapezoid pattern). Use it when it is not desired to give any slight
vibration to the work in acceleration/deceleration operation.
Speed
Time
* The first-order lag degree set using the parameter No. 55 “Position Command Primary Filter
Time Constant”. The minimum input unit is 0.1msec and setting range is from “0.0” to
“100.0”.
When it is set to “0”, the first-order lag filter is disabled.
However, the setting is not reflected on the jog operation or inching operation performed
using the teaching tool such as the PC software.
236
CC-Link
5. SCON-CA/CB/CGB/CAL/CGAL
Automatic Servo OFF Method
ON OFF
Parameter No. 37 is valid for T
Automatic Servo OFF Method
ON ON
Parameter No. 38 is valid for T
Movement
Command In automatic servo OFF duration
(Green LED blinks)
Servo
Condition
Servo ON
Condition
Actuator
Moving Target Position
T : Waiting time (sec) before servo is
T
turned off after the positioning is completed
Caution: If CLBR signal is on, the normal movement command cannot be received.
237
CC-Link
Input Identification
Continuously for 20ms *1 Calibration Time *2
CLBR
CEND
*1 If CLBR is turn OFF in this period, the calibration process cannot be performed since it is before
input identification.
*2 An alarm will be generated if CLBR is turned OFF in this period
(33) Servo Gain Parameter Set Selection (GSL0, GSL1) PLC Output Signal
An operation with preset parameters at each position becomes available if 4 sets of servo gain
parameters (6 sets) are registered in advance
Refer to the instruction manual for the controller for more information.
238
CC-Link
Max. Response Time (msec) = Yt + Xt + 2 + Command Processing Time (Operation Time, etc.)
Yt: Master Station to Remote I/O Station Transmission Delay Time
Filed Network Transmission Delay Time
Xt: Remote I/O Station to Master Station Transmission Delay Time
For the Master Station to Remote I/O Station Transmission Delay Time (Yt) and the Remote I/O Station to
Master Station Transmission Delay Time (Xt), refer to the instruction manuals for the CC-Link Master Unit and
5. SCON-CA/CB/CGB/CAL/CGAL
mounted PLC.
SCON
239
CC-Link
5.9 Operation
The timings for the basic operation examples in the Position/Simplified Direct Value Mode 1 and 2, Half Direct
Value Mode 1 to 3 and Full Direct Value Mode, are described.
For the Remote I/O Mode 1 to 3, refer to the instruction manual for the controller main body.
(Read from the PLC register the current position, command current or current load in remote I/O modes 2 and
3 on your demands.)
240
CC-Link
5. SCON-CA/CB/CGB/CAL/CGAL
Psitioning Start
CSTR
(PLC → SCON) *
tdpf
Positioning End
PEND
(SCON → PLC)
Current Position
n1 n2
(SCON → PLC)
Moving
MOVE
(SCON → PLC)
Positioning Width
Actuator Operation
(Normal Positioning)
Pressing
Actuator Operation
(Pressing) Miss
241
CC-Link
signal (MOVE) is turned “OFF”, turn “ON” the positioning command (DSTR) signal.
The data items set in Steps 1) through 5) are read in the controller at the startup (ON edge) of the
DSTR signal.
9) After the DSTR signal is turned “ON”, the PEND signal is turned “OFF” after tpdf.
10) After confirming that the PEND signal is turned “OFF” or the MOVE signal is turned “ON”, turn
“OFF” the DSTR signal. Do not change any value in each register until the DSTR signal has been
turned “OFF”.
11) At the same time when the PEND signal is turned “OFF”, the MOVE signal is turned “ON”.
12) The current position data is continuously updated.
13) When the DSTR signal is turned “OFF” and the motor current reaches the current limit value set in
Step 5), the PEND signal is turned “ON” (pressing completion).
Even when the positioning width set in Step 2) is reached, in the case that the current does not
reach the motor current limit value set in Step 5), the pressing and a miss (PSFL) signal is turned
“ON”. In this case, the PEND signal is not turned “ON” (pressing and a miss).
14) After the PEND signal or PSFL signal is turned “ON”, turn “OFF” the PUSH signal.
242
CC-Link
Speed Data
Set Value
(PLC → SCON)
5. SCON-CA/CB/CGB/CAL/CGAL
Acceleration/Deceleration
Data Set Value
(PLC → SCON)
Pressing Setup
PUSH
(PLC → SCON)
Positioning Command
DSTR
(PLC → SCON)
Positioning Completion/
Pressing and a Miss
PEND/PSFL
(SCON → PLC)
Current Position
(SCON → PLC)
Moving
MOVE
(SCON → PLC)
Actuator Operation
(Pressing)
Actuator Operation
(General Positioning)
243
CC-Link
244
CC-Link
Speed Data
Set Value
(PLC → SCON)
5. SCON-CA/CB/CGB/CAL/CGAL
Position Zone Value Data
Set Value
(PLC → SCON)
Acceleration Data
Set Value
(PLC → SCON)
Deceleration Data
Set Value
(PLC → SCON)
245
CC-Link
Pressing Setup
PUSH
(PLC → SCON)
Positioning Command
DSTR
(PLC → SCON) *
5. SCON-CA/CB/CGB/CAL/CGAL
Positioning Completion/
Pressing and a Miss
PEND/PSFL
(SCON → PLC)
Current Position
(SCON→ PLC)
Moving
MOVE
(SCON → PLC)
Pressing
Actuator Operation
(Pressing)
Positioning Width
Actuator Operation
(General Positioning)
246
CC-Link
5. SCON-CA/CB/CGB/CAL/CGAL
Deceleration Data
Set Value
(PLC → SCON)
≥0
DSTR
(PLC → SCON)
PEND
(SCON → PLC)
MOVE
(SCON → PLC)
Speed n3
Speed n2
Actuator
Speed
twcsON ≥ Yt + Xt + 2 (msec)
twcsOFF ≥ Yt + Xt + 2 (msec)
*Yt + Xt ≤ tpdf ≤ Yt + Xt + 2 (msec)
Caution : 1. When the speed has not been set or it is set to “0”, the actuator is not moved, but an
alarm is not issued.
2. When the speed setting is changed to “0” during the movement, the actuator is
decelerated and stopped, but an alarm is not issued.
3. Even when the acceleration/deceleration data only is changed during the movement, the
setting of the target position data is required.
4. Even when the target position data only is changed during the movement, the setting of
the acceleration/deceleration data is required.
247
CC-Link
248
CC-Link
Setting Range: 1 to 64 (When the system is delivered it has been set to “1”).
5. SCON-CA/CB/CGB/CAL/CGAL
3 5Mbps
4 10Mbps
Except for the above Baud Rate Setting Error
249
CC-Link
SCON 1E 1F 1D 1C 1B 1A 19 18 17 16 15 14 13 12 11 10 F E D C B A 9 8 7 6 5 4 3 2 1 0
Input
register
ON/OFF ○ ○ ○ ● ○ ○ ● ○ ○ ○ ● ● ○ ● ○ ○ ● ○ ● ○ ● ○ ● ● ● ● ○ ○ ● ● ○ ●
Data in 1 2 3 4 A B C D
Hexadecimal
Notation
PLC: 1E 1F 1D 1C 1B 1A 19 18 17 16 15 14 13 12 11 10 F E D C B A 9 8 7 6 5 4 3 2 1 0
RWwnn
ON/OFF ○ ○ ○ ● ○ ○ ● ○ ○ ○ ● ● ○ ● ○ ○ ● ○ ● ○ ● ○ ● ● ● ● ○ ○ ● ● ○ ●
5. SCON-CA/CB/CGB/CAL/CGAL
Data in 1 2 3 4 A B C D
Hexadecimal
Notation
SCON 1E 1F 1D 1C 1B 1A 19 18 17 16 15 14 13 12 11 10 F E D C B A 9 8 7 6 5 4 3 2 1 0
Output
register
ON/OFF ○ ○ ○ ● ○ ○ ● ○ ○ ○ ● ● ○ ● ○ ○ ● ○ ● ○ ● ○ ● ● ● ● ○ ○ ● ● ○ ●
Data in 1 2 3 4 A B C D
Hexadecimal
Notation
PLC: 1E 1F 1D 1C 1B 1A 19 18 17 16 15 14 13 12 11 10 F E D C B A 9 8 7 6 5 4 3 2 1 0
RWrnn
ON/OFF ○ ○ ○ ● ○ ○ ● ○ ○ ○ ● ● ○ ● ○ ○ ● ○ ● ○ ● ○ ● ● ● ● ○ ○ ● ● ○ ●
Data in 1 2 3 4 A B C D
Hexadecimal
Notation
250
CC-Link
SCON 1E 1F 1D 1C 1B 1A 19 18 17 16 15 14 13 12 11 10 F E D C B A 9 8 7 6 5 4 3 2 1 0
Input
register
ON/OFF ○ ○ ● ● ○ ● ○ ○ ○ ○ ○ ● ○ ○ ● ○ ● ● ○ ○ ● ● ○ ● ● ○ ● ○ ● ○ ● ●
Data in 3 4 1 2 C D A B
Hexadecimal
Notation
PLC: 1E 1F 1D 1C 1B 1A 19 18 17 16 15 14 13 12 11 10 F E D C B A 9 8 7 6 5 4 3 2 1 0
RWwnn
5. SCON-CA/CB/CGB/CAL/CGAL
ON/OFF ○ ○ ○ ● ○ ○ ● ○ ○ ○ ● ● ○ ● ○ ○ ● ○ ● ○ ● ○ ● ● ● ● ○ ○ ● ● ○ ●
Data in 1 2 3 4 A B C D
Hexadecimal
Notation
SCON 1E 1F 1D 1C 1B 1A 19 18 17 16 15 14 13 12 11 10 F E D C B A 9 8 7 6 5 4 3 2 1 0
Output
register
ON/OFF ○ ○ ● ● ○ ● ○ ○ ○ ○ ○ ● ○ ○ ● ○ ● ● ○ ○ ● ● ○ ● ● ○ ● ○ ● ○ ● ●
Data in 3 4 1 2 C D A B
Hexadecimal
Notation
PLC: 1E 1F 1D 1C 1B 1A 19 18 17 16 15 14 13 12 11 10 F E D C B A 9 8 7 6 5 4 3 2 1 0
RWrnn
ON/OFF ○ ○ ○ ● ○ ○ ● ○ ○ ○ ● ● ○ ● ○ ○ ● ○ ● ○ ● ○ ● ● ● ● ○ ○ ● ● ○ ●
Data in 1 2 3 4 A B C D
Hexadecimal
Notation
251
CC-Link
SCON 1F 1F 1D 1C 1B 1A 19 18 17 16 15 14 13 12 11 10 F E D C B A 9 8 7 6 5 4 3 2 1 0
Input
register
ON/OFF ● ○ ● ○ ● ○ ● ● ● ● ○ ○ ● ● ○ ● ○ ○ ○ ● ○ ○ ● ○ ○ ○ ● ● ○ ● ○ ○
Data in A B C D 1 2 3 4
Hexadecimal
Notation
PLC: 1F 1F 1D 1C 1B 1A 19 18 17 16 15 14 13 12 11 10 F E D C B A 9 8 7 6 5 4 3 2 1 0
RWwnn
5. SCON-CA/CB/CGB/CAL/CGAL
ON/OFF ○ ○ ○ ● ○ ○ ● ○ ○ ○ ● ● ○ ● ○ ○ ● ○ ● ○ ● ○ ● ● ● ● ○ ○ ● ● ○ ●
Data in 1 2 3 4 A B C D
Hexadecimal
Notation
SCON 1F 1F 1D 1C 1B 1A 19 18 17 16 15 14 13 12 11 10 F E D C B A 9 8 7 6 5 4 3 2 1 0
Output
register
ON/OFF ● ○ ● ○ ● ○ ● ● ● ● ○ ○ ● ● ○ ● ○ ○ ○ ● ○ ○ ● ○ ○ ○ ● ● ○ ● ○ ○
Data in A B C D 1 2 3 4
Hexadecimal
Notation
PLC: 1F 1F 1D 1C 1B 1A 19 18 17 16 15 14 13 12 11 10 F E D C B A 9 8 7 6 5 4 3 2 1 0
RWrnn
ON/OFF ○ ○ ○ ● ○ ○ ● ○ ○ ○ ● ● ○ ● ○ ○ ● ○ ● ○ ● ○ ● ● ● ● ○ ○ ● ● ○ ●
Data in 1 2 3 4 A B C D
Hexadecimal
Notation
252
CC-Link
SCON 1E 1F 1D 1C 1B 1A 19 18 17 16 15 14 13 12 11 10 F E D C B A 9 8 7 6 5 4 3 2 1 0
Input
register
ON/OFF ● ● ○ ○ ● ● ○ ● ● ○ ● ○ ● ○ ● ● ○ ○ ● ● ○ ● ○ ○ ○ ○ ○ ● ○ ○ ● ○
Data in C D A B 3 4 1 2
Hexadecimal
Notation
PLC: 1E 1F 1D 1C 1B 1A 19 18 17 16 15 14 13 12 11 10 F E D C B A 9 8 7 6 5 4 3 2 1 0
RWwnn
5. SCON-CA/CB/CGB/CAL/CGAL
ON/OFF ○ ○ ○ ● ○ ○ ● ○ ○ ○ ● ● ○ ● ○ ○ ● ○ ● ○ ● ○ ● ● ● ● ○ ○ ● ● ○ ●
Data in 1 2 3 4 A B C D
Hexadecimal
Notation
SCON 1E 1F 1D 1C 1B 1A 19 18 17 16 15 14 13 12 11 10 F E D C B A 9 8 7 6 5 4 3 2 1 0
Output
register
ON/OFF ● ● ○ ○ ● ● ○ ● ● ○ ● ○ ● ○ ● ● ○ ○ ● ● ○ ● ○ ○ ○ ○ ○ ● ○ ○ ● ○
Data in C D A B 3 4 1 2
Hexadecimal
Notation
PLC: 1E 1F 1D 1C 1B 1A 19 18 17 16 15 14 13 12 11 10 F E D C B A 9 8 7 6 5 4 3 2 1 0
RWrnn
ON/OFF ○ ○ ○ ● ○ ○ ● ○ ○ ○ ● ● ○ ● ○ ○ ● ○ ● ○ ● ○ ● ● ● ● ○ ○ ● ● ○ ●
Data in 1 2 3 4 A B C D
Hexadecimal
Notation
253
CC-Link
5.11 Troubleshooting
5.11.1 Status LED Indication
With the Status LED (STATUS 0/1) on the front surface of the board, the CC-Link board operation status and
network status can be obtained.
When any trouble occurs, confirm the current status with the Status LED illumination patterns. The
communication status indications changed with the Status LED illumination patterns are described as follows.
○ : Illuminating, × : OFF, ☆ : Flashing
STATUS 1 STATUS 0 Status Signal
○ ○ Impossible condition
• An error occurs. (CRC error, station No. setting error or communication speed
setting error)
○ ×
5. SCON-CA/CB/CGB/CAL/CGAL
For the following alarm code, deal with it according to the following table.
ID RES
Code Error Name Cause/Treatment
(*1) (*2)
Cause: The field bus module error is detected.
0F2 Field Bus Module Error 05 ×
Treatment: Confirm the parameter.
Cause: The module can not be detected.
0F3 Field Bus Module Detection Error 04 × Treatment: Turn ON the power again. If the error is
not removed, contact our company.
(*1) ID → Simplified Alarm Code
(*2) RES → Alarm Reset Enable/Disable, ○: Alarm Reset Enable/×: Alarm Reset Disable
254
CC-Link
[1] Remote I/O mode: In this mode, the actuator is operated by PIOs (24 V I/Os) via PROFIBUS-DP
communication.
No. of Occupied Stations: One Station
Communications
Flat cable cable
In the case of the connection using PIO In the case of the connection using CC-Link
[2] Full function mode: It is the system to support all the features such as movement by direct indication or
current load reading in addition to those for servo press such as startup of press
program or judgment result reading.
No. of Occupied Stations: Four Station
255
CC-Link
The model numbers of SCON-CB controller supporting CC-Link are indicated as follows, respectively:
● SCON-CB-□F-CC-□
For ~ 750W motor For 3000 ~ 3300W motor
(The figure below 400W or less type)
6. Servo Press Type SCON-CB/CGB
256
CC-Link
z SCON-CB
Status LED
257
CC-Link
6.4 Setting
Using the teaching tool, set controller parameters.
Set the mode toggle switch on the front panel of the controller to “MANU” side.
Refer to the instruction manual for each teaching tool for the applicable version of the teaching tool that can be
applied to CC-Link.
Number of
Set value Operation mode
occupied bytes
0 (Factory setting) Remote I/O mode 1
6. Servo Press Type SCON-CB/CGB
Set parameter No. 85, “NADR: Fieldbus node address” using the RC PC software.
[Refer to 6.8 CC-Link Related Parameters.]
(Note) The PLC’s CC-Link head I/O address is decided depending on the master unit installation position and
the number of I/O points occupied by the unit installed before it.
Following this head I/O address, the I/O addresses in PLC are allocated in order of the station No.
For the details refer to the instruction manuals for the master unit and loaded PLC.
(Note) After the parameter setting, turn on the power to the controller again and return the mode toggle
switch on the front of the controller to “AUTO” side.
When the switch is set to “MANU”, the operation using PLC is not available.
258
CC-Link
The channels allocated for each operation mode are described as follows.
• PLC output → SCON-CB input (* “n” indicates the head resister address of each axis.)
DI on the SCON-CB side and input data register
PLC address Remote I/O mode Full Direct Value Mode
RY n0 – nF Port No.0 to 15
RY
(n+1) 0 – (n+1) F System Area
RY
(n+2) 0 – (n+2) F
RY
RWw (n+0)
Target Position
RWw (n+1)
Occupied Area
RWw (n+2)
Positioning Width
RWw (n+3)
RWw (n+4)
Speed
RWw (n+5)
RWw (n+6)
RWw (n+7)
Occupied Area
RWw (n+8)
RWw (n+9)
(Note) The Occupied Area stands for the area occupied by means of the setting of the number of remote
device stations.
The System Area stands for the system area of the remote device station.
These areas are not used for any other purpose. Also take care about duplicating the use of the data
register.
259
CC-Link
• SCON-CB input → PLC output (* “n” indicates the head resister address of each axis.)
DO on the SCON-CB side and input data register
PLC address Remote I/O mode Full Direct Value Mode
RY n0 – nF Port No.0 to 15
RY
(n+1) 0 – (n+1) F System Area
RY
(n+2) 0 – (n+2) F
RY Occupied Area
(n+3) 0 – (n+3) F
RY
(n+4) 0 – (n+4) F
RY
(n+5) 0 – (n+5) F
RY
(n+6) 0 – (n+6) F
RY
(n+7) 0 – (n+7)F System Area
6. Servo Press Type SCON-CB/CGB
RWw (n+0)
Current position
RWw (n+1)
Occupied Area
RWw (n+2)
Feedback current
RWw (n+3)
RWw (n+4)
Current speed
RWw (n+5)
RWw (n+6)
Current load data
RWw (n+7)
RWw (n+8)
Occupied area
RWw (n+9)
(Note) The Occupied Area stands for the area occupied by means of the setting of the number of remote
device stations.
The System Area stands for the system area of the remote device station.
These areas are not used for any other purpose. Also take care about duplicating the use of the data
register.
260
CC-Link
Key function
○: Directly controls
×: Invalid
Operation by position data specification ×
Direct speed/acceleration specification ×
Current position reading ×
Current speed reading ×
Program number command operation ○
(1) PLC address configuration (* “n” indicates the first address of each axis.)
Parameter IAI controllers side PLC side IAI controllers side PLC side
No.84 DI (Port No.) output address (bytes) DO (Port No.) input address (bytes)
0 - 15 RY n0 - nF 0 - 15 RX n0 - nF
System Area RY (n+1) 0 - (n+1) F System Area RX (n+1) 0 - (n+1) F
RWw (n+0) RWr (n+0)
0
RWw (n+1) RWr (n+1)
Occupied Area Occupied Area
RWw (n+2) RWr (n+2)
RWw (n+3) RWr (n+3)
Note: The Occupied Area stands for the area occupied by means of the setting of the number of remote
device stations.
The System Area stands for the system area of the remote device station.
These areas are not used for any other purpose. Also take care about duplicating the use of the data
register.
261
CC-Link
n+0、n+1
RY (n+0)
Controller input
port number
PLC input
Address (* “n” indicates the head resister address of each axis.)
1 word = 16 bit
n+0、n+1
6. Servo Press Type SCON-CB/CGB
RY (n+0)
Controller output
port number
(3) I/O signal assignment [Refer to Instruction manual for the controller main body for more
information.]
Port Port
Category Symbol Signal name Category Symbol Signal name
No. No.
Program finished
0 PC1 0 PCMP
in normal condition
1 PC2 1 PRUN Program execution
2 PC4 2 PORG Program home position
Command program No. While in aproaching
3 PC8 3 APRC
operation
While in probing
4 PC16 4 SERC
operation
While in pressurizing
5 PC32 5 PRSS
operation
PLC output While in pressurizing
6 PSTR Program start 6 PSTP
SCON-CB stop
→
Program home output While in program home
7 PHOM 7 MPHM
SCON-CB movement →PLC input movement
input Axis movement
8 ENMV 8 JDOK Judgement OK
permission
9 FPST Program compulsory stop 9 JDNG Judgement NG
Loadcell calibration Loadcell calibration
10 CLBR 10 CEND
command completion
11 BKRL Forced brake release 11 RMDS Operation mode status
Operation mode
12 RMOD 12 HEND Home-return completion
switching
13 HOME Home-return 13 SV Servo ON status
14 RES Reset 14 * ALM Alarm
15 SON Servo ON command 15 * ALML Light failure alarm
The symbol with a * mark shows the ON signal in normal condition.
262
CC-Link
It is the mode operation system to conduct all the servo press features in fieldbus communication.
Set each value in the input and output areas.
The robot cylinder's effective main functions that can be controlled using this mode, are as shown in the
following table.
Key function
○: Directly controls
×: Invalid
Operation by position data specification ○
Direct speed/acceleration specification ○
Current position reading ○
Current speed reading ○
Program number command operation ○
(1) PLC address configuration (* “n” indicates the head resister address of each axis.)
Parameter SCON-CB side SCON-CB side
PLC side PLC side
No. 84 input side resister output side resister
RY n0 - nF RX n0 - nF
RY (n+1) 0 - (n+1) F RX (n+1) 0 - (n+1) F
RY (n+2) 0 - (n+2) F RX (n+2) 0 - (n+2) F
Occupied area RY (n+3) 0 - (n+3) F Occupied area RX (n+3) 0 - (n+3) F
RY (n+4) 0 - (n+4) F RX (n+4) 0 - (n+4) F
RY (n+5) 0 - (n+5) F RX (n+5) 0 - (n+5) F
RY (n+6) 0 - (n+6) F RX (n+6) 0 - (n+6) F
System Area RY (n+7) 0 - (n+7) F System Area RX (n+7) 0 - (n+7) F
RWw (n+0) RWr (n+0)
Target position Current position
RWw (n+1) RWr (n+1)
RWw (n+2) RWr (n+2)
Positioning band Feedback current
RWw (n+3) RWr (n+3)
1
RWw (n+4) RWr (n+4)
Speed Current speed
RWw (n+5) RWr (n+5)
RWw (n+6) RWr (n+6)
Occupied area Current load data
RWw (n+7) RWr (n+7)
RWw (n+8) RWr (n+8)
Occupied area Occupied area
RWw (n+9) RWr (n+9)
Acceleration RWw (n+A) Program alarm code RWr (n+A)
Deceleration RWw (n+B) Alarm code RWr (n+B)
Occupied area RWw (n+C) Overload level monitor RWr (n+C)
Command program No. RWw (n+D) Execution program No. RWr (n+D)
Status signal 1 RWw (n+E) Status signal 1 RWr (n+E)
Status signal 2 RWw (n+F) Status signal 2 RWr (n+F)
(Note) The Occupied Area stands for the area occupied by means of the setting of the number of remote device stations.
The System Area stands for the system area of the remote device station.
These areas are not used for any other purpose. Also take care about duplicating the use of the data register.
263
CC-Link
z The alarm code, program alarm code using 1-word (16 bits) binary data.
z The current load data using 2-word (32 bits) binary data (Unit: 0.01N).
z The overload level monitor using 1-word (16 bits) binary data (Unit: %).
z The execution program No. using 1-word (16 bits) binary data.
264
CC-Link
PLC output
Address (* “n” indicates the output first address of each axis.)
265
CC-Link
266
CC-Link
PLC input
Address (* “n” indicates the input first address of each axis.)
267
Address (* “n” indicates the input first address of each axis.)
6. Servo Press Type SCON-CB/CGB
268
CC-Link
(3) I/O signal assignment (* “ON” in the table shows the corresponding bit of “1” and “OFF” shows “0”.)
Adress Bit Symbol Function Details
32-bit signed integer.
Set the target position on the absolute coordinates.
The unit is 0.001 mm, while the specifiable range is
-999999 to 999999.
(Example) When it is “+25.410mm”, set it as “25410”.
Target 32-bit If the value larger than the value (0.2mm)
- 6.7 (2)
position data
inside the soft limit for the parameter, the
movement would be limited to the inside
the soft limit (0.2mm).
* When the input is performed in hexadecimal
notation, input the negative value using a
complement of 2.
is 0 to 999999.
32-bit Deceleration stop if and to specify in motion 0. It
Speed - 6.7 (2)
data under suspension, it will remain stopped on the spot.
(Example) When it is “25.41mm”, set it as “2540”.
When the movement command is set with
the value bigger than the max. speed, an
alarm is issued.
16-bit integer.
16-bit Specify the acceleration and deceleration at which to
Acceleration - move the actuator.
data
The unit is 0.01G, while the specifiable range is 1 to
999.
6.7 (2)
(Example) To set 0.30G, specify “30.”
If a move command is issued by
16-bit
Deceleration - specifying “0” or a value exceeding the
data
maximum acceleration or maximum
deceleration, an alarm will occur.
16-bit integer.
Excection, or specify the movement to press program
number for press program home.
Command 16-bit Available range is from 0 to 63.
- After specified, excective program when turns ON 6.7 (2)
program No. data
press program start signal (PSTR).
Also, movement press program home movement
signal when turns ON press program home
movement signal (PHOM).
269
CC-Link
(* “ON” in the table shows the corresponding bit of “1” and “OFF” shows “0”.)
Adress Bit Symbol Function Details
b15
b14
b13
b12
b11
b10
b9
Control b8 - Can not be used. -
signal 1 b7
b6
b5
b4
b3
6. Servo Press Type SCON-CB/CGB
b2
b1
b0
Positioning start: when the movement command is
b15 DSTR 6.5.4 (15)
ON
-Jog: The actuator moves in the direction of home
b14 JOG- 6.5.4 (14)
when the signal is ON.
+Jog: The actuator moves in the direction opposite
b13 JOG+ 6.5.4 (14)
home when the signal is ON.
Jog speed/inching distance switching:
Parameter No. 26, “Jog speed” and parameter No.
PLC output
270
CC-Link
(* “ON” in the table shows the corresponding bit of “1” and “OFF” shows “0”.)
271
CC-Link
(* “ON” in the table shows the corresponding bit of “1” and “OFF” shows “0”.)
Signal Type Bit Symbol Contents Details
Overall Judgment NG:
b15 JDNG Turns ON when overall judgment was made for load 6.5.4 (31)
and position (distance) as a NG.
Overall Judgment OK:
b14 JDOK Turns ON when Overall judgment was made for 6.5.4 (31)
load and position (distance) as a OK.
Load judgement NG:
b13 LJNG Turns ON when load for pressing operation judged 6.5.4 (30)
NG.
Load judgement OK:
b12 LJOK Turns ON when load for pressing operation judged 6.5.4 (30)
OK.
Position (distance) judgement OK:
b11 PJNG Turns ON when load for pressing operation position 6.5.4 (30)
(distance) judged NG.
6. Servo Press Type SCON-CB/CGB
272
(* “ON” in the table shows the corresponding bit of “1” and “OFF” shows “0”.)
Signal Type Bit Symbol Contents Details
Press program finished in normal condition:
Turns ON when press program finished with no
b8 PCMP 6.5.4 (7)
alarm generated.
(Note) There is no relation to press judgment.
Zone 2: The signal is ON when the current position
b7 ZONE2 6.5.4 (18)
is inside the specified zone.
Zone 1: The signal is ON when the current position
b6 ZONE1 6.5.4 (18)
is inside the specified zone.
b5 - Can not be used. -
PLC input
Status
Positioning complete signal:
signal 1 b4 PEND The signal turns ON when the positioning is 6.5.4 (16)
completed.
Operation mode:
273
6.5.4 I/O Signal Controls and Function
* ON indicates that the applicable bit signal is “1”, while OFF indicates that the bit signal is “0”.
The I/O control and functions used in the full function mode are described as follows. For the I/O signals for
the Remote I/O Modes, refer to the instruction manual for the controller main body for servo press.
The relationship between the “SON” signal and “SV” signal is as follows.
SON
(PLCSCON)
SV
(SCONPLC)
(2) Home return (HOME) PLC output signal
Home return completion (HEND) PLC input signal
When the “HOME” signal is turned “ON”, this command is processed at the startup (ON-edge), and the
home return operation is performed automatically. During the home return operation, the “HEND” signal is
turned “ON”.
When the “HEND” signal is turned “ON”, turn “OFF” the “HOME” signal.
Once the “HEND” signal is turned “ON”, it can not be turned “OFF” until the power is turned “OFF” or the
“HOME” signal is input again. Once the HEND signal is turned ON, it can not be turned OFF until the
power is turned OFF or the HOME signal is input again.
Even after the completion of the home return operation, when the “HOME” signal is turned “ON”, the
home return operation can be performed.
Caution: In the Remote I/O Modes when the movement command is issued without performing the home
return operation, the movement is performed after the automatic home return operation.
In the full function mode, issuing a movement command following the power on, without performing
a home return first, will generate an alarm “Error Code 83: ALARM HOME ABS (absolute position
move command when home return is not yet completed)” (operation-reset alarm).
274
CC-Link
Caution: Normal operation commands are not accepted while the CLBR signal is ON.
*1 If the CLBR is turned OFF during this period, the signal is not recognized and therefore calibration is not
performed.
*2 If the CLBR is turned OFF during this period, an alarm generates.
275
CC-Link
PSTR
(PLC→SCON)
PRUN
(SCON→PLC)
PCMP
(SCON→PLC)
Program finished
in normal condition
Standby time
276
CC-Link
MPHM
(SCON→PLC)
PORG
(PLC→SCON)
Actuator operation
Caution: The program alarm occurs if press program home position movement signal get input while the press
program is executed.
277
CC-Link
278
CC-Link
During the normal operation, even when the “+” Jog signal or “-“ Jog signal is turned “ON”, the normal
operation is continued. (The Jog signal is ignored)
In the pause condition, even when the “+” Jog signal or “-“ Jog signal is turned “ON”, the actuator is not
moved.
(Note) Because the software stroke limit is disabled before the home return operation, the actuator might
run against the mechanism end. Take the greatest care.
Target position
(PLC→SCON)
CSTR
(PLC→SCON)
PEND
(SCON→PLC)
279
CC-Link
Travel
Time
Positioning band
When the servo-motor is turned ON from OFF condition, the positioning is performed with the position set
as the target position. Accordingly, this signal is turned “ON” and after that, when the positioning
6. Servo Press Type SCON-CB/CGB
operation is started with the home return (HOME) signal, positioning start (CSTR) signal and positioning
command (DSTR) signal, this signal is turned “OFF”.
Caution: When the servo-motor is turned OFF or stopped in an emergency while the actuator is
stopped at the target position, the PEND signal is turned “OFF” temporarily.
Then, when the servo-motor is turned “ON” and the actuator is within the positioning
band, the PEND signal is turned “ON” again.
When the positioning is completed with the CSTR signal or DSTR signal turned “ON”,
the PEND signal is not turned “ON”.
Zone signal
280
CC-Link
281
CC-Link
Load
Judgement only
distance
(pass range)
Position
Position judgment range
282
CC-Link
Master Station→For the master station → slave transmission delay (Yt) and slave → master station
transmission delay (Xt), refer to the instruction manuals for the CC-Link master unit and PLC installed in
the master unit.
Status signal
Master station → Slave Slave → Master station
transmission delay time (Yt) transmission delay time (Xt)
SCON
Control signal
Status signal
Command processing time
283
CC-Link
6.7 Operation
z Example of operation
1) Turn ON (operation enable) axis movement permission signal (ENMV).
2) Indicate the press program number (PC1 to PC32).
3) Turn the press program home position movement signal (PHOM) ON. During the movement to home
position, the press program home position movement signal is kept ON. The press program home
position signal (PORG) turns ON once the home position movement completes.
4) Turn the press program start signal (PSTR) on to execute the press program.
The press program execution signal (PRUN) turns ON while the press program is executed *.
6. Servo Press Type SCON-CB/CGB
* Duration from program start till standby time pass after return stage
5) Each stage execution signal is kept on while each stage in the press program is executed.
z While in approaching stage executed = While in approaching operation signal (APRC)
284
6. Servo Press Type SCON-CB/CGB
285
CC-Link
CC-Link
Here, it shows examples for [1] when executing one press program and [2] when performing direct
indication movement to the target position after completing to turn the servo ON, return to home position
and having loadcell calibration.
8) Once each of decompressing and return stage is finished, the press program normal complete signal
(PCMP) turns ON, stops operation for the duration of standby time set in the press program, and
turns ON the press program standby signal (WAIT). Wait for the standby time before making a
command when the next press program is to be executed.
286
6. Servo Press Type SCON-CB/CGB
287
CC-Link
CC-Link
[2] Example for when performing direct indication movement to the target position
1) Turn ON (operation enable) axis movement permission signal (ENMV).
2) Set the target position data in the target position register.
3) Set the positioning band data in the positioning band register.
4) Set the speed data to the speed resister.
5) Set the acceleration/deceleration data in the acceleration/deceleration register.
6) In the condition where the positioning completion (PEND) signal is turned “ON”, turn “ON” the
positioning command (DSTR) signal.
The data items set in Steps 2) through 5) are read in the controller at the startup (ON-edge) of the
DSTR signal.
7) After the DSTR signal is turned “ON”, the PEND signal is turned “OFF” after tpdf.
8) After confirming that the PEND signal is turned “OFF”, turn “OFF” the DSTR signal. Do not change any
value in each register until the DSTR signal has been turned “OFF”.
9) When the DSTR signal is turned “OFF” and the motor current reaches the current-limiting value set in
Step 3), the PEND signal is turned “ON” .
6. Servo Press Type SCON-CB/CGB
288
CC-Link
3)
4)
Speed data
5)
Acceleration data
(PLC→Controller)
5)
Deceleration data
(PLC→Controller)
* T1
Positioning command
DSTR
6)
(PLC→Controller)
* tpdf
7)
Positioning completion 8)
PEND 9)
(Controller→PLC)
Current position
(Controller→PLC)
Positioning band
Actuator operation
(Image of velocity waveform)
289
CC-Link
Setting Range: 1 to 64 (When the system is delivered it has been set to “1”).
290
CC-Link
SCON
Input
resister
Hexadecimal
data
PLC:
Output
CH
Hexadecimal
data
SCON
Output
resister
Hexadecimal
data
PLC:
Input
CH
Hexadecimal
data
291
CC-Link
(Example ii) Set value = “1” z indicates ON, while c indicates OFF
SCON
Input
resister
Hexadecimal
data
PLC:
Output
CH
Hexadecimal
data
6. Servo Press Type SCON-CB/CGB
SCON
Output
resister
Hexadecimal
data
PLC:
Input
CH
Hexadecimal
data
292
CC-Link
(Example iii) Set value = “2” z indicates ON, while c indicates OFF
SCON
Input
resister
Hexadecimal
data
PLC:
Output
CH
Hexadecimal
data
Hexadecimal
data
PLC:
Input
CH
Hexadecimal
data
293
CC-Link
(Example iv) Set value = “3” z indicates ON, while c indicates OFF
SCON
Input
resister
Hexadecimal
data
PLC:
Output
CH
Hexadecimal
data
6. Servo Press Type SCON-CB/CGB
SCON
Output
resister
Hexadecimal
data
PLC:
Input
CH
Hexadecimal
data
294
CC-Link
6.10 Troubleshooting
ID RES
Code Error name (*1) (*2) Cause/action
295
CC-Link
7. Common Items
7.1 Communication Cable
Use the dedicated cable for CC-Link applicable for Ver.1.10 (FANC-SBH, FANC-SB etc.)
296
CC-Link
8. Change History
8. Change History
Maintenance information added to the SCON-CA full direct mode
297
Manual No.: ME0254-10D (January 2017)
Head Office: 577-1 Obane Shimizu-KU Shizuoka City Shizuoka 424-0103, Japan
TEL +81-54-364-5105 FAX +81-54-364-2589
website: www.iai-robot.co.jp/
SHANGHAI JIAHUA BUSINESS CENTER A8-303, 808, Hongqiao Rd. Shanghai 200030, China
TEL 021-6448-4753 FAX 021-6448-3992
website: www.iai-robot.com
825, PhairojKijja Tower 12th Floor, Bangna-Trad RD., Bangna, Bangna, Bangkok 10260, Thailand
TEL +66-2-361-4458 FAX +66-2-361-4456
The information contained in this document is subject to change without notice for purposes of
product improvement.
Copyright © 2017. Jan. IAI Corporation. All rights reserved.
17.01.000