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    Overhaul Manual VALVE

    Uploaded by

    Christian Enrique Casique Pajar

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Overhaul Manual VALVE

    Uploaded by

    Christian Enrique Casique Pajar
    8 views1 page

    Copyright

    © © All Rights Reserved

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    Copyright:

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    8 views1 page

    Overhaul Manual VALVE

    Uploaded by

    Christian Enrique Casique Pajar

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 1

    Section 6 OVERHAUL MANUAL- LYCOMING DIRECT DRIVE AIRCRAFT ENGINES

    Cylinders, Pistons,
    and Valve Train
    6-40. USing an optical magnifier, examing the valve in
    . , . . - - - FACE OF VALVE MUST RUN
    the stem area and the tip for evidence of cracks, nicks,
    TRUE WITH STEM WITHIN tool marks, or other indications of damage. Damage
    .0015 of this nature seriously weakens the valve, making it
    liable to failure. Any valve having a nick, with ragged
    edges more than 1/16 inch in length should not be re-
    used. A nick or tool mark of any sort in the keeper
    groove of an exhaust valve is sufficient reason for not
    reusing the valve. See figure 6-12.

    6-41. If superficial nicks and scratches in the valve


    indicate that the valve might be cracked, it should be
    inspected by a magnetic particle or dye penetrant
    method. Dye penetrant procedures should be carried
    A--i~ out strictly within the recommendations of the manu-
    facturer of the penetrant.

    Figure 6-13. Valve Showing Locations for TABLE VI-I


    Checking Run-Out and Section for
    Measuring Edge Thickness Intake Valve Min. Permissible Engine
    Part No. Edge Thickness Series
    6-34. VALVE ROCKERS. Damaged, badly worn, pitted
    or scored tips and push rod sockets warrant replace- 60037 .040 inch 0-235,0-290-D
    ment ofthe rocker. Check the IDof the rocker bushing 66429 0-435-A
    at several different positions with a flat plug rejection LW-11901
    gage (64613). This is adouble-endgage; be suretouse
    the end marked "Rocker Bushing". If the gage enters 67905 .050 inch 0-290-D2, 0-320,
    the bushing at any point, mark the bushing for replace- 0-360,10-360,
    ment. VO-360,0-540
    6-35. PUSH RODS. Inspect push rods for wear or 73938 .060 inch 0-290-D2, 0-320,
    looseness of ball ends. If ball ends are loose, replace AIO-320, 10-320,
    the rod. Rod must be straight within. 010 inch. LIO-320,0-340,
    6-36. VALVES. Remove the valves from the cylinder 0-360,10-360,
    and clean to remove soft carbon and examine visually HO-360, HIO-360,
    for physical damage, damage due to burning or cor- IVO-360, VO-360,
    rosion. Valves that indicate damage ofthis nature must 0-540,10-540,
    not be released. TIO-540
    NOTE
    73129 .075 inch 10-360, LIO-360,
    Exhaust valves (except Inconel exhaust ILW-13622 AIO-360, IO-540,
    valves) should never be reused. Inconel TIO-540, LTIO-540,
    exhaust valves may be reused if they com-
    67518 .085 inch 10-360, HIO-360,
    ply with requirements of the following in-
    spection. 71953 TIO-360, 10-540,
    72612 10-720
    6-37. Do not reuse valve in which stem diameter mid- 73117
    way of valve measures less than that measured at the 73876
    key end; excepting inc one1 valves which may be 0. 002
    inch undersize on stem diameter as shown in figure 6-42. Critical areas include the face and tip both of
    6-12. which should be examined for pitting and excessive
    6-38. Check runout of valve face. See figure 6-13. wear. Minor pitting on valve faces can sometimes be
    Total runout must not exceed. 0015 inch. Do not re- removed by regrinding; otherwise the valve should be
    use any valves that exceed this limit. rejected. Replace any valve that has operated with a
    6-39. Measure edge thickness of intake valve heads. collapsed hydraulic tappet, regardless of the number
    See figure 6-13. If, after refacing, "A" is less than the
    limit shown inTable VI-I, the valve must not be resued. VALVE FACE. DO NOT INCLUDE
    WHEN MEASURING T 7
    NOTE

    T he edge of intake valve heads are gen-


    erally formed as shown in figure 6-14. The
    ~
    thickness "A" can best be measured with T
    an optical comparator; however, it can be A
    measured with sufficient accuracy by
    means of a dial indicator and a surface
    plate, as shown in figure 6-15. Figure 6-14. Section Through Edge of Valve
    6-10 Revised October 1974

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