SV-11-H-30 Scaler Parts Manual

Download as pdf or txt
Download as pdf or txt
You are on page 1of 646

PARTS MANUAL

PUB NO. 1843 REVISION 0

SCALER
SERIAL NUMBER 490071

MODEL SV-11-H-30 SCALER WITH:


CUMMINS QSB4.5 TIER 3 160 HP DIESEL ENGINE
FULL REVERSING CLARK 32000 SERIES 4-SPEED POWERSHIFT TRANSMISSION
HEAVY DUTY KESSLER AXLES WITH SAHR EMERGENCY BRAKE
SAE ROPS/FOPS ENCLOSED CAB WITH PRESSURIZATION
ATLAS COPCO HYDRAULIC SB 302 HAMMER
ANSUL CHECKFIRE FIRE SUPPRESSION SYSTEM
TWO BOOM CAMERAS AND ONE CAB MONITOR VIDEO SYSTEM
PUSH BLADE

© 2018 All rights reserved.


TABLE OF CONTENTS
490071 SV-11-H-30
GROUP QUANTITY PART NUMBER DESCRIPTION
WARRANTY
HYDRAULIC FITTING NOMENCLATURE
FRONT MATTER
COMPONENT SERIAL NUMBERS
INTRODUCTION
1 715791 FRAME WELDMENT
1 710403 FUEL TANK INSTALLATION
ENGINE END FRAME 1 713108 HYDRAULIC TANK INSTALLATION
1 716049 ENGINE END COVER INSTALLATION
1 710469 MOVING ASSEMBLY INSTALLATION
1 712030 BOOM END FRAME WELDMENT
1 712072 BOOM END COVERS INSTALLATION
BOOM END FRAME
1 710455 SWING LOCK INSTALLATION
1 712369 COUNTER WEIGHT INSTALLATION
1 712518 ENGINE / TRANSMISSION INSTALLATION
1 715783 RADIATOR INSTALLATION
1 710793 DRIVESHAFT INSTALLATION
DRIVE TRAIN
1 712359 AIR CLEANER INSTALLATION
1 715772 AXLE INSTALLATION
1 710641 EXHAUST INSTALLATION
1 715818 CAB INSTALLATION
CAB
1 712395 12 INCH RISER INSTALLATION
1 714253 BOOM INSTALLATION
BOOM 1 712222 HAMMER INSTALLATION
1 712758 YOKE INSTALLATION
1 712398 CAB HYDRAULIC INSTALLATION
1 715759 ENGINE END HYDRAULIC INSTALLATION
1 712745 CAB HOSE KIT
HYDRAULIC
1 715850 AXLE BRAKES HOSE KIT
1 710519 BOOM HOSE KIT
1 716073 COOLER INSTALLATION
1 715864 ELECTRICAL INSTALLATION
1 716067 LED LIGHTING
ELECTRICAL
1 715517 STROBE LIGHT KIT
1 712593 SPOT LIGHT OPTION
1 713249 8’ PUSH BLADE OPTION
1 715018 FIRE SUPPRESSION OPTION
1 714507 FINAL FINISH OPTION
1 710541 WHEEL / TIRE ASSEMBLY
INCLUDES:
TIRE (90 730 001)
WHEEL ASSY (710738)
OPTIONS
1 710534 LUBRICATION OPTION
1 711507 CAMERA KIT OPTION
1 713401 CAB LIGHTING INSTALLATION
1 712394 DOOR LINKAGE INSTALLATION
1 711360 WINDOW GUARD OPTION
1 716069 WATER SPRAY
FILTER LIST 1 490071 FILTERS FILTER LIST
Important Warranty Initiation Notice
Upon receipt of your Cannon Mining Vehicle, the immediate registration of certain vendor components
with the Original Equipment Manufacturer (OEM) is essential to warranty initiation. Registration also
ensures proper notification of OEM updates and bulletins. OEM component registration is critical for
engines, and may apply to other items. For component warranty/registration information refer to the
warranty section of the electronic Vendor Manuals and Warranty document and to hard copy documents
that shipped with the machine (e.g., engine manuals, warranty cards, etc.). Also, the local supporting
dealer for major components like engines can be contacted. Note that the Manufacturer/Component
model and serial numbers often required for component registration are found in the Serial Number table
in the Parts Manual.
LAKE SHORE SYSTEMS, INC. MINING EQUIPMENT
LIMITED WARRANTY AND LIMITATION OF DAMAGES

Lake Shore Systems, Inc. ("LSSI") warrants to Purchaser, and to Purchaser only, that during the applicable Warranty Period (as set forth
below): (i) the products manufactured by LSSI will conform to the final specifications set forth in LSSI's final written quotation and/or
final acknowledgment of Purchaser’s purchase order covering the products to which this warranty applies, (ii) LSSI will convey good
title to such products to Purchaser, (iii) such products will, at the time of shipment and during the applicable Warranty Period, be free
from defects in material and workmanship under normal use and service. No oral description or statements will constitute representations
or warranties concerning LSSI products. This limited warranty shall not apply and shall be void with respect to any products which are
subjected to misuse, negligence, accident or corrosion or which are altered by Purchaser or others.
Warranty Period: The applicable Warranty Period by machine type and/or model designation are set forth below and are from the date of
delivery to the original Purchaser:
Drill Jumbos (including Roof bolters): Earlier of Six (6) Months or One Thousand (1,000) Hours
Fixed Frame Utility Trucks (CXM, EUV, DUV, MSV) Earlier of Six (6) Months or One Thousand (1,000) Hours
Rebuilt Drifters Earlier of Three (3) Months or Five Hundred (500) Hours
Articulated Frame Utility Vehicles (UV) and Scalers (SV): Earlier of Twelve (12) Months or Two Thousand (2,000) Hours
Drivetrain – gearbox, transmission, axles Earlier of Twelve (12) months or Two Thousand (2,000) Hours
Main Frame (less mounted attachments & boom assembly) Earlier of Five (5) years or Ten Thousand (10,000) Hours
Items excluded from this limited warranty are:
1. Tires, batteries, engines, transmissions, air compressors, and mounted equipment, which are warranted to the Purchaser by
the respective manufacturers thereof.
2. Preventative maintenance or operating services including, but not limited to, consumables (ie. Filters, Picks, Electrical
Cables, Hoses, Fittings, Lubricants, Lights, Fuses, etc.)
3. Repair and replacement due to normal wear and tear, misuse, abuse, neglect, accident or alterations not specifically
authorized by LSSI
4. Failures related to impact of material on the Boom and main frame.
5. Failures related to high pressure washing of electrical components, vibration due to normal scaling operation or impacting
from material on the main frame and or boom.
6. Excluded are normal wear components (i.e. bushings, bearings, wear pads and rollers), purchased components (including,
but not limited to electronics, hydraulic cylinders, hoses and fittings).
Items that will void this warranty are:
1. Altering original equipment design without written authorization from LSSI
2. Failure to shut down equipment for repair after problem is discovered.
3. Overloading or operating outside equipment designed specifications.
4. Failure to properly maintain products in accordance with LSSI recommended procedures.
5. Improper care and storage.
6. Failure to file a warranty claim within (5) five business days of the failure will void that claim.
7. Failure to return the part or parts to a LSSI representative for warranty consideration within (10) ten business days of the
failure will void that claim.
8. Tram Scaling will void all related failures.
Assemblies and components purchased from LSSI are included in this limited warranty but will not be considered defective as units and
replacement will be limited to the individual part determined to be defective.

EXCEPT AS EXPRESSLY SET FORTH ABOVE, LSSI MAKES NO OTHER WARRANTIES WHATSOEVER WITH
RESPECT TO SUCH PRODUCTS AND HEREBY DISCLAIMS ALL OTHER WARRANTIES INCLUDING WITHOUT
LIMITATION, WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.
LSSI's sole and exclusive obligation under this limited warranty (and Purchaser's sole and exclusive remedy) is expressly limited to
repair or replacement at LSSI's option at its factory or such other location designated by LSSI of any product covered by this limited
warranty which Purchaser, within the applicable Warranty Period, returns to LSSI with transportation charges prepaid and which LSSI's
examination shall determine to its satisfaction to be defective and covered by this limited warranty. All replacement parts shall only be
warranted for the length of the original Warranty Period. The sole purpose of the exclusive remedy set forth herein shall be to provide
Purchaser with free repair or replacement of any defective product found by LSSI in its sole discretion to be defective and covered by this
limited warranty. This exclusive remedy shall not be deemed to have failed of its essential purpose so long as LSSI is ready and willing
to repair or replace in the prescribed manner. However, LSSI, at its option, may, in lieu of such repair or replacement, refund the
purchase price applicable to such products or parts. LSSI shall pay standard freight cost (i.e. UPS Ground, Fed Ex Standard, LTL, etc.) of
replacement or repair parts shipment to Purchaser. Purchaser may request Expedite (i.e. UPS RED, Fed Ex Priority 1, International
Priority, etc.) or Premium Freight (i.e. Door-to-Door Direct Courier) service, and will be responsible for the difference in cost from
standard freight to Expedite or Premium service. If LSSI denies a warranty claim by Purchaser, all freight costs to and from LSSI shall be
at Purchaser’s sole expense. Removal and reinstallation of the replacement parts will be at the Purchaser’s sole expense.

Lake Shore Systems, Inc. | 2141 Woodward Ave., Kingsford, MI 49802 | 906 774 1500 | lakeshoresys.com
35147018v2
LIMITATION ON DAMAGES: LSSI SHALL NOT BE LIABLE FOR ANY LOSS OF PROFITS, LOSS OF USE, LOSS OF
BUSINESS, DAMAGE TO GOODWILL, PERSONAL INJURY DAMAGES, DAMAGE TO PROPERTY OR ANY INDIRECT,
SPECIAL, CONSEQUENTIAL, PUNITIVE, OR EXEMPLARY DAMAGES RESULTING FROM BREACH OF
WARRANTY, FAILURE TO COMPLY WITH ANY OBLIGATIONS UNDER THIS CONTRACT, OR ANY OTHER CAUSE,
AND LSSI'S AGGREGATE LIABILITY WITH RESPECT TO A DEFECTIVE PRODUCT AND THIS CONTRACT SHALL
BE LIMITED TO THE AMOUNT PAID TO LSSI FOR SUCH DEFECTIVE PRODUCT.

Lake Shore Systems, Inc. | 2141 Woodward Ave., Kingsford, MI 49802 | 906 774 1500 | lakeshoresys.com
35147018v2
HYDRAULIC FITTINGS
END CONDITIONS:
SERIAL NUMBERS
for
Machine 490071

Manufacturer / Component Model Number Serial Number


Cummins Diesel Engine QSB4.5 74390764

Dana-Clark Transmission 4266427 2BEA075454

QS & T Radiator 10-1220A

Kessler Front Axle 72.7392.3 678671

Kessler Rear Axle 72.7293.3B 714669

Eaton Pump “A” RH 421AK01583B 170629RC1095

Eaton Pump “B” LH 421AK01583B 180104RC1133

Lincoln Lube Pump 94824

Rotek Rot. Bearing A12-20P1A 143863-F1

Helac Rotary Actuator HTX112K5180H

Price Eng. MP18 or CMX Brake PEA-A9479-01 1069461


Manifold Assy

Price Eng. MP18 or CMX Main PEAB1246 1065932


Control Valve Assy

Atlas Copco Hammer 3315301870 180503

PLEASE HAVE UNIT AND COMPONENT SERIAL NUMBERS WHEN ORDERING


INTRODUCTION

The electronic copy of this manual has been prepared using the software Adobe® Acrobat® (pdf format). The
user is encouraged to become familiar with the features of Adobe Acrobat or Reader to facilitate navigating the
manual electronically. The electronic manual has incorporated such features as bookmarks, hypertext links, text
search capabilities, etc to enable the user to quickly locate the desired information. Hypertext links allow the reader
to click on the text and go to the desired location. Navigating the document is made easier by opening the
bookmarks and thumbnails option. Using text search allows the user to quickly locate instances in the manual for
a word or phrase.

The Original Equipment Manufacturer (OEM) manuals, or Vendor Manuals, for certain components are separate
from this Parts Manual. In addition to the printed copies that are supplied, the CD supplied with this Parts Manual
contains electronic copy (in pdf format) of all Vendor Manuals. If the component you are looking for is not on the
CD, that manufacturer only offers a hard copy and an electronic copy is not available.

The parts manual is presented in functional groups (i.e. Drill Group, Boom Group, Feed Group, etc.). Refer to the
Table of Contents for an overview of how this manual is structured.

The following pages provide an explanation of how to use this manual.

When ordering replacement parts for your equipment, provide the following information:

1. Model Number.

2. Serial Number.

3. Part Number.

4. Part Name.

5. Index Number.

6. Any information provided in remarks column.

7. Quantity required.

8. Address to which parts are to be delivered.

9. Method of shipment.
Refer to the Group Name to identify the section required for parts identification. At the beginning of that section
will be an index of the subgroups [e.g., Boom Assembly, RBB-80 (Part No. 50 128 243, Rev. A); Tilt Assembly
(Part No. 50 054 034, Rev. G) etc.] within that section.

Group
Name

Subgroup
Identification
Subgroup name,
part number and
revision status
(for internal use)
is provided.

The blue text


indicates a
hypertext link.
Selecting the
blue text with the
computer mouse
will take the user Page
to the page. Numbers
Once the part subgroup is identified, go to that page number for an illustration and associated parts listing. The
parts identified in the illustration correspond with the Index Number column of the parts listing.

Illustration
Visual
depiction
of the
parts.

Index Numbers
Figure and
parts list
corresponding
index numbers

References to
Other Sheets are
provided for
additional
details/info.

Figure Title Special notes such as torque


Corresponds with the table title of the parts table, values, maintenance
which follows the figure. instructions, etc.
While the appearance of the parts list may vary from one group to another, the information contained provides the
user the necessary information to order parts. This information normally contained in the parts list is; the index
number (corresponds to the figure), name of the part, the part number, brief description of the part, quantify
required for that assembly.

Table Title
Corresponds with the figure title of the figure, which
precedes the table.

“See Repair Parts” Reference points


Index Number to a breakdown of repair parts for a
corresponds to the given item/assembly, which follows.
Index Numbers on the
figure.

Part Identifiers such as


part number, name,
description, etc..
PARTS MANUAL
FUEL TANK INSTALLATION

FUEL TANK INSTALLATION


710403
GROUP NAME PAGE NUMBER

FUEL TANK INSTALLATION (PART NO. 710403, REV. K) ................................................... 2

PAGE 1
PARTS MANUAL
FUEL TANK INSTALLATION

Note:
Items 22-25 Not Shown.

FIGURE FOR FUEL TANK INSTALLATION (PART NO. 710403) (SHEET 1 OF 5).

PAGE 2
PARTS MANUAL
FUEL TANK INSTALLATION

See Section B on Sheet 4


See Section C on Sheet 5

FIGURE FOR FUEL TANK INSTALLATION (PART NO. 710403) (SHEET 2 OF 5).

PAGE 3
PARTS MANUAL
FUEL TANK INSTALLATION

FIGURE FOR FUEL TANK INSTALLATION (PART NO. 710403) (SHEET 3 OF 5).

PAGE 4
PARTS MANUAL
FUEL TANK INSTALLATION

Section B
(From Sheet 2)

FIGURE FOR FUEL TANK INSTALLATION (PART NO. 710403) (SHEET 4 OF 5).

PAGE 5
PARTS MANUAL
FUEL TANK INSTALLATION

Section C
(From Sheet 2)

FIGURE FOR FUEL TANK INSTALLATION (PART NO. 710403) (SHEET 5 OF 5).

PAGE 6
PARTS MANUAL
FUEL TANK INSTALLATION

PARTS LIST FOR FUEL TANK INSTALLATION (PART NO. 710403).


ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L
1 1 EA 710402 WELDMENT, FUEL TANK SV-11 - FAB STL
2 1 EA 401983 FTG,PLUG,MAGNETIC 1.00 NPT, SQHD - STL
FITTING, 3/8 M-NPTX3/8HOSE
3 1 EA 702985 0606BAPMSTRXXBR - Brass
BARB
4 2 EA 703644 FTG, BARB, 90 DEG ELBOW 0608BAPM90EXXBR - BRASS
5 2 EA 700368 FTG, PIPE, NPTF, MALE 3232BAPMSTRXXST - ASTM A36
RA9516-
6 1 EA 710416 SENDER, FUEL 16" COML
ISS
7 1 EA 710419 PLATE, FUEL TANK STRAP .25 X 14.46 X 51.81 - ASTM A36
8 12 EA PWNA050XXXXXXMC WASHER,TYPE A NARROW 1/2" - MIL CARB
9 4 EA HHCS050130150Z8 CAPSCREW, HEX HEAD 1/2-13 x 1.50 - GR 8
10 12 EA LNUT05013XXXXZ8 NUT, HEX SLFLKG 1/2/2013 - GR 8
11 4 EA HHCS050130100Z8 CAPSCREW, HEX HEAD 1/2-13 UNC X 1.00 - GR 8
12 1 EA 711301 ELBOW, PIPE, 45 3232PFPF45EXXST - STL
13 1 EA 711292 STRAINER, FUEL - - COML
14 1 EA 703643 FTG,ADAPTER,ELBOW BAPM060690EXXBR - Brass
15 1 EA UV007892 CAP, FUEL 2.00 NPT - COML
16 4 EA PWNA038XXXXXXMC WASHER, TYPE A NARROW 3/8 NOM - MIL CARB
17 2 EA HHCS038160150Z8 CAPSCREW, HEX HEAD 3/8-16 X 1.50 - GR 8
18 2 EA HNUT03816XXXXZ8 NUT, HEX 3/8/2016 - GR 8
19 8 EA PWNA025XXXXXXMC WASHER, TYPE A NARROW 1/4" - MIL CARB
20 4 EA HHCS025200200Z8 CAPSCREW, HEX HEAD 1/4-20 X 2.00 - GR 8
21 4 EA HNUT02520XXXXZ8 NUT, HEX 1/4/2020 - GR 8
22 8 EA 35859 CLAMP, WORM DRIVE, #6 .437 - .781 DIA - SST
23 2 EA 34644 CLAMP, WORM DRIVE, #32 2.313 - 3.250 DIA - SST
24 25 FT 708368 FUEL LINE 3/8" - COML
CUT TO
25 1 FT 710744 FUEL HOSE 2" ID X 12.00" COML
LENGTH
26 - - - NOT USED - - -
27 - - - NOT USED - - -
28 20 EA PWWA050XXXXXXMC WASHER, TYPE A WIDE 1/2" - MIL-CARB
29 4 EA HHCS050130175Z8 CAPSCREW, HEX HEAD 1/2-13 X 1.75 - GR 8
PLATE, FUEL TANK GUARD
30 1 EA 712094 0.25 X 22.07 X 39.00 - ASTM A36
MID
PLATE, FUEL TANK MNT
31 1 EA 712081 0.25 X 18.41 X 37.00 - ASTM A36
FRONT
32 1 EA 712093 PLATE, FUEL TANK SPACER 0.75 X 1.50 X 8.00 - ASTM A36
33 8 EA HHCS050130200Z8 CAPSCREW, HEX HEAD 1/2-13 X 2.00 - GR 8
CUT TO
34 4 FT 711480 FUEL HOSE 2" ID X 12.00" COML
LENGTH
35 1 EA 402602 BREATHER, JOHN DEERE 3/8 NPT - COML

PAGE 7
PARTS MANUAL
FUEL TANK INSTALLATION

PARTS LIST FOR FUEL TANK INSTALLATION (PART NO. 710403)(CONTINUED).


ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L
36 2 EA 702774 FTG., FUEL, BARBED - - COML
37 2 EA 702775 WASHER, SEALING - - COML
38 1 EA 711810 FITTING, ELBOW, 45 DEG 3232PFPM45EXXST - GALV
39 1 EA 0902466-0093 NIPPLE, PIPE 3/8 X 3 3/8 NPT - COML
40 1 EA 702391 COUPLING, PIPE 3/8 - STL
41 12 EA PWNA050XXXXXXMC WASHER, PLAIN, TYPE A 1/2" NARROW - MIL-CARB

PAGE 8
PARTS MANUAL
HYDRAULIC TANK INSTALLATION

HYDRAULIC TANK INSTALLATION


713108
GROUP NAME PAGE NUMBER

HYDRAULIC TANK INSTALLATION (PART NO. 713108, REV. C) ............................ 3

PAGE 1
PARTS MANUAL
HYDRAULIC TANK INSTALLATION

THIS PAGE INTENTIONALL BLANK

PAGE 2
PARTS MANUAL
HYDRAULIC TANK INSTALLATION

NOTE:

1. CONNECT THE PUMP CASE


DRAINS TO EITHER THE
PORT BETWEEN THE
SUCTION PORTS OR THE
FAR RIGHT 1" PORT ON THE
TOP ONLY.

FIGURE FOR HYDRAULIC TANK INSTALLATION (PART NO. 713108) (SHEET 1 OF 3).

PAGE 3/PAGE 4 BLANK


PARTS MANUAL
HYDRAULIC TANK INSTALLATION

FIGURE FOR HYDRAULIC TANK INSTALLATION (PART NO. 713108) (SHEET 2 OF 3).

PAGE 5/PAGE 6 BLANK


PARTS MANUAL
HYDRAULIC TANK INSTALLATION

FIGURE FOR HYDRAULIC TANK INSTALLATION (PART NO. 713108) (SHEET 3 OF 3).

PAGE 7
PARTS MANUAL
HYDRAULIC TANK INSTALLATION

PARTS LIST FOR HYDRAULIC TANK INSTALLATION (PART NO. 713108).


ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MAT’L
1 1 EA 713103 WELD, TANK, HYDRAULIC SV-11 FAB STL
FTG, CONNECTOR, LONG,
2 1 EA 700235 1212JMOMSTRLGST STL
STR, THR
3 1 EA 401983 FTG,PLUG,MAGNETIC 1.00 NPT, SQHD STL
4 1 EA 700147 FTG,ADAPTOR 1216JMOMSTRXXST STL
5 2 EA 700224 FTG, STR 0808JMOMSTRXXST STL
6 2 EA 700239 FTG, STR 0608JMOMSTRXXST STL
32 HOSE BARB-32 CODE
7 2 EA 701015 FTG, FLANGE, STRAIGHT STL
61
8 1 EA 401935 GASKET, OIL TANK .06 X 12.00 X 18.00 GORE-TEX
SENDER, OIL LEVEL,
9 1 EA 404640 2" NPT COML
HYD/ELECT.
10 1 EA 49530 CAP, RESERVOIR FILLER, BREATHER COML
11 1 EA 35502 VALVE, CHECK 1/2" NPT COML
12 1 EA 404355 PLUG, PIPE, 3/4 NPT HD 12P, LENZ COML
13 1 EA 404356 MAGNET 30.6" LONG COML
14 1 EA 402422 GAUGE, LEVEL, TEMP 50-300 DEGREES COML
15 5 EA UV602657 HOSE CLAMP T-BOLT BAND COML
16
17
18 3 EA 13461 KIT, Ø2.00" SPLIT FLANGE CODE 61 STL
19 1 EA 700767 FTG, ELBOW, STR, THRD 1616JMOM90EXXST STL
FILTER, RETURN, TANK FILTER ELEMENT 90 470
20 2 EA 711929 COML
MNT 048)
21 2 EA 1139417-0228 FTG, PLUG SAE-24 SPLIT FLANGE STL
22 2 EA 0909753-0024 FLANGE, 1-1/2 SAE-24, CODE 61 COML
6061-T6
23 1 EA 713102 MANIFOLD, RETURN -
(SS)
24 2 EA 0910660-0225 O-RING, -225 1.875 ID X 2.125 OD RUBBER
25 4 EA 709044 FTG, PLUG, HEXHD 24XXOMXXPLGHXST STL
26 1 EA 711928 GUARD, OIL RES TOP 0.25 14.65 X 39.10 ASTM A36
FTG, CONECTOR, STR
27 1 EA 710702 1216PMOMSTRXXST STL
THRD
28 1 EA 402145 VALVE, CHECK, INLINE 3/4 NPT FEMALE AL
29 1 EA 700606 FTG, PLG HEX HEAD 12XXPMXXPLGHXST STL
32 HOSE BARB -32
30 1 EA 701270 COUPLING, CODE 61, 45° STL
FLANGE
31 8 EA PWNA050XXXXXXMC WASHER,TYPE A NARROW 1/2" MIL CARB
32 8 EA HHCS050130400Z8 CAPSCREW, HEX HEAD 1/2-13 X 4.0 GR 8
33 8 EA LNUT06311XXXXZ8 NUT, HEX SLFLKG 5/8"-11 GR 8
34 16 EA PWNA063XXXXXXMC WASHER, TYPE A NARROW 5/8" MIL CARB
35 6 EA HHCS063110175Z8 CAPSCREW, HEX HEAD 5/8-11 X 1.75 GR 8

PAGE 8
PARTS MANUAL
HYDRAULIC TANK INSTALLATION

PARTS LIST FOR HYDRAULIC TANK INSTALLATION (PART NO. 713108) - CONTINUED.
ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MAT’L
36 2 EA HHCS063110225Z8 CAPSCREW, HEX HEAD 5/8-11 X 2.25 GR 8
37 14 EA PWRB050XXXXXXSS WASHER, PLAIN, REG 1/2 NOM, TYPE B SST
38 14 EA HHCS050130150Z8 CAPSCREW, HEX HEAD 1/2-13 x 1.50 GR 8
39 1 EA 701259 FTG, PLUG, HOLLOW HEX 16XXOMXXPLGHHST STL
40 2 EA 603738 PLUG, HEXSOCH 08XXOMXXPLGHHST STL
MIL
41 16 EA PWNA038XXXXXXMC WASHER, TYPE A NARROW 3/8 NOM
CARB
42 8 EA LNUT03816XXXXZ8 NUT, HEX SLFLKG 3/8-16 UNC GR 8
43 8 EA HHCS038160125Z8 CAPSCREW, HEX HEAD 3/8-16 UNC X 1.25 GR 8
44 1 EA 713116 FTG, ELBOW, 90° 0808OMPM90EXXST STL
45 1 EA 713114 WELD, COVER, HYD OIL - COML
46 2 EA 700615 FTG, ELBOW, 90° 0202PFPM90EXXST STL

PAGE 9
PARTS MANUAL
HYDRAULIC TANK INSTALLATION

THIS PAGE INTENTIONALLY BLANK

PAGE 10
PARTS MANUAL
ENGINE END COVERS INSTALLATION

ENGINE END COVERS INSTALLATION


716049
GROUP NAME PAGE NUMBER

ENGINE END COVERS INSTALLATION (PART NO. 716049, REV. A) ................................ 2


HOOD CENTER SECTION ASSEMBLY (PART NO. 710756, REV. C) ......................... 8

PAGE 1
PARTS MANUAL
ENGINE END COVERS INSTALLATION

NOTE:

1. LOCATE AND DRILL HOLES FOR ITEM 12.


2. USE ACOUSTICAL FOAM, ITEM 45, TO SEAL AROUND RADIATOR AS NECESSARY.
AIR SHOULD NOT RECIRCULATE AROUND THE RADIATOR.

FIGURE FOR ENGINE END COVERS INSTALLATION (PART NO. 716049) (SHEET 1 OF 4).

PAGE 2
PARTS MANUAL
ENGINE END COVERS INSTALLATION

See Section B on Sheet 3.


See Section A on Sheet 3.

See Section C on Sheet 4.

FIGURE FOR ENGINE END COVERS INSTALLATION (PART NO. 716049) (SHEET 2 OF 4).

PAGE 3
PARTS MANUAL
ENGINE END COVERS INSTALLATION

Section A
(From Sheet 2)

Section B
(From Sheet 2)

FIGURE FOR ENGINE END COVERS INSTALLATION (PART NO. 716049) (SHEET 3 OF 4).

PAGE 4
PARTS MANUAL
ENGINE END COVERS INSTALLATION

Section C
(From Sheet 2)

FIGURE FOR ENGINE END COVERS INSTALLATION (PART NO. 716049) (SHEET 4 OF 4).

PAGE 5
PARTS MANUAL
ENGINE END COVERS INSTALLATION

PARTS LIST FOR ENGINE END COVERS INSTALLATION (PART NO. 716049).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L


1 1 EA 710756 ASSY, HOOD CENTER SECTION - - STL
(See repair parts.)
2 1 EA 712738 WELD, COVER, SIDE RAIL, LH - - FAB STL
3 1 EA 710739 WLDMNT, HOOD, REAR - - FAB STL
4 1 EA 710812 WLDMT, COVER FRONT - - STL
5 1 EA 710800 WLDMT, COVER, SIDE RAIL, RH - - FAB STL
6 1 EA 711896 WELD, COVER - - FAB STL
7 1 EA 710722 WELD, DOOR, REAR HOOD - - FAB STL
8 1 EA 710785 WLDMNT, DOOR LH - - FAB STL
9 4 EA 400707 PIN, SHEET METAL - - ASTM A36
10 4 EA 90 648 103 HANDLE ASSIST - COML
11 3 EA 90 306 001 LATCH DOOR - COML
12 4 EA 400674 LATCH, LEVER ASSISTED - COML
13 1 EA 706297 LATCH, COMPRESSION - - COML
14 1 EA 710795 HINGE, CONTINUOUS - - 304SS
15 2 EA 710709 PLATE, COVER, JCT BOX .19 X 10.88 X 20.00 - ASTM A36
16 1 EA 711685 PLATE, VALVE ACCESS COVER 15.00 X 17.25 X 0.25 - ASTM A36
17 1 EA 711868 PLATE, COVER, VALVE ACCESS 0.25 X 6.00 X 21.27 - ASTM
A572 GR
50
18 4 EA 710818 PLATE, HOOD LINKAGE 0.31 X 3.80 X 9.75 - ASTM A36
19 4 EA 401092 FTG, BULKHEAD, SWIVEL 12MJ-12MJX - COML
20 5 EA 401093 FTG, SWIVEL, BULKHEAD 08MJ-08MJX - COML
21 38 EA PWNA038XXXXXXMC WASHER, TYPE A NARROW 3/8 NOM - MIL CARB
22 12 EA HHCS038160100Z8 CAPSCREW, HEX HEAD 3/8-16 X 1.00 - GR 8
23 14 EA HNUT03816XXXXZ8 NUT, HEX 3/8-16 - GR 8
24 4 EA HHCS038160125Z8 CAPSCREW, HEX HEAD 3/8-16 UNC X 1.25 - GR 8
25 12 EA HHCS050130125Z8 CAPSCREW, HEX HEAD 1/2-13 X 1.25 - GR 8
26 28 EA PWNA050XXXXXXMC FSR, PLAIN WASHER 1/2 NARROW TYPE A - MIL CARB
27 12 EA HNUT05013XXXXZ8 NUT, HEX 1/2-13 UNC - GR 8
28 8 EA HHCS038160075Z8 CAPSCREW, HEX HEAD 3/8-16 X 0.75 - GR 8
29 71 EA PWNA025XXXXXXMC WASHER, TYPE A NARROW 1/4 - MIL CARB
30 39 EA HHCS025200075Z8 CAPSCREW, HEX HEAD 1/4-20 X 0.75 - GR 8
31 32 EA HNUT02520XXXXZ8 NUT, HEX ¼-20 - GR 8
32 4 EA HHCS050130150Z8 CAPSCREW, HEX HEAD 1/2-13 x 1.50 - GR 8
33 3 EA 710949 SPRING, TORSION, RH WOUND 302 SS, 1.110 DIA, - 302SS
90º ANGLE
34 1 EA 710945 SPRING, TORSION 90, LH 302 SS, 1.110 DIA, - 302 SS
WOUND 90º ANGLE
35 8 EA PWNA075XXXXXXMC WASHER, TYPE A NARROW 3/4 - MIL CARB

- TABLE CONTINUED ON NEXT PAGE -

PAGE 6
PARTS MANUAL
ENGINE END COVERS INSTALLATION

PARTS LIST FOR ENGINE END COVERS INSTALLATION (PART NO. 716049) – CONTINUED.

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L


36 4 EA SHSS075XX0063ST SHOULDER SCREW, HEX 0.75 X 0.063 0.62 - STL
SOCKET 11UNC
37 4 EA SHSS075XX0125ST SHOULDER SCREW, HEX 0.75 X 1.25 1.25-11 STL
SOCKET UNC
38 8 EA HNUT06311XXXXZ8 NUT, HEX 5/8-11 - GR 8
39 1 EA 712333 SHEET COVER 0.12 X 41.00 X 25.88 - A1011
40 1 EA 716050 SHEET, COVER 0.12 X 19.35 X 39.18 A1011
41 1 EA 716051 SHEET, COVER .12 X 19.21 X 37.87 ASTM
A1011
42 1 EA 716052 SHEET, COVER 0.12 X 17.15 X 22.93 - A1011
43 16 EA SFCS025200100ST CAPSCREW, SOCKET FLAT CTSK 0.25-20 X 1.00 - G8
HEAD
44 1 EA 701010 FTG, UNION BULKHEAD #12 JIC - STL
45 1.3 SF 701418 SHEET, ACOUSTICAL FOAM 2.00 X 4.00 X 22.00 2 COML
PIECES

PAGE 7
PARTS MANUAL
ENGINE END COVERS INSTALLATION

See Detail B on Sheet 2.

See Section A on Sheet 2.

FIGURE FOR HOOD CENTER SECTION ASSEMBLY (PART NO. 710756) (SHEET 1 OF 2).

PAGE 8
PARTS MANUAL
ENGINE END COVERS INSTALLATION

Section A
(From Sheet 1)

Detail B
(From Sheet 1)

FIGURE FOR HOOD CENTER SECTION ASSEMBLY (PART NO. 710756) (SHEET 2 OF 2).

PAGE 9
PARTS MANUAL
ENGINE END COVERS INSTALLATION

PARTS LIST FOR HOOD CENTER SECTION ASSEMBLY (PART NO. 710756)

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L


1 1 EA 710754 WELD, FLIP UP DOOR, LH - - FAB STL
2 2 EA 710755 WELD, FLIP UP DOOR - - FAB STL
3 1 EA 710750 WELD, HOOD CENTER BEAM - - FAB STL
4 40 EA PWNA038XXXXXXMC WASHER, TYPE A NARROW 3/8 NOM - MIL CARB
5 20 EA HHCS038160100Z8 CAPSCREW, HEX HEAD 3/8-16 X 1.00 - GR 8
6 20 EA HNUT03816XXXXZ8 NUT, HEX 3/8-16 - GR 8
7 1 EA 715035 WELD, FLIP UP DOOR - - FAB STL

PAGE 10
PARTS MANUAL
MOVING ASSEMBLY INSTALLATION

MOVING ASSEMBLY INSTALLATION


710469
GROUP NAME PAGE NUMBER

MOVING ASSEMBLY INSTALLATION (PART NO. 710469, REV. F) ................................... 2


STEERING CYLINDER (PART NO. 402203, REV. B) ..................................................... 7

PAGE 1
PARTS MANUAL
MOVING ASSEMBLY INSTALLATION

See Section D on Sheet 3

See Section A on Sheet 2

See Section C on Sheet 3

See Section B on Sheet 4

FIGURE FOR MOVING ASSEMBLY INSTALLATION (PART NO. 710469) (SHEET 1 OF 4).

PAGE 2
PARTS MANUAL
MOVING ASSEMBLY INSTALLATION

See Detail K on
Sheet 3

“A”

“A”

SECTION A
(From Sheet 1) See 4 notes on sheet 3.

FIGURE FOR MOVING ASSEMBLY INSTALLATION (PART NO. 710469) (SHEET 2 OF 4).

PAGE 3
PARTS MANUAL
MOVING ASSEMBLY INSTALLATION

NOTES (FROM SHEET 2):


1. PRESS BORE INNER BUSHINGS (ITEM #10)
2. INSTALL REAR FRAME BEARING PARTS (#1, #2, #4, #5, #9, #38, #39, #40, & #41) AS SHOWN.
INSTALL SEALS (#5 & #41) WITH THE LIP AWAY FROM THE BEARINGS. INSTALL BOLTS (#14)
AND TORQUE TO 50 FT-LBS. INSURE THAT CAPS, ITEM 2 AND ITEM 39 ARE SEATED AND
MEASURE GAP AT SURFACE "A". DISASSEMBLE. INSTALL SHIMS (#6 THRU #8) EQUAL TO
THIS DISTANCE MINUS 0.002. INSTALL BOLTS (#14) AND TORQUE TO 160 FT-LBS.
3. TOP JOINT: INSTALL SLEEVES (#3 &#9), PIN (#12), & INSTALL PIN BOLTS (#15) & TORQUE TO
80 FT-LBS. INSTALL FEMALE WEDGE (#13) & BOLTS (#15) & TORQUE TO 80 FT-LBS. INSTALL
MALE WEDGE (#11) & BOLT (#16) & TORQUE TO 280 FT-LBS.
4. BOTTOM JOINT: INSTALL PIN (#12), & INSTALL PIN BOLTS (#15) AND TORQUE TO 80 FT-LBS.

NOTE: INSTALL SEALS (5) WITH THE LIP AWAY FROM THE BEARINGS.
SEALS ARE TO KEEP DIRT OUT, AND ALLOW GREASE TO SEEP
THROUGH. PLACING SEALS THE OPPOSITE WAY WILL CAUSE THEM
Detail K TO BE FORCED OUT WHEN GREASING WITH PRESSURE GUN.
(From Sheet 2)

Section D
(From Sheet 1)

Section C
(From Sheet 1)
Typical Both Cylinders

FIGURE FOR MOVING ASSEMBLY INSTALLATION (PART NO. 710469) (SHEET 3 OF 4).

PAGE 4
PARTS MANUAL
MOVING ASSEMBLY INSTALLATION

ASSEMBLY INSTRUCTIONS FOR TAPERED BUSHINGS ON STEERING CYLINDER.

1. INSTALL BUSHINGS ON BOTH ENDS AND CENTER PIN SO BUSHINGS PROTRUDE EQUALLY ON BOTH
SIDES.
2. DO NOT USE NEVER-SEIZE ON BORES, PINS, BUSHINGS OR BOLTS.
3. DO NOT FLAPPER BORES.
4. CLEAN MANUFACTURER'S OIL FROM BOLTS AND THREADED HOLES IN PINS BEFORE INSTALLING.
5. APPLY LOCTITE 277 TO BOLTS.
6. TORQUE BOLTS TO 300 FT-LBS.
7. HAMMER ON THE ENDS OF THE BUSHING SEVERAL TIMES AND THEN RETORQUE.
8. REPEAT TORQUE AND HAMMER PROCEDURE TWO MORE TIMES.
9. FINAL TORQUE OF BOLTS TO BE 400FT-LBS.

Section B
(From Sheet 1)

FIGURE FOR MOVING ASSEMBLY INSTALLATION (PART NO. 710469) (SHEET 4 OF 4).

PAGE 5
PARTS MANUAL
MOVING ASSEMBLY INSTALLATION

PARTS LIST FOR MOVING ASSEMBLY INSTALLATION (PART NO. 710469)

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L


1 1 EA 400091 CAP, MOVING ASSY Ø9.00 X 1.00 - ASTM A36
2 1 EA 400092 COVER, MOVING ASSY Ø9.00 X 1.00 - ASTM A36
ASTM A331
3 1 EA 400093 BUSHING, MOVING ASSY Ø4.38 X 3.25 - GRADE
8620
4 4 EA 400096 BEARING, TAPERED, CUP Ø6.00 ID X 1.19 WIDE - STL
5 2 EA 400995 SEAL - - COML
6 6 EA 401044 SHIM 0.005 SHIM 0.005 - STEEL
7 6 EA 401045 SHIM 0.007 SHIM 0.007 - STEEL
8 6 EA 401046 SHIM 0.020 SHIM 0.020 - STEEL
ARTICULA ASTM A331
BUSHING, THRUST SV26 Ø5.00 O.D. X Ø3.50
9 1 EA 708191 TION GRADE
ARTICULATION JOINT I.D. X 1.25
JOINT 8620
BUSHING, SPACER SV26 Ø4.25 O.D. X Ø3.50
10 3 EA 708192 - SEE NOTE
ARTICULATION JOINT I.D. X 1.88
ASTM A331
11 1 EA 710472 BUSHING, MOVING ASSY THRUST BUSHING - GRADE
8620
12 2 EA 710473 PIN, MOVING ASSY Ø7.00 X 10.19 - SEE NOTE
13 1 EA 710500 PLATE, RETAINER, THRUST MOVING ASSY - ASTM A36
14 10 EA SHCS063110375ST CAPSCR, SOC HEAD 5/8-11UNC X 3.75 - STL
15 15 EA SHCS050130175ST CAPSCR, SOC HEAD 1/2-13UNC X 1.75 - STL
16 1 EA HHCS075100450Z8 CAPSCREW, HEX HEAD 3/4-10 X 4.50 - GR 8
17 9 EA PWNA075XXXXXXMC WASHER, TYPE A NARROW 3/4" - MIL CARB
HOSE
18 1 EA 402909 POLY, PROTECTION 1.00 X 7.12 X 21.11 POLY 810
&CABLE
CYL, STEERING [See repair
19 2 EA 402203 - - COML
parts.]
20 4 EA 401598 PIN,STEER CYL 1.75 DIA - 4150 HR
21 8 EA 401591 BUSHING, TAPERED Ø1.75 ETD-150
22 4 EA HHCS075100700Z8 CAPSCREW,HEX HEAD 3/4-10 X 7.00 - SAE GR 8
23 4 EA LNUT07510XXXXZ8 NUT, HEX SLFLKG 3/4"-10 - GR 8
24 2 EA 700079 FTG, GREASE 1/8-27NPT STL
25 4 EA 705418 FTG, GREASE 1/4-27NPT STL
26 8 EA PWNA050XXXXXXMC WASHER,TYPE A NARROW 1/2" - MIL CARB
27 4 EA HHCS050130250Z8 CAPSCREW, HEX HEAD 1/2-13 X 2.50 - GR 8
28 4 EA HNUT05013XXXXZ8 NUT, HEX 1/2-13 UNC - GR 8
29 NOT USED
30 4 EA 700186 FTG, ELBOW, STR, THRD 0808JMOM90EXXST - STL
31 - - - NOT USED - - -
32 - - - - - - -
(CONTINUED ON NEXT PAGE)

PAGE 6
PARTS MANUAL
MOVING ASSEMBLY INSTALLATION

PARTS LIST FOR MOVING ASSEMBLY INSTALLATION (PART NO. 710469) (CONTINUED).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L


33 - - - - - - -
34 - - - - - - -
35 10 FT 401604 SPIRAL WRAP - - COML
36 10 FT 401833 HOSE, GREASE FILLED - - COML
37 2 EA 401003 ASSY, HOSE - - COML
38 4 EA 400095 BEARING, TAPERED, CONE Ø3.50 ID X 1.43 WIDE - STL
39 1 EA 711520 COVER, MOVING ASSY Ø9.00 X 1.00 - ASTM 1018
40 1 EA 711522 CAP, MOVING ASSY Ø9.00 X 1.00 - ASTM 1018
Ø3.50 SHAFT x Ø4.50
41 2 EA 711521 SEAL, RADIAL SHAFT - -
BORE x 0.44 W
42 1 EA 712054 BAR, ROLER GUIDE Ø0.75 X 26.50 - 1018 CR
Polyethylene
43 5 EA 401430 POLY, ROLLER Ø1.56 X 4.00 -
Cross-Linked
Polyethylene
44 1 EA 712055 POLY, ROLLER Ø1.56 X 2.25 -
Cross-Linked
45 2 EA 700805 PIN, COTTER .187 X 1.50 - STL
ADAPTER, QUICKLINC, 90
46 2 EA 401816 ¼ TUBE X 1/8 NPT MALE - STL
SWIVEL
47 2 EA 401815 ADAPTER, QUICKLINC, STR ¼ TUBE X 1/8 NPT MALE - STL
48 2 EA 702394 FTG, REDUCER 0402PMPFSTRXXST - STL

PAGE 7
PARTS MANUAL
MOVING ASSEMBLY INSTALLATION

1
1

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADDITIONAL MAT’L


1 2 EA 402482 BEARING, SPHERICAL
2 1 EA 402418 SEAL KIT, CYLINDER

FIGURE AND PARTS LIST FOR STEERING CYLINDER (PART NO. 402203).

PAGE 8
PARTS MANUAL
BOOM END COVERS INSTALLATION

BOOM END COVERS INSTALLATION


712072
GROUP NAME PAGE NUMBER

BOOM END COVERS INSTALLATION (PART NO. 712072, REV. B) ................................... 2

PAGE 1
PARTS MANUAL
BOOM END COVERS INSTALLATION

FIGURE FOR BOOM END COVERS INSTALLATION (PART NO. 712072) (SHEET 1 OF 2).

PAGE 2
PARTS MANUAL
BOOM END COVERS INSTALLATION

FIGURE FOR BOOM END COVERS INSTALLATION (PART NO. 712072) (SHEET 2 OF 2).

PAGE 3
PARTS MANUAL
BOOM END COVERS INSTALLATION

PARTS LIST FOR BOOM END COVERS INSTALLATION (PART NO. 712072).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L


1 3 EA 710761 WELD, COVER FRONT FRAME - FAB, STL
2 1 EA 712068 COVER ASSY, FRONT FRAME - - FAB STL
3 1 EA 712070 COVER ASSY, FRONT FRAME - - FAB STL
4 1 EA 712061 COVER, LIGHT, LH - - FAB STL
5 1 EA 712062 COVER, LIGHT, RH - - FAB STL
6 2 EA 712071 COVER, FRONT FRAME 0.25 X 14.00 X 17.50 - ASTM A36
7 24 EA HHCS050130100Z8 CAPSCREW, HEX HEAD 1/2-13 UNC X 1.00 - GR 8
8 24 EA PWNA050XXXXXXMC FSR, PLAIN WASHER ½ NARROW TYPE A - MIL CARB
9 4 EA HHCS038240075Z8 CAPSCREW, HEX HEAD 3/8-24 x 3/4" - GR 8
10 4 EA PWNA038XXXXXXMC WASHER, TYPE A NARROW 3/8 NOM - MIL CARB
CAPSCREW, SOCKET FLAT
11 8 EA SFCS050130100Z8 1/2-13 UNC X 1.00 - STL
COUNTERSUNK HEAD
12 1 EA 713623 WELD, COVER FRONT FRAME - - FAB STL

PAGE 4
PARTS MANUAL
SWING LOCK INSTALLATION

SWING LOCK INSTALLATION


710455
GROUP NAME PAGE NUMBER

SWING LOCK INSTALLATION (PART NO. 710455, REV B) ................................................. 2

PAGE 1
PARTS MANUAL
SWING LOCK INSTALLATION

FIGURE FOR SWING LOCK INSTALLATION (PART NO. 710455)

PAGE 2
PARTS MANUAL
SWING LOCK INSTALLATION

PARTS LIST FOR SWING LOCK INSTALLATION (PART NO. 710455)

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L


1 1 EA 710454 PLATE, SWING LOCK ASTM A572
2 2 EA 402483 PIN, HITCH FAB STL
3 2 EA 701713 PIN, LINCH LPIN019XX0156ZN - ZN
4 2 EA 90 320 004 6” LANYARD - - COML
5 2 EA 708435 RING, SPLIT 1.63 O.D. - COML
6 2 EA 711457 SCREW, DRILLING #10-16 X 0.50 - SST

PAGE 3
PARTS MANUAL
SWING LOCK INSTALLATION

THIS PAGE INTENTIONALLY BLANK

PAGE 4
PARTS MANUAL
COUNTER WEIGHT INSTALLATION

COUNTER WEIGHT INSTALLATION


712369
GROUP NAME PAGE NUMBER

COUNTER WEIGHT INSTALLATION (PART NO. 712369, REV A).................................................................... 2

PAGE 1
PARTS MANUAL
COUNTER WEIGHT INSTALLATION

FIGURE FOR COUNTER WEIGHT INSTALLATION (PART NO. 712369) (SHEET 1 OF 2).

PAGE 2
PARTS MANUAL
COUNTER WEIGHT INSTALLATION

FIGURE FOR COUNTER WEIGHT INSTALLATION (PART NO. 712369) (SHEET 2 OF 2).

PAGE 3
PARTS MANUAL
COUNTER WEIGHT INSTALLATION

PARTS LIST FOR COUNTER WEIGHT INSTALLATION (PART NO. 712369).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L


1 10 EA 711561 PLATE, BOOM END FRAME 1.00 X 12.00 X 32.00 - ASTM A36
2 8 EA PWNA100XXXXXXMC WASHER, TYPE A NARROW 1.00 REG - MIL CARB
3 4 EA HHCS100081000Z8 CAPSCREW, HEXHD 1-8 UNC X 10.00 - GR8
4 4 EA LNUT10008XXXXZ8 NUT, HEX SLFLKG 1-8 UNC - GR 8

PAGE 4
PARTS MANUAL
ENGINE AND TRANSMISSION INSTALLATION

ENGINE AND TRANSMISSION


INSTALLATION
712518
GROUP NAME PAGE NUMBER

ENGINE AND TRANSMISSION INSTALLATION (PART NO. 712518, REV. F) ......... 2


TIER 3 DIESEL ENGINE (PART NO. 710442, REV. -) ............................................ 17
TRANSMISSION WITH YOKES (PART NO. 404712, REV. A) .............................. 18
TRANSMISSION (PART NO. 401845, REV. -) ................................................ 20

PAGE 1
PARTS MANUAL
ENGINE AND TRANSMISSION INSTALLATION

See Section B on Sheet 3

See Section D on
Sheet 4

See View G on
Sheet 5
See View K on
Sheet 5 See View F on Sheet 6

See View A on Sheet 2

NOTES:

1. THE FAN, ITEM 42 IS ATTACHED TO THE ENGINE WITH 4 CAPSCREWS & WASHERS, ITEMS
35 & 10. WHEN PROPERLY INSTALLED THE FAN SHOULD BE 1/2 TO 2/3 OF THE WAY INSIDE
THE FAN SHROUD OF THE RADIATOR.

2. ITEMS 65-69 & 78-82 ARE USED FOR A REMOTE ENGINE OIL DRAIN.

FIGURE FOR ENGINE AND TRANSMISSION INSTALLATION (PART NO. 712518) (SHEET 1 OF 12).

PAGE 2
PARTS MANUAL
ENGINE AND TRANSMISSION INSTALLATION

H H
See View H on
Sheet 5

VIEW A
(From Sheet 1)

FIGURE FOR ENGINE AND TRANSMISSION INSTALLATION (PART NO. 712518) (SHEET 2 OF 12).

PAGE 3
PARTS MANUAL
ENGINE AND TRANSMISSION INSTALLATION

SECTION B
(From Sheet 1)

ENGINE MOUNT

FIGURE FOR ENGINE AND TRANSMISSION INSTALLATION (PART NO. 712518) (SHEET 3 OF 12).

PAGE 4
PARTS MANUAL
ENGINE AND TRANSMISSION INSTALLATION

SECTION D
(From Sheet 1)

1. REMOVE ALL BURRS FROM FLYWHEEL MOUNTING FACE AND NOSE PILOT BORE. CLEAN DRIVE PLATE SURFACE
WITH SOLVENT.

2. CHECK ENGINE FLYWHEEL AND HOUSING FOR CONFORMANCE TO STANDARD SAE 3-SAE J-927 J-1033 TOLERANCE
SPECIFICATIONS FOR PILOT BORE SIZE. PILOT BORE RUNOUT AND MOUNTING FACE FLATNESS. MEASURE AND
RECORD ENGINE CRANKSHAFT END PLAY.

3. INSTALL TWO 3.50 (88.9) LONG TRANSMISSION TO FLYWHEEL HOUSING GUIDE STUDS IN THE ENGINE FLYWHEEL
HOUSING AS SHOWN. ROTATE THE ENGINE FLYWHEEL TO ALIGN A DRIVE PLATE MOUNTING SCREW HOLE WITH
THE FLYWHEEL HOUSING ACCESS HOLE.

4. LOCATE TRANSMISSION ON FLYWHEEL HOUSING ALIGNING DRIVE PLATE TO FLYWHEEL AND TRANSMISSION TO
FLYWHEEL HOUSING.

5. INSTALL TRANSMISSION TO FLYWHEEL HOUSING SCREWS. TIGHTEN SCREWS TO SPECIFIED TORQUE. REMOVE
TRANSMISSION TO ENGINE GUIDE STUDS. INSTALL REMAINING SCREWS AND TIGHTEN TO SPECIFIED TORQUE.

6. INSTALL DRIVE PLATE ATTACHING SCREW AND WASHER. SNUG SCREW BUT DO NOT TIGHTEN. SOME ENGINE
FLYWHEEEL HOUSINGS HAVE A HOLE LOCATED ON THE FLYWHEEL HOUSING CIRCUMFERANCE IN LINE WITH
THE DRIVE PLATE SCREW ACCESS HOLE. A SCREWDRIVER OR PRY BAR USED TO HOLD THE DRIVE PLATE
AGAINST THE FLYWHEEL WILL FACILITATE INSTALLATION OF THE DRIVE PLATE SCREW. ROTATE THE ENGINE
FLYWHEEL AND INSTALL THE REMAINING SEVEN DRIVE PLATE SCREWS TO THE FLYWHEEL. SNUG SCREWS BUT
DO NOT TIGHTEN. AFTER ALL EIGHT SCREWS ARE INSTALLED TORQUE EACH ONE 25-30 FT-LBS (33.9-40.6 N.m).
THIS WILL REQUIRE TORQUING EACH SCREW AND ROTATING THE ENGINE FLYWHEEL UNTIL THE FULL AMOUNT
OF EIGHT SCREWS HAVE BEEN TIGHTENED.

7. MEASURE ENGINE CRANKSHAFT END PLAY AFTER TRANSMISSION HAS BEEN COMPLETELY INSTALLED ON
ENGINE FLYWHEEL. THIS VALUE MUST BE WITHIN .001 (.025) OF THE END PLAY RECORDED IN STEP #2.

8. THE PERMISSABLE ENGINE CRANKSHAFT END PLAY TOLERANCE FOR THE CUMMINS ENGINE (710442) IS 0.005-
0.010.

FIGURE FOR ENGINE AND TRANSMISSION INSTALLATION (PART NO. 712518) (SHEET 4 OF 12).

PAGE 5
PARTS MANUAL
ENGINE AND TRANSMISSION INSTALLATION

VIEW G (From Sheet 1)


(See transmission & engine oil filter photo
on sheet 10 for location)

VIEW K
VIEW H (From Sheet 2) (From Sheet 1)
FIGURE FOR ENGINE AND TRANSMISSION INSTALLATION (PART NO. 712518) (SHEET 5 OF 12).

PAGE 6
PARTS MANUAL
ENGINE AND TRANSMISSION INSTALLATION

VIEW F
(From Sheet 1)

VIEW J (From this Sheet, Above)


FIGURE FOR ENGINE AND TRANSMISSION INSTALLATION (PART NO. 712518) (SHEET 6 OF 12).

PAGE 7
PARTS MANUAL
ENGINE AND TRANSMISSION INSTALLATION

NOTE: MIGHT NEED TO MOVE CLAMP TO


77 76 38 37 MOUNT SWITCH

Fitting w/
orifice
called out
on cooling
package.

FIGURE FOR ENGINE AND TRANSMISSION INSTALLATION (PART NO. 712518) (SHEET 7 OF 12).

PAGE 8
PARTS MANUAL
ENGINE AND TRANSMISSION INSTALLATION

40

39

40

43

NOTES:
1. REMOVE BARBED FITTING & REPLACE WITH PLUG, ITEM 45. (NOTE: THE OEM MAY HAVE ALREADY
COMPLETED TASK).
2 REMOVE SMALL HOSE & REPLACE WITH PLUG, ITEM 45. (NOTE: THE OEM MAY HAVE ALREADY
COMPLETED TASK).
3 BEFORE INSTALLING ITEMS 41 & 44 REMOVE OIL LINE GOING TO THE TURBO. REINSTALL OIL LINE AFTER
ITEMS 41 & 44 ARE INSTALLED. ROTATE THESE 2 ITEMS SO THEY DO NOT INTERFERE WITH THE
CONNECTIONS ON THE AC COMPRESSOR.

See Note 3, This


Sheet 44

87
43

86

Oil Out

Oil In

FIGURE FOR ENGINE AND TRANSMISSION INSTALLATION (PART NO. 712518) (SHEET 8 OF 12).

PAGE 9
PARTS MANUAL
ENGINE AND TRANSMISSION INSTALLATION

See Note 1 on Sheet 8

45

See Note 2 on Sheet 8

45

Serpentine Belt Configuration

FIGURE FOR ENGINE AND TRANSMISSION INSTALLATION (PART NO. 712518) (SHEET 9 OF 12).

PAGE 10
PARTS MANUAL
ENGINE AND TRANSMISSION INSTALLATION

55 4X

54 4X Engine oil filter


Transmission oil filter assembly supplied
assembly supplied with with engine.
transmission. 52 4X

84 N.S.

83 F.S.

ON F.S., ITEM 83 IS ADDED TO EXISTING SUPPLIED FTG IN FILTER HEAD.


ON N.S, NEED TO REMOVE EXISTING SUPPLIED FTG AND INSERT ITEM 84,
THEN RECONNECT SUPPLIED FTG TO ITEM 84.

FIGURE FOR ENGINE AND TRANSMISSION INSTALLATION (PART NO. 712518) (SHEET 10 OF 12).

PAGE 11
PARTS MANUAL
ENGINE AND TRANSMISSION INSTALLATION

59 60 61

Fan Orientation
FIGURE FOR ENGINE AND TRANSMISSION INSTALLATION (PART NO. 712518) (SHEET 11 OF 12).

PAGE 12
PARTS MANUAL
ENGINE AND TRANSMISSION INSTALLATION

68 26

78

69

79

80

65

66

68

67 81 82 26
FIGURE FOR ENGINE AND TRANSMISSION INSTALLATION (PART NO. 712518) (SHEET 12 OF 12).

PAGE 13
PARTS MANUAL
ENGINE AND TRANSMISSION INSTALLATION

PARTS LIST FOR ENGINE AND TRANSMISSION INSTALLATION (PART NO. 712518).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MAT’L


1 1 EA 710442 ENGINE, DIESEL, CUMMINS (See 160HP@2200RPM COML
repair parts.)
2 1 EA 404712 TRANSMISSION, W/BRAKE (See - COML
repair parts.)
3 1 EA 710503 WELD, MOUNT, TRANS - STL
4 1 EA 708832 DIPSTICK, TRANSMISSION - STL
5 2 EA 710502 PLATE, MOUNT, FRAME ENGINE END STL
6 1 EA 402478 CHART, ENG END PLAY -
7 10 EA HHCSM1015005010 FSR, HHCS M10 X 1.50 X 50MM GR10.9
8 2 EA CTSTM1015008088 FSR, STUD, FULL THREAD M10 X 1.50 X 80MM GR8.8
9 2 EA HNUTM10150XXX88 FSR, HNUT M10 X 1.50 GR8.8
10 16 EA PWRMM10XXXXXXMC FSR, PWRB M10 NOM, TYPE B MIL-
CARB
11 4 EA HHCS075100200Z8 FSR, HHCS 3/4-10UNC X 2.00 GR8
12 4 EA PWNA075XXXXXXMC FSR, PLAIN WASHER 3/4 NARROW, TYPE A MIL-
CARB
13 9 EA PWNA063XXXXXXMC FSR, PLAIN WASHER 5/8 NARROW, TYPE A MIL-
CARB
14 1 EA 011552 FTG, TEE 12MJIC-12MOB- STL
04FNPT
15 1 EA 400724 SENDER, TEMPERATURE - COML
16 5 EA 013859 MOUNT, CENTER, BONDED - COML
17 5 EA 013860 WASHER, HEAD - COML
18 5 EA 013861 WASHER, TAIL - COML
19 4 EA HHCS063110400Z8 FSR, HHCS 5/8-11 UNC X 4.00 GR8
20 4 EA HNUT06311XXXXZ8 FSR, HNUT 5/8-11 UNC GR8
21 - - - - - -
22 4 EA HHCS038160150Z8 FSR, HHCS 3/8-16 UNC X 1.50 GR8
23 2 EA 700147 FTG, CONNECTOR 1216JMOMSTRXXST STL
24 3 EA 700220 FTG, ELBOW, 45° 1212JMJS45EXXST STL
25 15 EA PWNA038XXXXXXMC FSR, PLAIN WASHER 3/8 NARROW, TYPE A MIL-
CARB
26 3 EA 700187 FTG, ELBOW 0808JMJS90EXXST STL
27 1 EA 700300 FTG, ELBOW 1212JMOM90EXXST STL
28 1 EA 700226 FTG, TEE, RUN 1212JMJSTERXXST STL
29 1 EA 700568 FTG, REDUCER 0812JMJFSTRXXST STL
30 1 EA 700350 FTG, CONNECTOR 0812JMOMSTRXXST STL
31 1 EA 700151 FTG, ADAPTER 0402PMPMSTRXXST STL
32 1 EA 700153 FTG, TEE, RUN 0404PFPMTERXXST STL
33 1 EA 712501 TRANSDUCER, PRESSURE 0-750 PSI COML
34 8 EA HHCS038240175Z8 FSR, HHCS 3/8-24UNF X 1.75 GR8
35 4 EA HHCSM1015010088 FSR, HHCS M10 X 1.50 X 100MM GR8.8
36 1 EA HHCSM1620008010 FSR, HHCS M16 X 2.00 X 80MM GR10.9
37 1 EA 602864 SWITCH, PRESSURE, OIL 1/4" NPT MALE COML
38 1 EA 702384 FTG, ADAPTER, METRIC 1406MMOFSTRXXST STL

- Table Continued on Next Page -

PAGE 14
PARTS MANUAL
ENGINE AND TRANSMISSION INSTALLATION

PARTS LIST FOR ENGINE AND TRANSMISSION INSTALLATION (PART NO. 712518) – (CONTINUED).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MAT’L


39 1 EA 711956 SWITCH, TEMP, COOLANT 1/2" NPT MALE COML
40 2 EA 701201 FTG, BUSHING, HEX 0812PFPMSTRXXST STL
41
42 1 EA 703257 FAN, 12 BLADE - COML
43 2 EA 701721 FTG, VALVE SHUTOFF VALVE STL
44 1 EA 480570010 FTG, 45 DEG ELBOW 1212PFPM45EXXST STL
45 2 EA 701231 FTG, PLUG, HEX HEAD 08XXPMXXPLGHXST STL
46 - - - - - -
47 1 EA 707391 DIPSTICK, ENGINE - COML
48 2 EA 0902905-0001 CLAMP, VINYL COATED 1/2" COML
49 1 EA 700770 FTG, ELBOW, SWIVEL, NUT 1616JMJS90EXXST COML
50 1 EA 701222 FTG, ELBOW, MALE 1616JMPM90EXXST COML
51 - - - - - -
52 4 EA 709282 SPACER, BRKT, OIL FILTER - STL
53 - - - - - -
54 4 EA HHCSM0812505088 FSR, HHCS M08 X 1.25 X 50MM GR8.8
55 4 EA PWRMM08XXXXXXMC FSR, PLAIN WASHER M08 NOM, TYPE B MIL-CARB
56 1 EA HHCS038160200Z8 FSR, HHCS 3/8-16 UNC X 2.00 GR8
57 1 EA HNUT03816XXXXZ8 FSR, HNUT 3/8-16 UNC GR8
58 4 EA 707844 SPACER 7/8 OD X 1/2 ID X 3/4 LG STL
59 1 EA 0905794-0051 GRIP ,CORD 1/2" COML
60 1 EA 0901402-0001 NUT 1/2" COML
61 1 EA 0602121-0008 WASHER 1/2" COML
62 1 EA 700222 FTG, CAP 12XXJFXXCAPHXST STL
63 1 EA 702965 ASSY, HOSE, 48" LG 12FJ-12FJ COML
64 1 EA 701237 FTG, ELBOW, MALE 1216JMPM90EXXST STL
65 1 EA 709182 FTG, CONNECTOR, MALE 2210MMJMSTRXXST STL
66 1 EA 700582 FTG, ELBOW, SWIVEL, NUT 1010JMJS90EXXST STL
67 1 EA 705570 FTG, REDUCER, TUBE, END 0810JMJFSTRXXST STL
68 1 EA 700682 FTG, BULKHEAD 0808JMJMBSTXXST STL
69 1 EA 06 840 016 VALVE, BALL 1/2" NPT COML
70 1 EA 701505 SWITCH, PRESSURE 120PSI COML
71 1 EA 701722 FTG, TEE 0404PFPFTEEXXST STL
72 1 EA 602262 PORT, TEST 1/4 NPT MALE STL
73 8 EA HHCS050130225Z8 FSR, HHCS 1/2-13UNC X 2.25 GR8
74 8 EA LNUT05013XXXXZ8 FSR, LNUT 1/2-13UNC GR8
75 16 EA PWNA050XXXXXXMC FSR, PWNA 1/2 NARROW, TYPE A MIL-CARB
76 1 EA 700272 FTG, ELBOW 0606JMOM45EXXST STL
77 1 EA 701274 FTG, ADAPTER, STR, THRD 0604JSPFSTRXXST STL
78 1 EA 480570499 FTG, HYDR-SWIVEL, 0808JSPMSTRXXST STL
CONNECTOR

- Table Continued on Next Page -

PAGE 15
PARTS MANUAL
ENGINE AND TRANSMISSION INSTALLATION

PARTS LIST FOR ENGINE AND TRANSMISSION INSTALLATION (PART NO. 712518) – (CONTINUED).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MAT’L


79 1 EA 700144 FTG, CONNECTOR, MALE 0808JMPMSTRXXST STL
80 1 EA 700223 FTG, CAP 08XXJFXXCAPHXST STL
81 1 EA 707396 ASSY, HOSE, #8 X 42.00" 08FJ-08FJ COML
82 48 IN 401604 WRAP, SPIRAL FOR 1/2" HOSE COML
83 1 EA 700148 FTG, ELBOW, SWIVEL, NUT 1212JMJS90EXXST STL
84 1 EA 700301 FTG, ELBOW 1212OMOF90EXXST STL
85 2 EA 709000 FTG, CONNECTOR, MALE 1612BMJMSTRXXST STL
86 1 EA 700581 FTG, CONN, MALE 1212JMPMSTRXXST STL
87 1 EA 703641 FTG, ADAPTER, STR 1212BAJSSTRXXBR BRASS

PAGE 16
PARTS MANUAL
ENGINE AND TRANSMISSION INSTALLATION

PARTS LIST FOR TIER 3 DIESEL ENGINE (PART NO. 710442).


NO FIGURE AVAILABLE

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MAT’L


1 1 EA 710637 TUBE, EXHAUST OUTLET - -
2 1 EA 702956 FUEL FILTER - -
3 1 EA 702509 FUEL FILTER - -
4 1 EA 709579 FILTER BRACKET - -
5 1 EA 710057 FILTER GASKET - -
6 1 EA 710164 FUEL FILTER HEAD - -
7 1 EA 703030 FUEL FILTER HEAD - -
8 1 EA 710293 FILTER HEAD ADAPTER - -
9 1 EA 703031 FILTER HEAD ADAPTER - -
10 1 EA UV014607 OIL FILTER CART - -
11 2 EA 700554 METRIC CAPSCREWS - -
12 1 EA 703943 METRIC CAPSCREW - -
13 3 EA 710117 PLUG, THREADED - -
14 2 EA 50 031 030-04 O-RING SEAL - -
15 4 EA 710294 BANJO SCREW - -
16 6 EA 702775 SEALING WASHER - -
17 2 EA 710727 FLEXIBLE HOSE - -
18 1 EA 710728 CONNECTOR, MALE - -
19 1 EA 710729 FLEXIBLE HOSE - -
20 1 EA 710733 CONNECTOR, MALE - -
21 1 EA 710734 FLEXIBLE HOSE - -
22 2 EA 702941 BANJO SCREW - -
23 2 EA 702943 BANJO CONNECTOR - -
24 1 EA 710736 WIRING HARNESS - -
25 4 EA 702942 SEALING WASHER - -
26 1 EA 710737 FAN PILOT SPACER - -
27 1 EA 700549 CLAMP, V BAND - -
28 4 EA 50933 HUMP HOSE - -
29 8 EA 50934 CLAMP, SPRING HOSE - -
30 1 EA 707935 STARTER - -
31 1 EA 703961 BELT W/AC DRIVE - -
32 2 EA 712747 FTG, QUICK DISC 90 - -
33 2 EA 712748 FTG, QUICK DISC 180
34 1 EA 711316 ALTERNATOR - -
35 1 EA 713492 TURBO - -
36 1 EA 713493 GASKET (TURBO) - -
37 1 EA 711675 PIPE, AIR TRANSFER - -
38 1 EA 711676 CLAMP, V BAND - -
39 1 EA 711677 SEAL, O-RING - -
40 1 EA 703590 HEAD LUBE OIL FILT - -

PAGE 17
PARTS MANUAL
ENGINE AND TRANSMISSION INSTALLATION

FIGURE FOR TRANSMISSION WITH YOKES (PART NO. 404712).

PAGE 18
PARTS MANUAL
ENGINE AND TRANSMISSION INSTALLATION

PARTS LIST FOR TRANSMISSION WITH YOKES (PART NO. 404712).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MAT’L ADD’L


Transmission, With Brake [See
1 1 EA 401845 repair parts.] - COML -
2 2 EA 403474 Flange, 6C - STL -

PAGE 19
PARTS MANUAL
ENGINE AND TRANSMISSION INSTALLATION

Note:
Items 3 through 8 not shown.

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADDITIONAL MAT’L


1 1 EA 401726 Gasket, Valve Body to Converter Housing - - -
2 1 EA 401730 Gasket, Valve Body to Pump - - -
3 1 EA 602579 Converter Section Sealing Kit - - -
4 1 EA 602580 Transmission Section Sealing Kit - - -
5 1 EA UV008797 Filter Assembly -
6 1 EA UV401734 Charge Pump Assembly -
7 1 EA 712440 Electro Control Valve -
8 1 EA 703025 Fwd & Rev Solenoids -

FIGURE AND PARTS LIST FOR TRANSMISSION (PART NO. 401845).

PAGE 20
PARTS MANUAL
RADIATOR INSTALLATION

RADIATOR INSTALLATION
715783
GROUP NAME PAGE NUMBER

RADIATOR INSTALLATION (PART NO. 715783, REV. A) .................................................... 2

PAGE 1
PARTS MANUAL
RADIATOR INSTALLATION

FIGURE FOR RADIATOR INSTALLATION (PART NO. 715783) (SHEET 1 OF 9).

PAGE 2
PARTS MANUAL
RADIATOR INSTALLATION

View showing hose barb


fitting (Item 20) with
orifice (Item 21)

20

21

38

39

Bottom View

FIGURE FOR RADIATOR INSTALLATION (PART NO. 715783) (SHEET 2 OF 9).

PAGE 3
PARTS MANUAL
RADIATOR INSTALLATION

See Detail B on Sheet 5

Side View
A

See Detail A on Sheet 4

FIGURE FOR RADIATOR INSTALLATION (PART NO. 715783) (SHEET 3 OF 9).

PAGE 4
PARTS MANUAL
RADIATOR INSTALLATION

Connect to top of radiator with Item 17.


See Sheet 6, Top View

Detail A
(From Sheet 3)

FIGURE FOR RADIATOR INSTALLATION (PART NO. 715783) (SHEET 4 OF 9).

PAGE 5
PARTS MANUAL
RADIATOR INSTALLATION

Detail B
(From Sheet 3)

FIGURE FOR RADIATOR INSTALLATION (PART NO. 715783) (SHEET 5 OF 9).

PAGE 6
PARTS MANUAL
RADIATOR INSTALLATION

See Detail C on
Sheet 7

See Sheet 4

Top View

FIGURE FOR RADIATOR INSTALLATION (PART NO. 715783) (SHEET 6 OF 9).

PAGE 7
PARTS MANUAL
RADIATOR INSTALLATION

Detail C
(From Sheet 3)

FIGURE FOR RADIATOR INSTALLATION (PART NO. 715783) (SHEET 7 OF 9).

PAGE 8
PARTS MANUAL
RADIATOR INSTALLATION

Front View

FIGURE FOR RADIATOR INSTALLATION (PART NO. 715783) (SHEET 8 OF 9).

PAGE 9
PARTS MANUAL
RADIATOR INSTALLATION

Back View

FIGURE FOR RADIATOR INSTALLATION (PART NO. 715783) (SHEET 9 OF 9).

PAGE 10
PARTS MANUAL
RADIATOR INSTALLATION

PARTS LIST FOR RADIATOR INSTALLATION (PART NO. 715783).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MAT’L


1 1 EA 715872 TUBE, ENGINE WATER INLET COML
2 1 EA 710141 TUBE, ENGINE WATER OUTLET COML
3 1 EA 710142 TUBE, ENGINE AIR OUTLET COML
4 1 EA 710143 TUBE, ENGINE AIR INTAKE COML
5 4 EA 008330 MOUNT, CENTER BONDED 75 LB LOAD COML
6 4 EA 008335 WASHER, TAIL 1.13" O.D. X 0.40" I.D. STL
7 4 EA 008336 WASHER, HEAD 1.25" O.D. X 0.40" I.D. COML
8 1 EA 710908 PLATE, RADIATOR MNT .31 X 3.38 X 10.49 ASTM
A572
GRADE 50
9 3 EA 710649 PLATE, RADIATOR MNT .31 X 2.00 X 3.50 ASTM A36
10 4 EA 50933 HOSE, HUMP Ø3.00" I.D. X 6.50" LG -
11 1 EA 714815 RADIATOR HOSE, ENG OUTLET Ø1.75" ID X 7.00" LG Rubber
12 1 EA 710699 RADIATOR HOSE, ENG OUTLET Ø1.75" ID X 4.00" LG Rubber
13 2 EA 710700 RADIATOR HOSE, ENG INLET Ø2.00" ID X 4.00" LG Rubber
14 4 EA UV602657 HOSE CLAMP (RANGE 2.37” TO 2.68”) T-BOLT BAND COML
15 4 EA 701582 CLAMP, T-BOLT 1 15/16 - 2 1/4 COML
16 8 EA 50934 HOSE CLAMP (RANGE 2.37” TO 2.68”) T-BOLT BAND COML
17 10 FT 703085 HOSE, HEATER 3/4 ID Rubber
18 2 EA 700737 CLAMP, HOSE - COML
19 1 EA 711859 FITTING, HOSE BARB W/ 1/8NPT INTERNAL Brass
THREADS
20 1 EA 1139417-0207 ORIFICE 1/8 NPT X .062 STL
21 1 EA 715785 PLATE, RADIATOR MOUNT 0.19 X 3.50 X 10.14 ASTM
A572
GRADE 50
22 2 EA 712019 RUBBER, RADIATOR SEAL SIDE 0.13 X 2.25 X 12.00 Rubber
23 1 EA 715787 RUBBER, RADIATOR SEAL TOP 0.50 X 5.19 X 33.50 Rubber
24 2 EA 712060 RUBBER, RADIATOR SEAL TOP 0.13 X 2.25 X 13.00 Rubber
SIDES
25 4 EA HHCS050130088Z8 CAPSCREW, HEX HD 1/2-13 X .88 GR 8
26 8 EA PWNA050XXXXXXMC FSR,PLAIN WASHER 1/2 NARROW TYPE A MIL CARB
27 2 EA HNUT03816XXXXZ8 NUT, HEX 3/8-16 GR 8
28 14 EA PWNA038XXXXXXMC WASHER, TYPE A NARROW 3/8 NOM MIL CARB
29 11 EA HNUT02520XXXXZ8 NUT, HEX ¼-20 GR 8
30 1 EA HHCS025200075Z8 CAPSCREW, HEX HEAD 1/4-20 X 0.75 GR 8
31 6 EA HHCS038160175Z8 CAPSCREW, HEX HD 3/8-16 X 1.75 GR 8
32 6 EA LNUT03816XXXXZ8 NUT, HEX SLFLKG 3/8-16 UNC GR 8
33 40 EA PWNA025XXXXXXMC WASHER, TYPE A NARROW 1/4 MIL CARB
34 4 EA HHCS038160100Z8 CAPSCREW, HEX HEAD 3/8-16 X 1.00 GR 8
35 4 EA HHCS050130075Z8 CAPSCREW, HEX HEAD 1/2-13 X 0.75 GR 8

- TABLE CONTINUED ON NEXT PAGE -

PAGE 11
PARTS MANUAL
RADIATOR INSTALLATION

PARTS LIST FOR RADIATOR INSTALLATION (PART NO. 715783) – CONTINUED.

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MAT’L


36 7 EA HHCS025200150Z8 CAPSCREW, HEX HEAD 1/4-20 X 1.50 GR 8
37 2 FT 014247 HOSE, HEATER 3/8 ID RUBBER
38 2 EA 35859 CLAMP, WORM DRIVE, #6 .437 - .781 DIA SST
39 1 EA 700362 FTG, ADAPTER 0604BAPMSTRXXBR Brass
40 2 EA 712984 PLATE, MOUNT, RADIATOR 0.31 X 4.94 X 12.00 ASTM A572
GRADE 50
41 3 EA 712719 RUBBER, RADIATOR SEAL BOT. 0.13 X 3.00 X 13.25 Rubber
42 1 EA 715852 RADIATOR/CAC CUMMINS QSB 4.5 COML
43 1 EA 715871 PLATE, RADIATOR MOUNT 0.19 X 3.50 X 10.14 ASTM A572
GRADE 50
44 9 EA PWNA031XXXXXXMC WASHER, TYPE A NARROW 5/16 NOM MIL CARB
45 21 EA HHCS025200100Z8 CAPSCREW, HEX HEAD 1/4-20 X 1.00 GR 8

PAGE 12
PARTS MANUAL
DRIVESHAFT INSTALLATION

DRIVESHAFT INSTALLATION
710793
GROUP NAME PAGE NUMBER

DRIVESHAFT INSTALLATION (PART NO. 710793, REV. B) ................................................ 2


ENGINE END DRIVE SHAFT (PART NO. 710497, REV. B) ........................................... 5
MIDDLE DRIVE SHAFT (PART NO. 710498, REV. B) .................................................... 7
FRONT DRIVE SHAFT (PART NO. 710499, REV. B) ...................................................... 9

PAGE 1
PARTS MANUAL
DRIVESHAFT INSTALLATION

3 2 1

See Sheet 2 for Detail C

FIGURE FOR DRIVE SHAFT INSTALLATION (PART NO. 710793) (SHEET 1 OF 2).

PAGE 2
PARTS MANUAL
DRIVESHAFT INSTALLATION

FIGURE FOR DRIVE SHAFT INSTALLATION (PART NO. 710793) (SHEET 2 OF 2).

PAGE 3
PARTS MANUAL
DRIVESHAFT INSTALLATION

PARTS LIST FOR DRIVE SHAFT INSTALLATION (PART NO. 710793).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L


DRIVE SHAFT, 6C ENDS [See
1 1 EA 710497 ENGINE END - COML
repair parts.]
DRIVE SHAFT, MIDDLE, 6C
2 1 EA 710498 - - COML
ENDS [See repair parts.]
DRIVE SHAFT, 6C ENDS [See
3 1 EA 710499 FRONT - COML
repair parts.]
4 1 EA 710724 PLATE, MOUNTING 0.25 X 7.67 X 9.00 - ASTM A36
HFBOLT 0.75-
5 2 EA
10x2.5x2.5-N
CAPSCREW,HEXHD - - -
6 4 EA PWNA075XXXXXXMC WASHER, TYPE A NARROW ¾” - MIL CARB
7 2 EA LNUT07510XXXXZ8 NUT, HEX SLFLKG ¾”-10 - GR 8
8 4 EA PWNA050XXXXXXMC WASHER,TYPE A NARROW ½” - MIL CARB
9 2 EA HHCS050130175Z8 CAPSCREW, HEX HEAD 1/2-13 X 1.75 - GR 8
10 2 EA LNUT05013XXXXZ8 NUT, HEX SLFLKG ½”-13 - GR 8
11 2 EA 713405 CHOCK, ANGLE 0.50 X 0.50 X 1.50 - ASTM A36

PAGE 4
PARTS MANUAL
DRIVESHAFT INSTALLATION

FIGURE FOR ENGINE END DRIVE SHAFT (PART NO. 710497).

PAGE 5
PARTS MANUAL
DRIVESHAFT INSTALLATION

PARTS LIST FOR ENGINE END DRIVE SHAFT (PART NO. 710497).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MAT’L ADD’L


1 2 EA 401209 U-JOINT
2 1 EA 710829 SLIP YOKE

PAGE 6
PARTS MANUAL
DRIVESHAFT INSTALLATION

FIGURE FOR MIDDLE DRIVE SHAFT (PART NO. 710498).

PAGE 7
PARTS MANUAL
DRIVESHAFT INSTALLATION

PARTS LIST FOR MIDDLE DRIVE SHAFT (PART NO. 710498).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MAT’L ADD’L


1 2 EA 401209 U-JOINT
2 1 EA 710828 SLIP YOKE

PAGE 8
PARTS MANUAL
DRIVESHAFT INSTALLATION

1
4

2
5

FIGURE FOR FRONT DRIVE SHAFT (PART NO. 710499).

PAGE 9
PARTS MANUAL
DRIVESHAFT INSTALLATION

PARTS LIST FOR FRONT DRIVE SHAFT (PART NO. 710499).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MAT’L ADD’L


1 1 EA 404739 YOKE, END - COML -
ASSEMBLY, BEARING,
2 1 EA 401210 PILLOW BLOCK - STL -
3 1 EA 401209 U-JOINT - COML -
4 1 EA 404740 NUT, DRIVE SHAFT - STL -
5 1 EA 710827 BEARING INCLUDED WITH ITEM 2

PAGE 10
PARTS MANUAL
AIR CLEANER INSTALLATION

AIR CLEANER INSTALLATION


712359
GROUP NAME PAGE NUMBER

AIR CLEANER INSTALLATION (PART NO. 712359, REV. B) ............................................... 2


AIR CLEANER (PART NO. 400201, REV. A) ................................................................... 3

PAGE 1
PARTS MANUAL
AIR CLEANER INSTALLATION

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L


AIR CLEANER ASSEMBLY [See
1 1 EA 400201 - - COML
repair parts.]
2 1 EA 700192 FTG, COUPLING, PIPE 0202PFPFSTRXXST - COML
3 1 EA 7835 T-CLAMP, HOSE Ø 5.31 - Ø 5.59 - COML
4 2 EA 400550 CLAMP, BAND, 13.0 DIA - - STEEL
5 1 EA 400553 FILTER, PRECLEANER 350-700 CFM - COML
6 1 EA 703692 ELBOW, REDUCER 90° Ø 4.00" – Ø 3.00" - Rubber
7 1 EA 7822 ELBOW, REDUCER 90° Ø 5.00" – Ø 4.00" - Rubber
8 2 EA 7834 CLAMP, T-BOLT Ø 4.31 - Ø 4.59" - COML
9 1 EA 8300 T-CLAMP, HOSE Ø 3.31 - Ø 3.59 - COML
10 1 EA 402054 SWITCH, VACUUM 1/8 NPT - COML
11 4 EA HHCS038160425Z8 CAPSCREW, HEX HEAD 3/8-16 UNC X 1.25 - GR 8
12 8 EA PWNA038XXXXXXMC WASHER, TYPE A NARROW 3/8 NOM - MIL CARB
13 4 EA LNUT03816XXXXZ8 NUT, HEX SLFLKG 3/8-16 UNC - GR 8
ALUMINIZED
14 1 EA 712358 TUBE, AIR INTAKE - -
STL
15 4 EA 712979 SPACER ¾” OD X 12 GA WALL DOM, HFS ATSM A513

FIGURE AND PARTS LIST FOR AIR CLEANER INSTALLATION (PART NO. 710623).

PAGE 2
PARTS MANUAL
AIR CLEANER INSTALLATION

PARTS LIST FOR AIR CLEANER (PART NO. 400201).


(NO FIGURE AVAILABLE)

ADD’L
ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MAT’L
DESC.
1 1 EA 50 072 049-01 ACCESS COVER ASSEMBLY INCLUDES LATCHES (ITEM 5)
BUT NO VACUATOR VALVE
(ITEM 6)
2 1 EA 401162 PRIMARY FILTER
3 1 EA 401163 SAFETY FILTER
4 1 EA 401164 COVER GASKET (USED ON
SOME MODELS)
5 3 EA 403697 LATCH
6 1 EA 401165 VACUATOR VALVE

PAGE 3
PARTS MANUAL
AIR CLEANER INSTALLATION

THIS PAGE INTENTIONALLY BLANK

PAGE 4
PARTS MANUAL
AXLE INSTALLATION

AXLE INSTALLATION
715772
GROUP NAME PAGE NUMBER

AXLE INSTALLATION (PART NO. 715772, REV. B) .............................................................. 3


REAR AXLE ASSEMBLY (PART NO. 709700, REV. D) ................................................. 21
FRONT AXLE ASSEMBLY (PART NO. 709699, REV. B) ............................................... 24
COOLER FAN SUPPLY VALVE ASSEMBLY (PART NO. 714270, REV. C) ................ 26
COOLER FAN SUPPLY VALVE (PART NO. 703745, REV. A).............................. 28
RELIEF VALVE ASSEMBLY (PART NO. 710488, REV. C) ............................................ 29
BRAKE COOLING ASSEMBLY (PART NO. 709136, REV. B) ....................................... 31
OIL FILTER ASSEMBLY (PART NO. 710491, REV. B) ................................................... 32
FLOW DIVIDER ASSEMBLY (PART NO. 710492, REV. A) ........................................... 34

PAGE 1
PARTS MANUAL
AXLE INSTALLATION

THIS PAGE INTENTIONALLY BLANK

PAGE 2
PARTS MANUAL
AXLE INSTALLATION

NOTES:

1) ITEMS 9 AND 20 NOT SHOWN.

2) CLAMPS, ITEM 20, ARE USED TO SECURE BOTH ENDS OF THE TWO SUCTION HOSES
WHICH ARE ATTACHED TO THE AXLE BRAKE COOLING RESERVOIR, ITEM 3.

3) INSTALL ITEM 11 WITH THE LOCK RING LOCATED TOWARD THE FRAME.

4) INSTALL RADIATOR & CONDENSER BEFORE INSTALLING REAR AXLE

5) TORQUE ITEM 34 TO 612 FT-LBS.

FIGURE FOR AXLE INSTALLATION (PART NO. 715772) (SHEET 1 OF 8).

PAGE 3/PAGE 4 BLANK


PARTS MANUAL
AXLE INSTALLATION

See Section H on Sheet 4

See Section B on Sheet 5

H
B

A
H C B
See Detail A
on Sheet 5
F

See Section C on Sheet 4

See Section F on Sheet 7

See Bottom View on Sheet 3

FIGURE FOR AXLE INSTALLATION (PART NO. 715772) (SHEET 2 OF 8).

PAGE 5/PAGE 6 BLANK


PARTS MANUAL
AXLE INSTALLATION

Bottom View
(From Sheet 2)

FIGURE FOR AXLE INSTALLATION (PART NO. 715772) (SHEET 3 OF 8).

PAGE 7/PAGE 8 BLANK


PARTS MANUAL
AXLE INSTALLATION

Section C
(From Sheet 2) Section H
(From Sheet 2)

FIGURE FOR AXLE INSTALLATION (PART NO. 715772) (SHEET 4 OF 8).

PAGE 9/PAGE 10 BLANK


PARTS MANUAL
AXLE INSTALLATION

Section B
Detail A (From Sheet 2)
(From Sheet 2)

FIGURE FOR AXLE INSTALLATION (PART NO. 715772) (SHEET 5 OF 8).

PAGE 11/PAGE 12 BLANK


PARTS MANUAL
AXLE INSTALLATION

D D

See Section D

E E

See Section E

Section D
Section E
FIGURE FOR AXLE INSTALLATION (PART NO. 715772) (SHEET 6 OF 8).

PAGE 13/PAGE 14 BLANK


PARTS MANUAL
AXLE INSTALLATION

Section F Section G
G
(From Sheet 2)
FIGURE FOR AXLE INSTALLATION (PART NO. 715772) (SHEET 7 OF 8).

PAGE 15/PAGE 16 BLANK


PARTS MANUAL
AXLE INSTALLATION

FIGURE FOR AXLE INSTALLATION (PART NO. 715772) (SHEET 8 OF 8).

PAGE 17/PAGE 18 BLANK


PARTS MANUAL
AXLE INSTALLATION

PARTS LIST FOR AXLE INSTALLATION (PART NO. 715772).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L


1 1 EA 709700 ASSY, REAR AXLE (See repair REAR AXLE - -
parts.)
2 1 EA 709699 ASSY, FRONT AXLE (See repair FRONT AXLE STEEL
parts.)
3 1 EA 709527 RESERVOIR, HYD - PBT
General
Purpose
4 1 EA 714270 ASSY, COOLER FAN SUPPLY - - COML
VALVE (See repair parts.)
5 1 EA 710488 ASSY, RELIEF VALVE (See repair - - COML
parts.)
6 1 EA 709136 ASSY, BRAKE COOLING (See PUMP/DRIVE/FLUID -
repair parts.) MOTOR UNIT
7 1 EA 710491 ASSY, OIL FILTER (See repair - - COML
parts.)
8 1 EA 710492 ASSY, FLOW DIVIDER (See repair - - COML
parts.)
9 1 EA 401526 ASSY, HOSE 1/4" ID X 70.00 LG - COML
10 2 EA 710064 CYLINDER, AXLE LOCK - - COML
11 4 EA 710541 ASSY, WHEEL/TIRE - COML

Consists of:
Tire: 90 730 001
Wheel Assy: 710738
12 1 EA 711862 WELD, CAP, AXLE RESERVOIR - FAB STL
13 2 EA UV014076 HOSE CLAMP T-BOLT BAND RANGE COML
1.87" TO
2.12"
14 1 EA 712509 HOSE, RESERVOIR TANK 1.50 ID X 3.00 LG - Rubber
15 1 EA 700237 FTG, CONNECTOR, MALE 0606JMPMSTRXXST - STL
16 2 EA 710901 FTG, CONNECTOR, METRIC, 1808MMJMSTRXXST STL
STR
17 1 EA 715757 MOUNT, AXLE COOLER .12 (11GA) X 17.67 X ASTM
32.50 1011
18 1 EA 708988 HEAT EXCHANGER AXLE BRAKE OIL COML
19 4 EA 700568 FTG, ADAPTER, STRAIGHT #8 JICM TO #12 JICF 0812JMJ ST
FSTRXX
ST
20 4 EA 602652 CLAMP, HOSE 13/16" TO 1 3/4" SS
21 1 EA 701163 FTG, ADAPTOR 0812JMPMSTRXXST - STL
22 1 EA 700508 FTG, 90° ELBOW 1212JMPM90EXXST - STL
23 1 EA 700148 FTG, 90° ELBOW, SWIVEL 1212JMJS90EXXST - STL
24 1 EA 703641 FTG, ADAPTER, STR 1212BAJSSTRXXST Brass
25 1 EA 700387 FTG, ELBOW 0606JMPM90EXXST STL
26 1 EA 700187 FTG, ELBOW, SWIVEL, 90° 0808JMJS90EXXST - STL
27 1 EA 0901052-0002 FTG, ELBOW 90 0606PMPF90EXXST STL

- TABLE CONTINUED ON NEXT PAGE -

PAGE 19
PARTS MANUAL
AXLE INSTALLATION

PARTS LIST FOR AXLE INSTALLATION (PART NO. 715772) (CONTINUED).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L


28 1 EA 700434 FTG, CONNECTOR, MALE 0806JMPMSTRXXST STL
29 2 EA 700769 FTG, BRANCH TEE 1212JMJSTEBXXST - STL
30 1 EA 90 449 026 CHECK VALVE 65 PSI MALE COML
JIC #12
BOTH
ENDS
31 1 EA 712755 FTG, UNION, SWIVEL, NUT 1212JSJSSTRXXST STL
32 1 EA 707081 SEAL, BONDED 1/2" BSP COML
33 1 EA 703744 SWITCH, TEMPERATURE 120 DEG. N.C. 1/2" COML
BSPP
THREAD
34 40 EA HNUTM22150XXX10 HEX NUT M22 x 1.5 GR 10.9
35 12 EA SHCS075100275ST CAPSCREW, SOCKET HEAD 3/4-10 X 2.75 - STL
36 48 EA PWNA088XXXXXXMC WASHER, TYPE A NARROW 7/8 - MIL CARB
37 8 EA HHCS088091200Z8 CAPSCREW, HEX HEAD 7/8-9UNC X 12.00 - GR 8
38 16 EA PWNA075XXXXXXMC WASHER, TYPE A NARROW ¾ - MIL CARB
39 8 EA HNUT07510XXXXZ8 NUT, HEX 3/4-10 UNC - GR 8
40 8 EA HHCS075100375Z8 CAPSCREW, HEX HEAD 3/4-10 X 3.75 - Z8
41 18 EA PWNA025XXXXXXMC WASHER, TYPE A NARROW ¼ - MIL CARB
42 24 EA PWNA038XXXXXXMC WASHER, TYPE A NARROW 3/8 NOM - MIL CARB
43 4 EA PWNA050XXXXXXMC FSR, PLAIN WASHER 1/2 NARROW TYPE A - MIL CARB
44 8 EA HHCS025200100Z8 CAPSCREW, HEX HEAD 1/4-20 X 1.00 - GR 8
45 1 EA HHCS025200200Z8 CAPSCREW, HEX HEAD 1/4-20 X 2.00 - GR 8
46 4 EA HHCS038160175Z8 CAPSCREW, HEX HD 3/8-16 X 1.75 - GR 8
47 8 EA HHCS038160125Z8 CAPSCREW, HEX HEAD 3/8-16 UNC X 1.25 - GR 8
48 2 EA HHCS038160150Z8 CAPSCREW, HEX HEAD 3/8-16 X 1.50 - GR 8
49 2 EA HHCS050130550Z8 CAPSCREW, HEX HEAD 1/2-13 UNC X 5.50 GR 8
50 9 EA LNUT02520XXXXZ8 NUT, HEX SLFLKG ¼-20 GR 8
51 10 EA LNUT03816XXXXZ8 NUT, HEX SLFLKG 3/8-16 UNC - GR 8
52 2 EA LNUT05013XXXXZ8 NUT, HEX SLFLKG ½-13 - GR 8
53 3 EA 701090 FTG, TEE, UNION 0808JMJMTEEXXST STL
54 5 EA 701062 FTG, TEE, UNION 0606JMJMTEEXXST STL
55 1 EA 716076 BRACKET, RELIEF VALVE .1196 (11 GA) X 3.00 ASTM
X 7.65 A1011
56 2 EA PWNA031XXXXXXMC WASHER, TYPE A NARROW 5/16 NOM - MIL CARB
57 1 EA HHCS031180125Z8 CAPSCREW, HEX HEAD 5/16-18 X 1.25 - GR 8
58 1 EA LNUT03118XXXXZ8 NUT, SLFLKG 5/16-18 - GR 8

PAGE 20
PARTS MANUAL
AXLE INSTALLATION

See Sheet 2

FIGURE FOR REAR AXLE ASSEMBLY (PART NO. 709700) (SHEET 1 OF 2).

PAGE 21
PARTS MANUAL
AXLE INSTALLATION

SECTION A-A

NOTE: All axle fittings to be


located opposite of driveshafts.

SECTION B-B

FIGURE FOR REAR AXLE ASSEMBLY (PART NO. 709700) (SHEET 2 OF 2).

PAGE 22
PARTS MANUAL
AXLE INSTALLATION

PARTS LIST FOR REAR AXLE ASSEMBLY (PART NO. 709700).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L


1 1 EA 709560 AXLE, REAR, OSCILLATING 67" TRACK WIDTH - -
2 1 EA 710079 PLATE, TRUNNION, FRONT 3.25 X 18.50 X 27.19 - ASTM A36
3 1 EA 710081 CARRIER, SEAL 1.25 X 17.50 X 17.50 ASTM A36
4 1 EA 710082 SHAFT, TRUNNION 14.00 X DIA. X 4.00 AISI 1018 HR
5 1 EA 710083 BUSHING, FRONT 14.50 DIA. X 2.00 - SAE 660
6 1 EA 710085 SHAFT, TRUNNION 10.50 DIA X 3.13 AISI 1018 HR
7 1 EA 710086 BUSHING, REAR 11.00 DIA X 2.00 - SAE 660
8 1 EA 710087 PLATE, TRUNNION, REAR 3.50 X 16.50 X 27.19 - ASTM A36
9 2 EA 710088 THRUST BEARING 0.38 X 12.50 DIA - SAE 660
10 1 EA 710089 RETAINER, BUSHING 0.75 X 12.5 DIA. ASTM A36
11 1 EA 710090 CAP, END 1.38 X 16.00 DIA. ASTM A36
10.00 I.D. X 11.50
12 1 EA 710514 SEAL, LIP - COML
O.D. X 0.75
13.50 I.D. X 15.00
13 2 EA 710515 SEAL, LIP - COML
O.D. X 0.75
14 12 EA HHCSM1620007010 CAPSCREW, HEX HEAD M16 x 2.0 x 70mm - GR 10.9
15 12 EA HHCSM1620006010 CAPSCREW, HEX HEAD M16 x 2.0 x 60mm - GR 10.9
SAE J429
16 16 EA SFCS025200050ST CAPSCREW, FLAT HD SOC 1/4-20UNCx0.50
Grade 5
1.00 ID X 1.25 OD X
17 4 EA 0903347-0014 BUSHING - COMP
1.26 W
18 2 EA 710106 PLATE, AXLE STOP WEAR .50 X 5.50 X 8.06 - ASTM A36
19 12 EA PWNA075XXXXXXMC WASHER, TYPE A NARROW 3/4" - MIL CARB
20 12 EA HHCS075100300Z8 CAPSCREW, HEX HEAD 3/4-10 X 3.00 - GR 8
21 12 EA PWNA038XXXXXXMC WASHER, TYPE A NARROW 3/8 NOM - MIL CARB
22 12 EA HHCS038160150Z8 CAPSCREW, HEX HEAD 3/8-16 X 1.50 - GR 8
23 20 EA PWNA063XXXXXXMC WASHER, TYPE A NARROW 5/8" - MIL CARB
M16-2.0 X 30mm SAE J429
24 8 EA HHCSM1620003010 CAPSCREW, HEX HEAD
CLASS 10.9 Grade 8
25 3 EA 701153 FTG, STRAIGHT ADAPTER 1406MMJMSTRXXST COML
26 2 EA 709182 FTG, CONNECTOR, MALE 2210MMJMSTRXXST STL
27 2 EA 705570 FTG, REDUCER, TUBE, END 0810JMJFSTRXXST - STL
28 2 EA 703411 FTG, REDUCER, TUBE, END 0610JMJFSTRXXST STL
29 2 EA 708846 FTG, ELBOW, 90 DEG 2210MMJM90EXXST STL
30 2 EA 0903103-0002 FITTING, RELIEF 1/8 FNPT - COML

PAGE 23
PARTS MANUAL
AXLE INSTALLATION

NOTE: All axle fittings to be


located opposite of driveshafts. SECTION A-A

FIGURE FOR FRONT AXLE ASSEMBLY (PART NO. 709699).

PAGE 24
PARTS MANUAL
AXLE INSTALLATION

PARTS LIST FOR FRONT AXLE ASSEMBLY (PART NO. 709699).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L


1 1 EA 709559 AXLE, FRONT 67" TRACK WIDTH - -
AXLE BREATHER/BRAKE
2 3 EA 701153 FTG, STRAIGHT ADAPTER 1406MMJMSTRXXST COML
PRESSURE PORT FRONT
AXLE BRAKE COOLING OIL
3 4 EA 709182 FTG, CONNECTOR, MALE 2210MMJMSTRXXST STL
PORTS FRONT
FTG, REDUCER, TUBE,
4 2 EA 705570 0810JMJFSTRXXST - STL
END
FTG, REDUCER, TUBE,
5 2 EA 703411 0610JMJFSTRXXST STL
END

PAGE 25
PARTS MANUAL
AXLE INSTALLATION

FIGURE FOR COOLER FAN SUPPLY VALVE ASSEMBLY (PART NO. 714270).

PAGE 26
PARTS MANUAL
AXLE INSTALLATION

PARTS LIST FOR COOLER FAN SUPPLY VALVE ASSEMBLY (PART NO. 714270).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L


1 1 EA 703745 VALVE, COOLER FAN SUPPLY (See - - COML
repair parts.)
2 1 EA 700758 FITTING, PLUG, HEX, HD 12XXOMXXPLGHXST - COML
3 1 EA 700247 FTG, PLUG, HEXHD 04XXOMXXPLGHXST - STL
4 1 EA 711495 CHECK VALVE FTG, 5 PSI 0404JMOMSTRXXST - STL
5 2 EA 700350 FTG, CONNECTOR, STR, THRD 0812JMOMSTRSXXST - STL
6 2 EA 700187 FTG, ELBOW, SWIVEL, 90 DEG 0808JMJS90EXXST - STL
7 1 EA 701261 FTG, UNION, MALE 0612JMOMSTRXXST - STL
8 2 EA 700191 FTG, TEE, SWIVEL, NUT, RUN 0808JMJSTERXXST - STL
9 1 EA 701249 FTG, TEE, SWIVEL, NUT, RUN 0404JMJSTERXXST - STL

PAGE 27
PARTS MANUAL
AXLE INSTALLATION

ADD’L
ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MATERIAL
DESC.
1 1 EA 705455 MANIFOLD BLOCK
2 1 EA UV402190 FLOW REGULATOR (SEAL KIT PART
NUMBER UV402200)
3 1 EA 703381 PRESSURE REDUCING VALVE (SEAL
KIT PART NUMBER 705494)
4 1 EA 704684 SOLENOID VALVE (SEAL KIT PART
NUMBER UV401415, COIL NUT PART
NUMBER 704686, COIL PART NUMBER
UV402199)

FIGURE AND PARTS LIST FOR COOLER FAN SUPPLY VALVE (PART NO. 703745).

PAGE 28
PARTS MANUAL
AXLE INSTALLATION

FIGURE FOR RELIEF VALVE ASSEMBLY (PART NO. 710488).

PAGE 29
PARTS MANUAL
AXLE INSTALLATION

PARTS LIST FOR RELIEF VALVE ASSEMBLY (PART NO. 710488).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L


1 1 EA 709029 CARTRIDGE, RELIEF VALVE ASSY 12 GPM, 100-400 PSI -

RELIEF VALVE CARTRIDGE –


RDBA-LEN

RELIEF VALVE CARTRIDGE SEAL


KIT: 51624
2 1 EA 703450 FTG, CONNECTOR, STR, THREAD 1608JMOMSTRXXST STL
3 1 EA 700348 FTG, TEE, SWIVEL, NUT, RUN 1616JMJSTERXXST STL
4 1 EA 708949 FTG, ADAPTER.37DEG SWIV, STR 1616BAJSSTRXXST BRASS
5 1 EA 700186 FTG, ELBOW, STR, THRD 0808JMOM90EXXST STL
6 1 EA 701245 FTG, REDUCER 1216JMJFSTRXXST STL
7 1 EA 701246 45 ELBOW 1616JMJS45EXXST COML

PAGE 30
PARTS MANUAL
AXLE INSTALLATION

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L


1 1 EA 709071 T-DRIVE PUMP/MOTOR W/ HYTREL COUPLING SPIDER -
PUMP, GEAR, 1.01 CIR, SAE A-A MOUNT W/ SAE 4-BOLT KEY ASTM
2 1 EA 709039
CW SHAFT A36
MOTOR, GEAR, 0.468 NPTF, 4F17 MNT W/ SAE 4-BOLT KEY
3 1 EA 711778 -
CIR, BI-DIR SHAFT
4 1 EA 711811 COUPLING, Ø7/16" BORE 3/32x3/64 KEYWAY - STL
5 1 EA 711813 SPIDER, HYTREL L070 JAW TYPE - HYTREL
6 1 EA 711812 COUPLING, Ø1/2" BORE 3/16x3/32 KEYWAY - STL
7 2 EA SSCA025200031ST SET SCREW 1/4-20UNC X 5/16 LG - STL

FIGURE AND PARTS LIST FOR BRAKE COOLING ASSEMBLY (PART NO. 709136).

PAGE 31
PARTS MANUAL
AXLE INSTALLATION

FIGURE FOR OIL FILTER ASSEMBLY (PART NO. 710491).

PAGE 32
PARTS MANUAL
AXLE INSTALLATION

PARTS LIST FOR OIL FILTER ASSEMBLY (PART NO. 710491).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L


1 1 EA 706319 FILTER ELEMENT - -
2 1 EA 706320 FILTER HEAD 50 PSI BY-PASS SAE #16 O-RING PORTS COML
3 2 EA 710490 FTG, ADAPTER, 90° 0816JMOM90EXXST STL
4 1 EA 700191 FTG, TEE, SWIVEL, NUT, 0808JMJSTERXXST - STL
RUN
5 1 EA 700187 FTG, ELBOW, SWIVEL, 0808JMJS90EXXST - STL
90°

PAGE 33
PARTS MANUAL
AXLE INSTALLATION

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L


1 1 EA 708889 FLOW DIVIDER, GEAR TYPE 0.388 CIR/SECTION COML
2 1 EA 700773 FTG, ELBOW, STR, THRD 0810JMOM90EXXST COML
3 2 EA 700080 FTG, ELBOW 0608JMOM90EXXST STL

FIGURE AND PARTS LIST FOR FLOW DIVIDER ASSEMBLY (PART NO. 710492).

PAGE 34
PARTS MANUAL
EXHAUST INSTALLATION

EXHAUST INSTALLATION
710641
GROUP NAME PAGE NUMBER

EXHAUST INSTALLATION (PART NO. 710641, REV. A) ...................................................... 2

PAGE 1
PARTS MANUAL
EXHAUST INSTALLATION

FIGURE FOR EXHAUST INSTALLATION (PART NO. 710641)

PAGE 2
PARTS MANUAL
EXHAUST INSTALLATION

PARTS LIST FOR EXHAUST INSTALLATION (PART NO. 710641).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L


1 1 EA 007838 ASSY, EXHAUST 4" PIPE

Repair Parts:
Catalytic Convertor-UV007874
Silencer-UV007875
Clamp-710897
Gasket-710898
Cone-710899
2 1 EA 400388 WELDMENT, SPK ARSTR STL
3 2 EA 400608 BAR, CLAMP, EXHAUST Ø.50 X 23.73 ASTM A36
4 1 EA 710640 WELD, ELBOW, 90° W/ HALF FLANGE FAB, STL
5 1 EA 710406 WELDMENT, CAGE - FAB STL
6 1 EA 44615K471 FTG, NIPPLE 0202PMPMSTRXXST STL
7 1 EA 700192 FTG, COUPLING, PIPE 0202PFPFSTRXXST COML
8 1 EA 007844 ELBOW, 4", 4.5 RADIUS - STL
9 1 EA 710670 TUBING, FLEX, EXH 4.00 ID X .019 WALL LCS
10 2 EA 404049 CLAMP, 4" EXHAUST COML
11 4 EA HHCS050130150Z8 CAPSCREW, HEX HEAD 1/2-13 x 1.50 GR 8
12 12 EA PWNA050XXXXXXMC WASHER, TYPE A NARROW 1/2 MIL CARB
13 8 EA HNUT05013XXXXZ8 NUT, HEX 1/2-13 UNC GR 8
14 4 EA MTDS010XX0075ST SCREW, SELF TAPPING #10 X 3/4 STL
15 2 EA 007845 CLAMP, FLAT BAND 4.00 OD PIPE COML
16 40 FT 007847 WRAP, FIBERGLASS NOT SHWN FIBERGLS
17 40 FT 007848 WRAP, SILICONE NOT SHWN SILICONE
18 1 EA 007849 TUBE, SILICONE NOT SHWN SILICONE

PAGE 3
PARTS MANUAL
EXHAUST INSTALLATION

THIS PAGE INTENTIONALLY BLANK.

PAGE 4
PARTS MANUAL
CAB INSTALLATION

CAB INSTALLATION
715818
GROUP NAME PAGE NUMBER

CAB INSTALLATION (PART NO. 715818, REV. A) ................................................................. 2


SWIVEL SEAT CAB ASSEMBLY (PART NO. 715819, REV. A) ....................................... 4
INSULATION INSTALLATION (PART NO. 400206, REV. D) ..................................... 11
WINDOWS INSTALLATION (PART NO. 712404, REV. C) ......................................... 16
EMERGENCY CAB HATCH ASSEMBLY (PART NO. 401237, REV. D) .............. 19
DOOR LATCH INSTALLATION (PART NO. 400407, REV. E) .................................... 22
WIPER MOTOR INSTALLATION (PART NO. 400408, REV. G) ................................. 26
SEAT ASSEMBLY (PART NO. 712868, REV. C) ........................................................... 31
MODIFIED OPERATOR SEAT (PART NO. 401503, REV. A) ................................ 36
OPERATOR SEAT (PART NO. 400033, REV. B) ............................................... 39
CAB HVAC ASSEMBLY (PART NO. 715820, REV. A) ............................................... 41
AIR CONDITIONER/HEATER (PART NO. 50 048 015, REV. B) ........................... 47
CONDENSER INSTALLATION (PART NO. 715784, REV. A) ............................... 49
REAR WIPER INSTALLATION (PART NO. 712525, REV. D) ..................................... 53

PAGE 1
PARTS MANUAL
CAB INSTALLATION

NOTE:

1) USE ONLY DURA-TORQ


OR EQUIVALENT
FASTENERS FOR
MOUNTING THE CAB. DO
NOT USE LOCTITE; DRY
TORQUE TO 775 FT-LBS OR
ANTI-SEIZE TORQUE TO 620
FT-LBS.

ALL MOUNTNIG HARDWARE TYPICAL 4 PLACES

FIGURE FOR CAB INSTALLATION (PART NO. 715818).

PAGE 2
PARTS MANUAL
CAB INSTALLATION

PARTS LIST FOR CAB INSTALLATION (PART NO. 715818).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L


1 1 EA 715819 ASSY, CAB, SWIVEL SEAT (See - COML
repair parts.)
2 4 EA HHCS100080350Z8 CAPSCREW, HEX HEAD 1-8 X 3.50 - GR 8
3 4 EA 33772 NUT, HEX 1-8 - DURA-TORQ
4 8 EA 35278 WASHER, FLAT 1.00 HARDENED, DURA-TORQ
ZINC
PLATED
5 4 EA 31272 L'WASHER, SPRING, HVY 1.00 - DURA-TORQ

PAGE 3
PARTS MANUAL
CAB INSTALLATION

FIGURE FOR SWIVEL SEAT CAB ASSEMBLY (PART NO. 715819) (SHEET 1 OF 6).

PAGE 4
PARTS MANUAL
CAB INSTALLATION

A A

See Section A on sheet 4.

See Front View on sheet 3.

FIGURE FOR SWIVEL SEAT CAB ASSEMBLY (PART NO. 715819) (SHEET 2 OF 6).

PAGE 5
PARTS MANUAL
CAB INSTALLATION

Front View
(From Sheet 2).

FIGURE FOR SWIVEL SEAT CAB ASSEMBLY (PART NO. 715819) (SHEET 3 OF 6).

PAGE 6
PARTS MANUAL
CAB INSTALLATION

Section A
(From Sheet 2).

FIGURE FOR SWIVEL SEAT CAB ASSEMBLY (PART NO. 715819) (SHEET 4 OF 6).

PAGE 7
PARTS MANUAL
CAB INSTALLATION

FIGURE FOR SWIVEL SEAT CAB ASSEMBLY (PART NO. 715819) (SHEET 5 OF 6).

PAGE 8
PARTS MANUAL
CAB INSTALLATION

FIGURE FOR SWIVEL SEAT CAB ASSEMBLY (PART NO. 715819) (SHEET 6 OF 6).

PAGE 9
PARTS MANUAL
CAB INSTALLATION

PARTS LIST FOR SWIVEL SEAT CAB ASSEMBLY (PART NO. 715819).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MAT’L


1 1 EA 400206 INST, INSULATION (See repair - COML
parts.)
2 1 EA 712404 INST, WINDOWS (See repair SCALER CAB COML
parts.)
3 1 EA 400407 INST, LATCH, DOOR (See - COML
repair parts.)
4 1 EA 400408 INST, MOTOR, WIPER (See - COML
repair parts.)
5 1 EA 712868 SEAT ASSY (See repair parts.) - COML
6 1 EA 403963 MIRROR, CHROMED - COML
7 2 EA 404862 PLATE, COVER DRAIN 0.19 X 3.44 X 5.00 ASTM A36
8 4 EA 401026 WELD, GRAB-HANDLE 0.75 DIA, FORMED FAB,STL
9 1 EA 401016 WELD, GRAB HANDLE, CAB - FAB STL
10 1 EA 712900 CAB, WELDMENT - FAB STL
11 1 EA 715820 ASSY, CAB, HVAC (See repair - COML
parts.)
12 1 EA 712496 PLATE, COVER .1196 (11 GA) X 12.50 ASTM
X 23.26 A1011
13 1 EA 712525 INST, REAR WIPER (See - COML
repair parts.)
14 4 EA HHCS025200050Z8 CAPSCREW, HEX HEAD 1/4-20 X 0.50 GR 8
15 8 EA HHCS025200075Z8 CAPSCREW, HEX HEAD 1/4-20 X 0.75 GR 8
16 4 EA PWNA025XXXXXXMC WASHER, TYPE A NARROW 1/4 MIL CARB
17 4 EA HHCS038160075Z8 CAPSCREW, HEX HEAD 3/8-16 X 0.75 GR 8
18 4 EA PWNA038XXXXXXMC WASHER, TYPE A NARROW 3/8 NOM MIL CARB
19 16 EA HHCS050130100Z8 CAPSCREW, HEX HEAD 1/2-13 UNC X 1.00 GR 8
20 16 EA PWNA050XXXXXXMC FSR, PLAIN WASHER 1/2 NARROW TYPE A MIL CARB

PAGE 10
PARTS MANUAL
CAB INSTALLATION

FIGURE FOR INSULATION INSTALLATION (PART NO. 400206) (SHEET 1 OF 4).

PAGE 11
PARTS MANUAL
CAB INSTALLATION

FIGURE FOR INSULATION INSTALLATION (PART NO. 400206) (SHEET 2 OF 4).

PAGE 12
PARTS MANUAL
CAB INSTALLATION

FIGURE FOR INSULATION INSTALLATION (PART NO. 400206) (SHEET 3 OF 4).

PAGE 13
PARTS MANUAL
CAB INSTALLATION

Notes:

1. Cut each item to size prior to installation.

2. Attach ceiling upholstery as shown using 3M spray on adhesive P/N 36316.

3. Attach floor mat to the floor first, cutting holes as shown.


Attach upholstery to the walls and cockpit areas.
Attach floor mat to the ledge in four separate pieces overlapping.
Side wall upholstery as shown. LH-RH sides should be the same.

FIGURE FOR INSULATION INSTALLATION (PART NO. 400206) (SHEET 4 OF 4).

PAGE 14
PARTS MANUAL
CAB INSTALLATION

PARTS LIST FOR INSULATION INSTALLATION (PART NO. 400206).

ITEM QTY U/M PART NO. NOMENCLATURE REMARKS


1 18 SF 36052 MAT, CAB FLOOR, BLACK TEXTURED
2 1 EA 46646 SHURSTEP, NON-SKID, 2.00 X 39.00
3 NOT USED
4 NOT USED
5 40 SF 701576 INSULATION, FOAM, PERFORATED, BLACK
6 1 EA UV400959 PLATE, THRESHOLD
7 4 EA 47398 SCREW, MACHINE, FLAT HEAD, 0.25”-20 UNC X 1.00” LG,
STAINLESS
8 18 OZ 36316 ADHESIVE, 3M, SUPER TRIM, SPRAY CAN

PAGE 15
PARTS MANUAL
CAB INSTALLATION

See Assembly
Detail on Sheet 2.

See Note
below.

Rear View RH Side View

Note for IT 11:


Add rubber strip to bottom of window frame. Align hole in window
with wiper motor shaft. Ref. Dwg. 400408 Wiper Motor Installation.

FIGURE FOR CAB WINDOWS INSTALLATION (PART NO. 712404) (SHEET 1 OF 2).

PAGE 16
PARTS MANUAL
CAB INSTALLATION

Assembly Detail
(From Sheet 1)

FIGURE FOR CAB WINDOWS INSTALLATION (PART NO. 712404) (SHEET 2 OF 2).

PAGE 17
PARTS MANUAL
CAB INSTALLATION

PARTS LIST FOR CAB WINDOWS INSTALLATION (PART NO. 712404).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MATERIAL


1 1 EA 400954 WINDOW, LEXGARD 1" THK LEXAN
2 2 EA 400326 WINDOW, SIDE VERTICAL DROP COML
3 2 EA 400327 WINDOW, SIDE FORWARD STL
SELF-LOCKING, "H"
4 13 FT 400328 MOLDING, WINDOW TYPE COML
5 14 FT 47389 WEATHERSTRIP 0.125 X 1.00 RUBBER
SELF-LOCKING, "S"
6 18 FT 400859 MOLDING, WINDOW TYPE, OFFSET RUBBER
7 1 EA 400334 FRAME, WINDOW 0.25 THK ASTM-A36
8 16 EA HHCS050130125SS FSR, HHCS 1/2-13 UNC X 1.25 SST
9 16 EA PWRB050XXXXXXSS FSR, PWRB 1/2 NOM SST
10 16 EA HSLW050XXXXXXSS FSR, LOCKWASHER, SPRING 1/2 NOM SST
11 1 EA 401225 STRIP, RUBBER 0.25 X 0.50 X 39.00 RUBBER
ASSY, CAB, HATCH (See repair
12 1 EA 401237 parts.) EMERGENCY COML

PAGE 18
PARTS MANUAL
CAB INSTALLATION

See Section A on Sheet 2. A

FIGURE FOR EMERGENCY CAB HATCH ASSEMBLY (PART NO. 401237) (SHEET 1 OF 2).

PAGE 19
PARTS MANUAL
CAB INSTALLATION

View B

Section A

FIGURE FOR EMERGENCY CAB HATCH ASSEMBLY (PART NO. 401237) (SHEET 2 OF 2).

PAGE 20
PARTS MANUAL
CAB INSTALLATION

PARTS LIST FOR EMERGENCY CAB HATCH ASSEMBLY (PART NO. 401237).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MAT’L ADD’L


1 1 EA 401697 WELD, PANEL, HATCH 1.50 X 1.50 X 0.19 THK FAB STL
2 1 EA 401698 WINDOW, ESCAPE, REAR 0.25 X 17.50 X 35.50 COML
3 9 FT 400328 MOLDING, WINDOW SELF-LOCKING COML "H" TYPE
4 12 FT UV008004 WEATHERSTRIP 0.125 X 1.00 COML
5 4 EA 35353 SCREW, MACH, RDH #10-24 UNC X 0.75 STL
6 2 EA 49048 SCREW, MACH, FLTHD, PHIL #10-24 UNC X 0.75 ZINC PLT
7 1 EA 48424 LATCH, NON-LOCKING - STL
8 1 EA 401817 LOCK, CAB, LEFT HAND - STL
9 1 EA 401818 HANDLE, L, CHROME - STL

PAGE 21
PARTS MANUAL
CAB INSTALLATION

9 9

14

1
10
11
12

9 Outside View

8 Inside View
13 7
Cab Door

FIGURE FOR DOOR LATCH INSTALLATION (PART NO. 400407) (SHEET 1 OF 3).

PAGE 22
PARTS MANUAL
CAB INSTALLATION

Latch Cover
Latch Assembly Detail

3.00 x 3.00 Tube Cab Frame


Set Screw

Use shimplates, Items 3


4-6 as needed. 11 Inside Handle
15
Top View Section

Side View Section

FIGURE FOR DOOR LATCH INSTALLATION (PART NO. 400407) (SHEET 2 OF 3).

PAGE 23
PARTS MANUAL
CAB INSTALLATION

Outside of Cab

Threshold Bar

Verify that cab door and weatherstrip


Weatherstrip Detail seal properly.

FIGURE FOR DOOR LATCH INSTALLATION (PART NO. 400407) (SHEET 3 OF 3).

PAGE 24
PARTS MANUAL
CAB INSTALLATION

PARTS LIST FOR DOOR LATCH INSTALLATION (PART NO. 400407).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MAT’L ADD’L


1 1 EA 400322 HANDLE, DOOR, D-RING, NON-LOCKING, SST
2 1 EA 42534 LATCH, DOOR, ROTARY
3 1 EA 42533 STRIKER, LATCH
4 1 EA 42555 SHIMPLATE, STRIKER, 0.25 THICK
5 1 EA 42554 SHIMPLATE, STRIKER 12 GA, 0.105 THICK
6 1 EA 49298 SHIMPLATE, STRIKER 16 GA, 0.060 THICK
7 1 EA 400364 HANDLE, DOOR, INSIDE, CHROME INCLUDES
PLATED SETSCREWS
8 1 EA 400452 COVER, LATCH
9 11 FT 404211 WEATHERSTRIP, “TRIMSEAL”
10 4 EA S100470 CAPSCREW, HEX HEAD, 0.25-20UNC X 2.50” LG SST
11 10 EA S100353 WASHER, PLAIN 0.25” NOM SST
12 4 EA S100436 LOCKNUT, HEX HEAD 0.25-20UNC SST
13 6 EA 400632 SCREW, MACHINE, FLAT HEAD #10-32UNF X .50”LG SST
14 5 FT UV008004 WEATHERSTRIP
15 2 EA S100107 CAPSCREW, HEX HEAD 0.25-20UNC X .75LG SST

PAGE 25
PARTS MANUAL
CAB INSTALLATION

Note: Wire CA13 (Wiper Motor) per Wire List.

See Assembly
Detail on Sheet 3.

FIGURE FOR WIPER MOTOR INSTALLATION (PART NO. 400408) (SHEET 1 OF 4).

PAGE 26
PARTS MANUAL
CAB INSTALLATION

CUT TWO STRIPS OF


WEATHERSTRIPPING
INTO 9.75" EACH AND
ATTACH
TO WIPER MOTOR
BRACKET

RESERVOIR MOUNTED ONTO


ENGINE END FRAME
(See photo on sheet 3)

FIGURE FOR WIPER MOTOR INSTALLATION (PART NO. 400408) (SHEET 2 OF 4).

PAGE 27
PARTS MANUAL
CAB INSTALLATION

See Machining
Detail on Sheet 4.

Assembly Detail
(From Sheet 1)

RESERVOIR MOUNTING
LOCATION

FIGURE FOR WIPER MOTOR INSTALLATION (PART NO. 400408) (SHEET 3 OF 4).

PAGE 28
PARTS MANUAL
CAB INSTALLATION

Machining Detail
(From Sheet 3)

FIGURE FOR WIPER MOTOR INSTALLATION (PART NO. 400408) (SHEET 4 OF 4).

PAGE 29
PARTS MANUAL
CAB INSTALLATION

PARTS LIST FOR WIPER MOTOR INSTALLATION (PART NO. 400408).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MAT’L


1 1 EA UV400570 MOTOR, WIPER 44 N.M. TORQUE COML
2 1 EA UV400571 ASSY, ARM, WIPER - COML
3 1 EA UV400574 BLADE, WIPER - COML
4 1 EA 712841 RESERVOIR, WASHER 1 GALLON CAPACITY, W/ 2 PUMPS COML
5 1 EA UV401232 FITTING, ADAPTER, NOZZLE BARB-BARB COML
6 10 FT UV400576 TUBING, WASHER FLUID LINE RUBBER
7 2 EA HHCS038160075SS CAPSCREW, HEXHD .375-16UNC X .75 SST
8 3 EA PWNA038XXXXXXSS WASHER, PL 0.38 NOM SST
9 - - - - - -
10 1 EA UV400757 NUT, HEXHD 1.125-18UNF PLASTIC
11 2 EA UV400755 O-RING 0.19 X 1.125 X 1.50 BUNA-N
12 4 EA UV400756 WASHER, WAVE 0.020 X 1.201 X 1.543 SST
13 1 EA LNUT03824XXXXSS NUT, HEXHD, SLFLKG .375-24UNF SST
14 2 EA HHCS025200075SS CAPSCREW, HEXHD .250-20UNC X .75 SST
15 6 EA PWRB025XXXXXXSS WASHER, PL .25 TYP B REG SST
16 - - - - - -
17 1 EA UV400768 PLUG, MOTOR, WIPER - COML
18 - - - - - -
19 3 EA UV400770 CONNECTOR, ELECTRICAL FOR PUMP / MOTOR PLUGS COML
20 1 EA UV400209 WELD, COVER, MOTOR - FAB,
STL
21 1.7 FT 008004 WEATHERSTRIP 0.25 X 1.00 COML
22 - - - - - -
23 6 EA 36317 TIE WRAP 6.00 LG, BLACK COML
24 15 FT UV404876 CABLE 14 AWG, 3 COND COML
25 - - - - - -
26 4 EA HHCS025200050SS FSR, HHCS ¼-20UNC X 0.50 SST
27 1 EA 713146 KIT, CONNECTOR PUMP W/O WIRE COML

PAGE 30
PARTS MANUAL
CAB INSTALLATION

NOTE:
1. Orient Item 9 so that Item 9's 15° bend is
towards the foot pedals.

FIGURE FOR SEAT ASSEMBLY (PART NO. 712868) (SHEET 1 OF 4).

PAGE 31
PARTS MANUAL
CAB INSTALLATION

A
See Detail A on Sheet 3. B

See Detail B on Sheet 3.

FIGURE FOR SEAT ASSEMBLY (PART NO. 712868) (SHEET 2 OF 4).

PAGE 32
PARTS MANUAL
CAB INSTALLATION

Detail A
(From Sheet 2)

Detail B
(From Sheet 2)

FIGURE FOR SEAT ASSEMBLY (PART NO. 712868) (SHEET 3 OF 4).

PAGE 33
PARTS MANUAL
CAB INSTALLATION

16 8

FIGURE FOR SEAT ASSEMBLY (PART NO. 712868) (SHEET 4 OF 4).

PAGE 34
PARTS MANUAL
CAB INSTALLATION

PARTS LIST FOR SEAT ASSEMBLY (PART NO. 712868).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MATERIAL


1 1 EA 401503 SEAT, OPERATOR (See - COML
repair parts.)
2 1 EA 712854 MOUNT, SEAT, RH - FAB STL
3 1 EA 712855 MOUNT, SEAT, LH - FAB STL
4 1 EA 50 429 010 MOUNT, SEAT, SWIVEL - STL
5 1 EA 712859 SHAFT, HANDLE 0.75 X 0.75 X 17.50 ASTM A36
6 2 EA 06 100 301 BUSHING, 0.50 ID X 0.63 OD 0.88 DIA FLANGE BRONZE
7 1 EA 712861 LINK, HANDLE 0.25 X 1.00 X 2.78 ASTM A572
GRADE 50
8 1 EA 712865 BLOCK, TAPPED 0.75 X 1.75 X 1.81 ASTM A572
GRADE 50
9 1 EA 712866 HANDLE, THREADED 1/2-13 UNC COML
10 1 EA PWNA038XXXXXXMC WASHER, TYPE A NARROW 3/8 NOM MIL CARB
11 1 EA LNUT03816XXXXZ8 NUT, HEX SLFLKG 3/8-16 UNC GR 8
12 2 EA PWNA025XXXXXXSS WASHER, PLAIN 1/4 NARROW, TYPE A SST
13 2 EA JNUT02520XXXXZ8 NUT, JAM 1/4"-20 GR 8
14 1 EA HHCS025200150Z8 CAPSCREW, HEX HEAD 1/4-20 X 1.50 GR 8
15 1 EA JNUT05013XXXXZ8 1/2"-13 NUT, HEX JAM GR 8
16 2 EA 713057 SPRING, EXTENSION 9/16 X 6.00 X .072 COML
17 1 EA 715518 EXTENSION, HANDLE 0.75 DIA. X 3.63” ASTM A36

PAGE 35
PARTS MANUAL
CAB INSTALLATION

See Detail A on Sheet 2

FIGURE FOR MODIFIED OPERATOR SEAT (PART NO. 401503) (SHEET 1 OF 2).

PAGE 36
PARTS MANUAL
CAB INSTALLATION

NEW Ø0.375 THRU HOLE ON INSIDE PANEL


IF LOWER HEX NUT IS NOT PRESENT

Detail A
(From Sheet 1)

FIGURE FOR MODIFIED OPERATOR SEAT (PART NO. 401503) (SHEET 2 OF 2).

PAGE 37
PARTS MANUAL
CAB INSTALLATION

PARTS LIST FOR MODIFIED OPERATOR SEAT (PART NO. 401503).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MAT’L ADD’L


1 1 EA 400033 SEAT, OPERATOR (See repair - COML -
parts.)
2 8 EA S100075 WASHER, PLAIN, REGULAR 5/16, TYPE B STL -
3 8 EA S100133 NUT, HEX 5/16-18 UNC STL -

PAGE 38
PARTS MANUAL
CAB INSTALLATION

FIGURE FOR OPERATOR SEAT (PART NO. 400033).

PAGE 39
PARTS MANUAL
CAB INSTALLATION

PARTS LIST FOR OPERATOR SEAT (PART NO. 400033).

ITEM QTY U/M PART NO. NOMENCLATURE DETAILS


1 EA 1 103117PS LUMBAR KNOB (NOT SHOWN) Only available on S/N M2X6251 & Below
EA 1 105678PS LUMBAR KNOB Only available on S/N M2X6252 & Above
EA 1 306963ZN-* BACK COVER
2
EA 1 178399ZN-* BACK ASSEMBLY
HEADREST ASS’Y W/BRKT &
3 EA 1 167547ZN-* HDWR
EA 1 105933ZN-* HEADREST PAD/COVER
4 EA 1 104444PS 4 POINT BELT SET
5 EA 1 104088PS BACK ADJ. KNOW W/HDWR
6 EA 1 167413ZN-* CUSHION ASSEMBLY
7 EA 1 176442VN-* SKIRT W/ATTACHING HDWR
8 EA 2 167545ZN-* ARM PAD W/COVER
VERTICAL ADJ. SCREW 3/8-16
9 EA 4 707195PS X 1”
CONTROL CARR LOCKING
10 EA 2 104089PS KNOB W/HDWR
VERTICAL ADJ. MTG. BRKT
11 EA 1 104332PS W/HDWR (LH)
12 EA 8 708369PS ¼-20 U-NUT
13 EA 8 708490PS ¼-20 X 5/8” PPHS
GAS SPRING W/(2) BALL
14 EA 2 104099PS STUDS
SHOCK ABSORBER
15 EA 2 100441PS W/BEARING & SPACER
16 EA 1 104607PS HEIGHT ADJ. LEVER W/HDWR
TRACK SET 2 LKG 13” X 11”
17 EA 1 104073PS MTG
18 EA 1 104509PS TETHER SET W/HDWR
19 EA 1 105800PS** EXTREME DUTY CHASSIS For Seats with an “X” in the serial number
20 EA 1 101196PS RIDE ADJUST KNOB
VERTICAL ADJ. MTG. BRKT
21 EA 1 105443PS W/HDWR (RH)
22 EA 1 104238FN-* CONTROL CARR COVER (RH) Not Shown
23 EA 1 104239FN-* CONTROL CARR COVER (LH) Not Shown

Notes:
●The seat serial number must be available when ordering service parts.
●Service part numbers consist of only one item each. Order multiples when applicable.
*Contact OGI service for color options on cover materials.
**For chassis service on seats with an “x” in the serial number the following part numbers will need to be ordered:
105800PS & 104073PS. (Track sets must always be ordered in addition to the chassis kit.)

PAGE 40
PARTS MANUAL
CAB INSTALLATION

NOTES:
1. REFER TO ELECTRICAL CONTROL CONSOLE ENCLOSURE ASSEMBLY FOR HVAC CONTROLLER INSTALLATION, WHICH IS PART
OF ITEM 1.
2. HVAC HOSES NOT DIRECTLY ATTACHED TO THE CAB CAN BE STORED INSIDE THE CAB AFTER ASSEMBLY IS COMPLETE.
3. CUT HEATER HOSE INTO THE FOLLOWING LENGTHS:
2 PCS 3FT EACH, INSIDE CAB FROM HVAC UNIT TO BULKHEAD;
2 PCS 17FT EACH, OUTSIDE CAB FROM BULKHEAD TO ENGINE.

FIGURE FOR CAB HVAC ASSEMBLY (PART NO. 715820) (SHEET 1 OF 5).

PAGE 41
PARTS MANUAL
CAB INSTALLATION

See Detail B on
Sheet 3

Section A

A A

FIGURE FOR CAB HVAC ASSEMBLY (PART NO. 715820) (SHEET 2 OF 5).

PAGE 42
PARTS MANUAL
CAB INSTALLATION

Detail B
(From Sheet 2)

Detail C
(From Sheet 4)

FIGURE FOR CAB HVAC ASSEMBLY (PART NO. 715820) (SHEET 3 OF 5).

PAGE 43
PARTS MANUAL
CAB INSTALLATION

C Inside Rear View

See Detail C on
Sheet 3
FIGURE FOR CAB HVAC ASSEMBLY (PART NO. 715820) (SHEET 4 OF 5).

PAGE 44
PARTS MANUAL
CAB INSTALLATION

SEAL BETWEEN CAB


WALL AND AC UNIT
WITH
WEATHERSTRIPPING

FIGURE FOR CAB HVAC ASSEMBLY (PART NO. 715820) (SHEET 5 OF 5).

PAGE 45
PARTS MANUAL
CAB INSTALLATION

PARTS LIST FOR CAB HVAC ASSEMBLY (PART NO. 715820).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MAT’L


1 1 EA 50 048 015 HEATER, AIR CONDITIONER R8545 COML
(See repair parts.)
2 1 EA 400507 AIR CLEANER ASSY REPAIR PARTS: STL

(1) DUST CUP – UV401250


(1) FILTER – UV400508
(1) VACUATOR VALVE,
RUBBER BOOT - UV401167
3 2 EA 400722 BAND, MOUNTING, AIR - ASTM A36
CLEANER
4 1 EA 712920 WELDMENT, DUCT - FAB STL
5 2 EA 013889 ELBOW, REDUCER 90° Ø4.00" - Ø3.00" Rubber
6 4 EA 007834 CLAMP, T-BOLT Ø 4.31 - Ø 4.59" COML
7 40 FT 400792 HOSE, HEATER 5/8 ID COML
8 16 EA 709137 CLAMP, HOSE 9/16 - 1-1/16 COML
9 1 EA 46189 DRIER, HVAC W/ MOISTURE INDICATOR COML
10 1 EA 46188 SWITCH, BINARY - COML
11 1 EA 35298 BRACKET, DRIER W/ HOSE CLAMPS COML
12 1 EA 400509 HOOD, FILTER, HVAC - Polyethylene
Cross-
Linked
13 1 EA 400851 ASSY, HOSE, HVAC, #6 HVAC BULKHEAD-DRIER COML
14 1 EA 713429 ASSY, HOSE, HVAC, #6 DRIER-CONDENSER COML
15 1 EA 400853 ASSY, HOSE, HVAC, #8 COMPRESSOR- COML
CONDENSER
16 1 EA 712782 ASSY, HOSE, HVAC, #10 COMPRESSOR-HVAC COML
BULKHEAD
17 1 EA 713431 ASSY, HOSE, HVAC, #6 HVAC UNIT - BULKHEAD COML
18 1 EA 713430 ASSY, HOSE, HVAC, #10 HVAC UNIT - BULKHEAD COML
19 2.5 FT 008058 WEATHERSTRIP 0.125 X 0.50 COML
20 6 EA HHCS025200050Z8 CAPSCREW, HEX HEAD 1/4-20 X 0.50 GR 8
21 2 EA HHCS025200075Z8 CAPSCREW, HEX HEAD 1/4-20 X 0.75 GR 8
22 8 EA PWNA025XXXXXXMC WASHER, TYPE A NARROW 1/4 MIL CARB
23 9 EA PWNA038XXXXXXMC WASHER, TYPE A NARROW 3/8 NOM MIL CARB
24 9 EA HHCS038160063Z8 CAPSCREW, HEX HEAD 3/8-16 X 0.63 GR 8
25 1 EA 715784 INST, CONDENSER (See - COML
repair parts.)
26 1 EA 702499 COMPRESSOR, AC, POLY V 24V COML
27 1 EA 712932 TUBE, AIR INTAKE 4.00 O.D. X 0.065 WALL X ASTM A513,
12.00 DOM

PAGE 46
PARTS MANUAL
CAB INSTALLATION

FIGURE FOR AIR CONDITIONER/HEATER (PART NO. 50 048 015).

PAGE 47
PARTS MANUAL
CAB INSTALLATION

PARTS LIST FOR AIR CONDITIONER/HEATER (PART NO. 50 048 015).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MATERIAL


1 1 EA UV402056 HOUSING ASSEMBLY
2 1 EA UV402057 PLENUM ASSEMBLY
3 2 EA RD-5-5223-1 AIR DIFFUSER ASSEMBLY
4 2 EA RD-5-5223-0 AIR DIFFUSER ASSEMBLY
5 1 EA RD-4427-24 THERMOSTAT
6 1 EA UV402061 COVER ASSEMBLY
7 1 EA RD-5-7760-1 WATER VALVE
8 1 EA RD-5-6868-0 EXPANSION VALVE
9 1 EA RD-5-3647-0 RESISTOR
10 1 EA RD-1-0771-1 HEATER CORE ASSEMBLY
11 1 EA 50 048 015-09 EVAPORATOR ASSEMBLY
12 1 EA UV014641 FILTER
13 2 EA UV402067 DRAIN HOSE
14 2 EA UV402068 SNAP FASTENER
15 NOT USED
MOTOR BLOWER
16 1 EA UV402069 ASSEMBLY
17 1 EA UV402070 BLOWER ASSEMBLY
18 1 EA UV402071 BLOWER ASSEMBLY
19 1 EA RD-5-7311-0 BLOWER WHEEL
20 1 EA RD-5-7312-0 BLOWER WHEEL
21 2 EA UV402074 ENTRY RINGS
22 NOT USED
23 1 EA RD-5-5121-24 MOTOR – 24 VOLT
24 1 EA UV402076 RETAINER - MOTOR
25 1 EA RD-5-3816-18 TUBE, 5/32” I.D. NOT SHOWN
26 1 EA RD-3-5277-0 CONTROL PANEL ASSY.
27 NOT USED
28 1 EA RD-3-5413-0 LABEL – CONTROL PANEL NOT SHOWN
29 NOT USED
30 1 EA UV402078 LEVER – CONTROL NOT SHOWN
31 1 EA RD-5-4694-1 SWITCH – SPEED, FAN NOT SHOWN
32 1 EA RD-5-3748-0 SWITCH – TOGGLE, SPST NOT SHOWN
33 1 EA RD-5-4450-0 KNOB NOT SHOWN
34 1 EA RD-4180-24 CONTROL CABLE NOT SHOWN

PAGE 48
PARTS MANUAL
CAB INSTALLATION

FIGURE FOR CONDENSER INSTALLATION (PART NO. 715784) (SHEET 1 OF 3).

PAGE 49
PARTS MANUAL
CAB INSTALLATION

See Top View on Sheet 3.

FIGURE FOR CONDENSER INSTALLATION (PART NO. 715784) (SHEET 2 OF 3).

PAGE 50
PARTS MANUAL
CAB INSTALLATION

Top View
(From Sheet 2)

FIGURE FOR CONDENSER INSTALLATION (PART NO. 715784) (SHEET 3 OF 3).

PAGE 51
PARTS MANUAL
CAB INSTALLATION

PARTS LIST FOR CONDENSER INSTALLATION (PART NO. 715784).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L


1 1 EA 403056 CONDENSER, AC - - ALUM
2 1 EA 715786 MOUNT, CONDENSER 0.25 X 2.00 X 26.15 - ASTM A572
GRADE 50
3 1 EA 715789 MOUNT, CONDENSER 0.25 X 2.00 X 18.65 - ASTM A572
GRADE 50
4 5 EA HHCS025200100Z8 CAPSCREW, HEX HEAD 1/4-20 X 1.00 - GR 8
5 10 EA PWNA025XXXXXXMC WASHER, TYPE A 1/4 - MIL CARB
NARROW
6 5 EA LNUT02520XXXXZ8 NUT, HEX SLFLKG ¼-20 GR 8

PAGE 52
PARTS MANUAL
CAB INSTALLATION

FIGURE FOR REAR WIPER INSTALLATION (PART NO. 712525) (SHEET 1 OF 3).

PAGE 53
PARTS MANUAL
CAB INSTALLATION

See
Detail A

Detail A

FIGURE FOR REAR WIPER INSTALLATION (PART NO. 712525) (SHEET 2 OF 3).

PAGE 54
PARTS MANUAL
CAB INSTALLATION

See Section B below

Section B

FIGURE FOR REAR WIPER INSTALLATION (PART NO. 712525) (SHEET 3 OF 3).

PAGE 55
PARTS MANUAL
CAB INSTALLATION

PARTS LIST FOR REAR WIPER INSTALLATION (PART NO. 712525).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MAT’L


1 11 EA PWNA025XXXXXXMC WASHER, TYPE A NARROW 1/4" MIL CARB
2 3 EA BHCS025280050SS CAPSCREW, BUTTON HEAD 1/4-28UNF X .50 SST
3 3 EA PWNA038XXXXXXMC WASHER, TYPE A NARROW 3/8 NOM MIL CARB
4 2 EA LNUT03816XXXXZ8 NUT, HEX SLFLKG 3/8-16 UNC GR 8
5 2 EA HHCS038160100Z8 CAPSCREW, HEX HEAD 3/8-16 X 1.00 GR 8
6 1 EA 712513 BLADE, WIPER, 15" - COML
ENCLOSURE, WIPER
7 1 EA 712507 - FAB STL
MOTOR
8 1 EA 712512 ARM, WIPER, 12" - COML
9 1 EA 712511 MOTOR, WIPER 24V COML
10 - - - - - -
11 10 FT 400576 TUBING, WASHER FLUID LINE COML
12 - - - - - -
FOR PUMP / MOTOR
13 5 EA 400770 CONNECTOR, ELECTRICAL COML
PLUGS

PAGE 56
PARTS MANUAL
12 INCH RISER INSTALLATION

12 INCH RISER INSTALLATION


712395
GROUP NAME PAGE NUMBER

12 INCH RISER INSTALLATION (PART NO. 712395, REV. A) ..................................... 2

PAGE 1
PARTS MANUAL
12 INCH RISER INSTALLATION

FIGURE FOR 12 INCH RISER INSTALLATION (PART NO. 712395) (SHEET 1 OF 3).

PAGE 2
PARTS MANUAL
12 INCH RISER INSTALLATION

Section B
(See Sheet 3)

Section A
(See Sheet 3)

FIGURE FOR 12 INCH RISER INSTALLATION (PART NO. 712395) (SHEET 2 OF 3).

PAGE 3
PARTS MANUAL
12 INCH RISER INSTALLATION

Section A
(From Sheet 2)

Section B
(From Sheet 2)

FIGURE FOR 12 INCH RISER INSTALLATION (PART NO. 712395) (SHEET 3 OF 3).

PAGE 4
PARTS MANUAL
12 INCH RISER INSTALLATION

PARTS LIST FOR 12 INCH RISER INSTALLATION (PART NO. 712395).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MAT’L


1 1 EA 712305 WELDMENT, RISER - -
2 4 EA 710542 PLATE, CAB MNT, ENG PLT, 1.50 X 5.50 X 8.00 A572
END
3 4 EA UV008000 MOUNT, ISOLATION SAME AS 35890 (OBS) -
4 16 EA HHCS063110175Z8 CAPSCREW, HEX HEAD 0.625-11 X 1.75 GR 8
5 16 EA PWNA063XXXXXXMC WASHER, TYPE A 0.625 MIL CARB
NARROW
6 8 EA 35891 WASHER, MOUNT, CAB 0.375 X 5.25, GR.50, A572, PLT
7 4 EA 45143 CAPSCREW, HEX HD 1.00 -8 X 7.00 GR 8
8 8 EA 35278 WASHER, PL 1.00, HARDENED ZINC PLT
9 4 EA 33772 NUT, HEX HD 1.00 -8, DURA-TORQ -
10 4 EA 31272 LOCKWASHER, SPRING 1.00, DURA-TORQ -

PAGE 5
PARTS MANUAL
12 INCH RISER INSTALLATION

THIS PAGE INTENTIONALLY BLANK

PAGE 6
PARTS MANUAL
SV-11 BOOM INSTALLATION

SV-11 BOOM INSTALLATION


714253
GROUP NAME PAGE NUMBER

SV-11 BOOM INSTALLATION (PART NO. 714253, REV. A) ................................................. 2


BOOM LIFT CYLINDER (PART NO. 714252, REV. A) ................................................ 9
SV-11 BOOM ASSEMBLY (PART NO. 710043, REV. H) ............................................ 11
ROTARY ACTUATOR (PART NO. UV400116, REV. A) .................................. 33
CYLINDER ASSEMBLY (PART NO. 710533, REV. A) ................................... 35
5” BOOM ROLLER ASSEMBLY (PART NO. 712341, REV. A) ...................... 36
5” BOOM ROLLER ASSEMBLY (PART NO. 712364, REV. A) ...................... 39
7” BOOM ROLLER ASSEMBLY (PART NO. 400672, REV. G) ...................... 41
TOOL EXTEND CYLINDER (PART NO. 404800, REV. C) ............................. 43
BULKHEAD ASSEMBLY (PART NO. 711942, REV. A) ................................... 44
CUSHION ROTATOR RELIEF VALVE ASSEMBLY
(PART NO. 401230, REV. D) ............................................................................... 46
HELAC CUSHION VALVE (PART NO. 401254, REV. C)..................... 47
5” BOOM ROLLER ASSEMBLY (PART NO. 712365, REV. A) ....................... 48
5” BOOM ROLLER ASSEMBLY (PART NO. 712366, REV. A) ....................... 50

PAGE 1
PARTS MANUAL
SV-11 BOOM INSTALLATION

FIGURE FOR SV-11 BOOM INSTALLATION (PART NO. 714253) (SHEET 1 OF 6).

PAGE 2
PARTS MANUAL
SV-11 BOOM INSTALLATION

See Section G See Section A


on Sheet 4 on Sheet 5
G
A See Section B
A
on Sheet 5

See View C on
Sheet 4

C C
B B B
G

FIGURE FOR SV-11 BOOM INSTALLATION (PART NO. 714253) (SHEET 2 OF 6).

PAGE 3
PARTS MANUAL
SV-11 BOOM INSTALLATION

See Section H
on Sheet 6

H
FIGURE FOR SV-11 BOOM INSTALLATION (PART NO. 714253) (SHEET 3 OF 6).

PAGE 4
PARTS MANUAL
SV-11 BOOM INSTALLATION

See Section E
on Sheet 6

SECTION G
From Sheet 2

E
E

VIEW C
From Sheet 2

FIGURE FOR SV-11 BOOM INSTALLATION (PART NO. 714253) (SHEET 4 OF 6).

PAGE 5
PARTS MANUAL
SV-11 BOOM INSTALLATION

Section A
(From Sheet 2)

LOWER BOOM LIFT CYLINDER PIN


Section B
(From Sheet 2)

FIGURE FOR SV-11 BOOM INSTALLATION (PART NO. 714253) (SHEET 5 OF 6).

PAGE 6
PARTS MANUAL
SV-11 BOOM INSTALLATION

Section H
(From Sheet 3)

Section E
(From Sheet 4)

FIGURE FOR SV-11 BOOM INSTALLATION (PART NO. 714253) (SHEET 6 OF 6).

PAGE 7
PARTS MANUAL
SV-11 BOOM INSTALLATION

PARTS LIST FOR SV-11 BOOM INSTALLATION (PART NO. 714253).


ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L
1 2 EA 714252 CYLINDER, BOOM LIFT [See 5.50 BORE X 3.50 ROD COML
repair parts.] X 29.00 STROKE
2 1 EA 400524 WELD, PIN PIVOT, BOOM - FAB STL
3 2 EA 401807 BUSHING, BOOM PIVOT, BOOM 4.00 O.D. X 3.50 I.D. X - 1026 HRS,
6.00 ASTM A106
4 2 EA 401808 BUSHING, BOOM PIVOT, FRAME 4.00 O.D. X 3.50 I.D. X - 1026 HRS,
3.75 ASTM A106
5 2 EA 400527 PLATE, KEEPER, PIN - - ASTM A572
GR 50
6 2 EA 400130 PIN, BOOM LIFT CYL. 2.00 DIA. X 5.44 - 4150
7 4 EA 710347 BUSHING 2.50 O.D. X 2.00 I.D. - COML
1.25
8 2 EA 400131 COVER, BOOM LIFT CYL. PIN - - ASTM A36
9 2 EA 400132 COVER, BOOM LIFT CYL. PIN - - ASTM A36
10 2 EA 400533 PIN, CYL, BOOM LIFT, UPPER - FAB STL
11 2 EA 712263 CYLINDER, BOOM SWING 5.00 BORE X 2.50 ROD COML
Seal Kit: 50 002 237-01 X 10.00 STROKE
Spherical Bushing: 0904594-0024
12 8 EA PWNA075XXXXXXMC WASHER, TYPE A NARROW ¾ - MIL CARB
13 8 EA PWNA063XXXXXXMC WASHER, TYPE A NARROW 5/8 - MIL CARB
14 8 EA HHCS075100200Z8 CAPSCREW, HEX HEAD 3/4-10 X 2.00 - GR 8
15 8 EA HHCS063110175Z8 CAPSCREW, HEX HEAD 5/8-11 X 1.75 - GR 8
16 16 EA PWNA050XXXXXXMC FSR,PLAIN WASHER 1/2 NARROW TYPE A - MIL CARB
17 4 EA HHCS050130175Z8 CAPSCREW, HEX HEAD 1/2-13 X 1.75 - GR 8
18 1 EA 710043 ASSY, BOOM, SV-11 - - STL
[See repair parts.]
19 1 EA 700300 FTG, 90° ELBOW 1212JMOM90EXXST - STL
20 1 EA 90 437 001 BINDER HOSE - COML
21 2 EA 0902044-0022 SHACKLE Ø 5/16 , GALVANIZED - COML
22 1 EA 711860 BOLT, EYE 1/2 - 12 UNC X 1.50 - STL
23 2 EA 701010 FTG, UNION BULKHEAD #12 JIC - STL
24 2 EA 401091 FTG, SWIVEL SS12MJ12XFJ12 COML
25 5 EA 700148 FTG, 90° ELBOW, SWIVEL 1212JMJS90EXXST - STL
26 2 EA 701216 FTG, TEE, RUN 1212JMOMTERXXST - STL
27 1 EA 700225 FTG, CONNECTOR 1212JMOMSTRXXST - STL
28 2 EA 701217 FTG, TEE, BRANCH 0808JMOMTEBXXST - ST
29 2 EA 700219 FTG, ELBOW, SWIVEL, NUT 0808JMJS45EXXST - STL
30 2 EA 700186 FTG, ELBOW, STR, THRD 0808JMOM90EXXST - STL
31 12 EA HHCS050130125Z8 CAPSCREW, HEX HEAD 1/2-13 X 1.25 - GR 8
32 4 EA 713884 PIN, TAPPED 1.50 DIA. X 4.25 - AISI 4140
33 4 EA 713885 CAP, END 0.50 X 4.50 X 4.50 - ASTM A572
Grade 50
34 2 EA 701013 FTG, ELBOW, STR, THRD 0404JMOM90EXXST - STL
35 1 EA 701100 FTG, TEE, BRANCH 0404JMJSTEBXXST STL

PAGE 8
PARTS MANUAL
SV-11 BOOM INSTALLATION

1
1

Items 3 and 4 Not Shown

FIGURE FOR BOOM LIFT CYLINDER (PART NO. 714252).

PAGE 9
PARTS MANUAL
SV-11 BOOM INSTALLATION

PARTS LIST FOR BOOM LIFT CYLINDER (PART NO. 714252).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L


1 2 EA UV402358 BUSHING
2 1 EA 714263 COUNTERBALANCE VALVE
VALVE SEAL KIT: 990022007
3 1 EA UV402364 PISTON SEAL KIT
4 1 EA UV402365 HEAD SEAL KIT

PAGE 10
PARTS MANUAL
SV-11 BOOM INSTALLATION

See Top View on Sheet 2

F
See Detail K on
Sheet 4

See Detail C on
Sheet 4
F

See Section F
on Sheet 6

BOOM ROLLER INSTALLATION & ADJUSTMENT PROCEDURE

1. INSTALL BOTTOM ROLLER #1, ITEM #12.


2. INSTALL BOTTOM ROLLER #2, ITEM #9.
3. INSTALL EXTENSION CYLINDER, ITEM #3, INTO THE INNER BOOM, ITEM #4. NOTES:
4. INSTALL INNER BOOM ASSEMBLY INTO THE OUTER BOOM, ITEM #6, AND INSTALL INNER BOOM GUIDE WELDMENTS, ITEM #75. 1. SPIRAL WRAP ALL OUTSIDE BOOM HOSE LOOPS WITH 402039.
5. CENTER BOOM AND INSTALL ROLLERS #3, #5 & #6, ITEMS #11, 117, & 118. SHIM TO APPROXIMATELY 1/16" GAP ON TOP AND SIDES. 2. SPIRAL WRAP ALL #08 HOSES INSIDE BOOM WITH 401604.
6. CHECK HEIGHT OF INNER BOOM GUIDE WELDMENTS TO LOWER OUTER BOOM WEAR BARS. SHIM ROLLER #2 AS REQUIRED TO RAISE/LOWER GUIDE PLATE
WELDMENT TO APPROXIMATELY 1/4"-3/8" ABOVE BOTTOM WEAR BARS.
7. INSTALL ROLLER #4, ITEM #9. SHIM TO APPROXIMATELY 1/16" GAP BETWEEN THE ROLLER AND THE INNER BOOM.
8. CENTER INNER BOOM GUIDE WELDMENTS BETWEEN SIDE WEAR BARS. INSTALL ROLLERS #7 & #8, ITEMS #9, TO APPROXIMATELY 1/16" GAP TO INNER BOOM.
9. INSTALL REAR EXTENSION CYLINDER PIN, ITEM # 7.
10. TO TIGHTEN ROLLER TO BOOM FIT - REMOVE SHIM(S).
11. TO LOOSEN ROLLER TO BOOM FIT - ADD SHIM(S).
FIGURE FOR SV-11 BOOM ASSEMBLY (PART NO. 710043) (SHEET 1 OF 9).

PAGE 11/PAGE 12 BLANK


PARTS MANUAL
SV-11 BOOM INSTALLATION

See Section E
See Section A on Sheet 5
See Section M on Sheet 3
on Sheet 9 See Section R
on Sheet 5

E
A R See Section G
H on Sheet 7
B
J

M G G
M

J B
H
A See Section J E
on Sheet 8 R
D
See Section D
D on Sheet 4
See Detail P on
Sheet 4
See Section H See Section B
See Detail L on Top View
on Sheet 8 on Sheet 3
Sheet 9 (From Sheet 1)

BOOM ROLLER INSTALLATION & ADJUSTMENT PROCEDURE NOTES:


1. SPIRAL WRAP ALL OUTSIDE BOOM HOSE LOOPS WITH 402039.
1. INSTALL BOTTOM ROLLER #1, ITEM #12. 2. SPIRAL WRAP ALL #08 HOSES INSIDE BOOM WITH 401604.
2. INSTALL BOTTOM ROLLER #2, ITEM #9.
3. INSTALL EXTENSION CYLINDER, ITEM #3, INTO THE INNER BOOM, ITEM #4.
4. INSTALL INNER BOOM ASSEMBLY INTO THE OUTER BOOM, ITEM #6, AND INSTALL INNER BOOM GUIDE WELDMENTS, ITEM #75.
5. CENTER BOOM AND INSTALL ROLLERS #3, #5 & #6, ITEMS #11, 117, & 118. SHIM TO APPROXIMATELY 1/16" GAP ON TOP AND SIDES.
6. CHECK HEIGHT OF INNER BOOM GUIDE WELDMENTS TO LOWER OUTER BOOM WEAR BARS. SHIM ROLLER #2 AS REQUIRED TO RAISE/LOWER GUIDE PLATE
WELDMENT TO APPROXIMATELY 1/4"-3/8" ABOVE BOTTOM WEAR BARS.
7. INSTALL ROLLER #4, ITEM #9. SHIM TO APPROXIMATELY 1/16" GAP BETWEEN THE ROLLER AND THE INNER BOOM.
8. CENTER INNER BOOM GUIDE WELDMENTS BETWEEN SIDE WEAR BARS. INSTALL ROLLERS #7 & #8, ITEMS #9, TO APPROXIMATELY 1/16" GAP TO INNER BOOM.
9. INSTALL REAR EXTENSION CYLINDER PIN, ITEM # 7.
10. TO TIGHTEN ROLLER TO BOOM FIT - REMOVE SHIM(S).
11. TO LOOSEN ROLLER TO BOOM FIT - ADD SHIM(S).
FIGURE FOR SV-11 BOOM ASSEMBLY (PART NO. 710043) (SHEET 2 OF 9).

PAGE 13/PAGE 14 BLANK


PARTS MANUAL
SV-11 BOOM INSTALLATION

Section A
(From Sheet 2)
Section B
Note: Rollers should be no more than .13 (From Sheet 2)
from inner boom (typical).

FIGURE FOR SV-11 BOOM ASSEMBLY (PART NO. 710043) (SHEET 3 OF 9).

PAGE 15/PAGE 16 BLANK


PARTS MANUAL
SV-11 BOOM INSTALLATION

Detail C
(From Sheet 1)

Detail K
(From Sheet 1)
Boom Top Bulkhead Plate

Section D Detail P
(From Sheet 2) (From Sheet 2)
Boom Side Bulkhead Plate

FIGURE FOR SV-11 BOOM ASSEMBLY (PART NO. 710043) (SHEET 4 OF 9).

PAGE 17/PAGE 18 BLANK


PARTS MANUAL
SV-11 BOOM INSTALLATION

See Notes 1-5, This Sheet.

NOTES:
1. CLEAN MANUFACTURER'S OIL FROM BOLTS BEFORE INSTALLING. See Notes 1-5,
2. APPLY LOCTITE 277 & IMMEDIATELY (WITHIN 5 MIN) TORQUE TO 900 FT This Sheet.
LBS USING AN ALTERNATING CROSS SEQUENCE.
3. MARK WITH YELLOW PAINT MARK.
4. IMMEDIATELY RETORQUE TO 900 FT LBS USING A CLOCKWISE OR A
COUNTERCLOCKWISE SEQUENCE.
5. MARK WITH RED PAINT MARK.
6. ITEM #31 MUST BE BOLTED ON BEFORE LOCATING ITEM #30.
7. AFTER BOLTING IN ITEM #31, ROTATE THE BARREL CLOCKWISE UNTIL
THE HELAC STOPS THE ROTATION. ROTATE THE BARREL
COUNTERCLOCKWISE 3/4" AND LOCATE ITEM #30 SO THAT ITEM #30
LIMITS THE ROTATION OF THE BARREL NOT THE HELAC. REPEAT THE
PROCEDURE IN THE COUNTERCLOCKWISE DIRECTION. FILL THE BEVEL
WELD AND ADD A 5/16" FILLET WELD WHERE POSSIBLE.

See Notes 1-5, This Sheet.

See Notes 1-5, This Sheet.

Section E Section R
(From Sheet 2) (From Sheet 2)

FIGURE FOR SV-11 BOOM ASSEMBLY (PART NO. 710043) (SHEET 5 OF 9).

PAGE 19/PAGE 20 BLANK


PARTS MANUAL
SV-11 BOOM INSTALLATION

See Note 7, This Sheet.

See Note 7, This Sheet.

NOTES:
1. CLEAN MANUFACTURER'S OIL FROM BOLTS
BEFORE INSTALLING.
2. APPLY LOCTITE 277 & IMMEDIATELY (WITHIN 5
MIN) TORQUE TO 900 FT LBS USING AN
ALTERNATING CROSS SEQUENCE.
3. MARK WITH YELLOW PAINT MARK.
4. IMMEDIATELY RETORQUE TO 900 FT LBS USING A
CLOCKWISE OR A COUNTERCLOCKWISE
SEQUENCE.
5. MARK WITH RED PAINT MARK.
6. ITEM #31 MUST BE BOLTED ON BEFORE
See Note 6, This Sheet. LOCATING ITEM #30.
7. AFTER BOLTING IN ITEM #31, ROTATE THE
BARREL CLOCKWISE UNTIL THE HELAC STOPS
THE ROTATION. ROTATE THE BARREL
COUNTERCLOCKWISE 3/4" AND LOCATE ITEM #30
See Notes 1-5, This Sheet. See Notes 1-5, This Sheet. SO THAT ITEM #30 LIMITS THE ROTATION OF THE
BARREL NOT THE HELAC. REPEAT THE
PROCEDURE IN THE COUNTERCLOCKWISE Section N
Section F DIRECTION. FILL THE BEVEL WELD AND ADD A (From Sheet 7)
5/16" FILLET WELD WHERE POSSIBLE.
(From Sheet 1)
(Shown With Items #81 & #82 Removed)
FIGURE FOR SV-11 BOOM ASSEMBLY (PART NO. 710043) (SHEET 6 OF 9).

PAGE 21/PAGE 22 BLANK


PARTS MANUAL
SV-11 BOOM INSTALLATION

See Note 2, This Sheet.

See Note 6,
This Sheet.

NOTES:

1. WELD ITEM #119 AND #89 TO ITEM #10 WITH A 5/16 FILLET WELD AFTER BOTH ITEMS
HAVE BEEN BOLTED TO ITEM #4.
2. WHEN INSTALLING ITEMS #81 & #82, APPLY SILICONE CAULK ON THE INSIDE EDGES
OF THE GUARDS WHERE THEY MEET THE BARREL, PLUS AT THE SEAMS BETWEEN
THE TWO COVERS.
See Note 4, 3. THREAD ITEM #111 INTO MOUNTING PLATE AS FAR AS POSSIBLE AND THEN
This Sheet. THREAD ITEM #112 ON TO REMAINING THREADS OF ITEM #111.
4. WASHERS, ITEM 65, ARE USED AS SPACERS ON THE UNDERSIDE OF THE BULKHEAD
PLATE TO PROVIDE CLEARANCE FOR THE SWIVELS, ITEM 114.
See Note 1, This Sheet. 5. THE LARGE 2 1/2 - 12 HEX NUT ON THE EXTEND CYLINDER, ITEM 3, MUST BE
See Note 1, TORQUED.
This Sheet. 6. ASSEMBLY INSTRUCTIONS FOR TAPERED BUSHINGS ON TOOL EXTEND CYLINDER.
See Note 2, This Sheet. A. INSTALL BUSHINGS ON BOTH ENDS AND CENTER PIN SO BUSHINGS
PROTRUDE EQUALLY ON BOTH SIDES.
B. DO NOT USE NEVER-SEIZE ON BORES, PINS, BUSHINGS OR BOLTS.
C. DO NOT FLAPPER BORES.
D. CLEAN MANUFACTURER'S OIL FROM BOLTS AND THREADED HOLES IN PINS
N See Section N
See Note 3, This Sheet. BEFORE INSTALLING.
on Sheet 6
E. APPLY LOCTITE 277 TO BOLTS.
F. TORQUE BOLTS TO 300 FT-LBS.
G. HAMMER ON THE ENDS OF THE BUSHING SEVERAL TIMES AND THEN
RETORQUE.
H. REPEAT TORQUE AND HAMMER PROCEDURE TWO MORE TIMES.
Section G I. FINAL TORQUE OF BOLTS TO BE 400 FT-LBS.
(From Sheet 2)

FIGURE FOR SV-11 BOOM ASSEMBLY (PART NO. 710043) (SHEET 7 OF 9).

PAGE 23/PAGE 24 BLANK


PARTS MANUAL
SV-11 BOOM INSTALLATION

Section J
(From Sheet 2)

See Note 2, This Sheet.

See Note 2, This Sheet.

ASSEMBLY INSTRUCTIONS FOR TAPERED BUSHINGS ON


BOOM & TOOL EXTEND CYLINDER

1. INSTALL BUSHINGS ON BOTH ENDS AND CENTER PIN


SO BUSHINGS PROTRUDE EQUALLY ON BOTH SIDES.
2. DO NOT USE NEVER-SEIZE ON BORES, PINS, BUSHINGS
OR BOLTS.
3. DO NOT FLAPPER BORES.
4. CLEAN MANUFACTURER'S OIL FROM BOLTS AND
THREADED HOLES IN PINS BEFORE INSTALLING.
5. APPLY LOCTITE 277 TO BOLTS.
6. TORQUE BOLTS TO 300 FT-LBS. Section H
7. HAMMER ON THE ENDS OF THE BUSHING SEVERAL (From Sheet 2) See Note 5, Sheet.7
See Note 2, This Sheet.
See Note 2, This Sheet. TIMES AND THEN RETORQUE.
8. REPEAT TORQUE AND HAMMER PROCEDURE TWO
Section J MORE TIMES. NOTES:
9. FINAL TORQUE OF BOLTS TO BE 400 FT-LBS. 1. APPLY LOCTITE 277 TO BOOM STOP BOLTS, ITEM 80.
(From Sheet 2)
2. APPLY LOCTITE 277 TO THE EXTEND CYLINDER SUPPORT BOLTS, ITEM 8.

FIGURE FOR SV-11 BOOM ASSEMBLY (PART NO. 710043) (SHEET 8 OF 9).

PAGE 25/PAGE 26 BLANK


PARTS MANUAL
SV-11 BOOM INSTALLATION

See Note 1,
This Sheet.

ASSEMBLY INSTRUCTIONS FOR TAPERED


BUSHINGS ON BOOM & TOOL EXTEND CYL.

1. INSTALL BUSHINGS ON BOTH ENDS AND


CENTER PIN SO BUSHINGS PROTRUDE
EQUALLY ON BOTH SIDES.
2. DO NOT USE NEVER-SEIZE ON BORES, PINS,
BUSHINGS OR BOLTS. Detail L
3. DO NOT FLAPPER BORES. (From Sheet 2)
4. CLEAN MANUFACTURER'S OIL FROM BOLTS Top Roller Greasing When There is no Autogrease
AND THREADED HOLES IN PINS BEFORE
INSTALLING.
5. APPLY LOCTITE 277 TO BOLTS.
6. TORQUE BOLTS TO 300 FT-LBS.
7. HAMMER ON THE ENDS OF THE BUSHING
SEVERAL TIMES AND THEN RETORQUE. NOTES:
8. REPEAT TORQUE AND HAMMER 1. APPLY LOCTITE 277 TO BOOM STOP BOLTS, ITEM 80.
Section M PROCEDURE TWO MORE TIMES. 2. APPLY LOCTITE 277 TO THE EXTEND CYLINDER SUPPORT BOLTS, ITEM 8.
(From Sheet 2) 9. FINAL TORQUE OF BOLTS TO BE 400 FT-LBS.

FIGURE FOR SV-11 BOOM ASSEMBLY (PART NO. 710043) (SHEET 9 OF 9).

PAGE 27/PAGE 28 BLANK


PARTS MANUAL
SV-11 BOOM INSTALLATION

PARTS LIST FOR SV-11 BOOM ASSEMBLY (PART NO. 710043).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIP. MAT’L


1 1 EA 400116 ACTUATOR, ROTARY [See repair - COML
parts.]
2 1 EA 401838 BRG, ROTATION, TOOL - COML
3 1 EA 710533 CYL, BOOM, EXTEND [See repair 4.5 X 3.50 X 68.50 COML
parts.]
4 1 EA 709945 MACHINING, BOOM, INNER, SV-11 - FAB STL
5 12 EA 400381 BUSHING, SPRING 1.50 OD X 1.00 ID X 0.75 STL
6 1 EA 709998 MACHINING, BOOM, OUTER, SV-11 - FAB STL
7 1 EA 400537 PIN, BOOM EXTEND CYL. - ASTRALLOY
8 12 EA SHCS050130200ST CAPSCREW, SOC HD 1/2-13 X 2.00 STL
9 4 EA 712341 ASSY, ROLLER, BOOM, 5" [See - VARIOUS
repair parts.]
10 1 EA 713501 WELD, SUPPORT, PIPE, INNER - FAB STL
11 1 EA 712364 ASSY, ROLLER, BOOM, 5" [See - VARIOUS
repair parts.]
12 1 EA 400672 ASSY, ROLLER, BOOM, 7" [See - VARIOUS
repair parts.]
13 12 EA 701713 PIN, LINCH LPIN019XX0156ZN ZN
14 18 EA HHCS050130175Z8 CAPSCREW, HEX HEAD 1/2-13 X 1.75 GR 8
15 81 EA PWNA050XXXXXXMC FSR, PLAIN WASHER 1/2 NARROW TYPE A MIL CARB
16 6 EA HHCS100080200Z8 FSR, HHCS 1.00 - 8 UNC X 2.00 GR8
17 36 EA HHCS100080250Z8 FSR, HHCS 1.00 - 8 UNC X 2.50 GR8
18 73 EA PWNA100XXXXXXMC WASHER, TYPE A NARROW 1.00 REG MIL CARB
19 25 EA SHCS100080650UN CAPSCREW, SOCKET HEAD 1-8 UNC X 6.50 UNBRAKO
20 3 EA SHCS100081000UN CAPSCREW, SOCKET HEAD 1-8 UNC X 10.00 UNBRAKO
21 27 EA SHCS100080450UN CAPSCREW, SOCKET HEAD 1-8 UNC X 4.50 UNBRAKO
22 1 EA 400449 MACHINING, BARREL - FAB STL
23 1 EA 404800 CYL, TOOL, EXTEND [See repair 5.50 X 2.50 X 20.00 COML
parts.]
24 4 EA 401592 BUSHING, TAPPERED 2.00 DIA ETD-150
25 1 EA 401599 PIN, TAPERED, Ø2.00 X 5.00 LG Ø 2.00 X 5.00 IN 4150 HR
26 8 EA 700682 FTG, UNION, BULKHEAD 0808JMJMBSTXXST STL
27 2 EA 401445 PLATE, BOOM 0.38 X 2.00 X 19.13 ASTM A572
GRADE 50
28 8 EA 700686 FTG, ELBOW, UNION, BULKHEAD 0808JMJMB90XXST STL
29 2 EA 402031 RUBBER, BOOM - RUBBER
BELTING
30 2 EA 400804 PLATE, BOOM, STOP 1.50 X 2.47 X 5.30 STL

CONTINUED ON NEXT PAGE

PAGE 29
PARTS MANUAL
SV-11 BOOM INSTALLATION

PARTS LIST FOR SV-11 BOOM ASSEMBLY (PART NO. 710043) CONTINUED.

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIP. MAT’L


31 1 EA 400805 PLATE, BOOM, STOP 2.50 X 2.40 X 7.73 STL
32 2 EA 400538 PLATE, PIN KEEPER - ASTM A572
GRADE 50
33 1 EA 402022 WELDMENT, LIGHT, BOOM - FAB STL
34 1 EA 402023 WELDMENT, LIGHT, BOOM - FAB STL
35 20 EA 400606 SHEET, SHIM, ROLLER 11GA X 8.69 X 19.75 ASTM A569
36 16 EA 400607 SHEET, SHIM, ROLLER 11GA X 6.69 X 20.38 ASTM A569
37 16 EA HHCS050130100Z8 CAPSCREW, HEX HEAD 1/2-13 UNC X 1.00 GR 8
38 2 EA 402027 WELD, COVER, LIGHT, BOOM - FAB STL
39 1 EA 700186 FTG, ELBOW, STR, THRD 0808JMOM90EXXST STL
40 15 EA HHCS050130150Z8 CAPSCREW, HEX HEAD 1/2-13 x 1.50 GR 8
41 2 EA 700224 FTG, STR 0808JMOMSTRXXST STL
42 2 EA 710054 PLATE, COVER, INNER BOOM 0.19 X 6.25 X 64.50 ASTM A572
GRADE 50
43 - - - - - -
44 32 EA HNUT10008XXXXZ8 NUT, HEX 1.00-8 UNC GR 8
45 8 EA BHCS050130100ST CAPSCREW, SOC, BUTTON 1/2 - 13 UNC X 1.00 STL
46 8 EA 401049 SHEET, SHIM, ROLLER 16GA X 8.69 X 19.75 ASTM A569
47 6 EA 401050 SHEET, SHIM, ROLLER 16GA X 6.69 X 20.38 ASTM A569
48 3 EA 700187 FTG, ELBOW, SWIVEL, 90° 0808JMJS90EXXST STL
49 32 EA HHCS050130125Z8 CAPSCREW, HEX HEAD 1/2-13 X 1.25 GR 8
50 1 EA 402178 RUBBER, BARREL, BOOM 0.50 X 7.63 X 19.50 RUBBER
51 2 EA 700593 FTG, ELBOW, SWIVEL, NUT 0606JMJS45EXXST STL
52 1 EA 401118 ASSY, HOSE DCMPD3JS04X-030 COML
53 3 EA 705418 FTG, GREASE 1/4-27NPT STL
54 3 EA 701275 FTG, ELBOW, STR, THRD 0602JMPM90EXXST STL
55 1 EA 401289 COVER, BOOM, OUTER 0.25 X 20.30 X 25.00 ASTM A36
Steel
56 1 EA 401290 RUBBER, BOOM 0.50 X 4.00 X 21.75 RUBBER
57 1 EA 401291 PLATE, BOOM 0.38 X 2.00 X 12.38 ASTM A572
GRADE 50
58 - - - - - -
59 1 EA 401864 PLATE, COVER, SCRAPER 0.50 X 9.26 X 19.92 ASTM A572
GRADE 50
60 1 EA 700408 FTG, ELBOW, STR, THRD 1216JMOM90EXXST STL
61 3 EA 700273 FTG, CONNENCTOR, STR 0604JMPMSTRXXST STL
62 4 EA 401501 BAR, BOOM 0.25 X 2.25 X 15.00 ASTM A36
63 3 EA 401500 RUBBER, BOOM 0.50 X 3.00 X 17.50 RUBBER
64 4 EA HHCS075100225Z9 CAPSCREW, HEX HEAD 3/4-10 UNC X 2.25 GR 9
65 16 EA PWNA075XXXXXXMC WASHER, TYPE A NARROW ¾ MIL CARB
66 1 EA 401600 PIN, TAPERED 2.00 DIA X 5.25 8620

CONTINUED ON NEXT PAGE

PAGE 30
PARTS MANUAL
SV-11 BOOM INSTALLATION

PARTS LIST FOR SV-11 BOOM ASSEMBLY (PART NO. 710043) CONTINUED.

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIP. MAT’L


67 6 EA 401917 SPRING, COMPRESSION - COML
68 2 EA 402035 ASSY, HOSE DCMPD3JS04X-C45 COML
69 1 EA 710391 WELDMENT, OUTER PIPE - FAB STL
70 1 EA 710393 WELDMENT, INNER PIPE - FAB STL
71 1 EA 710395 PLATE, SUPPORT, PIPE 0.50 X 6.00 X 9.00 ASTM A36
72 1.5 FT 404922 Ø0.38 CHAIN - COML
73 2 EA 49259 LINK,THRD, Ø0.38 - COML
74 1 EA 711942 ASSY, BULKHEAD [See repair BULKHEAD, TRAVELING FAB STL
parts.]
75 2 EA 401940 WELDMENT, INNER BOOM, - -
STOP
76 1 EA 401550 PLATE, GUARD HOSE 0.13 X 7.70 X 34.38 ASTM A36
77 4 EA BHCS025200200ST CAPSCREW, BUTTON HEAD 1/4-20 X 2.00 STL
78 4 EA PWNA025XXXXXXMC WASHER, TYPE A NARROW ¼ MIL CARB
79 4 EA HNUT02520XXXXZ8 NUT, HEX ¼-20 GR 8
80 12 EA HHCS088090325Z9 CAPSCREW, HEX HEAD 7/8-9 X 3.25 GR 9
81 1 EA 401819 WELD, GUARD, ROTEK, UPPER - FAB STL
82 1 EA 401820 WELD, GUARD, ROTEK, LOWER - FAB STL
83 4 EA 402033 PLATE, BLOCK, CYL 2.25 X 2.75 X 6.00 ASTM A572
GRADE 50
84 1 EA 401922 PLATE, BOOM, SCRAPER 1.75 X 4.38 X 10.34 ASTM A514
GRADE H
85 1 EA 401921 PLATE, BOOM, SCRAPER 1.75 X 4.38 X 10.34 ASTM A514
GRADE H
86 8 EA HHCS075100200Z8 CAPSCREW, HEX HEAD 3/4-10 X 2.00 GR 8
87 1 EA 700081 FTG, SWIVEL, INLINE SS4MJ6XMJ6 STL
88 4 FT 402037 SPIRAL WRAP, #4 SPIRAL WRAP COML
89 1 EA 402048 WELD, SUPPORT BRACKET - FAB STL
90 2 EA 400376 RUBBER, GUARD, LIGHT, BOOM 0.50 X 13.50 X 18.47 RUBBER
91 1 EA 401230 ASSY, CUSHION, VALVE [See CUSHION, ROTATOR COML
repair parts.]
92 2 EA PWNA031XXXXXXMC WASHER, TYPE A NARROW 5/16 MIL CARB
93 2 EA HHCS013180175Z8 CAPSCEW, HEX HEAD 5/16-18 X 1.75 GR 8
94 1 EA 402177 PLATE, COVER, BARREL 0.25 X 7.25 X 9.00 ASTM A572
GRADE 50
95 1 EA SHCS100080600UN CAPSCREW, SOCKET HEAD 1-8 UNC X 6.00 UNBRAKO
96 1 EA 701010 FTG, UNION BULKHEAD #12 JIC STL
97 - - - - - -
98 1 EA 402446 RUBBER, BOOM 0.50 X 4.75 X 17.50 RUBBER

CONTINUED ON NEXT PAGE

PAGE 31
PARTS MANUAL
SV-11 BOOM INSTALLATION

PARTS LIST FOR SV-11 BOOM ASSEMBLY (PART NO. 710043) CONTINUED.

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIP. MAT’L


99 1 EA 38287 SILICONE, RTV, CLEAR, 732 - COML
100 - - - - - -
101 - - - - - -
102 - - - - - -
103 1 EA 700220 FTG, ELBOW, 45 1212JMJS45EXXST STL
104 1 EA 400777 COVER, BOOM ROLLER 0.25 X 20.35 X 25.25 ASTM A36
Steel
105 1 EA 700589 FTG, COUPLING, PIPE 04 PF - 04 PF STL
106 - - - - - -
107 1 EA 401475 ASSY, HOSE DCMPD3JS06X-014 COML
108 1 EA 700192 FTG, COUPLING, PIPE 0202PFPFSTRXXST COML
109 1 EA 700196 FTG, NIPPLE 0202PMPMSTRXXST COML
110 12 EA PWNA088XXXXXXMC WASHER, TYPE A NARROW 7/8 MIL CARB
111 4 EA HHCS050130250Z8 CAPSCREW, HEX HEAD 1/2-13 X 2.50 GR 8
112 4 EA HNUT05013XXXXZ8 NUT, HEX 1/2-13 UNC GR 8
113 4 EA 401093 FTG, SWIVEL, BULKHEAD 08MJ-08MJX COML
114 4 EA 50888 FTG, SWIVEL SS8MJ8XFJ8 COML
115 2 EA 401091 FTG, SWIVEL SS12MJ12XFJ12 COML
116 4 EA 711742 FTG, UNION, BULKHEAD 0808JMJMB45ST COML
117 1 EA 712365 ASSY, ROLLER, BOOM, 5” [See - VARIOUS
repair parts.]
118 1 EA 712366 ASSY, ROLLER, BOOM, 5” [See - VARIOUS
repair parts.]
119 1 EA 712824 WELD, SUPPORT, BRACKET, RH - FAB STL
120 1 EA 701238 FTG, CONN, STR 1008JMOMSTRXXST STL
121 1 EA 705570 FTG, REDUCER, TUBE, END 0810JMJFSTRXXST STL
122 68 FT 402039 SPIRAL WRAP, 2.5 1.50 - 2.50 COML
123 40 FT 401604 SPIRAL WRAP #8 HOSE COML

PAGE 32
PARTS MANUAL
SV-11 BOOM INSTALLATION

111 112 02

206
05
205
107 105
108
107
06
107
108 302
107 204
207
106 104

106

03

01

203
300
202
211
210
211 105

106

106 209

04 105
FIGURE FOR ROTARY ACTUATOR (PART NO. UV400116).

PAGE 33
PARTS MANUAL
SV-11 BOOM INSTALLATION

PARTS LIST FOR ROTARY ACTUATOR (PART NO. UV400116).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MAT’L ADD’L


01 1 EA 25773 HOUSING
02 1 EA 712921 SHAFT
03 1 EA 708378 PISTON
04 1 EA 24376 END CAP
05 1 EA BEARING CARRIER
06 1 EA THRUST PLATE
104 3 EA SCREW PART OF HARDWARE KIT,
PART NO. 708381
105 7 EA SCREW PART OF HARDWARE KIT,
PART NO. 708381
106 4 EA FITTING - PLUG, SAE PART OF HARDWARE KIT,
PART NO. 708381
107 4 EA BEARING WASHER PART OF HARDWARE KIT,
PART NO. 708381
108 2 EA BEARING PART OF HARDWARE KIT,
PART NO. 708381
111 1 EA GREASE FITTING PART OF HARDWARE KIT,
PART NO. 708381
112 1 EA GREASE RELIEF PART OF HARDWARE KIT,
PART NO. 708381
202 1 EA SEAL, CUP PART OF SEAL KIT, PART
NO. 708379
203 1 EA SEAL, CUP PART OF SEAL KIT, PART
NO. 708379
204 1 EA O-RING PART OF SEAL KIT, PART
NO. 708379
205 1 EA SEAL, CUP PART OF SEAL KIT, PART
NO. 708379
206 1 EA SEAL, CUP PART OF SEAL KIT, PART
NO. 708379
207 1 EA BACK UP RING PART OF SEAL KIT, PART
NO. 708379
209 1 EA SEAL, CUP PART OF SEAL KIT, PART
NO. 708379
210 1 EA O-RING PART OF SEAL KIT, PART
NO. 708379
211 2 EA BACK UP RING PART OF SEAL KIT, PART
NO. 708379
300 1 EA BEARING – WEAR GUIDE PART OF BEARING KIT,
PART NO. 708380
302 1 EA BEARING – WEAR GUIDE PART OF BEARING KIT,
PART NO. 708380
1 708380 BEARING KIT INCLUDES ITEMS 300
AND 302.
1 708379 SEAL KIT INCLUDES ITEMS, 202-
207, 209, 210 AND 211.
1 708381 HARDWARE KIT INCLUDES ITEMS 104,
105, 106, 107, 108, 111
AND 112.

PAGE 34
PARTS MANUAL
SV-11 BOOM INSTALLATION

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L


1 1 EA 709592 CYLINDER, HYDRAULIC, EXTEND 4.50 X 3.50 X 68.50 COML
SEAL KIT: 709178
2 1 EA 710535 ASSY, HOSE DCM4D3JS12X-72.50 COML
3 1 EA 700147 FTG, CONNECTOR, STR, THRD 1216JMOMSTRXXST COML
4 1 EA 701010 FTG, UNION, BULKHEAD 1212JMJMBSTXXST COML

FIGURE AND PARTS LIST FOR CYLINDER ASSEMBLY (PART NO. 710533)

PAGE 35
PARTS MANUAL
SV-11 BOOM INSTALLATION

NOTES:

1. INSTALL THE BUSHING, ITEM


#3, WITH THE GROOVE OPENING
TOWARDS THE INSIDE.

2. INSTALL THE THRUST


WASHER, ITEM #5, WITH THE
GROOVES TOWARDS THE
BUSHING.

FIGURE FOR 5” BOOM ROLLER ASSEMBLY (PART NO. 712341) (SHEET 1 OF 2).

PAGE 36
PARTS MANUAL
SV-11 BOOM INSTALLATION

FIGURE FOR 5” BOOM ROLLER ASSEMBLY (PART NO. 712341) (SHEET 2 OF 2).

PAGE 37
PARTS MANUAL
SV-11 BOOM INSTALLATION

PARTS LIST FOR 5” BOOM ROLLER ASSEMBLY (PART NO. 712341).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L


1 1 EA 712340 WELD, ROLLER, BOOM - FAB STL
2 1 EA 400530 BAR, PIN, 5" ROLLER 2.50 DIA. X 13.00 AISI 8620
Manganese
3 2 EA 403762 BUSHING 3.25 O.D. X 2.50 I.D. X 1.74 -
Bronze
ASTM 4150
4 2 EA 400547 5.00 DIA. X 3.06 -
Q&T
Aluminum
5 2 EA 400715 WASHER, THRUST 4.50 DIA. X 0.25 Bronze
C95400
6 2 EA RPIN050XX0400ST PIN, SPRING, SLOTTED 0.50 DIA. X 4.00 STL
7 1 EA 700079 FTG, GREASE 1/8-27NPT STL

PAGE 38
PARTS MANUAL
SV-11 BOOM INSTALLATION

2
4 4
SECTION A-A 6
6 5 3 3 5

5 5

4 4

A A

6 1 6 1

NOTES:

1. INSTALL THE BUSHING, ITEM #3, WITH THE GROOVE


OPENING TOWARDS THE INSIDE.

2. INSTALL THE THRUST WASHER, ITEM #5, WITH THE


GROOVES TOWARDS THE BUSHING.
4
2

FIGURE FOR 5” BOOM ROLLER ASSEMBLY (PART NO. 712364).

PAGE 39
PARTS MANUAL
SV-11 BOOM INSTALLATION

PARTS LIST FOR 5” BOOM ROLLER ASSEMBLY (PART NO. 712364).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L. MAT’L


1 1 EA 712361 WELD, ROLLER, BOOM - FAB STL
2 1 EA 400530 BAR, PIN, 5" ROLLER 2.50 DIA. X 13.00 AISI 8620
Manganese
3 2 EA 403762 BUSHING 3.25 O.D. X 2.50 I.D. X 1.74 -
Bronze
ASTM
4 2 EA 400547 5.00 DIA. X 3.06 -
4150 Q&T
Aluminum
5 2 EA 400715 WASHER, THRUST 4.50 DIA. X 0.25 Bronze
C95400
6 2 EA RPIN050XX0400ST PIN, SPRING, SLOTTED 0.50 DIA. X 4.00 STL
7 1 EA 700079 FTG, GREASE 1/8-27NPT STL

PAGE 40
PARTS MANUAL
SV-11 BOOM INSTALLATION

5 3 4 1 4 3 2 5

FIGURE FOR 7” BOOM ROLLER ASSEMBLY (PART NO. 400672).

PAGE 41
PARTS MANUAL
SV-11 BOOM INSTALLATION

PARTS LIST FOR 7” BOOM ROLLER ASSEMBLY (PART NO. 400672).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L


1 1 EA 400505 ROLLER, BOOM, LOWER Ø7.00 X 16.00 - FAB STL
2 1 EA 400529 PIN, ROLLER, 7" Ø3.00 X 27.50 LG - 4140 QT
3 2 EA 400776 WASHER, THRUST 4.63 OD X 3.12 ID X 0.25 - COML
4 2 EA 402738 BUSHING, ROLLER 4.88OD X 3.00ID SUPER-OILITE BRONZE
5 2 EA 700079 GREASE FITTING 1/8 NPT - STL

PAGE 42
PARTS MANUAL
SV-11 BOOM INSTALLATION

1
5 1

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L


1 2 EA 402408 BEARING, SPHERICAL 2.00 ID X 3.19 OD X 2.50 LG - STL
2 1 EA 402108 SEAL KIT, CYLINDER, PISTON NOT SHOWN - COML
3 1 EA 700425 KIT, HEAD SEAL NOT SHOWN - COML
4 1 EA 404933 SEAL KIT, COMPLETE CONTAINS ITEMS 2 & 3,
NOT SHOWN
5 1 EA 711847 ROD ASSEMBLY

FIGURE AND PARTS LIST FOR TOOL EXTEND CYLINDER (PART NO. 404800).

PAGE 43
PARTS MANUAL
SV-11 BOOM INSTALLATION

FIGURE FOR BULKHEAD ASSEMBLY (PART NO. 711942).

PAGE 44
PARTS MANUAL
SV-11 BOOM INSTALLATION

PARTS LIST FOR BULKHEAD ASSEMBLY (PART NO. 711942).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L


1 2 EA 711943 WELMENT, BULKHEAD BULKHEAD, TRAVELING FAB STL
2 2 EA HHCS050130175Z8 CAPSCREW, HEX HEAD 1/2-13 X 1.75 - GR 8
WASHER, TYPE A
3 4 EA PWNA050XXXXXXMC ½ - MIL CARB
NARROW
4 2 EA LNUT05013XXXXZ8 NUT, HEX SLFLKG ½-13 - GR 8

PAGE 45
PARTS MANUAL
SV-11 BOOM INSTALLATION

6
7

6
7

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L


VALVE, CUSHION, HELAC
1 1 EA 401254 - - COML
[See repair parts.]
2 1 EA 700773 FTG, ELBOW, STR, THRD 0810JMOM90EXXST - COML
3 2 EA 700763 FTG, CONNECTOR, STR, THD 0810JMOMSTRXXST - STL
4 1 EA 700775 FTG, ELBOW, 45°, STR, THD 0810JMOM45EXXST - STL
5 1 EA 700187 FTG, ELBOW, SWIVEL, 90° 0808JMJS90EXXST - STL
6 2 EA 402207 CARTRIDGE, VALVE, RELIEF 1600 PSI - COML
7 2 EA 45967 SEAL KIT CROSS PORT RELIEF APP - COML

FIGURE AND PARTS LIST FOR CUSHION ROTATOR RELIEF VALVE ASSEMBLY (PART NO. 401230).

PAGE 46
PARTS MANUAL
SV-11 BOOM INSTALLATION

1 2

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADDITIONAL MAT’L


1 2 EA 402207 CARTRIDGE,VALVE,RELIEF 1600 PSI - COML
2 2 EA 45967 SEAL KIT CROSS PORT RELIEF APP NOT SHOWN COML
BODY, CARTRIDGE VALVE
3 1 EA 705767 BODY 2-WAY CROSS OVER BODY - AL

FIGURE AND PARTS LIST FOR HELAC CUSHION VALVE (PART NO. 401254).

PAGE 47
PARTS MANUAL
SV-11 BOOM INSTALLATION

4 4

6 5 3 3 5 6
SECTION A-A
5 5

4 4

A A

1
6 1 6

4
2

FIGURE FOR 5” BOOM ROLLER ASSEMBLY (PART NO. 712365).

PAGE 48
PARTS MANUAL
SV-11 BOOM INSTALLATION

PARTS LIST FOR 5” BOOM ROLLER ASSEMBLY (PART NO. 712365).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L


1 1 EA 712362 WELD, ROLLER, BOOM - - FAB STL
2 1 EA 400530 BAR, PIN, 5" ROLLER 2.50 DIA. X 13.00 - AISI 8620
3 2 EA 403762 BUSHING 3.25 O.D. X 2.50 I.D. X 1.74 - Manganese Bronze
4 2 EA 400547 5.00 DIA. X 3.06 - - ASTM 4150 Q&T
5 2 EA 400715 WASHER, THRUST 4.50 DIA. X 0.25 - Aluminum Bronze
C95400
6 2 EA RPIN050XX0400ST PIN, SPRING, SLOTTED 0.50 DIA. X 4.00 - STL
7 1 EA 700079 FTG, GREASE 1/8-27NPT - STL

PAGE 49
PARTS MANUAL
SV-11 BOOM INSTALLATION

2
4 4

6 5 3 3 5 6
SECTION A-A
5 5

4 4
2

6 1 6 1

4
2

FIGURE FOR 5” BOOM ROLLER ASSEMBLY (PART NO. 712366).

PAGE 50
PARTS MANUAL
SV-11 BOOM INSTALLATION

PARTS LIST FOR 5” BOOM ROLLER ASSEMBLY (PART NO. 712366).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L


1 1 EA 712363 WELD, ROLLER, BOOM - - FAB STL
2 1 EA 400530 BAR, PIN, 5" ROLLER 2.50 DIA. X 13.00 - AISI 8620
Manganese
3 2 EA 403762 BUSHING 3.25 O.D. X 2.50 I.D. X 1.74 -
Bronze
4 2 EA 400547 5.00 DIA. X 3.06 - - ASTM 4150 Q&T
Aluminum Bronze
5 2 EA 400715 WASHER, THRUST 4.50 DIA. X 0.25 -
C95400
6 2 EA RPIN050XX0400ST PIN, SPRING, SLOTTED 0.50 DIA. X 4.00 - STL
7 1 EA 700079 FTG, GREASE 1/8-27NPT - STL

PAGE 51
PARTS MANUAL
SV-11 BOOM INSTALLATION

THIS PAGE INTENTIONALLY BLANK

PAGE 52
PARTS MANUAL
HAMMER INSTALLATION

HAMMER INSTALLATION
712222
GROUP NAME PAGE NUMBER

HAMMER INSTALLATION (PART NO. 712222, REV. H) ....................................................... 2


HAMMER MANIFOLD FILTER INSTALLATION (PART NO. 711903, REV. B) ......... 11
HAMMER MANIFOLD ASSEMBLY (PART NO. 710830, REV. A)....................... 14
SV-11 SB302 HAMMER HOSE KIT (PART NO. 714477, REV. A).................................. 16

PAGE 1
PARTS MANUAL
HAMMER INSTALLATION

See Section C
on Sheet 2

See Section E
on Sheet 2

Notes

1: When mounting hammer, use permanent


Loctite on Items 41 & 42.

2. Weld in accordance with ANSI/AWS D14.3 View D


specifications unless otherwise specified.

FIGURE FOR HAMMER INSTALLATION (PART NO. 712222) (SHEET 1 OF 7).

PAGE 2
PARTS MANUAL
HAMMER INSTALLATION

View E
(From Sheet 1)

Section C
(From Sheet 1)
Hammer Lubrication Detail

FIGURE FOR HAMMER INSTALLATION (PART NO. 712222) (SHEET 2 OF 7).

PAGE 3
PARTS MANUAL
HAMMER INSTALLATION

FIGURE FOR HAMMER INSTALLATION (PART NO. 712222) (SHEET 3 OF 7).

PAGE 4
PARTS MANUAL
HAMMER INSTALLATION

ASSEMBLY INSTRUCTIONS FOR TAPERED BUSHINGS & BUSHINGS ON HAMMER/BARREL PIVOT

1. INSTALL BUSHINGS IN THE HAMMER SO THAT THE OPEN END OF THE GREASE GROOVES ARE FACING TOWARDS THE
MIDDLE.
2. INSTALL BUSHINGS ON BOTH ENDS AND CENTER PIN SO BUSHINGS PROTRUDE EQUALLY ON BOTH SIDES.
3. DO NOT USE NEVER-SEIZE ON BORES, PINS, BUSHINGS OR BOLTS.
4. DO NOT FLAPPER BORES.
5. CLEAN MANUFACTURER'S OIL FROM BOLTS AND THREADED HOLES IN PINS BEFORE INSTALLING.
6. APPLY LOCTITE 277 TO BOLTS.
7. TORQUE BOLTS TO 1600 FT-LBS.
8. HAMMER ON THE ENDS OF THE BUSHING SEVERAL TIMES AND THEN
9. REPEAT TORQUE AND HAMMER PROCEDURE TWO MORE TIMES.
10. FINAL TORQUE OF BOLTS TO BE 1700 FT-LBS.
FIGURE FOR HAMMER INSTALLATION (PART NO. 712222) (SHEET 4 OF 7).

PAGE 5
PARTS MANUAL
HAMMER INSTALLATION

ASSEMBLY INSTRUCTIONS FOR TAPERED BUSHINGS ON HAMMER EXTEND CYLINDER

1. INSTALL BUSHINGS ON BOTH ENDS AND CENTER PIN SO BUSHINGS PROTRUDE EQUALLY ON BOTH SIDES.
2. DO NOT USE NEVER-SEIZE ON BORES, PINS, BUSHINGS OR BOLTS.
3. DO NOT FLAPPER BORES.
4. CLEAN MANUFACTURER'S OIL FROM BOLTS AND THREADED HOLES IN PINS BEFORE INSTALLING.
5. APPLY LOCTITE 277 TO BOLTS.
6. TORQUE BOLTS TO 300 FT-LBS.
7. HAMMER ON THE ENDS OF THE BUSHING SEVERAL TIMES AND THEN
8. REPEAT TORQUE AND HAMMER PROCEDURE TWO MORE TIMES.
9. FINAL TORQUE OF BOLTS TO BE 400 FT-LBS.

FIGURE FOR HAMMER INSTALLATION (PART NO. 712222) (SHEET 5 OF 7).

PAGE 6
PARTS MANUAL
HAMMER INSTALLATION

J-BOX 5
(BACK VIEW)

NOTE:

1. USE ITEM 29 FOR WIRE HOOK-UP TO TERMINAL BOARDS.


2. REMOVE HOLE PLUG FROM J-BOX # 4, AND INSTALL ITEM #26, #27 & #31 AS SHOWN.
3. INSTALL ITEM 51 IN CONSOLE RIGHT SIDE PER CONSOLE ASSEMBLY.

FIGURE FOR HAMMER INSTALLATION (PART NO. 712222) (SHEET 6 OF 7).

PAGE 7
PARTS MANUAL
HAMMER INSTALLATION

FIGURE FOR HAMMER INSTALLATION (PART NO. 712222) (SHEET 7 OF 7).

PAGE 8
PARTS MANUAL
HAMMER INSTALLATION

PARTS LIST FOR HAMMER INSTALLATION (PART NO. 712222).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MAT’L


1 2 EA PWNA125XXXXXXMC WASHER, TYPE A NARROW 1.25 MIL CARB
2 2 EA HHCS125070350Z9 CAPSCREW, HEX HEAD 1.25-7 X 3.50 F-911
3 2 EA UV401593 BUSHING, TAPERED, 3.50 DIA. - ETD-150
4 1 EA UV401597 PIN, TAPERED, DIA, 3.50X12.00 LG - 4150 HR
5 2 EA UV401596 BUSHING, TOOL PIVOT - 1026 HR
6 2 EA PWNA075XXXXXXMC WASHER, TYPE A NARROW .75 MIL CARB
7 2 EA HHCS075100225Z9 CAPSCREW, HEX HEAD .75-10 X 2.25 F-911
8 1 EA UV401599 PIN, TAPERED, DIA,2.0 X 5.0 LG 4150 HR
9 2 EA UV401592 BUSHING, TAPERED, 2.0 DIA. - ETD-150
10 1 EA 711666 MACHINING, MOUNT, HAMMER - FAB STL
11 1 EA 709528 HAMMER, SCALER BREAKER - COML
12 4 EA UV401092 FTG, BULKHEAD, SWIVEL, 12MJ- SS12MJB12XMJ12 COML
12MJX
13 4 EA 701010 FTG, UNION, BULKHEAD 12 WTX-S STL
14 - - - - - -
15 - - - - - -
16 - - - - - -
17 - - - - - -
18 1 EA 700079 FTG, GREASE, 1/8"NPT 1/8-27 NPT STL
19 25 FT 400618 CABLE 2 COND, 16 AWG COML
20 1 EA UV400647 CONNECTOR, CORD 00.250-00.375,1/2 NPT COML
21 5 EA S011460 TERMINAL, BLADE, #22-18AWG - COML
INS.
22 1 EA UV400763 LOCKNUT, SEALING, 1/2NPT - COML
23 - - - - - -
24 2 EA 709317 FTG, ADAPTER (IN HAMMER) 1212BMJMSTRXXST STL
25 1 EA 711453 LUBE SYSTEM, AUTOMATIC - COML
26 1 EA 711530 PLATE, ADAPTER PLT, 0.38 X 4.0 X 6.5 A36
27 1 EA 711531 PLATE, MOUNTING PLT, 0.5 X 4.0 X 6.5 A36
28 1 EA 711532 CARTRIDGE, GREASE 150G - COML
29 2 EA 715649 FTG, CONN, MALE 6F40MX-S, JIC/BSPP STL
30 4 EA SHCSM1217506010 CAPSCREW, SOCKET HEAD M12-1.75-60 CL 10.9
31 4 EA HHCS050130088Z8 CAPSCREW, HEX HEAD .50-13 X. 875 GR 8
32 3 EA 700228 FTG, CONNECTOR, STR, THD. (IN 0406BMJMSTRXXST STL
HAMMER)
33 1 EA 705419 FTG,GREASE, 90 02XXPMGRSTRXXST STL
34 4 EA 711806 SPACER TB, RND, 1.0 X 0.19 X STL
1.38
35 - - - - - -

(CONTINUED ON NEXT PAGE)

PAGE 9
PARTS MANUAL
HAMMER INSTALLATION

PARTS LIST FOR HAMMER INSTALLATION (PART NO. 712222) (CONTINUED).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MAT’L


36 - - - - - -
37 - - - - - -
38 - - - - - -
39 1 EA 711807 GUARD,LUBE - COML
40 1 EA 711903 INST, HAMMER MFLD - COML
FILTER [See repair parts.]
41 4 EA HHCS063110275Z8 CAPSCREW,HEX HEAD .625-11 X 2.75 GR 8
42 4 EA HHCS063110350Z8 CAPSCREW,HEX HEAD .625-11 X 3.50 GR 8
(AP)
43 12 EA PWNA063XXXXXXMC WASHER,TYPE A .625 MIL CARB
NARROW
44 4 EA HNUT06311XXXXZ8 NUT,HEX .625-11 GR 8
45 - - - - - -
46 - - - - - -
47 2 EA UV401091 FTG,SWIVEL,12MJ-12FJX SS12MJ12XFJ12 COML
48 2 EA 712221 FTG,BULKHEAD,SWIVEL, SS4MJB6XMJ6 COML
#06 JIC M
49 4 EA PWNA050XXXXXXMC WASHER,TYPE A .50 MIL CARB
NARROW
50 2 EA 701266 FTG,ELBOW,BULKHEAD,4 854BH-FS-12 COML
5DEG (AP)
51 1 EA 35760 HOUR METER 24 VDC COML
52 1 EA 711582 BLUNT TOOL - COML
53 6 EA 713914 CHOCK 0.50 X 0.50 X 4.00 AISI 1045
54 1 EA 714477 KIT, HOSE, SV-11 [See SB 302 HAMMER COML
repair parts.]
55 1 EA 0602115-0037 CONNECTOR, DIN W/SUPPRESSION COML
56 1 EA 0602115-0042 GASKET FOR 0037 DIN COML

PAGE 10
PARTS MANUAL
HAMMER INSTALLATION

FIGURE FOR HAMMER MANIFOLD FILTER INSTALLATION (PART NO. 711903) (SHEET 1 OF 2).

PAGE 11
PARTS MANUAL
HAMMER INSTALLATION

FIGURE FOR HAMMER MANIFOLD FILTER INSTALLATION (PART NO. 711903) (SHEET 2 OF 2).

PAGE 12
PARTS MANUAL
HAMMER INSTALLATION

PARTS LIST FOR HAMMER MANIFOLD FILTER INSTALLATION (PART NO. 711903).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L


1 1 EA 710830 MANIFOLD ASSY, SCALER -
HAMMER [See repair parts.]
2 1 EA 708008 FILTER, SPIN ON 175 PSI, 26.4 GPM - -
3 2 EA 710281 FTG, ELBOW, STR, THRD 2016OMJM90EXXST STL
4 1 EA 700767 FTG, ELBOW, STR, THRD 1616JMOM90EXXST STL
5 1 EA 700300 FTG, 90° ELBOW 1212JMOM90EXXST - STL
6 1 EA 701211 FTG, ELBOW, 45 DEG 1212JMOM45EXXST STL
7 1 EA 701189 90° LONG ELBOW 1212JMOM90ELGST PLAIN
CARBON
STEEL
8 1 EA 700232 FTG, 90° ELBOW 0604JMOM90EXXST - STL
9 4 EA PWWA031XXXXXXMC WASHER, TYPE A WIDE 5/16 - MIL CARB
10 2 EA HHCS031180100Z8 CAPSCREW, HEX HEAD 5/16-18 X 1.00 - GR 8
11 2 EA LNUT03118XXXXZ8 NUT, SLFLKG 5/16-18 - GR 8
12 2 EA SHCS031180500ST CAPSCREW, SOC HD 5/16-18UNC X 5.00 SHCS03118 STL
0500ST

PAGE 13
PARTS MANUAL
HAMMER INSTALLATION

FIGURE FOR HAMMER MANIFOLD ASSEMBLY (PART NO. 710830).

PAGE 14
PARTS MANUAL
HAMMER INSTALLATION

PARTS LIST FOR HAMMER MANIFOLD ASSEMBLY (PART NO. 710830).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L


6061-T6 w/ CLEAR 6061-T6
1 1 EA 711440 MANIFOLD BLOCK, HAMMER -
ANODIZING (SS)
2 1 EA 711254 CARTRIDGE VALVE, CHECK 5 GPM, 5000 PSI SEAL KIT # 711255 STL
3 1 EA 90 459 020 COIL 24 VDC, W/ ISO/DIN 43650 -
4 1 EA 13885 VALVE, CARTRIDGE, RELIEF 50 GPM, 100-3000 PSI SEAL KIT # 45577 STL
FLOW CONTROL, PRESS
5 1 EA 50 109 153 VALVE, CARTRIDGE SEAL KIT # 51408 STL
COMP
SEAL KIT # 4140275-
6 1 EA 709416 CARTRIDGE, POPPET 2-WAY 2-POS STL
0241
DIRECTIONAL, 2 WAY, SEAL KIT #: VALVE 90
7 1 EA 709417 CARTRIDGE-SOL. OPERATED STL
N.C. 039 020, COIL 711227

PAGE 15
PARTS MANUAL
HAMMER INSTALLATION

FIGURE AND PARTS LIST FOR SV-11 SB302 HAMMER HOSE KIT (PART NO. 714477).

PAGE 16
PARTS MANUAL
YOKE ASSEMBLY

YOKE ASSEMBLY
712758
GROUP NAME PAGE NUMBER

YOKE ASSEMBLY (PART NO. 712758, REV. C) ...................................................................... 2

PAGE 1
PARTS MANUAL
YOKE ASSEMBLY

See Section A on Sheet 2

FIGURE FOR YOKE ASSEMBLY (PART NO. 712758) (SHEET 1 OF 3).

PAGE 2
PARTS MANUAL
YOKE ASSEMBLY

Section A
(From Sheet 1)

Section B

FIGURE FOR YOKE ASSEMBLY (PART NO. 712758) (SHEET 2 OF 3).

PAGE 3
PARTS MANUAL
YOKE ASSEMBLY

FIGURE FOR YOKE ASSEMBLY (PART NO. 712758) (SHEET 3 OF 3).

PAGE 4
PARTS MANUAL
YOKE ASSEMBLY

PARTS LIST FOR YOKE ASSEMBLY (PART NO. 712758).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L


1 1 EA 712757 YOKE - FAB STL
2 24 EA HHCS088090350Z9 CAPSCREW, HEX HEAD 7/8-9 X 3.50 GR9
MANGANESE
15.50 ID. X 17.00 O.D. X
3 1 EA 709814 BUSHING, BOOM PIVOT - BRONZE
15.00
86300
4 1 EA 712186 BASE, YOKE, MACHINING - FAB STL
5 24 EA 712271 WASHER, HARDENED 7/8 Rc 40 STL
6 1 EA 710134 PLATE, MOUNTING 11 GA. X 3.75 X 8.53 - AISI A 1011
7 1 EA 711180 GUARD, PROX SWITCH BOOM SWING FAB STL
8 - - - - - - -
9 10 EA HHCS050130300Z8 CAPSCREW, HEX HEAD 1/2-13 X 3.00 - GR 8
10 10 EA PWNA050XXXXXXMC WASHER,TYPE A NARROW 1/2" - MIL CARB
11 1 EA 711732 GUARD, PROX SWITCH BOOM SWING FAB STL
0.275 X 15.50 I.D X 16.00
12 1 EA 712069 O RING 2-460 Rubber
O.D.

PAGE 5
PARTS MANUAL
YOKE ASSEMBLY

THIS PAGE INTENTIONALLY BLANK

PAGE 6
PARTS MANUAL
CAB HYDRAULIC INSTALLATION

CAB HYDRAULIC INSTALLATION


712398
GROUP NAME PAGE NUMBER

CAB HYDRAULIC INSTALLATION (PART NO. 712398, REV. G) ........................................ 2


HAND PUMP VALVE ASSEMBLY (PART NO. 708991, REV. C) ................................. 11
HYD/HVAC BULKHEAD ASSEMBLY (PART NO. 712536, REV. A) ........................... 12
FOOT PEDAL ASSEMBLY (PART NO. 714480, REV. A) .............................................. 14
ELECTRONIC FOOT PEDAL (PART NO. 013877, REV. C) ................................... 17

PAGE 1
PARTS MANUAL
CAB HYDRAULIC INSTALLATION

FIGURE FOR CAB HYDRAULIC INSTALLATION (PART NO. 712398) (SHEET 1 OF 7).

PAGE 2
PARTS MANUAL
CAB HYDRAULIC INSTALLATION

B B

See Section B on
Sheet 5

See Bottom A
View on Sheet 3

See Section A on
Sheet 4

FIGURE FOR CAB HYDRAULIC INSTALLATION (PART NO. 712398) (SHEET 2 OF 7).

PAGE 3
PARTS MANUAL
CAB HYDRAULIC INSTALLATION

Bottom View
From Sheet 2

FIGURE FOR CAB HYDRAULIC INSTALLATION (PART NO. 712398) (SHEET 3 OF 7).

PAGE 4
PARTS MANUAL
CAB HYDRAULIC INSTALLATION

C D

C
D

See Section C on
Sheet 6 See Section D on
Sheet 7

Section A
From Sheet 2
Seat Assembly Removed for Clarity

FIGURE FOR CAB HYDRAULIC INSTALLATION (PART NO. 712398) (SHEET 4 OF 7).

PAGE 5
PARTS MANUAL
CAB HYDRAULIC INSTALLATION

Section B
From Sheet 2

FIGURE FOR CAB HYDRAULIC INSTALLATION (PART NO. 712398) (SHEET 5 OF 7).

PAGE 6
PARTS MANUAL
CAB HYDRAULIC INSTALLATION

Section C
From Sheet 4

FIGURE FOR CAB HYDRAULIC INSTALLATION (PART NO. 712398) (SHEET 6 OF 7).

PAGE 7
PARTS MANUAL
CAB HYDRAULIC INSTALLATION

Section D
From Sheet 4

FIGURE FOR CAB HYDRAULIC INSTALLATION (PART NO. 712398) (SHEET 7 OF 7).

PAGE 8
PARTS MANUAL
CAB HYDRAULIC INSTALLATION

RTS LIST FOR CAB HYDRAULIC INSTALLATION (PART NO. 712398).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MAT’L


1
2 1 EA 708991 ASSY, VALVE, HAND PUMP - COML
[See repair parts.]
3 2 EA 400293 VALVE, CONTROL JOYSTICK - COML

Repair Items:
Boot Cover - 403502
Seal Kit - 36703
4 5 EA HHCS038160100Z8 CAPSCREW, HEX HEAD 3/8-16 X 1.00 GR 8
5 7 EA PWNA038XXXXXXMC WASHER, TYPE A NARROW 3/8 NOM MIL CARB
6 2 EA LNUT03816XXXXZ8 NUT, HEX SLFLKG 3/8-16 UNC GR 8
7 12 EA HHCS050130100Z8 CAPSCREW, HEX HEAD 1/2-13 UNC X 1.00 GR 8
8 11 EA PWNA050XXXXXXMC FSR,PLAIN WASHER 1/2 NARROW TYPE A MIL CARB
9 8 EA HHCS025200075Z8 CAPSCREW, HEX HEAD 1/4-20 X 0.75 GR 8
10 16 EA PWNA025XXXXXXMC WASHER, TYPE A NARROW 4-Jan MIL CARB
11 8 EA LNUT02520XXXXSS NUT,HEX SLFLKG 1/4/2020 SST
12 12 EA 700592 FTG,CONNECTOR 0606JMOMSTRXXST STL
13 1 EA 404867 WELD, HANDLE MOUNT FAB STL
14
15
16
17
18
19
20 1 EA 712536 ASSY, BULKHEAD, HYD/HVAC [See - VARIOUS
repair parts.]
21 1 EA 712528 LABEL,BULKHEAD,LOWER,SPANISH 0.06 X 6.75 X 16.54 ASTM A36
22 2 EA 712522 PLATE, BULKHEAD, SEAT 0.1196 (11 GA) X 5.88 X ASTM A
7.25 1011
23 8 EA 700685 FTG, 90° EL, BULKHEAD 0606JMJMB90XXST STL
24 2 EA 701722 FTG,TEE 0404PFPFTEEXXST STL
25 2 EA 700273 FTG,CONNENCTOR, STR 0604JMPMSTRXXST STL
26 4 EA 701750 FTG, UNION, BULKHEAD 1/4" - 3/8", STL
0604JMPMBSTXXST
27 - - - - - -
28
29 2 FT 603500 SLEEVE, HOSE - COML
30 1 EA 714480 ASSY, FOOT PEDALS - VARIOUS
[See repair parts.]
31 6 EA 700593 FTG, ELBOW, SWIVEL, NUT 0606JMJS45EXXST STL

PAGE 9
PARTS MANUAL
CAB HYDRAULIC INSTALLATION

FIGURE FOR HAND PUMP VALVE ASSEMBLY (PART NO. 708991)

PAGE 10
PARTS MANUAL
CAB HYDRAULIC INSTALLATION

PARTS LIST FOR HAND PUMP VALVE ASSEMBLY (PART NO. 708991)

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L


1 1 EA 708881 PUMP, MANUAL HYDRAULIC - - COML
2 1 EA 700237 FTG, CONNECTOR, MALE 0606JMPMSTRXXST - STL
3 1 EA 701243 FTG, TEE, SWIVEL, NUT, BRANCH 0606JMJSTEBXXST - STL
4 1 EA 700387 FTG, ELBOW 0606JMPM90EXXST - STL
5 1 EA 700234 FTG, CAP 06XXJFXXCAPXXST - STL
6 - - - NOT USED - - -

PAGE 11
PARTS MANUAL
CAB HYDRAULIC INSTALLATION

NOTES:

1. ATTACH WEATHERSTRIP ON THE BOTTOM


ALONG THE PERIMETER OF THE BULKHEAD.

2. AFTER INSTALLATION OF FITTINGS AS


SHOWN, OPEN FITTING CONNECTING ENDS
SHALL BE PLUGGED TO PREVENT
CONTAMINATION OF THE HYDRAULIC
COMPONENTS.

FIGURE FOR HYD/HVAC BULKHEAD ASSEMBLY (PART NO. 712536).

PAGE 12
PARTS MANUAL
CAB HYDRAULIC INSTALLATION

PARTS LIST FOR HYD/HVAC BULKHEAD ASSEMBLY (PART NO. 712536).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MAT'L


1 1 EA 712498 PLATE, MOUNT, BULKHEAD 0.19 X 8.75 X 21.84 ASTM A36
Acrylic
2 1 EA 712527 LABEL, BULKHEAD, UPPER, SPANISH 0.063 X 8.75 X 21.84 (Medium-high
impact)
3 3 EA 701232 FTG, UNION 0606JMJMBSTXXST STL
4 2 EA 400510 FTG, BLKHD, HVAC 08MO-08MO STL
5 1 EA 400511 FTG, BLKHD, HVAC 06MO-06MO STL
6 1 EA 400512 FTG, BLKHD, HVAC 10MO-10MO STL
7 12 EA 712221 FTG, BULKHEAD, SWIVEL SS4MJB6XMJ6 COML
8 4 EA 400514 FTG, HOSE FOR 5/8 ID HOSE COML
9 3.5 FT 8058 WEATHERSTRIP 0.125 X 0.50 COML

PAGE 13
PARTS MANUAL
CAB HYDRAULIC INSTALLATION

FIGURE FOR FOOT PEDAL ASSEMBLY (PART NO. 714480) (SHEET 1 OF 2).

PAGE 14
PARTS MANUAL
CAB HYDRAULIC INSTALLATION

FIGURE FOR FOOT PEDAL ASSEMBLY (PART NO. 714480)(SHEET 2 OF 2).

PAGE 15
PARTS MANUAL
CAB HYDRAULIC INSTALLATION

PARTS LIST FOR FOOT PEDAL ASSEMBLY (PART NO. 714480).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L


1 1 EA 712400 WELD,BRAKE PEDAL SUPPORT - FAB STL
BRAKE VALVE, REVERSE
2 1 EA 714233 - COML
MODULATING
FOOT PEDAL, ELECTRONIC [See
3 1 EA 013877 - COML
repair parts.]
4 1 EA 402371 WELD, FOOT REST - FAB STL
5 2 EA PWNA050XXXXXXMC WASHER,TYPE A NARROW 1/2" - MIL CARB
6 2 EA HHCS050130125Z8 CAPSCREW, HEX HEAD 1/2-13 X 1.25 - GR 8
7 3 EA PWNA025XXXXXXMC WASHER, TYPE A NARROW 1/4" - MIL CARB
8 3 EA HHCS025200075Z8 CAPSCREW, HEX HEAD 1/4-20 X 0.75 - GR 8
9 4 EA PWNA031XXXXXXMC WASHER, TYPE A NARROW 5/16" - MIL CARB
10 4 EA HHCS031180075Z8 CAPSCREW, HEX HEAD 5/16-18 x 0.75 - GR 8
0608JMOMSTRXXS
11 2 EA 700239 FTG, STR - STL
T
12 2 EA 700238 FTG,ELBOW,SWIVEL,NUT 0606JMJS90EXXST - STL
13 1 EA 700080 FTG,ELBOW 0608JMOM90EXXST - STL

PAGE 16
PARTS MANUAL
CAB HYDRAULIC INSTALLATION

FIGURE FOR ELECTRONIC FOOT PEDAL (PART NO. 013877) (SHEET 1 OF 2).

PAGE 17
PARTS MANUAL
CAB HYDRAULIC INSTALLATION

11 12 14 10 11

10 12 11 13 14 10

FIGURE FOR ELECTRONIC FOOT PEDAL (PART NO. 013877).

PAGE 18
PARTS MANUAL
CAB HYDRAULIC INSTALLATION

PARTS LIST FOR ELECTRONIC FOOT PEDAL (PART NO. 013877).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MATERIAL


1 1 EA 132354 INTERNAL SENSOR
2 2 EA 132252 SCREW
3 1 EA 132099 ROLLER SHAFT
4 1 EA 131428 45° BASEPLATE
5 1 EA 131386 TREADLE COVER
6 1 EA 132098 ROLLER
INTERNAL SENSOR
7 1 EA 131165 HARNESS
8 2 EA 130996 WIRE CLAMP
9 2 EA 130446 SCREW
10 1 EA 132100 TREADLE PIN
11 NOT IDENTIFIED
12 NOT IDENTIFIED
13 NOT IDENTIFIED
14 NOT IDENTIFIED
INCLUDES ITEMS 1, 2,
132034 SENSOR KIT 7 AND 9.
INCLUDES ITEMS 3
131139 ROLLER KIT AND 6
INCLUDES ITEMS 10,
130553 TREADLE PIN KIT 11, 12, 13 AND 14

PAGE 19
PARTS MANUAL
CAB HYDRAULIC INSTALLATION

THIS PAGE INTENTIONALLY BLANK

PAGE 20
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION

ENGINE END HYDRAULIC INSTALLATION


715759
GROUP NAME PAGE NUMBER

ENGINE END HYDRAULIC INSTALLATION (PART NO. 715759, REV. B) ........................ 3


ACCUMULATOR INSTALLATION (PART NO. 710672, REV. B) .............................. 14
PUMP ASSEMBLY (PART NO. 713241, REV. B) .......................................................... 16
PUMP ASSEMBLY (PART NO. 713242, REV. B) .......................................................... 18
TEST BULKHEAD INSTALLATION (PART NO. 714488, REV. B)............................. 20
MAIN CONTROL VALVE INSTALLATION (PART NO. 714485, REV. B) ................ 22
VALVE BANK ASSEMBLY INSTALLATION
(PART NO. 714484, REV. D) ................................................................................ 25
MAIN CONTROL VALVE ASSEMBLY
(PART NO. 714483, REV. A) .................................................................... 35
MID INLET MANIFOLD ASSEMBLY
(PART NO. 714482, REV. A) ........................................................ 44
BOOM EXT REGEN MANIFOLD ASSEMBLY
(PART NO. 709825, REV. A) ........................................................ 47
PRESSURE FILTERS INSTALLATION (PART NO. 713239, REV. A) ........................ 49
BRAKE MANIFOLD INSTALLATION (PART NO. 712538, REV. A) ......................... 51
BRAKE MANIFOLD VALVE ASSEMBLY (PART NO. 712519, REV. F) ....... 53
BRAKE MANIFOLD ASSEMBLY (PART NO. 711274, Rev. B) ........... 57
CHECK VALVE BLOCK ASSEMBLY (PART NO. 715766, REV. A) .......................... 62

PAGE 1
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION

THIS PAGE INTENTIONALLY BLANK

PAGE 2
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION

FIGURE FOR ENGINE END HYDRAULIC INSTALLATION (PART NO. 715759) (SHEET 1 OF 5).

PAGE 3/PAGE 4 BLANK


PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION

See Top View on Sheet 3

See Section A on Sheet 5

FIGURE FOR ENGINE END HYDRAULIC INSTALLATION (PART NO. 715759) (SHEET 2 OF 5).

PAGE 5/PAGE 6 BLANK


PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION

When installing pump, use


RTV732 silicone sealant.

B B

When installing pump, use See Section B on Sheet 4


RTV732 silicone sealant.

Top View
(From Sheet 2)

FIGURE FOR ENGINE END HYDRAULIC INSTALLATION (PART NO. 715759) (SHEET 3 OF 5).

PAGE 7/PAGE 8 BLANK


PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION

Section B
(From Sheet 3)

FIGURE FOR ENGINE END HYDRAULIC INSTALLATION (PART NO. 715759) (SHEET 4 OF 5).

PAGE 9/PAGE 10 BLANK


PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION

Section A
(From Sheet 2)

FIGURE FOR ENGINE END HYDRAULIC INSTALLATION (PART NO. 715759) (SHEET 5 OF 5).

PAGE 11/PAGE 12 BLANK


PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION

PARTS LIST FOR ENGINE END HYDRAULIC INSTALLATION (PART NO. 715759).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L


1 1 EA 710672 INST, ACCUMULATOR (See - - -
repair parts.)
2 1 EA 713241 PUMP ASSY, PUMP A (See repair PUMP A COML
parts.)
3 1 EA 713242 PUMP ASSY, PUMP B (See repair PUMP B COML
parts.)
4 1 EA 714488 INST, TEST BULKHEAD (See - STL
repair parts.)
5 1 EA 714485 INST, MAIN CONTROL VALVE CMX100 W/ MID INLET
(See repair parts.)
6 1 EA 713239 INST, PRESSURE FILTERS (See ENG END HYD -
repair parts.)
7 1 EA 712538 INST, BRAKE MANIFOLD (See SAHR BRAKES, REVERSE -
repair parts.) MODULATED
8 3 EA UV602657 HOSE CLAMP T-BOLT BAND RANGE COML
2.37" TO
2.68"
9 1 EA 715766 ASSY, CHECK VALVE BLOCK - VARIOUS
(See repair parts.)
10 8 EA PWNA050XXXXXXMC FSR, PLAIN WASHER 1/2 NARROW TYPE A - MIL CARB
11 2 EA 715803 PLATE, CHECK VALVE ASSY 0.25 X 3.75 X 6.81 - ASTM
MNT A572
GRADE 50
12 4 EA PWNA038XXXXXXMC WASHER, TYPE A NARROW 3/8 NOM - MIL CARB
13 4 EA HHCS038160100Z8 CAPSCREW, HEX HEAD 3/8-16 X 1.00 - GR 8
14 2 EA 715840 NUT, RAIL 0.38 X 1.00 X 3.00 - ASTM A36
15 4 EA HHCS044140088Z8 CAPSCREW, HEX HEAD 7/16-14 X 0.88 - GR 8
16 4 EA PWNA044XXXXXXMC WASHER, TYPE A NARROW 7/16 - MIL CARB
17 2 EA 701582 CLAMP, T-BOLT 1 15/16 - 2 1/4 - COML
18 8 EA HHCS050130150Z8 CAPSCREW, HEX HEAD ½-13 X 1.50 GR 8

PAGE 13
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION

See Detail A, this Sheet

B
B

See Section B, This Sheet

Detail A
(From this Sheet, Above)

Section B
(From this Sheet, Above)
FIGURE FOR ACCUMULATOR INSTALLATION (PART NO. 710672).

PAGE 14
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION

PARTS LIST FOR ACCUMULATOR INSTALLATION (PART NO. 710672).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MAT’L


ACCUMULATOR, 2 LITER PRECHARGE TO 135
1 1 EA 708884 STL
(1/2GAL) BAR (1958PSI)
2 1 EA 403158 - - ASTM A36
3
4 4 EA PWNA031XXXXXXMC WASHER, TYPE A NARROW 5/16" MIL CARB
5 2 EA LNUT03118XXXXZ8 NUT, SLFLKG 5/16"-18 GR 8
6 2 EA HHCS031180100Z8 CAPSCREW, HEX HEAD 5/16-18 X 1.00 GR 8
7 1 EA 700350 FTG, CONNECTOR, STR, 0812JMOMSTRXXST STL
THRD

PAGE 15
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION

FIGURE FOR PUMP ASSEMBLY (PART NO. 713241).

PAGE 16
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION

PARTS LIST FOR PUMP ASSEMBLY (PART NO. 713241).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MAT’L


1 1 EA 709898 PUMP, PISTON 3.80 CIR, CW, SAE C -

CONTROL COMPENSATOR:
713097
COLD START VALVE: 711013
2 1 EA 701015 FTG, FLANGE, STRAIGHT 32 HOSE BARB-32 STL
CODE 61
3 1 EA 13461 KIT, Ø2.00" SPLIT FLANGE CODE 61 -
4 1 EA 700762 FTG, CONNECTOR, STR THRD 0404JMOMSTRXXST -
5 1 EA 713233 VALVE, CHECK - -
6 2 EA HSLW038XXXXXXST WASHER, SLFLKG 3/8" -
7 2 EA HHCS038160425Z8 CAPSCREW, HEX HD 3/8-16 X 4.25 -
8 2 EA HHCS038160350Z8 CAPSCREW, HEX HEAD 3/8-16 X 3.50 -
9 1 EA 700757 KIT, #16 CODE 61 FLANGE - -
10 1 EA 700225 FTG, CONNECTOR 1212JMOMSTRXXST STL
11 1 EA 715017 FTG, ADAPTER, 90 SAE 16, CODE 61, 16 STL
JIC M
12 1 EA 700220 FTG, ELBOW, 45 1212JMJS45EXXST STL

PAGE 17
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION

FIGURE FOR PUMP ASSEMBLY (PART NO. 713242).

PAGE 18
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION

PARTS LIST FOR PUMP ASSEMBLY (PART NO. 713242).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MAT’L


1 1 EA 709899 PUMP, PISTON 3.80 CIR, CW, SAE C STL

CONTROL COMPENSATOR: 713097


2 1 EA 700154 FTG, ADAPTER, 90 SAE 32, CODE 61, STL
HOSE BARB
3 1 EA 13461 KIT, Ø2.00" SPLIT FLANGE CODE 61 STL
4 1 EA 700762 FTG,CONNECTOR,STR THRD 0404JMOMSTRXXST STL
5 1 EA 713233 VALVE, CHECK - AL
6 2 EA HSLW038XXXXXXST WASHER, SLFLKG 3/8" ST
7 2 EA HHCS038160425Z8 CAPSCREW, HEX HD 3/8-16 X 4.25 GR 8
8 2 EA HHCS038160350Z8 CAPSCREW, HEX HEAD 3/8-16 X 3.50 GR 8
9 1 EA 700757 KIT, #16 CODE 61 FLANGE - -
10 1 EA 700225 FTG, CONNECTOR 1212JMOMSTRXXST STL
012916 FTG, #16 CODE 61FLANGE-#16 - STL
11 1 EA
MJIC
701017 FTG, TEE, BRANCH, 16 JICS TO 16 JICM ST
12 1 EA
1616JMJSTEBXXST
13 1 EA 700770 FTG, 90° ELBOW 1616JMJS90EXXST STL
14 1 EA 700769 FTG, BRANCH TEE 1212JMJSTEBXXST STL
15 1 EA 701100 FTG, TEE, BRANCH 0404JMJSTEBXXST STL
16 1 EA 701101 FTG, ELBOW, SWIVEL, NUT 0404JMJS45EXXST STL

PAGE 19
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION

FIGURE FOR TEST BULKHEAD INSTALLATION (PART NO. 714488).

PAGE 20
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION

PARTS LIST FOR TEST BULKHEAD INSTALLATION (PART NO. 714488).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MAT’L


1 8 EA 400783 FITTING, BULKHEAD, TEST - COML
PORT
2 1 EA 714487 PLATE, LABEL, TEST 20 GA. X 6.00 X 10.00 ASTM A240 Type
FITTINGS 304 HR Annealed
3 1 EA 400799 SHEET, MOUNTING TEST 11 GA. X 6.00 X 10.00 ASTM A569
FITTINGS
4 8 EA PWNA025XXXXXXMC WASHER, TYPE A NARROW 1/4 MIL CARB
5 2 EA HHCS025200100Z8 CAPSCREW, HEX HEAD 1/4-20 X 1.00 GR 8
6 2 EA HHCS025200075Z8 CAPSCREW, HEX HEAD 1/4-20 X 0.75 GR 8
7 4 EA HNUT02520XXXXZ8 NUT, HEX ¼-20 GR 8
8 2 EA 0602119-0134 PLUG ELECTRICAL, PANEL COML

PAGE 21
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION

FIGURE FOR MAIN CONTROL VALVE INSTALLATION (PART NO. 714485).

PAGE 22
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION

PARTS LIST FOR MAIN CONTROL VALVE INSTALLATION (PART NO. 714485).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MATERIAL


1 1 EA 714484 INST, VALVE BANK ASSY [See repair - - COML
parts.]
2 4 EA PWWA038XXXXXXMC WASHER, TYPE A WIDE 3/8 WIDE WASHER - MIL CARB
3 4 EA HHCS038160100Z8 CAPSCREW, HEX HEAD 3/8-16 X 1.00 - GR 8
4 2 EA PWWA044XXXXXXMC WASHER, TYPE A WIDE USS 7/16 WIDE - STL
WASHER
5 2 EA HHCS044140075Z8 CAPSCREW, HEX HD HHCS044140075Z8 - Z8

PAGE 23
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION

THIS PAGE INTENTIONALLY BLANK

PAGE 24
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION

FIGURE FOR VALVE BANK ASSEMBLY INSTALLATION (PART NO. 714484) (SHEET 1 OF 4).

PAGE 25/PAGE 26 BLANK


PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION

Note:
1. Tube assemblies, Items 19-26, removed for clarity.

FIGURE FOR VALVE BANK ASSEMBLY INSTALLATION (PART NO. 714484) (SHEET 2 OF 4).

PAGE 27/PAGE 28 BLANK


PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION

Note:
1. Tube assemblies, Items 19-26, removed for clarity.

FIGURE FOR VALVE BANK ASSEMBLY INSTALLATION (PART NO. 714484) (SHEET 3 OF 4).

PAGE 29/PAGE 30 BLANK


PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION

Note:
1. Tube assemblies, Items 19-26, removed for clarity.

FIGURE FOR VALVE BANK ASSEMBLY INSTALLATION (PART NO. 714484) (SHEET 4 OF 4).

PAGE 31/PAGE 32 BLANK


PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION

PARTS LIST FOR VALVE BANK ASSEMBLY INSTALLATION (PART NO. 714484).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MATERIAL


1 1 EA 714483 ASSY, MAIN CONTROL VALVE (See CMX100 W/ MID INLET STL
repair parts.)
2 1 EA 013461 KIT, Ø2.00" SPLIT FLANGE CODE 61 STL
3 1 EA 402145 VALVE, CHECK, INLINE 3/4 NPT FEMALE AL
4 1 EA 0602115-0037 CONNECTOR,DIN 43650 W/24V COML
5 1 EA 709038 SWITCH, PRESSURE 80 PSI RISING - COML
6 2 EA 700761 FTG, CONNECTOR, STR, THRD 1616JMOMSTRXXST - STL
7 4 EA 700190 FTG, 90° ELBOW 0606JMOM90EXXST - STL
8 7 EA 700350 FTG, CONNECTOR, STR, THRD 0812JMOMSTRXXST - STL
9 1 EA 700225 FTG, CONNECTOR 1212JMOMSTRXXST - STL
10
11 1 EA 710702 FTG, CONECTOR, STR THRD 1216PMOMSTRXXST STL
12 2 EA 700606 FTG, PLG HEX HEAD 12XXPMXXPLGHXST PLAIN
CARBON
STEEL
13 2 EA 700224 FTG, STR 0808JMOMSTRXXST - STL
14
15 1 EA 701214 FTG, TEE, STR, THRD, RUN 0606JMOMTERXXST - STL
16 2 EA 700300 FTG, ELBOW, STR, THRD 1212JMOM90EXXST STL
17 1 EA 701269 FTG, CONNECTOR, STR, THD 0816JMOMSTRXXST STL
18 26 EA 700592 FTG, CONNECTOR 0606JMOMSTRXXST - STL
19 2 EA 711306 TUBE ASSY, BOOM SWING PILOT TUBE ASSY, BOOM SWING STL
PILOT
20 1 EA 711307 TUBE ASSY, BOOM EXTEND PILOT - STL
REGEN
21 2 EA 711308 TUBE ASSY, TOOL ROTATE TUBE ASSY, TOOL ROTATE STL
22 1 EA 711309 TUBE ASSY, CASE DRAIN TUBE ASSY, CASE DRAIN STL
23 1 EA 711311 TUBE ASSY, BOOM EXTEND PILOT A SIDE STL
24 1 EA 711313 TUBE ASSY, STEER A SIDE TUBE ASSY, STEER A SIDE STL
25 1 EA 711314 TUBE ASSY, STEER B SIDE TUBE ASSY, STEER B SIDE STL
26 1 EA 711320 TUBE ASSY, BOOM EXTEND PILOT B SIDE STL
27 2 EA 701225 FTG, PLUG,HOLLOW HEX 06XXOMXXPLGHHST - STL
28 2 EA 603738 PLUG, HEXSOCH 08XXOMXXPLGHHST - STL
29 1 EA 701128 FTG, ELBOW 1212PFPM90EXXST - STL
30 4 EA 700235 FTG, CONNECTOR, LONG, STR, 1212JMOMSTRLGST STL
THR
31
32
33
34 1 EA 700680 FTG, ELBOW, LONG 0606JMOM90EXLST - STL

-CONTINUED ON NEXT PAGE-

PAGE 33
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION

PARTS LIST FOR VALVE BANK ASSEMBLY INSTALLATION (PART NO. 714484) - CONTINUED.

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MATERIAL


35 4 EA 700187 FTG, ELBOW, SWIVEL, 90° 0808JMJS90EXXST - STL
36 1 EA 402100 SWITCH, PRESSURE SPDT, 1500PSI - COML
37 1 EA 701860 FTG, STRAIGHT 1212JMJSSTRXXST - STL
38 3 EA 700148 FTG, 90° ELBOW, SWIVEL 1212JMJS90EXXST - STL
39 2 EA 700568 FTG, ADAPTER, STRAIGHT #8 JICM TO #12 JICF 0812JMJF ST
STRXXST
40 7 EA 700238 FTG, ELBOW, SWIVEL, NUT 0606JMJS90EXXST - STL
41 1 EA 0910741-0064 FTG, ADAPTER #6 ORB TO #4 JIC - ST
42 1 EA 701603 FTG, ELBOW, 90 DEG, ADAPTER 6-1/4 AOEG-S STL
43 1 EA 702397 FTG, ELBOW, SWIVEL, 45° 0404JMJS45EXXST STL
44 1 EA 701259 FTG, PLUG, HOLLOW HEX 16XXOMXXPLGHHST STL
45 1 EA 700154 FTG, ADAPTER, 90 SAE 32, CODE 61, HOSE - STL
BARB
46 2 EA 701033 FTG, CONN, LG, STR, THD 0606JMOMSTRLGST - STL

PAGE 34
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION

FIGURE FOR MAIN CONTROL VALVE ASSEMBLY (PART NO. 714483) (SHEET 1 OF 4).

PAGE 35/PAGE 36 BLANK


PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION

FIGURE FOR MAIN CONTROL VALVE ASSEMBLY (PART NO. 714483) (SHEET 2 OF 4).

PAGE 37/PAGE 38 BLANK


PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION

Continued
on Sheet 4.

FIGURE FOR MAIN CONTROL VALVE ASSEMBLY (PART NO. 714483) (SHEET 3 OF 4).

PAGE 39/PAGE 40 BLANK


PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION

Continued
on Sheet 3.

FIGURE FOR MAIN CONTROL VALVE ASSEMBLY (PART NO. 714483) (SHEET 4 OF 4).

PAGE 41/PAGE 42 BLANK


PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION

PARTS LIST FOR MAIN CONTROL VALVE ASSEMBLY (PART NO. 714483).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MAT’L


1 1 EA 711218 INLET COVER CMX100 VALVE STL
2 1 EA 711217 VALVE SECTION, BOOM EXTEND CMX100 SECTION STL
3 1 EA 710909 VALVE SECTION - STEER CMX100 SECTION STL
4 1 EA 711216 VALVE SECTION, TOOL CMX100 SECTION STL
5 1 EA 714482 ASSY, MANIFOLD, MID INLET (See MAIN CONTROL VALVE COML
repair parts.)
6 1 EA 711766 VALVE SECTION, BOOM LIFT CMX100 SECTION STL
7 1 EA 711767 VALVE SECTION - BOOM SWING CMX100 SECTION STL
8 1 EA 711899 VALVE SECTION, TOOL ROTATE CMX100 SECTION STL
9 1 EA 709480 END COVER CMX100 VALVE STL
10 1 EA 709825 MANIFOLD ASSY (See repair parts.) BOOM EXT REGEN AL
11 9 EA 711210 KIT, FACE SEAL O-RINGS CMX100 VALVE RUBBER
SECTIONS
12 2 EA 711223 O-RING, Ø3/32 X Ø5/8 I.D. 70 D AS-114BN70 Rubber
13 8 EA SHCS031180325ST CAPSCREW, SOC HD 5/16-18 X 3.25 STL
14 1 EA 711784 PLATE, ORIFICE, CMX100 0.31 X 4.56 X 5.38 ASTM A572
Grade 50
15 1 EA 06 460 021 PLUG, 1/16 NPT .125 ORIFICE STL
16 3 EA TROD038160800G8 THREADED ROD, ASTM A354 BD 3/8-16UNC-2A X 8.00" ASTM A354
LG. BD
17 3 EA TROD038160850G8 THREADED ROD, ASTM A354 BD 3/8-16UNC-2A X 8.50" ASTM A354
LG. BD
18 6 EA HNUT03816XXXXZ8 NUT, HEX 3/8/2016 GR 8

PAGE 43
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION

FIGURE FOR MID INLET MANIFOLD ASSEMBLY (PART NO. 714482) (SHEET 1 OF 2).

PAGE 44
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION

TORQUE TO 350-
375 FT-LBS

TORQUE TO 350-
375 FT-LBS

FIGURE FOR MID INLET MANIFOLD ASSEMBLY (PART NO. 714482) (SHEET 2 OF 2).

PAGE 45
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION

PARTS LIST FOR MID INLET MANIFOLD ASSEMBLY (PART NO. 714482).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L


1 1 EA 711202 MANIFOLD, MID INLET MAIN CONTROL VALVE ALUM
2 2 EA 710849 VALVE, CARTRIDGE 2-POS, 3-WAY, SEAL KIT # 90 610 STL
SOLENOID OPERATED 025 CART,
711227 COIL
3 2 EA 90 459 020 COIL 24 VDC, W/ ISO/DIN -
43650
4 2 EA 713313 CAVITY PLUG - PORTS OPEN CAVITIES T-18 & T-34A SEAL KIT # 51408 STL
5 4 EA 709222 COIL, 24VDC DIN 43650 CONNECTOR ASTM
A36
6 4 EA 709213 CARTRIDGE VALVE, SOL, SPOOL 4-WAY, 2-POSITION SEAL KIT # 709214 COML
7 1 EA 711207 CARTRIDGE VALVE, SHUTTLE 1.25 GPM, 500 PSI, SEAL KIT # 51624 COML
8 5 EA 603548 FITTING, PLUG, HOLLOW, HEX 04XXOMXXPLGHHST STL
9 2 EA 701225 FTG, PLUG, HOLLOW HEX 06XXOMXXPLGHHST - STL
10 9 EA 708743 PLUG, HOLLOW HEX #2 SAE ORB 02XXOMXXPLGHHST STL

PAGE 46
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION

FIGURE FOR BOOM EXT REGEN MANIFOLD ASSEMBLY (PART NO. 709825).

PAGE 47
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION

PARTS LIST FOR BOOM EXT REGEN MANIFOLD ASSEMBLY (PART NO. 709825).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L


1 1 EA 711219 MANIFOLD BLOCK EXTEND REGEN STL
2 1 EA 711220 CARTRIDGE VALVE, 2-POS, 3-WAY PILOT OPP, 40 GPM, SEAL KIT # 711226 ASTM
4000 PSI A36
3 1 EA 711221 CARTRIDGE VALVE, SEQUENCE 100-600 PSI, 250 SET SEAL KIT # 35008 STL
4 1 EA 711222 CARTRIDGE VALVE, SOLENOID 3-WAY, 2-POS SEAL KIT # 711225 STL
5 1 EA 709222 COIL, 24VDC DIN 43650 CONNECTOR ASTM
A36
6 1 EA 701225 FTG, PLUG, HOLLOW HEX 06XXOMXXPLGHHST - STL

PAGE 48
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION

PRESSURE FILTERS INSTALLATION (PART NO. 713239).

PAGE 49
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION

PARTS LIST FOR PRESSURE FILTERS INSTALLATION (PART NO. 713239).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L DESC. MATERIAL
1 1 EA 50 072 057 FILTER, PRESSURE W/ELECTRIC PSI - COML
SWITCH
FILTER ELEMENT: 90
470 048
2 1 EA 703440 FTG, 90 DEG ELBOW 1624JMOM90EXXST - STL
3 4 EA HHCS050130375Z8 CAPSCREW, HEX 1/2-13 X 3.75 - GR 8
HEAD
4 8 EA PWNA050XXXXXXMC WASHER,TYPE A 1/2" - MIL CARB
NARROW
5 4 EA LNUT05013XXXXZ8 NUT, HEX SLFLKG 1/2"-13 - GR 8
6 1 EA 90 473 001 CARTRIDGE, DIRT - - COML
ALARM
7 1 EA 702527 FTG, STRAIGHT 16 JICM TO 24 ORB 1624JMOMSTRXXST ST
8 1 EA 701246 45 DEG ELBOW 1616JMJS45EXXST COML

PAGE 50
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION

FIGURE FOR BRAKE MANIFOLD INSTALLATION (PART NO. 712538).

PAGE 51
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION

PARTS LIST FOR BRAKE MANIFOLD INSTALLATION (PART NO. 712538).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MATERIAL


ASSY, BRAKE MANIFOLD
1 1 EA 712519 SV11 - -
(See repair parts.)
2 5 EA PWNA031XXXXXXMC WASHER, TYPE A NARROW 5/16" - MIL CARB
3 5 EA HHCS031180125Z8 CAPSCREW, HEX HEAD 5/16-18 X 1.25 - GR 8

PAGE 52
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION

FIGURE FOR BRAKE MANIFOLD ASSEMBLY (PART NO. 712519) (SHEET 1 OF 3).

PAGE 53
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION

FIGURE FOR BRAKE MANIFOLD ASSEMBLY (PART NO. 712519) (SHEET 2 OF 3).

PAGE 54
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION

FIGURE FOR BRAKE MANIFOLD ASSEMBLY (PART NO. 712519) (SHEET 3 OF 3).

PAGE 55
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION

PARTS LIST FOR BRAKE MANIFOLD ASSEMBLY (PART NO. 712519).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L


1 1 EA 712500 TRANSDUCER, PRESSURE 0-6000 PSI - COML
2 1 EA 701603 FTG, ELBOW, 90 DEG, ADAPTER 6-1/4 AOEG-S STL
3 1 EA 712736 FTG, STR 0606OMOFSTRXXST STL
4 1 EA 713048 SWITCH, PRESSURE 1800 PSI FALL - COML
5 1 EA 711274 ASSY, BRAKE MANIFOLD (See repair SV11 -
parts.)
6 1 EA 403159 SWITCH, PRESSURE 1000 PSI - COML
7 14 EA 700592 FTG, CONNECTOR 0606JMOMSTRXXST - STL
8 4 EA 700190 FTG, 90° ELBOW 0606JMOM90EXXST - STL
9 1 EA 700761 FTG, CONNECTOR, STR, THRD 1616JMOMSTRXXST - STL
10 1 EA 700224 FTG, STR 0808JMOMSTRXXST - STL
11 3 EA 701225 FTG, PLUG, HOLLOW HEX 06XXOMXXPLGHHST - STL
12 1 EA 708887 SWITCH, PRESSURE 1900 PSI FALL - COML
13 1 EA 705808 ADP, -4 ORING X 1/4 NPT ORING MALE X NPT - COML
FEMALE
14 1 EA 710944 FTG, -4 ORING M X -4 ORING F 0404OMOF90EXXST - STL
90DEG
15 1 EA 700770 FTG, 90° ELBOW 1616JMJS90EXXST - STL
16 1 EA 701246 45° ELBOW 1616JMJS45EXXST COML
17 2 EA 701033 FTG, CONN, LG, STR, THD 0606JMOMSTRLGST - STL
18 1 EA 0910751-0064 ELBOW, ADAPTER 90 DEG 0406JMOM90EXXST - STL

PAGE 56
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION

FIGURE FOR BRAKE MANIFOLD ASSEMBLY (PART NO. 711274) (SHEET 1 OF 4).

PAGE 57
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION

FIGURE FOR BRAKE MANIFOLD ASSEMBLY (PART NO. 711274) (SHEET 2 OF 4).

PAGE 58
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION

FIGURE FOR BRAKE MANIFOLD ASSEMBLY (PART NO. 711274) (SHEET 3 OF 4).

PAGE 59
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION

FIGURE FOR BRAKE MANIFOLD ASSEMBLY (PART NO. 711274) (SHEET 4 OF 4).

PAGE 60
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION

PARTS LIST FOR BRAKE MANIFOLD ASSEMBLY (PART NO. 711274).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L


1 1 EA 711277 MANIFOLD, BRAKE - - COML
CARTRIDGE, SOLENOID, 2 N.O.; INCLUDES COIL
2 2 EA 50 109 097 SEAL KIT # 90 610 024 COML
POS/2 WAY 90 459 020;
FIXED ORIFICE,
VALVE, CARTRIDGE, FLOW
3 1 EA 711275 PRESSURE SEAL KIT # 51624 COML
CONTROL, 0.10 GPM
COMPENSATED
4 1 EA 11406 CARTRIDGE VALVE, CHECK NOSE TO SIDE SEAL KIT # 51228 -
SEAL KIT # 50 109
5 1 EA 712272 VALVE, SHUTTLE 2.5 GPM, 5000 PSI STL
184-01
VALVE, CARTRIDGE, PUMP SEAL KIT # 50 109
6 1 EA 711273 46 IN3/MIN, 5000 PSI STL
UNLOADING 184-01
WAY POPPET,
VALVE, CARTRIDGE, 2-POS 2-
7 1 EA 711276 SOLENOID, MAN SEAL KIT # 90 610 024 STL
WAY
OVERIDE
SEAL KIT # 50 109
8 2 EA 709221 VALVE, PRESSURE REDUCING SUN PRDB-LBN COML
184-01
2-POS, 3-WAY,
SEAL KIT # 90 610 025
9 3 EA 710849 VALVE, CARTRIDGE SOLENOID STL
CART, 711227 COIL
OPERATED
24 VDC, W/ ISO/DIN
10 4 EA 90 459 020 COIL -
43650
11 2 EA 711254 CARTRIDGE VALVE, CHECK 5 GPM, 5000 PSI SEAL KIT # 711255 STL
12 3 EA 01 460 010 FTG, PLUG, ORFICE 1/16" NPT X Ø.062" STL
13 4 EA 711486 FTG, PLUG, HOLLOW HEX 05XXOMXXPLGHHST - STL

PAGE 61
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION

Item 10 is located in the o-ring


groove in Item 2.

FIGURE FOR CHECK VALVE BLOCK ASSEMBLY (PART NO. 715766) (SHEET 1 OF 2).

PAGE 62
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION

FIGURE FOR CHECK VALVE BLOCK ASSEMBLY (PART NO. 715766) (SHEET 2 OF 2).

PAGE 63
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION

PARTS LIST FOR CHECK VALVE BLOCK ASSEMBLY (PART NO. 715766).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L


1 1 EA 715763 BLOCK, RETURN TEE 4.00 X 4.00 X 3.25 ALUM
2 1 EA 715764 BLOCK, JCT TEE, RETURN 4.00 X 4.00 X 3.25 ALUM
3 1 EA 715765 CHECK VALVE, 65 PSI 1.5" CODE 61 FLANGE AL
4 2 EA 13461 KIT, Ø2.00" SPLIT FLANGE CODE 61 STL
5 2 EA 0917280-2424 FTG, ADAPTER, 90 CODE 61 COML
6 2 EA 0909753-0024 FLANGE, 1-1/2 SAE-24, CODE 61 - COML
7 1 EA 701270 COUPLING, CODE 61, 45 32 HOSE BARB -32 FLANGE STL
DEG.
8 1 EA 700154 FTG, ADAPTER, 90 SAE 32, CODE 61, HOSE BARB - STL
9 4 EA SHCS038160600ST CAPSCR-SOC HD 3/8-16UNC X 6.00 - STL
10 1 EA 0910660-0225 O-RING, -225 1.875 ID X 2.125 OD - RUBBER

PAGE 64
PARTS MANUAL
CAB HOSE KIT

CAB HOSE KIT


712745
GROUP NUMBER / NAME PAGE NUMBER

CAB HOSE KIT (PART NO. 712745, REV. C) ................................................................... 3

PAGE 1
PARTS MANUAL
CAB HOSE KIT

THIS PAGE INTENTIONALLY BLANK

PAGE 2
PARTS MANUAL
CAB HOSE KIT

FIGURE FOR CAB HOSE KIT (PART NO. 712745) (SHEET 1 OF 4).

PAGE 3/PAGE 4 BLANK


PARTS MANUAL
CAB HOSE KIT

FIGURE FOR CAB HOSE KIT (PART NO. 712745) (SHEET 2 OF 4).

PAGE 5
PARTS MANUAL
CAB HOSE KIT

FIGURE FOR CAB HOSE KIT (PART NO. 712745) (SHEET 3 OF 4).

PAGE 6
PARTS MANUAL
CAB HOSE KIT

FIGURE FOR CAB HOSE KIT (PART NO. 712745) (SHEET 4 OF 4).

PAGE 7
PARTS MANUAL
CAB HOSE KIT

THIS PAGE INTENTIONALLY BLANK

PAGE 8
PARTS MANUAL
SAHR AXLE BRAKES HOSE KIT

SAHR AXLE BRAKES HOSE KIT


715850
GROUP NUMBER / NAME PAGE NUMBER

SAHR AXLE BRAKES HOSE KIT (PART NO. 715850, REV. A) .................................... 3

PAGE 1
PARTS MANUAL
SAHR AXLE BRAKES HOSE KIT

THIS PAGE INTENTIONALLY BLANK

PAGE 2
PARTS MANUAL
SAHR AXLE BRAKES HOSE KIT

FIGURE FOR SAHR AXLE BRAKES HOSE KIT (PART NO. 715850) (SHEET 1 OF 6).

PAGE 3/PAGE 4 BLANK


PARTS MANUAL
SAHR AXLE BRAKES HOSE KIT

FIGURE FOR SAHR AXLE BRAKES HOSE KIT (PART NO. 715850) (SHEET 2 OF 6).

PAGE 5/PAGE 6 BLANK


PARTS MANUAL
SAHR AXLE BRAKES HOSE KIT

FIGURE FOR SAHR AXLE BRAKES HOSE KIT (PART NO. 715850) (SHEET 3 OF 6).

PAGE 7/PAGE 8 BLANK


PARTS MANUAL
SAHR AXLE BRAKES HOSE KIT

FIGURE FOR SAHR AXLE BRAKES HOSE KIT (PART NO. 715850) (SHEET 4 OF 6).

PAGE 9/PAGE 10 BLANK


PARTS MANUAL
SAHR AXLE BRAKES HOSE KIT

FIGURE FOR SAHR AXLE BRAKES HOSE KIT (PART NO. 715850) (SHEET 5 OF 6).

PAGE 11/PAGE 12 BLANK


PARTS MANUAL
SAHR AXLE BRAKES HOSE KIT

FIGURE FOR SAHR AXLE BRAKES HOSE KIT (PART NO. 715850) (SHEET 6 OF 6).

PAGE 13/PAGE 14 BLANK


PARTS MANUAL
BOOM HOSE KIT

BOOM HOSE KIT


710519
GROUP NAME PAGE NUMBER

BOOM HOSE KIT (PART NO. 710519, REV. C) ........................................................................ 3

PAGE 1
PARTS MANUAL
BOOM HOSE KIT

THIS PAGE INTENTIONALLY BLANK

PAGE 2
PARTS MANUAL
BOOM HOSE KIT

FIGURE FOR BOOM HOSE KIT (PART NO. 710519) (SHEET 1 OF 2).

PAGE 3/PAGE 4 BLANK


PARTS MANUAL
BOOM HOSE KIT

FIGURE FOR BOOM HOSE KIT (PART NO. 710519) (SHEET 2 OF 2).

PAGE 5/PAGE 6 BLANK


PARTS MANUAL
COOLER INSTALLATION

COOLER INSTALLATION
716073
GROUP NAME PAGE NUMBER

COOLER INSTALLATION (PART NO. 716073, REV. A) ......................................................... 2


COVER ASSEMBLY (PART NO. 716058, REV. A) ....................................................... 12
COOLER FAN SUPPLY VALVE (PART NO. 703745, REV. A).................................... 14

PAGE 1
PARTS MANUAL
COOLER INSTALLATION

FIGURE FOR COOLER INSTALLATION (PART NO. 716073) (SHEET 1 OF 8).

PAGE 2
PARTS MANUAL
COOLER INSTALLATION

A C B

See Detail E on Sheet 6

A C B

See Section C on Sheet 4


See Section A on Sheet 3 See Section B on Sheet 5

FIGURE FOR COOLER INSTALLATION (PART NO. 716073) (SHEET 2 OF 8).

PAGE 3
PARTS MANUAL
COOLER INSTALLATION

Detail D

Section A
(From Sheet 2)

FIGURE FOR COOLER INSTALLATION (PART NO. 716073) (SHEET 3 OF 8).

PAGE 4
PARTS MANUAL
COOLER INSTALLATION

Detail H
Detail H

H
Section C
(From Sheet 2)

Detail H
FIGURE FOR COOLER INSTALLATION (PART NO. 716073) (SHEET 4 OF 8).

PAGE 5
PARTS MANUAL
COOLER INSTALLATION

Detail F

Section B
(From Sheet 2)

Detail G
FIGURE FOR COOLER INSTALLATION (PART NO. 716073) (SHEET 5 OF 8).

PAGE 6
PARTS MANUAL
COOLER INSTALLATION

Detail E
(From Sheet 2)

FIGURE FOR COOLER INSTALLATION (PART NO. 716073) (SHEET 6 OF 8).

PAGE 7
PARTS MANUAL
COOLER INSTALLATION

J L

K
J
L

See Detail K on Sheet 8

Section J

Section L

FIGURE FOR COOLER INSTALLATION (PART NO. 716073) (SHEET 7 OF 8).

PAGE 8
PARTS MANUAL
COOLER INSTALLATION

Detail K
(From Sheet 7)

FIGURE FOR COOLER INSTALLATION (PART NO. 716073) (SHEET 8 OF 8).

PAGE 9
PARTS MANUAL
COOLER INSTALLATION

PARTS LIST FOR COOLER INSTALLATION (PART NO. 716073).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MAT’L


1 1 EA 703589 COOLER ASSY - COML
2 1 EA 715301 CORE, OIL COOLER - 6061
ALLOY
3 1 EA 716058 COVER ASSY (See repair parts.) COML
4 1 EA 703745 VALVE, COOLER FAN SUPPLY (See - COML
repair parts.)
5 1 EA 716074 MOUNT, COOLER .38 X 17.00 X 22.00 ASTM
A572
GRADE 50
6 1 EA 703744 SWITCH, TEMPERATURE 120 DEG. N.C. COML
½” BSPP THREAD
7 1 EA 713778 SWITCH, TEMPERATURE 160 DEG. N.C. COML
½” BSPP THREAD
8 2 EA 707081 SEAL, BONDED 1/2" BSP COML
9 4 EA 705225 ISOLATOR MOUNT - Rubber
10 4 EA 705229 WASHER, SNUB - ASTM A36
Steel
11 2 EA 715297 FTG, ELBOW, SWIVEL NUT 2424JMJS90EXXST STL
12 2 EA 0917158-2424 FTG, HOSE BARB #24 FJIC - Ø1-1/2 STL
HOSE BARB
13 2 EA 701284 FTG, CONNECTOR, STR, THREAD 1220JMOMSTRXXST STL
14 2 EA 700148 FTG, 90° ELBOW, SWIVEL 1212JMJS90EXXST STL
15 2 EA 710071 FTG, STRAIGHT 2420JMOMSTRXXST STL
16 2 EA 700191 FTG, TEE, SWIVEL, NUT, RUN 0808JMJSTERXXST STL
17 1 EA 700187 FTG, ELBOW, SWIVEL, 90° 0808JMJS90EXXST STL
18 1 EA 700186 FTG, ELBOW, STR, THRD 0808JMOM90EXXST STL
19 2 EA 714612 FTG, REDUCER, STR 1008JRJMSTRXXST STL
20 1 EA 713474 FTG, UNION, SWIVEL NUT 0808JSJSSTRXXST STL
21 1 EA 715790 CHECK VALVE 1/2" JIC, 5 PSI STL
22 1 EA 701224 FTG, ADAPTER, STR 0608JMJFSTRXXST STL
23 1 EA 700614 FTG, ELBOW, SWIVEL, NUT 0404JMJS90EXXST STL
24 3 EA 701261 FTG, UNION, MALE 0612JMOMSTRXXST STL
25 1 EA 700132 FTG, REDUCER 0406JMJFSTRXXSS SST
26 1 EA 711495 CHECK VALVE FTG, 5 PSI 0404JMOMSTRXXST STL
27 1 EA 700758 FITTING, PLUG, HEX, HD 12XXOMXXPLGHXST COML
28 1 EA 700247 FTG, PLUG, HEXHD 04XXOMXXPLGHXST STL
29 4 EA HHCS025200100Z8 CAPSCREW, HEX HEAD 1/4-20 X 1.00 GR 8
30 8 EA PWNA025XXXXXXMC WASHER, TYPE A NARROW ¼ MIL CARB
31 4 EA LNUT02520XXXXZ8 NUT, HEX SLFLKG ¼-20 GR 8
32 4 EA HHCS038160200Z8 CAPSCREW, HEX HEAD 3/8-16 X 2.00 GR 8
33 4 EA HHCS050130100Z8 CAPSCREW, HEX HEAD 1/2-13 UNC X 1.00 GR 8
34 2 EA HHCS050130125Z8 CAPSCREW, HEX HEAD 1/2-13 X 1.25 GR 8

- TABLE CONTINUED ON NEXT PAGE -

PAGE 10
PARTS MANUAL
COOLER INSTALLATION

PARTS LIST FOR COOLER INSTALLATION (PART NO. 716073) - CONTINUED.

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MAT’L


35 2 EA HHCS050130550Z8 CAPSCREW, HEX HEAD 1/2-13 UNC X 5.50 GR 8
36 10 EA PWNA050XXXXXXMC FSR, PLAIN WASHER 1/2 NARROW TYPE A MIL CARB
37 2 EA LNUT05013XXXXZ8 NUT, HEX SLFLKG ½-13 GR 8
38 6 EA HHCSM0812503088 CAPSCREW, HEX HEAD M8 X 30 MM LG GRADE
8.8
39 6 EA HSLW031XXXXXXST WASHER, SLFLKG 5/16 ST
40 6 EA PWNA031XXXXXXMC WASHER, TYPE A 5/16 NOM MIL CARB
NARROW

PAGE 11
PARTS MANUAL
COOLER INSTALLATION

FIGURE FOR COVER ASSEMBLY (PART NO. 716058).

PAGE 12
PARTS MANUAL
COOLER INSTALLATION

PARTS LIST FOR COVER ASSEMBLY (PART NO. 716058).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MAT’L


1 1 EA 716059 WELDMENT, COVER, COOLER - FAB STL
2 1 EA 716065 SUPPORT, COVER, COOLER 0.25 X 10.09 X 42.78 ASTM A572
GRADE 50
3 1 EA 716066 SUPPORT, COVER, COOLER 0.25 X 8.53 X 42.78 ASTM A572
GRADE 50
4 2 EA HHCS050130150Z8 CAPSCREW, HEX HEAD 1/2-13 x 1.50 GR 8
5 4 EA PWNA050XXXXXXMC FSR, PLAIN WASHER 1/2 NARROW TYPE A MIL CARB
6 2 EA LNUT05013XXXXZ8 NUT, HEX SLFLKG ½-13 GR 8

PAGE 13
PARTS MANUAL
COOLER INSTALLATION

ADD’L
ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MATERIAL
DESC.
1 1 EA 703381 PRESSURE REDUCING VALVE - - -

PRESS REDUCING SEAL KIT: 705494


2 1 EA 704684 SOLENOID VALVE - - -

SEAL KIT: UV401415


COIL NUT: 704686
COIL: UV402199
3 1 EA UV402190 FLOW REGULATOR - - -

FLOW REG. SEAL KIT: UV402200


4 1 EA 705455 MANIFOLD BLOCK - - -

FIGURE AND PARTS LIST FOR COOLER FAN SUPPLY VALVE (PART NO. 703745).

PAGE 14
PARTS MANUAL
ELECTRICAL INSTALLATION

ELECTRICAL INSTALLATION
715864
GROUP NUMBER / NAME PAGE NUMBER

ELECTRICAL INSTALLATION (PART NO. 715864, REV. A) ....................................... 3


CAB ELECTRICAL ASSEMBLY (PART NO. 714980, REV. A) ......................... 6
CONTROL CONSOLE ENCLOSURE ASSEMBLY
(PART NO. 714981, REV. E) ....................................................................... 11
CONTROL CONSOLE ENCLOSURE
(PART NO. 714982, REV. A) .......................................................... 30
LEFT HAND CONTROL HANDLE (PART NO. 404754, REV. B) .......... 33
RIGHT HAND CONTROL HANDLE (PART NO. 403050, REV. C) ....... 35
ENGINE END ELECTRICAL INSTALLATION
(PART NO. 715866, REV. A) .................................................................................. 37
JUNCTION BOX #2 ASSEMBLY (PART NO. 712433, REV. F) .............. 41
JUNCTION BOX #3 ASSEMBLY (PART NO. 712627, REV. H) ............. 46
JUNCTION BOX #1 ASSEMBLY (PART NO. 710661, REV. K) ............. 51
ELECTRICAL MOUNT ASSEMBLY (PART NO. 710182, REV. B) ....... 56
JUNCTION BOX #5 ASSEMBLY (PART NO. 715867, REV. B) ............. 59
BOOM END ELECTRICAL INSTALLATION (PART NO. 711975, REV. D)..... 64
JUNCTION BOX #4 ASSEMBLY (PART NO. 710760, REV. N) ............. 66
JUNCTION BOX #6 ASSEMBLY (PART NO. 712789, REV. G) ............. 72
WIRE LIST (PART NO. 714979, REV. D) .............................................................. 75
MISCELLANEOUS CABLING (PART NO. 712597, REV. C) ............................. 86

PAGE 1
PARTS MANUAL
ELECTRICAL INSTALLATION

THIS PAGE INTENTIONALLY BLANK

PAGE 2
PARTS MANUAL
ELECTRICAL INSTALLATION

NOTES:

1. USE ITEMS 4, 5, 6, 8 AND 9 TO PROTECT CABLES IN RACEWAYS.


CUT ITEM 9 TO LENGTH TO WRAP CABLES AND SECURE WITH CABLE TIES.
BE SURE TO PROTECT ALL CABLES FROM SHARP EDGES AND RUBBING POINTS.
BE SURE TO SECURE CABLES IN RACEWAYS. CABLES MUST NOT BE FLOPPING, AND SLOPPY.
USE ITEM 7 FOR SECURING INTERNAL WIRING ONLY.

2. AFTER TESTING, SPRAY ALL LUGS (INCLUDING INSIDE OF ENCLOSURES) WITH ITEM 10.
PACK PRESSURE SWITCH AND SOLENOID CONTACTS WITH SILICON LUBE, (LOCTITE 51360).

3. CONDUCT THROUGH INPECTION OF ELECTRICAL SYSTEM AFTER TESTING FOR OVER-ALL QUALITY.

FIGURE FOR ELECTRICAL INSTALLATION (PART NO. 715864).

PAGE 3 / PAGE 4 BLANK


PARTS MANUAL
ELECTRICAL INSTALLATION

PARTS LIST FOR ELECTRICAL INSTALLATION (PART NO. 715864).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L DESC. MATERIAL
1 1 EA 714980 ASSY, CAB, ELECTRICAL (See - - -
repair parts.)
2 1 EA 715866 INST, ENGINE END, ELECT. - - -
(See repair parts.)
3 1 EA 711975 INST, BOOM END, ELECT. - - -
(See repair parts.)
4 150 EA 401229 TIE, CABLE 0.270 X 18.00 - COML
5 100 EA 401228 TIE, CABLE 0.270 X 13.00 - COML
6 100 EA 36317 TIE, CABLE 0.184 X 7.31 - COML
7 50 EA 45442 KIT, MOUNT, EPOXY PANDUIT, CABLE TIE - COML
8 100 FT 46954 SPIRAL WRAP 0.50 - COML
9 2 EA 34760 NEOPRENE 0.12 X 36.00 X 51.00 - COML
10 1 EA AC46 VARNISH 20 OZ SPRAY - COML
11 1 EA 714979 WIRE LIST (See repair parts.) SV11
12 1 EA 712597 CABLING, MISC
(See repair parts.)

PAGE 5
PARTS MANUAL
ELECTRICAL INSTALLATION

SIDE VIEW

FIGURE FOR CAB ELECTRICAL ASSEMBLY (PART NO. 714980) (SHEET 1 OF 4).

PAGE 6
PARTS MANUAL
ELECTRICAL INSTALLATION

CABLE DESIGNATION HVAC DRIER


REAR OF CAB

HVAC DRYER DETAIL

TOP VIEW

FIGURE FOR CAB ELECTRICAL ASSEMBLY (PART NO. 714980) (SHEET 2 OF 4).

PAGE 7
PARTS MANUAL
ELECTRICAL INSTALLATION

NOTES:

1. REFER TO CAB HYDRAULIC ASSY FOR CONTROL VALVE INSTALLATION

2. REFER TO CAB ASSY FOR SEAT INSTALLATION

3. ITEM 4 COMES WITH MOUNTING HARDWARE

4. IT 32--CUT AT ASSY 4 PCS. 3/4" LG. FROM 0002939 (.5 OD X .065 WALL) OR SIMILIAR TYPE TUBE

FRONT VIEW

FIGURE FOR CAB ELECTRICAL ASSEMBLY (PART NO. 714980) (SHEET 3 OF 4).

PAGE 8
PARTS MANUAL
ELECTRICAL INSTALLATION

BULKHEAD

FIGURE FOR CAB ELECTRICAL ASSEMBLY (PART NO. 714980) (SHEET 4 OF 4).

PAGE 9
PARTS MANUAL
ELECTRICAL INSTALLATION

PARTS LIST FOR CAB ELECTRICAL ASSEMBLY (PART NO. 714980).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MATERIAL


1 1 EA 714981 ASSY, ENCL (See repair parts.) CONTROL CONSOLE -
2 1 EA 404754 HANDLE, CONTROL (See repair parts.) LEFT HAND COML
3 1 EA 403050 HANDLE, CONTROL (See repair parts.) RIGHT HAND COML
4 1 EA 400316 FAN, 6.00 DIA 24VDC COML
5 1 EA 400431 LAMP, DOME - COML
6 1 EA 400432 BULB 24 VDC COML
7 1 EA 400850 PLATE, MOUNT, FAN 0.25 X 6.25 X 14.50 ASTM A36
8 18 EA HHCS050130100Z8 FSR, HHCS 1/2-13UNC X 1.00 GR8
9 4 EA HHCS050130075Z8 FSR, HHCS 1/2-13 X 0.75 GR8
10 22 EA PWNA050XXXXXXMC FSR, PLAIN WASHER 1/2 NARROW, TYPE A MILCARB
11 4 EA PHMS010240050ST FSR, PHMS #10-24UNC X 0.50 STL
12 6 EA PWRB010XXXXXXST FSR, PLAIN WASHER #10 REGULAR,TYPE B STL
13 1 EA 007671 ALARM, BACK-UP 24VDC COML
14 3 EA 400647 CONNECTOR, CORD 0.250 - 0.375 1/2 NPT COML
15 2 EA 45442 KIT, MOUNT, EPOXY BLACK COML
16 20 EA 36317 TIE, CABLE 0.184 X 7.31 COML
17 40 FT 46954 SPIRAL WRAP 0.50 DIA, BLACK COML
18 1 EA PHMS010240100ST FSR, PHMS #10-24UNC X 1.00 STL
19 1 EA HNUT01024XXXXST FSR, HNUT #10-24UNC STL
20 2 EA PHMS008320175ST FSR, PHMS #8-32UNC X 1.75 GR5
21 8 EA PHMS008320050ST FSR, PHMS #8-32UNC X 0.50 GR5
22 8 EA PWRB008XXXXXXST FSR, WASHER #8 REGULAR,TYPE B STL
23 1 EA 403871 CONVERTER 24VDC - 12VDC COML
24 1 EA 403949 PLATE, MOUNT 0.13 X 8.00 X 8.00 ASTM A569
25 4 EA HHCS031180075Z8 FSR, HHCS 5/16-18 UNC X 0.75 GR8
26 4 EA PWNA031XXXXXXMC FSR, PLAIN WASHER 5/16 NARROW, TYPE A MILCARB
27 4 EA 703183 STANDOFF, TUBE .5 OD X 3/4",.065 304
28 1 EA 0905794-0010 CONNECTOR, CORD .500-625, 3/4NPT COML
29 4 EA 400649 CONNECTOR, CORD .750-.875, 1.00 NPT COML
30 3 EA 602656 CONNECTOR, CORD .875-.985, 1.00 NPT COML
31 3 EA 400763 LOCKNUT, SEALING 1/2 NPT COML
32 1 EA 400764 LOCKNUT, SEALING 3/4 NPT COML
33 7 EA 400765 LOCKNUT, SEALING 1.00 NPT COML

PAGE 10
PARTS MANUAL
ELECTRICAL INSTALLATION

FIGURE FOR CONTROL CONSOLE ENCLOSURE ASSEMBLY (PART NO. 714981) (SHEET 1 OF 8).

PAGE 11 / PAGE 12 BLANK


PARTS MANUAL
ELECTRICAL INSTALLATION

NOTES:
1. WIRE ENCLOSURE I.A.W. "WIRE LIST" DRAWING
2. REFERENCE ELECTRICAL SCHEMATIC DRAWING
3. USE ITEM 100 TO SECURE GROUND WIRE TERMINALS TO GROUND BLOCK.
4. MACHINE ADDITIONAL HOLES IN BACK PANEL OR ENCLOSURE AT ASSEMBLY AS NEEDED FOR FIT-UP.
5. ADD FOAM WEATHER STRIP IT. 98 TO DOOR OF GAUGE PANEL, CB PANEL, TROUGH DOOR AND TROUGH ACCESS
PANEL.

FIGURE FOR CONTROL CONSOLE ENCLOSURE ASSEMBLY (PART NO. 714981) (SHEET 2 OF 8).

PAGE 13 / PAGE 14 BLANK


PARTS MANUAL
ELECTRICAL INSTALLATION

FIGURE FOR CONTROL CONSOLE ENCLOSURE ASSEMBLY (PART NO. 714981) (SHEET 3 OF 8).

PAGE 15 / PAGE 16 BLANK


PARTS MANUAL
ELECTRICAL INSTALLATION

See sheet 8 for Relay


Panel Mounting
Detail.

FIGURE FOR CONTROL CONSOLE ENCLOSURE ASSEMBLY (PART NO. 714981) (SHEET 4 OF 8).

PAGE 17 / PAGE 18 BLANK


PARTS MANUAL
ELECTRICAL INSTALLATION

FIGURE FOR CONTROL CONSOLE ENCLOSURE ASSEMBLY (PART NO. 714981) (SHEET 5 OF 8).

PAGE 19 / PAGE 20 BLANK


PARTS MANUAL
ELECTRICAL INSTALLATION

FIGURE FOR CONTROL CONSOLE ENCLOSURE ASSEMBLY (PART NO. 714981) (SHEET 6 OF 8).

PAGE 21 / PAGE 22 BLANK


PARTS MANUAL
ELECTRICAL INSTALLATION

FIGURE FOR CONTROL CONSOLE ENCLOSURE ASSEMBLY (PART NO. 714981) (SHEET 7 OF 8).

PAGE 23 / PAGE 24 BLANK


PARTS MANUAL
ELECTRICAL INSTALLATION

See Note 2
on Sheet 2.

See Note 1 on Sheet 2.

Relay Panel Mounting Detail


(6 Places)

FIGURE FOR CONTROL CONSOLE ENCLOSURE ASSEMBLY (PART NO. 714981) (SHEET 8 OF 8).

PAGE 25 / PAGE 26 BLANK


PARTS MANUAL
ELECTRICAL INSTALLATION

PARTS LIST FOR CONTROL CONSOLE ENCLOSURE ASSEMBLY (PART NO. 714981).

ADD'L
ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MAT'L
DESC
1 1 EA 714982 ENCLOSURE (See repair CONTROL CONSOLE - STL
parts.)
2 13 EA 007476 INDICATOR, HOUSING - - COML
3 13 EA 007479 LAMP, INDICATOR T3 1/4, 28VDC - COML
4 9 EA 007477 LENS, HOUSING RED - COML
5 3 EA 007478 LENS, HOUSING YELLOW - COML
6 2 EA 007499 SWITCH, PUSHBUTTON MOMENTARY - COML
7 1 EA 400428 SWITCH, PUSH/PULL 3-POSITION - COML
8 1 EA 400987 CONTACT BLOCK NCLB CONTACTS - COML
9 1 EA 400986 CONTACTS, BLOCK N/O & N/C CONTACTS - COML
10 1 EA 007465 GAUGE, FUEL 24VDC - COML
11 1 EA 400398 SWITCH, IGNITION 3-POSITION - COML
12 1 EA 007469 GAUGE, TEMP, CONV 140-320F, 24VDC - COML
13 6 EA FHMS010320050SS FSR, FHMS #10-32UNF X 0.50 - SST
14 6 EA PHMS010320038SS FSR, PHMS #10-32UNF X 0.38 - SST
15 6 EA 400634 STANDOFF, THREADED #10-32UNF X 0.63 - SST
16 22 EA PWRB010XXXXXXSS FSR, PLAIN WASHER #10 NOM - SST
17 16 EA HSLW010XXXXXXSS FSR, LOCKWASHER #10 - SST
18 12 EA PWRB025XXXXXXSS FSR, PLAIN WASHER 1/4 REG,TYPE B - SST
19 1 EA 400629 PANEL, DIODE 0.125 X 3.75 X 10.00 - PHENOLIC
20 21 EA 007743 DIODE 400VDC, 1 AMP - COML
21 4 EA 400591 TERMINAL BLOCK 10 POSITION - COML
22 8 EA PHMS006320100SS FSR, PHMS #6-32UNC X 1.00 - SST
23 8 EA PWRB006XXXXXXSS FSR, PLAIN WASHER #6 NOM - SST
24 8 EA HNUT00632XXXXSS FSR, HNUT #6-32UNC - SST
25 8 EA UV603569 TERMINAL BLOCK 12 POSITION - COML
26 24 EA PHMS006320063SS FSR, PHMS #6-32UNC X 0.63 - SST
27 16 EA 007485 RELAY, SPDT 24VDC - COML
28 16 EA 007486 MOUNT, RELAY FOR 007485 RELAY - COML
29 62 EA 007487 SLEEVE, W/CATCH FOR, 007485 RELAY - COML
30 16 EA PHMS010240050SS FSR, PHMS #10-24UNC X 0.50 - SST
31 1 EA 007498 SOLENOID, RELAY 24VDC - COML
32 4 EA PHMS025200050SS FSR, PHMS 1/4-20UNC X 0.50 - SST
33 4 EA HSLW025XXXXXXSS FSR, LOCK WASHER 1/4 NOM - SST
34 1 EA 007482 RELAY, LATCHING 24VDC, DPDT, DUEL - COML
COIL
35 3 EA 007483 SOCKET, RELAY FOR 007482, RELAY - COML
36 1.5 FT 401304 CABLE, VINYL COATED 3/32 DIA - COML

- (CONTINUED ON NEXT PAGE) -

PAGE 27
PARTS MANUAL
ELECTRICAL INSTALLATION

PARTS LIST FOR CONTROL CONSOLE ENCLOSURE ASSEMBLY (PART NO. 714981) (CONTINUED).

ADD'L
ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MAT'L
DESC
37 4 EA PHMS008320063SS FSR, PHMS #8-32 UNC X .63 - COML
38 1 EA 714512 ASSY, PROCESSOR MICROLOGIX - COML
39 3.5 FT 701606 TRIM VINYL,PROTECTIVE - COML
40 0.5 FT 45227 SHRINK TUBE GLUE LINED, 0.50 ID - COML
41 REF EA 714985 PANEL, RELAY 0.25 X 18.00 X 26.00 - ASTM A36
42 REF EA 712388 PANEL, ACCESS (10GA) - ASTM
0.14X11.52X28.00 A569
43 1 EA 400721 SOLENOID, IGNITION 24VDC - COML
44 100 EA 401227 TIE, CABLE 0.091 X 7.00 - COML
45 10 EA 45442 KIT, MOUNTING EPOXY COML
46 1 EA 600596 RESISTOR 120 OHM, 1 WATT - COML
47 2 EA 602642 LUG, RING TONGUE 12-10 AWG, #10 STUD - COML
48 2 EA 401155 FSR, WASHER, 1/4 NOM - COML
SEALING
49 - - - - - - -
50 - - - - - - -
51 1 EA 0013904 CONNECTOR, 9-WAY DEUTSCH - COML
52 6 EA 0013905 CONTACT, PIN #16, 14-18 AWG - COML
53 1 EA 0013906 PROTECTIVE CAP DEUTSCH - COML
54 4 EA PHMS004400050SS FSR, PHMS #4-40UNC X 0.50 - SST
55 4 EA PWNA004XXXXXXSS FSR, PLAIN WASHER #4 NARROW TYPE A - SST
56 4 EA HSLW004XXXXXXSS FSR, LOCK WASHER #4 NOM - SST
57 4 EA HNUT00440XXXXSS FSR, NUT, HEX #4-40UNC - SST
58 1 EA 714511 ENGINE DISPLAY CONTROLS INC - COML
59 1 EA 007733 GREEN LENS
60 1 EA 600592 DEUTSCH 6 PIN CONNECTOR COML
61 1 EA 404749 LOCK WEDGE COML
62 6 EA 403190 SOCKET TERMINAL COML
63 1 EA 0602125-0055 RELAY TIMER 11 PIN
PROGRAMMABLE
64 1 EA 0602125-0062 BASE 11 PIN RAIL MOUNT COML
65 1 EA 400610 SWITCH, ROTARY TRANSMISSION COML
CONTROL
66 4 EA 400396 SWITCH, TOGGLE COML
67 4 EA 400397 BOOT, SWITCH COML
68 2 EA 400572 SWITCH, WIPER WINDSHILD COML
69 1 EA 400874 ALARM, AUDIBLE 60-70DB COML
70 4 EA 400758 CIRCUIT BREAKER 10 AMP COML
71 9 EA 0602114-0081 CIRCUIT BREAKER 20 AMP COML

- (CONTINUED ON NEXT PAGE) -

PAGE 28
PARTS MANUAL
ELECTRICAL INSTALLATION

PARTS LIST FOR CONTROL CONSOLE ENCLOSURE ASSEMBLY (PART NO. 714981) (CONTINUED).

ADD'L
ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MAT'L
DESC
72 1 EA 007492 CIRCUIT BREAKER 60 AMP COML
73 11 EA 400647 CONNECTOR, CORD .250-.375 1/2NPT COML
74 5 EA 0905794-0010 CONNECTOR, CORD .500-.625 3/4NPT COML
75 4 EA 400649 CONNECTOR, CORD .750-.875 1.00 NPT COML
76 3 EA 602656 CONNECTOR, CORD .875-985 1.00NPT COML
77 13 EA 400763 LOCKNUT, SEALING 1/2NPT COML
78 8 EA 400764 LOCKNUT, SEALING 3/4NPT COML
79 7 EA 400765 LOCKNUT, SEALING 1.00NPT COML
80 30 EA PHMS008320100SS FSR, PHMS #8-32UNC X 1.00 SST
81 30 EA 401153 FSR, WASHER, #8 NOM SST/EPOM
SEALING
82 30 EA LNUT00832XXXXSS FSR, LOCKNUT #8-32UNC SST
83 2 EA 0905794-0051 CONNECTOR, CORD .450-.560 1/2NPT COML
84 2 EA 401154 FSR, WASHER, #10 NOM COML
SEALING
85 6 EA 0602119-0178 PLUG, SEALING UP TO 1.38 HOLE COML
86 2 EA PHMS010320100SS FSR, PHMS #10-32UNC X 1.00 COML
87 1 EA 0905794-0008 CONNECT, CORD .375-.500, 1/2NPT COML
88 1 EA 712436 LABEL, GAUGES SPANISH
89 1 EA 712540 LABEL, CIRCUIT SPANISH
BREAKER
90 1 EA 712541 LABEL, CONTROL SPANISH
HANDELS
91 1 EA 712542 LABEL, CONTROLS SPANISH
92 1 EA 712557 LABEL, SPANISH REAR LIGHTS COML
93 1 EA 712558 LABEL, SPANISH FRONT LIGHTS COML
94 1 EA 712559 LABEL, SPANISH SCALE LIGHTS COML
95 1 EA 712560 LABEL, SPANISH STROBE LIGHT COML
96 1 EA 712574 LABEL CB13 COML
97 20 FT 47389 WEATHER STRIP FOAM COML
98 2 EA 602621 CONNECTOR, CORD .250-.375 3/4 HUB COML
99 1 EA 400648 CONNECTOR, CORD .375-500 3/4 HUB COML
100 7 EA LNUT02520XXXXSS LOCK NUT ¼-20 SST
101 1 EA 007868 TERMINAL BLOCK 10 POS COML
102 2 EA PHMS025200075SS FSR, PHMS 1/4-20 X 0.75 SST
103 2 EA 713173 DISPLAY, DIGITAL RED LION
104 34 EA PHMS010240038SS FSR, PHMS #10-24UNC X 3/8 SST
105 2 EA 715274 TIMING RELAY - COML
106
107
108 2 EA SHCS004400125SS SCREW, SOCKET HEAD #4-40 UNC X .75 COML

PAGE 29
PARTS MANUAL
ELECTRICAL INSTALLATION

FIGURE FOR CONTROL CONSOLE ENCLOSURE (PART NO. 714982) (SHEET 1 OF 2).

PAGE 30
PARTS MANUAL
ELECTRICAL INSTALLATION

FIGURE FOR CONTROL CONSOLE ENCLOSURE (PART NO. 714982) (SHEET 2 OF 2).

PAGE 31
PARTS MANUAL
ELECTRICAL INSTALLATION

PARTS LIST FOR CONTROL CONSOLE ENCLOSURE (PART NO 714982).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MAT’L


1 1 EA 714984 WELD, CONSOLE - FAB STL
2 1 EA 712388 COVER, ACCESS 11 GA. (0.1196) X 10.02 X 27.25 AISI A 1011
3 21 EA 401155 WASHER, SEALING #14/0.250 COML
PHMS025200075SS MACHINE SCREW, 1/4-20 X .75 SST
4 21 EA
PAN HEAD
5 1 EA 712389 COVER, ACCESS 11 GA. (0.1196) X 5.00 X 7.50 AISI A 1011

PAGE 32
PARTS MANUAL
ELECTRICAL INSTALLATION

WIRE DIAGRAM

FIGURE FOR LEFT HAND CONTROL HANDLE (PART NO. 404754).

PAGE 33
PARTS MANUAL
ELECTRICAL INSTALLATION

PARTS LIST FOR LEFT HAND CONTROL HANDLE (PART NO. 404754).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MAT’L ADD’L


1 1 EA 403320 PLATE, FACE - COML -
2 1 EA 403315 CASE, HANDLE,LEFT, BLACK - COML -
3 1 EA 403319 CASE, HANDLE, RIGHT, BLACK - COML -
4 1 EA 403321 CABLE, HARNESS - COML -
5 3 EA 403366 SWITCH, SEALED, 3 AMP - COML -
6 1 EA 403316 SINGLE TRIGGER - COML -
7 1 EA 403317 LEAF SPRING, TRIGGER - COML -
8 1 EA 404235 STUD 12MM - COML -
9 2 EA 403323 NUT, JAM 12MM - COML -
10 1 EA 403322 BUSHING ADAPTER - COML -
11 1 EA 403325 GROMMET .375 X .250 - COML -
12 2 EA 403202 FSR, SCREW,TAPPING TRIGGER SWITCH COML -
13 10 EA 403201 FSR, SCREW,TAPPING FACEPLATE SWITCH COML -
14 5 EA 403200 FSR, CSBH,10-32X.375 - COML -
15 1 EA 403446 OVERLAY, FACEPLATE 1 ROCKER,2 BUTTON COML -
16 2 EA 403448 SWITCH, SEALED MAINTAINED ROCKER COML -
17 1 EA 403455 PIN, MOUNTING - COML -

PAGE 34
PARTS MANUAL
ELECTRICAL INSTALLATION

WIRE DIAGRAM

FIGURE FOR RIGHT HAND CONTROL HANDLE (PART NO. 403050).

PAGE 35
PARTS MANUAL
ELECTRICAL INSTALLATION

PARTS LIST FOR RIGHT HAND CONTROL HANDLE (PART NO. 403050).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MAT’L ADD’L


1 1 EA 403320 PLATE,FACE - COML -
2 1 EA 403315 CASE,HANDLE,LEFT,BLACK - COML -
3 1 EA 403319 CASE,HANDLE,RIGHT,BLACK - COML -
4 1 EA 403321 CABLE,HARNESS - COML -
5 5 EA 403366 SWITCH,SEALED,3 AMP - COML -
6 1 EA 403316 SINGLE TRIGGER - COML -
7 1 EA 403317 LEAF SPRING,TRIGGER - COML -
8 1 EA 404235 STUD 12MM - COML -
9 1 EA 403323 NUT,JAM 12MM - COML -
10 1 EA 403322 BUSHING ADAPTER - COML -
11 1 EA 403325 GROMMET .375 X .250 - COML -
12 2 EA 403202 FSR,SCREW,TAPPING TRIGGER SWITCH COML -
13 10 EA 403201 FSR,SCREW,TAPPING FACEPLATE SWITCH COML -
14 5 EA 403200 FSR,CSBH,10-32X.375 - COML -
15 1 EA 403446 OVERLAY,FACEPLATE 1 ROCKER,2 BUTTON COML -
16 1 EA 403455 PIN,MOUNTING - COML -

PAGE 36
PARTS MANUAL
ELECTRICAL INSTALLATION

NOTE:
1. 2, 3, 15, 16, 17, 25, 26, AND 27 TO ASSY IN-LINE FUSE (F1), ALONG
WITH CABLE CALLED OUT ON MISC CABLING DWG.
2. INSTALL IT. 6 BEFORE IT. 7.

See View A on Sheet 3

FIGURE FOR ENGINE END ELECTRICAL INSTALLATION (PART NO. 715866) (SHEET 1 OF 3).

PAGE 37
PARTS MANUAL
ELECTRICAL INSTALLATION

FIGURE FOR ENGINE END ELECTRICAL INSTALLATION (PART NO. 715866) (SHEET 2 OF 3).

PAGE 38
PARTS MANUAL
ELECTRICAL INSTALLATION

View A
(From Sheet 1)

FIGURE FOR ENGINE END ELECTRICAL INSTALLATION (PART NO. 715866) (SHEET 3 OF 3).

PAGE 39
PARTS MANUAL
ELECTRICAL INSTALLATION

PARTS LIST FOR ENGINE END ELECTRICAL INSTALLATION (PART NO. 715866).

ADD’L
ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MATERIAL
DESC.
1 2 EA 007901 BATTERY, 12V, 1100A - - COML
2 1 EA 402556 FUSE, AMP TRAP 150 AMP, 500VDC - COML
3 1 EA 404885 SHRINK, COLD 0.25 X 16.00 X 19.00 - NEOPRENE
4 1 EA 713418 COVER, BATTERY NEOPRENE - COML
5 1 EA 401639 RETAINER, BATTERY - - COML
6 1 EA 48000 PLAQUE, ON/OFF - - COML
7 1 EA 007497 SWITCH, DISCONNECT - - COML
8 1 EA 007493 CIRCUIT BREAKER 80 AMP - COML
9 1 EA 712433 ASSY, J-BOX-2 (See repair - - SST
parts.)
10 1 EA 712627 ASSY, J-BOX-3 (See repair - - SST
parts.)
11 1 EA 710661 ASSY, J-BOX-1 (See repair - - SST
parts.)
12 14 EA HHCS025200088SS FSR, HHCS 1/4-20 UNC X 7/8" - SST
13 18 EA HSLW025XXXXXXSS FSR, LOCKWASHER 1/4 NOM - SST
14 18 EA PWRB025XXXXXXSS FSR, WASHER, PLAIN 1/4 REGULAR, TYPE B - SST
15 10 FT 602659 TAPE, FIBERGLASS - - COML
16 10 FT 404887 TAPE, SPLICE, RUBBER 67KV - COML
17 10 EA 404888 TAPE, 33 - - COML
18 2 EA PHMS010320100ST FSR, PHMS #10-32 UNF X 1.00 - STL
19 2 EA HSLW010XXXXXXST FSR, LOCKWASHER #10 NOM - STL
20 2 EA PWNB010XXXXXXST FSR, WASHER, PLAIN #10 NARROW, TYPE B - STL
21 2 EA PWNA038XXXXXXMC FSR, WASHER, PLAIN 3/8 NARROW, TYPE A - MILCARB
22 2 EA HSLW038XXXXXXST FSR, WASHER, LOCK 3/8 NOM - STL
23 2 EA HNUT03819XXXXZ8 FSR, HNUT 3/8-16 UNC - GR8
24 1 EA 401637 PADDING, BATTERY 0.25 X 13.00 X 13.50 - NEOPRENE
25 2 EA HHCS025200063Z8 FSR, HHCS 1/4-20 UNC X 5/8 - GR8
26 4 EA PWNB025XXXXXXMC FSR, WASHER, PLAIN 1/4 NARROW, TYPE B - STL
27 2 EA HNUT02520XXXXZ8 FSR, HNUT 1/4-20 UNC - STL
28 4 EA HHCS050130125Z8 FSR, HHCS 1/2-13 UNC X 1.25 - GR8
29 10 EA PWNA050XXXXXXMC FSR, PLAIN WASHER 1/2 NARROW, TYPE A - MILCARB
30 4 EA HNUT05013XXXXZ8 FSR, HNUT 1/2-13 UNC - GR8
31 2 EA HHCS050130150Z8 FSR, HHCS 1/2-13 UNC X 1.50 - GR8
32 1 EA 013956 RELAY, 24VDC - COML
33 1 EA 710182 ASSY, ELEC MOUNT (See - COML
repair parts.)
34 1 EA 715867 ASSY J-BOX-5 (See repair 10.0 X 8.0 X 4.0 - SS
parts.)
35 1 EA 715870 MOUNT, ELECTRICAL 0.25 X 10.50 X 11.75 - A572 GR 50
36 4 EA HHCS025200075SS FSR, HHCS 1/4-20 UNC X 0.75 - SST
37 4 EA HNUT02520XXXXSS FSR, HNUT 1/4-20 UNC - SST

PAGE 40
PARTS MANUAL
ELECTRICAL INSTALLATION

See View B on
See View A on Sheet 2.
Sheet 2.

B
A

C C

A B

See View C on Sheet 2.


FIGURE FOR JUNCTION BOX #2 ASSEMBLY (PART NO. 712433) (SHEET 1 OF 4).

PAGE 41
PARTS MANUAL
ELECTRICAL INSTALLATION

View A View B
(From Sheet 1) (From Sheet 1)

View C
(From Sheet 1)

NOTE:
1. ADD 14AWG HOOK-UP WIRE FROM TB23-1 THRU TB23-11 TO GND STUD.
2. REF DWG ELECTRICAL SCHEMATIC
3. LOCATE, DRILL & TAP QTY 4 HOLES IN BACK PANEL (ITEM 2) FOR ITEM 3 MOUNTING
4. USE SUPPRESSED DIN CONNECTORS (IT.19) FOR CONNECTIONS TO SOLENOID VALVES.
5. USE UNSUPPRESSED DIN CONNECTORS AND GASKETS (IT. 20 AND 21) FOR CONNECTIONS TO PRESSURE SW.

FIGURE FOR JUNCTION BOX #2 ASSEMBLY (PART NO. 712433) (SHEET 2 OF 4).

PAGE 42
PARTS MANUAL
ELECTRICAL INSTALLATION

FIGURE FOR JUNCTION BOX #2 ASSEMBLY (PART NO. 712433) (SHEET 3 OF 4).

PAGE 43
PARTS MANUAL
ELECTRICAL INSTALLATION

NOTE:
1. USE ITEMS 13-17 TO WIRE LIGHTS TO CABLE. USE PINS AND SHROUD ON DEVICE, USE SOCKET AND TOWER
ON CABLE.

FIGURE FOR JUNCTION BOX #2 ASSEMBLY (PART NO. 712433) (SHEET 4 OF 4).

PAGE 44
PARTS MANUAL
ELECTRICAL INSTALLATION

PARTS LIST FOR JUNCTION BOX #2 ASSEMBLY (PART NO. 712433).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L


1 1 EA 712434 ENCLOSURE 8X6X4 - SST
2 1 EA 007871 PANEL 6.75 X 4.88 - STL
3 2 EA 603569 TERMINAL BLOCK 12 POS - COML
4 17 EA 400647 GRIP, CABLE 0.250-0.375, 1/2" NPT 400647 COML
5 1 EA 602656 GRIP, CABLE 0.875-1.000, 1" NPT 602656 COML
6 315 FT 400618 CABLE 2 COND., 16 AWG 400618 COML
7 30 FT 603535 CABLE 14 COND., 14 AWG 008599 COML
8 4 EA PHMS006320038SS FSR, PHMS #6-32 UNC X 038 - SST
9 1 EA 401143 LABEL "J-BOX" #2" - COML
10 17 EA 400763 SEALING, LOCKNUT 1/2" NPT 400763 COML
11 1 EA 400765 SEALING, LOCKNUT 1.00 NPT 400765 COML
12 - - - NOT USED - - -
13 4 EA 008200 CONNECTOR, TOWER WEATHERPACK 008200 COML
14 4 EA 008326 CONNECTOR, SHROUD WEATHERPACK 008326 COML
15 8 EA 401134 PLUG, CONNECTOR MALE 401134 COML
16 8 EA 401135 SOCKET, CONNECTOR FEMALE 401135 COML
17 16 EA 402428 SEAL, WEATHERPACK 18-16 GA, GREEN 402428 COML
18 - - - - - - -
19 6 EA 0602115-0037 CONNECTOR, DIN 24V DC SUPPRESSED - COML
20 4 EA 0602115-0048 CONNECTOR DIN UNSUPRESSED - COML
21 10 EA 701176 GASKET FOR UNSUPRESSED DINS - -
22 1 EA 0602119-0134 HOLE SEAL 1/2" NPT - COML
23 10 FT UV602665 CABLE 1 COND 10 GA - COML

PAGE 45
PARTS MANUAL
ELECTRICAL INSTALLATION

NOTE:
1. USE 16 AWG WIRE TO
WIRE DIODES TO
GROUND.

See View A on Sheet 2.


See View B on Sheet 2.

A B

A B
FIGURE FOR JUNCTION BOX #3 ASSEMBLY (PART NO. 712627) (SHEET 1 OF 4).

PAGE 46
PARTS MANUAL
ELECTRICAL INSTALLATION

View B
(From Sheet 1)

View A
(From Sheet 1)

FIGURE FOR JUNCTION BOX #3 ASSEMBLY (PART NO. 712627) (SHEET 2 OF 4).

PAGE 47
PARTS MANUAL
ELECTRICAL INSTALLATION

FIGURE FOR JUNCTION BOX #3 ASSEMBLY (PART NO. 712627) (SHEET 3 OF 4).

PAGE 48
PARTS MANUAL
ELECTRICAL INSTALLATION

FIGURE FOR JUNCTION BOX #3 ASSEMBLY (PART NO. 712627) (SHEET 4 OF 4).

PAGE 49
PARTS MANUAL
ELECTRICAL INSTALLATION

PARTS LIST FOR JUNCTION BOX #3 ASSEMBLY (PART NO. 712627).

ADD’L
ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MAT’L
DESC.
1 1 EA 700322 MACH, ENCLOSURE 10.00 x 8.00 x 4.00 - -
2 1 EA 600377 PANEL 8.75 X 6.88 - -
3 2 EA 007868 TERMINAL BLOCK 10 POS. 8-24 AWG. 50A - COML
4 5 EA 400647 CONNECTOR, CORD .250-.375, 1/2 NPT - COML
5 2 EA 400649 CONNECTOR, CORD .750-.880 1.00 NPT - COML
6 80 FT 400618 CABLE 16 AWG, 2 COND - COML
7 50 FT 404880 CABLE 14 AWG, 10 COND - COML
8 4 EA PHMS06320063SS FSR, PHMS #6-32UNC X 0.63 - SST
9 10 EA 008328 SOCKET, FEMALE 12AWG, WEATHERPACK - COML
10 5 EA 008200 CONNECTOR, TOWER 2 PIN, WEATHERPACK - COML
11 1 EA 401144 LABEL J-BOX # 3 - COML
12 5 EA 400763 LOCKNUT, SEALING 1/2 NPT - COML
13 6 EA 0602119-0007 SEAL, HOLE 3/4 NPT - COML
14 2 EA 400765 LOCKNUT, SEALING 1.00 NPT - COML
15
16 10 EA 402429 SEAL, WEATHERPACK BLUE, 12 AWG - COML
17 1 EA 0905794-0010 CONNECTOR, CORD 0.500-0625, 3/4 HUB - COML
18 1 EA 602757 BLOCK, FUSE 30 AMP - COML
19 1 EA 602756 FUSE TIME DELAY, 30 AMP - COML
20 25 FT 50802 CABLE 12 AWG, 2 COND - COML
21 1 EA 400764 LOCKNUT, SEALING 3/4 NPT - COML
22 10 FT 602665 CABLE 10 AWG, 1 COND - COML
23 5 EA 007743 DIODE 400V, 1AMP - COML
24 2 EA PHMS08320038SS FSR, PHMS #8-32UNC X 0.38 - SST
25 1 EA 702406 CONNECTOR 4 PIN, DEUTSCH - COML
26 4 EA 702407 CONTACT, SOCKET #12 DEUTSCH - COML
27 1 EA 702408 WEDGE DEUTSCH - COML
LED, CLEARANCE,
28 1 EA 712796 WHITE W/GROMMET - COML
29 1 EA 0602114-0102 FUSE 2A - COML

PAGE 50
PARTS MANUAL
ELECTRICAL INSTALLATION

See View A
B See View B on Sheet 2. on Sheet 2.
A

B
A

FIGURE FOR JUNCTION BOX #1 ASSEMBLY (PART NO. 710661) (SHEET 1 OF 4).

PAGE 51
PARTS MANUAL
ELECTRICAL INSTALLATION

View B
(From Sheet 1) View A
(From Sheet 1)

NOTES:
1. ADD 14AWG HOOK-UP WIRE FROM TB20-6 TO TB21-7.

2. ADD 14AWG HOOK-UP WIRE FROM TB19-9 TO TB19-10 TO GND STUD.

3. ADD 14AWG HOOK-UP WIRE FROM TB20-10 TO GND STUD.

4. ADD 14AWG HOOK-UP WIRE FROM TB21-9 TO TB21-10 TO GND STUD

5. LOCATE, DRILL & TAP QTY 6 HOLES IN BACK PANEL (ITEM 2) FOR ITEM 3 MOUNTING

FIGURE FOR JUNCTION BOX #1 ASSEMBLY (PART NO. 710661) (SHEET 2 OF 4).

PAGE 52
PARTS MANUAL
ELECTRICAL INSTALLATION

FIGURE FOR JUNCTION BOX #1 ASSEMBLY (PART NO. 710661) (SHEET 3 OF 4).

PAGE 53
PARTS MANUAL
ELECTRICAL INSTALLATION

FIGURE FOR JUNCTION BOX #1 ASSEMBLY (PART NO. 710661) (SHEET 4 OF 4).

PAGE 54
PARTS MANUAL
ELECTRICAL INSTALLATION

PARTS LIST FOR JUNCTION BOX #1 ASSEMBLY (PART NO. 710661).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L


1 1 EA 700320 ENCLOSURE 10.00 X 8.00 X 4.00 - SST
2 1 EA 600377 PANEL 8.75 X 6.88 - STL
3 3 EA 007868 TERMINAL BLOCK 10 POS. 8-24AWG. 50A - COML
4 11 EA 400647 GRIP,CABLE .250-.375,1/2" NPT - COML
5 178 FT 400618 CABLE 2 COND., 16AWG - COML
6 20 FT 602666 CABLE 3 COND., 18AWG - COML
7 15 FT 602665 CABLE 1 COND., 10AWG - COML
8 66 FT 404880 CABLE 10 COND., 14AWG - COML
9 6 EA PHMS006320063ST FSR, PHMS #6-32 UNC X 0.63 - SST
10 1 EA 401142 LABEL "J-BOX #1" - COML
11 3 EA 400649 GRIP,CABLE .750-.880 ,1" NPT - COML
12 - - - NOT USED - - -
13 11 EA 400763 SEALING LOCKNUT 1/2NPT - COML
14 1 EA 400764 SEALING LOCKNUT 3/4NPT - COML
15 3 EA 400765 SEALING LOCKNUT 1.00NPT - COML
16 2 EA 402174 PLUG,HOLE,SEALING FOR 1/2"NPT - COML
17 5 EA 0602115-0048 CONNECTOR,DIN UNSUPPRESED - COML
18 - - - NOT USED - - -
19 - - - - - - -
20 1 EA 400648 GRIP,CABLE 0.375-0.500, 3/4 NPT - COML
21 20 FT 700624 CABLE 10 COND, 16 AWG - COML
22 2 EA 0602115-0037 CONNECTOR,DIN SUPPRESED - COML
23 2 EA 0602115-0042 GASKET,SEAL RUBBER - COML
24 1 EA 014126 ADAPTER FOR DRC50 - COML
25 1 EA 013900 SOCKET,GOLD 16-22 GA. - COML
26 7 EA 701176 RUBBER SEAL GASKET - COML
27 1 EA UV600392 SWITCH, MOUNT ELBOW - COML
28 1 EA 0602129-0053 SWITCH TOGGLE SPST ON, ON - COML
29 1 EA PHMS025200050SS PAN HEAD SCREW 1/4-2- X .50 - COML
30 1 EA PWNB025XXXXXXSS WASHER 1/4" - COML
31 1 EA UV401155 WASHER SEALING 1/4" - COML
32 1 EA HNUT02520XXXXSS HEXNUT 1/4-20 - SS
33 1 EA 404727 ASSY, CONNECTOR - - COML
34 1 EA 404728 LOCK, CONNECTOR - - COML
35 1 EA 404729 TERMINAL, CONNECTOR - - COML
36 1 EA 404730 SEAL, CABLE - - COML
37 3 EA 404731 PLUG, CAVITY - - COML

PAGE 55
PARTS MANUAL
ELECTRICAL INSTALLATION

FIGURE FOR ELECTRICAL MOUNT ASSEMBLY (PART NO. 710182) (SHEET 1 OF 2).

PAGE 56
PARTS MANUAL
ELECTRICAL INSTALLATION

FIGURE FOR ELECTRICAL MOUNT ASSEMBLY (PART NO. 710182) (SHEET 2 OF 2).

PAGE 57
PARTS MANUAL
ELECTRICAL INSTALLATION

PARTS LIST FOR ELECTRICAL MOUNT ASSEMBLY (PART NO. 710182).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L


ASTM A572
1 1 EA 712851 PLATE, ELECTRICAL MOUNT .25 X 15.94 X 24.25 -
GRADE 50
2 1 EA 712852 SHEET, HEAT SHEILD 11 GA X 15.00 X 18.54 - 304 SST
3 16 EA PWNA025XXXXXXMC WASHER, TYPE A NARROW 1/4" - MIL CARB
4 4 EA HNUT03816XXXXZ8 NUT, HEX 3/8"-16 - GR 8
5 4 EA LNUT02520XXXXZ8 NUT, HEX SLFLKG 1/4"-20 - GR 8
6 4 EA HHCS025200150Z8 CAPSCREW, HEX HEAD 1/4-20 X 1.50 - GR 8
7 4 EA PWNAM12XXXXXXMC WASHER, PLAIN M12 - MIL-CARB
8 4 EA HHCSM1217503010 CAPSCREW, HEX HEAD M12-1.75x30MM - Alloy Steel

PAGE 58
PARTS MANUAL
ELECTRICAL INSTALLATION

See View B on
Sheet 2. See View A
on Sheet 2.

B A

B A
FIGURE FOR JUNCTION BOX #5 ASSEMBLY (PART NO. 715867) (SHEET 1 OF 4).

PAGE 59
PARTS MANUAL
ELECTRICAL INSTALLATION

View B View A
(From Sheet 1) (From Sheet 1)

NOTES:
1. USE 14AWG WIRE TO WIRE GND BUSS TO GROUND STUD.
2. DRILL AND TAP AT ASSY 6-32UNC FOR TERMINAL BLOCKS.

FIGURE FOR JUNCTION BOX #5 ASSEMBLY (PART NO. 715867) (SHEET 2 OF 4).

PAGE 60
PARTS MANUAL
ELECTRICAL INSTALLATION

FIGURE FOR JUNCTION BOX #5 ASSEMBLY (PART NO. 715867) (SHEET 3 OF 4).

PAGE 61
PARTS MANUAL
ELECTRICAL INSTALLATION

FIGURE FOR JUNCTION BOX #5 ASSEMBLY (PART NO. 715867) (SHEET 4 OF 4).

PAGE 62
PARTS MANUAL
ELECTRICAL INSTALLATION

PARTS LIST FOR JUNCTION BOX #5 ASSEMBLY (PART NO. 715867).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD'L MAT'L


1 1 EA 715868 MACH, ENCLOSURE 10.00 x 8.00 x 4.00
2 1 EA 600377 PANEL 8.75 X 6.88
3 3 EA 007868 TERMINAL BLOCK 10 POS. 8-24 AWG. 50A COML
4 12 EA 400647 CONNECTOR, CORD .250-.375, 1/2 NPT COML
5 1 EA 602656 CONNECTOR, CORD .880-.985 1.00 NPT COML
6 210 FT 400618 CABLE 16 AWG, 2 COND COML
7 25 FT 602668 CABLE 12 AWG, 12 COND COML
8 6 EA PHMS006320063SS FSR, PHMS #6-32UNC X 0.63 SST
9 1 EA 711535 LABEL J-BOX # 5 COML
10 14 EA 400763 LOCKNUT, SEALING 1/2 NPT COML
11 5 EA 0602119-0007 SEAL, HOLE 3/4 NPT COML
12 1 EA 400765 LOCKNUT, SEALING 1.00 NPT COML
13 7 EA 0602115-0037 CONNECTOR, DIN 24VDC, SUPPRESSED COML
14 2 EA 400646 CONNECTOR, CORD 0.125-0.25, 1/2 HUB COML
15 7 FT 0602115-0042 GASKET FOR 0037 DIN COML
16 4 EA 0602115-0048 DIN CONNECTOR UNSUPPRESSED COML
17 10 FT 602665 CABLE 10 AWG, 1 COND COML
18 4 EA 701176 GASKET FOR 0048 DIN COML
19 1 EA 712500 TRANSDUCER 0-6000PSI COML
20 1 EA 712501 TRANSDUCER 0-700PSI COML
21 1 EA 712503 CABLE, YELLOW, PVC M12, 5M, FEMALE, STRAIGHT COML
22 1 EA 716156 CABLE, YELLOW, PVC M12, 12M, FEMALE, STRAIGHT COML

PAGE 63
PARTS MANUAL
ELECTRICAL INSTALLATION

FIGURE FOR BOOM END ELECTRICAL INSTALLATION (PART NO. 711975).

PAGE 64
PARTS MANUAL
ELECTRICAL INSTALLATION

PARTS LIST FOR BOOM END ELECTRICAL INSTALLATION (PART NO. 711975).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD'L MAT'L


1 12 EA PWNB025XXXXXXSS FSR, PLAIN WASHER 1/4 REG, TYPE B - SS
2 4 EA HHCS025200050SS FSR, HHCS 1/4-20 UNC X 0.50 - SS
ASSY J-BOX #4
3 1 EA 710760 (See repair parts.) 8.00 X 6.00 X 4.00 - SS
ASSY J-BOX #6
4 1 EA 712789 (See repair parts.) - - -
5 1 EA 007670 HORN 24 VDC - COML
6 4 EA PWRB025XXXXXXSS WASHER, PLAIN ¼ NOMN, TYPE B - SST
7 6 EA HNUT02520XXXXSS FSR, NUT ¼-20UNC - SST
8 6 EA HHCS025200150SS FSR, HHCS ¼-20UNC X 1.50 - SST

PAGE 65
PARTS MANUAL
ELECTRICAL INSTALLATION

B A

B A

See View B on Sheet 2.


See View A
on Sheet 2.

FIGURE FOR JUNCTION BOX #4 ASSEMBLY (PART NO. 710760) (SHEET 1 OF 5).

PAGE 66
PARTS MANUAL
ELECTRICAL INSTALLATION

View B View A
(From Sheet 1) (From Sheet 1)

NOTES:
1. LOCATE, DRILL AND TAP QTY 4 HOLES IN BACK PANEL (ITEM 2) FOR ITEM 3 &
23 MOUNTING.
2. USE BLADE TERMINALS ON DIODE CONNECTIONS.
3. USE 16AWG BLK FOR GND JUMPERS AND BACK TO GND STUD ON BACK PANEL,
PLUS 213, 214.

FIGURE FOR JUNCTION BOX #4 ASSEMBLY (PART NO. 710760) (SHEET 2 OF 5).

PAGE 67
PARTS MANUAL
ELECTRICAL INSTALLATION

FIGURE FOR JUNCTION BOX #4 ASSEMBLY (PART NO. 710760) (SHEET 3 OF 5).

PAGE 68
PARTS MANUAL
ELECTRICAL INSTALLATION

FIGURE FOR JUNCTION BOX #4 ASSEMBLY (PART NO. 710760) (SHEET 4 OF 5).

PAGE 69
PARTS MANUAL
ELECTRICAL INSTALLATION

FIGURE FOR JUNCTION BOX #4 ASSEMBLY (PART NO. 710760) (SHEET 5 OF 5).

PAGE 70
PARTS MANUAL
ELECTRICAL INSTALLATION

PARTS LIST FOR JUNCTION BOX #4 ASSEMBLY (PART NO. 710760).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD'L MAT'L


1 1 EA 710757 ENCLOSURE 8X6X4 - SST
2 1 EA 007871 PANEL 6.75 X 4.88 - STL
3 1 EA 007868 TERMINAL BLOCK 10 POS., 8-24 AWG, 50A - COML
4 9 EA 400647 GRIP, CABLE .250-.375 CABLE, 1/2" NPT - COML
5 - - - NOT USED - - -
6 1 EA 602656 GRIP, CABLE .750-880, 1" NPT - COML
7 85 FT 400618 CABLE 2 COND., 16 AWG - COML
8 35 FT 602668 CABLE 12 COND., 12 AWG - COML
9 4 EA PHMS006320063SS FSR, PHMS #6-32 UNC X 0.63 - SST
10 1 EA 401145 LABEL "J-BOX #4" - COML
11 9 EA 400763 LOCKNUT, SEALING 1/2 NPT - COML
12 1 EA 400765 LOCKNUT, SEALING 1.00 NPT - COML
13 - - - NOT USED - - -
14 8 EA 008200 CONNECTOR, TOWER WEATHERPACK - COML
15 8 EA 008326 CONNECTOR, SHROUD WEATHERPACK - COML
16 16 EA 401134 PLUG, CONNECTOR MALE - COML
17 16 EA 401135 SOCKET, CONNECTOR FEMALE - COML
18 32 EA 402428 SEAL, WEATHERPACK 18-16 GA. GREEN - COML
19 8 FT 404875 HOSE, PROTECTIVE RUBBER, 1" ID - COML
20 - - - NOT USED - - -
21 6 EA 007743 DIODE 400VDC, 1AMP - COML
22 2 EA 35703 SWITCH PROXIMITY COML
23 1 EA UV603569 TERMINAL STRIP 12-POLE COML
24 10 FT UV602665 CABLE 1 COND 10 GA COML
25 1 EA 404868 CONNECTOR, CORD .625-.750, 3/4 NPT COML
26 1 EA 400764 LOCKNUT, SEALING 3/4 NPT COML

PAGE 71
PARTS MANUAL
ELECTRICAL INSTALLATION

FIGURE FOR JUNCTION BOX #6 ASSEMBLY (PART NO. 712789) (SHEET 1 OF 2).

PAGE 72
PARTS MANUAL
ELECTRICAL INSTALLATION

FIGURE FOR JUNCTION BOX #6 ASSEMBLY (PART NO. 712789) (SHEET 2 OF 2).

PAGE 73
PARTS MANUAL
ELECTRICAL INSTALLATION

PARTS LIST FOR JUNCTION BOX #6 ASSEMBLY (PART NO. 712789).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD'L MAT'L


1 1 EA 712788 ENCLOSURE 8X6X4 - SST
2 1 EA 007871 PANEL 6.75 X 4.88 - STL
3 1 EA 007868 TERMINAL BLOCK 10 POS - COML
4 5 EA 400647 GRIP, CABLE 0.250-0.375, 1/2" NPT 400647 COML
5 1 EA 404868 GRIP, CABLE 0.625-750, 3/4 NPT 404868 COML
6 60 FT 400618 CABLE 2 COND., 16 AWG 400618 COML
7 2 EA PHMS006320038SS FSR, PHMS #6-32 UNC X 038 - SST
8 1 EA 401143 LABEL "J-BOX" #6" - COML
9 5 EA 400763 SEALING, LOCKNUT 1/2" NPT 400763 COML
10 4 EA 008200 CONNECTOR, TOWER WEATHERPACK 008200 COML
11 4 EA 008326 CONNECTOR, SHROUD WEATHERPACK 008326 COML
12 8 EA 401134 PLUG, CONNECTOR MALE 401134 COML
13 8 EA 401135 SOCKET, CONNECTOR FEMALE 401135 COML
14 1 EA 400764 SEALING LOCKNUT 3/4 NPT - COML
15 30 FT 602651 CABLE 5 COND, 12 AWG - COML
16 2 FT 50824 WIRE, HOOK-UP 16 AWG - COML
17 8 EA 402428 SEAL, WEATHERPACK GREEN - COML

PAGE 74
PARTS MANUAL
ELECTRICAL INSTALLATION

NOTES:

1. DO NOT INSTALL
INTERNAL WIRING ON
OPTIONS NOT USED.
OPTION WIRES WILL BE
REPRESENTED BY AN *

FIGURE FOR WIRE LIST (PART NO. 714979) (SHEET 1 OF 5).

PAGE 75/PAGE 76 BLANK


PARTS MANUAL
ELECTRICAL INSTALLATION

FIGURE FOR WIRE LIST (PART NO. 714979) (SHEET 2 OF 5).

PAGE 77/PAGE 78 BLANK


PARTS MANUAL
ELECTRICAL INSTALLATION

FIGURE FOR WIRE LIST (PART NO. 714979) (SHEET 3 OF 5).

PAGE 79/PAGE 80 BLANK


PARTS MANUAL
ELECTRICAL INSTALLATION

FIGURE FOR WIRE LIST (PART NO. 714979) (SHEET 4 OF 5).

PAGE 81/PAGE 82 BLANK


PARTS MANUAL
ELECTRICAL INSTALLATION

FIGURE FOR WIRE LIST (PART NO. 714979) (SHEET 5 OF 5).

PAGE 83/PAGE 84 BLANK


PARTS MANUAL
ELECTRICAL INSTALLATION

PARTS LIST FOR WIRE LIST (PART NO. 714979).

ADD'L
ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MAT'L
DESC.
1 20 FT 700671 CABLE 5 COND, 16 AWG - COML
2 60 FT 404876 CABLE 3 COND, 14 AWG - COML
3 15 FT 105049 CABLE 3 COND, 16 AWG - COML
4 65 FT 400618 CABLE 2 COND, 16 AWG - COML
5 8 FT 010925 CABLE 1 PR 22,1 PR 24,W/SHD -

PAGE 85
PARTS MANUAL
ELECTRICAL INSTALLATION

NOTES:

1. HEAT SHRINK ITEM 14 ON LUG AND CABLE AS POS I.D. ON CA70 AND CA71.

2. WRAP LIGHT BAR HARNESS WITH PROTECTIVE WRAP.

FIGURE FOR MISCELLANEOUS CABLING (PART NO. 712597) (SHEET 1 OF 2).

PAGE 86
PARTS MANUAL
ELECTRICAL INSTALLATION

FIGURE FOR MISCELLANEOUS CABLING (PART NO. 712597) (SHEET 2 OF 2).

PAGE 87
PARTS MANUAL
ELECTRICAL INSTALLATION

PARTS LIST FOR MISCELLANEOUS CABLING (PART NO. 712597).

ADD'L
ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MAT'L
DESC
1 56 FT 007863 CABLE 1 COND., 2/0 AWG - COML
2 46 FT 007864 CABLE 1 COND., 4 AWG - COML
3 19 FT 007865 CABLE 1 COND., 6 AWG - COML
4 20 FT 008596 CABLE 8 COND., 16 AWG - COML
5 87 FT 400618 CABLE 2 COND., 16 AWG - COML
6 2 EA 401356 CAP, POST, BATTERY POS. & NEG. CAPS - COML
7 2 EA 401357 TERMINAL, BATTERY POS. POST, 2/0 AWG - COML
8 2 EA 401358 TEMINAL, BATTERY NEG. POST, 2/0 AWG - COML
9 4 EA 008200 CONNECTOR, TOWER WEATHERPACK - COML
CONNECTOR,
10 4 EA 008326 SHROUD WEATHERPACK - COML
11 8 EA 401134 PLUG, CONNECTOR MALE - COML
SOCKET,
12 8 EA 401135 CONNECTOR FEMALE - COML
0.50 - .0625 CABLE, 3/4
13 1 EA 0905794-0010 CORD GRIP NPT - COML
TUBING, SHRINK, POLYO
14 0.5 FT 401691 HEAT RED 1" DIA X 3.00" - LEFIN
15 1 EA 400764 LOCKNUT, SEALING 3/4" - COML
16 16 EA 402428 SEAL, WEATHERPACK 18-16 GA GREEN - COML
17 1 EA 32311 FSR, HHCS 12MM-1.75 X 30MM - STL
18 6 FT 404875 HOSE, PROTECTIVE RUBBER, 1" ID - COML
19 6 EA HNUT05013XXXXSS FSR, HNUT 1/2-13UNC - SST
20 12 EA PWRB050XXXXXXSS FSR, PLAIN WASHER 1/2 REGULAR TYPE B - SST
21 1 EA 013956 RELAY 24VDC - COML
22 25 FT 010925 CABLE TYPE3084A - COML
23 1 EA 702333 CONNECTOR, 50 PIN - - COML
24 37 EA 50288 PLUG, CONNECTOR RED - COML
FOR 50 PIN
25 1 EA 014126 BACKSHELL CONNECTOR - COML
26 13 EA 013900 CONTACT, SOCKET GOLD - COML

PAGE 88
PARTS MANUAL
LED LIGHTING

LED LIGHTING
716067
GROUP NAME PAGE NUMBER

LED LIGHTING (PART NO. 716067, REV. A) .......................................................................... 3


CAB LED LIGHTING (PART NO. 713402, REV. B) ........................................................ 6
BOOM LED LIGHTING (PART NO. 709783, REV. A) .................................................... 9
ENGINE END LED LIGHTING (PART NO. 716075, REV. A) ........................................ 11
BOOM END LED LIGHTING (PART NO. 709785, REV. B) ........................................... 14

PAGE 1
PARTS MANUAL
LED LIGHTING

THIS PAGE INTENTIONALLY BLANK

PAGE 2
PARTS MANUAL
LED LIGHTING

FIGURE FOR LED LIGHTING (PART NO. 716067).

PAGE 3/PAGE 4 BLANK


PARTS MANUAL
LED LIGHTING

PARTS LIST FOR LED LIGHTING (PART NO. 714506).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L


1 1 EA 713402 INST, LIGHTING, (See repair CAB - COML
parts.)
2 1 EA 709783 INST, LIGHTING, (See repair BOOM - COML
parts.)
3 1 EA 716075 INST, LIGHTING, (See repair ENGINE END - COML
parts.)
4 1 EA 709785 INST, LIGHTING, (See repair BOOM END - COML
parts.)

PAGE 5
PARTS MANUAL
LED LIGHTING

See View A on Sheet 2

LH SIDE VIEW

FIGURE FOR CAB LED LIGHTING (PART NO. 713402) (SHEET 1 OF 2).

PAGE 6
PARTS MANUAL
LED LIGHTING

VIEW A MOUNTING DETAIL


(From Sheet 1)

NOTE:

1. ITEM 8 TO BE MOUNTED TO MINIMIZE GLARE ON THE PROTECTIVE BARS OVER THE


WINDSHIELD. IN OTHER WORDS, THE EXPANDED METAL MUST BE FACING FORWARD AND
TOWARDS THE OUTSIDE OF THE CAB.

FIGURE FOR CAB LED LIGHTING (PART NO. 713402) (SHEET 2 OF 2).

PAGE 7
PARTS MANUAL
LED LIGHTING

PARTS LIST FOR CAB LED LIGHTING (PART NO. 713402).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L


1 4 EA 706119 LIGHT, LED, FLOOD - - COML
2 1 EA 713381 PLATE,LIGHT COVER,BOT - - STL
3 4 EA HHCS050130100Z8 CAPSCREW,HEX HD 1/2-13 UNC X 1.00 - GR8
4 4 EA PWNA050XXXXXXMC WASHER,PLAIN,TYPE A 1/2 NOM - MIL CARB
5 8 EA 403190 SOCKET CONTACT - COML
6 4 EA 403472 WEDGE LOCK - COML
7 4 EA 403473 DEUTSCH PLUG, 2 PIN - COML
8 1 EA 713383 WELD,GUARD CAB LIGHTS - - FAB STL
9 4 EA HHCS038160050Z8 CAPSCREW,HEX HD 3/8-16UNC X 0.50 - GR8
10 4 EA PWNA038XXXXXXMC WASHER,PLAIN,TYPE A 3/8 NOM - MIL-CARB

PAGE 8
PARTS MANUAL
LED LIGHTING

FIGURE FOR BOOM LED LIGHTING (PART NO. 709783).

PAGE 9
PARTS MANUAL
LED LIGHTING

PARTS LIST FOR BOOM LED LIGHTING (PART NO. 709783).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L


1 4 EA 706119 LED, LIGHT, FLOOD COML
2 8 EA UV403190 SOCKET CONTACT COML
3 4 EA UV403472 WEDGE, LOCK COML
4 4 EA UV403473 PLUG, 2 PIN DEUTSCH COML
5 4 EA 705565 BACKSHELL, 90 DEG COML

PAGE 10
PARTS MANUAL
LED LIGHTING

See Detail A on Sheet 2

FIGURE FOR ENGINE END LED LIGHTING (PART NO. 716075) (SHEET 1 OF 2).

PAGE 11
PARTS MANUAL
LED LIGHTING

Detail A
(From Sheet 1)
Replace 12V bulb in Item 3 with 24V bulb (Item 9)

FIGURE FOR ENGINE END LED LIGHTING (PART NO. 716075) (SHEET 2 OF 2).

PAGE 12
PARTS MANUAL
LED LIGHTING

PARTS LIST FOR ENGINE END LED LIGHTING (PART NO. 716075).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L


1 2 EA 706119 LAMP, WORK, LED 180 DEGREE BEAM - COML
2 2 EA PWNAM10XXXXXXMC M10 WASHER NARROW - MIL CARB
3 2 EA 402136 LIGHT, SCALER TAIL LIGHT ASSY., COML
TRUCK
Repair Parts:
24V Bulb – 402150
Red Lens - 402151
4 1 EA 716071 GUARD, LIGHT REAR, RH .12 (11GA) X 15.08 X ASTM A36
15.95
5 1 EA 716072 GUARD, LIGHT REAR, LH .12 (11GA) X 15.08 X ASTM A36
15.95
6 6 EA PHMS008320050ST MACHINE SCREW, PAN HEAD #8-32 X .50 - STL
7 8 EA PWNA038XXXXXXMC WASHER, TYPE A NARROW 3/8 NOM - MIL CARB
8 8 EA HHCS038160063Z8 CAPSCREW, HEX HEAD 3/8-16 X 0.63 - GR 8
9 2 EA 402150 BULB, 24V - COML
10 2 EA UV403473 PLUG, 2-PIN, DEUTSCH - - Plain
Carbon
Steel
11 2 EA UV403472 WEDGE LOCK - - Plain
Carbon
Steel
12 4 EA UV403190 CONNECTOR, SOCKET 16-18AWG COML
13 2 EA 705565 BACKSHELL, 90 DEG - COML

PAGE 13
PARTS MANUAL
LED LIGHTING

FIGURE FOR BOOM END LED LIGHTING (PART NO. 709785).

PAGE 14
PARTS MANUAL
LED LIGHTING

PARTS LIST FOR BOOM END LED LIGHTING (PART NO. 709785).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L


1 4 EA 706119 LIGHTS, FLOOD, LED - - COML
2 4 EA UV403473 PLUG, 2 PIN - - COML
3 4 EA UV403472 WEDGE, LOCK - - COML
4 8 EA UV403190 SOCKET, CONTACT - - COML
5 4 EA 705565 BACKSHELL, 90, DEG - - COML
6 4 EA UV400647 CONNECTOR, CORD 0.250-0.375, ½” NPT - COML

PAGE 15
PARTS MANUAL
LED LIGHTING

THIS PAGE INTENTIONALLY BLANK

PAGE 16
PARTS MANUAL
STROBE LIGHT KIT

STROBE LIGHT KIT


715517
GROUP NUMBER / NAME PAGE NUMBER

STROBE LIGHT KIT (PART NO. 715517, REV.A) .......................................................... 2

PAGE 1
PARTS MANUAL
STROBE LIGHT KIT

FIGURE FOR STROBE LIGHT KIT (PART NO. 715517) (SHEET 1 OF 3).

PAGE 2
PARTS MANUAL
STROBE LIGHT KIT

FIGURE FOR STROBE LIGHT KIT (PART NO. 715517) (SHEET 2 OF 3).

PAGE 3
PARTS MANUAL
STROBE LIGHT KIT

FIGURE FOR STROBE LIGHT KIT (PART NO. 715517) (SHEET 3 OF 3).

PAGE 4
PARTS MANUAL
STROBE LIGHT KIT

PARTS LIST FOR STROBE LIGHT KIT (PART NO. 715517).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MAT'L


1 1 EA 400396 SWITCH, TOGGLE SPST -
2 1 EA 705868 LIGHT,LED,STROBE 24VDC, AMBER -
3 30 FT 400618 CABLE, SOOW 2COND, 16AWG -
4 1 EA 400647 CONNECTOR, CORD 0.250 - 0.375, 1/2NPT -
5 1 EA 400763 SEALING LOCKNUT 1/2NPT -
6 1 EA 400397 BOOT, SWITCH - -
7 1 EA 709308 GUARD, STROBE LIGHT - -
8 1 EA 007669 STROBE, SINGLE FLASH 24VDC, AMBER -
9 1 EA 600382 WELD, GUARD LIGHT UTILITY -
VEHICLE
10 6 EA HHCS038160050Z8 CAPSCREW, HEX HD 0.38-16UNC X 0.50 -
11 6 EA PWNA038XXXXXXMC WASHER,TYPE A,NARROW 3/8 NOM -
12 3 EA PHMS010240063ST MACHINE SCREW,PAN HD #10-24UNC X 0.63 -
13 3 EA PWNA010XXXXXXST WASHER,TYPE A,NARROW #10 NOM -
14 2 EA PHMS008320050ST MACHINE SCREW,PAN HD #8-32UNC X 0.50 -
15 2 EA PWNA008XXXXXXST WASHER,TYPE A,NARROW #8 NOM -

PAGE 5
PARTS MANUAL
STROBE LIGHT KIT

THIS PAGE INTENTIONALLY BLANK.

PAGE 6
PARTS MANUAL
SPOT LIGHT OPTION

SPOT LIGHT OPTION


712593
GROUP NAME PAGE NUMBER

SPOT LIGHT OPTION (PART NO. 712593, REV. B) ................................................................. 2

PAGE 1
PARTS MANUAL
SPOT LIGHT OPTION

FIGURE FOR SPOT LIGHT OPTION (PART NO. 712593) (SHEET 1 OF 2).

PAGE 2
PARTS MANUAL
SPOT LIGHT OPTION

FIGURE FOR SPOT LIGHT OPTION (PART NO. 712593) (SHEET 2 OF 2).

PAGE 3
PARTS MANUAL
SPOT LIGHT OPTION

PARTS LIST FOR SPOT LIGHT OPTION (PART NO. 712593).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MAT’L


1 1 EA 712510 SEARCH LIGHT 24VDC COML
2 4 EA PHMS004400050SS MACHINE SCREW, PAN HD #4-40 UNC X 0.50 SST
3 4 EA PHMS008320063SS MACHINE SCREW, PAN HD #8-32 UNC X 0.63 SST

PAGE 4
PARTS MANUAL
8’ PUSH BLADE OPTION

8’ PUSH BLADE OPTION


713249
GROUP NUMBER / NAME PAGE NUMBER

8’ PUSH BLADE OPTION (PART NO. 713249, REV. D) ................................................. 2


3.5” HYDRAULIC CYLINDER (PART NO. 701579, REV. -) ................................. 7
PUSH BLADE VALVE INSTALLATION (PART NO. 711493, REV. B) ............... 9
PUSH BLADE MANIFOLD ASSEMBLY (PART NO. 400298, REV. B)................ 11

PAGE 1
PARTS MANUAL
8’ PUSH BLADE OPTION

See Section B
on Sheet 2

B
B
See Section A A
on Sheet 2
A

C
See Section C
on Sheet 4

20
2X

FIGURE FOR 8’ PUSH BLADE OPTION (PART NO. 713249) (SHEET 1 OF 4).

PAGE 2
PARTS MANUAL
8’ PUSH BLADE OPTION

ASSEMBLY INSTRUCTIONS FOR TAPERED BUSHINGS

1. INSTALL BUSHINGS ON BOTH ENDS AND CENTER PIN SO BUSHINGS PROTRUDE EQUALLY ON
BOTH SIDES.

2. DO NOT FLAPPER BORES, FREEZE BUSHINGS TO INSTALL THEM IN THE BORES.

3. TORQUE BOLTS TO 300 FT-LBS.

4. HAMMER ON THE ENDS OF THE BUSHINGS SEVERAL TIMES AND THEN RETORQUE.

5. FINAL TORQUE OF BOLT TO BE 400 FT-LBS.

Section B
(From Sheet 1)
Section A
(From Sheet 1)

FIGURE FOR 8’ PUSH BLADE OPTION (PART NO. 713249) (SHEET 2 OF 4).

PAGE 3
PARTS MANUAL
8’ PUSH BLADE OPTION

19

J-BOX 5
REAR VIEW

FIGURE FOR 8’ PUSH BLADE OPTION (PART NO. 713249) (SHEET 3 OF 4).

PAGE 4
PARTS MANUAL
8’ PUSH BLADE OPTION

Section C
(From Sheet 1)

FIGURE FOR 8’ PUSH BLADE OPTION (PART NO. 713249) (SHEET 4 OF 4).

PAGE 5
PARTS MANUAL
8’ PUSH BLADE OPTION

PARTS LIST FOR 8’ PUSH BLADE OPTION (PART NO. 713249).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MAT'L


1 2 EA 713252 WELD, PUSH BLADE - FAB STL
2 1 EA 713251 SUB WELD, PUSH BLADE - FAB STL
3 1 EA 713250 SUB WELD, PUSH BLADE - FAB STL
4 1 EA 713248 WELD, PUSH BLADE - FAB STL
5 1 EA 701579 CYLINDER ASSY (See repair Ø4.13 X Ø3.50 X -
parts.) 10.00
6 1 EA 713243 SUB WELD, PUSH BLADE - FAB STL
7 2 EA 400133 WELDMENT, CYL. PIN - FAB STL
8 8 EA 401600 PIN, TAPERED 2.00 DIA X 5.25 8620
9 16 EA 401592 BUSHING,TAPPERED 2.00 DIA ETD-150
10 8 EA 401919 BEARING, SPHERICAL 2.00 ID COML
11 8 EA 401920 RING, SNAP INTERNAL 3.25 DIA BORE COML
12 70 EA PWNA075XXXXXXMC WASHER, TYPE A NARROW 3/4" MIL CARB
13 27 EA HHCS075100300Z8 CAPSCREW, HEX HEAD 3/4-10 X 3.00 GR 8
14 10 EA PWNA050XXXXXXMC WASHER, TYPE A NARROW 1/2" MIL CARB
15 2 EA HHCS050130150Z8 CAPSCREW, HEX HEAD 1/2-13 x 1.50 GR 8
16 27 EA LNUT07510XXXXZ8 NUT, HEX SLFLKG 3/4"-10 GR 8
17 20 FT 400618 CABLE, 16/2 AWG 2 COND 16 AWG
18 2 EA 400647 CORD GRIP 1/2 NPT X 0.250 - COML
0.375
19 2 EA 400763 LOCKNUT, SEALING 1/2NPT COML
20 2 EA 700186 FTG, ELBOW, STR, THRD 0808JMOM90EXXST STL
21 1 EA 402290 ASSY, HOSE SAE-08 114.00 LG COML
22 1 EA 402449 ASSY, HOSE SAE-08 105.00 LG COML
23 2 EA 402237 ASSY, HOSE SAE-08 36.00 LG COML
24 1 EA 402279 ASSY, HOSE SAE-04 40.00 LG COML
25 1 EA 701040 ASSY, VALVE, CHECK, 4 PSI - COML
26 1 EA 711980 GUARD, ROCK .25 X 23.00 X 43.38 ASTM A572
GRADE 50
27 8 EA HHCS050130100Z8 CAPSCREW, HEX HEAD 1/2-13 UNC X 1.00 GR 8
28 4 EA 711981 SHIM .06 (16 GA) X 1.00 X AISI A 1011
4.00
29 1 EA 711493 INST, PUSH BLADE VALVE SV11 -
(See repair parts.)
30 16 EA HHCS075100250Z8 CAPSCREW, HEX HEAD ¾-10 X 2.50 GR 8
31 2 EA 0602115-0037 CONNECTOR, DIN 43650 W/24V COML
32 2 EA 0602115-0042 GASKET, CONN. DIN. - RUBBER

PAGE 6
PARTS MANUAL
8’ PUSH BLADE OPTION

NOTES:

1. OPERATING PRESSURE 4000 PSI

2. TEST PRESSURE 5000 PSI

3. TORQUE ITEM #5 TO 400 FT-LBS

4. TORQUE ITEM #9 TO 50 FT-LBS.

5. LUBE ROD STUB AND CAPSCREW THREADS


WITH HI-TEMP LUBRICANT BEFORE ASSEMBLY.

FIGURE FOR 3.5” HYDRAULIC CYLINDER (PART NO. 701579).

PAGE 7
PARTS MANUAL
8’ PUSH BLADE OPTION

PARTS LIST FOR 3.5” HYDRAULIC CYLINDER (PART NO. 701579).

ADD'L
ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MAT'L
DESC.
1 EA 430151 SEAL KIT - - -
2 2 EA 31352 BEARING, SPHERICAL - - -
3 2 EA 35622 RING, SNAP - - -
4 1 EA 400084 PISTON ASSEMBLY - - -
5 1 EA 34962 NUT, ROD END - - -
6 1 EA 200232 BARREL ASSEMBLY - - -
7 1 EA 500101 HEAD ASSEMBLY - - -
8 1 EA 300146 ROD ASSEMBLY - - -
9 8 EA 711030 CAPSCREW, HEX HEAD - - -
10 3 EA 717002 FITTING, GREASE - - -

PAGE 8
PARTS MANUAL
8’ PUSH BLADE OPTION

FIGURE FOR PUSH BLADE VALVE INSTALLATION (PART NO. 711493).

PAGE 9
PARTS MANUAL
8’ PUSH BLADE OPTION

PARTS LIST FOR PUSH BLADE VALVE INSTALLATION (PART NO. 711493).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MAT'L


MANIFOLD ASSY, PUSH BLADE
1 1 EA 400298 - -
(See repair parts.)
2 1 EA 700186 FTG, ELBOW, STR, THRD 0808JMOM90EXXST STL
3 1 EA 701265 FTG, 90 DEG ELBOW 0808JMOM90EXLST STL
4 1 EA 711495 CHECK VALVE FTG, 5 PSI 0404JMOMSTRXXST STL
5 2 EA PWWA031XXXXXXMC WASHER, TYPE A WIDE 5/16" MIL CARB
6 2 EA HHCS031180100Z8 CAPSCREW, HEX HEAD 5/16-18 X 1.00 GR 8
#8 JIC TO #8 ORB,
7 2 EA 700774 FTG, ELBOW, 45 DEG ST
0808JMOM45EXXST

PAGE 10
PARTS MANUAL
8’ PUSH BLADE OPTION

FIGURE FOR PUSH BLADE MANIFOLD ASSEMBLY (PART NO. 400298) (SHEET 1 OF 2).

PAGE 11
PARTS MANUAL
8’ PUSH BLADE OPTION

FIGURE FOR PUSH BLADE MANIFOLD ASSEMBLY (PART NO. 400298) (SHEET 2 OF 2).

PAGE 12
PARTS MANUAL
8’ PUSH BLADE OPTION

PARTS LIST FOR PUSH BLADE MANIFOLD ASSEMBLY (PART NO. 400298).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD'L MAT'L


1 1 EA 402186 VALVE, SOLENOID, 24VDC DUAL SOLENOID SV1 COML
2 1 EA 47070 VALVE, SHUTTLE 3/16" HOLLOW HEX SH1 COML
3 2 EA 402187 VALVE, CHECK PILOT OPERATED PC1-2 COML
4 1 EA 402188 FTG, ORIFICE, 0.109" 3/4-16 THREAD P STEEL
5 1 EA 401412 SEAL KIT FOR 402186 - COML
6 1 EA 402193 SEAL KIT FOR 47070 - COML
7 2 EA 402194 SEAL KIT FOR 402187 - COML
8 1 EA 402199 COIL, 24VDC FOR 402186 - COML

PAGE 13
PARTS MANUAL
8’ PUSH BLADE OPTION

THIS PAGE INTENTIONALLY BLANK

PAGE 14
PARTS MANUAL
FIRE SUPPRESSION OPTION

FIRE SUPPRESSION OPTION


715018
GROUP NUMBER / NAME PAGE NUMBER

FIRE SUPPRESSION OPTION (PART NO. 715018, REV. B) .......................................... 3


FIRE SUPPRESSION HOSE KIT (PART NO. 715023, REV. A) .......................... 21

PAGE 1
PARTS MANUAL
FIRE SUPPRESSION OPTION

THIS PAGE INTENTIONALLY BLANK

PAGE 2
PARTS MANUAL
FIRE SUPPRESSION OPTION

47 53

See View N on Sheet 3.

See Detail G on Sheet 3.


See View C on Sheet 3.
See View M
See View F on Sheet 3. on Sheet 3.

See View E on
P Sheet 3.
See View A on Sheet 2.

See View K
on Sheet 3.

NOTE:

1. SEE SHEET #2 FOR SECTIONAL VIEWS.


2. SEE SHEET #3 FOR RELEASE AND DETECTION WIRE DIAGRAM.
See Detail P on Sheet 2.
3. SEE SHEET #4 & #5 FOR HOSES.
4. NOZZLES SHOULD BE TURNED AS SHOWN ABOVE FOR THE CORRECT SPRAY
DIRECTION.
See View B on Sheet 3. 5. FIRE SUPPRESSION SYSTEM SHOULD BE INSTALLED BEFORE THE
See View D on Sheet 3. HYDRAULIC COMPONENTS.
6. FIRE SUPPRESSION SYSTEM IS TO BE INSPECTED AND INSPECTION TAGS
STAMPED OR MARKED PRIOR TO THE MACHINE SHIPMENT.
FIGURE FOR FIRE SUPPRESSION OPTION (PART NO. 715018) (SHEET 1 OF 8).

PAGE 3/PAGE 4 BLANK


PARTS MANUAL
FIRE SUPPRESSION OPTION

View A
(From Sheet 1)

Detail P
(From Sheet 1)

FIGURE FOR FIRE SUPPRESSION OPTION (PART NO. 715018) (SHEET 2 OF 8).

PAGE 5/PAGE 6 BLANK


PARTS MANUAL
FIRE SUPPRESSION OPTION

47 34
46 33
45
21
43
42
19
18
Detail G
(From Sheet 1)
2 View B
6 7 26 Cab Display Module
Inside of Cab Next to Dash
View C (From Sheet 1)
View D (From Sheet 1)
(From Sheet 1)

50
47
View of Bulkhead Fittings from View F
Underneath Cab (From Sheet 1)
17 16
(OR ITEM 52) 26
20
(OR ITEM 2) 24
22
14

View M
View K (From Sheet 1) View N
View E View of ICM Inside Cab (From Sheet 1)
(From Sheet 1)
(From Sheet 1)

FIGURE FOR FIRE SUPPRESSION OPTION (PART NO. 715018) (SHEET 3 OF 8).

PAGE 7/PAGE 8 BLANK


PARTS MANUAL
FIRE SUPPRESSION OPTION

FIGURE FOR FIRE SUPPRESSION OPTION (PART NO. 715018) (SHEET 4 OF 8).

PAGE 9/PAGE 10 BLANK


PARTS MANUAL
FIRE SUPPRESSION OPTION

FIGURE FOR FIRE SUPPRESSION OPTION (PART NO. 715018) (SHEET 5 OF 8).

PAGE 11/PAGE 12 BLANK


PARTS MANUAL
FIRE SUPPRESSION OPTION

NOTES:

1. DETECTION & RELEASE CABLES TO BE SECURED WITH P-CLAMPS


(ITEM 49) OR ZIP-TIES AT LEAST EVERY THREE FEET AND ONE FOOT
FROM EACH CONNECTION.

FIGURE FOR FIRE SUPPRESSION OPTION (PART NO. 715018) (SHEET 6 OF 8).

PAGE 13/PAGE 14 BLANK


PARTS MANUAL
FIRE SUPPRESSION OPTION

FIGURE FOR FIRE SUPPRESSION OPTION (PART NO. 715018) (SHEET 7 OF 8).

PAGE 15/PAGE 16 BLANK


PARTS MANUAL
FIRE SUPPRESSION OPTION

NOTES:
1) ATTACH ITEM 20 TO THE RELAY PORT ON
THE CONTROLLER, AND ROUTE TO THE
WIRE TROUGH. INSTALL INTO SPARE HOLE.

2) ATTACH ITEM 22 TO THE DISPLAY MODULE


ON CONTROLLER AND ROUTE TO DISPLAY
AND CONNECT.

FIGURE FOR FIRE SUPPRESSION OPTION (PART NO. 715018) (SHEET 8 OF 8).

PAGE 17/PAGE 18 BLANK


PARTS MANUAL
FIRE SUPPRESSION OPTION

PARTS LIST FOR FIRE SUPPRESSION OPTION (PART NO. 715018).

ADD'L
ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MAT'L
DESC.
1 1 EA 90 490 015 TANK AND BRACKET ASSEMBLY - COML
2 2 EA 713990 CABLE, DETECTION CIRCUIT 10 FT - COML
3 1 EA 713991 ACTUATOR, PNEUMATIC MODEL LT/LP-A-101 - COML
4 1 EA 713992 ACTUATOR, ELECTRIC MANUAL - - COML
5 1 EA 713993 BRACKET, ELECTRIC ACTUATOR MANUAL - COML
6 1 EA 713994 BULKHEAD, CONNECTOR DETECTION CIRCUIT - COML
7 1 EA 713995 BULKHEAD, CONNECTOR RELEASE & POWER - COML
CIRCUIT
8 1 EA 715022 CABLE, RELEASE CIRCUIT 30 FT - COML
9 1 EA 713997 CABLE, RELEASE CIRCUIT DROP 30 IN - COML
10 2 EA 711806 SPACER 1.00" DIA X 1.38" LG - STL
11 1 EA 714001 ACTUATION DEVICE PROTRACTING - COML
12 1 EA 714004 BRACKET, CARTRIDGE - - COML
13 1 EA 714005 CARTRIDGE - - COML
14 2 EA 714006 CONNECTOR, EOL DEVICE DETECTION CIRCUIT - COML
15 1 EA 714007 TEE, CONNECTOR DETECTION CIRCUIT - COML
MXFXF
16 1 EA 714009 MODULE, BATTERY - - COML
17 1 EA 714010 ASSY, ICM INTERFACE - COML
CONTROL MODULE
18 1 EA 714011 MODULE, DISPLAY ASSY - COML
19 1 EA 714012 BRACKET, DISPLAY MOUNTING CHECKFIRE 210 - COML
20 1 EA 714017 CABLE, CIRCUIT 10 FT W/LEADS - COML
21 1 EA 714020 WELD, MOUNT, DISPLAY - FAB STL
22 1 EA 714034 CABLE, DISPLAY 10 FT - COML
23 1 EA 715023 KIT, HOSE (See repair parts.) FIRE SUPPRESSION - COML
24 2 EA 714043 CABLE, DETECTION CIRCUIT 5 FT COML
25 1 EA 714044 DETECTOR, LINEAR 50 FT - COML
26 2 EA 714045 CABLE, RELEASE CIRCUIT 5 FT COML
27 12 EA 602663 LOCKWASHER, NOZZLE - - COML
28 6 EA 602660 NOZZLE - - COML
29 1 EA 90 490 004 TEE, DISTRIBUTION - - COML
30 1 EA 701060 FTG, CONNECTOR, MALE 0404PMJMSTRXXST - STL
31 1 EA 700185 FTG, ELBOW, MALE 0404JMPM90EXXST - COML
32 2 EA HHCS038160225Z8 FSR, HHCS 3/8-16 UNC X 2.25 - GRADE 8
33 2 EA HHCS050130100Z8 FSR, HHCS 1/2-13 UNC X 1.00 - GRADE 8
34 2 EA PWNA050XXXXXXMC FSR, PWNA 1/2 NARROW TYPE A - MIL-CARB
35 4 EA HHCS038160075Z8 FSR, HHCS 3/8-16 UNC X 0.75 - GRADE 8

- TABLE CONTINUED ON NEXT PAGE -

PAGE 19
PARTS MANUAL
FIRE SUPPRESSION OPTION

PARTS LIST FOR FIRE SUPPRESSION OPTION (PART NO. 715018) - CONTINUED.

ADD'L
ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MAT'L
DESC.
36 8 EA PWNA038XXXXXXMC FSR, PWNA 3/8 NARROW TYPE A - MIL-
CARB
37 2 EA LNUT03816XXXXZ8 FSR, LNUT 3/8-16 UNC - GRADE 8
38 3 EA 702442 FTG, TEE, MALE BRANCH 0808JMPMTEBXXST - STL
39 1 EA 700581 FTG, CONNECTOR, MALE 1212JMPMSTRXXST - STL
40 6 EA 701223 FTG, CONNECTOR, FEMALE 0808JMPFSTRXXST - STL
41 1 EA 602632 FTG, BULKHEAD 1212JMPMBSTXXST - STL
42 1 EA 700427 PLATE, INSPECTION - - COML
43 1 EA 602637 TAG, MONTHLY INSPECT - - COML
44 1 EA 46299 LABEL, SHUT OFF POWER - - COML
45 4 EA HHCS025200100Z8 FSR, HHCS 1/4-20 UNC X 1.00 - GRADE 8
46 4 EA LNUT02520XXXXZ8 FSR, LNUT 1/4-20 UNC - GRADE 8
47 20 EA PWNA025XXXXXXMC FSR, PWNA 1/4 NARROW TYPE A - MIL-
CARB
48 40 FT 404879 CONDUIT, HOSE 3/4" ID - COML
49 15 EA 714053 P-CLAMP - - COML
50 4 EA HHCS025200050Z8 FSR, HHCS 1/4-20 UNC X 0.50 - GRADE 8
51 1 EA 714683 CABLE, RELEASE CIRCUIT 10 FT - COML
52 1 EA 715029 MOUNT, ICM 0.38 X 6.25 X 8.38 - ASTM
A572
53 8 EA HHCS025200075Z8 FSR, HHCS 1/4-20 UNC X 0.75 - GRADE 8
54 1 EA 714008 DETECTOR, LINEAR 30 FT - COML

PAGE 20
PARTS MANUAL
FIRE SUPPRESSION OPTION

PARTS LIST FOR FIRE SUPPRESSION HOSE KIT (PART NO. 715023).
(NO FIGURE AVAILABLE)

PAGE 21
PARTS MANUAL
FIRE SUPPRESSION OPTION

THIS PAGE INTENTIONALLY BLANK

PAGE 22
PARTS MANUAL
FINAL FINISH OPTION

FINAL FINISH OPTION


714507
GROUP NUMBER / NAME PAGE NUMBER

FINAL FINISH OPTION (PART NO. 714507, REV. C) .................................................... 3

PAGE 1
PARTS MANUAL
FINAL FINISH OPTION

THIS PAGE INTENTIONALLY BLANK

PAGE 2
PARTS MANUAL
FINAL FINISH OPTION

See View C on Sheet 2

See View A on Sheet 2

See View F on Sheet 2


NOTES:

1. CHANGE ALL FILTERS AFTER TESTING BUT PRIOR TO SHIPPING. ITEM #13, #23, #24 , #31 &
See View E on Sheet 2 See View B on
#32.
Sheet 2
See Section P on Sheet 2 2. ITEM #26 IS TO BE SHIPPED LOOSE IN THE CAB.
3. STRAPS, ITEM #27, TO BE USED TO SUPPORT CABLES AND HOSES WHERE NECESSARY.
See Section H on Sheet 2

SV11

See View M on Sheet 3

FIGURE FOR FINAL FINISH OPTION (PART NO. 714507) (SHEET 1 OF 3).

PAGE 3/PAGE 4 BLANK


PARTS MANUAL
FINAL FINISH OPTION

View A
(From Sheet 1) View F
(From Sheet 1)

View B
(From Sheet 1)

Section H
(From Sheet 1)

Section P
View E (From Sheet 1)
View C (From Sheet 1)
(From Sheet 1)

FIGURE FOR FINAL FINISH OPTION (PART NO. 714507) (SHEET 2 OF 3).

PAGE 5/PAGE 6 BLANK


PARTS MANUAL
FINAL FINISH OPTION

View M
(From Sheet 1)

1
9 15 10

19 16 11

12
25

FIGURE FOR FINAL FINISH OPTION (PART NO. 714507) (SHEET 3 OF 3).

PAGE 7/PAGE 8 BLANK


PARTS MANUAL
FINAL FINISH OPTION

PARTS LIST FOR FINAL FINISH OPTION (PART NO. 714507).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MAT'L


1 1 EA 602296 DECAL, DIESEL - COML
2 6 EA 600814 TAG, WARNING, PINCH PT - SST
3 1 EA 404621 LABEL, WARNING - SST
4 1 EA 713423 LABEL, HAND PUMP - SST
5 1 EA 404630 LABEL, BRAKE TEST - SST
6 1 EA 404623 LABEL, CERTIFICATION - SST
7 1 EA 401307 LABEL, SERIAL NUMBER - SST
8 1 EA 404624 LABEL, WARNING,TILT - SST
9 36 EA 602669 FSR, METAL-TACK - STL
10 16 EA PWNA031XXXXXXMC FSR, PWNA 5/16, TYPE A MIL-CARB
11 8 EA HHCS031180100Z8 FSR, HHCS 5/16-18UNC X 1.00 GRADE 8
12 8 EA HNUT03118XXXXZ8 FSR, HNUT 5/16-18UNC GRADE 8
13 1 EA 702509 ELEMENT, FILTER FUEL COML
14 2 EA 401350 CHOCKS, WHEEL - -
15 2 EA 401354 EXTINGUISHER, FIRE, 10# - COML
16 2 EA 401355 BRACKET FIRE EXTINGUISHER COML
17 16 EA 700595 SCREW, SELF-TAPPING - STL
18 58 FT 602670 TAPE, RED REFLECTIVE 2" X 150FT -
19 1 EA 711501 TAG, OIL SPRAY HAZARD SPANISH SST
20 1 EA 601138 DECAL, HYD OIL - COML
21 5 EA 710704 DECAL, CANNON - COML
22 1 EA 404626 LABEL, CAUTION 4.50 X 2.63 X 20GA SST
23 1 EA 714824 ELEMENT, FILTER TRANSMISSION COML
24 5 EA 90 470 048 ELEMENT, FILTER, 3 MICRON PRESSURE & RETURN COML
25 1 EA 714502 DECAL,TRANSMISSION OIL SPANISH COML
26 2 EA 401846 ASSY, HOSE, TEST PORT - COML
27 40 EA 401707 STRAP, BUCKLE 1.00 X 24.00 COML
28 1 EA 710705 DECAL, SV11 - COML
29 2.4 SF 15693 SHURSTEP, NONSKID 6.00 X 56.00 COML
30 1 EA 404627 TAG, WARNING, CYBERSTICK - COML
31 1 EA 706319 FILTER, OIL AXLE COOLING COML
32 1 EA 712198 ELEMENT, FILTER HAMMER COML

PAGE 9
PARTS MANUAL
FINAL FINISH OPTION

THIS PAGE INTENTIONALLY BLANK

PAGE 10
PARTS MANUAL
LUBRICATION SYSTEM

LUBRICATION SYSTEM
710534
GROUP NAME PAGE NUMBER

LUBRICATION SYSTEM (PART NO. 710534, REV. E)............................................................ 3

PAGE 1
PARTS MANUAL
LUBRICATION SYSTEM

THIS PAGE INTENTIONALLY BLANK

PAGE 2
PARTS MANUAL
LUBRICATION SYSTEM

See Detail N on Sheet 9 See Detail J on Sheet 4


and Sheet 9

See view H on
Sheet 8

H H

See Detail T on Sheet 9

See view G on
Sheet 4

G G

See view E on
Sheet 6
FIGURE FOR LUBRICATION SYSTEM (PART NO. 710534) (SHEET 1 OF 11).

PAGE 3/PAGE 4 BLANK


PARTS MANUAL
LUBRICATION SYSTEM

See view K on
See Detail S on Sheet 6 Sheet 4
for hose information

K
F

D D
A A

See view F on
Sheet 4
C

See view D on See view C on See view A on


Sheet 9 C
Sheet 6 Sheet 5
FIGURE FOR LUBRICATION SYSTEM (PART NO. 710534) (SHEET 2 OF 11).

PAGE 5/PAGE 6 BLANK


PARTS MANUAL
LUBRICATION SYSTEM

NOTES:
•PURGE ALL GREASE POINTS PRIOR TO REMOVING GREASE FITTINGS (FILL WITH GREASE UNTIL GREASE IS COMING OUT OF SEALS).
•REMOVE ALL GREASE FITTINGS AND INSTALL QUICKLINC FITTINGS (ITEMS #26, 39 AND 40).
•WELD IN ACCORDANCE WITH ANSI/AWS D14.3 SPECIFICATION.
•TOUCH UP PAINT AFTER WELDING IS COMPLETE.
•FILL ALL #4 HOSES WITH GREASE.
•INSTALL AND ROUTE HOSES LAST.

FIGURE FOR LUBRICATION SYSTEM (PART NO. 710534) (SHEET 3 OF 11).

PAGE 7/PAGE 8 BLANK


PARTS MANUAL
LUBRICATION SYSTEM

This Sheet
Identifies Weld
Rework

Weld to side View G


roller assembly, (From Sheet 1)
Not bottom
roller assembly.
Typical
Detail J
(From Sheet 1)

View F
(From Sheet 2)
View K
(From Sheet 2)

FIGURE FOR LUBRICATION SYSTEM (PART NO. 710534) (SHEET 4 OF 11).

PAGE 9/PAGE 10 BLANK


PARTS MANUAL
LUBRICATION SYSTEM

Boom Swing Cylinder Detail


(Typical Both Cylinders)

Push Blade Cylinder Detail

B B

View A
(From Sheet 2)

View B
Boom Lift Cylinder Detail
(Typical Both Cylinders)

FIGURE FOR LUBRICATION SYSTEM (PART NO. 710534) (SHEET 5 OF 11).

PAGE 11/PAGE 12 BLANK


PARTS MANUAL
LUBRICATION SYSTEM

Detail S
(From Sheet 2)

View C
(From Sheet 2)

See sheet 11 for


timer operation

View E
(From Sheet 1)

FIGURE FOR LUBRICATION SYSTEM (PART NO. 710534) (SHEET 6 OF 11).

PAGE 13/PAGE 14 BLANK


PARTS MANUAL
LUBRICATION SYSTEM

FIGURE FOR LUBRICATION SYSTEM (PART NO. 710534) (SHEET 7 OF 11).

PAGE 15/PAGE 16 BLANK


PARTS MANUAL
LUBRICATION SYSTEM

View H
(From Sheet 1)

FIGURE FOR LUBRICATION SYSTEM (PART NO. 710534) (SHEET 8 OF 11).

PAGE 17/PAGE 18 BLANK


PARTS MANUAL
LUBRICATION SYSTEM

Detail J
(From Sheet 1)
View D
(From Sheet 2) Detail N
(From Sheet 1)

Detail T
(From Sheet 1)

FIGURE FOR LUBRICATION SYSTEM (PART NO. 710534) (SHEET 9 OF 11).

PAGE 19/PAGE 20 BLANK


PARTS MANUAL
LUBRICATION SYSTEM

FIGURE FOR LUBRICATION SYSTEM (PART NO. 710534) (SHEET 10 OF 11).

PAGE 21/PAGE 22 BLANK


PARTS MANUAL
LUBRICATION SYSTEM

'

FIGURE FOR LUBRICATION SYSTEM (PART NO. 710534) (SHEET 11 OF 11).

PAGE 23/PAGE 24 BLANK


PARTS MANUAL
LUBRICATION SYSTEM

PARTS LIST FOR LUBRICATION SYSTEM (PART NO. 710534).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MAT’L


1
2
3 2 EA 401668 VALVE, DIVIDER W/INDICATOR PIN, 6 PORT COML
4
5 15 EA 401268 PLUG, GREASE PORT - STL
6 15 EA 401269 GASKET, GREASE PORT - COPPER
7 14 EA HHCS025200150Z8 FSR, HHCS 1/4-20UNC X 1.50 GR8
8 29 EA HHCS050130100Z8 FSR, HHCS 1/2-13UNC X 1.00 GR8
9 14 EA PWRB025XXXXXXMC FSR, PLAIN WASHER 1/4 REGULAR TYPE B MIL-CARB
10 29 EA PWNA050XXXXXXMC FSR, PLAIN WASHER 1/2 NARROW TYPE A MIL CARB
11 2 EA HNUT03118XXXXZ8 FSR, HNUT 5/16-18UNC GR8
12 6 EA 701275 FTG, ELBOW 0602JMPM90EXXST STL
13 11 EA 701276 FTG, STRAIGHT 0602JMPMSTRXXST STL
14 5 EA 400999 VALVE OUTLET W/CHECK 0202PFPMSTRXXST STL
15 5 EA 400998 FERRULE, U-CLAMP - STL
16
17
18
19 2 EA 712343 WELD, GUARD, GREASE - STL
20 1 EA 711968 WELD, GUARD, GREASE - STL
21 2 EA 401372 TUBE, GUARD, GREASE Ø4.00 X 0.25 X 2.00 ASTM A36
22 2 EA 711964 CHAN, GUARD, GREASE 3.00 X 1.41 X 0.17 X 6.00 ASTM A36
23
24
25 3 EA 401344 BUSHING 0204PFPMSTRXXST STL
26 21 EA 401816 ADAPTER, QUICKLINC 90° SWIVEL STL
27 4 EA 701712 FTG, NIPPLE 0202PMPMSTRXXST STL
28 5 EA 401345 FTG, NIPPLE 02MP X 1.50 LG STL
29 9 EA 401343 FTG, ELBOW 0202PFPF90EXXST STL
30 2 EA 401025 ASSY, HOSE 0.25ID X 60.00 LG COML
31 1 EA 401295 ASSY, HOSE 0.25ID X 36.00 LG COML
32 1 EA 401469 ASSY, HOSE 0.25ID X 230.00 LG COML
33 2 EA 404910 ASSY, HOSE 0.25ID X 90.00 LG COML
34 1 EA 401670 VALVE, DIVIDER W/OUT IND.PIN, 12 PORT COML
35 2 EA 401669 VALVE, DIVIDER W/OUT IND. PIN, 8 PORT COML
36 250 FT 401833 HOSE, GREASE, NYLON - COML
37 3 EA 401702 VALVE, PRESSURE RELIEF, GREASE COML
38 2 EA 401770 PUMP, ELEMENT, GREASE 6MM COML

- TABLE CONTINUED ON NEXT PAGE -

PAGE 25
PARTS MANUAL
LUBRICATION SYSTEM

PARTS LIST FOR LUBRICATION SYSTEM (PART NO. 710534) - CONTINUED.

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MAT’L


39 21 EA 401815 ADAPTER, QUICKLINC STRAIGHT COML
40 44 EA 401814 ADAPTER, QUICKLINC W/ CHECK COML
41 1 EA 402486 PUMP, GREASE, 24VDC 24V DC, 8 LITER COML
42 1 EA 400647 CORD GRIP .25-.38 CABLE 1/2"HUB COML
43 1 EA 400763 LOCKNUT, SEALING 1/2" NPT COML
44 2 EA PWNA031XXXXXXMC FSR, PLAIN WASHER 5/16 NARROW TYPE A MIL CARB
45 1 EA 402406 LABEL, GREASE BLOCK - COML
46 3 EA 700615 FTG, ELBOW 0202PFPM90EXXST STL
47
48 2 EA 402414 VALVE, DIVIDER W/IND PIN, 12 PORT COML
49 3 EA 700238 FTG, ELBOW 0606JMJS90EXXST STL
50 1 EA 700385 FTG, UNION 0404JMJMSTRXXST STL
51 2 EA 402569 ADAPTER, OUTLET - COML
52 1 EA 401464 ASSY, HOSE 0.25ID X 17.00 LG COML
53 1 EA 402312 ASSY, HOSE 0.25ID X 7.50 LG COML
54 1 EA 701220 FTG, TEE, SWVL, RUN 0606JMJSTERXXST STL
55
56 1 EA 404911 ASSY, HOSE 0.25ID X 144.00 LG COML
57 1 EA 711972 WELD,GREASE,GUARD - STL
58 2 EA 712344 SPACER 1.00 OD X 0.19 X 4.75 STL
59 1 EA 701108 FTG, ELBOW 0404PFPM90EXXST STL
60 1 EA 701254 FTG, ELBOW 0404PFPF90EXXST STL
61 1 EA 700589 FTG, UNION 0404PFPFSTRXXST STL
62 1 EA 712575 NIPPLE, PIPE 1/4 X 3.00 STL
63 1 EA 712576 NIPPLE, PIPE 1/4 X 4.00 STL
64 2 EA 715459 FTG, ADAPTER 0202PFPMSTRXXST STL

PAGE 26
PARTS MANUAL
CAMERA KIT OPTION

CAMERA KIT OPTION


711507
GROUP NAME PAGE NUMBER

CAMERA KIT OPTION (PART NO. 711507, REV. F) ...................................................... 2

PAGE 1
PARTS MANUAL
CAMERA KIT OPTION

NOTE:
1. INSTALL CABLES 300 AND 301 INTO FRONT FRAME J-BOX PER THE DRAWING.
2. RUN 300 TO THE LEFT AND 301 TO THE RIGHT SIDE OF THE BOOM ALONG WITH THE LIGHT CABLES.
3. USE ITEMS 7-11 FOR TERMINATION TO CAMERA PIGTAIL.
4. CUT ITEM 12 TO FIT ITEM 6.
5. PLACE ITS. 2, 3 AND 4 (CORD GRIP AND COMPONENTS) IN DASH PANEL.
6. USE IT.22 (HEATSHRINK) TO BUILD UP DIAMETER OF CABLES 300 AND 301 SO THAT CORD GRIP CAN TIGHTEN
DOWN ON CABLE.
7. DO NOT EXCESSIVELY TIGHTEN CORD GRIP ONTO CABLE, HAND TIGHTEN AND USE WRENCH FOR FINAL HALF
TURN.

FIGURE FOR CAMERA KIT OPTION (PART NO. 711507).

PAGE 2
PARTS MANUAL
CAMERA KIT OPTION

PARTS LIST FOR CAMERA KIT OPTION (PART NO. 711507).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MATT’L


1 1 EA 708796 KIT, CAMERA, REARVIEW - -
COMPLETE

Replacement Parts:

Coax Cable – 712688


Monitor/Display – 711392
Camera - 708797 -
2 2 EA 0905794-0053 CONNECTOR, CORD 0.500-.625, 3/4 NPT - COML-
3 2 EA 0901402-0002 LOCK NUT, ELECTRICAL 1/2" 3/4 INCH - COML-
4 2 EA 0602121-0010 SEALING RING, 1/2" 3/4 INCH - COML
5 1 EA 708797 CAMERA - - -
6 2 EA 709523 WELD, CAMERA COVER - - -
7 2 EA UV008326 CONNECTOR 2-WIRE - -
8 2 EA UV008200 CONNECTOR 2-WIRE - -
9 8 EA UV402428 SEAL, WEATHER PACK 18-16 GA - -
10 4 EA UV402524 TERMINAL, WEATHER PACK - - -
11 4 EA UV401134 TERMINAL, MALE 16-14AWG - -
12 2 EA 712058 PERFORATED METAL, COVER - STL
13 3 EA SHCS010320050ST CAPSCREW, SOCKET HEAD #10-32 X.50 - STL
14 7 EA PWNA010XXXXXXST WASHER, TYPE A NARROW #10 - STL
15 4 EA PHMS010320025ST MACHINE SCREW, PAN HEAD #10-32 X.25 - STL
16 2 EA PHMS010320100ST MACHINE SCREW, PAN HEAD #10-32 X1.00 - STL
17 2 EA HNUT01032XXXXST NUT, HEX #10-32 - STL
18 2 EA HHCS050130150Z8 CAPSCREW, HEX HEAD .50-13 X1.50 - GR 8
19 4 EA PWNA050XXXXXXMC WASHER, TYPE A NARROW 0.5 - MIL CARB
20 2 EA HNUT05013XXXXZ8 NUT, HEX .50-13 - GR 8
21 1 EA 712688 CABLE CAMERA, 66 FT - COML
22 1 FT 704900 TUBE, SHRINK, HEAT

NOTE 1: Use Items 7-11 for termination to camera pigtail.

PAGE 3
PARTS MANUAL
CAMERA KIT OPTION

THIS PAGE INTENTIONALLY BLANK

PAGE 4
PARTS MANUAL
CAB LIGHTING INSTALLATION

CAB LIGHTING INSTALLATION


713401
GROUP NAME PAGE NUMBER

CAB LIGHTING INSTALLATION (PART NO. 713401, REV. B) ............................................. 2

PAGE 1
PARTS MANUAL
CAB LIGHTING INSTALLATION

NOTE:

1. ITEM 17 TO BE MOUNTED TO
MINIMIZE GLARE ON THE
PROTECTIVE BARS OVER THE
WINDSHIELD. IN OTHER
WORDS, THE EXPANDED METAL
MUST BE FACING FORWARD
AND TOWARDS THE OUTSIDE
OF THE CAB.

FIGURE FOR CAB LIGHTING INSTALLATION (PART NO. 713401) (SHEET 1 OF 3).

PAGE 2
PARTS MANUAL
CAB LIGHTING INSTALLATION

FIGURE FOR CAB LIGHTING INSTALLATION (PART NO. 713401) (SHEET 2 OF 3).

PAGE 3
PARTS MANUAL
CAB LIGHTING INSTALLATION

CABLE HOOK-UP

WIRE TROUGH

L.H. SIDE CAB VIEW

FIGURE FOR CAB LIGHTING INSTALLATION (PART NO. 713401) (SHEET 3 OF 3).

PAGE 4
PARTS MANUAL
CAB LIGHTING INSTALLATION

PARTS LIST FOR CAB LIGHTING INSTALLATION (PART NO. 713401).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L


1 4 EA 706119 LAMP,FLOOD,LED - - COML
2 1 EA 713381 PLATE,LIGHT COVER,BOT - - STL
3 4 EA HHCS050130100Z8 CAPSCREW,HEX HD 1/2-13 UNC X 1.00 - GR5
4 4 EA PWNB050XXXXXXMC WASHER,PLAIN,TYPE B 1/2 NOM - -
5 4 EA 705565 BACKSHELL, 90 DEG - - COML
6 4 EA 403473 CONNECTOR, PLUG 2 PIN DEUTSCH - COML
7 8 EA 403190 CONTACT, SOCKET 16-18 AWG - COML
8 4 EA 403472 WEDGE LOCK - - COML
9 25 FT 008596 CABLE 8 COND, 16-AWG - COML
10 2 EA 0905794-0010 CORD GRIP, 3/4 NPT 0.50-0.625 CABLE - COML
11 2 EA 400764 LOCKNUT, SEALING 3/4" - COML
12 1 EA 007486 FOR 007485 RELAY MOUNT - COML
13 1 EA 007485 RELAY 24VDC - COML
14 1 EA PHMS010240050SS 10-24X0.50 - - SS
15 1 EA HSLW010XXXXXXSS #10 LOCK WASHER - - SS
16 1 EA PWRB010XXXXXXSS #10 FLAT WASHER - - SS
17 1 EA 713383 WELD,GUARD CAB LIGHTS - - FAB STL
18 1 EA 713388 WELD,GRAB HANDLE,CAB - - FAB STL
19 4 EA HHCS038160050Z8 CAPSCREW,HEX HD 3/8-16UNC X 0.50 - GR8
MIL-
20 4 EA PWNA038XXXXXXMC WASHER,PLAIN,TYPE A 3/8 NOM - CARB

PAGE 5
PARTS MANUAL
CAB LIGHTING INSTALLATION

THIS PAGE INTENTIONALLY BLANK

PAGE 6
PARTS MANUAL
DOOR LINKAGE INSTALLATION

DOOR LINKAGE INSTALLATION


712394
GROUP NUMBER / NAME PAGE NUMBER

DOOR LINKAGE INSTALLATION (PART NO. 712394, REV. B) .................................. 2

PAGE 1
PARTS MANUAL
DOOR LINKAGE INSTALLATION

B
See Sheet 2 for
Detail B.

SECTION A-A

C
See Sheet 2 for
Detail C.

FIGURE FOR DOOR LINKAGE INSTALLATION (PART NO. 712394) (SHEET 1 OF 3).

PAGE 2
PARTS MANUAL
DOOR LINKAGE INSTALLATION

SPRING, ITEM 5, HOOKS


WELDED BENT PLATE AND
LOWER LINKAGE PLATE, ITEM
1, AS SHOWN IN PHOTO ON
SHEET 3.

DETAIL B
(from Sheet 1).

DETAIL C
(from Sheet 1).
FIGURE FOR DOOR LINKAGE INSTALLATION (PART NO. 712394) (SHEET 2 OF 3).

PAGE 3
PARTS MANUAL
DOOR LINKAGE INSTALLATION

POTO REFERENCED IN NOTE AT ITEM 5 ON SHEET 2.

FIGURE FOR DOOR LINKAGE INSTALLATION (PART NO. 712394) (SHEET 3 OF 3).

PAGE 4
PARTS MANUAL
DOOR LINKAGE INSTALLATION

PARTS LIST FOR DOOR LINKAGE INSTALLATION (PART NO. 712394).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L


1 2 EA 711907 PLATE, DOOR LINKAGE 0.31 X 2.00 X 10.00 - ASTM A36
SHOULDER SCREW, HEX
2 2 EA SHSS075XX0200ST 0.75 X 2.00 0.62 - 11 STL
SOCKET
3 2 EA HNUT06311XXXXZ8 NUT, HEX 5/8"-11 - GR 8
WASHER, TYPE A
4 5 EA PWNA075XXXXXXMC 3/4" - MIL CARB
NARROW
SPRING, TORSION, RH 302 SS, 1.110 DIA, 90º
5 1 EA 710949 - 302SS
WOUND ANGLE
6 1 EA 713664 SPACER 1.05 OD X .111W X ASTM A53
0.50 TYPE F

PAGE 5
PARTS MANUAL
DOOR LINKAGE INSTALLATION

THIS PAGE INTENTIONALLY BLANK

PAGE 6
PARTS MANUAL
WINDOW GUARD OPTION

WINDOW GUARD OPTION


711360
GROUP NAME PAGE NUMBER

WINDOW GUARD OPTION (PART NO. 711360, REV. C) .............................................. 2

PAGE 1
PARTS MANUAL
WINDOW GUARD OPTION

See View A on
Sheet 2

FIGURE FOR WINDOW GUARD OPTION (PART NO. 711360) (SHEET 1 OF 2).

PAGE 2
PARTS MANUAL
WINDOW GUARD OPTION

Note: In addition
to Item 4, use
clear RTV
silicone as an
View A additional seal
(From Sheet 1) between Item 3
and the lexgard
window.

FIGURE FOR WINDOW GUARD OPTION (PART NO. 711360) (SHEET 2 OF 2).

PAGE 3
PARTS MANUAL
WINDOW GUARD OPTION

PARTS LIST FOR WINDOW GUARD OPTION (PART NO. 711360).

ADD’L
ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MATERIAL
DESC.
1 1 EA 711357 FRAME, WINDOW 0.50 X 42.25 X 44.75 ASTM A36
2 1 EA 711358 RETAINER, WINDOW, OUTER 0.25 X 40.25 X 42.75 ASTM A36
3 1 EA 711359 WINDOW, OUTER 0.25 X 37.50 X 40.00 Glass
4 25 FT 8004 WEATHERSTRIP - Rubber
5 16 EA HHCS050130125Z8 CAPSCREW, HEX HEAD ½-13 X 1.25 - GR 8
6 16 EA PWNA050XXXXXXMC WASHER, TYPE A NARROW ½ - MIL CARB
7 16 EA HHCS038160075Z8 CAPSCREW, HEX HEAD 3/8-16 X 0.75 - GR 8
8 20 EA PWNA038XXXXXXMC WASHER, TYPE A NARROW 3/8 NOM - MIL CARB
9 4 EA HHCS038160100Z8 CAPSCREW, HEX HEAD 3/8-16 X 1.00 - GR 8
10 1 EA 711481 GUARD, WINDSHIELD SV SCALER CABS - FAB,STL

PAGE 4
PARTS MANUAL
WATER SPRAY OPTION

WATER SPRAY OPTION


716069
GROUP NAME PAGE NUMBER

WATER SPRAY OPTION (PART NO. 716069, REV. A) ........................................................ 3


WATER TANK ASSEMBLY (PART NO. 716017, REV. A) ....................................... 11
WATER PUMP SUPPLY MANIFOLD ASSEMBLY
(PART NO. 711792, REV. B) ............................................................................. 18
COOLER FAN SUPPLY VALVE (PART NO. 601960, REV. -) .......... 20
WATER PUMP ASSEMBLY (PART NO. 716057, REV. B) ............................ 22
WATER SPRAY HOSE KIT (PART NO. 716070, REV. A) ......................................... 25

PAGE 1
PARTS MANUAL
WATER SPRAY OPTION

THIS PAGE INTENTIONALLY BLANK

PAGE 2
PARTS MANUAL
WATER SPRAY OPTION

FIGURE FOR WATER SPRAY OPTION (PART NO. 716069) (SHEET 1 OF 3).

PAGE 3/PAGE 4 BLANK


PARTS MANUAL
WATER SPRAY OPTION

FIGURE FOR WATER SPRAY OPTION (PART NO. 716069) (SHEET 2 OF 3).

PAGE 5/PAGE 6 BLANK


PARTS MANUAL
WATER SPRAY OPTION

FIGURE FOR WATER SPRAY OPTION (PART NO. 716069) (SHEET 3 OF 3).

PAGE 7/PAGE 8 BLANK


PARTS MANUAL
WATER SPRAY OPTION

PARTS LIST FOR WATER SPRAY OPTION (PART NO. 716069).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MAT’L


1 1 EA 712628 LABEL, WATER SPRAY OPT CONTROL CONSOLE, VINYL
SPANISH
2 1 EA 400397 SWITCH SPST COML
3 1 EA 400396 BOOT TOGGLE COML
4 1 EA 007476 HOUSING INDICATOR COML
5 1 EA 007478 LENS, INDICATOR YELLOW COML
6 1 EA 007479 LAMP, INDICATOR 24V COML
7 50 FT 400618 CABLE COML
8 1 EA 716017 ASSY, WATER TANK (See repair parts.) 100 GAL. CAP. STL
9 2 EA 700682 FTG, UNION, BULKHEAD 0808JMJMBSTXXST STL
10 1 EA 711742 FTG, UNION, BULKHEAD, ELBOW 0808JMJMB45XXST STL
11 2 EA 709228 NOZZLE, SPRAY FLAT, 90DEG SPRAY COML
12 1 EA 716070 HOSE KIT, WATER SPRAY (See repair COML
parts.)
13 3 EA 401093 FTG, BULKHEAD, SWIVEL SS8MJB8XMJ8 STL
14 1 EA 701224 FTG, REDUCER, TUBE END 0608JMJFSTRXXST STL
15 1 EA 50888 FTG, SWIVEL SS8MJ8XFJ8 STL
16 1 EA 711280 LABEL CONTROL HANDEL COML
17 2 EA 0602115-0037 CONNECTOR, DIN FOR SOLENOIDS COML
18 2 EA 701176 GASKET FOR DIN CONNECTOR COML
19 1 EA 700187 FTG, ELBOW, SWIVEL, NUT 0808JMJS90EXXST STL

PAGE 9
PARTS MANUAL
WATER SPRAY OPTION

THIS PAGE INTENTIONALLY BLANK.

PAGE 10
PARTS MANUAL
WATER SPRAY OPTION

FIGURE FOR WATER TANK ASSEMBLY (PART NO. 716017) (SHEET 1 OF 3).

PAGE 11/PAGE 12 BLANK


PARTS MANUAL
WATER SPRAY OPTION

See Section C on sheet 3

C
C

B
B

See Section B on sheet 3

See Section A on sheet 3

A A

FIGURE FOR WATER TANK ASSEMBLY (PART NO. 716017) (SHEET 2 OF 3).

PAGE 13/PAGE 14 BLANK


PARTS MANUAL
WATER SPRAY OPTION

Section B
(From Sheet 2)

Section C
(From Sheet 2)

Section A
(From Sheet 2)

Bottom View

FIGURE FOR WATER TANK ASSEMBLY (PART NO. 716017) (SHEET 3 OF 3).

PAGE 15/PAGE 16 BLANK


PARTS MANUAL
WATER SPRAY OPTION

PARTS LIST FOR WATER TANK ASSEMBLY (PART NO. 716017).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L


1 1 EA 716018 WELD, WATER TANK 100 GAL FAB STL
2 1 EA 711792 MANIFOLD ASSY, SUPPLY WATER PUMP COML
(See repair parts.)
3 1 EA 716057 PUMP ASSY, WATER (See - COML
repair parts.)
4 1 EA 716068 GAUGE, LIQUID FILLED GAUGE, 300 PSI SS
5 1 EA 706270 COVER, HYD TANK ACCESS 8 INCH - COML
6 1 EA 90 207 002 CAP, FUEL - - COML
7 1 EA 90 207 003 STRAINER - - COML
8 1 EA 705567 HOSE 3/8 I.D. X 13.75" Silicon
9 1 EA 711791 BRACKET, FILTER 0.25 X 4.00 X 7.17 ASTM A36
10 1 EA 50 072 028 FILTER, WTR/DIRT SEP 3/4 NPT, 304 SS COM
(Includes Item 11)
11 1 EA 711449 ELEMENT, FILTER, WATER - COML
12 2 EA 700190 FTG, 90° ELBOW 0606JMOM90EXXST - STL
13 2 EA 701559 FTG, ADAPTER 0606BAJSSTRXXBR - Brass
14 2 EA 701235 FTG, PLUG, HEXHD 06XXOMXXPLGHXST STL
15 1 EA 700189 FTG, PLUG, HEXHD 16XXPMXXPLGHXST STL
16 1 EA 700632 FTG, PLUG, SQHD 32XXPMXXPLGSQST STL
17 1 EA 0910751-0064 ELBOW, ADAPTER 90 DEG 0406JMOM90EXXST - STL
18 1 EA 701222 FTG, 90° ELBOW 1616JMPM90EXXST - STL
19 2 EA 700508 FTG, 90° ELBOW 1212JMPM90EXXST - STL
20 1 EA 700152 FTG, ADAPTER, STR 0604JMPFSTRXXST - STL
21 4 EA HHCS025200075Z8 CAPSCREW, HEX HEAD 1/4-20 X 0.75 - GR 8
22 4 EA PWNA025XXXXXXMC WASHER, TYPE A NARROW 1/4 - MIL CARB
23 2 EA HHCS050130475Z8 CAPSCREW, HEX HEAD 1/2-13 X 4.75 GR 8
24 6 EA PWNA050XXXXXXMC FSR, PLAIN WASHER 1/2 NARROW TYPE A - MIL CARB
25 2 EA LNUT05013XXXXZ8 NUT, HEX SLFLKG ½-13 - GR 8
26 4 EA HHCS075100250Z8 CAPSCREW, HEX HEAD 3/4-10 X 2.50 GR 8
27 8 EA PWNA075XXXXXXMC WASHER, TYPE A NARROW 3/4 - MIL CARB
28 4 EA LNUT07510XXXXZ8 NUT, HEX SLFLKG ¾-10 - GR 8
29 3 EA FHMS008320038ST MACHINE SCREW, FLAT #8 UNC X 0.75 - ST
HEAD
30 1 EA 700238 FTG, ELBOW, SWIVEL, NUT 0606JMJS90EXXST - STL
31 2 EA HHCS050130175Z8 CAPSCREW, HEX HEAD 1/2-13 X 1.75 - GR 8

PAGE 17
PARTS MANUAL
WATER SPRAY OPTION

FIGURE FOR WATER PUMP SUPPLY MANIFOLD ASSEMBLY (PART NO. 711792).

PAGE 18
PARTS MANUAL
WATER SPRAY OPTION

PARTS LIST FOR WATER PUMP SUPPLY MANIFOLD ASSEMBLY (PART NO. 711792).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L


1 1 EA 601960 VALVE, COOLER FAN SUPPLY (See - - COML
repair parts.)
2
3 1 EA 711495 CHECK VALVE FTG, 5 PSI 0404JMOMSTRXXST - STL
4 2 EA 700078 FTG, ELBOW, STR, THRD 0812JMOM90EXXST STL
5 1 EA 700350 FTG, CONNECTOR, STR, THRD 0812JMOMSTRXXST - STL
6
7 1 EA 701247 PLUG, O-RING 12XXOMXXPLGHHST - STL
8 1 EA 702244 TEST PORT W/CAP SAE-04 ORB MALE - COML

PAGE 19
PARTS MANUAL
WATER SPRAY OPTION

FIGURE FOR COOLER FAN SUPPLY VALVE (PART NO. 601960).

PAGE 20
PARTS MANUAL
WATER SPRAY OPTION

PARTS LIST FOR COOLER FAN SUPPLY VALVE (PART NO. 601960).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L


1 1 EA 705455 MANIFOLD BLOCK - - AL
2 1 EA 703379 VALVE, SOLENOID SEAL KIT # 402198 - COML
3 1 EA 703381 VALVE, PRESSURE REDUCING SEAL KIT # 711789 - COML
4 1 EA 703380 CONTROL, FLOW, COMPENSATED SEAL KIT # 402200 - COML

PAGE 21
PARTS MANUAL
WATER SPRAY OPTION

FIGURE FOR WATER PUMP ASSEMBLY (PART NO. 716057) (SHEET 1 OF 2).

PAGE 22
PARTS MANUAL
WATER SPRAY OPTION

FIGURE FOR WATER PUMP ASSEMBLY (PART NO. 716057) (SHEET 2 OF 2).

PAGE 23
PARTS MANUAL
WATER SPRAY OPTION

PARTS LIST FOR WATER PUMP ASSEMBLY (PART NO. 716057).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L


1 1 EA 709088 PUMP, CENTRIFUGAL, HYD MOTOR DRIVEN - STL
WATER
2 1 EA 50 016 007 VALVE, 2 WAY N.C. - COML
3 1 EA 701237 FTG, 90° ELBOW 1216JMPM90EXXST - STL
4 1 EA 700226 FTG, TEE, RUN 1212JMJSTERXXST - STL
5 1 EA 700607 FTG, CONNECTOR, SWVL 1212JSPMSTRXXST - STL
6 1 EA 703414 FTG, CONNECTOR, MALE 1620JMPMSTRXXST - STL
7 1 EA 701163 FTG, ADAPTOR 0812JMPMSTRXXST - STL
8 1 EA 700227 FTG, REDUCER 0612JMJFSTRXXST - STL
9 2 EA PWNA038XXXXXXMC WASHER, TYPE A NARROW 3/8 NOM - MIL CARB
10 2 EA HHCS038160100Z8 CAPSCREW, HEX HEAD 3/8-16 X 1.00 - GR 8
11
12 1 EA 701236 FTG, ELBOW MALE 0402JMPM90EXXST - STL
13 1 EA 700187 FTG, ELBOW, SWIVEL, 90° 0808JMJS90EXXST - STL
14
15 1 EA 700461 FTG, ADAPTER, STR 0608JMPMSTRXXST - STL
16 1 EA 700238 FTG, ELBOW, SWIVEL, NUT 0606JMJS90EXXST - STL
17 1 EA 700144 FTG, CONNECTOR, STR, THD 0808JMPMSTRXXST - STL

PAGE 24
PARTS MANUAL
WATER SPRAY OPTION

PARTS LIST FOR WATER SPRAY HOSE KIT (PART NO. 711794).
NO FIGURE AVAILABLE

HOSE KIT, WATER SPRAY


FITTING DESCRIPTION
TYPE CODE
6 STRAIGHT FEMALE JIC SWIVEL
39 90 DEG JIC FEMALE SWIVEL (SHORT)
19 CODE 61 90 DEG ELBOW
41 90 DEG JIC FEMALE SWIVEL (LONG)

Overall
Hose Hose Hose Fitting Fitting Fitting Fitting SPRING
Hose Label
Size Assy Type A A Size B B Size GUARD
Length
WS1 12 60 7268 6 12 6 12
WS2 12 66 7268 6 12 6 12
WS3 8 232 7284 6 8 6 8
WS4 8 70 7284 6 8 6 8
WS5 8 31 7284 6 8 6 8
WS6 8 112 7284 6 8 6 8
WS7 8 60 7284 6 8 6 8
WS8 8 60 7284 6 8 6 8
WS9 6 76 7284 6 6 6 6 X
WS10 4 35 801-4Y 6 4 6 4 X
WS11 6 60 7284 6 6 6 6
H501 8 - HFS2R 6 8 6 8
H502 6 96 HFS2R 6 6 39 6
H503 6 96 HFS2R 6 6 6 6
H504 4 96 HFS2R 6 4 39 4
H505 6 55 HFS2R 6 6 6 6

PAGE 25
PARTS MANUAL
WATER SPRAY OPTION

THIS PAGE INTENTIONALLY BLANK

PAGE 26
PARTS MANUAL
FILTER CHANGE KIT

FILTER CHANGE KIT


490071 FILTERS
GROUP NUMBER / NAME PAGE NUMBER

FILTER CHANGE KIT (PART NO. 490071 FILTERS, REV. -) ....................................... 2

PAGE 1
PARTS MANUAL
FILTER CHANGE KIT

PARTS LIST FOR FILTER CHANGE KIT (PART NO. 490071 FILTERS).
NO FIGURE AVAILABLE

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION


1 1 EA 702509 PRIMARY FUEL WATER SEPARATOR
FILTER ELEMENT
2 1 EA 3937736 ENGINE OIL FILTER ELEMENT
3 1 EA UV401162 ENGINE AIR CLEANER, PRIMARY FILTER
ELEMENT
4 1 EA UV401163 ENGINE AIR CLEANER, SAFETY FILTER
ELEMENT
5 1 EA F05BN-786-OR-V WATER FILTER ELEMENT
6 1 EA CSG-150-A06A HAMMER RETURN FILTER ELEMENT
7 1 EA XLP18-2045 HVAC REPLACEMENT FILTER ELEMENT
8 1 EA KFS01K235MS10 PRESSURE & RETURN HYDRAULIC OIL
FILTER ELEMENT
9 1 EA UV602629 OIL TANK FILTER BREATHER
10 1 EA 706319 AXLE COOLING OIL FILTER

PAGE 2
REGIONAL SALES AND SERVICE CONTACTS
For all Mining Equipment Parts, call (877) 243-7455

UNITED STATES LATIN AMERICA

North American Cannon Mining Office: +52 (492) 925 1668


Mining Equipment Latin America +52 (492) 925 1679
Service Manager: Stefan Gierko Office: (603) 542-9548 Mexico Office: +52 (492) 998 1979
Cell: (603) 738-2255 President,
Mining Equipment Cannon Mining
Parts Manager: Debbie Borey Office: (603) 542-9548 Latin America: Frank Cappadoro Cell: +1 (954) 744 0732
Cell: (313) 559-7375 Country Manager,
Vice President of Mexico: Fernando Salcido Cell: +52 (492) 103 7333
Mining: Matt Jacobs Cell: (309) 533-3134 Sales Manager: Silvia Gomez Cell: +52 (492) 127 7465
International Sales & After
Product Training Sales: Abdiel Garcia Cell: +52 (492) 129 4866
Specialist: Joel Ambrioso Cell: (239) 201-6923
Northeast Sales & Service Manager: Enrique Prado Cell: +52 (492) 101 4588
Service: Donald Miller Cell: (443) 975-9091 Service: Jesus Fernandez Cell: +52 (492) 126 1151
Southeast Sales &
Service: Terry Robinette Cell: (303) 638-4232 Service: Manuel Reyes Cell: +52 (492) 105 2172
Southeast Service: Jim Smith Cell: (931) 267-8646 Service: Eduardo
Castañeda Cell: +52 (492) 145 2374
Bill Debord Cell: (931) 239-9926
Service: Eladio Velazquez Cell: +52 (492) 130 8065
David Middleton Cell: (423) 441 2857
Service: Luis Murillo Cell: +52 (492) 204 5044
Tylor Finchum Cell: (865) 640-2432
Service: Gerardo de la
Midwest Sales & Cruz Cell: +52 (614) 247 4029
Service: Mike Grant Cell: (636) 575-5755 Spare Parts
Midwest Service: Toby Crawford Cell: (603) 289-0047 Specialist: Octavio Lara Cell: +52 (492) 145 1872
Lorne Bellofatto Cell: (740) 416-1894 Spare Parts
Specialist: Raul Martinez Cell: +52 (492) 124 9833
Dennis Keene Cell: (573) 718-2590 Warehouse: Juan Carlos Office: +52 (492) 925 1668
Garcia +52 (492) 925 1679
+52 (492) 998 1979
CANADA

Torrox
International Ltd.: Carter Kosick Office: (902) 468-7666
(Nova Scotia & Cell: (902) 497-1334
Maritimes)

***Effective May 10, 2018***

© All rights reserved.

You might also like