SV-11-H-30 Scaler Parts Manual
SV-11-H-30 Scaler Parts Manual
SV-11-H-30 Scaler Parts Manual
SCALER
SERIAL NUMBER 490071
Lake Shore Systems, Inc. ("LSSI") warrants to Purchaser, and to Purchaser only, that during the applicable Warranty Period (as set forth
below): (i) the products manufactured by LSSI will conform to the final specifications set forth in LSSI's final written quotation and/or
final acknowledgment of Purchaser’s purchase order covering the products to which this warranty applies, (ii) LSSI will convey good
title to such products to Purchaser, (iii) such products will, at the time of shipment and during the applicable Warranty Period, be free
from defects in material and workmanship under normal use and service. No oral description or statements will constitute representations
or warranties concerning LSSI products. This limited warranty shall not apply and shall be void with respect to any products which are
subjected to misuse, negligence, accident or corrosion or which are altered by Purchaser or others.
Warranty Period: The applicable Warranty Period by machine type and/or model designation are set forth below and are from the date of
delivery to the original Purchaser:
Drill Jumbos (including Roof bolters): Earlier of Six (6) Months or One Thousand (1,000) Hours
Fixed Frame Utility Trucks (CXM, EUV, DUV, MSV) Earlier of Six (6) Months or One Thousand (1,000) Hours
Rebuilt Drifters Earlier of Three (3) Months or Five Hundred (500) Hours
Articulated Frame Utility Vehicles (UV) and Scalers (SV): Earlier of Twelve (12) Months or Two Thousand (2,000) Hours
Drivetrain – gearbox, transmission, axles Earlier of Twelve (12) months or Two Thousand (2,000) Hours
Main Frame (less mounted attachments & boom assembly) Earlier of Five (5) years or Ten Thousand (10,000) Hours
Items excluded from this limited warranty are:
1. Tires, batteries, engines, transmissions, air compressors, and mounted equipment, which are warranted to the Purchaser by
the respective manufacturers thereof.
2. Preventative maintenance or operating services including, but not limited to, consumables (ie. Filters, Picks, Electrical
Cables, Hoses, Fittings, Lubricants, Lights, Fuses, etc.)
3. Repair and replacement due to normal wear and tear, misuse, abuse, neglect, accident or alterations not specifically
authorized by LSSI
4. Failures related to impact of material on the Boom and main frame.
5. Failures related to high pressure washing of electrical components, vibration due to normal scaling operation or impacting
from material on the main frame and or boom.
6. Excluded are normal wear components (i.e. bushings, bearings, wear pads and rollers), purchased components (including,
but not limited to electronics, hydraulic cylinders, hoses and fittings).
Items that will void this warranty are:
1. Altering original equipment design without written authorization from LSSI
2. Failure to shut down equipment for repair after problem is discovered.
3. Overloading or operating outside equipment designed specifications.
4. Failure to properly maintain products in accordance with LSSI recommended procedures.
5. Improper care and storage.
6. Failure to file a warranty claim within (5) five business days of the failure will void that claim.
7. Failure to return the part or parts to a LSSI representative for warranty consideration within (10) ten business days of the
failure will void that claim.
8. Tram Scaling will void all related failures.
Assemblies and components purchased from LSSI are included in this limited warranty but will not be considered defective as units and
replacement will be limited to the individual part determined to be defective.
EXCEPT AS EXPRESSLY SET FORTH ABOVE, LSSI MAKES NO OTHER WARRANTIES WHATSOEVER WITH
RESPECT TO SUCH PRODUCTS AND HEREBY DISCLAIMS ALL OTHER WARRANTIES INCLUDING WITHOUT
LIMITATION, WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.
LSSI's sole and exclusive obligation under this limited warranty (and Purchaser's sole and exclusive remedy) is expressly limited to
repair or replacement at LSSI's option at its factory or such other location designated by LSSI of any product covered by this limited
warranty which Purchaser, within the applicable Warranty Period, returns to LSSI with transportation charges prepaid and which LSSI's
examination shall determine to its satisfaction to be defective and covered by this limited warranty. All replacement parts shall only be
warranted for the length of the original Warranty Period. The sole purpose of the exclusive remedy set forth herein shall be to provide
Purchaser with free repair or replacement of any defective product found by LSSI in its sole discretion to be defective and covered by this
limited warranty. This exclusive remedy shall not be deemed to have failed of its essential purpose so long as LSSI is ready and willing
to repair or replace in the prescribed manner. However, LSSI, at its option, may, in lieu of such repair or replacement, refund the
purchase price applicable to such products or parts. LSSI shall pay standard freight cost (i.e. UPS Ground, Fed Ex Standard, LTL, etc.) of
replacement or repair parts shipment to Purchaser. Purchaser may request Expedite (i.e. UPS RED, Fed Ex Priority 1, International
Priority, etc.) or Premium Freight (i.e. Door-to-Door Direct Courier) service, and will be responsible for the difference in cost from
standard freight to Expedite or Premium service. If LSSI denies a warranty claim by Purchaser, all freight costs to and from LSSI shall be
at Purchaser’s sole expense. Removal and reinstallation of the replacement parts will be at the Purchaser’s sole expense.
Lake Shore Systems, Inc. | 2141 Woodward Ave., Kingsford, MI 49802 | 906 774 1500 | lakeshoresys.com
35147018v2
LIMITATION ON DAMAGES: LSSI SHALL NOT BE LIABLE FOR ANY LOSS OF PROFITS, LOSS OF USE, LOSS OF
BUSINESS, DAMAGE TO GOODWILL, PERSONAL INJURY DAMAGES, DAMAGE TO PROPERTY OR ANY INDIRECT,
SPECIAL, CONSEQUENTIAL, PUNITIVE, OR EXEMPLARY DAMAGES RESULTING FROM BREACH OF
WARRANTY, FAILURE TO COMPLY WITH ANY OBLIGATIONS UNDER THIS CONTRACT, OR ANY OTHER CAUSE,
AND LSSI'S AGGREGATE LIABILITY WITH RESPECT TO A DEFECTIVE PRODUCT AND THIS CONTRACT SHALL
BE LIMITED TO THE AMOUNT PAID TO LSSI FOR SUCH DEFECTIVE PRODUCT.
Lake Shore Systems, Inc. | 2141 Woodward Ave., Kingsford, MI 49802 | 906 774 1500 | lakeshoresys.com
35147018v2
HYDRAULIC FITTINGS
END CONDITIONS:
SERIAL NUMBERS
for
Machine 490071
The electronic copy of this manual has been prepared using the software Adobe® Acrobat® (pdf format). The
user is encouraged to become familiar with the features of Adobe Acrobat or Reader to facilitate navigating the
manual electronically. The electronic manual has incorporated such features as bookmarks, hypertext links, text
search capabilities, etc to enable the user to quickly locate the desired information. Hypertext links allow the reader
to click on the text and go to the desired location. Navigating the document is made easier by opening the
bookmarks and thumbnails option. Using text search allows the user to quickly locate instances in the manual for
a word or phrase.
The Original Equipment Manufacturer (OEM) manuals, or Vendor Manuals, for certain components are separate
from this Parts Manual. In addition to the printed copies that are supplied, the CD supplied with this Parts Manual
contains electronic copy (in pdf format) of all Vendor Manuals. If the component you are looking for is not on the
CD, that manufacturer only offers a hard copy and an electronic copy is not available.
The parts manual is presented in functional groups (i.e. Drill Group, Boom Group, Feed Group, etc.). Refer to the
Table of Contents for an overview of how this manual is structured.
When ordering replacement parts for your equipment, provide the following information:
1. Model Number.
2. Serial Number.
3. Part Number.
4. Part Name.
5. Index Number.
7. Quantity required.
9. Method of shipment.
Refer to the Group Name to identify the section required for parts identification. At the beginning of that section
will be an index of the subgroups [e.g., Boom Assembly, RBB-80 (Part No. 50 128 243, Rev. A); Tilt Assembly
(Part No. 50 054 034, Rev. G) etc.] within that section.
Group
Name
Subgroup
Identification
Subgroup name,
part number and
revision status
(for internal use)
is provided.
Illustration
Visual
depiction
of the
parts.
Index Numbers
Figure and
parts list
corresponding
index numbers
References to
Other Sheets are
provided for
additional
details/info.
Table Title
Corresponds with the figure title of the figure, which
precedes the table.
PAGE 1
PARTS MANUAL
FUEL TANK INSTALLATION
Note:
Items 22-25 Not Shown.
FIGURE FOR FUEL TANK INSTALLATION (PART NO. 710403) (SHEET 1 OF 5).
PAGE 2
PARTS MANUAL
FUEL TANK INSTALLATION
FIGURE FOR FUEL TANK INSTALLATION (PART NO. 710403) (SHEET 2 OF 5).
PAGE 3
PARTS MANUAL
FUEL TANK INSTALLATION
FIGURE FOR FUEL TANK INSTALLATION (PART NO. 710403) (SHEET 3 OF 5).
PAGE 4
PARTS MANUAL
FUEL TANK INSTALLATION
Section B
(From Sheet 2)
FIGURE FOR FUEL TANK INSTALLATION (PART NO. 710403) (SHEET 4 OF 5).
PAGE 5
PARTS MANUAL
FUEL TANK INSTALLATION
Section C
(From Sheet 2)
FIGURE FOR FUEL TANK INSTALLATION (PART NO. 710403) (SHEET 5 OF 5).
PAGE 6
PARTS MANUAL
FUEL TANK INSTALLATION
PAGE 7
PARTS MANUAL
FUEL TANK INSTALLATION
PAGE 8
PARTS MANUAL
HYDRAULIC TANK INSTALLATION
PAGE 1
PARTS MANUAL
HYDRAULIC TANK INSTALLATION
PAGE 2
PARTS MANUAL
HYDRAULIC TANK INSTALLATION
NOTE:
FIGURE FOR HYDRAULIC TANK INSTALLATION (PART NO. 713108) (SHEET 1 OF 3).
FIGURE FOR HYDRAULIC TANK INSTALLATION (PART NO. 713108) (SHEET 2 OF 3).
FIGURE FOR HYDRAULIC TANK INSTALLATION (PART NO. 713108) (SHEET 3 OF 3).
PAGE 7
PARTS MANUAL
HYDRAULIC TANK INSTALLATION
PAGE 8
PARTS MANUAL
HYDRAULIC TANK INSTALLATION
PARTS LIST FOR HYDRAULIC TANK INSTALLATION (PART NO. 713108) - CONTINUED.
ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MAT’L
36 2 EA HHCS063110225Z8 CAPSCREW, HEX HEAD 5/8-11 X 2.25 GR 8
37 14 EA PWRB050XXXXXXSS WASHER, PLAIN, REG 1/2 NOM, TYPE B SST
38 14 EA HHCS050130150Z8 CAPSCREW, HEX HEAD 1/2-13 x 1.50 GR 8
39 1 EA 701259 FTG, PLUG, HOLLOW HEX 16XXOMXXPLGHHST STL
40 2 EA 603738 PLUG, HEXSOCH 08XXOMXXPLGHHST STL
MIL
41 16 EA PWNA038XXXXXXMC WASHER, TYPE A NARROW 3/8 NOM
CARB
42 8 EA LNUT03816XXXXZ8 NUT, HEX SLFLKG 3/8-16 UNC GR 8
43 8 EA HHCS038160125Z8 CAPSCREW, HEX HEAD 3/8-16 UNC X 1.25 GR 8
44 1 EA 713116 FTG, ELBOW, 90° 0808OMPM90EXXST STL
45 1 EA 713114 WELD, COVER, HYD OIL - COML
46 2 EA 700615 FTG, ELBOW, 90° 0202PFPM90EXXST STL
PAGE 9
PARTS MANUAL
HYDRAULIC TANK INSTALLATION
PAGE 10
PARTS MANUAL
ENGINE END COVERS INSTALLATION
PAGE 1
PARTS MANUAL
ENGINE END COVERS INSTALLATION
NOTE:
FIGURE FOR ENGINE END COVERS INSTALLATION (PART NO. 716049) (SHEET 1 OF 4).
PAGE 2
PARTS MANUAL
ENGINE END COVERS INSTALLATION
FIGURE FOR ENGINE END COVERS INSTALLATION (PART NO. 716049) (SHEET 2 OF 4).
PAGE 3
PARTS MANUAL
ENGINE END COVERS INSTALLATION
Section A
(From Sheet 2)
Section B
(From Sheet 2)
FIGURE FOR ENGINE END COVERS INSTALLATION (PART NO. 716049) (SHEET 3 OF 4).
PAGE 4
PARTS MANUAL
ENGINE END COVERS INSTALLATION
Section C
(From Sheet 2)
FIGURE FOR ENGINE END COVERS INSTALLATION (PART NO. 716049) (SHEET 4 OF 4).
PAGE 5
PARTS MANUAL
ENGINE END COVERS INSTALLATION
PARTS LIST FOR ENGINE END COVERS INSTALLATION (PART NO. 716049).
PAGE 6
PARTS MANUAL
ENGINE END COVERS INSTALLATION
PARTS LIST FOR ENGINE END COVERS INSTALLATION (PART NO. 716049) – CONTINUED.
PAGE 7
PARTS MANUAL
ENGINE END COVERS INSTALLATION
FIGURE FOR HOOD CENTER SECTION ASSEMBLY (PART NO. 710756) (SHEET 1 OF 2).
PAGE 8
PARTS MANUAL
ENGINE END COVERS INSTALLATION
Section A
(From Sheet 1)
Detail B
(From Sheet 1)
FIGURE FOR HOOD CENTER SECTION ASSEMBLY (PART NO. 710756) (SHEET 2 OF 2).
PAGE 9
PARTS MANUAL
ENGINE END COVERS INSTALLATION
PARTS LIST FOR HOOD CENTER SECTION ASSEMBLY (PART NO. 710756)
PAGE 10
PARTS MANUAL
MOVING ASSEMBLY INSTALLATION
PAGE 1
PARTS MANUAL
MOVING ASSEMBLY INSTALLATION
FIGURE FOR MOVING ASSEMBLY INSTALLATION (PART NO. 710469) (SHEET 1 OF 4).
PAGE 2
PARTS MANUAL
MOVING ASSEMBLY INSTALLATION
See Detail K on
Sheet 3
“A”
“A”
SECTION A
(From Sheet 1) See 4 notes on sheet 3.
FIGURE FOR MOVING ASSEMBLY INSTALLATION (PART NO. 710469) (SHEET 2 OF 4).
PAGE 3
PARTS MANUAL
MOVING ASSEMBLY INSTALLATION
NOTE: INSTALL SEALS (5) WITH THE LIP AWAY FROM THE BEARINGS.
SEALS ARE TO KEEP DIRT OUT, AND ALLOW GREASE TO SEEP
THROUGH. PLACING SEALS THE OPPOSITE WAY WILL CAUSE THEM
Detail K TO BE FORCED OUT WHEN GREASING WITH PRESSURE GUN.
(From Sheet 2)
Section D
(From Sheet 1)
Section C
(From Sheet 1)
Typical Both Cylinders
FIGURE FOR MOVING ASSEMBLY INSTALLATION (PART NO. 710469) (SHEET 3 OF 4).
PAGE 4
PARTS MANUAL
MOVING ASSEMBLY INSTALLATION
1. INSTALL BUSHINGS ON BOTH ENDS AND CENTER PIN SO BUSHINGS PROTRUDE EQUALLY ON BOTH
SIDES.
2. DO NOT USE NEVER-SEIZE ON BORES, PINS, BUSHINGS OR BOLTS.
3. DO NOT FLAPPER BORES.
4. CLEAN MANUFACTURER'S OIL FROM BOLTS AND THREADED HOLES IN PINS BEFORE INSTALLING.
5. APPLY LOCTITE 277 TO BOLTS.
6. TORQUE BOLTS TO 300 FT-LBS.
7. HAMMER ON THE ENDS OF THE BUSHING SEVERAL TIMES AND THEN RETORQUE.
8. REPEAT TORQUE AND HAMMER PROCEDURE TWO MORE TIMES.
9. FINAL TORQUE OF BOLTS TO BE 400FT-LBS.
Section B
(From Sheet 1)
FIGURE FOR MOVING ASSEMBLY INSTALLATION (PART NO. 710469) (SHEET 4 OF 4).
PAGE 5
PARTS MANUAL
MOVING ASSEMBLY INSTALLATION
PAGE 6
PARTS MANUAL
MOVING ASSEMBLY INSTALLATION
PARTS LIST FOR MOVING ASSEMBLY INSTALLATION (PART NO. 710469) (CONTINUED).
PAGE 7
PARTS MANUAL
MOVING ASSEMBLY INSTALLATION
1
1
FIGURE AND PARTS LIST FOR STEERING CYLINDER (PART NO. 402203).
PAGE 8
PARTS MANUAL
BOOM END COVERS INSTALLATION
PAGE 1
PARTS MANUAL
BOOM END COVERS INSTALLATION
FIGURE FOR BOOM END COVERS INSTALLATION (PART NO. 712072) (SHEET 1 OF 2).
PAGE 2
PARTS MANUAL
BOOM END COVERS INSTALLATION
FIGURE FOR BOOM END COVERS INSTALLATION (PART NO. 712072) (SHEET 2 OF 2).
PAGE 3
PARTS MANUAL
BOOM END COVERS INSTALLATION
PARTS LIST FOR BOOM END COVERS INSTALLATION (PART NO. 712072).
PAGE 4
PARTS MANUAL
SWING LOCK INSTALLATION
PAGE 1
PARTS MANUAL
SWING LOCK INSTALLATION
PAGE 2
PARTS MANUAL
SWING LOCK INSTALLATION
PAGE 3
PARTS MANUAL
SWING LOCK INSTALLATION
PAGE 4
PARTS MANUAL
COUNTER WEIGHT INSTALLATION
PAGE 1
PARTS MANUAL
COUNTER WEIGHT INSTALLATION
FIGURE FOR COUNTER WEIGHT INSTALLATION (PART NO. 712369) (SHEET 1 OF 2).
PAGE 2
PARTS MANUAL
COUNTER WEIGHT INSTALLATION
FIGURE FOR COUNTER WEIGHT INSTALLATION (PART NO. 712369) (SHEET 2 OF 2).
PAGE 3
PARTS MANUAL
COUNTER WEIGHT INSTALLATION
PAGE 4
PARTS MANUAL
ENGINE AND TRANSMISSION INSTALLATION
PAGE 1
PARTS MANUAL
ENGINE AND TRANSMISSION INSTALLATION
See Section D on
Sheet 4
See View G on
Sheet 5
See View K on
Sheet 5 See View F on Sheet 6
NOTES:
1. THE FAN, ITEM 42 IS ATTACHED TO THE ENGINE WITH 4 CAPSCREWS & WASHERS, ITEMS
35 & 10. WHEN PROPERLY INSTALLED THE FAN SHOULD BE 1/2 TO 2/3 OF THE WAY INSIDE
THE FAN SHROUD OF THE RADIATOR.
2. ITEMS 65-69 & 78-82 ARE USED FOR A REMOTE ENGINE OIL DRAIN.
FIGURE FOR ENGINE AND TRANSMISSION INSTALLATION (PART NO. 712518) (SHEET 1 OF 12).
PAGE 2
PARTS MANUAL
ENGINE AND TRANSMISSION INSTALLATION
H H
See View H on
Sheet 5
VIEW A
(From Sheet 1)
FIGURE FOR ENGINE AND TRANSMISSION INSTALLATION (PART NO. 712518) (SHEET 2 OF 12).
PAGE 3
PARTS MANUAL
ENGINE AND TRANSMISSION INSTALLATION
SECTION B
(From Sheet 1)
ENGINE MOUNT
FIGURE FOR ENGINE AND TRANSMISSION INSTALLATION (PART NO. 712518) (SHEET 3 OF 12).
PAGE 4
PARTS MANUAL
ENGINE AND TRANSMISSION INSTALLATION
SECTION D
(From Sheet 1)
1. REMOVE ALL BURRS FROM FLYWHEEL MOUNTING FACE AND NOSE PILOT BORE. CLEAN DRIVE PLATE SURFACE
WITH SOLVENT.
2. CHECK ENGINE FLYWHEEL AND HOUSING FOR CONFORMANCE TO STANDARD SAE 3-SAE J-927 J-1033 TOLERANCE
SPECIFICATIONS FOR PILOT BORE SIZE. PILOT BORE RUNOUT AND MOUNTING FACE FLATNESS. MEASURE AND
RECORD ENGINE CRANKSHAFT END PLAY.
3. INSTALL TWO 3.50 (88.9) LONG TRANSMISSION TO FLYWHEEL HOUSING GUIDE STUDS IN THE ENGINE FLYWHEEL
HOUSING AS SHOWN. ROTATE THE ENGINE FLYWHEEL TO ALIGN A DRIVE PLATE MOUNTING SCREW HOLE WITH
THE FLYWHEEL HOUSING ACCESS HOLE.
4. LOCATE TRANSMISSION ON FLYWHEEL HOUSING ALIGNING DRIVE PLATE TO FLYWHEEL AND TRANSMISSION TO
FLYWHEEL HOUSING.
5. INSTALL TRANSMISSION TO FLYWHEEL HOUSING SCREWS. TIGHTEN SCREWS TO SPECIFIED TORQUE. REMOVE
TRANSMISSION TO ENGINE GUIDE STUDS. INSTALL REMAINING SCREWS AND TIGHTEN TO SPECIFIED TORQUE.
6. INSTALL DRIVE PLATE ATTACHING SCREW AND WASHER. SNUG SCREW BUT DO NOT TIGHTEN. SOME ENGINE
FLYWHEEEL HOUSINGS HAVE A HOLE LOCATED ON THE FLYWHEEL HOUSING CIRCUMFERANCE IN LINE WITH
THE DRIVE PLATE SCREW ACCESS HOLE. A SCREWDRIVER OR PRY BAR USED TO HOLD THE DRIVE PLATE
AGAINST THE FLYWHEEL WILL FACILITATE INSTALLATION OF THE DRIVE PLATE SCREW. ROTATE THE ENGINE
FLYWHEEL AND INSTALL THE REMAINING SEVEN DRIVE PLATE SCREWS TO THE FLYWHEEL. SNUG SCREWS BUT
DO NOT TIGHTEN. AFTER ALL EIGHT SCREWS ARE INSTALLED TORQUE EACH ONE 25-30 FT-LBS (33.9-40.6 N.m).
THIS WILL REQUIRE TORQUING EACH SCREW AND ROTATING THE ENGINE FLYWHEEL UNTIL THE FULL AMOUNT
OF EIGHT SCREWS HAVE BEEN TIGHTENED.
7. MEASURE ENGINE CRANKSHAFT END PLAY AFTER TRANSMISSION HAS BEEN COMPLETELY INSTALLED ON
ENGINE FLYWHEEL. THIS VALUE MUST BE WITHIN .001 (.025) OF THE END PLAY RECORDED IN STEP #2.
8. THE PERMISSABLE ENGINE CRANKSHAFT END PLAY TOLERANCE FOR THE CUMMINS ENGINE (710442) IS 0.005-
0.010.
FIGURE FOR ENGINE AND TRANSMISSION INSTALLATION (PART NO. 712518) (SHEET 4 OF 12).
PAGE 5
PARTS MANUAL
ENGINE AND TRANSMISSION INSTALLATION
VIEW K
VIEW H (From Sheet 2) (From Sheet 1)
FIGURE FOR ENGINE AND TRANSMISSION INSTALLATION (PART NO. 712518) (SHEET 5 OF 12).
PAGE 6
PARTS MANUAL
ENGINE AND TRANSMISSION INSTALLATION
VIEW F
(From Sheet 1)
PAGE 7
PARTS MANUAL
ENGINE AND TRANSMISSION INSTALLATION
Fitting w/
orifice
called out
on cooling
package.
FIGURE FOR ENGINE AND TRANSMISSION INSTALLATION (PART NO. 712518) (SHEET 7 OF 12).
PAGE 8
PARTS MANUAL
ENGINE AND TRANSMISSION INSTALLATION
40
39
40
43
NOTES:
1. REMOVE BARBED FITTING & REPLACE WITH PLUG, ITEM 45. (NOTE: THE OEM MAY HAVE ALREADY
COMPLETED TASK).
2 REMOVE SMALL HOSE & REPLACE WITH PLUG, ITEM 45. (NOTE: THE OEM MAY HAVE ALREADY
COMPLETED TASK).
3 BEFORE INSTALLING ITEMS 41 & 44 REMOVE OIL LINE GOING TO THE TURBO. REINSTALL OIL LINE AFTER
ITEMS 41 & 44 ARE INSTALLED. ROTATE THESE 2 ITEMS SO THEY DO NOT INTERFERE WITH THE
CONNECTIONS ON THE AC COMPRESSOR.
87
43
86
Oil Out
Oil In
FIGURE FOR ENGINE AND TRANSMISSION INSTALLATION (PART NO. 712518) (SHEET 8 OF 12).
PAGE 9
PARTS MANUAL
ENGINE AND TRANSMISSION INSTALLATION
45
45
FIGURE FOR ENGINE AND TRANSMISSION INSTALLATION (PART NO. 712518) (SHEET 9 OF 12).
PAGE 10
PARTS MANUAL
ENGINE AND TRANSMISSION INSTALLATION
55 4X
84 N.S.
83 F.S.
FIGURE FOR ENGINE AND TRANSMISSION INSTALLATION (PART NO. 712518) (SHEET 10 OF 12).
PAGE 11
PARTS MANUAL
ENGINE AND TRANSMISSION INSTALLATION
59 60 61
Fan Orientation
FIGURE FOR ENGINE AND TRANSMISSION INSTALLATION (PART NO. 712518) (SHEET 11 OF 12).
PAGE 12
PARTS MANUAL
ENGINE AND TRANSMISSION INSTALLATION
68 26
78
69
79
80
65
66
68
67 81 82 26
FIGURE FOR ENGINE AND TRANSMISSION INSTALLATION (PART NO. 712518) (SHEET 12 OF 12).
PAGE 13
PARTS MANUAL
ENGINE AND TRANSMISSION INSTALLATION
PARTS LIST FOR ENGINE AND TRANSMISSION INSTALLATION (PART NO. 712518).
PAGE 14
PARTS MANUAL
ENGINE AND TRANSMISSION INSTALLATION
PARTS LIST FOR ENGINE AND TRANSMISSION INSTALLATION (PART NO. 712518) – (CONTINUED).
PAGE 15
PARTS MANUAL
ENGINE AND TRANSMISSION INSTALLATION
PARTS LIST FOR ENGINE AND TRANSMISSION INSTALLATION (PART NO. 712518) – (CONTINUED).
PAGE 16
PARTS MANUAL
ENGINE AND TRANSMISSION INSTALLATION
PAGE 17
PARTS MANUAL
ENGINE AND TRANSMISSION INSTALLATION
PAGE 18
PARTS MANUAL
ENGINE AND TRANSMISSION INSTALLATION
PAGE 19
PARTS MANUAL
ENGINE AND TRANSMISSION INSTALLATION
Note:
Items 3 through 8 not shown.
PAGE 20
PARTS MANUAL
RADIATOR INSTALLATION
RADIATOR INSTALLATION
715783
GROUP NAME PAGE NUMBER
PAGE 1
PARTS MANUAL
RADIATOR INSTALLATION
PAGE 2
PARTS MANUAL
RADIATOR INSTALLATION
20
21
38
39
Bottom View
PAGE 3
PARTS MANUAL
RADIATOR INSTALLATION
Side View
A
PAGE 4
PARTS MANUAL
RADIATOR INSTALLATION
Detail A
(From Sheet 3)
PAGE 5
PARTS MANUAL
RADIATOR INSTALLATION
Detail B
(From Sheet 3)
PAGE 6
PARTS MANUAL
RADIATOR INSTALLATION
See Detail C on
Sheet 7
See Sheet 4
Top View
PAGE 7
PARTS MANUAL
RADIATOR INSTALLATION
Detail C
(From Sheet 3)
PAGE 8
PARTS MANUAL
RADIATOR INSTALLATION
Front View
PAGE 9
PARTS MANUAL
RADIATOR INSTALLATION
Back View
PAGE 10
PARTS MANUAL
RADIATOR INSTALLATION
PAGE 11
PARTS MANUAL
RADIATOR INSTALLATION
PAGE 12
PARTS MANUAL
DRIVESHAFT INSTALLATION
DRIVESHAFT INSTALLATION
710793
GROUP NAME PAGE NUMBER
PAGE 1
PARTS MANUAL
DRIVESHAFT INSTALLATION
3 2 1
FIGURE FOR DRIVE SHAFT INSTALLATION (PART NO. 710793) (SHEET 1 OF 2).
PAGE 2
PARTS MANUAL
DRIVESHAFT INSTALLATION
FIGURE FOR DRIVE SHAFT INSTALLATION (PART NO. 710793) (SHEET 2 OF 2).
PAGE 3
PARTS MANUAL
DRIVESHAFT INSTALLATION
PAGE 4
PARTS MANUAL
DRIVESHAFT INSTALLATION
PAGE 5
PARTS MANUAL
DRIVESHAFT INSTALLATION
PARTS LIST FOR ENGINE END DRIVE SHAFT (PART NO. 710497).
PAGE 6
PARTS MANUAL
DRIVESHAFT INSTALLATION
PAGE 7
PARTS MANUAL
DRIVESHAFT INSTALLATION
PAGE 8
PARTS MANUAL
DRIVESHAFT INSTALLATION
1
4
2
5
PAGE 9
PARTS MANUAL
DRIVESHAFT INSTALLATION
PAGE 10
PARTS MANUAL
AIR CLEANER INSTALLATION
PAGE 1
PARTS MANUAL
AIR CLEANER INSTALLATION
FIGURE AND PARTS LIST FOR AIR CLEANER INSTALLATION (PART NO. 710623).
PAGE 2
PARTS MANUAL
AIR CLEANER INSTALLATION
ADD’L
ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MAT’L
DESC.
1 1 EA 50 072 049-01 ACCESS COVER ASSEMBLY INCLUDES LATCHES (ITEM 5)
BUT NO VACUATOR VALVE
(ITEM 6)
2 1 EA 401162 PRIMARY FILTER
3 1 EA 401163 SAFETY FILTER
4 1 EA 401164 COVER GASKET (USED ON
SOME MODELS)
5 3 EA 403697 LATCH
6 1 EA 401165 VACUATOR VALVE
PAGE 3
PARTS MANUAL
AIR CLEANER INSTALLATION
PAGE 4
PARTS MANUAL
AXLE INSTALLATION
AXLE INSTALLATION
715772
GROUP NAME PAGE NUMBER
PAGE 1
PARTS MANUAL
AXLE INSTALLATION
PAGE 2
PARTS MANUAL
AXLE INSTALLATION
NOTES:
2) CLAMPS, ITEM 20, ARE USED TO SECURE BOTH ENDS OF THE TWO SUCTION HOSES
WHICH ARE ATTACHED TO THE AXLE BRAKE COOLING RESERVOIR, ITEM 3.
3) INSTALL ITEM 11 WITH THE LOCK RING LOCATED TOWARD THE FRAME.
H
B
A
H C B
See Detail A
on Sheet 5
F
Bottom View
(From Sheet 2)
Section C
(From Sheet 2) Section H
(From Sheet 2)
Section B
Detail A (From Sheet 2)
(From Sheet 2)
D D
See Section D
E E
See Section E
Section D
Section E
FIGURE FOR AXLE INSTALLATION (PART NO. 715772) (SHEET 6 OF 8).
Section F Section G
G
(From Sheet 2)
FIGURE FOR AXLE INSTALLATION (PART NO. 715772) (SHEET 7 OF 8).
Consists of:
Tire: 90 730 001
Wheel Assy: 710738
12 1 EA 711862 WELD, CAP, AXLE RESERVOIR - FAB STL
13 2 EA UV014076 HOSE CLAMP T-BOLT BAND RANGE COML
1.87" TO
2.12"
14 1 EA 712509 HOSE, RESERVOIR TANK 1.50 ID X 3.00 LG - Rubber
15 1 EA 700237 FTG, CONNECTOR, MALE 0606JMPMSTRXXST - STL
16 2 EA 710901 FTG, CONNECTOR, METRIC, 1808MMJMSTRXXST STL
STR
17 1 EA 715757 MOUNT, AXLE COOLER .12 (11GA) X 17.67 X ASTM
32.50 1011
18 1 EA 708988 HEAT EXCHANGER AXLE BRAKE OIL COML
19 4 EA 700568 FTG, ADAPTER, STRAIGHT #8 JICM TO #12 JICF 0812JMJ ST
FSTRXX
ST
20 4 EA 602652 CLAMP, HOSE 13/16" TO 1 3/4" SS
21 1 EA 701163 FTG, ADAPTOR 0812JMPMSTRXXST - STL
22 1 EA 700508 FTG, 90° ELBOW 1212JMPM90EXXST - STL
23 1 EA 700148 FTG, 90° ELBOW, SWIVEL 1212JMJS90EXXST - STL
24 1 EA 703641 FTG, ADAPTER, STR 1212BAJSSTRXXST Brass
25 1 EA 700387 FTG, ELBOW 0606JMPM90EXXST STL
26 1 EA 700187 FTG, ELBOW, SWIVEL, 90° 0808JMJS90EXXST - STL
27 1 EA 0901052-0002 FTG, ELBOW 90 0606PMPF90EXXST STL
PAGE 19
PARTS MANUAL
AXLE INSTALLATION
PAGE 20
PARTS MANUAL
AXLE INSTALLATION
See Sheet 2
FIGURE FOR REAR AXLE ASSEMBLY (PART NO. 709700) (SHEET 1 OF 2).
PAGE 21
PARTS MANUAL
AXLE INSTALLATION
SECTION A-A
SECTION B-B
FIGURE FOR REAR AXLE ASSEMBLY (PART NO. 709700) (SHEET 2 OF 2).
PAGE 22
PARTS MANUAL
AXLE INSTALLATION
PAGE 23
PARTS MANUAL
AXLE INSTALLATION
PAGE 24
PARTS MANUAL
AXLE INSTALLATION
PAGE 25
PARTS MANUAL
AXLE INSTALLATION
FIGURE FOR COOLER FAN SUPPLY VALVE ASSEMBLY (PART NO. 714270).
PAGE 26
PARTS MANUAL
AXLE INSTALLATION
PARTS LIST FOR COOLER FAN SUPPLY VALVE ASSEMBLY (PART NO. 714270).
PAGE 27
PARTS MANUAL
AXLE INSTALLATION
ADD’L
ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MATERIAL
DESC.
1 1 EA 705455 MANIFOLD BLOCK
2 1 EA UV402190 FLOW REGULATOR (SEAL KIT PART
NUMBER UV402200)
3 1 EA 703381 PRESSURE REDUCING VALVE (SEAL
KIT PART NUMBER 705494)
4 1 EA 704684 SOLENOID VALVE (SEAL KIT PART
NUMBER UV401415, COIL NUT PART
NUMBER 704686, COIL PART NUMBER
UV402199)
FIGURE AND PARTS LIST FOR COOLER FAN SUPPLY VALVE (PART NO. 703745).
PAGE 28
PARTS MANUAL
AXLE INSTALLATION
PAGE 29
PARTS MANUAL
AXLE INSTALLATION
PAGE 30
PARTS MANUAL
AXLE INSTALLATION
FIGURE AND PARTS LIST FOR BRAKE COOLING ASSEMBLY (PART NO. 709136).
PAGE 31
PARTS MANUAL
AXLE INSTALLATION
PAGE 32
PARTS MANUAL
AXLE INSTALLATION
PAGE 33
PARTS MANUAL
AXLE INSTALLATION
FIGURE AND PARTS LIST FOR FLOW DIVIDER ASSEMBLY (PART NO. 710492).
PAGE 34
PARTS MANUAL
EXHAUST INSTALLATION
EXHAUST INSTALLATION
710641
GROUP NAME PAGE NUMBER
PAGE 1
PARTS MANUAL
EXHAUST INSTALLATION
PAGE 2
PARTS MANUAL
EXHAUST INSTALLATION
Repair Parts:
Catalytic Convertor-UV007874
Silencer-UV007875
Clamp-710897
Gasket-710898
Cone-710899
2 1 EA 400388 WELDMENT, SPK ARSTR STL
3 2 EA 400608 BAR, CLAMP, EXHAUST Ø.50 X 23.73 ASTM A36
4 1 EA 710640 WELD, ELBOW, 90° W/ HALF FLANGE FAB, STL
5 1 EA 710406 WELDMENT, CAGE - FAB STL
6 1 EA 44615K471 FTG, NIPPLE 0202PMPMSTRXXST STL
7 1 EA 700192 FTG, COUPLING, PIPE 0202PFPFSTRXXST COML
8 1 EA 007844 ELBOW, 4", 4.5 RADIUS - STL
9 1 EA 710670 TUBING, FLEX, EXH 4.00 ID X .019 WALL LCS
10 2 EA 404049 CLAMP, 4" EXHAUST COML
11 4 EA HHCS050130150Z8 CAPSCREW, HEX HEAD 1/2-13 x 1.50 GR 8
12 12 EA PWNA050XXXXXXMC WASHER, TYPE A NARROW 1/2 MIL CARB
13 8 EA HNUT05013XXXXZ8 NUT, HEX 1/2-13 UNC GR 8
14 4 EA MTDS010XX0075ST SCREW, SELF TAPPING #10 X 3/4 STL
15 2 EA 007845 CLAMP, FLAT BAND 4.00 OD PIPE COML
16 40 FT 007847 WRAP, FIBERGLASS NOT SHWN FIBERGLS
17 40 FT 007848 WRAP, SILICONE NOT SHWN SILICONE
18 1 EA 007849 TUBE, SILICONE NOT SHWN SILICONE
PAGE 3
PARTS MANUAL
EXHAUST INSTALLATION
PAGE 4
PARTS MANUAL
CAB INSTALLATION
CAB INSTALLATION
715818
GROUP NAME PAGE NUMBER
PAGE 1
PARTS MANUAL
CAB INSTALLATION
NOTE:
PAGE 2
PARTS MANUAL
CAB INSTALLATION
PAGE 3
PARTS MANUAL
CAB INSTALLATION
FIGURE FOR SWIVEL SEAT CAB ASSEMBLY (PART NO. 715819) (SHEET 1 OF 6).
PAGE 4
PARTS MANUAL
CAB INSTALLATION
A A
FIGURE FOR SWIVEL SEAT CAB ASSEMBLY (PART NO. 715819) (SHEET 2 OF 6).
PAGE 5
PARTS MANUAL
CAB INSTALLATION
Front View
(From Sheet 2).
FIGURE FOR SWIVEL SEAT CAB ASSEMBLY (PART NO. 715819) (SHEET 3 OF 6).
PAGE 6
PARTS MANUAL
CAB INSTALLATION
Section A
(From Sheet 2).
FIGURE FOR SWIVEL SEAT CAB ASSEMBLY (PART NO. 715819) (SHEET 4 OF 6).
PAGE 7
PARTS MANUAL
CAB INSTALLATION
FIGURE FOR SWIVEL SEAT CAB ASSEMBLY (PART NO. 715819) (SHEET 5 OF 6).
PAGE 8
PARTS MANUAL
CAB INSTALLATION
FIGURE FOR SWIVEL SEAT CAB ASSEMBLY (PART NO. 715819) (SHEET 6 OF 6).
PAGE 9
PARTS MANUAL
CAB INSTALLATION
PARTS LIST FOR SWIVEL SEAT CAB ASSEMBLY (PART NO. 715819).
PAGE 10
PARTS MANUAL
CAB INSTALLATION
PAGE 11
PARTS MANUAL
CAB INSTALLATION
PAGE 12
PARTS MANUAL
CAB INSTALLATION
PAGE 13
PARTS MANUAL
CAB INSTALLATION
Notes:
PAGE 14
PARTS MANUAL
CAB INSTALLATION
PAGE 15
PARTS MANUAL
CAB INSTALLATION
See Assembly
Detail on Sheet 2.
See Note
below.
FIGURE FOR CAB WINDOWS INSTALLATION (PART NO. 712404) (SHEET 1 OF 2).
PAGE 16
PARTS MANUAL
CAB INSTALLATION
Assembly Detail
(From Sheet 1)
FIGURE FOR CAB WINDOWS INSTALLATION (PART NO. 712404) (SHEET 2 OF 2).
PAGE 17
PARTS MANUAL
CAB INSTALLATION
PAGE 18
PARTS MANUAL
CAB INSTALLATION
FIGURE FOR EMERGENCY CAB HATCH ASSEMBLY (PART NO. 401237) (SHEET 1 OF 2).
PAGE 19
PARTS MANUAL
CAB INSTALLATION
View B
Section A
FIGURE FOR EMERGENCY CAB HATCH ASSEMBLY (PART NO. 401237) (SHEET 2 OF 2).
PAGE 20
PARTS MANUAL
CAB INSTALLATION
PARTS LIST FOR EMERGENCY CAB HATCH ASSEMBLY (PART NO. 401237).
PAGE 21
PARTS MANUAL
CAB INSTALLATION
9 9
14
1
10
11
12
9 Outside View
8 Inside View
13 7
Cab Door
FIGURE FOR DOOR LATCH INSTALLATION (PART NO. 400407) (SHEET 1 OF 3).
PAGE 22
PARTS MANUAL
CAB INSTALLATION
Latch Cover
Latch Assembly Detail
FIGURE FOR DOOR LATCH INSTALLATION (PART NO. 400407) (SHEET 2 OF 3).
PAGE 23
PARTS MANUAL
CAB INSTALLATION
Outside of Cab
Threshold Bar
FIGURE FOR DOOR LATCH INSTALLATION (PART NO. 400407) (SHEET 3 OF 3).
PAGE 24
PARTS MANUAL
CAB INSTALLATION
PAGE 25
PARTS MANUAL
CAB INSTALLATION
See Assembly
Detail on Sheet 3.
FIGURE FOR WIPER MOTOR INSTALLATION (PART NO. 400408) (SHEET 1 OF 4).
PAGE 26
PARTS MANUAL
CAB INSTALLATION
FIGURE FOR WIPER MOTOR INSTALLATION (PART NO. 400408) (SHEET 2 OF 4).
PAGE 27
PARTS MANUAL
CAB INSTALLATION
See Machining
Detail on Sheet 4.
Assembly Detail
(From Sheet 1)
RESERVOIR MOUNTING
LOCATION
FIGURE FOR WIPER MOTOR INSTALLATION (PART NO. 400408) (SHEET 3 OF 4).
PAGE 28
PARTS MANUAL
CAB INSTALLATION
Machining Detail
(From Sheet 3)
FIGURE FOR WIPER MOTOR INSTALLATION (PART NO. 400408) (SHEET 4 OF 4).
PAGE 29
PARTS MANUAL
CAB INSTALLATION
PAGE 30
PARTS MANUAL
CAB INSTALLATION
NOTE:
1. Orient Item 9 so that Item 9's 15° bend is
towards the foot pedals.
PAGE 31
PARTS MANUAL
CAB INSTALLATION
A
See Detail A on Sheet 3. B
PAGE 32
PARTS MANUAL
CAB INSTALLATION
Detail A
(From Sheet 2)
Detail B
(From Sheet 2)
PAGE 33
PARTS MANUAL
CAB INSTALLATION
16 8
PAGE 34
PARTS MANUAL
CAB INSTALLATION
PAGE 35
PARTS MANUAL
CAB INSTALLATION
FIGURE FOR MODIFIED OPERATOR SEAT (PART NO. 401503) (SHEET 1 OF 2).
PAGE 36
PARTS MANUAL
CAB INSTALLATION
Detail A
(From Sheet 1)
FIGURE FOR MODIFIED OPERATOR SEAT (PART NO. 401503) (SHEET 2 OF 2).
PAGE 37
PARTS MANUAL
CAB INSTALLATION
PAGE 38
PARTS MANUAL
CAB INSTALLATION
PAGE 39
PARTS MANUAL
CAB INSTALLATION
Notes:
●The seat serial number must be available when ordering service parts.
●Service part numbers consist of only one item each. Order multiples when applicable.
*Contact OGI service for color options on cover materials.
**For chassis service on seats with an “x” in the serial number the following part numbers will need to be ordered:
105800PS & 104073PS. (Track sets must always be ordered in addition to the chassis kit.)
PAGE 40
PARTS MANUAL
CAB INSTALLATION
NOTES:
1. REFER TO ELECTRICAL CONTROL CONSOLE ENCLOSURE ASSEMBLY FOR HVAC CONTROLLER INSTALLATION, WHICH IS PART
OF ITEM 1.
2. HVAC HOSES NOT DIRECTLY ATTACHED TO THE CAB CAN BE STORED INSIDE THE CAB AFTER ASSEMBLY IS COMPLETE.
3. CUT HEATER HOSE INTO THE FOLLOWING LENGTHS:
2 PCS 3FT EACH, INSIDE CAB FROM HVAC UNIT TO BULKHEAD;
2 PCS 17FT EACH, OUTSIDE CAB FROM BULKHEAD TO ENGINE.
FIGURE FOR CAB HVAC ASSEMBLY (PART NO. 715820) (SHEET 1 OF 5).
PAGE 41
PARTS MANUAL
CAB INSTALLATION
See Detail B on
Sheet 3
Section A
A A
FIGURE FOR CAB HVAC ASSEMBLY (PART NO. 715820) (SHEET 2 OF 5).
PAGE 42
PARTS MANUAL
CAB INSTALLATION
Detail B
(From Sheet 2)
Detail C
(From Sheet 4)
FIGURE FOR CAB HVAC ASSEMBLY (PART NO. 715820) (SHEET 3 OF 5).
PAGE 43
PARTS MANUAL
CAB INSTALLATION
See Detail C on
Sheet 3
FIGURE FOR CAB HVAC ASSEMBLY (PART NO. 715820) (SHEET 4 OF 5).
PAGE 44
PARTS MANUAL
CAB INSTALLATION
FIGURE FOR CAB HVAC ASSEMBLY (PART NO. 715820) (SHEET 5 OF 5).
PAGE 45
PARTS MANUAL
CAB INSTALLATION
PAGE 46
PARTS MANUAL
CAB INSTALLATION
PAGE 47
PARTS MANUAL
CAB INSTALLATION
PAGE 48
PARTS MANUAL
CAB INSTALLATION
PAGE 49
PARTS MANUAL
CAB INSTALLATION
PAGE 50
PARTS MANUAL
CAB INSTALLATION
Top View
(From Sheet 2)
PAGE 51
PARTS MANUAL
CAB INSTALLATION
PAGE 52
PARTS MANUAL
CAB INSTALLATION
FIGURE FOR REAR WIPER INSTALLATION (PART NO. 712525) (SHEET 1 OF 3).
PAGE 53
PARTS MANUAL
CAB INSTALLATION
See
Detail A
Detail A
FIGURE FOR REAR WIPER INSTALLATION (PART NO. 712525) (SHEET 2 OF 3).
PAGE 54
PARTS MANUAL
CAB INSTALLATION
Section B
FIGURE FOR REAR WIPER INSTALLATION (PART NO. 712525) (SHEET 3 OF 3).
PAGE 55
PARTS MANUAL
CAB INSTALLATION
PAGE 56
PARTS MANUAL
12 INCH RISER INSTALLATION
PAGE 1
PARTS MANUAL
12 INCH RISER INSTALLATION
FIGURE FOR 12 INCH RISER INSTALLATION (PART NO. 712395) (SHEET 1 OF 3).
PAGE 2
PARTS MANUAL
12 INCH RISER INSTALLATION
Section B
(See Sheet 3)
Section A
(See Sheet 3)
FIGURE FOR 12 INCH RISER INSTALLATION (PART NO. 712395) (SHEET 2 OF 3).
PAGE 3
PARTS MANUAL
12 INCH RISER INSTALLATION
Section A
(From Sheet 2)
Section B
(From Sheet 2)
FIGURE FOR 12 INCH RISER INSTALLATION (PART NO. 712395) (SHEET 3 OF 3).
PAGE 4
PARTS MANUAL
12 INCH RISER INSTALLATION
PAGE 5
PARTS MANUAL
12 INCH RISER INSTALLATION
PAGE 6
PARTS MANUAL
SV-11 BOOM INSTALLATION
PAGE 1
PARTS MANUAL
SV-11 BOOM INSTALLATION
FIGURE FOR SV-11 BOOM INSTALLATION (PART NO. 714253) (SHEET 1 OF 6).
PAGE 2
PARTS MANUAL
SV-11 BOOM INSTALLATION
See View C on
Sheet 4
C C
B B B
G
FIGURE FOR SV-11 BOOM INSTALLATION (PART NO. 714253) (SHEET 2 OF 6).
PAGE 3
PARTS MANUAL
SV-11 BOOM INSTALLATION
See Section H
on Sheet 6
H
FIGURE FOR SV-11 BOOM INSTALLATION (PART NO. 714253) (SHEET 3 OF 6).
PAGE 4
PARTS MANUAL
SV-11 BOOM INSTALLATION
See Section E
on Sheet 6
SECTION G
From Sheet 2
E
E
VIEW C
From Sheet 2
FIGURE FOR SV-11 BOOM INSTALLATION (PART NO. 714253) (SHEET 4 OF 6).
PAGE 5
PARTS MANUAL
SV-11 BOOM INSTALLATION
Section A
(From Sheet 2)
FIGURE FOR SV-11 BOOM INSTALLATION (PART NO. 714253) (SHEET 5 OF 6).
PAGE 6
PARTS MANUAL
SV-11 BOOM INSTALLATION
Section H
(From Sheet 3)
Section E
(From Sheet 4)
FIGURE FOR SV-11 BOOM INSTALLATION (PART NO. 714253) (SHEET 6 OF 6).
PAGE 7
PARTS MANUAL
SV-11 BOOM INSTALLATION
PAGE 8
PARTS MANUAL
SV-11 BOOM INSTALLATION
1
1
PAGE 9
PARTS MANUAL
SV-11 BOOM INSTALLATION
PAGE 10
PARTS MANUAL
SV-11 BOOM INSTALLATION
F
See Detail K on
Sheet 4
See Detail C on
Sheet 4
F
See Section F
on Sheet 6
See Section E
See Section A on Sheet 5
See Section M on Sheet 3
on Sheet 9 See Section R
on Sheet 5
E
A R See Section G
H on Sheet 7
B
J
M G G
M
J B
H
A See Section J E
on Sheet 8 R
D
See Section D
D on Sheet 4
See Detail P on
Sheet 4
See Section H See Section B
See Detail L on Top View
on Sheet 8 on Sheet 3
Sheet 9 (From Sheet 1)
Section A
(From Sheet 2)
Section B
Note: Rollers should be no more than .13 (From Sheet 2)
from inner boom (typical).
FIGURE FOR SV-11 BOOM ASSEMBLY (PART NO. 710043) (SHEET 3 OF 9).
Detail C
(From Sheet 1)
Detail K
(From Sheet 1)
Boom Top Bulkhead Plate
Section D Detail P
(From Sheet 2) (From Sheet 2)
Boom Side Bulkhead Plate
FIGURE FOR SV-11 BOOM ASSEMBLY (PART NO. 710043) (SHEET 4 OF 9).
NOTES:
1. CLEAN MANUFACTURER'S OIL FROM BOLTS BEFORE INSTALLING. See Notes 1-5,
2. APPLY LOCTITE 277 & IMMEDIATELY (WITHIN 5 MIN) TORQUE TO 900 FT This Sheet.
LBS USING AN ALTERNATING CROSS SEQUENCE.
3. MARK WITH YELLOW PAINT MARK.
4. IMMEDIATELY RETORQUE TO 900 FT LBS USING A CLOCKWISE OR A
COUNTERCLOCKWISE SEQUENCE.
5. MARK WITH RED PAINT MARK.
6. ITEM #31 MUST BE BOLTED ON BEFORE LOCATING ITEM #30.
7. AFTER BOLTING IN ITEM #31, ROTATE THE BARREL CLOCKWISE UNTIL
THE HELAC STOPS THE ROTATION. ROTATE THE BARREL
COUNTERCLOCKWISE 3/4" AND LOCATE ITEM #30 SO THAT ITEM #30
LIMITS THE ROTATION OF THE BARREL NOT THE HELAC. REPEAT THE
PROCEDURE IN THE COUNTERCLOCKWISE DIRECTION. FILL THE BEVEL
WELD AND ADD A 5/16" FILLET WELD WHERE POSSIBLE.
Section E Section R
(From Sheet 2) (From Sheet 2)
FIGURE FOR SV-11 BOOM ASSEMBLY (PART NO. 710043) (SHEET 5 OF 9).
NOTES:
1. CLEAN MANUFACTURER'S OIL FROM BOLTS
BEFORE INSTALLING.
2. APPLY LOCTITE 277 & IMMEDIATELY (WITHIN 5
MIN) TORQUE TO 900 FT LBS USING AN
ALTERNATING CROSS SEQUENCE.
3. MARK WITH YELLOW PAINT MARK.
4. IMMEDIATELY RETORQUE TO 900 FT LBS USING A
CLOCKWISE OR A COUNTERCLOCKWISE
SEQUENCE.
5. MARK WITH RED PAINT MARK.
6. ITEM #31 MUST BE BOLTED ON BEFORE
See Note 6, This Sheet. LOCATING ITEM #30.
7. AFTER BOLTING IN ITEM #31, ROTATE THE
BARREL CLOCKWISE UNTIL THE HELAC STOPS
THE ROTATION. ROTATE THE BARREL
COUNTERCLOCKWISE 3/4" AND LOCATE ITEM #30
See Notes 1-5, This Sheet. See Notes 1-5, This Sheet. SO THAT ITEM #30 LIMITS THE ROTATION OF THE
BARREL NOT THE HELAC. REPEAT THE
PROCEDURE IN THE COUNTERCLOCKWISE Section N
Section F DIRECTION. FILL THE BEVEL WELD AND ADD A (From Sheet 7)
5/16" FILLET WELD WHERE POSSIBLE.
(From Sheet 1)
(Shown With Items #81 & #82 Removed)
FIGURE FOR SV-11 BOOM ASSEMBLY (PART NO. 710043) (SHEET 6 OF 9).
See Note 6,
This Sheet.
NOTES:
1. WELD ITEM #119 AND #89 TO ITEM #10 WITH A 5/16 FILLET WELD AFTER BOTH ITEMS
HAVE BEEN BOLTED TO ITEM #4.
2. WHEN INSTALLING ITEMS #81 & #82, APPLY SILICONE CAULK ON THE INSIDE EDGES
OF THE GUARDS WHERE THEY MEET THE BARREL, PLUS AT THE SEAMS BETWEEN
THE TWO COVERS.
See Note 4, 3. THREAD ITEM #111 INTO MOUNTING PLATE AS FAR AS POSSIBLE AND THEN
This Sheet. THREAD ITEM #112 ON TO REMAINING THREADS OF ITEM #111.
4. WASHERS, ITEM 65, ARE USED AS SPACERS ON THE UNDERSIDE OF THE BULKHEAD
PLATE TO PROVIDE CLEARANCE FOR THE SWIVELS, ITEM 114.
See Note 1, This Sheet. 5. THE LARGE 2 1/2 - 12 HEX NUT ON THE EXTEND CYLINDER, ITEM 3, MUST BE
See Note 1, TORQUED.
This Sheet. 6. ASSEMBLY INSTRUCTIONS FOR TAPERED BUSHINGS ON TOOL EXTEND CYLINDER.
See Note 2, This Sheet. A. INSTALL BUSHINGS ON BOTH ENDS AND CENTER PIN SO BUSHINGS
PROTRUDE EQUALLY ON BOTH SIDES.
B. DO NOT USE NEVER-SEIZE ON BORES, PINS, BUSHINGS OR BOLTS.
C. DO NOT FLAPPER BORES.
D. CLEAN MANUFACTURER'S OIL FROM BOLTS AND THREADED HOLES IN PINS
N See Section N
See Note 3, This Sheet. BEFORE INSTALLING.
on Sheet 6
E. APPLY LOCTITE 277 TO BOLTS.
F. TORQUE BOLTS TO 300 FT-LBS.
G. HAMMER ON THE ENDS OF THE BUSHING SEVERAL TIMES AND THEN
RETORQUE.
H. REPEAT TORQUE AND HAMMER PROCEDURE TWO MORE TIMES.
Section G I. FINAL TORQUE OF BOLTS TO BE 400 FT-LBS.
(From Sheet 2)
FIGURE FOR SV-11 BOOM ASSEMBLY (PART NO. 710043) (SHEET 7 OF 9).
Section J
(From Sheet 2)
FIGURE FOR SV-11 BOOM ASSEMBLY (PART NO. 710043) (SHEET 8 OF 9).
See Note 1,
This Sheet.
FIGURE FOR SV-11 BOOM ASSEMBLY (PART NO. 710043) (SHEET 9 OF 9).
PAGE 29
PARTS MANUAL
SV-11 BOOM INSTALLATION
PARTS LIST FOR SV-11 BOOM ASSEMBLY (PART NO. 710043) CONTINUED.
PAGE 30
PARTS MANUAL
SV-11 BOOM INSTALLATION
PARTS LIST FOR SV-11 BOOM ASSEMBLY (PART NO. 710043) CONTINUED.
PAGE 31
PARTS MANUAL
SV-11 BOOM INSTALLATION
PARTS LIST FOR SV-11 BOOM ASSEMBLY (PART NO. 710043) CONTINUED.
PAGE 32
PARTS MANUAL
SV-11 BOOM INSTALLATION
111 112 02
206
05
205
107 105
108
107
06
107
108 302
107 204
207
106 104
106
03
01
203
300
202
211
210
211 105
106
106 209
04 105
FIGURE FOR ROTARY ACTUATOR (PART NO. UV400116).
PAGE 33
PARTS MANUAL
SV-11 BOOM INSTALLATION
PAGE 34
PARTS MANUAL
SV-11 BOOM INSTALLATION
FIGURE AND PARTS LIST FOR CYLINDER ASSEMBLY (PART NO. 710533)
PAGE 35
PARTS MANUAL
SV-11 BOOM INSTALLATION
NOTES:
FIGURE FOR 5” BOOM ROLLER ASSEMBLY (PART NO. 712341) (SHEET 1 OF 2).
PAGE 36
PARTS MANUAL
SV-11 BOOM INSTALLATION
FIGURE FOR 5” BOOM ROLLER ASSEMBLY (PART NO. 712341) (SHEET 2 OF 2).
PAGE 37
PARTS MANUAL
SV-11 BOOM INSTALLATION
PAGE 38
PARTS MANUAL
SV-11 BOOM INSTALLATION
2
4 4
SECTION A-A 6
6 5 3 3 5
5 5
4 4
A A
6 1 6 1
NOTES:
PAGE 39
PARTS MANUAL
SV-11 BOOM INSTALLATION
PAGE 40
PARTS MANUAL
SV-11 BOOM INSTALLATION
5 3 4 1 4 3 2 5
PAGE 41
PARTS MANUAL
SV-11 BOOM INSTALLATION
PAGE 42
PARTS MANUAL
SV-11 BOOM INSTALLATION
1
5 1
FIGURE AND PARTS LIST FOR TOOL EXTEND CYLINDER (PART NO. 404800).
PAGE 43
PARTS MANUAL
SV-11 BOOM INSTALLATION
PAGE 44
PARTS MANUAL
SV-11 BOOM INSTALLATION
PAGE 45
PARTS MANUAL
SV-11 BOOM INSTALLATION
6
7
6
7
FIGURE AND PARTS LIST FOR CUSHION ROTATOR RELIEF VALVE ASSEMBLY (PART NO. 401230).
PAGE 46
PARTS MANUAL
SV-11 BOOM INSTALLATION
1 2
FIGURE AND PARTS LIST FOR HELAC CUSHION VALVE (PART NO. 401254).
PAGE 47
PARTS MANUAL
SV-11 BOOM INSTALLATION
4 4
6 5 3 3 5 6
SECTION A-A
5 5
4 4
A A
1
6 1 6
4
2
PAGE 48
PARTS MANUAL
SV-11 BOOM INSTALLATION
PAGE 49
PARTS MANUAL
SV-11 BOOM INSTALLATION
2
4 4
6 5 3 3 5 6
SECTION A-A
5 5
4 4
2
6 1 6 1
4
2
PAGE 50
PARTS MANUAL
SV-11 BOOM INSTALLATION
PAGE 51
PARTS MANUAL
SV-11 BOOM INSTALLATION
PAGE 52
PARTS MANUAL
HAMMER INSTALLATION
HAMMER INSTALLATION
712222
GROUP NAME PAGE NUMBER
PAGE 1
PARTS MANUAL
HAMMER INSTALLATION
See Section C
on Sheet 2
See Section E
on Sheet 2
Notes
PAGE 2
PARTS MANUAL
HAMMER INSTALLATION
View E
(From Sheet 1)
Section C
(From Sheet 1)
Hammer Lubrication Detail
PAGE 3
PARTS MANUAL
HAMMER INSTALLATION
PAGE 4
PARTS MANUAL
HAMMER INSTALLATION
1. INSTALL BUSHINGS IN THE HAMMER SO THAT THE OPEN END OF THE GREASE GROOVES ARE FACING TOWARDS THE
MIDDLE.
2. INSTALL BUSHINGS ON BOTH ENDS AND CENTER PIN SO BUSHINGS PROTRUDE EQUALLY ON BOTH SIDES.
3. DO NOT USE NEVER-SEIZE ON BORES, PINS, BUSHINGS OR BOLTS.
4. DO NOT FLAPPER BORES.
5. CLEAN MANUFACTURER'S OIL FROM BOLTS AND THREADED HOLES IN PINS BEFORE INSTALLING.
6. APPLY LOCTITE 277 TO BOLTS.
7. TORQUE BOLTS TO 1600 FT-LBS.
8. HAMMER ON THE ENDS OF THE BUSHING SEVERAL TIMES AND THEN
9. REPEAT TORQUE AND HAMMER PROCEDURE TWO MORE TIMES.
10. FINAL TORQUE OF BOLTS TO BE 1700 FT-LBS.
FIGURE FOR HAMMER INSTALLATION (PART NO. 712222) (SHEET 4 OF 7).
PAGE 5
PARTS MANUAL
HAMMER INSTALLATION
1. INSTALL BUSHINGS ON BOTH ENDS AND CENTER PIN SO BUSHINGS PROTRUDE EQUALLY ON BOTH SIDES.
2. DO NOT USE NEVER-SEIZE ON BORES, PINS, BUSHINGS OR BOLTS.
3. DO NOT FLAPPER BORES.
4. CLEAN MANUFACTURER'S OIL FROM BOLTS AND THREADED HOLES IN PINS BEFORE INSTALLING.
5. APPLY LOCTITE 277 TO BOLTS.
6. TORQUE BOLTS TO 300 FT-LBS.
7. HAMMER ON THE ENDS OF THE BUSHING SEVERAL TIMES AND THEN
8. REPEAT TORQUE AND HAMMER PROCEDURE TWO MORE TIMES.
9. FINAL TORQUE OF BOLTS TO BE 400 FT-LBS.
PAGE 6
PARTS MANUAL
HAMMER INSTALLATION
J-BOX 5
(BACK VIEW)
NOTE:
PAGE 7
PARTS MANUAL
HAMMER INSTALLATION
PAGE 8
PARTS MANUAL
HAMMER INSTALLATION
PAGE 9
PARTS MANUAL
HAMMER INSTALLATION
PAGE 10
PARTS MANUAL
HAMMER INSTALLATION
FIGURE FOR HAMMER MANIFOLD FILTER INSTALLATION (PART NO. 711903) (SHEET 1 OF 2).
PAGE 11
PARTS MANUAL
HAMMER INSTALLATION
FIGURE FOR HAMMER MANIFOLD FILTER INSTALLATION (PART NO. 711903) (SHEET 2 OF 2).
PAGE 12
PARTS MANUAL
HAMMER INSTALLATION
PARTS LIST FOR HAMMER MANIFOLD FILTER INSTALLATION (PART NO. 711903).
PAGE 13
PARTS MANUAL
HAMMER INSTALLATION
PAGE 14
PARTS MANUAL
HAMMER INSTALLATION
PAGE 15
PARTS MANUAL
HAMMER INSTALLATION
FIGURE AND PARTS LIST FOR SV-11 SB302 HAMMER HOSE KIT (PART NO. 714477).
PAGE 16
PARTS MANUAL
YOKE ASSEMBLY
YOKE ASSEMBLY
712758
GROUP NAME PAGE NUMBER
PAGE 1
PARTS MANUAL
YOKE ASSEMBLY
PAGE 2
PARTS MANUAL
YOKE ASSEMBLY
Section A
(From Sheet 1)
Section B
PAGE 3
PARTS MANUAL
YOKE ASSEMBLY
PAGE 4
PARTS MANUAL
YOKE ASSEMBLY
PAGE 5
PARTS MANUAL
YOKE ASSEMBLY
PAGE 6
PARTS MANUAL
CAB HYDRAULIC INSTALLATION
PAGE 1
PARTS MANUAL
CAB HYDRAULIC INSTALLATION
FIGURE FOR CAB HYDRAULIC INSTALLATION (PART NO. 712398) (SHEET 1 OF 7).
PAGE 2
PARTS MANUAL
CAB HYDRAULIC INSTALLATION
B B
See Section B on
Sheet 5
See Bottom A
View on Sheet 3
See Section A on
Sheet 4
FIGURE FOR CAB HYDRAULIC INSTALLATION (PART NO. 712398) (SHEET 2 OF 7).
PAGE 3
PARTS MANUAL
CAB HYDRAULIC INSTALLATION
Bottom View
From Sheet 2
FIGURE FOR CAB HYDRAULIC INSTALLATION (PART NO. 712398) (SHEET 3 OF 7).
PAGE 4
PARTS MANUAL
CAB HYDRAULIC INSTALLATION
C D
C
D
See Section C on
Sheet 6 See Section D on
Sheet 7
Section A
From Sheet 2
Seat Assembly Removed for Clarity
FIGURE FOR CAB HYDRAULIC INSTALLATION (PART NO. 712398) (SHEET 4 OF 7).
PAGE 5
PARTS MANUAL
CAB HYDRAULIC INSTALLATION
Section B
From Sheet 2
FIGURE FOR CAB HYDRAULIC INSTALLATION (PART NO. 712398) (SHEET 5 OF 7).
PAGE 6
PARTS MANUAL
CAB HYDRAULIC INSTALLATION
Section C
From Sheet 4
FIGURE FOR CAB HYDRAULIC INSTALLATION (PART NO. 712398) (SHEET 6 OF 7).
PAGE 7
PARTS MANUAL
CAB HYDRAULIC INSTALLATION
Section D
From Sheet 4
FIGURE FOR CAB HYDRAULIC INSTALLATION (PART NO. 712398) (SHEET 7 OF 7).
PAGE 8
PARTS MANUAL
CAB HYDRAULIC INSTALLATION
Repair Items:
Boot Cover - 403502
Seal Kit - 36703
4 5 EA HHCS038160100Z8 CAPSCREW, HEX HEAD 3/8-16 X 1.00 GR 8
5 7 EA PWNA038XXXXXXMC WASHER, TYPE A NARROW 3/8 NOM MIL CARB
6 2 EA LNUT03816XXXXZ8 NUT, HEX SLFLKG 3/8-16 UNC GR 8
7 12 EA HHCS050130100Z8 CAPSCREW, HEX HEAD 1/2-13 UNC X 1.00 GR 8
8 11 EA PWNA050XXXXXXMC FSR,PLAIN WASHER 1/2 NARROW TYPE A MIL CARB
9 8 EA HHCS025200075Z8 CAPSCREW, HEX HEAD 1/4-20 X 0.75 GR 8
10 16 EA PWNA025XXXXXXMC WASHER, TYPE A NARROW 4-Jan MIL CARB
11 8 EA LNUT02520XXXXSS NUT,HEX SLFLKG 1/4/2020 SST
12 12 EA 700592 FTG,CONNECTOR 0606JMOMSTRXXST STL
13 1 EA 404867 WELD, HANDLE MOUNT FAB STL
14
15
16
17
18
19
20 1 EA 712536 ASSY, BULKHEAD, HYD/HVAC [See - VARIOUS
repair parts.]
21 1 EA 712528 LABEL,BULKHEAD,LOWER,SPANISH 0.06 X 6.75 X 16.54 ASTM A36
22 2 EA 712522 PLATE, BULKHEAD, SEAT 0.1196 (11 GA) X 5.88 X ASTM A
7.25 1011
23 8 EA 700685 FTG, 90° EL, BULKHEAD 0606JMJMB90XXST STL
24 2 EA 701722 FTG,TEE 0404PFPFTEEXXST STL
25 2 EA 700273 FTG,CONNENCTOR, STR 0604JMPMSTRXXST STL
26 4 EA 701750 FTG, UNION, BULKHEAD 1/4" - 3/8", STL
0604JMPMBSTXXST
27 - - - - - -
28
29 2 FT 603500 SLEEVE, HOSE - COML
30 1 EA 714480 ASSY, FOOT PEDALS - VARIOUS
[See repair parts.]
31 6 EA 700593 FTG, ELBOW, SWIVEL, NUT 0606JMJS45EXXST STL
PAGE 9
PARTS MANUAL
CAB HYDRAULIC INSTALLATION
PAGE 10
PARTS MANUAL
CAB HYDRAULIC INSTALLATION
PARTS LIST FOR HAND PUMP VALVE ASSEMBLY (PART NO. 708991)
PAGE 11
PARTS MANUAL
CAB HYDRAULIC INSTALLATION
NOTES:
PAGE 12
PARTS MANUAL
CAB HYDRAULIC INSTALLATION
PAGE 13
PARTS MANUAL
CAB HYDRAULIC INSTALLATION
FIGURE FOR FOOT PEDAL ASSEMBLY (PART NO. 714480) (SHEET 1 OF 2).
PAGE 14
PARTS MANUAL
CAB HYDRAULIC INSTALLATION
PAGE 15
PARTS MANUAL
CAB HYDRAULIC INSTALLATION
PAGE 16
PARTS MANUAL
CAB HYDRAULIC INSTALLATION
FIGURE FOR ELECTRONIC FOOT PEDAL (PART NO. 013877) (SHEET 1 OF 2).
PAGE 17
PARTS MANUAL
CAB HYDRAULIC INSTALLATION
11 12 14 10 11
10 12 11 13 14 10
PAGE 18
PARTS MANUAL
CAB HYDRAULIC INSTALLATION
PAGE 19
PARTS MANUAL
CAB HYDRAULIC INSTALLATION
PAGE 20
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION
PAGE 1
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION
PAGE 2
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION
FIGURE FOR ENGINE END HYDRAULIC INSTALLATION (PART NO. 715759) (SHEET 1 OF 5).
FIGURE FOR ENGINE END HYDRAULIC INSTALLATION (PART NO. 715759) (SHEET 2 OF 5).
B B
Top View
(From Sheet 2)
FIGURE FOR ENGINE END HYDRAULIC INSTALLATION (PART NO. 715759) (SHEET 3 OF 5).
Section B
(From Sheet 3)
FIGURE FOR ENGINE END HYDRAULIC INSTALLATION (PART NO. 715759) (SHEET 4 OF 5).
Section A
(From Sheet 2)
FIGURE FOR ENGINE END HYDRAULIC INSTALLATION (PART NO. 715759) (SHEET 5 OF 5).
PARTS LIST FOR ENGINE END HYDRAULIC INSTALLATION (PART NO. 715759).
PAGE 13
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION
B
B
Detail A
(From this Sheet, Above)
Section B
(From this Sheet, Above)
FIGURE FOR ACCUMULATOR INSTALLATION (PART NO. 710672).
PAGE 14
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION
PAGE 15
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION
PAGE 16
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION
CONTROL COMPENSATOR:
713097
COLD START VALVE: 711013
2 1 EA 701015 FTG, FLANGE, STRAIGHT 32 HOSE BARB-32 STL
CODE 61
3 1 EA 13461 KIT, Ø2.00" SPLIT FLANGE CODE 61 -
4 1 EA 700762 FTG, CONNECTOR, STR THRD 0404JMOMSTRXXST -
5 1 EA 713233 VALVE, CHECK - -
6 2 EA HSLW038XXXXXXST WASHER, SLFLKG 3/8" -
7 2 EA HHCS038160425Z8 CAPSCREW, HEX HD 3/8-16 X 4.25 -
8 2 EA HHCS038160350Z8 CAPSCREW, HEX HEAD 3/8-16 X 3.50 -
9 1 EA 700757 KIT, #16 CODE 61 FLANGE - -
10 1 EA 700225 FTG, CONNECTOR 1212JMOMSTRXXST STL
11 1 EA 715017 FTG, ADAPTER, 90 SAE 16, CODE 61, 16 STL
JIC M
12 1 EA 700220 FTG, ELBOW, 45 1212JMJS45EXXST STL
PAGE 17
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION
PAGE 18
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION
PAGE 19
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION
PAGE 20
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION
PAGE 21
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION
PAGE 22
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION
PARTS LIST FOR MAIN CONTROL VALVE INSTALLATION (PART NO. 714485).
PAGE 23
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION
PAGE 24
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION
FIGURE FOR VALVE BANK ASSEMBLY INSTALLATION (PART NO. 714484) (SHEET 1 OF 4).
Note:
1. Tube assemblies, Items 19-26, removed for clarity.
FIGURE FOR VALVE BANK ASSEMBLY INSTALLATION (PART NO. 714484) (SHEET 2 OF 4).
Note:
1. Tube assemblies, Items 19-26, removed for clarity.
FIGURE FOR VALVE BANK ASSEMBLY INSTALLATION (PART NO. 714484) (SHEET 3 OF 4).
Note:
1. Tube assemblies, Items 19-26, removed for clarity.
FIGURE FOR VALVE BANK ASSEMBLY INSTALLATION (PART NO. 714484) (SHEET 4 OF 4).
PARTS LIST FOR VALVE BANK ASSEMBLY INSTALLATION (PART NO. 714484).
PAGE 33
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION
PARTS LIST FOR VALVE BANK ASSEMBLY INSTALLATION (PART NO. 714484) - CONTINUED.
PAGE 34
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION
FIGURE FOR MAIN CONTROL VALVE ASSEMBLY (PART NO. 714483) (SHEET 1 OF 4).
FIGURE FOR MAIN CONTROL VALVE ASSEMBLY (PART NO. 714483) (SHEET 2 OF 4).
Continued
on Sheet 4.
FIGURE FOR MAIN CONTROL VALVE ASSEMBLY (PART NO. 714483) (SHEET 3 OF 4).
Continued
on Sheet 3.
FIGURE FOR MAIN CONTROL VALVE ASSEMBLY (PART NO. 714483) (SHEET 4 OF 4).
PARTS LIST FOR MAIN CONTROL VALVE ASSEMBLY (PART NO. 714483).
PAGE 43
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION
FIGURE FOR MID INLET MANIFOLD ASSEMBLY (PART NO. 714482) (SHEET 1 OF 2).
PAGE 44
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION
TORQUE TO 350-
375 FT-LBS
TORQUE TO 350-
375 FT-LBS
FIGURE FOR MID INLET MANIFOLD ASSEMBLY (PART NO. 714482) (SHEET 2 OF 2).
PAGE 45
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION
PARTS LIST FOR MID INLET MANIFOLD ASSEMBLY (PART NO. 714482).
PAGE 46
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION
FIGURE FOR BOOM EXT REGEN MANIFOLD ASSEMBLY (PART NO. 709825).
PAGE 47
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION
PARTS LIST FOR BOOM EXT REGEN MANIFOLD ASSEMBLY (PART NO. 709825).
PAGE 48
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION
PAGE 49
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION
ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L DESC. MATERIAL
1 1 EA 50 072 057 FILTER, PRESSURE W/ELECTRIC PSI - COML
SWITCH
FILTER ELEMENT: 90
470 048
2 1 EA 703440 FTG, 90 DEG ELBOW 1624JMOM90EXXST - STL
3 4 EA HHCS050130375Z8 CAPSCREW, HEX 1/2-13 X 3.75 - GR 8
HEAD
4 8 EA PWNA050XXXXXXMC WASHER,TYPE A 1/2" - MIL CARB
NARROW
5 4 EA LNUT05013XXXXZ8 NUT, HEX SLFLKG 1/2"-13 - GR 8
6 1 EA 90 473 001 CARTRIDGE, DIRT - - COML
ALARM
7 1 EA 702527 FTG, STRAIGHT 16 JICM TO 24 ORB 1624JMOMSTRXXST ST
8 1 EA 701246 45 DEG ELBOW 1616JMJS45EXXST COML
PAGE 50
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION
PAGE 51
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION
PAGE 52
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION
FIGURE FOR BRAKE MANIFOLD ASSEMBLY (PART NO. 712519) (SHEET 1 OF 3).
PAGE 53
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION
FIGURE FOR BRAKE MANIFOLD ASSEMBLY (PART NO. 712519) (SHEET 2 OF 3).
PAGE 54
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION
FIGURE FOR BRAKE MANIFOLD ASSEMBLY (PART NO. 712519) (SHEET 3 OF 3).
PAGE 55
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION
PAGE 56
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION
FIGURE FOR BRAKE MANIFOLD ASSEMBLY (PART NO. 711274) (SHEET 1 OF 4).
PAGE 57
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION
FIGURE FOR BRAKE MANIFOLD ASSEMBLY (PART NO. 711274) (SHEET 2 OF 4).
PAGE 58
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION
FIGURE FOR BRAKE MANIFOLD ASSEMBLY (PART NO. 711274) (SHEET 3 OF 4).
PAGE 59
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION
FIGURE FOR BRAKE MANIFOLD ASSEMBLY (PART NO. 711274) (SHEET 4 OF 4).
PAGE 60
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION
PAGE 61
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION
FIGURE FOR CHECK VALVE BLOCK ASSEMBLY (PART NO. 715766) (SHEET 1 OF 2).
PAGE 62
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION
FIGURE FOR CHECK VALVE BLOCK ASSEMBLY (PART NO. 715766) (SHEET 2 OF 2).
PAGE 63
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION
PARTS LIST FOR CHECK VALVE BLOCK ASSEMBLY (PART NO. 715766).
PAGE 64
PARTS MANUAL
CAB HOSE KIT
PAGE 1
PARTS MANUAL
CAB HOSE KIT
PAGE 2
PARTS MANUAL
CAB HOSE KIT
FIGURE FOR CAB HOSE KIT (PART NO. 712745) (SHEET 1 OF 4).
FIGURE FOR CAB HOSE KIT (PART NO. 712745) (SHEET 2 OF 4).
PAGE 5
PARTS MANUAL
CAB HOSE KIT
FIGURE FOR CAB HOSE KIT (PART NO. 712745) (SHEET 3 OF 4).
PAGE 6
PARTS MANUAL
CAB HOSE KIT
FIGURE FOR CAB HOSE KIT (PART NO. 712745) (SHEET 4 OF 4).
PAGE 7
PARTS MANUAL
CAB HOSE KIT
PAGE 8
PARTS MANUAL
SAHR AXLE BRAKES HOSE KIT
SAHR AXLE BRAKES HOSE KIT (PART NO. 715850, REV. A) .................................... 3
PAGE 1
PARTS MANUAL
SAHR AXLE BRAKES HOSE KIT
PAGE 2
PARTS MANUAL
SAHR AXLE BRAKES HOSE KIT
FIGURE FOR SAHR AXLE BRAKES HOSE KIT (PART NO. 715850) (SHEET 1 OF 6).
FIGURE FOR SAHR AXLE BRAKES HOSE KIT (PART NO. 715850) (SHEET 2 OF 6).
FIGURE FOR SAHR AXLE BRAKES HOSE KIT (PART NO. 715850) (SHEET 3 OF 6).
FIGURE FOR SAHR AXLE BRAKES HOSE KIT (PART NO. 715850) (SHEET 4 OF 6).
FIGURE FOR SAHR AXLE BRAKES HOSE KIT (PART NO. 715850) (SHEET 5 OF 6).
FIGURE FOR SAHR AXLE BRAKES HOSE KIT (PART NO. 715850) (SHEET 6 OF 6).
PAGE 1
PARTS MANUAL
BOOM HOSE KIT
PAGE 2
PARTS MANUAL
BOOM HOSE KIT
FIGURE FOR BOOM HOSE KIT (PART NO. 710519) (SHEET 1 OF 2).
FIGURE FOR BOOM HOSE KIT (PART NO. 710519) (SHEET 2 OF 2).
COOLER INSTALLATION
716073
GROUP NAME PAGE NUMBER
PAGE 1
PARTS MANUAL
COOLER INSTALLATION
PAGE 2
PARTS MANUAL
COOLER INSTALLATION
A C B
A C B
PAGE 3
PARTS MANUAL
COOLER INSTALLATION
Detail D
Section A
(From Sheet 2)
PAGE 4
PARTS MANUAL
COOLER INSTALLATION
Detail H
Detail H
H
Section C
(From Sheet 2)
Detail H
FIGURE FOR COOLER INSTALLATION (PART NO. 716073) (SHEET 4 OF 8).
PAGE 5
PARTS MANUAL
COOLER INSTALLATION
Detail F
Section B
(From Sheet 2)
Detail G
FIGURE FOR COOLER INSTALLATION (PART NO. 716073) (SHEET 5 OF 8).
PAGE 6
PARTS MANUAL
COOLER INSTALLATION
Detail E
(From Sheet 2)
PAGE 7
PARTS MANUAL
COOLER INSTALLATION
J L
K
J
L
Section J
Section L
PAGE 8
PARTS MANUAL
COOLER INSTALLATION
Detail K
(From Sheet 7)
PAGE 9
PARTS MANUAL
COOLER INSTALLATION
PAGE 10
PARTS MANUAL
COOLER INSTALLATION
PAGE 11
PARTS MANUAL
COOLER INSTALLATION
PAGE 12
PARTS MANUAL
COOLER INSTALLATION
PAGE 13
PARTS MANUAL
COOLER INSTALLATION
ADD’L
ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MATERIAL
DESC.
1 1 EA 703381 PRESSURE REDUCING VALVE - - -
FIGURE AND PARTS LIST FOR COOLER FAN SUPPLY VALVE (PART NO. 703745).
PAGE 14
PARTS MANUAL
ELECTRICAL INSTALLATION
ELECTRICAL INSTALLATION
715864
GROUP NUMBER / NAME PAGE NUMBER
PAGE 1
PARTS MANUAL
ELECTRICAL INSTALLATION
PAGE 2
PARTS MANUAL
ELECTRICAL INSTALLATION
NOTES:
2. AFTER TESTING, SPRAY ALL LUGS (INCLUDING INSIDE OF ENCLOSURES) WITH ITEM 10.
PACK PRESSURE SWITCH AND SOLENOID CONTACTS WITH SILICON LUBE, (LOCTITE 51360).
3. CONDUCT THROUGH INPECTION OF ELECTRICAL SYSTEM AFTER TESTING FOR OVER-ALL QUALITY.
ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L DESC. MATERIAL
1 1 EA 714980 ASSY, CAB, ELECTRICAL (See - - -
repair parts.)
2 1 EA 715866 INST, ENGINE END, ELECT. - - -
(See repair parts.)
3 1 EA 711975 INST, BOOM END, ELECT. - - -
(See repair parts.)
4 150 EA 401229 TIE, CABLE 0.270 X 18.00 - COML
5 100 EA 401228 TIE, CABLE 0.270 X 13.00 - COML
6 100 EA 36317 TIE, CABLE 0.184 X 7.31 - COML
7 50 EA 45442 KIT, MOUNT, EPOXY PANDUIT, CABLE TIE - COML
8 100 FT 46954 SPIRAL WRAP 0.50 - COML
9 2 EA 34760 NEOPRENE 0.12 X 36.00 X 51.00 - COML
10 1 EA AC46 VARNISH 20 OZ SPRAY - COML
11 1 EA 714979 WIRE LIST (See repair parts.) SV11
12 1 EA 712597 CABLING, MISC
(See repair parts.)
PAGE 5
PARTS MANUAL
ELECTRICAL INSTALLATION
SIDE VIEW
FIGURE FOR CAB ELECTRICAL ASSEMBLY (PART NO. 714980) (SHEET 1 OF 4).
PAGE 6
PARTS MANUAL
ELECTRICAL INSTALLATION
TOP VIEW
FIGURE FOR CAB ELECTRICAL ASSEMBLY (PART NO. 714980) (SHEET 2 OF 4).
PAGE 7
PARTS MANUAL
ELECTRICAL INSTALLATION
NOTES:
4. IT 32--CUT AT ASSY 4 PCS. 3/4" LG. FROM 0002939 (.5 OD X .065 WALL) OR SIMILIAR TYPE TUBE
FRONT VIEW
FIGURE FOR CAB ELECTRICAL ASSEMBLY (PART NO. 714980) (SHEET 3 OF 4).
PAGE 8
PARTS MANUAL
ELECTRICAL INSTALLATION
BULKHEAD
FIGURE FOR CAB ELECTRICAL ASSEMBLY (PART NO. 714980) (SHEET 4 OF 4).
PAGE 9
PARTS MANUAL
ELECTRICAL INSTALLATION
PAGE 10
PARTS MANUAL
ELECTRICAL INSTALLATION
FIGURE FOR CONTROL CONSOLE ENCLOSURE ASSEMBLY (PART NO. 714981) (SHEET 1 OF 8).
NOTES:
1. WIRE ENCLOSURE I.A.W. "WIRE LIST" DRAWING
2. REFERENCE ELECTRICAL SCHEMATIC DRAWING
3. USE ITEM 100 TO SECURE GROUND WIRE TERMINALS TO GROUND BLOCK.
4. MACHINE ADDITIONAL HOLES IN BACK PANEL OR ENCLOSURE AT ASSEMBLY AS NEEDED FOR FIT-UP.
5. ADD FOAM WEATHER STRIP IT. 98 TO DOOR OF GAUGE PANEL, CB PANEL, TROUGH DOOR AND TROUGH ACCESS
PANEL.
FIGURE FOR CONTROL CONSOLE ENCLOSURE ASSEMBLY (PART NO. 714981) (SHEET 2 OF 8).
FIGURE FOR CONTROL CONSOLE ENCLOSURE ASSEMBLY (PART NO. 714981) (SHEET 3 OF 8).
FIGURE FOR CONTROL CONSOLE ENCLOSURE ASSEMBLY (PART NO. 714981) (SHEET 4 OF 8).
FIGURE FOR CONTROL CONSOLE ENCLOSURE ASSEMBLY (PART NO. 714981) (SHEET 5 OF 8).
FIGURE FOR CONTROL CONSOLE ENCLOSURE ASSEMBLY (PART NO. 714981) (SHEET 6 OF 8).
FIGURE FOR CONTROL CONSOLE ENCLOSURE ASSEMBLY (PART NO. 714981) (SHEET 7 OF 8).
See Note 2
on Sheet 2.
FIGURE FOR CONTROL CONSOLE ENCLOSURE ASSEMBLY (PART NO. 714981) (SHEET 8 OF 8).
PARTS LIST FOR CONTROL CONSOLE ENCLOSURE ASSEMBLY (PART NO. 714981).
ADD'L
ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MAT'L
DESC
1 1 EA 714982 ENCLOSURE (See repair CONTROL CONSOLE - STL
parts.)
2 13 EA 007476 INDICATOR, HOUSING - - COML
3 13 EA 007479 LAMP, INDICATOR T3 1/4, 28VDC - COML
4 9 EA 007477 LENS, HOUSING RED - COML
5 3 EA 007478 LENS, HOUSING YELLOW - COML
6 2 EA 007499 SWITCH, PUSHBUTTON MOMENTARY - COML
7 1 EA 400428 SWITCH, PUSH/PULL 3-POSITION - COML
8 1 EA 400987 CONTACT BLOCK NCLB CONTACTS - COML
9 1 EA 400986 CONTACTS, BLOCK N/O & N/C CONTACTS - COML
10 1 EA 007465 GAUGE, FUEL 24VDC - COML
11 1 EA 400398 SWITCH, IGNITION 3-POSITION - COML
12 1 EA 007469 GAUGE, TEMP, CONV 140-320F, 24VDC - COML
13 6 EA FHMS010320050SS FSR, FHMS #10-32UNF X 0.50 - SST
14 6 EA PHMS010320038SS FSR, PHMS #10-32UNF X 0.38 - SST
15 6 EA 400634 STANDOFF, THREADED #10-32UNF X 0.63 - SST
16 22 EA PWRB010XXXXXXSS FSR, PLAIN WASHER #10 NOM - SST
17 16 EA HSLW010XXXXXXSS FSR, LOCKWASHER #10 - SST
18 12 EA PWRB025XXXXXXSS FSR, PLAIN WASHER 1/4 REG,TYPE B - SST
19 1 EA 400629 PANEL, DIODE 0.125 X 3.75 X 10.00 - PHENOLIC
20 21 EA 007743 DIODE 400VDC, 1 AMP - COML
21 4 EA 400591 TERMINAL BLOCK 10 POSITION - COML
22 8 EA PHMS006320100SS FSR, PHMS #6-32UNC X 1.00 - SST
23 8 EA PWRB006XXXXXXSS FSR, PLAIN WASHER #6 NOM - SST
24 8 EA HNUT00632XXXXSS FSR, HNUT #6-32UNC - SST
25 8 EA UV603569 TERMINAL BLOCK 12 POSITION - COML
26 24 EA PHMS006320063SS FSR, PHMS #6-32UNC X 0.63 - SST
27 16 EA 007485 RELAY, SPDT 24VDC - COML
28 16 EA 007486 MOUNT, RELAY FOR 007485 RELAY - COML
29 62 EA 007487 SLEEVE, W/CATCH FOR, 007485 RELAY - COML
30 16 EA PHMS010240050SS FSR, PHMS #10-24UNC X 0.50 - SST
31 1 EA 007498 SOLENOID, RELAY 24VDC - COML
32 4 EA PHMS025200050SS FSR, PHMS 1/4-20UNC X 0.50 - SST
33 4 EA HSLW025XXXXXXSS FSR, LOCK WASHER 1/4 NOM - SST
34 1 EA 007482 RELAY, LATCHING 24VDC, DPDT, DUEL - COML
COIL
35 3 EA 007483 SOCKET, RELAY FOR 007482, RELAY - COML
36 1.5 FT 401304 CABLE, VINYL COATED 3/32 DIA - COML
PAGE 27
PARTS MANUAL
ELECTRICAL INSTALLATION
PARTS LIST FOR CONTROL CONSOLE ENCLOSURE ASSEMBLY (PART NO. 714981) (CONTINUED).
ADD'L
ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MAT'L
DESC
37 4 EA PHMS008320063SS FSR, PHMS #8-32 UNC X .63 - COML
38 1 EA 714512 ASSY, PROCESSOR MICROLOGIX - COML
39 3.5 FT 701606 TRIM VINYL,PROTECTIVE - COML
40 0.5 FT 45227 SHRINK TUBE GLUE LINED, 0.50 ID - COML
41 REF EA 714985 PANEL, RELAY 0.25 X 18.00 X 26.00 - ASTM A36
42 REF EA 712388 PANEL, ACCESS (10GA) - ASTM
0.14X11.52X28.00 A569
43 1 EA 400721 SOLENOID, IGNITION 24VDC - COML
44 100 EA 401227 TIE, CABLE 0.091 X 7.00 - COML
45 10 EA 45442 KIT, MOUNTING EPOXY COML
46 1 EA 600596 RESISTOR 120 OHM, 1 WATT - COML
47 2 EA 602642 LUG, RING TONGUE 12-10 AWG, #10 STUD - COML
48 2 EA 401155 FSR, WASHER, 1/4 NOM - COML
SEALING
49 - - - - - - -
50 - - - - - - -
51 1 EA 0013904 CONNECTOR, 9-WAY DEUTSCH - COML
52 6 EA 0013905 CONTACT, PIN #16, 14-18 AWG - COML
53 1 EA 0013906 PROTECTIVE CAP DEUTSCH - COML
54 4 EA PHMS004400050SS FSR, PHMS #4-40UNC X 0.50 - SST
55 4 EA PWNA004XXXXXXSS FSR, PLAIN WASHER #4 NARROW TYPE A - SST
56 4 EA HSLW004XXXXXXSS FSR, LOCK WASHER #4 NOM - SST
57 4 EA HNUT00440XXXXSS FSR, NUT, HEX #4-40UNC - SST
58 1 EA 714511 ENGINE DISPLAY CONTROLS INC - COML
59 1 EA 007733 GREEN LENS
60 1 EA 600592 DEUTSCH 6 PIN CONNECTOR COML
61 1 EA 404749 LOCK WEDGE COML
62 6 EA 403190 SOCKET TERMINAL COML
63 1 EA 0602125-0055 RELAY TIMER 11 PIN
PROGRAMMABLE
64 1 EA 0602125-0062 BASE 11 PIN RAIL MOUNT COML
65 1 EA 400610 SWITCH, ROTARY TRANSMISSION COML
CONTROL
66 4 EA 400396 SWITCH, TOGGLE COML
67 4 EA 400397 BOOT, SWITCH COML
68 2 EA 400572 SWITCH, WIPER WINDSHILD COML
69 1 EA 400874 ALARM, AUDIBLE 60-70DB COML
70 4 EA 400758 CIRCUIT BREAKER 10 AMP COML
71 9 EA 0602114-0081 CIRCUIT BREAKER 20 AMP COML
PAGE 28
PARTS MANUAL
ELECTRICAL INSTALLATION
PARTS LIST FOR CONTROL CONSOLE ENCLOSURE ASSEMBLY (PART NO. 714981) (CONTINUED).
ADD'L
ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MAT'L
DESC
72 1 EA 007492 CIRCUIT BREAKER 60 AMP COML
73 11 EA 400647 CONNECTOR, CORD .250-.375 1/2NPT COML
74 5 EA 0905794-0010 CONNECTOR, CORD .500-.625 3/4NPT COML
75 4 EA 400649 CONNECTOR, CORD .750-.875 1.00 NPT COML
76 3 EA 602656 CONNECTOR, CORD .875-985 1.00NPT COML
77 13 EA 400763 LOCKNUT, SEALING 1/2NPT COML
78 8 EA 400764 LOCKNUT, SEALING 3/4NPT COML
79 7 EA 400765 LOCKNUT, SEALING 1.00NPT COML
80 30 EA PHMS008320100SS FSR, PHMS #8-32UNC X 1.00 SST
81 30 EA 401153 FSR, WASHER, #8 NOM SST/EPOM
SEALING
82 30 EA LNUT00832XXXXSS FSR, LOCKNUT #8-32UNC SST
83 2 EA 0905794-0051 CONNECTOR, CORD .450-.560 1/2NPT COML
84 2 EA 401154 FSR, WASHER, #10 NOM COML
SEALING
85 6 EA 0602119-0178 PLUG, SEALING UP TO 1.38 HOLE COML
86 2 EA PHMS010320100SS FSR, PHMS #10-32UNC X 1.00 COML
87 1 EA 0905794-0008 CONNECT, CORD .375-.500, 1/2NPT COML
88 1 EA 712436 LABEL, GAUGES SPANISH
89 1 EA 712540 LABEL, CIRCUIT SPANISH
BREAKER
90 1 EA 712541 LABEL, CONTROL SPANISH
HANDELS
91 1 EA 712542 LABEL, CONTROLS SPANISH
92 1 EA 712557 LABEL, SPANISH REAR LIGHTS COML
93 1 EA 712558 LABEL, SPANISH FRONT LIGHTS COML
94 1 EA 712559 LABEL, SPANISH SCALE LIGHTS COML
95 1 EA 712560 LABEL, SPANISH STROBE LIGHT COML
96 1 EA 712574 LABEL CB13 COML
97 20 FT 47389 WEATHER STRIP FOAM COML
98 2 EA 602621 CONNECTOR, CORD .250-.375 3/4 HUB COML
99 1 EA 400648 CONNECTOR, CORD .375-500 3/4 HUB COML
100 7 EA LNUT02520XXXXSS LOCK NUT ¼-20 SST
101 1 EA 007868 TERMINAL BLOCK 10 POS COML
102 2 EA PHMS025200075SS FSR, PHMS 1/4-20 X 0.75 SST
103 2 EA 713173 DISPLAY, DIGITAL RED LION
104 34 EA PHMS010240038SS FSR, PHMS #10-24UNC X 3/8 SST
105 2 EA 715274 TIMING RELAY - COML
106
107
108 2 EA SHCS004400125SS SCREW, SOCKET HEAD #4-40 UNC X .75 COML
PAGE 29
PARTS MANUAL
ELECTRICAL INSTALLATION
FIGURE FOR CONTROL CONSOLE ENCLOSURE (PART NO. 714982) (SHEET 1 OF 2).
PAGE 30
PARTS MANUAL
ELECTRICAL INSTALLATION
FIGURE FOR CONTROL CONSOLE ENCLOSURE (PART NO. 714982) (SHEET 2 OF 2).
PAGE 31
PARTS MANUAL
ELECTRICAL INSTALLATION
PAGE 32
PARTS MANUAL
ELECTRICAL INSTALLATION
WIRE DIAGRAM
PAGE 33
PARTS MANUAL
ELECTRICAL INSTALLATION
PARTS LIST FOR LEFT HAND CONTROL HANDLE (PART NO. 404754).
PAGE 34
PARTS MANUAL
ELECTRICAL INSTALLATION
WIRE DIAGRAM
PAGE 35
PARTS MANUAL
ELECTRICAL INSTALLATION
PARTS LIST FOR RIGHT HAND CONTROL HANDLE (PART NO. 403050).
PAGE 36
PARTS MANUAL
ELECTRICAL INSTALLATION
NOTE:
1. 2, 3, 15, 16, 17, 25, 26, AND 27 TO ASSY IN-LINE FUSE (F1), ALONG
WITH CABLE CALLED OUT ON MISC CABLING DWG.
2. INSTALL IT. 6 BEFORE IT. 7.
FIGURE FOR ENGINE END ELECTRICAL INSTALLATION (PART NO. 715866) (SHEET 1 OF 3).
PAGE 37
PARTS MANUAL
ELECTRICAL INSTALLATION
FIGURE FOR ENGINE END ELECTRICAL INSTALLATION (PART NO. 715866) (SHEET 2 OF 3).
PAGE 38
PARTS MANUAL
ELECTRICAL INSTALLATION
View A
(From Sheet 1)
FIGURE FOR ENGINE END ELECTRICAL INSTALLATION (PART NO. 715866) (SHEET 3 OF 3).
PAGE 39
PARTS MANUAL
ELECTRICAL INSTALLATION
PARTS LIST FOR ENGINE END ELECTRICAL INSTALLATION (PART NO. 715866).
ADD’L
ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MATERIAL
DESC.
1 2 EA 007901 BATTERY, 12V, 1100A - - COML
2 1 EA 402556 FUSE, AMP TRAP 150 AMP, 500VDC - COML
3 1 EA 404885 SHRINK, COLD 0.25 X 16.00 X 19.00 - NEOPRENE
4 1 EA 713418 COVER, BATTERY NEOPRENE - COML
5 1 EA 401639 RETAINER, BATTERY - - COML
6 1 EA 48000 PLAQUE, ON/OFF - - COML
7 1 EA 007497 SWITCH, DISCONNECT - - COML
8 1 EA 007493 CIRCUIT BREAKER 80 AMP - COML
9 1 EA 712433 ASSY, J-BOX-2 (See repair - - SST
parts.)
10 1 EA 712627 ASSY, J-BOX-3 (See repair - - SST
parts.)
11 1 EA 710661 ASSY, J-BOX-1 (See repair - - SST
parts.)
12 14 EA HHCS025200088SS FSR, HHCS 1/4-20 UNC X 7/8" - SST
13 18 EA HSLW025XXXXXXSS FSR, LOCKWASHER 1/4 NOM - SST
14 18 EA PWRB025XXXXXXSS FSR, WASHER, PLAIN 1/4 REGULAR, TYPE B - SST
15 10 FT 602659 TAPE, FIBERGLASS - - COML
16 10 FT 404887 TAPE, SPLICE, RUBBER 67KV - COML
17 10 EA 404888 TAPE, 33 - - COML
18 2 EA PHMS010320100ST FSR, PHMS #10-32 UNF X 1.00 - STL
19 2 EA HSLW010XXXXXXST FSR, LOCKWASHER #10 NOM - STL
20 2 EA PWNB010XXXXXXST FSR, WASHER, PLAIN #10 NARROW, TYPE B - STL
21 2 EA PWNA038XXXXXXMC FSR, WASHER, PLAIN 3/8 NARROW, TYPE A - MILCARB
22 2 EA HSLW038XXXXXXST FSR, WASHER, LOCK 3/8 NOM - STL
23 2 EA HNUT03819XXXXZ8 FSR, HNUT 3/8-16 UNC - GR8
24 1 EA 401637 PADDING, BATTERY 0.25 X 13.00 X 13.50 - NEOPRENE
25 2 EA HHCS025200063Z8 FSR, HHCS 1/4-20 UNC X 5/8 - GR8
26 4 EA PWNB025XXXXXXMC FSR, WASHER, PLAIN 1/4 NARROW, TYPE B - STL
27 2 EA HNUT02520XXXXZ8 FSR, HNUT 1/4-20 UNC - STL
28 4 EA HHCS050130125Z8 FSR, HHCS 1/2-13 UNC X 1.25 - GR8
29 10 EA PWNA050XXXXXXMC FSR, PLAIN WASHER 1/2 NARROW, TYPE A - MILCARB
30 4 EA HNUT05013XXXXZ8 FSR, HNUT 1/2-13 UNC - GR8
31 2 EA HHCS050130150Z8 FSR, HHCS 1/2-13 UNC X 1.50 - GR8
32 1 EA 013956 RELAY, 24VDC - COML
33 1 EA 710182 ASSY, ELEC MOUNT (See - COML
repair parts.)
34 1 EA 715867 ASSY J-BOX-5 (See repair 10.0 X 8.0 X 4.0 - SS
parts.)
35 1 EA 715870 MOUNT, ELECTRICAL 0.25 X 10.50 X 11.75 - A572 GR 50
36 4 EA HHCS025200075SS FSR, HHCS 1/4-20 UNC X 0.75 - SST
37 4 EA HNUT02520XXXXSS FSR, HNUT 1/4-20 UNC - SST
PAGE 40
PARTS MANUAL
ELECTRICAL INSTALLATION
See View B on
See View A on Sheet 2.
Sheet 2.
B
A
C C
A B
PAGE 41
PARTS MANUAL
ELECTRICAL INSTALLATION
View A View B
(From Sheet 1) (From Sheet 1)
View C
(From Sheet 1)
NOTE:
1. ADD 14AWG HOOK-UP WIRE FROM TB23-1 THRU TB23-11 TO GND STUD.
2. REF DWG ELECTRICAL SCHEMATIC
3. LOCATE, DRILL & TAP QTY 4 HOLES IN BACK PANEL (ITEM 2) FOR ITEM 3 MOUNTING
4. USE SUPPRESSED DIN CONNECTORS (IT.19) FOR CONNECTIONS TO SOLENOID VALVES.
5. USE UNSUPPRESSED DIN CONNECTORS AND GASKETS (IT. 20 AND 21) FOR CONNECTIONS TO PRESSURE SW.
FIGURE FOR JUNCTION BOX #2 ASSEMBLY (PART NO. 712433) (SHEET 2 OF 4).
PAGE 42
PARTS MANUAL
ELECTRICAL INSTALLATION
FIGURE FOR JUNCTION BOX #2 ASSEMBLY (PART NO. 712433) (SHEET 3 OF 4).
PAGE 43
PARTS MANUAL
ELECTRICAL INSTALLATION
NOTE:
1. USE ITEMS 13-17 TO WIRE LIGHTS TO CABLE. USE PINS AND SHROUD ON DEVICE, USE SOCKET AND TOWER
ON CABLE.
FIGURE FOR JUNCTION BOX #2 ASSEMBLY (PART NO. 712433) (SHEET 4 OF 4).
PAGE 44
PARTS MANUAL
ELECTRICAL INSTALLATION
PAGE 45
PARTS MANUAL
ELECTRICAL INSTALLATION
NOTE:
1. USE 16 AWG WIRE TO
WIRE DIODES TO
GROUND.
A B
A B
FIGURE FOR JUNCTION BOX #3 ASSEMBLY (PART NO. 712627) (SHEET 1 OF 4).
PAGE 46
PARTS MANUAL
ELECTRICAL INSTALLATION
View B
(From Sheet 1)
View A
(From Sheet 1)
FIGURE FOR JUNCTION BOX #3 ASSEMBLY (PART NO. 712627) (SHEET 2 OF 4).
PAGE 47
PARTS MANUAL
ELECTRICAL INSTALLATION
FIGURE FOR JUNCTION BOX #3 ASSEMBLY (PART NO. 712627) (SHEET 3 OF 4).
PAGE 48
PARTS MANUAL
ELECTRICAL INSTALLATION
FIGURE FOR JUNCTION BOX #3 ASSEMBLY (PART NO. 712627) (SHEET 4 OF 4).
PAGE 49
PARTS MANUAL
ELECTRICAL INSTALLATION
ADD’L
ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MAT’L
DESC.
1 1 EA 700322 MACH, ENCLOSURE 10.00 x 8.00 x 4.00 - -
2 1 EA 600377 PANEL 8.75 X 6.88 - -
3 2 EA 007868 TERMINAL BLOCK 10 POS. 8-24 AWG. 50A - COML
4 5 EA 400647 CONNECTOR, CORD .250-.375, 1/2 NPT - COML
5 2 EA 400649 CONNECTOR, CORD .750-.880 1.00 NPT - COML
6 80 FT 400618 CABLE 16 AWG, 2 COND - COML
7 50 FT 404880 CABLE 14 AWG, 10 COND - COML
8 4 EA PHMS06320063SS FSR, PHMS #6-32UNC X 0.63 - SST
9 10 EA 008328 SOCKET, FEMALE 12AWG, WEATHERPACK - COML
10 5 EA 008200 CONNECTOR, TOWER 2 PIN, WEATHERPACK - COML
11 1 EA 401144 LABEL J-BOX # 3 - COML
12 5 EA 400763 LOCKNUT, SEALING 1/2 NPT - COML
13 6 EA 0602119-0007 SEAL, HOLE 3/4 NPT - COML
14 2 EA 400765 LOCKNUT, SEALING 1.00 NPT - COML
15
16 10 EA 402429 SEAL, WEATHERPACK BLUE, 12 AWG - COML
17 1 EA 0905794-0010 CONNECTOR, CORD 0.500-0625, 3/4 HUB - COML
18 1 EA 602757 BLOCK, FUSE 30 AMP - COML
19 1 EA 602756 FUSE TIME DELAY, 30 AMP - COML
20 25 FT 50802 CABLE 12 AWG, 2 COND - COML
21 1 EA 400764 LOCKNUT, SEALING 3/4 NPT - COML
22 10 FT 602665 CABLE 10 AWG, 1 COND - COML
23 5 EA 007743 DIODE 400V, 1AMP - COML
24 2 EA PHMS08320038SS FSR, PHMS #8-32UNC X 0.38 - SST
25 1 EA 702406 CONNECTOR 4 PIN, DEUTSCH - COML
26 4 EA 702407 CONTACT, SOCKET #12 DEUTSCH - COML
27 1 EA 702408 WEDGE DEUTSCH - COML
LED, CLEARANCE,
28 1 EA 712796 WHITE W/GROMMET - COML
29 1 EA 0602114-0102 FUSE 2A - COML
PAGE 50
PARTS MANUAL
ELECTRICAL INSTALLATION
See View A
B See View B on Sheet 2. on Sheet 2.
A
B
A
FIGURE FOR JUNCTION BOX #1 ASSEMBLY (PART NO. 710661) (SHEET 1 OF 4).
PAGE 51
PARTS MANUAL
ELECTRICAL INSTALLATION
View B
(From Sheet 1) View A
(From Sheet 1)
NOTES:
1. ADD 14AWG HOOK-UP WIRE FROM TB20-6 TO TB21-7.
5. LOCATE, DRILL & TAP QTY 6 HOLES IN BACK PANEL (ITEM 2) FOR ITEM 3 MOUNTING
FIGURE FOR JUNCTION BOX #1 ASSEMBLY (PART NO. 710661) (SHEET 2 OF 4).
PAGE 52
PARTS MANUAL
ELECTRICAL INSTALLATION
FIGURE FOR JUNCTION BOX #1 ASSEMBLY (PART NO. 710661) (SHEET 3 OF 4).
PAGE 53
PARTS MANUAL
ELECTRICAL INSTALLATION
FIGURE FOR JUNCTION BOX #1 ASSEMBLY (PART NO. 710661) (SHEET 4 OF 4).
PAGE 54
PARTS MANUAL
ELECTRICAL INSTALLATION
PAGE 55
PARTS MANUAL
ELECTRICAL INSTALLATION
FIGURE FOR ELECTRICAL MOUNT ASSEMBLY (PART NO. 710182) (SHEET 1 OF 2).
PAGE 56
PARTS MANUAL
ELECTRICAL INSTALLATION
FIGURE FOR ELECTRICAL MOUNT ASSEMBLY (PART NO. 710182) (SHEET 2 OF 2).
PAGE 57
PARTS MANUAL
ELECTRICAL INSTALLATION
PAGE 58
PARTS MANUAL
ELECTRICAL INSTALLATION
See View B on
Sheet 2. See View A
on Sheet 2.
B A
B A
FIGURE FOR JUNCTION BOX #5 ASSEMBLY (PART NO. 715867) (SHEET 1 OF 4).
PAGE 59
PARTS MANUAL
ELECTRICAL INSTALLATION
View B View A
(From Sheet 1) (From Sheet 1)
NOTES:
1. USE 14AWG WIRE TO WIRE GND BUSS TO GROUND STUD.
2. DRILL AND TAP AT ASSY 6-32UNC FOR TERMINAL BLOCKS.
FIGURE FOR JUNCTION BOX #5 ASSEMBLY (PART NO. 715867) (SHEET 2 OF 4).
PAGE 60
PARTS MANUAL
ELECTRICAL INSTALLATION
FIGURE FOR JUNCTION BOX #5 ASSEMBLY (PART NO. 715867) (SHEET 3 OF 4).
PAGE 61
PARTS MANUAL
ELECTRICAL INSTALLATION
FIGURE FOR JUNCTION BOX #5 ASSEMBLY (PART NO. 715867) (SHEET 4 OF 4).
PAGE 62
PARTS MANUAL
ELECTRICAL INSTALLATION
PAGE 63
PARTS MANUAL
ELECTRICAL INSTALLATION
PAGE 64
PARTS MANUAL
ELECTRICAL INSTALLATION
PARTS LIST FOR BOOM END ELECTRICAL INSTALLATION (PART NO. 711975).
PAGE 65
PARTS MANUAL
ELECTRICAL INSTALLATION
B A
B A
FIGURE FOR JUNCTION BOX #4 ASSEMBLY (PART NO. 710760) (SHEET 1 OF 5).
PAGE 66
PARTS MANUAL
ELECTRICAL INSTALLATION
View B View A
(From Sheet 1) (From Sheet 1)
NOTES:
1. LOCATE, DRILL AND TAP QTY 4 HOLES IN BACK PANEL (ITEM 2) FOR ITEM 3 &
23 MOUNTING.
2. USE BLADE TERMINALS ON DIODE CONNECTIONS.
3. USE 16AWG BLK FOR GND JUMPERS AND BACK TO GND STUD ON BACK PANEL,
PLUS 213, 214.
FIGURE FOR JUNCTION BOX #4 ASSEMBLY (PART NO. 710760) (SHEET 2 OF 5).
PAGE 67
PARTS MANUAL
ELECTRICAL INSTALLATION
FIGURE FOR JUNCTION BOX #4 ASSEMBLY (PART NO. 710760) (SHEET 3 OF 5).
PAGE 68
PARTS MANUAL
ELECTRICAL INSTALLATION
FIGURE FOR JUNCTION BOX #4 ASSEMBLY (PART NO. 710760) (SHEET 4 OF 5).
PAGE 69
PARTS MANUAL
ELECTRICAL INSTALLATION
FIGURE FOR JUNCTION BOX #4 ASSEMBLY (PART NO. 710760) (SHEET 5 OF 5).
PAGE 70
PARTS MANUAL
ELECTRICAL INSTALLATION
PAGE 71
PARTS MANUAL
ELECTRICAL INSTALLATION
FIGURE FOR JUNCTION BOX #6 ASSEMBLY (PART NO. 712789) (SHEET 1 OF 2).
PAGE 72
PARTS MANUAL
ELECTRICAL INSTALLATION
FIGURE FOR JUNCTION BOX #6 ASSEMBLY (PART NO. 712789) (SHEET 2 OF 2).
PAGE 73
PARTS MANUAL
ELECTRICAL INSTALLATION
PAGE 74
PARTS MANUAL
ELECTRICAL INSTALLATION
NOTES:
1. DO NOT INSTALL
INTERNAL WIRING ON
OPTIONS NOT USED.
OPTION WIRES WILL BE
REPRESENTED BY AN *
ADD'L
ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MAT'L
DESC.
1 20 FT 700671 CABLE 5 COND, 16 AWG - COML
2 60 FT 404876 CABLE 3 COND, 14 AWG - COML
3 15 FT 105049 CABLE 3 COND, 16 AWG - COML
4 65 FT 400618 CABLE 2 COND, 16 AWG - COML
5 8 FT 010925 CABLE 1 PR 22,1 PR 24,W/SHD -
PAGE 85
PARTS MANUAL
ELECTRICAL INSTALLATION
NOTES:
1. HEAT SHRINK ITEM 14 ON LUG AND CABLE AS POS I.D. ON CA70 AND CA71.
PAGE 86
PARTS MANUAL
ELECTRICAL INSTALLATION
PAGE 87
PARTS MANUAL
ELECTRICAL INSTALLATION
ADD'L
ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MAT'L
DESC
1 56 FT 007863 CABLE 1 COND., 2/0 AWG - COML
2 46 FT 007864 CABLE 1 COND., 4 AWG - COML
3 19 FT 007865 CABLE 1 COND., 6 AWG - COML
4 20 FT 008596 CABLE 8 COND., 16 AWG - COML
5 87 FT 400618 CABLE 2 COND., 16 AWG - COML
6 2 EA 401356 CAP, POST, BATTERY POS. & NEG. CAPS - COML
7 2 EA 401357 TERMINAL, BATTERY POS. POST, 2/0 AWG - COML
8 2 EA 401358 TEMINAL, BATTERY NEG. POST, 2/0 AWG - COML
9 4 EA 008200 CONNECTOR, TOWER WEATHERPACK - COML
CONNECTOR,
10 4 EA 008326 SHROUD WEATHERPACK - COML
11 8 EA 401134 PLUG, CONNECTOR MALE - COML
SOCKET,
12 8 EA 401135 CONNECTOR FEMALE - COML
0.50 - .0625 CABLE, 3/4
13 1 EA 0905794-0010 CORD GRIP NPT - COML
TUBING, SHRINK, POLYO
14 0.5 FT 401691 HEAT RED 1" DIA X 3.00" - LEFIN
15 1 EA 400764 LOCKNUT, SEALING 3/4" - COML
16 16 EA 402428 SEAL, WEATHERPACK 18-16 GA GREEN - COML
17 1 EA 32311 FSR, HHCS 12MM-1.75 X 30MM - STL
18 6 FT 404875 HOSE, PROTECTIVE RUBBER, 1" ID - COML
19 6 EA HNUT05013XXXXSS FSR, HNUT 1/2-13UNC - SST
20 12 EA PWRB050XXXXXXSS FSR, PLAIN WASHER 1/2 REGULAR TYPE B - SST
21 1 EA 013956 RELAY 24VDC - COML
22 25 FT 010925 CABLE TYPE3084A - COML
23 1 EA 702333 CONNECTOR, 50 PIN - - COML
24 37 EA 50288 PLUG, CONNECTOR RED - COML
FOR 50 PIN
25 1 EA 014126 BACKSHELL CONNECTOR - COML
26 13 EA 013900 CONTACT, SOCKET GOLD - COML
PAGE 88
PARTS MANUAL
LED LIGHTING
LED LIGHTING
716067
GROUP NAME PAGE NUMBER
PAGE 1
PARTS MANUAL
LED LIGHTING
PAGE 2
PARTS MANUAL
LED LIGHTING
PAGE 5
PARTS MANUAL
LED LIGHTING
LH SIDE VIEW
FIGURE FOR CAB LED LIGHTING (PART NO. 713402) (SHEET 1 OF 2).
PAGE 6
PARTS MANUAL
LED LIGHTING
NOTE:
FIGURE FOR CAB LED LIGHTING (PART NO. 713402) (SHEET 2 OF 2).
PAGE 7
PARTS MANUAL
LED LIGHTING
PAGE 8
PARTS MANUAL
LED LIGHTING
PAGE 9
PARTS MANUAL
LED LIGHTING
PAGE 10
PARTS MANUAL
LED LIGHTING
FIGURE FOR ENGINE END LED LIGHTING (PART NO. 716075) (SHEET 1 OF 2).
PAGE 11
PARTS MANUAL
LED LIGHTING
Detail A
(From Sheet 1)
Replace 12V bulb in Item 3 with 24V bulb (Item 9)
FIGURE FOR ENGINE END LED LIGHTING (PART NO. 716075) (SHEET 2 OF 2).
PAGE 12
PARTS MANUAL
LED LIGHTING
PARTS LIST FOR ENGINE END LED LIGHTING (PART NO. 716075).
PAGE 13
PARTS MANUAL
LED LIGHTING
PAGE 14
PARTS MANUAL
LED LIGHTING
PARTS LIST FOR BOOM END LED LIGHTING (PART NO. 709785).
PAGE 15
PARTS MANUAL
LED LIGHTING
PAGE 16
PARTS MANUAL
STROBE LIGHT KIT
PAGE 1
PARTS MANUAL
STROBE LIGHT KIT
FIGURE FOR STROBE LIGHT KIT (PART NO. 715517) (SHEET 1 OF 3).
PAGE 2
PARTS MANUAL
STROBE LIGHT KIT
FIGURE FOR STROBE LIGHT KIT (PART NO. 715517) (SHEET 2 OF 3).
PAGE 3
PARTS MANUAL
STROBE LIGHT KIT
FIGURE FOR STROBE LIGHT KIT (PART NO. 715517) (SHEET 3 OF 3).
PAGE 4
PARTS MANUAL
STROBE LIGHT KIT
PAGE 5
PARTS MANUAL
STROBE LIGHT KIT
PAGE 6
PARTS MANUAL
SPOT LIGHT OPTION
PAGE 1
PARTS MANUAL
SPOT LIGHT OPTION
FIGURE FOR SPOT LIGHT OPTION (PART NO. 712593) (SHEET 1 OF 2).
PAGE 2
PARTS MANUAL
SPOT LIGHT OPTION
FIGURE FOR SPOT LIGHT OPTION (PART NO. 712593) (SHEET 2 OF 2).
PAGE 3
PARTS MANUAL
SPOT LIGHT OPTION
PAGE 4
PARTS MANUAL
8’ PUSH BLADE OPTION
PAGE 1
PARTS MANUAL
8’ PUSH BLADE OPTION
See Section B
on Sheet 2
B
B
See Section A A
on Sheet 2
A
C
See Section C
on Sheet 4
20
2X
FIGURE FOR 8’ PUSH BLADE OPTION (PART NO. 713249) (SHEET 1 OF 4).
PAGE 2
PARTS MANUAL
8’ PUSH BLADE OPTION
1. INSTALL BUSHINGS ON BOTH ENDS AND CENTER PIN SO BUSHINGS PROTRUDE EQUALLY ON
BOTH SIDES.
4. HAMMER ON THE ENDS OF THE BUSHINGS SEVERAL TIMES AND THEN RETORQUE.
Section B
(From Sheet 1)
Section A
(From Sheet 1)
FIGURE FOR 8’ PUSH BLADE OPTION (PART NO. 713249) (SHEET 2 OF 4).
PAGE 3
PARTS MANUAL
8’ PUSH BLADE OPTION
19
J-BOX 5
REAR VIEW
FIGURE FOR 8’ PUSH BLADE OPTION (PART NO. 713249) (SHEET 3 OF 4).
PAGE 4
PARTS MANUAL
8’ PUSH BLADE OPTION
Section C
(From Sheet 1)
FIGURE FOR 8’ PUSH BLADE OPTION (PART NO. 713249) (SHEET 4 OF 4).
PAGE 5
PARTS MANUAL
8’ PUSH BLADE OPTION
PAGE 6
PARTS MANUAL
8’ PUSH BLADE OPTION
NOTES:
PAGE 7
PARTS MANUAL
8’ PUSH BLADE OPTION
ADD'L
ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MAT'L
DESC.
1 EA 430151 SEAL KIT - - -
2 2 EA 31352 BEARING, SPHERICAL - - -
3 2 EA 35622 RING, SNAP - - -
4 1 EA 400084 PISTON ASSEMBLY - - -
5 1 EA 34962 NUT, ROD END - - -
6 1 EA 200232 BARREL ASSEMBLY - - -
7 1 EA 500101 HEAD ASSEMBLY - - -
8 1 EA 300146 ROD ASSEMBLY - - -
9 8 EA 711030 CAPSCREW, HEX HEAD - - -
10 3 EA 717002 FITTING, GREASE - - -
PAGE 8
PARTS MANUAL
8’ PUSH BLADE OPTION
PAGE 9
PARTS MANUAL
8’ PUSH BLADE OPTION
PARTS LIST FOR PUSH BLADE VALVE INSTALLATION (PART NO. 711493).
PAGE 10
PARTS MANUAL
8’ PUSH BLADE OPTION
FIGURE FOR PUSH BLADE MANIFOLD ASSEMBLY (PART NO. 400298) (SHEET 1 OF 2).
PAGE 11
PARTS MANUAL
8’ PUSH BLADE OPTION
FIGURE FOR PUSH BLADE MANIFOLD ASSEMBLY (PART NO. 400298) (SHEET 2 OF 2).
PAGE 12
PARTS MANUAL
8’ PUSH BLADE OPTION
PARTS LIST FOR PUSH BLADE MANIFOLD ASSEMBLY (PART NO. 400298).
PAGE 13
PARTS MANUAL
8’ PUSH BLADE OPTION
PAGE 14
PARTS MANUAL
FIRE SUPPRESSION OPTION
PAGE 1
PARTS MANUAL
FIRE SUPPRESSION OPTION
PAGE 2
PARTS MANUAL
FIRE SUPPRESSION OPTION
47 53
See View E on
P Sheet 3.
See View A on Sheet 2.
See View K
on Sheet 3.
NOTE:
View A
(From Sheet 1)
Detail P
(From Sheet 1)
FIGURE FOR FIRE SUPPRESSION OPTION (PART NO. 715018) (SHEET 2 OF 8).
47 34
46 33
45
21
43
42
19
18
Detail G
(From Sheet 1)
2 View B
6 7 26 Cab Display Module
Inside of Cab Next to Dash
View C (From Sheet 1)
View D (From Sheet 1)
(From Sheet 1)
50
47
View of Bulkhead Fittings from View F
Underneath Cab (From Sheet 1)
17 16
(OR ITEM 52) 26
20
(OR ITEM 2) 24
22
14
View M
View K (From Sheet 1) View N
View E View of ICM Inside Cab (From Sheet 1)
(From Sheet 1)
(From Sheet 1)
FIGURE FOR FIRE SUPPRESSION OPTION (PART NO. 715018) (SHEET 3 OF 8).
FIGURE FOR FIRE SUPPRESSION OPTION (PART NO. 715018) (SHEET 4 OF 8).
FIGURE FOR FIRE SUPPRESSION OPTION (PART NO. 715018) (SHEET 5 OF 8).
NOTES:
FIGURE FOR FIRE SUPPRESSION OPTION (PART NO. 715018) (SHEET 6 OF 8).
FIGURE FOR FIRE SUPPRESSION OPTION (PART NO. 715018) (SHEET 7 OF 8).
NOTES:
1) ATTACH ITEM 20 TO THE RELAY PORT ON
THE CONTROLLER, AND ROUTE TO THE
WIRE TROUGH. INSTALL INTO SPARE HOLE.
FIGURE FOR FIRE SUPPRESSION OPTION (PART NO. 715018) (SHEET 8 OF 8).
ADD'L
ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MAT'L
DESC.
1 1 EA 90 490 015 TANK AND BRACKET ASSEMBLY - COML
2 2 EA 713990 CABLE, DETECTION CIRCUIT 10 FT - COML
3 1 EA 713991 ACTUATOR, PNEUMATIC MODEL LT/LP-A-101 - COML
4 1 EA 713992 ACTUATOR, ELECTRIC MANUAL - - COML
5 1 EA 713993 BRACKET, ELECTRIC ACTUATOR MANUAL - COML
6 1 EA 713994 BULKHEAD, CONNECTOR DETECTION CIRCUIT - COML
7 1 EA 713995 BULKHEAD, CONNECTOR RELEASE & POWER - COML
CIRCUIT
8 1 EA 715022 CABLE, RELEASE CIRCUIT 30 FT - COML
9 1 EA 713997 CABLE, RELEASE CIRCUIT DROP 30 IN - COML
10 2 EA 711806 SPACER 1.00" DIA X 1.38" LG - STL
11 1 EA 714001 ACTUATION DEVICE PROTRACTING - COML
12 1 EA 714004 BRACKET, CARTRIDGE - - COML
13 1 EA 714005 CARTRIDGE - - COML
14 2 EA 714006 CONNECTOR, EOL DEVICE DETECTION CIRCUIT - COML
15 1 EA 714007 TEE, CONNECTOR DETECTION CIRCUIT - COML
MXFXF
16 1 EA 714009 MODULE, BATTERY - - COML
17 1 EA 714010 ASSY, ICM INTERFACE - COML
CONTROL MODULE
18 1 EA 714011 MODULE, DISPLAY ASSY - COML
19 1 EA 714012 BRACKET, DISPLAY MOUNTING CHECKFIRE 210 - COML
20 1 EA 714017 CABLE, CIRCUIT 10 FT W/LEADS - COML
21 1 EA 714020 WELD, MOUNT, DISPLAY - FAB STL
22 1 EA 714034 CABLE, DISPLAY 10 FT - COML
23 1 EA 715023 KIT, HOSE (See repair parts.) FIRE SUPPRESSION - COML
24 2 EA 714043 CABLE, DETECTION CIRCUIT 5 FT COML
25 1 EA 714044 DETECTOR, LINEAR 50 FT - COML
26 2 EA 714045 CABLE, RELEASE CIRCUIT 5 FT COML
27 12 EA 602663 LOCKWASHER, NOZZLE - - COML
28 6 EA 602660 NOZZLE - - COML
29 1 EA 90 490 004 TEE, DISTRIBUTION - - COML
30 1 EA 701060 FTG, CONNECTOR, MALE 0404PMJMSTRXXST - STL
31 1 EA 700185 FTG, ELBOW, MALE 0404JMPM90EXXST - COML
32 2 EA HHCS038160225Z8 FSR, HHCS 3/8-16 UNC X 2.25 - GRADE 8
33 2 EA HHCS050130100Z8 FSR, HHCS 1/2-13 UNC X 1.00 - GRADE 8
34 2 EA PWNA050XXXXXXMC FSR, PWNA 1/2 NARROW TYPE A - MIL-CARB
35 4 EA HHCS038160075Z8 FSR, HHCS 3/8-16 UNC X 0.75 - GRADE 8
PAGE 19
PARTS MANUAL
FIRE SUPPRESSION OPTION
PARTS LIST FOR FIRE SUPPRESSION OPTION (PART NO. 715018) - CONTINUED.
ADD'L
ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MAT'L
DESC.
36 8 EA PWNA038XXXXXXMC FSR, PWNA 3/8 NARROW TYPE A - MIL-
CARB
37 2 EA LNUT03816XXXXZ8 FSR, LNUT 3/8-16 UNC - GRADE 8
38 3 EA 702442 FTG, TEE, MALE BRANCH 0808JMPMTEBXXST - STL
39 1 EA 700581 FTG, CONNECTOR, MALE 1212JMPMSTRXXST - STL
40 6 EA 701223 FTG, CONNECTOR, FEMALE 0808JMPFSTRXXST - STL
41 1 EA 602632 FTG, BULKHEAD 1212JMPMBSTXXST - STL
42 1 EA 700427 PLATE, INSPECTION - - COML
43 1 EA 602637 TAG, MONTHLY INSPECT - - COML
44 1 EA 46299 LABEL, SHUT OFF POWER - - COML
45 4 EA HHCS025200100Z8 FSR, HHCS 1/4-20 UNC X 1.00 - GRADE 8
46 4 EA LNUT02520XXXXZ8 FSR, LNUT 1/4-20 UNC - GRADE 8
47 20 EA PWNA025XXXXXXMC FSR, PWNA 1/4 NARROW TYPE A - MIL-
CARB
48 40 FT 404879 CONDUIT, HOSE 3/4" ID - COML
49 15 EA 714053 P-CLAMP - - COML
50 4 EA HHCS025200050Z8 FSR, HHCS 1/4-20 UNC X 0.50 - GRADE 8
51 1 EA 714683 CABLE, RELEASE CIRCUIT 10 FT - COML
52 1 EA 715029 MOUNT, ICM 0.38 X 6.25 X 8.38 - ASTM
A572
53 8 EA HHCS025200075Z8 FSR, HHCS 1/4-20 UNC X 0.75 - GRADE 8
54 1 EA 714008 DETECTOR, LINEAR 30 FT - COML
PAGE 20
PARTS MANUAL
FIRE SUPPRESSION OPTION
PARTS LIST FOR FIRE SUPPRESSION HOSE KIT (PART NO. 715023).
(NO FIGURE AVAILABLE)
PAGE 21
PARTS MANUAL
FIRE SUPPRESSION OPTION
PAGE 22
PARTS MANUAL
FINAL FINISH OPTION
PAGE 1
PARTS MANUAL
FINAL FINISH OPTION
PAGE 2
PARTS MANUAL
FINAL FINISH OPTION
1. CHANGE ALL FILTERS AFTER TESTING BUT PRIOR TO SHIPPING. ITEM #13, #23, #24 , #31 &
See View E on Sheet 2 See View B on
#32.
Sheet 2
See Section P on Sheet 2 2. ITEM #26 IS TO BE SHIPPED LOOSE IN THE CAB.
3. STRAPS, ITEM #27, TO BE USED TO SUPPORT CABLES AND HOSES WHERE NECESSARY.
See Section H on Sheet 2
SV11
FIGURE FOR FINAL FINISH OPTION (PART NO. 714507) (SHEET 1 OF 3).
View A
(From Sheet 1) View F
(From Sheet 1)
View B
(From Sheet 1)
Section H
(From Sheet 1)
Section P
View E (From Sheet 1)
View C (From Sheet 1)
(From Sheet 1)
FIGURE FOR FINAL FINISH OPTION (PART NO. 714507) (SHEET 2 OF 3).
View M
(From Sheet 1)
1
9 15 10
19 16 11
12
25
FIGURE FOR FINAL FINISH OPTION (PART NO. 714507) (SHEET 3 OF 3).
PAGE 9
PARTS MANUAL
FINAL FINISH OPTION
PAGE 10
PARTS MANUAL
LUBRICATION SYSTEM
LUBRICATION SYSTEM
710534
GROUP NAME PAGE NUMBER
PAGE 1
PARTS MANUAL
LUBRICATION SYSTEM
PAGE 2
PARTS MANUAL
LUBRICATION SYSTEM
See view H on
Sheet 8
H H
See view G on
Sheet 4
G G
See view E on
Sheet 6
FIGURE FOR LUBRICATION SYSTEM (PART NO. 710534) (SHEET 1 OF 11).
See view K on
See Detail S on Sheet 6 Sheet 4
for hose information
K
F
D D
A A
See view F on
Sheet 4
C
NOTES:
•PURGE ALL GREASE POINTS PRIOR TO REMOVING GREASE FITTINGS (FILL WITH GREASE UNTIL GREASE IS COMING OUT OF SEALS).
•REMOVE ALL GREASE FITTINGS AND INSTALL QUICKLINC FITTINGS (ITEMS #26, 39 AND 40).
•WELD IN ACCORDANCE WITH ANSI/AWS D14.3 SPECIFICATION.
•TOUCH UP PAINT AFTER WELDING IS COMPLETE.
•FILL ALL #4 HOSES WITH GREASE.
•INSTALL AND ROUTE HOSES LAST.
This Sheet
Identifies Weld
Rework
View F
(From Sheet 2)
View K
(From Sheet 2)
B B
View A
(From Sheet 2)
View B
Boom Lift Cylinder Detail
(Typical Both Cylinders)
Detail S
(From Sheet 2)
View C
(From Sheet 2)
View E
(From Sheet 1)
View H
(From Sheet 1)
Detail J
(From Sheet 1)
View D
(From Sheet 2) Detail N
(From Sheet 1)
Detail T
(From Sheet 1)
'
PAGE 25
PARTS MANUAL
LUBRICATION SYSTEM
PAGE 26
PARTS MANUAL
CAMERA KIT OPTION
PAGE 1
PARTS MANUAL
CAMERA KIT OPTION
NOTE:
1. INSTALL CABLES 300 AND 301 INTO FRONT FRAME J-BOX PER THE DRAWING.
2. RUN 300 TO THE LEFT AND 301 TO THE RIGHT SIDE OF THE BOOM ALONG WITH THE LIGHT CABLES.
3. USE ITEMS 7-11 FOR TERMINATION TO CAMERA PIGTAIL.
4. CUT ITEM 12 TO FIT ITEM 6.
5. PLACE ITS. 2, 3 AND 4 (CORD GRIP AND COMPONENTS) IN DASH PANEL.
6. USE IT.22 (HEATSHRINK) TO BUILD UP DIAMETER OF CABLES 300 AND 301 SO THAT CORD GRIP CAN TIGHTEN
DOWN ON CABLE.
7. DO NOT EXCESSIVELY TIGHTEN CORD GRIP ONTO CABLE, HAND TIGHTEN AND USE WRENCH FOR FINAL HALF
TURN.
PAGE 2
PARTS MANUAL
CAMERA KIT OPTION
Replacement Parts:
PAGE 3
PARTS MANUAL
CAMERA KIT OPTION
PAGE 4
PARTS MANUAL
CAB LIGHTING INSTALLATION
PAGE 1
PARTS MANUAL
CAB LIGHTING INSTALLATION
NOTE:
1. ITEM 17 TO BE MOUNTED TO
MINIMIZE GLARE ON THE
PROTECTIVE BARS OVER THE
WINDSHIELD. IN OTHER
WORDS, THE EXPANDED METAL
MUST BE FACING FORWARD
AND TOWARDS THE OUTSIDE
OF THE CAB.
FIGURE FOR CAB LIGHTING INSTALLATION (PART NO. 713401) (SHEET 1 OF 3).
PAGE 2
PARTS MANUAL
CAB LIGHTING INSTALLATION
FIGURE FOR CAB LIGHTING INSTALLATION (PART NO. 713401) (SHEET 2 OF 3).
PAGE 3
PARTS MANUAL
CAB LIGHTING INSTALLATION
CABLE HOOK-UP
WIRE TROUGH
FIGURE FOR CAB LIGHTING INSTALLATION (PART NO. 713401) (SHEET 3 OF 3).
PAGE 4
PARTS MANUAL
CAB LIGHTING INSTALLATION
PAGE 5
PARTS MANUAL
CAB LIGHTING INSTALLATION
PAGE 6
PARTS MANUAL
DOOR LINKAGE INSTALLATION
PAGE 1
PARTS MANUAL
DOOR LINKAGE INSTALLATION
B
See Sheet 2 for
Detail B.
SECTION A-A
C
See Sheet 2 for
Detail C.
FIGURE FOR DOOR LINKAGE INSTALLATION (PART NO. 712394) (SHEET 1 OF 3).
PAGE 2
PARTS MANUAL
DOOR LINKAGE INSTALLATION
DETAIL B
(from Sheet 1).
DETAIL C
(from Sheet 1).
FIGURE FOR DOOR LINKAGE INSTALLATION (PART NO. 712394) (SHEET 2 OF 3).
PAGE 3
PARTS MANUAL
DOOR LINKAGE INSTALLATION
FIGURE FOR DOOR LINKAGE INSTALLATION (PART NO. 712394) (SHEET 3 OF 3).
PAGE 4
PARTS MANUAL
DOOR LINKAGE INSTALLATION
PAGE 5
PARTS MANUAL
DOOR LINKAGE INSTALLATION
PAGE 6
PARTS MANUAL
WINDOW GUARD OPTION
PAGE 1
PARTS MANUAL
WINDOW GUARD OPTION
See View A on
Sheet 2
FIGURE FOR WINDOW GUARD OPTION (PART NO. 711360) (SHEET 1 OF 2).
PAGE 2
PARTS MANUAL
WINDOW GUARD OPTION
Note: In addition
to Item 4, use
clear RTV
silicone as an
View A additional seal
(From Sheet 1) between Item 3
and the lexgard
window.
FIGURE FOR WINDOW GUARD OPTION (PART NO. 711360) (SHEET 2 OF 2).
PAGE 3
PARTS MANUAL
WINDOW GUARD OPTION
ADD’L
ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MATERIAL
DESC.
1 1 EA 711357 FRAME, WINDOW 0.50 X 42.25 X 44.75 ASTM A36
2 1 EA 711358 RETAINER, WINDOW, OUTER 0.25 X 40.25 X 42.75 ASTM A36
3 1 EA 711359 WINDOW, OUTER 0.25 X 37.50 X 40.00 Glass
4 25 FT 8004 WEATHERSTRIP - Rubber
5 16 EA HHCS050130125Z8 CAPSCREW, HEX HEAD ½-13 X 1.25 - GR 8
6 16 EA PWNA050XXXXXXMC WASHER, TYPE A NARROW ½ - MIL CARB
7 16 EA HHCS038160075Z8 CAPSCREW, HEX HEAD 3/8-16 X 0.75 - GR 8
8 20 EA PWNA038XXXXXXMC WASHER, TYPE A NARROW 3/8 NOM - MIL CARB
9 4 EA HHCS038160100Z8 CAPSCREW, HEX HEAD 3/8-16 X 1.00 - GR 8
10 1 EA 711481 GUARD, WINDSHIELD SV SCALER CABS - FAB,STL
PAGE 4
PARTS MANUAL
WATER SPRAY OPTION
PAGE 1
PARTS MANUAL
WATER SPRAY OPTION
PAGE 2
PARTS MANUAL
WATER SPRAY OPTION
FIGURE FOR WATER SPRAY OPTION (PART NO. 716069) (SHEET 1 OF 3).
FIGURE FOR WATER SPRAY OPTION (PART NO. 716069) (SHEET 2 OF 3).
FIGURE FOR WATER SPRAY OPTION (PART NO. 716069) (SHEET 3 OF 3).
PAGE 9
PARTS MANUAL
WATER SPRAY OPTION
PAGE 10
PARTS MANUAL
WATER SPRAY OPTION
FIGURE FOR WATER TANK ASSEMBLY (PART NO. 716017) (SHEET 1 OF 3).
C
C
B
B
A A
FIGURE FOR WATER TANK ASSEMBLY (PART NO. 716017) (SHEET 2 OF 3).
Section B
(From Sheet 2)
Section C
(From Sheet 2)
Section A
(From Sheet 2)
Bottom View
FIGURE FOR WATER TANK ASSEMBLY (PART NO. 716017) (SHEET 3 OF 3).
PAGE 17
PARTS MANUAL
WATER SPRAY OPTION
FIGURE FOR WATER PUMP SUPPLY MANIFOLD ASSEMBLY (PART NO. 711792).
PAGE 18
PARTS MANUAL
WATER SPRAY OPTION
PARTS LIST FOR WATER PUMP SUPPLY MANIFOLD ASSEMBLY (PART NO. 711792).
PAGE 19
PARTS MANUAL
WATER SPRAY OPTION
PAGE 20
PARTS MANUAL
WATER SPRAY OPTION
PARTS LIST FOR COOLER FAN SUPPLY VALVE (PART NO. 601960).
PAGE 21
PARTS MANUAL
WATER SPRAY OPTION
FIGURE FOR WATER PUMP ASSEMBLY (PART NO. 716057) (SHEET 1 OF 2).
PAGE 22
PARTS MANUAL
WATER SPRAY OPTION
FIGURE FOR WATER PUMP ASSEMBLY (PART NO. 716057) (SHEET 2 OF 2).
PAGE 23
PARTS MANUAL
WATER SPRAY OPTION
PAGE 24
PARTS MANUAL
WATER SPRAY OPTION
PARTS LIST FOR WATER SPRAY HOSE KIT (PART NO. 711794).
NO FIGURE AVAILABLE
Overall
Hose Hose Hose Fitting Fitting Fitting Fitting SPRING
Hose Label
Size Assy Type A A Size B B Size GUARD
Length
WS1 12 60 7268 6 12 6 12
WS2 12 66 7268 6 12 6 12
WS3 8 232 7284 6 8 6 8
WS4 8 70 7284 6 8 6 8
WS5 8 31 7284 6 8 6 8
WS6 8 112 7284 6 8 6 8
WS7 8 60 7284 6 8 6 8
WS8 8 60 7284 6 8 6 8
WS9 6 76 7284 6 6 6 6 X
WS10 4 35 801-4Y 6 4 6 4 X
WS11 6 60 7284 6 6 6 6
H501 8 - HFS2R 6 8 6 8
H502 6 96 HFS2R 6 6 39 6
H503 6 96 HFS2R 6 6 6 6
H504 4 96 HFS2R 6 4 39 4
H505 6 55 HFS2R 6 6 6 6
PAGE 25
PARTS MANUAL
WATER SPRAY OPTION
PAGE 26
PARTS MANUAL
FILTER CHANGE KIT
PAGE 1
PARTS MANUAL
FILTER CHANGE KIT
PARTS LIST FOR FILTER CHANGE KIT (PART NO. 490071 FILTERS).
NO FIGURE AVAILABLE
PAGE 2
REGIONAL SALES AND SERVICE CONTACTS
For all Mining Equipment Parts, call (877) 243-7455
Torrox
International Ltd.: Carter Kosick Office: (902) 468-7666
(Nova Scotia & Cell: (902) 497-1334
Maritimes)