KAMOA COPPER MINE – Document Number: SHER-RAS-FRM07-RA

Construction Department (Rev1)

Revision:
KCSA Risk Assessment Template Date Implemented: 27/01/2024

RISK ASSESSMENT RECORD Risk Assessment number 03

CONTRACTOR: CHINT

BRIEF DESCRIPTION OF WORK / ACTIVITY: Air Aspiration in the transformer, Oil Filtration, Starting the Generator

LOCATION: KAMOA COPPER – 2.20 KV YARD SUBSTATION – Kamoa 1 DATE: 27/01/2024

REVISION RECORD: Rev Date Rev 02 Date Rev 03 Date

RISK ASSESSMENT TEAM TITLE / APPOINTMENT SIGNATURE

Initial & Surname Work Team Reviewed YES NO
Responsible appointee
Contractor Supervisor
Construction manager: Signature:
Contractor SHE Manager
Competent person Comments:
SHE Officer
Employee Representative
EPCM
Discipline Supervisor
HSE Chief
KCSA
HSE Chief
EXISTING CONTROL MEASURES (SUBMIT & ATTACH TO THE RISK ASSESSMENT)

Available Adequate Changes Required

Remarks
Yes No Yes No Yes No

Procedures: (SOP)

Training:

Code of Practice:

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 KAMOA COPPER MINE – Document Number: SHER-RAS-FRM07-RA
Construction Department (Rev1)
Revision: 01
KCSA Risk Assessment Template Date Implemented: 08/03/2022

Inherent Risk
rating
List the
Associated Preventative Improvement Date for
List Activities of the task List hazards L C RR Controls Corrective controls actions completion
Risks

4 2 Tool inspection to Supervisor, Daily

be done by an employees & HSE
appointed Officer
1. Planning of Sub-standard Employees competent person
task, inspection of Utilize standard
inspection of exposed to on a monthly
tools & tools / injuries of all checklists and
basis and placed
completion of equipment. parts of 12(M) conduct pre-shift
on registers. Use
checklists body and inspections. correct color
limb. coding. Conduct
pre-shift
inspections on a
daily basis.

4 2 Safety officers Daily

Employees and supervisor
exposed to to sign off DSTI All visitors to
Sub-standard
dangerous before any work work are also to
completion of
situations is allowed to sign DSTI. Give
DSTI.
or injuries commence and additional Supervisor,
due to the 12(M) adequate training with employees & HSE
fact that supervision to regard to the Officer
they were be present completion of
not when DSTI are DSTI and Risk
informed of discussed and Assessments.
it. work
commences.

Page 10 of 15
Risk Assessment Format
 KAMOA COPPER MINE – Document Number: SHER-RAS-FRM07-RA
Construction Department (Rev1)
Revision: 01
KCSA Risk Assessment Template Date Implemented: 08/03/2022

Exposure 4 2 Supervisor, Daily

to injuries Proper employees & HSE
due to the housekeeping Officer
presence Foremen to and DSTI close
of tripping ensure that out on previous
Unsafe access
hazards or 12(M) safe access is shift will ensure
to working area.
unsafe provided to the safe access
walkways working area. when the next
within shift
working commences.
area.
Exposure 4 2 Supervisor, Daily
to injuries Conduct a risk employees & HSE
Competent
to all parts assessment Officer
appointed
of body and thereby
Unsafe / foremen to
and limb 12(M) identify PPE
Inadequate PPE oversee all
when requirements
components of
damaged for a certain
work activity.
PPE is task.
used.
4 2 Conduct DSTI Supervisor, Daily
Employees
to check if SMI employees & HSE
uninformed Findings of DSTI
No SMI board boards are Officer
and when to be logged and
posted in updated and
an processed to
working area or contain the
emergency ensure that
SMI board not 12 (M) correct
arises the corrective
containing information with
required measures are
correct regard to the
information enforced
information. working area
is not at timeously.
and its
hand.
surroundings.

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 KAMOA COPPER MINE – Document Number: SHER-RAS-FRM07-RA
Construction Department (Rev1)
Revision: 01
KCSA Risk Assessment Template Date Implemented: 08/03/2022

4 2 Site Analyze tasks / Supervisor, Daily

management / activities and employees & HSE
engineers / conduct an audit Officer
Employees
Incorrect tools / foremen to on the stores /
exposed to
equipment ensure that foremen's
injuries to
utilized / 12 (M) correct tools toolboxes to
all parts of
available for the are supplied for identify tool or
the body
activity. specific equipment
and limb.
activities and shortages and
tasks that are rectify
performed. immediately.
If any 4 2 Supervisor, Daily
person i.e. Warning signs employees & HSE
representat such as "No Officer
ive of the unauthorized
client enter entry "Head
the working Protection
DSTIs, Risk
area or is Required", "Eye
Assessments to
in the Protection
be posted on the
vicinity of Required",
SMI boards in
Insufficient / the working "Foot
order for it to be
inadequate area and is Protection
accessed by any
number of not aware Required",
12 (M) person entering
warning signs of the PPE "Hand
the working area.
posted around requiremen Protection
DSTI's to be
working area. ts that was Required",
communicated to
discussed "Hearing
all persons
in the DSTI Protection
entering the work
or Risk Required" will
area.
Assessme be posted
nt, major around the
injuries to barricaded
all parts of vicinity of the
the body working area.
can occur.

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Risk Assessment Format
 KAMOA COPPER MINE – Document Number: SHER-RAS-FRM07-RA
Construction Department (Rev1)
Revision: 01
KCSA Risk Assessment Template Date Implemented: 08/03/2022

4 2 Barricading to be Daily
Uninformed inspected on a
people Working area to daily basis as Supervisor,
entering the be barricaded required by the employees & HSE
working area with solid DSTI and any Officer
Working area causing barricading in defects /
not barricaded / them to be 12 (M) the form of deviations to be
demarcated. exposed to standards and corrected
injuries to all ledgers that are immediately.
parts of the covered with Barricading to be
body snow-netting. tagged and
placed on
registers.
3 3 -Proper lights
to be provided
on site. -Additional light Site Supervisor, Daily
-Insufficient -Risk of slip, sources can be
- Regular employees & HSE
light trip and fall brought in to
breaks Officer
-Electricity due to poor increase the
visibility. 13(M) - Adjust the
- Unsafe overall level of
2. Light plant light plant to a
scaffolding or lighting in the
installation - Eye Strain comfortable
ladders area.
level.
-Exposure to -fatigue due - Brighter light
the bright light -Adequate rest bulbs can be
to over and sleep to
exposure of installed in the
help reduce existing light
bright light the effects of fixtures
-Electrical fatigue
shock from -Turn off
wires or faulty electrical
equipment system
-Insulated
- Falling from gloves
scaffolding or
- Inspecting
ladders
the scaffolding
-Eye damage prior to use to
from exposure ensure that it
to the bright is safe for use
light
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 KAMOA COPPER MINE – Document Number: SHER-RAS-FRM07-RA
Construction Department (Rev1)
Revision: 01
KCSA Risk Assessment Template Date Implemented: 08/03/2022
- Fire or 2 5 -Proper - Installation of Site Supervisor, Daily
Explosion - Damage of a breather employees & HSE
ventilation and
- Moisture transformer valve in the Officer
cooling
into systems to transformer
3. Air Aspiration in transformer - People - Monitor
working keep the
the transformer - Excessive temperature of temperature
vibration around will be of the
burnt the
transformer transformer
-Corrosion within safe - - Fire
and damage limits extinguisher
to the in place
- Regular
insulation inspections
and
- Fatigue and maintenance
failure of the to prevent any
transformer’s damage
components

Page 6 of
Risk Assessment Format
 KAMOA COPPER MINE – Document Number: SHER-RAS-FRM07-RA
Construction Department (Rev1)
Revision: 01
KCSA Risk Assessment Template Date Implemented: 08/03/2022
-

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 KAMOA COPPER MINE – Document Number: SHER-RAS-FRM07-RA
Construction Department (Rev1)
Revision: 01
KCSA Risk Assessment Template Date Implemented: 08/03/2022
4. Oil Filtration 3 5 21 (Ex) -
-High pressure oil -Serious injuries
- Oil sparks or open - Fire explosion
flames - Health
- Toxic fume problems for
- Contaminated oil workers
- Environment
pollution

5. Starting the -Defectives -Contact (both 1 5 Always refer to All work should only Supervisor, Daily
Generator equipment, direct or the operator’s be carried out by a employees & HSE
oblique) with operational/drivin
-Electrocution competent, qualified, Officer
“Live” g manual for
more information and licensed diesel
-Pinching, electrical
Crushing, or componentry if needed. mechanic.
Severe -Direct contact No smoking or Only qualified,
Laceration with rotating ignition sources. experienced,
-Potential For components Always make licensed, and
inside the sure that the unit equipped folks shall
Severe Burns machinery is turned off and adopt paintings at
-Respiratory cupboard. allowed to cool
aggravation before refueling. the Genset and
-burns due of
touch with hot simplest after a
-Explosion and Users read and
& pressurized understand threat evaluation
or burns as a
radiator diesel fuel SDS. relevant to the
result of
incorrect
coolant and/or
Always use assignment at hand
hot engine & is undertaken
refueling appropriate PPE.
or exhaust 15(H)
strategies. additives or Make sure
-A person fluids. adequate
ventilation.
breathing in or -Possible
getting into respiration
direct contact aggravation
from breathing Page 8 of
Risk Assessment Format
 KAMOA COPPER MINE – Document Number: SHER-RAS-FRM07-RA
Construction Department (Rev1)
Revision: 01
KCSA Risk Assessment Template Date Implemented: 08/03/2022
with diesel gas. in excessive
exhaust
fumes and/or
dirt.
-Fire/ burns/
explosion
could result if
the best
refueling
techniques
are not
accompanied.
Persons
turning into
triumph over
fumes from
diesel gas and
or getting into
direct contact
with diesel
fuel.

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 KAMOA COPPER MINE – Document Number: SHER-RAS-FRM07-RA
Construction Department (Rev1)
Revision: 01
KCSA Risk Assessment Template Date Implemented: 08/03/2022

6. Guarding or 1 5 The security guard Supervisor, Daily

Security - Intrusion of -Patrol to be must be trained before employees & HSE
people not done every to be sent on site.
supposed to be
Officer
before shift hand The security guard
-Lack of patrol on the work site, over between the must report every
before their shift which can end security guards. abnormal/unusual
hand over. up by
-Ensure radio is situation noticed
compromising
-Lack of in place to during his duty.
employee’s
communication safety and communicate Security supervisor
radio and poor workplace. with the control to ensure all the
lighting around. - No visibility or room and patrol necessary
accessibility to vehicle. information’s and
-Sleep and/or instruction are
work all over the Ensure lighting
fatigue not well given properly to,
workplace. it’s in place
managed. the security guard
- Delaying to 15(H) sufficiently to
detect all criminal in place..
response in the
emergency act or conditions.
case. Security guard to
- Falling, death have a lunch,
or kidnapping by breakfast in order to
the external be fit and in alert..
peoples.

Page 10 of
Risk Assessment Format
 KAMOA COPPER MINE – Document Number: SHER-RAS-FRM07-RA
Construction Department (Rev1)
Revision: 01
KCSA Risk Assessment Template Date Implemented: 08/03/2022

1 5 Waste bins Supervisor, Daily

must be The supervisor employees & HSE
Unmanaged Environme provided and must ensure that Officer
7. Housekeeping domestic waste ntal 15 (H) all domestic waste bins are
pollution waste provided at the
generated must sandblasting site
be disposed of
into these bins.

8. Close out of 4 2 Responsible The supervisor Supervisor, Daily

working area. Employees person / must ensure that employees & HSE
Sub-standard exposed to foreman to housekeeping is Officer
house-keeping. minor injuries enforce proper up to standard
and tripping house-keeping. and that DSTI are
hazards. 12 (M) signed off by
himself and safety
officer

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 KAMOA COPPER MINE – Document Number: SHER-RAS-FRM07-RA
Construction Department (Rev1)
Revision: 01
KCSA Risk Assessment Template Date Implemented: 08/03/2022

1 5 Barricading to be Supervisor, Daily

Working area to
inspected on a employees & HSE
be barricaded
daily basis as Officer
with solid
required by the
barricading in
DSTI and any
the form of
defects /
standards and
deviations to be
ledgers that are
corrected
covered with
immediately.
snow-netting.
Barricading to be
Ensure that tagged and
walkways are clear placed on
from materials and registers.
that slipping Barricading to be
hazards are replaced where
removed. necessary at end of
shift.
Working area not Uninformed
barricaded / people
demarcated. entering the
working area
causing them
to be exposed
to injuries of all
parts of the
body

15(H)

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Risk Assessment Format
 KAMOA COPPER MINE – Document Number: SHER-RAS-FRM07-RA
Construction Department (Rev1)
Revision: 01
KCSA Risk Assessment Template Date Implemented: 08/03/2022
4 2 Safety officer and Supervisor, Daily
Responsible
supervision to sign employees & HSE
Moderate supervisor /
Failure to close- off on the DSTI Officer
injuries to foreman to
out relevant 12 (M) after shift has been
all ensure that all
documentation completed.
employees relevant
such as DSTI
. documentation is
signed off by the
relevant parties
before leaving the
working area.

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 KAMOA COPPER MINE – Document Number: SHER-RAS-FRM07-RA
Construction Department (Rev1)
Revision: 01
KCSA Risk Assessment Template Date Implemented: 08/03/2022

Hazard Effect / Consequence

Standardized Risk Matrix (Where an event has more than one 'Loss Type', choose the 'Consequence' with the highest rating)

Loss Type 1 - Insignificant 2 - Minor 3 - Moderate 4 - Major 5 - Catastrophic

(S/H) First aid case / exposure to minor Medical treatment case / Exposure Lost time injury or health effects / Single fatality or loss of quality of life / Multiple fatalities / Impact on health ultimately
Harm to People (Safety & Health) health risk to major health risk Reversable impact on health Irreversible impact on health fatal
(EI) Minimal environmental harm - L1 Material environmental harm - L2 Serious environmental harm - L2 Major environmental harm - L2 Extreme environmental harm - L3 incident
Environmental Impact incident incident remediable short term incident remediable within LOM incident remediable post LOM irreversible
May result in overall project May result in overall project May result in overall project budget
Less than 1% impact on the May result in overall project budget overrun to
Financial Impact / Property Damage budget overrun to or more than budget overrun to or more than overrun to or more than 20% and less
budget of the project. or more than 50% or more
1% and less than 5% 5% and less than 20% than 50%
No disruption to operation Brief disruption on operation Partial Shutdown Partial loss of operation
Substantial or total loss of operation
Business Interruption Less than 1% impact on overall Between 1 and 5% impact on Between 5 and 20% impact on Between 20 and 50% impact
Over 50% impact on overall project timeline.
project timeline overall project timeline overall project timeline on overall project timeline
Serious breach of law;
(L&R) Minor legal issue; noncompliance investigation / report to authority, Major breech of the law; considerable Very considerable penalties & prosecutions.
Low level legal issue
Legal & Regulatory and breaches of the law prosecution and / or moderate prosecution and penalties Multiple law suits & jail terms
penalty possible

International impact - international public

(R/S/C) Slight impact - public awareness Limited impact - local public Considerable impact - regional National impact - national public
attentio
Impact on Reputation / Social / Community may exist but no public concern concern public concern concern

Examples
Likelihood Risk Rating
(Consider near-hits as well as actual events)

5
Almost Certain The unwanted event has occurred frequently; occurs in order of
one or more times per year & is likely to reoccur within 1 year 11 (M) 16 (H) 20 (H) 24 (Ex) 25 (Ex)

4
Likely The unwanted event has occurred infrequently; occurs in order
of less than once per year & is likely to re-occur within 5 years 7 (M) 12 (M) 17 (H) 22 (Ex) 23 (Ex)

3
Possible The unwanted event could well have occurred in the business at
some point within 10 years 4 (L) 8 (M) 13 (H) 18 (H) 21 (Ex)

2
Unlikely The unwanted event has happened in the business at some
time; or could happen within 20 years 2 (L) 5 (L) 9 (M) 14 (H) 19 (H)

The unwanted event has never been known to occur in the

1
business; or is highly unlikely that it could ever occur beyond 20
Rare
years 1 (L) 3 (L) 6 (M) 10 (M) 15 (H)

Risk Rating
Risk Level Guidelines for Risk Matrix

21 (Ex) – to Medium
to Extreme 12 (B)
25 (AA)
13 (H) –
to High
20 (A)
6 (M) –
Risk Assessment Format
 KAMOA COPPER MINE – Document Number: SHER-RAS-FRM07-RA
Construction Department (Rev1)
Revision: 01
KCSA Risk Assessment Template Date Implemented: 08/03/2022
age & monitor
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Risk Assessment Format Page 13 of 15
 RISK ASSESSMENT ACKOWLEDGEMENT
I, the undersigned, hereby acknowledge that the relevant hazards as identified on the Risk Assessment, was communicated to me and I understand and acknowledge the safety
instructions and control measures relevant to my activities.
I furthermore undertake to ensure compliance with the safety regulations and instructions noted. I hereby commit myself to create and maintain a safe work environment.

Date Company

RA Number & Rev (RA- Rev- ) Facilitator

No Name ID Number Signature No Name ID Number Signature

1 15

2 16

3 17
4 18

5 19
6 20
7 21

8 22
9 23
10 24

11 25
12 26
13 27

14 28

Page 14 of 15

Risk Assessment Format

 KAMOA COPPER MINE – Document Number: SHER-RAS-FRM07-RA
Construction Department (Rev1)
Revision: 01
KCSA Risk Assessment Template Date Implemented: 08/03/2022

RISK ASSESSMENT DEVELOPMENT TEAM:

Initials & Surname Title/Appointment Employee/ID Number Signature

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