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[ENGINEERING SERVICES (MAIN) EXAM-2"73
SDFG-U-MCH
MECHANICAL ENGINEERING
PAPER—I
Time Allowed : Three Hours Maximum Marks : 300
QUESTION PAPER SPECIFIC INSTRUCTIONS
Please read each of the following instructions carefully
before attempting questions
‘There are EIGHT questions divided in TWO Sections.
Candidate has to attempt FIVE questions in all.
Question Nos. 1 and 5 are compulsory and out of the remaining, THREE are to be
attempted choosing at least ONE question from each Section.
‘The number of marks carried by a question/part is indicated against it.
Wherever any assumptions are made for answering a question, they must be clearly
indicated.
Diagrams /Figures, wherever required, shall be drawn in the space provided for answering
the question itself.
Unless otherwise mentioned, symbols and notations carry their usual standard
meanings.
Attempts of questions shall be counted in sequential order. Unless struck off, attempt of a
question shall be counted even if attempted partly.
Any page or portion of the page left blank in the Question-cum-Answer Booklet must be
clearly struck off.
Answers must be written in ENGLISH only.
SDFG-U-MCH/69 1 [P-r.0.1. (a)
(b)
)
(a
fe)
2. (a)
()
‘SECTION—A
( Differentiate between rotational and irrotational flows. Can there be any
possibility of having zones possessing characteristics of both rotational
and irrotational flows?
(i If the expression for the stream function is described by y= x? -3xy?,
determine whether the flow is rotational or irrotational. Further, find out
the correct expression of the velocity potential function of the following
two, considering the flow is irrotational
() g=y9 -3x2y
(2) 9=-7x4y
A refrigerated truck whose dimensions are 12mx2-5mx3m is to be
Precooled from 30 °C to an average temperature of 5 °C. The construction of
the truck is such that a transmission heat gain occurs at the rate of 90 W/°C.
If the ambient temperature is 30 °C, determine how long it will take for a
system with a refrigeration capacity of 10 kW to precool this truck. The density
of air may be taken as 1:2 kg/m® and its specific heat at average temperature
of 175 °C is C, = 1-0 kJ/kg-°C. State the assumptions, if any.
An engine oil flows through a copper tube of 1.cm internal diameter and
0:02 cm wall thickness at the flow rate of 0-1 kg/s. Consider that the
temperature of the oil at the entry is 30 °C. If the oil is heated to 50 °C by
steam condensing at atmospheric pressure, calculate the length of the copper
tube. The properties of the oil are as follows :
Cp = 1964 J/kg-K, p= 876 kg/m®, k= 0-144 W/m-K,
= 0-210 N-s/m?, Pr =2870
Explain the mechanism of NO, formation and also the methods for its
reduction in stationary gas turbine engines.
( Why are higher heat transfer rates experienced in dropwise condensation
than in film condensation?
(ii) Distinguish between nucleate boi
g and film boiling.
(i) Find the distance from the pipe wall at which the local velocity is equal to
the average velocity for turbulent flow in pipe.
(i) Distinguish between hydrodynamically smooth and rough boundaries.
( In a closed system, 3 kg of air at initial conditions of 400 kPa and 90 °C
adiabatically expands until its volume is 2:5 times the initial volume and
temperature becomes equal to that of surroundings. If the conditions of
the surroundings are 100 kPa and 25 °C, determine the following for this
Process :
(1) The maximum work
(2) The change in availability
(3) The irreversibility
‘SDFG-U-MCH/69 2
12
12
12
12
15(ii) Prove that for an ideal gas, the slope of an isochoric line on the
Ts diagram is more than that of the isobaric line, 5
(c) A square plate heater (15 cm x15 cm) is inserted between two slabs. Slab A is
2cm thick (k=50 W/m-°C) and slab B is 1 cm thick (k = 0-2 W/m-°C). The
outside heat transfer coefficients on side of A and side of B are 200 W/m?-°C
and 50 W/m?-°C respectively. The temperature of surrounding air is 25 °C. If
the rating of heater is 1 kW, find the—
() maximum temperature of the system;
(i) outer surface temperature of two slabs.
Assume steady-state heat flow. 20
3. (a) A centrifugal pump discharges 2000 litres/s of water developing a head of
20 m when running at 300 r.p.m. The impeller diameter at the outlet and
outlet flow velocity are 1°5m and 3-0 m/s respectively. If the blades are set
back at an angle of 30° at the outlet, determine the—
( manometric efficiency;
(i) power required by the pump;
(ii) minimum speed to start the pump if the inner diameter is 750mm. 20
(b) Air flows at 12 m/s past a smooth rectangular flat plate 0-4 m wide and 3 m
long. Assuming that the transition occurs at Re =5-5x10°, calculate the total
drag force when—
(i) the flow is parallel to the length of the plate;
(i the flow is parallel to the width of the plate.
‘Assume,
Density of air, p = 1:24 kg/m®
Kinematic viscosity, v=0-15 stokes 20
(c) Two tanks, tank A and tank B, are separated by a partition as shown in the
figure. Tank A contains 3 kg of steam at 1 MPa and 300 °C. Tank B contains
4 kg of saturated liquid-vapour mixture at 150°C with a dryness fraction of
0S, The partition is removed and two fluids are allowed to mix until the
thermal equilibrium and mechanical equilibrium are acquired. If the pressure
of the final state is 300 kPa, determine—
(i the temperature of the final state;
(i the quality of the steam at final state;
(ii) the amount of heat lost from the tanks.
Partition,
Tank A ee
ae 4k
1 MPa a e
goorc | PIRES los
[ Required steam tables are attached in Page Nos. 4-6] 20
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SDFG-U-MCH/694. (a) A truncated cone has top and bottom diameters of 10cm and 20cm
respectively, and a height of 10 cm. Calculate the shape factor between the top
surface and the side, and also the shape factor between the side and itself. Use
the figure showing the radiation shape factor for radiation between two parallel
coaxial disks :
Fa
St Sy Oh tA os 1k 46 20
Lin
(b) A Francis turbine supplied through an 80m diameter penstock has the
following particulars
‘Output power = 65000 kW
Speed = 150 r.p.m.
Hydraulic efficiency = 90%
Flow rate = 120 m/s
Mean diameter of turbine at entry = 5m
Mean blade height at entry = 15m
Entry diameter of draft tube = 45 m
Velocity in tailrace = 25 m/s
‘The static pressure head in the penstock measured just before entry to the
runner is 60 m. The point of measurement is 32m above the level of the
tailrace. The loss in the draft tube is equivalent to 30% of the velocity head at
entry to it. The exit plane of the runner is 2 m above the tailrace and the flow
leaves the runner without swirl. Calculate :
(i The overall efficiency
(ii) The direction of flow relative to the runner at inlet
(ii) The pressure head at entry to draft tube 20
‘SDFG-U-MCH/69 7 [P.-T.0.(c) Two containers are connected with a pipe having a closed valve. One container
contains a 5 kg mixture of 62'5% CO, and 37:5% O, on a mole basis at 30 °C
and 125 kPa. The second container contains 10 kg of Ny at 15 °C and 200 kPa.
The valve in the pipe is opened and gases are allowed to mix. During the
mixing process, 100 kJ of heat energy is supplied to the combined tank.
Determine the volume of the mixture and write an energy balance equation.
[ Required property tables are attached |
el a corm and ciao open
i Teapot pees
Mole mass, Senn, | Tempera, Presi, Yume,
‘Sebuece _Formaa_igirot” ula _| Nee wine
Me = ’a97 02670 | 1325 377 ooaas
‘ewraia Nh 1703 dace | ass at2a rae
ion x a Oz | ist 48 Sone
Berne Gre alts ose | Sa 32 Oseas
Brine Bi, —agacs = Goseo | See 103 Bisse
eure Sino seize ates | 52 Sa aasar
Gato axe "kot tess | 5082758 cages
ato morse co mon 0298 | iss 330 O0a00
‘ater teracloide , 15382 Osos | Sea ae Oars
here oe yom ors | fir 7n Oia
eran Gicy 11338 Gossee | Saas Sa? aan
Dehirostuvanetne R12) HF, 12081 Gosee | Seay kato
Dediootucremetane R21) CHEF 30282 = amore | asty = aya
Ear He, goo ames | oss asta
Et act Sion gor” iaos | Sie 633 hers
Ettene Ge those ozs | dete Se laae
Halon fe 4003 2769 33023 Gaeta
‘ice Gu 86173 ose | sors = Sas Oe
Fae roma e 2018 41200 3330130 (Ooeee
Kono e e380 dossar | 204 80 ae
Mebane Oy eots asia’ | Tot hee O09
My sot Chon aoe oases | 5258 Nieo
Met eer ou toasts | fies «desea
Neon Ne zis ang 4430273 our
irae ‘ voix oss | 1262 523
‘rus exe No 44013, ogo | 5057 7a et
Oneen ° ai ose | ise = Son 0700
Propane Sie 4087 «tees | a0 426 81958
Propnene GH eet oto | Ses $6 iste
Suit ise sb e463 ozss | S07 sal?
Teeatuoontane (Risa) cra 1020s = oetas | Sez Kose 8d
Tehurctewanenane en) cer” tsar owas || aria 458 Oar
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Cate cide &, 889 os oes? 189
Caten mnice 82568 040 O74 1400
Ere oe oares 162 14857 16
Etre cy 02064 see 1516 ia
Helm te 20769 S926 3tiss X67
aceon te i320 14307, 10183. 105
Nae a osiee 22837 17354 1398,
Neo te oan {iteo9 08179 ier
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SDFG-U-MCH/69 85. (a)
(b)
(o
(@
fe)
(b)
SecTION—B
A six-cylinder SI engine operates on a four-stroke cycle. The bore of each
cylinder is 75mm and the stroke is 100 mm. The clearance volume per
gylinder is 60 cc. At a speed of 4000 r.p.m., the fuel consumption is 18 kg/h
and the torque developed is 140 N-m. Calculate the—
( brake thermal efficiency;
(ii) relative efficiency on the basis of brake power.
The calorific value of the fuel can be taken as 45000 kJ/kg.
Draw the T-s and f-s diagrams for steam jet refrigeration system and write the
expressions for the following
(i Nozzle efficiency
(i) Entrainment efficiency
(iti) Compression efficiency
Briefly describe a natural draught cooling tower. Explain why it is hyperbolic in
shape.
Distinguish among the following :
(i Renewable energy
(i) Green energy
(ii) Clean energy
Also, mention the relative environmental effects of the above.
Describe the emission norms for Indian vehicles if they have to comply with
Bharat Stage (BS) Emission Standards-VI. Mention the devices and technology
introduced to meet the BS-VI norms.
A gasoline engine has a stroke volume of 0-002 m° and a compression ratio
of 6. At the end of the compression stroke, the pressure is 10 bar and the
temperature is 400°C. Ignition is set so that the pressure rises along a
straight line during combustion and attains its highest value of 30 bar after the
piston has travelled (1/40) of the stroke. The charge consists of a gasoline-air
mixture in proportion of 1:18 by mass. Calculate the heat lost per kg of charge
during combustion, Take R=287J/kg-K, calorific value of the fuel =
45 MJ/kg, Cp =1 kJ/kg.
A room is designed for air conditioning as per the following data :
Room sensible heat gain = 30 kW
Room latent heat gain = 10 kW
Inside design conditions are : 25°C DBT and 50% RH
Outside conditions are : 40 °C DBT and 27 °C WBT
Bypass factor of the cooling coil = 0:10
‘The return air from the space is mixed with the outside air before entering the
cooling coil in the ratio of 4:1 by weight. Determine the following :
( Apparatus dew point
(ii) Condition of air leaving the cooling coil
(ii) Quantity of dehumidified air
12
12
12
12
12
20
SDFG-U-MCH/69 9 [P-T.0.(iv) Mass of ventilation air
(v) Volume flow rate of fresh air
(vi) Total refrigeration load
[ Psychrometric chart is attached ]
PSYCHROMETRIC CHART
[BAROMETRIC PRESSURE 1-01925 bar
SEA LEVEL
ERSEEE
BEGG
i i i
ee eet es ee PRG
SENSLE HEAT FACTOR
[Ret Font or SHPO 25°C, SORA]
SDFG-U-MCH/69 10
20() The angles at inlet and discharge of the blading of a 50% reaction turbine are
35° and 20° respectively. The speed of rotation is 1500 r.p.m. and at a
particular stage, the mean ring diameter is 0:67 m and the steam condition is
at 1'5 bar, 0:96 dry. Determine—
(i the required height of blading to pass 3°6 kg/s of steam;
(ii) the power developed by the ring.
[Saturated steam table is attached at the end of booklet | 20
7. (a) The following data refer to a boiler unit consisting of an economizer, a boiler
and a superheater :
Mass of water evaporated per hour = 5940 kg
Mass of coal burnt per hour = 675 kg
Lower calorific value of coal = 31600 kJ/kg
Pressure of steam at boiler stop valve = 14 bar
‘Temperature of feedwater entering economizer = 32 °C
‘Temperature of feedwater leaving economizer = 115°C
Dryness fraction of steam leaving boiler and entering superheater = 0-96
‘Temperature of steam leaving superheater = 260 °C
Specific heat of superheater steam = 2:3 kJ/kg-K
Determine the following
( Percentage of heat in coal utilized in economizer, boiler and superheater
(ii) Overall efficiency of the boiler unit
Assume specific heat of water = 4:187 kJ/kg-K
[ Saturated steam table is attached at the end of booklet ] 20
() (i) Explain the various factors affecting anaerobic digestion process. Why do
anaerobic microbes normally grow at a much lower rate than aerobic
bacteria? 10
(i) A family biogas plant is required to be designed to utilize the cow dung of
five cows, The hydraulic retention time is 30 days. The temperature of the
digester is to be maintained at 30 °C. The dry matter consumption per day
is 2 kg. The biogas yield is 0-25 m°/kg. The efficiency of the burner
60%. The heat of combustion of methane is 26 MJ/m%. The methane
proportion is 70%. The density of feedstock material may be taken as
50 kg/m®. Find (1) the volume of biogas digester and (2) its thermal
power. 10
() (A refrigeration system with R-22 as refrigerant operates with an
evaporating temperature of -10 °C and a condensing temperature of 35 °C.
If the vapour leaves the evaporator saturated and is compressed
isentropically, what is the COP of the cycle—(1) if saturated liquid enters
the expansion device and (2) if the refrigerant entering the expansion
device is with 10% vapour?
[ R-22 refrigerant chart is attached ] 10
‘SDFG-U-MCH/69 rey [PT.0,<— 4 84/04 ‘Adreug
oss 005 Os ov ose 0¢
8g
8
ost oor
vo
2
8
3
<— Pressure. bar
sae
a
=
oor
wey wweIDBUZOY ZY
12
SDFG-U-MCH/69(i) What is a liquid-to-suction heat exchanger in refrigeration and air
conditioning? Illustrate the benefits of liquid-to-suction heat exchanger. 10
8. (a) i) Describe the working principle of hydrogen fuel cell. Also, comment on the
reversible energy conversion efficiency of fuel cells. 10
(i A flat plate solar collector measuring 2 m x1-2 m has a loss resistance of
013 m? K/W and a plate transfer efficiency of 0-85. The glass cover has
transmittance of 09 and the absorptance of the plate is also 0-9. Water
enters at a temperature of 35 °C. The ambient temperature is 20°C and
the irradiance in the plane of the collector is 750 W/m?. Calculate the
flow rate needed to produce a temperature rise of 10 °C. The density of
water and its specific heat at mean film temperature may be taken as
1000 kg/m® and 4-2 J/g-°C respectively. 10
(b) A two-pass surface condenser is required to handle the exhaust from a turbine
developing 15 MW with specific steam consumption of 5kg/kWh. The
condenser vacuum is 660 mm of mercury when the barometer reads 760 mm
of mercury. The mean velocity of water is 3m/s and the water inlet
temperature is 24°C. The condensate is saturated water and the outlet
temperature of cooling water is 4 °C less than the condensate temperature. The
quality of exhaust steam is 0-9 dry. The overall heat transfer coefficient based
on outer area of tubes is 4000 W/m?-°C. The water tubes are 38-4 mm in
outer diameter and 29:6 mm in inner diameter. Calculate the following :
() Mass of cooling water circulated in kg/min
(i) Condenser surface area
(ii) Number of tubes required per pass
(iv) Tube length
Assume atmospheric pressure to be 760 mm of mercury or 1:01325 bar and
specific heat of water = 4:187 kJ/kg-K.
[ Saturated steam table is attached at the end of booklet } 20
(6) The total pressure maintained in an Electrolux refrigerator is 15 bar. The
temperature obtained in the evaporator is -15°C. The quantities of heat
supplied to the generator are (i) 420 kJ to dissociate one kg of vapour
and (i) 1460 kJ/kg for increasing the total enthalpy of NH. The enthalpy of
NHs entering the evaporator is 330 kJ/kg. Take the following properties of NH
at -15°C :
Pressure = 245 bar
Enthalpy of vapour = 1666 kJ/kg
Specific volume = 05 m°/kg
The hydrogen enters the evaporator at 25°C
Gas constant for Hz = 4:218 kJ/kg-°C
Cp (for H) = 12:77 kJ /kg-°C
Find the COP of the system assuming NH, leaves the evaporator in saturated
condition. 20
SDFG-U-MCH/69 13 [P7.0.Saturated Steam Pressure Table
Ye
hg
hg
Ig
a
>
bar < mkg omg keke kK
e010 Goss coi, —«weai—~—«aSA Cao ——248G 1000
2015 ig0a8 Goins = Sree BT 2b 2470 ie?
002 © insis oiom = ros Tas amas eo 260
0025 1.088 ‘toioo = SAtoe = akas 202) MBLT sng
2000 24100 ‘tooo? = MSae? = ood 28aBS Daa ae
0035 26604 ‘ooiooea = S847 1118S ©2504 24885 oot
om 8088 foi = Macatee 4a eas
owe has ‘powwow = Sta zo9oasea 20282 ior
208 32.806 fois: = alberta 2a ne
006s cons ‘pois = dea ea 24188 ie
0c 36.88 ‘moines = a7 eT tango B20
oss = 3nes1 ‘oioocs = one sve oz aa BAO
om Sens ‘oie = bash tessa ‘soon
0% = dose ‘poo = ines ten ‘ores
00 hase ‘Bolom = iatos, «ray Barza ‘seas
0s aa.s00 ‘ooloog> «1007865702
Som ater ‘Dotcom, = 6046s ABELL
Som tees (odo = 1sa00ta7.6s a0
oto sea5, fowien = damsel
on fino fon = sale tsps asad
on us ‘mooie = inaeaaoeoe soa
01 Stone fois = nase 2137 atado
ou = mt ‘Boies = tase toma a
ois S307 poroue = 1002s Bano? oa
ais Bat poo? = sass aL OLE
os o1ois «= aga 038
ois S738 ‘Dowoio = aaba 24925059
O19 Bee ‘moive = Some bes 20079
0.088 Soom Teas Baas 8088
on es goioie = 1307s bas 817
og ease ‘po101ss—Sooe1 aos
oma ‘oie = ets bs asl
on Shome Polo = Saas? basis
02 seen Poioie = «S209 esa
03 Sear ‘Bota = Gono 887 ©1898
oa gama ‘toiome = Srna Bema
0% ezmaT ‘bolo = 6708 ange
039 7 ‘toils «S30 ©“ gasos 20241
30 Seige ‘Dowcans dagen «aoa mea
032 8 ois = toms toss e280
m9 ‘poo as04 sos aod
| nae ‘poloaea worn esa
ee ‘poioasr biz ues
Bae ‘eox006 bites ese
$4 wa ‘ound sabe eant
050 aug 9010901 406 26460 Losiz
ass aL ‘ooiosi7 aos 26459 xnn04
a ‘toi0ss3 «= amos (588 hase
Ba ‘coos Soe deseo Those
O70 soee ‘oo10sei anerr 3660.1 Lioat
7s OL 78S ‘oo10875 e445 26630 2a
ogo, sale ‘potoser feces 2390
0g eae ‘moi0400 Som.s3 DosR i2sie
om som ‘co1outz foozl = 2er09 12008
z sao foes rm = Miao "2078 12808
to oo. ‘mova = ssa?) aio 13027
ia seas fons = ibe nea 13300
@ 104s foie = Laat aoe nasa 3000
i tons foes «= tSas1 bie asa70 306s.
remem 3-7 ‘powosis == 1anes Maan 903 Yaioo
1s. anat ‘mmiosso «13500-40713 nad 14390
Ys dissa ‘Doom Loon 538 pea 14580
ar tue ‘Doiossa «noo fag 2800 varee
te lisa ‘ows = -srms foo 37018 Tana
9 ise ‘moreso S200 49785 27040 usa
SDFG-U-MCH/69 14Saturated Steam Pressure Table
1
? D ve % hy 7 hg se 5
bor tc mike mike ke kag ke gK aK
20 goiome ——aaba—Go4TO «woe ao ——« LT
21 ‘toings == iso Ettas Tee Zoe
2 ‘ox or tert Foote
2 oo mest aaa ister 7000
m ‘toiosss Tunas ns ieee Taser
25 cois7s = eee eo 205a0
2s ‘pois: = oat aoa Yea Tame
23 foiome = sea Baaae ise = Tome
aa one “Shao aLat tem = Zoe
ae aoiores = this s0 isso oon
30 moms 550 sas iene aso00
a towne = ‘Sarma Sona Teese Stee
a toio7s? ‘Seo Bros0 Tees Se
a ‘oes = Ease reas, iio Sso08
aa ‘oom “Boerne ines Sue
a5 ‘oom “sau saa? Lams naam
as ‘toiom ‘frase sens irate Seer
a ‘Doinses = orse Sones tres Saas
3a ‘Boosts A808 aes im Gone
38 poe tao tose Xie Gas
40 soo oz cou? L776 6008
a ‘poioms = Abiee = sont ‘rao Saeco
a ‘poiows “igo etna? iio Sar
a ‘toioee = “ie Sina 1009 ‘Sano
a ‘ooicene — “zaso—‘Sinso iets Sana
45 eos 475s i207
& ‘Poros, == see asa tear Sara
a ‘toes = Sone Soar 1968 Saat
a ‘covet asa sa teus aso
& ‘toio) = “eies as the Gao
so sa ‘toi002s = 3788 aon 160 gisa
issas ‘towos = “Setoe Sans Tate Soo
Be iets ‘olcest uae Sante Ye Soa
seis ‘oie: asm Sean Too S700
isr8 poitoes Saba Sean 19176800
co (1s ‘souiom = “ain47 groan 13008757
leo ‘police © ons Great tsar Sra
iste ‘sauce = oes sahaa tose Gast
iste ‘Douioss Sasso e.r8 Toco Sama
isn ‘poitoss —Beoat Sooo Teco S50
16496 ‘torsos 27268 eot.08 Losi esa
186.0 ‘totioes = asso ans zon. Sane
stat cone 2587 © To80 Eiou essen
1830 ‘ons = dame hner ioe Sem
sea? ‘poitisr = asia. Thase Zoot amt
wat ‘towns “aun tan 04 20st 06
ma ‘toutes owes Teas ose Sanit
thas counts § — Zaton ava anes 2st eas
ia monies = aes Taal asc2 = 2am sas
raat ‘oun = 3s Tosa masts oes Sat
17536 sonats gue a mas 2008 asim
Hea oie = ime Tate iz Bios ae
innat ‘oui = oeio, Thon wuso htm aoa
tent ‘toiizo = Soret iis 21g
teat ose = “igor eae aiet = 2g
17088 oun outa goes saan
tna ous = ase Ts oso ise
saat oust imme Tatas ious = bites sur
18.09 ‘oo1isse = “tooo Tus iors ism Saar
18198 ‘ooiisee temo peas iweaaEatet ‘SIO
19.81 ‘sounei “15609508. 00 rr
asi cous isis sla io? = EamnoSas
183.35 toiises = “hase ata oetz Bove Sato
soot Sout = “tos Sor ert Baea Seen
16.00 fossa aa iogia 22000 Basar
‘SDFG-U-MCH/69 15 [P.7.0.Saturated Steam Pressure Table
> t % ‘% he hy This 5 %
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