SUBMISSION OF MICRO-PROJECT ENTITLED

PREPARE A REPORT on cast product of different mechanical engineering drawing models

with metal

Submitted to

CSMSS COLLEGE OF POLYTECHNIC, CHATTRAPATI SAMBHAJINAGAR

BY Research students

1) SAMARTH AVINASH BADSAL

2) VIJAY SUBHASH BARFE
3) GANESH RAMESH CHAWLI

Under the guidance of

Mr.Sahane Girish

PROJECT DIRECTOR

(DEPT.OF MECHANICAL ENGINEERING)

CSMSS COLLEGE OF POLYTECHNIC, KANCHANWADI
CHATTRAPATI SAMBHAJINAGAR,
 CERTIFICATE
CSMSS COLLEGE OF POLYTECHNIC, CH.SAMBHAJINAGAR
This is to certify that following students of Fourth semester of Diploma in Mechanical
Engineering of Institute CSMSS College of Polytechnic (Code:1152) have completed the Micro Project
satisfactorily in the subject Manufacturing process for the academic year 2022-23 as prescribed in the
curriculum.

Place:Ch.Sambhajinagar
Date:. / /2023

Sr. Name of Sign

No. Student
1 SAMARTH AVINASH BADSAL
2 VIJAY SUBHASH BARFE
3 GANESH RAMESH CHAWLI

PROJECT DIRECTOR HOD

Mr.Sahane Girish Mr.S.S.Madan

PRINCIPAL
DR.G.B.DONGRE
 PRINCIPAL
Acknowledgement
We would like to express our thanks to the people who have helped us most
through out our project .We would like to express our sincere thanks to the
principal of CSMSS College of Polytechnic DR.G.B.Dongre SIR for being always
with us as a motivator. We are thank ful to the H.O.D.of mechanical
department Mr.S.S.Madan SIR for his kind support. We are grate ful to our
Project Director for Mr.Sahane Girish Sir continuous support and motivation
for the project. His help made us possible to complete our project with all
the accurate information. A special thanks ofour goes to our friends who
helped us in completing the project, where they all exchanged their own
interesting ideas. We wish to thanks our parents for their personal support
or attention who inspire dus to go our own way.Finally, we would like to
thank God who made all things possible for us till the end.

Sr. Name of Enrollment

No. Student no
1 SAMARTH AVINASH BADSAL 2111520233
2 VIJAY SUBHASH BARFE 2111520234
3 GANESH RAMESH CHAWLI 2111520235

.
 1.0Aim/Benefits of micro-project
Aim:- to study the various Casting operations in the workshop.

Benefits:- Diploma engineers require the knowledge of core principles of manufacturing processes
to design, analyze and manufacture industrial equipments, transport systems, and aircraft. Robots
and others. This subject intends to help the students in performing various operations on Casting.
Castings have high strength and excellent fatigue properties meaning they don’t break easily. The
advantages of metal castings vary, but castings can achieve tighter dimensional tolerances than
machined products because they are poured into molds rather than cut.

2.0 Course out come

The theory, practical experiences and relevant soft skills associated with this course are to be
Taught and implemented, so that the student demonstrates the following industry oriented COS
associated with the above mentioned competency:

Co. Prepare product using different casting processes.

3.0 Proposed Methodology

1. Focused on the selection of an appropriate topic for the micro-project.

2. Select the topic i.e. To Prepare a report on various Casting operations.
3. Brief study on our topic.
4. Gather all information based on the topic of the micro project.
5. Analysis and study of our topic in detail.
6. Following all the above methodologies we successfully completed our microproject.
4.0 Action Plan
Name of
Details of plan Planed start Planed finished responsible
Sr.no
date date Team
members

Giving details on All members of

01 google platform - -2023 - -2023 a team

Giving details on All members of

02 Wikipedia - -2023 - -2023 a team

5.Resources Required
Sr.no Name of Specification Qty Remar k
Resource,
material

1 laptop High speed net 1

2 Mobile phone Android 1

3 Scalepencil 2

Names of team members Roll no.

1) SAMARTH AVINASH BADSAL 04
2) VIJAY SUBHASH BARFE 05
3) GANESH RAMESH CHAWLI 06
1.Rational

Diploma engineers require the knowledge of core principles of manufacturing processes to design, analyze
and manufacture industrial equipments, transport systems. Aircrafts. Robots and others. This subject
intends to help the students in performing various operations on Lathe. Drilling machine. Shaper. Slotter.
Welding and Foundry shop. It gives insight of how the raw material gets converted into finished products
using various manufacturing processes an parameters.

2.Competency.

The aim of this course is to help the student to attain the following industry identified
competency through various teaching learning experiences:

3.Literature Review

Overview of Casting Process

The casting process is a manufacturing method that produces desired-shape metal parts by
pouring molten metal into a mold and solidifying and cooling it to the room temperature.
It’s capable of producing complex and intricate parts, irrespective of their sizes. Casting can
produce isotropic metal parts in bulk quantities, as a result, making it suitable for mass
production. Furthermore, to meet specific user requirements, there are different types of
casting that differ by the material and mold used.
4.1 Introduction
➢ DIFFERENT TYPES OF CASTING
1. Sand Casting Process

Sand casting is a versatile casting process that can be used to cast any metal alloy, ferrous
or non-ferrous. It is widely used for mass production in industrial units, such as automotive
metal casting parts, like engine blocks, cylinder heads, crankshafts, etc. The process uses a
mold that’s made of silica-based materials, such as naturally-bonded or synthetic sand form
the smooth mold surface. The mold surface has 2 parts, cope (the upper half) and drag (the
lower half). Molten metal is poured into the pattern using a pouring cup and left to solidify
to take the final shape. Finally, trimming off extra metal is done for the finishing of the final
metal casting product.
 2. Gravity Die Casting

Gravity die casting, also typically known as permanent mold casting, uses reusable molds
made of metal, like steel, graphite etc. to fabricate metal and metal alloys. This type of
metal casting can manufacture various parts like gears, gear housing, pipe fittings, wheels,
engine pistons, etc.
This process, the direct pouring of molten metal into the mold cavity takes place under the
effect of gravity. For better coverage, the die can be tilted to control the filling. The molten
metal is then allowed to cool and solidifies within the mold to form products. As a result,
this process makes casting of materials like lead, zinc, aluminum, and magnesium alloys,
certain bronzes, and cast iron more common.
 3. Pressure Die Casting

There are two types of pressure die casting depending on the pressure. Namely, the low-
pressure die casting and the high-pressure die casting. High pressure die casting is more
popular for mass production of complex geometries that require high precision. Whereas,
for large and simple parts production, low-pressure die casting is a preferable casting
process.
In this type of metal casting, non-ferrous metals and alloys such as zinc, tin, copper and
aluminum are injected into a reusable mold coated with a lubricant at high pressure. Thus,
high pressure is maintained throughout the rapid injection process to avoid metal
hardening. Finally, after completion of the process, extraction of casting and finishing takes
place to remove any excess material.
4.2Details of project

Casting processes involve the use of molten material, usually metal. This molten material is
then poured into a mould cavity that takes the form of the finished part. The molten
material then cools, with heat generally being extracted via the mould, until it solidifies into
the desired shape.

5.0 Skill Developed

1. Teamwork
2.Communication skills
3.Able to get all information on Casting

Learning out comes of this Micro-project

We successfully get all information about operations that perform on lathe machine lathe
has a wide range of applications in manufacturing industries. Executing any operation on
the lathe is much easier than on other machines and learning about this machine is equally
easier

6.0.Reference

1.www.tutoribook.com
2.www.castingproduct.com
3www. Sciencehub.com