Watt FM TRANSMITTER

General Description

This is a small but quite powerful FM transmitter having three RF stages

incorporating an audio preamplifier for better modulation. t has an output power of 4
Watts and works off 12-18 VDC which makes it easily portable. It is the ideal project
for the beginner who wishes to get started in the fascinating world of FM broadcasting
and wants a good basic circuit to experiment with.

Technical Specifications - Characteristics

Modulation type: ........ FM
Frequency range: .... 88-108 MHz
Working voltage: ..... 12-18 VDC
Maximum current: ....... 450 mA
Output power: ............ 4 W

How it Works
As it has already been mentioned the transmitted signal is Frequency Modulated (FM)
which means that the carrier’s amplitude stays constant and its frequency varies
according to the amplitude variations of the audio signal. When the input signal’s
amplitude increases (i.e. during the positive half cycles) the frequency of the carrier
increases too, on the other hand when the input signal decreases in amplitude
(negative half-cycle or no signal) the carrier frequency decreases accordingly. In
figure 1 you can see a graphic representation of Frequency Modulation as it would
appear on an oscilloscope screen, together with the modulating AF signal. The output
frequency the transmitter is adjustable from 88 to 108 MHz which is the FM band that
is used for radio broadcasting. The circuit as we have already mentioned consists of
four stages. Three RF stages and one audio preamplifier for the modulation. The first
RF stage is an oscillator and is built around TR1. The frequency of the oscillator is
controlled by the LC network L1-C15. C7 is there to ensure that the circuit continues
oscillating and C8 adjusts the coupling between the oscillator and the next RF stage
which is an amplifier. This is built around TR2 which operates in class C and is tuned
by means of L2 and C9. The last RF stage is also an amplifier built around TR3 which
operates in class C the input of which is tuned by means of C10 and L4. From the
output of this last stage which is tuned by means of L3-C12 is taken the output signal
which through the tuned circuit L5-C11 goes to the aerial.
The circuit of the preamplifier is very simple and is built around TR4. The input
sensitivity of the stage is adjustable in order to make it possible to use the transmitter
with different input signals and depends upon the setting of VR1. As it is the
transmitter can be modulated directly with a piezoelectric microphone, a small
cassette recorder etc. It is of course possible to use an audio mixer in the input for
more professional results.

Construction
First of all let us consider a few basics in building electronic circuits on a printed
circuit board. The board is made of a thin insulating material clad with a thin layer of
conductive copper that is shaped in such a way as to form the necessary conductors
between the various components of the circuit. The use of a properly designed printed
circuit board is very desirable as it speeds construction up considerably and reduces
the possibility of making errors. Smart Kit boards also come pre-drilled and with the
outline of the components and their identification printed on the component side to
make construction easier. To protect the board during storage from oxidation and
assure it gets to you in perfect condition the copper is tinned during manufacturing
and covered with a special varnish that protects it from getting oxidised and also
makes soldering easier. Soldering the components to the board is the only way to
build your circuit and from the way you do it depends greatly your success or failure.
This work is not very difficult and if you stick to a few rules you should have no
problems. The soldering iron that you use must be light and its power should not
exceed the 25 Watts. The tip should be fine and must be kept clean at all times. For
this purpose come very handy specially made sponges that are kept wet and from time
to time you can wipe the hot tip on them to remove all the residues that tend to
accumulate on it. DO NOT file or sandpaper a dirty or worn out tip. If the tip cannot
be cleaned, replace it. There are many different types of solder in the market and you
should choose a good quality one that contains the necessary flux in its core, to assure
a perfect joint every time. DO NOT use soldering flux apart from that which is
already included in your solder. Too much flux can cause many problems and is one
of the main causes of circuit malfunction. If nevertheless you have to use extra flux,
as it is the case when you have to tin copper wires, clean it very thoroughly after you
finish your work. In order to solder a component correctly you should do the
following:
- Clean the component leads with a small piece of emery paper.
Bend them at the correct distance from the component’s body and insert the
component in its place on the board.
- You may find sometimes a component with heavier gauge leads than usual, that are
too thick to enter in the holes of the p.c. board. In this case use a mini drill to enlarge
the holes slightly.
- Do not make the holes too large as this is going to make soldering difficult
afterwards.
- Take the hot iron and place its tip on the component lead while holding the end of
the solder wire at the point where the lead emerges from the board. The iron tip must
touch the lead slightly above the p.c. board. - When the solder starts to melt and flow
wait till it covers evenly the area around the hole and the flux boils and gets out from
underneath the solder. The whole operation should not take more than 5 seconds.
Remove the iron and allow the solder to cool naturally without blowing on it or
moving the component. If everything was done properly the surface of the joint must
have a bright metallic finish and its edges should be smoothly ended on the
component lead and the board track. If the solder looks dull, cracked, or has the shape
of a blob then you have made a dry joint and you should remove the solder (with a
pump, or a solder wick) and redo it.
- Take care not to overheat the tracks as it is very easy to lift them from the board and
break them.
- When you are soldering a sensitive component it is good practice to hold the lead
from the component side of the board with a pair of long-nose pliers to divert any heat
that could possibly damage the component.
- Make sure that you do not use more solder than it is necessary as you are running the
risk of short-circuiting adjacent tracks on the board, especially if they are very close
together.
- When you finish your work cut off the excess of the component leads and
clean the board thoroughly with a suitable solvent to remove all flux residues that may
still remain on it.

This is an RF project and this calls for even more care during soldering as sloppiness
during construction can mean low or no output at all, low stability and other
problems. Make sure that you follow the general rules about electronic circuit
construction outlined above and double-check everything before going to the next
step. All the components are clearly marked on the component side of the P.C. board
and you should have no difficulty in locating and placing them. Solder first of all the
pins, and continue with the coils taking care not to deform them, the RFC’s, the
resistors, the capacitors and finally the electrolytic and the trimmers. Make sure that
the electrolytic are correctly placed with respect to their polarity and that the trimmers
are not overheated during soldering. At this point stop for a good inspection of the
work done so far and if you see that everything is OK go on and solder the transistors
in their places taking grate care not to overheat them as they are the most sensitive of
all the components used in the project. The audio frequency input is at points 1
(ground) and 2 (signal), the power supply is connected at points 3 (-) and 4 (+) and
the antenna is connected at points 5 (ground) and 6 (signal). As we have already
mentioned the signal you use for the modulation of the transmitter could be the output
of a preamplifier or mixer or in case you only want to modulate it with voice you can
use the piezoelectric microphone supplied with the Kit. (The quality of this
microphone is not very good but it is quite adequate if you are interested in speech
only.) As an antenna you can use an open dipole or a Ground Plane. Before you start
using the transmitter or every time you change its working frequency you must follow
the procedure described below which is called alignment.

Adjustments
If you expect your transmitter to be able to deliver its maximum output at any time
you must align all the RF stages in order to ensure that you get the best energy
transfer between them. There are two ways to do this and it depends if you have a
SWR meter or not which method you are going to follow. If you have a SWR meter
turn the transmitter on, having connected the SWR meter in its output in series with
the antenna, and turn C15 in order to tune the oscillator to the frequency you have
chosen for your broad casts. Then start adjusting the trimmers C8,9,10,12 and 11 in
this order till you get the maximum output power in the SWR meter. For those who
don’t have a SWR meter there is another method which gives quite satisfactory
results. You only have to build the little circuit in Fig. 2 which is connected in the out
put of the transmitter and in its output (across C16) you connect your multi-tester
having selected a suitable VOLTS scale. You tune C15 in the desired frequency and
then adjust the other trimmers in the same order as it is described above for the
maximum output in the multitester. The disadvantage of this method is that you do
not align the transmitter with a real antenna connected in its output and it may be
necessary to make slight adjustments to C11 and C12 for a perfect antenna match.
Do not forget to align your transmitter every time you change your aerial or your
working frequency.
WARNING: In every transmitter there are present apart from the main output
frequency various harmonics that usually have a very short range. In order to make
sure you haven’t tuned on one of them do the tuning as far as possible from your
receiver, or use a Spectrum Analyser to see your output spectrum and make sure that
you tune your transmitter on the right frequency.
Warning
Smart kits are sold as stand alone training kits.
If they are used as part of a larger assembly and any damage is caused, our company
bears no responsibility.

While using electrical parts, handle power supply and equipment with great care,
following safety standards as described by international specs and regulations.

CAUTION
All the RF kits are sold for experimental and laboratory use only. Their possession
and use are limited by laws which vary from state to state. Please get information
about what you can or can not do in your area and stay within the legal limits. Make
sure you do not become a nuisance to others with your experiments. Smart Kit has no
responsibility whatsoever for any misuse of its products.

If it does not work

- Check your work for possible dry joints, bridges across adjacent tracks or soldering
flux residues that usually cause problems.
Check again all the external connections to and from the circuit to see if there is a
mistake there.
- See that there are no components missing or inserted in the wrong places.
- Make sure that all the polarised components have been soldered the right way round.
- Make sure that the supply has the correct voltage and is connected the right way
round to your circuit.
- Check your project for faulty or damaged components.
If everything checks and your project still fails to work, please contact your retailer
and the Smart Kit Service will repair it for you.

Electronic Diagram.