Innovair Prestige Inverter Service Manual
Innovair Prestige Inverter Service Manual
Innovair Prestige Inverter Service Manual
SERVICE MANUAL
Table of Contents
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INNOVAIR INVERTER PRESTIGE SERVICE MANUAL
9. Maintenance.............................................................................................................79
9.1 Error Code List................................................................................................................79
9.2 Troubleshooting for Main Malfunction.............................................................................80
9.3 Troubleshooting for Normal Malfunction..........................................................................95
10. Exploded View and Parts List...............................................................97
10.1 Indoor Unit.....................................................................................................................97
10.2 Outdoor Unit................................................................................................................ 112
11. Removal Procedure......................................................................................121
11.1 Removal Procedure of Indoor Unit..............................................................................121
11.2 Removal Procedure of Outdoor Unit...........................................................................126
Appendix:.......................................................................................................................131
Appendix 1: Reference Sheet of Celsius and Fahrenheit...................................................131
Appendix 2: Configuration of Connection Pipe....................................................................131
Appendix 3: Pipe Expanding Method..................................................................................132
Appendix 4: List of Resistance for Temperature Sensor.....................................................133
INNOVAIR INVERTER PRESTIGE SERVICE MANUAL
SERVICE MANUAL
W D
Φ2 3/16 Φ2 3/16
2 1/8 2 1/8
6 3 1/2
12K
Φ2 3/16 Φ2 3/16
1 3/8 1 3/8
5 3 5/16
Unit:inch
MODEL W H D
09K 31 1/8 10 7/8 7 7/8
12K 33 1/4 11 3/8 8 1/4
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INNOVAIR INVERTER PRESTIGE SERVICE MANUAL
10 1/8 28
21 1/4
12 5/8 30 9/16
11 1/4
Unit:inch
20
2
SERVICE MANUAL
W D
H
4 27 7 3/16
18K
Φ2 3/16 Φ2 3/16
1 1/2
7 1/2 5 1/2
8 1/8 27 7 5/16
24K
Φ2 3/4 Φ2 3/4
1 11/16
6 3 1/8
Unit:inch
Models W H D
18K 38 3/16 11 13/16 8 13/16
24K 42 7/16 12 13/16 9 11/16
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SERVICE MANUAL
13 3/8 35
27 9/16
38 15 5/8
22
14 5/16
Unit: inch
4
INNOVAIR INVERTER PRESTIGE SERVICE MANUAL
Gas pipe
side
Valve
Discharge
Heat
exchanger
(evaporator) Suction Accumlator
Compressor Heat
exchanger
(condenser)
Liquid pipe
side
Valve Electron Strainer
expansion
valve
COOLING
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SERVICE MANUAL
KIN321C2V31, KIN824C2V31
Gas pipe
side
Valv
e
Discharge
Heat
exchanger
(evaporator) Suction Accumlator
Compresso Heat
r exchanger
(condenser)
Liquid pipe
side
Valv Electron
e Strainer
expansion
valve
COOLING
6
SERVICE MANUAL
Electrical Part
Wiring Diagram
● Instruction
Note: Jumper cap is used to determine fan speed and the swing angle of horizontal lover for this model.
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SERVICE MANUAL
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SERVICE MANUAL
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INNOVAIR INVERTER PRESTIGE SERVICE MANUAL
No Name
Interface of communication wire for
1
indoor unit and outdoor unit
11 2 Interface of live wire
Interface of health function neutral
3
wire
4 Interface of neutral wire
16
5 Interface of fan
6 Interface of health function live wire
2
7 Jumper cap
8 Auto button
12 9 Up&down swing interface
1
10 Feedback interface of indoor unit
13 11 left&right swing interface
12 Interface of wifi
13 Interface of tube temperature sensor
14 14 Wired controller
15 Display interface
16 Fuse
15
● Bottom view
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SERVICE MANUAL
● Top view
3 4
6
7
8
1
11 10 9
● Bottom view
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SERVICE MANUAL
● Top view
1 2 3 4 5 6 7 8 9 10
No. Name
Compressor three phase input
1
11 interface
Terminal of system high pressure
2
protection
Compressor overload protection
3
terminal
4 Interface of temperature sensor
Terminal of electronic expansion
5
valve
6 Terminal for low pressure protection
12 7 Interface of fan
13
8 4-way valve terminal
9 2-way valve terminal
14
10 Terminal of compressor electric heater
11 Terminal of chassis electric heater
12 Live wire
13 Communication wire
14 Grounding wire
15
15 Neutral wire
● Bottom view
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SERVICE MANUAL
1 ON/OFF button
2 MODE button
WIFI
3 FAN button
4 SWING button
1
3 5 TURBO button
2
5 6 ▲/ button
▲
4
6
7 7 SLEEP button
8
9 8 TEMP button
11 10
9 I FEEL button
12 10 LIGHT button
11 CLOCK button
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SERVICE MANUAL
1. ON/OFF button
Press this button can turn on or turn off the air conditioner. After turning on the air conditioner, operation indicator " "on indoor units
display is ON (green indicator. The colour is different for different models), and indoor unit will give out a sound.
2. MODE button
Press this button to select your required operation mode.
● When selecting auto mode, air conditioner will operate automatically according to ex-factory setting. Set temperature cant be adjusted and
will not be displayed as well. Press "FAN" button can adjust fan speed. Press "SWING" button can adjust fan blowing angle.
● After selecting cool mode, air conditioner will operate under cool mode. Cool indicator " "on indoor unit is ON. Press "▲" or " " button
▲
to adjust set temperature. Press "FAN" button to adjust fan speed. Press "SWING" button to adjust fan blowing angle.
● When selecting dry mode, the air conditioner operates at low speed under dry mode. Dry indicator " " on indoor unit is ON. Under dry
mode, fan speed cant be adjusted. Press "SWING" button to adjust fan blowing angle.
● When selecting fan mode, the air conditioner will only blow fan, no cooling and no heating. All indicators are OFF. Press "FAN" button to
adjust fan speed. Press "SWING" button to adjust fan blowing angle.
● When selecting heating mode, the air conditioner operates under heat mode. Heat indicator " " on indoor unit is ON. Press "▲" or " "
▲
button to adjust set temperature. Press "FAN" button to adjust fan speed. Press "SWING" button to adjust fan blowing angle. (Cooling only
unit wont receive heating mode signal. If setting heat mode with remote controller, press ON/OFF button cant start up the unit).
Note:
● For preventing cold air, after starting up heating mode, indoor unit will delay 1~5 minutes to blow air (actual delay time is depend on indoor
ambient temperature).
● Set temperature range from remote controller: 16~30℃ (60.8~86.0OF); Fan speed: auto, low speed, medium speed, high speed.
3. FAN button
Pressing this button can set fan speed circularly as: auto (AUTO), low( ) ,medium( ), high( ).
Auto
Caution:
● Under AUTO speed, air conditioner will select proper fan speed automatically according to ex-factory setting.
● Fan speed under dry mode is low speed.
4. SWING button
Press this button can select up&down swing angle. Fan blow angle can be selected circularly as below:
no display
(horizontal louvers stops at current position)
● When selecting " ", air conditioner is blowing fan automatically. Horizontal louver will automatically swing up & down at maximum angle.
● When selecting " 、 、 、 、 ", air conditioner is blowing fan at fixed position. Horizontal louver will stop at the fixed position.
● When selecting " 、 、 " , air conditioner is blowing fan at fixed angle. Horizontal louver will send air at the fixed angle.
● Hold " "button above 2s to set your required swing angle. When reaching your required angle, release the button.
Note:
● " 、 、 " may not be available. When air conditioner receives this signal, the air conditioner will blow fan automatically.
5. TURBO button
Under COOL or HEAT mode, press this button to turn to quick COOL or quick HEAT mode. " " icon is displayed on remote controller.
Press this button again to exit turbo function and " " icon will disappear.
6. ▲/ button
▲
● Press "▲" or " " button once increase or decrease set temperature 1℃ (33.8OF). Holding "▲" or " " button, 2s later, set temperature
▲ ▲
on remote controller will change quickly. On releasing button after setting is finished, temperature indicator on indoor unit will change
accordingly. (Temperature cant be adjusted under auto mode)
● When setting TIMER ON, TIMER OFF or CLOCK, press "▲" or "▲" button to adjust time. (Refer to CLOCK, TIMER ON, TIMER OFF
buttons) When setting TIMER ON, TIMER OFF or CLOCK, press "▲" or "▲" button to adjust time. (Refer to CLOCK, TIMER ON, TIMER
OFF buttons)
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SERVICE MANUAL
7. SLEEP button
Under COOL, HEAT or DRY mode, press this button to start up sleep function. " " icon is displayed on remote controller. Press this button
again to cancel sleep function and " " icon will disappear.
8. TEMP button
By pressing this button, you can see indoor set temperature, indoor ambient temperature or outdoor ambient temperature on indoor units
display. The setting on remote controlleris selected circularly as below:
no display
● When selecting " " or no display with remote controller, temperature indicator on indoor unit displays set temperature.
● When selecting " " with remote controller, temperature indicator on indoor unit displays indoor ambient temperature.
● When selecting " " with remote controller, temperature indicator on indoor unit displays outdoor ambient temperature.
Note:
● Outdoor temperature display is not available for some models. At that time, indoor unit receives " "signal, while it displays indoor set
temperature.
● Its defaulted to display set temperature when turning on the unit.There is no display in the remote controller.
● Only for the models whose indoor unit has dual-8 display.
● When selecting displaying of indoor or outdoor ambient temperature, indoor temperature indicator displays corresponding temperature and
automatically turn to display set temperature after three or five seconds.
9. I FEEL button
Press this button to start I FEEL function and " " will be displayed on the remote controller. After this function is set, the remote controller
will send the detected ambient temperature to the controller and the unit will automatically adjust the indoor temperature according to the
detected temperature. Press this button again to close I FEEL function and " " will disappear.
● Please put the remote controller near user when this function is set. Do not put the remote controller near the object of high temperature
or low temperature in order to avoid detecting inaccurate ambient temperature.
10. LIGHT button
Press this button to turn off display light on indoor unit. " " icon on remote controller disappears. Press this button again to turn on
display light. " " icon is displayed.
Release this button when reaching your required time. Press "CLOCK" button to confirm the time. " " icon stops blinking.
Note:
● Clock time adopts 24-hour mode.
● The interval between two operation cant exceeds 5s. Otherwise, remote controller will quit setting status. Operation for TIMER ON/TIMER
OFF is the same.
confirm it. The word "ON" will stop blinking. " " icon resumes displaying. Cancel TIMER ON: Under the condition that TIMER ON is
started up, press "TIMER ON" button to cancel it.
● TIMER OFF button
"TIMER OFF" button can set the time for timer off. After pressing this button," " icon disappears and the word "OFF" on remote
controller blinks. Press "▲" or " " button to adjust TIMER OFF setting. After each pressing "▲" or " " button,
▲ ▲
TIMER OFF setting will increase or decrease 1min. Hold "▲" or " " button, 2s later, the time will change quickly until reaching your
▲
required time. Press "TIMER OFF" word "OFF" will stop blinking. " " icon resumes displaying. Cancel TIMER OFF. Under the condition
that TIMER OFF is started up, press "TIMER OFF" button to cancel it.
Note:
● Under on and off status, you can set TIMER OFF or TIMER ON simultaneously.
● Before setting TIMER ON or TIMER OFF, please adjust the clock time.
● After starting up TIMER ON or TIMER OFF, set the constant circulating valid. After that, air conditioner will be turned on or turned off
according to setting time. ON/OFF button has no effect on setting. If you dont need this function, please use remote controller to cancel it.
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SERVICE MANUAL
2. 8 ℃ heating function
Under heating mode, press "TEMP" and "CLOCK" buttons simultaneously to start up or turn off 8℃ heating function. When this function is
started up, " " and "8℃ " will be shown on remote controller, and the air conditioner keep the heating status at 8℃ . Press "TEMP" and
"CLOCK" buttons simultaneously again to exit 8℃ heating function.
Note:
● Under 8℃ heating function, fan speed is defaulted at auto speed and it cant be adjusted.
● Under 8℃ heating function, set temperature cant be adjusted. Press "TURBO" button and the remote controller wont send signal.
● Sleep function and 8℃ heating function cant operate at the same time. If 8℃ heating function has been set under cooling mode, press
sleep button will cancel 8℃ heating function. If sleep function has been set under cooling mode, start up the 8℃ heating function will
cancel sleep function.
● Under ℉ temperature display, the remote controller will display 46 ℉ heating.
5. WIFI fuction
Under ON status, press "Mode" and "Turbo" button simultaneously,the "WiFi" icon will be displayed on remote controller.
press "Mode"and"Turbo" button simultaneously,the "WiFi" icon will disppear.
Operation guide
1. After putting through the power, press "ON/OFF" button on remote controller to turn on the air conditioner.
2. Press "MODE" button to select your required mode: AUTO, COOL, DRY, FAN, HEAT.
3. Press "▲" or " " button to set your required temperature. (Temperature cant be adjusted under auto mode).
▲
4. Press "FAN" button to set your required fan speed: auto, low, medium and high speed.
5. Press "SWING" button to select fan blowing angle.
1. Press the back side of remote controller marked with " ", as shown in the fig, and then push signal sender battery
out the cover of battery box along the arrow direction.
2. Replace two 7# (AAA 1.5V) dry batteries, and make sure the position of "+" polar and "-" polar reinstall
are correct.
3. Reinstall the cover of battery box. remove
Note:
Cover of battery box
● During operation, point the remote control signal sender at the receiving window on indoor unit.
● The distance between signal sender and receiving window should be no more than 8m, and there should be no obstacles between them.
● Signal may be interfered easily in the room where there is fluorescent lamp or wireless telephone; remote controller should be close to
indoor unit during operation.
● Replace new batteries of the same model when replacement is required.
● When you dont use remote controller for a long time, please take out the batteries.
● If the display on remote controller is fuzzy or theres no display, please replace batteries.
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SERVICE MANUAL
Install the APP according to its guidance. When successfully installed, your smart phone homepage will show this icon
User of IOS system can search for the Wifi Smart in Apple store to download the Apple version APP. Android user can search "WiFi
Smart" on Google Play to download it.
Configuration
NOTE: Select either the original configuration or AP configuration according to the APP functions.
1.Original configuration
Before operation, please finish the following configuration in order to realize Wifi control and the connection between air conditioner and
intelligent device.
(1).Short-distance control setting for air conditioner using wifi hotspot
Step 1: Air conditioner wifi is set in APP mode in factory.
You can search the air conditioner wifi hotspot through your smart phone.The name of wifi hotspot is the last 8 numbers of the air
conditioner mac address. Password is 12345678.
gree-a
gr-cn
gr-cn gr-dh
Step 2: Open APP and the screen will show the air conditioner that you just connected. Tap the name of this air conditioner on your
phone to enter and realize short-distance control, as shown below. Please refer to "Functions introduction" for specific control methods.
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SERVICE MANUAL
2.Configuration method for Android phones 4 steps of configuration
Step 1: Enter homepage "Device", and then tap at the top right corner.
Select "Add device" and enter the page "Add device".
Tap "Manual configuration" and enter the page "Manual configuration".
Step 3: Select the wireless network of air conditioner. APP will show the password 12345678 (default password of the network of air
conditioner). Then tap "Next"; select the name of home WiFi router, then enter the correct password and select a server.
Step 4: If configuration is successful, a window will pop up and read “WIFI module starts to connect the configured wireless router”.Then
configuration is completed.
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SERVICE MANUAL
NOTE: After configuration is completed, the air conditioner hot spot connected to your phone will disappear. You should reconnect your
phone to the home WiFi router to realize long-distance control.The above configuration only needs onephone. Other types of phones
shall install this APP, connect with the air conditioner hot spot or wireless router of WiFi air conditioner. When connection is done, open
the APP to use short-distance operation to control the air conditioner and then you can use the long-distance control.
3.Configuration method for Apple phones
Step 1: Turn on Wi-Fi “Settings” on the phone.
Step 2: In general, the hot spot signal of air conditioner is the last 8 bits of MAC address. Eg: Select “a0b41737” and enter
the defaulted password “12345678” to connect it.
Step 3: Turn on APP, press “+” button, press “Add device” to enter into the page of “Add device” and then select “Manual configuration”.
Enter wireless router’s SSID and PSW on the page of “Manual configuration”. The display on the server will be the same as the selection
when registering the account ( server selection in “Setting”).
Eg: WiFi name: Tenda_XXX;
WiFi password:123456789
Server: Europe
Check whether the filled information is correct. If the information is wrong, configuration will fail. Press “Configuration” to start
configuration.
Notice:
Finally, press “Configuration”, and APP will send the filled information to Wifi Smart. At this time, the buzzer will give out a sound, which
indicates it has started to connect the wireless router.
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SERVICE MANUAL
If the name of router or the password is wrong, Wifi Smart can’t connect to the wireless router. 2 mins later, please conduct the
configuration operation again. starts to connect the wireless router.
Wrong server selection will cause long-distance control invalid. Therefore, please make sure thatthe server selection when registering
the account is the same as this one.
If the password is blank, no password is defaulted for the wireless router, which is the OPEN mode.
Configuration should be conducted at one time. As for other phones, they can automatically search for the device after connecting to the
wireless router (such as Tenda_XXX) and turning on the APP.
Functions introduction
1.User registration
Purpose: To realize long-distance control.
Operation instruction: For the first time login, you have to register a new username. If you already have a username, skip the registration
step and enter email address and password on the "Login Page" to log in. If password is forgotton, you can reset the password.
Operation steps:
(1) Select the sever address.
(2) Account login: Slide the page "Device", and enter the menu page on the left.Tap "Login" to enter the page "Register username". New
user must first register a username. Tap "Register”.
(3) If password is forgotten, you can reset the password with your email address.
Tap "Forgot password" and enter the page "Forgot password". Enter your registered email account the first. Tap "Get verification code" to
get an email verification code. Enter a new password and tap "OK" to log in.
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SERVICE MANUAL
2.Personal settings
Purpose: Set name (device name, preset name, etc.) and images (device image) in order to identify a user easily.
(1) Set device name
After quick configuration, a list of controllable smart devices will be generated. Default name for air conditioner is the last 8 numbers of
the air condtioner mac address.
Step 1: Tap and hold the Wifi model name, such as “a0b417ac”, to enter the page "Edit device". Tap "Image" to select the source of
image. Select from "Default images " or " Take photo" or "Choose from photos" and save an image.
Step 2: Tap "Name" to change device name. Save it and the new device name will be shown. Enable button ''Lock device''to lock the
device so that other smart phones can’t search the device. Tap "Temperature unit" to change the temperature unit.
Step 3: Tap "Firmware updated" to upgrade the Firmware of the device, Tap"1.7" the device will upgraded auto.
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SERVICE MANUAL
Step 2: Choose the time. Tap "Name". As shown in the picture, its name is "baby room". For timer type, select "On". Then select the
repeating days. Save the setting of preset name.
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SERVICE MANUAL
Tap "babyroom" and enter the page of air conditioner control. Tap to turn on the control switch.
Tap or to increase or decrease temperature. Tap to change working mode. Tap to enter the page of fan speed
adjustment.
(2) Advanced control functions; Set scene; Preset; Link: Infrared control(only applicable to smart phones with infrared emitter)
Set scene: Preset the operation of several smart devices by one tap. On the page "Device", tap the image of "Device" to enter the page
"Edit scene".
Tap "Add scene" and edit the scene name, for example, "Back home". Add execution devices.
Tap to add commands. On the page "Select execution device", select the air conditioner named "babyroom". Then select "ON" or
"OFF".
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SERVICE MANUAL
Continue to select the next execution device as instructed above. Tap to set the interval.
Tap "Save". Tap the scene picture displayed on homepage "Device" to send the command. Then the scene "Back home"
will be in execution. You may view the execution condition of the scene.
Slide up and down to set the time. If you need to synchronize the time, tap " synchronize". IIf such "Hint" interface hasn’t appeared,
please skip this operation procedure.
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SERVICE MANUAL
Tap "Name" to customize the preset name.
Preset device can’t be selected and it will default to "babyroom". Select "On" for the timer type. Select repeating days to complete the
preset.
Multi-device preset: This can preset multiple devices to execute a command at a specific time.
Please refer to the instructions as how to set preset time, name, timer type and repeating days for a single device.
Tap "Preset device" to select one or more devices. Then return to the page "Device".
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SERVICE MANUAL
Tap "Temperature" to enter the page "Select temperature parameter". Slide up or down to adjust temperature. Tap "Upper limit" or "Lower
limit".
Tap "Mode" and "On/Off" to select the status of master device. Then tap "Save".
Step 2: Set time parameter for linkage. Tap "Time parameter" to enter the page "Set time". Slide rightwards to turn on the setting
time.
Tap "Execution time"; then tap "Start" and "Stop" to set start time and stop time respectively. Tap "OK" at the top right corner to save the
setting.
Tap the days below "Repeat" to select the repeating days. Then tap "Save".
Step 3: Select "Execute command" Tap "Execute command" and enter the page "Select device".
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SERVICE MANUAL
Tap the name of device that you want to control. Tap "ON" or "OFF" and then tap "Save" to complete the linkage.
Tap "Save" and then repeat the above steps to set linkage of several scenes.
4.Menu functions
Menu functions (Share, Set, History, Feedback)
(1) Share: To share quick configuration information and unit’s information, including local export and local import.
For local import, you just need to tap "Local import" and wait for the data download.
Local export
Step 1: Export local data to another smart phone.
Enter menu page on the left side and tap "Share" to enter the page "Share". Then tap "Local export".
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SERVICE MANUAL
Step 2: Another smart phone to be imported.
Tap the model name and wait for the download.
Notice:
This function requires that the two phones are of the same operating system. They are either Android phones or Apple phones,and are
connecting to the same wireless router.
(2) Backup: To keep backup of the quick configuration information and unit’s information, including backup to cloud and backup list on
the cloud.
Backup to cloud
Enter the menu page on the left and tap "Backup".
Tap "Backup to cloud" and then tap "Yes". Then wait for the data download.
Select "Backup list on the cloud". Then backup records will appear. Tap "Record" to download data and recover data to local unit.
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SERVICE MANUAL
(3) Settings
User can set vibration, message alerts, server, updates, etc. The server setting here must be the same as the server setting in
"Configuration" mentioned before.
Otherwise, remote control will be invalid.
(4) Help
Please refer to “Help” of APP for the instruction of the latest functions.
w w w . i n n o v a i r . c o m 29
SERVICE MANUAL
2. Other control
(1) Buzzer
Upon energization or availably operating the unit or remote controller, the buzzer will give out a beep.
(2) Auto button
If press this auto button when turning off the unit, the complete unit will operate at auto mode. Indoor fan operates at auto fan speed
and swing function is turned on. Press this auto button at ON status to turn off the unit.
(3) Auto fan
Heating mode: During auto heating mode or normal heating ode, auto fan speed will adjust the fan speed automatically according to
ambient temperature and set temperature.
(4) Sleep
After setting sleep function for a period of time, system will adjust set temperature automatically.
(5) Timer function:
General timer and clock timer functions are compatible by equipping remote controller with different functions.
(6) Memory function
memorize compensation temperature, off-peak energization value.
Memory content: mode, up&down swing, light, set temperature, set fan speed, general timer (clock timer cant be memorized).
After power recovery, the unit will be turned on automatically according to memory content.
(7) Health function
During operation of indoor fan, set health function by remote controller. Turn off the unit will also turn off health function.
Turn on the unit by pressing auto button, and the health is defaulted ON.
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SERVICE MANUAL
w w w . i n n o v a i r . c o m 31
SERVICE MANUAL
Outdoor Units
1. Input Parameter Compensation and Calibration
(1) Check the ambient temperature compensation function Indoor ambient temperature compensation function.
a. In cooling mode, the indoor ambient temperature participating in computing control = (Tindoor ambient temperature – ⊿ Tcooling indoor ambient temperature
compensation)
b. In heating mode, the indoor ambient temperature participating in computing control= (Tindoor ambient temperature – ⊿ Theating indoor ambient temperature
compensation)
40Hz, and Tpipe temperature ≥(Texhaust+37.4), the outdoor exhaust temperature thermobulb can be judged not to be connected into place (judging
once when power is on the first time).
2. Basic Functions
(1) Cooling Mode
1. Conditions and processes of cooling operation:
(1) If the compressor is shut down, and [Tsetup – (Tindoor ambient temperature – ⊿ Tcooling indoor ambient temperature compensation)] ≤ 32.9ºF , start up the
machine for cooling, the cooling operation will start;
(2) During operations of cooling, if 32ºF ≤ [Tsetup – (Tindoor ambient temperature – ⊿ Tcooling indoor ambient temperature compensation)] < 35.6ºF , the cooling
operation will be still running;
(3) During operations of cooling, if 35.6ºF ≤ [Tsetup – (Tindoor ambient temperature – ⊿ Tcooling indoor ambient temperature compensation)], the cooling operation
will stop after reaching the temperature point.
2. Temperature setting range
(1) If Toutdoor ambient temperature ≥ [Tlow-temperature cooling temperature], the temperature can be set at: 60.8~86ºF (Cooling at room temperature);
(2) If Toutdoor ambient temperature < [Tlow-temperature cooling temperature], the temperature can be set at: 77~86ºF (Cooling at low temperature), that is, the
minimum setting temperature for outer units judgment is 77ºF .
(2) Dehumidifying Mode
1. Conditions and processes of dehumidifying operations: Same as the cooling mode;
2. The temperature setting range is: 60.8~86ºF;
(3) Air-supplying Mode
1. The compressor, outdoor fans and four-way valves are switched off;
2. The temperature setting range is: 60.8~86ºF.
(4) Heating Mode
1. Conditions and processes of heating operations: (Tindoor ambient temperature is the actual detection temperature of indoor environment
thermo-bulb, Theating indoor ambient temperature compensation is the indoor ambient temperature compensation during heating
operations)
(1) If the compressor is shut down, and [(Tindoor ambient temperature – ⊿ Theating indoor ambient temperature compensation) –Tsetup] ≤ 32.9ºF , start the machine
to enter into heating operations for heating;
(2) During operations of heating, if 32ºF ≤ [(Tindoor ambient temperature – ⊿ Theating indoor ambient temperature compensation) –Tsetup] < 35.6ºF , the heating
operation will be still running;
(3) During operations of heating, if 35.6ºF ≤ [(Tindoor ambient temperature – ⊿ Theating indoor ambient temperature compensation) –Tsetup], the heating operation
will stop after reaching the temperature point.
2. The temperature setting range in this mode is: 60.8~86ºF .
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SERVICE MANUAL
3. Special Functions
Defrosting Control
① Conditions for starting defrosting
After the time for defrosting is judged to be satisfied, if the temperature for defrosting is satisfied after detections for continuous 3minutes,
the defrosting operation will start.
② Conditions of finishing defrosting
The defrosting operation can exit when any of the conditions below is satisfied:
③ Toutdoor pipe temperature ≥ (Toutdoor ambient temperature – [Ttemperature 1 of finishing defrosting];
④ The continuous running time of defrosting reaches [tmax. defrosting time].
4. Control Logic
(1) Compressor Control
Start the compressor after starting cooling, heating, dehumidifying operations, and the outer fans start for 5s; When the machine is
shutdown, in safety stops and when switching to air-supplying mode, the compressor will stop immediately. In all modes: once the
compressor starts up, it will not be allowed to stop until having run for the [tmin. compressor running time] (Note: including cases of
shutdown when the temperature point is reached; except the cases requiring stopping the compressor such as fault protection, remote
shutdown, mode switching etc.); In all modes: once the compressor stops, it will be allowed be restart after 3-minute delay (Note: The
indoor units have a function of power memory, the machine can be restarted after remote shutdown and powering up again without
delay).
1. Cooling mode
Start the machine to enter into cooling operation for cooling, the compressor is switched on.
2. Dehumidifying mode
Same as the cooling mode.
3. Air-supplying mode
The compressor is switched off.
4. Heating mode
(1) Start the machine to enter into heating operation for heating, the compressor is switched on.
(2) Defrosting:
a. Defrosting starts: the compressor is shut down, and restarts it after 55-second delay.
b. Defrosting ends: the compressor stops, then starts it after 55-second delay.
(2) Outer Fans Control
Notes:
Only the outer fans run for at least 80s in each air flow speed can the air flow be switched;
After the outer fans run compulsively in high speed for 80s when the machine starts up, control the air flow according to the logic.
After remote shutdown, safety stops, and when the machine stops after reaching the temperature point, as well as after the compressor
stops, extend 1 minute, the outer fans will stop (During the period in the 1 minute, the air flow of outer fans can be changed according to
the outdoor ambient temperature changes); When running with force, the outdoor fans shall run in the highest air flow.
(3) 4-way valve control
1. The 4-way valve control under the modes of Cooling, dehumidification and supplying air: closing;
2. The status of 4-way valve control under the heating mode: getting power;
(1) 4-way valve power control under heating mode
a. Starts the machine under heating mode, the 4-way valve will get power immediately.
(2) 4-way valve power turn-off control under heating mode
a. When you should turn off the power or switch to other mode under heating mode, the power of 4-way valve will be cut after 2 minutes
of the compressor stopped.
b. When all kinds of protection stops, the power of 4-way valve will be cut after delaying 4 minutes.
(3) Defrosting control under heating mode:
a. Defrosting begins: The power of 4-way valve will be cut after 50s of entering into the defrosting
compressor.
b. Defrosting stops: The 4-way valve will get power after 50s of exiting the defrosting compressor.
(4) Evaporator frozen-preventing protection function
At the mode of Cooling, dehumidifying:
Evaporator frozen-preventing protection function is allowed to begin after 6 min of starting the compressor.
w w w . i n n o v a i r . c o m 33
SERVICE MANUAL
1. Starting estimation:
After the compressor stopped working for 180s, if Tinner pipe> [Tfrozen-preventing frequency-limited temperature (the temperature of hysteresis is 35.6ºF )],
the machine is only allowed to start for operating, otherwise it should not be started, and should be stopped to treat according to the frozen-
preventing protection: Clear the trouble under the mode of power turn-off / heating, and the protection times are not counted.
2. Frequency limited
[Tfrozen-preventing normal speed frequency-reducing temperature] ≤[Tinner pipe T frozen-preventing frequency-limited temperature] , you should limit the frequency raising of
compressor.
3. Reducing frequency at normal speed:
If [Tfrozen-preventing high speed frequency-reducing temperature] ≤[Tinner pipe T frozen-preventing normal speed frequency-reducing temperature], you should adjust the compressor
frequency by reducing 8Hz/90s till the lower limit;
4. Reducing frequency at high speed:
If [Tfrozen-preventing power turn-off temperature] ≤T inner pipe [Tfrozen-preventing high speed frequency-reducing temperature] you should adjust the compressor frequency by
reducing 30Hz/90s till the lower limit;
5. Power turn-off:
If the Tinner pipe <[Tfrozen-preventing power turn-off temperature], then frozen-preventing protect to stop the machine; If T[frozen-preventing frequency-limited temperature]
<Tinner pipe , and the compressor has stopped working for 3 minutes, the whole machine should be allowed to operate.
6. If the frozen-preventing protection power turn-off continuously occurs for six times, it should not be resumed automatically, and you should
press the ON/OFF button to resume if the fault keeps on. During the process of running, if the running time of compressor exceeds the t
evaporator frozen-preventing protection times zero clearing time , the times of frozen-preventing power turn-off should be cleared to recount.
The mode of stopping the machine or transferring to supply air will clear the trouble times immediately (if the trouble can not be resumed,
mode transferring will not clear it).
(5) Overload protection function
Overload protection function at the mode of Cooling and dehumidifying
1. Starting estimation:
After the compressor stopped working for 180s, if Touter pipe <[TCooling overload frequency-limited temperature] (the temperature of hysteresis is 35.6ºF ), the
machine is allowed to start, otherwise it should not be started, and should be stopped to treat according to the overload protection: Clear the
trouble at the mode of power turn-off / heating, and the protection times are not counted.
2. Frequency limited
If [TCooling overload frequency-limited temperature] ≤[Touter pipe T Cooling overload frequency reducing temperature at normal speed], you should limit the frequency raising of
compressor.
3. Reducing frequency at normal speed and power turn-off:
If [TCooling overload frequency reducing temperature at high speed] ≤T outer pipe< [TCooling overload power turn-off temperature] , you should adjust the compressor frequency
by reducing 8Hz/90s till the lower limit; After it was running 90s at the lower limit, if [TCooling overload frequency reducing temperature at normal speed]≤Touter pipe,
then Cooling overload protects machine stopping;
4. Reducing frequency at high speed and stop machine:
If [TCooling overload frequency reducing temperature at high speed]≤Touter pipe [TCooling overload power turn-off temperature], you should adjust the compressor frequency by
reducing 30Hz/90s till the lower limit; After it was running 90s at the lower limit, if [TCooling overload frequency reducing temperature at normal speed] ≤[T outer pipe],
then Cooling overload protects machine stopping;
5. Power turn-off:
If the [TCooling overload power turn-off temperature] ≤Touter pipe, then Cooling overload protects machine stopping; If [Touter pipe]<[TCooling overload frequency-limited
temperature]and the compressor has been stopped working for 3 minutes, the machine should be allowed to operate.
6. If the Cooling overload protection power turn-off continuously occurs for six times, it should not be resumed automatically, and you should
press the ON/OFF button to resume if the fault keeps on. During the process of running, if the running time of compressor exceeds the t
overload protection times zero clearing time , the times of overload protection power turn-off should be cleared to recount. The mode of
stopping the machine or transferring to supply air will clear the trouble times immediately (if the trouble can not be resumed, transferring
mode will not clear it).
Overload protection function at the mode of heating
Starting estimation :
After the compressor stopped working for 180s, if T inner pipe T heating overload frequency-limited temperature (the temperature of
hysteresis is 35.6ºF ), the machine is allowed to start, otherwise it should not be started, and should be stopped to treat according to the
overload protection:
Clear the trouble at the mode of power turn-off / heating, and the protection times are not counted.
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SERVICE MANUAL
1. Frequency limited
If [Theating overload frequency-limited temperature]≤Tinner pipe <[Theating overload frequency reducing temperature at normal speed] , you should limit the frequency raising of
compressor.
2. Reducing frequency at normal speed and stopping machine:
If T[heating overload frequency reducing temperature at normal speed]≤Tinner pipe<[Theating overload frequency reducing temperature at high speed], you should adjust the compressor
frequency by reducing 8Hz/90s till the lower limit; After it was running 90s at the lower limit, if T heating overload frequency reducing
temperature at normal speed ≤T inner pipe, then overload protects machine stopping;
3. Reducing frequency at high speed and power turn-off:
If [Theating overload frequency reducing temperature at high speed]≤Tinner pipe<[Theating overload power turn-off temperature], you should adjust the compressor frequency by
reducing 30Hz/90s till the lower limit; After it was running 90s at the lower limit, if T heating overload frequency reducing temperature at normal
speed ≤T outer pipe, then Cooling overload protects machine stopping;
4. Power turn-off:
If the [Theating overload power turn-off temperature] ≤Tinner pipe, then overload protects machine stopping; If T inner pipe T heating overload frequency-limited
temperature and the compressor has been stopped working for 3 minutes, the machine should be allowed to operate.
5. If the overload protection power turn-off continuously occurs for six times, it should not be resumed automatically, and you should press
the ON/OFF button to resume if the fault keeps on. During the process of running, if the running time of compressor exceeds the t overload
protection times zero clearing time , the times of overload protection power turn-off should be cleared to recount. The mode of stopping the
machine or transferring to supply air will clear the trouble times immediately (if the trouble can not be resumed, transferring mode will not clear
it). Protective function for discharge temperature of compressor
1. Starting estimation:
After the compressor stopped working for 180s, if TDischarge <TDischarge limited temperature (the temperature of hysteresis is 35.6ºF ), the machine is
allowed to start, otherwise it should not be started, and should be stopped to treat according to the discharge temperature:
The machine should be stopped or transferred to supply air, the trouble should be cleared immediately, and the protection times are not
counted.
2. Frequency limited
If [TLimited frequency temperature during discharging] ≤TDischarge<[Tfrequency reducing temperature at normal speed during discharging] , you should limit the frequency raising of
compressor.
3. Reducing frequency at normal speed and stopping machine:
If [Tfrequency reducing temperature at normal speed during discharging] ≤TDischarge<[Tfrequency reducing temperature at high speed during discharging], you should adjust the compressor
frequency by reducing 8Hz/90s till the lower limit; After it was running 90s at the lower limit, if [Tfrequency reducing temperature at normal speed during discharging]
≤TDischarge, you should discharge to protect machine stopping;
4. Reducing frequency at high speed and power turn-off:
If [Tfrequency reducing temperature at high speed during discharging] ≤TDischarge <[TStop temperature during discharging], you should adjust
the compressor frequency by reducing 30Hz/90s till the lower limit; After it was running 90s at the lower limit, if [Tfrequency reducing temperature at normal
speed during discharging] ≤TDischarge, you should discharge to protect machine stopping;
5. Power turn-off:
If the [TPower turn-off temperature during discharging] ≤TDischarge, you should discharge to protect machine stopping; If [TDischarge]<[TLimited frequency temperature during
discharging] and the compressor has been stopped for 3 minutes, the machine should be allowed to operate.
6. If the discharging temperature protection of compressor continuously occurs for six times, it should not be resumed automatically, and you
should press the ON/OFF button to resume. During the process of running, if the running time of compressor exceeds the t Protection times
clearing of discharge , the discharge protection is cleared to recount. Stopped or transferred to supply air mode will clear the trouble times
immediately (if the trouble can not be resumed, mode transferring also will not clear it).
7. Frequency limited
If [ILimited frequency when overcurrent] ≤IAC Electric current <[I frequency reducing when overcurrent], you should limit the frequency raising of compressor.
8. Reducing frequency:
If [IFrequency reducing when overcurrent] ≤[IAC Electric current I Power turn-off when overcurrent] , you should reduce the compressor frequency till the lower limit or exit
the frequency reducing condition;
9. Power turn-off:
If [IPower turn-off machine when overcurrent] ≤[IAC Electric current] , you should carry out the overcurrent stopping protection; If I AC Electric current<[T Limited frequency when
overcurrent] and the compressor has been stopped for 3 minutes, the machine should be allowed to operate.
10. If the overcurrent protection continuously occurs for six times, it should not be resumed automatically, and you should press the ON/OFF
button to resume. During the process of running, if the running time of compressor exceeds the [t Protection times clearing of over current] , the discharge
protection is cleared to recount.
w w w . i n n o v a i r . c o m 35
SERVICE MANUAL
4. If the overcurrent protection of compressor phase current continuously occurs for six times, it should not be resumed automatically, and
you should press the ON/OFF button to resume. During the process of running, if the running time of compressor exceeds the [t Clearing Time of
Compressor Phase Current Times] , the overcurrent protection is cleared to recount.
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SERVICE MANUAL
protection for four-way valve 3 min; and if it still cant run when the reversion abnormity protection for four-way valve happens to stop working
for 3 times in succession, it is available if presses ON/OFF.
Attention: the protection shall be shielded during the testing mode and defrosting process, and it shall be cleared out the failure and its times
immediately when turning off or delivering wind / cooling / dehumidifying mode conversed (the inverted mode dont clear out the failure when it
cant recover to operate).
(16) PFC Protection
1. After start up the PFC, it should detect the protection signal of PFC immediately; under the condition of PFC protection, it should turn off the
PFC and compressor at one time;
2. It shows the failure is cleared out if PFC Protection stopped working 3 min and recovers to run automatically;
3. If it still cant run when it occurs PFC protection for 3 times in succession, it is available if presses ON/OFF; and clear the PFC Protection
times when start up PFC for 10min.
(17) Failure Detection for Sensor
1. Outdoor Ambient Sensor: detect the failure of sensor at all times.
2. Outdoor Tube Sensor: You should not detect the failure of outdoor tube sensor within 10 minutes heating
operation compressor except the defrosting, and you could detect it at other time.
3. Outdoor Exhaust Sensor:
(a) The compressor only detect the sensor failure after it start up 3 min in normal mode;
(b) It should detect the exhaust sensor failure immediately in the testing mode.
4. Module Temperature Sensor:
(a) Short-Circuit Detection: the compressor should be detected immediately when the module temperature
sensor occurs short-circuits;
(b) Open-Circuit Detection: the compressor should be detected on open-circuit when it runs 3min (it neednt 30s
avoiding the module over-heated).
(c) Detect the sensor failure at all times in the testing mode.
5. Disposal for Sensor Protection
(1) When the short-circuit of sensor is detected within 30s, It is regarded as the temperature of sensor over-high (or infinitely high), and now
according to the over-high sensor, the machine should carry out the corresponding protection to stop working, and show the corresponding
temperature shutdown protection and sensor failure at the same time (for example: the compressor stops immediately when the outdoor tube
sensor short-circuit, and the machine shall show the overload protection and outdoor tube sensor failure).
(2) When the open-circuit of sensor is detected within 30s, The protection shall be stopped and it shall show the corresponding sensor failure.
w w w . i n n o v a i r . c o m 37
SERVICE MANUAL
38
SERVICE MANUAL
Warnings
cient fixing bolt must be installed; make sure the installation
support is firm.
4. Ware safety belt if the height of working is above 78 3/4
inch.
5. Use equipped components or appointed components dur-
Electrical Safety Precautions: ing installation.
6. Make sure no foreign objects are left in the unit after fin-
1. Cut off the power supply of air conditioner before ishing installation.
checking and maintenance.
2. The air condition must apply specialized circuit and Refrigerant Safety Precautions:
prohibit share the same circuit with other appliances.
3. The air conditioner should be installed in suitable 1. Avoid contact between refrigerant and fire as it generates
location and ensure the power plug is touchable. poisonous gas; Prohibit prolong the connection pipe by
4. Make sure each wiring terminal is connected firmly welding.
during installation and maintenance. 2. Apply specified refrigerant only. Never have it mixed with
5. Have the unit adequately grounded. The grounding wire any other refrigerant. Never have air remain in the refrigerant
cant be used for other purposes. line as it may lead to rupture or other hazards.
6. Must apply protective accessories such as protective 3. Make sure no refrigerant gas is leaking out when installation
boards, cable-cross loop and wire clip. is completed.
7. The live wire, neutral wire and grounding wire of power 4. If there is refrigerant leakage, please take sufficient measure
supply must be corresponding to the live wire, neutral to minimize the density of refrigerant.
wire and grounding wire of the air conditioner. 5. Never touch the refrigerant piping or compressor without
8. The power cord and power connection wires cant be wearing glove to avoid scald or frostbite.
pressed by hard objects.
9. If power cord or connection wire is broken, it must be Improper installation may lead to fire hazard, explosion,
replaced by a qualified person. electric shock or injury.
w w w . i n n o v a i r . c o m 39
INNOVAIR INVERTER PRESTIGE SERVICE MANUAL
Warnings
1. When installing or relocating the unit, be sure to keep the
refrigerant circuit free from air or substances other than the
specified refrigerant.
Any presence of air or other foreign substance in the refrigerant
circuit will cause system pressure rise or compressor rupture,
resulting in injury.
2.When installing or moving this unit, do not charge the
refrigerant which is not comply with that on the nameplate or
unqualified refrigerant.
Otherwise, it may cause abnormal operation, wrong action,
mechanical malfunction or even series safety accident.
3.When refrigerant needs to be recovered during relocating
or repairing the unit, be sure that the unit is running in
cooling mode.Then, fully close the valve at high pressure
side (liquid valve).About 30-40 seconds later, fully close the
valve at low pressure side (gas valve), immediately stop
the unit and disconnect power. Please note that the time for
refrigerant recovery should not exceed 1 minute.
If refrigerant recovery takes too much time, air may be sucked in
and cause pressure rise or compressor rupture, resulting in injury.
4.During refrigerant recovery, make sure that liquid valve and
gas valve are fully closed and power is disconnected before
detaching the connection pipe.
If compressor starts running when stop valve is open and
connection pipe is not yet connected, air will be sucked in and
cause pressure rise or compressor rupture, resulting in injury.
5.When installing the unit, make sure that connection pipe is
securely connected before the compressor starts running.
If compressor starts running when stop valve is open and
connection pipe is not yet connected, air will be sucked in and
cause pressure rise or compressor rupture, resulting in injury.
6.Prohibit installing the unit at the place where there may be
leaked corrosive gas or flammable gas.
If there leaked gas around the unit, it may cause explosion and
other accidents.
7.Do not use extension cords for electrical connections. If
the electric wire is not long enough, please contact a local
service center authorized and ask for a proper electric wire.
Poor connections may lead to electric shock or fire.
8.Use the specified types of wires for electrical connections
between the indoor and outdoor units. Firmly clamp the
wires so that their terminals receive no external stresses.
Electric wires with insufficient capacity, wrong wire connections
and insecure wire terminals may cause electric shock or fire.
40
SERVICE MANUAL
10. Pipe pliers, pipe cutter 11. Pipe expander, pipe bender 12. Soldering appliance, refrigerant container
w w w . i n n o v a i r . c o m 41
INNOVAIR INVERTER PRESTIGE SERVICE MANUAL
Installation
Installation Dimension Diagram
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ob
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he
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ot
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Sp
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io
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e
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ot
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42
SERVICE MANUAL
Start installation
Finish installation
Note: this flow is only for reference; please find the more detailed installation steps in this section.
w w w . i n n o v a i r . c o m 43
INNOVAIR INVERTER PRESTIGE SERVICE MANUAL
3. Outdoor Unit:
(1) Select a location where the noise and outflow air emitted by Installation of Indoor Unit
the outdoor unit will not affect neighborhood.
1. Choosing Installation Iocation
(2) The location should be well ventilated and away from
Recommend the installation location to the client and then
strong wind.
confirm it with the client.
(3) The location should be able to withstand the weight of
outdoor unit. 2. Install Wall-mounting Frame
(4) Make sure that the installation follows the requirement of (1) Hang the wall-mounting frame on the wall; adjust it in
installation dimension diagram. horizontal position with the level meter and then point out the
(5) Select a location which is out of reach for children and far screw fixing holes on the wall.
away from animals or plants.If it is unavoidable, please add (2) Drill the screw fixing holes on the wall with impact drill (the
fence for safety purpose. specification of drill head should be the same as the plastic
expansion particle) and then fill the plastic expansion particles
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SERVICE MANUAL
Note:
Left Rear left (1) Add insulating pipe in the indoor drain hose in order to
Rear right
prevent condensation.
Fig.3 Right (2) The plastic expansion particles are not provided.
(As show in Fig.10)
Cut off
Insulating pipe
the hole Fig.10
Fig.4
w w w . i n n o v a i r . c o m 45
INNOVAIR INVERTER PRESTIGE SERVICE MANUAL
(2) Fix the wire crossing board on connection wire sleeve at Indoor and
the bottom case; let the connection wire sleeve go through the outdoor power cord
Indoor unit Gas
wire crossing hole at the back of indoor unit, and then pull it out pipe
from the front.(As show in Fig.12)
Liquid
Fig.14 Band pipe
Drain hose
(3) Remove the wire clip; connect the power connection wire Fig.15
to the wiring terminal; tighten the screw and then fix the power Indoor power cord
connection wire with wire clip.(As show in Fig.13)
Note:
(1) The power cord and control wire cant be crossed or
winding.
N(1) 2 3 (2) The drain hose should be bound at the bottom.
white black red green
(blue) (brown) (yellow- 9. Hang the Indoor Unit
green)
(1) Put the bound pipes in the wall pipe and then make them
pass through the wall hole.
Outdoor unit connection (2) Hang the indoor unit on the wall-mounting frame.
(3) Stuff the gap between pipes and wall hole with sealing gum.
(4) Fix the wall pipe.(As show in Fig.16)
Note: the wiring board is for reference only,please refer to the
(5) Check if the indoor unit is installed firmly and closed to the
actual one.
wall.(As show in Fig.17)
Fig.13
(4) Put wiring cover back and then tighten the screw.
(5) Close the panel. Indoor Outdoor
Wall pipe Fig.17
Note: Sealing gum
(1) All wires of indoor unit and outdoor unit should be Upper hook
connected by a professional.
(2) If the length of power connection wire is insufficient, please
contact the supplier for a new one. Avoid extending the wire by
yourself.
(3) For the air conditioner with plug, the plug should be Fig.16
Lower hook of
reachable after finishing installation. wall-mounting frame
(4) For the air conditioner without plug, an air switch must be
installed in the line. The air switch should be all-pole parting Note:
and the contact parting distance should be more than 3mm. Do not bend the drain hose too excessively in order to prevent
blocking.
46
INNOVAIR INVERTER PRESTIGE SERVICE MANUAL
SERVICE MANUAL
Installation of Outdoor Unit Refer to the following table for wrench moment of force:
1. Fix the Support of Outdoor Unit(Select it according to Hex nut diameter(inch) Tightening torque(ft·Ibf)
the actual installation situation) Φ1/4 11.10~14.75
Φ3/8 22.12~29.50
(1) Select installation location according to the house structure.
Φ1/2 33.19~40.56
(2) Fix the support of outdoor unit on the selected location with
Φ5/8 44.24~47.94
expansion screws.
Φ3/4 51.32~55.31
Note:
5. Connect Outdoor Electric Wire
(1) Take sufficient protective measures when installing the (1) Let the connection wire sleeve go through the two holes of
outdoor unit. baffle; tighten the connection joint of sleeve and baffle; remove
(2) Make sure the support can withstand at least four times the the wire clip; connect the power connection wire and power
unit weight. cord to the wiring terminal according to the color; fix them with
(3) The outdoor unit should be installed at least 1 3/16 inch screws.(As show in Fig.23)
above the floor in order to install drain joint.(As show in Fig.18)
(4) For the unit with cooling capacity of 2300W~5000W, 6
N(1) 2 3
expansion screws are needed; for the unit with cooling capacity L1 L2
of 6000W~8000W, 8 expansion screws are needed; for the white
(blue)
black red green
(brown) (yellow- green(yellow-green)
green) black(brown)
unit with cooling capacity of 10000W~16000W, 10 expansion white(blue)
L2
L1
POWER
screws are needed.
Fig.23 Indoor unit connection
Note: the wiring board is for reference only,please refer to the actual one.
(2) Fix the power connection wire and power cord with wire clip.
(3) Fix the stopper on handle with screw.
Drain vent Chassis Note:
At least 1 1/6 inch above the floor Outdoor drain joint
Drain hose (1) After tightening the screw, pull the power cord slightly to
Fig.18 Fig.19 check if it is firm.
2. Install Drain Joint(only for cooling and heating unit) (2) Never cut the power connection wire to prolong or shorten
(1) Connect the outdoor drain joint into the hole on the chassis. the distance.
(2) Connect the drain hose into the drain vent. (3)The connecting wire and connection pipe cannnot touch
(As show in Fig.19) each other,
(4)Top cover of outdoor unit and electric box assembly should
3. Fix Outdoor Unit be fixec by the screw.Otherwise,it can cause a fire,or short
(1) Place the outdoor unit on the support. circuit caused by water or dust.
(2) Fix the foot holes of outdoor unit with bolts. Install the over line pipe
(As show in Fig.20)
Foot holes Cable cross plate 2 wire-passing
hole
wire pipe
(3) Pretightening the union nut with hand. U-shaped curve Fig.25
(4) Tighten the union nut with torque wrench .
Fig.24
Drain hose
w w w . i n n o v a i r . c o m 47
INNOVAIR INVERTER PRESTIGE SERVICE MANUAL
Note:
Check after Installation and Test
(1) The through-wall height of drain hose shouldnt be higher
than the outlet pipe hole of indoor unit.(As show in Fig.25) Operation
(2) Slant the drain hose slightly downwards. The drain hose 1. Check after Installation
cant be curved, raised and fluctuant, etc.(As show in Fig.26) Check according to the following requirement after finishing
installation.
(3) The water outlet cant be placed in water in order to drain
smoothly.(As show in Fig.27) NO. Items to be checked Possible malfunction
Has the unit been The unit may drop, shake or
1
installed firmly? emit noise.
Have you done the It may cause insufficient cooling
2
The drain hose can't be fluctuant refrigerant leakage test? (heating) capacity.
Is heat insulation of It may cause condensation and
3
pipeline sufficient? water dripping.
The water outlet It may cause condensation and
can't be placed 4 Is water drained well?
The drain hose
in water water dripping.
can't be fluctuant
The water Is the voltage of power
outlet can't be
fluctuant Fig.27 supply according to the It may cause malfunction or
Fig.26 5
voltage marked on the damage the parts.
nameplate?
Is electric wiring and
It may cause malfunction or
6 pipeline installed
damage the parts.
Vacuum Pumping and Leak Detection correctly?
1. Use Vacuum Pump Is the unit grounded
7 It may cause electric leakage.
(1) Remove the valve caps on the liquid valve and gas valve securely?
and the nut of refrigerant charging vent. Does the power cord It may cause malfunction or
8
follow the specification? damage the parts.
(2) Connect the charging hose of piezometer to the refrigerant
Is there any obstruction It may cause insufficient cooling
charging vent of gas valve and then connect the other charging 9
in air inlet and air outlet? (heating) capacity.
hose to the vacuum pump.
The dust and
(3) Open the piezometer completely and operate for 10-15min sundries caused It may cause malfunction or
to check if the pressure of piezometer remains in -14.5ISP. 10
during installation are damaging the parts.
(4) Close the vacuum pump and maintain this status for 1-2min removed?
to check if the pressure of piezometer remains in -14.5ISP. If The gas valve and liquid
It may cause insufficient cooling
the pressure decreases, there may be leakage. 11 valve of connection pipe
(heating) capacity.
(5) Remove the piezometer, open the valve core of liquid valve are open completely?
and gas valve completely with inner hexagon spanner. Is the inlet and outlet It may cause insufficient cooling
(6) Tighten the screw caps of valves and refrigerant charging 12 of piping hole been (heating) capacity or waster
vent.(As show in Fig.28) covered? eletricity.
2. Test Operation
Liquid valve Piezometer (1) Preparation of test operation
Lo Hi
Close
Fig.28
Open
2. Leakage Detection
(1) With leakage detector:
Check if there is leakage with leakage detector.
(2) With soap water:
If leakage detector is not available, please use soap water for
leakage detection. Apply soap water at the suspected position
and keep the soap water for more than 3min. If there are air
bubbles coming out of this position, theres a leakage.
48
SERVICE MANUAL
SERVICE MANUAL
Display of lamp
(the times of blinking)
Display of
Name of malfunction Indoor Outdoor
indoor unit
R C H Y R G
Anti-freezing protection E2 2 3
Block or Low pressure of refrigerant system E3 3 9
Compressor exhaust high temperature protection E4 4 7
AC over-current protection E5 5 5
Communication failure between indoor unit and outdoor unit E6 6 O/U
E8 8 6
Anti-high temperature protection
H4 4 6
No feedback of indoor fan motor H6 11
Jumper cap malfunction protection C5 15
Indoor unit and outdoor unit doesn't match LP 19 16
Outdoor DC fan motor malfunction L3 23 14
Power protection L9 20 9
Gathering refrigerant Fo 1 1
Indoor ambient sensor open or short circuit F1 1
Indoor tube sensor open or short circuit F2 2
Outdoor ambient sensor open or short circuit F3 3 6
Outdoor tube sensor open or short circuit F4 4 5
Exhaust sensor open or short circuit F5 5 7
Overload limit / drop frequency F6 6 3
Over current limit / drop frequency F8 8 1
High exhaust temperature limit / drop frequency F9 9 2
Refrigerant leakage protection F0 10 9
Anti-freezing limit / drop frequency FH 2 2 4
Defrosting H1 1 2
Compressor overload protection H3 3 8
IPM protection H5 5 4
Module temperature is too high H5 5 10
PFC protection HC 6 14
Loading EEPROM malfunction EE 15 11
High PN voltage protection PH 11 13
Low PN voltage protection PL 21 12
4-way valve reversal abnormal U7 20
DRED1 / DRED2 / DRED3 d1/d2/d3
Compressor Min frequence in test state P0
Compressor rated frequence in test state P1
Compressor maximum frequence in test state P2
Compressor intermediate frequence in test state P3
Compressor is running(normal) 1
The temperature for turning on the unit is reached(normal) 8
Frequency limiting (module temperature ) EU 6 6 11
Frequency limiting (power) LU 24 13
Malfunction of detecting plate(WIFI ) JF
Insufficient fluorine protection F0
Notes: R(Indoor)--Running C--Cooling H--Heating Y--Yellow R(Outdoor)--Red G--Green
O/U--OFF or Unblink The display difference between Fo and F0 is 'o' is the bottom part of figure 8
w w w . i n n o v a i r . c o m 49
INNOVAIR INVERTER PRESTIGE SERVICE MANUAL
No
No Is malfunction
eliminated
No
No Is malfunction Yes
eliminated
Replace it with a
temperature sensor with
the same model
Yes
No Is malfunction
eliminated
Yes
End
50
SERVICE MANUAL
SERVICE MANUAL
No Is malfunction Yes
eliminated
Yes
No Is malfunction Yes
eliminated
No Is malfunction Yes
eliminated
Yes
Is the motor started up
No
Measure the voltage of this foot to
neutral wire on the mainboard Replace PG motor
No
No Is malfunction Yes
eliminated
End
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INNOVAIR INVERTER PRESTIGE SERVICE MANUAL
Start
No Appearance of the
Is there jumper cap on the mainboard?
jumper cap
No Is malfunction
eliminated
No Is malfunction Yes
eliminated
Is malfunction Yes
eliminated
Yes
No
End
52
SERVICE MANUAL
SERVICE MANUAL
Start
Yes
End
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INNOVAIR INVERTER PRESTIGE SERVICE MANUAL
5. Malfunction of detecting plate(WIFI) JF
Start
Yes
Is malfunction
eliminated
The end
54
SERVICE MANUAL
SERVICE MANUAL
6. Malfunction
(4) 㕪≏᭵䳌 F0ᧂḕ⍱〻of Insufficient fluorine protection F0
Troubleshooting
for F0 malfunction
No No
No No
No No
No No
Replace a main
board with the
same model.
End
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INNOVAIR INVERTER PRESTIGE SERVICE MANUAL
●Outdoor unit:
(1) Capacitor charge fault (Fault with outdoor unit) (AP1 below refers to the outdoor control panel)
Main Check Points:
●Use AC voltmeter to check if the voltage between terminal L and N on the wiring board is within 210VAC~240VAC.
●Is the reactor (L) correctly connected? Is the connection loose or fallen? Is the reactor (L) damaged?
Fault diagnosis process:
Use DC voltmeter
to measure the
voltage on the two
ends of electrolytic
capacitor
Check the
connection of reactor
(L in the Electrical
Wiring Diagram)
End
56
SERVICE MANUAL
SERVICE MANUAL
(2) IPM Protection, Out-of-step Fault, Compressor Phase Overcurrent (AP1 below refers to the outdoor control
panel)
Main check points:
●Is the connection between control panel AP1 and compressor COMP secure? Loose? Is the connection in correct order?
●Is the voltage input of the machine within normal range? (Use AC voltmeter to measure the voltage between terminal L and N on the
wiring board XT)
●Is the compressor coil resistance normal? Is the insulation of compressor coil against the copper tube in good condition?
●Is the working load of the machine too high? Is the radiation good?
●Is the charge volume of refrigerant correct?
Fault diagnosis process:
w w w . i n n o v a i r . c o m 57
INNOVAIR INVERTER PRESTIGE SERVICE MANUAL
Energize and
switch on
Use ohmmeter to
measure the resistance
between the three If the Replace the
terminals on compressor resistance is compressor
COMP, and compare the normal? N
measurements with the COMP
compressor resistance on
Service Manual.
N
Use ohmmeter to
measure the resistance Resistance higher
between the two than 500MΩ?
terminals of compressor
COMP and copper tube.
Y
Replace the
control panel
AP1
END
58
SERVICE MANUAL
SERVICE MANUAL
(3) High temperature and overload protection diagnosis (AP1 hereinafter refers to the control board of the
outdoor unit)
Mainly detect:
●Is outdoor ambient temperature in normal range?
●Are the outdoor and indoor fans operating normally?
●Is the heat dissipation environment inside and outside the unit good?
Fault diagnosis process:
Replace the
outdoor fan
End
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INNOVAIR INVERTER PRESTIGE SERVICE MANUAL
(4) Start-up failure (following AP1 for outdoor unit control board)
Mainly detect:
●Whether the compressor wiring is connected correct?
●Is compressor broken?
●Is time for compressor stopping enough?
Fault diagnosis process:
Replace the
compressor
End
60
SERVICE MANUAL
SERVICE MANUAL
(5) Out of step diagnosis for the compressor (AP1 hereinafter refers to the control board of the outdoor unit)
Mainly detect:
●Is the system pressure too high?
●Is the input voltage too low?
Fault diagnosis process:
Is stop time of the Check if the fan terminal Replace the fan
Is the outdoor fan working
compressor longer than N OFAN is connected correctly capacitor C1
normally?
3 minutes?
Y
Y Replace the
outdoor fan
Is the outdoor unit blocked Remove foreign objects
by foreign objects? Y
N Replace the
compressor
Replace the
compressor
End
End
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INNOVAIR INVERTER PRESTIGE SERVICE MANUAL
(6) Overload and air exhaust malfunction diagnosis (following AP1 for outdoor unit control board)
Mainly detect:
●Is the PMV connected well or not? Is PMV damaged?
●Is refrigerant leaked?
Fault diagnosis process:
Replace the
control panel
AP1
End
62
SERVICE MANUAL
SERVICE MANUAL
(7) Power factor correct or (PFC) fault (a fault of outdoor unit) (AP1 hereinafter refers to the control board of the
outdoor unit)
Mainly detect:
●Check if the reactor (L) of the outdoor unit and the PFC capacitor are broken
Fault diagnosis process:
Start
The capacitor is
Is the resistance around zero? Y short circuited and Restart the unit If the fault is eliminated? Y
the capacitor
should be repla-
ced
N
Whether there is any damage Y Replace the reactor Restart the unit If the fault is eliminated? Y
or short-circuit?
End
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INNOVAIR INVERTER PRESTIGE SERVICE MANUAL
(8) Communication malfunction: (following AP1 for outdoor unit control board)
Mainly detect:
●Is there any damage for the indoor unit mainboard communication circuit? Is communication circuit damaged?
●Detect the indoor and outdoor units connection wire and indoor and outdoor units inside wiring is connect well or not, if is there any
damage?
Fault diagnosis process:
Start
N
If the fault is eliminated?
N
Replace the main board
of the indoor unit
Y
Y End
64
SERVICE MANUAL
SERVICE MANUAL
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INNOVAIR INVERTER PRESTIGE SERVICE MANUAL
4. ODU Fan Motor Cant Operate
Possible causes Discriminating method (air conditioner status) Troubleshooting
Connect wires according to wiring diagram to
Wrong wire connection, or poor Check the wiring status according to circuit
make sure all wiring terminals are connected
connection diagram
firmly
Measure the capacity of fan capacitor with an
Capacity of the ODU fan motor is universal meter and find that the capacity is out of
Replace the capacity of fan
damaged the deviation range indicated on the nameplate of
fan capacitor.
Power voltage is a little low or Use universal meter to measure the power supply
Suggest to equip with voltage regulator
high voltage. The voltage is a little high or low
When unit is on, cooling/heating performance
Change compressor oil and refrigerant. If no
Motor of outdoor unit is damaged is bad and ODU compressor generates a lot of
better, replace the compressor with a new one
noise and heat.
66
SERVICE MANUAL
SERVICE MANUAL
(1) Open the top cover of outdoor unit and then remove the cover of electric box.
outdoor mainboard
(2) As shown in the fig below, connect the plug of discharge resistance (about 100ohm, 20W) (if there is no discharge resistance, you
can use the plug of soldering iron) to point A and B of electrolytic capacitor. There will be sparks when touching them. Press them forc-
ibly for 30s to discharge electricity of electrolytic capacitor.
(3) After finish discharging electricity, measure the voltage between point A and B with universal meter to make sure if electricity dis-
charging is completed, in order to prevent electric shock. If the voltage between the two points is below 20V, you can perform mainte-
nance safely.
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INNOVAIR INVERTER PRESTIGE SERVICE MANUAL
Malfunction
of detecting JF
13
plate(WIFI )
68
SERVICE MANUAL
SERVICE MANUAL
Complete unit
Off 3s
current
U5 and blink
detection
13 times
malfunction
Off 3s
Defrosting will occur in
and blink
heating mode.Compressor
once
will operate while indoor It’s the normal state
(during
fan will stop.
blinking,
ON 10s
and Off
05s)
w w w . i n n o v a i r . c o m 69
INNOVAIR INVERTER PRESTIGE SERVICE MANUAL
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INNOVAIR INVERTER PRESTIGE SERVICE MANUAL
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No
No Is malfunction
eliminated
No
No Is malfunction Yes
eliminated
Replace it with a
temperature sensor with
the same model
Yes
No Is malfunction
eliminated
Yes
End
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INNOVAIR INVERTER PRESTIGE SERVICE MANUAL
2. Malfunction of Blocked Protection of IDU Fan Motor H6
Main detection points:
● SmoothlyIs the control terminal of PG motor connected tightly?
● SmoothlyIs the feedback interface of PG motor connected tightly?
● The fan motor cant operate?
● The motor is broken?
● Detectioncircuit of the mainboard is defined abnormal?
Malfunction diagnosis process:
Start
Turn unit on
Yes to check whether the
No malfunction is
eliminated.
Turn unit on
No No to check whether the Yes
malfunction is
eliminated.
Connect power and restart the unit. It's the malfunction of main board.
Test whether the voltage between terminal 1 and terminal 2 No Replace a new main board that is
of motor interface is within 280~310VDC. of the same model.
Yes
Yes
Then check whether the voltage It's the malfunction of main board.
between terminal 2 and terminal 3 No Replace a new main board that is
of the same model.
of the motor interface is 15VDC.
Yes
Then check whether there is voltage It's the malfunction of main board.
between terminal 2 and terminal 4 No Replace a new main board that is
of the same model.
of the motor interface.
Yes
72
SERVICE MANUAL
SERVICE MANUAL
Start
No Appearance of the
Is there jumper cap on the mainboard?
jumper cap
No Is malfunction
eliminated
No Is malfunction Yes
eliminated
Is malfunction Yes
eliminated
Yes
No
End
w w w . i n n o v a i r . c o m 73
INNOVAIR INVERTER PRESTIGE SERVICE MANUAL
4. Communication malfunction E6
Start
yes
no
yes
no
Replace
Communication cord is damaged? yes communication Malfunction eliminated? yes
cord
no
no
Replace IDU's
main board
yes
Replace ODU's
Malfunction eliminated? no
main board.
yes
End
74
SERVICE MANUAL
SERVICE MANUAL
Start
Yes
Is malfunction
eliminated
The end
w w w . i n n o v a i r . c o m 75
INNOVAIR INVERTER PRESTIGE SERVICE MANUAL
●Outdoor unit:
"Test point NO." Test point Related elements Test value under normal condition
Test 1 Between A and C Neutral wire ,live wire 160V-265V
Test 2 Between B and C Neutral wire ,live wire 160V-265V
Test 3 Between D and E Electrolytic capacitor of DC bas bar DC 180V-380V
Test 4 Between F and G Electrolytic capacitor of switch power DC 180V-380V
Test 5 Both ends of diode D59 D59(IPM module +15V) DC 14.5V-15.5
Both ends of electrolytic
Test 6 C47(+12V power) DC 12V-13V
capacitor C47
Both ends of electrolytic
Test 7 C60(+5V power) DC 5V
capacitor C60
Both ends of electrolytic
Test 8 C73(+3.3V power) DC 3.3V
capacitor C73
Test 9 Between S and T Communication circular current DC 56V
C50 to N terminal (ground) (signal receiving terminal of
Test 10 Between point N and GND Jumping between 0V and 3.3V
outdoor unit)
Test 11 U7 Between 1 and 2 at leading foot of U7 Jumping between 0V and 3.3V
R77 to N terminal (ground) (signal receiving terminal of
Test 12 Between point M and GND Jumping between 0V and 3.3V
outdoor unit)
Test 13 U8 Between 3 and 4 at leading foot of U8 Jumping between 0V and 3.3V
76
SERVICE MANUAL
SERVICE MANUAL
1.Capacity charging malfunction (outdoor unit malfunction) (AP1 below is control board of outdoor unit)
● Detect if the voltage of L and N terminal of wiring board is between 210AC-240AC by alternating voltage meter;
● Is reactor (L) well connected? Is connection wire loosened or pull-out? Is reactor (L) damaged?
Use DC voltmeter
to measure the
voltage on the two
ends of electrolytic
capacitor
Check the
connection of reactor
(L in the Electrical
Wiring Diagram)
End
w w w . i n n o v a i r . c o m 77
INNOVAIR INVERTER PRESTIGE SERVICE MANUAL
2.IPM protection, desynchronizing malfunction, phase current of compressor is overcurrent (AP1 below is control board
of outdoor unit)
● If control board AP1 and compressor COMP is well connected? If they are loosened? If the connection sequence is correct?
● Is voltage input in the normal range (Test the voltage between L, N of wiring board XT by DC voltage meter)?
● If coil resistance of compressor is normal? Is compressor coil insulating to copper pipe well?
● If the work load of unit is heavy? If radiating of unit is well?
● If the refrigerant charging is appropriate?
78
SERVICE MANUAL
SERVICE MANUAL
Energize and
switch on
Use ohmmeter to
measure the resistance
between the three If the Replace the
terminals on compressor resistance is compressor
COMP, and compare the normal? N
measurements with the COMP
compressor resistance on
Service Manual.
N
Use ohmmeter to
measure the resistance Resistance higher
between the two than 500MΩ?
terminals of compressor
COMP and copper tube.
Y
Replace the
control panel
AP1
END
w w w . i n n o v a i r . c o m 79
INNOVAIR INVERTER PRESTIGE SERVICE MANUAL
3.Diagnosis for anti-high temperature, overload protection (AP1 below is control board of outdoor unit)
Anti-high temperature,
overload protection
Improve the
If the radiating of outdoor Y radiating
and indoor unit is well? environment of
unit
Replace fan
Replace capacitor C1
control board
AP1
Replace
outdoor fan
End
80
SERVICE MANUAL
SERVICE MANUAL
4.Diagnosis for failure start up malfunction (AP1 below is control board of outdoor unit)
Charge the
refrigerant according
to service manual
If malfunction is
removed?
Replace the
compressor
End
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INNOVAIR INVERTER PRESTIGE SERVICE MANUAL
5. Diagnosis for compressor synchronism (AP1 below is control board of outdoor unit)
Remove
malfunction?
End
N Y
Replace
compressor
End
82
SERVICE MANUAL
SERVICE MANUAL
6.Diagnosis for overload and discharge malfunction (AP1 below is control board of outdoor unit)
● If the electron expansion valve is connected well? Is the expansion valve damaged?
● If the refrigerant is leakage?
● If the overload protector is damaged?
Connect wire
If the wiring terminal FA of electron N well with wiring
N expansion is well connected?
diagram
Y
Remove
malfunction?
Remove
Y
malfunction?
Replace
control board
AP1
End
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INNOVAIR INVERTER PRESTIGE SERVICE MANUAL
● Check if the connection wire and the built-in wiring of indoor and outdoor unit is connected well and no damaged;
● If the communication circuit of indoor mainboard is damaged? If the communication circuit of outdoor mainboard (AP1) is dam-
aged
Start
Check built-
in wiring of Connection
Y
indoor and N
correct?
outdoor unit
N
Problem of
Replace outdoor
communication Y
mainboard AP11
circuit
N If the
malfunction is
removed?
N
Replace indoor
board
Y End Y
84
SERVICE MANUAL
SERVICE MANUAL
Start
Test voltage
value with Test
10 position in
diagram with
voltage meter
Number jumping
N
Y
Test voltage
value with Test
13 position in
diagram with
voltage meter
Number jumping N
Y
Outdoor unit
End
Test voltage malfunction
value with Test
11 position in
diagram with
voltage meter
Number jumping N
Y
Test voltage
value with Test
12 position in
diagram with
voltage meter
Number jumping
The circuit of
outdoor unit
communication
is normal
w w w . i n n o v a i r . c o m 85
INNOVAIR INVERTER PRESTIGE SERVICE MANUAL
86
SERVICE MANUAL
SERVICE MANUAL
4. ODU fan motor cant operate
Possible causes Discriminating method (air conditioner status) Troubleshooting
Connect wires according to wiring diagram to
Wrong wire connection, or poor Check the wiring status according to circuit
make sure all wiring terminals are connected
connection diagram
firmly
Measure the capacity of fan capacitor with an
Capacity of the ODU fan motor is universal meter and find that the capacity is out of
Replace the capacity of fan
damaged the deviation range indicated on the nameplate of
fan capacitor.
Power voltage is a little low or Use universal meter to measure the power supply
Suggest to equip with voltage regulator
high voltage. The voltage is a little high or low
When unit is on, cooling/heating performance
Change compressor oil and refrigerant. If no
Motor of outdoor unit is damaged is bad and ODU compressor generates a lot of
better, replace the compressor with a new one
noise and heat.
w w w . i n n o v a i r . c o m 87
INNOVAIR INVERTER PRESTIGE SERVICE MANUAL
Step Procedure
a
(1)A1/A5 panel display: Screw off the 2
screws that are locking the display board.
Separate the display board from the front
panel. Panel
(2)B2/A5/D2 panel display: Screw off Front panel A5/B2/D2 display
the 2 screws that are locking the display
board.
Groove
88
SERVICE MANUAL
SERVICE MANUAL
Step Procedure
Note:
1.Open the screw caps before removing
the screws around the air outlet.
2.The quantity of screws fixing the front
Front case
case sub-assy is different for different
sub-assy Screw caps
models.
Screw
Clasp
b Loosen the connection clasps between
front case sub-assy and bottom case. Lift Front case
up the front case sub-assy and take it out. sub-assy
Vertical
louver
Clasps Vertical
louver
w w w . i n n o v a i r . c o m 89
INNOVAIR INVERTER PRESTIGE SERVICE MANUAL
Step Procedure
Electric box
Shield cover of electric
box sub-assy
Indoor tube
temperature
Grounding screw sensor Electric box assy
b ① Take off the water retaining sheet.
Remove the cold plasma generator by
screwing off the locking screw on the
generator.
② Take off the indoor tube temperature Cold plasma
sensor. generator
③ Screw off 1 grounding screw. Wiring
④ Remove the wiring terminals of motor and terminal
stepping motor. Screw
of motor
⑤ Remove the electric box assy.
Water retaining Wiring
sheet terminal
of stepping
motor
Screw
Main board
c Twist off the screws that are locking
each lead wire and rotate the electric
box assy.
Twist off the screws that are locking the
wire clip. Loosen the power cord and
remove its wiring terminal. Lift up the
main board and take it off.
Power cord
Screw
Wire clip
90
INNOVAIR INVERTER PRESTIGE SERVICE MANUAL
SERVICE MANUAL
Step Procedure
Groove
Bottom case
c First remove the left side of the evaporator
from the groove of bottom case and then
remove the right side from the clasp on
the bottom case.
Clasp
Evaporator assy
Connection pipe
w w w . i n n o v a i r . c o m 91
INNOVAIR INVERTER PRESTIGE SERVICE MANUAL
Step Procedure
Motor clamp
Cross flow
b Remove the screws at the connection Screw
place of cross flow blade and motor; lift Holder Motor
the motor and cross flow blade upwards sub-assy
to remove them.
Remove the bearing holder sub-assy.
Remove the screw fixing step motor and
then remove the step motor.
Screws
Step motor
92
INNOVAIR INVERTER PRESTIGE SERVICE MANUAL
SERVICE MANUAL
Steps Procedure
Before disassamble.
screw
Remove 3 connection screw fixing cable
cross plate 2 and then remove the Cable
cross plate 2.
w w w . i n n o v a i r . c o m 93
INNOVAIR INVERTER PRESTIGE SERVICE MANUAL
Grille
Panel
94
SERVICE MANUAL
SERVICE MANUAL
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INNOVAIR INVERTER PRESTIGE SERVICE MANUAL
Motor support
Clapboard Sub-Assy
96
SERVICE MANUAL
SERVICE MANUAL
11.Remove Compressor
Gas valve
w w w . i n n o v a i r . c o m 97
SERVICE MANUAL
Appendix:
Appendix 1: Reference Sheet of Celsius and Fahrenheit
Conversion formula for Fahrenheit degree and Celsius degree: Tf=Tcx1.8+32
Set temperature
Fahrenheit Fahrenheit Fahrenheit
display Fahrenheit display Fahrenheit display Fahrenheit
Celsius(℃) Celsius(℃) Celsius(℃)
temperature (℉) temperature (℉) temperature (℉)
(℉) (℉) (℉)
61 60.8 16 69/70 69.8 21 78/79 78.8 26
62/63 62.6 17 71/72 71.6 22 80/81 80.6 27
64/65 64.4 18 73/74 73.4 23 82/83 82.4 28
66/67 66.2 19 75/76 75.2 24 84/85 84.2 29
68 68 20 77 77 25 86 86 30
Ambient temperature
Fahrenheit Fahrenheit Fahrenheit
display Fahrenheit display Fahrenheit display Fahrenheit
Celsius(℃) Celsius(℃) Celsius(℃)
temperature (℉) temperature (℉) temperature (℉)
(℉) (℉) (℉)
32/33 32 0 55/56 55.4 13 79/80 78.8 26
34/35 33.8 1 57/58 57.2 14 81 80.6 27
36 35.6 2 59/60 59 15 82/83 82.4 28
37/38 37.4 3 61/62 60.8 16 84/85 84.2 29
39/40 39.2 4 63 62.6 17 86/87 86 30
41/42 41 5 64/65 64.4 18 88/89 87.8 31
43/44 42.8 6 66/67 66.2 19 90 89.6 32
45 44.6 7 68/69 68 20 91/92 91.4 33
46/47 46.4 8 70/71 69.8 21 93/94 93.2 34
48/49 48.2 9 72 71.6 22 95/96 95 35
50/51 50 10 73/74 73.4 23 97/98 96.8 36
52/53 51.8 11 75/76 75.2 24 99 98.6 37
54 53.6 12 77/78 77 25
Additional refrigerant charging amount for R22, R407C, R410A and R134a
Diameter of connection pipe Outdoor unit throttle
Liquid pipe(inch) Gas pipe(inch) Cooling only(oz/ft.) Cooling and heating(oz/ft.)
Ф1/4 Ф3/8or Ф1/2 0.2 0.2
Ф1/4 or Ф3/8 Ф5/8 or Ф3/4 0.2 0.6
Ф1/2 Ф3/4 or Ф7/8 0.3 1.3
Ф5/8 Ф1 or Ф1 1/4 0.7 1.3
Ф3/4 / 2.7 2.7
Ф7/8 / 3.8 3.8
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Improper pipe expanding is the main cause of refrigerant leakage.Please Pipe cutter
expand the pipe according to the following steps:
Leaning Uneven Burr
A:Cut the pip
● Confirm the pipe length according to the distance of indoor unit and outdoor unit.
● Cut the required pipe with pipe cutter.
● Remove the burrs with shaper and prevent the burrs from getting into the pipe. Shaper
Downwards
C:Put on suitable insulating pipe
Smooth surface
F:Inspection
● Check the quality of expanding port. If there is any blemish, expand the
Improper expanding
port again according to the steps above.
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Resistance Table of Tube Temperature Sensors for Indoor and Outdoor (20K)
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SERVICE MANUAL
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SERVICE MANUAL
1. Remove filter as s y
Front panel
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Detecting plate
(WIFI)
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SERVICE MANUAL
Indoor tube
Cut off the wire binder and pull out the temperature s ensor
indoor tube temperature sensor.
Screw off one grounding screw.
Main
Remove the wiring terminals of motor and
stepping motor. board
Remove the electric box assy. G rounding
Screw off the screws that are locking each s c rew Wi ring
lead wire. terminal
of motor
Wire binder
Wiring
terminal
of stepping
S crew motor
Wire clip
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INNOVAIR INVERTER PRESTIGE SERVICE MANUAL
G roove
R ear case ass y
106
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SERVICE MANUAL
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INNOVAIR INVERTER PRESTIGE SERVICE MANUAL
Steps Procedure
a Remove the screw connecting the big handle and big handle
right side plate, and then remove the big handle.
Remove the screw connecting the valve cover and
right side plate, and then remove the valve cover.
valve cover
grille
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Steps Procedure
outer case
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Steps Procedure
4. Remove axial flow blade
motor support
fan motor
electric box
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SERVICE MANUAL
Steps Procedure
6. Remove the soundproof sponge
soundproof sponge
isolation plate
Unsolder the welding joints connecting the 4-way 4-way valve assy
valve assy with capillary sub-assy, compressor and
condenser; remove the 4-way valve.
Note:
Before unsoldering the welding joint, wrap the 4-way
valve with a wet cloth completely to avoid damage to
the valve caused by high temperature.
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Steps Procedure
9. Remove compressor
support
a Remove the screws connecting the support
(condenser) and condenser assy,and then remove
the support(condenser).
condenser
sub-assy
b Remove the 2 screws fixing the condenser and
chassis, and then lift the condenser upwards to
remove it.
chassis subassy
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SERVICE MANUAL
Appendix:
Appendix 1: Reference Sheet of Celsius and Fahrenheit
Conversion formula for Fahrenheit degree and Celsius degree: Tf=Tcx1.8+32
Set temperature
Fahrenheit Fahrenheit Fahrenheit
display Fahrenheit display Fahrenheit display Fahrenheit
Celsius(℃) Celsius(℃) Celsius(℃)
temperature (℉) temperature (℉) temperature (℉)
(℉) (℉) (℉)
61 60.8 16 69/70 69.8 21 78/79 78.8 26
62/63 62.6 17 71/72 71.6 22 80/81 80.6 27
64/65 64.4 18 73/74 73.4 23 82/83 82.4 28
66/67 66.2 19 75/76 75.2 24 84/85 84.2 29
68 68 20 77 77 25 86 86 30
Ambient temperature
Fahrenheit Fahrenheit Fahrenheit
display Fahrenheit display Fahrenheit display Fahrenheit
Celsius(℃) Celsius(℃) Celsius(℃)
temperature (℉) temperature (℉) temperature (℉)
(℉) (℉) (℉)
32/33 32 0 55/56 55.4 13 79/80 78.8 26
34/35 33.8 1 57/58 57.2 14 81 80.6 27
36 35.6 2 59/60 59 15 82/83 82.4 28
37/38 37.4 3 61/62 60.8 16 84/85 84.2 29
39/40 39.2 4 63 62.6 17 86/87 86 30
41/42 41 5 64/65 64.4 18 88/89 87.8 31
43/44 42.8 6 66/67 66.2 19 90 89.6 32
45 44.6 7 68/69 68 20 91/92 91.4 33
46/47 46.4 8 70/71 69.8 21 93/94 93.2 34
48/49 48.2 9 72 71.6 22 95/96 95 35
50/51 50 10 73/74 73.4 23 97/98 96.8 36
52/53 51.8 11 75/76 75.2 24 99 98.6 37
54 53.6 12 77/78 77 25
Additional refrigerant charging amount for R22, R407C, R410A and R134a
Diameter of connection pipe Outdoor unit throttle
Liquid pipe(inch) Gas pipe(inch) Cooling only(oz/ft.) Cooling and heating(oz/ft.)
Ф1/4 Ф3/8or Ф1/2 0.53 0.71
Ф1/4 or Ф3/8 Ф5/8 or Ф3/4 0.53 1.76
Ф1/2 Ф3/4 or Ф7/8 1.06 4.23
Ф5/8 Ф1 or Ф1 1/4 2.12 4.23
Ф3/4 / 8.82 8.82
Ф7/8 / 12.35 12.35
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Improper pipe expanding is the main cause of refrigerant leakage.Please Pipe cutter
expand the pipe according to the following steps:
Leaning Uneven Burr
A:Cut the pip
● Confirm the pipe length according to the distance of indoor unit and outdoor unit.
● Cut the required pipe with pipe cutter.
● Remove the burrs with shaper and prevent the burrs from getting into the pipe. Shaper
Downwards
C:Put on suitable insulating pipe
Smooth surface
F:Inspection
● Check the quality of expanding port. If there is any blemish, expand the
Improper expanding
port again according to the steps above.
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SERVICE MANUAL
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Resistance Table of Tube Temperature Sensors for Indoor and Outdoor (20K)
116
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SERVICE MANUAL
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