MPS 020 - 032
MPS 020 - 032
Our preconfigured complete solutions provide you with We produce customized tool changing systems for complex
ready-to-use robotic tool changing systems: applications requiring special base units or extra equipment:
■■ The transfer modules are selected on the basis of the ■■ The basic units on the robot and tool side, as well as
most frequently configured robotic tool changing systems. the transfer and safety modules, are adapted to the
■■ The products in this range can be delivered with very short applications.
lead times. ■■ You get a system that is perfectly tailored to all your
■■ Additional transfer modules can be added at any time. performance data, material quality and connection
requirements.
■■ Individual tool stands enable the optimum integration of
the system into your robot line.
A flexible concept
for every robot
Robot
Mounting on the flange suitable
for all makes of robot
Electrical module
Base unit for signal transmission
robot side
Media feed-through
Sensors for status indication for pneumatics and vacuum
Mounting kit
robot side
Mounting kit
tool side
Electrical module
for signal transmission
Base unit
tool side Media feed-through
for pneumatics and vacuum
Docking mechanism
Tool
Signal, media and power supply of the
tool through transmission modules
Sensors
Baseplate
Floor-mounted
Media feed-through
for pneumatics and vacuum
The backlash-free connection between The high quality coupling technology Process safety
the robot and tool sides, as well as the guarantees continually reliable and sta-
The base unit locking mecha
transmission modules, with no errors ble media, data and energy transmission. nism is designed to cope with an ex-
guaranteed and a precise tool change. Both the fluid and electrical connections tremely high number of tool change and
MPS is designed for long-term reliabili- have intelligent design concepts. Minimal mating cycles.
ty, low wear and a long service life. contact resistance and high contact inten-
sity during the transmission of electrical Economic efficiency
The powerful locking of the base unit signals are the hallmarks of the p
atented Precise tool positioning and a
and the exceptionally high repeatability MULTILAM technology. constant high transfer of media and ener-
of the changing system, ensure that the gy are guaranteed over a long service life.
tools are precisely positioned for use.
Conically shaped locking surfaces and
Productivity
high-strength locking balls p
rovide the A flexible tool stand is an integral
optimal connection. part of the overall system.
Consistent precision
for millions of docking cycles
The practically wear-free locking tech- Friction contacts and the resulting Process safety
nology of the MPS 020/032 robot tool material wear are prevented in the base The MPS 020/032 robot tool
changing system will ensure high ma unit coupling process. A pneumatically chan
ging system is optimally designed
nufacturing quality in your p
roduction driven, conical piston powerfully pushes for gripper applications, and therefore for
environment. The precise positioning the locking balls into an internal collar. robots that are used in highly automated
of the tools in the production process The result is a perfect and million-fold processes. The precise tool positioning
is 100% guaranteed, even after mil- repeatable form fit. within the manufacturing process is guar-
lions of docking cycles. High quality, anteed by Stäubli locking technology.
hardened materials with an a
ccurately
positioned pneumatic ball locking sys- Economic efficiency
tem prevent any tolerance changes The change system operates
between the coupled base units. This with practically no wear, even after mil-
gives you an absolutely backlash-free lions of docking cycles. This guarantees
system that delivers optimal quality the long service life of the tool changing
and a long service life. system, minimises maintenance require-
ments and reduces unproductive down-
time.
Stäubli has subsidiaries at major Flexibility know-how so that you can maximise the
industrial hubs around the world. Their Users receive solutions that productivity of new plants and achieve
experienced engineers have detailed, comply with all country-specific guide- optimum results in retrofit and mainte-
product-specific know-how and appli- lines and standards. The robotic tool nance situations.
cation expertise to provide the highest changing systems are adapted to national
quality of advice to customers and to industrial norms, such as thread stand- Economic efficiency
guarantee fast response times world- ards or information retrieval technologies Single point of contact: we
wide. in sensor systems. Thanks to our global
designate one customer consultant to
network customers can easily implement you for the entire duration of your project.
Robotic tool changers are variable cross-national production concepts. This makes the cooperation more efficient
systems that have to be efficiently inte- and reduces the complexity of project
grated into production processes, there- Productivity coordination and implementation. Cus-
fore advice to customers on the correct Wherever in the world, users re- tomers also benefit from our consulting
basic and special configurations, adapta- ceive specialist advice on applications. expertise directly at your premises when
tions and optimisations is essential. Our This guarantees the best possible imple- you implement tool changing systems.
global warehousing concept ensures that mentation of the tool changing process-
components and spare parts are quickly es on robot lines at any production site.
delivered to customers around the world. Customers have access to our global
Process know-how
Ready-to-use application solutions,
individually configurable solutions
and customized designs Robot technology expertise
All the components of the Stäubli MPS Process safety Economic efficiency
systems come from a
single source You have the assurance of With over 60 years of experience
and are perfectly harmonised. Stäubli integrating well-engineered and compre- as a global manufacturer in coupling tech-
performance is 100% based on a com- hensively tested robotic tool changers nology for media and power connections,
bination of products, expertise and into your production line. All systems and Stäubli delivers unprecedented per-
know-how. components are designed and manufac- formance and longevity. Component
tured by Stäubli to the highest industrial compatibility is guaranteed – ensuring risk
All individual components – from base unit standards, supporting you with our pro- free investment.
to transfer module – are developed and cess analysis and optimisation know-
manufactured by Stäubli. As your single how.
contact we are responsible for the entire
MPS system. Our customers can count Flexibility
on us supporting them with our expertise Stäubli’s robotic tool chan
ging
and experience. systems are designed for application-
specific module and component
configuration.
The product concept
makes complete ready-to-use sys
tems
(MPS - COMPLETE) and customized
designs (MPS - CUSTOMIZED) possible.
Stäubli tool changing systems are extremely durable and versatile: they can be configured
to the payload, bending and torsional moments of all industrial robots. Our MPS systems
can be used with robots of all makes.
Important: The tool changing system’s performance data must be in excess of the
robot performance data preventing changer system overload.
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Provide us with the robots make, model and year of manufacture and
we will be happy to advise you on individual payload determination!
Contact us at:
www.staubli.com
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Check out our comprehensive MPS range.
Contact us for other payloads and special designs.
www.staubli.com
MPS 020/1
For handling, gripping and vacuum applications
* Technical data for all transfer modules can be found from page 22 onwards.
** Including robot and tool side mounting kit.
4x M 6
4x M 6
25 2 52 5 2 52 5 25 40 40 40 25 h6 25 h6 25 h6
21.5
21.5
6m 6m 6m
6 6 6
25
25
66 6
2255 25 2255 25 2255..55 2 5 . 5 4400 40
22xx 2x
21.5
21.5
66 m
m66 6 m 6
4x M 6
4x M 6
29
29
66 6 4455 45
MPS 020/2
For handling, gripping and vacuum applications
* Technical data for all transfer modules can be found from page 22 onwards.
** Including robot and tool side mounting kit.
4x M 6
4x M 6
49.5
49.5
6m 6m 6m
6 6 6
29
29
45
45
5.5 5.5 5.5 40 40 40
50 50 50
25 25 2 54 0 40 40 26 26 26
6 6 6
49.5
49.5
49.5
2x 2x 2x
6 m 6 m 6 m
6 6 6
4x M 6
4x M 6
4x M 6
45
45
29
29
29
6 6 6 40 40 40
MPS 032/1
For handling, gripping and vacuum applications
* Technical data for all transfer modules can be found from page 22 onwards.
** Including robot and tool side mounting kit.
29
29
4x M 6
4x M 6
4x M 6
31.5
31.5
31.5
45
45
5 5 5 2x 6 m26x 26x m 66 m 6
3 13
. 51 . 5 3 1 . 5 3 13
. 51 . 5 31.5 2 72 7 27 5 05 0 50
8 . 58 . 5 8.5
29
29
29
4x M 6
4x M 6
4x M 6
45
45
45
33
33
33
7 7 7 2 x 2 x6 m6 6m
2 x6 6 m6
MPS 032/2
For handling, gripping and vacuum applications
* Technical data for all transfer modules can be found from page 22 onwards.
** Including robot and tool side mounting kit.
57
4x M 6
4x M 6
4x M 6
45
34
34
4
5 5 5 31.5 h6 3 1 . 5 3h16. 5 h 6
50 50 50
31.5 3 1 . 5 3 14.05 40 40 27 27 27
57
4x M 6
4x M 6
4x M 6
45
33
33
7 7 7 50 50 50
MPS 020/032
Accessories
Robot adapter flange MPS 020
4040 4 4 3 1 .351 . 5
2 5 2H57H 7 1010 2 0 2g06 g 6
4x M 5
4x M 5
6 6
m m
5 5
45
45
50
50
4x 4
Mx6M 6 4 4
6 H67H 7
67 67 45 45
.5 .5
28
28
28
59.5 59.5 59.5 26 26 26
28
28
28
Wiring plan
WHGN0,14 mm²
WHGY0,14 mm²
WHBU0,14 mm²
WH 0,14 mm²
0,14 mm²
0,14 mm²
0,14 mm²
0,14 mm²
0,14 mm²
0,14 mm²
0,14 mm²
0,14 mm²
0,14 mm²
GY
RD
BN
BU
YE
PK
BK
VT
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
WH 0,14 mm²
0,14 mm²
WHGY0,14 mm²
0,14 mm²
0,14 mm²
0,14 mm²
0,14 mm²
0,14 mm²
0,14 mm²
0,14 mm²
0,14 mm²
GYPK 0,14 mm²
WHPK0,14 mm²
WHBU0,14 mm²
PKBN 0,14 mm²
GN
GY
RD
BN
BU
YE
PK
BK
VT
ill.2
MPS 020/032
Accessories
Teaching aid
K85560799 Teaching aid MPS 020 for the robot tool change system
K85561099 Teaching aid MPS 032 for the robot tool change system
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Contact us for
individual solutions or
custom designs.
K85561377 2 tools –
K85561378 2 tools 2x PNP/ 2x M12
K85561385 2 tools 2x NPN/ 2x M12
K85561379 4 tools –
K85561380 4 tools 4x PNP/ 4x M12
K85561386 4 tools 4x NPN/ 4x M12
MPS032
MPS032
61.5 61.5 61.5 61.5 57.5 57.5 57.5 57.5
MPS020
MPS020
30.5 30.5 30.5 30.5 26.5 26.5 26.5 26.5
1 5 1 51 5 1 5 1 5 1 51 5 1 5
87.5
87.5
87.5
87.5
37.5
37.5
37.5
37.5
37.5
37.5
37.5
37.5
87.5
87.5
87.5
87.5
30 30
13 13
12 12
2
2
30.5 30.5 26.5 26.5
61.5 61.5 57.5 57.5
MPS 020/032
30
13
12
2x
6 m6
205
4xM6
A
Edi nj u
s tset il n
lmg adßi m e n s i o n
AdjustinE
g id
n ism
t eelnl m
s iaoßn
max.325
MPS032
MPS032
MPS020
MPS020
42 42
MPS 020 MPS032
MPS032 MPS4032
2 42
MPS020
MPS020
42 42 42 42
9.39.3
9.39.3
9.39.3
9.39.3
8.58.520 20
20 20
20 20
20 20
8.58.5
8.58.5
8.58.5
30 30 30 30
23x 0M
23x60M 6 23x 0M
23x60M 6
2xM
2 x6M 6 2xM
2 x6M 6
MPS032
MPS032
MPS020
MPS020
MPS032
MPS032
MPS020
MPS020
11 11 22 22
22 22
22 22
22 22
39 39
39 39
5502..55 2 . 5 3 9 3 9
39 39
11 11
11 11
11 11
58.5
58.5
52.52.5
48.4
48.4
56.5
56.5
50.5
26.2
26.2
30.3
30.3
K85561381 1 tool –
K85561382 1 tool 1x PNP/ 1x M12
K85561383 1 tool 1x NPN/ 1x M12
51 51
34
51
34
3 43 4
205
2 0 52 0 5
205 MPS020
MPS 020
MPS020
MPS020
MPS020
75. 75 . 5 5 7 . 5
5 75. 75 . 5 5 7 . 5
25
2 62. 65 . 5 2 6 . 5
2 62. 65 . 55 72.65. 5
H
57.5
7
25
2 5 2 57
2 65. 5
26.5
H
H H
87.5 87.5
7 7
8 7 .857 . 5 8 7 .857 . 5
87.5 87.5
205
MPS 032
2 0 52 0 5
205
MPS032
16. 15 . 5 6 1 . 5
6 16. 15 . 5 6 1 . 5
MPS032
MPS032
25
MPS032
3 03. 05 . 56 13. 05 . 5
3 03. 05 . 5 3 0 . 5
H
7
61.5
25
2 5 2H57
30.5
3 06. 5
H H
87.5 87.5
7 7
8 7 .857 . 5 8 7 .857 . 5
87.5 87.5
K85561375 2 tools –
K85561376 2 tools 2x PNP/ 2x M12
K85561384 2 tools 2x NPN/ 2x M12
Customer-specific
designs
Over 125 years of commitment to in- have an open architecture that makes the Design expertise from a single source
novation and our extensive expertise customer-specific design of perfectly All components of the robotic tool changer
in all industrial sectors are reflected in matched systems possible. systems are developed and manufactured
our individual solutions for c
ustomers by Stäubli:
around the world. We liaise closely Global cost efficiency and quality ■■ Only proven and certified technologies
with our customers to develop custom- standards are used, based on decades of
made systems that are precisely and Companies and corporations rely on experience, for the comprehensive
flexibly adapted to their requirements. standard global production p
rocesses portfolio of transfer modules and
ensuring they maintain their own q
uality electrical connectors.
Over the decades, as a pioneer in the standards. This optimises the costs along ■■ All design, production and quality
development of robotic tool changing the entire production resource supply inspection activities take place within
systems, Stäubli has consistently imple- chain. Stäubli c
onsistently supports this Stäubli.
mented the highest precision and quality approach by developing its own stand-
standards as well as maximum safety ards for customers with robotic tool
aspects with innovative, sustainable and changing systems.
variable technologies. Reflecting these
high standards, the modular tool c
hangers
Worldwide, individual, on-site advice Optimum system customisation for The individual adaptation of the transfer
■■ Stäubli personnel are available for maximum productivity modules is possible with almost all
individual consultations from all their Stäubli implements s pecific r equirements, product parameters:
worldwide locations. such as locking units for special payloads ■■ Faster transfer rates due to larger
■■ Our technical consultants analyse the or new, process-dependent transfer mod- nominal diameters
production and operating conditions ules, in optimally adapted and technolog- ■■ Customized additions to the plug &
with you at your site. ically sophisticated systems. play product range
■■ Our project planning and design ■■ Special media resistance and robust-
specialists configure the MPS system ness is achieved through the use of
to your requirements. highly resistant and premium quality
materials
■■ Customer-specific wiring of electrical
connectors with component testing
and logging
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■■ Development of new transfer modules
Comprehensive payload range for specific production technologies
Stäubli caters for a broad spectrum of payloads from 20 to 1530 kilogrammes
and enabling a wide range of applications. Please contact us if the payloads
listed in this brochure do not meet your needs.
Global presence
of the Stäubli Group
www.staubli.com
Staubli is a registered trademark of Stäubli International AG in Switzerland and other countries. © Stäubli 03/2019.
We reserve the right to change product specifications without prior notice.
Photo credits: Stäubli