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Functional Safety Management System

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Jinyoung Choi
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100% found this document useful (1 vote)
174 views18 pages

Functional Safety Management System

Uploaded by

Jinyoung Choi
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Functional Safety Management

(FSM) in accordance with IEC 61511


Management of Functional Safety
during Operation and Maintenance

Acting as trusted partner to make


the world safer, more sustainable
and source of shared progress.”
© 2023 Apave Korea, Ltd., All rights reserved.
 What is Functional Safety?
 Overview of Management of
Functional Safety Functional Safety
FSM during Operation and
Management

Maintenance

(FSM) 

Key Issues of FSM during O&M
How to upgrade an existing
Management System to confirm to
IEC 61511
 Compliance checklist for Gap
Analysis
 Q&A
© 2023 Apave Korea, Ltd., All rights reserved.
What is Functional Safety? ..

 Process Safety is the freedom from unacceptable risk from fire,


explosion, and toxic consequence.

© 2023 Apave Korea, Ltd., All rights reserved.


What is Functional Safety? ..

 Process Safety can be achieved  Functional safety is part of


by blending of engineering and overall safety which depend on
management skills focused on the correct functioning of the SIS
preventing process incident and and other protection layer.
near misses.

© 2023 Apave Korea, Ltd., All rights reserved.


What is Functional Safety? ..

 SIS is specific instrumented functions to achieve or maintain safe condition


of a process when unacceptable or dangerous conditions occur in plant.

© 2023 Apave Korea, Ltd., All rights reserved.


Overview of FSM ..

Management of Functional Safety


 Is solely aimed at the achievement and maintenance of the functional
safety of SIS and is distinct from general H&S measures necessary for
the achievement of safety in the workplace.
 Addresses all activities and its responsibilities of SIS safety life-cycle
phases from initial concept, design, implementation, operation and
maintenance through to decommissioning to ensure the functional
safety requirements and safety integrity requirement are met.
 Provide the framework to manage the failures, especially systematic
failure, effectively by competent people, proper procedure, and
adequate documentation to achieve the acceptable level of functional
safety.

© 2023 Apave Korea, Ltd., All rights reserved.


Overview of FSM ..

© 2023 Apave Korea, Ltd., All rights reserved.


Overview of FSM ..

© 2023 Apave Korea, Ltd., All rights reserved.


Overview of FSM . .
a

© 2023 Apave Korea, Ltd., All rights reserved.


FSM during Operation and Maintenance ..

FSM of SIS SLC during Operation and Maintenance

© 2023 Apave Korea, Ltd., All rights reserved.


FSM during Operation and Maintenance ..

FSM of SIS SLC during Operation and Maintenance (cont.)

© 2023 Apave Korea, Ltd., All rights reserved.


Key Issues of FSM during O&M

© 2023 Apave Korea, Ltd., All rights reserved.


How to upgrade an existing Management
System to confirm to IEC 61511
 Create a new responsible organization to conduct the functional safety management
and designate one or more personnel to lead the FSM and FS activities.
 Assign clear Roles and Responsibilities for each SIS SLC activity.
 Integration of FSM into an existing Management System (e.g., ISO45001, ISO9001).
 Train the organization, personnel on IEC61511 to make them competent and
maintain the learning environment.
 Perform a gap analysis between existing activities and SIS SLC requirement by
competent person(s).
 Develop FS related procedures and FS Plan.
 Performs SIS SLC activities such as proof test, operation and maintenance, bypass
management, training, etc. and maintains documentation for each activity.
 Conduct FSA and FS Audit to continual improvement of FSMS.
© 2023 Apave Korea, Ltd., All rights reserved.
Compliance checklist for Gap Analysis

© 2023 Apave Korea, Ltd., All rights reserved.


FSMS during Operation and Maintenance

Q &A

© 2023 Apave Korea, Ltd., All rights reserved.


Jueng Hyun, Ryu, Principal Consultant
(010-3702-9607, [email protected] )
• 20 years specialized in process safety and functional safety based on process engineering knowledge with total 27
year experience in plant industry
• TÜV Certified Functional Safety Expert (TÜV Rheinland, #240/14, PH&RA), 2014
• Professional Engineer for Chemical Process Safety(化工安全 技術士), HRDKOREA,2004
• Registered Trainer for TÜV Functional Safety Engineer Course (PH&RA), 2019
• Globally exposed PHA chairman for HAZOP, LOPA, HAZID/ENVID, Inherently Safer Design Review, Alarm
Rationalization, What-If/ Checklist, FMEA, ALARP, etc.) and SIL Determination
• Functional Safety (FSMS, PH&RA, SIL/LOPA, SIF Conceptual Design, SRS, SIL Verification, FS Audit)
• Risk Assessment (QRA, FERA, BRA, CA, Dispersion, F&G Mapping, RAM, Flare, etc.)
• System-Based Safety Management
• Process Safety Review (e.g. PHSER, Design Safety Review, etc.)
• Instructor for Process Safety Training including HAZOP, Functional Safety, Risk Assessment
• Project experience in the Oil and gas, Petrochemical, Polymer plant, Chemical and Refinery, LNG, Power plant, and
Fertilizer ammonia plant with various Client (ARAMCO, SABIC, KOC, KNPC, ADNOC Refining, Petron, Gazpromneft,
Dow Chemical, Exxon Mobile, NATPET, eni, Kemya, KOGAS, PTTGC, SEC, Orpic, S-Oil, SK Energy, DL, Ma’aden,
Asahi, Hyundai Oil, JG Summit, Lotte Daesan Chemical, GS Caltex, Sahara Petrochemical, Kumho, YNCC, BASF,
Petronas, Samsung Heavy Industry, Hyundai Heavy Industry, etc.) as a Process Safety Consultant, Process Safety
Manager, Project HSE Manager project in Korea, Asia, India, Middle East, EU, etc. area
• Project HSE Management, Site HSE Support
• Recent major FS Consulting project
Aramco (5M), LINE (8M), UAE ADNOC Refining (7M), PTTGC TEG, KUWAIT ZOR Refinery (2.5YEAR, More 15
Workshop sessions), SAUDI NATPET (6M), HDO DCU, HPC FEED (3M)
• Co-author of “Safety Insight (안전인사이트)”, Sungshin media, 2020

© 2023 Apave Korea, Ltd., All rights reserved.


I APAVE KOREA
“미국선급협회 (ABS)와 아파브 그룹이 미국선급협희 (ABS)의 자회사인
ABS 컨설팅의 검사 및 검증사업부(TIV)를 아파브 그룹에서 인수하기로 결정했습니다.
아파브 그룹은 150년 전통의 글로벌 기업이자 기술, 환경, 인적, 디지털 위험 관리의 글로벌 리더로서
ABS 그룹의 TIV 사업부 인수를 통해 제2의 도약을 시작합니다.”

“2023년 6월 아파브 코리아는


국내에서 30년 이상 ASME 컨설팅 및 기술 검사, 위험성 평가 분야의
선도적 위치를 지켜온 ABS 컨설팅의 비즈니스 플랫폼을 바탕으로
새롭게 국내 사업을 시작합니다.

© 2023 Apave Korea, Ltd., All rights reserved.


Contact us
02-552-4661

www.apave.com

© 2023 Apave Korea, Ltd., All rights reserved.

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