GSK983M

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Address: No.

168, Xiadu Road, Haizhu District, Guangzhou, China 510300


Email: [email protected] Website: www.CNCmakers.com Tel: +86-138-24444158 Fax: +86-20-84185336

GSK983M Milling Machine CNC System

Introduction
GSK983M-S is employed with 640×480 high resolution and high light LCD display about 7.5 inch, and
GSK983M-V with 640×480 high resolution and high light 16 colors display about 10.4 inch. The two CNC
systems are high speed, high precise and high efficient with high performance-cost and high reliability.

GSK983M-S GSK983M-V

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Address: No.168, Xiadu Road, Haizhu District, Guangzhou, China 510300
Email: [email protected] Website: www.CNCmakers.com Tel: +86-138-24444158 Fax: +86-20-84185336
Characteristics:

High Precise Machining

It is adopted with high performance position closed-loop control chip and high precise position detection
components to realize the high precise and high response position control. The machinery errors such
as the pitch error of ball lead can be corrected by the memory pitch error compensation. The federate
override can be automatically regulated at the corner.

High Speed Machine

When the resolution is 1μm, max. rapid speed is up to 60m/min and max. feedrate to 30m/min, which are
applied to the control of milling machine and machining center. The system is adopted with many high
speed CPUs to dispersedly process it, which has realized the continuously high speed machining for the
tiny block. It can execute 1000 blocks in a second, which is specially applied to high speed mold
machining, auto component machining, wool machinery and laser machining machine tool control.

High speed DNC Function


The exclusive high speed buffer serial DNC interface with 38,400 baud rate is connected with the
computer or U disk to realize the high speed DNC machining.

Abundant Control Function


It is employed with 3(up to 5) feed axes, 1 spindle, tool life management, direct drawing dimension
programming, scale zoom, coordinate system rotating, compound fixed cycle, back stage edit, graphic
display, exclusive user macro program to realize the special machinery machining.

Powerful Built-in PLC


Built-in machine tool sequence control and large capacity PLC for the peripheral equipment.
Maximum I/O: 192 input signals and 128 output signals (I/O points include I/O on the operation panel
and I/O unit), I/O unit includes 64 input signals and 40 output signals, and program capacity is up to
2,000 steps (PLC-A type).

Compact and Ultra-thin CNC


It is adopted with the latest high integrated FPGA, CPLD chip to reduce the dimension of the control
units.

IT IS CONNECTED WITH CNC BY THE HIGH SPEED SERIAL COMMUNICATION TO SAVE THE
ASSEMBLY LINE.

Machine Operation Panel


It has up to 44 mechanical keys with a LED indicator for each. Their function specified by PLC
programming and also they can correspondingly be connected with the selection switches of feedrate
override, spindle override, MPG override and coordinate axis. Separated structure: it is connected with
CNC by the high speed serial communication interface to save the wire.

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Address: No.168, Xiadu Road, Haizhu District, Guangzhou, China 510300
Email: [email protected] Website: www.CNCmakers.com Tel: +86-138-24444158 Fax: +86-20-84185336
Specification

NC function
Controlled axis and link axis: up to 5 feed axes, 1 spindle and 5 link axes
Standard allocation: 3 axes and 3 links, optional allocation:4 axes and 3 links, 4
axes and 4 links, 5 axes and 3 links, 5 axes and 4 links, 5 axes and 5 links.
Interpolation method: linear(G01), arc(G02, G03),sine(G07)
Max. stroke: metric:±99999.999mm;inch:±9999.9999inch
Least input increment:0.001mm/metric 0.0001inch/inch
Setting Least increment:X axis:0.001mm/metric 0.0001inch/inch
increment: Y axis:0.001mm/metric 0.0001inch/inch
Z axis:0.001mm/metric 0.0001inch/inch
Max. traverse 60,000mm/min or 2400inch/min
rate
Max. feedrate G94:30,000mm/min or 1200.00inch /min
Controlled axis
G95: 500.00mm/rev or 50.0000inch/rev
Automatic acceleration/deceleration: the system automatically executes the
linear acceleration/deceleration to shorten the positioning time when the rapid
feed is executed in Jog or Auto mode
Automatic acceleration/deceleration in cutting feed mode: the exponential
automatic acceleration/ deceleration is executed in the cutting feed or manual
continuous feed mode, and its time constant can be set by the related
parameters from 8ms to 4000ms.
Soft tapping function (standard allocation function); rigid tapping function
(optional function).
Buffer register: advance to read the commands of the following two blocks to
eliminate the interruption of NC command caused by reading the commands to
improve the working efficiency.
66 kinds of G command: G00, G01, G02, G03, G04, G07, G09, G10, G17, G18,
G19, G20, G21, G22, G23, G27, G28, G29, G30, G31, G33, G40, G41, G42,
G commands G43, G44, G45, G46, G47, G48, G49, G50, G51, G54, G55, G56, G57, G58,
G59, G60, G61, G62, G64, G65, G66, G67, G73, G74, G76, G80, G81, G82,
G83, G84, G85, G86, G87, G88, G89, G90, G91 G92, G94, G95, G98, G99
Tool function:●T2 digit/T4 digit ●99 groups tool offset ●tool position offset ●tool
length compensation ●tool nose radius compensation B/C
● communication input of tool offset value ● tool length measure

Spindle function S:●S2 digit/ S4 digit A(12 digit BCD output/analog output) ●S4
digit B(12 digit BCD output/analog output)(4-grade gear input)● max. spindle
speed limit.
MSTB function auxiliary function M:specified by the sequential 2 digits after address M.
End of program:M02, M30,program stop:M00,optional stop:M01,
subprogram call:M98,end of subprogram:M99. Other M functions can
exclusively be defined by user.
The second auxiliary function B: it is specified by the sequential 3 digitals
behind B, and BCD signals of the three digitals are transmitted to the
machine side. The function is used for the positioning of graduation
worktable,
Precision ●stored pitch error compensation: compensate the error caused by machine
compensation position to improve the processing precision and the compensated data is
stored to the memory.
●backlash compensation: compensating the loss momentum of machine

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Address: No.168, Xiadu Road, Haizhu District, Guangzhou, China 510300
Email: [email protected] Website: www.CNCmakers.com Tel: +86-138-24444158 Fax: +86-20-84185336
Tool length compensation and tool nose radius compensation:the tool length
Precision compensation is executed by G commands(G43,G44,G49)and the tool nose
compensation radius compensation by (G40,G41,G42), the compensation value for every
tool is stored to the memory. Max. compensation value: ±999.999mm or
±99.9999inch.
●emergency stop;●overtravel;●stored stroke limit;●NC ready signal;●servo
ready signal; ●MST functional completion signal;●start signal in automatic
run;●automatic running signal;●feed hold indicator signal;●safety door
interlock signal;
NC alarm:●program error and operation error;●overtravel error;●servo system
error;●connection error, data transmission error between MDI and CRT, PLC
Reliability error;●memory(ROM and RAM)error;
and safety More than 1,000 alarm signals to provide for the system to get the stable
operation and troubleshooting.
Self-diagnosis: execute the following checks:●system abnormity;●position
control abnormity ; ●servo system abnormity ; ●CPU abnormity ; ●ROM
abnormity;●RAM abnormity;●data transmission between MDI and the machine
operation panel;●RS232 read abnormity;●PC data transmission abnormity
and so on.
●dry run ●interlock● single block ● optional skip block ●manual absolute value
ON/OFF ●auxiliary function lock(M. S.T lock)
●machine lock ●feed hold ●cycle start ●overtravel release ●emergence stop
●external reset signal ●external power supply ON/OFF ●manual continuous
Operation feed ●incremental feed ●MPG ●skip ●additional optional block skip ●rapid feed
overshoot ●manual insertion function ●sequence number search ●program
number search ●external workpiece number research ●external data input
●sequential number comparison stop ●program start again ●menu switch
●graph display ●external position display
●983M-S: 7.4inch 640×480 homochrome LCD screen
●983M-V: 10.4 inch 640×480
Display ●system parameter, diagnosis number, alarm number, macro variable value,
tool offset setting, MDI command, MST state ● actual axis speed, ● machining
path graph ● Run time and other NC commands and state information
Control method:cycle run; run speed:15us/step for basic command
Input/output:192/128,PLC capacity 2000 steps
PLC function
Development method: PLC command or ladder diagram
Command amount: 34 including 12 basic commands and 22 function
DNC function Serial DNC can be connected with U disk (option)

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Address: No.168, Xiadu Road, Haizhu District, Guangzhou, China 510300
Email: [email protected] Website: www.CNCmakers.com Tel: +86-138-24444158 Fax: +86-20-84185336

Ordering Type and Configuration


Ordering Type
Type Explanation
GSK983M-S-3 3-axle linkage
GSK983M-S-3R 3-axle linkages, with rigid tapping function.
There are two forms: one is 4-axle linkage, the other is 3-axle linkage and index
GSK983M-S-4 worktable, which are determined by factory parameter. If the user does not
require for the parameter, the factory parameter is then 4-axle linkage.
The rigid tapping function applies. There are two forms for 4-axle linkage or 3-axle
linkage and index worktable (The details are determined by the factory parameter,
GSK983M-S-4R
if the user does not require for the parameter, the factory parameter is then 4-axle
linkage)
GSK983M-V-3R 3-axle linkage, with rigid tapping functions.
With rigid tapping function. There are two forms of 4-axle linkage or 3-axle linkage
GSK983M-V-4R and index worktable (The details are determined by the factory parameter, if the
user does not require for the parameter, the factory parameter is 4-axle linkage)
Note: All types are contain the spindle function, if a type with rigid tapping function is ordered by user, do
let the user match a servo spindle of our company.

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Address: No.168, Xiadu Road, Haizhu District, Guangzhou, China 510300
Email: [email protected] Website: www.CNCmakers.com Tel: +86-138-24444158 Fax: +86-20-84185336

Configuration

●GSK983M-S Product Configuration


①Unit Configuration

Configuration
Unit Name Configuration Explanation Remark
Type
CPU The PLC version can be selected
Standard With high speed DNC function
board or edited by the user himself.
I/O
Standard With LCD and DNC interfaces
board
System
unit The drive ratio must be
GSK983M-S-3: 3-axis board
Position considered to shift by setting
GSK983M-S-3R: 3-axis board
control Standard different skip method on the
GSK983M-S-4: 4-axis board
board position control panel before
GSK983M-S-4R: 4-axis board
offering to the user.

Standard large I/O unit A standard configuration is


983 I/O unit canceled when the user selects a
Standard Mini I/O unit (with a mini relay)
optional configuration
If the standard configuration is a
Chinese interface, the English
can be selected; when the
MDI/LCD panel standard configuration of a mask
Standard 7.4 inch LCD
unit is Chinese and when the
interface is English, the English
mask can be selected
correspondingly.
Facilitation standard panel The standard configuration
Standard
(MPG on a panel) elements are canceled when the
user selects an optional
Machine operation
Facilitation standard panel configuration. When the interface
panel unit
Optional (without MPG on a panel) and is English, the mask on the panel
external MPG box can be selected to the English
mask correspondingly.
The machining is performed by The 5V power supply, U disk and
USB conversion connecting the external U disk User manual should be offered to
Optional
module and reading the machining the user when the user selects
program. this configuration element.
Power supply
Input 100~240VAC
(Mingwei Standard For 983M power supply
Output 24VDC/4.2A
SP-100-24)

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Address: No.168, Xiadu Road, Haizhu District, Guangzhou, China 510300
Email: [email protected] Website: www.CNCmakers.com Tel: +86-138-24444158 Fax: +86-20-84185336

② Cable Configuration
Configuration Q’ty Length
Cable Name Explanation Remark
Type (pcs) (m)
RS232
For the connection communication
communication Standard 1 5
of system RS232 and PC machine
cable
RS232 transit The system RS232 connects
Standard 1 5
cable electric cabinet
① Using for the connection of the
system and MPG panel
② When the user selects an
MPG connection
Standard 1 5 external MPG, the connection
cable
cable system terminal is DB9 male
socket welding, and the other
terminal is loose cable terminal
In
This cable is standard
terms
configuration element as long as a
983M-S MPG box of the
Standard 1 user selects external MPG, or the
transit cable reques
standard configuration may be
t of
canceled.
user Offering
Keyboard Using for the connection of a the
Standard 1 5
connection cable system a keyboard welded
Display connection cable
Standard 1 5 Using for a system and a LCD
cable
Operation panel Using for the connection of a
communication Standard 1 5 system and an operation panel
cable communication
I/O unit Using for the connection of a
communication Standard 1 2 system and a I/O unit
cable communication
Using for a system and +24V
2 2
power supply of a I/O unit
24V cable Standard Using for a machine operation
2 5 panel and +24V power supply of
MDI/LCD panel
In terms
of the
983M with drive Using for the connection of a
Standard number 1.5
unit signal cable system and a feed axis drive unit
of feed
axis
For the connection of a system and The
983M with spindle
a spindle transformer, the spindle transform
transformer signal Standard 1 2
with or without an encoder is the er cable is
cable
welding method of cable. canceled
when the
user
983M-S with optionally
spindle servo Using for the connection of a selects
Optional 1 2
drive unit signal system and a spindle the
cable spindle
servo
drive unit
-7-
Address: No.168, Xiadu Road, Haizhu District, Guangzhou, China 510300
Email: [email protected] Website: www.CNCmakers.com Tel: +86-138-24444158 Fax: +86-20-84185336

③ Attachment Configuration
Configuration
Attachment Name Q’ty Remark
Type
Using for the machine
6-digit socket Standard 1 piece miscellaneous panel MT1
interface
3-digit socket Standard 4 pieces Using for 24V power supply
Using for the interface of
2-digit socket Standard 1pieces system position control board
PR1
Communication CD Standard 1 piece Communication software CD
PLC CD Optional 1 piece Programming tool of PLC
PLC programming manual Optional 1 piece Offering with PLC CD
983M operation manual Standard 2 copies Each copy of volume I and II
983M-S installation
Standard 1 copy
connection manual
DC 5V power supply 1 copy
Offering with
Aigo U disk (1G, type:
the USB 1 copy
UF-237)
conversion
User Manual of USB
module 1 copy
conversion module

Note: When GSK983M-S/GSK983M-V is matched with the leading screw for improving the checking
precision of a system, and if the corresponding motor type of increment 5000 cable of the encoder has
been installed inside the motor (refer to the type of servo motor), then the incremental 5000 cable motor
type of the encoder should be selected while an order releases.

-8-
Address: No.168, Xiadu Road, Haizhu District, Guangzhou, China 510300
Email: [email protected] Website: www.CNCmakers.com Tel: +86-138-24444158 Fax: +86-20-84185336

Installation dimension 983M-S MDI/LCD panel and machine operation panel

5
4.
φ
4-
上档
SHT
O N GE R C 7 8 9 替换
ALT

光标
XU Y V ZW 4TH
5TH 4 5 6 插入
INS

I, JA K F 1 2 3 删除
DEL

196±0,1
M# S = T* L + - 0 .

208
P[ Q] D B 取消 输入
页面 H SP / EOB CAN
PAGE
位置 程序 偏置 参数 图形
POS PRG OFT PAR GRA
设定 命令 诊断 报警 复位
SET COM DGN ALM IN RST

5
4.
φ
4-
POWER OFF POWER ON
80 100 120 80 90
100
70
60 140
60 110
40 160
PROGRAM LOCK
20 180 50 120
0 200

168±0,1
F. OVERRIDE % S. OVERRIDE %

180
EMERGENCY STOP
- +

416±0,1
425

-9-
Address: No.168, Xiadu Road, Haizhu District, Guangzhou, China 510300
Email: [email protected] Website: www.CNCmakers.com Tel: +86-138-24444158 Fax: +86-20-84185336

Installation dimension of 983M-S/V system

2-R3

50
77.5 22 (183)

φ11
6

7
8
(X axis)

CC1
(IO)
CV1
(232)
CN1

(Y/Z axis)

CC2
(OP)
CV2
(MPG)
CN2

(Z/SP axis) FF SD1


EF SD2
HF +24
CV3

266

281
(KEY)
CN3

(LCD)
CD1
(4th axis)
CV4

(+24V IN)
PR1

CP1
+-

0V
+24V
(5th/SP axis)
(LCD)
CN4

CV5

(DNC)
CC3
OFF
ON

PRM.WT WD PR

2-R3
6
177.2 60
77.5 22
60

121.5

Installation dimension of 983M-S/V external I/O unit


180(min)

320 85(min)
300±0.25 4Xφ5.5
31±0.25 6
46

30(min)
20(min)

26.5
983 I / O u n it

209
159

268 26

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Address: No.168, Xiadu Road, Haizhu District, Guangzhou, China 510300
Email: [email protected] Website: www.CNCmakers.com Tel: +86-138-24444158 Fax: +86-20-84185336

Installation dimension of 983M-V MDI/LCD panel


68 9.5
.5

210±0.15

210±0.15

404±0.5
402
420

上挡
SHT O N GE RC 7 8 9 ALT

插入
XU YV ZW 4 5 6 INS
200±0.15

200±0.15
删除
I , JA K F 1 2 3 DEL

M# S= T* L+ 0 .
CAN

输入
P[ Q] DH BSP / EOB ENT

位置 程序 偏置 参数 报警
POS PRG OFT PAR ALM

设定 命令 诊断 图形 复位
SET COM DGN GRA RST

5 280±0.15 9 3.5 273±0.35

3
290 280±0.15
5

270 10

Installation dimension of 983M-V machine operation panel


4X
φ
4.
5

10
170±0.15

180

160

电源开

% % 电源关

5 280±0.2 >150

290

10 270
M4
4X
3
170±0.15
164
85.5
68

3 274
5

280±0.2

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