S.H.

JHONDHALE POLYTECHNIC DOMBIVALI [W]

A PROJECT REPORT ON

 QUALITY CONTROL AND MANUFACTURING

FOR THE COURSE

 INDUSTRIAL ENGINEERING AND QULITY CONTROL

SUBMITTED BY

NAME ROLL NO

HARSHSAL PATIL 1802

SHREYASH PAWAR 1803

GUDIED BY
 PROF . SAMEER MORE
SUBIMITTED TO
S.H. JONDHALE POLITECHNIC DOBIVALI
 MAHARASHTRA STATE BOARD OF
TECHNICAL EDUCATION
Certificate
This is to certify that Mr.HARSHAL PATIL , SHREYASH PAWAR
of TY.M.E Semester of Diploma in Mechanical Engineering of
Institute, S. H.Jondhale Polytechnic (Code: 0044) has completed the
Micro Project satisfactorily in Subjet:- QUALITY CONTROL AND
MANUFACTURING
for the academic year 2023- 2024 as prescribed in the curriculum.

PLACE- DOMBIVILI

DATE -

TEACHER HEAD OF DEPARTMENT PRICIPAL

 CONTENT
Sr. No Description

1. Acknowledgement

2. Introduction

3. Basic Of Quality Control

4. Advantage Of Effective Quality Control

5. Benifits Of Using Quality Control

6. Methods To Implement Quality Control In Manufacturing

7. Cost Of Quality Control

8. Conclusion
 Acknowledgement

We wish express our profound and sincere gratitude to our Guide PROF. SAMEER MORE us into the
intricacies of micro project report non chalantly with matchless magnanimity. We are indebted to his constant
encouragement, co operation and help. It was his enthusiastic support that helped us in overcoming the various
obstacles in this project.

We should also like to express our thankfulness to our beloved principle, H.O.D. and other faculty members of
our second year Department for extending their support and motivation.

Finally, we should be failing in our duty, if we don't acknowledge the cooperation rendered during various
stages of this MICRO PROJECT.
 Introduction

Quality control in manufacturing

• In manufacturing, quality control is a process that ensures customers receive products free from defects and
meet their needs. When done the wrong way, it can put consumers at risk. For example, the recent defect found
in Takata airbags resulted in the biggest automotive recall in history. The recall includes almost 69 million
airbag inflators and may cost billions of dollars. The recall will last until the end of 2019 andtake until 2020 to
resolve. Major recalls like these can be prevented through effective quality control in manufacturing. Some
common tools used to support quality control.

• Statistical process control (SPC) monitors and controls quality by tracking production metrics. It helps quality
managers identify and solve problems before products leave the facility.

• Six Sigma uses five key principles to ensure products meet customers' needs and have zero defects. When
supported by lean tools like Total Productive Maintenance (TPM), 5S, and Kaizen, most if not all defects can be
eliminated.
 Basic Of Quality Control

Indian Standards specification.

• Quality marketing schemes.

• Company Standards in case of ancillary units.

• Any other standard specification prescribed by the Government or other purchasing agencies.

The Indian Standards Specifications have been playing an important role in persuading small-scale industries to
adhere to the quality of their products.

For controlling quality of products manufactured by small units, the following Indian Standards have been
published so far:

• Methods of statistical quality control during the production period.

• Manual on basic principles of lot sampling; and

• Sampling inspection table.

Several State Governments have been operating quality marketing schemes and standards for various products
of small-scale industries. When the small units manufacture their products according to the standards set, the
Quality Marketing Centers of the Government stamp the

"Q" mark on their products. This is an assurance for the customers that the product has been manufactured
adhering to certain quality standards.
 Advantage Of Effective Quality Control

A manufacturing facility has a good quality control system in place, they will benefit in many ways. These
benefits don't stop just at the manufacturing company, but extend to customers, vendors, employees, and more.
The following are some of the key advantages to having an effective quality control system in place:

• Customer Loyalty - Quality control helps to reduce the risk of a defective product making it into the hands of
customers. Providing customers a consistently positive experience will improve their loyalty to the brand. When

• Reduced Waste - Being able to identify quality issues quickly will reduce the amount of waste produced due to
defective products.

• Compliance In many manufacturing industries, there are compliance, environmental, and other regulations that
must be met. Quality control programs can focus on these areas to ensure compliance.

• Customer Referrals - Customers who receive consistently high quality products are more likely to refer their
friends and family to that brand.

• Improved Safety - A defective product is often a dangerous product. Quality control can find and eliminate
potential safety issues early on.

• Employee Empowerment - In most quality control systems all employees are encouraged to take steps to
identify issues. This can help to empower employees, which can lead to improved morale.

• Increased Profits - Allowing defective products to continue to be made can result in very costly recalls, lost
customers, and an overall drop in profitability.

• Corporate Image - Companies are often known for their great reliability. This accomplishment starts with a
great quality control department.

These are just the most tangible benefits of an effective quality control system in manufacturing. There are also
many secondary, advantages that a company will enjoy. Taking the time to implement and improve quality
control systems will help any business improve over
 Benifits Of Using Quality Control

Customers expect and demand high-quality products. When customers receive quality products you will:

• Increase customer loyalty

• Gain repeat business

• Gain new customers from referrals

• Maintain or improve your position in the market

• Improve safety

• Reduce liability risks

• Contribute to overall positive branding of your product

Manufacturers with quality control procedures in place are far less likely to face product recalls or place
customers at risk from poorly made products. The cost associated with these recalls can be steep. Testament to
this is the Takata recall, which is estimated to cost the company between $7 and $24 billion.
 Methods To Implement Quality Control In Manifacturing

To implement an effective quality control program, first create and document your approach to quality control.
This includes:

• Defining the quality standards for each product

• Selecting the quality control method

• Defining the number of products/batch that will be tested

• Creating and training employees for quality control

• Creating a communication system for reporting defects or potential issues. Next, will need to create procedures
for handling defects. Consider the following:

• Will batches be rejected if defected items are found?

• Will there be further testing and potential repair work involved?

• Will production be halted to ensure that there are no more defective products created?

• How will new product versions be handled?

Finally, use a method like 5-Whys to identify the root cause of the defect, make any needed changes, and ensure
your products are defect free.
 Cost Of Quality Control

Lastly, let us also address to an important aspect of quality control, i.e., cost involved in ensuring quality
products. In fact, it is difficult, if not impossible, to precisely define cost incurred in quality assurance due to so
many imponderables involved. But there is no denying of the fact that it should be a minor proportion of the
total product cost incurred. How much minimum should be the proportion of quality cost to total cost depends
upon various factors?

Some of the important ones are:

: The deprodicui arical serviling in he cher in implementation of the

concepts like Total Quality Management (TQM) and Quality Control (QC).

• Lastly, additional costs to be incurred for ensuring higher quality standards. It must be kept in mind that there
is no optimum value between quality and product cost.
 Conclusion

In conclusion, effective quality control is paramount in manufacturing to ensure consistency, meet

specifications, and deliver products that meet or exceed customer expectations. Implementing robust quality
control measures not only enhances product reliability but also contributes to overall process efficiency,
customer satisfaction, and a positive brand reputation. Continuous improvement and adherence to stringent
quality standards are crucial elements for sustained success in manufacturing industries.

Thank You.