Spreader Manual

Stinis Holland B.V.
CONTENTS
Postbus 2005
2930 AA Krimpen a/d Lek
The Netherlands
User guide for Stinis spreader

Model VATCII-E LW
1. This manual is intended as a customer guide regarding the operation and

maintenance of STINIS VATCII spreaders with registration numbers:
DIPS002
DIPS003
2. STINIS strongly believes that communication with it's customer is a
critical success factor for ongoing innovation. If the customer in this
respect any remarks regarding improvement of this manuals, STINIS
would be much obliged if the customer would sends his ideas to us.
3. If the customer has any doubts in using this manual for operation and
maintenance or needs clarification please contact the service department
of the original equipment manufacturer:
Stinis Holland BV
Postbus 2005
The Netherlands
tel +31 180 514655
fax +31 180 516190
4. We want to pay your attention of:
Guarantee Chapter 1.40
For delivery in Europe: CE declarations Chapter 1.50
Safety precautions and instructions Chapter 2
Preventive lubrication instructions Chapter 4.40
Preventive maintenance instructions (excl lubrication and twistlocks) Chapter 4.50
Preventive maintenance instructions for twistlocks Chapter 4.60
5. STINIS accepts no liability for damage suffered as a result of the use of
this manual.
Document revision: dated: remark:

A 28 November 2013
MANUAL DIPS002-003 A
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Stinis Holland B.V. CONTENTS
Postbus 2005
The Netherlands
CONTENTS
1 SPREADER IDENTITY ......................................................................................................................... 1-1
1.10 Area of application ........................................................................................................................... 1-1
1.20 Spreader registration ....................................................................................................................... 1-1
1.30 Technical specifications ................................................................................................................... 1-2
1.40 Guarantee ........................................................................................................................................ 1-3
1.50 CE-Documents ................................................................................................................................. 1-4
2 START-UP - WARNINGS - SAFETY PRECAUTIONS ........................................................................ 2-1
2.10 Crane control: Important information ............................................................................................... 2-1
2.15 Crane driver: Warnings .................................................................................................................... 2-3
2.15.33 Crane driver: Warnings spreader error mesages ............................................................................ 2-3
2.16 Crane driver: Instructions ................................................................................................................. 2-3
2.17 Crane driver: Lamp information ....................................................................................................... 2-5
2.18 Maintenance department:Warnings ................................................................................................. 2-5
2.20 Start-up procedures ......................................................................................................................... 2-5
2.40 Safety features ................................................................................................................................. 2-6
2.50 Spreader cage.................................................................................................................................. 2-6
3 OPERATION ......................................................................................................................................... 3-1
3.10 Drawings: References ...................................................................................................................... 3-1
3.20 Functional description ...................................................................................................................... 3-1
3.20.10 Spreader construction ...................................................................................................................... 3-1
3.20.20 Midframe .......................................................................................................................................... 3-1
3.20.25 Shift frame ........................................................................................................................................ 3-1
3.20.30 Telescopic beams ............................................................................................................................ 3-1
3.20.40 Blocking telescopic beams............................................................................................................... 3-2
3.20.50 End beams ....................................................................................................................................... 3-2
3.20.61 Twistlocks model TWI-W ................................................................................................................. 3-2
3.20.70 Flippers and actuators ..................................................................................................................... 3-3
3.40.10 General electrical components ........................................................................................................ 3-4
3.41.50 Functional program: description....................................................................................................... 3-4
3.50 Hydraulic information ....................................................................................................................... 3-6
3.61 Automatic greasing .......................................................................................................................... 3-7
4 MAINTENANCE .................................................................................................................................... 4-1
4.10 Test runs .......................................................................................................................................... 4-1
4.20 Oil and grease .................................................................................................................................. 4-1
4.30 Materials instruction, sealants.......................................................................................................... 4-1
4.40 Preventive periodical lubrication instructions ................................................................................... 4-2
4.50 Preventive periodical maintenance instructions ............................................................................... 4-2
4.60 Maintenance instructions for twistlocks model TWI-W (Double-Split-Collar) .................................. 4-4
5 INSTRUCTIONS FOR ADJUSTMENT & REPAIR............................................................................... 5-1
5.10.10 Used materials ................................................................................................................................. 5-1
5.10.20 Material certificates procedure ......................................................................................................... 5-1
5.20 Hydraulic system .............................................................................................................................. 5-2
5.20.10 Flipper actuators .............................................................................................................................. 5-2
5.30.03 Electrical system .............................................................................................................................. 5-4
5.40 Electro-Mechanical .......................................................................................................................... 5-4
5.40.11 Twistlocks: Model TWI-W double-split-collar ................................................................................... 5-4
5.40.20 Telescopic beams - clearance ......................................................................................................... 5-5
5.40.30 Telescopic belts ............................................................................................................................... 5-5
5.40.50 Flippers for actuators ....................................................................................................................... 5-6
5.40.60 Shift house - Tower .......................................................................................................................... 5-6
5.50 Welding instructions ......................................................................................................................... 5-7
5.60 De-aerating automatic grease system ............................................................................................. 5-7
6 SPARE PARTS & SERVICE ................................................................................................................ 6-1
6.30 How to order spare parts ................................................................................................................. 6-1
11 MECHANICAL DRAWINGS ............................................................................................................... 11-1
11.10 Production and arrangement drawings: direction for use .............................................................. 11-1
11.20 List of production drawings ............................................................................................................ 11-1
12 ELECTRICAL DRAWINGS ................................................................................................................ 12-1
12.10 Parts list for electric components ................................................................................................... 12-1
13 HYDRAULIC DRAWINGS .................................................................................................................. 13-1
13.20 Hydraulic hoses: identification ....................................................................................................... 13-1
13.30 Parts list for hydraulic components ................................................................................................ 13-2
14 CERTIFICATES/QUALITY RECORDS - DESIGN CALCULATIONS ............................................... 14-1
15 STINIS PRODUCT INFORMANTION ................................................................................................. 15-1
MANUAL DIPS002-003 B
Postbus 2005
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16 STANDARDS ...................................................................................................................................... 16-1

16.10 Applicated norms ........................................................................................................................... 16-1
16.20 Definitions and terminology............................................................................................................ 16-3
16.30 Risk analysis .................................................................................................................................. 16-4
17 MANUAL-SHOPPING DRAWINGS ................................................................................................... 17-1
17.10 Manual drawings: instructions for use ........................................................................................... 17-1
17.20 Manual drawings ............................................................................................................................ 17-2
20 INDEX ................................................................................................................................................. 20-1
MANUAL DIPS002-003 C
Postbus 2005
The Netherlands
MANUAL DIPS002-003 D
Stinis Holland B.V. CHAPTER 1
Postbus 2005
The Netherlands
1 SPREADER IDENTITY
1.10 AREA of APPLICATION
ISO-containers - Single operation:
The spreader is designed to lift 20 and 40ft ISO containers.
Wide body ISO containers:
When standard flippers are used, it is possible to handle "wide bodies" up to a width of 2500
mm. In order to handle "super wide bodies" (up to 2570 mm wide), it is desirable to make
changes to the flippers
Special loads:
The spreader is suitable for handling special loads, provided the dimensions and positions of
castings conform to the ISO standard for containers.
If these differ, then the safety provisions for the twist locks may not function, so that additional
safety measures will be required.
Examples are deck hatches, damaged containers, over-height containers, flat racks, etc.
Working loads and life, see: Chapter 1.30
1.20 SPREADER REGISTRATION

Spreader dates general:
Model: VATCII-E LW
Single Operation: 20-40ft ISO
Tare weight: see: Chapter 1.30
Rated Capacity (SWL): see: Chapter 1.30
Warranty see: Chapter 1.40
CE Declaration: see: Chapter 1.50
Conservation: see: Chapter 1.60
Certificates: see: Chapter 14
Customer project number: 13000498
Spreader dates / spreader:
Spreader id Article number Certificate No.

DIPS002 2611-2480-0000 1307046
DIPS003 2611-2481-0000 1307047
MANUAL DIPS002-003 1-1

Postbus 2005
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1.30 TECHNICAL SPECIFICATION

Load in Single-Lift Operation in 45ft: acc. DIN 15018 H2 B4
Rated Capacity (SWL), calculated for 200.000 moves: 41 t
Eccentric Loads:
Allowed eccentric load in single operation: 40/60
Load Lifting Lugs:
Rated Capacity (SWL) lifting lugs end beams: 10.25 t/lug
Rated Capacity (SWL) lifting lugs tower 10.25 t/lug
Test Load:
Max. allowed test load (centric): 1.5 x SWL
Weight:
Tare weight: 9800 kg
Telescoping:
Telescopic stops: 20-40ft
Time duration telescoping movement 20 to 40ft: 18 sec
Time for mechanical blocking of telescopic beams: 1 sec
Twistlocks General:
Mechanical Blockading: yes
Hydraulic Blockading: yes
Electrical Blockading: yes
Time of twistlock: <0.5 sec
Shift (Tower):
Shift speed: 35-45 mm/sec
Shift length: 1900 mm
Flippers:
Number of flippers: 4
Type of flippers (corner or flat): flat
Time up/down motion (adjustable), min: 5-6 sec
Time up/down motion for one flipper, protected, min: 2 sec
Drive torque flipper actuator minimal: 3500 Nm
Overload prevention of actuator standard adjusted on: 5500 Nm
Max allowed torque of actuator: 7200 Nm
Safety device for overload in up and down direction: Yes
Automatic Greasing:
Operation of grease nozzles: independent
Grease pressure: 80 bar
Hydraulics:
Oil quality: T46
Working oil pressure: 90-130 bar
Maximum oil pressure: 180-200 bar
Electrics:
Control supply voltage: 230 VAC
Control voltage on spreader: 24 VDC
Environment:
Operation: 100 %
Maximum permitted relative humidity: 100 %
Permissible environmental temperature: 0/+50 °C.
Conservation:
Sand blasting 2.5 acc. ISO 8501-1-1988
1st coat Sigmacover Zinck primer 75 µm
2nd coat Sigmacover coating 125 µm
3rd coat Sigmadur HB finish 50 µm
Color RAL 1003

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1.40 GUARANTEE
With reference to the spreaders listed in Chapter 1.20:
1 Stinis Holland BV guarantees that the spreaders supplied will be made satisfactorily in
accordance with the agreed specification.
2 Stinis shall warrant that the spreader supplied shall be free from inherent defects in materials
and workmanship for a period of 24 months from the spreader handover to the Purchaser or
30 month from delivery, whichever comes first.
3 In the event of defective parts or components, Stinis shall arrange for the replacement at its
own cost. However, the Purchaser shall bear the expenses on delivery of the components as
well as the replacement of the components on site.
For repairing/guarantee activities, the total guarantee time is 1 years.
4 The guarantee shall only apply if the Purchaser has followed the preventive maintenance
instructions according to the Stinis manual instructions of chapter 4.
5 The guarantee shall not cover defects caused by normal wear and tear, inexpert use or
incorrect maintenance, which is carried out by either the Purchaser or any third parties.
6 The guarantee shall only apply if the Purchaser has met all his obligations towards Stinis
Holland BV
7 The guarantee on conservation is 5 years.
Stinis Holland BV
Managing director
Bert de Bever

Postbus 2005
The Netherlands
1.50 CE-Declarations:
EXPLANATION FROM MANUFACTURER
Declaration of incorporating according to EC-machine directions
(Direction 2006/42/EC, art. 4 lid 2 en Appendix II under A)
The certificates signed on behalf of Stinis Holland B.V. apply to the construction defined below,
which construction is intended to be used as or to be added to a machine or hoist tool to which
the directives 2006/42, 2006/95, 2004/108/EC are applicable.
Machine definitions;
For the machine specifications and identifications see chapter 1.20, and 1.30.
For safety precautions and instructions, see Chapter 2.
For operation procedures see Chapter 3.
For maintenance instructions, see Chapter 4 and 5.
Standards:
For the applicable standard’s, see chapter 16.
Manufacturer: Stinis Holland B.V.
Address: Dorpsstraat 130
2931 AG Krimpen a/d Lek
The Netherlands
Date: 3 December 2013
Note: This declaration will become null and void if any changes or
repairs, as described in Chapters 1.20 and 1.30, such as:
* Welding activities
* Cold deformation
* Hot deformation
* Change software program (as well in crane as in spreader) is
carried out on the machine(s) specified above without the prior
written agreement of Stinis Holland.
Stinis Holland BV
Managing director
Bert de Bever

Postbus 2005
The Netherlands
2 START-UP – WARNINGS – SAFETY PRECAUTIONS

2.10 CRANE CONTROL: IMPORTANT INFORMATION!
CRANE PROGRAMME: IMPORTANT INFORMATION
There are a few very important crane settings at which the crane must be set in order to handle
containers safely. There are also options for increasing the lifting capacity for certain lifting
situations and increasing the lifespan of the crane and spreader.
CONTENTS:
A. Check the twistlock locking-unlocking.
B. Check bump times
C. Check the functioning of the twin 20 overload protection (TTDS)
D. Check the crane adjustment lifting after locking twistlocks
E. Check the crane overload protection
F. Check the speed reduction of lowering
A CHECK THE TWISTLOCK LOCKING-UNLOCKING
Information twistlocks-unlocked and twistlocks-unlocked to the crane:
* If one of these is present, lifting and lowering is permitted.
* If neither is present, lifting or rapid lowering is forbidden. It is permissible to lower slowly,
usually via a bridging.
B. CHECK BUMP-TIMES
After an empty spreader has landed, depending on the lowering speed, spreader weight, type
and telescope position, the spreader may jump upward. This is frequently called 'bumping'.
The time that passes between the first contact upon landing and the spreader definitively
coming to a standstill on the container is generally known as "bump-time".
The crane/spreader programme must cause the following:
1. The twistlocks to remain unlocked during bump-time.
2. The crane to not lift or lower and the hoisting gear to stand still.
The first contact between the spreader and the container can be registered by the landing-pins.
In general this is a series of contacts (impulse information) of all landing-pins withdrawn. For the
crane it is important that the bump-time be dealt with correctly.
During the bump-time, it is forbidden to send a command to the spreader to lock the twistlocks.
In the spreader programme, as a standard the twistlocks are always locked with a delay (bump-
time). This is only a reliable control if the crane is standing still as long as twistlocks-locked or
twistlocks- unlocked has not been confirmed to the crane.
Remark: A conventionally controlled spreader (many cables needed for controlling the
spreader, the spreader is often equipped with a PLC):
* If lifting has already commenced before the spreader has landed on the
container;
* If the spreader-landed information in the crane does not lead to a delay (bump-
time) for the order to the spreader to lock the twistlocks; the crane can
immediately lift during bumping of the spreader on the container.
Remark: Within the spreader programme an extra check can be carried out of whether the
twistlocks are locked correctly within the castings. If possible, immediately after
locking the spreader must lie on the container for a brief period of time (landing-
pins withdrawn).
Nonetheless, without a correct, safe crane programme, locking outside the
castings cannot be entirely prevented.
Conclusion: While starting up the spreader, check to be sure that a correct bump-time has
been set in the crane programme.
The hoisting gear must stand still during locking.
Bump-times: Minimal bump-times to be maintained for a Stinis spreader:
0.8 seconds for a single-acting spreader.
0.9 seconds for a twin spreader.
1.2 seconds for a Long-Twin spreader.
C. CHECK THE FUNCTIONING OF THE TWIN 20 OVERLOAD PROTECTION (TTDS) OPTION:
This overload protection is very important for both single-acting and twin spreaders.
Good overload protection can prevent many accidents.
So, when starting up the unit, check the functioning of the twin-20 overload protection.
For this overload protection we always use a combination of crane and spreader programmes.
It is hardly possible to check for functionality (correct action) on the spreader.
So check regularly to be sure that this overload protection is functioning correctly.
The crane operator can do this periodically.
If the spreader is equipped with extra roof detection, the operator himself can also check this
overload protection.
But this may only be done if the operation allows, and only with empty containers.

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D. CHECK THE CRANE ADJUSTMENT LIFTING AFTER LOCKING TWISTLOCKS

After the container is locked, the crane can start lifting.
In case, for example, the container itself is still locked to the container under it, both the
spreader and crane are overloaded, since during lifting the overload activates the crane
overload protection.
After overload protection is activated, the actual load on the spreader and crane is much higher
than the set value of the overload protection! Measured values are 20-80%.
In order to keep this "overshoot" as low as possible, Stinis requires a lifting speed to 10% of the
maximal lifting speed on full load, until the container has been lifted.
This delay time can be set correctly by way of the following regulations:
* Lifting distance at low speed:
Check what the minimum lifting distance is to permit you to at least lift a loaded container
clear of the dock. Use an encoder if the hoisting gear is equipped with one.
* Lifting time at low speed:
Check what the minimum time is (at 10% of the maximal lifting speed on full load) to permit
you to at least lift a loaded container clear of the dock. Use this time as the standard setting
so that in future you can always lift at 10% of the speed before proceeding to full speed.
Remark: Theoretically this test must be carried out on the floor of a cell.
* Checking the "ramp":
Check the "ramp" of the measuring box of the lifting overload protection. If the load does not
increase any more during slow lifting, the container is clear of the dock. Then you may switch
to full lifting speed.
E. CHECK THE CRANE OVERLOAD PROTECTION:
There are still some cranes in operation whose overload is adjusted to maximum lifting capacity.
This should not occur.
An overload protection must be adjusted according to the maximal capacity of the lifting
machine under the crane:
1. Spreader in single-acting operation
2. Spreader in twin operation
3. Hooking action under the spreader
4. Hooking action under the headblock
5. Spreader at 20ft: uses lifting lugs central frame for special load
6. Personnel gondola under the spreader
7. Telescopic overheight spreader
Items 1 and 2:
The crane always knows the mode of the spreader. So it should be no problem to adapt the
crane overload protection.
Remark: If this has not been done, for example a 45ft container may be handled in SWL
twin operation. The spreader might then possibly already be overloaded by more
than 100% in a situation where the 45ft container is still connected to the
container under it!
This almost destroys the spreader.
Items 3 and 4:
In general the overload protection is already correctly applied by means of the pilot contacts in
the plug ("dummy").
Item 5:
In general, a spreader in the 20ft position has a higher SWL. Usually the manufacturer does not
specify this; but it is always possible on request.
So it is possible to increase the SWL of the crane if the spreader is at 20ft. This is particularly
useful for using lifting lugs on the central frame.
With a twin spreader the lifting lugs can be loaded to a much higher SWL. But then the spreader
must be in twin-mode. This is often difficult in terms of operation. Unfortunately it is impossible
to increase the SWL automatically when the spreader is at 20ft.
Item 6:
Although here a much lower SWL is desirable, plus the crane speeds should also preferably be
kept lower, without an extra device on the spreader this cannot be automated.
Item 7:
In general an overheight spreader has a much higher SWL than a crane spreader.
In combination with an adjustment in the overload protection, see item 6, the SWL at 20ft can
also be increased for overheight use.
F. CHECK THE SPEED REDUCTION OF LOWERING
Many spreaders are equipped with a switch that registers the distance to the container. As a
standard these switches have one fixed adjustable switch point, sometimes two, and possibly
the distance can be measured.
To increase the longevity of the spreader it is desirable that this switch be used to reduce the
lowering speed of an empty spreader as it approaches the container.
The adjustment of the fixed value must bring the lowering value just above the container back to
+/-20%.
This adjustment is not easy. At a lesser lowering speed the brake path is too short. The
distance that must be bridged at minimal lowering speed is too long.
This can be partially corrected by working with 2 fixed settings and adjusting the switches to
average operational use. However, there is another disadvantage to using reduced lowering
speed. Depending on the habits of the crane operator, rapid lowering just above the container is
desirable. The crane operator wants to have the spreader lower rapidly as it swings over the
containers when the spreader is in the correct position.
However this can be established when programming the crane.

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2.15 CRANE DRIVER: WARNINGS

General:
* Never lift more than the safe working load.
* Use the spreader only for the function it is made.
* Examine the spreader every week for damage.
You can do this with the support of the maintenance department.
* Tell the maintenance department if the spreader gives a fault with the lamps or on an
information screen. Chapter 2.16
* Reduce your speed to a minimum when you are moving personnel in the cage on the
spreader.
* Stop the spreader movements when personnel come near the spreader.
You cannot prevent this; you can only stop the spreader.
Permissible loading:
For permissible loading, see: Chapter 1.30
Working with an equilift spreader:
* Never lift two 20ft containers in the 40ft position in single-operation.
* Always activate the flipper and telescope movements at least 2.5 metres above the ground.
* Be observant when activating the shift operation in a cell.
When the spreader moves in the longitudinal direction, the equilibrium condition will change.
* Use the shift operation only when you are absolutely certain that there is no one in the vicinity
of the spreader.
Movements that present a danger to persons in the vicinity:
* Up and down movement of the flippers
* Retract and extend of the telescopic beam.
* Shifting left/right
Special loads:
* Oversized or undersized containers often have non-standard castings.
Sometimes the safety functions of the twistlocks cannot function.
Work at a slow speed.
Monitor the lock and unlock movements of the twistlocks.
Examples:
- Deck hatches
- Overheight spreaders
- Overheight containers
- Open-top containers
* When lifting eyes are used, lift the spreader slowly.
During maintenance activities:
* Prevent stress on the plug when the spreader is being connected and disconnected.
* Keep in continuous radio contact with the maintenance department specially operating
spreader functions.
* All commands to the spreader give dangerous movements. You can only give these
commands to the spreader at the request of the maintenance department.
* Make sure that there is enough distance between personnel and spreader.
2.15.33 CRANE DRIVER: WARNINGS SPREADER ERROR MESSAGES

Means to display spreader information and error messages:
- Display in the cabin.
- Display in the main terminal box
- Lamps on the spreader or on the head block
MINIMUM DISPLAY INFORMATION:
* Twistlocks locked/unlocked
* Landing pins up (spreader has landed)
2.16 CRANE DRIVER: INSTRUCTIONS

In the following description the details for each spreader may vary.
Control is dependent on the possibilities and communication for the crane and the spreader.
Only the most important spreader malfunctions are listed.
SPREADER-STOP:
For use in emergency situations, one or more "spreader stop" pushbuttons are fitted. When
When the "spreader stop" pushbutton is pressed the crane continues to function.
LAMPS:
Depending on the construction of the spreader, a number of lamps are mounted on the
spreader.
For more information see Chapter 12
SPREADER ON/OFF:
The header pump is switched on by means of a signal sent from the crane to the spreader.
At the spreader, this command results in a spreader action.
The spreader pump is switched off from the crane or by a malfunction of the spreader.
Action is only possible several seconds after the spreader has been switched on.

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Conditions for switching on are:

* Crane switched on
* No spreader malfunction
* Spreader plug inserted
* Spreader Stop (emergency stop for the spreader only) not activated.
Switch off when:
* Crane is switched off
* There is a spreader malfunction
* Spreader Stop (emergency stop for the spreader only)
LOCKING/UNLOCKING the TWIST LOCKS (ISO OPERATION):
The spreader is locked and unlocked with the aid of two commands from the crane. These
commands are translated by the spreader into a spreader action. The condition of the spreader
'locked' or 'unlocked' is transmitted to the crane by means of two signals.
Conditions for locking or unlocking:
* Crane is in spreader operation
* Spreader is placed on 1 (one) container (indicated in the crane)
* Sliding bars in fixed position (20, 30, 40, 45ft.)
* Hoist mechanism stationary
Malfunction indication (depending on the programme):
When the crane is in spreader operation and no twistlocks have been defined within a number
of seconds (5), a 'twistlock position malfunction' indication will be displayed. Hoisting will not be
possible.
Conditions for hoisting at low speed:
* Spreader is locked or unlocked
* Spreader plug is secure
* Bridging is pressed
For hoisting at high speed, the diagonal feeler pins must face downward.
Conditions for lowering at high speed:
* Spreader is locked or unlocked
* Spreader plug is secure
* Hook operation is selected
* Bridging is pressed
TELESCOPING (ISO operation):
Telescoping can be achieved by selecting the desired position or by selecting in/out movement.
Prior to telescoping, the telescope bars must be unlocked.
When the spreader approaches the final position, the movement is slowed down until the
correct position is reached. Thereafter the locking pins drop into the slide beams and the
telescope bars are locked.
Conditions for telescoping:
* Spreader unlocked
* Spreader is not placed on a container
If possible, only when a minimum height has been reached.
* Bridging is general there.
Malfunction indications:
* Telescope bar unlocked and slide beams not in a fixed position
* When the valves are operated, despite the fact that there is a position indication (operation
dependent)
* There are several position indications at the same time (operation dependent)
FLIPPERS:
The command for "flippers up" or "flippers down" is given from the crane.
When "flippers up" is selected, all the flippers are driven upward for 10 seconds.
When "flippers down" is selected, the selected flippers are driven downward under high
pressure for a period of 3 minutes. After an overload during this time, the flippers are
immediately placed in the lowest position.
Advice: As far as possible, keep the flippers in the highest position.
Avoid keeping the flippers standing by in the lowest position.
If the flippers are in the lowest position for longer than 3 minutes, then the flipper down
command must be repeated in order to keep the flippers active under pressure.
Possible activated conditions for the use of the flippers:
* Spreader is not placed on the container
* Spreader not telescoped
* Spreader is not locked or unlocked
* Spreader pin secured
* Spreader is unlocked
* Spreader is not above water
USE LIFTING EARS:
Lifting ears adjacent to the twistlocks:
* When the loads on the lifting ears are not completely equal, SWL=40T in the 20-45ft position.

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LONGITUDINAL SHIFT TOWER:

The tower can be moved manually in order to bring the spreader into the horizontal position.
Usually, information is displayed by means of lamps to indicate which side the tower is in
relation to the central position.
Depending on the choice made in the crane, the tower moves automatically to the central
position after the twistlocks have been unlocked.
2.17 CRANE DRIVER: LAMP INFORMATION

There are two locations to install the information/warning lamps:
* On the spreader
* On the head block
The most important information concerns the status of the twistlocks and landing pins.
LAMP INFORMATION:
Definition of lamps and their position, see: Chapter 12
2.18 MAINTENANCE DEPARTMENT: WARNINGS

* Keep at a distance from the spreader during operation.
* Do not stand under a suspended load.
* Keep at a distance from all moving parts like:
- Telescopic movement (the outer side of the end beams and between the end beams and
the mid frame)
- Telescopic belt
- Flippers, special the flipper-down motion is very dangerous
- Twistlocks: be careful with maintenance of the twistlocks if the oil-pump is running.
- Telescopic beam lock
For mobile harbour spreaders (with levelling control):
- The tower during the shift motion.
* Never forget to reset the manual-option of the pressure valve after repair or testing.
* When the pressure valve is used in manual-option mode, only qualified personnel are
permitted to maintain the spreader.
* When the power is on, do not connect or disconnect electrical connectors.
Only qualified personnel are permitted to open the electrical main and junction boxes.
* Only qualified personnel are permitted to change the pressure settings and speed settings.
* Examine the spreader every week for visual damage.
* Examine all landing pins every week: the lowest position is 20mm below that of the underside
of the end beam.
* Never open the hydraulic tank.
2.20 STARTUP PROCEDURES

* Make sure that the spreader has no visible damage.
* Connect the spreader to the head block/crane hook.
Lift the spreader 2.5 meters above the ground and make sure that the flippers are free to
move down.
* Make sure that there is nothing to prevent the spreader to telescope.
* Make sure that nobody is near the flippers.
Depending on the recent actions, the flippers can move.
* Voltage on plug:
Before connecting the pin plug, make sure that the main current for the E-motor is on the
correct pins according the wiring schedule.
* Attach the connector.
Before starting the spreader, make sure that the rotation of the motor fan is conform the arrow
on top of the motor. If the rotation of the fan is not conform the arrow, interchange the supply
voltage phase wires in the main electric box.
* Check the noise level of the motor:
The motor must run with a low noise level (oil pressure 20 bar).
* Examine the oil pressure:
Activate manual oil pressure valve with the manual push-pull button: (do not forget to reset
after testing)
For the hydraulic schedule, see: Chapter 13
* Make sure that the twistlock movements are correct:
- Put a M12 nut under the washer of the landing pin to keep the landing pins in the up
position.
- Do a functional test of the twistlock movements.
- Remove the M12 nut.
* Test all functions by manually activating the hydraulic valves:
Functions on the mid frame:
- Telescopic beam locks
- Telescoping in/out together with blocking cylinders
- Automatic greasing, see Chapter 3.60
Functions on end beam:
- Twistlocks lock and unlock (final position must be unlocked)
- Flippers up/down

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* Reset the oil pressure valve

* Verify all functions from the cabin:
- Make sure that the indication lamps of the landing pins in the cabin and on the spreader will
come on when all the landing pins are in the up position.
- Make sure that the indication lamp of the landing pin on the spreader will not come on when
one landing pin is down. Do this for all landing pins.
- Make sure that the twistlocks cannot lock or unlock when not all landing pins are in the up
position
- Make sure that the twistlocks lock and unlock and that the correct indicator lamps of the
cabin and the spreader come on.
- Make sure all flippers can move up and down.
- Make sure that the spreader can telescope to all positions.
* Check additional safety precautions
- Check; safety test hoist prevention:
Activate one twistlock valve manually in an end beam (do not forget the M12 nuts under
the landing pins)
Now two twistlocks are open and two are closed.
Start hoisting the spreader: Any hoisting action is not permitted.
- Check; safety test oil level indicator; the motor must stop within 10 seconds:
Failure indication in the cabin: the indication lamp comes on.
- Check; safety test thermal motor relay: the motor must stop within 10 seconds:
Failure indication in the cabin: motor continues to run.
- Check; safety test high oil temperature: motor continues to run.
Failure indication in the cabin: the indication lamp comes on
- Check: safety test dirty filter: motor continues to run.
Failure indication in the cabin: the indication lamp starts blinking.
- Observe carefully during telescoping and all flippers down motions.
- Check: safety test no greasing: motor stay running;
Failure indication in the cabin: blinking.
Final check
- Make sure that the twistlocks are in the unlock position.
- Make sure that all landing pins are in the down position.
- Check that the oil pressure valve has been reset.
2.40 SAFETY FEATURES

Spreader control safety features:
* Hoisting is only possible when all twistlocks are locked or unlocked
* The twistlock can only rotate when the spreader is put properly on the container for at least 1
second (all landing pins are up).
* The twistlock rotation command must be given for a minimum of 2 seconds, to make sure that
the twistlock movement is completed even with incorrectly positioned indicators.
* Twistlock command is not possible in addition to the standard telescoping positions.
* The lowering and lifting speeds are decreased if one of the landing pins is up. This controls
the landing pin functions automatically.
* Lowering speed stops if all four landing pins are up.
* Features for proper maintenance of the spreader:
* Indication of incorrect automatic greasing.
* All safety precautions are checked in the CAN modules in the carrier/crane.
Safety features on the spreader:
* Mechanical safety precautions prevent twistlock-rotation when the landing pins are down.
* Hydraulic safety precautions prevent twistlock rotation by oil leakage.
* The spreader can lift a 40ft container with a weight of 30T with three twistlocks.
* Flipper and twistlock rotation speeds are restricted, which prevents accidents during
maintenance on the flippers and twistlock controls.
2.50 SPREADER CAGE

SPREADER CAGE ON TOP OF THE SPREADER:
This cage can be used for storing fittings or ropes or other material, but can also be used as a
passenger cage.
If the cage is to be used as a passenger cage, local authorities must give their approval, both
for the cage as well as the crane, the spreader head-block connection, the safety devices and
the conditions tin which the cage will be used as a passenger cage.
Safety features of the spreader cage:
* Height to the handrail: 1 meter
* Anti-slip grid floor
* Foot protecting borders (100 mm high)
* Horizontal knee-level rail.
* No separate entrance (improves crash absorbing energy in emergency situations)
* Outside surroundings of the cage are within the top surface of the mainframe.
* Rings inside for safety lines.

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3 OPERATION
3.10 DRAWINGS: REFERENCES

To clarify the subject discussed, we refer to those drawings, mentioning a specific Manual
drawing: VATCII X-XXX
For more information on how to use these drawings, refer to: Chapter 17
3.20 FUNCTIONAL DESCRIPTION

3.20.10 SPREADER CONSTRUCTION
The spreader consists of two telescopic beams that slide in a mid frame.
To adjust the balance point of the spreader a movable tower is attached on the mid frame.
Hydraulic and electrical components:
The hydraulic and electrical components are situated on the top of the mid frame.
3.20.20 MID-FRAME
The mid frame: the strongest part of the spreader:
All loads/forces from the spreader are guided through the mid frame to the crane
Telescopic positions:
The spreader can only be used in the selected telescopic positions.
Note:
Creating a new telescopic position on location is not possible without the confirmation of
Stinis.
Support telescopic beams: VATCII 1-511
The result is that there is practically no clearance in respect of the telescopic beams, which
guarantees a long life.
3.20.25 SHIFT FRAME

Construction: VATCII 6-217
The shift frame is constructed around the mid frame, and on the upper side fitted with a pyramid
tower for the connection to the crane hook.
Operation:
The shift frame allows unevenly loaded containers to be handled horizontally.
Shift cylinder:
The movement of the tower is activated by a shift cylinder. VATCII 5-416
The shift cylinder is hydraulically protected against overload and low pressures; therefore the
shift movement is not possible above the permissible cylinder loads.
Guide plates:
There is practically no clearance between the shift frame and the mid frame.
All wear surfaces on the bottom and the side of the tower and mid frame are easy to change.
The slide plates are connected to the automatic lubrication system.
At the upper side of the mid frame 4 sliding plates are mounted.
These plates make sliding possible if the spreader rests on the container.
At the heart of the spreader at the bottom there are 2 spacer plates present to protect the
bottom of the shift frame against damage in crash situations.
3.20.30 TELESCOPIC BEAMS

Construction: VATCII 1-511
All side, top and bottom contact areas can be replaced in a quick and easy manner.
Driving system:
The telescopic beams are extended and retracted by two toothed belts. VATCII 1-400 12
These toothed belts are tensioned in two saddles that are attached to the telescopic beams. VATCII 1-400 1
The toothed belts are pre-tensioned using four heavy-duty springs. Maintenance is not
necessary because the belts are self-tensioning and need no lubrication. Two hydraulic drive
units drive the toothed belts. VATCII 1-400 6
VATCII 1-205
Proximity switches indicate the end positions for the telescopic beams for the 20 and 40ft
positions.
External loads on the spreader in the horizontal direction as a result of guiding the twistlocks in
the castings do not lead to damage to the telescopic beams and the drive units for them.

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Reduced speed:
In the vicinity of the various telescope positions the telescoping speed is reduced to 20-25% of
the original speed. The result of this is that, despite the very high telescoping speeds, whereby
very fast changing times can be achieved, while close to the end positions the final stopping
positions can be very accurately determined.
The position at which the reduced speed is introduced can be adjusted separately for each
position.
Blocking device telescopic beams: Chapter 3.20.40
These absolute telescopic stops have positive and negative features. The positive feature is the
absolute fixed position. The negative aspect is the real damage that can occur in the event of a
horizontal collision. Without the absolute stops, all forces would be applied to cylinders.
3.20.40 BLOCKING TELESCOPIC BEAM

For blocking the telescopic beams in all ISO positions, a blocking device (telescopic beam lock)
is bolted against the front-plate of the mid frame, one for each telescopic beam. VATCII 1-332/4-403
When activated, the blocking plate is retracted from the telescopic beam. When not activated,
the blocking device will push the blocking plates against the telescopic beam, forced by springs.
If, in special cases (incorrect adjustment of indicators) the blocking plate is not positioned
exactly in front of the right location of the telescopic beams, the spring will force the plate
correctly in the gap of the telescopic beams after some container handlings. VATCII 1-332
3.20.50 END-BEAMS
Construction of the end beam:
The end beam is an eccentrically loaded torsion beam.
The cylinder, with a double-ended piston rod, is attached to the inside of the end beam, together
with rods for the drive and the signaling for the floating twistlocks.
Type of end beam:
End beam, see: VATCII 3-055
End beam terminal box, see: VATCII 4-705
Drive twistlocks with indicators, see: VATCII 3-123
Indicators twistlocks with indicators on twistlocks, see: Chapter 15
Twistlocks drive rod, short model, see: VATCII 3-110
Twistlock cylinder, see: VATCII 5-440
3.20.61 TWISTLOCKS model TWI-W

Twistlock loading:
Twistlocks are always eccentrically loaded.
Composition of twistlocks:
A complete twistlock can be supplied as a set or as separate parts.
The twistlock bolt together with the half washers and nut is one item.
Twistlocks in the end beam consist of VATCII 3-879/3-880
- 1 twistlock bolt
- 1 nut with locking
- 2 half washers
- 1 twistlock guide bush
- 1 concave washer
- 1 spherical washer
Twistlock life under Ship-to-Shore Gantries:
We advise changing the twistlocks in the end beam after 100.000 load cycles
Note: Counting moves of twistlock rotations is not equal to the number of load cycles of the
twistlocks.
Mechanical locking:
A landing pin system is fitted to ensure efficient mechanical locking during container handling,
while the open position is also guaranteed during load less handlings. Free rotation is only
possible if the landing pin is in up position to unlock the nut of the twistlock.
Twistlock control:
All twistlocks are hydraulically actuated.
To make sure the twistlocks will unlock, the force for unlocking is higher than for locking.
Actuating twistlocks:
The twistlocks in the end beams are actuated by a cylinder with double piston. VATCII 5-440
Bushes:
The bushes guide the twistlock bolt as it is withdrawn from the corner casting.
We advise that the bushes and top under washers be changed together with the twistlocks.
Landing pins set: VATCII 3-879/3-880
1 washer
1 locking pin
1 stainless steel spring
1 landing pin

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Electrical safety devices twistlocks:

Only if all landing pin indicators are activated is hydraulic activating of the twistlock cylinders
possible.
The lock/unlock position is indicated for all twistlocks.
3.20.70 FLIPPERS and ACTUATORS

For activated flippers, the up/down motion is controlled by flipper actuators.
ACTUATOR:
Construction of the actuator:
The actuator can supply high torques until 4000Nm and resist torques up to 7200Nm. VATCII 3-620/3-625
The flipper actuator construction can withstand the whole spreader weight: the spreader can be
parked with flippers in the down position
The flippers are each provided with a safety brace, which prevents them from falling down in the
event of a break. VATCII 3-625 07
Oil leakage:
One of the impressive parts of the actuator is the application of a standard actuator, which
guarantees no oil-leakage.
The result is no loss of power, low operating oil temperature and a long oil life.
Installing the actuator:
The actuator is installed on the end beam with seven bolts.
Securing Actuator
If the spreader will be operation without a flipper attached to the actuator, it is obligatory to
attach the special designed lock plate on the actuator. VATCII 10-600 01
This will prevent components of the actuator trembling loose and fall down.
Actuator control:
All actuators are independently operated. Both raising and lowering are hydraulically protected.
The maximum speed is limited to between 3 and 4 seconds to prevent accidents occurring.
Both raising and lowering speeds can be completely independent set.
Welding actuator to end beam:
In addition to the bolted connection to the end beam, it is advisable to weld the actuator to the
end beam on 2 locations. Those two small welds are only to prevent the actuator shifting on the
end beam. The seven M16 bolts are strong enough to secure the actuator to the end beam.
Location of the weld:
To detach the actuator, the location of the welds must be accessible to remove the welds easy.
Actuator welding instructions:
Always apply two weld layers. The reason for this is that the heads are constructed from alloy
steel, which requires that the weld be pre-heated. On location this is not usually possible. The
initial weld than serves exclusively as a pre-heating weld.
FLIPPERS:
Extension flippers:
* 2 activated flippers, see: VATCII 3-055
The activated flippers can resist a torque of 10000Nm.
Profile:
The flippers have a special shape to centre the casting approaching the container from the side.
By using these profiled flippers, crane efficiency increases.
Flat flippers have the form of a box construction, which results in a very strong and torsion stiff
flipper.
Mounting:
The flippers are connected to the actuators with four bolts M16 12.9.
If the flipper is overloaded, those bolts will break. The bolts are the weakest point (special
designed to be so). VATCII 3-625 10
The separate halve-rounded side plates connecting the flippers to the actuator, together with
flipper, are completely connected to the actuator with a safety axle, to prevent falling down the
flipper in an emergency situation. VATCII 3-625 06, 09
The halve-rounded side plates are manufactured from special steel. If a flipper is overloaded,
this plate will deform before the connection bolts break, which indicates that the flipper has been
overloaded. VATCII 3-625 09

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3.40.10 GENERAL ELECTRICAL COMPONENTS

MECHANIC SWITCHES:
Emergency stop:
There is a minimum of two emergency stop pushbuttons located on the spreader.
The E-box on the mid frame can be equipped with a key-switch.
Thermic switch for a 7.5kW motor:
To protect the motor from excessive temperatures, the switch must be adjusted to open at
21 Amp (for 380-400VAC on the spreader).
During telescoping, shift and flippers up/down, the current can increase to 19-22 Amps.
This is permitted, because the hydraulic system limits this situation to a rather short duration.
Oil level switch: VATCII 5-910
The motor of the hydraulic pump stops between 3 and 10 seconds when the oil level is too low.
Temperature switch: VATCII 5-904
If the oil temperature is above 68°C, there is something wrong with the spreader.
Notify the maintenance department.
Grease failure switch:
This switch indicates the grease pressure above 30bar. If this switch does not close, this
indicates that the automatic greasing installation is not functioning well. In general, the grease
level is too low.
Grease low level switch:
This switch stops the automatic greasing if the grease level is low.
Oil return switch:
The oil-return filter is equipped with a low-pressure switch.
The switch will indicate a dirty filter during telescope movements and/or flippers up movements.
The error "dirty filter" can be shown to the crane driver.
HYDRAULIC SOLENOIDS:
Voltage for solenoids:
All solenoids are of the DC type. Preferred voltage is 24VDC.
Manual operating of the valves:
All valves can be manual activated at the ends.
Note: Make sure that nobody is near the flippers.
Make sure that nobody is between the mid frame and the end beams.
Note: After manual simulation, always replace the protection caps. Water and corrosion are
dangerous for hydraulic valves and cartridges.
Without protective caps, the valves will start to leak oil after 3-4 years in aggressive
corrosive situations.
Problems with solenoids:
There are three reasons for a solenoid to break down:
* Using AC solenoids with dirt oil.
* Water between the solenoid and the cartridge.
Take particular care while assembling the solenoid on the cartridge or valve: use grease and
O-rings.
* Mechanical damage.
3.41.50 FUNCTIONAL DESCRIPTION OF THE PROGRAM

The following are the guidelines for the control of a quayside crane spreader.
For the particular application, reference should be made to the electrical diagram for the necessary relay
controls.
For the application of a two-core control from the PLC in the crane or from a PLC on the spreader, refer to the
PLC program.
A number of desired features could not be included because the provisions are not present.
A number of desired features can only be included by the management of the crane.
The minimum requirements for the purposes of operating the twistlocks and the associated landing pin
information are always implemented.
MOTOR ON:
Conditions: Thermal motor protection on (automatic reset position precluded).
Oil-level switch closed.
Oil-temperature switch open.
Emergency switches off.
E-box key contact closed (option)
HYDRAULIC OIL PRESSURE:
Conditions: Functional control.
Program: Maximum oil pressure.
Error message: Oil-pressure switch on the return filter open.
Oil-temperature switch closed for longer than 15 minutes.

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TELESCOPING: TO A SPECIFIC POSTION:

Telescoping: Retract to 20ft:
Program: Unlock telescopic beams until the feedback signals telescopic beam lock unlocked left and
right side are received for 1 sec.
Telescope-retract until the feedback signal from telescoping slow is received, followed by
telescope-retract-slow until the feedback signal telescope 20 ft is received.
Lock the telescope beams until the feedback signals telescope beam-lock locked left and right
side are received (no hardware information).
Error message: Telescoping time out.
Telescoping: Extend to 40ft:
Program: Unlock telescopic beams until the feedback signals telescopic beam-lock unlocked left and
right side are received for 1 sec.
Telescope-extend until the feedback signal from telescoping 40ft is received.
Lock the telescope beams until the feedback signals telescope beam-lock locked left and right
side are received (no hardware information).
Error message: Telescoping time out.
TWISTLOCKS SINGLE-OPERATION:
Conditions: Telescope beams in either 20 or 40ft position
Landing-pins up for at least 0.6 second (preferably 1 second)
Twistlocks: Locking in single-operation:
Program 1: Lock twistlocks-single-operation for a minimum of 2 seconds until the end position is reached.
Optional, lock twistlocks-single-operation till landing-pins are down.
Program 2: Lock twistlocks-single-operation until the end position is reached, maintaining pressure for 0.5
second.
Error message: Twistlock locking time out without feedback signal from the end position for longer than 1
second. Twistlock(s) end position not reached: Stop hoist.
Error message: Disappearance of landing pin switch signal within 0.5 second after the locked signal is
received: The twistlock is probably locked outside the casting: Stop hoist.
Twistlocks: Unlocking in single-operation:
Program 1: Unlock twistlocks-single-operation for a minimum of 2 seconds until the end position signals
are received.
Optional, lock twistlocks-single-operation till landing-pins are down.
Program 2: Unlock twistlocks-single-operation until the end positions are reached, maintaining pressure
for 0.5 second.
Error message: Twistlocks lock time out without a feedback signal from the end position being received for
longer than 1 second: Twistlock(s) end position not reached: Stop hoist.
HOISTING - LOWERING:
Conditions: Generally for release for hoisting or lowering at high speed and hoisting at low speed:
Head block pins inserted.
Dummy plug inserted (if present).
Hook operation is selected.
Bridging pushbutton is pressed.
Release for low-speed hoisting outside a cell:
Condition: Spreader locked or unlocked.
Release for low-speed hoisting in a cell:
Condition: In (Long) Twin-operation, twistlocks locked and tilt less than +/-4°.
Release for high-speed hoisting outside a cell:
Condition: From release, release hoisting at low speed outside cell.
Condition: Landing pins down.
Release for high-speed hoisting in a cell:
Condition: From release, release hoisting at low speed outside cell, in (Long) Twin-operation with time
delay.
Condition: Landing pins down.
Condition: In (Long) Twin-operation: tilt less than +/-2°.
Hoisting - stop in cell:
Condition: No twistlock position indication present.
Condition: (Long) Twin lift: tilt greater than +/-4°.
Release for lowering at low speed:
Condition: None.
Option: Spreader approach container.
Release for lowering at high speed:
Condition: From lowering at low speed.
Lowering stop:
Condition: Landing pins up.

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FLIPPERS:
Conditions: Spreader is not placed on a container.
Spreader not telescoped.
Spreader is not locked or unlocked.
Spreader is unlocked
Spreader is not over a ship
Flipper down:
Program: Flipper up movement stopped, flipper down movement for 180 seconds.
Flipper up:
Program: Flipper down movement stopped, flipper up movement for 10 seconds.
Program: When 4/3 valves are used, it is advised:
If the previous movement was upward, exclusively without oil pressure a
flipper up movement of 1 second duration per period of 1 minute.
SHIFT IN THE LONGITUDINAL DIRECTION:
Condition: Landing pins down
Program Manual: Shift left or shift right.
Automatic: Shift left or shift right to the central position.
3.50 HYDRAULIC INFORMATION

References:
Hydraulic drawings, components and hoses, see: Chapter 13
Hydraulic oil: Chapter 4.20
POWERPACK: VATCII 5-101
The power pack has an oil tank, a motor and a pump.
MANIFOLD welded against power pack: VATCII 5-175
The oil pressure valve has a manual push-pull option. VATCII 5-901
The automatic greasing valve has a manual turn option. VATCII 5-903
Functions on the manifold:
* Control the high oil pressure (max oil pressure)
* Control the automatic greasing
* Control the telescoping high and low speed
* Control unlock of the telescopic beam lock.
* Filter for return oil
* Quick-release coupling for oil supply
SAFETY PRECAUTIONS on the power pack:
Maximum oil temperature:
The maximum temperature is controlled by a simple temperature switch. VATCII 5-904
The switch closes if the temperature is lower than 68°C.
This information is important for the crane driver, but the hydraulic system does not stop.
Oil level: VATCII 5-910
A level switch controls the oil level.
Note: The pump must stop immediately or else the pump will damage.
Maintenance of the oil-filter:
To reduce possible damage to the hydraulic pump:
* Never open the hydraulic tank. The hydraulic tank is closed (22 M10 bolts).
* All return oil flows through a high-pressure 10mu return filter.
* A return oil pressure switch indicates the quality of the filter.
* If the oil pressure switch indicates a dirty filter, replace filter.
* To fill the hydraulic tank with oil again, use the oil-connector.
MANIFOLD on each end beams:
A manifold is installed on silent blocks inside the end beams for the movements of the:
* Twistlocks
* Flippers
HYDRAULIC FUNCTIONS:
TELESCOPING MOTORS: VATCII 1-205
Always connect the return oil (R) to the tank. Blocking the return oil will damage the hydraulic
drive.
TELESCOPIC BEAM LOCK: VATCII 1-332
The cylinders are single working and the return stroke is achieved by using two heavy springs
inside the blocking plate.
FLIPPER ACTUATORS: VATCII 3-620
Flipper up and down movement and speeds are controlled separately.
Safety precautions for the flippers:
The flipper control is protected against excessive speed.
The flipper up and down movements are prevented against overload.
TWISTLOCKS-CYLINDERS:: VATCII 5-440
Speed of twistlock cylinders is reduced between 0.5 and 1 second for a complete stoke.
Safety precautions for the twistlocks:
Leakage of the oil in the twistlock valves cannot cause movement of the twistlock cylinder.

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GREASING VALVE: VATCII 5-903

For greasing the spreader, the booster must be activated for a minimum of 60 seconds.
To reset of the grease distributors, a time interval of 15 seconds is required.
3.61 AUTOMATIC GREASING

For the grease schedule see: Chapter 13
The central automatic greasing system improves the lifetime of the spreaders and reduces the
maintenance costs.
The equipment is based on a corrosive environment and does not need further maintenance.
Greasing cycle:
A greasing cycle is used to activate the grease pump for a period of 60 seconds making use of
the booster with an oil pressure of 80bar.
Grease: Chapter 4.20
Grease pump: VATCII 5-704
The oil-operated grease pump has an output per stroke suitable for the whole spreader.
Frequency:
The frequency can be controlled by the number of telescopic moves, twistlock rotations, flipper
motions.
After a grease cycle, all counters will be reset.
Pressure switch:
A pressure switch in the high-pressure tube controls the correct function of the system by
pressure sensing.
Level switch:
A level switch in the tank controls the lowest grease level.
The automatic greasing function will stop.

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4 MAINTENANCE
4.10 TEST RUNS

Running in a new spreader:
A new spreader must be tested and inspected. After testing the hydraulic system, the oil is
replaced with new 10 micron filtered oil.
Because the spreader has an automatic greasing system, only periodic checking of the system
is necessary. All the greasing points must be checked.
4.20 OIL and GREASE

HYDRAULIC OIL:
Quality:
Premium quality multi-viscosity hydraulic fluid
If quality lower than ISO 15/11 (ISO 4406), replace oil.
Viscosity:
The recommended viscosity is between 16-36 mm²/s.
Maximum permitted viscosity during a cold start is 1000 mm²/s.
Minimum permitted viscosity for a short period is 10 mm²/s.
Recommended hydraulic oil for environmental temperatures between:
-28°C and +25°C -20°C and +30°C -0°C and +50°
Shell tellus T22 Shell tellus T32 Shell Tellus T46
BP Energol HLP-HM 22 BP Energol SHF Super 32 BP Energol HLP-HM 46
Valvoline HVLP 22 BP Energol HLP-HM 32 Valvoline HVLP 46
Valvoline HVLP 32
GREASE QUALITY:
For the automatic greasing system:
Grease type environmental temperature range
NLGI-00-lithium -30°C and +25°C (standard)
NLGI-0-lithium -20°C and +35°C
NLGI-1-lithium 0°C to +55°C
Fina Marson ZS -45°C and +120°C
For manual greasing:
Use normal multi-purpose grease.
To prevent the fretting corrosion of highly-loaded surfaces, nuts and bolts, a copper or chrome
compound is recommended.
Note: For the underside of the telescopic beams, quality NLGI-1 is required. If the grease is
too thick, a slip-stick effect reduces the telescoping time.
A visual instruction for locating greasing points:
* for the telescopic system, see: VATCII 7-100
* for the twistlocks, see: VATCII 7-201
* for the flippers, see: VATCII 7-300
4.30 MATERIALS INSTRUCTION, SEALANTS

For lubricating materials: Chapter 4.20
For periodical preventive greasing instructions, see: Chapter 4.40
Tools in your standard equipment:
Degreaser: Trichlorethylene or a substitute.
Adhesive: Loctite hydraulic seal number 542.
Loctite retainer number 638.
Copper grease: with as little grease as possible.
Pocket-nuts: 8 nuts M12 nuts (lift tracer pins).
Liquid sealing instructions:
Loctite 542: For all the hydraulic connections
Loctite 542: Including degreasing; for all the standard fasteners.
Loctite 542: Including degreasing; for double lock nut (only in emergency situations)
Loctite 638: Including degreasing; for all strong fasteners, such as bushes and close
tolerance bolts
Never use a liquid-sealant for:
Tensioners: Telescopic pull rods (M20): must have a double nut.
Rib-plates: Telescopic rib plates; centre for fastening, or extremely low strength
adhesive additive, never oil or grease.
Top-plates: Fasteners for the mid frame hose protection plates.
Greasing:
Hose-clamps: Fasteners for the hydraulic hose clamps.

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Never-grease:
Flippers: Fasteners for flippers (grease only with copper grease)
4.40 PREVENTIVE PERIODICAL LUBRICATION INSTRUCTIONS

These instructions apply to a spreader with an automatic greasing system and for 80 000
moves or 4 000 operating hours per year.
Important greasing points:
- For telescoping, see: VATCII 7-100
- For twistlocks, see: VATCII 7-201
- For flippers (if on spreader), see: VATCII 7-300
Running in a new spreader:
A new spreader must be tested and inspected. After testing the hydraulic system, the oil must
be replaced with new 10 micron filtered oil.
Because the spreader has an automatic greasing system, only periodic checking of the system
is recommended.
All the greasing points must be checked. An automatic greasing system reduces maintenance
and extends the life of the system, but cannot replace 100% greasing.
Check after the first 100 hours:
Leakage: Check the hydraulic system for leakage, special hose- and valve connections.
EVERY 1000 HOURS: at least every 20.000 moves

at least every 4 months
Mid-frame, Check inside for correct grease dosage:
- Contact areas with telescoping beams at the upper side.
- Contact areas with telescoping beams at the under side.
- Contact areas with telescoping beams at the sides.
- Telescoping beam locks
Greasing of:
- Telescoping beam locks: sides of the locking plate.
Midframe, Check outside for correct grease dosage:
- Actuator bearings (grease nipple).
- Bushes in headblock connection.
- Shaft for headblock- / crane hook connection.
Greasing of:
- Twistlocks upper and lower washers.
- Tracer pins.
Telescoping beams: Check on correct grease dosage: VATCII 7-100
- Underside contact areas with midframe.
Greasing of:
- Side contact areas with mid-frame
- Pressure points with mid-frame at the topside.
Headbeams: Check on correct grease dosage: VATCII 7-201
- Twistlock bushes (IMPORTANT!!)
- Flippers.
- Cell guide rollers.
Greasing of:
- Twistlock, upper and lower washers (IMPORTANT!!)
- Tracer pins.

at least once per year
Telescoping beams, Greasing of:
- Tensioners for the telescoping belts
Only the tensioner at the location of the hole ø21mm VATCII 1-400 12
4.50 PREVENTIVE PERIODICAL MAINTENANCE INSTRUCTIONS

* For lubrication materials, see: Chapter 4.20
* For lubrication instructions, see: Chapter 4.40
* For preventive periodical maintenance instructions of twistlocks, see: Chapter 4.60

General:
* Test all functions; update the acceptance reports.
* Check oil pressures (only existing pressure points) and timing of actions.
* Check if any cracks and deformations
Twistlocks: Chapter 4.60
* Check nut and key, special the rubber block on top.
* Check the twistlock actuator bolts.
* Check tracer pins and indications.
* Check damage of the blockading lock of the landing pins
Check also if the top of the blockading plate of the twistlocks nut is damaged by the landing
pin. If damaged, warn the technical department. Probably the bump-times on spreader/ crane
of not correct adjusted.

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Shift Mobile Crane Spreader:

* Check contact areas for grease (automatic greasing system)
* Check Ampco contact plates.
* Inspect the tower for cracks.
* Inspect the locking pins of the tower for wear and cracks
* Replace the locking pins when the wear is more than 5 mm.
Telescoping drives:
* Check bolts of telescoping motors (left- and right rotating) for fastening.
* Check bolts on the underside of the pulley. VATCII 1-205 16
Telescoping beams: Chapter 5.40.20
* Check bolts of locking plates inside. VATCII 2-501 02
* Check the presence of the Ampco top contact plates. VATCII 1-511 01 05
* Check the presence of the synthetic under contact plates. VATCII 1-511 08
* Check the presence of the Ampco top contact plates. VATCII 2-501 06
Flippers:
* Check 6/12 bolts M8 12K at the underside of the actuators.
* Check the halve-moon connection plates of the flippers. Chapter 5.40.50
If deformation is noted, replace them, do not repair.
* Inspect bolts on correct position. Tightening the bolts.
Hydraulics:
* Check oil level.
* Check if any oil leakage.
* Fasten all M14 cap nuts of the hydraulic valves, only after the first 1000 hours.
Electrics:
* Check the function of emergency stops.
* Check twistlock counters and running hours.
* Check electric wire fasteners.
* If present on spreader, clean lamps and functioning.
* Check cable tracks and if any for loose components.
* Check the "Twin protection".
Cleaning of the "Twin protection" switches
Greasing: Chapter 4.20.20
* Check the function of all grease distributors in the automatic greasing system.
* If required, replace grease distributors for an other size. Chapter 5.60
* If required, change the frequency of greasing.

Twistlocks:
* Check twistlocks: Look for heavily damaged contact areas or damage to the key or the Chapter 5.40.11
Twistlock bush. Chapter 4.60
If damage is more than normal, replace the twistlock. VATCII 7-320/7-321
Mobile Crane Spreader, shift cylinder:
* Check 8 bolts at the underside.
* Grease the actuator bearing.
* Check the greasing of top contact areas.
* Check the wear on the Ampco under contact plates.
Cylinders general:
* Check all cylinder rod ends and bearings.
* Check all cylinders for oil leakage.
* Check all cylinders for rod damage.
Conservation:
* Coat/repaint damaged surfaces.
* Coat/seal galvanised and nickel parts.
* Coat/seal hose connections.

at least every year
Twistlocks:
* For checking twistlocks on cracks, see: Chapter 4.60
twistlock bush. If damage is more than normal, replace the twistlock. VATCII 7-320/7-3321
Telescopic beams: Chapter 5.40.20
* Ampco guide plates inside the telescoping beams at the upper side: VATCII 2-501 06
Check the wears and tear of the Ampco guide plates. Do this in the 25ft position.
If the clearance between the steel side foundation on the beam and the top of the Ampco
guide plates is less than 1 mm, replace the Ampco plates.
The correct difference in height can be directly checked in comparison with the old plates.
Differences can be adjusted with steel plates. VATCII 2-501 07 13
After replacement, check that both plates contact the top of the midframe equally in the 40-
45ft position.
Check direct after adjustment/replacement if the telescopic beams not jam in the 40-45ft
position.
* Synthetic glide blocks at the underside of the telescopic beam inside the mid-frame: VATCII 2-501 10 15
Is the vertical clearance in the 40ft position more than 5mm, adjustment with filling plates is
advised. VATCII 2-501 8 9 14
Is the horizontal clearance in the 40ft position more than 5mm, adjustment with filling plates is
advised. VATCII 2-501 11 12
* Ampco side contact blocks at the front plates of the mid-frame. VATCII 1-511 01 05
Check the backlash of the Ampco side contact blocks at the front plates of the mid-frame. Chapter 5.40.20
If the total horizontal backlash is more than 5 mm, replace them.
Special the top block are very important, otherwise they can fall down.
* Synthetic underside plates at the end of the mid-frame. VATCII 1-511 08
Check the thickness of the synthetic underside plates. If the thickness is reduced to 8mm,
replace them.

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Hydraulic:
* Replace oil-filter.
* Check the oil quality and replace the oil if required. Chapter 4.20.10

at least every 2 years
Twistlocks:
Twistlock landing pins:
* Control all landing-pins on functional operating. If a landing is damaged near the mechanical
blockading gap, replace the landing pin.
Hydraulic:
* Replace oil.

at least every 4 years
Twistlocks:
Electric:
* If present on the spreader, replace all circuit relays.
* If present on the spreader, replace the motor relay
* If present on the spreader, replace the PLC battery.
* Check the functioning of the thermal motor switch.
* Check the functioning of the "no grease" switch.
* Check the functioning of the oil-level switch.
* Check the functioning of the oil temperature switch.
* Check the functioning of the crack filter switch.
Silent-blocks:
* Replace all silent-blocks.
Hydraulic:
* Clean tank and rinse the hydraulic system.
4.60 MAINTENANCE INSTRUCTIONS for TWISTLOCKS model TWI-W

(Double-Split-Collar) for CRANE SPREADERS
Note-1: This chapter is only valid for spreaders used under cranes
This instruction is NOT valid for straddle-carrier spreaders.
Note-2: This instruction is only valid for Double-Split-Collar twistlocks model TWI-W.
This instruction is NOT valid for Single-Split-Collar twistlocks model TWI.
SUMMARY
If the “Double-Split-Collar” twistlock is correctly checked periodically for wear and
cracks, and excessive wear or any cracks is not found, then the twistlock can be used for
another period until the next interval-check.
If there is too much wear or any crack found, the twistlock must be replaced immediately.
For every interval-check the swivel washers (both male and female) have to be replaced
Let us know your experience:
We would appreciate it if you share your experiences of the Double-Split-Collar twistlock which
you have in use.
With your knowledge we get the tools to optimize the interval-checks and extend to maybe
longer periods.
CONTENTS
Instruction for periodical inspections for cracks and wear on the twistlocks, divided in:
A. Twistlock-Interval-Check (TIC): Definition
B. Twistlock-Interval-Check (TIC): Criteria’s
C. Twistlock-Interval-Check (TIC): Split up per spreader model
D. Quick scan on back-log maintenance
E. Twistlock-Interval-Check (TIC): Inspection
F. Replace twistlock
G. Twistlock assembly instruction
H. Replace bush
I. Replace twistlock-swivel-washers (male and female)
For the periodical visual inspection, see: Chapter 4.50
A. TWISTLOCK-INTERVAL-CHECK (TIC): DEFINITION

A Twistlock-Interval-Check (TIC) is the time between two successive periodical inspections for
cracks and wear on the twistlocks.
The twistlock-interval-check dimension is: number of spreader moves.

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B. TWISTLOCK-INTERVAL-CHECK (TIC): CRITERIA'S

TIC’s are depending of the load on the twistlocks.
TIC’s are depended on:
* Type of gantry:
TIC’s are calculated for a crane with hoist on the trolley. In general for a trolley-drawn gantry,
load on the twistlocks is lower.
* Crane hoist management after twistlock-locking:
TIC’s are calculated for a gantry with correct wire rope pre-tensioning during start-up of lifting
(hoist speed max 10%), see: Chapter 2.10
The low hoist speed is required till the container(s) are free lifted from the ground, see: Chapter 2.10
* Hoist speed of the gantry under full load:
TIC’s are calculated for a gantry with a hoist speed till 90m/min under full load.
* Type of spreader and frequency of twin operation:
For a twin spreader, calculations are based on 20% twin operation.
TIC’s are mainly specified for 6 spreader applications:
- Long-Twin Gantry spreader
- Long-Twin Yard spreader, with only empty twin-handling
- Long-Twin Yard spreader, with loaded twin-handling
- Single Gantry spreader
- Single Yard spreader
- Mobile Harbour spreader
C. TWISTLOCK-INTERVAL-CHECK (TIC) split up per spreader model
The following TIC’s are indicated as maximum.
Future experience with this new double-split-collar twistlock or local experience can modify
these TIC’s.
* Long-Twin Gantry spreader:
TIC for head-beam twistlocks: 80.000-100.000 moves
TIC for centre twistlocks: 160.000-200.000 moves
* Long-Twin Yard spreader, with only empty twin-handling:
* Long-Twin Yard spreader, with loaded twin-handling:
* Single Gantry spreader
* Single Yard spreader.
* For Mobile Harbour spreader:
See Long-Twin Gantry
* Jammed spreader in a cell:
Check always the twistlocks after jam/snack in a cell during lifting (active application of he
snack cylinders).
Note: Carrier spreaders can not be compared with crane spreaders.
Any of above TIC’s is of no value for carrier spreaders.
D. Maintenance: QUICK SCAN ON BACKLOG MAINTENANCE FOR THE CRANE DRIVER

* Location F1: Wear twistlock bolt If the load bearing contact surface between the
twistlock (in locked position) and the corner casting of
the container shows excessive wear, in this case the
material may be butted of. There is a possibility of
insufficient maintenance.
* Location L1: Grease under the nut If there is not enough grease under the nut. There is a
possibility of insufficient maintenance.
* Location K1: Free rotation of bush Rotate the twistlock bush by hand around the twistlock
bolt. It can only rotate over a small angle. Does the
bush rotate heavily or not at all by hand, chance is that
the twistlock will soon jam definitely in the bush. Mostly
the spreader will still function due to the great power of
the twistlock cylinder. A preliminary indication of the
jamming of the twistlock in the bush is not or delayed
locking.
* Location K6: Top of twistlock bush If there is no grease visible on the top of the twistlock
bush, possibly the automatic grease system may not
work properly.
E. TWISTLOCK-INTERVAL-CHECKS (TIC): INSPECTION

Summary:
* If no cracks or excessive wear is found, the twistlock can be re-used until the next
interval-check.
* Swivel washers should always be replaced.
* Rubber on top of the twistlock should always be replaced.
* Only replace the twistlock bush if the bush is not functioning correct (See item G).
Visual inspection: During greasing service
This check includes all the above mentioned inspection
items, and:
* Location L1: Grease under nut There should be enough grease under the twistlock nut
to keep the friction between the swivel washers low and
reduce corrosion. VATCII-7-322 L1

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* Location J1: Free space under nut For Single-Twistlocks:

The average free space between the bottom of the
Single-Twistlock nut and the foundation plate under the
nut is nominal 9mm. VATCII 7-322 J1
Is this distance reduced to 7mm, than the swivel
washers should be replaced as soon as possible.
If this space is less, the swivel washers have worn out
to much. The swivel washers rings should be replaced
as soon as possible, otherwise the twistlock will be
subjected to large bending forces due to the inhibited
floating. This can seriously shorten the twistlocks life
span.
* Location H1: Rubber on key If the plate that is vulcanized on top of the rubber is
bent (concave) then the rubber must be renewed. VATCII 7-322 H1
TIC checks: Dismounting/mounting checks:
* Location A1: Crack in twistlock bolt If a crack is found in the upper groove, replace the
twistlock. VATCII 7-321 A1
* Location B1: Crack in twistlock bolt If a crack is found in the lower groove, replace the
twistlock. VATCII 7-321 B1
* Location C1: Crack in twistlock bolt If a crack is found at the bottom end of the twistlock
shaft, replace the twistlock. VATCII 7-321 C1
* Location D1: Washer scoring If scoring is visible on a swivel washer, replace both
washers. VATCII 7-322 D1
* Location E1: Wear of washers If the swivel washers are worn out of more then 2 mm
both rings should be replaced. VATCII 7-322 E1
Total height for a new set of washers: 19mm
Final rejection less than: 17mm
* Location F1: Wear of twistlock If the wear of the load bearing surface at the bottom
end of the twistlock bolt is more then 2.5 mm, replace
the twistlock. VATCII 7-321 F1
* Location F2: Wear of twistlock If the wear of 2.5mm has not been reached but a lot of
material has been stretched out of the normal
proportions of the twistlock, then this can be grinded off. VATCII 7-321 F2
Do not grind new beveled edges, because this will
make it difficult to recognize a lack of maintenance in a
future inspection.
* Location G1: Wear of twistlock point Replace the twistlock when the wear on the point is
more then 10mm in height. VATCII 7-321 G1
Original height when new is 54mm.
Reject when the height is 44mm.
* Location H1: Rubber on key Replace always the rubber on the flat key. VATCII 7-322 H1
Fastening key: After manual tighten the two M8 bolts,
tighten 2-3 full rotations (360 degrees).
* Location K1: Twistlock bush: height Replace the bush when the total height is reduced till
195mm. VATCII 7-323 K1
Original height when new is 196.5mm.
* Location K2: Twistlock bush: width Replace the bush when the width has worn out till
53mm. VATCII 7-323 K2
* Location K3: Twistlock bush: scoring Is the bush jammed around the shank of the twistlock
then scoring of the bush is possible. Grinding is
allowed. VATCII 7-323 K3
* Location K4: Twistlock bush: greasingStiff rotating of the bush around the twistlock shank can
be a lack of greasing. Check greasing system. VATCII 7-323 K4
* Location K5: Twistlock, scoring-shank Stiff rotating of the bush because of slotting on the
twistlock shank then the bush is probably worn out. VATCII 7-323 K5
Replace the bush. Grinding and patching up has a short
term effect
* Location K6: Twistlock-bush-top Is there no grease visible on top off the bush it’s VATCII 7-322 L3
possible that the automatically greasing system of the
bush is not working VATCII 7-323 K6
* Location L1: Grease under nut After assembling the twistlock, fill up the space under
the nut with grease. VATCII 7-322 L1
F. TWISTLOCK REPLACEMENT (one, all, single bolt or the complete twistlock)

Summary:
* Replace and check at each interval when a crack occurs in the “collars”.
* Replace and check at each interval when a crack occurs in the neck.
* Replace and check at each interval when the point of the twistlock has a ware of 10mm.
* Replace and check at each interval when the surface which supports the twistlock has
a wear of 2mm.
Stinis advise to replace the whole twistlock (bolt, nut and collars)
Replace as a set of four (for head beam- and/or twin-twistlocks).
Only for two situations it’s allowed to replace only the twistlock bolt with collar:
* If the twistlock was just replaced completely, only for one time the bolt inclusive the collar-
rings and inclusive the 2 washers can be replaced.
Warning: This way of twistlock replacement is dangerous:
An accuracy of maintenance registration is required. Therefore the replacement of
only the loose bolt and collars are not recommended.
* In an emergency, when the crane is broken down because of the repair of a twistlock.
Then replacement of the collars and set of washers is not necessary.

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G. ASSEMBLY INSTRUCTION TWISTLOCK

Summary:
By each interval-check replaces securing rubber.
Before mounting, grease all parts as much as possible.
Too much grease in the nut between the two collars, especially thick grease can give mounting
problems.
Mount the securing rubber above the flat key with care.
Note-1: Do not use grease with a copper compound.
Use grease, with quality NLGI 1 of 2. A higher compound gives mounting
problems due to thickness of the layer
Use sea-water resistant grease.
Note-2: Mount the securing rubber above the flat key with care.
After tighten the two M8 bolt manually, still 2-till-3 turns (360°) tighten.
The securing rubber will be standing sphere and this indicates also for the
mechanic that the bolts are tightened. VATCII 7-322 H1
Is the metal plate hollow then the bolts are tighten too firmly
Note-3: Grease top of the twistlock VATCII 7-322 L2
Grease after mounting the topside and the flat-key to avoid corrosion of the flat-
key, twistlock bolt and collars.
H. REPLACE BUSHES
Summery:
* At each interval-check replace, if the width is less than 53mm.
* At each interval-check replace, if the length is less than 195mm.
Bushes of a Single spreader have a longer life span.
Bushes of the Twin spreaders and special bushes of the Long-Twin spreaders have a shorter
life span, especially by frequent twin use.
The life span depends on what kind of crane, type of spreader and use.
Directives and guidance are hard to give.
Frequency of replacement is experience on location.
Its function depends on different factors:
* The wear in length:
Check the total length of the bush: VATCII 7-323 K1
The total length of the bush is reduced by every impact.
The bush becomes shorter due to extreme high vertical forces as a result of the impact of
landing on a container of a not correct positioned spreaders.
A new bush is 196,5mm long.
The bush has on both sides the wear of impact.
On the top of the bush the wear of impact is clearly visible and is distinguish by a burr and the
45 degrees beveled edge disappears.
On the bottom side of the bush the wear of impact is not clearly visible and is harder to
distinguish because of the round shape of the twistlock and the plane surface of the bush.
Due to the decrease height of the bush, the twistlock nut will move upward.
Landed on a container, the upwards position of the landing pin might not correct unlock the
mechanical blockading of the twistlock.
Replace the bush when the length is reduced till 195mm or less.
* The wear in the width:
Check the width of the bush on the bottom. VATCII 7-323 K2
In twin operation the bushes can be heavily loaded in horizontal direction, because containers
never are standing in a straight line, so the twistlocks never fits properly in the container
castings.
The twistlock-head first dig into the container castings. In addition to the enormous sideway
forces on the twistlocks, the bush also endures enormous sideway forces. The bush has an
enormous wear at these forces.
- Damaged twistlock shank:
After a while the cheeks of the bush wear out, especially sideways.
When the cheeks of the bush are worn out, then the bottom of the shank from the twistlock
will touch the container castings. Now the shank can be damaged, the bush also can be
damaged inside. This also leads of scoring of the bush VATCII 7-323 K5
- Jammed bush around the twistlock shank:
By reduced thickness in width and imposed surface pressure the material butts on the edge
of the bush, and because of that the inside diameter of the bush becomes smaller, the bush
can be stuck around the twistlock shank. VATCII 7-323 K5
Is the width of the bush worn out till 53mm, replace the bush.
For Long-Twin spreaders, by frequent use of the Long-Twin function replacement of the
bushes will be recommended by each interval-check.
In emergencies it’s possible to repair the bush by grinding.
Grinding and patching up has a short term effect.
Warning: Any welding on the bush not allowed,

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* None greasing:
It’s possible that the grease in the lubricant tube has dried out or heavily polluted.
It’s possible that the lubrication system is not working.
Normally the grease is forced upwards.
Only when the top of the bush is visible, then visual inspection of grease is possible.
When the top of the bush is not visible, checking correct functioning of the lubrication system
is only possible at the 6000 hours interval-check.
* Scoring of the bush:
Especially for Twin en Long-Twin spreaders scoring of the bush is possible.
The bush rotates heavily or doesn’t rotate by hand around the twistlock,
The spreader will operate normally for the time being, because of the power of the twistlock
cylinder.
The possibility that the bush get stuck around the twistlock is bigger.
The first indication of a jammed bush is the refusing or the slow movement of the twistlock.
I. REPLACE TWISTLOCK SWIVEL WASHERS (male and female)

Summary:
* Replace each interval-check.
* Replace immediate if the space between bottom side of the nut and construction is less
then 7mm
By each interval-check replace the swivel washers.
The replacement of the washers is of the same importancy as changing the twistlocks.
* Wear and tear of the swivel washers:
When the swivel washers are worn out (this is when the height has reduced more then 2mm),
the twistlocks probably can’t float any more freely.
During a complete side-way movement of the twistlock, in this position the strain in the
twistlock is enormous. This shortens the twistlock life span extremely.
The total height of the special washers is 19mm. VATCII 7-322 E1
Reject and replace at a height of 17mm.
In operation when the twistlocks are mounted, the free space between the bottom of the nut to
the construction can be roughly. VATCII 7-322 J1
For the swivel-washer in the head-beams, the distance (free space) is new 9mm. Final
rejection: 7mm.
For the swivel-washer in the twin-up/down housings, the distance (free space) is new 7mm.
Final rejection: 5mm.
* Greasing swivel washers:
The swivel washers are not automatically greased.
The better the greasing the lesser the friction, the less chance for scoring, the longer the life
span for swivel washers.
Keep the space between the bottom of the twistlock nut and the construction always filled with
grease.
* Scoring of swivel washers:
Scoring of the special washers will cause extreme high friction forces, which will create a lot of
bending stress in the twistlock. This will strongly decrease the life-time of the twistlock.
When one of the special washers (male or female) has scoring tracks, replace both. VATCII 7-323 D1

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5 INSTRUCTIONS for ADJUSTMENT & REPAIR

5.10.10 MATERIALS USED
The materials used have a minimum quality of S355j2 (EN10025) for:
* Midframe.
* Spreader suspension.
* Telescopic beams.
* Head-beams (twistlock beams).
Low alloyed heat-treated steel with high yieldpoint (700N/mm2) is used for:
* Front plates of the mid-frame, see: VATCII 1-511 03
* Vertical loaded top plates of the mid-frame.
* Front plates of the telescopic beams.
* Flippers
* Foundation flippers
* Outside corner twistlock beams
* Housings of the cell guide rolls
* Blocking pins: housings and pin, see: VATCII 1-332
* Telescopic stops
* Foundation of the belt clamp, see: VATCII 1-400 01
ASTM A 320 Grade L43 (better equivalent of 34CrNiMo6V):
* Twistlocks
34CrNiMo6V for:
* Twistlock bushes, see: VATCII 3-847 01
Note: Stinis uses special high-strength materials in various parts of the spreader.
Therefore, welding may not be done by the user without contacting the supplier or
Stinis.
Only then, can Stinis give correct advice and service, and warranties will not be
affected.
5.10.20 MATERIAL CERTIFICATES PROCEDURE

Stinis only uses materials with certificates according DIN 50049 3.1.B or 3.1.C.
Procedure:
Procedure regarding the identity of materials:
* Stinis only purchase materials with international recognize certificates.
* On receipt of the materials, Stinis checks the registered numbers.
* Materials are allocated their own Stinis registration number with a record of the month, year
and next number of the incoming product.
* These numbers will be registered for heavily loaded materials.
* All identity numbers are in files with the following registered data:
Dimensions/quality
Stinis number
Identification number
Material certificate number
Material certificate document
Minimum requirements:
* For quality S355J2H en S355J2G3 (in accordance with EN 10025), the minimum
charpy-V/- 20 is 60J
* For quality with a yield point of 700 N/mm² up to a thickness of 20mm, the minimum
charpy- V/-40 is 60J
* For quality with a yield point of 700 N/mm² above a thickness of 20mm, the minimum
* For quality with a yield point of 850 N/mm² up to a thickness of 60mm, the minimum
Certificates:
Upon request, certificates will be made available for viewing at our office.

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5.20 HYDRAULIC SYSTEM

Finding malfunctions in the hydraulic system.
Measure points for P and T are on the manifolds.
No pressure:
* Make sure there is pressure on the P points of the manifolds.
* Activate the circulating pump valve manually:
- If the pressure is restored, look for an electrical malfunction; check the voltage and the coil
(solenoid)
- If there is no pressure, check the circulating pump valve cartridge: call Stinis.
Power consumption too low:
* The power consumption of the motor is too low: call Stinis.
The power consumption can be continuously adjusted but may not be changed subsequently
without good reason.
Power consumption too high:
* If the power consumption of the motor is too high, this indicates that the pump is consuming
power and thus must supply oil or will not regulate correctly (a fault in the pump):
- May be caused by oil leakage (see further);
- May be caused by dirt in the power control system. Cleaning can sometimes help but looking
for dirt is pointless.
- May be the result of a damaged hydraulic pump: call Stinis.
Oil leakage (not visible):
- To find the source of the leakage look for a source of heat or carefully listen for a hissing
sound. Start to find the source of heat when the spreader is cold.
Places to search:
* Relieve valves.
* Twistlock cylinder seals: the leakage is seen when the twistlocks are activated.
* Telescope motors: the leakage is seen when the telescope motors are activated.
* Damaged high pressure hose in the hydraulic tank.
Telescoping: No movement
* After replacing a hose:
Make sure the hose is correctly attached.
* Motors turn in the wrong direction:
This is clearly visible with the movement of the belts.
Telescoping: Leakage
* The bottom of the telescope motor has signs of oil leakage
- Replace the O-rings of the motor.
5.20.10 FLIPPER ACTUATORS

For assembly drawing, see: VATCII 3-620
For flipper shaft details, see: VATCII 3-625
Correct flipper position:
If the vertical position is not correct as the result of a damaged flipper, so that in the down
position the flipper does not contact the crossbeam, the actuator can be damaged.
Referring to drawing VATCII 3-620, to rotate the ring, item 10, together with the six 6 bolts, item
11, and the half washers item 12, the vertical position of the flipper can be adjusted:
* Rotate clockwise: increases the lowest position of the flipper.
* Rotate counter-clockwise: decreases the lowest position of the flipper.
Leakage of the flipper actuator:
The actuator is based on a normal cylinder. So there is no oil-leakage.
If the flipper moving, there are two possible problems:
* The hydraulic circuit is not functioning correctly (see speeds part A: broken seals).
* The seal, item 04, has broken down (see seals), see VATCII 3-630
If there is oil-leakage from the bottom of the actuator, only seal 06 or seal 07 are damaged.
Seals: To change the seals, without dismounting the actuator, which is only possible if
the hole under the actuator is bigger than 130 mm:
* Make sure the flippers are in the up position.
* Prevent the flipper, mechanically, from moving further in the up direction.
* Detach the hydraulic hoses.
* Detach the fitting, item 13.
* Release the six M8 bolts.
* Turn the nut, item 10, counter-clockwise with help of the six M6 bolts.
* When the nut, item 10 is nearly released, dismount the six M6 bolts.
* Pull the piston, item 03, downward.
* Take out the double half-washers, item 12.
* Remove the nut, item 10.
* Push the piston, item 03, into the actuator.
* Release the nut, item 06 (high tensile copper)
A special tool is required (see tool list)
* Take out the piston.

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Note: The complete actuator cylinder may fall!!

Make a note of the last position of the flipper so those teeth of the actuator can be
assembled in the same relationship to the teeth of the flipper shaft.
Seals: To change seals, inclusive dismounting the actuator-cylinder:
* Start in the flipper-up position.
* Prevent the flipper, mechanically, from moving further in the upward direction.
* Dismount the hydraulic hoses.
* Dismount the fitting, item 13.
* Release the six M6x25 12.9K bolts.
* Turn the nut, item 10, counter-clockwise with help of the six M6 bolts.
* Rotate the flipper further in the upward direction:
Note: The complete actuator cylinder may fall!
Make a note of the last position of the flipper so those teeth of the actuator can be
assembled in the same relationship to the teeth of the flipper shaft.
Greasing instructions with automatic greasing system:
* Protect the under side of the actuator against corrosion.
Greasing instructions without automatic greasing system:
* There are three greasing points on the actuator, one at each side and one at the top:
Sides: Grease only with the flipper in the down position.
Top: It is best to grease while the flipper is moving.
* Protect the underside of the actuator against corrosion.
Note: The action of the automatic greasing system results in oil/grease leaving the actuator at
the bottom. This is normal.
Adjusting flipper speeds:
For the location of the speed adjusting valves see: VATCII 5-844
When making speed adjustments, always adjust the overload valves first.
Flipper speeds must be adjusted during movement.
If speeds cannot be reduced with the speed control valves:
Broken seals:
* To check the seals, activate the flipper continuously and disconnect the T-hose: if oil is
coming out of the actuator, this indicates that the seals are broken.
Shock relief valves are broken or adjusted too low:
* Turn the shock relief valves clockwise one by one, and don't forget the original position: test
flipper motion every time.
In general, you can hear the oil leaking in the shock relief valve.
At the same time, the temperature will increase considerably.
(a heavy but final test is to screw on the speed valves: screw on the shock relief valve till
speed stops).
* If screwing on the shock relief valve reduces or stops flipper speeds, the relief valve is the
cause of the problem.
Speed adjustment:
* Use the LN screw on the speed valves until the full stroke takes about 10 seconds.
* Decrease the speed valves until a full stroke takes about 6.5 seconds.
* Never go lower than 5 seconds, because speeds are limited. If speeds are set up around this
timing, less than 5 seconds for a full stroke, simultaneous flipper speeds for all 4 cannot be
achieved during operation.
Adjusting overload flipper relief valves:
For the location of the speed adjusting valves see: VATCII 5-844
Flipper relief valves can adjust quickly if you have good ears.
(You van hear the noise of relieved oil)
Adjusting the shock relief flipper-up:
* Reduce flipper speed-up to zero.
* Screw up the shock relief valve flipper-up.
Put the flipper in down position.
* Activate the flipper-up command continuously (oil pressure must be maximum)
* Screw-down the shock relief valve flipper-up, till you see moving the flipper up.
* Screw-up the shock relief valve flipper-up 90 degrees further.
Be careful, do never screw-up the relief valve much higher, because the standard pressure is
already 380bar and a higher pressure is not good for the flipper seals.
Adjusting the shock relief flipper-down:
* Activate the flipper down command continuously (oil pressure must be a maximum)
* Screw down the flipper down shock relief valve, until you hear the oil flow (a visual check can
be made by watching for a change in motor current).
* Screw up the flipper down shock relief valve until the oil flow stops.
At this point the flipper down shock relief valve is adjusted for the correct oil operating
pressure (in general 180 bar).
* When the pressure is 180 bar, you can adjust the relief torque of the flipper:
Screw-up the screw 90 degrees, moment is 460 kgm
Warning: Do not go further than this value.
The maximum permitted moment is 700 kgm: At this torque, flipper down speeds
must be set somewhat higher. The flipper speed down for a single flipper is a
maximum of 5.5 seconds for a full stroke.

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Torque actuator:
Torque at: 180bar 344 kgm
Resistance torque minimum: 180bar 438 kgm
Resistance torque adjustable: 230bar 560 kgm
Resistance torque adjustable: 285bar 694 kgm
5.30.03 ELECTRICAL SYSTEM

For electrical schedules and part list, see: Chapter 12
Location of important electrical components:
For telescopic stops, see: VATCII 4-226
For blocking indicators, see: VATCII 4-403
For twistlock position indicators, see: Chapter 15
For terminal box in the end beam, see: VATCII 4-705
For main terminal box on mid frame, see:: VATCII 4-714
For troubleshooting of the electrical system try to separate the field of possible trouble areas
into:
* From the crane to the spreader
* The main terminal box
* Between the main terminal box to valve or switch
All function can be activated on the terminal connections, without danger of damaging the CAN
modules.
Way of fault localisation:
* Start from the main terminal box.
* Control all those conditions.
* Look in the schedule to all possible conditions.
* Spreader actions can be manual controlled in the main terminal box.
Replacing CAN module:
* The CAN modules can be replaced.
In the event of a motor stop, check:
* Check the R, S and T.
* Check the thermal motor relay.
* Check the main motor relay (burned contacts).
* Check the wiring of the motor (fields).
* The level switch of the tank is vulnerable: check this relay.
Possible functional faults:
* Check the secondary voltage circuit.
* Check the voltage on the valves/solenoids.
* Check the relay.
* Check the CAN modules and bus-connections
* Check the wiring.
* Check the terminal connectors.
5.40 ELECTRO-MECHANICAL
5.40.11 TWISTLOCKS: Model TWI-W double-split-collar
For a general description of the twistlocks, see: Chapter 3.20.61
Adjusting lock-unlock sensors:
For model with sensors direct on twistlocks, see: chapter 15
Twistlock rods:
For twistlock drive bars, see: VATCII 3-110
Actuators:
Twistlock actuator: VATCII 5-440
Note: Always checks the lock/unlock functioning in the crane. Sometimes the red LED’s give
an incorrect indication.
Replacing (exchange) twistlocks:
For used components and composition, see: Chapter 3.20.61
For general maintenance instructions (without installing\uninstalling), see: Chapter 4.50
For installing\uninstalling checking intervals and replacement, see: Chapter 4.60
Note: For double-split-collar twistlocks model TWI-W:
Tighten the two bolt until the rubber block is 2mm lower.
Note: Always greases the twistlock, nut and the half washers before assembling.

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5.40.20 TELESCOPIC BEAMS - CLEARANCE

Clearance between the front plate of the mid frame and the telescopic beam:
* Clearance in the vertical direction:
The standard clearance is between 2 and 4 mm.
Replace the slide block if the thickness is reduced to 7 mm. VATCII 1-501 08
* Clearance in the horizontal direction:
The standard clearance is between 2 mm.
Replace the slide block if the clearance is more than 5mm. VATCII 1-501 01 05
Clearance between end of the telescopic beam and the inner surface of the mid frame:
* Clearance in the vertical direction: VATCII 2-501 07/13
The standard clearance is between 2 mm and 5 mm.
1. Move spreader to the 25ft position.
2. Release the bolts of the locking plates. VATCII 2-501 01/03
3. Extend the spreader to the maximum position.
4. Adjust the vertical clearance by changing/adding spacer plates. VATCII 2-501 08/09/14
5. Retract and extend the spreader.
6. Make sure that the telescopic beam moves smoothly. If not, repeat steps 3, 4, 5 and 6.
8. Put Loctite 542 on the bolts of the locking plates.
9. Tighten the bolts of the locking plates
Wear and tear of the pressure plate: VATCII 2-501 06
Replace the pressure plate if the thickness is less than 10 mm.
Fasten the pressure plate.
* Clearance in the horizontal direction:
2. Release the bolts of the locking plates. VATCII 2-501 02
3. Adjust the horizontal clearance by changing/adding spacer plates. VATCII 2-501 11/12/18
3. Extend the spreader to the maximum position.
4. Retract the spreader to the 25ft position.
6. Make sure that the telescopic beam moves smoothly. If not, repeat steps 3, 4, 5 and 6.
7. Put Loctite 542 on the bolts of the locking plates.
8. Tighten the bolts of the locking plates
5.40.30 TELESCOPIC BELTS

Detailed assembly instructions for the telescopic belts. VATCII 1-400/1-402
TENSIONING the BELTS:
The belts are self-tensioning, and need no maintenance.
During telescoping, no slack is allowed. Slack is only permitted only at the stop positions.
Foreword:
To identify the location of the mid-frame we have used A and B.
The telescope system has two belts.
One side of the belt is fastened to the rib plates with an extended pull-rod while the other side is
fastened with the standard (short) pull-rod (visible in the mid-frame).
The pull-rods are mounted on a driving slide.
These driving slides are fastened to the inner side of the telescopic beams.
Note: One driving slide connects one extended and one standard pull-rod.
REPLACING BELT on the B side:
Action 1: Location A side:
* Remove the green belt guide block. VATCII 1-205 48
* Push the blocking-plate of the telescopic beam lock actuator in activated position by using a
tap bolt M12 x 100. VATCII 1-332
Location: tapped hole under the M16 adjusting bolt for the actuator.
If the spreader has a dummy actuator in place of a locking actuator, remove the dummy
* Remove on the standard pull-rod (located inside the telescopic beam inclusive washers bush
and spring (M20). VATCII 1-400 7 17
Action 2: Location B side:
* Remove the green belt guide block.
* Pull/push the beam with the help of a forklift truck placed close to the 43 ft position, so that the
rib plate from the extended pull rod is in exactly the same place as the mounting hole in the
mid-plate of the mid-frame.
* Pull the rib plate to the inside.
* Remove the four bolts and pull out the damaged belt.
* Remove the standard pull rod (located inside the telescopic beam) including washers and
spring (M20).
* Remove the four bolts and pull out the belt.

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FITTING A NEW BELT:

Action 3: Location B side:
* The new belt must have the same length as the original one.
* Push the new belt between the beam and the mid-frame into the mounting hole in the
mid frame.
(Attention: Ensure that the ribs of the belt are on the correct side)
* Push/pull the belt through the mounting hole over approximately 0.5 m and mount the rib
plates and fasten the belt.
* Fasten the belt to the rib plate on the other side.
* Fasten the rib plate into the driving slide: a maximum of four turns for the nut (do not forget
the washers).
* Push the beam inside as far as possible using the forklift trucks.
* If necessary, release the pull rod to gain length (remove the lock nut and turn the hexagonal
nut so that the threaded end is not protruding.
Action 4: Location A side:
* Fasten the belt (do not forget the washers).
* Remove the M12 x 100 bolt from the telescopic beam lock actuator.
At both sides:
* Mount the green belt guide blocks.
* Tighten the springs (See also tightening the springs)
* Fasten the lock nuts.
* Test the spreader and adjust the belts.
Tightening the springs: VATCII 1-402
* After the springs have been mounted, they must be tightened at a distance of approximately
75 mm from the ring to the end of the thread end (see also drawing 1-401 detail A).
* If a beam does not contact the locking actuator in the 40ft position, stretch the spring.
* The tension must be between 70 and 90 mm. When 90 mm is achieved, the spring on the
other side must be relieved of tension, or the belt will be too long.
5.40.50 FLIPPERS FOR ACTUATORS

Fastening flippers:
* Always grease the contact surfaces between the actuator and the flipper.
* Never secure the flipper bolts with Loctite or equivalent.
* Never improve bolt quality above 12.9.
* Always grease the bolts with copper grease, never with general grease.
* Never use washers under the nuts.
5.40.60 SHIFT HOUSE

For shift-house, see: VATCII 1-605
VATCII 6-217
Clearance:
The shift house is of two types for the contact with the mainframe.
All the wearing blocks have a minimum and maximum clearance.
Block position 7 is not a wearing block, but a block, which will protect the under-cross tubes if
the spreader sustains a collision on the underside.
Position 6 is manufactured from polyurethane to ensure a global contact pressure between the
shift house and the main frame.
Maximum clearance in hanging position:
A: maximum 5 mm
F: minimum 5 mm
B: maximum 5 mm
C: maximum 5 mm
Maximum dimensions in stored position:
D: maximum 15 mm (nominal 20mm)
B: maximum 5 mm
C: maximum 5 mm
Fasteners:
* The bolts for the wearing blocks in position 2 must be secured with Loctite 542 and must have
a clearance of minimum 1 mm.
* Control the stud bolts position 22. The washers are fabricated from alloyed material.

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5.50 WELDING INSTRUCTIONS

Welding instructions for S355j2H (tubes acc. EN10025) and S355j2G3 (plates)
Note: Equivalents are:
St 52-3N (acc. DIN17100)
Fe 510D (acc. EU25-72)
Thickness up to 25mm
* Welding material basic for S355j2
* Method horizontal/vertical
Preheating none
Pre-grinding for no paint/rust, none
Thickness over 25mm
* Method horizontal/vertical
Preheating 50-100 °C
Pre-grinding for no paint/rust, none
Welding instructions for S355j2 to High Tensile Steel and High Tensile Steel to High
Tensile steel
Thickness till 5-15mm
* Method horizontal
Current 225-275 Amp
Preheating none
Pre-grinding always
* Method vertical
Preheating 100 °C
Pre-grinding always
Thickness 15-40mm
* Method horizontal
Current minimum 250-300 Amp
Preheating 175 °C
Pre-grinding always and always between layers
* Method vertical
Note: If the quality of the weld is not important, and preheating is prescribed, the following
procedure is allowed:
* First layer is for preheating.
* 2nd and 3rd layers are for the mechanical connection.
After the first weld go on directly with the next two layers.
Welding material basic for s355j2
5.60 DE-AERATING AUTOMATIC GREASE SYSTEM

For operating, see: Chapter 3.60
When the grease reservoir is empty or almost empty, air will collect in the main grease hose.
Fill the grease reservoir and de-aerate the grease system.
De-aerating points
The installed meter manifolds with blind-plug are on the end beams and equilift tower.
De-aerate the meter manifolds one at the time.
Procedure for de-aerating main grease hose:
1. Remove the blind-plug of the meter manifold.
2. Activate the oil-pressure valve.
3. Activate the grease-pressure valve for 5 seconds.
4. Make sure that the air bubble has left the grease system.
The grease flow from the blind-plug opening is interrupted.
5. Pause for 10 seconds.
6. Repeat steps 3, 4 and 5 until grease flows from the blind-plug opening again.
7. Replace the blind-plugs.
8. Read the pressure from the grease pump.
9. Wait for 2 minutes.
10. Begin at step 1 when the grease pressure is reduced.

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Procedure for de-aerating meter manifolds:

1. Activate the oil-pressure valve.
2. Activate the grease-pressure valve for 30 seconds.
3. Read the pressure from the grease pump.
4. Wait for 2 minutes.
5. Repeat steps 2, 3 and 4 when the grease pressure is dropped.
6. Make sure that grease is coming from the grease points.
Note: Final checks before starting the spreader:
Make sure that the oil-pressure valve is reset.
Make sure that the grease-pressure valve is reset.

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6 SPARE PARTS & SERVICE
6.30 HOW TO ORDER SPAREPARTS

When ordering spare parts or requesting advice, we need the spreader identity, or model with
serial number and/or customer number. Chapter 1.20
The best number to quote is the spreader number welded to the top of the mid-frame.
Spare parts appearing in the manual drawings: Chapter 17
The best way to identify a spare part is with help of the manual drawing, and the part number.
For a review of the manual drawings, see: Chapter 17
For a list of components used in the manual drawings, see: Chapter 17
Spare parts for the electrical system:
For a list of the components used in the electrical system, see: Chapter 12
Spare parts for the hydraulic system:
For a list of components shown on the hydraulic drawings, see: Chapter 13
For service, spare parts and service contact:
Contact persons:
Ruud Westgeest
[email protected]
Stinis Holland BV
P.O. Box 2005
HOLLAND
tel 31 180 514655
fax 31 180 516190

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11 MECHANICAL DRAWINGS
11.10 PRODUCTION and ARRANGEMENT DRAWINGS: DIRECTION for USE

Production drawings:
Production drawings are only used for production of the spreaders.
They will be made available for the customer if such drawings are required for repair or
maintenance works.
On request, however, special production drawings can be supplied.
For general information, the drawing numbers give the following information:
code 26 container lifting products
code 11 automatic spreaders
code AAAA main project
code BBBB article number
2611-AAAA-BBBB
Note: Every spreader has its own drawing number.

So a series of identical spreaders will thus have different drawing numbers.
The reason is this is that it is always possible for parts to be changed during the live of
the spreader.
Arrangement drawings:
Arrangement drawings give global information for using the spreader.
This information is focussed on the total dimensions, main components, connection details to
the headblock / lifting wire ropes of the crane, lost height etc.
11.20 PRODUCTION DRAWINGS

Project 2480
Post. Qty. Drawing Description

10 1 2611-2480-1000 Mid frame-assembly
20 1 2611-2480-1500 Telescopic beam assembly
40 1 2611-2480-3000 Shift frame light weight
50 1 2611-2480-0560 Electrical partslist DIPS002-003
60 1 2611-2480-0600 Hydraulic diagram VATCII-E
70 1 2611-1897-0700 Greasing system VATCII-E LW
80 1 5097-0001-0365 Sticker SP1
Project 2481
Post. Qty. Drawing Description

10 1 2611-2480-1000 Mid frame-assembly
40 1 2611-2480-3000 Shift frame light weight
50 1 2611-2480-0560 Electrical partslist DIPS002-003
60 1 2611-2480-0600 Hydraulic diagram VATCII-E
70 1 2611-1897-0700 Greasing system VATCII-E LW
80 1 5097-0001-0366 Sticker SP2

CHAPTER 11
11-2
LED indication lamps Hydraulic power pack Grease system Lifting lug SWL10,25T
P=7,5kW / 400VAC / 50Hz
Yellow Blue
Green Electric junction box Hydraulic motor Green
(model desk top) telescoping beams
Gravity adjustment Gravity adjustment Pyramid guide plates
950mm 950mm

Spreader stop
SP1
SWL 41MT Single lift

S erial no.: Dead weight:
Model: Y ear of construction:
Drw. no.: Testi ng/modi fication:
Marking:
 
SWL 10,25MT SWL 10,25MT
Lifting lug SWL10,25T
Hole ø55-30
Stinis Holland B.V.
MANUAL DIPS002-003

The Netherlands

Postbus 2005
  

    



LED indication lamps Hydraulic power pack Grease system Lifting lug SWL10,25T
P=7,5kW / 400VAC / 50Hz
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Yellow Blue
MANUAL DIPS002-003
Stinis Holland B.V.
Green Electric junction box Hydraulic motor Green

(model desk top) telescoping beams
Gravity adjustment Gravity adjustment Pyramid guide plates

950mm 950mm

Spreader stop
SWL 41MT Single lift


S erial no.: Dead weight:

Model: Y ear of construction:
Drw. no.: Testi ng/modi fication:
Marking:
 
SP1
SWL 10,25MT SWL 10,25MT
Lifting lug SWL10,25T

Hole ø55-30


  
     


11-3
CHAPTER 11
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12 ELECTRICAL DRAWINGS
12.10 PARTS LIST for ELECTRICAL COMPONENTS

Electrical parts list
Part No. Qty. Description Remark
2611-0080-5402 1 E-box 1xM25/14xM16 E2
2611-0080-5402 1 E-box 1xM25/14xM16 E3
7230-0023-0010 1 Signal lamps in e-box-3x E11
7230-0023-0010 1 Signal lamps in e-box-3x E12
7110-0030-0120 1 Sensor IIKC022-ASKG/US B00
7199-0061-0010 1 Sensor support twistlock-R B10/B12
7199-0061-0011 1 Sensor support twistlock-L B10.1/B12.1
7199-0061-0011 1 Sensor support twistlock-L B11/B13
7199-0061-0010 1 Sensor support twistlock-R B11.1/B13.1
7110-0030-0110 1 Sensor IIKC012BASKG/US B15
7110-0018-0130 1 SensorM18x1 IGKC008BASKG/M/US B98
7113-0020-0002 1 Valve plug 24V DC-PUR-3.0diode Y01
7113-0030-0001 1 Valve plug 24V DC-PUR-5.0diode Y06.1
7113-0035-0001 1 Valve plug 24V DC-PUR-10 diode Y50
7113-0035-0001 1 Valve plug 24V DC-PUR-10 diode Y51
7142-0200-0010 1 Pressure sensor 10bar G1/4-M12 S01
7142-0200-0010 1 Pressure sensor 10bar G1/4-M12 S05.1
7139-0030-0051 1 Emergency stop ass.4.5m ES-1
7139-0030-0052 1 Emergency stop ass. 7m ES-2
7114-0110-0000 1 Straight socket, neop snaplock 309.021.000.554.000
7114-0190-0000 1 Male insert solder contacts 309.803.156.037.151
7112-0030-0000 15 Conn.female-M12-H-4x0.34-6.0m
7112-0070-0000 4 Conn-M12-H-PPU-4x0.34- 10m
7112-0220-0150 2 Conn. female M12-R 4x0.34-5m
7120-0036-0020 1 Cable gland CuZn-Ni/long Pg 36
7120-0042-0620 1 Reducing bushing PG42->PG36 Ni
7121-0003-0040 - Cable PUR-TPE 3x1.5 mm² yellow
7121-0007-0041 - Cable PUR-TPE 7x1.5mm² yellow
7121-0034-0010 - Cable robust black 34G1
7121-0048-0040 - Cable 48x2.5 PUR-TPE yellow
7112-0600-0000 - PU-hose ø10x7 black

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Parts list main terminal box

Part No. Qty. Description
7201-0021-0000 1 E-box (low model)
2611-0704-0510 1 Base plate e-box-Asi
2611-1827-0501 1 Cable gland plate 460x140x3
2611-1827-0502 1 Cable gland plate 460x140x3
9899-0018-0000 2 Gas spring 15x6 175/150N
9899-0018-0001 4 Hinge joint M5+locking pin
7216-0200-0200 1 Power supply FEAS 24V, 20 A
7134-0650-0040 1 Phase failure relay 200-500VAC
7139-1000-0005 1 Emergency stop relay pnoz 24V
7170-0020-0010 2 2024 Universal module 52-I/O
7170-0020-0009 2 AMP 8-pin black plug 2meter
7170-0020-0008 2 AMP 23-pin blue plug 2meter
7170-0020-0015 1 E302040-10 Color Display
7199-0002-1000 1 Display support
7170-0020-0013 1 E30801498 Display cover 2xUSB
7135-0230-0050 12 Solid state input relay 230V
7137-0080-0020 12 DIN-rail socket for SLI relay
7170-0000-0005 2 5-fold Can splitter
7170-0000-0006 6 FKC 2,5/5
7225-0007-0065 1 LED-daydrivelight Dino
7218-0001-0030 1 Heater Cirrus 25/2, 30W-24Vdc
7139-0070-0020 1 End switch+roll
7251-0000-0015 1 Temp.switch (1-60°)
7132-0024-0230 1 Motor relay 25A/DC 24V
7133-0050-0025 1 Therm. overl. rel. 12...18A
7133-0050-0035 1 Mounting block therm. relay
7135-0024-0020 6 PLC relay 24VDC-le connect.
7139-0300-0034 1 Key-operated switch 0-I
7139-0300-0031 2 Key-operated switch 0-1 IP66
7139-0300-0050 3 Fixing adapters
7139-0300-0051 3 MLR contact element 1xNO
7180-0913-7310 1 Fuse insert SI FORM C 4A
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Spreader Drawing informaton:

Spreader type VATCII-E LW Drawing number 2611-2480/2481-0400
Spreader nr. 2611-2480/2481-0000 Created date 2-7-2013
Spreader ID DIPS_002/003 Description Main E-box
Order nr. 1307046/1307047 Design date 20-9-2013
Designed by Larisa
Drawing process:
Name Date LI For approval
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Postbus 2005
The Netherlands
13 HYDRAULIC DRAWINGS
13.20 HYDRAULIC HOSES: IDENTIFICATION

Next page is a code-list for hydraulic hoses.
This list give information about:
* The hose number.
* The number of hoses on the spreader.
* The size of the hoses.
* Parts which are connected.
Not mentioned, but standard dates for the hoses are:
* 3/16" hoses type nylaflow must been produced according SAE 100R7 (outside Ø 9.7mm),
min. nominal pressure dynamic 210 bar.
* 1/4" hoses must been produced according SAE 100R1AT (outside Ø14mm), min. nominal
pressure dynamic 220 bar.
* 3/8" hoses must been produced according SAE 100R2AT (outside Ø20-21mm), min. nominal
* 1/2" hoses must been produced according SAE 100R2AT (outside Ø22.5mm), min. nominal
Not mentioned in the code-list, but mentioned in the specified hoselist are the connections. VATCII 5-900
Those connections are different for every type of spreader.
* all tube connections must have an O-ring sealing.
* all connections must been Ni-plated.
R = straight connection.
45° = 45° angle
H = 90° angle
Hose nr. Qty. Size x Length Connection Location

1 1 3/8"x3435 H12L-H12L telescopic motor right B gate
2 1 3/8"x3300 H12L-H12L telescopic motor right A gate
3 1 3/8"x3645 H12L-H12L headbeam right B gate
4 1 3/8"x3360 H12L-H12L headbeam right A gate
5 1 3/8"x3400 R12L-H12L telescopic motor right T gate
9 1 3/8"x3740 H12L-H12L headbeam left A gate
10 1 3/8"x2940 R12L-H12L telescopic motor left A gate
11 1 3/8"x3020 R12L-H12L telescopic motor left T gate
12 1 3/8"x3670 H12L-H12L headbeam left B gate
13 1 3/8"x3230 H12L-H12L telescopic motor left B gate
14 1 3/8"x 560 H12L-H12L shift-long V2 gate
15 1 3/8"x 660 H12L-H12L shift-long V1 gate
17 2 3/8"x5900 R12L-R12L to headbeam twistlock actuator bottom side(A), or P
18 2 3/8"x6410 R12L-R12L to headbeam twistlock actuator rod side (B), or T
19 2 1/4"x 450 R08L-H08L headbeam twistlock actuator A gate
20 2 1/4"x 260 R08L-H08L headbeam twistlock actuator B gate
21 2 3/8"x1080 R12L-R12L headbeam flipper A gate
22 2 3/8"x1040 R12L-R12L headbeam flipper B gate
23 2 3/8"x1350 H12L-R12L headbeam flipper A gate
24 2 3/8"x1390 H12L-R12L headbeam flipper B gate
25 1 1/4"x3670 R08L-H08L telescopic blocking actuator left
26 1 1/4"x4210 R08L-H08L telescopic blocking-actuator right
27 1 1/4"x1480 R08L-R08L grease
80 1 1/2"x1940 R16S-H16S shiftcilinder bottom side VATCII-E
166 2 3/16"x380 R06L-R06L emergency: twistlock-end beam unlock
167 2 3/16"x700 R06L-R06L emergency: twistlock-end beam lock

Postbus 2005
The Netherlands
13.30 PARTS LIST for HYDRAULIC COMPONENTS

Project: 2480
Part No. pos. Qty. Description (English) Type Fabr.

oil-grease:
9991-0010-0050 1 oil T46 Energol HLP-HM 46 BP
powerpack:
6505-0001-0101 105 1 oiltank 950600/01/02/05 RAJA
6505-0001-0102 013 1 tank cover 800x480 950603 RAJA
6505-0001-0103 1 tank cover seal 800x480 Erica superba 3 mm OC
mechanic-wire,nuts:
6016-0000-0001 106 36 cap nuts stainless steel M5 42078 ROKE
6016-0000-0003 17 locknut magnet D15 M37.05.00.30 OC
9964-0050-0002 - threaded rod M5 M5 x 1000 10.9 OC
mechanic-couplings:
6505-0001-0003 010 1 connection on flange d=35 R 300/130/384 d-flen=35-01230000 DENT
6505-0001-0020 011 1 coupling complete for 45cc pump B38 A10V-0-45cc DENT
6505-0001-0021 1 coupling motor-side B38/38-H7-L=50/sleeve B38, DENT
6505-0001-0022 1 coupling house 5.5/7.5kW 28/45cc B38/nylon housing DENT
6505-0001-0024 1 coupling pump-side 45cc B38.16/32-15Z DENT
electric-motors:
7215-0002-0000 012 1 electro motor 7.5kW 400V+/-10% 50Hz 1500/400V-50HZ-IP55trop-B5 5RN132M04 ROTOR
electric-switches: REF
7250-0001-0005 007 1 levelswitch complete VHS-00M GMS
7251-0000-0000 006 1 temperature switch 90-S-6010-75D/088006 OC
electric-solenoids:
7130-0001-0110 3 solenoid S8 cartr. black 24VDC (ø12.7) ex.conn OD.02.12.01.30.OC (series S8 -till start 2004) OC
7131-0002-0500 17 solenoid ARON cetop-3 24VDC D15-24VDC-30W / M14630004 ARON
seals:
6018-0002-0001 1 seal electro motor 300 300/GL-300 OC
O-rings:
6019-0009-0001 1 O-Ring vit sh70 (cetop-3-standard) ø9.25x1.78 VOTA
6019-0068-0001 1 O-Ring vit sh70 ø68x3 vit OC
6801-0007-0020 1 O-Ring vit sh70 ø101.2x3.53 OC
6019-1025-0001 1 O-Ring nbr sh90 ø25.07 x 2.62
6019-1037-0001 1 O-Ring nbr sh90 ø37.77 x 2.62 OC
6019-1240-0001 1 O-Ring nbr sh70 ø240.89x3.53 OC
pipe-couplings:
2611-1302-0208 2 hydraulic bended tube short ø12-135x123 SUPERPOLE
2611-1302-0209 2 hydraulic bended tube long ø12-135x153 SUPERPOLE
6050-0000-0001 031 2 minimess 1/4 CSH-14 HEBU
6030-0100-0100 030 1 quick release coupling-male 1/2"-powerpack NV-12-GAS-M / ISO7241-1A OC
6030-0100-0300 030 8 quick release coupling-male 1/8" H1-63 BSP / ISO7241-1B HEBU
6030-0100-0301 030 8 dustcover for coupling male-1/8" H1-66 HEBU
6801-0003-0029 030 - quick release coupling-male 1/4''-grease system BH2-61 / ISO7241-1B STERK
filters:
6040-0100-0100 008 1 airvent-filter SFW-70-3/4 + F 350 Mb. DRAB
6050-0100-0101 032 1 filter SS-024-E10-B (ST1781) STAUFF
6050-0100-0102 032 1 filter house (pipe) MF153 OC
6050-0100-0103 032 1 spring for filter OC
6050-0300-0100 122 1 filter (>02-2001) FS.86.A.114GO-125mu OSD
hoses:
6005-0012-0002 002 1 hose pressure in tank 45cc 1/2'-420-R16S-R16S (standard) HEBU
6005-0008-0001 004 1 hose loadsence in tank 1/4'-435-R08L-R08L HEBU
levelglass:
7252-0100-0120 8 gauge glass 1/2"
orifices:
6052-0001-0000 040 6 orifice plate Cetop-3 OF0021060N0000-M5-orifice EDI
6053-0200-0060 020 1 orifice M5 M5 x 60 EUMA
6053-0200-0080 018 1 orifice M5 M5 x 80 OC
6053-0200-0120 027 1 orifice M5 M5 x 120 OC
6053-0200-0150 040 6 orifice M5 M5 x 150 OC
pump-hydr.motor:
6540-0007-0000 1 pump (180-25-19amp) A10V-O-45-DFLR/31R-PSC62N00-45cc BRUEN
2611-0083-0217 043 2 hydraulic motor CH6000 6000/114-SAE-1056-623 CC/rpm CHARL
manifolds Cetop-3/5:
6550-0003-0000 045 3 manifold Cetop-3 bindplate compl. BS.3.0100 ARON
manifold-foundatien for valves Cetop-3:
6552-0400-0100 070 2 manifold 4 valves on headbeam MF1474 OC
6552-0700-0300 075 1 manifold 1-valve Cetop-3 MF132-OFJO56060N0000 EDI
6552-0700-0420 151 4 manifold 1-valve-Cetop-3 excl.cartridge (flipper) MF3736 EDI
manifolds specials:
6553-0100-0165 014 1 manifold on pump 45cc MF3130 OC
6553-0300-0100 032 1 manifold filter MF152 OC
6553-0300-0101 025 1 manifold filter MP-MT connection- 1x switch OF0023150N00 OC
6553-0700-0100 042 1 manifold CH6000 connectionplate MF824A-Oring25.03x2.62 OC
valves-cartridges:
6561-0001-1010 005 1 valve 1/1 ball KOGELKR34-01 Logic-S191-34 OC
6561-0002-1001 017 1 cartridge (ø12.7) 2/2 loadsence ex solenoid VEI-8A-2A-06-18K06.1NAC218S/OD.15.06.181CS200 OC
6561-0002-1120 107 - cartridge (ø12.7) 2/2 telescoping 24VDC VEI-8A-2A-09??/OD????-24VDC EDI
6561-0003-1109 019 1 cartridge (ø12.7) 3/2 greasing ex solonoid VED-8132-06-51K10-40NCC215D/OD.13.10.51.40.03.000 EDI

Postbus 2005
The Netherlands
valves-Cetop-3:
6571-0004-1010 038 1 valve 4/2 Cetop-3 24VDC-D15 spring ret. AD-3E-16-F-M-RG-03 ARON
6571-0004-1070 034 3 valve 4/3 Cetop-3 24VDC-D15 mid pos: ABT AD-3E-03-C-M-RG-03 ARON
6571-0004-1100 035 5 valve 4/3 Cetop-3 24VDC-D15 mid locked AD-3E-01-C-M-RG-03 ARON
checkvalves:
6573-0000-3010 069 2 check valve 12mm RZ-R-12-L-WD LT
6573-0001-3010 109 8 check valve cartridge 30l VU-38-P-XX/04.31.14.10.99XX(heavy sp) OC
6573-0001-5010 026 1 check valve cartridge 80l RVE-16-0.3 IMAV
6573-0003-1030 049 2 checkvalve pilot-op Cetop-3-A-B(twi) OFC011060N00(in A-B) OC
flow regulators:
6574-0007-0020 152 4 flow regulator cartridge 3,4l VCDC-CA / OD.22.04-02-19-04 OC
6574-0007-0030 153 4 flow regulator cartridge 7,3l VCDC-CA / OD.22.04-02-19-04 OC
6574-0007-1010 108 1 flow regulator cartridge 40l ST-C-06-1/OD.21.01.03.56 OC
flow regulators Cetop-3/5:
6574-0008-1010 072 1 flow regulator adj. Cetop-3 A-B AM-3-QF-AB-C-004 ARON
cross relief valves Cetop-3/5(A-T):
6579-0017-1100 036 1 cross relief v. Cetop-3(A-T) AM-3-VM-A-C-2-20 100bar ARON
motioncontrol valves:
6571-0012-0001 071 1 motion control valve VBSO-DE-NBA-12/05.42.38.03.03.35 OC
crossover(A-B B-A):
6577-0013-0009 124 2 crossover Cetop-3 B=120 LC1-VM2/B=120 OC
pressure reducing valves Cetop 3/5:
6578-0014-9010 116 1 cartridge pressure red (greasing: 80bar) VRPR-10A-08/04.95.04.03.85.08-80bar OC
pressure relief valves-cartridge:
6579-0013-3120 021 2 press relief valve cartr 30l VS-30-NCF/04.11.18.03.09.20.00C 120bar OC
6579-0013-3190 2 press relief valve cartr 30l VS-30-NCF/04.11.18.03.09.20.00C 190bar OC
6579-0013-3235 1 press relief valve cartr 30l VS-30-NCF/04.11.18.03.99.35 235bar OC
6579-0013-3280 021 2 press relief valve cartr 30l VS-30-NCF/04.11.18.03.99.35 280bar OC
cylinder-twistlock:
6510-0200-0000 C15 2 cylinder-twistlock(IV): complete ø45/35x100 DWG-01288 RAL9004 STINIS
6510-0200-0050 - cylinder double rod-twistlock sealkit ø45/35 sealkit STINIS
cylinder-telescopic-blocking:
2611-0084-3000 C02 2 blocking device telescoping complete VATCII STINIS
2611-0084-3070 C02 2 blocking device telescoping ex cylinder STINIS
6510-0011-0000 C02 2 cylinder-blocking seperate (II) WASS
6510-0011-0050 - cylinder-blocking sep: sealset WASS
cylinder-greasing:
6801-0007-0100 C03 1 grease pump 4L/80bar(RVS) low-level-indication(incl. bero) Hy-10/hulpveer 4l 80bar RVS low-l STINIS
6801-0008-0101 - - grease pump 6.5L/cover with hole for sensor 07-552/S STINIS
6801-0008-0102 - - grease pump 6.5L/sensor foundation 07-661 STINIS
6801-0008-0103 - - grease pump 6.5L/sensor foundation/nut 07-071 STINIS
cylinder for flipper (actuator):
2611-0055-0100 C04 4 cylinder for flipper (actuator) 2611-0055-0000 7000Nm STINIS
2611-0055-0117 C04 - cylinder for flipper: sealkit 2611-0055-0000 sealkit STINIS
cylinder for shift:
6510-0025-0000 1 cylinder 140/80x1900 140/80x1900 WASS
6510-0025-0050 - sealkit cylinder 140/80x1900

CHAPTER 13
13-4
emergency control emergency control
twistlocks end beam twistlocks end beam
End Beam left side Grease system Driving motor End Beam right side
Left side Right side
Blocking cylinder
Telescopic Beam
Left Right
Twistlock Actuator Actuator Twistlock Actuator Actuator
Shift cylinder
Stinis Holland B.V.
MANUAL DIPS002-003

The Netherlands

Postbus 2005
  

     


Postbus 2005
The Netherlands




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


Postbus 2005
The Netherlands

Postbus 2005
The Netherlands
14 CERTIFICATES/QUALITY RECORDS – DESIGN CALCULATIONS

Postbus 2005
The Netherlands

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2930 AA Krimpen aan de Lek
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1307046
STINIS SINGAPORE PTE LTD

12 TUAS CRESCENT
SINGAPORE 638706
SINGAPORE
13000498
1307046 SPREADER TYPE: VATCII-E LW S355J2H

H 1
DRAWING: 2611-2480-0000 S355J2G3
CERT/CE: 1307046
REG NO: DIPS002
CALCULATED WEIGHT: 9200 Kg
YEAR OF CONSTRUCTION: 09-2013
SWL SINGLE: POSITIONS 20-40FT
ONS 20 62 T 41
0713185 TWISTLOCKS W-ISO-VC-R71

SO-V ASTM- 4 40 T 20
0713168 DRAWING:
WING: 2615-0091-0060
2615-0091-0 A320
0713051 GRADE L43
0713061
STINIS HOLLAND BV
23/09/2013
STINIS HOLLAND BV
STINIS HOLLAND BV
P.O. Box 2005
26/09/2013
1307047
STINIS SINGAPORE PTE LTD

12 TUAS CRESCENT
SINGAPORE 638706
SINGAPORE
13000498
1307047 SPREADER TYPE: VATCII-E LW S355J2H

H 1
DRAWING: 2611-2481-0000 S355J2G3
CERT/CE: 1307047
REG NO: DIPS003
CALCULATED WEIGHT: 9200 Kg
YEAR OF CONSTRUCTION: 09-2013
SWL SINGLE: POSITIONS 20-40FT
ONS 20 62 T 41
0713012 TWISTLOCKS W-ISO-VC-R71

SO-V ASTM- 4 40 T 20
0713131 DRAWING:
WING: 2615-0091-0060
2615-0091-0 A320
0713216 GRADE L43
0713076
STINIS HOLLAND BV
21/09/2013
STINIS HOLLAND BV
STINIS HOLLAND BV
P.O. Box 2005
26/09/2013
Postbus 2005
The Netherlands
15 STINIS PRODUCT INFORMATION

Postbus 2005
The Netherlands

STINIS HOLLAND B.V.
P.O. Box 2005
Netherlands
Tel +31 180 514655
Fax +31 180 516190
E-mail: [email protected]
Website: www.stinis.com
TWISTLOCK INDICATOR IN END BEAM
Twistlock indicator left Twistlock indicator right
7199-0061-00x1 7199-0061-00x0
Left
Right
Nordlock ring M8 Hexagon bolt M8x55 8.8 Zn pl

8799-0000-0094 8505-0080-0055 Loctite
542
Spiral pin ø10x45 Locking rubber twistlock

8735-0100-0045 2615-0087-0600
Washer ø55x15.5 Bush magnet ø6x10
7199-0061-0121 7111-1001-6010 Loctite
638
Hex Countersunk screw M6x20 A4 Cover plate for proximity switch

8571-0060-0020 Loctite 7199-0061-0101
542
Sticker left side Sticker right side

5097-0001-0253 5097-0001-0252
Magnet inductive sensor
7111-1000-0020
Inspection glass ø18x3.5 Connector M8 female
7199-0061-0111 7112-0100-0040
PU hose ø10x7 (2.5m) red Sticker locked
7112-0600-0010 5097-0001-0250
Ty-rap
9899-0009-1186
PU hose ø10x7 (2.5m) green Sticker unlocked

7112-0600-0020 5097-0001-0251
Plate proximity switch-left side Plate proximity switch-right side
7199-0061-1100 7199-0061-1000
Washer ø55x9 Spiral pin ø10x20
7199-0061-0130 8799-0000-0122
Assembly instruction:
1. Glue the hexagon bolts M8x55 with Loctite 542.
2. Tighten both bolts by hand.
3. Tighten both bolts another 2x360°.
\\FS01h\Data\00-FOTO-PICTURES\+065 STINIS-PRODUCT DETAIL FOTOS\TWISTLOCK-INDICATOR-ON-TOP\TWISTLOCK INDICATOR\2011-11-22 Twistlock indicator.pdf

Postbus 2005
The Netherlands
16 STANDARDS
16.10 APPLICABLE STANDARDS

Dutch:
NEN-NUMBER Description
NEN-EN287 Approval testing of welders.
NEN-EN288 Specification and approval of welding procedures for metallic
materials.
NEN-EN10025 Hot rolled products of non-alloy structural steels
NEN 818-1 Short link chain for lifting purposes - Safety - Part 1:General
conditions of acceptance
NEN 818-2 Short link chain for lifting purposes - Safety - Part 2: Medium
tolerance chain for chain slings - Grade 8
NEN 1154 Rings.
NEN 1156 Eye hooks.
NEN 1713 Lifting hooks - General Directives.
NEN 2017 Crane, General Directives
NEN 2018 Cranes - Loads and combinations of loads.
NEN 2019 Craners - The metal structure.
NEN 2020 Cranes - Mechanical equipment
NEN 2021 Cranes - electrical equipment
NEN 2023 Cranes - Structural requirements regarding safety.
NEN 2024 Cranes, Documents, testing, operation and maintennance
NEN 2027 Mobiele kranen Constructieve eisen i.v.m. de veiligheid.
NEN 2028 Cranes, Automatic Limiting devices
NEN 2062 Arc weldig, Calculation of welded joints in unalloyed and low-
alloy steel up and to including Fe 510 which are predominantly
statically loaded.
NEN 2063 Arc weldig, Fatique loaded structures, Calculation of welded
joints in unalloyed and low-alloy steel up and to including Fe
510
NEN 2500 Steel wire ropes, Semibalanced and non rotating types
NEN 3011 Safety colours and safety signs
NEN 3231 Steel wire ropes, Equal lay for general puposes
NEN 3289 Cargo hook with safety tongue
NEN 3305 Rigging screws.
NEN 3359 Chains and chain fittings for lifting and transport purposes -
Requirements for manufacturing, testing, checking and
certification.
NEN 3360 Non-calibrated, short link chain for lifting and transport
purposes - Requirements and test methods.
NEN 3508 Steel wire ropes, sheaves and drums for lifting and transport
applications - Guide to the selection and design.
NEN 3561 Triangle plates
DIN-NUMBER Description
DIN 00103 Metrisches ISO-trapezgewinde.
DIN 00242 Metrisches Feingewinde 2.
DIN 00444 Augenschrauben.
DIN 00689 Osenhaken.
DIN 00695 Hakenketten, Ringketten und osenhakengeschirr.
DIN 00699 Doppelhaken fur Krafthubwerke.
DIN 00745 Kettenbugel.
DIN 00766 Rundstahlketten fur allgemeine zwecke
DIN 01543 Warmgewaltztes blech von 3 bis 150 mm Dicke.
DIN 01652 Blanker und unlegierter Stahl.
DIN 01681 Stahlguss.
DIN 01691 Grauguss.
DIN 01692 Temperguss.
DIN 03990 Extrenal cylindrical gears
DIN 05683 Ketten fur Seezeichen-Verankerung.
DIN 05684 Hochfeste Rundstahlketten fur Hebezeuge.
DIN 05687 Rundstahlketten.
DIN 05691 Gesmiedete Zubehorteile.
DIN 15018 Krane.(teil 1)
DIN 15020 Grundsatze fur Seiltreibe. (Blatt 1)
DIN 15020 Grundsatze fur Seiltreibe. (Blatt 2)
DIN 15190 ISO-Frachtbehalter der Reihe 1.(blatt 3)
DIN 15400 Lasthaken fur Hebezeuge.
DIN 15401 Einfachhaken.( teil 1)
DIN 15401 Einfachhaken.( teil 2)
DIN 15402 Doppelhaken.( blatt 1)
DIN 15402 Doppelhaken.( blatt 2)
DIN 15403 Rundgewinde.( lasthaken fur hebezeuge)
DIN 15404 Lasthaken fur Hebezeugen. (blatt 1)
DIN 15404 Lasthaken fur Hebezeugen. (blatt 2)
DIN 15411 Lasthaken-Aufhangungen fur Unterflaschen.
DIN 15412 Traversen (fur Krane)

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DIN 15412 Traversen (fur Krane) (teil 2)

DIN 15413 Lasthakenmuttern.
DIN 15414 Sicherungsstucke.
DIN 17100 Allgemeine Baustahle.
DIN 17115 Stahle fur geschweisste Rundstahlketten.
DIN 17200 Vergutungsstahle.
DIN 17210 Einsatzstahle.
DIN 43402
DIN 82015 Dreieckplatten (fur gekuppelte Ladeseile)
DIN 82019 Doppelhaken (mit Gewinde, mit Gabel, mit Rundauge)
DIN 82025 Augenplatten (mit Langloch)
DIN 82037 Hangerauge-Lastaugeplatten.
EN NUMBER Description
EN 292-1 Safety of Machinery - Basic concepts, general principles for
design
Part1: Basic terminology, methodology
EN 292-2 Safety of Machinery - Basic concepts, general principles for
design
Part2: Technical principles and specification
EN 292-2-A1 Safety of Machinery - Basic concepts, general principles for
design
Part2: Technical principles and specification
EN 292-3 Safety of Machinery, Part3
EN 349 Safety of Machines, minimum distance to avoid injuries to
human body.
NEN-EN 418 Safety for machinery: Emergency stop equipment, functional
aspects. Priciples for design.
EC 655 Employers obligations: Councel directive
EN 418 Safety of Machines, Emergency stops, design principles
EN 811 Safety of Machines, safety distances.
EN 982 Safety for machinery: Safety requirements for fluid power
systems and their components - Hydraulics
EN 983 Safety requiremenets for liquid power ystems and components,
Pneumatics.
NEN-EN 954-1 Safety of machinery, Safety related parts of control systems.
Part 1:general principles for design
EN 1037 Safety of Machinery, Isolation and energy dissipation,
prevention of unexpected start-up.
EN 1050 Safety of Machinery, Principles for risk assessments
prEN 1050 Requirements on elemination of hazards in bridge/ganrty
cranes. Annex A
EN 10027-1
EN 10204
ISO 10245-5 Cranes - Limiting and indicating devices.
Part 5: Overhead-travelling and portal bridge cranes
prEN 12937 Safety of Machinery - Techn principles and specifications for
mobility and for lifting
prEN 12644-1 Cranes -Safety-Requirements for inspection and use.
Part1: Instructions
Part 2: Marking
Part 3: Fitness for Purpose
prEN 13001-1 Crane Safety, Design General, Part 1: general principles and
requirement
prEN 13001-2 Crane Safety, Design General, Part 2: Load effects
prEN 13001-3 Crane Safety, Design General, Part 3: Limit States and Proof
prEN 13135-1 Crane Safety, Design, Requirements for equipment Part 1:
Electrical equipment
prEN 13155-1 Crane Safety, None fixed load lifting attachments
EN 60204-1 Safety of Machines, safety distances.
NEN-EN 60204-1 Safety of Machinery, Electrical equipment, Part 1: general
conditions

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16.20 DEFINITIONS and TERMINOLOGY

General:
Fixed Length Spreader: Lifting device for handling ISO containers of one size.
Telescopic Spreader: Lifting device for handling ISO containers of several sizes.
Mid-Frame: The central section of a telescopic spreader
Telescopic Beam: The extending frame of a telescopic spreader, which slides in
and out of the mid-frame.
Tare Weight: The spreaders own weight in operation.
Ship to Shore Handling: The lifting of containers by a crane from the ship to the land and
vice versa.
Yard Handling: The lifting, transporting and stacking of containers by a crane
within a container terminal.
Single Lift Operation: Lifting one container with one spreader
Twin Lift Operation: Lifting two container with one spreader
Long-Twin Operation: Lifting two container with one spreader, with the option to adjust
the distance between the twin containers, under full load.
Head-block: The part of the crane to which the spreader is attached.
Head-block connection: The connection between the spreader and the head-block
Cable Basket: A tub or basket used for collecting the electrical connection
cable from the crane when the spreader is being lifted or
lowered.
Manual Mode: The control of a spreader by a crane operator Automatic Mode:
The control of a spreader by an automated system
Twin 20 protection: See Twinlift Interlock Device:
Twinlift Interlock Device: A device to prevent lifting two containers in Single Lift
Operation.
Telescopic Motion: Adjusting the length of the spreader to different container sizes
Telescopic Beam Lock: Mechanical lock to prevent telescopic motion
Twistlock: Rotating locking devise for connecting a spreader to a container
corner casting.
Fixed Twistlock: A twistlock that does not float.
Floating Twistlock: A twistlock that will float around its vertical axis.
ISO Twistlock: A twistlock that can be used with an ISO corner casting.
Universal Twistlock: A twistlock which can be used with a ISO corner casting and a
Sea Land corner casting, also commonly called a Multi-Use
twistlock.
Mechanical Blockading: The action of mechanically locking the twistlock to prevent
rotation.
Lock(ed): Twistlock locked in corner castings to ensure safe lifting of the
container.
Unlock(ed): Twistlock unlocked in corner castings to ensure safe removal
from the container.
Land(ed): Spreader landed correctly with all twistlocks in the corner
castings
Landing Pin(s): Mechanical device(s) to indicate the correct landing of the
spreader on the container.
Holding: All twistlocks locked into a container with the spreader in the
lifted condition.
End Beam: (Head-Beam) The outer end beam of a telescopic spreader
extending frame.
Fixed Guide: A guidance device to align the spreader to a container, which is
non-retractable (see Flipper)
Flipper (Gather Guide): A guidance device to align the spreader to a container which
can be moved from the "in-use" position to a safe, stored
position manually or by remote control.
Cell-Guide Roller: Roll at the End-Beam to guide the spreader in cells.
Twin unit: The additional twistlock housings and mechanism fitted to a
single lift spreader that enables it to perform twinlift operations.
Long-Twin unit: The additional twistlock housings and mechanism fitted to a
single lift spreader that enables it to perform long-twinlift
operations.

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16.30 RISK ANALYSIS

Source:
A risk analysis is done according chapter G.1 for the Annex "Requirements for spreaders" of EN
13000 Cranes.
List of significant hazards and associated requirements:
Item Hazards Relevant Clause
4.1 Mechanical hazards
4.1.1.3 mass and stability 7.1 7.4
4.1.1.5 inadequacy of mechenical. strength 5.3.1.1 5.3.1.3 6.1 7.8
4.1.3.1 Crushing 7.1 7.2
4.10 Unexpected start-up, unexpected overrun/overspeed (or any similar
malfunction) from:
4.10.1 Failure/disorder of control systems 5.3.1.2 5.3.2.1 5.3.7.1 7.1 7.2
4.10.2 Restoration of energy supply after an interruption 7.1 7.2
4.10.6 Errors made by the operator (due to mismatch of machinery with human
characteristics and abilities, see 8.6) 6.1 7.1 7.2 7.3 7.4 7.6
4.14 Failure of the control circuit 5.3.2.1 5.3.2.3 5.3.2.4 5.3.7 7.1 7.2
4.15 Errors of fitting 5.3.1.2
4.16 Break-up during operation
Loss of mechanical strength, of inadequate mechanical strength 5.3.1.1 5.3.1.3 6.1 7.8
4.17 Falling or ejected objects or fluid 5.3.3 5.3.4 7.1
4.18 Loss of stability / overturning of machinery
4.18.1 Loss of rigid body stability 7.1 7.3
Additional hazards and hazardous events due to mobility
4.23 From handling the machine (lack of stability) 7.1 7.4
4.25 From/to third persons
4.25.3 Lack or inadequacy of visual or acoustic warning means 5.3.4 7.1 7.2
Additional hazards and hazardous events due to load lifting
4.27 Mechanical hazards and events 4.27.1.1
lack of stability 7.1 7.4
4.27.1.2 uncontrolled loading overloading-overturning moment exceeded 7.1 7.3 7.4
4.27.1.3 uncontrolled amplitude of movements 7.1 7.4
4.27.1.4 unexpected/unintended movement of loads 5.3.6 7.4 7.6
4.27.1.5 inadequate holding devices/accessories 5.3.2.1 5.3.2.3 5.3.2.4 7.7
4.27.4 from insufficient mechanical strength of parts 5.3.1.1 5.3.1.3 6.1 7.3 7.8
Loss or mechanical strength, or inadequate mechanical strength
Verification of the requirements and/or safety measures

Clause Titel of Clause Method of verification
G.5 Safety requirements and/or safety measures ---
G.5.1 Requirements for strength ---
G.5.1.1 Structural EA, C
G.5.1.2 Connection to the crane EA, V
G.5.1.3 Load effects according to pEN 13001 EA, C, T
G.5.2 Twistlocksystem ---
G.5.2.1 General V, T
G.5.2.2 Twistlock V
G.5.2.3 Mechanical blockading V
G.5.2.4 Landing pins T
G.5.3 Flippers V
G.5.4 Lifting of persons EA
G.5.5 Lifting two containers in a single motion EA, T
G.5.6 Electrical system ---
G.5.6.1 Electrical and control system EA
G.5.6.2 Stop buttons on the spreader ---
G.5.6.2.1 Spreader stop EA, T
G.5.6.2.2 Emergency stop EA, T
G.6 Verification of the requirements and/or safety ,measures ---
G.6.1 Proof loading T
G.6.2 Verification of the requirements ---
G.7 Information for use ---
G.7.1 Marking V
G.7.2 Manuals EA
G.7.2.1 Maintenance EA
G.7.2.2 Flipper EA
G.7.2.3 Overloading EA
G.7.2.4 Instability EA
G.7.2.5 Electrical and control system EA
G.7.2.6 Lifting two container in single mode EA
G.7.2.7 Damaged containers or containers out of standard EA
G.7.2.8 Inspection EA

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17 MANUAL-SHOPPING DRAWINGS
17.10 MANUAL DRAWINGS: INSTRUCTIONS for USE

Manual drawings are for:
* Instruction for use
* Instructions for repair
* Instructions for adjusting
* Ordering spare parts
For a list of the important manual drawings, see: Chapter 14
All the important manual drawings, see: Chapter 14
Drawing numbers give the following important information:
subject VATCII spreader
main spreader part divided into:
compositions series 0-000
mid-frame series 1-000
telescopic beam series 2-000
Twistlock beam series 3-000
Electric series 4-000
Hydraulics series 5-000
Specials series 6-000
Greasing points series 7-000
Report drawings series 8-000
(long)-twinlift series 9-000
Safety series 10-000
Specified drawing number
Part number bearing twistlock connection rod
VATCII 3-100 08

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17.20 MANUAL DRAWINGS

List of Manuals drawings
Project: 2480
Manual drawing Description

Mid-frame:
VATCII 1-205-02 telescopic drive without brake (side connection)
VATCII 1-332-00 telescoping beam lock/sensors M30x1
VATCII 1-400-02 stretching device telescopic belt 45ft
VATCII 1-402-00 adjustment tensioning device for telescopic belts
VATCII 1-511-00 guiding telescopic beam in front plate
VATCII 1-605-00 shift tower tolerances under side
Telescopic beam:
VATCII 2-000-01 telescopic beam upper pressure plates 20-45ft
VATCII 2-100-01 telescopic beam - cable guide standard
VATCII 2-206-01 telescopic beam with position sensors 20-40ft single/slow
VATCII 2-501-07 telescopic beam guiding device in mid-frame with greasing
Headbeam:
VATCII 3-055-06 headbeam(M-II) E with 2 actuated side flippers
VATCII 3-110-02 drive bar twistlocks l=889
VATCII 3-123-01 headbeam(M-II), driving twistlocks
VATCII 3-540-02 headbeam with 2 actuated side flippers model E
VATCII 3-620-04 headbeam with actuator for 2 flippers
VATCII 3-625-02 flipper shaft
VATCII 3-630-02 flipper actuator, detail sealings
VATCII 3-879-01 twistlock composition model TWI-W-ISO-VC-R71-L-S
VATCII 3-880-01 twistlock composition model TWI-W-ISO-VC-R71-R-S
VATCII 3-905-02 setting tracerpin twistlock 45° in endbeam
Electrical:
VATCII 4-206-01 adjustment telescopic positions (single) 20-40 slow
VATCII 4-403-01 sensor telescoping beam lock
VATCII 4-705-01 terminal box on telescoping beam
VATCII 4-714-00 electrical box on mid-frame stainless steel model desktop-ECT
Hydraulical:
VATCII 5-101-05 hydro unit 5 functions 7.5-11Kw
VATCII 5-175-02 hydro unit E
VATCII 5-416-00 shift actuator E LW
VATCII 5-440-01 twistlock cylinder
VATCII 5-470-01 Cylinder blocking unit
VATCII 5-611-01 valve cetop-3
VATCII 5-704-00 grease pump 4L/80bar(RVS) low-level-indication(ex bero)
VATCII 5-725-02 grease nozzle and dividers
VATCII 5-750-01 grease distributor
VATCII 5-844-00 manifold(3d) headbeam(MII) 3x cetop-3-CE: functions
VATCII 5-845-00 manifold(3d) headbeam(MII) 3x cetop-3-CE: parts
VATCII 5-900-02 hydraulic hose
VATCII 5-901-02 main pressure cartridge/solenoid
VATCII 5-903-02 automatic greasing cartridge/solenoid
VATCII 5-904-01 temperature switch
VATCII 5-910-03 oil level switch
Specials:
VATCII 6-217-00 tower
Greasing-Maintenance
VATCII 7-100-01 telescoping system
VATCII 7-201-00 headbeam
VATCII 7-300-00 flipper actuator
VATCII 7-320-03 twistlock model TWI-W maintenance
VATCII 7-321-03 twistlock model TWI-W maintenance: rejection
VATCII 7-322-01 Single twistlock model TWI-W maintenance
VATCII 7-323-01 Twistlock bush - maintenance
Safety:
VATCII 10-000-00 Security shifting telescoping beam
VATCII 10-110-01 Unlock twistlock - end beam
VATCII 10-600-01 flipper actuator

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Part List of Manuals drawings
Project: 2611-2480-0000
Manual drawing Post Qty. Part No. Description

VATCII 1-205-02 01 1 2611-0199-7901 Shaft ø76x373.5-without brake
VATCII 1-205-02 02 1 2611-0199-0203 Inner house driving gear
VATCII 1-205-02 07 1 2611-0083-0207 Backup ring pulley
VATCII 1-205-02 08(14,22,23,43) 1 2611-0083-0208 Timing pully for tel. belt
VATCII 1-205-02 09 1 9807-1610-0110 Parallel key 16x10-110
VATCII 1-205-02 10 1 9804-0000-0014 Deep groove ball bearing 6213 2RS1
VATCII 1-205-02 11 1 9804-0000-0015 Spherical roller bearing 22212-E
VATCII 1-205-02 12 2 8726-0120-0001 Retainer ring 120 mm
VATCII 1-205-02 13 4 8570-0100-0045 Hex. socket bolt M10x45 A4
VATCII 1-205-02 14 1 2611-0083-0214 O-ring ø108x6
VATCII 1-205-02 16 1 8551-0120-0035 Hex. socket bolt M12x35 8.8
VATCII 1-205-02 17 1 2611-0083-0217 Orbitmotor Charlynn type114056
VATCII 1-205-02 18 1 2611-0083-0218 Thrust ring
VATCII 1-205-02 19 1 6553-0700-0100 Connection plate hydraulic drive
VATCII 1-205-02 20 7 8562-0380-0034 Hex. socket bolt 3/8x ¾" UNC 1
VATCII 1-205-02 21 6 8505-0100-0045 Hexagon bolt M10x45 8.8 Zn pl
VATCII 1-205-02 22 1 2611-0083-0222 Flange for drive belt -upper-
VATCII 1-205-02 23 1 2611-0083-0223 Flange for drive belt -bottom-
VATCII 1-205-02 24 1 2611-0083-0224 Seal washer
VATCII 1-205-02 29 1 2611-0083-0229 U-gasket ø56x68x8.5
VATCII 1-205-02 30 1 2611-0083-0239 Oil bush
VATCII 1-205-02 31 1 2611-0083-0231 O-ring ø120.25x3.53
VATCII 1-205-02 32 1 2611-0083-0232 O-ring NBR ø 134.5x3
VATCII 1-205-02 40 1 8725-0055-0001 Retainer ring(axle) 55 mm
VATCII 1-205-02 43 1 8555-0060-0016 Hex. countersunk bolt M6x16 8.8
VATCII 1-205-02 44 1 8710-0120-0001 Spring lock washer M12
VATCII 1-205-02 48 1 2611-0084-1800 Guide plate
VATCII 1-205-02 49 1 6020-0040-0071 Straight fitting 3/8" BSP-12L
VATCII 1-205-02 51 1 6020-0060-0020 Straight fitting 7/16"-20UNF/1
VATCII 1-205-02 60 1 2611-0199-7950 Seal kit hydraulic drive
VATCII 1-205-02 61 1 2611-0199-7900 Hydraulic drive complete
VATCII 1-332-00 01 1 2611-0084-3001 Side plate 200x145x15
VATCII 1-332-00 02 1 2611-0084-3002 Side plate 200x145x20
VATCII 1-332-00 03 2 2611-0084-3003 Strip for blocking unit
VATCII 1-332-00 04 1 2611-0084-3004 Rear plate 145x85x10
VATCII 1-332-00 07 4 2611-0084-3007 Slide strip 97.5x40x10
VATCII 1-332-00 08 2 2611-0084-3008 Convex ring for spring
VATCII 1-332-00 09 1 2611-0084-3009 Pressure piece
VATCII 1-332-00 10 1 2611-0084-3010 Ring ø50xø17-5
VATCII 1-332-00 11 1 2611-0084-3011 Washer ø54x4
VATCII 1-332-00 22 2 2611-0084-3022 Die spring ø24.5/13.3x200
VATCII 1-332-00 33 1 8606-0160-0001 Lock hexagon nut M16 8
VATCII 1-332-00 35 1 5014-0000-0127 Base plate sensor ø30
VATCII 1-332-00 36 1 9803-0001-0030 Clamp single ø30mm
VATCII 1-332-00 37 1 9803-0010-0030 Clamp single ø30 rubber
VATCII 1-332-00 43 1 9807-0807-0032 Parallel key 8x7-32
VATCII 1-332-00 45 6 9808-0024-1021 Protection cap black SW24/H=21
VATCII 1-332-00 47 1 2611-0084-3049 Locking Plate with axle-compl
VATCII 1-332-00 50 6510-0011-0000 Cylinder 34/28x46 (blocking un
VATCII 1-332-00 51 - 2611-0084-3070 Blocking unit excl. cylinder
VATCII 1-332-00 52 - 2611-0084-3000 Blocking unit complete+cylinder
VATCII 1-332-00 61 - 2611-0084-3082 Cylinder-overhauled
VATCII 1-332-00 62 12 8799-0000-0100 Lock washer M16 nordlock
VATCII 1-332-00 63 6 8610-0160-0024 Nut M16x1.5D 10
VATCII 1-400-02 01 1 2611-0085-0501 Tensioner
VATCII 1-400-02 02 2 2611-0085-0505 Lock plate for tensioner
VATCII 1-400-02 03 2 2611-0080-2108 Tension rod M20x355
VATCII 1-400-02 04 4 8702-0200-5006 Washer M20 /50x6
VATCII 1-400-02 05 2 2611-0080-2114 Spacer tube ø25x155
VATCII 1-400-02 06 2 9802-0000-0002 Die spring Du=51/Di=25/Lo=203
VATCII 1-400-02 07 2 8610-0200-0030 Nut M20x1.5D black
VATCII 1-400-02 08 1 2611-0080-2121 Belt plate M10
VATCII 1-400-02 10 2 2611-0080-2102 Counterplate 176x150x10 ø11
VATCII 1-400-02 12 2 2611-0085-0510 Telescoping belt 45ft
VATCII 1-400-02 13 1 2611-0085-0506 Tension rod 45ft-ø20x425
VATCII 1-400-02 14 1 8610-0200-0060 Nut M20x3D black
VATCII 1-400-02 15 1 2611-0080-2120 Belt plate ø11

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VATCII 1-400-02 16 1 2611-0080-2118 Counterplate 176x150x10 M10

VATCII 1-400-02 17 2 8605-0200-0001 Hexagon nut M20 kl.8 Zn pl
VATCII 1-400-02 18 4 8750-0200-0001 Washer M20 A4
VATCII 1-400-02 23 8 8556-0100-0030 Hex. countersunk bolt M10x30
VATCII 1-400-02 24 2 9808-0030-1120 Protection cap black SW30/H120
VATCII 1-400-02 76 1 2611-0080-2010 Set for belt tension
VATCII 1-511-00 01 2 2611-0080-2904 Slide block 75x30.5
VATCII 1-511-00 03 1 2611-0084-0205 Foundation plate sliding plate
VATCII 1-511-00 04 2 8571-0100-0020 Hex. countersunk screw M10x20 A4
VATCII 1-511-00 05 2 2611-0080-2902 Slide block 40x31
VATCII 1-511-00 08 1 2611-0219-2025 Slide plate Longtwin
VATCII 1-511-00 09 2 8598-0000-0002 Greasing bolt M10x20/ø3
VATCII 1-511-00 10 2 5010-0000-0123 Slide block support
VATCII 1-605-00 01 4 2611-0174-0337 Filling block shift frame 300x95x50
VATCII 1-605-00 03 4 5009-0000-0037 Slide plate link beam
VATCII 1-605-00 04 4 2611-0403-0301 Filling slide plate 280x50x10
VATCII 1-605-00 05 12 8517-0270-0085 HS Structural bolt M27x85 10.9
VATCII 1-605-00 08 4 5009-0000-0038 Slide plate guiding frame
VATCII 1-605-00 10 4 8750-0080-0001 Plain washer M8 A4
VATCII 1-605-00 12 4 5009-0000-0039 Pressure block 190x100x50
VATCII 1-605-00 13 8 8701-0160-0001 Plain washer M16 Zn pl
VATCII 2-000-01 01 1 2611-0149-0190 Lock plate telescopic beam
VATCII 2-000-01 03 1 2611-0199-0192 Slide plate 40x10-Lg=170
VATCII 2-100-01 01 1 2611-0080-8000 Cable channel 122x100 L=4000
VATCII 2-100-01 02 2 2611-0080-1001 Energy chain roll ø60x138
VATCII 2-100-01 03 1 2611-0080-0810 Cable channel support
VATCII 2-100-01 04 1 2611-0080-8600 Energy chain 53 shackles
VATCII 2-100-01 05 2 8526-0080-0025 Hex. head screw M8x25 inox-A4
VATCII 2-100-01 08 2 9899-0009-1338 Ty-rap 338 x 7.6mm nylon black
VATCII 2-100-01 09 6 2611-0084-2502 Clamp block 3xø21+3xø14
VATCII 2-100-01 13 1 2611-0080-8400 Plate 100x50-ctc 36/2xø9
VATCII 2-100-01 15 2 2611-0080-0815 Filling cabletray-support
VATCII 2-100-01 18 20 8671-0080-0001 Lock hexagon nut M8 A4
VATCII 2-100-01 19 4 8750-0100-0001 Washer M10
VATCII 2-100-01 21 1 2611-1302-0208 Hydraulic bended tube-short
VATCII 2-100-01 22 1 2611-1302-0209 Hydraulic bended tube-long
VATCII 2-206-01 05 10 8750-0100-0001 Washer M10
VATCII 2-206-01 20 1 2611-0080-0850 Detection plate 20ft 167x90x64
VATCII 2-206-01 21 1 2611-0083-0841 Detection plate 40ft
VATCII 2-206-01 31 1 2611-0162-1700 Speed reduction 20ft
VATCII 2-206-01 32 1 2611-0162-1800 Speed reduction 40ft
VATCII 2-501-07 01 1 2611-0080-0916 Locking plate right b=32
VATCII 2-501-07 02 2 8526-0160-0035 Hex. head screw M16x35 A4
VATCII 2-501-07 03 1 2611-0080-0915 Locking plate left b=32
VATCII 2-501-07 04 2 8598-0000-0006 Greasing bolt M12x45/M8x1
VATCII 2-501-07 05 2 8720-0120-0036 Mudwing repair washer M12x36
VATCII 2-501-07 06 2 5009-0000-0015 Slide plate 170x100x15
VATCII 2-501-07 07 2 2611-0084-2007 Filling telesc. beam 160x100x2
VATCII 2-501-07 10 1 5009-0000-0004 Slide block-left
VATCII 2-501-07 11 2 5010-0000-0095 Filling telescopic beam 238x40x2
VATCII 2-501-07 15 1 5009-0000-0003 Slide block-right
VATCII 2-501-07 16 2 8799-0001-1016 Tab washer with long tab M16
VATCII 2-501-07 17 2 6815-0008-0316 Straight fitting M8x1 3/16"

Postbus 2005
The Netherlands

VATCII 2-501-07 76 2611-0084-2000 Set top spacer plates
VATCII 2-501-07 77 2611-0084-2110 Set bottom spacer plates
VATCII 3-110-02 01 2 9805-0000-0002 Rod end M18x1.5/ø16H9x15
VATCII 3-110-02 02 1 8610-0180-0150 Half nut M18x1.5 4
VATCII 3-110-02 03 1 2611-0082-3007 Pipe ø24xø16x790
VATCII 3-110-02 10 1 2611-0082-3005 Drive bar L=889
VATCII 3-123-01 01 1 6510-0200-0000 Cylinder complete 45/35x100
VATCII 3-123-01 02 1 6510-0200-0050 Seal kit cylinder 45/35x100
VATCII 3-123-01 03 4 2611-0318-0230 Spacer tube ø20x3.6-lg=73
VATCII 3-123-01 05 8 8750-0120-0001 Washer M12
VATCII 3-123-01 09 8 8750-0120-0001 Washer M12
VATCII 3-123-01 10 2 5010-0000-0205 Plate for twistlockcylinder
VATCII 3-123-01 12 2 2611-0082-3005 Drive bar L=889
VATCII 3-123-01 16 2 5008-0000-0024 Nut M16x48/ø24x25
VATCII 3-123-01 17 2 8599-0000-0032 Hexagon socket set screw M6x6
VATCII 3-540-02 01 1 2641-0012-0000 Flat flipper-left/actuated
VATCII 3-540-02 02 1 2641-0013-0000 Flat flipper-right/actuated
VATCII 3-620-04 00 2611-0055-0100 Actuator complete
VATCII 3-620-04 01 1 2611-0055-0116 O-ring ø60x5
VATCII 3-620-04 02 1 2611-0055-0400 Gear-rack cylinder
VATCII 3-620-04 03 1 2611-0055-0500 Piston for actuator
VATCII 3-620-04 04 1 2611-0055-0102 Seal washer 70/54x20.5
VATCII 3-620-04 05 1 2611-0055-0114 Back-up ring
VATCII 3-620-04 06 1 2611-0055-0601 Nut M85x4
VATCII 3-620-04 07 1 2611-0055-0105 Seal piston rod 60/50x8
VATCII 3-620-04 08 1 2611-0055-0104 O-ring NBR ø110x5.5
VATCII 3-620-04 09 1 2611-0055-0106 Scraper 58/50x4/7
VATCII 3-620-04 10 1 2611-0055-0700 Nut M130x55 for actuator
VATCII 3-620-04 12 2 2611-0055-0800 Lock plate
VATCII 3-620-04 14 1 6020-0090-0120 Elbow fitting WE12LR3/80MD
VATCII 3-620-04 16 1 6825-0014-0018 Reducing nipple 1/4x1/8 BSP
VATCII 3-620-04 17 2611-0055-0117 Seal kit actuator
VATCII 3-620-04 19 7 8750-0160-0001 Washer M16 A4
VATCII 3-620-04 23 1 5010-0000-0009 Protection plate actuator-ø11
VATCII 3-620-04 24 1 5010-0000-0010 Protection plate actuator
VATCII 3-620-04 25 1 2611-0055-0100 Actuator complete
VATCII 3-620-04 26 1 2611-0055-0801 Set screw collar
VATCII 3-620-04 29 3 8799-0002-0018 Plug Hexagon socket G1/8
VATCII 3-625-02 01 2 2611-0049-0300 Bush actuator
VATCII 3-625-02 02 2 2611-0049-0500 Washer ø180xø150-2
VATCII 3-625-02 03 2 2611-0055-0111 Plain bearing ø150/ø155x50
VATCII 3-625-02 04 1 2611-0055-0300 Pinion shaft m=6/z=20
VATCII 3-625-02 05 2 9801-0063-0090 Grease nipple G1/4 square/zinc
VATCII 3-625-02 06 1 2641-0012-0018 Threaded rod M16x385
VATCII 3-625-02 07 2 8750-0160-0001 Washer M16 A4
VATCII 3-625-02 09 2 2641-0012-0016 Flipper clamp
VATCII 3-625-02 11 8610-0160-0080 Half nut M16x8
VATCII 3-625-02 75 2641-0012-0050 Set 2x09, 4x10, 4x13
VATCII 3-630-02 01 1 2611-0055-0106 Scraper 58/50x4/7
VATCII 3-630-02 02 1 2611-0055-0105 Seal piston rod 60/50x8
VATCII 3-630-02 04 1 2611-0055-0116 O-ring ø60x5
VATCII 3-630-02 05 1 2611-0055-0114 Back-up ring
VATCII 3-630-02 06 1 2611-0055-0104 O-ring NBR ø110x5.5
VATCII 3-630-02 07 1 2611-0055-0102 Seal washer 70/54x20.5
VATCII 3-879-01 01 1 2615-0087-0100 Twistlock bolt 100x54x50-296 W
VATCII 3-879-01 02 1 2615-0091-0200 Twistlock nut R71
VATCII 3-879-01 03 1 2624-0001-0000 Twistlock bush ISO
VATCII 3-879-01 04 2 2615-0087-0400 Set of half washers (W)
VATCII 3-879-01 05 1 2615-0087-0500 Parallel key 18x11 lg =94

Postbus 2005
The Netherlands
VATCII 3-879-01 06 2 8599-0000-0034 Locking hexagon bolt M8x30 dacro

VATCII 3-879-01 07 1 2615-0018-0300 Twistlock washer male 80x50
VATCII 3-879-01 08 1 2615-0018-0400 Twistlock washer female 100x55
VATCII 3-879-01 09 1 5003-0000-0013 Ring landing pin ø45xø30.5-30
VATCII 3-879-01 10 1 8736-0080-0040 Spiral pin zinc pl. ø8x40
VATCII 3-879-01 11 1 9802-0000-0020 Compression spring RVS/120-39-4-10w
VATCII 3-879-01 12 1 5021-0000-0011 Landing pin 35x50/30x192-42
VATCII 3-879-01 13 1 2615-0087-0601 Lock plate twistlock
VATCII 3-879-01 14 1 7199-0061-0011 Sensor support twistlock-L
VATCII 3-879-01 20 1 2615-0091-0060 Twistlock TWI-W-ISO-VC-R71
VATCII 3-879-01 21 1 8735-0100-0045 Spiral pin ø10x45
VATCII 3-880-01 01 1 2615-0087-0100 Twistlock bolt 100x54x50-296 W
VATCII 3-880-01 02 1 2615-0087-0200 Twistlock nut R71
VATCII 3-880-01 03 1 2624-0001-0000 Twistlock bush ISO
VATCII 3-880-01 04 2 2615-0087-0400 Set of half washers (W)
VATCII 3-880-01 05 1 2615-0087-0500 Parallel key 18x11 lg =94
VATCII 3-880-01 06 2 8599-0000-0034 Locking hexagon bolt M8x30 dacro
VATCII 3-880-01 07 1 2615-0018-0300 Twistlock washer male 80x50
VATCII 3-880-01 08 1 2615-0018-0400 Twistlock washer female 100x55
VATCII 3-880-01 09 1 5003-0000-0013 Ring landing pin ø45xø30.5-30
VATCII 3-880-01 10 1 8736-0080-0040 Spiral pin zinc pl. ø8x40
VATCII 3-880-01 11 1 9802-0000-0020 Compression spring RVS/120-39-4-10w
VATCII 3-880-01 12 1 5021-0000-0011 Landing pin 35x50/30x192-42
VATCII 3-880-01 13 1 2615-0087-0600 Locking Rubber for Twistlock
VATCII 3-880-01 14 1 7199-0061-0010 Sensor support twistlock-R
VATCII 3-880-01 20 1 2615-0091-0060 Twistlock TWI-W-ISO-VC-R71
VATCII 3-880-01 21 1 8735-0100-0045 Spiral pin ø10x45
VATCII 4-206-01 01 1 see chapter 12 Electronic indicator
VATCII 4-206-01 06 2 2611-0084-2503 Clamp block 3xø33.5
VATCII 4-705-01 01 1 2611-0080-5401 E-box 1xM40/16xM16
VATCII 4-705-01 03 4 5011-0000-0004 Silent block ø25x25/M6
VATCII 4-714-00 01 1 7201-0021-0000 E-box (low model)
VATCII 4-714-00 02 1 2611-0557-0510 Bottom plate for e-box
VATCII 4-714-00 04 2 9899-0013-0000 Gas spring 19x8-150/100N
VATCII 4-714-00 05 4 9899-0007-0001 Hinge joint M6+locking pin
VATCII 4-714-00 07 8 5011-0000-0017 Vibration isolator M50/B60shore
VATCII 4-714-00 08 1 see chapter 12 Plate
VATCII 4-714-00 09 1 see chapter 12 Plate
VATCII 4-714-00 10 16 8670-0060-0001 Nut M6 A4
VATCII 5-101-05 01 1 6040-0100-0100 Airfilter SWF-70-3/4+F350
VATCII 5-101-05 02 1 6040-0100-0100 Airfilter SWF-70-3/4+F350
VATCII 5-101-05 03 4 5011-0005-0010 Vibration isolator aggregate
VATCII 5-101-05 04 6 7252-0100-0500 Gauge glass 3/8"
VATCII 5-101-05 05 1 6030-0100-0100 Quick Release Coupling
VATCII 5-101-05 07 1 8750-0160-0001 Washer M16 A4
VATCII 5-101-05 08 1 6050-0100-0101 Hydraulic filter
VATCII 5-101-05 09 1 6050-0100-0102 Hydraulic filter house
VATCII 5-101-05 20 1 6505-0001-0102 Tank cover
VATCII 5-101-05 21 1 6505-0001-0103 Seal for hydraulic tank cover
VATCII 5-101-05 23 22 8750-0100-0001 Washer M10
VATCII 5-101-05 30 1 see chapter 13.30 Electromotor
VATCII 5-101-05 31 1 6018-0002-0001 Seal electro motor 300
VATCII 5-101-05 32 1 6505-0001-0021 Coupling e-motor
VATCII 5-101-05 33 1 6505-0001-0022 Coupling house
VATCII 5-101-05 40 1 see chapter 13.30 hydraulic pump
VATCII 5-101-05 41 1 6801-0007-0020 O-ring ø101.2x3.53
VATCII 5-101-05 42 1 6505-0001-0024 Coupling pump side 45cc
VATCII 5-101-05 50 1 6505-0001-0003 Adapter with flange d=35
VATCII 5-101-05 51 1 6019-1240-0001 O-ring NBR sh70-ø240.89x3.53
VATCII 5-101-05 60 2 7142-0200-0010 Pressure sensor 10bar G1/4-M12
VATCII 5-416-00 01 1 6510-0025-0000 Cylinder 140/80x1900
VATCII 5-416-00 02 1 6576-0012-0001 Motion control valve
VATCII 5-416-00 03 2 8501-0100-0080 Hexagon bolt M10x80 8.8 black
VATCII 5-416-00 04 2 8750-0100-0001 Washer M10
VATCII 5-416-00 05 1 Rod end SG 1 HR 60 DO

Postbus 2005
The Netherlands
VATCII 5-416-00 20 1 6510-0025-0050 Seal kit cylinder 140/80

VATCII 5-440-01 01 2 6510-0200-0010 Piston rod ø35x256
VATCII 5-440-01 02 2 Seepos.14 Scraper
VATCII 5-440-01 03 2 Seepos.14 Piston rod seal
VATCII 5-440-01 04 2 Seepos.14 Guide ring
VATCII 5-440-01 05 2 6510-0200-0011 Guiding piece
VATCII 5-440-01 06 2 Seepos.14 O-ring ø57x3
VATCII 5-440-01 07 1 6510-0200-0012 Tube hydraulic cylinder
VATCII 5-440-01 08 1 6510-0200-0013 Mounting flange cylinder
VATCII 5-440-01 09 1 6510-0200-0014 Piston
VATCII 5-440-01 10 1 Seepos.14 Piston seal
VATCII 5-440-01 12 1 6510-0200-0015 Lock nut M60x2
VATCII 5-440-01 13 2 6020-0150-0038 Plug 3/8ED (hex. socket)
VATCII 5-440-01 15 1 6510-0200-0000 Cylinder complete 45/35x100
VATCII 5-470-01 02 1 Seepos.15 Scraper
VATCII 5-470-01 03 1 Seepos.15 Piston rod seal
VATCII 5-470-01 04 1 Seepos.15 O-ring ø26x3
VATCII 5-470-01 05 1 6510-0011-0105 Plastic washer
VATCII 5-470-01 06 1 6510-0011-0104 Tube hydraulic cylinder
VATCII 5-470-01 07 1 6510-0011-0103 Piston rod
VATCII 5-470-01 08 1 6510-0011-0102 Guide ring
VATCII 5-470-01 09 1 6510-0011-0101 Bottom of hydraulic cylinder
VATCII 5-611-01 50 2 see chapter 13.30 Solenoid
VATCII 5-611-01 51 2 9808-0027-1025 Protection cap black 27/H=25
VATCII 5-611-01 52 2 6016-0000-0003 Lock nut magnet D15
VATCII 5-611-01 53 2 see chapter 12.10 Connector
VATCII 5-611-01 56 4 6016-0000-0001 Cap nut M5
VATCII 5-611-01 57 4 6017-0005-1000 Threaded rod M5 x1000 10.9
VATCII 5-611-01 58 2 6019-1021-0001 O-ring NBR sh70-ø21.8 x 1.5
VATCII 5-611-01 59 2 6019-1023-0001 O-ring NBR sh70-ø23 x 1.5
VATCII 5-704-00 00 1 6801-0008-0100 Grease pump 6.5L, 80bar
VATCII 5-704-00 01 1 6801-0003-0001 Grease holder (4 ltr)
VATCII 5-704-00 02 1 6801-0003-0002 Conversion kit
VATCII 5-704-00 03 1 6801-0007-0003 Pump house
VATCII 5-704-00 08 1 6801-0007-0002 Foot valve seat (set)
VATCII 5-704-00 09 1 6801-0007-0004 Bottom cover
VATCII 5-704-00 104 1 6801-0003-0019 O-ring ø36.17x2.62
VATCII 5-704-00 106 1 6801-0007-0019 O-ring ø23.52x1.78
VATCII 5-704-00 107 1 8526-0100-0030 Hex. head screw M10x30 A4
VATCII 5-704-00 112 1 6801-0003-0021 Washer ø14xø6.7x1.5
VATCII 5-704-00 117 1 6801-0003-0022 Pressure Gauge
VATCII 5-704-00 118 1 6801-0003-0023 Banjo housing 5/16"/8mm
VATCII 5-704-00 12 1 6801-0003-0007 Support piston
VATCII 5-704-00 120 1 6801-0007-0020 O-ring ø101.2x3.53
VATCII 5-704-00 123 1 6801-0007-0021 Washer ø13xø8.4x2
VATCII 5-704-00 129 1 6801-0003-0026 Spring (4 litre)
VATCII 5-704-00 131 1 6801-0007-0022 O-ring ø11x1
VATCII 5-704-00 140 1 6801-0008-0103 Nut for sensor holder M20
VATCII 5-704-00 141 1 6801-0008-0102 Sensor holder greasing system
VATCII 5-704-00 17 1 6801-0007-0005 Column (4 litre)
VATCII 5-704-00 18 1 6801-0007-0006 Top cover
VATCII 5-704-00 20 1 6801-0003-0012 Seal washer
VATCII 5-704-00 23 1 6801-0007-0007 Filling filter clamping ring
VATCII 5-704-00 24 1 6801-0007-0008 Guaze filter
VATCII 5-704-00 25 1 6801-0007-0009 Piston guide
VATCII 5-704-00 28 1 6801-0003-0016 Banjo nipple
VATCII 5-704-00 36 1 6801-0007-0010 Spring overfill valve
VATCII 5-704-00 40 1 6801-0007-0011 Foot valve holder
VATCII 5-704-00 50 1 6801-0007-0012 Overfill valve
VATCII 5-704-00 60 1 6801-0007-0013 Overflow port
VATCII 5-704-00 61 1 6801-0007-0014 Nut M10x1.25
VATCII 5-704-00 62 1 6801-0007-0015 O-ring ø12.42x1.78
VATCII 5-704-00 63 1 6801-0008-0016 Vent line (6.5 litre)
VATCII 5-704-00 64 1 6801-0007-0017 Vent coupling square
VATCII 5-704-00 90 2 6801-0003-0017 O-ring ø170x5.3
VATCII 5-725-02 02 1 6803-0001-0000 Meter no. 1
VATCII 5-725-02 03 1 6803-0002-0000 Meter no. 2
VATCII 5-725-02 04 1 6803-0003-0000 Meter no. 3
VATCII 5-725-02 05 1 6803-0004-0000 Meter no. 4
VATCII 5-725-02 06 1 6803-0005-0000 Meter no. 5
VATCII 5-725-02 07 1 6803-0006-0000 Meter no. 6
VATCII 5-725-02 08 1 6803-0007-0000 Meter no.7
VATCII 5-725-02 09 1 6803-0008-0000 Meter no. 8
VATCII 5-725-02 11 1 6803-0000-0003 O-ring

Postbus 2005
The Netherlands
VATCII 5-725-02 12 1 6803-0000-0001 Compression ring for meter 3/16"

VATCII 5-725-02 13 1 6803-0000-0002 Sleeve nut for meter 3/8"x2"
VATCII 5-725-02 14 1 6823-0002-0316 Die nut 3/16"
VATCII 5-725-02 15 1 6824-0001-0316 Compression ring 3/16"
VATCII 5-725-02 16 1 6815-0008-0316 Straight fitting M8x1 3/16"
VATCII 5-725-02 17 1 6823-0002-0516 Die nut 5/16"
VATCII 5-725-02 18 1 6824-0002-0516 Compression ring 5/16"
VATCII 5-725-02 19 1 6826-0316-0316 Straight fitting 3/16"
VATCII 5-725-02 20 1 6826-0516-0516 Straight fitting 5/16"
VATCII 5-725-02 21 1 6816-0008-0316 Elbow fitting M8x1x3/16"
VATCII 5-725-02 22 1 6816-0018-0316 Elbow fitting 1/8"x3/16"
VATCII 5-725-02 24 1 6817-0000-0516 T-coupling 5/16"x5/16"x5/16"
VATCII 5-725-02 25 1 6825-0014-0018 Reducing nipple 1/4x1/8 BSP
VATCII 5-725-02 26 1 6822-0014-0000 Plug 1/4"
VATCII 5-725-02 27 1 6822-0012-0024 Plug 1/2'-24UNS
VATCII 5-725-02 28 1 6804-0004-0005 Insert for main tubing 5/16"
VATCII 5-725-02 29 1 6815-0018-0316 Reducing nipple 1/8"x3/16"
VATCII 5-725-02 30 1 6850-0000-0010 Spare-kit automatic greasing
VATCII 5-750-01 01 1 6802-0008-0000 14-Meter manifold
VATCII 5-750-01 03 1 6822-0014-0000 Plug 1/4"
VATCII 5-750-01 05 1 6804-0004-0005 Insert for main tubing 5/16"
VATCII 5-750-01 06 1 6804-0001-0000 Lubricant tubing 3/16"
VATCII 5-750-01 07 1 6802-0004-0000 4-Meter manifold aluminium
VATCII 5-750-01 08 1 6802-0003-0000 4-Meter manifold brass
VATCII 5-750-01 10 1 6804-0003-0000 Lubricant tubing 3/16"-3
VATCII 5-750-01 11 1 6804-0002-0000 Lubricant tubing 3/16"-2
VATCII 5-750-01 12 1 6802-0000-0002 Foundation block 7-12-14
VATCII 5-750-01 13 1 6802-0000-0001 Foundation block 4
VATCII 5-750-01 15 1 6825-0012-0024 Reducing nipple 1/2"-24UNS
VATCII 5-750-01 18 1 6817-0014-0014 T-coupling pressure switch 1/4"x1/4"x1/4"
VATCII 5-750-01 20 1 6822-0012-0024 Plug 1/2'-24UNS
VATCII 5-845-00 01 1 2611-0082-0170 Clamp hydraulic manifold-Left
VATCII 5-845-00 02 1 2611-0082-0175 Clamp hydraulic manifold-Right
VATCII 5-845-00 03 3 5011-0000-0029 Silent block ø75x40/M12-sh70
VATCII 5-845-00 05 3 8750-0120-0001 Washer M12
VATCII 5-845-00 08 4 8610-0080-0012 Nut M8x1.5D 10
VATCII 5-845-00 10 1 see chapter 13.30 Manifold
VATCII 5-901-02 01 1 6561-0002-1001 Cartridge 2/2-loadsence 24VDC
VATCII 5-901-02 02 2 O-ring
VATCII 5-901-02 04 1 Nut
VATCII 5-903-02 01 1 6561-0003-1109 Cartridge 3/2-greasing
VATCII 5-903-02 02 2 O-ring
VATCII 5-903-02 04 1 Nut
VATCII 5-904-01 01 1 see chapter 13.30 Temperature switch
VATCII 5-904-01 02 1 see chapter 13.30 Seal washer
VATCII 5-904-01 03 1 see chapter 13.30 Protection cap
VATCII 5-904-01 04 1 see chapter 13.30 Ty rap
VATCII 5-904-01 05 1 see chapter 13.30 Cable
VATCII 5-910-03 01 1 7250-0001-0005 Level switch complete
VATCII 6-217-00 01 1 2611-2480-0320 Shift frame Light weight
VATCII 6-217-00 02 4 2611-0403-0301 Filling slide plate 280x50x10
VATCII 6-217-00 03 4 5009-0000-0044 Slide plate linking section
VATCII 6-217-00 05 4 5009-0000-0039 Pressure block 190x100x50
VATCII 6-217-00 06 8 8525-0120-0050 Hexagon bolt M12x50 A4
VATCII 6-217-00 09 2 2611-0174-0337 Filling block shift frame 300x95x50
VATCII 6-217-00 11 2 8750-0120-0001 Washer M12
VATCII 6-217-00 12 1 1703-0000-0018 Bolt M56x180
VATCII 6-217-00 13 2 5003-0000-0026 Washer ø75/ø60.5x26
VATCII 6-217-00 14 1 8610-0560-0250 Half nut M56x25
VATCII 6-217-00 15 1 8737-0080-0100 Cotter pin ø8x100
VATCII 6-217-00 16 2 9806-0005-0001 Netting 1400x700/ø4
VATCII 6-217-00 17 12 5010-0000-0028 Plate 60x60x6-ø9
VATCII 6-217-00 18 12 5003-0000-0028 Washer ø70/ø9x5

Postbus 2005
The Netherlands

VATCII 6-217-00 21 1 2611-0103-1114 Energy chain 30 shackles
VATCII 6-217-00 26 1 5010-0000-0029 Foundation engineering rail
VATCII 6-217-00 27 2 5003-0000-0033 Washer ø25xø8.5-7
VATCII 6-217-00 31 1 5016-0007-0000 Signal plate cylinder
VATCII 6-217-00 35 2 2611-0174-0360 Base plate sensor ø33
VATCII 6-217-00 37 2 9803-0001-0034 Clamp single ø33.7mm
VATCII 6-217-00 41 12 8517-0270-0085 HS Structural bolt M27x85 10.9
VATCII 6-217-00 43 24 8715-0270-0001 HS-Sructural washer M27
VATCII 6-217-00 44 2 5018-0000-0041 Locking pin ø97x385
VATCII 6-217-00 45 1 5018-0000-0038 Handle ø27x193
VATCII 6-217-00 47 2 5018-0000-0030 Pin ø16x160
VATCII 6-217-00 48 2 5018-0000-0010 Locking pin ø16x70
VATCII 6-217-00 53 1 7199-0500-0000 Tension relief type GL-200/ø36
VATCII 6-217-00 54 1 5010-0000-0119 Tension relief e-cable
VATCII 6-217-00 55 2 5097-0000-0110 Sticker Stinis blue 160x95
VATCII 6-217-00 63 2 8750-0160-0001 Washer M16 A4
VATCII 6-217-00 64 8 5010-0000-0202 Chain K5 x18 L=216
VATCII 6-217-00 65 4 8775-3962-0035 Spring cotter 3.5 (=3) -double
VATCII 6-217-00 66 12 8799-0000-0006 Bow shackle ø5 mm
VATCII 6-217-00 69 1 2611-1827-0301 Protective edge cable
VATCII 10-000-00 01 1 3547-0008-0000 Safety device for maintenance
VATCII 10-600-01 01 2 5010-0000-0148 Lock plate actuator
VATCII 10-600-01 02 2 2641-0012-0016 Flipper clamp

Postbus 2005
The Netherlands

Postbus 2005
The Netherlands

Postbus 2005
The Netherlands

Postbus 2005
The Netherlands

Postbus 2005
The Netherlands

Postbus 2005
The Netherlands

Postbus 2005
The Netherlands

Postbus 2005
The Netherlands

Postbus 2005
The Netherlands

Postbus 2005
The Netherlands

Postbus 2005
The Netherlands
3-710
*-OPTION-*
5-8**
3-8** 4-7** 5-8**
3-1**
Kopligger
End beam
Poutre transversale
Kopfbalken
Revision
VATCII 3-055 06

Postbus 2005
The Netherlands

Postbus 2005
The Netherlands
3-110
13 12
15 16 9 8 7 10 5 3 6 4 1 2
17 6
aandrijving twistlocks
Driving twistlocks
Commande twistlock
Antrieb twistlocks
Revision
VATCII 3-123 01

Postbus 2005
The Netherlands

Postbus 2005
The Netherlands

Postbus 2005
The Netherlands
3-620
3
4
Corner flipper
6
Bras de 395mm
centrage angulaire
7
Corner flipper
8
Bras de centrage angulaire
75
Flat flipper
12
Bras de centrage plat
385mm
Flat flipper
Consist of: 11
Bras de centrage plat
2x pos.9 / 4x pos.10 / 4x pos.13
10
13
3-5**
R Flipper-as
Flippershaft
Flipper axe
Flipper achse
Revision
VATCII 3-625 02

Postbus 2005
The Netherlands

Postbus 2005
The Netherlands
Verlijmen met LOCTITE 542

Glue together with LOCTITE 542
6
Bolt M8x30= longer then standard
13
14
Datum 21
Date
17 5
16 2
15
4
7
8
11
10 9 3
Datum
Date
12
1
20 1 2 4 5 6 13
Twistlock TWI-W-ISO-VC-R71-L-S right left

Twistlock TWI-W-ISO-VC-R71-L-S
Revision
VATCII 3-879 01 left right

Postbus 2005
The Netherlands
Verlijmen met LOCTITE 542

Glue together with LOCTITE 542
Bolt M8x30= longer then standard

6
13
14
21 Datum
Date 17
5
16
2
15
4
11
7
3
9 10
Datum
Date
12
20 1 2 4 5 6 13
Twistlock TWI-W-ISO-VC-R71-R-S right left

Twistlock TWI-W-ISO-VC-R71-R-S
Revision
VATCII 3-880 01 left right

Postbus 2005
The Netherlands

Postbus 2005
The Netherlands

Postbus 2005
The Netherlands
Frontplate
1-3**
Plaque avant
1-205
Frontplate
Plaque avant
Indicatie blokkeersysteem
Indicator blockingsystem
Capteurs de verrouillage télescopage
Signalisierung sicherungszylinder
Revision
VATCII 4-403 1

Postbus 2005
The Netherlands

Postbus 2005
The Netherlands

Postbus 2005
The Netherlands
9
5-901
60
60
2
5
5-903
MP
MT
1
5-***
TL A8
A7
40mm.
B7
B7
T3
TL A6
A5
B5
B5
TL A4
B4
A3
B3
B3
TL A2
B2
A1
B1
B1
P2
C3
P2
6
3
20 21 22 23
10
7
40
4
42 41 40
50 51
5-904
33 32 31 30
5-910
Hydraulisch aggregaat serie 7,5kW-11kW

Power pack range 7,5kW-11kW
Groupe hydraulic série 7,5kW-11kW
Hydraulisch Aggregat serie 7,5kW-11kW
Revision
VATCII 5-101 05

Postbus 2005
The Netherlands

Postbus 2005
The Netherlands

Postbus 2005
The Netherlands

Postbus 2005
The Netherlands

Postbus 2005
The Netherlands

Postbus 2005
The Netherlands
VATCII 5-704 00

Postbus 2005
The Netherlands
VATCII 5-725 02

Postbus 2005
The Netherlands
5-725 10
6
9 5
3 4
2 *-OPTION-*
15 20
18 17
See electric partlist
11
1 7
12 14 13
Verdeelblok smeersysteem
Manifold greasesystem
Répartiteur de graisse
Fettverteilblock
Revision
VATCII 5-750 01

Postbus 2005
The Netherlands

Postbus 2005
The Netherlands

Postbus 2005
The Netherlands

Postbus 2005
The Netherlands

Postbus 2005
The Netherlands

Postbus 2005
The Netherlands

Postbus 2005
The Netherlands
ATTENTION !!
THIS SECTION ALLWAYS
AT TOPSIDE
3/4 BSP
LOCTITE 542
1
VERTIKAAL STELLEN SLW.32
TO AJUST VERTICAL POSITION
OF SWITCH POINT JAW 32
VERTICAL ADJUSTMENT SLW.32
BLUE V-ARROW
OPTIONEEL
OPTION
OPTIONAL
CONTACT AT LOW OIL-LEVEL
actif à bas huille-niveau
SWITCH POINT
ineterrupteur point
!! ATTENTION !!
DO NOT ROTATE THE BLUE/RED V-ARROW
IT MUST BE ADJUST AS DRAWN,
BLUE V-ARROW
TOLERANCE SETTINGS
SET POINT
tollérance de réglage
RED V-ARROW
SET POINT
RED RED RED V-ARROW

MAXIMAL 4mm.
MAXIMAL 0mm.
V-ARROW V-ARROW
Pmax.=25 BAR
Tmax.=110°C BREAK AT LOW OIL-LEVEL
POWER=26VA inactif à bas huille-niveau
Niveauschakelaar
Level switch
Niveau d'huile
Niveauschalter
Revision
VATCII 5-910 03

Postbus 2005
The Netherlands
43
42
41
40
13
15
4
51
69
12
14
3
48
50
47
11
2
10
45
46
58
59
5
44
60
66
64
1
39
38
37
65
35
33
32
31
54
7
53
8
26
27
52
25
25
50
23
24
49
21
22
18
17
55
20
19
16
DIPS002-003
R Shifttoren VATCII-E
Shifthouse VATCII-E
Mobile bâti VATCII-E
Shift rahme VATCII-E
Revision
VATCII 6-217 00

Postbus 2005
The Netherlands

Postbus 2005
The Netherlands

Postbus 2005
The Netherlands

Postbus 2005
The Netherlands

Postbus 2005
The Netherlands

Postbus 2005
The Netherlands

Postbus 2005
The Netherlands

Postbus 2005
The Netherlands

Postbus 2005
The Netherlands

Postbus 2005
The Netherlands

Stinis Holland B.V. INDEX
Postbus 2005
The Netherlands
20 INDEX
Actuator Maintenance ..................................... 4-3

Twistlock drawing.............................. 5-4 Damage indication
Twistlocks ......................................... 5-4 Flippers ............................................ 5-2
Actuators Date of delivery
Construction...................................... 3-3 Shipping date ................................... 1-1
Control .............................................. 3-3 De-aerating
Flippers ............................................. 5-2 Automatic greasing ........................... 5-7
Flippers ...................................... 1-2, 3-3 Definitions .......................................... 16-3
Maximum speed................................ 3-3 Degreaser ............................................ 4-1
Mounting ........................................... 3-3 Drawing number................................... 1-1
Oil leakage ........................................ 3-3 Drawings
Position ............................................. 3-3 Directions for use............................ 11-1
Safety device .................................... 3-3 Instructions for use ......................... 17-1
Torque .............................................. 3-3 Used as reference ............................ 3-1
Welding to end beam ........................ 3-3 Electric
Adhesive Indicator ........................................... 3-1
Glues ................................................ 4-1 Twistlocks position indicators............ 5-4
Adjusting indicators Electrical
Twistlocks ......................................... 5-4 Conditions
Adjustment Steps ............................................ 5-4
Instructions ....................................... 5-2 Control voltage ................................. 1-2
Sliding beams ................................... 5-5 Current E-motor ................................ 3-4
Telescopic beams ............................. 5-5 Drawings ................................... 3-4, 5-4
Telescopic beams ............................. 5-5 Electric Motor
Applicable standards .......................... 16-1 Power ........................................... 1-2
Area of Application ............................... 1-1 Grease failure switch ........................ 3-4
Arrangement drawings Grease low level switch .................... 3-4
Directions for use ............................ 11-1 Hydraulic solenoids .......................... 3-4
Attention Maintenance .............................. 4-3, 4-4
Flippers ............................................. 5-2 Oil level switch.................................. 3-4
Automatic greasing ............................... 3-7 Oil return switch ................................ 3-4
De-aerating ....................................... 5-7 Power supply voltage........................ 1-2
Drawings ........................................... 3-7 Temperature switch .......................... 3-4
Grease .............................................. 4-1 Trouble shooting ............................... 5-4
Greasing ........................................... 3-7 E-motor ......................................... 5-4
Maintenance .............................. 4-1, 5-7 Spreader function .......................... 5-4
Operating control .............................. 5-7 Electrical components
Pump ................................................ 3-7 Parts list ......................................... 12-1
Belt Electrical schedules ............................. 3-4
Replacement..................................... 5-5 Electrical system .................................. 5-4
Telescopic beams ............................. 5-5 Electrics
Blocking Tracer pin indication ......................... 3-2
Cylinder ............................................ 3-6 Twistlock .......................................... 3-2
Drawing ......................................... 3-6 EN 13000 ........................................... 16-4
Plate ................................................. 3-2 End beams
Sliding-beams ................................... 3-1 Twistlock beams ............................... 3-2
Telescopic beams ............................. 3-2 Equilizing
Blocking cylinders ................................. 3-2 Shift frame ........................................ 3-1
Oil pressure ...................................... 3-2 Error messages
Cabletrack Crane driver...................................... 2-3
Twistlock beams ............................... 3-2 Explanation from manufacturer ............ 1-4
CE documents ...................................... 1-4 Flipper actuators
CE number ........................................... 1-1 Leakage ........................................... 5-2
Cell guide rollers................................... 3-2 Flippers ................................................ 5-6
Certificate number Actuator drawing/location ................. 3-3
Spreader ........................................... 1-1 Actuators .......................................... 5-2
Twistlocks ......................................... 1-1 Actuators ............................ 1-2, 3-3, 3-6
Clearance Attention ........................................... 5-2
Telescopic beams ............................. 5-5 Damage indication ............................ 5-2
Conserving Drawing/location ........................ 3-2, 3-3
Maintenance ..................................... 4-3 Extension ......................................... 3-3
Construction ......................................... 3-1 Interchangeability ............................. 3-3
Actuators .......................................... 3-3 Maintenance .............................. 4-3, 5-2
Control Maintenance ..................................... 5-6
Actuators .......................................... 3-3 Maintenance ..................................... 5-6
Control voltage ..................................... 1-2 Mounting .......................................... 3-3
Crane control Profile ............................................... 3-3
Safety precautions ............................ 2-1 Protection .................................. 3-3, 5-6
Warnings .......................................... 2-1 Protection Drawing/location .............. 3-3
Crane driver Speeds ............................................. 1-2
Error messages ................................ 2-3 Support...................................... 3-3, 5-6
Lamps ............................................... 2-5 Toothed rack .................................... 3-3
Warnings .......................................... 2-3 Torque ....................................... 1-2, 3-3
Crane driver information ....................... 2-3 Welding instructions .................. 3-3, 5-6
Crane driver instruction......................... 2-3 Flippers actuators
Customer dates .................................... 1-1 Adjusting shock relief valves ............. 5-3
Customer/user ...................................... 1-1 Adjusting torque................................ 5-3
Cylinder Greasing........................................... 5-3
Shift .................................................. 3-1 Maintenance ..................................... 5-2
Twistlock ........................................... 3-2 Overload ........................................... 5-3
Twistlocks ......................................... 3-6 Seals ................................................ 5-2
Cylinders Set up position.................................. 5-2

Postbus 2005
The Netherlands
Speeds ............................................. 5-3 Tracer pin indication ......................... 3-2

Speeds adjusting .............................. 5-3 Twistlock .......................................... 3-2
Flippers: ............................................... 3-3 Indicating
Frequency Telescopic stops ............................... 3-1
Greasing ........................................... 3-7 Twistlock .......................................... 3-2
Functional description........................... 3-1 Twistlocks .................................. 3-2, 5-4
Functional program description............. 3-4 Instruction crane driver ......................... 2-3
Geared belt Instructions
Replacement..................................... 5-5 Adjustment ....................................... 5-2
Grease Maintenance ..................................... 4-1
General purposes ............................. 4-1 Periodic maintenance ....................... 4-1
Greasing ........................................... 4-1 Repairing .......................................... 5-2
Quality .............................................. 4-1 Instructions crane driver
Quality of lubrication ......................... 4-1 Safety precautions ............................ 2-3
Temperature environment ................. 4-1 Instructions for adjustment and repair... 5-2
Grease failure switch ............................ 3-4 Lamps .................................................. 2-5
Greasing Crane driver...................................... 2-5
Automatic greasing ........................... 3-7 Landing pins
Frequency ......................................... 3-7 Maintenance .............................. 4-2, 4-4
Grease .............................................. 3-7 Leakage
Grease .............................................. 4-1 Solenoid ........................................... 3-4
Grease products ............................... 3-7 Lifetime ................................................ 1-1
Headbeams ...................................... 4-2 Lifting lugs for managing/repairing
Instructions ....................................... 4-2 WLL.................................................. 3-1
Low level switch ................................ 3-7 Lifting lugs near twistlocks
Maintenance ..................................... 4-3 SWL ................................................. 1-1
Mid-frame ......................................... 4-2 Lifting lugs side mid-frame
Pressure switch ................................ 3-7 WLL.................................................. 3-1
Telescopic beams ............................. 4-2 Lifting lugs underside midframe
Greasing points SWL ................................................. 1-1
locations ........................................... 4-1 List
Recognising ...................................... 4-1 Production drawings ....................... 11-1
Greasing system .................................. 3-7 Low level switch
Hazards .............................................. 16-4 Greasing........................................... 3-7
Hoses Lubrication ........................................... 3-7
Hydraulic Instructions ....................................... 4-2
Tubes ............................................ 3-2 Lubrications
Hoses Quality .............................................. 4-1
Hydraulic ......................................... 13-1 Main E-box
How to order spare parts ...................... 6-1 Maintenance ..................................... 5-4
Hydraulic Main spreader frame
Blocking cylinder ............................... 3-1 Mid-frame ......................................... 3-1
Blocking cylinders ............................. 3-2 Maintenance ........................................ 4-1
Drawings Automatic greasing ............. 3-7, 4-1, 5-7
Hydraulic pump ............................. 3-6 Conserving ....................................... 4-3
User manual hydraulic pump ......... 3-6 Cylinders .......................................... 4-3
Drive ................................................. 3-1 Electrical .................................... 4-3, 4-4
Flippers ............................................. 5-2 Flippers ..................................... 4-3, 5-2
Flippers ...................................... 3-3, 3-6 Flippers ............................................ 5-6
Functional description ....................... 3-6 Flippers actuators ............................. 5-2
General information .......................... 3-6 Greasing........................................... 4-3
Greasing ........................................... 3-7 Hydraulic tank ................................... 4-4
Hoses ............................................. 13-1 Instructions ....................................... 4-1
Manifold-end beam ........................... 3-6 Landing pins .............................. 4-2, 4-4
Oil ..................................................... 4-1 Lubrication-quality ............................ 4-1
Operating oil pressure ................ 1-2, 3-6 Main E-box ....................................... 5-4
Pressure valve .................................. 3-6 Manifold............................................ 4-4
Pump ................................................ 3-6 Manifold............................................ 4-3
Description .................................... 3-6 Mobile Crane Spreader
Operating instructions.................... 3-6 Shift actuator ................................. 4-3
User instructions ............................ 3-6 Periodic lubrication instructions......... 4-2
Solenoids .......................................... 3-4 Shift * Long-Twin .............................. 4-3
Telescopic beam lock........................ 3-6 Silentblocks ...................................... 4-4
Oil pressure ................................... 3-6 Sliding beams ................................... 5-5
Telescoping ............................... 3-1, 3-6 Telescopic beams...................... 4-3, 5-5
Tubes Telescopic beams............................. 5-5
Hoses ............................................ 3-2 Telescoping beams .......................... 4-3
Tubes.............................................. 13-1 Telescoping drives............................ 4-3
Valves ............................................... 3-2 Tower mobile crane spreader ........... 4-3
Hydraulic and electrical components .... 3-1 Twistlocks ........................... 4-2, 4-3, 4-4
Hydraulic components Maintenance department
Parts list .......................................... 13-2 Warnings .......................................... 2-5
Hydraulic hoses Maintenance instructions
Identification.................................... 13-1 Preventive ........................................ 4-2
Number ........................................... 13-1 twistlock double-split-collar ............... 4-4
Partlist............................................. 13-1 Manifold
Size ................................................ 13-1 Maintenance ..................................... 4-4
Hydraulic information ............................ 3-6 Manifold
Hydraulic oil Maintenance ..................................... 4-3
Quality .............................................. 4-1 Manual activating
Temperature environment ................. 4-1 Solenoid ........................................... 3-4
Hydraulic tank Manual drawings
Maintenance ..................................... 4-4 How to handle ................................ 17-1
Hydraulics Material
Drawings Dates ................................................ 5-1
Parts general ................................. 3-2 Welding instructions ......................... 5-7

Postbus 2005
The Netherlands
Materials Adjustment ....................................... 5-5

Certificate ......................................... 5-1 Backlash.................................... 3-1, 5-5
Mechanic Blocking cylinder............................... 3-1
Switches ........................................... 3-4 Maintenance ..................................... 5-5
Mid-frame Operation ......................................... 3-1
Frontplates ........................................ 3-1 Positions........................................... 3-1
Guide blocks ..................................... 3-1 Speeds ...................................... 1-2, 3-1
Main spreader frame ......................... 3-1 Telescopic belts ................................ 3-1
Telescopic positions .......................... 3-1 Telescopic motor .............................. 3-1
Wearing blocks ................................. 3-1 Telescopic stops ............................... 3-1
Mobile Crane Spreader Solenoid
Shift actuator Leakage ........................................... 3-4
Maintenance .................................. 4-3 Manual activating.............................. 3-4
Mounting Voltage ............................................. 3-4
Actuators .......................................... 3-3 Solenoids
Flippers ............................................. 3-3 Hydraulic .......................................... 3-4
Oil......................................................... 4-1 Speeds
Oil leakage Flippers ............................................ 1-2
Actuators .......................................... 3-3 Sliding beams ............................ 1-2, 3-1
Repair-Malfunction Twistlocks ......................................... 1-2
Hydraulic ....................................... 5-2 Spreader cage ..................................... 2-6
Oil level switch...................................... 3-4 Spreader construction .......................... 3-1
Electrical ........................................... 3-4 Spreader dates
Oil pressure Free space under spreader............... 1-1
Blocking cylinders ............................. 3-2 Suspension....................................... 1-1
Oil return switch.................................... 3-4 SWL ................................................. 1-2
Overheight spreader ............................. 1-1 Tare weight....................................... 1-2
Partlist Telescoping positions ....................... 3-1
Hydraulic hoses .............................. 13-1 Telescoping speed ........................... 1-2
Parts list Twistlock type ................................... 1-2
Electrical components ..................... 12-1 Spreader identification.......................... 1-1
Hydraulic components..................... 13-2 Spreader marking................................. 1-1
Passenger cage ................................... 2-6 Spreader registration............................ 1-1
Periodic maintenance General ............................................ 1-1
Instructions ....................................... 4-1 Start-up
Positions Procedures ....................................... 2-5
Telescoping ...................................... 3-1 Warning ............................................ 2-5
Powerpack Start-up procedures ............................. 2-5
Pressure valve/location .............. 3-2, 3-6 Steps
Pressure switch Electrical
Greasing ........................................... 3-7 Conditions ..................................... 5-4
Preventive Switches
Maintenance instructions .................. 4-2 Mechanic .......................................... 3-4
Procedures SWL
Start-up ............................................. 2-5 A-symmetric ..................................... 1-2
Production drawings Lifting lugs ........................................ 1-2
Direction for use ..................... 11-1, 17-1 Lifting lugs near twistlocks ................ 1-1
List .................................................. 11-1 Lifting lugs underside midframe ........ 1-1
Project-order number customer ............ 1-1 Maximum test load ........................... 1-2
Protection Spreader .......................................... 1-2
Flippers ...................................... 3-3, 5-6 Symmetric ........................................ 1-1
Rated Capacity Symmetrical...................................... 1-2
SWL.................................................. 1-1 Telescopic beams ................................ 3-1
SWL.................................................. 1-2 Adjustment ....................................... 5-5
Repairing Adjustment ....................................... 5-5
Instructions ....................................... 5-2 Belt ................................................... 5-5
Repair-Malfunction Blocking cylinders ............................. 3-2
Hydraulic Clearance ......................................... 5-5
Oil leakage .................................... 5-2 Maintenance .............................. 4-3, 5-5
Telescoping ................................... 5-2 Maintenance ..................................... 5-5
Twistlocks...................................... 5-2 Operation ......................................... 5-5
Risk Analysis ...................................... 16-4 Speed ............................................... 3-1
Safety Telescopic belts ................................ 5-5
Crane driver instruction ..................... 2-3 Telescopic motor .............................. 3-6
Features ........................................... 2-6 Telescopic beams - backlash ............... 5-5
Precautions Telescopic belt ..................................... 3-1
Instructions maintenance department Assembling ....................................... 5-5
.................................................. 2-5 Tightening......................................... 5-5
Powerpack .................................... 6-1 Telescopic belt: .................................... 5-5
Safety device Telescopic motor .................................. 3-1
Actuators .......................................... 3-3 Telescopic stops .................................. 3-1
Safety precautions Indicating .......................................... 3-1
Crane control .................................... 2-1 Telescoping
Instructions crane driver .................... 2-3 Repair-Malfunction
Serial number ....................................... 1-1 Hydraulic ....................................... 5-2
Service Telescoping beams
Standby ............................................ 6-1 Maintenance ..................................... 4-3
Shift frame Telescoping drives
Guiding plates ................................... 3-1 Maintenance ..................................... 4-3
Operation .......................................... 3-1 Temperature switch.............................. 3-4
Shift house ........................................... 5-6 Terminology ....................................... 16-3
Shift Long-Twin Test runs
Maintenance ..................................... 4-3 Oil quality ......................................... 4-1
Silentblocks Tolerances
Maintenance ..................................... 4-4 Mid-frame beams.............................. 3-1
Sliding beams ....................................... 3-1 Torque

Postbus 2005
The Netherlands
Actuators .......................................... 3-3 Speeds ............................................. 1-2

Flippers ...................................... 1-2, 3-3 Tracer pin ......................................... 3-2
Tower Type .......................................... 1-2, 3-2
Operation .......................................... 3-1 Washer ............................................. 3-2
Tower mobile crane spreader Twistlock beams
Maintenance ..................................... 4-3 Cabletrack ........................................ 3-2
Tracer pin indication ............................. 3-2 End beams ....................................... 3-2
Trouble shooting twistlock double-split-collar
Electrical ........................................... 5-4 Maintenance instructions .................. 4-4
E-motor ......................................... 5-4 Twistlocks
Spreader function .......................... 5-4 Maintenance ....................... 4-2, 4-3, 4-4
Flippers ............................................. 5-2 Used materials ..................................... 5-1
Tubes Voltage
Hydraulic ......................................... 13-1 Solenoid ........................................... 3-4
Twinlift interlock device ......................... 2-3 Warning
Twistlock Start-up ............................................ 2-5
Adjusting indicators ........................... 5-4 Warnings
beams ............................................... 3-2 Crane control .................................... 2-1
Bushes.............................................. 3-2 Crane driver...................................... 2-3
Constructions .................................... 3-2 Maintenance department .................. 2-5
Cylinder ............................................ 5-4 Warranty .............................................. 1-3
Drawing Composition ........................ 3-2 Weather conditions .............................. 3-1
Indicating ................................... 3-2, 5-4 Welding
Lifetime ............................................. 3-2 Mid-frame beams.............................. 3-1
Loading ............................................. 3-2 Welding instructions ............................. 5-7
Model ................................................ 3-2 Flippers ..................................... 3-3, 5-6
Oil pressure ...................................... 3-2 Welding to end beam
Position indication ............................. 3-2 Actuators .......................................... 3-3
Repair-Malfunction WLL
Hydraulic ....................................... 5-2 Lifting lugs for managing/repairing .... 3-1
Replacement..................................... 5-4 Lifting lugs side mid-frame ................ 3-1
Sensor ....................................... 3-2, 5-4

Stinis Holland B.V. RUG MAP
Postbus 2005
The Netherlands
21
Company: ICTSI DAVAO

Manual Spreader
Model: VATCII-E LW
Marking: DIPS002 DIPS003
CE nr: 1307046 1307047


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Stinis Holland B.V.

User guide for Stinis spreader

1. This manual is intended as a customer guide regarding the operation and

Document revision: dated: remark:

16 STANDARDS ...................................................................................................................................... 16-1

1.20 SPREADER REGISTRATION

Spreader id Article number Certificate No.

MANUAL DIPS002-003 1-1

1.30 TECHNICAL SPECIFICATION

MANUAL DIPS002-003 1-2

MANUAL DIPS002-003 1-3

MANUAL DIPS002-003 1-4

2 START-UP – WARNINGS – SAFETY PRECAUTIONS

MANUAL DIPS002-003 2-1

D. CHECK THE CRANE ADJUSTMENT LIFTING AFTER LOCKING TWISTLOCKS

MANUAL DIPS002-003 2-2

2.15 CRANE DRIVER: WARNINGS

2.15.33 CRANE DRIVER: WARNINGS SPREADER ERROR MESSAGES

2.16 CRANE DRIVER: INSTRUCTIONS

MANUAL DIPS002-003 2-3

Conditions for switching on are:

MANUAL DIPS002-003 2-4

LONGITUDINAL SHIFT TOWER:

2.17 CRANE DRIVER: LAMP INFORMATION

2.18 MAINTENANCE DEPARTMENT: WARNINGS

2.20 STARTUP PROCEDURES

MANUAL DIPS002-003 2-5

* Reset the oil pressure valve

2.40 SAFETY FEATURES

2.50 SPREADER CAGE

MANUAL DIPS002-003 2-6

3.10 DRAWINGS: REFERENCES

3.20 FUNCTIONAL DESCRIPTION

3.20.25 SHIFT FRAME

3.20.30 TELESCOPIC BEAMS

MANUAL DIPS002-003 3-1

3.20.40 BLOCKING TELESCOPIC BEAM

3.20.61 TWISTLOCKS model TWI-W

MANUAL DIPS002-003 3-2

Electrical safety devices twistlocks:

3.20.70 FLIPPERS and ACTUATORS

MANUAL DIPS002-003 3-3

3.40.10 GENERAL ELECTRICAL COMPONENTS

3.41.50 FUNCTIONAL DESCRIPTION OF THE PROGRAM

MANUAL DIPS002-003 3-4

TELESCOPING: TO A SPECIFIC POSTION:

MANUAL DIPS002-003 3-5

3.50 HYDRAULIC INFORMATION

MANUAL DIPS002-003 3-6

GREASING VALVE: VATCII 5-903

3.61 AUTOMATIC GREASING

MANUAL DIPS002-003 3-7

MANUAL DIPS002-003 3-8

4.10 TEST RUNS

4.20 OIL and GREASE

4.30 MATERIALS INSTRUCTION, SEALANTS

MANUAL DIPS002-003 4-1

4.40 PREVENTIVE PERIODICAL LUBRICATION INSTRUCTIONS

EVERY 1000 HOURS: at least every 20.000 moves