1 s2.0 S0950061821018250 Main
1 s2.0 S0950061821018250 Main
1 s2.0 S0950061821018250 Main
Review
h i g h l i g h t s
Superplasticizers are used as dispersants to alter the properties of fresh and hardened concrete.
Superplasticizers modify concrete properties such as workability, fluidity, and setting time.
Current superplasticizers are fossil-based and do not comply with the green chemistry principles.
Lignosulfonates are promising materials for the production of sustainable superplasticizers.
Chemical functionalities of lignosulfonates offer a wide range of structural modifications.
a r t i c l e i n f o a b s t r a c t
Article history: In concrete technology, superplasticizers (SPs) are commonly used to reduce water content in concrete
Received 29 December 2020 admixtures. Although most of them are fossil fuel-based, some derive from lignosulfonates (LS), that
Received in revised form 20 June 2021 are sustainable and environmentally-friendly polyphenolic crosslinked polymers. Indeed, LS are an inex-
Accepted 21 June 2021
pensive and abundant raw material that contains a variety of functional groups including hydroxyls
which can be involved in a wide range of chemical modifications to finely tune the physico-chemical
properties of the material. This review presents: (1) the current SPs and their mechanism of adsorption
Keywords:
and dispersion as admixtures to improve the properties of fresh concrete (e.g., workability, fluidity, set-
Lignosulfonate
Superplasticizer
ting time and water reducing ability) and that of hardened concrete (e.g., compressive and flexural
Cement strength), (2) LS origin and structure, (3) the various LS functionalization methods reported in the liter-
Concrete ature since 2000, and (4) their corresponding applications in the different fields such as water depollu-
Green chemistry tion, dispersant, superadsorbant, antioxidant, material replacement, and more specifically as water
Biorefinery reducers for concrete. A special focus is made on the cement-SPs interactions and the impact of the
modified-LS structures on the efficiency of concrete. This review aims at demonstrating that, in the con-
text of green chemistry, biorefinery and bioeconomy, sustainable chemical modification of low cost and
abundant LS is a worthwhile approach to design materials that find applications in critical industries such
as the concrete sector.
Ó 2021 Elsevier Ltd. All rights reserved.
Contents
1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
2. Action mechanisms of SPs and interaction with concrete . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
3. Evolution of superplasticizers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
4. Structure, characterization and production of lignin derivatives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
4.1. Methylolation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
4.2. Sulfonation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
4.3. Esterification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
4.4. Etherification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
⇑ Corresponding author.
E-mail address: [email protected] (F. Allais).
https://doi.org/10.1016/j.conbuildmat.2021.124065
0950-0618/Ó 2021 Elsevier Ltd. All rights reserved.
D. Breilly, S. Fadlallah, V. Froidevaux et al. Construction and Building Materials 301 (2021) 124065
4.5. Polyurethane . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
4.6. Radical activation for free radical polymerization, enzymatic reaction and radical grafting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
4.7. Pegylation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
4.8. Grafting via nitrogen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
5. Modified LS and their application in concrete industries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
6. Conclusion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
CRediT authorship contribution statement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Declaration of Competing Interest . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Acknowledgement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
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D. Breilly, S. Fadlallah, V. Froidevaux et al. Construction and Building Materials 301 (2021) 124065
sulfonate (PNS), polymelamine sulfonate (PMS) and polycarboxy- the hydration process. In fact, the performance of PCE depends on
late ether (PCE), the most common polymers used for this purpose many parameters including the length, chemical nature, distribu-
(Fig. 2). According to the NF EN 934 French regulation, SPs - such as tion, anionic charge density of both backbone and side-chains
PCE - reduce water by more than 12%, whereas the range of water [13,14]. Several reviews on PCE have been published in the last
reduction for simple plasticizers such as LS is 5–12%. few years and show how rapidly this field has been evolving
LS was the first tested polymer exhibiting good adsorption, i.e., [15,16]. Nevertheless, PCEs, as well as PNS and PMS, are mainly
an electrostatic repulsion effect. This natural polymer was used obtained from non-renewable fossil fuel feedstocks which necessi-
without any modification in the 1930 s owing to its high availabil- tate their replacement by new biomass-derived substitutes.
ity and low cost [4–6]. However, LS showed a limited water reduc- Indeed, in the context of the revolution of circular economy, special
tion capability of 8–10% [4]. Although LS is among the cheapest considerations are being directed to make products from biomass
admixtures present in the market, such low water reduction pre- by-products such as LS. Nonetheless, in most cases, such renewable
vented its usage to design high-performance concrete. Conse- materials suffer from the poor properties that need to be improved
quently, constant investigations showed that increasing the to comply with the applications sought in the industrial sectors
molecular weight (Mw) of LS to 80 kDa leads to an increase in the such as concrete. For instance, although LS was used previously
water reduction to reach 20% and improves the workability reten- for the presence of sulfonate groups that enhance its solubility in
tion [4]. aqueous solution, unmodified LS does not provide concrete with
In the same period, PNS was developed for textile chemicals and efficient properties due to the lack of entropic effect [2]. For this
synthetic rubbers. PNS was later found suitable for their use as a reason, various research groups have dedicated great efforts to
water reducer in the 1960s [6] due to their dispersing effect [7]. modify the LS through the functionalization of the reactive groups
Aside from improving the workability and water reduction, PNS present in their structure (e.g., phenolic groups, alcohols)
brings a certain resistance to freeze–thaw cycle for concrete [8]. [32,33,70,79,88,89,92,93]. Such an approach can improve the prop-
Later, PMS was discovered in the 1970s. Although the plasticiz- erties of LS and widen its range of applications as a cheap and
ing ability and water reduction of PMS are comparable to that of abundant biobased product.
PNS, PMS provides higher slump loss, i.e., a decrease in fluidity,
while bringing less retardation during cement hydration [9]. Nev-
ertheless, because of the negative impact on the environment 4. Structure, characterization and production of lignin
due to the residual formaldehyde (Volatile Organic Chemical, derivatives
VOC) liberated during the hardening [10] and the lack of diversity
in the number and types of the monomers used, these synthetic Lignocellulosic biomass is the most abundant natural resource
polymers were replaced. on Earth. It contains lignin that can be extracted by the wood-
In the late 1980 s, polyacrylate-based polymers appeared as pulp industries for industrial and academic use [17]. Lignin, and
interesting candidates due to the large variety of the constituting all its technical derivatives such as LS, have very complex and
monomers [6,11,12], and led to the development of polycarboxy- heterogeneous structures that are not only based on three consti-
late ether (PCE). PCE is composed of: (1) a backbone chain assem- tuting phenolic monomers (monolignols: coniferyl alcohol, cou-
bled through the radical polymerization of vinylic acid such as maryl alcohol, and sinapyl alcohol; Fig. 3), but also strongly
acrylic acid, maleic acid or methacryclic acid, and (2) side-chains depends on the plants/tree species and environment. As repre-
such as polyethylene oxide (PEO) or polypropylene oxide (PPO). sented in Fig. 4, monolignols can connect to each other through
The dispersing abilities of these polymers principally come from various covalent linkages, namely a-O-4, b-5, b-O-4, 5-5, 4-O-5,
the non-adsorbing side chains that create an entropic effect and b-1 and b-b bonds. The proportions of the monomers and that of
lead, in the case of PCE, to a water reduction of around 40%. More- the different strong C–C and labile C-O-C linkages greatly depend
over, PCE improves the slump life, in addition to the retardation of on the origin of lignin (e.g., softwood or hardwood) [18]. The char-
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D. Breilly, S. Fadlallah, V. Froidevaux et al. Construction and Building Materials 301 (2021) 124065
acterization of lignin was thus a great challenge to tackle due to the (SEC) that provide crucial insights on the structure and MW, respec-
complexity of the crosslinked structure of lignin and the diverse tively [19,20,21,22].
occurrence of monomers and linkages. Continuous investigations LS are obtained through the sulfite pulping process (Scheme 1)
showed how lignin main structure can be more precisely deter- [23], that was integrated into a biorefinery for the first time in the
mined through spectroscopy (UV, FTIR, 31P NMR, 1H NMR, 13C 1990s [24]. The degradation mechanism of lignin into LS starts
NMR and 2D-HSQC-NMR) and size exclusion chromatography with the acid-catalyzed cleavage of the b-O-4 linkage that creates
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D. Breilly, S. Fadlallah, V. Froidevaux et al. Construction and Building Materials 301 (2021) 124065
a benzylic carbocation intermediate while reducing native lignin phenomenon. This parameter can be improved according to three
Mw. The transient carbocation then undergoes a nucleophilic attack main approaches.
by a sulfite to provide LS. The spent sulfite liquor obtained through The first one was developed to turn classical lignin into sodium
this process contains lignosulfonate as well as mono/oligosaccha- LS in the presence of Na2SO3 at high temperature and high pressure
rides and acetic acid. Finally, the process ends with extraction to (Scheme 3a). This approach is similar to the sulfite process previ-
provide pure LS. ously described in Scheme 1, except that the Mw is not affected
because the sulfonate groups are grafted on the benzylic double
4.1. Methylolation bond in the presence of Na2SO3 rather than breaking it.
The second sulfonation approach relies on the new hydroxyl
Methylolation, also known as hydroxymethylation, is an old and groups formed by methylolation. These groups can be employed
classical way to functionalize LS. The Lederer Manasse reaction is to access LS having higher sulfonate content compared to the syn-
used to add new aliphatic hydroxyl groups on the phenolic struc- thesis reported in the first strategy thanks to the increased number
tures in presence of formaldehyde under basic conditions of hydroxyl groups (Scheme 3b). For example, Yu et al. [32] and Wu
(Scheme 2a). Alonso et al. [25] reported that softwood LS is prefer- et al. [33] performed such modification of LS to produce LS-based
able for an efficient methylolation reaction to occur due to the SP. Furthermore, Yanhua et al. [29] and Li et al. [34] studied the
higher number of aromatic protons and phenolic hydroxyl groups effect of sulfonate content on the surface activity, and showed that
compared to hardwood LS. This reaction was employed by differ- the latter increases when LS was used instead of kraft lignin.
ent research groups to access a wide variety of products. For Recently, Qiu et al. [35,36] developed a third approach to signif-
instance, Yamini et al. [26] used it to prepare epoxy resins, Bai icantly improve the sulfonate content and studied the dispersion
et al. [27] for urea–formaldehyde polymer, Wang et al. [28] for properties of the resulting material. In this reaction, cyclic 1,4-
phenolic resin, and Yanhua et al. [29] for grafting aliphatic polya- butanesultone is opened by the phenolic and aliphatic hydroxyl
mine by a one-pot reaction on LS in the presence of sodium groups of the LS in the presence of sodium hydroxide
hydroxide and formaldehyde. Other researchers such as Wang (Scheme 3c). It is noteworthy to mention that no formaldehyde,
et al. [30], used a dialdehyde (e.g., glutaraldehyde) instead of which is a highly toxic and volatile, is required in this approach.
formaldehyde to crosslink triethylenetetramine and LS in order Lee et al. [37] found a method to obtain a sulfonated material
to create an adsorbent for dye molecule. from LS by treating it with a large excess of sulfuric acid at high
This formaldehyde-mediated reaction can be useful to create temperature (<200 °C). The resulting product is represented in
nanosphere by crosslinking LS with other molecules. Pandey et al. Fig. 5. It was tested as a catalyst for classical esterification reactions
[31] synthesized a nanosphere for biomedical and environmental [37].
use by crosslinking LS and chitosan in presence of formaldehyde
and sulfuric acid. Wang et al. [28] reported the crosslinking of phe- 4.3. Esterification
nol with LS to prepare core–shell microspheres for highly efficient
removal of cationic dyes from aqueous solution (Scheme 2b). One of the best methods to improve LS properties is to perform
the esterification of the aliphatic and phenolic hydroxyl groups, as
4.2. Sulfonation well as the carboxylic acids.
LS can be used as a biomass-derived building block to prepare
The sulfonate content is an important parameter to consider if renewable materials, such as hydrogels, by grafting prepolymers
one wants to improve some properties related to the adsorption on it. Wang et al. [38,39] used maleic anhydride under basic condi-
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D. Breilly, S. Fadlallah, V. Froidevaux et al. Construction and Building Materials 301 (2021) 124065
Scheme 3. (a) Classical way for modification of lignin into sodium lignosulfonate, (b) sulfomethylation, (c) sulfobutylation.
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D. Breilly, S. Fadlallah, V. Froidevaux et al. Construction and Building Materials 301 (2021) 124065
Scheme 4. (a) Esterification of LS and poly(ethylene-alt-maleic anhydride), (b) esterification of LS with methacrylic anhydride, (c) PET with LS as diol, (d) synthesis of LS-
based adhesives, (e) the mechanism of the green butyration of LS.
4.4. Etherification conditions such as high pressure, high temperature, and strong
acidic and basic media. Generally, halogenated compounds are
Etherification is also a common way to functionalize LS by used to easily create ether bonds with phenolic and aliphatic
creating a strong carbon–oxygen bond that can withstand harsh hydroxyl groups through Williamson etherification. Barhpaima
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D. Breilly, S. Fadlallah, V. Froidevaux et al. Construction and Building Materials 301 (2021) 124065
Scheme 5. (a) carboxyethylation of LS, (b) synthesis of a two-component adhesive (A and B), (c) epoxidation of LS, (d) oxypropylation of LS, (e) etherification of LS by
epichlorohydrin under hard conditions.
et al. [46] etherified phenol-protected LS with 2-chloropropionic urethane (PU) (Scheme 6c). De Oliveira et al. [49] also used epoxide
acid to obtain carboxyethylated LS and thus extended the possible to prepare PU by oxypropylation of LS as depicted in Scheme 5d.
applications of the modified LS by replacing the aliphatic groups In an attempt to reduce the adsorption capacity of LS to use it as
with reactive carboxylic acid (Scheme 5a). Empire Technology a dye dispersant, Yu et al. [50] used epichlorohydrin at 90 °C and
Development LLC [47] developed LS-based adhesives by etherify- under basic conditions (pH 11–12) to etherify the phenols
ing LS with propargyl bromide and 2-bromoethanol to form mole- (Scheme 5e). Other research groups focused their work on lignin
cules A and B, respectively (Scheme 5b). The latter was reacted at a lower temperature (70 °C) [51], to obtain epoxidized lignin
with phosphorus tribromide and sodium azide to transform the which can be compared with Yu’s results who assumed that when
primary alcohol into an azide. A and B can react through click- a relatively small amount of epichlorohydrin was added at low pH,
chemistry under mild pressure conditions (Scheme 6b). the reaction between lignin and epichlorohydrin yielded product C
A well-explored approach to etherify LS is the functionalization (Scheme 5e). On the other hand, increasing the pH and amount of
of LS through glycidylation, followed by the opening of the result- epichlorohydrin led predominantly to product D (Scheme 5e) [50].
ing epoxide with different molecules. It is a two-step reaction: first,
a phase-transfer catalyst (e.g., tetrabutylammonium bromide) is 4.5. Polyurethane
added to LS and epichlorohydrin to generate phenolates in solu-
tion, thus allowing the ring-opening of epichlorohydrin. Finally, PU is an efficient material used in many applications such as
in a second step, sodium hydroxide is added to close the opened thermal isolation or foams. PU can be prepared by the reaction of
oxirane on LS. A SN2 mechanism on the carbon bearing the chloride two reactive monomers, a diol and a diisocyanate, as illustrated
is also possible to directly obtain the resulting oxirane. Yamini in Scheme 6a(i). Interestingly, Leitner et al. [52] used LS as a polyol
et al. [26,48] reported the glycidylation on LS to to synthesize poly- to synthesize PU by mixing LS with toluene-2,4-diisocyanate (TDI)
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Scheme 6. (a) (i) Classic polyurethanization, (ii) polyurethanization from LS, (b) polyutheranization of LS and LDH via MDI using blocking agent (acetanilide).
at 60 °C for 24 h (Scheme 6a(ii)). It was observed that not only the a blocking agent such as acetanilide, and changed the reaction
reaction is favored on phenols compared to aliphatic alcohols, but temperature to lock or unlock the diisocyanate in order to obtain
also the sulfonate groups act as a catalyst for the reaction. Through control of the polymerization, thus facilitating the study of the
this approach, they built nanosized salt crystals as well as PU- properties (Scheme 6b).
based hydrogels for water absorption. Due to their toxicity for humans and the environment, iso-
The reaction between various ethylene glycols (EG) (e.g., cyanates need to be replaced in PU synthesis. Many research
diethylene gycol (DEG), triethylene glycol (TEG), or polyethylene groups have been looking for greener synthetic methods and sub-
glycol (PEG)) as a diol with a common diisocyanate (e.g., methy- stitutes. For example, a safer and more sustainable alternative to
lene diphenyl 4,40 -diisocyanate (MDI)) was studied by Hatakeyama the classical urethane bond formation was developed [57]. This
et al. [53,54] to improve the properties of the newly formed mate- strategy relies on the glycidylation of a diol, followed by the
rials such as glass transition temperature. Moreover, Lu et al. [55] lithium bromide-catalyzed opening of the resulting oxirane by
used a mixture of LS, DEG and MDI to obtain flame retardant build- CO2 to obtain cyclic carbonate. Then, the latter is opened by a dia-
ing on Hatakeyama’s previous work. They observed that, by limit- mine to obtain non-isocyanate polyurethane (NIPU) (Scheme 7a).
ing the oxygen content in the matrix, phenols prevent the This reaction presents the advantages of being isocyanate-free,
formation of flames. De Oliveira et al. [49] combined crude and and avoids the dispersion of toxic unreacted molecules into the
oxypropylated-LS with OH-containing vegetable oil, such as castor environment. Also, it uses CO2 as a sustainable reagent. Unfortu-
oil, before reacting it with MDI. They showed that oxypropylation nately, this method is not readily industrialized as it requires pres-
and such association with castor oil allow a fine-tuning of PU prop- sure reactors; moreover, only a few developments were performed
erties based on a difference in reactivity between crude and for this method on lignocellulosic materials, specifically on LS
oxypropylated LS. This was due to a lower diversity and a better [58,59].
accessibility of hydroxyl groups for the polyurethanization of the This method was applied by Yamini et al. [48,26] using biobased
latter. After prepolymer formation, the final polymerization - materials such as LS to transform lignin-based industrial waste
called ‘‘cure cycle” - required a lower temperature compared to into a value-added reinforcing agent for epoxy matrix composites.
classical polyurethanization of LS, which is a great advantage for To increase the hydroxyl content and thus that of carbonate
industrial purposes. groups, they methylolated, glycidylated, and carbonated LS before
An interesting strategy for PU synthesis was developed by He proceeding to the polyurethanization (Scheme 7b). The obtained
et al. [56] who grafted LS with layer double hydroxides (LDH, inor- resin, completely cured - which means the reaction is total after
ganic materials) via MDI, TDI or isophorone diisocyanate (IPDI) to the formation of prepolymers - are eco-efficient materials with
obtain UV additives for bitumen. They controlled the reaction with higher mechanical properties compared to classical NIPU.
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D. Breilly, S. Fadlallah, V. Froidevaux et al. Construction and Building Materials 301 (2021) 124065
Scheme 7. (a) Example of synthesis of NIPU, (b) synthesis of LS-based NIPU with DGEBA and DETA, (c) alternative synthetic pathway to LS-NIPU.
Mimini et al. [60] used directly cyclic carbonate to build LS- merization of LS. An old method is the use of Fenton reagent (i.e.,
based NIPU following another method without using epichlorohy- ferrous ion such as FeSO4 or FeCl2) as an initiator, in the presence
drin which is considered a toxic compound. They performed a of hydrogen peroxide, to generate a radical as depicted in
direct esterification reaction on LS with glycerol carbonate in the Scheme 8b [61].
presence of 1,8-diazabicyclo[5.4.0]undec-7-ene (DBU) as a catalyst. Ye et al. [61] used Fenton reagent with acrylic acid to initiate a
This step was followed by the polymerization with hexam- growing acrylic chain on LS. The Texaco company [62] used a LS-
ethylenediamine (Scheme 7c). co-poly(acrylic acid) to prepare a sacrificial agent for carbon diox-
ide foaming agents. Moreover, seeking an adjuvant to control the
4.6. Radical activation for free radical polymerization, enzymatic viscosity of water-based mud systems for deflocculation, Akzo
reaction and radical grafting Nobel Chemicals International [63] used Fenton-type polymeriza-
tion to prepare a copolymer based on LS, monomethylmaleate,
The use of a radical initiator to grow up chains or to graft acrylic acid and hydroxymethylmetacrylate (Scheme 8c). Similarly,
molecules on LS is another functionalization strategy Liu et al. [64] made a dust depressor based on LS-co-poly(acrylic
(Scheme 8a). LS could be used as an initiator by deprotonating acid) using FeSO4. Although this method was industrialized thanks
phenols as illustrated below in this review. Several initiation to its efficiency, it cannot be considered green because of the use of
methods were explored in the literature for the free radical poly- ferrous ions which can be released in the environment.
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Scheme 8. (a) Classic free radical polymerization mechanism, (b) mechanism of initiation via Fenton reagent, (c) example of one-pot free radical polymerization of LS via
Fenton reagent for various monomers, (d) initiation of radical polymerization with LS via ascorbic acid, (e) mechanism of radical polymerization of LS and vinylic monomers
via thermally-induced initiation with KPS.
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D. Breilly, S. Fadlallah, V. Froidevaux et al. Construction and Building Materials 301 (2021) 124065
In a greener process, Zhao et al. [65] replaced Fenton reagent by 2-methylpropane sulfonic acid (AMPS) via KPS at 60 °C. The sul-
a system composed of safe and naturally occurring ascorbic acid fonic acid and carboxylic acid moieties grafted on a chain grown
and hydrogen peroxide to synthesize LS-based hydrogels and from LS through AMPS improve concrete properties by retarding
acrylic acid with N,N0 -methylenebisacrylamide (MBAAm) as a the setting time.
crosslinking agent. Ascorbic acid/hydrogen peroxide initiation Jin et al. [41] made pH-responsive hydrogels through a two-step
mechanism is illustrated in Scheme 8d. reaction: esterification followed by radical polymerization. In a
Abdollahi et al. [66] compared two methods of initiation: a first step, they esterified LS with methacryclic anhydride to graft
redox system using calcium chloride and hydrogen peroxide, and a double bond as described in Scheme 4b. Then, they thermally
a thermally-induced initiation system using persulfate potassium. activated this double bond via KPS to grow up the pH-responsive
They synthesized environmentally friendly additive for high salty copolymer of itaconic acid and N-isopropylacrylamide (NIPAM).
water-based drilling fluid with a copolymer of LS and acrylamide Kunpeng et al. [71] thermally activated both chitosan and LS
where 13.3% of conversion was recorded for the thermal system with KPS and sodium thiosulfate to create a crosslinked matrix that
vs. 3.38% for the redox system. They concluded that the proved a good agent of deflocculation for water depollution. Liu
thermally-induced initiation system is both more efficient and et al. [72] grafted N,N-dimethylacrylamide and c-
more environmentally friendly for the radical polymerization of methacryloxypropyl trimethoxy silane on LS via KPS and sodium
LS in comparison to a redox system using ferrous ion or chloride bisulfite to obtain filtration reducer for water-based drilling fluid.
ions. Another way to green up the radical polymerization of LS with
Concerning the radical formation by thermal activation, many vinyl monomer (e.g., acrylamide, acrylic acid) consists of using
researchers used potassium persulfate (KPS) to initiate classical microwave or ultrasounds-activated new technology that signifi-
polymerization. For instance, Xu et al. [67] made hydrogels in order cantly reduces the reaction time while increasing yields. The Initia-
to remove dyes from water by copolymerizing acrylic acid, LS and tor is activated by irradiation instead of heating (Scheme 9a).
ethylene glycol dimethacrylate in a mixture of dioxane and water Zhang et al. [73] chose microwave for copolymerizing acrylamide,
by thermal activation and UV (Scheme 8e). Yao et al. [68,69] also dimethyldiethylammonium chloride on LS, thus creating polymers
followed this method to create composite adsorbing Pb2+ in con- with better flocculation performances useful for dye removal. They
taminated water by copolymerizing LS with acrylamide (AM)/ added ethylenediaminetetraacetic acid (EDTA) into the reaction to
NMBA, then acrylamide/maleic anhydride. chelate any traces of metal ions, as well as ammonium persulfate
Thermal activation can be useful to obtain industrial products (APS) and sodium bisulfite (NaHSO3) as thermal initiator. Zhang
such as retarders for phosphoaluminate cement. Ma et al. [70] opti- et al. [73] were able to produce the modified LS in 14 min com-
mized the copolymerization of LS, itaconic acid and 2-acrylamido- pared to several hours for a reaction without microwave activation.
Scheme 9. (a) Microwave-assisted initiation of radical polymerization of LS, (b) example of ultrasound-assisted radical copolymerization for hydrogels synthesis.
12
D. Breilly, S. Fadlallah, V. Froidevaux et al. Construction and Building Materials 301 (2021) 124065
4.7. Pegylation
Scheme 10. (a) Creation of network with PEG and Mannich reaction, (b) Mitsonubu conditions for pegylation of LS, (c) pegylation of LS via tosylation.
drilling fluid additives from LS after nitration and oxidation of phe- ments to understand the impact of grafting PEG on the affinity of
nol. Furthermore, after methylolation, Lignotech USA [92] ammox- LS for cement particles (Fig. 7). A plateau was observed at
idized LS under high pressure and temperature with ammonium concentrations 4 mg/mL which is similar to that of PCE SPs. On
hydroxide to obtain LS possessing free nitrogen as amide, nitrile the other hand, when unmodified LS was employed, a continuous
and/or amine functional groups. The final modified LS was used increase in adsorption with respect to concentration was observed
as a dispersant for concrete. (Fig. 7). This difference in behavior towards the cement particles
can be explained by the absence of multilayer structure when
grafted PEG chains are added in the mixture, even at low PEG graft-
5. Modified LS and their application in concrete industries
ing content. Indeed, the repulsion generated by PEG chains limits
the possibility to form a new layer that increases both the disper-
In this section, a special focus will be given to the use of LS as
sion and water reduction capacity of the SP. Furthermore, the
SPs for concrete and how chemical modifications impact concrete
slump spread was increased by 20% which is dependent on the
physico-chemical properties. As explained previously, LS acts as a
water reduction found as 20–25%. A lower value of water reduction
plasticizer through electrostatic repulsion. However, no steric
was observed in the case of unmodified LS, commonly<12%. Con-
effect was observed, thus leading to the formation of multilayers
cerning the viscosity of the obtained concrete using pegylated LS
on the cement particles that reduce drastically its performance
as a superplasticizer, they also demonstrated that LS-PEG provides
[2]. This results in low water reduction, high setting retardation,
an effective plasticization by measuring both the storage modulus
or/and high air-entraining which creates bubbles in the matrix.
and loss modulus (i.e., viscoelastic responses of the materials).
These drawbacks can be minimized by adding chemical functions
Yu et al. [32] and Wu et al. [33] reported strategies based on the
on LS to trigger the steric effect, and to further improve the prop-
oxidation, methylation and sulfonation reaction methods to
erties of the fresh and hardened concrete. As discussed above,
improve the properties, especially, fluidity of the fresh concrete.
grafting PEG onto LS improved the separation of cement aggregates
Two general effects were observed: (1) the increase of the number
by increasing the steric repulsion between SPs triggered by the
of hydrophilic groups, such as sulfonate groups which chelate cal-
interpenetrated ‘‘hairy”-like PEG chains [84]. They compared three
cium ions, and modify the adsorption of LS on the surface of
mixtures of cement: without plasticizer, with LS and with LS-PEG
cement particles, (2) the narrowing of the Mw of LS which increases
using PEG of 900 Da. They demonstrated that PEG-grafted LS cre-
the repulsion potential energy between the particles. They studied
ates a steric effect and provides better plasticization of cement
the fluidity of the resulting materials with regards to different
compared to unmodified LS. They performed adsorption measure-
14
D. Breilly, S. Fadlallah, V. Froidevaux et al. Construction and Building Materials 301 (2021) 124065
Scheme 11. (a) Copolymerization of LS and catechol, (b) creation of urea–formaldehyde-LS prepolymer, (c) crosslinking of LS-glutaraldehyde-triethylenetetramine, (d) LS
grafting via azo groups.
reaction conditions such as stoichiometric ratio, temperature and By employing the Mannich reaction, Jiangsu TMS Group[93]
reaction time for each step of the process. They demonstrated that prepared LS-based water reducer by growing aliphatic carbonyl
adding sulfonate groups improved the dispersing ability due to the compounds onto LS such as sulphite-acetone-formaldehyde (SAF)
increased content of hydrophilic groups, resulting in better fluidity. to enhance the properties of LS (Fig. 8). The aliphatic carbonyl
Also, they both observed a change in Mw and especially a reduction groups led to high water reduction despite the use of a large
in the dispersity (Ð) which enhances the repulsion between the amount of formaldehyde which is toxic for humans and the
particles. environment. Furthermore, a strong red coloration of the concrete
15
D. Breilly, S. Fadlallah, V. Froidevaux et al. Construction and Building Materials 301 (2021) 124065
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