Massey Fergusdn: MF35/50 MF135/150
Massey Fergusdn: MF35/50 MF135/150
Massey Fergusdn: MF35/50 MF135/150
MF135/150
Workshop Manual
1448811Ml MF35/50 .
1448813Ml MF135/150
MASSEY FERGUSDN®
ML
INDEX
MF 351 sa TRACTOR SERVICE MANUAL
DESCRIPTION PART
Mu-lti·,'Power TransmÎssion • .. .. ...... ... • .... • • •• ...... .... ... .... • •• •• •• ....... .. ... • ....... 7
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MASSEY -FERGUSON
MF AND' TO 35 TRACTOR
INDEX
Page
There are two front a.xle assemblies available 5. The a.xle pivot pin retaining screw (No. 19)
for the 35 tractor. The utility front a.xle as- and withdraw the pivot pin (No. 18) from the
sembly is simply a "Heavy Duty" version of axle support.
the standard 3 5 front a.xle and should be used
where extreme working conditions require the 6. Slide the remainder of the front axle as-
heavier front a.xle assembly. Whenever order- sembly out the other side of the tractor.
ing parts, keep in mind that the parts fit only NOTE: To make the separated front axle as-
the R.H. or L.H. side. sembly Iighter (for handling purposes) the front
wheel and tire assemblies may be removed.
REMOVING THE FRONT AXLE
To remove the front a.xle and support assem-
bly, support the tractor with a floor jack and
remove (see Fig. 1):
1. The hood assembly. See Group IV, Sec- DISASSEMBLING THE FRONT AXLE
tion C, Part 1.
1. Refer to Fig. 1 and remove the following:
2. Radius rods (No. 11) from each side of
the transmission case. a. Drag link tie rad and assemblies
NOTE: Place the baIl cap shims aside so that (No. 3) from the spindle arms (No. 7) by re-
they may be reinstalled in their original position. moving the nut; striking the arm a sharp blow
with a hammer. Strike the arm close ta the tie
3. Drag links (No. 3) from the steering pit- rad end.
man arms.
b. The radius rods (No. 11) from the
4. Two bolts (on either side) securing one axle extensions (No. 14).
a.xle extension (No. 14) and the a.xle main mem-
ber (No. 13) together. Slide the a.xle extension c. The remaining axle extension from
out the side of the tractor. the a.xle main center member (No. 13).
PIUNTED IN U. S.A. 1
MASSEY -FERGUSON
FRONT AXLE & STEERING GROUP IV - SECTION A - PART 1
CD
\). CD
@--
-0
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~---~
Fig. 1 • MF and TO 35 Front Axle Assembly Nomenc:loture
1. Oust Covers 5. Grease Reta iners 9. Oust Seots 13. Front Axle Main Member 17. Ax le Support Assembly
2. Rear Roc! End Assemblies 6. Oust Covers 10. Spindle Bushin9s 14. Axle Extension Assemblies 18. Axle Pivot Pin
3. Steering links 7. Spindle Steering Arms 11. Radius Rods 15. Thrust 8earings 19. Pivot Pin Rotai"ar Boit
4. Front Rad End Assemblies 8. Woodruff Key. 12. Front Pivot Bushi"gs 16. Spindle Assomblies
d. The spindle arms (No. 7) by remov- f. Spindle thrust bearing (No. 15) from
ing the clamp boit and working the arm off the the spindle. shaft.
spindle shaft. Remove the dust seals (No. 9).
NOTE: Do not damage keyway. Remove Wood- NOTE: The tie rod end assemblies (Nos. 2 and
key (No. 8) once aTm has been removed.
TUff 4) may be removed irom the steering Iink as-
semblies (No. 3) by loosening the clamp boIts
e. Slide the spindle assembly (No. 16) and unscrewing them.
out of the axle extension assembly (No. 14).
2
MASSEY -FERGUSON
GROUP IV - SECTION A - PART 1 MF, TO 35 FRONT AXLE & SUPPORT
b. The pivot bushing (No. 12). If the 2. Slide the axle center member in from the
diameter is greater than 1.790 inch, replace. side of the tractor and install the pivot pin (No.
18) and retainer cap screw (No. 19).
c. The pivot pin (No. 18). If the pin
diameter is less than 1.700 inch, it must be re- 3. Continue assembly and installation by in-
placed. stalling:
NOTE: The pivot pin and bushing do not re-
quire greasing. If a squeak should develop at a. Other extension assembly ta axle
this point, lubricate with dry graphite. center member.
INSPECTING THE FRONT AXLE
b. Grease retainers (No. 5) and dust
Clean all the parts thoroughly and inspect covers (No. 6) ta the front tie rad end assem-
them for wear and damage. blies (No. 4).
Check the bushings and pin for wear as out- c. Front tie rad end assemblies ta the
lined in Step 2 of "Disassembling the Front spindle arms and tighten the nut.
Axle" .
d. Radius rads (No. 11) ta the extension
SERVICING THE FRONT AXLE arms (No. 14).
If new spindle bushings (No. 10) are installe d,
they must be reamed after installation ta an in- e. Ball ends of the radius rads into the
side diameter of 1.249 inch ta 1.250 inch. When ball sockets.
shaft is slightly worn, ream bushings ta provide NOTE: Replace the original shirn pack during
a 0.0035 ta 0.005 clearance. See Fig. 1. installation. If the rod balls fit loose in the
sockets, rernove sorne of the shirn pack.
If a new pivot bushing (No. 12) is installed, it
must be reamed after installation ta an inside
diameter of 1.7615 inch ta 1.7675 inch. See f. Dust caver (No. 1) ta rear tie rad
Fig. 1. end assemblies (No. 2).
NOTE: Install the bushing so that the split
side is up. g. Rear tie rad end assemblies into
steering pitman arms. Tighten the castellated
ASSEMBLING AN D IN STALLING nut and install the cotter pin.
THE FRON T AXLE 4. Adjust the toe-in and lubricate the axle
1. Ta assemble the front axle, install the assembly.
following (see Fig. 1):
3
MASSEY -FERGUSON
F'RONT AXLE & STEERING GROUP IV - SECTION A - PART 1
4
MASSEY -FERGUSON
INDEX
Page
Servicing the Wide Front Axle Assemblies .••••••• 1
Servicing the Single Wheel Front Axle .•••••.••• 7
Servicing the Twin Wheel Front Axle ••••••••••• 8
Support the tractor with front wheel slightly e. Tie rods end No. 6, from main steer-
touching the ground, refer to Fig. 1, and remove: ing arm, No. 3.
2. Lower steering arm, No. 3, from pedestal g. Both R.H. and L.H. axle extension as-
/~. shaft. semblies, Nos. 15 and 25, Fig. 1, (if sa equip-
ped).
3. Thrust plate, No. 20, and shims from end
of front pivot pin. h. Pivot thrust plate, No. 20, and shims,
No. 21.
4. Front pivot support. NOTE: Save the shims.
1
PRINTED IN U. S.A.
MASSEY -FERGUSON
FRONT AXLE & STEERING GROUP IV - SECTION A - PART 2
',---/
1. Rad Assembly 8. Tube Assembly 15. Extension Assembly 22. Bushing 29. Oust Seol (Felt)
2. Tube Assembly 9. Rod Assembly 16. Spindle Bushing 23. Pivot Support Assembly 30. Spindle Bushing
3. Steering Arm 10. Spindle Steering Arm 17. Thrust Beoring 24. Front Axle Assembly 31. Spindle Bushing
4. Nut 11. Nut 18. Woodruff Key 25. Extension Assembly 32. Thrust Beoring
5. Oust Seol 12. Oust Seol 19. Spindle Assembly 26. Nut 33. Woodruff Key
6. Tie Rad End 13. Oust Seol (Fel!) 20. Thrust Plote 27. Spindle Steering Arm ~4. Spindle Assembly
7. Oust Seol 14. Spindle Bushing 21. Shim Pock 28. Oust Seol
i. Front pivot bracket, No. 23, from front Remove: (Refer to Fig. 1)
rude support.
1. Spindie steering arm, Nos. 10 and 27 from
j. Axie center member, No .. 24, by moving spindIe, Nos. 19 and 34, by Ioosening clamp and
member forward and out of rear pivot pin removing Woodruff keys, Nos. 18 and 33.
bore. 2. Dust seals, Nos. 13 and 29, from spindie.
DISASSEMBLING THE AXLE 3. Spindle shaft from axle extension spindie
shaft tubes, Nos. 15 and 25.
Before disassembling, notice that the steering 4. Spindle thrust bearings, Nos. 17 and 32,
arms, the spindIes, the rude extensions, and from spindle shafts.
the tie rods are designed for the R.H. or L.H.
sides. 5. Spindle bushings, Nos. 14,16,30 and 31.
NOTE: The mention ofaxle extensions 6. Pivot bushing, No. 22, from front pivot
does not apply to utility axles. bracket.
2
MASSEY -FERGUSON
GROUP IV - SECTION A - PART 2 Mf 50 & 65 fRONT AXLE & STEERING
3
MASSEY -FERGUSON
FRONT AXLE & STEERING GROUP IV - SECTION A - PART 2
4
MASSEY -FERGUSON
GROUP IV - SECTION A - PART 2 MF 50 & 65 FRONT AXLE & STEERING
-0
~t-- _ _ _,22
FlI\------j 23
5
MASSEY-FERGUSON
FRONT AXL E & STEERING GROUP IV - SECTION A - PART 2
The toe-in is measured between the center 3. Your purpose may o.r may not require
tire ribs (at hub height) at both front and rear. removal of wheel; if it should be required, then
Proper toe-in is obtained when the distance do so as the first step of removal, refer to
across the front is 0 to 1/4 inch less than the Group IV, Section B, Part 4 for instructions on
distance across the back. See Fig. 7. removing wheel.
NOTE: Do not permit wheel fork shafi 2: Oil seal, No. 5, from support casting.
to become cocked out of line while
removing. 3. Oil seal, No. 7, from support casting.
7
MASSEY -FERGUSON
fRONT AXLE & STEERING GROUP IV - SECTION A - PART 2
c. Flat washer, No. 3. 2. Upper and lower bearing cones, Nos.ll and
15, from pedestal.
d. Steering arm, No. 7, working through
support casting.
3. Upper and lower bearing cups, Nos. 12 and
3. Carefully raise tractor, and at the same 14, from pedestal.
time, withdraw from below, the spindle shaft,
No. 17, axle ,No. 19,andwheelsas an assembly.
4. Cotter pin and castellated nut, No. 20, from
(See Fig. 11).
spindle shaft, No. 17.
4. Remove:
a. Lower pedestal assembly, No. 13, from 5. Axle, No. 19 andkey, No. 18, from spindle
support casting, No. 9. shaft.
b. Front axle support, No. 9.
INSPECTION
Clean aH parts thoroughly and examine for
wear. Replace new parts and oil seals if nec es-
sary.
Fig. 11 - Removing Twin Front Wheel Axle Assembly NOTE: When assembling, install new
ail seals, and lightly grease the sealing
DISASSEMBLING surfaces. Rotate the shaft as it passes
Remove: (Refer to Fig. 10) through seals.
1. Oil seals, Nos. 10 and 16, from pedestal,
No. 13. 3. Lubricate the assembly thoroughly.
9
MASSEY -FERGUSON
INDEX
PAGE
Removing Manual Steering Housing l
Disassemble Manual Steering 2
Reassemble Manual Steering 2
Adjusting Manual Steering 4
Removing Power Steering Housing 4
Disassemble Power Steering 4
Reassemble Power Steering 5
Adjusting Power Steering 7
Trouble- Shooting . • . . . 8
DESCRIPTION
.~ The 35 Tractor uses a.screw and recircu-
lating ball-nut type steering gear with two pin-
ion shafts which control the steering linkage.
The nut is supported on the groove steering
shait by recirculating baIl bearings which moves
the nut, vertically when the shait is turned.
Teeth are eut in the upper side of the nut and is
engaged in the left pinion shait gear, which in
turn is engaged with the right pinion shait gear.
See Fig. 1.
REMOVING MANUAL
STEERING HOUSING
The steering gear housing and instrument
panel can be removed as an assembly by the
following procedures:
1. Tip the hood assembly forward and drain Fig. l - 35 Manual Steering Gear Assembly
the cooling system.
2. Disconnect heat sending unit, wires and 5. Remove mounting boIts at rear of fuel
starter motor cable. tank and block-up between tank and rocker arm
coyer.
3. Disconnect tractormeter cable, choke rod
and oil gauge line. (On Diesel m::Jdels, dis con- 6. Remove battery and disconnect drag links
nect tractormeter cable, fuel shut-off rod and from steering arms.
throttle control rod. )
7. Remove boit securing housing to trans-
4. Remove air cleaner hose, shut off fuel mission case also boit at rear of engine block
and remove fuel line. and lift steering housing assembly from tractor.
1
MASSEY -FERGUSON
FRONT AXLE AND STEERING GROUP IV . SECTION A . PART 4
0-~
,
The steering gear assembly can be disas- 6. Remove steering shaft with recirculating
sembled and assembled without removing from ball-nut and bearings as an assembly.
the tractor, if desired.
NOTE: Do not disassemble the ball nul
and shaft assembly, No. 2, Fig. 3, as
component rePlacement parts are not
DISASSEMBLE MANUAL STEERING available. If any of these parts are
~ damaged, replace the complete shaft
1. Remove right and left pitman arms and assembly.
remove nut and capscrew securing side cover,
No. 1, Fig. 2, to left side of steering housing.
5. Remove steering wheel and steering shaft 1. Install steering shaft and housing with
housing. shims, No. 3, Fig. 3. Adjust pre-Ioad on the
2
MASSEY -FERGUSON
GROUP IV - SECTION A - PART 4 MF & TO 35 STEERING GEAR HOUSING
3
MASSEY -FERGUSON
FRONT AXLE AND STEERING GROUP IV . SECTION A . PART 4
ADJUSTING MANUAL STEERING from the pump. (The return hose is the upper
hose.) Start the engine and drain the system
To adjust the manual steering gear, proceed, (allow the engine to run idle only long enough to
as follows: pump the oil out; further operation may damage
the pump).
1. Remove steering tie rods at rear end.
1. Remove the two hoses and the three ex-
2. Loosen the adjusting nuts and back off ternallines from the steering assembly.
both adjusting screws two full turns.
2. Remove the steering wheel and pitman
3. Remove or add shims between steering arms. The power steering assembly can be
shaft housing and steering gear case to obtain a disassembled without removing from the trac-
rolling pre-Ioad on shaft bearings of 1/2 to 1- tor, if desired.
1/2 pounds pull at rim of steering wheel.
3. Remove the four allen-head screws from
4. With the pitman arms parallel to each the power rack guide cover, and remove the
other, turn the adjusting screw for the left pit- cover and shims. These shims are used to ad-
man arm (the adjusting screw on right side of just clearance and are available in . 003, . 005,
unit) in until a pull of 1-3/4 to 3 pounds on the and.010".
rim of the steering wheel is obtained.
4. Remove capscrews holding side cover for
5. Adjust the screw for the right steering upper pitman shaft and with a plastic hammer
arm in the same manner until a pull on the drive shaft out of housing. Note the extra set of
wheel is 3-1/4 to 5 pounds. Tighten locknuts. gear teeth eut on the upper side of this shaft
Refer to Fig. 6 for procedure of checking pre- which mesh with the teeth on the power rack.
load on steering gear. Remove the lower pitman shaft in the same
manner.
Fig. 6 - Checking Pre-Load on Steering Gear 5. Remove the capscrews atlaching the pow-
er cylinder to the steering housing, and re-
REMOVING POWER move the cylinder and power rack assembly.
STEERING HOUSING See Fig. 7. Remove the gasket and holding the
To remove the power steering housing as- power rack; use a plastic hammer and care-
sembly, remove the pressure and return hose fully drive the cylinder off the end plate and
from the control valve and refer to paragraph piston. See Fig. 8. The end plate is sealed in
''Removing manual steering housing". the cylinder with two "O"-rings and the piston
has two cast iron rings. See Fig. 9.
4
MASSEY-FERGUSON
GROUP IV - SECTION A - PART 4 MF & TO 35 STEERING GEAR HOUSING
8. Clamp the steering shaft in a vise andre- 2. Refer to Fig. 11 and install valve adaptor
move the locknut. Al! parts on the shaft can housing on the steering shaft. Do not slide
then be removed with the exception of the ball- housing down too far on the shaft and get it off
o
~
Fig. 9 - Piston and Piston Rad Description and Sequence of Parts
1. Nut 2. Washer 3. Piston 4. Wasner 5. Adapter 6. Seal 7. Rack Stop Plate 8. Piston Rad 9. Power Rock
5
MASSEY -FERGUSON
FRONT AXI.E AND STEERING GROUP IV - SECTION A - PART 4
••
J
3. Refer ta Fig. 12 and install control valve 4. Install bearing thrust washer, No. 6, Fig.
spool, No. 8, in valve body, No. 7, sa that the 12, with groove up, bearing, No. 4, thrust-
identifying groove in the inside diameter of the washer, No. 3, with groove down, belleville
spool is toward the same side of the body as the spring washer, No. 2, and nut, No. 1. Be sure
ports marked "PR" and ''RT''. Then install the bearings are in place and torque nut, No. 1, 20
valve body assembly on the shaft withtheseport to 30 ft.-lbs., then back off 1/4 turn, and stake
markings up. Install plungers and springs, No. in place.
5, in the five openings in the outer rim of the
control valve body - one spring between two 5. Place shaft and valve assembly in steer-
plungers in each opening. ing housing. Turn the adaptor housing sa that
the bleed outlet is toward the front. Install and
NOTE: A service repair kit replacing tighten the four caps crews.
tlzese plungers and springs is available
ta aid in front wlzeel shimmy, and is 6. Turn the valve assembly sa that the "PR"
standard equiPment on models after and ''RT'' ports are ta the left. Install the
6
MASSEY-FERGUSON
GROUP IV - SECTION A - PART 4 MF & TO 35 STEER'NG GEAR HOUS'NG
11. To install the upper pitman shaft, refer 2. Back the adjusting screws out at leasttwo
to Fig. 14. Remove the side cover assembly by turns from a tight position. With the steering
turning out the adjusting screw, No. 3. This wheel in the center of its travel, turn in the ad-
makes it possible to see the timing of all the justing screw on the lower pitman shaft until a
gears. Install the upper pitman shaft in such a pull of 1-1/4 ta 1-3/4 pounds is obtained at rim
manner to mesh with the lower mating teeth and of steering wheel. Tighten the adjusting screw
the teeth on the power rack. locknut.
NOTE: Some of the pitman gears are 3. Adjust the upper pitman shaft in the same
marked with a dot on the tee th. manner until a pull of 2 ta 2-1/2 pounds is ob-
7
MASSEY -FERGUSON
FRONT AXLE AND STEERING GROUP IV - SECTION A - PART 4
TROUBLE-SHOOTING
Problem - Loss of power assistance
b. Low pump pressure. Check pump relief valve set pressure 1100 psi.
c. Faulty control valve, plungers and springs. Check plunger and springs. Install new, if
damaged or worn.
e. Oïl by-passing piston in cylinder. If the steering gear housing fiIls up and the
pump reservoir lowers, oil may be passing by
piston in cylinder. Check and replace worn
parts.
f. Steering linkage binding. Remove steering drag links and check by mov-
ing steering mechanism by hand. shouid turn
easily with front of tractor raised.
a. Sticking or binding control valve spool. Remove control valve assembly; clean an parts
in solvent and lubricate with type "A"automatic
oil. If this does not correct, replace with a new
valve only and spool assembly.
b. Improperly tightened thrust nut, No. 1, Fig. Torque nut 20-30 ft.-Ibs., then back off 1/4turn
12, at top of control valve. and stake.
8
MASSEY -FERGUSON
GROUP IV - SECTION A . PART 4 MF & TO 35 STEER'NG GEAR HOUS'NG
b. Worn steering linkage. Check the rod ends, spindle bushings andradius
rod ball joints. Replace, if worn.
b. Pressure relief valve not seating. Check pressure relief valve and set pressureto
1100 psi.
9
MASSEY -FERGUSON
DESCRIPTION
The power steering pump is constant running, gear type and is driven by the cam-
shaft gear train. The pump delivers a volume of ail ta the system with a regulated
pressure of 1100 ta 1200 psi, except on the MF 65 Diesel with the direct inj ection
engine, tractor SeriaI No. 685 996 and up, which has a regulated pressure of 1500
psi. A relief valve is located in the pump ta maintain this pressure.
Printed in U.S.A. 1
MASSEY -FERGUSON
fRONT AXLE AND STEERING GROUP IV - SECTION A - PART 5
DISASSEMBLE BARNES PUMP 4. Remove nut securing drive gear, No. 19,
and remove gear, key and spacer from shaft.
The Barnes Power steering pump can be
identified by the Barnes tag located on the pump 5. Remove snap ring, No. 17, from housing
housing; see Fig. 1. This pump is driven by and remove shaft, No. 15, and bearing, No. 16,
the timing gear train and delivers approximately from housing.
4 gallons per minute at an engine speed of 2000
rpm. Ji has a relief valve pressure of 1100 to 6. Remove seal, No. 13.
1200 psi.
2
MASSEY -FERGUSON
POWER STEERING
GROUP IV - SECTION A - PART 5 PUMPS-MF 35, 50 & 65 TRACTORS
Pressure reading should be 1100 to 1200 psi. 3. Remove nut, No. 20, securing drive gear
To increase pressure, turn adjusting screw on to the pump shaft and pull gear and key from
relief valve in, to decrease, turn out. shaft.
NOTE: One turn of "the adjus ting 4. Remove the four bolts securing pump
s crew will change the pressure ap- housings together.
proximately 300 psi.
5. Separate housings and remove gears and
If the relief valve adjustment will not correct shafts.
the pressure, the possible cause may be in the
pump. 6. Remove relief valve, No. 7, and remove
relief valve assembly.
Printed in U.S.A. 3
MASSEY -FERGUSON
FRONT AXLE AND STEERING GROUP IV - SECTION A - PART 5
4
MASSEY -FERGUSON
POWER STEER'NG
GROUP IV - SECTION A - PART 5 PUMPS-MF 35, 50 & 65 TRACTORS
For servicing of Barnes pump, refer to par- The MF 65 Diesel Tractors after SeriaI No.
agraph "Disassemble Barnes Pump", g a s 685 996 uses a Wooster power steering pump,
tractors. shown in Fig. 10.
Printed in U.S.A. 5
MASSEY -FERGUSON
fRONT AXLE AND STEERING GROUP IV - SECTION A - PART 5
14
~
RETURN -:"",
PORT --,
12 ~(/
2. Remove reservoir and filter assembly. 2. Install reservoir retainer, No. 11, on
rear pump housing, No. 10, and clamp in vise
with return port in housing, to left side.
3. Remove the 4 capscrews securing the
pump bodies together. The shafts, gear and
bearings, Nos. 4, 5 and 6, will remain in the 3. Place seal ring, No. 9, and two "O"-rings
center body, No. 8. in place on rear housing.
4. Renrove pump drive gear and key from 4. Install 2 bearings, No. 4, in center hous-
shaft, No. 5. ing, No. 8, on oil passage side with grooves in
bearings toward pump gears.
6
MASSEY -FERGUSON
POWER STEERING
GROUP IV - SECTION A - PART 5 PUMPS-MF 35, 50 & 65 TRACTORS
Printed in U.S.A.
7
MASSEY -FERGUSON
INDEX
Page
PRINTEO IN U. S. A. 1
MASSEY -FERGUSON
FRONT AXLE & STEERING GROUP IV - SECTION A - PART 6
screws and lift off the steering gear housing. 2. Separate the steeringgear housingfrom the
top of the transmission.
NOTE: Be sure to lift the steering
gem" housing straight up fm" enough
tO,disengage the gear shift levers from 3. Collapse the spring (No. 23) and remove
the shift forks. the retaining collar (No. 24, Fig. 2) and the
To disassemble the steering gear housing, spring from the gear selection shift lever.
proceed as follows:
1. Remove the steering mechanism as out- 4. Raise up the rubber boot (No. 27) and
lined in "Removing and Disassembling the drift out the gear selection shift lever pin
Steering Mechanism". (No. 21, Fig. 2).
2
MASSEY -FERGUSON
GROUP IV - SECTION A - PART 6 NIF 50 & 65 NlANUAL & POWER STEERING
5. Raise the rubber boot (No. 30) and tap Gear Selection Shift lever Cup
the planetary shift lever cup (No. 32) down
until the shift lever pin (No. 31, Fig. 2) is Under sorne circumstances, there may be
below the bottom of the steering gear housing. sorne lifting of the gear selection shift lever
cup experienced. When lifted far enough, the
NOTE: Support the housing with a shift lever may lock in gear.
cylindrical sleeve so that the housing
is not distorted. This problem may be easily corrected by:
Under sorne conditions there may be sorne 4. Install the gear selection shift lever and
transmission oil seep out of the planetary pin.
shift lever cup on the MF 65 Tractor. This
is due to a splash effect and not to the trans- 5. Replace the rubber boot to its original
mission breathing. position.
3
MASSEY -FERGUSON
fRONT AXLE & STEERING GROUP IV - SECTION A - PART 6
1. Mount the housing in a press as shown in INSTALLING THE STEERING GEAR HOUSING
Fig. 3 and press in the shift lever cups.
1. Attach the steering gear housing to the
NOTE: Support the housing around the top of the transmission. Use a new gasket.
cup opening with a cylindrical sleeve
to prevent distorting the housing. Press NOTE: Make sure detent springs are
the cups in until the bottom edge of in place. Lower the steering housing
the groove (No. l, Fig. 4) is even with carefully into position, engaging the
thé top of the housing as shown in shift levers into the shift forks.
Fig. 5. Make sure that the pin openings.
(No. 2, Fig. 6) are 900 to the direction
of operation of the shift levers.
4
MASSEY -FERGUSON
GROUP IV - SECTION A - PART 6 MF 50 & 65 MANUAL & POWER STEERING
5
MASSEY -FERGUSON
FRONT AXLE & STEERING GROUP IV - SECTION A - PART 6
2. After installation of the levershaft bush- 4. Attempt ta pull up and push down on the
ings, they must be reamed to give a clearance steering wheel ta check for steering shaft
of 0.0005 ta 0.003 inch between the levershaft end-play.
and the bushings.
NOTE: If end-Play is present, remove
3. Always replace the sealing gaskets, ail sufficient thickness of shims ta Place
seai and "0" ring. a slight drag on the shaft as it is
turned. Shims o:re available in thick-
4. Examine the stud bearing assembly on wide nesses of 0.002, 0.003 and 0.010 inch.
a.xIe models. It must not show signs of damage
or flat spots on the rollers. The proper bearing 5. Remove the steering wheel and cover tube.
Ioad is when it requires a slight drag (6-8 in.-
lbs.) to turn the stud in its rollers. 6. Position a lubricated "0" ring into the
groove in the caver tube. Install the caver
NOTE: If beo:ring load must be ad- tube and the adjusted shim pack onto the
justed, release the locking tabs and housing, being carefui not to damage the "0"
tighten (or loosen) the nut ta adjust ring. Install the cover tube so that the vent
the la ad. Install a new locking tab hole (No. 2, Fig. 7) is towards the front of the
washer before adjusting. Lock the tractor.
nut into position when the adjustment
is completed. 7. Lubricate the levershaft and install it
through the bushings and lubricated oil seai.
CA UTION: Whenever converting a wide
axle model tractor ta a narrow axle NOTE: Use co:re not to cut or damage
mode l, be sure to rePlace the lever- the ail seal while installing the lever-
shaft assembly (No. 39, Fig. 2) with shaft.
the solid pin levershaft assembly (No.
35, Fig. 2). 8. Back the adjusting screw (No. 36, Fig. 2)
out of the side cover a few turns and install
ASSEMBLING AND INSTALLING the side caver. Use a new gasket.
THE STEERING MECHANISM
9. Install the pitman arm on the levershaft.
1. Install the following:
NOTE: Master splines must be a-
ligned for proper timing.
a. Levershaft bushings. Ream the bushings
to provide a 0.0005 to 0.003 inch clearance.
10. Fill the gear housing ta the correct level
Clean thoroughly after reaming the bushings.
with recommended lubricant.
b. Levershaft assembly ail seai. Lubri- 11. Adjust the steering mechanism as outlined
cate the oil seal with brake fluide in "Adjusting the Steering Mechanism".
7
MASSEY -FERGUSON
Page
PRINTED IN U. S.A. 1
MASSEY -FERGUSON
FRONT AXLE & STEERING GROUP IV - SECTION A - PART 7
VIEWA
2
MASSEY -FERGUSON
GROUP IV - SECTION A - PART 7 MF 50 & 65 MANUAL STEERING PEDESTAL
4. Upper arm, No. 5, to the upper end of b. Place the R.H. and L.H. spacers in posi-
pedestal shaft; a blind spline provides for pro- tion on the boUs now protruding from rear side
per alignment. Secure with flat washer, lock of support assembly.
washer and nut. c. Line up the holes in the support with
5. Pivot bushing, No. 4, Fig. 5, into the bore holes in the tractor and tighten the bolts.
in front axle support as described in note. (See 2. Upper pedestal assembly, No. 9, pedestal
"Inspecting" ). shaft, and upper arm as one unit. Position the
unit to its proper location on front axle support
and secure with cap screws.
INSTALLING THE PEDESTAL 3. Front axle assembly, referring to Group
IV, Section A, Part 2 for instructions.
Refer to Fig. 1, and install: 4. Drag llnk, No. 15, after aligningfront wheels
1. Front axle support assembly, No. 12, to in a straight line position and centering steering
tractor as follows: wheel.
a. Insert attaching boUs through the holes 5. Lubricate an grease points thoroughly.
provided in the front axle support.
3
MASSEY -FERGUSON
1 ND EX
Page
Servicing the Power Steering Valves . . 1
Servicing the Power Steering Cylinders . 5
Servicing the Power Steering Pedestal 9
Adjusting the Power Steering System • . 11
Both manual and power steering utilize many common parts such as the steering
housing, gears, etc.; however, the power steering requires an altered pedestal assem-
bly and upper arm and the addition of a pump, power cylinder, control valve, conne ct-
lng linkage and hoses.
The power cylinder and control valve mounted next to the pedestal are the external
type; that is, they are not integral with the steering housing. By opening the R.H. or
L.H. grills, the adjustments on the power steering mechanism may he readily made.
The control valve, atop the power cylinder, regulates the flow of oil to and from the
cylinder while the power cylinder provides the force to rotate the front wheels. The
piston end of the power cylinder is aUached to a bracket on the top of the main front
support casting and barrel end of the cylinder is secured to the splined arm on the
pedestal shaft. The control valve is connected to the same arm that the drag link is
fastened to. This arm is not splined to the pedestal shaft and is free to turn. The
only connection between the valve arm and the cylinder arm is a valve adjusting pin.
This pin secured to the valve arm extends into the cylinder arm in a loose fitting
socket.
DISASSEMBLlNGTHE VALVE
Thefollowingprocedure isfor valves on MF 50 tractors
prior to Serial Number 516 788 and on MF 65 tractors 1. Drive out the roll pin attaching the ad just-
prior to Serial Number 650 369. This valve may be ing linkage (No. 2) to the link (No. 3, Fig. 2).
further identified as being the one which sets on top of
the cylinder and is not a part of the cylinder end cap. Fig. NOTE: Make sure that the slotted end of the
1 shows the oil jlow for a right and left turn. valve end rod assembly (No. 13, Fig. 3) is not
collapsed while driving the roll pin in or out.
REMOVING THE VALVE
2. Pierce with a sharp center punch and pry
out the dust seal retainer (No. 17) and take out
1. Drain the power steering system. the dust seal (No. 16, Fig. 3).
2. Open the R.H. grill door and disconnect 3. Remove the snap ring (No. 15) and remove
the hoses to the valve. the spool from the valve body (No. 4, Fig. 3).
3. Remove the boUs securing the valve to the 4. Slide the thrust washer (No. 14) from the
cylinder. valve link (No. 13, Fig. 3).
PRINTED IN U.S.A. 1
MASSEY -FERGUSON
fRONT AXLE & STEERING GROUP IV - SECTION A - PART 8
Oll FLOW FOR RIGHT TURN. Oll FLOW FOR lEFT TURN.
-+I~f--.040
2
MASSEY -FERGUSON
GROUP IV - SECTION A - PART 8 MF 50 & 65 POWER STEERING
3
MASSEY -FERGUSON
FRONT AXLE & STEERING GROUP IV - SECTION A - PART 8
2. Push the valve spool out the end of the cap slightly, mark, and drill the housing. Al-
valve body. ways clean the valve body after drilling and use
new nails during assembly.
3. Remove the spiral snap ring (No. 16) from
the valve body and allow the washer (No. 12) the
spring (No. 11) and the washer (No. 10) to faU ASSEM8L1NG AND INSTALLING
from the valve body. THE VALVE
4. Remove the following "0" rings: The following procedure is for assembling and installing
valves on MF 50 tractors prior to Seriai Number 516 788
a. Inner valve "0" ring (No. 4) from and on MF 65 tractors prior to Seriai Number 650 369.
valve body (No. 6). See Fig. 3.
b. Outer valve "0" ring (No. 9) from 1. Slide the spring (No. 6) and inner spool
valve spool (No. 8). (No. 7) into the valve main spool (No. 5).
c. Passage tube "0" ring (No. 13) from N 0 TE: Slide the inner spool in so that the
valve end rod (No. 14). solid end (without drilled opening) enters the
spool first.
INSPECTING AND SERVIC'NG THE
STEERING VALVES-AU MODELS
2. Position spring (No. 8) spring thrust
Clean aU parts thoroughly and renew any washer (No. 9) valve guide (No. 11) (with lubri-
which show signs of wear and damage. Always cated "0" rings (Nos. 10 and 12) in position)
use new "0" rings and gaskets. onto the valve.
During removal of the end cap, the screw NOTE: Install the spring thrust washer so
nails may break. If this should happen, drill that the chamferred inside diameter is towards
the nails out of the housing or rotate the end the spool. Install the valve guide so that the
4
MASSEY -FERGUSON
GROUP IV - SECTION A - PART 8 MF 50 & 65 POWER STEERING
wider land is next to the end rod. Securely NOTE: Whenever servicing the valve spool,
tighten the valve end rod (No. 13). never turn it in a counterclockwise direction
because it may unscrew at this point..
CA UT/ON: Whenever servicing the power
steering valve, never turn the valve rod end in 7. Install the two Allen head screws (No. 5).
a counterclockwise direction as it may unscrew
at this point. 8. Reconnect linkage and install the cylinder
in the tractor. See "Installing the Cylinder".
3. Place a lubricated "0" ring (No. 3) on the 9. Fill, bleed and adjust the system as out-
shoulder in the valve body (No. 4) and install lined in "Adjusting the System".
the end plug (No. 2) and snap ring (No. 1).
5. Install new "0" rings between the valve 1. Remove the grill screens, grill bottom
body and the cylinder and bolt the valve to the plate assembly and left side panel as outlined
cylinder. Tighten the bolts down evenly to a in Group IV, Section C, Part 3.
torque of 10 to 12 ft.-Ibs.
2. Disconnect the hoses at the pump and re-
6. Reconnect the linkage and install the servoir and turn the steering wheel in both di-
cylinder in the tractor. See "Installing the rections to drain the oil from the cylinder.
Cylinder" .
3. Turn the steering wheel to the extreme
7. Fill, bleed and adjust the system as out- left position and leave it there.
lined in "Adjusting the System".
4. Remove the following (See Fig. 5):
5
MASSEY -FERGUSON
FRONT AXLE & STEERING GROUP IV - SECTION A - PART 8
b. Cotter pin, washer and link conne ct- 3. Push the tube head (No_ 8) in .
. ing pin assembly (No. 3).
4. Remove the spacer (No. 3) and spiral snap
c. Cap screws (No. 5) clamping around ring (No. 4).
pin (No. 4).
5. Withdraw the piston and tube he ad from
5. Drive out the pin (No. 4) connecting the the tube.
cylinder to the pedestal.
6. Remove the following:
NOTE: The pin (No. 4) will not clear the
a. Tube head from the pistonrod (No. 1).
front support assembly unless the wheels are in
the extreme left position.
b. "0" rings (Nos. 7, 9 and 11), back-up
washers (Nos. 6, 10 and 12) and wiper
6. Support the cylinder and bracket and re- (No. 5) from the piston and tube head.
move pin (No. 1).
c. Nut (No. 14) securing piston head
(No. 13) to the rod and unscrew the
piston head from the rod.
DISASSEMBLING THE CYLINDER
The following procedure is for cylinders on MF 50 The following procedure is for cylinders on MF 50
tractors prior to Seriai Number 516 788 and on MF 65 tractors after tractor Seriai Number 516 788 and on
tractors prior to Seriai Number 650 369_ See Fig. 6. MF 65 tractors after tractor Seriai Number 650 369
See Fig. 7. .
1. Remove the boUs attaching the valve to
the cylinder. 1. Mount the cylinder tube end cap (No. 20)
in a vise and remove the four boUs drawil].g the
2. Remove the spiral snap ring (No. 2). cylinder ends together.
6
MASSEY -FERGUSON
GROUP IV - SECTION A - PART 8 MF 50 & 65 POWER STEERING
2. Withdraw the hydraulic valve body and 'NSPECTING AND SERVICING THE
cylinder end (No. 1) from the tube and remove CYUNDERS-ALL MODELS
the oil tube (No. 5).
Clean all parts thoroughly and renew any
which are damaged or show signs of wear.
NOTE: Make sure that the spring (No. 2)
behind the oil tube (No. 5) is not lost. Remove any paint present on the piston rod
before assembling and installing the piston rod.
3. Pull the piston out of the cylinder. To re- ASSEMBLING THE CYLINDER
move the piston head from the rod, remove the
lock nut (No. 14) and press the rod out of the The following procedure is for cylinders on MF 50
piston. tractors prior to Seriai Number 516 788 and on MF 65
tractors prior to Seriai Number 650 369. See Fig. 6.
4. Remove the tube (No. 17) from the cylinder 1. Screw the piston head onto the piston rod
end cap (No. 20). until it is tight against the tapered seat .
a. "0" ring and four back-up washers 3. Install a lubricated back-up washer (No.
from piston head and internaI groove 10), "0" ring (No. 11) and back-up washer (No.
in valve body and end cap (No. 1). 12) onto the piston head.
b. "0" ring and back-up washer from 4. Position a lubricated back-up washer and
the tube (No. 17), cylinder end cap (No. "0" ring in the internaI groove of the tube head
20) and each end of oil tube (No. 5). and a lubricated "0" ring in the external groove
of the tube head. The back-up washer in the
c. Wiper (No. 8) from recess in end of internaI groove goes on the wiper side of the
valve body and end cap. groove.
7
MASSEY -FERGUSON
FRONT AXLE & STEER'NG GROUP IV - SECTION A - PART 8
5. Install the wiper (No. 5) in the recess in e. "0" ring and back-up washer on cyl-
the end of the tube head. The double lipped edge inder tube (No. 17). Install back-up
of the wiper enters the recess first. The taper- washer towards the center of the tube.
ed surface of the wiper goes against the rear
tapered surface of the recess. f. Wiper (No. 8) in the recess in the
end of the valve body end cap. The
6. Insert the piston into the cylinder. double lipped edge of the wiper enters
the recess first. The tapered sur-
NOTE: Lubricate the piston and cylinder well face of the wiper goes against the
before installation so that the "0" ring is not rear tapered surface of the recess.
cut as il passes the snap ring groove in the
cylinder. 2. Press the piston head (No. 13) onto the
piston rad (No. 11).
7. Lubricate the inside and outside diameters
of the tube head and install the tube head onto NOTE: The piston rod enters the chamferred
the lubricated piston rad. side of the piston head first.
NOTE: Use care during installation so that 3. Tighten the nut securing the piston head
"0" rings and wiper is not damaged. on the rod securely and stake at four places.
8. Install the heavy, large diameter spiral 4. Mount the end cap (No. 20) in a vise and
snap ring (No. 4) into the groove in the cylinder. lubricate the "0" ring sealing area of the end
cap and the side of the chamferred end of the
9. Pull on the piston rad until piston head cylinder tube (No. 17).
forces the tube head against the snap ring.
5. Insert the lubricated piston into the cham-
10. Install split spacer (No. 3) and second ferred end of the cylinder tube (piston rad en-
spiral snap ring (No. 2). te ring first) and then install the cylinder tube
onto the end cap.
8
MASSEY -FERGUSON
GROUP IV - SECTION A - PART 8 MF 50 65 POWER STEERING
SERVICING THE POWER housing (No. 14) and valve connecting arm (No.
4) be marked as shown in Fig. 10, so that they
STEERING PEDEST AL may be properly "timed" during installation.
Bottom the adjusting pin (No. 3) into the cylin-
REMOVING THE PEDESTAL der connecting arm (No. 8) before marking.
Remove the following: Refer to Fig. 9.
9
MASSEY -FERGUSON
fRONT AXLE & STEERING GROUP IV - SECTION A - PART 8
1. Remove the dust seal (No. 16), snap ring ished diameter is 1.5005 inch to
(No. 9) and grease fitting (No. 10) from the 1.5015 inch.
pedestal shaft.
ASSEMBLING THE POWER
2. Mount the pedestal in a press and press the STEERING PEDESTAL
shaft out of the bottom of the pedestal housing. 1. Install and ream bushings as outlined in
NOTE: Use a press sleeve of sufficient size "Inspecting and Servicing the Power Steering
that the threads for the grease fitting are not Pedestal" .
damaged.
2. If the adjusting screwpin (No. 2, Fig. 9)
3. Once the shaft has been removed, the has been removed, replace it at this Ume.
bushings in the pedestal housing (Nos. 13 and
15), cylinder connecting arm (No. 8) and valve 3. Position the cylinder and valve connecting
connecting arm (No. 4) may be inspected and arms together so that the adjusting screw is
removed if necessary with step plate and driver. aligned in its opening and place them in the
pedestal housing.
4. To be removed, the adjusting pin (No. 3)
must be screwed through and out of the bottom 4. Align the punch marks and install the
of the valve connecting arm (No. 4). pedestal shaft with a press.
10
MASSEY-FERGUSON
GROUP IV - SECTION A - PART 8 MF 50 & 65 POWER STEERING
11
MASSEY -FERGUSON
INDEX
Page
Similarities exist between various wheel and Hub assemblies may also be interchanged
hub assemblies that allow the servicing pro- within another group of combinations which are
cedures involving several assemblies to be listed as follows:
discussed as one group. 1. The MF 50 tractor equipped with Row
Crop Single Wheel Front Axle.
Front wheel and hub assemblies have inter- 2. The MF 65 tractor equipped with Row Crop
change features that permit some exchange of Single Wheel Front Axle.
parts and assemblies between the 35, 50 and 65
(MF & TO) tractors as weIl as permitting an No interchangeable features are provided for
exchange between several front axle assemblies.
hub assemblies required for the combinations
However, the interchange features are limited listed within the group as follows:
to the combinations as discussed in this text. 1. The MF 50 tractor equipped with a Multi-
Hub assemblies for the following combinations Purpose Front Axle.
2. The MF 65 tractor equipped with a Utility
are interchangeable within this group inclusively:
1. The 35 (MF & TO) tractor front axle. Front Axle.
2. The MF 50 tractor equipped with Utility,
Hi-Arch, or Row Crop Twin Front Axle. Wheel assemblies may be interchanged within
3. The MF 65 tractor equipped withStandard, certain limitations. Refer to the Tractor Parts
Hi-Arch, or Row Crop Twin Front Axle. Book.
PRINTED IN U. S.À. 1
MASSEY -FERGUSON
BRAKE & WHEEL ASSEMBLIES GROUP IV - SECTION B - PART 4
Fig. 1 _ MF & TC 35 (Front Axle); MF 50 (Utility, Hi.Arch, Row Crop Twin Front Axle); MF 65 (Standard, Hi.Arch, Row Crop Twin
Front Axle) Front Wheel and Hub Assembly Nomenclature
1. Dust Seal 4. Hub 7. Retainer Wosher 10. Hub Cap
2. Inner Beoring Cone 5. Outer Bearing Cup 8. Cotter Pin 11. Wheel
3. Inner Bearing Cup 6. Outer Bearing Cone 9. Castellated Nut
2
MASSEY -FERGUSON
GROUP IV - SECTION B - PART 4 MF 35, 50 & 65 FRONT WHEEL & HUS
Fig. 2 - MF 65 (Utility front Axle) Front Wheel and Hub Assembly Nomenclature
1. Oust Seal 5. Outer Bearing Cup 9. Castellated Nut
2. Inner Bearing Cone 6. Outer Bearing Cane la.Hub Cap
3. Inner Bearing Cup 7. Retainer Washer 11. Wheel
4. Hub 8. Cotter Pin
MF 50 and 65 ROW CROP SINGLE FRONT AXLE MODELS Refer to Fig. 3, and disassemble:
1. R.H. & L.H. spacers, Nos. 2 and 14.
REMOVING 2. R.H. & L.H. washer retaining cups, Nos. 5
Support the tractor with front wheel touching and 11, by prying around them evenly from the
the ground, but with weight of tractor relieved hub, No. 8.
from the wheel. 3. Four feU washers, from the retaining cups.
3
MASSEY -FERGUSON
SRAKE & WHEEL ASSEMSUES GROUP IV - SECTION B - PART 4
4. R.H. & L.H. bearing canes, Nos. 6 and 10, 4. R.H. & L.H. washer retaining cups, Nos.
from the hub. 5 & 11, ta the hub by pressing evenly aU around
·5. Six boIts securing the rim ta hub. the edges.
6. Tire after separating the rim, No. 15from
5. Four feIt washers into the reatining cups.
hub, No. 8.
(2 washers in each cup).
6. R.H. & L.H. spacers, Nos. 2 & 14, ta the
INSPECTION retaining cups.
4
MASSEY -FERGUSON
SPECI FICATIONS
ENGINE
Number of Cylinders . . . . . . . . . . . . . . . • . . . . . . . . . 4
Firing Order. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3-4-2
Valve Arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . Overhead
Bore . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5/16 Inches
Stroke . . . . . . . . . . . . . . . . . . . . _ . . . . . . . . . . . . . . 3-7/8 Inches
Piston Displacement . . . . . . . . . . . . . . . . . . . . . . . . . 133.6 cu. Inches
Compression Ratio . . . . . . . . . . . . . . . . . . . . . . . . . . 6.6 to 1 (Standard) and 8.1 .(;
to 1 (Hi-Altitude)
6.6 to 1
8.1 to 1
""
MASSEY -FERGUSON
MODEL Z-J34 ENG/NE GROUP 1 - SECTION B - PART 1
PISTON PINS
CONNECTING RODS
CRANKSHAFT
TIMING GEARS
MAIN BEARINGS
2
,
MASSEY-FERGUSON
GROUP 1 - SECTION 8 - PART t SPECIFICATIONS
VALVE TAPPElS
VALVE GUIDES
INTAKE VALVES
EXHAUST VALVES
3
MASSEY -FERGUSON
MODEL. Z-134 ENGINE GROUP 1 - SECTION B - PART 1
VALVE SPRINGS
4
MASSEY -FERGUSON
Pa 9 e Page
Engine • . • . • . • . . • • • . • • • . • • . . • • • • • •. 1 Piston and Connecting Rod Assembly . • • • • • •• 9
Engine Removal . " . . • . . • . • . . . . . . • • • .. 2 Crankshaft and Main Bearing . • . . . . . . . . • . 12
Rocker Arm Shaft Assembly . • • . . . • • . • • • .• 3 Crankshaft Oil Seals . . • . . . • . • . . • . • • . • • 16
Cylinder Head. • . . • • • . • . . . • . • • • • • . • •. 4 Comshaft . • . . . • . . .• . . . . . . . . . . . . . . . . ' 17
Cylinder Block .•••..•.••••.•.••..••. 8 Timing Gears •.••••••.••••.••.•.••••• 19
Sleeves • . • • • . • • . . • . . . • • • • • . . • • . . • • 8 Governor and Timing Gear Coyer .•••.••••• 20
Before starting disassembly of the tractor, make a complete diagnosis of the engine
to be sure that an overhaul is really recessary. If it is determined that an overhaul is
necessary, then inspect the entire engine for any evidence of externalleaks, or defec-
tive parts, that must also be corrected before the tractor is assembled and returned
to the customer.
ENGINE
The model Z-134 engine is a four cylinder, cubic inches for both compression ratios. The
spark ignition, overhead valve type engine, using 6.6 to 1 compression ratio engine in the TO 35
wet sleeves with a bore of 3-5/16 in. and a stroke Tractor developed 34.50 corrected beU horse-
of 3-7/8 in. The engine is manufactured with two power. Maximum engine torque occurs at an
compression ratios: 6.6 to 1 (regular) or 8.10to engine speed of approximately 1200 RPM.
1 (hi-altitude). Piston displacement is 133.6
-
.......
,~
~:', ":""""'~,
1
MASSEY -FERGUSON
MODEL Z-134 fNGtNf GROUP 1 - SECTION B - PART 2
ENGINE REMOVAl
To remove the engine and clutch proceed as
follows:
1. Drain cooling system, also crankcase ifthe
engine is to be disassembled.
2. Disconnect head light wires and remove
hood.
3. Disconnect and remove battery.
4. Shut off the fuel and remove fuel tank.
5. Support the tractor under the transmission
housing and remove front end as an assembly
from tractor, as shown in Fig. 4. Refer to the
individual front end section for re!D0val pro-
cedure. Fig. 5· Removing Engine From Tractor
2
MASSEY -FERGUSON
GROUP 1 - SECTION B - PART 2 ENG/NE OVERHAUL PROCEDURES
CYLINDER HEAD ASSEMBl y 3. Remove the plugs from the ends of the
rocker shaft and wash the shaft and parts in a
The cylinder head assembly consists of the solvent, being careful to clean out any sedi-
head complete with the valves, rocker arm shaft ment from inside the shaft, also make sure all
assembly and push rods. oil holes are open.
INSPECTION AND SERVICING
Rocker Arm Shaft Assembly
Rocker Arms And Rocker Arm Shaft
REMOVAl
The rocker arm shaft is ground to an outside
diameter of .622 - .623 in. and is made with
To remove rocker arm shaft assembly pro-
lubrication holes and a retaining pin hole.
ceed as follows:
1. Remove hood
Inspect the following parts:
2. Shut-off fuel and remove fuel tank
1. Check the rocker arm bearing surfaces of
3. Remove rocker arm cover
the shaft for scoring. Use a new shaft if serious
scoring is found.
NOTE: Install spring-Ioaded clothes 2. If no scoring is present, use a micrometer
pins onto the push rods before removing and measure the diameter of the shaft at the
the rocker arm assembly. This pro- points where there has been rocker arm bearing
cedure will prevent them from acci- wear, as shown in Fig. 7. Use a new shaft if
dentally falling into the block. diameter is less than .621 in.
3
MASSEY -FERGUSON
MODEL Z-134 ENGINE GROUP 1 - SECTION B - PART 2
Cylinder Head
IMPORTANT: LPG type engines use a
Fig. 8 - Measuring Inside Diameter af Rocket Arm Bushings
special exhaust valve, valve seat and
valve retainer. Do not interchange
Push Rods these parts.
Inspect the push rods as listed below:
1. Discard push rods that are excessively
REMOVAl (ENGINE IN TRACTOR)
worn or scored.
To remove the cylinder head proceed as
NOTE: If scoring is found on one joint,
follows: Refer to Fig. 10.
it is safe ta assume that its matching
1. Remove hood.
baU or socket is also scored and bath
2. Remove battery, shut off fuel and remove
must be rePlaced.
fuel tank.
2. Discard any bent or damaged push rods.
NOTE: If the valves require servicing,
REASSEMBL y check operation of the rotocaps, No. 5
Fig. 10, at this point. Ta check roto-
To reassemble the rocker arm assembly caps, remove only the hood, fuel tank
follow th'e steps listed: and rocker arm caver and install an
1. Oil aIl rocker arm bushings. auxiliary fuel tank. Wipe the ail from
2. Notice that each rocker arm is stamped the rotocaps and mark them with a pen-
either "7R" or "8L" meaning that is is a right cil. Start engine and observe if aU roto-
or left hand rocker and the rockers are not caps rotate. Rotocaps that do notrotate
interchangeable. must be replaced.
4
MASSEY -FERGUSON
GROUP 1 - SECTION B - PART 2 ENGINE OVERHAUL PROCEDURES
Intake Valves
deposits from the combustion chamber, gasket The dimensions and markings of the intake
surfaces and valve heads with a and a valves are listed as follows:
stHf wire brush. Be careful not to. scratch 0
the gasket surface of the head. Clean aIl ru st Face Angle 30
and dirt from the water passages and check the Margin 3/64 inch
head for cracks and warped gasket surfaces. If Stem Dia. .3141-.3149 inch
warpage exceeds .020 inch, the head IIj-ust be Total Length 4 inch
either replaced or reground. Head Marking "IN"
2. Remove the valve retainer locks and re-
move springs and valves.
3. Place valves in a numbered rack.
5
MASSEY -FERGUSON
MODEL Z-134 ENG/NE GROUP 1 - SECTION B - PART 2
INSPECTION
Fig. 13 - Exhaust Valve Àssembly
1. Exhaust Valve 4. Valve Lock Thoroughly clean all valves and inspect for
2. Valve 5pring 5. Valve Stem Cap defects such as deep burns, necking, scuffing
3. Exhaust Valve Ratocap
and worn keeper grooves. (Refer to general
Exhaust Valves section for detailed information concerning in-
spection). If valves appear to be in good condi-
The exhaust valve is also a one-piece forging tion check with the proper gauges for the
but is made of a special alloy steel. A retainer following:
lock groove is cut in the stem near the tip and 1. Measure thickness of valve margin. If
a 0.130 in. diameter hole to receive the valve thickness is less than 1/32 inch discard the
cap is drilled into the end of the stem. The valve.
valve, valve spring and retaining assembly is 2. Measure the stem diameter. If measure-
shown in Fig. 13. ment is more than 0.0015 in. below that of new
The dimensions and markings of the exhaust valve stem (.314 new intake and .3124 new ex-
valves are listed as follows: haust), it should be discarded.
0 VAL VE SER VICING
Face Angle 44
Margin 3/64 inch o
Intake valves should be refaced to a 30 angle,
Stem Dia. .3124-.3132 inch 0
exhaust valves to 44 , Notice that the exhaust
Total Length 4-1/64 inches 0
valve seat is ground to 45 , leaving an inter-
Head Marking "EX" 0
ference angle of 1 . The intake valve should
not have an interference ange. Discard an
The exhaust valves of aU Z-134 engines, EX-
valves with less than 1/32 inch margin.
CEPT LPGTYPE are equipped with "Rotocaps" ,
see Fig. 14, which increase the life and efficiency
of the valves. The function of the Rotocap is to NOTE: LPG engines only - Use a sofier
positively rotate the valve at a predetermined stone for refacing the stellite faced ex-
rate. haust valves used in LPG engines.
Any time that the valve cover is off, they should
be inspected to see that they are rotating freely. Valve Guides
If for any reason, the Rotocaps appear damaged
or defective, the y should be replaced and the Both the intake and exhaust valve guides have
valve lash reset. The Rotocaps are secured to an inside diameter (new) of 0.3157 in. -.0.3172
the valve by split-type retainers. in.
6
MASSEY -FERGUSON
GROUP 1 - SECTION B - PART 2 ENGINE OVERHAUL PROCEDURES
7
MASSEY -FERGUSON
MOOEL Z-134 ENGINE GROUP 1 - SECTION B - PART 2
INSPECTION
8
MASSEY -FERGUSON
GROUP 1 - SECTION B - PART 2 ENG'NE OVERHAUL PROCEDURES
IMPOR TANT: Before installing new Piston and Connecting Rod Assembly
sleeves insert each sleeve into the
block without the seals and use a Fig. 19 shows the parts of the piston and
straight-edge and feeler gauge to check connecting rod assembly.
sleeve projection above block (stand- The pistons are cam ground and cast from
out) aS shown in Fig. 18. Dirt or an aluminum alloy. The piston has four ring
foreign material under the flange will grooves; there are three compression rings and
produce standout in excess of 0.004 in. one oil control ring.
and cause water leakage at the head The high altitude engine pistons are the same
gasket. If sleeve standout is less than as the standard pistons except that the com-
0.001 - 0.004 in. at its lowest point add pression ratio ( 8.1 to 1) is obtained from a fIat
shims to raise the sleeve to meet spec- top piston instead of a di shed top piston.
ifications. The crank ends of the rods are fitted with
interchangeable steel backed bearing inserts.
The piston pin bushings are of rolled bronze
with an oil hole which must align with the oil
hole in the rod.
Removal
Whenever it is necessary to service the
piston and connecting rod they should be removed
as follows: (Assuming cylinder head and ail
pan have already been removed.)
1. Remove ridge from top of cylinder.
9
MASSEY -FERGUSON
p..~ODH Z-J34 fNGINf GROUP 1 - SECTION 8 - PART 2
10
MASSEY -FERGUSON
GROUP 1 - SECTION 8 - PART 2 ENGINE OVERHAUL PROCEDURES
PISTON PINS
11
MASSEY -FERGUSON
MODE! Z-134 ENG/NE GROUP 1 - SECTION B - PART 2
Crankshaft and Main Bearings The loss of oil is prevented by a front oil seal
No. 1, Fig. 27, and a rear oil seal No. 3, Fig. 27.
The crankshaft is a one piece steel forging AIso, the rear main bearing cap is a section
and is heat treated, precision ground and of the engine block and contains packing see
balanced for maximum service. The crank- No. 4, Fig 27, on each side of the fiUer block to
shaft is supported on three precision non- prevent oil leakage into the clutch housing.
adjustable type main bearings. Main bearing inserts are available in standard
New specifications are as foUows: size or 0.002 in., 0.010 in. and 0.020 in. under-
size. New main bearings can be installed from
Crankshaft below without removing the crankshaft.
Main bearing journal Crankshaft end play is controUed by the flanged
diameter 2.249-2.250 inches center main bearing, see No. 2, Fig. 27.
Crank pin journal
diameter 1.9365-1.9375 inches MAIN BEARING INSPECTION AND
End play 0.004-0.006 inch
REPLACEMENT (ENGINE INSTALLED)
Main Bearings
Diameter bearing bore 1. Remove the oil pan.
in block 2.4365-2.4372 inches 2. Disconnect and remove the oil screen and
Bearing Clearance tube.
limits 0.0005-0.0027 inch 3. Remove each main bearing cap, one at a
The oil pump is mounted on the front main time, and inspect the bearing and journal. If
bearing cap, both being secured with the same there is no indication of wear, scoring or
cap screws. flaking out, use plastigage and determine the
12
MASSEY -FERGUSON
GROUP 1 - SECTION B - PART 2 ENGINE OVERHAUL PROCEDURES
13
MASSEY -FERGUSON
MODEL Z-J34 ENG/NE GROUP 1 - SECTION B - PART 2
14
MASSEY -FERGUSON
GROUP 1 - SECTION B - PART 2 ENGINE OVERHAUL PROCEDURES
Main Bearings
Diameter of bearing bore in block NOTE: Make sure that the bearing
2.4365-2.4372 inches inserts and bearing bores are clean
Bearing clearance limits 0.0005-0.0027 inch and that the inserts are of the correct
size.
Desired Clearance 0.002 inch
Wear Limits - (max. clearance) 0.0037 inch
2. Carefully clean aU main bearing caps
and install the new bearing inserts. Make sure
that the packing grooves in the rear main
If any of the main or crank pin journals are
bearing cap are clean.
worn beyond specifications, more than 0.0015
3. Carefully lower the crankshaft into place
inch out-of-round or tapered more than 0.001
and check clearance of each main bearing with
inch, the crankshaft must either be replaced
plastigage. Refer to general engine section
or reground and fitted with undersize bearings.
for use of plastigage. Tighten main bearing
CRANKSHAFT INSTALLATION cap screws to 100-110 ft. lbs. torque.
4. If clearances of aU main bearings are
Fig. 33 shows the crankshaft with main within specifications, apply a light coating of
bearing inserts and caps. Notice that the lower- oil to the bearings and journals, install the
half of the rear main bearing inserts No. 5, bearing caps and torque to specifications.
Fig. 33 is made differently and is not inter- 5. Measure and play of crankshaft as shown
changeable with the upper half No. 4, Fig. 33. in Fig. 34. If end play exceeds 0.008 in.,
When installing the crankshaft it is a good install new center main bearing inserts.
practice to instaU new main bearings and oil 6. Loosen the rear main bearing cap screws
seals. and install the new rear oil seal. (Refer to
1. Install the upper main bearing inserts page 16 for procedure on instaUing new rear
into their bores. oil seal.)
15
MASSEY -FERGUSON
MODEL Z-134 ENG/NE GROUP 1 - SECTION B - PART 2
Fig. 34. Measuring Crankshaft End Play Fig. 36. Properly Positioned Front Oil Seal
7. Install aIl the oil seal cap screws and
tighten to 8-10 ft., lbs torque. Then retighten INSPECTION
rear bearing cap screws to specified torque
and install packing. Refer to steps No. 9 and Once the timing gear cover is removed the
10 of inspection and replacement of main front seal may be inspected without it being
bearings. pressed from the cover. Examine both seals
8. Complete reassembly by reversing the carefully for damage. If a seal shows any sign
steps under crankshaft removal. of wear, scratches or cuts, it must be replaced.
AIso, examine the surfaces on which the seals
NOTE: Make sure that all of the main make contact. Any scratches or other damage
to these surfaces must be polished out before
bearing cap screws are properly
torqued and locked with wire before reassembly.
installing the oil pan.
NOTE: Examine very carefully the
Crankshaft Oil Seals contact surface on t~e fan drive pulley.
Scratches, or roughness of any kind,
The crankshaft is provided with a front and will eventually damage the front seal
rear oil sea!. The front oil seal is located in and cause an oil leak.
the recess of the timing gear cover, See Fig.
36. The rear oil seal is contained in a one- INSTALLATION
piece retainer held in position at the rear of
the engine block with cap screws, see Fig. 37. Wh en installing the oil seals, always make
Whenever the crankshaft is removed, it is sure that the feathered edge of the seai faces
always good practice to replace the seals. the source of oil.
To install a new front oil seal, the old seal
should be pressed out and the new one pressed
in as shown in Fig. 35. The front seal should
be positioned flush with the rear of the cover
as shown in Fig. 36.
16
MASSEY -FERGUSON
GROUP 1 - SECTION B - PART 2 PART 2 - ENGINE OVERHAUL PROCEDURES
REMOVAL
17
MASSEY -FERGUSON
MODEL Z-134 ENGINE GROUP 1 - SECTION B - PART 2
INSPECTION
CAMSHAFT INSTALLATION
18
MASSEY -FERGUSON
GROUP 1 - SECTION B - PART 2 ENG/NE OVERHAUL PROCEDURES
Timing Gears
~
oversize and a U for undersize. Example:
2 .002 Oversize, ~ .002 inch Undersize.
pon removing the timing gear coyer and
gasket a mark will be found on the front of the
block as shown in Fig. 44. This mark will
show what gears to use. Example: shows
that the combination between the crankshaft
®
gear and camshaft gear must be .002 oversize.
Therefore a crankshaft gear .001 oversize and
a camshaft gear .001 oversize may be used.
Also a Standard crankshaft gear or camshaft
Fig. 45 • Measuring Timing Gear 8acklash
gear and a .002 inch oversize camshaft gear or
crankshaft gear may be used.
19
MASSEY -FERGUSON
MODEL Z-J34 ENG/NE GROUP 1 - SECTION B - PART 2
BUMPER
20
MASSEY -FERGUSON
GROUP 1 - SECTION B - PART 2 ENGINE OVERHAUL PROCEDURES
22
MASSEY -FERGUSON
GROUP 1 - SECTION B - PART 2 ENG/NE OVERHAUl. PROCEDURES
Fig. 50 - Pipe Plug Removed From Timing Gear Cover Fig. 52 - Removing Needle Bearings From Timing Gear Cover
The governor shaft lever assembly, No. 4, After the shaft has been removed the bearings
Fig. 49 is supported in the timing gear cover and seals can be replaced as follows:
by two sets of needle bearings No. 5, Fig. 49. 1. With a suit able tool pry the oil seal out
An oil seal No. 6, Fig. 49 and dust seal No. 7, of the cover.
Fig. 49 are installed in the housing around the 2. With a very small punch drive the short
governor shaft. The shaft is held in position bearing stop pin No. 3, Fig. 51 in until it is
by a pin through the governor lever and shaft. free and remove it from the inside of the bore.
Check the governor shaft for binding or loose- 3. Drive the needle bearings out of the cover
ness in the needle bearings prior to its dis- using a mandrel as shown in Fig. 52.
assembly. If side movement of the shaft or 4. Use the same mandrel and drive the first
rough rolling needles are evident, the bearings set of the new needle bearings, No. 2, Fig. 51
must be replaced. into the cover until it just clears the bearing
To replace the needle bearings, oil seal, stop pin hole, No. 3, Fig. 51. Then install a
dust seal or governor shaft, it is necessary to new pin into the hole.
remove the shaft from the cover. 5. Drive the second set of needle bearings in
To remove the shaft: until it is flush with the bottom of the counter-
1. Remove the pipe plug from front of cover bored ail seal hole.
See Fig. 50. 6. Drive the oH seal into position as shown
2. Drive Pin, No. 1, Fig. 51 out of the in Fig. 53, and install the dust seaI, No. 7,
governor lever and shaft and withdraw shaft Fig. 49.
from cover.
23
MASSEY-FERGUSON
MODEl Z-J34 ENG/NE GROUP 1 - SECTION B - PART 2
7. Insert the governor shaft through the cover low Id/e Speed
and into the lever; Une up the holes in the
shaft and lever, then insert a new pin. Set engine idle speed as foIlows:
8. Install the pipe plug into the front of the 1. Start the engine and move the throttle
timing gear cover and reassemble onto engine. lever to the idle position.
2. Hold the throttle control rod No. 7, Fig.
54, rearward against the idling stop and adjust
the idUng speed to 450-500 RPM (PTO speed
NOTE: When installing the governor
of 160-180 RPM)
race and shaft, position it so that the
lip, No. 2, Fig. 47, is at the 8 o'clock Adiust Control Rod length
position as viewed from the front.
To adjust the control rod, No. 7, Fig. 54,
stop the engine and proceed as follows:
Adjust idle speeds and governor linkage as 1. Move the throttle lever to the wide-open
outlined under governor adjustments. position.
2. Remove the clevis pin, No. 8, Fig. 54 from
the control rod clevis.
GOVERNOR ADJUSTMENT 3. Hold the governor lever, No. 12, Fig. 54
and the control rod aIl the way forward. Then
If the governor or the linkage has been dis- adjust the control rod length so that the clevis
assembled, replaced or is not properly adjusted, must be moved back 1/32 inch to insert the
follow the complete adjustment procedure in clevis pin.
the order that it is given. 4. Lock the clevis and reinstall the clevis
pin.
ç------
24
MASSEY-FERGUSON
GROUP 1 - SECTION B - PART 2 ENGINE OVERHAUL PROCEDURES
Ad;ust Governor Lever Arm Roel 4. Reinstall the governor lever spring then
with the throttle still in the idling position,
With the engine not running, proceed as check the top end of the spring to make sure
follows: that it is under a slight tension in the slot. If
1. Place the throttle lever in idling position the spring is not under tension and floats freely
(just short of the forward stop). . in the middle of the slot, the spring is too long
2. Check if the compensating spring link, No. and must be replaced or shortened.
6, Fig. 54 is touching the throttle rod. If it is 5. Start engine and remove throttle lever to
not, loosen the U-bolt and rotate it on the throttle wide open position. Engine high idle speed
rod until the compensating link just touches should be between 2200-2250 RPM. (PTO speed
the throttle rod. Then retighten U-bolt. of 792-810). If the high id le speed is not within
3. Check to see if the governor lever arm this range, loosen the U-Bolt and rotate it on
rod, No. 9, Fig. 54 is long enough so that the the throttle rod,No. 4, Fig. 54, until the correct
throttle control plunger, No. 10, Fig. 54 con- speed is obtained. Retighten U- BoIt.
tacts the horizontal arm of the governor lever To Remove ThroHIe Control Lever "Creep"
No. 12, Fig. 54 and holds the control rod
against the id le stop. If not, remove the gover- . 1. Increase the spring compression on the
nor lever spring, No. 11, Fig. 54 and loosen cork washer under the instrument panel, No. 2,
the lock nut on the governor lever arm rod. Fig. 54, by relocating the clamp, No. 3, Fig. 54.
Adjust the length of the rod until it contacts 2. If step No. 1 does not stop the "creep"
the arm of the governor lever and holds the replace the cork washer.
control rod against the idle stop. 3. Shorten the compensating spring.
25
MASSEY -FERGUSON
The Z-134 Engine uses a full pressure lubrication system in which oil from the
crankcase is pumped, under pressure, to all ofthe bearing surfaces in the engine.
The essential parts of this system are the crankcase and oil supply, oil pump,
screened oil intake, drilled oil passages, oil filter, relief valve in the oil pump,
pressure gauge and oil level indicator.
In operation, oil is pressure fed to the main bearings, crank pins, camshaft and
rocker shaft. By using a timed hole in the crankshaft, oil is spurt fed to the timing
gears, cylinders and pistons. The tappets, wrist pins and governor are splash fed.
Refer to Figure Nos. 1 & 2.
The capacity of the oil crankcase is 6 U. S. quarts wh en the filter is changed. If
the filter is not changed the capacity is 5 U.S. quarts.
1
MASSEY -FERGUSON
MODEL Z-734 ENGINE GROUP 1- SECTION B - PART 4
2
MASSEY -FERGUSON
GROUP 1 - SECTION B - PART 4 tUBRICATION SYSTEM SERVleiNG
Oisassembly
Reassembly and Installation
1. Reassemble the screen and tubing and 1. Remove the screws retaining the caver
insert cotter pin. plate, see No. 4, Fig. 5.
2. Secure brass fitting ta intake side of
ail pump. NOTE: When removing the cover
3. Secure tubing ta center main. plate notice the location of the re-
lieved portion on the inside of the
, Oll PUMP cover plate, see Fig. 6.
The ail pump is a positive displacement,
single-stage gear-type pump driven by the crank-
shaft timing gear and boUed ta the bottom of
the front main bearing cap.
Normal ail pressure at 1500 RPM is 20 ta
30 PSI and may be checked by tapping into the
ail pressure Une. The accuracy of the ail
pressure gauge, on the tractor instrument
panel may also be checked by this means.
Removal
3
MASSEY -FERGUSON
MODEL Z-134 ENGINE GROUP 1 - SECTION B - PART 4
4
MASSEY -FERGUSON
GROUP 1 - SECTION B - PART 4 LUBRICATION SYSTEM SERVICING
Installat; on
NOTE: RePlace the caver plate with OIL PUMP RELIEF VALVE
the relieved portion of the plate ta the Removal
exhaust side of the ail pump.
1. Remove the eotter pin, retainer, spring
and valve, see Fig. 7.
5
MASSEY -FERGUSON
MODEL Z-134 ENG/NE GROUP 1 - SECTION B - PART 4
Inspection
2. Place the new gaskets into position and
The relief valve spring should have a free then install the fiUer housing onto the engine
length of 2 inches and when tested in a spring block and tighten the center bolt. See Fig. 14
tester, should check 8-1/4 pounds at a working for proper sequence of parts.
length of 1-3/8 inch. If the spring is slightly 3. Be sure to check for external leaks around
below specifications or if the engine oil pres- the filter housing once servicing of the lubri-
sure is low and it is suspected that the relief cation system has been completed.
valve is relieving at a lower pressure, spacers
may be placed under the spring to increase
the pressure at which the relief valve will
open.
New valve springs are available and must
be installed when the oId spring is defective
or too far below the spring-test specifications.
Installation
1. Install the relief valve in the sequence
shown in Fig. 7, and install the cotter pin
through the oil pump body. The relief valve
should open at 30 pounds per square inch.
6
MASSEY -FERGUSON
The cooling system for the Z-134 engine consists of a pressure type radiator and
cap, fan, water pump, thermostat, hoses and the circulation passages. Radiator
capacity is 10 U.S. quarts.
The coolant in the system is drawn into the pump through the lower radlator hose
and is circulated around the wet sleeves, through the passage-ways, into the head as
shown in Fig. 1. The coolant then circulates through the engine head and passes out
through the outlet elbow, through the hose and thermostat and into the top of the
radiator where it moves downward and is cooled. When the engine Is cold and the
thermostat is closed, the coolant cannot move through the upper hose and into the
radiator. Therefore, a passage has been drilled from the head through the block and
into the water pump housing. Before the thermostat opens, the warm water from the
head returns through this passage to the pump and is pumped into the block. This
recirculation gives a uniform warm-up without hot or cold spots. When the block is
uniformly warm, the thermostat opens and allows sufficient flow through the radiator
to give the necessary cooling.
1
MASSEY -FERGUSON
MODEL Z-134 ENGINE GROUP 1 - SECTION B - PART 5
RADIATOR Servicing
2
MASSEY -FERGUSON
GROUP 1 - SECTION 8 - PART 5 COOLING SYSTEM SERVICING
Fig. 3 - Removing Pulley From Shaft Fig. 5 - Removing Shaft From Impeller and Housing
3
MASSEY -FERGUSON
MODEL Z-134 ENG/NE GROUP 1 - SECTION 8 - PART 5
·1·
1
}
f
1
4
MASSEY -FERGUSON
GROUP 1 - SECTION B - PART 5 COOLING SYSTEM SERVIC/NG
Removal
5
MASSEY -FERGUSON
MODEL Z-134 ENG/NE GROUP 1 - SECTION B - PART 5
FAN BELl
After final assembly of the cooling system
components, the tension on the fan beU must be
checked and adjusted. This is done by de-
pressing the fan beU midway between the fan
pulley and the generator pulley and measuring
the distance from the top of the depressed beU
to the bottom of a straight edge laid across the
beU where it passes over the pulleys as shown
in Fig. 12. The proper beU deflection is 1/2
inch.
6
MASSEY -FERGUSON
GENERAL INFORMATION
Bore . . . . . . . 3.6"
Stroke . . . . . . . 5"
Number of Cylinders . . . 3
Piston Displacement . 152.7 cubic inches
Compression Ratio . . . . . . . . 17.4 to 1
Firing Order . . . . . . . . . . . . . . 1-2-3
Maximum Torque. . . 115 ft.-lbs. @ 1250 rpm
Maximum PTO Horsepower . 38. 3 - Nebraska Test No. 807
Combustion System. . . . Combination direct and indirect fuel injection
Low J.cUe Speed . . . . . . · . 675-725 rpm
Rated Engine Speed. . . . · . . . 2000 rpm
High Idle Speed (No Load) · 2135-2185 rpm
Tappet Setting . . . . . . · O. 010" - "Hot"
O. 012" - "Cold"
TORQUE TENSIONS
Pistons
Piston Diameter (Measured at Right Angle from Piston Pin Holes):
Top Piston Skirt Diameter:
Engines with Chrome Liners . 3. 5936" - 3.5946"
Engines with Cast Iron Liners 3.5919" - 3. 5929"
Botiom Piston Skirt Diameter .. 3. 5955" - 3. 5965"
Piston Pin Bore Diameter:
Engines with Chrome Liners . 1. 2495" - 1. 250"
Engines with Cast Iron Liners 1. 24975" - 1. 250"
1
MASSEY -FERGUSON
PERKINS A3. 152 ENGINE GROUP 0 - SECTION K - PART 1
Cylinder Liners
Chrome-Plated Cylinder Liners: (A3. 152 Engines Prior to SeriaI No. 1935854)
Inside Diameter of Liner . 3.6015" - 3.6025"
Outside Diameter of Liner . , . . . . . . . . . . . . . 3.6875" - 3.6885"
Cylinder Block Bore . . . . . . . . . . . . . . . . . . . . . . . . 3.6875" - 3.6885"
Location of Liner Flange Below Top Face of Block . . . . . , .. 0.001" - 0.009"
Cast Iron Cylinder Liners: (A3. 152 Engines SeriaI No. 1935854, and Up)
Inside Diameter of Liner . 3.6015" - 3. 6025"
Cylinder Block Bore. . . . 3. 6875" - 3. 6885"
Outside Diameter of Liner:
Service Liners. . . 3. 6875" - 3. 6885"
Production Liners . ,. 3. 6895" - 3.6905"
Cylinder Liner Fit:
Service Liners. . . . From minus O. 001" to plus O. 001" clearance
Production Liners . From minus O. 001" to minus O. 003" interference
LOcation of Cylinder Liner Flange
Below Top Face of Block . . . . . . , . . . . . . . . . . . Flush to 0.004" below
Piston Pins
Piston Rings
Connecfing Rods
Inside Bushing Diameter (Finished) . . . . . 1. 2505" - 1. 2515"
Connecting Rod Bore Diameter ... . . . . . 2.3950" - 2.3955"
Rad Bearing Inside Diameter (Standard Size) 2.2515" - 2. 2525"
Crankpin Journal Diameter 2. 2485" - 2. 249"
Bearing Clearance . 0.0025" - 0.004"
Rad Side- Play . . . . . . . 0.0095" - O. 0133"
2
i
l
MASSEY -FERGUSON
GROUP 0 - SECTION K - PART t SPECIFICA TlONS
Valves
Valve Head Diameter:
Intake. . . . . . . . . . . . . . . . 1. 532" - 1. 536"
Exhaust . . . . . . . . . . . . . . 1.313" - 1. 317"
stem Diameter (Intake and Exhaust) .. 0.311" - 0.312"
Stem Clearance Limits (Intake and Exhaust) . . . . . . O. 002" - O. 0045"
Face Angle (Intake and Exhaust). . . . Production 450 - 440 service
Valve Interference Angle -
Service (Intake and Exhaust) . . . . . .1 degree (valve face 440 and valve seat 45 0 )
Minimum Margin (Intake and Exhaust) . . . . . . . . . . . . . . . . . . . . 1/32"
Tappet Setting (Intake and Exhaust) . . . . . . . . . . . O. 010" (hot), O. 012" (cold)
Valve Head Clearance Below Face of Cylinder Head
Clearance Limits (Intake and Exhaust) . . . . . . . O. 070" - O. 140" below face
Valve Seats
0
Valve Seat Angle . Production 460 service 45
-
Seat Contact Width 1/16" to 3/32"
Maximum Seat Hun-Out . . . . . . . . . . . . 0.002"
Valve Guides
Location Above Top Face of Cylinder Head · O. 584" - O. 594"
Inside Diameter . . . . . . . . . . 0.314" - 0.3155"
Clearance Limits (Stem-to-Guide) . . . . · 0.002" - 0.0045"
Valve Springs
Inner Springs:
Approximate Free Length · . 1-3/8"
Spring Length Valve Closed 1-3/16"
Spring Pressure @ 1-3/16" Length
· . ·
7 - 9 lbs .
·
Spring Length Valve Open
Spring Pressure @ 27/32" Length
·. . . · 27/32"
21 - 25 lbs.
·
Outer Springs:
Approximate Free Length 1-25/32"
Spring Length Valve Closed · 1-1/2"
Spring Pressure @ 1-1/2" Length . 21 - 25 lbs .
Spring Length Valve Open . · . · · .1-5/32"
Spring Pressure @ 1-5/32" Length · 48 - 52 lbs.
Tappets
Stem Diameter . . . · · . O. 62225" - O. 62375"
Tappet Bore in Head . . · · O. 6245" - O. 62575"
Clearance Limits 0.00075" - 0.0035"
3
MASSEY -FERGUSON
PERKINS A3. J 52 ENGINE GROUP 0 - SECTION K - PART 1
Timing Gears
Timing Gear Backlash . 0.003" - O. 006"
Idler Gear and Hub:
Hub Diameter . . . 2. 123" - 2. 1238"
Idler Gear Bore Diameter . 2. 125" - 2. 1266"
Clearance Limits . . O. 0012" - O. 0036"
Idler Gear End-Play. . 0.005" - 0.015"
Camshaft
Cam Lobe Lift . . . . . . . . . . . . . . . . . 0.3085" - 0.3165"
Camshaft End- Play. Controlled by spring on rear of timing gear cover
Front Bearing:
Front Journal Diameter . 1. 869" - 1. 870"
Front Bearing Bore Diameter . 1. 874" - 1. 877"
Clearance Limits . . . . O. 004" - O. 008"
Center Bearing:
Center Journal Diameter 1. 859" - 1. 860"
Center Bearing Bore Diameter 1. 864" - 1. 867"
Clearance Limits . . . O. 004" - O. 008"
Rear Bearing:
Rear Journal Diameter 1. 839" - 1. 840"
Rear Bearing Bore Diameter 1. 844" - 1. 847"
Clearance Limits . . . . . . O. 004" - O. 008"
FUEL SYSTEM
Diesel Fuel Oil (American Society of Testing Material Specifications)
4
MASSEY -FERGUSON
GROUP 0 - SECTION K - PART 1 SPECIFICATIONS
Injection Pump
Fue' Injectors
Nonle Holder Assy. Nozzle Assy. Service Spe.cifications
Part No. Part No.
ln je ctor Assy.
(Perkins Leak.Off System Pressure
Code Letter Setting (PSI)
Part No.) C.A.V. Pe 1S C.A.V. Perkins Hale Size
New Used {lnches}
2646152* Side F BK B32SD5085 2646410 BDL 110S6133 31990 1980 1760 0.0137
2646151* Side with Adaptor F BKB32SD5127 2646411 BDL 110S6133 31990 1980 1760 0.0137
2645568* Side with Adapter DA BKB32S5127 2646412 BDL 110S6133 31990 1835 1760 0.0137
2645569** Side with Adapter DB BKB32S5127 2646412 BDL 11056267 35504 1835 1760 0.0157
Fue' Fi'ters
Change Interval:
Primary . . Every 500 hours of operation
Secondary . . Every 1000 hours of operation
Type of Oi' 1
Viscosity
Above 900 F . . . . . . . . . . . . . SAE 30
From 320 F. to 900 F. SAE 20 or 20/20W
From 10° F. to 32° F. . . . . . SAE 10W
From -10<> F. to + 100 F. SAE 5Wor 5W/20
5
MASSEY -FERGUSON
PERKINS A3.152 ENGINE GROUP 0 - SECTION K - PART 1
Crankcase Capacity
Without Filter Change . . . . . · 6 U. S. quarts
With Installation of New Filter 6. 5 U. S. quarts
Oi' Pump
Capacity . . Approximately 5 U. S. gallons per
minute at engine speed of 2000 rpm
Idler Gear Bushing (Inside Diameter) · . O. 6562" - O. 6572"
Idler Shaft Diameter . • O. 65475" - 0.65535"
Bushing Clearance . . . . . . . · 0.00085" - 0.00245"
Idler End-Playon Hub . . . . . · O. 004" - O. 012"
Pump Gears Backlash . . . . . · . O. 012 - O. 018"
Inner to Outer Rotor Clearance 0.006" maximum
Outer Rotor to Pump Body Clearance 0.010" maximum
Top of Rotors to Face of Pump Body Clearance 0.003" maximum
Oi' Fi'ter
Change Period Every other oil change (200 hours)
By- Pass Valve Opens . 13 - 17 psi (differential pressure)
COOUNG SYSTEM
Radiator Pressure Cap. . . . . . · . . . . . 7 psi
Fan Belt Deflection. . . . . . . . · . . . . . 1/2"
Water Pump Impeller Clearance. O. 010" - O. 020"
Thermostat Opening Temperature . · 1680 to 1760 F.
MASSEY -FERGUSON
GROUP 0 - SECTION K - PART 1 SPECIFICATIONS
ELECTRICAL SYSTEM
BaHery
Generator
Make and Model No's. Used . . . . . . . . . Delco Remy 1100437, 1100383, 1100424
DR-1100437:
Rotàtion Viewing Drive End Clockwise
Circuit . . . . . . . . . .,. A
Brush Spring Tension . 28 oz.
Field Current (80 0 F.):
Amps. . . . . . . . . 1. 58 - 1. 67
Volts. . . . . . . . . . . . . . .. .12
Cold Output @ Approximately 3040 rpm:
Amps . . . . . . . . . . . .25
Volts . . . . . . . . . . . . . . . . . . 14.0
Starling Motor
Make and Model Nos. Used. . . . . . . . . Delco Remy 1107512, 1107503 and 1108662
DR-1107512:
Pinion Clearance. . . . . . . . . 0.010" to O. 140"
Rotation Viewing Drive End . . Clockwise
Minimum Brush Tension (Oz.) . . 35
No Load Test:
Volts . . . . . . . 10.6
Minimum Amps.. 75 (includes solenoid)
Maximum Amps. 95 (includes solenoid)
Minimum RPM 6450
Maximum RPM 8750
Resistance Test:
Volts . . . . . . .. 5
Minimum Amps. 720 (includes solenoid)
Maximum Amps. 870 (includes solenoid)
7
MASSEY -FERGUSON
PERKINS A3. J 52 ENGINE GROUP 0 - SECTION K - PART 1
DR-I108662:
Pinion Clearance . . . . . . . . O. 010" - O. 140"
Rotation Viewing Drive End . . Clockwise
Minimum Brush Tension (Oz. ) 24
No Load Test:
Volts . . . . . . . 11. 8
Minimum Amps. 40
Maximum Amps. 70
MinimumRPM 6800
Maximum RPM . 9200
Lock Test:
Amps. . . . . . . 615
Minimum Torque (Ft. - Lbs. ) 29
Approx. Volts . . . . . . . . 5.9
Generator Regulator
8
MASSEY -FERGUSON
Before starting disassembly of the tractor, make a complete diagnosis of the en-
gine to be sure that an overhaul is really necessary. If an overhaul is necessary,
inspect the entire engine for any evidence of external leaks, or defective parts, that
must also be corrected before the tractor is assembled and returned to the customer.
Thoroughly steam clean the engine before disassembling it or removing any com-
panent parts of the fuel system. Also, make sure to cap or otherwise cover all fuel
openings as soon as they are exposed to prevent dirt from entering the fuel system.
CLEANLINE88 18 VERY IMPORTANT AND CANNOT BE OVEREMPHAS1ZED.
1
MASSEY-FERGUSON
MODEL 3-A-152 ENGINE GROUP 1 - SECTION 0 - PART 2
Where the right and left-hand sides are mentioned in this Part, it refers to the
tractor or engine as viewed from the rear. Direction of engine rotation, however, is
viewed from the front of the engine.
ENGINE
The 3A-152 Diesel engine, as shown in Fig.'s
1 and 2, is a three cylinder engine using dry
sleeves with a bore of 3.6 inches and a stroke
of 5 inches. The engine has a piston displace-
ment of 152. 7 cu. in. and a compression ratio
of 17.4 to 1. The combustion system utilizes
both direct and indirect fuel injection. Maxi-
mum engine torque is approximately 115ft.-Ibs.
occurring at an engine speed of 1250 RPM.
Engine Removal
To remove the engine and clutch, refer to,
Figs. 3 & 4, and proceed as follows:
2
MASSEY -FERGUSON
GROUP 1 - SECTION D - PART 2 ENGINE OVERHAUL PROCEDURES
Fig. 4 - Nomenclature
1. Radiator Supporl Tie Rod 5. Fuel Line - Secondary Filler 8. Secondary Fuel Filler 13. Oi 1 Pressure Gouge Line
2. Temperature Indicator Wire to Injection Pump 9. Primary Fuel Fi 11er 14. Transmission Housing
3. Fuel Line - ln je clion Pump 6. Fuel leak-off Line • No. 3 10. Pitman Arm Ado pter PlaIe
to Secondary Filler Cylinder to Tee 11. Steering link (Tie Rod) 15. Rodius Rod
4. Thro"le Rod (left Side) 7. Fuel Shul-off Rod 12. Radius Rod Boil Cap 16. Fronl Ax le Supporl
a. Disconnect main fuel line, No. 6, NOTE: Cap or otherwise cover aU open fuel
Fig. 3, from tank to fuel pump. fines and connections to prevent dirt from
entering into the fuel system. Cleanliness can-
b. Disconnect fuel line, No. 2, Fig. 3, not be overemphasized.
from reservoir tank to fuel tank at
the fuel tank end. 4. Support tractor under transmission hous-
ing and remove front end as an assembly from
c. Disconnect fuel line, No. 4, Fig. 3, tractor. To remove front end as an assembly,
from leak-off tee to reservoir tank proceed as follows:
at the tee end.
a. Disconnect radiator support rod, No.
d. Disconnect fuel line, No. 5, Fig. 3, 1, Fig. 4, and radiator hoses.
from reservoir tank to intake mani-
fold heater (thermostart), at thermo- b. Disconnect tie rods, No. 11, Fig. 4, at
start end. the pitman arm, No. 10, Fig. 4, end.
e. Remove boit securing the reservoir c. Release the radius rods, No. 15, Fig.
tank, No. 3, Fig. 3, and carefully 4, at their ball ends by removing the
remove reservoir with fuel Hnes ball caps, No. 12, Fig. 4.
aUached to it.
d. Unbolt the front axle support, No.
f. Remove nuts, washers and springs 16, Fig. 4, from the ail pan and with
from bolts securing fuel tank, then the engine supported, carefully roll
remove fuel tank. the front end away from tractor.
3
MASSEY -FERGUSON
MODEL 3-A- J52 ENGINE GROUP 1 - SECTION 0 - PART 2
Fig. 4.
Rocker Arm Shaft Assembly
d. Oil pressure gauge line, No. 13,
Fig. 4. REMOVAL
8. Disconnect the temperature indicator To remove the rocker arm shaft assembly,
wire, No. 2, Fig. 4, and exhaust pipe. refer to Fig. 5, and proceed as follows:
4
MASSEY -FERGUSON
GROUP 1 - SECTION D - PART 2 ENG/NE OVERHAUL. PROCEDURES
INSPECTION
REASSEMBL. y
5
MASSEY -FERGUSON
MODEL 3-A- J52 ENGINE GROUP - SECTION D - PART 2
Cylinder Head
REMOVAL (ENGINE INSTALLED IN TRACTOR)
Fig. 9 • Nomenclature
1. Radiator Support Ti. Rod 4. Fuel Leak-off lines 6. Upper Lubrication Pipe 9. Thermostat Body
2. Temperature Indicctor Wire 5. Fuel Leak-off line (Oil line) 10. Water By·Pass Hase
3. Injection Nozzi. Assembly Assembly (No. 3 Cylinder 7. Breather Pipe Hose 11. Fuel Injection lines
(In je ct or) ta Tee) 8. Water Outlet Connection (High Pressure)
6
MASSEY -FERGUSON
GROUP 1 - SECTION D - PART 2 ENGINE OVERHAUL PROCEDURES
d. Upper end of by-pass hose, No. 10, IMPORTANT: Ifit is necessary to plane the
Fig. 9, from thermostat body. head, make certain when assembling it, that
the valves are within the specified distance
e. Breather pipe hose, No. 7, Fig. 9, below the face of the cylinder head.
from rocker arm cover.
Examine the water jacket plugs on the cy-
f. Exhaust pipe from exhaust manifold. linder head and all of the cylinder block studs
for looseness, damaged or stripped threads.
g. Temperature indicator, No. 2, Fig. Replace aU damaged or defective parts.
9, from thermostat body.
Volves
5. Remove the following parts: The valves are retained in the head by caps
and split-type cap retainers. Intake and exhaust
a. Top radiator hose from water out- valves are not interchangeable. Both valves
let connection to radiator. are manufactured with 45 degree angle faces
and have stem diameters of 0.311 - 0.312 inch.
b. Rocker arm cover and rocker arm The valves, valve springs and retaining assem-
shaft assembly from engine. blies are shown in Fig. 10.
To remove the valves use a valve spring Fig. 12 - Shouldered-Type Valve Guide
compressor as shown in Fig. 11. Place valves
1. Shoulder
in a numbered rack so that if they are to be re-
used they may be installed into their original
valve guides. The original valves are numbered
consecutively from the front of the engine. INSPECTION
Thoroughly clean and inspect all valves. If Thoroughly clean and examine guides. Re-
valves appear to be in good condition, measure place guides that are scored, or otherwise
the following: damaged. Measure the inside diameter of the
valve guides and replace guides if diameter is
1. Thickness of valve margin -- discard more than 0.3155 incb, or if valve guide-to-
valves with margins less than 1/32 inch. stem clearance exceeds 0.0045 inch.
8
MASSEY -FERGUSON
GROUP 1 - SECTION 0 - PART 2 ENGINE OVERHAUL PROCEDURES
\l---JI
V
INSTALLING VALVE SEAT INSERTS
Valve seat inserts are not installed in pro-
duction engines. It is possible in most cases,
however, to install inserts to service engines
Fig. 13 - New Shoulderless-Type Valve Guide if the existing valve seat is worn or damaged to
the point where refacing would place the rela-
The shoulderless guide (Part No. 732 445 Ml) tionship of the valve head to the cylinder head
is fully interchangeable with the shouldered face beyond the service limits of 0.066 - 0.140
type, but must ALWAYS be accompanied by the inch. This dimension applies to both the intake
new lower valve spring retainer (Part No. 731 and exhaust valves.
959 Ml) in place of the previous retainer (Part
No. 731 333 Ml) as used with the shouldered To install valve seat inserts proceed as
type guides. follows:
When installing the shoulderless guides, in- 1. Remove old valve guide and thoroughly
sert the 20 degree chamferred end (bath ends clean the valve guide bore in the cylinder head.
are chamferred, but with dtiferent angles) from
,the TOP of the cylinder head. PRESS THE 2. Press new valve guide into position.
VALVE GUIDE INTO THE HEAD UNTIL THE
TOP END (45 DEGREE CHAMFERRED END) 3. Install a pilot into the new valve guide and
EXTENDS 0.584-0.594 INCH ABOVE THE TOP machine the recess in the cylinder head face to
FACE OF THE HEAD. the dimensions shown in Fig. 14.
Valve Seats 4. Remove ALL cuttings and thoroughly clean
Bath the intake and exhaust valves seat di- the insert recess, make sure that ALL burrs
rectly in the cylinder head, with no seat inserts are removed and that the recess is completely
being used. clean.
INSPECTION 5. Shrink the new seat insert by packing it in
Thoroughly inspect each valve seatfor pitting, dry ice.
burning or other evidence of leakage. If any of
these conditions exist or if new valve guides 6. Select the correct sized driver extensions
have been installe d, the valve seats must be re- (slightly smaller th an the diameter of the re-
faced. cess) and using a pilot and driver PRESS THE
INSERT INTO POSITION. Do not use lubricant.
SERVICING
Select the proper diameter stones (1-5/8 inch 7. Make sure that the insert has been pressed
diameter for intake valve seats, 1-3/8 inch in squarely and that it completely contacts the
diameter for exhaust valve seats) and reface bottom of the recess.
the intake and exhaust valve seats to a 45 de-
gree angle, (one degree interference angle 8. Reface the valve seat insert as in normal
used). REMOVE ONLY ENOUGH METAL TO procedure.
9
MASSEY -FERGUSON
MODEL 3-A- J52 ENGINE GROUP 1 - SECTION D - PART 2
Inner SprÎng
1
- Tappets
'---" ....... The tappets are of the mushroom-type and
~_\.
-- .. -
... _---
,\ operate directly in the cylinder head. Fig. 15
shows a tappet removed from the cylinder head.
0.248 - 0.250 INCH (DEPTH) 0.040
0.050 INCH RADII
REMOVAL
lNTAKE VALVE
1.874 - 1.875 INCH To remove the tappets proceed as follows:
EXHAUST VALVE
1 .624 - 1 .625 INCH
Valve Springs
The valve springs, caps and split-type retain-
ers are interchangeable for the intake and ex-
haust valves. Two valve springs are used for
each vàlve. Neither one of the springs have
damper coils and may be installed with either
end up.
INSPECTION
Discard any valve springs that do not have
square ends, also those that are discolored, Fig. 15 - Tappet Nomenclature
damaged or otherwise defective. If springs ap- 1. Teppet Foce 3. Adjusting Screw Lock NUI
pear to be in good condition, check in a spring 2. Teppet 4. Teppet Adjusting Screw
10
'MASSEY -FERGUSON
GROUP 1 - SECTION D - PART 2 ENGINE OVERHAUL PROCEDURES
1. Make sure tappets are free to rotate and 2. Using a valve spring compressor install
that they will slide into their bores under their the valves into their proper guides. Refer to
own weight. Fig. 10, for proper sequence of parts.
2. Inspect the tappet face. If the face of the 3. Replace combustion chamber caps if they
tappet is worn or damaged, the tappet must be have been removed. Use new copper gaskets.
replaced.
4. Replace thermostat body and water outlet
connection if they have been removed. Use new
N.OTE: Do not regrind the face of the tappet.
gaskets and a suitable sealing compound.
1. Lubricate the valve stems and guides Complete reassembly by reversing the steps
with engine oil. listed under cyUnder head "Removal". ~~ke
11
MASSEY -FERGUSON
MODEL 3-A-152 ENGINE GROUP 1 - SECTION 0 - PART 2
sure to use new gaskets when assembling the 4. Check and adjust clearances for valve
engine and DO NOT BEND FUEL LINES. Nos. 1, 2, 3 and 5, see Fig. 18.
NOTE: After al! parts and sheet metal have 5. Rotate the crankshaft one more revolution
been instal!ed, turn the fuel "on" and bleed (360 degrees) with the T.D.C. mark on the fly-
the fuel system before attempting to starf the
engine.
2. Remove the plug from the inspection hole Fig. 18 • Adjusting Valve Clearance
in the left front side of the transmission hous-
ing adapter plate.
wheel positioned in the middle of the inspection
3. Rotate the crankshaft in normal direction hole, then adjust the clearances for valves Nos.
of engine rotation so that No. 1 piston is coming 4 and 6.
up on compression stroke, then continue turning
until the T.D.C. mark on flywheel is positioned 6. Replace plug in inspection hole and com-
in the middle of the inspection hole. plete reassembly of tractor.
12
MASSEY-FERGUSON
GROUP 1 - SECTION 0 - PART 2 ENGINE OVERHAUL PROCEDURES
Inspection
13
_ _ _ _ -...J
MASSEY -FERGUSON
MODEL 3-A-J52 ENGINE GROUP - SECTION D - PART 2
Fig.21 - Piston and Connecting Rod Assembly Nomenclature Fig.23 - Connecting Rods are Numbered and Graded by Weight
1. Top Compression Ring 8. Piston Pin Retainers 1. Weight Number 2. Cylinder Lacating Number
2. No. 2 Compression Ring 9. Connecting Rad Bushing
3. No.3 Compression Rin~ 10. Connecting Rad
4.
5.
No.4 Ring (Oil Control)
No. 5 Ring (Oi 1 Control)
11.
12.
Connecting Rad Bearing Inserts
Cannecting Rad Boit and Self
Numbers Rod Weight (includes bear-
6. Piston Locking Nut ing cap, piston
7. Piston Pin 13. Connecting Rad Cap
pin bushing,
also nuts and
bolts.)
Removal
Fig. 22 - Pistons Numbered from Front of Engine Whenever it is necessary to service the pis-
ton and connecting rod assemblies they should
The connecting rods are fitted with replace- be removed as follows:
able piston pin bushings. The crank end of the
rods are fitted with interchangeable precision 1. Drain oil, also coolant from radiator and
type bearing inserts. Replacement bearing in- cylinder block.
serts are available in standard size and 0.010
inch, 0.020 inch and 0.030 inch undersize. The 2. Remove hood, main fuel tank, rocker cov-
connecting rods and bearing caps are numbered er, rocker assembly and cylinder head.
from the front of the engine as shown by No. 2,
in Fig. 23, with the numbers opposite the cam- 3. Remove oil pan. Refer to Part 4 in this
shaft side of the engine. Connecting rods are section for removal procedure.
graded for weight and are also numbered as
shown by No. 1, Fig. 23, to indicate their weight. 4. Unscrew the self-locking nuts from the
The rod weight numbers and their respective rod bearing caps and remove caps and bearing
weights are as follows: inserts.
14
MASSEY -FERGUSON
GROUP 1 - SECTION 0 - PART 2 ENGINE OVERHAUL PROCEDURES
5. Remove any carbon accumulation that may that are scored or otherwise damaged. If pis-
be present around the top of the cylinder and tons appear serviceable proceed as follows:
very carefully feel the upper piston ring travel
area to detect if there is a slight cylinder ridge
present. 1. Measure the bottom piston skirt diameter
at a right angle to the piston pin.
IMPORTANT: If ANY cylinder ridge is NOTE: The piston is cam ground and is
present in the chrome lined sleeves, remove the slightly tapered (0.001-0.002 inch) being larger
ridge to a/low removal of the pistons, then at the bottom than at the top. New bottom
insta/l new sleeves before reassembling the piston skirt diameter is 3.5955-3.5965 inches.
engine. DO NOT ATTEMPT TO RIDGE Discard pistons that are co/lapsed or worn.
REAM, OR HONE THE OLD SLEEVES
AND REUSE THEM. Refer to heading
"Cylinder Sleeves" on Page 17 for additional
information.
6. Remove piston and rod assemblies from 2. Install new rings as outlined on Page 16
top of block. and inspect for worn ring grooves. Piston ring
groove clearance specifications are as follows:
NOTE: Identify and lay ail parts out in their
order of removal so that if serviceable they
may be reinsta/led in their original cylinders. No. 1 compression ring ... 0.0019 - 0.0039 inch
No. 2 compression ring. .0.0019 - 0.0039 inch
7. Discard worn piston rings and clean en- No. 3 compression ring. .0.0019 - 0.0039 inch
tire assembly. No. 4 oil ring. . . ... .. .0.002 - 0.004 inch
No. 5 oil ring. . . . .. .. .0.002 - 0.004 inch
Removing Piston from Conneding Rod Discard pistons that have worn ring grooves or
bent lands.
To separate the piston from the connecting
rod, first mark the piston to indicate the front
of the engine and remove the snap ring from
each end of the piston pin. Heat piston in oil or
water to 140 - 160 degrees F., and slip piston
pin out of the piston.
3. Inspect the piston pin bores for wear.
Discard pistons with bores that measure more
PISTONS AND RINGS than 1.250 inches or those that when fitted with
a new piston pin require less than a light press
Pistons
fit at 1600 F. Correct clearance between pis-
Thoroughly inspect the pistons as outlined in ton pin and piston pin bore is from minus 0.0005
the general engine section. Discard pistons inch to plus 0.00025 inch.
Piston Rings
NEVER INSTALL USED RINGS ONTO A NEW OR USED PISTON
Before installing the piston rings, check the ring end gap in the lower unworn por-
tion of the cylinder sleeve .. Proper ring end gap in a new sleeve is 0.009 - 0.013 inch.
NOTE: The number three compression rings (third one down from top of piston) in engines up to
seriai No. 1829891 were ail one piece type rings. Engines afier this seriai number arefitted with a
three piece segmented type ring in the number three compression ring groove. When installing new
rings use the three piece laminated type ring for more positive oil control.
When installing the piston rings, use a piston ring tool for aIl of the rings except
the later type 3 piece segmented ring used in the third ring groove. Install the lowest
groove ring first, then the next lowest, etc., with the top groove ring installed last.
Proper ring installation is shown in Fig. 24. Description of rings and their correct
placement is as follows:
15
MASSEY -FERGUSON
MODEL 3-A-152 ENGINE GROUP 1 - SECTION 0 - PART 2
No. 1 Compression Ring . . . . . . . . . . , . . . . Parallel faced cast iron ring and may
be installed either side up.
No. 2 Compression Ring . . . . . . . . . . . . . . . Taper faced cast iron ring and MUST
be installed in second groove with side
marked "Top" towards top of piston.
A. One pie ce ring installed prior to Taper faced cast iron and MUST be in-
Engine SeriaI No. 1829891 stalled with side marked "Top" towards
top of piston.
B. Segmented ring installed in engines Three piece segmented type and each
with SeriaI Nos. 1829891 and up piece must be carefully spiraled onto the
piston by hand as follows:
No. 4 Oïl Control Ring . Cast iron scraper and may be installed
(above piston pin) either side up.
No. 5 Oïl Control Ring . Cast iron scraper and may be installed
(below piston pin) either side up.
16
MASSEY -FERGUSON
GROUP 1 - SECTION D - PART 2 ENGINE OVERHAUL PROCEDURES
Install a new piston pin bushing if inside bush- NOTE: New pistons may be installed with
ing diameter exceeds 1.2515 inches. either side being the thrust face.
Connecting rod bearing inserts are available 2. Stagger the ring gaps, then install the
in standard size or in 0.010 inch, 0.020 inch pistons into their original cylinders with THE
and 0.030 inch undersize. CONNECTING ROD NUMBERS OPPOSITE THE
CAMSHAFT.
New specifications are as follows:
3. If the old bearing inserts are to be used,
Crankpin diameter. . . . 2.2485 - 2.249 inches install them into their original locations and
Recommended bearing install the bearing caps. Make sure cap marks
clearance .. 0.002 - 0.0035 inch are in register and torque connecting rod caps
Rod side play . . . . . . . 0.0095 - 0.013 inch evenly to 70 - 80 ft.-Ibs.
NOTE: Always use NEW self-locking nuts.
Bushing Replacement
When replacing piston pin bushings support Cylinder Sleeves
the connecting rod in a press and press out the
worn bushings. To install the new bushing, The thin steel dry-type sleeves are chrome
position the bushing on the connecting rod; make plated on the inside. Sleeves are manufactured
sure oil ho le in bushing is in line with oil hole with an inside diameter of 3.6015 - 3.6025
in connecting rod, then use a bushing driver to inches.
press the new bushing into place. Ream the ex-
cess mate rial from the bushing and then finish The top of the sleeves are flanged and when
hone the bushing to an inside diameter of installed must extend a specified distance below
1.2505 - 1.2515 inches. Proper clearance be- the face of the cylinder block. Sleeves fit into
tween the piston pin and the piston pin bushing the cylinder bores from 0.001 inch loose to
is 0.0005 - 0.00175 inch. 0.001 inch tight.
PISTON PINS
Piston pins are 1.24975 - 1.250 inches in
diameter and are available only in standard Inspection
size. The full f~oating type piston pins are re-
tained in the piston by snap rings. Thoroughly clean the sleeves and inspect
them for scoring or other damage.
New pins fit from minus 0.0005 inch to plus
0.00025 inch clearance in the piston (thumb
press fit in piston at 160 degrees F.). NOTE: The chrome plating inside the cylin-
der sleeves is only 0.0015 inch thick, but is so
Fit new pins in connecting rod bushings to extremely hard that it provides the sleeves
0.0005 - 0.00175 inch clearance. with an exceptionally long life.
17
MASSEY-FERGUSON
MODEL 3-A-152 ENGINE GROUP 1 - SECTION D - PART 2
Replacement
To replace the cylinder sleeves proceed as
foUows: (Assuming piston and connecting rods
already removed)
18
MASSEY -FERGUSON
GROUP 1 - SECTION D - PART 2 ENGINE OVERHAUL PROCEDURES
The front crankshaft oil seal, No. 4, Fig. 27, 7. Remove the bolts securing the generator
is of the spring loaded type and is contained in brackets and remove brackets from engine.
the timing gear cover. The camshaft thrust
spring, No. 1, Fig. 27, is riveted to the coyer 8. Remove the set screws securing the tim-
and controls camshaft end play. ing gear coyer and carefully remove the coyer
to prevent damaging the front oil seal.
2. Remove fan be lt and generator. 1. Remove the old seal by pressing it OUT
THE FRONT OF THE COVER.
3. Disconnect hoses from water pump and
remove water pump from engine. 2. Thoroughly clean the oil seal recess in
the coyer.
4. Remove the air breather pipe.
3. Oil the outside of the seal lightly and with
5. Remove the starter jaw and washer from the lip of the new oil seal facing TOWARD the
front end of crankshaft. engine, carefully align and press the seal into
its recess from the front of the cover. Apply
NOTE: The starter jaw has a normal right pressure to the flat steel face and position the
hand thread
seal 3/32 of an inch BELOW the front face of
6. Remove the crankshaft pulley. the coyer.
19
MASSEY -FERGUSON
MODEl 3-A- J52 ENGINE GROUP 1 - SECTION D - PART 2
Installation
To install the timing gear cover proceed as
follows:
Timing Gears
The timing gear train as shown in Fig. 29 con-
sists of the crankshaft gear, idler gear, cam-
shaft gear and injection pump drive gear. The 1. Remove the timing gear cover as outlined
crankshaft gear drives the camshaft and the on Page 19.
injection pump through the large idler gear.
2. Check the backlash between the timing
The idler gear is mounted on a hub bolted to gears with a dial indicator or feeler gauge as
the front of the cylinder block and also drives shown in Fig. 30. The backlash between any
the hydraulic pump when the tractor is equipped two gears in the timing gear train must be be-
with power steering. tween 0.003 - 0.006 inch.
20
MASSEY -FERGUSON
GROUP 1 - SECTION 0 - PART 2 ENGINE OVERHAUL PROCEDURES
Removal
To remove the idler gear and hub proceed
as follows:
3. Bend back the tab on the retainer lock, 5. Remove the idler gear hub as shawn in
No. 2, Fig. 32, and remove the cap screw, No. Fig. 34.
21
MASSEY -FERGUSON
MODEL 3-A- J52 ENG/NE GROUP 1 - SECTION D - PART 2
22
MASSEY -FERGUSON
GROUP 1 - SECTION 0 - PART 2 ENG/NE OVERHAUL PROCEDURES
Fig. 35 - Removing the Camshaft Gear Fig. 36 - Removing the Injection Pump Drive Gear
1. Holes Marked "D" Must Align Wh en Instolling Gear 1. Siot in Adapter 2. Gear Locating Pin (Dowel Pin)
2. Remove the camshaft gear as shown in 2. Remove the cap screws securing the in-
Fig. 35. jection pump gear to the injection pump.
23
MASSEY -FERGUSON
MODEL 3-A-152 ENGINE GROUP 1 - SECTION D - PART 2
3. Remove the oil pump idler gear. 3. Insert a 0.002 inch feeler gauge in the gap
between the No. 1 cylinder intake valve and
4. Remove the oil supply and delivery pipes tappet, then continue turning the crankshaft
from the oil pump and remove pump from its until the feeler gauge makes a distinct drag
dowelled location on the front main bearing cap. between the tappet and valve. The instant the
feeler gauge drags, stop turning the crankshaft.
5. Use a gear puller and carefully remove
the gear from the crankshaft. 4. The drag on the feeler gauge indicates
the point at which the intake valve has just
started opening. This point of opening should
Installation occur at 13 degrees B.T.D.C., or 1-5/8 inches
before the T.D.C. mark on the rim of the fly-
1. If the timing gear spacer, No. 2, Fig. 37, wheel as viewed through the inspection hole.
behind the crankshaft gear has been removed,
install it with the chamfer towards the front NOTE: The valve timing may be considered
main bearing journal on the crankshaft. satisfactory if the start of intake valve opening
is 11 ta 16-112 degrees B. T.D. C. or 1-13/32
2. With the timing mark on the crankshaft ta 2-118 inches before the T.D.C. mark on the
flywheel.
gear facing towards the front, carefully align
the gear so that its slot is in Une with the key,
then press the gear onto the crankshaft.
Camshaft
N 0 TE: Wh en pressing the gear in place make
sure that the key does not ride out of the key- The camshaft is made of a special cast iron
way in the crankshaft. alloy and is mounted high on the right-hand side
of the cylinder block in such a position that the
engine does not require the use of push rods.
3. Install the idler gear with aH timing gear The camshaft is driven by the idler gear and is
marks aligned as outlined on Page 20. supported by three bearings which are machined
directly into the cylinder block. Camshaft end
4. Install the oil pump, then install the oil play is controlled by a thrust spring which is
pump idler gear and oil pump supply and de- riveted onto the back side of the timing gear
livery pipes. cover.
?4
MASSEY -FERGUSON
GROUP - SECTION D - PART 2 ENGINE OVERHAUL PROCEDURES
INSTALLATION
Fig. 38 - Removing the Camshaft 1. With the tappets supported in their raised
position and the timing gear marks aligned,
5. Remove the camshaft (with or without its carefully install the camshaft into the cylinder
gear) from the cylinder block as shown in Fig. block. MAKE SURE THAT THE ENGINE IS
38. Be careful, when removing it, not to dam- PROPERLY TIMED.
age the bearing journals, cam lobes, or the
tappets.
25
MASSEY - FER G USON
MODEL 3-A-152 ENGINE GROUP 1 - SECTION D - PART 2
Timing Gear Housing 12. Remove the set screws and shakeproof
washers securing the timing gear housing to the
cylinder block, then by tapping the housing
REM o VAL lightly remove it from the block.
5. Remove the oil pan. Refer to Part 4 in To install the Timing Gear Housing proceed
this section for removal procedure. as follows:
8. Lift the tappets and secure them in their If the lower half of the housing (housing cover)
raised position, then remove the camshaft. has been' removed, make sure that il is in-
stalled flush with the upper half, see Fig. 46.
9. Remove the set screws securing the in-
jection pump drive gear and remove it from the
injection pump.
1. Install a new gasket onto the front of the
10. Disconnect at both ends and remove aIl block, then carefully install and boU the housing
fuel Unes from the injection pump. Aiso dis- in place.
conne ct the throttle and fuel shut-off control
rods from the injection pump. 2. Install the injection pump onto the rear of
the housing as shown in Fig. 39 and with the
timing marks, No. 1, Fig. 39, on the pump and
1 MPORTANT: Cap or otherwise cover ail housing aligned, boU the injection pump in place.
open fuel connections to prevent -dirt from
entering the fuel system.
3. Align the dowel on the injection pump
gear with the slot in the front of the injection
pump, then install the gear and boU it in place.
11. Remove the nuts and washers securing
the injection pump in place and carefully re- 4. With the tappets supported in their raised
move the pump from the engine. position, carefully install the camshaft (with
its gear boUed to it) into the cylinder block.
NOTE: If tractor is equipped with power 5. Make sure that No. 1 piston is at top dead
steering, unbolt and rem ove the power steering center (key on the front of the crankshaft point-
pump from the rear of the housing. ing straight up) with the T .D.C. mark on the
26
MASSEY -FERGUSON
GROUP 1 - SECTION 0 - PART 2 ENGINE OVERHAUL PROCEDURES
Fig. 40 - Nomenc:lature
1. Starter Jaw 5. Timing Gear Spacer 8. No. 2 and 3 (Center) Main 11. Pulley and Timing GearKey
2. Starter Jaw Washer 6. Crankshalt Balance Weight Bearing Inserts 12. Front Main Bearing Insert
3. Crankshalt Pulley 7. Front Moin Bearing Insert 9. Rear Main Bearing Insl!:rts (Lower Half)
4. Crankshalt Timing Gear (Upper Half) 10. Upper Thrust Wcshers 13. Lower Thrust Washers
14. Crankshalt Balance Weight
27
MASSEY -FERGUSON
MODEL 3-A-152 ENGINE GROUP 1 - SECTION D - PART 2
The rear of the crankshaft is machined to rear oil seal is of the rubber core asbestos
provide an oil thrower and a oil return seroU rope-type and is contained in a two-piece seal
formed by a single right-hand helix machined to retainer as shown in Fig. 47.
a depth of 0.004 - 0.008 inch.
28
MASSEY -FERGUSON
GROUP 1 - SECTION D - PART 2 ENGINE OVERHAUI PROCEDURES
Fig. 43 - Nomenclature
1. Lower Thrust Washer 2. Upper Thrust Washer
3. Bronze Faces and Vertical Grooves Toward Crankshcft
4. End playon both sides should be identical 5. Using new cap screw locks install the rear
and be within 0.002 - 0.011 inch. INSTALL main bearing cap, then tighten the bearing cap-
NEW THRUST WASHERS IF END PLAY EX- screws to 110 - 120 ft.-Ibs. torque and recheck
CEEDS 0.011 INCH. crankshaft end play.
2. Rotate the old upper halves of the thrust 2. Remove the clutch assembly as outlined
washers out of the recesses in the cylinder in Group II, Section A.
block.
3. Remove the flywheel from the engine.
3. Lubricate the new upper halves of the
thrust washers (Those without locating lugs)
and rotate them into place WITH THE VERTI- . NOTE: Use care when removing the flywheel
CAL GROOVES FACING OUTWA"RD. as il is only slightly piloted to the crankshaft.
29
MASSEY -FERGUSON·
v&JEt 3-A-152 ENGINE GROUP 1 - SECTION D - PART 2
30
MASSEY -FERGUSON
GROUP 1 - SECTION D - PART 2 ENGINE OVERHAUL PROCEDURES
To properly regrind the crankshaft follow the information and specifications given below:
1. Measure the main bearing and crankpin journal diameters to determine the next size they can
be ground to and fitted with undersize bearing inserts.
3. If the crankshaft has been magnetized make sure to demagnetize it before it is reground.
4. Mter regrinding the crankshaft remove the sharp corners on the oil holes. Also, the crank-
shaft must again be inspected for cracks, then demagnetized.
The necessary specifications for regrinding the crankshaft journals are as follows:
IMPORTANT: The surface finish on ail bearing surfaces must not exceed 16 micro-inches as
measured by a propilometer. Also, il is very important to maintain the radii quoted on the main
bearing and crankpin journals.
Undersizes
0.010 inch 2.7385 - 2.739 inches
0.020 inch 2.7285 - 2.729 inches
0.030 inch 2.7185 - 2.719 inches
Rear Main Bearing Journal Width
Standard size . . . . . . . . . l.87425 - l.87725 inches
NO. 2 AND NO. 3 MAIN BEARING JOURNAL WIDTHS l.21475 - l.22275 inches
Undersizes
0.010 inch 2.2385 - 2.239 inches
0.020 inch 2.2285 - 2.229 inches
0.030 inch 2.2185 - 2.219 inches
Crankpin Journal Widths
Standard size . . . . . 1.562 - l. 565 inches
31
MASSEY -FERGUSON
MODEL 3-A- J52 ENGINE GROUP 1 - SECTION D - PART 2
4. Carefully lower the crankshaft into posi- Fig. 46 • InstaHing the Bottom Caver onto the
tion. Timing Gear Housing
32
MASSEY -FERGUSON
GROUP 1 - SECTION 0 - PART 2 ENGINE OVERHAUI. PROCEDURES
o
1 011. SEAL REPLACEMENT
Each half of the oil seal retainer is machined To install the new oil seals place each half of
to accommodate the oil seal. New oil seals can the seal retainer (one at a time) in a vise and
be installed with the crankshaft in position. Fig. proceed as follows:
48 shows the rear oil se al retainers properly
installed in place. 1. Press approximately one inch of the new
asbestos seal into each end of the groove in the
REMOVAI. seal retainer, allowing the seal to project
To remove the rear crankshaft oil seal pro- 0.010 - 0.020 inch BEYOND both ends of the
ceed as follows: joint face. This amount of projection assures
correct contact between the end faces of the
1. Separate the engine from the transmission seals, when the retainer halves are installed
housing. around the crankshaft.
33
MASSEY -FERGUSON
MODEL 3-A-152 ENGINE GROUP . SECTION D . PART 2
34
MASSEY -FERGUSON
MASSEY -FERGUSON
MASSEY.FERGUSON
Engine Application . . An MF 135, 150, 2135 Series and 2244 Tractors, also MF 203
Tractors, SeriaI No. 659002115, and up, and MF 205 Tractors,
SeriaI No. 659101250, and up, and aU MF 2500 Fork Lifts
Bore . . . . . . . . . 3.6"
Stroke . . . . . . . . 5"
Number of Cylinders . 3
Piston Displacement . 152.7 cubic inches
Compression Ratio . . 18.5 to 1
Firing Order . . . . . . . . . . . . . 1-2-3
TORQUE TENSIONS
Rcissoed 12·65 1
MASSEY-FERGUSON
PERKINS AD 3152 ENGINE GROUP 0 - SECTION L - PART 1
Pistons
Cylinder Liners
Piston Pins
Piston Rings
Conneding Rods
Valves
Valve Seats
0
Valve Seat Angle . Production 46 0 service 45
-
Seat Contact Width . . . 1/16" to 3/32"
Maximum Seat Run-Out . . . . . . . . . . . . . 0.002"
Valve Guides
Valve Springs
3
MASSEY-FERGUSON
PER KINS AD 3152 ENGINE GROUP 0 - SECTION L - PART 1
rappets
Timing Gears
Camshaft
Front Bearing:
Front J ourlial Diamater 1. 869" -1. 870"
Front Bearing Bore Diameter . 1. 874"-1. 877"
Clearance Limits . . . . . . . 0.004"-0.008"
Center Bearing:
Center Journal Diameter 1. 859" -1. 360"
Center Bearing Bore Diameter 1. 864"-1. 867"
Clearance Limits . . . . . . . 0.004"-0.008"
Real' Bearing:
Real' Journal Diameter. 1. 839"-1. 840"
Real' Bearing Bore Diameter 1. 844"-1. 847"
Clearance Limits . . . . . . 0.004"-0.008"
4 RciSSvcd 12·65
MASSEY.FERGUSON
GROUP 0 - SECTION L - PART 1 SPECIFICATIONS
Injection Pump
Reissued 12·65 5
MASSEY-FERGUSON
PERKINS AD 3152 ENGINE GROUP 0 - SECTION L - PART 1
Fuellniec:tors
Fuel Filters
Change Interval:
Primary Element. . Every 500 hours of operation
Secondary Element Every 1000 hours of operation
Type of Oïl
Viscosity
Crankcase Capacity
6 Reissued 12-65
MASSEY-FERGUSON
GROUP 0 - SECTION L - PART 1 SPECIFICATIONS
Oi' Pump
Oi' Fi'ter 1
COOLING SYSTEM
ELECTRICAL SYSTEM
Battery
Make Used . . . . . . . . . . MF, Part No. 832709 M2, 17 plates per cell
Volts . . . . . . . . . . . . · . . . 12
Ampere Hrs. @ 20 Hr. Rate · . . . 96
Battery Ground . . . . . . . · Negative
Rcissucd 12·65 7
MASSEY-FERGUSON
PERK'NS AD 3152 ENG'NE GROUP 0 - SECTION L - PART 1
Generafor
Starfing Motor
8 Reissued 12-65
MASSEY-FERGUSON
GROUP 0 - SECTION L - PART 1 SPEC'F'CA TI ONS
Generator Regulator
DR-1118981:
Circuit . A
Voltage Regulator:
Air Gap 0.075"
Allowable Voltage Range . 13.6 - 14.5
Adjust to 14
Cut-Out Relay:
Air Gap. 0.020"
Point Opening. . 0.020"
Adjust to Close At. . 12.8 volts
Allowable Closing Range. 0 11. 8-14. 0 volts
DR-1119513:
Circuit B
Po lar ity . . Negative
Field Relay:
Air Gap 0.015 inch
Point Opening. . 0.030 inch
Closing Voltage Range 3.8- 7.2
Voltage Regulator:
Air Gap
. . 0.014 inch
*
Point Opening
Voltage . See Temperature - Voltage Chart **
Regulator Ambient
Temperature (Degrees 65 85 105 125 145 165 185
Fahrenheit)
*Adjust Air Gap onlywhen necessary to obtain specified difference between voltage
settings of upper and lower contacts. After Benclz Repair Only, set air gap to
approximately 0.067 inch; then, make final air gap adjustment.
**Operation on lower contacts must be 0.05-0.4 volt lower than on upper contacts.
RcisSLCd 12-65 9
MASSEY -FERGUSON
INDEX
Page Page
Introduction ............................ . . . . . 1 Adjusting Valve Tappet Clearance ............... 11
Engine Description ........................... 2 Cylinder Block (Stripped) ...................... 12
Engine Seriai Number ........................ 3 Piston and Connecting Rod Assembly ............. 13
Rocker Arm Shaft Assembly .................... 3 Cylinder Liners ............................... 17
Cyl inder Head ............................... 4 Timing Gear Cover and Front
Valves ..................................... 7 Crankshaft Oil Seal ......................... 19
Valve Guides ............................... 7 Timing Gears ................................ 20
Valve Seats ................................. 8 Camshaft .................................... 25
Valve Springs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 8 Timing Gear Housing .......................... 27
Tappets .................................... 9 Crankshaft and Main Bearings ................... 30
Cylinder Head Reassembly ..................... 10 Rear Crankshaft Oil Seal ....................... 35
Cylinder Head Installation ..................... 10 Flywheel .................................... 35
INTRODUCTION
This part of this manual is concerned with the overhaul procedures for the Perkins
AD3. 152 Diesel Engine. AH of the procedures and service information contained in
this part assume that the engine has been removed from the tractor and pertain only
to the basic engine itself, without regard to any particular application in which the en-
gine may be used.
Thoroughly steam clean the engine before disassembling it or removing any com-
ponent parts of the fuel system. Also, make sure to cap or otherwise coyer aH fuel
openings as soon as they are exposed to prevent dirt from entering the fuel system.
CLEANLINESS IS VERY IMPORTANT AND CANNOT BE OVER-EMPHASIZED.
Where the right and left-hand sides are mentioned in this Part, it refers to the en-
gine as viewed from the rear. Direction of engine rotation, however, is viewed from
the front.
Printcd in U.S.A.
1
MASSEY -FERGUSON
PERKINS AD3. J 52 ENG/NE GROUP 0 - SECTION L - PART 2
Fig. 1 - Front Left-Hond View of AD3.152 Engine Fig. 2 - Rear Right-Hand View af AD3.152 Engine
2
MASSEY -FERGUSON
GROUP 0 - SECTION L - PART 2 ENGINE OVERHAUL PROCEDURES
Printed in U.S.A. 3
MASSEY -FERGUSON
PERKINS AD3. 152 ENGINE GROUP 0 - SECTION L - PART 2
2. Complete reassembly by installing a new The valves operate in replaceable cast iron
snapring at each end of the rocker shaft. valve guides installed in the cylinder head and
seat directly in the head without the use of seat
3. Install the rocker arm shaft assembly in inserts.
place and progressively tighten the rocker shaft
support nuts down e~'enl)', until they are sec- Fig. 6A shows the parts contained in the cyl-
urely tightened. inder head and various related attaching parts.
4
MASSEY-FERGUSON
GROUP 0 - SECTION L - PART 2 ENGINE OVERHAUL PROCEDURES
Printed in U.S.A. 5
MASSEY -FERGUSON
PERKINS AD3. J 52 ENG/NE GROUP 0 - SECTION L - PART 2
IMPORTANT: If it is necessary ta
resurface the Izead, malèe certain,
zvhen asseJJtbling it, that the valves are
within tlze specified distance below the
face of the cy lin der head.
Examine the water- jacket plugs on the cyl-
inder head and an of the cylinder black studs
for looseness, damaged or stripped threads.
Replace aU damaged or defective parts.
6
MASSEY -FERGUSON
GROUP 0 - SECTION L - PART 2 ENGINE OVERHAUL PROCEDURES
EXHAUST VALVES:
0
Face Angle ............................ 45
Stem Diameter . . . . . . . . . . . .. 0.311" - 0.312"
Total Length ......................... , 4. 5"
Head Diameter............... 1. 313" - 1. 317"
the sealing surface, to prevent possi- 2. Stem Diameter - Discard valves that
ble leakage. have scored stems or a stem diameter of
0.310", or less.
SERVICING
VALVES
Reface new and old serviceable valves with a
The valves are retained in the cylinder head 440 face angle (one degree interference angle
by caps and split-type cap retainers. Intake used). Discard any valves that are bent or
and exhaust valves are not interchangeable. have a margin thickness of 1/32", or less,
Both the intake and exhaust valves are manu- after refacing.
0
factured with 45 angle faces and have stem
diameters of O. 311" - 0.312".
Printed in U.S.A. 7
MASSEY-FERGUSON
PERKINS AD3. 152 ENGINE GROUP 0 - SECTION L - PART 2
\..------.--
20° CHAMFER
Fig. 13 - Shoulderless Volve Guide Properly Fig. 14 - Intake and Exhaust Volves Must be Located
Insta lied and Located within a Specified Distance Below Foce of Cylinder Head
Insert the 20 0 chamferred end (both ends are Reface the intake and exhaust valve seats to
chamferred, but with different angles) from the a 45 0 angle (one degree interference angle
TOP of the cylinder head. PRESS (DO NOT used). REMOVE ONL y ENOUGH METAL TO
DRIVE) THE VALVE GUIDE INTO THE HEAD CLEAN UP AND TRUE THE FACE OF THE
UNTIL THE TOP END (45 0 CHAMFERRED SEAT.
END) EXTENDS 0.584" - 0.594" ABOVE THE
TOP FACE OF THE HEAD, as shown in Fig. 13.
NOTE: The heads of the illtal?e and ex-
IMPORTANT; Malœ sure ta reface the haust valves, when installed in the
valve seats after installillg ne/u valve cylinder lzead, mus t be located between
guides ta insure concentricity of the 0.060" - 0.073" below the cylinder
s eat ta the Ile IV guide. lzead face, as sJwwn in Fig. 14. DO
NOT reface tlze valve seat or valve ta
the point tllat the valve depth exceeds
the amount specified.
VALVE SEATS
The intake and exhaust valves seat directly in
the cylinder head, with no seat inserts being
used. VALVE SPRINGS
The valve springs, caps and split-type re-
INSPECTION tainers are interchangeable for the intakeand
exhaust valves. Two valve springs are used
Thoroughly inspect each valve seat for pit- for each valve. Neither one of the springs
ting, burning or other evidence of leakage. If have damper coils and may be installed with
any of these conditions exist or if new valve either end up.
8
MASSEY-FERGUSON
GROUP 0 - SECTION L - PART 2 ENGINE OVERHAUL PROCEDURES
REMOVAL
Discard any valve springs that do not have 1. Remove the cylinder head.
square ends, also those that are discolored,
damaged or otherwise defective. If springs ap- 2. Remove tappet adjusting screw and lock-
pear to be in good condition, check in a sprlng nut.
tester and compare readings with the following
specifications: 3. Remove tappets and number them so that
they may be installed into their original bores.
OUTER SPRING:
Approximate Free Length ........... , 1-3/8" 2. Inspect the tappet face. If the face of the
Spring Length Valve Closed .......... 1-3/16" tappet is worn or damaged, the tappet should be
Spring Pressure at 1-3/16" ........ 7-9 lbs. replaced.
Spring Length Valve Open ............ 27/32"
Spring Pressure at 27/32" ....... 21-25 lbs. NOTE: Do not regrind the face of the
tappet.
Printed in U.S.A. 9
MASSEY -FERGUSON
PERKINS AD3. J52 ENGINE GROUP 0 - SECTION L - PART 2
- -
CYLINDER HEAD REASSEMBL y 3. Install the two grip rings onto the rear-
most stud near the left-hand side of the engine,
Make sure aIl parts are clean and service- as shown in Fig. 15A.
able, then proceed, as follows:
4. Apply a light coating of non-hardening
1. Lubricate the valve stems and guides with sealing compound around the by-pass connec-
engine oil. tion of the thermostat housing and carefully in-
stal! the cylinder head in place, being careful
2. Using a valve spring compressor, install not to damage the by-pass hose.
the valves into their proper guides. Refer to
Fig. 11 for proper sequence of parts. 5. Tighten the cylinder head nuts, in the se-
quence shown in Fig. 16, to 55-60 ft.-lbs.
3. Replace thermostat body and water outlet torque.
connection if they have been removed. Use new
gaskets and a suitable sealing compound. NOTE: lilstall a lcaslzer IlIlder llie Jilll
ail the cylindey head stuc!, SilO/Cil by
No. 15 in Fig. 16. This s lud liS es
grip rillgs ail il ta precenl llie fil-
CYLINDER HEAD INSTALLATION s tallatioll of anotlzey head gas l?el Icllic/i
is sùltilar and could be accidel/laZ!.\'
1. Make sure the mating surfaces of the cyl- ùzstalled.
inder block and head are clean, then lightly
coat both sides of the new cylinder head gasket
with an aviation grade sealing compound (non- 6. Install the rocker arm shaft assembly and
hardening). connect rocker shaft oil line to cylinder head.
Make sure that the slotted end of the rocker
2. Note that the head gasket is marked "Top shaft is toward the front of engine and that the
Front" and install it onto the block in this slot is aligned with the punch mark on the front
position. support.
10
MASSEY -FERGUSON
GROUP 0 - SECTION L - PART 2 ENG/NE OVERHAUL PROCEDURES
11. Install the intake and exhaust manifolds. 3. Rotate the crankshaft in the normal di-
rection of engine rotation (clockwise) so that
12. Using a new gasket, install the rocker No. 1 piston is coming up on compression
arm cover and reconnect the breather pipe stroke, then continue turning until the T. D. C.
hose. mark on flywheel is positioned in the middle of
the inspection hole.
NOTE: Retighten the cylinder head
nuts after the engine has been started
and allowed to reach normal operating 4. Check and adj ust tappet clearances for
temperature. valve Nos. 1, 2, 3 and 5, as shown in Fig. 16A.
Refer to Fig. 10 if in doubt about location of
valves.
ADJUSTING V AL VE
TAPPET CLEARANCE 5. Rotate the crankshaft one more revolution
(clockwise - 3600 ) with the T. D. C. mark on
The design of the three-cylinder crankshaft the flywheel positioned in the middle of the in-
(three throws - 120 0 apart) makes it necessary spection hole, then adjust the tappet clearances
to use a slightly different procedure for adjust- for valve Nos. 4 and 6.
ing the valve tappet clearances. Both the in-
take and exhaust valve tappet clearances should
be set at 0.010", "hot", or at 0.012", "cold". 6. Replace plug in inspection ho le and com-
TI-.è engine firing order is 1-2-3. plete reassembly.
PrinTod in U.S.A. 11
MASSEY-FERGUSON
PERKINS AD3. 152 ENGINE GROUP 0 - SECTION L - PART 2
12
MASSEY -FERGUSON
GROUP 0 - SECTION L - PART 2 ENGINE OVERHAUI. PROCEDURES
Fig. 18 - Piston and Connecting Rod Assembly - Fig. 19 - Pistons Marked with Word "Front"
Identification and Sequence of Parts to Indicate Carrect Pos itioning
1. Pi ston 5. Connecting Rod
2. Pi ston Pin 6. Bearing Inserts
3. Piston Pin RetoÎners 7. Boit ond Self·Locking Nut
4. Connecting Rod Bushing 8. Connecting Rod Cop
Five piston rings are installed to each pis-
ton: three compression rings and one oi! ring
above the piston pin and one oi! ring below the
OUGHLY CLEAN WHEN PERFORMING THIS pin.
CHECK. The cylinder block bores must not be
out-of-round more than O. 001". The connecting rods are fitted with replace-
able piston pin bushings. The crank end of the
If the bores are distorted due to overheating rods are fitted with interchangeable, precision
or other abnormal conditions, they can be trued type bearing inserts. Replaceable connecting
up by very lightly honing them to an inside di- rod bearing inserts are available in standard
ameter of 3. 6875" - 3. 6885". size and O. 010", O. 020" and O. 030" undersize.
The connecting rods and bearing caps are num-
Under no circumstances should the bores be bered from the front of the engine, as shown in
honed to the extent that a new cylinder liner, Fig. 20, with the numbers opposite the cam-
which has been carefully cleaned and lubricat-
ed, will slide fully in place under its own
weight.
Print~d in U.S.A. 13
MASSEY -FERGUSON
PERKINS AD3. 152 ENGINE GROUP 0 - SECTION L - PART 2
shaft side of the engine. Connecting rods are connecting rod boIts and remove the bearing
graded by weight and are also· numbered, as cap AND THE CONNECTING ROD BOLTS.
shown in Fig. 20, to indicate their weight.
9. Remove piston and connecting rod as-
The code numbers and their respective sembly from top of block.
weights are, as follows:
NOTE: Identify and Zay out aU parts
Rod Weight in their arder of reJ/loval sa that, if
(includes bearing cap, piston serviceable, they may be reinstalled
Numbers pin bushing, also nuts and boIts) in their original cy linders •
No. 9 ..... 3 lbs. , o ozs. - 3 lbs. , 2 ozs. 10. DISCARD THE OLD PISTON RINGS and
No. 10 ..... 3 lbs. , 20zs. - 3 lbs. , 40zs. thoroughly clean thf:') entire piston and conne ct-
No. 11 ..... 3 lbs. , 40zs. - 3 lbs. , 60zs. ing rod assembly.
No. 12 ..... 3 lbs. , 60zs. - 3 lbs. , 80zs.
No. 13 ..... 3 lbs. , 80zs. - 3 lbs. , 100zs.
No. 14 ..... 3 lbs. , 100zs. - 3 lbs. , 12 ozs. REMOVING PISTON FROM CONNECT/NG ROD
No. 15 ..... 3 lbs. , 120zs. - 3 lbs. , 14 ozs.
To separate the piston from the connecting
The full floating-type piston pins are retained rod, first, remove the snapring from each end
by snaprings and are available in standard size of the piston pin, then heat piston in oil or
only. water to 1000 - 1200 F., and slip piston pin out
of the piston.
5. Remove the oil pump suction and delivery Connecting rod bearing inserts are available
pipes. in standard size or in 0.010", 0.020" and
0.030" undersize.
6. Carefully remove any carbon that may
have formed at the top of the cylinder liner New specifications are, as follows:
bore.
Crankpin Diameter .......... 2.2485" - 2.249"
7. Very carefully feel the upper piston ring Rod Bearing Inside
travel area to determine if there is any cylin- Diameter ., ............. 2.2515" - 2.2525"
der ridge present inside the cylinder liner. Bearing Clearance .......... O. 0025" - 0.004"
Rod Side- Play ............. O. 0095" - O. 0148"
If there is a cylinder ridge in the cast iron
cylinder liner, then, determine if the cylinder
liner is to be re-used and carefully remove the Rep'acing the Bushings
ridge to allow removal of the piston and con-
necting rod assembly. When replacing piston pin bushings, support
the connecting rod in a press and press out the
8. Remove the self-locking nuts from the worn bushings. To install the new bushing,
14
MASSEY -FERGUSON
GROUP 0 - SECTION L - PART 2 ENGINE OVERHAUL PROCEDURES
position the bushing on the connecting rod; tons that are scored or otherwise damaged. If
makeJsure oil hole in bushing is in line with oil pistons appear serviceable; proceed, as follows:
hole in connecting rod, then, use a bushing
driver to press the new bushing into place.
Ream the excess material from the bushing and 1. Measure the bottom piston skirt diameter
then finish-hone the bushing to an inside diam- at a right angle to the piston pin.
eter of 1. 2505" - 1. 2515". Proper clearance
between the piston pin and the piston pin bush-
ing is 0.0005" - 0.00175". NOTE; The piston is cam-ground and
is slightly tapered (0.003" - O. 004'~,
being larger at the bottom than at the
PISTON PINS top. New bottom piston skirt diameter
is 3.5955" - 3.5965". Discard Pis-
Piston pins are 1. 24975" - 1. 250" in diameter tons that are collapsed or worn.
and are available only in standard size. The
full-floating type piston pins are retained in the
piston by snaprings. 2. Inspect for worn ring grooves. New pis-
ton ring groove clearance specifications are,
New pins fit from minus 0.00025" to plus as follows:
0.00025" clearance in the piston.
No. 1 Compression Ring .... O. 0019" - O. 0039"
Fit new pins in connecting rod bushings to No. 2 Compression Ring .... 0.0019" - 0.0039"
0.0005" - 0.00175" clearance. No. 3 Compression Ring........ Not applicable
No. 4 Oil Ring ................. Not applicable
To install the piston pins, lubricate them No. 5 Oil Ring............... O. 002" - O. 004"
with oil, then, heat the pistons in hot oil or
water to 1000 - 1200 F. and slide the piston Discard pistons that have worn ring grooves
pins in place by hand. or bent lands.
NEVER INSTALL USED RINGS ONTO A NEW OR USED PISTON. Before installing
the piston rings, check the ring end gaps in the lower unworn portion of the cylinder
liner. Proper ring end gap in a new liner is 0.009" - 0.013" for aIl of the one-piece
piston rings.
When installing the piston rings, use a piston ring tool for aIl of the one-piece
rings. Install the lowest groove ring first, then, the next lowest, etc., with the top
groove ring installed last. Description of the piston rings and their correct placement
is, as follows; refer to Fig. 21:
No. 1 Compression Ring Chrome-plated, parallel-faced cast iron ring,
and may be installed either side up.
No. 2 Compression Ring ....................... Parallel-faced, cast iron ring and may be in-
stalled either side up.
No. 3 Compression Ring ....................... Four - piece, segmented - type ring and each
piece must be carefully spiraled onto the piston
by hand, as follows:
lf\
MASSEY -FERGUSON
PERKINS AD3.152 ENGINE GROUP 0 - SECTION L - PART 2
~\ \
cribed, the ring ends point downward. Position
the ring with the gap over the piston pin bore
and at 1800 to the second ring gap.
No. 4 Oil Control Ring (above piston pin) ......... Chrome-plated, duaflex laminated ring,. and
should be installed, as follows:
No. 50il Control Ring (below piston pin) ......... Cast iron scraper ring and may be installed
with either side up.
16
MASSEY -FERGUSON
GROUP 0 - SECTION L - PART 2 ENGINE OVERHAUL PROCEDURES
9. With the cap lo~ation number opposite the 2. Carefully measure the inside diameter of
camshaft side of the engine, position the cap the cylinder liner at the upper portion of the
in place and install the bolts, using NEW SELF- piston ring travel area.
LOCKING NUTS. Tighten the connecting rod
nuts to 45 - 50 ft. -lbs. torque.
3. If the cylinder liners are worn to the
point that the cylinder taper exceeds O. 008",
CYLINDER LINERS the liners must be replaced. If the amount of
cylinder taper is within specifications and the
The cylinder liners are made of cast iron liner appears serviceable, then, CAREFULLY
and are of the dry type. The cylinder liners remove any cylinder ridge present and deglaze
are manufactured with an inside diameter of the liners before installing the piston and con-
3. 6015" - 3.6025". necting rod assemblies.
Printed in U.S.A 17
MASSEY -FERGUSON
PERKINS AD3. 152 ENGINE GROUP 0 - SECTION L - PART 2
r-
4. Carefully clean the new cylinder liner. 6. Make sure the cylinder liners are fully
THIS 18 VERY IMPORTANT. If kerosene is seated and allow a period of time for the liners
used to wash the liner, the liner should be to "settle in", then, measure the inside diame-
thoroughly dried before it is installed. ter of the liner ta make sure there is no dis-
tortion present. Use either an inside micro-
meter or a dial indicator and check the inside
lJJPORTANT: MAXE SURE THE diameter in two directions (at right angles) at
BURE AND THE CY LINDER LINER the top, center and bottom of the bore. The
.ARE CLEAN. Also, care lit Ils ! be cylinder liner should be concentric and measure
llscd ùz tlze /zalldlùzg of Uze lillers, as from 3.6015" - 3.6025" in diameter. In the
!lIC stig/Iles! dalllage or burr call event the readings should indicate 0.0025", or
18
MASSEY -FERGUSON
GROUP 0 - SECTION L - PART 2 ENGINE OVERHAUL PROCEDURES
REMOVAL
more, total distortion of the liner would be REPLACING THE FRONT OIL SEAL
unsuitable for use.
1. Remove the old seal by pressing it out
the front of the caver. Do not attempt to pry
the old ail seai out of the caver. Such a prac-
tice may easily score the surface and cause
TIMING GEAR COVER AND future oilleakage.
FRONT CRANKSHAFT OIL SEAL
2. Thoroughly clean the oil seal bore in the
The timing gear cover is made of cast alu- cover.
minum and is manufactured with facings for
mounting the water pump and ail filler cover. 3. Using a new gasket, install the cover in
The oil filler cover, No. 3, Fig. 25, is con- place and loosely boU it ta the timing gear
veniently located directly in front of the inj ec- housing, using three or four capscrews. DO
tian pump drive gear ta facilitate removal of NOT FULLY TIGHTEN THE CAPSCREWS AT
the injection pump. THIS TIME.
The front crankshaft oil seaI, No. 4, Fig. 25, 4. Install special tool MFN 747-A onto the
is of the spring-loaded type and is contained in crankshaft and locate it in the bore of the cover
the timing gear caver. The camshaft thrust ta correctly position the caver in relation to
spring, No. 1, Fig. 25, is riveted ta the back the crankshaft.
5. Tighten the capscrews at this time to Fig. 27 - Timing Gears With Marks Properly Aligned
hold the cover in its proper relationship to the 1. Timing Geor Marks
crankshaft.
20
MASSEY-FERGUSON
GROUP 0 - SECTION L - PART 2 ENGINE OVERHAUL PROCEDURES
Fig. 28 - Meesuring Timing Geer Becklesh Fig. 29 - Meesuring Becklesh of Oil Pump Geers
camshaft gear and injection pump drive gear. two gears in the timing gear train must be be-
The crankshaft gear drives the camshaft and tween 0.003" - 0.006".
the injection pump through the large idler gear.
NOTE: Also, check the backlash be-
The idler gear is mounted on a hub bolted to tween the crankshaft geœr and the oil
the front of the cylinder block and also driv~s pump idler gear; see Fig. 29. Correct
the hydraulic pump for applications equipped clearance between these two gears is
with power steering. 0.012" - 0.018".
AlI of the timing gears are marked during 3. If the backlash of the timing gears is not
production and, when reassembling the engine, within these limits, the gears should be re-
aIl marks must align when No. 1 piston is at placed. Replacement gears are available only
T. D. C. on compression stroke; see No. 1, in standard size and are marked for correct
Fig. 27. AlI replacement timing gears are installation and retiming of the engine.
marked and are available in standard size only.
CHECKING TIMING GEAR SACKLASH 1. Remove the timing gear coyer, as out-
lined. Also, remove the rocker arm coyer and
To check timing gear backlash, proceed, as rocker arm shaft assembly.
follows:
1. Remove the timing gear Coyer as outlined NOTE: efore attempting to rem ove
earlier. any of t e timing gears, make sure
the rocke arm shaft assembly is re-
2. Check the backlash between the timing . moved ta avoid the possibility of dam-
gears with a dial indicator or feeler gauge, as age to th pis tons or valve train if
shown in Fig. 28. The backlash between any either tJ e camshaft or cran ks haft
Fig. 30 - Idler Timing Gear - Identification Fig. 32 - Removing or Installing the Idler Gear Hub
and Sequence of Ports 1. Locating Pin 2. Oil Holes
1. Ccpscrew 4. Idler Geor
2. Reta iner Lock 5. Idler Geor Hub
3. Idler Geer Retoiner 6. Hub Locoting Pin
7. Timing Geor Housing
1, Fig. 30, retainer lock, and retainer, No. 3,
Fig. 30.
Inspection
Idler Gear:
22
MASSEY -FERGUSON
GROUP 0 - SECTION L - PART 2 ENGINE OVERHAUL PROCEDURES
4. InstaU the idler gear so that its three 2. Remove the camshait gear as shown in
timing marks align with those on the crankshait Fig. 33.
gear, injection pump drive gear and camshaft
gear.
Installation
5. Make sure that aIl timing marks are
aligned as shown in Fig. 27, then install the 1. Observe on the hub of the camshaft and
idler gear retainer, retainer lock and cap- on the front of the camshait gear the boIt holes
screw. Tighten the capscrew to 50 ft.-Ibs. with the letters "D" stamped next to them; see
torque and lock it in place. No. 1, Fig. 33.
NOTE: Check idler gear end-playon 2. Install the camshait gear onto the cam-
hub. Proper end-play is 0.005"- shait, making sure that the marked holes (with
0.015". Make sure to install a new the. letters "D" stamped next to them) are
retainer if the old one is worn or aligned.
damaged.
6. Install the rocker arm shait assembly and IMPORTANT: Do not use the slotted
complete reassembly. holes for attaching the gear to the
camshajt.
CAMSHAFT GEAR
3. InstaU the idler gear with aU timing
Removal marks aligned, as outlined earlier, then secure
the rocker arm shait assembly in place and
To remove the camshait gear, remove the complete reassembly.
Printed in U.S.A. 23
MASSEY -FERGUSON
PERKINS AD3.152 ENGINE GROUP 0 - SECTION L - PART 2
CRANKSHAFT GEAR
Fig. 34 - Removing or Instolling the Injection
Pump Drive Geor
The crankshaft gear, as shawn in Fig. 35, is
1. Sio. in Adap.er 2. Geor Loccting Pin keyed in place and is installed onto the crank-
shaft with a minus 0.001" ta a plus 0.001"
clearance.
2. Release the locks on the tab washer and 4. Remove the oil pump idler gear.
remove the capscrews securing the injection
pump gear to the injection pump. 5. Remove the oil supply and delivery pipes
from the oil pump, then, disconnect and re-
3. Remove the injection pump drive gear; move pump from its dowelled location on the
refer to Fig. 34. front main bearing cap.
24
MASSEY -FERGUSON
GROUP 0 - SECTION L - PART 2 ENGINE OVERHAUL PROCEDURES
To remove the camshaft, proceed, as follows: 1. Inspect the camshaft bearing journals and
cam lobes for wear or damage. If the journals
are excessively scored, nicked or discolored
1. Remove the timing gear caver, as out- by heat, or if the lobes are pitted, or rough,
lined earlier. the camshaft must be replaced.
Pr:ntcd in U.S.A. 25
MASSEY -FERGUSON
PERKINS AD3. 152 ENGINE GROUP 0 - SECTION L - PART 2
2. Measure the diameter of the bearing 4. Install the fuel lift pump, rocker arm
journals for wear and out-of-round with a mi- cover, timing gear cover and complete re-
crometer. If journal diameters are worn, or assembly.
out-of-round, or if the camshaft lobes are
worn, the camshaft must be replaced.
CHECKING VALVE TIMING
New camshaft specifications are, as follows: To check the valve timing of the AD3. 152 en-
gine, proceed, as follows:
26
MASSEY -FERGUSON
GROUP 0 - SECTION L - PART 2 ENGINE OVERHAUL PROCEDURES
2. Remove the rocker arm coyer and rocker Fig. 37 - Removing or Instolling the Fuel Injection Pump
arm shaft assembly. 1. Timing Marks
INSTALLATION
4. Remove the capscrew securing the idler
gear, then remove the retainer lock, retainer Before installing the timing gear housing,
and idler gear. carefully clean and inspect aIl parts. Replace
any parts that are worn or damaged.
Printed in U.S.A.
27
MASSEY -FERGUSON
PERK'NS AD3. J52 ENGINE GROUP 0 - SECTION L - PART 2
28
MASSEY -FERGUSON
GROUP 0 - SECTION L - PART 2 ENGINE OVERHAUL PROCEDURES
3. Install the oil pan. flywheel aligning with the mark on the inspec-
tion hole.
4. Install the injection pump onto the rear of
the housing, as shown in Fig. 37, with the tim-
ing marks, No. 1, Fig. 37, on the pump and 9. Turn the camshaft and the injection pump
housing aligned, then secure the injection pump gears so that their timing marks are approx-
in place. imately aligned with the center of the idler gear
hub.
5. Install the high pressure fuellines.
10. Install the idler gear so that its three
6. Align the dowel on the injection pump timing marks align with the marks on the cam-
gear with the slot in the front of the injection shaft, crankshaft and injection pump drive
pump, then install the gear and lock the cap- gears. Tighten the capscrew securing the idler
screws. gear to 50 ft.-Ibs. torque.
7. With the tappets supported in their raised 11. Install the fuel lift pump, rocker arm
position, carefully install the camshaft (with its shaft assembly and rocker caver.
gear bolted to it) into the cylinder block.
12. Install the ail slinger with the outer
8. Make sure that No. 1 piston is at top dead dished portion of the slinger facing outward,
center (key on the front of the crankshaft point- then install the timing gear caver as outlined
ing straight up) with the T. D. C. mark on the earlier.
Printed in U.S.A. 29
MASSEY-FERGUSON
PERKINS AD3. J52 ENGINE GROUP 0 - SECTION L - PART 2
CRANKSHAFT END-PLA Y
30
MASSEY -FERGUSON
GROUP 0 - SECTION L - PART 2 ENGINE OVERHAUL. PROCEDURES
CRANKSHAFT REMOVAL.
CRANKSHAFT:
1. Remove the flywheel from the engine.
Main Bearing
NOTE: Use care when removing the Journal Diameters ........ 2.7485" - 2.749"
flywheel, as it is only slightly piloted Crankshaft End-Play. . . . . . .. 0.002" - 0.015"
to the crankshaft. Crankpin Journal
Diameters ............... 2. 2485" - 2. 249"
2. Remove the transmission housing adapter
plate.
MAIN BEARINGS:
3. Remove the water pump, crankshaft pul-
ley, generator and front timing gear cover. Diameter of Bearing Bore
in Block and Cap ......... 2. 9165" - 2.9175"
4. Remove the oil pan and remove the bot- Main Bearing Inside
tom half of the timing gear housing. Diameter ............... 2. 752" - 2. 7535"
Bearing Clearance. . . . . . . .. 0.0025" - 0.004"
5. Remove the oil pump supply and delivery
pipes, then remove the oil pump idler gear and
oil pump from engine. If any of the main or crankpin j ournals are
worn beyond specifications more than 0.0015"
6. Remove the two long boUs and self-lock- out-of-round, or tapered more than O. 001 fi,
ing nuts securing the two halves of the rear oil the crankshaft should either be replaced or re-
seal retainer (cover) assembly. ground and fitted with undersized bearings.
Printed in U.S.A.
31
MASSEY -FERGUSON
PERKINS AD3. 152 ENG/NE GROUP 0 - SECTION L - PART 2
To properly regrind the crankshaft, follow the information and specifications given
below:
1. Measure the main bearing and crankpin journal diameters to determine the next
size they can be ground to and fitted with undersize bearing inserts.
4. After regrinding the crankshaft, remove the sharp corners on the oil holes.
AIso, the crankshaft must aga in be inspected for cracks, then demagnetized.
Undersizes:
0.010" 2.7385" - 2.739"
0.020" 2.7285" - 2.729"
0.030" 2.7185" - 2.719"
Undersizes:
0.010" 2. 2385" - 2. 239"
0.020" 2.2285" - 2. 229"
0.030" 2.2185" - 2.219"
32
MASSEY -FERGUSON
GROUP 0 - SECTION L - PART 2 ENGINE OVERHAUL PROCEDURES
1. Install the upper halves of the main bear- NOTE: Install the sliP washer between
ing inserts in their proper positions and lubri- the baU Zock and the head of the main
cate them. bearing baU. The sliP was her allows
the baU ta turn freely without rotating
NOTE: New main bearing inserts are the lock.
not completely interchangeable. Refer
ta the folZowing table ta determine 8. Using care not to damage the crankshaft,
which inserts are interchangeable. force the crankshaft forward and then rearward
and measure crankshaft end-play, as outlined
BEARING INSERTS NO. OF INSERTS under heading "Crankshaft End- Play". If end-
play exceeds 0.015", installnewthrustwashers.
No. 1 Main Insert
Upper Half Only . . . . . . .. . . . . .. •. 1 9. Install the rear oil seal retainers com-
No. 1 Main Insert plete with new oil seals and complete re-
Lower Half Only ............... 1 assembly.
No. 2 and 3 Main Inserts
Upper and Lower . . . . . . . . . . . . . .. 4 NOTE: When installing the Zower half
No. 4 Main Insert of the timing gear housing (housing
Upper and Lower . . . . . . . . . . . . . .. 2 caver), make sure that it is flush with
the front face of the housing
2. Install the upper halves of the crankshaft
thrust washers (those without locating tabs) on Bath the flywheel and crankshaftflange
each side of the rear wall of the cylinder block have six evenly spaced attaching hol(3s
housing, with the oil grooves outward and the and one unevenly s paced ho le. MAKE
steel face toward the main bearing cap; refer SURE TO INSTALL THE F LYWHEEL
to Fig. 43. SO THAT THE UNEVENLY SPACED
HOLES ARE IN ALIGNMENT.
NOTE: A light coat of grease will
assist in holding the thrust washers in
place until the crankshaft is installed.
3. Make sure that:
P,inted in U.S.A.
33
MASSEY-FERGUSON
PERKINS AD3. J52 ENGINE GROUP 0 - SECTION L - PART 2
Fig. 45 - Reor Qil Seol Retainer Assembly Correctly Instolled Fig. 46 - Oil Seol Must Extend 0.010" -0.020" Beyond Face
The rear crankshaft oil seal is a two-piece Before installing the new oil seals, soak them
rubber core asbestos rope type seal and is con- in clean engine oil for at least one hour. Make
tained in a two-piece retainer, as shown in sure to carefully clean the seal grooves and old
Fig. 44. gasket material from the oil seal retainers.
Each half of the oil seal retainer is machined To install the new oil seals, place each half
to accommodate the oil seal. New oil seals can of the seal retainer (one at a time) in a vise
be installed with the crankshaft in position. and proceed, as follows:
Fig. 45 shows the rear oil seal retainers prop-
erly installed in place. 1. Press approximately one inch of the new
asbestos seal into each end of the groove in the
seal retainer, allowing the seal to project
0.010" - O. 020" BEYOND both ends of the joint
REMOVAl face. This amount of projection assures cor-
rect contact between the end faces of the seals
To remove the rear crankshaft oil seal, pro- when the retainer halves are installed around
ceed, as follows: the crankshaft.
34
MASSEY -FERGUSON
GROUP 0 - SECTION L - PART 2 ENGINE OVERHAUL PROCEDURES
CORRECT LENGTH AND MUST NOT the flywheel in place and carefully lift the fly-
BE TRIMMED. wheel from the crankshaft flange.
2. The middle of the ail seal will bulge out 3. Remove the clutch pilot bearing (except
of the groove and must be pushed in with the torque convertor type flywheels) by tapping it
fingers, by working from the center, until weIl out the back of the flywheeI.
bedded in the groove. Use a round bar of metal
and, by rolling and pressing, further bed the
ail seal in place. MAKE SURE THAT THE REPLACING THE fL YWHEEL RING GEAR
SEAL EXTENDS 0.010" - 0.020" BE YOND
BOTH ENDS OF THE JOINT FACE, as shawn 1. The flywheel ring gear is shrunk onto the
in Fig. 46. Any gap at this joint when the seals flywheel, and ta remove it, partly cut through
are installed will allow ail ta leak past the seaI. the gear and chisel cut it from the flywheel.
35
MASSEY -FERGUSON
PERKINS AD3. J52 ENGINE GROUP 0 - SECTION L - PART 2
5. Measure the flywheel "Run-Out", as Fig. 48 - Measuring the Run-Out on the Outer
follows: Flywheel Diameter
36
MASSEY -FERGUSON
DUAL CLUTCH
35, 50 AND 65 MF & TO TRACTORS
INDEX
Page
The Dual Clutch consists of a forward (primary) pressure plate and dry cushioned
disc which is attached to the transmission input shaft, and a rearward (secondary)
pressure plate and dry disc which is attached to the hydraulic pump and power take-off
input shaft. The primary pressure plate is spring-Ioaded by twelve silicon-chrome
alloy coil springs located between the clutch cover and the primary pressure plate.
The secondary pressure plate is spring-Ioaded by an annular Belleville type spring
located between the clutch cover and the secondary pressure plate or false flywheel
ring.
The faIse flywheel ring is interposed between and integrated with the primary and
secondary· clutch sub-assemblies, and is secured to the flywheel by the same cap
screws that attach the clutch cover. In operation, the clutch springs exert pressure
against the clutch pressure plates, this in turn transmits the pressure through the
discs to the false flywheel ring for the secondary clutch and to the engine flywheel for
the primary clutch, thus establishing a firm frictional contact between the respective
discs and flywheel faces.
Depressing the clutch pedal through the lst stage moves the clutch release fork,
which in turn contacts the clutch release bearing, moving it forward on the retainer
and bringing it in contact with the clutch release fingers. The bearing depresses the
fingers which in turn causes the primary pressure plate to retract from the disc and
release the pressure on it. This interrupts the power flow to the transmission.
Depressing the clutch pedal further through the 2nd stage (noticeable by an increased
resistance to overcome) causes the same release fingers to move the primary pres-
sure plate to a point where it contacts and causes the secondary pressure plate to
retract from its respective disc, thus releasing the frictionaI contact between the disc
and the false flywheel ring face. This interrupts the power flow to the hydraulic pump
and power take-off input shaft.
The combination coil and Belleville spring dual clutch has been used in all 35 (MF &
TO) tractors since Tractor SeriaI Number 177395, MF 50 Tractors since Tractor
Seriai Number 515395 and aU models of the MF 65 Tractor.
PRINTEO IN U. S.A. 1
MASSEY -FERGUSON
CL UTCH & FL YWHEEL ASSEMSUES GROUP Il - SECTION A - PART 1
NOTE: ft is very important that the The proper clearance between the adjusting
cluteh release levers be adjusted with cap screws and the secondary pressure plate
a NEW primary disc installed. If it is 0.090 t 0.002 inch. Using the special 0.090
is desired to reinstall a partially worn inch feeler gauge (No. 2, Fig. 1), the adjustment
is made as iUustrated in Fig. 3. Loosen the
lock nut on the adjusting cap screw, turn the
cap screw in (or out) until the 0.090 inch feeler
gauge can be inserted between the cap screw
head and the secondary pressure plate. Hold
the cap screw and tighten the lock nut to lock
the adjusting cap screw. Recheck the clear-
ance. Be sure the clearance is the same for
an three of the adjusting screws.
2
MASSEY -FERGUSON
GROUP Il - SECTION A - PART 1 MF 35, 50 & 65 CLUTCH & R YWHffL ASSfMSLlfS
3
MASSEY -FERGUSON
CL UTCH & fL YWHEEL ASSEMSLIES GROUP Il - SECTION A - PART t
and the 11 inch pressure plate so reassembly assembly. The pins can be removed
can be made maintaining the original clutch very easily once the cover has been
balance. See Fig. 5. removed from the clutch assembly.
NOTE: ft is necessary to mark the 5. Remove the upper release lever pivot pins
cover in two places. and torsion springs. See Fig. 8.
2. Unhook the release lever torsion spring 6. Loosen the nuts on the "T" boIts evenly
ends (No. 22) from clutch cover (No. 16, Fig. 6) until the coil springs (No. ·10, Fig. 6) are fully
releasing the springs and lever arm preload. extended and the cover is free.
3. Loosen the 0.090 inch adjustment cap 7. Remove the "T" boIts.
screw lock nut (No. 8) and tightèn the cap
screws (No. 11, Fig. 6) until they bottom in the 8. Lift off the clutch cover, Belleville pres-
Il in~ pressure plate. sure plate spring (No. 15), the 9-in. pressure
plate (No. 14), the 9-in. friction disc (No. 13)
4. Back-off the "T" boit nuts evenly until and flywheel plate (No. 12, Fig. 6).
it is possible to drive the upper release lever
pivot pin retainer pins (No. 21) down suffi- 9. Remove the coil pressure springs and ~'
ciently to remove the upper release lever pivot pressure spring insulating washers (No. 9)
pin (No. 20, Fig. 6). See Fig. 7. from the 11-in. pressure plate and remove the
NOTE: Donot attempt to drive the re- lower release pivot pins (No. 1, Fig. 6) from
tainer. pin com.tJletely out of the cover the pressure plate. See Fig. 9.
4
MASSEY -FERGUSON
GROUP Il - SECTION A - PART 1 MF 35, 50 & 65 CLUTCH & R YWHEEL ASSEMBLIES
5
MASSEY -FERGUSON
CL UTCH & FL YWHEEL ASSEMSLIES GROUP Il - SECTION A - PART t
4. Check the release lever torsion springs Fig. 13 Assembling Sec:ondary Clutch
for damage.
2. Place the 9-in. pressure plate Belleville
5. Examine clutch facings for damage, signs spring in the cover, convex side up, and cen-
of overheating and excessive wear. Check for tralize it in the groove. See Fig. 11.
loose rivets and damaged driving splines.
Replaces if necessary. NOTE: For 35 & 50 (MF & TO) Trac-
tors use a red paint marked Belleville
6. Inspect the clutch cover for damage. spring. For MF 65 tractors use a blue
paint marked Belleville spring. See
ASSEMBLING THE DUAL Fig. 12.
CLUTCH ASSEMBL y
3. Place the 9-in. pressure plate on the
1. Place the clutch cover upside down on a Belleville spring with the shoulder side against
bench. the spring. Align the punch marks.
6
MASSEY -FERGUSON
GROUP Il - SECTION A - PART 1 MF 35, 50 & 65 CLUTCH & R. YWHEEL ASSEMBLIES
Fig. 15 Assembling Primary and Secondary Clutch Fig. 17 Installing Upper Pivot Pins
7
MASSEY -FERGUSON
CLUTCH & fL YWHEEL ASSEMBLIES GROUP Il - SECTION A - PART 1
8
MASSEY -FERGUSON
GROUP Il - SECTION A - PART MF 35, 50 & 65 CLUTCH & R YWHEEL ASSEMBUES
d) Friction disc hub binding on splined drive Clean up splines and smear with small quantity
pinion shaft. of "Lubriplate (Grade 70)".
g) Dirt or foreign matter in the clutch. Remove clutch from flywheel and clean with
dry rag. See that aIl working parts are free.
b) Weak coil or Belleville spring. If excessive Install a new set of thrust springs (single
slip is allowed to occur, the heat generated clutch), or a new Belleville spring (dual clutch).
will soften the springs and aggravate the
trouble.
c) Binding of clutch pedal mechanism. Free bearings. (NOTE: The clutch shaft bear-
ings in the transmission case are self-lubri-
cating. Oil or grease should ON NO ACCOUNT
be applied.)
b) Binding of clutch pedal mechanism. Free bearings. (NOTE: The clutch shaft bear-
ings in tlle transmission case are self-lubri-
cating. Oil or grease should ON NO ACCOUNT
be applied.)
b) Contact area friction facings not evenly Adjust release levers correctly, using gauge.
distributed. NOTE: 100% contact will not If this does not cure the trouble, install new
occur until clutch has been in use for some friction disc.
time, but contact area should be evenly
distributed round the facings.
9
MASSEY -FERGUSON
CtUTCH & Ft YWHEEt ASSEMBLIES GROUP II - SECTION A - PART 1
a) Usually caused by riding the clutch and Instruct operator on proper operation.
excessive slippage.
10
MASSEY -FERGUSON
INDEX
Page
Remove Clutch & Pressure Plate............... l
Disassemble Pressure Plate 000000.0000000000.0 l
Assemble Pressure Plate 0'0'0'0000000'00000000 2
Install Clutch and Pressure Plate '000000000000' 3
1
MASSEY -FERGUSON
CLUTCH & FL YWHEEL ASSEMSUES GROUP Il - SECTION A - PART 2
Fig.2 • Pressure Plate Details and Relative Loc:ation of Fig. 3 • Pressure Plate Details and Relative Loc:ation of
Parts - Agric:ultural Type Parts - Industrial Type
1. Bol! - Relecse Lever Adius!ing 6. Spring - Relecse 1. Bol! - Release Lever Adiusting 7. Coyer - Pressure
2. Nu! - Lock 7. Cover - Pressure Plo!e 2. Nu! - Lock 8. Cup - Pressure Spring
3. Pin - Releose Lever 8. Cup - Pressure Spring 3. Pin - Releose Lever 9. Spring - Pressure
4. Pin - Cotler 9. Spring - Pressure 4. Pin - Cotler 10. Wosher - Insulo!ing
5. Lever - Releose 10. Plo!e - Pressure 5. Lever - Releose 11. Washer - Re!o iner
6. Spring - Re leose 12. Plo!e - Pressure
2. If the unit being serviced is the industrial No. 11 over the bosses of pressure plate fol-
type measure the free length of the springs and lowed by insulating washers No. 10.
replace those that are less than 2-1/2". Place
springs under 150 lb. load and replace those Place release springs No. 9 in position on
that measure less than 1-21/32". bosses of pressure plate.
3. Check the finished surface ofthe pressure 2. If the unit being serviced is the agricul-
plate for score marks or burned areas. If tural type, refer to Fig. 2 and alternately
either condition exists it may be refinished pro- place the lavender and brown springs over the
viding not more than .0625" is removed. bosses of pressure plate.
4. Inspect the facing of the clutch disc for 3. Place cups No. 8 over clutch release
glaze, damage or excessive wear. If either of springs.
these conditions exist or the facing is worn to
within 3/32" of the rivets a new clutch disc Being careful so as not to dislodge springs,
must be installed. place coyer in position over springs and pres-
sure plate.
5. Inspect the surface of the flywheel for
score marks, If this condition is noted the fly- 4. With the pressure plate supported on bed
wheel must be removed and refinished. of press as shown in Fig. 4, apply enough pres-
sure to collapse springs.
6, Inspect the clutch release bearing for ex-
cessive wear or rough spots. If either con- 5. Refer to Fig. 4 and place release lever
dition is noted a new bearing must be installed. No. 1 in position with the spring hooked against
the under side of cover.
1. If the unit being serviced is the industrial 6. Refer to Fig. 5, and place gauge No. 4,
type, refer to Fig. 3 and place spring rètainers tool OCT-FT 359, across the pressure plate
2
MASSEY -FERGUSON
GROUP Il - SECTION A - PART 2 MF 35, 50 & 202 SINGLE CLUTCH
1. Apply a coating of lubriplate to the inter- 4. Install center housing and transmission
naI splines of clutch disco as outlined in "Group 2, Section 2, Part 1 ".
3
•
MASSEY -FERGUSON
1
MASSEY -FERGUSON
TRANSMISSIONS GROUP JI - SECTION B - PART 1
2
MASSEY -FERGUSON
GROUP Il - SECTION B - PART 1 35, 50 AND 65 TRANSMISSION
3
MASSEY -FERGUSON
TRANSMISSIONS GROUP Il - SECTION B - PART 1
4
MASSEY -FERGUSON
GROUP Il - SECTION B - PART 1 35, 50 AND 65 TRANSMISSION
5
MASSEY -FERGUSON
TR AN SMISSION 5 GROUP Il - SECTION B - PART
17. Remove the lock wire (No. 1, Fig. 14:) NOTE: The countershaft is a solid one
and lock screws (No. 2, Fig. 14) from the piece shaft in the single clutch trans-
clutch release shaft fork (No. 2, Fig. 16). mission and is removed in the same
18. Slide the clutch shafts (Nos. 1, 7, Fig. 16) manner that the countershaft is re-
out the side of the transmission housing and moved in the dual clutch transmission.
remove the fork. It is not necessary to use OTe Step-
19. Remove the attaching cap screws and Plate No. 630-6 when removing the
remove the main drive shaft retainer assembly countershaft [rom the single clutch
(No. 1, Fig. 15) as shown in Fig. 15. transmission. Use apunch in the center
20. Place a block between the two sliding hale of the countershaft at the rear of
main shaft gears (Nos. 44, 46, Fig. 12) as shown the transmission.
in Fig. 17.
25. Remove the snap ring (No. 32, Fig. 12) 30. Remove the countershaft and front bearing
from the front of the countershaft main drive (No. 37, Fig. 12) from the front ofthe transmis-
gear (No. 33, Fig. 12). sion as shown in Fig. 19.
26. Remove the countershaft main drive gear
by sliding it off the front of the countershaft. 31. Remove the attaching cap screw and the
reverse shaft stop (No. 7, Fig. 3) at the rear of
27. Remove the snap ring (No. 52, Fig. 12) the transmission.
from the rear of the countershaft.
28. Using OTe Step Plate No. 630-6, care- 32. Withdraw the reverse gear cluster shaft
fully drive the countershaft forward, out of the shown in Fig. 20 from the rear of the transmis-
rear bearing (No. 51, Fig. 12). sion.
6
MASSEY -FERGUSON
GROUP Il - SECTION R - PART 1 35, 50 AND 65 TRANSMISSION
NOTE: The reverse gear cluster is 2. Install the snap ring (No. 48, Fig. 12) on the
suspendedon 56 loose needle bearings. countershaft.
Care must be taken not to lose any of 3. Work the countershaft and front bearing
these bearings. See Page 2 for dif- through the front of the transmission housing far
ferences in the reverse gear clusters. enough to install the two countershaft gears. The
countershaft in the single clutch is a one piece
33. Remove the rear countershaft bearing shaft.
(No. 51, Fig. 12) from the rear of the transmis-
sion. NOTE: Install the countershaft gears
with the small gear to the rear with the
long hubs of the gears together as shown
in Fig. 23.
7
MASSEY -FERGUSON
TRANSMISSIONS GROUP Il - SECTION B - PART t \
6. Install the rear countershaft snap ring (No. 13. Holding the thrust washer into the recess
52, Fig. 12) and remove the wedge. of the ring gear with the finger tips, lightly tap
the dowelled ring gear into place at the rear of
7. Place the sliding main shaft gears in posi- the transmission with a lead or bronze hammer
tion in the transmission. as shown in Fig. 25.
NOTE: The thrustwasher must remain
NOTE: The larger gear goes to the in the ring gear recess and be free to
front with the fork groove to the rear. rotate.
The two gear cluster is installed with
the larger gear to the rear. See Fig. 7. 14. Install the pinion carrier assembly (No. 9,
Fig. 24) in the ring gear.
15. Install the rear ring gear thrust washer
8. Install the snap ring (No. 19, Fig. 12) on the (No. 10, Fig. 24) in the recess of the ring gear.
transmission main shaft.
16. lnstall the rear cover plate (No. 11, Fig.
9. Install the rear bearing (No. 20, Fig. 12) on 24) with the grooves facing the thrust washer
the transmission main shaft. and secure with the appropriate cap screws.
8
MASSEY -FERGUSON
GROUP Il - SECTION B - PART 1 35, 50 AND 65 TRANSMISSION
Fig.25 Installing the Planetary Ring Gear Fig.26 Installing PTO å Housing
1. Spacers 2. Boit
1. Planetary Ring Gear 3. Lead Hammer
2. Thrust Washer 27. Position a new or serviceable gasket
17. Use a suitable piece of pipe (1-5/8 inch (No. 28, Fig. 12) on the front bearing housing
insidediameter) and drive the front main shaft (No. 27, Fig. 12) and draw the'housinginto posi-
bearing (No. 43, Fig. 12) into position. tion using a bolt with spacers in the tapped hole
18. Install snap ring (No. 42, Fig. 12). in the end of the shaft as shown in Fig. 26.
19. Install the countershaft main drive gear NOTE: Draw the bearing housing in
(No. 33, Fig. 12) with the long hub toward the so that two cap screws may be in-
front. stalled.
NOTE: The PTO drive gear has an in- 28. Install the two cap screws and tighten the
ternal snap ring groove. bearing housing into place, as shown in Fig. 27.
29. Remove the bolt and spacers from the
20. Install the snap ring (No. 32, Fig. 12) on tapped hole in the shaft.
the front end of the countershaft.
21. Position the PTO drive gear (No. 31,
Fig. 12) in the transmission housing with the
snap ring groove towards the front.
22. Use a new or serviceable gasket and
in staIl the main drive shaft retainer assembly
and tighten the cap screws.
23. Install the live PTO shaft (No. 41, Fig.
12).
24. Wedge a block behind the PTO drive gear
to hold it as far forward as possible.
9
MASSEY -FERGUSON
TRANSMISSIONS GROUP Il - SECTION B - PART 1
Fig. 28 Pulling Live PTO Shah Into Position Fig. 19 Clutch Release Shaft Fork and Bearing Installed
1. Steel Piete 2. Boit 1. Set Screw 2. Lock Wire
30. By using a steel plate across the two boIt 39. Install the two transmission shift rails
heads, and a boIt in the tapped hole in the end of (Nos. 15, 17, Fig. 12).
the shaft, draw the shaft through the bearing
NOTE: Install the shift rails with the
enough to install the snap ring as shown in
Fig. 28. milled fiat for the lock to the rear of
31. Install the snap ring (No. 24, Fig. 12) the transmission and on top. Make sure
to the front end of the live PTO shaft. that the two selector lock grooves in the
32. Remove the cap screws securing the
rail are toward the center.
bearing housing to the transmission housing. 40. Install the set screws (No. 2, Fig. 5) lock-
33. Use a new or serviceable gasket, (No. 23, ing the shifter forks totheshiftrails. Lock with
Fig. 12) install the cover plate (No. 22, Fig. 12) wire.
and tighten the cap screws. 41. Install the shifter rail stop and selector
34. Install the clutch release shaft fork as lock at the rear of the transmission as shown in
shown in Fig. 16. Fig. 3.
42. Install the planetary shift coupler (No. 4,
NOTE: The longer clutch pedal shaft is Fig. 3) and shift fork No. 3, Fig. 3).
installed on the left side of the trans- 43. Tighten the set screw (No. 1, Fig. 3)
mission housing. locking the shift fork to the planetary shift rail.
Lock with wire.
35. Install the set screws (No. 1, Fig. 29) and 44. Assemble the transmission to the center
lock with wire as shown in Fig. 29. Install the differential housing using a new or serviceable
return springs. gasket.
36. Install the planetary shift rail (No. 14,
Fig. 12) and selector (No. 3, Fig. 12). NOTE: This may be accomplished by
37. Position the selector and tighten the set removing the PTO shifter lever and
screw (No. 2, Fig. 5) and lock with wire. cover as a unit from the left side of the
differential housing. Install the trans-
NOTE: Do not install the planetary shift mission to the differential housing with-
fork at this time. out the rear drive shaft and couPler
assembly. Place the rear drive shaft
38. Install the two transmission forks (No. 4, and couPler assembly into position after
Fig. 12). the transmission has been joined to the
differential center housing through the
NOTE: The forks are identical and may PTO shifter lever and cover assembly
be installed in either location. opening.
10
MASSEY -FERGUSON
GROUP Il - SECTION B - PART 1 35, 50 AND 65 TRANSMISSION
CAUTION: Make sure a cotter pin of NOTE: Make sure the shift levers are
the proper size is placed through the positioned properly in their respective
rear drive couPler after the couPler selectors when lowering the steering
has been installed. and instrument panel assembly.
45. Install the detent pins (No. 2, Fig. 12) and 47. Connect the planetary shifter safety switch
springs (No. 1, Fig. 12) as shawn in Fig. 12. wires and replace the rubber boot.
46. Use a new or serviceable gasket; install 48. Complete the reassembly operation by
the steering assembly and instrument panel as a reversing the remaining steps in "Removing
unit. the Trans mission.' ,
11
MASSEY -FERGUSON
TRANSMISSIONS GROUP Il - SECTION B - PART 1
DISASSEMBL y OF MAIN DRIVE SHAFT RETAINER 3. Use a lead or brass hammer, and care-
ASSEMBLY fully ririve the PTO main drive shaft from the
retainer assembly housing as shown in Fig. 34. '-------
The main drive shaft retainer assembly, shown If necessary', the roller bearing on the main
in Fig. 30, may be disassembled as follows: drive shaft an\:{ the two roller bearings on the
1. Use a screw driver or a pair of pliers, and PTO main drive shaft can now be replaced.
remove the snap ring (No. 1, Fig. 31) from the NOTE: Always use a press when re-
rear of the assembly and remove the main drive
placing roller bearings on the main
shaft (No. 1, Fig. 32) as shown in Fig. 32.
drive shaft and the PTO main drive
shaft.
NOTE: It may be necessary to tap the
main drive shaft to start if out of the
retainer assembly. USE ONLY A BRASS
HAMMER. .
CAUTION: The front section (No. 1,
Fig. 30) of the main drive shaft is suP~
ported by the clutch pilot bearingin the
flywheel. USE EXTREME CARE WHEN-
EVER DRIVING AGAINST THIS SEC-
TION OF THE MAIN DRIVE SHAFT.
Fig. 32 Removing Main Drive Shaft The main drive shaft retainer assembly
1. Main Drive Shaft 2. Retainer Assembly shown in Fig. 35 may be assembled by reversing
the preceding disassembly procedure.
The PTO shaft oil seai and Main Drive Shaft
oil seal are now accessible and maybe replaced.
12
MASSEY -FERGUSON
GROUP Il - SECTION B - PART 1 35, 50 AND 65 TRANSMISSION
13
MASSEY-FERGUSON
TRANSMISSIONS GROUP II - SECTION 8 - PART 1
14
MASSEY -FERGUSON
GROUP Il - SECTION 8 - PART 1 35, 50 AND 65 TRANSMISSION
INST AL.LING THE PLAN ET ARY GEAR ASSEMBL y NOTE: The thrustwasher must remain
in the recess and be free to rotate.
1. Place the front ring gear thrust washer
(No. 4, Fig. 24) into the recess on the dowelled 4. Install the pinion carrier assembly (No. 9,
side of the planetary ring gear. Fig. 24) in the ring gear.
2. Place the front ring gear cover (No. 2,
Fig. 24) and the front cover shim (No. 1, Fig. 24) 5. Install the rear bronze thrust washer (No.
over the dowels ofthe planetary ring gear (No. 3, 10, Fig. 24) in the recess of the planetary ring
Fig. 24). gear.
NOTE: The cover plate is turned so that
the oil grooves face the bronze thrust 6. Install the ring gear cover (No. 11, Fig. 24)
washer. The shim is next to the trans- and secure planetary gear assembly to trans-
mission housing. mission housing with the cap screws.
3. Hold the thrust washer into the recess of
the ring gear with the finger tips, and lightly tap NOTE: Make sure that the thrustwasher
the dowelled ring gear into place on the rear of is not jarred from the recess in the
the transmission with a lead or bronze hammer ring gear while installing the rear cover
as shown in Fig. 25. plate.
SPECIAL TOOLS
The following tools, not normally available at N. C. thread, with at least 3 inches of thread.
local hardware stores, are required to service 2. Step Plate Number 630-6 from O. T. C. Set
the transmission. Number 630-S
1. Two cap screws - 3/8 inch diameter, 16 3. InternaI and externai snap ring pliers.
15
MASSEY-FERGUSON
Remove Transmission • • • • • • l
Disassemble Transmission • . • • 2
Inspect Transmission • • • • • • • • 14
Disassemble Input Shaft Retainer •• 5
Assemble Input Shaft Retainer 6
Disassemble Hydraulic Clutch 6
Assemble Hydraulic Clutch. '7
Assemble Transmission 8
Install Transmission 11\1
A control valve mounted on the input shaft 5. Remove the bolts securing the transmis-
retainer and connected to the external lever, sion cover. Then with a:
chain hoist attached
provides the method for directing the hydraulic to the steering mechanism as shown in Fig. 1,
fluid from the hydraulic pump to the hydraulic lift cover and steering assembly straight up
clutch. and away f,rom transmission.
OPERATION
With the lever in the "LOW RANGE POSI-
TION" no hydraulic fluid enters the hydraulic
clutch, and the transmission is driven thru the
main drive pinion No. 17, Fig. 7, and the
countershaft drive gear No. 45.
REMOVE TRANSMISSION
With the tractor split between the transmis-
\)
sion and engine as outlined in the Individual
Engine Section, the transmission may be re-
moved as follows:
1. Drain the lubricant from transmission Fig. 1 - Removing or Installing Transmission Cover
and differential. and Steering Mechanism
1
MASSEY -FERGUSON
TRANSMISSIONS GROUP Il - SECTION B - PART 3
Fig. 2 • Removing or Installing Transmission Fig.3 • Clutch" Housing Details and Relative
Location of Parts
1. Spring - Release Bearing Relurn 9. Lever - Valve Shiller
2. Carrier - Release Bearing 10. Rad - Shifter
6. Remove neutral switch and detent springs. 3. Screw - Sel 11. Volve - Oil Conlrol
Using a magnetized rad, remove detent balls 4. Fork - Release Bearing 13. Relainer - Main Inpul Shah
5. Shah - Clulch Release 14. Shah - Main Inpul
from the forward end of shifter rails. 6. Shah - Clulch Release 15. Boit - 3/8" x 1·318" NC
7. Une - Oil Inlel 16. Caver - Housing
8. Brackel - Valve Shiher Lever 18. Housing - Fronl PTO Bearing
7. Disconnect the hydraulic Une from the 19. Gaskel - Housing
hydrauUc pump to the transmission.
2. Remove setscrews No. 3 and withdraw
8. Place a suitable jack stand under the cen- clutch release shafts No. 5 and No. 6 and, re-
ter housirtg. With a chain hoist attached to the lease fork No. 4.
transmission as shown in Fig. 2, remove boUs
securing the transmission. Then move the Disconnect and remove oil inlet Une No. 8.
transmission away from center housing.
3. Refer ta Fig. 3 and remove bolts
securing main drive shaft retainer No. 1"3.
DISASSEMBLE TRANSMISSION Then remove retainer, valve and valve operat-
ing mechanism shown in Fig. 5.
10 Refer ta Fig. 3 and remove springs No. 1
from clutch release bearing carrier No. 2. 4. Remove boUs No. 15, Fig. 1 and with-
Then withdraw carrier and bearing as an as- draw housing caver No. 16 and caver gasket.
sembly. Refer ta Fig. 3 and remove snap ring No. 31
and spacer No. 32 from forward end of PTO
shaft.
2
MASSEY -FERGUSON
GROUP Il - SECTION B - PART 3 MF 35, 50, 65 MULTI POWER TRANSMISSION
3
M R
ASSEY -FE GUSON P " _ SECTION 8 _ PART 3
GROU
TKRA~N: S: .:M.:.:1
- 19.
U_ __
SSIONS
_'.,1"
froamsUI'table
SI.ng
No 53 lower rear
~. operung
driver,
-
------~~-- INSPECT
move bear-
r.e of trans-
Wash all ANSMISSION
INSPI
TR
clean solven
P'''::nd dry with com
. . on housing in a
ts and transmlsSplressed
__ air.
mission.
mg . _____________________
l
.:1
a 37
j
36
35
32
~' ~/f?
-
-------~~~~;~~:~:.!os;ion Details
° •'"'"' ". ~".: _".."."
39. S ion Ring
. an d Relative Locat _ofPTO
Parts
Shah
1.
1 Relainer Oil
Sea:- g Relainer f Transmlss haft
Ring 40. Snap Overdrive 51. Pin~on: Counlershalt
52. Pin,~n Counlershaft
F',. 7 .- ShH,". G", __ CI""hJ ••
2. Bush.ln :. Main Drive Sha 1
'''''1 _CI""'
I~. C.;~::"
3 Retclner Sh.' - Mo., ". " . " 1" - " ...,," ". 53. Beorlng
4' Gasket ". . - , .. h". ". C.., 6... 1" " C..,,, 0,1 .. Go..
5: Snap. Ring ". "". - , ..dl.
:";;;'- Mol" 0,1.. ,.. C.... -
30. G"'" _ ".,,1". ,i 6,,"0' _ "'.kO,' ..
,,: G... _
54.
55.
Snop R ,nY8" x 7/8 NC
Boit - 3 her
6. B~a!lng_ PTO ". " , 31. ",""o. ". ,,,'" _ . 56. Lockwo~ev. Idler Geor
7 P,",on l'
. Ring - Sec mg IS. "'" - ,"" Sh." 32. G" '''. " "...1". ,_ '''''m;, ...o 57. Sto~ - Reverse Geor
58. Sho t - Thrust
. c ."0... ,.,'..dl.
8.
9 Seo 1 - Oil 10. '6,,1'
" ',;• Mo
- "''' ".
,.. ,"",,,. ..:
~~:r. ;~aConstan!
20. 10 ''''''. . "..,,"._ 59. Washer - Flot .
la: Sna~ RingThrusi ".
23. ShOl
22. Gear:
Gear -. and High "36:
7 '"" _,,,,
Bearing
Gear P " Mesh 50.. '"" el". 60. Washer -:. Needle
SnopRln~ Boil ~8:
61. Beorlng
11. Was er - embly .
12. Clu:ch
13. Pin,on - npu
ASt
t Overdrive
25.
24. Bearlng $nop Ring 62. Spacer Reverse Idl,r
63. Geor-
4
MASSEY -FERGUSON
GROUP II - SECTION B - PART 3 MF 35, ,50, 65 MULTI POWER TRANSMISSION
NOTE: Do not wiPe parts or inside of 3. Using tool MFN 850 as shown in Fig. 14,
transmission housing with a material drive oil seal out of pinion.
that leaves lint.
4. If required, remove snap ring No. 4,
1. Inspect aU gears for chipped or broken Fig. 13 and with bearing supported on bed of
teeth and replace those where either condition press, press bearing No. 7 from pinion.
is present.
5. Using a sharp chisel, drive seal off for-
2. Check aU bearings for bind or rough spots. ward end of retainer.
If either condition is noted a new bearing must
. he installed. INSPECT INPUT SHAFT RETAINER
3. Inspect aU shafts for excessively worn or 1. Inspect bearing for bind or rough spots
damaged splines. Replace shaft where either and replace if either condition exists.
condition is present.
2. Check pinion for damage or excessive
4. Inspect the bushings in the countershaft wear at gear teeth and splines. Replace pinion
drive gear No. 41 and forward end of input if either condition is noted.
shaft retainer No. 3.
5
MASSEY -FERGUSON
TRANSMISSIONS GROUP Il - SECTION B - PART 3
3. Refer to Fig. 15 and place a new seal No. DISASSEMBLE HYDRAULIC CLUTCH
3 over end of installer, tool MFN 849, with
the lettered end down, then carefully drive in 1. Refer to Fig. 18 and remove snap ring
pinion and against shoulder. No. 9 from clutch housing.
4. Start pinion No. 5, Fig. 13 in retainer. 2. Remove clutch retaining plate No. 8,
Using a soft hammer, drive pinion and bearing piston return springs No. 7, clutch discs No. 6
into position and install snap ring No. 8 and plates No. 5.
5. Refer to Fig. 16 and place seal guide No. 3. AUow the clutch housing No. 1 to be
3, tool MFN 848-B in seal installer No. 2. dropped on bench several times with the open
Place oil seal No. 4 on installer with the se al- end down and jar the piston out of housing.
ing portion up.
4. Remove and discard sealing rings No. 2
and No. 3 from piston and inner hub of housing.
6
MASSEY -FERGUSON
GROUP Il - SECTION B - PART 3 MF 35, 50, 65 MULTI POWER TRANSMISSION
60 Place clutch retaining plate in housing. Fig. 15 • Installing PTO Pinion Oil Seal
1. Pinion - PTO 2. Instoller - Seol - Tooi MFN 849
Support housing on bed of press and apply just 3. Seol - Oil
7
MASSEY -FERGUSON
TRANSMISSIONS GROUP Il - SECTION B - PART 3
ASSEMBLE TRANSMISSION
1. If removed, refer to Fig. 7 and apply a
coating of grease to one side of each thrust
washer No. 59 and the inside diameter of the
idler gear No. 63.
8
MASSEY -FERGUSON
GROUP Il - SECTION B - PART 3 MF 35, 50, 65 MULTI POWER TRANSMISSION
5. Move countershaft No. 4, Fig. 11, back 10. Refer to Fig. 7 and engage splines of
just far enough and place gear assembly No. 2 overdrive pinion No. 13 in hydraulic clutch.
and No. 3 over forward end of countershafto
9
MASSEY -FERGUSON
TRANSMISSIONS GROUP Il - SECTION B - PART 3
10
MASSEY -FERGUSON
GROUP Il - SECTION B - PART 3 MF 35, 50, 65 MUL.TI POWER TRANSMISSION
24. Install planetary gear No. 5, Fig. 20 in 4. Apply a new transmission coyer gasket.
ring gear No. 3 followed by outer washer. In- Refer to Fig. 1 and install coyer on transmis-
stall outer coyer No. 1 and secure with boUs. sion being certain the shift levers are properly
engaged. Install coyer boUs and tighten to
25. Refer to Fig. 6 and start planetary shift their specified torque.
rail No. 9 in transmission. Start selector No.
8 over forward end of shift rail and move rail 5. Install brake cross shaft and insert Wood-
forward to its limite Position selector and ruff key in keyway. Install brake pedals and
tighten setscrew. brake rods.
Place shift fork No. 5 in coupler No. 6 and 6. Install muffler, muffler inlet pipe and the
over shift rail No. 9. Tighten setscrew. step plates.
26. Place shifter fork No. 12, in groove of 7. Fill the transmission with 8 US gallons
low gear No. 20, Fig. 7 and install shifter (6-1/2 Imp. Gallons) of S.A. E. 80 mineraI oil.
rail No. 13. Tighten setscrew.
8. Reassemble the remaining portion of
Place shifter fork No. 14, Fig. 6 in groove tractor as outlined under Individual Engine
of inter and high gear. Ihstall shifter rail No. Section.
11
MASSEY -FERGUSON
Page
Changes to the Differentiai Pin ion
and Rear Axle Assembly. • • • • • 2
Checking the Rear Axle End-Play. •. 3
Check for Excessive End-Play . • • 3
Rear Axl e Assembl y. • . • • . • •• 3
Differentiai and Pin ion Assembly . • 7
Differentiai, Transmission and
Hydraulic System Lubrication •• 13
Special Tools. • • • • • • •• • .14
1
MASSEY -FERGUSON
DIFFERENTIAL, PINION, AND REAR AXLE GROUP Il - SECTION C - PART 1
The differential, pinion and rear axle as- 3. If it is necessary to install a new type
sembIy, shown in Fig. 1, is an assembly of bearing retainer on the older type axle trumpet
three units. housing, use six studs installed in every other
Before disassembling any of the differential, hole of the bearing retainer housing.
pinion and rear axle assembly, check the end- 4. If it is necessary to use an older type
play of the axle as outlined in the section brake backing plate with a new type axie trumpet
"Checking the Rear Axle End-Play". housing and bearing retainer, it will be necessary
The tooth contact or mesh pattern of the ring to drill 6 additional 17/32 inch holes in the
gear and pinion is non-adjustable. brake backing plate to accommodate the twelve
studs.
CHANGES TO THE DIFFERENTIAL REPLACEMENT OF PINION BEARINGS
PIN ION & REAR AXLE ASSEMBL y In the event pinion bearings are replaced, it
TRACTOR REAR AXLE CHANGES is mandatory that the correctly associated
Two important changes have been made in pinion bearing and sleeve assembly be used.
the rear axle and center housing to improve Following are the correctly associated as-
the rear axle structure. The changes were: semblies:
1. The studs which are used to attach the 1. Center housings with part number suffix
axle trumpet housing to the tractor center M-l which have a positioning shoulder in the
housing were changed from 7/16 inch diameter pinion sleeve bore requires 181 251 M92 sleeve
to 1/2 inch diameter. assembly fitted with bearing cup 195 164 Ml.
2. The number of studs which are used to Bearing cone 195 163 Ml must be used with the
attach the bearing retainer to the wheel end of above sleeve assembly.
the axle trumpet housing was increased from 2. Pinion sleeve and associated required parts
six to twelve. used in the center housing M-2 through M-5 may
be installed in M-l center housings if the
SERVIC/NG THE REAR AXLE positioning shouider in the pinion sleeve bore is
In connection with these changes, special step machined to the rear 0.065 inch as a minimum
studs have been made available for servicing. or removed entirely. When the positioning
These are listed in your current parts book. shoulder is relieved or removed the center
houstng with this modification should be identi-
There are several variations in the way the fiable; therefore, change the embossed part
new strengthened parts can be used to service number suffix on the center housing to M-2.
the oider tractors.
NOTE: Do not skim the pinion sleeve
1. If it is necessary to install the new type bore area during the machining opera-
center housing, which is· tapped for 1/2 inch tion.
studs, it will be necessary to drill or ream the
inner flange boIt holes of the axle trumpet 3. Center housings with part number suffixes
housing to 17/32 inch diameter to clear the 1/2 M-2 through M-5 require: 181 251 M93 sleeve
inch studs. assembly fitted with bearing cup 185 778 Ml
which requires using bearing cone 831 888 Ml.
2. If it is necessary to install the newtrumpet
REPLAONG THE RING GEAR
housing having 17/32 inch holes in the inner
flange, to the old type center housing which is When replacement of the ring gear and mated
tapped for 7/16 inch studs, it will be necessary pinion is necessary, secure the ring gear to the
to install the special step studs in the center differential case with bolts (825 776 Ml) and
housing. These special step studs are 7/16 nuts (891 947 Ml) supplied with the new ring
N.C. on one end and 1/2 N.F. on the other. gear. Do not stake the nut but secure with
LOCTITE sealant cement, grade AV, per the
following instructions:
NOTE: YVhen this installation is made 1. Nuts and bolts are to be degreased with
the new type trumpet housing will have trichlorethylene or a similar solvent.
twelve holes in the outer [lange to at- 2. Apply two drops of Loctite sealant, Grade
tach the bearing retainer. If the old AV, evenly to the first threads of the bolts.
style bearing retainer is to be used, 3. Assemble differential case and ring gear
six of the holes in the outer [lange of using bolts (825 776 Ml) treated with Loctite
the trumpet housing will not be used. and nuts (891 947 Ml).
2
MASSEY -FERGUSON
GROUP Il - SECTION C - PART 1 35, 50, 202 & 204 DIFFERENTIAL, PINION AND REAR AXLE
4. Tighten the nuts to a torque of 110 - 120 NOTE: After the axle has been in-
ft.-Ibs. stalled, make a final check of the end-
Play with a di al indicator.
CHECKING THE REAR AXLE END-PLAY
1. Jack up and support the rear of the tractor REAR AXLE ASSEMBL y
so that both wheels are off the ground. The rear axle assembly consists ofaxle
2. Turn one of the wheels and observe the housings, semi-floating axle shafts, bearing
direction of rotation of the other wheel. retainers, bearings, oil seals, and brake as-
a. If the wheels turn in the same direction, semblies.
there is insufficient clearance between the ends The inner ends of the axle shafts are splined
of the axle shafts. to the differential side gears. The outer ends
b. If the wheels rotate in opposite direc- are supported by tapered roller bearings.
tions, there is sufficient clearance between the The tapered bearings and retainer rings pre-
ends of the axle shafts. Check for excessive vent the axle shafts from moving out of the
end-play. housing, while the inward movement is con-
trolled by the axles butting together in the
differential.
REAR AXLE SHAFT ASSEMBL y
Removal of the Ax/e Shaft
Use the following procedure to remove either
one or bath of the rear axle assemblies.
1. Jack up the tractor and support it under
the axle housings.
2. Drain the oil from the differential center
housing and rear axle.
3. Remove the fender. See Section C, Group
IV.
4. Remove the wheel and tire as a unit. See
Section B, Group IV.
5. Remove the brake drum retaimlng screws
Fig. 2 - Measuring Axle End-Play and remove the brake drum.
CHECK FOR EXCESSIVE END-PLAY
1. Attach a dial indicator. Fig. 2 shows the
indicator attached after the brake drum has
been removed. If the brake drum has not been
removed, the indicator may be attached behind
the brake backing plate with the point riding
against the edge of the brake drum.
2. Observe the end-play indicated.
3
MASSEY -FERGUSON
OIFFERENTIAL, PINION, AND REAR AXLE GROUP Il - SECTION C - PART 1
6. Remove the nuts attaching the retainer and 3. Remove the retainer collar (No. 5, Fig. 4).
the brake back plate to the axle housing.
7. Remove the axle shaft and retainer as an
assembly from the axle housing as shown in NOTE: Ta remove the collar, drill a
Fig. 3. hale in the coUar as shawn in Fig. 5
and split with a cold chis el.
NOTE: Use care wh en removing the
axle sa that no ail cornes in contact
4. Remove the bearing housing (No. 2) bearing
with the brake shoes.
cup (No. 3) and bearing (No. 4, Fig. 4) as shown
Disassembly of Rear Ax/e in Fig. 6.
1. Remove shims (No. 7, Fig. 4).
2. Remove the brake back plate. 5. Remove the oil seal (No. 1, Fig. 4) from
NOTE: If the brakes are not going ta the bearing housing as shown in Fig. 8.
be serviced leave them assembled ta
the back plate. Remove back plate and 6. Using a tool like that used in Step 5, re-
brakes as an assembly. move the bearing cup from the bearing housing.
4
MASSEY -FERGUSON
GROUP " - SECTION C - PART 1 35, 50, 202 & 204 DIFFERENT/AL, PINION AND REAR AXLE
Fig. 5· Removing the Retainer Cailar Fig. 6· Removing the Bearing Housing Assembly
5
MASSEY -FERGUSON
DIFFERENTIAL, PINION, AND REAR AXLE GROUP Il - SECTION C - PART 1
Fig. la - Removing the Oil Seol Fig. 11 • Removing the Beoring Cup
6
MASSEY -FERGUSON
GROUP Il - SECTION C - PART 1 35, 50, 202 & 204 DIFFERENTlAL, PINION AND REAR AXLE
7
MASSEY-FERGUSON
DIFFERENTIAL, PINION, AND REAR AXLE GROUP Il - SECTION C - PART
Fig. 15· Removing the DifferentiaI Assembly Fig. 16· Removing the Bearings
8
MASSEY -FERG USON
GROUP Il - SECTION C - PART 1 35, 50, 2 & 204 DlFFERENTlAL, PINION AND REAR AXLE
9
MASSEY -FERGUSON
DIFFERENTIAL, PINION, AND REAR AXLE GROUP " - SECTION C - PART 1
10
MASSEY -FERGUSON
GROUP Il - SECTION C - PART 1 35, 50, 202 & 204 DIFFERENTIAL, PINION AND REAR AXLE
Fig. 24 • Removing Pinion Bearing Sleeve Fig. 26. Removing Pinion Tapered Bearing
11
--- --------~--------
MASSEY -FERGUSON
DIFFERENTIAL, PINION, AND REAR AXLE GROUP Il - SECTION C - PART 1
12
MASSEY -FERGUSON
GROUP Il - SECTION C - PART 1 35, 50, 202 & 204 DIFFERENTIAL, PINION AND REAR AXLE
",~,_.,'d"" *;;j;w""
13
MASSEY -FERGUSON
DIFFERENTIAL, PINION, AND REAR AXLE GROUP Il - SECTION C - PART 1
14
MASSEY -FERGUSON
INDEX
Page
The power take-off shaft,. shown in Fig. 1, projects from the rear of the tractor
center housing and has a 1-3/8 inch spline with an annular groove for positive con-
nection of implement couplings.
A removable cap protects the splines when the shaft is not in use. The shaft
itself is supported at the rear by a baIl bearing and at the front by a needle roller
bearing. The pilot on the front of the PTO shaft inserts into a needle bearing in the
hydraulic pump thus supporting the rear of the pump. Double seals keep dirt out of
the bearing and prevent oil from leaking out of the differential center housing. The
power take-off is engaged by a lever, located on the left side of the tractor center
housing, which selects either proportional engine speed or proportional ground speed.
The lever also has a neutral position which disconnects the drive.
LIVE PTO
The deluxe tractor is fitted with dual clutch
and live PTO. The PTO drive from the engine
is controlled by the clutch pedal in the bottom
half of its range. The initial movement of the
clutch disengages the transmission only; addit-
ional downward movement disconnects the hy-
draulic pump and PTO shaft. On the basic
tractor the hydraulic pump and PTO shaft and
transmission are driven directly by the trans-
mission countershaft, and on the deluxe tractor
by a drive shaft which passes through a hollow
countershaft assembly, and is therefore inde-
Fig. l - PTO Shaft pendent of the transmission. (See aIso Clutch and
1. PTO Ground Speed Drive Geor 2. PTO Ground Speed Driven Geor Transmission Sections of this Service Manual.)
PRINTED IN U. S.A.
1
MASSEY -FERGUSON
POWER TAKE-Off & 8ELT PULLEY GROUP " - SECTION D - PART 1
ADVANTAGES OF THE LIVE PTO ground PTO driven gear (No. 1 Fig. 1) with
the splines on the rear end of the hydraulic
Live PTO allows such machines as a baler pump drive shaft. The PTO is driven at 18/50
or combine to operate continuously without of the engine r.p.m. It should be noted that
being affected by the tractor stopping and the PTO shaft is coupled behind the hydraulic
starting, and enables the operator to hait the pump shaft, the pump is therefore constant
tractor's forward motion, permitting the com- running and continues to operate even when
bine or baler to clear a particularly heavy the PTO is disengaged.
stand of grain or roughage. Moreover, since
the PTO drive shaft rotates the hydraulic pump,
the operator, when using a manure loader, will PROPORTIONAL GROUND SPEED
be able to have continuous control over the
fork height without having to select neutral The proportional ground speed drive PTO
gear to maintain the drive to the pump. is engaged by pushing the shaft lever down-
ward (toward the ground) thereby shifting
PROPORTIONAL ENGINE SPEED the ground PTO driven gear (No. 1, Fig. 1)
into mesh with the gear (No. 2, Fig. 1) splined
The proportional engine speed drive of the to the rear axle driving pinion. The PTO shaft
PTO is selected by pulling the shift lever speed is then related to the ground speed of
upward to engage the internaI splines of the the tractor and the shaft revolves once for
~
®
2
MASSEY -FERGUSON
GROUP JI - SECTION 0 - PART 1 MF 35, 50 & 65 POWER TAKE-OFF
3
MASSEY -FERGUSON
POWER TAKE-Off & SElf PULLEY GROUP Il - SECTION D - PART 1
NOTE: Backlash between the ground a. Sleeve bushing from the sleeve.
speedPTO gears (Nos. 1 and 2, Fig. 1), b. The needle bearing from the retainer.
when installed and meshed, shall be
0.002 to 0.008 inch. INSPECTING AND SERVICING THE FRONT
OUTPUT SHAFT SUPPORT
2. Inspect the needle bearing (No. 22, Fig. 2)
for excessive wear and freedom of movement. Examine the parts of the front output shaft
Replace if necessary. support for damage and excessive wear. Check
3. Inspect the bushing (No. 24, Fig. 2) for the needle bearing.
excessive wear. Replace if necessary. ASSEMBLING THE FRONT OUTPUT
SHAFT SUPPORT
INSTALLING THE GROU ND SPEED
DRIVE GEARS 1. Press the needle bearing in until it is
flush with one side of the retainer.
Install the ground speed PTO drive gears
by reversing the procedure outlined for re- NOTE: Always press (or drive) against
moval. the lettered side of a needle bearing.
, a. The hydraulic lift cover. See Group nI, NOTE: Drive the retainer in until it is
Section A, Part 1. flush with the face of the bore in the
b. The rear drive shaft and coupler. differential center housing.
c. The PTO output shaft as outlined on
Page 3. 3. Complete installation by reversing "a"
d. The hydraulic pump. See Group In, through "f" of Step 1 in "Removing the Front
Section A, Part 1. Output Shaft Support" .
e. The left axle shaft and housing. See
Group II, Section C.
f. The differential unit. See Group II, Sec-
•
tion C.
Press out the following: • Fig. 8 - Removing Front Support Bearing Retainer
5
MASSEY -FERGUSON
POWER TAKE-OFF & SELT PULLEY GROUP Il - SECTION D - PART 1
6
MASSEY -FERGUSON
GROUP Il - SECTION D - PART t MF 35, 50 & 65 POWER TAKE-OFF
Thoroughly clean the parts and examine them 3. Slide shaft (No. 11) from rear side of
for damage and excessive wear. Replace if housing.
necessary. 4. Coupling (No. 13) from shaft.
Assemble the shaft extension by reversingthe 5. Oil seals (Nos. 7 & 8) from housing.
removal procedure. 6. Tapered bearings (Nos.9&10)from shaft.
7. Bearing Cups (Nos. 3 & 5) from the housing.
To disassemble the PTO shajt extension shown
Examine the extension shaft assembly com-
in Fig. 12, remove the following:
ponents for excessive wear and damage. Check
the oil seals for signs of leaking. Inspect the
1. BoUs holding the shield (No. 1) and housing
tapered bearings for excessive wear and free-
cover (No. 2) in place.
dom of movement. Examine the bearing cups
for pitting and damage. Replace an parts not
NOTE: Use care wh en removing the end
meeting minimum standards.
cap so that the shim pack is not lost or
damaged.
1. To assemble the PTO shaft extension in-
2. BoUs holding the extension housing (No. 6) stan:
to the differential center housing. a. Bearing cup (No. 5) into the housing.
7
MASSEY -FERGUSON
POWER TAKE-OFF & SElf PULLEY GROUP Il - SECTION D - PART 1
Number of Splines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Major Diamters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.371 - 1.373 (1-3/8) inch
Minor, Diameters. . . . . . . . . . . . . . . . . . . . . . . . . . .. 1.098 - 1.108 (1-3/32) inch
Width of Splines . . . . • . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.338 - 0.340 inch
Length Available for Attachments . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.78 inch
Diameter of Holes . . . . • . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21/64 inch
Distance From Hole Center to Shaft Ends . . . . . . . . . . . . . . . . . . . . . 0.625 inch
Minor Diameter of Grooves . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.160 - 1.155 inch
Distance From Groove Center to Shaft End: . . . . . . . . . . . . . . . . . . . . 1-1/8 inch
8
MASSEY -FERGUSON
INDEX
Page
SERVICING THE 35 & 50 (MF & TO) Note that there is a choice of pulley sizes for
any one pulley rate; however, each size is
BEL T PULLEY AND THE MF 65 based on a specific engine RPM. In most
LlGHT -DUTY BELT PULLEY cases the engine RPM required to operate the
beU equipment will be determined to a large
The beU pulley is a self-contained attachment degree by the horsepower or load requirements
mounted to the PTO housing and driven by the of the equipment. In general, the greater the
PTO shaft. The ratio of speeds of the pulle y to load involved, the more horsepower will be
the PTO shaft and engine is 1.84 to 1, and 1 to required, and consequently a higher engine
1.51 respectively. RPM will be necessary .
PR!NTfD IN U. S.A. 1
MASSEY -FERGUSON
POWER TAKE-OFF & SELT PUUEY GROUP 1/ - SECTION D - PART 3
REMOVING THE BELT PULLEY 9. Snap ring, No. 13, and ball bearing, No.
14, from housing.
Remove the beU pulley as a unit by unscrewing 10. Seal, No. 22, from input bearing housing.
the 4 cap screws securing it to the PTO housing. 11. Needie bearing, No. 21, from pulley drive
gear shaft.
DISASSEMBLING THE BELT PULLEY 12. Oil seaI, No. 6, from drive pulley housing
assembIy.
Refer ta Fig. 2, and remove: 13. Inner and outer bearing canes, Nos. 17
1. In put shaft bearing housing, No. 23, from and 7.
housing assembIy, No. 15. 14. Inner and outer bearingcups, Nos. 18 and 8.
2. Expansion plug, No. 9, from housing as·
1NSPECTING THE BELT PULLEY
sembly, No. 15.
3. Cotter pin, No. 10, nut No. 11 and washer 1. Clean all parts thoroughly and inspect for
No. 12from pulley drive gear assembly, No. 19. wear or damage.
4. Pulley drive gear assembIy, No. 19, by 2. The drive pinion and gear may be replaced
driving it out of housing. separateIy. A" matched set" is not required.
5. Pulley, No. 1, from hub, No. 5.
ASSEMBLING THE BELT PULLEY
6. Cotter pin, nut No. 2, washer No. 3 and seai
No. 4 from pulley drive pinion, No. 16. 1. Lightly grease the sealing surfaces of ail
7. Hub, No. 5, from pulley drive pinion. seais and rotate shafts as they pass through
8. Pulley drive pinion from housing. the new ail seais.
2
MASSEY -FERGUSON
GROUP Il - SECTION D - PART 3 MF 35, 50 & 65 SELT PULLEY
3
MASSEY -FERGUSON
POWER TAKE-OFF & BELT PULLEY GROUP Il - SECTION 0 - PART 3
1. Input Bearing Hou.sing 7. Bearing Cup 13. Caslellaled NUI 19. Bearing Cup
2. Oil Seal 8. Beoring Cone 14. Expans ion P lug 20. Bearing Cone
3. Needle Bearing 9. Oil Seal 15. Caslellaled Nul 21. Drive Pin ion
4. Drive Geor Assembly 10. Drive Hub 16. Washer
5. Pulley Assembly 11. Oil Seal 17. Snap Ring
6. Drive Assembly Housing 12. Washer 18. Bali Bearing
4
MASSEY -FERGUSON
PART l
It is not necessary to split the tractor when working on the hydraulic system. It
must be kept in mind that excessive "tear-down" is done throughout this manual for
reasons of clarity and ease of photography.
1
MASSEY -FERGUSON
INTERNAL HYDRAULIC SYSTEM GROUP III - SECTION A - PART 1
Tractors affected by these changes are as MH 50 (Row Crop) since seriaI No. 500001
follows: and an MF 50 tractors· have the 2500 p.s.i.
system. AU MF 65 tractors have the 2,500
AU Ferguson "35" tractors up to, and in- p.s.i. system.
cluding, tractor seriaI No. 169395 were manu- Below are listed the tractor seriaI numbers
factured with the 2,000 p.s.i. hydraulic system. of an "35" tractors which were manufactured
Below are listed the tractor seriaI numbers with the 2,000 p.s.i. hydraulic system.
of aU "35" tractors manufactured with the new An "35" tractors up to and including tractor
2,500 p.s.i. hydraulic system. SeriaI No. 169395.
Beginning at tractor seriaI No. 169408 to, and
Beginning at tractor seriaI No. 169396, to including 169418.
and including 169407. Beginning at tractor SeriaI No. 169429 to, and
including 169466.
Beginning at tractor seriaI No. 169419, to Beginning at tractor seriaI No. 169555 to, and
and including 169428. including 169566.
Tractor seriaI No. 169566 is the last "35"
tractor which was produced using the 2,000
Beginning at tractor seriaI No. 169467, to p.s.i. hydraulic system.
and including 169554.
NOTE: The tractor serial number is
Beginning at tractor seriaI No. 169567 and the only positive, external method of
aU "35" tractors above this wiU be manufactured identifying whatis builtinto the tractor.
with the 2500 p.s.i. hydraulic system. AU Always refer to your Service Bulletin
MH 50 (utility) since seriaI No. 500630 and file when in doubt.
PROBLEM
(a) Lift cover instaUed so that the ends of the Install lift cover correctly. See Page 17.
vertical levers are behind the roller on the
valve lever.
(h) Sticking control valve Remove inspection cover and check valve. If
valve does not operate smoothly, remove pump,
determine cause and correct.
(d) Broken, bent or damaged control linkage. Remove inspection cover and determine if link-
age is putting control valve to intake when
operational lever is raised. If not, remove
lift cover and determine cause.
(e) Faulty relief valve Ch~ck valve while operating system. Replace
valve if leaking.
(f) Broken or damaged internaI pump parts. Will probably be indicated by a noisy pump.
2
MASSEY -FERGUSON
GROUP III - SECTION A - PART 1 Mf 35, 50 & 65 INTERNAL HYDRAUUC SYSTEM
(g) Frozen ram cylinder Remove inspection cover and check to see if
relief valve is blowing.
(h) Lift arms binding Raise lower links by hand, they should fall of
their own weight.
(i) Implement weight too great for the system Do not lift more than the system can handle
without operating the relief valve.
PROBLEM
(a) Sticking control valve Remove inspection cover and check valve. If
valve does not operate smoothly, remove pump,
determine cause and correct.
(b) Damaged control valve spring Remove inspection cover, check valve to deter-
mine if spring will put valve to discharge. If
not, rem ove pump, determine cause and correct.
(c) Lift arms binding Adjust cap screws so that lower links will faU
of their own weight. .
PROBLEM
(a) One or more inoperative side chamber Remove pump and disassemble check valve seats
valves. and check for dirt or foreign material.
PROBLEM
(a) Quadrant stop not properly positioned. Check and adjust stop as outlined on Page 10 .
(e) Weight of implement too great Do not attempt to lift excessive weight.
3
MASSEY -FERGUSON
INTERNAL HYDRAULIC SYSTEM GROUP III - SECTION A - PART 1
PROBLEM
(b) Valve lever adjusting nut too tight. Adjust valve lever, then check operationallever
bottom stop.
(c) The self-Iocking adjusting nut on the hori- Adjust the vertical levers as outlined on Page 9.
zontal spring guide for the position control
linkage too loose.
PROBLEM
(a) Eccentric cam on vertical position control Adjust eccentric cam as outlined on Page 10.
lever not proper ly positioned with respect to
the position control cam arm.
(b) Self-Iocking nut on horizontal spring guide Adjust horizontal spring self-Iocking nut first,
adjusted too tight after adjusting eccentric cam. then adjust eccentric cam.
PROBLEM
(a) End play in master control spring. Check and adjust. See Page 9.
PROBLEM
4
MASSEY -FERGUSON
GROUP III - SECTION A - PART MF 35, 50 & 65 INTERNAL HYDRAULIC SYSTEM
PROBLEM
The above suggested problems and corrections are concerned primarily with adjustments and
indications of maladjustments which are peculiar to the internaI hydraulic system. It should be
pointed out, that some problems which, at first might appear to be the result of some malfunction
of the hydraulic system, can be the direct result of at least two other causes: 1) failure to operate
the system as it was designed to be operated and 2) maladjusted implements or implements having
severely worn or damaged parts.
5
MASSEY -FERGUSON
INTERNAL HYDRAULIC SYSTEM GROUP III - SECTION A - PART 1
6
MASSEY -FERGUSON
GROUP III - SECTION A - PART 1 MF 35, 50 & 65 INTERNAL HYDRAULIC SYSTEM
7
MASSEY -FERGUSON
INTERNAL HYDRAULIC SYSTEM GROUP III - SECTION A - PART 1
Fig. 15 • Miking lnside Lift ShaH Bearing 1. Adjust the cap screws shown in Fig. 19,
in the ends of the lift arm shaft by:
8
MASSEY -FERGUSON
GROUP III - SECTION A - PART 1 MF 35, 50 & 65 INTERNAt HYDRAULIC SYSTEM
NOTE: If the cap screws are too tight, control spring retainer nut (No. 5, Fig.
the lift arms will bind and cause erratic 28) in or out as required to eliminate
action of the system. Lock the cap end-play. End-Play may be caused by
screws in position with the clip shown having the retainer nut either too loose
in Fig. 19. or too tight. If the end-Play cannot be
removed, the mas ter control spring
Adjusting the Quadrant Friction Washers must be removed and adjusted as out-
lined on Page 16.
2. The quadrant friction washers should be
adjusted so that the quadrant levers work
smoothly and easily and will still hold their
position on the quadrant.
9
MASSEY -FERGUSON
INTERNAL HYDRAULIC SYSTEM GROUP III - SECTION A - PART 1
10
MASSEY -FERGUSON
GROUP III - SECTION A - PART 1 MF 35, 50 & 65 INTERNAL HYDRAULIC SYSTEM
24. Using a chisel, mark the relationship be- NOTE: Make sure that the hydraulic
tween the lift arms and the hydraulic lift cover litt arms are aU of the way down be-
as shown in Fig. 23. fore attempting to remove the transfer
plate.
25. Lower the implement enough to separate
the two marks by approximately 1/8". See 2. Remove the transfer plate (No. 3) and
Fig. 24. standpipe (No. 2, Fig. 25).
26. Position the upper stop (No. 5, Fig. 20)
next to the position control lever and tighten. CAUTION: If extreme resistance is met
27. Raise and lower implement several times rotate the transfer plate while lifting.
sa as ta expell any air trapped in the system. DO NOT USEA PRY TO REMOVE THE
Checking the Response Control Settings PLATE.
28. Place position control lever on its sector 3. Remove the cap screws securing the lift
marks in the "Fast" response region. cover ta the differential center housing.
29. Raise and lower the implement with the 4. Disconnect the lower lift links.
draft control lever. 5. Remove the lift caver. See Fig. 26.
NOTE: If the implement lowers rapidly,
"Fast" response setting is correct.
30. Place position control lever in the "Slow"
response position.
31. Raise and lower implement several times
with the draft control lever.
11
MASSEY -FERGUSON
INTERNAL HYDRAULIC SYSTEM GROUP III - SECTION A - PART
12
MASSEY -FERGUSON
GROUP III - SECTION A - PART 1 MF 35, 50 & 65 INTERNAL HYDRAULIC SYSTEM
Fig. 32 • Removing Lift Shaft 19. Drift out the roll pin (No. 2) and remove
1. Allen Head Pipe Flug the piston connecting rod (No. 3, Fig. 35).
14. Remove the Allen pipe plug (No. 1, Fig. 20. Remove the bolts attaching the lift cylinder
32) from the left side of the lift cover. to the coyer and remove the lift cylinder.
15. Remove the Allen he ad set screw (No. 2, NOTE: The lift cylinder may be re-
Fig. 33) from the lift cover. moved and rePlaced without disturbing
16. Remove the link shaft (No. 1, Fig. 33) any of the control linkage. Remove the
sliding it out of the side of the lift coyer as boUs attaching the lever support brack-
shown in Fig. 34. et to the lift cylinder and then the boUs
17. Remove the draft control link assembly attaching the lift cylinder to the lift
(No. 3) and the position control link assembly cover.
(No. 4, Fig. 33) from the lift cover. 21. Remove the piston from the lift cylinder.
Removing the Lift CylincJer Removing HycJraulic Lift Arms
18. Remove the bolts attaching the lever sup- 22. Unlock the clips from the bolt heads and
port bracket (No. 2, Fig. 31) to the lift cylinder remove the bolts and lift arm washer (No. 3,
(No. 1, Fig. 31). Fig. 19).
13
MASSEY -FER G USON
INTERNAL HYDRAULIC SYSTEM GROUP III - SECTION A - PART 1
14
MASSEY -FERGUSON
GROUP III - SECTION A - PART 1 MF 35, 50 & 65 INTERNAL HYDRAULIC SYSTEM
10. Install a piston ring compressor and install Assemb'ing and Installing the Cantrol Linkage
the piston sa that the rings enter the cylinder and Quadrant
first. See Fig. 39.
15. Place the position control and draft con-
NOTE: Lubricate the piston and cy- trol links in the lift caver as shawn in Fig. 40.
Linder with SAE 80 or 90 oil before
installation.
11. Position the "0" ring (No. 1, Fig. 40)
in the lift caver.
12. Position the cylinder on the lift caver and
secure with boUs. Tighten boUs ta a to:.que
of 65 ta 70 ft.-Ibs.
NOTE: On the earlier modeled lift
covers, the two long boUs go to the
rear.
13. Install the piston connecting rad and drive
in the roll pin until it is approximately centered.
NOTE: Lubricate the ends of the con-
nectingrod and the mating sockets with
a heavy dutY moly grease before in- Fig. 40 • Installing the Lift Cylinder
stallation. 1. "0" Ring
15
MASSEY -FERGUSON
INTERNAL HYDRAULIC SYSTEM GROUP III - SECTION A - PART 1
16
MASSEY -FERGUSON
GROUP III - SECTION A - PART 1 MF 35, 50 & 65 INTERNAL HYDRAULIC SYSTEM
17
MASSEY -FERGUSON
INTERNAL HYDRAULIC SYSTEM GROUP III - SECTION A - PART 1
Fig. 45 • Marking Camshaft Bearing and Pump Body 7. Remove the locking wire (No. 1) and set
1. Scribe Mcrk screw (No. 2, Fig. 47) from the oscillator link.
3. Remove the lever assembly (No. 1, Fig.
49) as shown in Fig. 46. 8. Remove the snap ring (No. 9) oscillator
4. Remove the attaching cap screws and retainer washer (No. 8) and control valve
remove the control valve plate (No. 3, Fig. oscillator assembly (No. 7, Fig. 49) from the
49) and the valve lever guide bracket (No. 2, pump body.
Fig. 49) from the pump body as shown in Fig.
47. NOTE: The control valve oscillator
5. Remove the control valve plate, control assembly is removed from the front of
valve (No. 10), spacer (No. 1) valve sealing
the pump as sho'lpn in Fig. 50. In the
washers (Nos. 2, 5 and 9) control valve new type pump, expand the snap ring
spacer (No 3) control valve "0" rings (Nos.
(No. 1, Fig. 51) and slide the oscillator
6 and 8) and "0" ring retainer (No. 7, Fig.
assembly out of the snap ringandPump.
48) from the control valve chamber in the pump
body. Use of the "bent wire tool" (No. 4,
Fig. 48) makes this job easier.
18
MASSEY -FERGUSON
GROUP III - SECTION A - PART 1 MF 35, 50 & 65 INTERNAL HYDRAULIC SYSTEM
9. Remove the pump valve retainer (No. 10, 10. Using a 1/4" national course thread, of 20
Fig. 49) from the pump body by removing the threads to the inch, stove bolt, approximately
two cap screws attaching it to the pump body. 2-1/2 to 3" long, remove the valve chamber
plug assembly (No. 1, Fig. 53) by screwing the
NOTE: In the newer type pumps, the
stove bolt into the threads provided in the plug
valve cham ber plug is held in Place by and pulling the plug out of the valve chamber.
a snap ring (No. 1, Fig. 52).
See Fig. 54.
19
MASSEY -FERGUSON
INTERNAL HYDRAULIC SYSTEM GROUP III - SECTION A - PART 1
9
W
NOTE: Use care whenever remo'Ving
the snafJ ring as the spring (No. 4) will
force out the spring retainer disc (No.
5, Fig. 58) trom the housing.
20
MASSEY -FERGUSON
GROUP III - SECTION A - PART 1 MF 35, 50 & 65 INTERNAL HYDRAULIC SYSTEM
21
MASSEY -FERGUSON
INTERNAL HYDRAULIC SYSTEM GROUP III - SECTION A - PART 1
22
M'ASSEY -FERGUSON
GROUP 1\1 - SECTION A - PART 1 MF 35, 50 & 65 -INTERN-AL HYDRAULIC SYSTEM
;,...~-.>,
23
MASSEY -FERGUSON
INTERNAL HYDRAULIC SYSTEM GROUP III - SECTION A - PART 1
the upper seat has been "cleaned up" , the lower Do not drive or apply extreme force to bring
seat will be automatically reseated. the cutting edges (No. 2) into contact with the
valve seats (Nos. 3, 4, Fig. 59). The amount
Using the Valve Seat Reseating Tool
of resistance encountered will vary from une
1. Disassembly the pump and apply lubri- pump to another because of the allowable manu-
cating oil to the valve bores. facturing tolerances.
NOTE: If extreme resistance is en-
2. Place the pump body in a soft-jawed vise countered, it will normally be due to
as shown in Fig. 60. the Pilot (No. 5) binding in the bore of
the inlet valve seat (No. 4, Fig. 59).
3. Carefull insert the reseating tool in the This binding occurs because the inlet
valve bore as shown in Fig. 60. seat has been severely beaten by hy-
24
MASSEY -FERGUSON
GROUP III - SECTION A - PART 1 MF 35, 50 & 65 INTERNAL HYDRAULIC SYSTEM
draulic force during prior pump opera- 8. Clean up the reseating tool, oil, cover the
tion. This closes the tolerances in the cutters, and store in a clean place for future
bore of the seat. Ifthis condition exists, use. If the tool should become wornJ or dull,
insert a tapered screw driver into the it may be sent to Nuday Company, 17510
inlet valve bore and carefully rotate Wyoming, Detroit 21, Michigan for recondition-
several times to clean away the' pro- ing.
truding metal.
CA UTION: The working life of this
4. Rotate the tool in a c1ock-wise direction. tool depends upon the care it receives.
Exert a firm, steady sidewise and inward Do not drop or abuse the tool; the
pressure at the 'same time as shown in Fig.60. cutting edges are made of an extremely
The new seats will be properly aligned and hard and brittle metal and will shatter
refaced as a result of the tool being held true when improperly handled. Refer. to
in the bore by the upper (No. 1) and lower (No. decal on tool shaft for further in/or-
5, Fig.59) piloting surfaces. màtion.
NOTE: Chatteringofthe valve seat will The hydraulic pump reseating tool N-6007 may
resultif the tool is not held in constant be obtained through the Massey-Ferguson
with the valve seat. If the seat becomes Branches or ordered directlyfrom Nuday Com-
chattered, insert the tool far enough to pany, 17510 Wyoming, Detroit 21, Michigan.
remove the high spots first. After Price of the tool is $33.80 F.O.B. Detroit.
h~gh spots have been removed. com-
Installing the Hyclraulic Pump
pletely insert the tool and finish re-
seating the valve seat. 1. Place the pump in position in the differential
center housing.
2. Install the dowel pins on either side of the
NOTE: Remove only enough metal to differential center housing.
Hclean up" the upper seatin each bore.
Do not remove an excessive amount NOTE: Notice that the dowel on the left
ofmetal. side of the tractor fits loosely while
the dowel on the right side fits very
5. Examine the seat frequently. The seat snug. Place the dowels in position but
surfaces should appear smooth and without do not tighten them at this time.
grooves or checks in the metal. Further re-
seating may be necessary if the seats were 3. Install the PTO shaft as outliryed in Group
severely grooved or damaged. n, Section D, Part 1.
4. Fill the differential center housingwith the
6. Clean pump bodies thoroughly witn solvent correct oil to the proper level.
and dry with compressed air. MAKE SURE 5. Start the engine and allow it to idle.
THAT ALL OF THE MET AL CUTTINGS AND
RESIDUE LEFT BY THE RESEATING OPERA- NOTE: With the dowels loose while the
TION ARE REMOVED FROM THE PUMP BODY. engine is idling, the pump automatically
aligns UseZ! with the PTO shaft.
NOTE: Upon close inspection, after the
seats have been cleaned up, they may 6. Tighten the right dowe 1 first and then
seem porous although smooth in overall tighten the left dowel.
appearance. This conditionis no cause 7. With the engine still at an idle, shift the
for concern since the inlet and outlet PTO selection lever into the various selections
valves are a harder metal and will available several times.
serve to polish the seating surface as
they wear-inunder hydraulic pressure. NOTE: If binding is present, and it is
ditficult to change the PTO selection,
7. Always install new inlet valves and outlet usually the pump will be out of align-
valves in the pump body after it has been re- ment. Loosen the dowels and retighten
seated. Check the valves and springs for while the engine is idling.
magnetism as this may cause erratic action of
the hydraulic system. Assemble the pump and 8. Install the rear drive shaft and coupler
install it in the tractor. after the engine has been stopped.
25
MASSEY -FERGUSON
INTERNAL HYDRAULIC SYSTEM GROUP III - SECTION A - PART 1
\
/
26
MASSEY -FERGUSON
GROUP III - SECTION A - PART 1 MF 35, 50 & 65 INTERNAL HYDRAULIC SYSTEM
27
MASSEY -FERGUSON
INTERNAl HYDRAUlIC SYSTEM GROUP III - SECTION A - PART 1
28
MF-13S and MF.1SO Tractor Service Manual
Description Part
Clutches 5
Multi-power Transmission 8
INDEX
Page
ADJUSTMENTS .............................. 18
Toe-In ................................... 18
Front Axle Wheel Bearings .................. 18
Power Steering Gear Housing ........•....... 18
Manual Steering Gear Housing .•••..•....•... 19
SPECiFiCATIONS ............................ 19
p,'ntcd in U.S.A. 1
MASSEY -FERGUSON
MF J35 TRACTOR GROUP IV - SECTION A - PART 11
FILTU
SPRING-O
ENGINE-DRIVEN STEERING
PUMP- Diesel Model
FlLLlNG THE RESERVOIR
Fig. 2 - Disossembling the Steering Pump - Diesel
1. Position front wheels in a straight for-
ward direction and shut off engine.
3. Remove the gasket and discard it. 5. Remove the two gears from housing.
2
MASSEY -FERGUSON
GROUP IV - SECTION A - PART 11 FRONT AXLE AND STEERING
POPPET SEAT
+
1Q"'-- POPPET BALL
NUT"
DRIVE GEAR
o
FILTER
t
"O"-RING
./ T TT'
lDLER GEAR
SPRING
f
FILTER
RESERVOIR
"O"-RING
7. If poppet assembly is ta be removed, re- 2. Inspect reservoir cover for damage and
move pappet seat, baIl and spring, Fig. 3. distortion.
NOTE: Count the number of tu'ms 3. Inspect facing surfaces of cover plate and
made when removing the seat. This housing for scoring and rough surfaces.
must be installed with the same num-
ber of turns. 4. Inspect drive gear shaft for broken key-
way and for excessive wear in bearing areas.
8. The relief valve has been pre- set by the
manufacturer to open at 1125 psi and should not 5. Inspect gears for nicked or broken teeth.
be removed unless a malfunction of the valve
has been experienced.
REASSEMBLY
9. If relief valve is going to be replaced,
remove relief valve from housing and install a Refer to Fig. 3.
new valve. Tighten to 40-50 ft.-Ibs. torque.
1. If poppet assembly has been removed, re-
install into its proper place in housing. (See
INSPECTION Fig. 2.)
PrÎnted in U.S.A. 3
MASSEY-FERGUSON
MF J35 TRACTOR GROUP IV - SECTION A - PART 11
3. Install new protector gasket, Nylatron Specification M-1110 until it is even with the
gasket and diaphragm over !!V!! seal. filler opening.
NOTE: Install diaPhragm with 5. Start engine to operate pump and turn
BRONZE FACE UP and with slots in steering wheel to left and right full travel limite
diaPhragm on suction side of pump. Check pump and reservoir for leaks and be
Entire diaPhragm must fit inside of certain that oil level remains even with fiUer
raised rim of "v" seal. opening.
4. Slide gear and shaft into position in hous- 6. With engine running, check pressure
ing and install idler gear into its place in hous- gauge reading. The pressure reading should be
ing. 1100-1200 psi. If the pressure reading is cor-
rect, proceed to Step #7. If incorrect, replace
NOTE: The paint mark on the end of the relief valve with a new one. Tighten to
the idler gear shaft is installed facing 40-50 ft.-Ibs. torque.
down.
7. Shut off engine and remove pressure
5. Install back cover and secure with mount- gauge. Connect pressure Une to pump. Tight-
ing boIts. Tighten to 7 -10 ft.-Ibs. torque. en to 20-30 ft.-lbs. torque.
NOTE: Ensure that diaPhragm re- 8. Remove fiUer plug to check for correct
mains within its seat in "V" seal. fluid level. Maintain fluid level even with fiUer
opening.
6. Install key into keyway and position drive
gear in place on shaft. Secure with new nut.
Tighten to 15-20 ft.-Ibs. torque and "stake" the
nut.
ENGINE-DRIVEN STEERING
7. Position new fiIter (with "O"-ring) and PUMP-Gasoline Model
spring into place on housing.
F'LLlNG THE RESERVOIR
8. Install new reservoir "O"-ring.
1. Position front wheels in a straight for-
9. Apply a light coating of petroleum jeUy ward direction and shut off engine.
ta the inner edge of the reservoir and install
the reservoir. Tighten retaining screws to 2. Remove reservoir cover and fill reser-
2-4 ft.-Ibs. torque. voir with oil conforming to MF Specification
M-1110 until oillevel is even with the "FULL"
mark.
2. CarefuUy insert the pump drive gear into 5. Repeat these operations until the oillevel
the opening in the timing gear housing. Ensure remains even with the "FULL" mark.
that drive gear is meshing properly and install
mounting boIts. Tighten boIts to 30-35 ft.-Ibs.
torque. REMOVAL
4
MASSEY -FERGUSON
GROUP IV - SECTION A - PART 11 FRONT AXLE AND STEERING
HorrS1NG
SHAFT
1; RELIEF
VALVE
YRONT PLATE
10
DRIVE
GE.'\.R
mounting bolts, remove pump from Tractor and 3. Remove reservoir seat core and cap-
plug ports and lines. screw securing reservoir to pump body and re-
move reservoir.
3. Remove pump mounting gasket from tim-
ing gear housing (or mounting surface of pump) 4. Remove "O"-ring, spring and baU from
and thoroughly clean the mounting surface. housing.
Printed in U.S.A. 5
MASSEY -FERGUSON
MF 135 TRACTOR GROUP IV - SECTION A - PART 11
NOTE: Omit this procedure if seal 2. Carefully insert the pump drive gear into
was not removed from front plate. the opening in the timing gear housing. Ensure
that drive gear is meshing properly and install
3. Install new diaphragm seal into Hs groove mounting bolts. Tighten bolts to 3D-35 ft.-Ibs.
in front plate with the "open" part of the seaI torque.
facing the DRIVE GEAR.
3. Remove plugs from ports and lines. Con-
4. Carefully install new gasket protector, ne ct return line to its respective port. Tighten
followed by new back-up gasket, over dia- to 20-30 ft.-Ibs. torque. Install oil pressure
phragm seal. gauge between pump and pressure line.
5. Drop new baIl and new spring into hole on 4. Install new filter element and fill reser-
suction si de of front plate and place new dia- voir with oil conforming to MF Specification
phragm on top of gasket. M-1110 until it is even with the "FULL" mark.
Install reservoir cover.
NOTE: The two notches in diaPhragm
must go on suction side of pump and
bronze side of diaPhragm must face 5. Start engine to operate pump and turn
upward. steering wheel to left and right full travel limite
Check pump and reservoir for leaks and be
certain that oil level remains at "FULL" mark.
6. Install lead gear and shaft into front plate
and place idler gear into front plate with paint-
ed (or marked) end of shaft toward the DRIVE 6. With engine running, che c k pressure
GEAR. gauge reading. The pressure reading should be
1100-1200 psi. If the pressure reading is cor-
7. Position front plate onto housing and se- rect, proceed to Step #7. If incorrect, remove
cure with bolts. Tighten evenly to 7 -10 ft.-Ibs. the relief valve and install a new one. Tighten
torque. to 40-50 ft.-Ibs. torque.
6
MASSEY-FERGUSON
GROUP IV - SECTION A - PART 11 FRONT AXLE AND STEERING
7. Shut off engine and remove pressure e. Disconnect air cleaner hose, No. 1,
gauge. Connect pressure line to pump. Tight- Fig. 7, starter safety switch wires, No.
to 20-30 ft.-Ibs. torque. 2, and tachometer cable, No. 4.
8. Remove reservoir cover to check for f. Disconnect oil pressure line, No. 5,
correct fluid level. Maintain fluid level even and the two wires, No. 6, leading to
with "FULL" mark. Replace reservoir cover. generator.
a. Remove the hood, hood cap and grille i. Drain enough coolant from the radiator
as an assembly. to allow the water temperature line,
No. 1, to be disconnected and discon-
b. Disconnect and remove the battery. ne ct the line.
Printed in U.S.A. 7
MASSEY -FERGUSON
MF 135 TRACTOR GROUP IV - SECTION A - PART 11
1. Remove instrument housing and battery 2. If the Tractor being serviced is a Diesel
carrier. Model, proceed as follows:
8
MASSEY -FERGUSON
GROUP IV - SECTION A - PART 11 FRONT AXLE AND STEERING
b. Disconnect and remove the battery. j. Remove the fuel filter mounting bolts,
No. 6.
c. Close the fuel shut-off valve and dis-
connect the fuelline.
k. Disconnect the cross shaft to injection
d. Disconnect the sending unit and the fuel pump rod, No. 5, and the oil pressure
line at the back of the tank, and remove tine, No. 4.
the fuel tank.
e. Disconnect Multi-Power linkage, No. 2, 1. Drain enough coolant from the system
air cleaner hose, No. 1, and starter to allow the water temperature tine,
safety switch wires, No. 3, Fig. 9. No. 1, to be disconnected and discon-
nect the tine.
f. Disconnect tachometer cable, No. 4,
and rem ove battery ground strap, NOTE: If the Tractor is equiPped with
No. 5. lights, disconnect the wires leading ta
the light switch. Disconnect the wire
g. Disconnect wires, No. 6, on starter leading from the fuse ta the cannectar.
solenoid and wires, No. 7, on genera-
tore
m. Remove steering wheel assembly.
h. Working on the other si de of the Trac-
tor, disconnect the bleed back line,
No. 2, Fig. 10, and the line at the "T" n. Remove the two capscrews securing
fitting. the instrument housing to the steering
column bracket and remove the mount-
ing boUs securing the instrument hous-
i. Unhook the fuel shut-off rod return ing and the battery carrier in place.
spring, No. 7, and rem ove the return
spring clip. Disconnect the fuel shut-
off rod, No. 3, at the injection pump o. Remove instrument housing and battery
and remove the rod from the unit. carrier.
Printed in U.S.A. 9
---- ------------
MASSEY -FERGUSON
MF J35 TRACTOR GROUP IV - SECTION A - PART 11
NOTE: Insure that ail pressure line n. Refer to the sub-heading "Filling The
and water temperature line are not Reservoir - Gasoline Model" and fill'
darnaged. the reservoir.
10
MASSEY -FERGUSON
GROUP IV - SECTION A - PART 11 FRONT AXLE AND STEERING
POWER STEERING GEAR HOUSING 2. Remove oil lines, Nos. 2, 3 and 4, Fig.
11. Disconnect oil lines, Nos. 6 and 7.
Disassembly
3. Remove rack guide coyer, No. 1, and
Refer to the sub-heading "Preparations For shims.
Servicing Steering Gear Housings" on Page 7
and proceed as instructed. 4. Remove capscrews, No. 5, securing side
coyer in place. Using a plastic mallet, tap the
upper Pitman shaft from the housing. Remove
the lower Pitman shaft in the same manner.
11 1
7. Carefully rem ove the piston from the
housing. See Fig. 14.
Fig. 12 - Pitman Shafts Removed a. Remove nut and washer and slide
1. Lacknut 3. Side Caver 6. Lower Pitman Shaft piston, No. 2, from the piston rod.
4. "O"·Ring
" Washer
5. Adiusting Screw
7. Upper Pitman Shaft Remove the second washer.
Printed in U.S.A. 11
MASSEY -FERGUSON
MF J35 TRACTOR GROUP IV - SECTION A - PART 11
12
MASSEY -FERGUSON
GROUP IV - SECTION A - PART 11 FRONT AXLE AND STEERING
12. Very carefully slide the valve from the 16. Carefully slide adapter, No. 14, from
steering shaft and remove the two thrust wash- the steering shaft.
ers and the thrust bearing, Nos. 3, 4 and 5,
Fig. 17.
17. Remove thrust washer, No. 10, thrust
NOTE: Ensure that the five ball check bearing, No. 11, and thrust washer, No. 12,
Plunger assemblies are not lost. from the adapter.
Printed in U.S.A. 13
MASSEY -FERGUSON
MF 135 TRACTOR GROUP IV - SECTION A - PART 11
3. fuspect thrust bearings for worn or pitted 11. Install the larger thrust washer, No. 5,
balls and thrust washers for wear. Fig. 17, (with the bearing groove facing away
from the valve).
1. fustall new oil seal into the valve adapter, 13. fustall the smaller thrust washer, No.
followed by needle bearing, No. 15, Fig. 17. 3, (with the bearing groove facing the valve).
2. Place new "OIT-ring, No. 16, into the bot- 14. fustall the pre-load spring, No. 2, with
tom groove in the adapter and carefully slide the concave side facing the valve.
the adapter over the steering shaft.
15. Place the assembly in a holding fixture
NOTE: Do not slide the adapter tao and install locknut, No. 1. Tighten to 20-30
far down the shajt or the s eal may be ft.-lbs. torque (this will seat bearings and
damaged when brought back into posi- washers) then back off 1/4 turne Stake nut into
tion. keyway.
3. Slide the smaller thrust washer, No. 12, 16. Install Banjo fittings with new "0"_
(with the bearing groove facing away from the rings.
ball-nut) down the shaft.
14
MASSEY-FERGUSON
GROUP IV - SECTION A - PART 11 FRONT AXLE AND STEERING
d. Install washer, piston, No. 2, (with the 25. Install si de cover capscrews and tighten
machined surface facing away from the to 20-30 ft.-Ibs. torque. Install washer and
rack) washer and nut. locknut. Leave locknut loose at this time.
e. Carefully insert piston assembly into 26. To install the upper Pitman shaft, refer
the housing. to Fig. 19 and proceed as follows:
NOTE: Piston rings must be com- a. Turn the steering wheel to its extreme
pressed. left (counterclockwise) direction.
21. Position new gasket into place and in- c. Install the upper Pitman shaft so the
staIl the cylinder assembly as shown in Fig. last tooth on the power rack will mesh
13. Tighten capscrews to 20-25 ft.-Ibs. torque. wi th the valley "Ali in Fig. 19.
NOT E: Install so ports are facing up- d. Continue to pack the steering gear
ward and ta the left. housing until a total quantity of 1-3/4
pints of grease is in the housing.
22. Temporarily install the steering wheel.
Rotate the steering wheel to its extreme travel e. Position the side cover in place and
in a clockwise direction. turn the adjusting screw counterclock-
wise until the screw bottoms.
23. Hold the lower Pitman shaft, No. 6, Fig.
12, with the BLANK portion of the gear down f. Secure side cover in place with cap-
and install so that the lower tooth on the steer- screws and tighten to 20-30 ft,-lbs.
ing shaft meshes with the groove next to this torque. Install washer and locknut.
BLANK portion. Leave locknut loose at this time.
Printed in U.S.A. 15
MASSEY -FERGUSON
MF 135 TRACTOR GROUP IV - SECTION A - PART 11
Disassembly Reassembly
Refer to the sub-heading "Preparations for 1. Install steering shaft assembly, No. 4,
Servicing Steering Gear Housings" on Page 7, Fig. 20, and housing, No. 1, with the original
and proceed as instructed. shim pack.
1. Dis conne ct drag links from Pitman arms. 2. To adjust the pre-load on the bearings,
Remove Pitman arms from Pitman shafts and proceed as follows:
remove dust seals.
a. Temporarily install the steering wheel
2. Remove capscrews securing side covers and check the amount of pull that is re-
to housing. Using a plastic mallet, tap the up- quired to move the steering wheel
per Pitman shaft from the housing. Remove through its centered position. It should
the lower Pitman shaft in the same manner. be 1 to 1-1/2 pounds pull.
3. Remove steering shaft housing, No. 1, b. Adjust the pre-Ioad on the bearings by
Fig. 20, and shims, No. 3. Remove "O"-ring, adding to, or removing from, the shim
No. 2. pack.
16
MASSEY -FERGUSON
GROUP IV - SECTION A - PART 11 FRONT AXLE AND STEERING
Printed in U.S.A. 17
MASSEY-FERGUSON
MF 135 TRACTOR GROUP IV - SECTION A - PART 11
INSTALLATION
NOTE: After final adjustments are
1. Reposition front axle in Tractor and in- made, the two drag links are to be
stan pivot pin. Secure in place with pivot pin same length.
retaining -boU.
2. Connect the axle extension assemblies ta FRONT AXLE WHEEL BEA RINGS
the front axle. Tighten boUs securely.
1. Pack wheel hub with a good grade of lith-
3. Install hood, hood cap and grille as an ium base bearing grease suitable for use in
assembly. roller and ball bearing applications. Bearings
and spaces outward from bearings must be
4. Open the hood and connect the hood stop packed full. Spaces between bearings (hub in-
lever. terior) must be packed half full.
NOTE: This adjustment must be per- 6. Tighten wheel boUs 76-85 ft.-lbs. torque
formed on BOTH drag links. upon installation of wheel.
4. Tighten the clamp boIt and conne ct the 1. If drag links are connected ta Pitman
drag link to the steering arm. arms, disconnect them.
18
MASSEY -FERGUSON
GROUP IV - SECTION A - PART 11 FRONT AXLE AND STEERING
SPECIFICATIONS
ENGINE-DRIVEN STEERING PUMP-Gas and Diesel
Type . • . . . . . . . . . . . . . Positive displacement/gear
Hydraulic Fluid . . . . • . . . • . . . M-1110
Displacement (per revolution) . 304 cubic inch
Delivery:
@ 1000 pump rpm @ 800 psi 1.0 gpm
@ 2000 pump rpm @ 800 psi 2.3 gpm
@ 3000 pump rpm @ 800 psi 3.6 gpm
@ 4000 pump rpm @ 800 psi . 5.0 gpm
Relief Valve:
Type . . . . . Poppet
Setting 1125 psi + 75 psi
- 25 psi
Reservoir:
Location . . . . . Integral to pump
Filter Element Replaceable cartridge
Capacity 1 U. S. qt. (approx.)
BoIt Torque (3/8") . . . . . . 30-35 ft.-lbs.
STEERING AXLE
Wheel Nut Torque.
Wheel Bearing Torque
Toe-In Adjustment . .
.... .... , ... . . .. .. 76-85 ft.-lbs.
30-40 ft.-lbs .
0-1/4 inch
Printed in U.S.A. 19
MASSEY -FERGUSON
INDEX
Page Page
This Part of the Manual contains the recommended removal, overhaul and installa-
tion procedures that should be taken when servicing the steering system on the MF
150, 165 and 175 Tractars.
Determine the possible cause of any malfunction by consulting the "Trouble-Shoot-
ing" Section of this Manual before any attempt is made ta repair the system. Follow-
ing this practice will result in more accurate maintenance of the steering system and
will aid in preventing unnecessary repairs.
Printed in U.S.A: 1
MASSEY -FERGUSON
MF J50, J65 & J75 TRACTORS GROUP IV - SECTION A - PART 12
2. Remove fiUer plug and fill reservoir with 2. Carefully insert the pump drive gear into
oil conforming to MF Specification M-1110 un- the opening in the timing gear housing. Ensure
til oillevel is even with the fiUer opening. that drive gear is meshing properly and instaU
mounting bolts. Tighten bolts to 28-32 ft.-Ibs.
3. Replace fiUer plug, start engine and torque.
operate steering wheel in both directions to
insure the entire system is fiUed. 3. Remove plugs from ports and Unes. Con-
nect return line ta its respective port. Install
4. Position front wheels in a straight for- oil pressure gauge between pump and pressure
ward direction and shut off engine. line.
5. Repeat these operations until the oillevel 4. Fill the reservoir through the fiUer open-
remains even with the fiUer opening. ing with oil conforming ta MF Specification
M-ll10 until it is even with the fiUer opening.
Install fiUer plug.
REMOVING THE PUMP
5. With the engine running, check pressure
1. Position front wheels in a straight for- gauge reading. The pressure reading should be
ward direction and shut off engine. 1500 psi. If the pressure reading is correct,
proceed ta Step 6. If incorrect, perform the
foUowing:
2. Dis conne ct hydraulic lines, remove
mounting bolts, remove pump from Tractar NOTE: If the Tractor being serviced
and plug ports and lines. is an MF 150, the relief valve must be
replaced. Tighten new valve to 40-50
ft. -lbs. torque.
3. Remove pump mounting gasket from tim-
ing gear housing (or mounting surface of pump) a. If relief valve has not been disassem-
and thoroughly clean the mounting surfaces. bled, shut off engine. Disassemble,
clean and reassemble the relief valve.
'"-----/
2
MASSEY -FERGUSON
GROUP IV - SECTION A - PART 12 FRONT AXLE & STEERING
NOTE: At this time, the filter, filter 1. If poppet assembly has been removed,
spring and reservoir "0 If-ring may be reinstall into its proper place in housing. (See
removed. Fig. 3.)
Printed in U.S.A. 3
MASSEY -FERGUSON
MF ISO, 165 & 175 TRACTORS GROUP IV - SECTION A - PART 12
POPPET SEAT
t
•
ô __ POPPET BALL
DRIVE GEAR
1- POPPET SPRI NG ~
ot FILTER
"O"-RING
I/KE, T T T
IDLER GE AR
SPRING
•
FILTER
RESERVOIR
"O"-RING
+ /
DIAPHRAGM
~'
t(~\
'-~ ~'
"
/
NYLATRON GASKET,
PROTECTOR GASKET
& "V" SEAL
2. Install new "V" seal, with the open part 6. Install key into keyway and position drive
of the seal facing down, into back cover. gear into place on shaft. Secure with new nut.
Tighten to 15-20 ft.-Ibs. torque and "stake" the
3. Install new protector gasket, Nylatron nut.
gasket and diaphragm over "V" seal.
7. Position filter (with "O"-ring) and spring
NOTE: Install diaPhragm with into place on housing.
BRONZE FACE UP and with slots in
diaPhragm on suction side of pump. 8. Install new reservoir "O"-ring.
4. Slide gear and shaft into position in hous- 9. Apply a light coating of petroleum jelly
ing and install idler gear into its place in hous- to the inner edge of the reservoir and install
ing. the reservoir.
4
MASSEY -FERGUSON
GROUP IV - SECTION A - PART 12 FRONT AXLE & STEERING
(23)
22 'sai,..!!' l'
21 ~~
19
/
/'
~~~ ~
Vll4 :~~15""
Fig. 5 - Exploded View of Steering Pump - MF 165 & MF 175 - Diesel
1. Pump Assembly 5. Reservoir "O"-Ring 9. Spring Seoting Cup 13. Body Seal 17. Beorings (4) 21. Oil Seol
2. Pump·to·Engine Gosket 6. Spring Retaining Pin 10. Filter Element 14. Center Body 18. Following Gear 22- Drive End Body
/~
3. Drive Pin ion 7. Center Stud 11. Reservai r Retoi ner 15. Relief Valve 19. Key 23. Body Bolts
4. Reservoir 8. Spri ng 12. Reservoir End Body 16. Body Seol 20. Leading Gear and Shaft 24. Body Front Seol
washer. Lift reservoir, No. 4, and "O"-ring, 7. The relief valve has been pre-set by the
No. 5, from reservoir end body, No. 12. manufacturer to open at 1500 psi and should not
be disassembled unless a malfunction of the
2. Remove filter element, spring seating valve has been experienced. The valve may
cup, spring, center stud and spring retaining then be disassembled by removing the Welch
pin, Nos. 10, 9, 8, 7 and 6, from housing. Re- plug and removing the valve components.
move reservoir retainer, No. 11.
Printed in U.S.A. 5
MASSEY-FERGUSON
MF 150, 165 & 175 TRACTORS GROUP IV - SECTION A - PART 12
Reassemb/y
Refer to Fig. 5.
6
MASSEY -FERGUSON
GROUP IV - SECTION A - PART 12 FRONT AXLE & STEERING
COVEH
~RELI~F
VAT"VE
FRONT PLATE
o
DRIVE
GEAR
Fig.7 - Disassembling the Steering Pump - Fig. 8 - Di sassembled View of Steering Pump -
MF 150, 165 & 175 - Gas MF 150, 165 & 175 - Gas
4. Place pump body in a holding fixture and 2. Inspect facing surfaces of front plate and
rem ove nut from drive gear shaft. Remove housing for scratches.
drive gear and key.
3. Inspect drive gear and shaft for broken
5. Remove bolts securing front plate to keyway.
housing. Separate front plate from housing and
remove idler gear and lead gear and shaft as- 4. Check the OLD filter element for evi-
sembly. dence of metal particles and other foreign ma-
terials which may indicate future mechanical
6. Remove diaphragme Remove spring and failure within the system.
ball from suction side of front plate.
8. If the lead gear shaft oil seal shows evi- 1. Apply a light coating of Permatex #3
dence of leakage, remove the seal from the form-a-gasket to bore of lead gear shaft seal
front plate. in front plate. Press new seal into position
(flush to surface of bore) and stake in three
places.
9. The relief valve has been pre-set by the
manufacturer to open at 1500 psi and should not NOTE: Omit this procedure if seal
be removed unless a malfunction of the valve was not removed.
has been experienced. It will then be necessary
to rem ove the relief valve and install a new
one. Tighten to 40-50 ft.-Ibs. torque upon in- 2. Install new diaphragm seal into front
stallation. plate with the "open" part of the seal facing the
DRNE GEAR.
Printed in U.S.A. 7
MASSEY -FERGUSON
MF ISO, 165 & 175 TRACTORS GROUP IV - SECTION A - PART 12
4. Drop new ball and new spring into hole on M-1110 until oillevel is even with the "FULL"
suction side of front plate and place new dia- mark. Install reservoir caver.
phragm on top of gasket.
5. Start engine and turn steering wheel to
NOTE: The two notches in diaPhragm extreme left and right. Shut off engine and re-
must go on suction side of pump and check oil level. It must remain at the "FULL"
bronze side of diaPhragm must face mark.
upward.
6. With engine running, check pressure
5. Instalilead gear and shaft into front plate gauge reading. The pressure reading should be
and place idler gear into front plate with paint- 1500 psi. If the pressure reading is correct
ed (or marked) end of shaft toward the DRIVE proceed to Step 7. If incorrect, remove the
GEAR. relief valve and install a new one. Tighten
valve to 40-50 ft.-Ibs. torque.
6. Install front plate. Tighten bolts evenly
to 7 -10 ft.-Ibs. torque. 7. Shut off engine and remove pressure
gauge. Conne ct pressure line. Tighten to 20-
NOTE: Ensure that diaPhragm re- 30 ft.-Ibs. torque.
mains within ifs groove in front plate.
8. Remove reservoir cover to check for
7. Install new "0" -ring, Fig. 7, ball and correct fluid level. Maintain fluid level even
spring. with "FULL" mark. Replace reservoir cover.
Refer to Fig. 6.
ARRANGEMENT AS SHOWN IN FIG. 9
1. Apply a thin coating of heavy grease to
pump mounting surface of timing gear housing Refer to Figs. 9 and 10.
and place new pump gasket into position.
1. Remove grille door, grille and side
2. Carefully insert the pump drive gear into panels.
the opening in the timing gear housing. Ensure
that drive gear is meshing properly and install 2. Disconnect hoses, Nos. 2 and 3. Plug
mounting bolts. Tighten to 30-35 ft.-Ibs. ports.
torque.
3. Remove cotter pin and clevis pin, No. 5,
3. Remove plugs from ports and lines. Con- securing steering arm link, No. 4, to the upper
nect return line to its respective port. Tighten steering arm, No. 9.
to 20-30 ft.-lbs. torque. Install oil pressure
gauge between pump and pressure line. 4. Disconnect drag link, No. 8, and remove
snap ring, No. 11.
8
MASSEY -FERGUSON
GROUP IV - SECTION A - PART 12 FRONT AXLE & STEERING
6. Remove cotter pin securing cylinder an- 6. Remove cylinder anchor pin, No. 1. Us-
chor pin, No. 1, in place and remove the an- ing a punch, carefully drive the cylinder rod in
chor pin. Using a punch, carefully drive cyl- far enough to clear the flange on the axIe sup-
inder rod in far enough to clear the flange on port.
the axIe support.
7. Remove the cylinder, valve and main
NOTE: Driving the rad in will force arm, No. 9, from the pedestal shaft.
ail out the cylinder port.
8. To separate the main arm from the cyl-
inder and valve assembly, remove the two bolts
7. Loosen the clamp bolt securing the main from the head end of the cylinder and remove
steering arm, No. 10, Fig. 9, to the pedestal the cylinder pivot pin.
shaft and remove the cylinder, valve and main
arm as shown in Fig. 10.
Printed in U.S.A. 9
MASSEY -FERGUSON
MF 150, 165 & 175 TRACTORS GiROUP IV - SECTION A - PART 12
2. Remove grille plate, No. 7, Fig. 12. 3. Remove oil seal, No. 7.
3. Turn the steering wheel to its extreme 4. Remove screws, No. 1, and remove cap,
left position to align pivot pin, No. 5, with the No. 2, and dust seal, No. 3.
notch in the axl.e support.
5. Push valve spool, No. 8, out the end of
4. Disconnect hoses, Nos. 2 and 3. the valve body.
10
MASSEY -FERGUSON
GROUP IV - SECTION A - PART 12 FRONT AXLE & STEERING
6. Remove retaining ring, No. 12, and allow body and new "O"-rings, Nos. 9 and 13, onto
washers and spring, Nos.. 10 and 11, to fall valve spool and linkage end.
from the valve body.
2. Place new washer, spring and washer
7. Remove "O"-rings, Nos. 4, 9 and 13. over end of spool and install linkage end, No.
14. Tighten securely.
4. Remove all paint and burrs from valve 6. Install dust seal and cap, Nos. 3 and 2.
linkage end.
DISASSEMBL y -Cylinder
RfASSEMBL y -C ontrol Valve
Refer to Fig. 15.
Refer to Fig. 14.
1. Remove retaining bolts. Remove valve
1. Install new "O"-ring, No. 4, into valve body end cap, No. 3, and oil tube, No. 8.
Printed in 1 !.S.A, 11
MASSEY -FERGUSON
MF J50, J65 & J75 TRACTORS GROUP IV - SECTION A - PART 12
NOTE: Ensure that sjJring, No. 5, be- 6. Install piston rings, No. 15, and apply a
hindthe ail tube is not lost. light coating of clean hydraulic oïl to piston and
rad.
2. Carefully remove piston assembly, No. 4,
from piston tube, No. 12. 7. Very carefully insert piston assembly
into end cap and piston tube.
3. Remove piston tube from cylinder end
cap, No. 9, and remove "O"-ring and back-up NOTE: Piston rings must be com-
washer, Nos. 11 and 10, from end cap. pressed.
4. Remove "O"-ring and back-up washer, 8. Place spring, No. 5, into valve body end
Nos. 14 and 13, from piston tube and rem ove cap and insert ail tube, No. 8.
piston rings, No. 15.
9. Apply a light coating of clean hydraulic
5. Remove "O"-ring and back-up washer, ail ta sealing are a of cylinder end cap, No. 9,
Nos. 6 and 7, from each end of ail tube. and install end cap.
6. Remove dust seal, No. 1, and "T"-ring, 10. Install retaining bolts. Tighten evenly
No. 2, from valve body end cap. to 8-12 ft.-lbs. torque.
1. Thoroughly clean all parts of the cylin- MF J65 and MF J75 Row Crop Models
der •. The dust seal, "T"-ring, "O"-rings and
back-up washers are ta be replaced with new ARRANGEMENT AS SHOWN IN FIG. 9
parts.
1. Position main arm, No. 10, in place and
2. Inspect piston assembly and piston tube install cylinder pivot pin, No. 6. Install the
for scratches and excessive wear. two clamp boIts and tighten to 47 -53 ft.-Ibs.
torque.
1. Lubricate ail "Oft-rings in clean hydrau- 3. After cylinder is in place, turn front
lie ail. Install new back-up washer, No. 10, wheels ta the left to force the piston rad
followed by new "O"-ring, No. 11, onto cylin- through the flange on the axle support.
der end cap, No. 9.
4. Install cylinder anchor pin, No. 1, and
2. Install new back-up washer, No. 13, fol- secure with cotter pin.
lowed by new "O"-ring, No. 14, onto piston
tube, No. 12. 5. Tighten clamp boit on main arm to 47 -53
ft.-Ibs. torque.
3. Install new back-up washer, No. 7, fol-
lowed by new "0" -ring No. 6, onto each end of 6. Install upper arm, No. 9, in plac~ and
ail tube, No. 8. secure with snap ring, No. 11.
4. Install new "T"-ring, No. 2, followed by 7. Connect steering arm link, No. 4, to up-
new dust seal, No. 1, into valve body end cap, per arme
No. 3.
8. Connect drag link, No. 8, and hases, Nos.
NOTE: Install dust seal as shawn in 2 and 3. Tighten hase fittings ta 18-28 ft.-Ibs.
cut-away view in Fig. 15. torque.
5. Lubricate the sealing areas and inside 9. Refer to the appropriate sub-heading (Gas
diameter of the piston tube and insert the piston or Diesel) "Filling The Reservoir" and fiU the
tube into the valve body end cap. reservoir.
12
MASSEY -FERGUSON
GROUP IV - SECTION A - PART 12 FRONT AXLE & STEERING
10. Refer to the heading "Adjustments- 4. Connect hoses, Nos. 2 and 3. Tighten to
Steering Valve-MF 165 and MF 175 Row Crop 18-28 ft.-lbs. torque.
Models" and adjust the steering valve.
5. Install grille plate, No. 7.
ARRANGEMENT AS SHOWN IN FIG. 11 6. Install hood cap, grille and side panels
as an assembly.
1. Position main arm, No. 9, in place and
install cylinder pivot pin. Install the two clamp 7. Refer to the appropriate sub-heading (Gas
bolts and tighten to 47 -53 ft.-lbs. torque. or Diesel) "Filling The Reservoir" and fill the
reservoir.
2. Slide cylinder and lower arm into place,
aligning master spline on pedestal shaft with 8. Refer to the heading "Adjustments-
that on main arme Steering Valve-MF 150 Row Crop and MF 150
and MF 165 Dual Tricycle Models" and adjust
3. After cylinder is in place, turn front the steering valve.
wheels to the left to force the piston rod
through the flange on the axle support.
9. Refer to the appropriate heading (Gas or 1. Refer to the appropriate removal proce-
Diesel) "Filling The Reservoir" and fill the dures as outlined in the heading "Hydraulic
reservoir. Cylinder And Valve-MF 165 And MF 175 Row
3. Install clevis pin and cotter pin, No. 4. Fig. 16 - Preparing for Pedestal Shaft Removal
Printed .n U.S.A. 13
MASSEY -FERGUSON
MF J50, 165 & J75 TRACTORS GROUP IV - SECTION A - PART 12
Fig. 17 - Preporing for Pedestal Shaft Removal Fig. 18 - Line Reaming the Pedestal Shah Bushings
Crop Models" and remove the cylinder and side diameter of the bearings and to the entire
valve assembly. diameter of the pedestal shaft.
2. Remove the clamp boIt securing the low- 2. Carefully insert pedestal shaft through
er steering arm to the pedestal shaft and re- the top of the axle support, while at the same
move the arm from the shaft. time, piloting the shaft into the lower steering
arme
3. Carefully remove the shaft from the axle
support. NOTE: Master splines must align.
3. Install the clamp boIt and tighten se-
Removal (Arrangement as Shown in Fig. J7) curely.
1. Dis conne ct tie rods at the lower arme 4. Refer ta the appropriate installation pro-
cedures as outlined in the heading "Hydraulic
2. Remove the snap ring from the top of the Cylinder And Valve-MF 165 And MF 175 Row
shaft and carefully remove the shaft. Crop Models" and install the cylinder and valve
assembly.
Inspection
1. Clean the pedestal shaft and check for Installation (Arrangement as Shown in Fig. J7)
wear and damage.
1. Apply a light coating of grease ta the in-
2. Inspect upper and lower bushings in axle side diameter of the bearings and to the entire
support. If bushings need replacing, press out diameter of the pedestal shaft.
old bushings and press in new bushings.
2. Carefully insert the pedestal shaft
through the bottom of the axle support and into
3. Using special taol MFN182, line ream the the main and upper steering arms.
top and bottam bushings as shown in Fig. 18.
(Bushings must be line reamed to ~~i inch.) î: NOTE: Master sPline on pedestal
shaft must align with master sPline on
main steering arm.
Installation (Arrangement as Shown in Fig. J6) 3. Install shim and snap ring. ..~
1. Apply a light coating of grease to the in- 4. Conne ct tie rods to the lower arme
14
MASSEY -FERGUSON
GROUP IV - SECTION A - PART 12 FRONT AXLE & STEERING
Disassemb'y
1. Remove the dust seal from the bottom of
the pedestal shaft and the snap ring from the
Fig. 19 - Preparing tor Pedestal Shatt Removal top of the shaft.
1. Pedestal Shaft Housing 2. Drag Link 3. Valve Connecling Arm
Fig. 20 - Removing the Pedestal Shaft Assembly Fig. 21 - Removing Pedestal Shah from Housing
Prinled in U.S.A. 15
MASSEY-FERGUSON
MF J50, J65 & J75 TRACTORS GROUP IV - SECTION A - PART 12
Bushing Location Finished Diameter Line Ream 4. After the shaft is properly timed ta the
Pedestal Shaft 90° to cylinder connecting arm, and partially started,
Housing - Upper 1..5005 ta 1..50 15 casting faces place the assembly in a press and press the
Pedestal Shaft 90° to shaft inta place.
Hausing - Lower 1.8755 ta 1.8765 casti ng faces
Valve Cannecting Arm - 90° ta
Upper and Lower 1. .5005 ta 1..50 15 casting faces 5. Install snap ring, dust seal and grease
Cyl (nder Connecti ng Arm as i s none required fittings.
Installation
Reassembly
1. Carefully insert pedestal shaft assembly
1. Apply a light coating of grease ta the through the top of the axle support, while at the
bushings and ta the entire diameter of the ped- same time piloting the shaft into the lower
estal shaft. steering arme
FRONT OF TRACTOR
Fig.22 - Pedestal Shaft Correctly Timed Fig. 23 - Pedestal Shaft Correctly Timed
to Cyli'llder Connecting Arm to Lower Steering Arm
16
MASSEY-FERGUSON
GROUP IV - SECTION A - PART 12 FRONT AXLE & STEERING
2. Install the clamp boit on the lower steer- in the order in which certain procedures must
ing arm and the mounting boIts on the pedestal be performed.
shaft housing. Tighten ta 47 -53 ft.-lbs. torque.
1. If the Tractor being serviced is a Diesel
3. Connect the drag link to the valve con- model, proceed as follows:
necting arm and to the levershaft. Install left,
rear side panel. a. Remove left and right rear panels.
4. Refer to the installation procedures as b. Remove hood and hood cap as an as-
outlined in the heading "Hydraulic Cylinder And sembly.
Valve-MF 150 Row Crop And MF 150 And MF
165 Dual Tricycle Models" on Page 13, and in- c. Remove battery access door. Dis con-
stall the cylinder and valve assembly. nect and remove battery.
~.
Printed in U.S.A. 17
MASSEY -FERGUSON
MF J50, J65 & J75 TRACTORS G,ROUP IV - SECTION A - PART 12
h. Remove battery ground strap, No. 8. 2. If the Tractor being serviced is a Gaso-
line model, proceed as follows:
i. Drain enough coolant from the cooling
system ta allow water tempe rature line a. Remove left and right rear panels.
to be disconnected and disconnect the
Une. b. Remove hood and hood cap as an as-
sembly.
j. Discèmnect light wires, No. 1, Fig.
25, at the connectar. Disconnect wire c. Remove battery access door. Dis con-
leading from fuse to connector. nect and rem ove battery.
1. Disconnect safety switch wires, No. 3, f. Disconnect sen ding unit and remove
tachometer cable, No. 4, wires on gen- fuel tank.
erator, No. 5, and wire(s) on starter
solenoid. Di s conn e ct Multi-Power g. Remove battery ground strap, No. 4.
linkage.
h. Disconnect wires, No. 3, leading to
coil and to starter solenoid.
m. Remove mounting boUs securing in-
strument housing in place and rem ove
instrument housing. i. Disconnect Multi-Power linkage, No. 5.
18
MASSEY -FERGUSON
GROUP IV - SECTION A - PART 12 FRONT AXLE & STEERING
j. Drain enough coolant from the cooling a. Position instrument housing in place
system to allow the water tempe rature and install mounting bolts.
line, No. 2, to be disconnected and
disconnect the line. b. Connect wire leading from fuse ta con-
nector and connect light wires, No. 1,
k. Disconnect light wires, No. 2, Fig. 27, Fig. 25, to!he light switch.
at the connector. Disconnect wire
leading from fuse to connector. c. Connect fuel lines, No. 2, starter
safety switch wires, No. 3, tachometer
1. Disconnect starter safety switch wires, cable, No. 4, wires to generator, No.
No. 3, spring to throttle linkage, No. 1, 5, and wire(s) to starter solenoid.
and oil pressure line, No. 4. Conne ct Multi-Power linkage.
m. Disconnect tachometer cable, No. 6, d. Conne ct oil pressure line, No. 9, Fig.
and wires on generator, No. 5. 24, battery ground strap, No. 8, fuel
cross-over rod, No. 6, fuel shut-off
n. Remove mounting bolts securing in- cable, No. 5, and water temperature
strument housing in place and remove line, No. 4.
instrument housing.
e. Install fuel tank, connect Hnes, Nos.
3 and 2, at the "T" fitting, and connect
hne, No. 1, at the fuel shut-off valve.
COMPLETING TRACTOR REASSEMBL y Connect fuel sending unit.
Printed in U.S.A. 19
MASSEY -FERGUSON
MF 150, 165 & 175 TRACTORS GROUP IV - SECTION A - PART 12
g. Position battery ln place, connect bat- c. Connect starter safety switch wires,
tery using a negative ground and install No. 3, spring to throttle linkage, No.
battery access door. 1, oil pressure line, No. 4, tachometer
cable, No. 6, and wires on generator,
h. Install hood, hood cap and left and No. 5.
right rear panels.
d. Install battery ground strap, No. 4,
i. Fil! cooling system to the proper level. Fig. 26, connect wires, No. 3, leading
to coil and to starter solenoid and con-
j. Bleed the fuel system. nect Multi-Power linkage, No. 5.
k. Refer to the appropriate heading "Fill- e. Connect water temperature line, No. 2.
ing The Reservoir" and fil! the reser-
voir. f. Install fuel tank, connect sen ding unit
and fuelline, No. 1, and open fuel shut-
off valve.
2. If the Tractor being serviced is a Gaso-
line model, proceed as follows: g. Install steering wheel assembly.
20
MASSEY -FERGUSON
GROUP IV - SECTION A - PART 12 FRONT AXLE & STEERING
"0 "-RING------.....
SEp.TING C:;P - )0 00
BEA..'l.ING RP.CE ::~~:
v,-r-
1""')
'~$--
~<~ ~-------BEARING R~CE
~ SEATING CUP
j. Fill cooling system to the proper level. 4. Remove worm gear shaft, bearing races
and seating cups. See Fig. 30.
k. Refer to the heading "Filling The Res-
ervoir" and fill the reservoir. 5. Drive out oil seal and the two bushings
as shown in Fig. 31.
Fig. 29 - Removing the Column Caver Fig. 31 - Removing Oil Seal and Bushings
Printed in U.S.A. 21
MASSEY -FERGUSON
MF J50, J65 & J75 TRACTORS GROUP IV - SECTION A - PART 12
Fig. 32 - Reaming Levershaft Bushings Fig. 33 - Pitman Arm Correctly Insta lied Onta Levershaft
7. Carefully insert steering shaft assembly 15. Fill the gear housing with M-1129A oil
into the housing until the end of the shaft rests until it is even with the fiUer opening.
in the bearing race and the seating cup.
16. Adjust the steering gear as outlined in
8. Replace bushing in column cover with a the heading "Adjustments-Steering Gear Hous-
new one and carefully slide column cover, with ing" •
original shim pack, over the steering shaft.
DO NOT install "0" -ring at this time.
22
MASSEY -FERGUSON
GROUP IV - SECTION A - PART 12 FRONT AXLE & STEERING
Fig. 34 - Front Axle Instolled on MF 150 Row Crop Tractor Fig. 35 - Preparing for Axle Removal
3. Place a jack or stand beneath the axle 3. Refer to the sub-heading "Adjustments-
and rem ove the thrust plate and shims, Fig. 34. Pivot Pin End-Play-MF 150" and adjust the
end-play.
4. Remove the mounting boUs securing the
front axle pivot support in place and remove
the support.
MF 165 AND MF 175 ROW CROP MODELS
5. Carefully slide the axle assembly from
the Tractor. There are two different types of pedestal
shaft assemblies used on the MF 165 and MF
175 Row Crop Tractors. Therefore, the re-
Inspection moval and installation procedures of the steer-
ing axle will differ •. Refer to Figs. 35 and 36.
1. Inspect pivot pin bushings for wear. If which show these two steering arrangements,
replacement is necessary, remove old bush- and follow the appropriate procedures for the
ings, install new bushings and ream as follows: Tractor being serviced.
2. Position the pivot support, Fig. 34, over e. Remove hair pin and retaining pin se-
pivot pin and install mounting boUs. curing pivot pin in place.
Printed in U.S.A.
23
MASSEY -FERGUSON
MF J50, J65 & J75 TRACTORS GROUP IV - SECTION A - PART 12
24
MASSEY -FERGUSON
GROUP IV - SECTION A - PART 12 FRONT AXLE & STEERING
Fig. 37 - Removing the Axle Pedestal Assembly Fig. 38 - Preparing to Disassemble the Axle Pedestal
1. Lower Steering Arm 3. Boit
2. Clamp Boit 4. Axle Pedestal Shah Arm
1. Remove bumper and weights (if installed). 6. Remove oil seal, bearing cone and bear-
ing cup from each end of the housing.
2. Place a jack beneath the engine and re-
move the clamp boIt securing the lower steer- 7. If the axle spindle is to be replaced, re-
ing arm to the pedestal shaH. move the cotter pin and the slotted nut from the
end of the shaH.
3. Remove the mounting boIts securing the
lower axle support to the upper axle support. 8. Clean aU components thoroughly.
3. Remove clamp boIt, No. 2, and remove 5. Install new bearing cup oil seal and bear-
arms, Nos. 1 and 4, from the axle pedestal ing cone into "top" ofaxle pedestal housing.
shaft. Pack bearing cone with wheel bearing grease.
Printed in U.S.A. 25
MASSEY -FERGUSON
MF 150, 165 & 175 TRACTORS GROUP IV - SECTION A - PART 12
NOTE: The limit stop on the housing 2. Align the lower axle support with the up-
must be jacing the jrant when the as- per rude support and lower the Tractor just far
sembly is installed. Also, the axle enough to start the mounting bolts •.
pedestal shajt must be forward of the
spindle shajts. (MF Part No. should 3. After mounting bolts are started, lower
be in front.) the Tractor and tighten the mounting bolts se-
curely.
7. Install lower axle support arms, Nos~ 1
and 4, Fig. 3B, aligning master spline on arm, 4. Ensure that lower steering arm is in the
No. 4, with master spline on axle pedestal proper place and tighten the clamp bolt to 47 -53
shaft. Install clamp boit, No. 2. ft.-Ibs. torque.
B. Install washer, lockwasher and boit, No. 5. Install bumper and weights (if equipped).
3. Tighten sufficiently to remove all bearing
end-play and lock into position.
DRAG LlNK
26
MASSEY -FERGUSON
GROUP IV - SECTION A - PART 12 FRONT AXLE & STEERING
NOTE: Drag link must be adjusted so 6. Tighten wheel boUs 76-85 ft.-Ibs. torque
the wheels will hit the wheel stops upon installation of wheel.
BEFORE the Pitman arm travels
through its complete travelo
AXLE PIVOT PIN END-PLA Y-MF J50
STEERING AXLE WHEEL BEARINGS- 1. To check for pivot pin end-play, position
Row Crop Models a jack beneath the engine and support the unit
until the front wheels are free to rotate.
1. Pack wheel hub with a good grade of lith-
ium base bearing grease suitable for use in 2. Measure the end-play between the thrust
roller and ball bearing applications. Bearings plate and the pivot support.
and spaces outward from bearings must be
packed full. Spaces between bearings (hub in- 3. End-play should be .002" to .010".
terior) must be packed half-full. Shims are available in .002", • 005" and
• 010" thicknesses.
2. Tighten adjustment nut to 30-40 ft.-Ibs.
torque while slowly rotating hub to properly
seat bearings.
AXLE PIVOT PIN END-PLA Y-MF J65 and MF J75
3. Position nut lock on nut with one pair of
slots in line with cotter pin hole. 1. To check for pivot pin end-play, position
a jack of adequate capacity beneath the engine
4. Back off the adjusting nut 1-1/2 slots and support the unit until the front wheels are
(cotter pin hole will be covered). free to rotate.
3. Position nut lock on nut with one pair of e. Position front axle as far rearward as
slots in line with cotter pin hole. possible.
4. Back off adjusting nut 1-1/2 slots (cotter f. Measure the distance between the axle
pin hole will be covered). and the axle support at the point where
the shims are to be installed.
5. Remove lock and reposition so that cotter
pin can be inserted. Install cotter pin. g. After measurement is determined, re-
move pivot pin and shim for a .002"
to .010" clearance and reinstall pivot
NOTE: Do not move adjusting nut. pin.
Printed in U.S.A. 27
MASSEY -FERGUSON
MF J50, J65 & 175 TRACTORS GROUP IV - SECTION A - PART 12
2. Check worm shaft for end-play. Adjust 2. Place wheels in a straight forward direc-
thickness of shim pack according ta the amount tion.
of end-play discovered.
3. Loosen the setscrew locknut, No. 5, and
3. After worm shaft end-play has been tighten the setscrew, No. 4, until all free play
checked and adjusted, turn steering wheel until is eliminated.
the steering gear assembly is in its center or
straight ahead position. 4. Back off the setscrew, No. 4, 2/3 of a
turn (.060").
4. Turn the adjusting screw until there is a
slight drag (felt at the rim of the steering 5. While holding upper steering 'arm, No. 3,
wheel) as the steering gear assembly passes against setscrew, adjust setscrews, No. 2,
through its center or straight ahead position. until clevis pin, No. 1, can be inserted freely.
Tighten locknut.
6. Back off setscrew, No. 4, an additional
2/3 of a turn and secure in place with locknut.
STEERING VALVE
Fig. 40 - Adjusting the Steering Valve Fig.41 - Adjusting the Steering Valve
1. Clevis Pin & 2. Setscrews 4. Setscrew 1. S teering Arm link 3. Pin Locknut
Cotter Pin 3. Upper Steering Arm 5. Setscrew Locknut 2. Clevis Pin & Cotter Pin 4. Adjusting Pin
28
MASSEY -FERGUSON
GROUP IV - SECTION A - PART 12 FRONT AXLE & STEERING
3. Loosen the pin locknut, No. 3, and tighten turns. Start engine and turn steering wheel in
the adjusting pin, No. 4, until all free play is both directions.
eliminated.
6. Continue adjusting control valve linkage
4. Remove cotter pin and clevis pin, No. 2, until steering wheel can be turned in both di-
and adjust the steering arm link, No. 1, so that rections with the same amount of effort and the
clevis pin, No. 2, can be inserted freely. relief valve can be forced at each extreme po-
sition.
NOTE: Linkage must be in horizantal
alignment. --
NOTE: DO NOT BACK OUT AD-
JUST!NG PIN, NO. 4, MORE THAN
5. Back off the adjusting pin, No. 4, SEVEN 9 FULL TURNS.
SPECIFICA TlONS
STEERING PUMP-Gas & Diesel:
Displacement:
@ 1000 pump rpm @ 800 psi . 1.1 gpm
@ 2000 pump rpm @ 800 psi 2.65 gpm
@ 3000 pump rpm @ 800 psi 4.2 gpm
@ 4000 pump rpm @ 800 psi 5.7 gpm
Reservoir:
Location Integral to pump
Filter Element Replaceable cartridge
Capacity . . . • 1 U. S. qt. (approx.)
STEERING AXLE:
Printed in U.S.A. 29
MASSEY -FERGUSON
MF 150, 165 & 175 TRACTORS GROUP IV - SECTION A - PART 12
TROUBlE-SHOOTING
30
MASSEY -FERGUSON
GENERAL INfORMATION
Engine Application MF 135 and 150 Tractors, Also MF 2500 Fork Lifts
Bore . . . . . . . . . . 3-3/8 inches
Stroke . . . . . . . . . 4-1/16 inches
Number of Cylinders ......... 4
Total Piston Displacement .145 cubic inches
Compression Ratio . . . . . . 7.1to1
Firing Order . . . . . . . . .. . . . . . . 1-3-4-2
Engine Brake Horsepower - Corrected 41 min., 42 max. @ 2000 rpm
(mfg. rating with std. accessories)
Maximum Torque. . . . . . . . . . . . . ... " 125 ft.-Ibs. @ 1300 rpm
PTO Horsepower (tractors equipped with PTO shaft) . . . . . . . 35.3 max., 32 min.
@ 2000 engine rpm and 635 PTO rpm
Low Idle Speed . . . . . . . . . . . . ·450
Rated Engine Speed . . . . . . . . . . . . . . . . 2000
High Idle Speed (no load) . . . . . . . . . . . . . . . . . 2200
Compression Pressure (warm engine, aU spark
plugs out @ 150 rpm cranking speed) 145-160 psi
Tappet Setting:
Intake . O. 011 inch "hot", O. 013 inch" cold"
Exhaust . . . O. 013 inch "hot", O. 015 inch" cold"
Torque Tensions
Pistons
Pistons (continued)
Cylinder Sleeve
Piston Pins
Piston Rings
Connecfing Rods
2
MASSEY -FERGUSON
GROUP 0 - SECTION 0 - PART 1 SPECIFICATIONS
Valves
Valve Seats
Valve Guides
Valve Springs
3
.~---_ . ._ - - - - - -
MASSEY-FERGUSON
MODEL Z- J45 ENGINE GROUP 0 - SECTION 0 - PART 1
Valve Lifters
Timing Gears
Camshaft
Fuel
4
MASSEY -FERGUSON
GROUP 0 - SECTION 0 - PART 1 SPECIFICA TlONS
Carburetor
Battery
Spark Plugs
Size . . . . . . . . . . . . . 18 mm
Normal Heat Range:
MF Part No. 1027 896 M91
Champion D-16
A.C. C-85
Auto-Lite BT-8
Gap . . . 0.025 inch
Torque . . . 32 -38 ft. -lbs.
Distributor
Co il
Sterting Mator
Generator
6
MASSEY -FERGUSON
GROUP 0 - SECTION 0 - PART 1 SPECIFICA TlONS
Generator (Cont'd.)
Generator Regulator
DR-1118981:
Circuit A
Voltage Regulator:
Air Gap. · 0.075"
Allowable Voltage Range. 13. 6 - 14. 5
Adjust to 14
Cut-Out Relay:
Air Gap. · 0.020"
Point Opening · 0.020"
Adjust to Close at 12.8 volts
Allowable Closing Range. 11. 8 - 14.0 volts
DR-1119513:
Circuit. .B
Polarity . . Negative
Field Relay:
Air Gap. . 0.015 inch'
Point Opening. . 0.030 inch
Closing Voltage Range 3.8 - 7.2
Voltage Regulator:
Air Gap *
Point Opening. 0.014 inch
Voltage See Temperature - Voltage Chart**
TEMPERATURE-VOLTAGE CH ART
Regulator Ambient
Temperature (Degrees 65 95 105 125 145 165 185
Fahrenheit)
* Adjust Air G?_P only when necessary to ob tain specified difference between voltage
settings of upper and lower contacts. After Bench Repair Only, set air gap to ap-
proximately O. 067 inch; then, make final air gap adjustme nt.
** Operation on lower contacts must be 0.05 - O. 4 volt lower than on upper contacts.
Rev' scd 3 66
8
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Ul
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0-
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HEAD LAMPS
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TACHOHETER ASSY.
\
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\ POWER SUPPL Y LIGHT SWITCH
m
rot ~.n.J.I!.. GA_,
OIL PRESSURE GAGE v- - - - - Ir GRAY
• 1
GRAY 16 GA -<
1
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1 Il
m
1 l' BROWN 16 GA ;:0
,1 PiNK 14 GA ~-
FUEL GAGE G')
C
V')
FLASHER
WATER TEMP. GAGE
FUEL SENDING UNIT
WARNING
LAMP SW 0
(ACCESSORY) Z
NEUTRAL SWITCH
Vl
BATTERY
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~
STARTING MOrOR GENERATOR
::!
o
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Vl
..... MF 150 TRACTOR WIRING DIAGRAMS ~
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FENOER MOUNT rn
HEAD LAMPS 2:
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L.H. SIDE R.H. SIDE
Z
rn
LlGHT SWlfCH
L1GHT SWJTCH
HOOO MOUNT
HEAD LAMPS
AHPS FOR UCH FILAMENT
~
L1GHT SWITCH AS USED FOR FLAT TOP
FENDER MOUNTED HEAOLAMPS
»
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TERMINAL 4
PANEL LAMPS
TERMINAL 1
TD !MBOARD LAMPS -<
i
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QUTBOARD. INBOARO • REAR lUTH AUXILIARY
::0 0
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LAMP SOeKET
DUTBOARO, INBOARD, PANEL 1 REAR ~tTH 0 Z
POSITIONS AUKlLlARY LAMP SOeUT •
OUTBOARD, PANEL 1 REAR WITH AUKlLlARY
C
LAMP soeUT '"0
L1GHT SWlTeH AS USEO FOR HOOO
MOUNTEO HEAOLAMPS
OFF
0
TERMINAL 4
TO HEAOLAMPS TERMINAL 1
(BRIGHT) TO PANEL LAMPS
Ul
fil
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TERMINAL 3
TO HEAOLAMPS
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--i
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1 HEAOLAMPS· OIN, REAR WITH AUKlLlARY
SwITCH
POSITIONS
LAMP SOUEf
HEAOLAMPS •
1 PANEL
BRIGHT, REAR WITH AUKlLlARY 0
LAMP soeKET & RANEL
3 HEAOlAMPS· BRIGHT 1 REAR WITH AUKlLlARY
LAMP SOUEl
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0-
0-
( ( (
MASSEY -FERGUSON
INTRODUCTION
This part of the manual is concerned with the Overhaul Procedures for the Conti-
nental Z-145 Engine. All of the procedures and service information contained in this
part pertain only to the basic engine itself, without regard to any particular applica-
tion in which the engine may be used.
Where right and left-hand sides are mentioned, it refers to the engine as viewed
from the rear. Direction of engine rotation, however, is viewed from the front of the
engine.
2
MASSEY -FERGUSON
GROUP 0 - SECTION 0 - PART 2 ENG/NE OVERHAUL PROCEDURES
SUPPORT CAPSCREWS
PUSH ROD
Fig. 3 - Rocker Arm Shaft Assembly - Identification Fig. 4 - Removing or Installing Rocker Arm Shaft Assembly
and Sequence of Parts (Throttle Linkage Not Exactly As Shown)
the cylinder block. The plate has the Engine 3. Remove push rods and install in a num-
Model Number, the Specification Number and bered rack.
the Engine SeriaI Number stamped on it. This
data is of vital importance in obtaining the cor-
rect parts; always include this information on DISASSEMBL y
your parts order.
If the rocker arm assembly requires ser-
The Specification Number on the plate pro- vicing, it may be disassembled, as follows; re-
vides important information, as it is a Code fer to Fig. 7:
Number used to identify certain component dif-
ferences that are required for the various en- 1. Remove cotter pins from each end of the
gine applications. shaft.
3
MASSEY-FERGUSON
MODEL Z- J 45 ENGINE GROUP 0 - SECTION 0 - PART 2
4
MASSEY-FERGUS ""'N
GROUP 0 - SECTION 0 - PART 2 ENGINE OVERHAUL PROCEDURES
REASSEMBL y AND INSTALLATION The fuse portion of the plug will melt out only
if the engine temperature is allowed to reach an
To reassemble the rocker arm assembly re- extreme level, caused by the lack of coolant.
fer to Fig. 7 and follow the steps listed.
If the engine is operated without sufficient
1. Oil all rocker arm bushings. coolant and reaches an excessive temperature
which will melt the fuse, various kinds of dam-
2. Notice that each rocker arm is stamped age may occur. These damages may be in the
either "7R" or "SL", meaning that it is a right form of piston seizure, cracked cylinder head
or left-hand rocker arm, and they are not in- or cylinder block, valve burning and- warpage
terchangeable. of various parts.
NOTE: AU of the supports, No. 6, It is a good practice to remove and check the
Fig. 7, are interchangeable and have a fuse plug when the engine is serviced. If a
s lot in the side to fit the retaining Pin. melted fuse plug is found, make sure to check
Due to this slot, the shaft can be as- all areas of the engine to determine the extent
se'mbled only in the correct position. of possible damage.
3. Use the locating pin, No. 9, Fig. 7, as a THE FUSE PLUG WILL NOT ::MELT AS
starting point. With the pin toward you, as- LONG AS THE RECOMMENDED COOLANT
semble from the center toward each end, as LEVEL AND NORMAL OPERATING TEMPER-
shown. If they were removed earlier, make ATURE ARE MAINTAINED.
sure to install new plugs, No. 3, Fig. 7, in the
ends of the rocker shaft.
REMOVING THE CYLINDER HEAD
4. Install the push rods and the valve stem
caps. To remove the cylinder head, proceed, as
follows:
5. Install the rocker arm shaft assemblyand
gradually tighten the nuts and capscrews secur- 1. Remove the rockerarm coyer.
ing the supports to 20-25 ft.-Ibs. torque.
2. Remove the rocker arm shaft assembly
6. Adjust the valve clearance as outlined and push rods.
under the heading "Adjusting Valve Tappet
Clearance", then complete reassembly. 3. Disconnect and remove the spark plugs.
5
MASSEY -FERGUSON
MODEL Z- J45 ENGINE GROUP 0 - SECTION 0 - PART 2
7. GraduaUy loosen the cylinder head nuts The intake valve is held in place by the valve
in a REVERSE ORDER to the tightening se- spring, an oil guard and a retainer, which, in
quence shown in Fig. 19, and carefully re-
move the cylinder head, as shown in Fig. 8.
6
MASSEY -FERGUSON
GROUP 0 - SECTION 0 - PART 2 ENGINE OVERHAUL PROCEDURES
The dimensions and markings of the intake Any time that the valve cover is off with the
valves are listed, as foUows: engine running, they should be observed to
make sure they are rotating properly. If the
Face Angle ............................ 300 rotocaps are damaged or defective, they should
Stem Diameter . . . . . . . .. 0.3141 - 0.3149 inch be replaced and the valve clearance reset. Tne
Total Length ....................... 4 inches roto caps are secured to the exhaust valve by
Head Marking .......................... "IN" split-type retainer locks.
Head Diameter .......... 1. 273 - 1. 283 inches
7
MASSEY -FERGUSON
MODEL Z- J45 ENGINE GROUP 0 - SECTION 0 - PART 2
.. - 1
DRIVER OTC- FT - 52
LOCATING GAUGE
IF AREA "A" IS LESS THAN 50% OF
NEW VALVE, BEPLACE VALVE OTC-FT-53
LOCATING GAUGE
OTC-FT-54
Fig. 13 - Allowable Margin Thickness of Refaced Valves Fig. 14 - Special Tools for Replaci •• g Valve Guides
ment is more than 0.0015 inch below that of The valve guides DO NOT REQUIRE REAM-
new valve stem (0.3141 inch new intake and ING, in fact, the groove is only O. 002 inch deep
0.3124 inch new exhaust), it should be dis- and reaming would quickly destroy its effec-
carded. tiveness.
The valve guides have a fine spiral groove Before attempting to install the valve guides,
machined in the bore, similar to the barrel of observe that the bushing-type locating gauges
a rifle. The groove assists in maintaining pro- are not of the sa me -length.
per lubrication of the valve stem and helps to
prevent varnish formation. The longer bushing (Special Too! OTC - FT - 54)
8
MASSEY -FERGUSON
GROUP 0 - SECTION 0 - PART 2 ENGINE OVERHAUL PROCEDURES
VALVE SEATS
The intake valves seat directly in the cylin-
der head. The exhaust valves seat in replace-
able-type valve seat inserts. Intake valve
seats have a 300 angle, whereas the exhaust
valve seats have a 45 0 angle.
2. Slide the new valve guide onto the driver Several different types of equipment are
(Special Tooi OTe FT-52). Place the tool and available for refacing valve seats; the recom-
the new valve guide on top of the old guide, with mendations of the manufacturer of the equip-
the piloted end of the tool in the old guide. ment being used should be carefully followed to
obtain proper results.
NOTE: The valve guides are non-di-
rectional and can be ins talled with Regardless of what type of equipment is used,
either end up. it is essential that valve guides be free from
carbon or dirt to insure proper centering of
3. Operate the press as shown in Fig. 15 pilot in the guide.
and push the driver fully down until the bushing
makes contact with the driver. The advantage To reface the valve seats, proceed, as
of using this method is that, as the new guide follows:
is pressed into position, it forces the old guide
out and automatically locates the new guide 1. Install the pilot in the valve guide bore.
3/32 inch below the top face of the cylinder
head. NOTE: lt is preferable to use a Pilot
having a soUd stem with a long taper,
NOTE; The guides are made of cast as aU seats must be ground concentric
iroJl and must be PRESSED in place. and square with both new or worn
Do not altempt to drive them m. valve guides.
9
MASSEY -FERGUSON
MODEI. Z- J45 ENGINÈ GROUP 0 - SECTION 0 - PART 2
WRONG RIGHT
Fig. 16 - Valve Location in Cylinder Heod Fig. 17 - Method of Narrowing Valve Seats
2. Place roughing stone or forming stone so that it contacts the middle portion of the
over pilot and just clean up the valve seat. Use valve face and have a width of 1/16 inch t03/32
a 45 degree stone for the exhaust seats and a inch.
30 degree stone for the intake seats.
If the seat contact area is too wide and is im-
3. Remove roughing stone or forming stone properly located, the valve seat may be nar-
from pilot, in staIl finishing stone on pilot and rowed by using a 15 0 stone to reduce the out-
cut just enough metal from the seat to provide side diameter, or using a 60 0 or 75 0 stone to
a smooth finish. REMOVE ONLY ENOUGH increase the inside diameter. Refer to Figs.
METAL TO CLEAN UP AND TRUE THE FACE 16 and 17.
OF THE VALVE SEAT.
NOTE: After the narro/ced-dou'll seat
4. Remove pilot and carefully clean the cyl- has been broughlzrilllin sjJeci/icaliolls,
inder head to remove aIl chips and grindings il should be retouched li.!;1illy /cüli LI/e
from the above operations. original stone to rel/loce ml.\' lmrrs or
feathered edges.
5. After refacing the valve seats and valve
faces, mark each valve face with a pencil so
that the marks are around the valve and about REPI.AClNG EXHAUST VAl. VE SEAT INSERTS
1/4 inch apart across the valve face. Place
the valve in the cylinder/head and exert a firm Valve seat inserts are used only for the ex-
pressure on it, then rotate the valve approxi- haust valves and are held in place by the inter-
mately 1/2 turn in each direction. ference fit.
6. Remove the valve and check the face If any of the exhaust seatinserts are loose,
carefully. If an of the pencil marks have not cracked or otherwise damaged, they should be
been removed at the point of contact with the replaced with new service replacement inserts.
valve seat, it will be necessary to repeat the The service replacement inserts are 0.010 inch
refacing operation and again recheck for proper oversize.
seating.
When replacing any of the valve seats, l'cier
7. Carefully observe the location where the to the information listed below and follow the
valve seat contacts the valve face and the width instructions for the particular makC' of equip-
of the valve scat. The scat should be located ment being used.
10
MASSEY -FERGUSON
GROUP 0 - SECTION 0 - PART 2 ENGINE OVERHAUL PROCEDURES
2. Install a new valve guide. Replace any valve springs having spring
pressures more than 10% below the minimum
3. Re-machine the old counterbore diameter production specüications.
to 1. 2595 - 1. 2605 inches, as shown in Fig. 18,
to accomodate the O. 010 inch oversize insert.
This dimension will provide the correct 0.003 -
O. 005 inch interference for the replacement in- CYLINDER HEAD REASSEMBL y
sert. The following chart shows the dimen-
sions for the STANDARD PRODUCTION IN- Make sure aIl parts are thoroughly clean and
SERTS AND COUNTERBORES. serviceable, then proceed, as follows:
11
MASSEY -FERGUSON
MODEL Z- J45 ENGINE GROUP 0 - SECTION 0 - PART 2
~J
~. ~
" '
3. Install the cylinder head and carefully 1. Turn the crankshaft clockwise (viewed
tighten the cylinder head nuts to 70 - 75 ft.-lbs. from front) until the T. D. C. mark on the fly-
torque following the tightening sequence shown wheel is positioned in the middle of the inspec-
in Fig. 19. Make sure to use a torque wrench tion hole and both of the rocker arms of No. 4
and go over aU of the nuts twice before finally (rear) cylinder are "rocking" (exhaust valve
pulling them down to the proper torque. closing and intake valve opening).
4. Install the push rods in their original lo- NOTE: At this point, No. 1 cylinder
cations, making sure each one is properly 10- is approximately at T. D. C. on com-
cated in the socket of the tappet. pression stroke, with bath valves
closed.
NOTE: If the push rads are "bumped"
or "jarred" in the pro cess of install- 2. With the crankshaft positioned as out-
ing the rocker assembly, it is possible lined, loosen the locknuts on the rocker arms
for them ta faZZ down into the cylinder for No. 1 cylinder and, with a O. 015 inch feeler
block. For this reason, it is a good gauge between the valve stem and the face of
practice ta attach a spring-loaded the rocker arm, turn each adjusting screw until
clothes pin ta each puslz rad. the correct clearance is obtained. Tighten
locknuts and recheck clearance.
5. Install the rocker arm shaft assembly in
place, then install the valve stem caps and 3. Turn the engine crankshaft clockwise ap-
gradually and alternately tighten the supports to proximately 1/2 of a turn until No. 2 cylinder
20 - 25 ft. -lbs. torque. rocker arms are "rocking" and adjust the valve
tappet clearances of No. 3 cylinder.
6. Make an initial valve clearance adjust-
ment with the engine "cold". Adjust intake and 4. Turn the crankshaft another 1/2 of a turn
exhaust valve clearance to 0.015 inch. Refer until No. 1 cylinder rocker arms are "rocking"
to heading "Adjusting Valve Tappet Clearance" and adjust the tappets for No. 4 cylinder.
for procedure.
5. Turn the crankshaft another 1/2 of a turn
7. If the manifold assembly has been re- until No. 3 cylinder rocker anus arc "roc king"
moved, use a new gasket, then install the man- and adjust the tappets for No. 2 cylinder.
12
MASSEY -FERGUSON
GROUP 0 - SECTION 0 - PART 2 ENGINE OVERHAUI. PROCEDURES
SLEEVE
~ ~ , ,
,
/
TIMING
GEAR
COYER
The cylinder block is a one-piece casting After the block has been stripped of aU re-
with drilled oil passages which eliminate aIl . moveable parts, the entire casting, including
external lubrication oil lines. The oil and the oil and coolant passages, should be thor-
coolant passage openings in the top of the block oughly cleaned and inspected, as follows:
register with similar openings in the head, thus
joining the passages in the head with those in 1. Inspect for and replace any expansion
the block. The block is properly machined to plugs showing signs of leakage.
accept the heavy-walled, cast, wet-type cylin-
der sleeves. 2. Inspect the cylinder head studs to make
sure they are installed tightly and are not
Fig. 20 shows the cylinder block, main bear- stripped or otherwise damaged.
ing caps and various other connecting and re-
lated parts. 3. Thoroughly inspect the block for cracks.
13
MASSEY -FERGUSON
MODEL Z- J 45 ENGINE GROUP 0 - SECTION 0 - PART 2
Fig. 21 shows the parts of the piston and 4. Disconnect the oil intake line at the oil
connecting rod assembly. pump and the oil strainer support at the center
main bearing cap and remove the oil strainer
The pistons are made of a special aluminum assembly and intake oil line as one complete
alloy and are cam ground. The piston skirt is unit.
slightly tapered, being larger at the bottom
than at the top. 5. Inspect the sleeves, as outlined under the
14
MASSEY -FERGUSON
GROUP 0 - SECTION 0 - PART 2 ENGINE OVERHAUL PROCEDURES
heading "Inspecting and Servicing the Cylinder and are retained in the piston bosses by snap
Sleeves", to determine if they are reusable. rings. New standard size pins are O. 8591 -
0.8593 inch in diameter. Replacement pins are
6. Carefully remove any cylinder ridge supplied in standard size and O. 003 inch and
present inside the cylinder sleeves with a ridge O. 005 inch oversizes.
reamer. Refer to heading "Inspecting and
Servicing the Cylinder Sleeves" for additional Correct fit of new piston pins is O. 0002 -
information. 0.0006 inch CLEARANCE in both the piston pin
bore and connecting rod bushing. The piston
NOTE: If the cylinder sleeves are pin should have a light push fit when checked at
worn (tapered) more than O. 008 inch, room temperature.
make sure to install a new matched
set of piston and sleeves after the old
pistons have been removed.
NOTE: Be careful when fitting piston
7. Rotate the crankshaft until the piston to Pins. With modern honing equiPrnent,
be removed is at the bottom of its stroke, then Pins should be fitted by actual clear-
release the locks and remove the connecting ance and not by feel. Note that, while
rod boUs, caps and bearing inserts. a light push fit is mentioned, there is
a definite clearance of the piston Pin
NOTE: Keep the caps, inserts and in bath the piston and connecting rad
boUs in numerical arder sa that each bushing.
part can be reassembled with its mat-
ing part after the Pistons and rads are
removed. If the rods are not already Us e new snap rings when ins talling
numbered, do sa at this time. pis ton pins.
8. Push the piston and connecting rad as-
sembly out of the top of the block, carrying CONNECTING RODS
with it aIl the carbon and metal chips left from
the cleaning and ridge reaming operation. When The connecting rods are .made of forged steel
doing this, be careful not to damage the sleeves and have an I-beam cross section for struc-
with the sharp corners and rough edges of the tural rigidity.
connecting rod.
The weight of the connecting rods is accurat-
NOTE: Make sure to Zay out aU parts ely held within 1/4 ounce variation to provide
in their arder of removal sa that, if smooth engine operation.
serviceable, they may be reinstalled
in their original cy linders . The connecting rods have an oil spray hole
which supplies lubrication to the thrust face of
9. Remove and discard the old piston rings, the cylinder wall. To assure correct installa-
then clean the entire piston and connecting rod tion, both the rods and caps are numbered from
assembly. the front of the engine with the numbers
TOWARD THE CAMSHAFT SillE OF THE EN-
10. Repeat steps No. 6 through 9, if ail the GINE.
piston and connecting rad assemblies are to be
removed. New Connecting Rod Specifications are, as
follows:
The piston pins are of the full floating type Connecting Rod Side-Play ... O. 005 - 0.011 inch
15
MASSEY -FERGUSON
MODEL Z-J45 ENGINE GROUP 0 - SECTION 0 - PART 2
16
MASSEY -FERGUSON
GROUP 0 - SECTION 0 - PART 2 ENGINE OVERHAUI. PROCEDURES
NEVER INSTALL USED RINGS ONTO A NEW OR USED PISTON. Before installing
the piston rings, check the ring end gaps in the cylinder sleeves. To do this, use an
inverted piston and insert each one-piece ring, one at a time, approximately 2 INCH-
ES DOWN IN THE BORE. Bring the edge of the piston up against the ring to square it
up in the cylinder bore. Proper ring end gap in a new sleeve is 0.010 - 0.020 inch
for aU of the one-piece piston rings.
When instaUing the piston rings, use a piston ring tool for all of the one-piece
rings. Install the lowest groove ring first, then the next lowest, etc., with the top
groove ring installed last. Description of the piston rings and their correct place-
ment is, as follows, refer to Fig. 23:
No. 1 Compression Ring Taper-faced chrome plated cast iron ring and
MUST be installed with side marked "Top"
toward top of piston.
No. 2 and 3 Compression Rings ............. . Taper-faced cast iron rings and MUST be in-
stalled in second and third grooves, with side
marked "Top" toward top of piston.
17
MASSEY-FERGUSON
MODEL Z-J45 ENGINE GROUP 0 - SECTION 0 - PART 2
INSTALLING THE PISTON AND and the bottom bearing insert, and assemble it
CONNECTING ROD ASSEMSL y into the cap.
1. Make sure pistons and connecting rods 8. Lubricate the crankpin journal and the
are assembled correctly, with the notch on the bottom insert.
pistons toward the front of the engine and the
connecting rod numbers toward the camshaft 9. With the cap location number toward the
side of the engine. camshaft side of the engine, position the cap in
place and install the bolts, using new locks.
NOTE: The oil spray Jwle in the rod Tighten the connecting rod bolts to 40 - 45
must be toward the thrust side of the ft. -lbs. torque and lock them.
cylinder (opposite camshaft side of
engine).
2. Make sure aU parts are clean, then re- CYLINDER SLEEVES
move the bearing cap and apply a liberal coating
of oil to the cylinder sleeves and the piston The cylinder sleeves are made of cast iron
assemblies. and are of the wet type. The sleeves are sealed
into the block by two neoprene '!O"-rings,
3. Stagger the ring gaps and, using a piston which fit in grooves around the bottom of the
ring compressor tool, start the assembly into sleeve.
the cylinder. Make sure that the assembly is
installed in the proper cylinder location and is NOTE: The grOO1;es and the "O"-rings
properly positioned with the piston notches are manufactured to very close toler-
toward the front. The connecting rod numbers ances and s lzould be treated with care
must be toward the camshaft side of the engine. at aU times.
4. Rotate the crankshaft until the appropri- The top of the sleeves are shouldered and fit
ate crankpin journal is at B. D. C., then press into recessed diameters in the top of the cylin-
the assembly into the cylinder bore. der block. The sleeves are designed so that
they will protrude 0.001 - 0.004 inch above the
5. Carefully clean the bearing bore in the top surface of the cylinder block. This causes
connecting rod and the bearing insert, then in- the sleeve to be forced down tightly against the·
stan the upper insert in place. bottom of the recessed diameter, thus forming
a seal when the cylinder head is bolted down.
6. Lubricate the bearing insert and crankpin
journal, then pull the rod assembly into posi- The bottom of the sleeves have rod clearance
tion onto the crankpin. Make sure that the which must be toward the sides of the cylinder
bearing insert is still correctly located. block. ~
7. Carefully clean the connecting rod cap Replacement sleeves are not available indi-
18
MASSEY -FERGUSON
GROUP 0 - SECTION 0 - PART 2 ENGINE OVERHAUL PROCEDURES
19
MASSEY -FERGUSON
MODEL Z-145 ENGINE GROUP 0 - SECTION 0 - PART 2
CRANKSHAFT PULLEV
PULLEV WASHER
20
MASSEY -FERGUSON
GROUP 0 - SECTION 0 - PART 2 ENGINE OVERHAUL PROCEDURES
1. Remove the fan beIt and fan blade assem- further operation, provided the seai contact
bly. surface on the pulley is in good condition.
Make sure to examine the sealing surface on
2. Re move the crankshaft puUey boIt and the puUey very carefully, since any roughness
remove the pulley, using a puller tool, as shown or scratche s will eventually damage the seaI
in Fig. 28. and cause an oil Ieak.
3. Disconnect the carburetor control rod at If the pulley surface is damaged, it must
governor lever end. either be repIaced or saIvaged by building up
the damaged surface, then turning the surface
4. Remove the breather tube from the rocker again to the specified size and very carefuUy
arm cover. polishingit.
5. Either remove the oil pan or remove the Replocing front Crankshoft Oil Seol
three front oil pan capscrews and Ioosen aU
other remaining capscrews securing the ail pan. 1. Carefully press or evenly tap the oId oil
seaI out of the timing gear cover.
6. Remove aU of the bolts and capscrews
securing the timing gear caver. Carefully sep-
arate the bottom and rear gaskets from it and
remove the cover from the two dowels on the
front face of the cylinder block.
21
MASSEY -FERGUSON
MODEL Z- J45 ENGINE GROUP 0 - SECTION 0 - PART 2
~.~
\ . ~
GOVERNOR cUP ASSEMBLY "
~ r
r GOVERNOR LEVER
ANDSHAFT
-~~
~\1~"..
NEEDLE BEARINGS
ROCKER LEVER
2. Clean the oil seal bore in the cover. The governor lever shaft is supported in the
timing gear cover by two sets of needle bear-
3. Lightly coat the bore in the cover with ings. Refer to Fig. 31 showing the lever and
sealing compound. other related parts.
4. Lubricate the lip of the new oil seal with Observe that two seais are used with the
oil. lever shaft. The outer seal is a dust seal,
whereas the inner one is an oil seal.
5. Position the se al so that the lip of the
seal will be toward the engine, then PRESS the The governor lever is held in position by a
new oil seal into the rear of the cover, as pin through the rocker lever and shaft.
shown in Fig. 29. When properly installed, the
oil seal should be flush with the rear face of Whenever the timing gear cover is removed,
the cover, as shown in Fig. 30. the governor lever should be checked for bind-
ing or looseness in the needle bearings. If
side movement of the shaft or binding in the
needle bearings is evident, the shaft and bear-
ings should be removed and serviced, as
follows:
Fig. 32 - Pipe Plug Removed from Timing Gear Cover 2. Remove the dust seal and, with a suitable
22
MASSEY -FERGUSON
GROUP 0 - SECTION 0 - PART 2 ENGINE OVERHAUL PROCEDURES
23
MASSEY -FERGUSON
MODEL Z- J45 ENGINE GROUP 0 - SECTION 0 - PART 2
4. Install the dust seal in the cover and in- Fig, 37 - Crankcase and Camshaft Gears Properly Timed
staIl the pulley onto the crankshaft. Install the
pu1Jey washer and boIt, then block flywheel and
tighten pulley boIt securely.
timing. Each gear is key-Iocated and has a
NOTE: If the governor bumper screw slight interference fit with its shaft.
has been replaced or the adjustment
s crew "setting" has been altered in' an
attempt to correct improper operation, Replacement timing gears are supplied in
then back the governor bumper screw standard size, undersize and oversize in order
"out" to the point where it is not con- to accurately maintain the correct backlash for
tacting the bumper spring. Use this aIl engines.
adjustment as a starting point.
The camshaft and main bearing bores in the
The governor lever should have ap- cylinder block are line bored at the factory.
proximately 13/16 inch travel when The bores are then very carefuIly measured to
mèasured at the upper carburetorcon- determine the exact center-to-center distance
trol rod ho le, without any linkage between the two bores. After the exact dis-
attached. tance has been measured, the block is then
marked with a code on the front surface to pro-
5. Install the breather tube onto the rocker vide a means of identifying the correct timing
arm cover. gear combination to be used.
6. Connect the carburetor control rod at There are three code letters used to identify
governor lever end. the relationship of the camshaft and main bear-
ing bores. Letter "S" is used to designate a
NOTE: For additional information block that is bored with a standard center-to-
concerning the governor operation and center distance. The letter "0" is used to in-
linkage adjustment, refer to the part dicate that the distance between the bores is
within this section of your rnanual oversize, whereas a letter "U" is used to des-
dealing with the fuel system. ignate an undersize condition. The number
within the undersize (Letter "U"), or the over-
size (Letter "0") indicates the amount of de-
viation of one-thousandths of an inch gradua-
TIMING GEARS tions. Fig. 37 shows a block with a code-
marking.
The crankshaft and camshaft timing gears are
made of cast iron and have helical type teeth All timing gears are marked with the same
for quiet operation. Both the crankshaft gear above-mentioned codes to allow both production
and the camshaft gear have timing marks, as and rebuilt engines to be accurately fitted with
shown in Fig. 37, to assure correct engine timing gears.
24
MASSEY -FERGUSON
GROUP 0 - SECTION 0 - PART 2 ENG/NE OVERHAUL PROCEDURES
Fig_ 38 - Measuring Timing Geer Becklesh Fig_ 39 - Removing the Camshaft Timing Geer
Replacement timing gears are available in is experienced, make sure the crank-
standard size, O. 001 and O. 002 inch oversize, shaft and camshaft bearings and jour-
and in O. 001 and O. 002 inch undersizes. naIs are in good condition.
When replacing timing gears in an engine Replace timing gears if backlash exceeds
block, the sum total of the two GEAR MARK- O. 002 inch. Excessive backlash and camshaft
INGS SHOULD BE EQUAL TO THE NUMBER end-play will damage the cam gear governor.
THAT IS STAMPED ON THE BLOCK. For ex-
ample: If the cylinder block was stamped with When installing new gears, check them to
a ""N" marking, as shown in Fig. 37, a "'U" make certain there is enough clearance be-
crankshaft gear could be used with a "'U" cam- tween the gears. One method of checking the
shaft gear to provide the required 0.002 inch clearance is to hold a finger at the junction of
undersize combination. Also, an "s" size gear the two gears and, with a light hammer, tap the
could be used in conjunction with a "N" size rim of the camshaft gear and note if there is
gear to provide the correct undersize. vibration felt at this point. If there is a vibra-
tion and a 0.0015 inch feeler gauge will not
enter the gap between the two gear teeth, the
INSPECT/NG THE TIMING GEARS gear fit is within specifications.
25
MASSEY -FERGUSON
MODEL. Z-145 ENGINE GROUP 0 - SECTION 0 - PART 2
per installation of camshaft timing sides between the block and gear to prevent
gear when engine is reassembled. cocking or damaging th,e gear.
TAPPET
\ CAMSHAFT
,,
,
26
MASSEY -FERGUSON
GROUP 0 - SECTION 0 - PART 2 ENGINE OVERHAUI. PROCEDURES
8. Install the timing gear cover as outlined New camshaft specifications are, as follows:
earlier, and install the oil pan.
Front Journal
9. Tighten the rocker support bolts and nuts, Diameter . . . . . . . . . . .. 1. 808 - 1. 809 inches
and adjust the valve clearance "cold", as out- Center Journal
lined earlier. Diameter ........... 1. 7455 - 1. 7465 inches
Rear Journal
10. Install rocker arm cover and complete Diameter . . . . . . . . . . .. 1. 683 - 1. 684 inches
reassembly. Cam Lob Lift .................... 0.212 inch
The camshaft is made of cast iron and is 1. With engine mounted on engine stand, re-
supported in the cylinder block by three cam- move rocker arm cover, rocker arm shaft as-
shaft bearing journals. The journals operate sembly and push rods.
directly in machined bores inside the block
(without bushings) with a normal operating 2. Disconnect and remove the distributor.
clearance of O. 0025 - O. 0045 inch.
3. Remove the oil pan, oil screen and intake
The camshaft lobes have specially designed oilline assembly.
opening and closing ramps which provide re-
duced wear of the lobes and valve seats, and 4. Remove timing gear caver as outlined
quiet engine operation. earlier.
27
MASSEY-FERGUSON
MODEl Z-J45 ENGINE GROUP 0 - SECTION 0 - PART 2
Fig. 42 - Removing or Installing Camshaft Fig. 42 shows removing the camshaft from
the cylinder block. The crankshaft and other
assemblies have been removed to show parts
more clear ly .
5. Remove oil slinger from crankshaft and
governor cup assembly from front of camshaft.
INSPECTING THE CAMSHAFT
6. Check camshaft/end-play - set up a dial
indicator, as shown in Fig. 41, and carefully Thoroughly clean the camshaft in solvent.
pry the camshaft rearward as far as possible. Make sure all of the oil holes in the camshaft,
Set the indicator at "zero", then carefully pry as shown in Figs. 42 and 43, are open and
the camshaft forward as far as possible and clean.
observe the dial indicator reading. Camshaft
end-play should be between 0.003 - 0.007 inch. 1. Visually inspect the camshaft journals
Install a new thrust plate during reassemblyif and lobes for wear or damage. If the y are
end-play exceeds 0.007 inch. damaged or show apparent wear, the camshaft
should be replaced.
7. Check timing gear backlash as outlined
earlier. Install new timing gears during reas- 2. Inspect the distributor drive teeth on the
sembly if backlash exceeds O. 002 inch. Refer camshaft for damage or wear. Replace cam-
to heading "Inspecting the Timing Gears" for shaft if teeth are damaged or badly worn.
additional information concerning backlash.
3. Measure the diameter of the bearing
8. Remove camshaft timing gear as outlined journals with a micrometer. If the journal di-
unde r the heading "Removing the Timing ameters measure less than the following speci-
Gears". fications, the shaft should be replaced.
9. Turn the engine upside down so that the Minimum Front Journal
mushroom tappets will fall away from the cam- Diameter . . . . . . 1. 807 inches
shaft and will not interfere with its removal. Minimum Center Journal
Diameter . . . . . 1. 7445 inches
10. Remove the spe cial cap s c rew sand Minimum Rear Journal
shakeproof w a s h ers securing the cam s h a ft Diameter . . . . . 1. 682 inches
thrust plate. Carefully move the camshaft for-
ward out of the cylinder block. 4. Measure the bearing bores in the cylinder
block with a hole gauge and a micrometer, then
NOTE: Be careful rwt to damage the compare each bore diameter to its mating
calJtsJzaft lobes or journals. journal diameter. The block and/or camshaft
28
MASSEY -FERGUSON
GROUP 0 - SECTION 0 - PART 2 ENGINE OVERHAUL PROCEDURES
should be considered unfit for further use if the sitioned with No. 4 piston at TDC on
running clearance exceeds O. 007 inch. compression stroke.
Before installing the camshaft, check the 11. Install rocker arm cover and complete
front relief opening, as shown in Fig. 43. If reassembly.
this opening is obstructed, the governor will
not operate properly.
CHECKING VALVE TIMING
1. Lubricate the journals and lobes with oil,
then carefully slide the camshaft into the cylin- To check the valve timing of the Z-145 en-
der block, being careful not to damage the gine, proceed, as follows:
lobes or journals.
1. Rotate the crankshaft in the normal di-
2. Position the new thrust plate so that the rection of engine rotation (clockwise) until both
side with the chamfer is toward the front jour- rocker arms of No. 4 cylinder are "rocking"
nal. Install the special capscrews with the (exhaust valve closing and intake valve starting
shakeproof washers and tighten them to 15 - 20 to open).
ft.-lbs. torque.
NOTE: At this point, No. 1 piston will
3. With the oil pan removed, block the cam- be at approximately T.D. C. on com-
shaft forward, using a suitable tool which will pression stroke.
not damage the camshaft.
2. With No. 1 cylinder at T. D. C. on com-
4. With the camshaft blocked forward and pression stroke, adjust the intake and exhaust
the gear marks aligned, carefully tap the cam- valve clearances of No. 1 cylinder sa there 1s
shaft timing gear fully into place on the cam- 0.014 inch clearance between the valves and
shaft. - rocker arms.
NOTE: DO NOT A TTEMPT TO PULL
THE GEAR ONTO THE CAMSHAFT
WITH THE NUT. Refer to heading
"Installing the Timing Gears" for ad-
T. D.C.
INTAKE OPENS
ditional information.
o'0
6° B.T.D.C.
5. Install the governor driver assembly and @450 H.P.M.
carefully TORQUE the camshaft nut to 70 - 80
ft.-lbs. DO NOT OVER-TIGHTEN THE NUT.
i
NOTE; If the crankshajt kas not been B.D.C.
rotated after the timing marks were
aligned. the engine will already be po- Fig. 44 - Volve Timing for Z-145 G050line En9~ne
29
MASSEY -FERGUSON
MODEL Z-145 ENGINE GROUP 0 - SECTION 0 - PART 2
3. Rotate the engine in the normal direction spection window and check the location of the
of engine rotation until No. 1 piston is weIl T. D. C. mark on thé flywheel. If the valves are
started on the exhaust shoke. Then, grip the proper ly timed and the procedure has been
exhaust push rod for No. 1 cylinder and slowly correctly followed, the T. D. C. mark should be
turn the crankshaft until the exhaust push rod very nearly aligned with the pointer in the win-
just breaks free. The instant the push rod dow. Refer to Fig. 44, showing a dia gram of
breaks free, the exhaust valve will be fully the valve timing.
seated. At this stage, the intake valve push rod
for No. 1 cylinder should have started to tight- NOTE: You can expect sorne variation
en, indicating that the intake valve is starting (2 degrees either way frorn the speci-
to open. fication) due to this field-type check.
Ho wev er , if the check is carefully
4. Remove the plug from the flywheel in- rnade and you are off rnore than 5 de-
®------
®~-----+-
Fig. 45 - Crankshaft and Main Bearing - Identification af Connecting and Related Parts
1. (ronksholt P u llcy 130lt 6. Qil Pump Shlm - If RCqUlfCd 10. Rear Mein Bcoring Cap 14. Reer Main Bcoring Inscrt (Upper Holf)
2. Pcllcy Woohc, 7. Dillntokc Serccn Acocrnbly 11. Rcor Main Bcoring Insert (Lowc, Hall) 15. Cronkshoft Kcys .~
3. Crank::..hofl P:.;llcy 8 Center Mein 8cortng (ap 12. Reer Oil Seol Gaskct 16. Crankshaft Timing
.1. Fro;:t Main !3canng Cap 9. Rear 1'.10111 Gcaring Cap Packing 13. Rear Cronkshoh Oil 5eol Geer
5 0;1 Pcmp À'.ccrnbly 17. OilSlingcr
30
MASSEY -FERGUSON
GROUP 0 - SECTION 0 - PART 2 ENGINE OVERHAUL. PROCEDURES
grees early or late for both valves, it Figs. 45 and 46 show the crankshaft, main
would indicate tkat the timing is one bearing inserts, bearing caps and other related
tooth off, or the possible installation parts.
of a wrong camskaft.
Crankshaft and main bearing specifications
5. Make sure to reset the intake and exhaust are, as follows:
valve for No. 1 cylinder to the normal clear-
ance after checking the valve timing. Crankpin Journal
Diameter ............ 1. 9365-1. 9375 inches
Crankcase Bore
CRANKSHAFT AND MAIN BEARINGS Diameter . . . . . . .. .. 2.4365-2.4372 inches
Main Bearing Inside
The crankshaft is made from a one-piece Diameter ............ 2.2505-2.2515 inches
steel forging and is heat-treated, precision Main Bearing Journal
ground and balanced for maximum service. Diameter .............. 2.249-2.250 inches
The crankshaft is supported by three precision Main Bearing
nonadjustable type main bearings. Clearance ............ O. 0005-0. 0027 inch
Desired Main Bearing
The main bearing inserts are tin - plated, Clearance .................... O. 0015 inch
babbit overlay type, with steel backing. Maximum Main Bearing
31
MASSEY -FERGUSON
MODEL Z-145 ENGINE GROUP 0 - SECTION 0 - PART 2
32
MASSE Y -fERGUSON
GROUP 0 - SECTION 0 - PART 2 ENGINE OVERHAUL PROCEDURES
b. Install the bearing cap and tighten the IMPORTANT: AL WAYS PRACTICE
bearing capscrews to 85-95 ft. -lbs. EXTREME CLEANLINESS WHEN RE-
torque. MOVING AND INSTALLING NEW
BEARINGS IN THIS MANNER.
IMPORTANT: Do not turn the crank- b. Lubricate the bearing surface of the
shaft white the plastigage is between new upper insert and install it with the
the bearing and journal. use of the special tool by rotating the
crankshaft counterclockwise.
c. Remove the bearing cap, then check the c. Remove the special tool from ail hole
width of the flatiened plastigage at its in crankshaft and install the new lower
widest point with the graduations on the half of bearing into the bearing cap.
plastigage container.
d. Using plastigage, install the bearing
d. If clearance is 0.0037 inch, or more, cap and check the clearance of the new
install new bearing inserts without bearing, following the same procedure
question. as outlined earlier.
6. Perform steps Nos. 3 through 5 in suc- 8. If the clearances of aIl main bearings are
cession for each main bearing, until aU three within specifications, lubricate the journals
bearings have been checked for clearance. and the bearing surface of the lower inserts.
33
MASSEY -FERGUSON
MODEL Z- J45 ENGINE GROUP 0 - SECTION 0 - PART 2
9. Install the front main bearing cap, ail a. The packing must beinstalledyby u.s e
pump shim (if required) and ail pump. of a packing tool. Fig. 49 shows a
packing tool which Can be made of
10. Install center main bearing cap. 3/16 inch rad with one side ground off
for clearance, this section ta be slight-
11. Carefully clean the old paclting from ly longer than the depth of the grooves.
the grooves in the rear main bearing cap and
the sealing faces on the cylinder block. Another very satisfactory tool can be
made from an old long stem screw-
12. Install the rear main bearing cap. Make driver by cutting off the end and grind-
sure the bearing cap is properly positioned so ing a flat surface along the length of
it is flush with the bottom and rear faces of the one side to allow the packing to feed
cylinder block. into the hole.
13. Fully tighten the front, center and rear b. Dip the packing tool in National Oil
main bearing capscrews to 85 - 95 ft. -lbs. torque. Seal Cement, or its equivalent, and
coat the full length of the groove with
cement.
NOTE: Check the backlash in the oil
pump gear. Backlash should be 0.004- c. Twist the candIe - wick packing tight,
0.008 inch. making a "pig-tail" twist, and force it
in the groove, by hand, using the pack-
ing tool. Fig. 50 shows installing the
14. Lock all of the main bearing capscrews packing with a tool made from a long
with wire. stem screwdriver.
15. Install the capscrews and the special d. Every four twists, dip the tool in ce-
sealing washers which secure the rear oil seal ment, then using a hammer, drive the
to the rear main bearing cap. Tighten cap- packing in solidly as far as it will go.
screws ta 8-10 ft. -lbs. torque.
Fig. 49 - Tooi for Insta lIing Packing in Rear Main Bearing Cap Fig. 50 - Installing Packing in Rear Main Bearing Cap
34
MASSEY -FERGUSON
GROUP 0 - SECTION 0 - PART 2 ENGINE OVERHAUL PROCEDURES
e. Repeat the above operations until both NOTE: Keep the bearmg caps and
grooves are completely filled, without inserts in arder sa they do not be-
vOids, then trim off the excess packing come interchanged.
flush with the surface, using a raz or
blade. Wipe off any excess cement on
filler block. 9. Carefully lift crankshaft from cylinder
block. Reinstall main bearing caps to prevent
IMPORTANT: Do not attempt ta pack themfrom becoming damaged.
the groove full m one operation, as
there will be areas where the packing
is not solid and leaks will occur. CRANKSHAFT INSPECTION
To remove the crankshaft while the engine is 2. Visually inspect the bearing journals for
mounted on a stand, proceed, as follows: scoring or apparent wear. If any su ch evidence
is visible, the crankshaft is unfit for further
1. Remove the rocker arm cover and release use and must either be reground and fitted with
the rocker arm shaft assembly. undersize bearings or replaced.
2. Remove oil pan and remove the oil intake 3. Place the crankshaft on "V" blocks and
screen with intake oil line as one unit. check the run-out at the center main bearing
journal with a dial indicator. Replace crank-
3. Remove the clutch assembly, flywheel shaft if run-out exceeds O. 003 inch.
and rear crankshaft oil seaI.
4. Measure each bearing journal with a mi-
4. Remove the crankshaft pulley and timing crometer at a minimum of four places to de-
gear cover. AIso, remove oil slinger from termine the amount of wear, t;:tper, or out-of-
front of crankshaft and governor cup assembly round. (a) If any of the journals are worn
from camshaft. 0.001 inch, or more, beyond the minimum dia-
meter, (b) 0.0015 inch or more out-of-round,
5. If the crankshaft gear requires replace- or tapered 0.001 inch, or more, the crankshaft
ment, pull it off the crankshaft, using a suit- should either be reground or replaced.
able puller.
Replacement bearing inserts are available
6. With the engine inverted, remove the con- in standard size and 0.002 inch, 0.010 inch
necting rod bearing caps and push the rads and O. 020 inch undersizes.
clear of the crankshaft.
New cra~shaft s p e c if i c a t ion s are, as
follows:
NOTE: Keep the bearing caps and
their bearing inserts in arder sa they
do not become interchanged. Mark Main Bearing Journal
any rads and caps that are not num- Diameters . . . . 2.249-2.250 inches
bered. Crankpin Journal
Diameters . . . 1.9365-1.9375 inches
35
MASSEY -FERGUSON
MODEL Z-145 ENG/NE GROUP 0 - SECTION 0 - PART 2
1. InstaU the upper main bearing inserts in gage container. If clearance is 0.0033 inch,
their proper positions and lubricate them. or more, install new bearing inserts without
question. Desired bearing clearance is 0.0015
NOTE: The upper and lower-halves of inch.
the front and center main bearings are
interchangeable for each particular 9. If the bearing clearance is within speci-
bearing. fications for aIl of the connecting rods, lubri-
cate the hearing inserts and journals and in-
THE UPPER AND LOWER HALVES staIl the bearing caps. Tighten the connecting
OF THE REAR BEARING ARE NOT rod capscrews to 40-45 ft.-Ibs. torque and lock
INTERCHANGEABLE. The upper half them in place.
of the rear rnain bearing has two large
ail ho les , whereas the lower half has 10. Install the governor cup assembly in
five small hales. front of camshaft and oil slinger onto front of
crankshaft. Oil slinger must be installed with
2. CarefuUy clean the main bearing caps outer flanged portion facing forward.
and the new lower halves of the bearings. Make
sure the packing grooves in the rear main bear- 11. Install the timing gear cover and crank-
ing cap are clean. shaft pulley as outlined earlier.
3. CarefuUy lower the crankshaft into place 12. Install the rear oil seaI, flywheel and
and check the bearing clearances with plasti- clutch assembly.
gage as outlined ear lier.
13. Install the oil screen with intake oilline
NOTE: If the crankshaft gear is in- assembly, and install the oil pan.
s talled, rnake sure it is properly timed
with the carnshaft gear. 14: Tighten the rocker arm support boUs
and nuts to secure the assembly in place and
4. If clearances 0 f aU main bearings are install the rocker cover.
within specifications, apply a light coating of
oil to the main bearing journals and lower in-
serts. InstaU the main bearing caps and tight- REAR CRANKSHAFT OIL SEAL
en them to 85 - 95 ft. -lbs. torque.
The rear crankshaft oil seal is a spring-
NOTE: For additional information
concerning ins talling the rrtain bearing
caps and packing the rear cap, refer
ta heading "Main Bearing Inspection
and Replacerrtent - Cranks haft In-
stalled".
5. Lock the main bearing capscrews with
wire.
36
MASSEY-FERGUSON
GROUP 0 - SECTION 0 - PART 2 ENGINE OVERHAUL. PROCEDURES
loaded type seal and is contained in a retainer 9. Position the retainer assembly so the two
assembly which is attached to the rear face of threaded holes are aligned with the holes in the
the cylinder block and rear main bearing cap. rear bearing cap. Working from inside the
crankcase, install the two capscrews with the
Replacement oil seals are not sold indivi- special sealing washers into the front face of
dually, but are available as a complete assem- the rear bearing cap and tighten them finger-
bly already installed in the oil seai retCliiner. tight.
Fig. 51 shows the rear oil seai assembly in-
stalled. 10. Install the three capscrews and washers
securing the retainer assembly to the cylinder
block and tighten them finger-tight.
REPL.AClNG THE OIL. SEAL.
11. Gradually tighten all of the capscrews to
To replace the oil seal complete with its re- 8-10 ft.-Ibs. torque.
tainer, proceed, as follows:
12. Complete reassembly by installing the
1. Remove the clutch assembly and flywheel. oil pan, flywheel and clutch assembly.
8. Apply a light coating of oil on the outer 3. Carefully clean t~e outside diameter of
rear surface of the crankshaft, then, using a the flywheel where the new ring gear is to be
new gasket with sealing compound, carefully located.
start the new oil seal onto the c ranks hait.
"Wobble" the seal slightly as it is being pushed 4. Expand the new gear by uniformly heating
on to get the seai Hp into position on the shaft. it to approximately 4500 F.
37
MASSEY -FERGUSON
MODEL Z- J45 ENGINE GROUP 0 - SECTION 0 - PART 2
5. Position the gear so the lead-in side will NOTE: When making the above check,
be toward the front of the flywheel. Lay the the spark plugs should be removed te
ring gear in position on the flywheel and ailow allow the flywheel te turn freely. Ap-
it to cool. Make sure the ring gear is fully Ply pressure against the center of the
located against the flange on the flywheel. flywheel te eliminate any crankshaft
end-play which could cause a false
reading.
INSTAI.LlNG THE FI. YWHEEI.
1. Carefuily clean the mating faces on the 5. If the flywheel face run-out is excessive,
crankshaft flange and flywheel. remove the flywheel, then re-clean the mating
surfaces and inspect them for burrs. Re in-
2. Observe the 4 holes in the flywheel and stail the flywheel and again check the face for
the ends of the studs in the crankshaft. The run-out. Replace flywheel if it has excessive
flywheel studs are located in such a way that face run-out.
the flywheel can be bolted "only" in one position
to the crankshaft. . 6. If the pilot bearing was removed earlier,
install a new one in place from the rear of the
3. Place the flywheel in position on th e flywheel. Make sure to drive (or press) only
crankshaft. Install the nu t sand shakeproof the outer. race and locate the bearing so that it
washers, then tighten the nuts to 70-75 ft.-lbs. is flush with the rear of the flywheel.
torque.
NOTE: New Pilot bearings are pre-
4. Using a dial indicator, carefuily check lubricated and are shielded on both
the face of the flywheel for "run-out". The sides
total indicator reading should not exceed O. 001
inch for each inch of radius from ·the flywheel 7. Install the clutch assembly, as outlined
center to the point of measurement. in Group TI - Section A.
38
SUPPLEMENTAL AND CHANGE INFORMATION CONCERNING
PERKINS AG3.152 GASOLINE ENGINE
This material includes new supplemental and change information which affects the servicing procedures
for the AG3.152 Engine write up within Group 0 - Section W.
Holders of the Five Volume Technical Maintenance Manual should insert this information within their
Manual and use it until such time that Section W is reprinted.
CONTENTS
PAGE
This information is also applicable to ICM machines using the AG3.152 Engine.
CHECKING AND ADJUSTING CARBURETOR AND
THROlTLE LINKAGE FOR MF 135 AND MF 150 TRACTORS
1
1. Choke Adjustment - Disconnect air intake until engine rpm begins to decrease. Then turn
hose. Operate choke knob and observe position of needle "out" until engine operates smoothly
choke plate in carburetor to make sure it will at the highest rpm.
fully open and close.
d. Readjust low idle speed to final setting
Adjust choke cable so plate will be FULL Y of725-775 rpm.
open when choke knob is located 1/16 inch away
from panel. Reconnect air intake hose and 4. Hand Throttle Linkage - If throttle link-
tighten clamp securely. age is being replaced or improper governor opera-
tion has been encountered, proceed as outlined.
2. Carburetor Control Rod - With the engine
stopped, disconnect carburetor control rod clevis
from governor control lever. See Figs. 1 and 2.
THE ENGINE MUST NOT BE OPERATED
WITH THIS CONTROL ROD DISCON-
NECTED.
Move the governor control lever fully rearward
(if linkage is connected, by moving the hand
throttle to the maximum throttle position). Then
move carburetor control rod rearward to the max-
imum throttle position and observe location of
pin holes in governor lever and clevis.
If control rod is properly adjusted, it will be
necessary to move the clevis forward slightly (ap-
proximately 1/32 inch toward the closed position)
to align the pin holes. Readjust clevis length if
required, retighten locknut and reconnect clevis Fig. 1 - Typical AG3.152 Engine Carburetor and
to governor control lever. MAKE SURE PIN Governor Control Linkage - MI135 Tractors
FITS FREELY AND THAT CLEVIS DOES
NOT BIND AGAINST LEVER.
3. Carburetor and Distributor Adjustment,
See Figs. 1 and 2.
. a. Start engine and allow it to reach normal
operating temperature. TEMPORARIL y
lower engine idle speed to approximately 500
rpm by adjusting the idle speed stop screw.
This will aid in adjusting carburetor idle mix-
ture and prevent the distributor advance mech-
anism from operating.
b. Install timing light and check that dis-
tributor is timed to the proper static setting
(before distributor advance mechanism starts
operation). Readjust timing as required.
c. Check and adjust the idle mixture. To Fig. 2 - Typical AG3.152 Engine Carburetor and
adjust, turn idle mixture adjusting needle "in" Governor Control Linkage - MF 150 Tractors
-1-
MF 135 Model Tractors, See Figs. 1 and 3. assembly onto hand throttle shaft.
a. Check and readjust length of the gover- d. With linkage connected, operate hand
nor control rod if required. The rod should be throttIe lever and check the amount of force
18-3/4 inches long from end of plunger b cen- required to move the lever. The lever should
terline of rod end. require 4-1/2 to 5-1/2 lbs. breakaway load mea-
sured at end of lever. To alter this setting,
After adjusting, attach rod to governor con- equally turn the two friction disc adjusting
trollever and to throttIe arm assembly. nuts.
b. Check and readjust length of the throt- 5. Check and Adjust Maximum Engine
tIe adjusting rod assembly if required. The rod Speed as Follows-
assembly should be fi inches long between cen-
terline ofball joints.
MF 135 Model Tractors:
After adjusting, attach rod to throttIe arm
assembly and to throttIe clamp assembly. a. Start engine, move hand throttIe lever
to full throttIe position against the high speed
c. With the hand throttIe lever positioned stop.
against the low speed stop, lock the throttIe
clamp assembly onto the throttIe shaft. b. Check maximum engine speed (no-Ioad).
If speed is incorrect, readjust length of gover-
d. With linkage connected, operate hand nor control rod, shown in Fig. 3, until proper
throttIe lever and check the amount of force speed is obtained. Turn plunger and shorten
required to move the lever. The lever should rod to increase speed, or lengthen to decrease
require 4-1/2 to 5-1/2 lbs. breakaway load mea- speed. Make sure to retighten nut after adjust-
sured at end of lever. To alter this setting, re- ment is completed.
position the spring clamp to change the amount
of compression on the friction washer. MF 150 Model Tractors - See Fig. 4.
MF 150 Model Tractors, See Figs. 2 and 4. a. Start engine and move hand throttle
lever to full throttle position against the high
a. Check and readjust the length of the speedstop.
governor control rod assembly if required. The b. Check maximum engine speed (no-Ioad).
rod assembly should be 19-5/8 inches long from If speed is incorrect, readjust length of the
end of plunger to centerline of rod end. throttIe adjusting rod assembly until proper
speed is obtained. Short en rod assembly to in-
After adjusting, attach rod to governor con- crease speed, or lengthen to decrease speed.
trollever and to throttIe arm assembly.
6. Recheck ignition timing at full throttIe to
b. Check and readjust length of the throttIe verify proper operation of distributor advance
adjusting rod assembly, if required. The rod mechanism. As engine speed is increased from low
assembly should be 4-11/16 inches long between idle rpm, the ignition timing should progressively
centerlines ofball joints. advance and level off at approximately 2100 en-
gine rpm. Readjust timing slightly as required, to
After adjusting, attach rod to throttIe arm provide the desired dynamic setting at maximum
assembly and to the throttIe lever assembly. engine speed.
c. With the hand throttle lever positioned 7. Operate the tractor and check for proper
against the low speed stop, lock throttle lever governor and engine operation.
SPARK PLUGS
Engines SeriaI No. 152 UA 15061A and up have a different cylinder head which requires a new longer
reach spark plug. The new plug installed in production engines is Champion UN-12Y and is a 14 mm, 3/4"
reach type plug. THIS NEW PLUG MUST NOT BE INSTALLED IN ENGINES PRIOR TO SERIAL
NO. 152 UA 15061A. The spark plug gap is 0.025 inch and the tightening torque is 20-30 ft.-Ibs. for the new
spark plugs.
-2-
"""---- BAND
THROTTLE
LEVER
FRICTION
WASHER
THROTTLE
SBAFT THROTTLE
CLAMP
1 ASSEMBLY
5
THROTTLE
ARM
ASSEMBLY
CARBURE TOR
GOVERNOR CONTROL CONTROL ROD
ROD ASSEMBLY ASSEMBLY
(PRE-SET TO
DIMENSION SHOWN)
-3-
RAND
THROTTLE
LEVER
THROTTLE ADJUSTING
ROD ASSEMBLY
(PRE-SET TO
DIMENSION SHOWN)
THROTTLE
ARM
ASSEMBLY
STAR
SPRING CARBURE TOR
CONTROL ROD
ASSEMBLY
FRICTION
DISCS
/'
,.-tr"
:' THROTTLE
LEVER
ASSEMBLY GOVERNOR CONTROL
ROD ASSEMBLY
(PRE-SET TO
DIMENSION SHOWN)
-4-
HEAD
DIA • ....
DIA • ....
1. The rolled-over metal must be machined out to the diameter of the original bore for the insert, before
the old insert can be removed.
2. The seat insert is directional and should be installed as shown in Fig. 5.
3. Use dry ice to shrink the new insert and full y press it into position. Do not drive insert into position
or use lubricant.
4. After installation, roll-over metal on head to secure insert and cut a 46° valve seat in insert to the
dimensions shown in Fig. 5. Minimum valve seat width is 0.067 inch. Rand lap valve to its seat and deter-
mine proper valve and seat contact.
Crankshaft Pulley Capscrew - The torque of this capscrew has been reduced from 140-150 ft.-Ibs. to
100-110 ft.-Ibs.
Oil Pan to Cylinder Block Clamping Bracket - For engine applications, which are equipped with the
clamping bracket, tighten as follows:
1/2" Clamping Bracket Nut ................................................... 100-110 ft.-Ibs.
5/8" Clamping Bracket Setscrew ............................................. 160-175 ft.-Ibs.
PISTONS
The pistons are not directional, however, sorne pistons may have a letter "F" stamped on the crown.
This letter can be disregarded when installing new pistons. If old pistons are to be reused, they should be
reinstalled in their original position and in same cylinder location.
-5-
MASSEY -FERGUS ON
This service information should be inserted into the Technicai Maintenance Manual under
Group 0 - Section W.
The information within this section has an altered format utilizing major topic headings
instead of separate Manual Parts as used in previous engine Sections. This improved format
having only one index, will allow the reader to more quickly locate the desired information
without referring to other indexes.
INDEX
Page Page
- i -
MASSEY -FERGUSON
INDEX (Continued)
Page Page
- ii -
MASSEY -FERGUSON
INDEX (Continued)
Page Page
- iii -
MASSEY -FERGUSON
GROUP 0 - SECTION W GENERAL INFORMATION AND TROUBLE-SHOOTING
Fig. 1 - Front Left-Hand View of AG3. 152 Fig. 2 - Reer Right-Hand View of AG3. 152
Engine Engine
- l -
MASSEY -FERGUSON
PERKINS AG 3. t 52 ENGINE GROUP 0 - SECTION W
ENGINE IDENTIFICATION
152 UA 364 A
J J L
CUBIC INCH
DISPLACEMENT
- 2 -
MASSEY -FERGUSON
GROUP 0 - SECTION W GENERAL INFORMATION AND TROUBLE-SHOOTING
Will not start l, 5, 30, 31, 32, 35, 38, 39, 40, 41, 42, 43, 54, 55
Stalls l, 5, 28, 29, 37, 40, 41, 42, 44, 47, 48, 51, 52
Misfiring at idling speed l, 5, 28, 29, 34, 35, 36, 37, 39, 40, 41, 42, 43, 48,
52
Misfiring at high speed l, 27, 28, 32, 34, 36, 37, 40, 41, 42, 46, 47, 50
Loss of Power l, 5, 6, 9, 10, 24, 28, 29, 30, 32, 33, 35, 36, 37,
40, 41, 42, 46, 47, 50, 52, 54
Overheating 9, 11, 12, 13, 14, 22, 30, 32, 46, 47, 49
Low oil pressure 15, 16, 17, 19, 20, 21, 22, 23, 25
Erratic performance 36
Noisy 2, 25, 28
- 3 -
MASSEY-FERGUSON
PERKINS AG 3. t 52 ENGINE GROUP 0 - SECTION W
14. Coolant level in system too low 37. Distributor cam worn
15. External oilleak 38. Po or electrical connections
16. Loose or restricted lubricating oil 39. Cracked distributor head
pipes 40. Unserviceable H. T. coil or con-
17. Pressure relief valve sticking open denser
18. Pressure relief valve stickingclosed 41. Unserviceable H. T. heads
19. Oil pump suction pipe- faulty 42. Contact points dirty, pitted or in-
20. Oil pump worn correctly gapped
21. Pressure gauge incorrect 43. Damp H. T. leads
22. Incorrect grade of lubricating oil 44. Air leak in intake manifold
23. Insufficient oil in oil pan 45. Fuel tank vent blocked
24. Worn bores 46. Incorrect grade fuel
25. Worn or damaged bearings 47. Dirt or water in carburetor
26. Piston striking a valve 48. Idling speed incorrect
27. Broken valve spring 49. Lean carburetor mixture
28. Valve clearance incorrect 50. Carburetor jets dirty or partially
29. Worn, burned or pitted valves blocked
30. Incorrect valve timing 51. Choke adjustment incorrect
31. Starter motor unserviceable 52. Idling mixture incorrect
32. Incorrect ignition timing 53. Vapor lock
33. Incorrect automatic advance 54. Dirty or blocked fuel feed pipe
34. Unserviceable rotor arm 55. Carburetor flooded
35. Battery not fully charged
36. Distributor drive shaft worn
- 4 -
MASSEY -FERGUSON
GROUP 0 - SECTION W ENGINE SPECIFICATIONS
ENGINE SPECIFICATIONS
GENERAL SPECIFICATIONS
Type ........................... Three cylinder, four stroke cycle gasoline engine
Oil Pressure ................ 30-60 psi (2.1-4.2 kgf/cm 2) at maximum engine speed
and normal operating temperature
Spark Plug ......................... Champion UJ-S, 14mm thread, 0.025 inch gap
Engine Brake Horsepower (Mfg. Minimum Rating with Accessories) 41 at 2000 rpm
Maximum Engine Torque (Mfg. Minimum Rating) 119 ft. -lbs. at 1100-1200 rpm
Engine Speeds
- 5 -
MASSEY -FERGUSON
PERKINS AG 3. 152 ENGINE GROUP 0 - SECTION W
*These torques apply with the threads clean and lightly oiled. Do not exceed these values
as damage could ocçur.
Cylinder Head
Valve Guides
Intake Valve
- 6 -
MASSEY -FERGUSON
GROUP 0 - SECTION W ENGINE SPECIFICATIONS
Exhaust Valves
Tappets
Rocker Shaft
Rocker Levers
- 7 -
MASSEY-FERGUSON
PERKINS AG 3. 152 ENGINE GROUP 0 - SECTION W
Pistons
Piston Rings
Piston Pins
- 8 -
MASSEY-FERGUSON
GROUP 0 - SECTION W ENGINE SPECIFICATIONS
Connecting Rods
Cylinder Block
Cylinder Liners
- 9 -
MASSEY-FERGUSON
PERKINS AG 3. 152 ENGINE GROUP 0 - SECTION W
Crankshaft
"Fillet radii and surface finish must be maintained du ring crankshaft regrinding. Length
of No. 4 main journal must not exceed 1. 89125 in. (48,04 mm) after regrinding; where
necessary, use oversize thrust washers to suit. Lengths of crankpins not to exceed
1.5785 in. (40,09 mm) after regrinding.
Main Bearings
- 10 -
MASSEY -FERGUSON
GROUP 0 - SECTION W ENGINE SPECIFICATIONS
Main Bearings
Camshaft
Camshaft Gear
- 11 -
MASSEY -FERGUSON
PERKINS AG 3. 152 ENGINE GROUP 0 - SECTION W
Crankshaft Gear
Above 90 0 F . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SAE 30
From 32 0 F. to 90 0 F. ................................... SAE 20 or 20-20W
From 0 0 F. to 32 0 F. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SAE 10W
Below 0 0 F. ...................................................•.... 5W -20
Normal Oil Pressure .•.•.... 30-60 psi (2.1-4.2 kgf/cm 2) at maximum engine speed
and normal operating temperature
At High Level Mark .•...•.... 12.75U. S. pints, 10.75 Imperialpints (6.1 litre)
At Low Level Mark ........... 9.25 U. S. pints, 7.75 Impe'I'ial pints (4.4 litre)
Oil Filter
Oil Pump
Parent Bore Diameter for Bushing ..............• 0.750-0.751 in. (19,05/19,07 mm)
Outside Diameter of Bushing ................. 0.7520-0.7535 in. (19,10/19,14 mm)
- 12 -
MASSEY -FERGUSON
GROUP 0 - SECTION W ENGINE SPECIFICATIONS
No . of Teeth .......... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 19
Bore Diameter for Drive Shaft ................ 0.4962-0.4972 in. (12,60/12,63 mm)
Drive Shaft Diameter ........•............... 0.499-0.4995 in. (12,67/12,69 mm)
Interference Fit of Gear on Shaft ••.............. 0.0018-0.0033 in. (0,05/0,08 mm)
Backlash between Drive Gear and Idler Gear .•••..... 0.012-0.018 in. (0,30/0, 46mm)
Pump Clearances
- 13 -
MASSEY -FERGUSON
PERKINS AG 3. 152 ENGINE: GROUP 0 - SECTION W
Fuel
Carburetor
Make and Model Number Zenith, Model 267 JX 9 (MF No. 517 099 M91)
equipped with electric fuel shut-off solenoid
Idle Adjusting Needle .... Approx. 1-3/4 to 2-1/4 turns out. Turn screw"out"
to make idling mixture richer, turn " in"
for leaner mixture
Venturi 21 mm ---
Main Jet 1.25 mm #25
Idle Jet 0.80 mm #16
Idle Air Restriction 1.5 mm #30
Main Discharge Jet 3.0 mm #60
Well Vent 0.85 mm #17
Fuel Valve Seat 1. 75 mm #35
Distributor Drive Shaft Journal Diameter - Front 0.9984-0.992 in. (25,36/25,38 mm)
Rear 0.7484-0.7492 in. (19,01/19,03 mm)
Distributor Drive Housing Bore for Shaft - Front 1.000-1.0008 in. (25,40/25,42 mm)
Rear 0.7500-0.7508 in. (19,05/19,07 mm)
Running Clearance of Shaft in Bore -
Front and Rear ............................. 0.0008-0.0024 in. (0,02/0,06 mm)
- 14 -
MASSEY -FERGUSON
GROUP 0 - SECTION W ENGINE SPECIFICATIONS
Distributor Drive Shaft End Play •...•.......•.•.. 0.004-0.010 in. (0,10/0,25 mm)
Running Clearance of Thrust Plate Shaft in
Governor Drive Shaft •........•..•••..•..... 0.0015-0.0035 in. (0,04/0,09 mm)
Thermostat
Water Pump
Spark Plugs
Distributor
- 15 -
MASSEY-FERGUSON
PERKINS AG 3. t 52 ENGINE GROUP 0 - SECTION W
Distributor (Continued)
Ignition Coi!
Starter Motor
No Load Test:
Volts .............................................. 9 fil • • • • • • • • • • • • • •
- 16 -
MASSEY-FERGUSON
GROUP 0 - SECTION W ENGINE SPECIFICATIONS
- 17 -
MASSEY-FERGUSON
PERKIN5 AG 3. 152 ENGINE GROUP 0 - SECTION W
REGULATOR
Field Relay:
Air Gap .·· . . · .. 0.015 inch
Point Opening · ·. 0.030 inch
Closing Voltage Range · 3.8 - 7.2
Voltage Regulator:
. ·. .
. ·· ·
Air Gap *
Point Opening · · · 0.014 inch
Voltage . · · · See Temperature- Voltage Chart** "-/
Temperature-Voltage Chart
Regulator Ambient
Temperature (Degrees 65 95 105 125 145 165 185
Fahrenheit)
- 18 -
MASSEY-FERGUSON
GROU P 0 - SECTION W ENGINE OVERHAUL PROCEDURES
Removing Valves
- 19 -
MASSEY -FERGUSON
PERKINS AG 3. 152 ENGINE GROUP 0 - SECTION W
Valve faces and seals canbe reconditioned When disassembling rocker shaft as-
in a normal manner. The valve face and sembly, note the sequence of parts to facili-
seat angle is 46 0 • Do not unnecessarily re- tate reassembly. See Fig. 7.
face valves and valve seats. Then lightly
hand lap each valve to its valve seat and de-
termine that it is seating properly.
Rocker Arms
- 20 -
MASSEY-FERGUSON
GROU P 0 - SECTION W ENGINE OVERHAUL PROCEDURE S
Tappets
- 21 -
MASSEY -FERGUSON
PERKINS AG 3. 152 ENGINE GROUP 0 - SECTION W
•
;'~>{;il,U~1' '.'"';"lY:':
.~
•• JINM ·4
•• 0 • -- ".
\
'~.,':'i,r.T .' ~ ';:
I~
- 22 -
MASSEY-FERGUSON
GROUP 0 - SECTION W ENGINE OVERHAUL PROCEDURE S
3 . Remove oil pump. Remove the snap rings from the pistons.
4. Turn engine until connecting rod is at Warm the pistons in oil heated to a
bottom of stroke, then remove cap and upper temperature of 100 0 to 1200 F. (38 0 to 49 0
bearing shell. Refer to Fig. 14. C. ) to free the piston pins.
- 23 -
MASSEY-FERGUSON
PERKINS AG 3. 152 ENGINE GROUP 0 - SECTION W
~~
(
l!
1
.!--
1
,.-l 9-
: :
0 0
..-1 5" 5" ..-1
0
. 0
.
+1 +1
...:1 r-.. ...:1
4-
Fig. 16 - Connecting Rod Alignment
- 24 -
MASSEY-FERGUSON
GROUP 0 - SECTION W ENGINE OVERHAUL PROCEDURE S
- 25 -
MASSEY -FERGUSON
PERKINS AG 3. 152 ENGINE GROUP 0 - SECTION W
Preparation for Installing New Liners Make sure that the new liner is thor-
oughly clean before installation. If solvent
Great care must be taken in handling, is used to wash the liner, it is important
transit and storage of new liners, as the that the liner be thoroughly dry before in-
slightest burr or damage is suffident to stallation.
- 26 -
MASSEY-FERGUSON
GROUP 0 - SECTION W ENGINE OVERHAUL PROCEDURE S
Throughout the whole operation, ex- 2. When fully located, the top face of
treme cleanliness is essential as the entry the liner flange should be between 0.000 in.
of the smallest particle of grit or other (0,00 mm) and 0.004 in. (0,10 mm) below
foreign matter is sufficient to cause local the top face of the cylinder block. Refer to
distortion of the liner bore. Fig. 20.
- 27 -
MASSEY-FERGUSON
PERKINS AG 3. 152 ENGINE GROUP 0 - SECTION W
- 28 -
MASSEY-FERGUSON
GROU P 0 - SECTION W ENGINE OVERHAUL PROCEDURE S
with lubricating oil and slide them 4. Remove crankshaft rear main oil
in the recesses provided on either seal housing bolts.
side of the rear main bearing
housing. The STEEL side of the 5. Remove main bearing setscrews and
thrust washers should be toward remove caps.
the bearing housing.
6. Lift out· crankshaft as shown in Fig.
e. Place the two lower halves on 23.
either side of the rear main bear-
ing cap and install the cap. Should the crankshaft gear require re-
placement make sure that the timing mark
f. Tighten the bearing cap securing stamped on it faces to the front when in-
setscrews to the torque given in stalled in position. The distance piece be-
"Specifications" . tween the gear and the crankshaft must be
installed with the chamfer to the rear. If
g. Secure the rear main oil seal half the main bearings are to be used again, they
housings with new self-Iocking should be suitably marked so that they may
nuts. be reinstalled in their original positions.
Removing Crankshaft
Balance Weights
1. Remove water pump, generator,
crankshaft pulley and timing gear cover. Should it be necessary to replace crank-
shaft balance weights, they are normally
2. Remove oil pan, oil pump, flywheel supplied in wired pairs and must be fitted as
and rear oil seal housing. a pair. Should a single balance weight re-
quire replacing, this must be done selec-
3. Remove connecting rod caps and tively so there is no greater variation than 1
their bearings. oz. (0,28 kg) between individual weights.
Regrinding Crankshaft
- 29 -
MASSEY-FERGUSON
~E:RKIN5 AG 3. 152 E:NGINE: GROUP 0 - SECTION W
1. Make sure that aIl oil passages are sure the thrust washers on bearing cap are
open and clean. installed correctly.
2. Check main bearing setscrews for 7. When installing the main bearing
stretch or damaged threads. Damaged set- caps, make sure they are located in their
screws must be replaced. respective positions and are installed the
correct way around. The caps are num-
3. Clean bearing housings and place bered, No. l starting at the front of the en-
upper bearings in position. gine. Each cap is also marked with an iden-
tification number. When in st a Il e d, this
4. Place crankshaft in position. number should read in line with the same
number stamped on the" cylinder block bot-
5. Smear the two upper thrust washers tom face. Refer to Fig. 25.
with lubricating oil and slide in recesses
provided on either side of the rear main 8. Tighten main bearing setscrews to
housing. Refer to Fig. 24. proper tension. Refer to Fig. 26.
- 30 -
MASSEY-FERGUSON
GROU P 0 - SECTION W ENGINE OVERHAUL PROCEDURE S
Fig. 25 - Main Bearing Cap location and Iden- Fig. 27 - Measuring Crankshaft End-Play
tification Numbers
Rear Crankshaft Oil Seal When installing the seal with the crank-
shaft in position, the following procedure
The housing consists of two halves should be adopted:
bolted around the rear of the crankshaft
which has a shallow spiral oil return groove 1. Set up one haH housing in a vise with
recessed to a depth of 0.004 to 0.008 in. the seal recess on top.
(0,10 to 0,20 mm). The bore of the housing
is machined to accommodate a rubber cored 2. Place approximately 1 in. (25 mm) of
asbestos strip. The strip consists of two the strip, at each end, into the ends of the
sections, one for each haH of the oïl seal groove, making sure that each end of the
housing. strip projects 0.010-0.020 in. (0,25/0,50
mm) beyond the haH housing joint face. Al-
Iow the middle of the seal to bulge out of the
groove during this operation.
- 31 -
MASSEY -FERGUSON
PERKINS AG 3. t 52 ENGINE GROUP 0 - SECTION W
Fig. 28 - View of Upper and Lower Halves 6. Remove timing gear coyer setscrews.
Showing Qil Deflector Shroud Note the different lengths used.
- 32 -
MASSEY-FERGUSON
GROUP 0 - SECTION W ENGINE OVERHAUL PROCEDURES
- 33 -
MASSEY -FERGUSON
PERKINS AG 3. 152 ENGINE GROUP 0 - SECTION W
41
®
®
@- ~
~36
35 "'
:.n
'~
- 54 -
MASSEY-FERGUSON
GROU P 0 - SECTION W ENGINE OVERHAUL PROCEDURE S
KEY
SPECIAL TOOL
SPACER
,r
Il
II
/1
"
Il
/1
"
Il
/1
11.-
CRANKSHAFT
- 35 -
MASSEY-FERGUSO~
Fig. 37 - Measuring Timing Gear Backlash Be- Fig. 38 - Measuring Backlash Between Crank-
tween Idler Gear and its Other Three shaft Gear and Oil Pump Gear (En-
Mating Gears gine Shown Inverted)
2. InstaU the idler gear to the hub with tumed. On the camshaft hub the letter "D"
aU timing gear marks lined up. is stamped and on the camshaft gear the
"D" is cast. The gear must be installed on
3. Install retaining plate, tab washer the camshaft so that the two letters are
and setscrew. Torque to the value gi ven in aligned as shown in Fig. 41.
"Specifications". Make sure that the idler
gear has end play of 0.005-0.015 in. (0,13/ 2. Reinstall and tighten setscrews.
0,38 mm).
3. Install idler gear with aIl timing
marks aligned.
Removing Camshaft Gear
4. Sec ure rocker assembly.
Remove the three securing setscrews
and remove camshaft gear.
Removing Distributor and Governor
Installing Camshaft Gear Drive Gear
1. Rem 0 ve idler gear and rel e a s e 1. Remove governor thrust plate assem - '-----.-/'
rocker assembly to enable camshaft to be blyas shown in Fig. 42.
- 36 -
MASSEY-FERGUSON
GROUP 0 - SECTION W ENGINE OVERHAUL PROCEDURE S
Fig. 39 - Removing or InstaJ 1ing Idler Gear Fig. 40 - Removing or Insta /1 ing Idler Gear
Hub
- 37 -
MASSEY-FERGUSON
PERKINS AG 3. 152 ENGINE GROUP 0 - SECTION W
Fig. 41 - Camshaft and its Gear are Marked Fig. 42 - Removing or Installing the Governor
with letters "D" to Indicate Proper Thrust Plate Assembly
Gear Installation
Camshaft End Play
Installing Camshaft The camshaft end play is taken up by a
thrust spring which is attached to the rear
1. Lüt tappets and carefuily install the of the timing gear cover, as shown in Fig.
camshaft into the cylinder block, taking care 31.
not to damage journals, cams or tappets.
Make sure ail timing marks line up.
TIMING CASE
- 38 -
MASSEY-FERGUSON
GROUP 0 - SECTION W ENGINE OVERHAUL PROCEDURE S
Fig. 43 - View of Governor Gear with Bail Fig. 45 - Removing or Install ing Timing Case
Race Assembl y Removed Bottom Coyer (Engine Shown In-
verted)
- 39 -
MASSEY -FERGUSON
PERKINS AG 3. t 52 ENGINE GROUP 0 - SECTION W
Fig. 46 - Aligning Timing Case with Bottom Fig. 47 - AI igning Bottom Coyer with Timing
Face of Cyl inder Block (Engine Shown Case (Eng ine Shown Inyerted)
Inyerted)
- 40 -
MASSEY -FERGUSON
GROUP 0 - SECTION W ENGINE OVERHAUL PROCEDURE S
that if for any reason the timing is dis- wheel mar king. The tolerance for valve tim-
turbed the engine can easily be reset to its ingis plus or minus 2-1/20. There is no ad-
original timing. The gears are marked as justment for valve timing. Provided the gear
follows: is correctly installed onto the camshaft, the
timing can only be one or more teeth out.
With the engine correctly timed with No. When timing is found to be correct, reset
1 piston on its compression stroke, center valve clearances.
punch marks on the idler gear correspond
with Hnes or center punch marks on the
camshaft, crankshaft and governor drive Checking Ignition Timing
gears. Refer to Fig. 36.
a. Ignition Timing (Statie)
NOTE: With all the timing marks
aligned, the crankshaft will have to Set No. 1 piston to l2 0 B. T .D.C.
be turned 18 times before all the on its firing stroke. The mark
timing marks will align again. on the flywheel, as shown in Fig.
48, should be aligned with the
dot on the side of the aperature
Resetting Engine Timing in the flywheel housing. Install
the distributor wi th the contact
Bring No. l piston to T. D. C. on its com-
pression stroke. That T. D. C. has been ob-
tained can be checked by examining the fly-
wheel where the T. D. C . mark should be
central within the inspection aperture, or
the front of the crankshaft where the key for
the crankshaft gear should be at T . D. C.
- 41 -
MASSEY-FERGUSON
PERKINS AG 3. 152 ENGINE GROUP 0 - SECTION W
1 Flywheel Backplate
- 42 -
MASSEY-FERGUSON
GROUP 0 - SECTION W ENGINE OVERHAUL PROCEDURE S
- 43 -
MASSEY -FERGUSON
PERKINS AG 3. 152 ENGINE GROUP 0 - SECTION W
LUBRICATION SYSTEM
Oll CIRCULATION
- 44 -
MASSEY -FERGUSON
GROUP 0 - SECTION W LUBRICATION SYSTEM
MOTOR OIL
Use Massey-Ferguson M-ll09 Heavy-Duty Motor oil, an S-l of "Supplement-l"
qualified oil meeting the requirements for API Service Classification "MS" (gasoline
engines) and "DM" (diesel engines)·.
Massey-Ferguson M-1132 AU Seasons Multi-Grade Motor Oil is also recom-
mended, especially during the winter season or whenever a wide range of ambient
temperatures maybe encountered. This is a superior quality, MIL-L-2l04B qualified,
SAE 10W-30 viscosity oil.
Similarly qualified oils marketed by other reputable suppliers may be used in lieu
of the Massey-Ferguson lubricant indicated above.
THESE MOTOR OILS ARE HEA VY - DUTY DETERGENT-TYPE OILS WHICH ARE
COMPOUNDED WITH SPECIAL ADDITIVES TO ASSURE SATISFACTORY ENGINE
OPERATION. NON-DETERGENT OR STRAIGHT MINERAL TYPE MOTOR OILS
MUST NOT BE USED.
* THE USE OF SAE 5W-20 OR SAE lOW MOTOR OILS MAY CAUSE INCREASED OIL
CONSUMPTION. WHEN THESE OILS ARE USED, CHECK OIL LEVEL MORE
OFTEN. Whenever the engine is operated under continuous heavy load conditions.
where cold starting is no problem (i. e.: Use of block heaters or warm buildings)
the use of a heavier grade motor oil is recommended.
CAPACITY
- 45 -
MASSEY-FERGUSON
PERKINS AG 3. 152 ENGINE GROUP 0 - SECTION W
lubrication for the timing gears is provided When the pre-determined pressure set-
by means of a drilling in the block between ting is exceeded, the valve opens and sorne
the horizontal drilling referred to previous- of the oil is released to return to the oil
ly and the idler gear hub. Oil from this pan. This continues untU the oil warms up
drilling escapes through a hole in the idler and flows at the desired pressure. The
gear boss. valve then closes.
OIL PRESSURE
See that oU pressure is registered on
the gauge.
- 46 -
MASSEY -FERGUSON
GROUP 0 - SECTION W LUBRICATION SYSTEM
Fig. 55 - Removing or Installing Filter Bowl Fig. 56 - Removing or Install ing Oil Pan
Strainer
4. Wash bowl in cleaning fluide
To reassemble, reverse the order of op-
5. Install new rubber gasket in filter erations.
head casting.
- 47 -
MASSEY -FERGUSON
PERKINS AG 3. 152 ENGINE GROUP 0 - SECTION W
- 48 -
MASSEY -FERGUSON
GROUP 0 - SECTION W LUBRICATION SYSTEM
Fig. 59 - Measuring Clearance Between Inner Fig. 61 - Measuring Clearance Between Rotors
and Outer Rotor and End of Pump Body
- 49 -
MASSEY -FERGUSON
PERKINS AG 3. 152 ENGINE GROUP 0 - SECTION W
Oil pump clearances (new) are given in Install idler gear shaft, if this has
" Specifie ations" . been removed, and lock with pin.
Install outer rotor. inner rotor and Install timing case bottom half and se-
shaft in oil pump body. cure with two nuts and washers to timing
case top half.
Replace rubber sealing ring
Install the three setscrews at the bot-
Replace endcover and secure with three tom of the timing gear cover.
screws.
Press on driven gear and make sure Install oil pan in accordance with pre-
pump rotates freely. vious instructions.
, /
~
- 50 -
MASSEY-FERGUSON
GROUP 0 - SECTION W' FUEL SYSTEM
FUEL SYSTEM
CARBURETOR "balanced" and "sealed", since aIl air for
fuel bowl ventilation and idle operation must
enter through the air cleaner. The fuel
Description
supply system' consists of a threaded fuel
inlet elbow, fuel valve (needle and seat),
The carburetor, shown in Fig. 62, is of float assembly and float chamber (fuel bowl).
the updraft type and is equipped with a fixed
main jet and a eiectrically operated fuel The idle system provides two idle dis-
shut-off solenoid. The solenoid acts to pre- charge holes, an idle air passage, idle air
vent fuel flow whenever the ignition swi tch is bleed, idle adjusting needle, idle jet and
turned off. fuel passage.
The carburetor is of a single barrel de- The high-speed (main metering) system
sign with a single venturi, twin floats and a consists of the venturi, main jet calibration,
semi-concentric fuel bowl to permit opera- well vent and discharge jet.
ation at quite extreme angles without flood-
ing or starving the engine. This design is The economizer system consists of a
drilled hole from the throttle bore into a
channel communicating with the air space in
the fuel bowl, and a restriction in the chan-
nel venting the fuel bowl to the air intake.
FUEL SHUT-OFF
~ SOLENOID
- 51 -
MASSEY-FERGUSON
PERKINS AG 3. 152 ENGINE GROUP 0 - SECTION W
IDU AOJUSTING
Nil OU
- 52 -
MASSEY-FERGUSON
GROUP 0 - SECTION W FUEL sys'iEM
High-Speed (Main Metering) System tems, see Fig. 66. This results in the car-
buretor being operated on leaner mixture
Refer to Fig. 65. ratios during part throttle operation. As
the throttle is advanced to wide open posi-
As the throttle is opened beyond the idle tion, the "back suction" applied to the fuel
range, the suction on the idle discharge in the fuel bowl diminishes, permitting the
holes diminishes while the increased volume pressure in the fuel bowl to return to air
of air passing through the venturi to the en- intake pressure. The main jet then flows to
gine starts to draw fuel from the main dis- full capacity supplying the richer mixture
charge jet of the high-speed system. The required for full power operation. This
main jet in the base of the fuel bowl con- system provides economical fuel-air mixture
troIs the fuel delivery during the cruising ratios du ring part throttle range of operation
range of operation. To assure a proper mix- while still permitting the richer mixture ra-
'ture ratio, a small amount of air is admitted tios requires for full load and power oper-
through the weIl vent and passage to air ation.
bleed holes in the main discharge jet below
the level of fuel in the metering weIl. This
air bleed feature helps destroy the surface Choke System
tension of the fuel to permit a steady, smooth
delivery offuel to meetengine requirements. Refer to Fig. 67.
aOWL ViNT
ECONOMIZER SYSTEM
- 53 -
MASSEY -FERGUSON
PERKINS AG 3. 152 ENGINE GROUP 0 - SECTION W
41~----~~
@'"-------i~
@......-----
®-----~
~ :,
35 r - - - - - _ - - f (
- 54 -
MASSEY-FERGUSON 1
- 55 -
MASSEY-FERGUSON
PERKINS AG 3. 152 ENGINE GROUP 0 - SECTION W
Disassembly of Fuel Bowl Body passage to insure the removal of aIl dirt par-
ticles. NEVER USE A WIRE OR DRILL TO
1. Remove fuel shut-off solenoid and C LEAN OUT THE JETS.
washer from bottom of fuel bowl.
8. Drive out shaft hole plug (16), using l. Place a suitable center in drill press
6" length of 1/4" rod inserted through op- bed. With one throttle shaft hole on this
posite shaft hole. center, bring spindle down until counter-
bore reamer contacts opposite shaft hole,
9. To remove choke shaft seal (26) and then set stop on drill press to length of
retainer (27), screw a 5/16" fine thread bushing.
taper tap into retainer until tap is firmly
seated. Then in s e r t Ion g punch or rod 2. Counter-Bore hole to accommodate
through opposite shaft hole and drive punch bushing, using C161-73-1 Cou nt e r-Bo r e
against end of tap until retainer is free of Reamer.
air intake body.
3. Dr ive th rot t l e shaft bushing into
place, using C161-72-1 Bushing Driver.
Cleaning
4. Ream this bushing, using C161-71-1
Thoroughly clean aIl metal parts using a Line Reamer. The opposite shaft hole is
dependable brand of carburetor cleaner and used as a "pilot" to align reamer in bush-
rinse in solvent. Blow out aIl passages and ing.
channels in the castings with compressed
air. Reverse the air flow through each 5. Turn throttle body casting over and .'--./
- 56 -
MASSEY-FERGUSON
GROUP 0 - SECTION W FUEL SYS-r"EM
prepare opposite hole to take bushing. It 5. Install choke lever spring (31) to re-
will be necessary to reset stop on spindle as turn choke to side open position.
described above. Counter-bore hole, using
C161-73-1 Counter-Bore Reamer. 6. Install main jet (17) and fiber wash-
er (18) in threaded hole at bottom of fuel
6. Drive second throttle shaft bushing bowl.
into place, using C161-72-1 Bushing Driver.
7. Install well vent jet (15) in fuel bowl
7. Line ream this bushing as the final and tighten.
machining operation, using C 161-71-1 Line
Reamer. 8. Install main discharge jet (22) and
fiber washer (21) in large threaded passage
8. Aiter the new throttle shaft bushings on bottom of fuel bowl.
are in place, a new "oversize" plug should
be installed in the throttle shaft hole. 9. Install drain plug (25) in fuel bowl.
- 57 -
MASSEY -FERGUSON
PERKINS AG 3. 152 ENGINE GROUP 0 - SECTION W
- 58 -
MASSEY-FERGUSON
GROUP 0 - SECTION W FUEL SYSTEM
OIL LINE
END
WASHER
DISTRIBUTOR
DRIVE HOUSING
GOVERNOR AND
DISTRIBUTOR
DRIVE GEAR
- 59 -
MASSEY -FERGUSON
PERKINS AG 3. 152 ENGINE GROUP 0 - SECTION W
3. Locate thrust plate in drive shaft 5. Unscrew dri ve shaft thrust washer
making sure that the stop peg on the assem- securing setscrew and remove thrust wash-
bly is positioned so that it will locate cor- er, as shown in Fig. 74.
rectly in the timing gear cover.
6. Remove governor gear and distribu-
4. Install timing gear cover. tor drive shaft, as shown in Fig. 75.
- 60 -
MASSEY -FERGUSON
GROUP 0 - SECTION W FUEL SYSTEM
1. Install di stribu tor drive shaft and 1. Remove distributor clamp and dis-
thrust plate. tributor.
- 61 -
MASSEY -FERGUSON
PERKINS AG 3. 152 ENGINE: GROUP 0 - SECTION W
3. Install oil feed pipe to housing. 4. Install distributor and reset ignition
timing.
- 62 -
MASSEY-FERGUSON
GROUP 0 - SECTION W COOLING SYSTEM
COOLING SYSTEM
WATER PUMP
Disassembling Water Pump
- 63 -
MASSEY -FERGUSON
PERKINS AG 3. 152 ENGINE GROUP 0 - SECTION W
THERMOSTAT
The thermostat can be rem 0 ve d as
Fig. 79 - Measuring Impeller Clearance shown in Fig. 80. "----./
- 64 -
MASSEY-FERGUSON
GROUP 0 - SECTION W IGNITION SYSTEM
IGNITION SYSTEM
DISTRIBUTOR
Wiring
- 65 -
MASSEY -FERGUSON
PERKINS AG 3. 152 ENGINE GROUP 0 - SECTION W
Condenser
1. Insulation resistance
2. Series resistance
3. Capacity.
- 66 -
MASSEY-FERGUSON
Engine Application . . AIl MF 135, 150, 2135 Series and 2244 Tractors, also MF 203
Tractors, SeriaI No. 659002115, and up, and MF 205 Tractors,
SeriaI No. 659101250, and up, and aU MF 2500 Fork Lifts
Bore . . . . . . . . . 3.6"
Stroke . . . . . . . . 5"
Number of Cylinders . 3
Piston Displacement . . 152.7 cubic inches
Compression Ratio. . 18.5 ta 1
Firing Order . . . . . . . . . . . . . 1-2-3
TORQUE TENSIONS
Rcissved 12-65 1
MASSEY-FERGUSON
PERKINS AD 3152 ENG/NE GROUP 0 - SECTION L - PART 1
Pistons
Cylinder Liners
Piston Pins
Piston Rings
Connecfing Rods
2 Rcissucd 12-65
MASSEY-FERGUSON
GROUP 0 - SECTION L - PART 1 SPECIFICATIONS
Valves
Valve Seats
0
Valve Seat Angle . Production 46 0 -service 45
Seat Contact Width . . . 1116" to 3/32"
Maximum Seat Run-Out . . . . . . . . . . . . . 0.002"
Valve Guides
Valve Springs
R~'iss_('d i2-65 3
MASSEY-FERGUSON
PERK'NS AD 3152 ENGINE GROUP 0 - SECTION L - PART 1
Tappets
Timing Gears
Camshaft
Front Bearing:
Front J ourrial Diamater 1. 869" -1. 870"
Front Bearing Bore Diameter . 1.874"-1.877"
Clearance Limits . . . . . . . 0.004"-0.008"
Center Bearing:
Center Journal Diameter 1. 859" -1. 360"
Center Bearing Bore Diameter 1. 864"-1. 867"
Clearance Limits . . . . . . . 0.004"-0.008"
Rear Bearing:
Rear Journal Diameter. 1. 839" -1. 840"
Real' Bearing Bore Diameter 1. 844"-1. 847"
Clearance Limits . . . . ... 0.004"-0.008"
4 Rcissccd 12·6j
MASSEY-FERGUSON
GROUP 0 - SECTION L - PART 1 SPECIFICA TI ONS
Injection Pump
Reiso:;.ued 12-65 5
MASSEY-FERGUSON
PERK'NS AD 3152 ENG'NE GROUP 0 - SECTION L - PART 1
Fue' 'niectors
Type and Model No.. . CAV multi-hole, long stem nozzle (CAV
holder No. BKBL67SD5151 - CAV nozzle
No. BDLL150S6372)
Fue' Filters
Change Interval:
Primary Element. . Every 500 hours of operation
Secondary Element. Every 1000 hours of operation
Type of Oi'
Viscosity
Crankcase Capacity
6 Reissued 12-65
MASSEY-FERGUSON
GROUP 0 - SECTION L - PART 1 SPEC'F'CA TlONS
Oil Pump
.~ Oil Filter
COOUNG SYSTEM
ELECTR'CAL SYSTEM
Battery
Make Used . . . . . . . . . . MF, Part No. 832709 M2, 17 plates per cell
Volts ........ . · . . . 12
Ampere Hrs. @ 20 Hr. Rate · . . . 96
Battery Ground . . . . . . . · Negative
Generator
DR-1100720 (alternator):
Rotation Viewing Drive End . Either
Circuit . . . . . . . . B
Filed Current (80 0 F):
Amps . . . . . . . . 2.2 - 2.6
Volts . . . . . . . . 12
Cold Output At Specified Voltage:
Specified Volts 14
Amps. 21
Approx. RPM 2000
Amps. . 30
Approx. RPM 5000
Rated Hot Output .32 amps.
Starfing Mofor
8 Reissued 12-65
MASSEY-FERGUSON
GROUP 0 - SECTION L - PART 1 SPEClflCA TI ONS
Generolor Regulator
DR-11189B1:
Circuit A
Voltage Regulator:
Air Gap . 0.075"
AUowable Voltage Range. 13.6 - 14.5
Adjust to. . 14
Cut-Out Relay:
Air Gap. 0.020"
Point Opening. . 0.020"
Adjust to Close At 12.8 volts
AUowable Closing Range . • 11. 8-14.0 volts
DR-1119513:
Circuit B
Polarity . . Negative
Field Relay:
Air Gap 0.015 inch
Point Opening. 0.030 inch
Closing Voltage Range. 3.8- 7.2
Voltage Regulator:
Air Gap *
Point Opening 0.014 inch
Voltage . See Temperature - Voltage Chart **
TEMPERATURE-VOLTAGE CHART
Regulator Ambient
Temperature (Degrees 65 85 105 125 145 165 185
Fahrenheit)
*Adjust Air Gap onlywhen necessary to obtain specified difference between voltage
settings of upper and lower contacts. Afler Benclz Repair Only, set air gap to
approximately O. 067 inch; then, make final air gap adjustment.
**Operation on lower contacts must be 0.05-0.4 volt lower than on upper contacts.
9
MASSEY -FERGUSON
INDEX
Page Page
Introduction 1 Adjusting Valve Tappet Clearance ........ , ...... 11
Engine Description .......................... . 2 Cylinder Block (Stripped) ...................... 12
Engine SeriaI Number ....................... . 3 Piston and Connecting Rod Assembly ............. 13
Rocker Arm Shaft Assembly ................... . 3 Cylinder Liners ........ , ............... " ..... 17
Cylinder Head .............................. . 4 Timing Gear Cover and Front
Valves ..................................... 7 Crankshaft Oil Seal ......................... 19
Valve Guides ............................... 7 Timing Gears ................................ 20
Valve Seats ................................. 8 Camshaft .................................... 25
Valve Springs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 8 Timing Gear Housing .......................... 27
Tappets- .................................... 9 Crankshaft and Main Bearings ................... 30
Cylinder Head Reassembly ..................... 10 Rear Crankshaft Oil Seal ., ..................... 35
Cylinder Head Installation ..................... 10 Flywheel .................................... 35
INTRODUCTION
This part of this manual is concerned with the overhaul procedures for the Perkins
AD3. 152 Diesel Engine. An of the procedures and service information contained in
this part assume that the engine has been removed from the tractor and pertain only
to the basic engine itself, without regard to any particular application in which the en-
gine may be used.
Thoroughly steam clean the engine before disassembling it or removing any com-
ponent parts of the fuel system. Also, make sure to cap or otherwise cover an fuel
openings as soon as the y are exposed to prevent dirt from entering the fuel system.
CLEANLINESS IS VERY IMPORTANT AND CANNOT BE OVER-EMPHASIZED.
Where the right and left-hand sides are mentioned in this Part, it refers ta the en-
gine as viewed from the rear. Direction of engine rotation, however, is viewed from
the front.
Printcd in U.S.A.
1
MASSEY -FERGUSON
PERKINS AD3. J52 ENGINE GROUP 0 - SECTION L - PART 2
Fig. 1 - Front Left.Hand View of AD3.152 Engine Fig. 2 - Rear Right.Hand View of AD3.152 Engine
2
MASSEY -FERGUSON
GROUP 0 - SECTION L - PART 2 ENGINE OVERHAUL PROCEDURES
Printed in U.S.A. 3
MASSEY-FERGUSON
PERKINS AD3. J52 ENGINE GROUP 0 - SECTION L - PART 2
2. Complete reassembly by installing a new The valves operate in replaceable cast iron
snapring at each end of the rocker shaft. valve guides installed in the cylinder head and
seat directly in the head without the use of seat
3. Install the rocker arm shaft assembly in inserts.
place and progressively tighten the rocker shaft
support nuts down eve1lÜ, until they are sec- Fig. 6A shows the parts contained in the cyl-
urely tightened. inder head and various related aUaching parts.
4
MASSEY-FERGUSON
GROUP 0 - SECTION L - PART 2 ENGINE OVERHAUL PROCEDURES
Printed in U.S.A. 5
MASSEY -FERGUSON
PERKINS AD3. '52 ENGINE GROUP 0 - SECTION L - PART 2
IMPORTANT: If it is necessary to
resurface the lzead, make certain,
when asselitbling it, that the valves are
within the specified distance below the
face of the cylinder head.
Examine the water> jacket plugs on. the cyl-
inder head and aU of the cylinder black studs
for looseness, damaged or stripped threads.
Replace all damaged or defective parts.
6
MASSEY -FERGUSON
GROUP 0 - SECTION L - PART 2 ENGINE OVERHAUL PROCEDURES
EXHAUST VALVES:
0
Face Angle ............................ 45
Stem Diameter . . . . . . . . . . . .. 0.311" - 0.312"
Total Length . . . . . . . . . . . . . . . . . . . . . . . . .. 4. 5"
Head Diameter. .............. 1. 313" - 1. 317"
the sealing surface, to prevent possi- 2. Stem Diameter - Discard valves that
b le leakage. have scored stems or a stem diameter of
0.310", or less.
SERVICING
VALVES
Reface new and old serviceable valves with a
The valves are retained in the cylinder head 440 face angle (one degree interference angle
by caps and split-type cap retainers. Intake used). Discard any valves that are bent or
and exhaust valves are not interchangeable. have a margin thickness of 1/32", or less,
Both the intake and exhaust valves are manu- after refacing.
factured with 45 0 angle faces and have stem
diameters of 0.311" - 0.312".
All of the valves and the bottom face of the VALVES GUIDES
cylinder head are numbered to show the correct
valve locations. Refer to Fig. 10 showing the Intake and exhaust valve guides are inter-
locating numbers and the arrangement of the changeable. Inside diameter of new valve
intake and exhaust valves. guides is 0.3145" - 0.3155". The desired
clearance between the guide and valve stem is
The valves, valve springs and retaining as- 0.0025" - 0.0045" for both intake and exhaust
semblies are shown in Fig. 11. valves. Replacement valve guides are pre-
sized and do not require reaming.
Printed in U.S.A.
7
MASSEY -FERGUSON
PERKINS AD3.152 ENGINE GROUP 0 - SECTION L - PART 2
TOP FACE OF
45 0 CHAMFER
\r--1'-~ \
" 20 0 CHAMFER
Fig. 13 - Shoulderless Va Ive Guide Properly Fig. 14 - Intake and Exhaust Valves Must be Located
Insta lied and Located within a Specified Distance Selow Face of Cylinder Head
Insert the 20 0 chamferred end (both ends are Reface the intake and exhaust valve seats to
chamferred, but with different angles) from the a 45 0 angle (one degree interference angle
TOP of. the cylinder head. PRESS (DO NOT used). REMOVE ONLY ENOUGH MET AL TO
DRIVE) THE VALVE GUIDE INTO THE HEAD CLEAN UP AND TRUE THE FACE OF THE
UNTIL THE TOP END (45 0 CHAMFERRED SEAT.
END) EXTENDS 0.584" - 0.594" ABOVE THE
TOP FACE OF THE HEAD, as shown in Fig. 13.
NOTE: The heads of the intal?e and ex-
IMPORTANT: Malw sure ta reface the haus t valves, when ins talled in tlze
valve seats after installing !leu; valve cylillder lzead, IIlUSt be located between
guides ta insure COJlcentricity of the 0.060" - 0.073" below tlze cylinder
seat ta tlze Ilew guide. head face, as shown in Fig. 14. DO
NOT reface the valve seat or valve ta
the Point that tlze valve depth exceeds
tlze amount specified.
VALVE SEATS
The intake and exhaust valves seat directly in
the cylinder head, with no seat inserts being
used. VALVE SPRINGS
The valve springs, caps and split-type re-
INSPECTION tainers are interchangeable for the intake and
exhaust valves. Two valve springs are used
Thoroughly inspect each valve seat for pit- for each valve. Neither one of the springs .'---.-/.
ting, burning or other evidence of leakage. If have damper coils and may be installed with
any of these conditions exist or if new valve either end up.
8
MASSEY-FERGUSON
GROUP 0 - SECTION L - PART 2 ENGINE OVERHAUL PROCEDURES
REMOVAL
Discard any valve springs that do not have 1. Remove the cylinder head.
square ends, also those that are discolored,
damaged or otherwise defective. If springs ap- 2. Remove tappet adjusting screw and lock-
pear to be in good condition, check in a spring nut.
tester and compare readings with the following
specifications: 3. Remove tappets and number them so that
they may be installed into their original bores.
OUTER SPRING:
Approximate Free Length ............ 1-3/8" 2. Inspect the tappet face. If the face of the
Spring Length Valve Closed .......... 1-3/16" tappet is worn or damaged, the tappet should be
Spring Pressure at 1-3/16" ........ 7-9 lbs. replaced.
Spring Length Valve Open . . . . . . . . . . .. 27/32"
Spring Pressure at 27/32" ....... 21-25 lbs. NOTE: Do not regrind the face of the
tappet.
Printed in U.S.A. 9
MASSEY -FERGUSON
PERKINS AD3. J52 ENGINE GROUP 0 - SECTION L - PART 2
CYLINDER HEAD REASSEMBL y 3. InstaIl the two grip rings onto the rear-
most stud near the left-hand side of the engine,
Make sure aIl parts are clean and service- as shown in Fig. 15A.
able, then proceed, as foIlows:
4. Apply a light coating of non-hardening
1. Lubricate the valve stems and guides with sealing compound around the by-pass connec-
engine oil. tion of the thermostat housing and carefully in-
staIl the cylinder head in place, being careful
2. Using a valve spring compressor, install not to damage the by-pass hose.
the valves into their proper guides. Refer to
Fig. 11 for proper sequence of parts. 5. Tighten the cylinder he ad nuts, in the se-
quence shown in Fig. 16, to 55-60 ft.-lbs.
3. Replace thermostat body and water outlet torque.
connection if they have been removed. Use new
gaskets and a sui table sealing compound. NOTE: Illstall a lcasher IlIldel' ll/e !lIfL
Oil the cylinder head stud, SllOlCil by
No. 15 in Fig. 16. This stue! lises
grip rings OJl if to prevelll Uze 111-
CYLINDER HEAD INSTALLATION s lallatioJl of anotlzer head gas hel 1clzi c1/
is sÙI/ilar and could be accideillall.l'
1. Make sure the mating surfaces of the cyl- ills talled.
inder block and head are clean, then lightly
coat both sides of the new cylinder head gasket
with an aviation grade sealing compound (non- 6. Install the rocker arm shaft assembly and
hardening). connect rocker shaft oil line to cylinder head.
Make sure that the slotted end of the rocker
2. Note that the head gasket is marked "Top shaft is toward the front of engine and that the "---./
Front" and install it onto the block in this slot is aligned with the punch mark on the front
position. support.
10
MASSEY -FERGUSON
GROUP 0 - SECTION L - PART 2 ENGINE OVERHAUL PROCEDURES
11. Install the intake and exhaust manifolds. 3. Rotate the crankshaft in the normal di-
rection of engine rotation (clockwise) so that
12. Using a new gasket, install the rocker No. 1 piston is coming up on compression
arm cover and reconnect the breather pipe stroke, then continue turning until the T. D. C.
hose. mark on flywheel is positioned in the middle of
the inspection hole.
NOTE; Retighten the cylinder head
nuts after the engine has been started
and allowed to reach normal operating 4. Check and adjust tappet clearances for
temperature. valve Nos. 1, 2, 3 and 5, as shown in Fig. 16A.
Refer to Fig. 10 if in doubt about location of
valves.
ADJUSTING VALVE
TAPPET CLEARANCE 5. Rotate the crankshaft one more revolution
(clockwise - 3600 ) with the T. D. C. mark on
The design of the three-cylinder crankshaft the flywheel positioned in the middle of the in-
(three throws - 1200 apart) makes it necessary spection hole, then adjust the tappet clearances
to use a slightly different procedure for adjust- for valve Nos. 4 and 6.
ing the valve tappet clearances. Both the in-
take and exhaust valve tappet clearances should
be set at 0.010", "hot", or at 0.012", "cold". 6. Replace plug in inspection hole and com-
TL~ engine firing order is 1-2-3. plete reassembly.
Prinred in U.S.A. 11
MASSEY -FERGUSON
PERKINS AD3.152 ENGINE GROUP 0 - SECTION L - PART 2
12
MASSEY -FERGUSON
GROUP 0 - SECTION L - PART 2 ENGINE OVERHAUL PROCEDURES
Fig. 18 - Piston and Connecting Rad Assembly - Fig. 19 - Pistons Marked with Word "Front"
Identification and Sequence of Parts to Indicate Correct Positioning
1. Pi ston 5. Connecting Rod
2. Piston Pin 6. Beoring Inserts
3. Piston Pin Retainers 7. Boit ond Self·Locking Nut
4. Connecting Rod Bushing 8. Connecting Rod Cop
Five piston rings are instaUed to each pis-
ton: three compression rings and one oil ring
above the piston pin and one oil ring below the
OUGHLY CLEAN WREN PERFORMING THIS pin.
CHECK. The cylinder block bores must not be
out-of-round more than 0.001". The connecting rods are fitted with replace-
able piston pin bushings. The crank end of the
If the bores are distorted due to overheating rods are fitted with interchangeable, precision
or other abnormal conditions, they can be trued type bearing inserts. Replaceable connecting
up by very lightly honing them to an inside di- rod bearing inserts are available in standard
ameter of 3.6875" - 3.6885". size and 0.010", 0.020" and 0.030" undersize.
The connecting rods and bearing caps are num-
Under no circumstances should the bores be bered from the front of the engine, as shown in
honed to the extent that a new cylinder liner, Fig. 20, with the numbers opposite the cam-
which has been carefully cleaned and lubricat-
ed, will slide fully in place under its own
weight.
Printed in U.S.A. 13
MASSEY -FERGUSON
PERKINS AD3. J52 ENGINE GROUP 0 - SECTION L - PART 2
shaft side- of the engine. Connecting rods are connecting rod bolts and remove the bearing
graded by weight and are also numbered, as cap AND THE CONNECTING ROD BOLTS.
shown in Fig. 20, to indicate their weight.
9. Remove piston and connecting rod as-
The code numbers and their respective sembly from top of block.
weights are, as follows:
, NOTE: Identify and Zay out aU parts
Rod Weight . in their order of removal so that, if
(includes bearing cap, piston s erviceable, they JJlay be reins talled
Numbers pin bushing, also nuts and bolts) in their original cy linders .
No. 9 ..... 3 lbs. , o ozs. - 3 lbs. , 20zs. 10. DISCARD THE OLD PISTON RINGS and
No. 10 ..... 3 lbs. , 2 ozs. - 3 lbs. , 40zs. thoroughly clean th!'! entire piston and conne ct-
No. 11 ..... 3 lbs. , 4 ozs. - 3 lbs. , 60zs. ing rod assembly.
No. 12 ..... 3 lbs. , 6 ozs. - 3 lbs. , 80zs.
No. 13 ..... 3 lbs. , 8 ozs. - 3 lbs. , 100zs.
No. 14 ..... 3 lbs. , 10 ozs. - 3 lbs. , 12 ozs. REMOVING PISTON FROM CONNECTING ROD
No. ,15 ..... 3 lbs. , 12 ozs. - 3 lbs. , 140zs.
To separate the piston from the connecting
The full floating-type piston pins are retained rod, first, remove the snapring from each end
by snaprings and are available in standard size of the piston pin, then heat piston in oil or
only. water to 1000 - 1200 F., and slip piston pin out
of the piston.
5. Remove the oil pump suction and delivery Connecting rod bearing inserts are available
pipes. in standard size or in 0.010", 0.020" and
0.030" undersize.
6. Carefully remove any carbon that may
have formed at the top of the cylinder liner New specifications are, as follows:
bore.
Crankpin Diameter .......... 2.2485" - 2.249"
7. Very carefully feel the upper piston ring Rod Bearing Inside
travel area to determine if there is any cylin- Diameter ............... 2.2515" - 2.2525"
der ridge present inside the cylinder liner. Bearing Clearance .......... O. 0025" - 0.004"
Rod Side-Play ......... " .. 0.0095" - 0.0148"
If there is a cylinder ridge in the cast iron
cylinder liner, then, determine if the cylinder
liner is to be re-used and carefully remove the Replacing the Bushings
ridge to allow removal of the piston and con-
necting rod assembly. When replacing piston pin bushings, support
the connecting rod in a press and press out the
8. Remove the self-locking nuts from the worn bushings. To install the new bushing,
14
MASSEY -FERGUSON
GROUP 0 - SECTION L - PART 2 ENGINE OVERHAUI. PROCEDURES
position the bushing on the connecting rod; tons that are scored or otherwise damaged. If
makeAmre oil hole in bushing is in line with oil pistons appear serviceable; proceed, as follows:
ho le in connecting rod, then, use a bushing
driver to press the new bushing into place.
Ream the excess material from the bushing and 1. Measure the bottom piston skirt diameter
then finish-hone the bushing to an inside diam- at a right angle to the piston pin.
eter of 1. 2505" - 1. 2515". Proper clearance
between the piston pin and the piston pin bush-
ing is 0.0005" - 0.00175". NOTE: The Piston is cam-ground and
is s lightly tapered (O. 003" - O. 004 ' ?,
being larger at the bottoln than at the
PISTON PINS top. New bottom piston skirt diameter
is 3.5955" - 3.5965". Discard pis-
Piston pins are 1. 24975" - 1. 250" in diameter tons that are collaps ed or worn.
and are available only in standard size. The
full-floating type piston pins are retained in the
piston by snaprings. 2. Inspect for worn ring grooves. New pis-
ton ring groove clearance specifications are,
New pins fit from minus O. 00025" to plus as follows:
0.00025" clearance in the piston.
No. 1 Compression Ring.... 0.0019" - 0.0039"
Fit new pins in connecting rod bushings to No. 2 Compression Ring.... 0.0019" - O. 0039"
0.0005" - 0.00175" clearance. No. 3 Compression Ring ........ Not applicable
No. 4 Oil Ring ................. Not applicable
To install the piston pins, lubricate them No. 5 Oil Ring ............... O. 002" - O. 004"
with oil, then, heat the pistons in hot oil or
water to 1000 - 120 0 F. and slide the piston Discard pistons that have worn ring grooves
pins in place by hand. or bent lands.
NEVER INST ALL USED RINGS ONTO A NEW OR USED PISTON. Before installing
the piston rings, check the ring end gaps in the lower unworn portion of the cylinder
liner. Proper ring end gap in a new liner is 0.009" - O. 013" for aU of the one-piece
piston rings.
When instaUing the piston rings, use a piston ring tool for aU of the one-piece
rings. InstaU the lowest groove ring first, then, the next lowest, etc., with the top
groove ring installed last. Description of the piston rings and their correct placement
is, as follows; refer to Fig. 21:
No. 1 Compression Ring ....................... Chrome-plated, parallel-faced cast iron ring,
and may be installed either side up.
No. 2 Compression Ring .............. . . . . . . . .. Parallel-faced, cast iron ring and may be in-
/~ stalled either side up.
No. 3 Compression Ring ....................... Four - piece, segmented - type ring and each
piece must be carefully spiraled onto the piston
by hand, as follows:
Printed in U.S.A. 15
MASSEY-FERGUSON
PERK'NS AD3. J52 ENG'NE GROUP 0 - SECTION L - PART 2
~\ \
cribed, the ring ends point downward. Position
the ring with the gap over the piston pin bore
and at 1800 to the second ring gap.
No. 4 Oil Control Ring (above piston pin) . . . . . . . .. Chrome-plated, duaflex laminated ring, and
should be installed, as follows:
No. 5 Oil Control Ring (below piston pin) . . . . . . . .. Cast iron scraper ring and may be installed
with either side up.
16
MASSEY-FERGUSON
GROUP 0 - SECTION L - PART 2 ENGINE OVERHAUL PROCEDURES
9. With the cap location number opposite the 2. Carefully measure the inside diameter of
camshaft side of the engine, position the cap the cylinder liner at the upper portion of the
in place and install the bolts, using NEW SELF- piston ring travel area.
LOCKlNG NUTS. Tighten the connecting rod
nuts to 45 - 50 ft. -lbs. torque.
3. If the cylinder liners are worn to the
point that the cylinder taper exceeds o. 008",
CYLINDER LINERS the liners must be replaced. If the amount of
cylinder taper is within specifications and the
The cylinder liners are made of cast iron liner appears serviceable, then, CAREFULLY
and are of the dry type. The cylinder liners remove any cylinder ridge present and deglaze
are manufactured with an inside diameter of the liners before installing the piston and con-
3.6015" - 3.6025". necting rod assemblies.
Printed in U.S.A. 17
MASSEY -FERGUSON
PERKINS AD3. 152 ENGINE GROUP 0 - SECTION L - PART 2
4. Carefully clean the new cylinder liner. 6. Make sure the cylinder liners are fully
THIS IS VERY IMPORTANT. If kerosene is seated and allow a period of time for the liners
used to wash the liner, the liner should be to "settle in", then, measure the inside diame-
thoroughly dried before it is installed. ter of the liner to make sure there is no dis-
tortion present. Use either an inside micro-
meter or a dial indicator and check the inside
1.11 P OR TAN T: MAXE SURE THE diameter in two directions (at right angles) at
BORE AND THE CY LINDER LINER the top, center and bottom of the bore. The
ARE CLEAN. Also, care III[(St be cylinder liner should be concentric and measure
lIsed ùz tlze lzaJldlùzg of tlte lilzers, as from 3.6015" - 3.6025" in diameter. In the
Ille sliglitest damage OY b[()T calZ event the readings should indicate 0.0025", or
18
MASSEY -FERGUSON
GROUP 0 - SECTION L - PART 2 ENGINE OVERHAUL PROCEDURES
REMOVAL
more, total distortion of the liner would be REPLACING THE FRONT OIL SEAL
unsuitable for use.
1. Remove the old seal by pressing it out
the front of the cover. Do not attempt to pry
the old oil seal out of the cover. Such a prac-
tice may easily score the surface and cause
TIMING GEAR COVER AND future oil leakage.
FRONT CRANKSHAFT OIL SEAL
2. Thoroughly clean the oil seal bore in the
The timing gear cover is made of cast alu- cover.
minum and is manufactured with facings for
mounting the water pump and oil filler cover. 3. Using a new gasket, install the cover in
The oil filler cover, No. 3, Fig. 25, is con- place and loosely boU it to the timing gear
veniently located directly in front of the injec- housing, using three or four capscrews. DO
tion pump drive gear to facilitate removal of NOT FULLY TIGHTEN THE CAPSCREWS AT
the injection pump. THIS TIME.
The front crankshaft oil seal, No. 4, Fig. 25, 4. Install special tool MFN 747-A onto the
is of the spring-Ioaded type and is contained in crankshaft and locate it in the bore of the cover
the timing gear cover. The camshaft thrust to correctly position the cover in relation to
spring, No. 1, Fig. 25, is riveted to the back the crankshaft.
Printcd ;n U.S.A. 19
MASSEY-FERGUSON
PERKINS AD3. J52 ENGINE GROUP 0 - SECTION L - PART 2
Fig. 26A - Timing Gear Cover With Oil Seal Properly Installed
5. Tighten the capscrews at this Ume ta Fig. 27 - Timing Geors With Marks Properly Aligned
hold the caver in its proper relationship ta the 1. Timing Gear Marks
crankshaft.
20
MASSEY -FERGUSON
GROUP 0 - SECTION L - PART 2 ENGINE OVERHAUL PROCEDURES
Fig. 28 - Measuring Timing Gear Backlash Fig. 29 - Measuring Backlash of Oil Pump Gears
camshaft gear and injection pump drive gear. two gears in the timing gear train must be be-
The crankshaft gear drives the camshaft and tween 0.003" - 0.006".
the injection pump through the large idler gear.
NOTE: Also, check the backlash be-
The idler gear is mounted on a hub bolted to tween the crankshaft gear and the oil
the front of the cylinder block and also drives pump idler gear; see Fig. 29. Correct
the hydraulic pump for applications equipped clearance between these two gears is
with power steering. 0.012" - 0.018".
AlI of the timing gears are marked during 3. If the backlash of the timing gears is not
production and, when reassembling the engine, withih these limits, the gears should be re-
aU marks must align when No. 1 piston is at placed. Replacement gears are available only
T. D. C. on compression stroke; see No. 1, in standard size and are marked for correct
Fig. 27. All replacement timing gears are installation and retiming of the engine.
marked and are available in standard size only.
CHECKING TIMING GEAR BACKLASH 1. Remove the timing gear cover, as out-
lined. Also, remove the rocker arm cover and
To check timing gear backlash, proceed, as rocker arm shaft assembly.
follows:
1. Remove the timing gear cover as outlined NOTE: Before attempting to remove
earlier. any of the tinz ing gears, make sure
the rocker arm slzaft assembly is re-
2. Check the backlash between the timing moved to avoid tlze possibility of dam-
gears with a dial indicator or feeler gauge, as age to the pis tons or valve train if
shown in Fig. 28. The backlash between any eitlzer tlze camslzaft or crankshaft
21
MASSEY -FERGUSON
PERKINS AD3. J52 ENGINE GROUP 0 - SECTION L - PART 2
Fig. 30 - Id 1er Timing Gear - Identification Fig. 32 - Removing or Installing the Idler Gear Hub
a nd Sequence of Pa rts 1. Locoting Pin 2. Oi 1 Holes
1. Copscrew 4. Idler Gear
2. Reta iner Lock 5. Idler Gea. Hub'
3. Idler Gear Retaine. 6. Hub Locating Pin
7. Timing Geer Housing
1, Fig. 30, retainer lock, and retainer, No. 3,
Fig. 30.
Inspection
Idler Gear:
22
MASSEY -FER G USON
GROUP 0 - SECTION L - PART 2 ENGINE OVERHAUI. PROCEDURES
4. InstaU the idler gear so that its three 2. Remove the camshaft gear as shown in
timing marks align with those on the crankshaft Fig. 33.
gear, injection pump drive gear and camshaft
gear.
Installation
5. Make sure that aU timing marks are
aligned as shown in Fig. 27, then install the 1. Observe on the hub of the camshaft and
idler gear retainer, retainer lock and cap- on the front of the camshaft gear the boIt holes
screw. Tighten the capscrew to 50 ft.-Ibs. with the letters "D" stamped next to them; see
torque and lock it in place. No. 1, Fig. 33.
NOTE: Check idler gear end-playon 2. InstaU the camshaft gear onto the cam-
hub. Proper end -Play is o. 005" - shaft, making sure that the marked holes (with
0.015". Make sure to install a new the letters "D" stamped next to them) are
retainer if the old one is worn or aligned.
damaged.
6. Install the rocker arm shaft assembly and IMPORTANT: Do not use the slotted
complete reassembly. holes for attaching the gear to the
camshaft.
CAMSHAFT GEAR
3. Install the idler gear with aU timing
Removal marks aligned, as outlined earlier, then secure
the rocker arm shaft assembly in place and
To remove the camshaft gear, remove the complete reassembly.
Printed in U.S.A. 23
MASSEY-FERGUSON
PERKINS AD3. J52 ENGINE GROUP 0 - SECTION L - PART 2
CRANKSHAFT GEAR
Fig. 34 - Removing or Installing the Injection
Pump Drive Gear
The crankshaft gear, as shown in Fig. 35, is
1. Siot in Adopter 2. Geor Locoting Pin
keyed in place and is installed onto the crank-
shaft with a minus 0.001" to a plus O. 001"
clearance.
2. Release the locks on the tab washer and 4. Remove the oil pump idler gear.
remove the capscrews securing the injection
pump gear to the injection pump. 5. Remove the oil supply and delivery pipes
from the oil pump, then, disconnect and re-
3. Remove the injection pump drive gear; move pump from its dowelled location on the
refer to Fig. 34. front main bearing cap.
24
MASSEY -FERGUSON
GROUP 0 - SECTION L - PART 2 ENGINE OVERHAUL. PROCEDURES
Pr;ntcd ,n U.S.A. 25
MASSEY -FERGUSON
PERKINS AD3. 152 ENGINE GROUP 0 - SECTION L - PART 2
2. Measure the diameter of the bearing 4. Install the fuel lift pump, rocker arm
journals for wear and out-of-round with a mi- cover, timing gear coyer and complete re-
crometer. If journal diameters are worn, or assembly.
out-of-round, or if the camshaft lobes are
worn, the camshaft must be replaced.
CHECKING VALVE TIMING
New camshaft specifications are, as follows: Ta check the valve timing of the AD3. 152 en-
gine, proceed, as follows:
26
MASSEY -FERGUSON
GROUP 0 - SECTION L - PART 2 ENGINE OVERHAUL PROCEDURES
2. Remove the rocker arm coyer and rocker Fig. 37 - Removing or Installing the Fuel Injection Pump
arm shaft assembly. 1. Timing Marks
INSTALLA TlON
4. Remove the capscrew securing the idler
gear, then remove the retainer lock, retainer Before installing the timing gear housing,
and idler gear. carefully clean and inspect al! parts. Replace
any parts that are worn or damaged.
Printed in U.S.A. 27
MASSEY -FERGUSON
PERKINS AD3. 152 ENGINE GROUP 0 - SECTION L - PART 2
28
MASSEY -FERGUSON
GROUP 0 - SECTION L - PART 2 ENGINE OVERHAUL PROCEDURES
3. Install the oil pan. flywheel aligning with the mark on the inspec-
tion hole.
4. Install the injection pump onto the rear of
the housing, as shown in Fig. 37, with the tim-
ing marks, No. 1, Fig. 37, on the pump and 9. Turn the camshaft and the injection pump
housing aligned, then secure the injection pump gears 50 that their timing marks are approx-
in place. imately aligned with the center of the idler gear
hub.
5. Install the high pressure fuellines.
10. Install the idler gear 50 that its three
6. Align the dowel on the injection pump timing marks align with the marks on the cam-
gear with the slot in the front of the injection shaft, crankshaft and injection pump drive
pump, then install the gear and lock the cap- gears. Tighten the capscrew securing the idler
screws. gear to 50 ft.-lbs. torque.
7. With the tappets supported in their raised 11. Install the fuel lift pump, rocker arm
position, carefully install the camshaft (with its shaft assembly and rocker cover.
gear bolted to it) into the cylinder block.
12. Install the oil slinger with the outer
8. Make sure that No. 1 piston is at top dead dished portion of the slinger facing outward,
center (key on the front of the crankshaft point- then install the timing gear cover as outlined
ing straight up) with the T. D. C. mark on the earlier.
Printed in U.S.A. 29
MASSEY-FERGUSON
PERKINS AD3. J52 ENGINE GROUP 0 - SECTION L - PART 2
CRANKSHAFT END-PLA Y
The crankshaft end-play is controlled by re-
placeable thrust washers, which are installed
in recesses on the sides of the rear main bear-
ing cap and bearing bore in the cylincier block.
The lower halves of the thrust washers (which
fit in the bearing cap) have locating lugs to
prevent them from turning out of position.
30
MASSEY-FERGUSON
GROUP 0 - SECTION L - PART 2 ENGINE OVERHAUL PROCEDURES
CRANKSHAFT REMOVAL
CRANKSHAFT:
1. Remove the flywheel from the engine.
Main Bearing
NOTE: Use care when removing the Journal Diameters ........ 2.7485" - 2.749"
flywheel, as it is only slightly piloted Crankshaft End-Play. . . . . . .. 0.002" - 0.015"
ta the cranks haft. Crankpin Journal
Diameters ............... 2. 2485" - 2. 249"
2. Remove the transmission housing adapter
plate.
MAIN BEARINGS:
3. Remove the wafer pump, crankshaft pul-
ley, generator and front timing gear cover. Diameter of Bearing Bore
in Block and Cap ......... 2. 9165" - 2.9175"
4. Remove the oil pan and remove the bot- Main Bearing Inside
tom half of the timing gear housing. Diameter ............... 2. 752" - 2. 7535"
Bearing Clearance. . . . . . . .. 0.0025" - 0.004"
5. Remove the oil pump supply and delivery
pipes, then remove the oil pump idler gear and
oil pump from engine. If any of the main or crankpin journals are
worn beyond specifications more than 0.0015"
6. Remove the two long boUs and self-Iock- out-of-round, or tapered more than O. 001",
ing nuts securing the two halves of the rear oil the crankshaft should either be replaced or re-
seal retainer (cover) assembly. ground and fitted with undersized bearings.
Printed in U.S.A. 31
MASSEY -FERGUSON
PERKINS AD3. J52 ENG8NE GROUP 0 - SECTION L - PART 2
1. Measure the main bearing and crankpin journal diameters to determine the next
size they can be ground to and fitted with undersize bearing inserts.
4. After regrinding the crankshaft, remove the sharp corners on the oil holes.
Also, the crankshaft must again be inspected for cracks, then demagnetized.
Undersizes:
0.010" 2.7385" - 2.739"
0.020" 2.7285" - 2.729"
0.030" 2.7185" - 2.719"
Undersizes:
0.010" 2. 2385" - 2. 239"
0.020" 2.2285" - 2. 229"
0.030" 2.2185" - 2.219"
32
MASSEY-FERGUSON
GROUP 0 - SECTION L - PART 2 ENGINE OVERHAUl PROCEDURES
1. Install the upper halves of the main bear- NOTE: lnstall the slip washer between
ing inserts in their proper positions and lubri- the baU lock and the head of the main
cate them. bearing baU. The slip washer allows
the baU ta turn freely without rotating
NOTE: New main bearing inserts are the lock.
not completely interchangeable. Refer
ta the following table ta de termine 8. Using care not to damage the crankshaft,
which inserts are interchangeable. force the crankshaft forward and then rearward
and measure crankshaft end-play, as outlined
BEARING INSERTS NO. OF INSERTS under heading "Crankshaft End- Play". If end-
play exceeds O. 015", install new thrust washers.
No. 1 Main Insert
Upper Half Only . . . . . . . . . . . . . . • . 1 9. Install the rear oil seal retainers com-
No. 1 Main Insert plete with new oil seals and complete re-
Lower Half Only ............... 1 assembly.
No. 2 and 3 Main Inserts
Upper and Lower . . . . . . . . . . . . . .. 4 NOTE: When installing the lower half
No. 4 Main Insert of the timing gear hausing (housing
Upper and Lower . . . . . . . . . . . . . .. 2 caver), make sure that it is flush with
the front face of the housing
2. Install the upper halves of the crankshaft
thrust washers (those without locating tabs) on Bath the flywheel and crankshaftjlange
each side of the rear wall of the cylinder block have six evenly spaced attaching hales
housing, with the oil grooves outward and the and one unevenly spaced hale. MAKE
steel face toward the main bearing cap; refer SURE TO INST ALL THE F LYWHEEL
to Fig. 43. SO THAT THE UNEVENLY SPACED
HO LES ARE IN ALIGNMENT.
NOTE: A light coat of grease will
assist in holding the thrust washers in
place until the crankshaft is ins talled.
3. Make sure that:
Printod in U.S.A.
33
MASSEY -FERGUSON
PERKINS AD3. J52 ENGINE GROUP 0 - SECTION L - PART 2
ABOVi F ACL
Fig. 45 - Rear Oil Seal Retainer Assembly Correctly Instolled Fig. 46 - Oil Seal Must Extend 0.010" - 0.020" 8eyond Face
Each half of the oil seai retainer is machined To install the new oil seaIs, place each half
to accommodate the oil seaI. New oil seais can of the seai retainer (one at a time) in a vise
be installed with the crankshaft in position. and proceed, as follows:
Fig. 45 shows the rear oil seai retainers prop-
erly installed in place. 1. Press approximately one inch of the new
asbestos seai into each end of the groove in the
seai retainer, allowing the seai to project
O. 010" - O. 020" BEYOND both ends of the joint
REMOVAL face. This amount of projection assures cor-
rect contact between the end faces of the seais
To remove the rear crankshaft oil seaI, pro- when the retainer halves are install€d around
ceed, as follows: the crankshaft.
34
MASSEY -FERGUSON
GROUP 0 - SECTION L - PART 2 ENGINE OVERHAUL PROCEDURES
CORRECT LENGTH AND MUST NOT the flywheel in place and carefully lift the fly-
BE TRIMMED. wheel from the crankshaft flange.
2. The middle of the ail seal will bulge out 3. Remove the clutch pilot bearing (except
of the groove and must be pushed in with the torque convertor type flywheels) by tapping it
fingers, by working from the center, until weIl out the back of the flywheel.
bedded in the groove. Use a round bar of metal
and, by rolling and pressing, further bed the
ail seal in place. MAKE SURE THAT THE REPLACING THE FL YWHEEL RING GEAR
SEAL EXTENDS 0.010" - 0.020" BE YOND
BOTH ENDS OF THE JOINT FACE, as shawn 1. The flywheel ring gear is shrunk onto the
in Fig. 46. Any gap at this joint when the seals flywheel, and ta remove it, partly cut through
are installed will allow ail ta leak past the seaI. the gear and chisel cut it from the flywheel.
Printcd in U.S.A.
35
MASSEY -FERGUSON
PERK'NS AD3. 152 ENGINE GROUP 0 - SECTION L - PART 2.
5. Measure the flywheel "Run-Out", as Fig. 48 - Measuring the Run-Out on the Outer
follows: Flywheel Diameter
36
MASSEY-FERGUSON
INDEX
Page
DESCRIPTION .............................. , 1
SPLITTING THE TRACTOR .................... 2
REMOVING THE CLUTCH ..................... 3
DISASSEMBLING THE CLUTCH ................ 3
INSPECTING THE CLUTCH ASSEMBLY .......... 5
REASSEMBLING THE CLUTCH ................. 6
INSTALLING THE CLUTCH .................... 8
CONNECTING ENGINE TO TRANSMISSION ...... 9
ADJUSTMENTS .............................. 9
Release Finger Adjustment ................... 9
Secondary Pressure Plate Adjustment ........... 10
Checking and Adjusting Clutch Linkage ......... 10
TROUBLE-SHOOTING ........................ 11
DESCRIPTION
The dual cIutch consists of two dry-type cIutch discs (a primary and secondary). The primary pressure plate is
spring-Ioaded by twelve coil springs located between the cIutch cover and the primary pressure plate. The secondary pressure
plate is spring-Ioaded by a Belleville type spring located between the cIutch cover and the secondary pressure plate. Two
different cIutches are used on the MF 135 Tractor. Either an Il'' or a 12" primary di sc drives the tractor power train and a
9'" or 10" di sc drives the PIO shaft and the hydraulic pump.
The cIutch assemblies can be identified by the type of flywheel they are attached to. The 9" and Il'' discs are attached to
a vented flywheel with an air ring. The 10" and 12" discs are attached to a common flywheel without an air ring. The 10"
and 12" disc cIutch is used on the MF 135 tractor with an 8-speed transmission. The 9" and Il'' discs will be used with a
6-speed or Multi-Power transmission.
The service procedures for either type cIutch are the same, exeept the setting of the release levers. The 9" and Il'' dises
release levers are adjusted by the use of special tool FT 366 as shown in Fig. 21. The 10" and 12" dises release levers are
adjusted by the use of a fabrieated tool made to dimensions shown in Fig. A.
,
2~
f"
J~
,. ~'
--L
2 2,
Fig. A - Release Lever Gauge Sketch (10" and 12" Dise)
Reviseo 1(70 1
MASSEY -FERGUSON
CLUTCH & FL YWHEEL ASSEMBLIES GROUP Il - SECTION A - PART 5
2
MASSEY -FERGUSON
GROUP II - SECTION A - PART 5 MF 135, 150 & 165 DUAL CWTCH
,~ 4'
•
k ~
7. On Multi-Power models, disconnect shift 4. Remove the clutch cover retaining cap-
linkage. screws. Then carefully remove the clutch
cover assembly and primary friction disc, as
shown in Fig. 5. Use care not to damage the
8. Support engine and transmission on suit- air ring between flywheel and cover assembly.
able jacks or stands.
Printed in U.S.A. 3
MASSEY -FERGUSON
CLUTCH & FLYWHEEL ASSEMBLIES GROUP Il - SECTION A - PART 5
4
MASSEY -FERGUSON
GROUP Il - SECTION A - PART 5 MF 135, 150 & 165 DUAL CWTCH
1. Test the coil springs and replace those 3. Inspect the upper and lower pivot pins and
not meeting the following specifications. The pin holes for wear and grooving. Replace if
yellow painted springs should have a reading of necessary.
80 to 88 lbs. at 1-1/2" and the lavender springs
4. Check the release lever torsion springs
for damage.
Replace if necessary.
Printed in U.S.A 5
MASSEY -FERGUSON
CLUTCH & FL YWHEEL ASSEMBLIES GROUP Il - SECTION A - PART 5
Fig. 12 - Belleville Spring Identification Fig_ 14 - Springs and Washers Properly Positioned
1. Point Mark On Pressure Plate
2. Place the 9-inch pressure plate Belleville 3. Place the 9 inch pressure plate on the
spring in the cover, convex side up, and cen- Belleville spring with the shoulder side against
tralize it in the groove. See Fig. 11. the spring. Align the punch marks.
NOTE: For MF 135 and 150 Tractors 4. Place the 9 inch friction disc assembly,
use a red paint marked Belleville centered, on the pressure plate with the hub
side away from the flywheel.
6
MASSEY -FERGUSON
GROUP Il - SECTION A - PART 5 MF J35, J50 & J65 DUAL CLUTCH
8
MASSEY -FERGUSON
GROUP" - SECTION A - PART 5 MF J35, J50 & 165 DUAL CLUTCH
Printed in U.S.A. 9
MASSEY -FERGUSON
CLUTCH & FL YWHEEL ASSEMBLIES GROUP Il - SECTION A - PART 5
Fig. 22 - Adjusting Secondary Clutch Using Fig. 23 - Checking Clutch Pedal Free Travel
Special Tooi MFN 354
The proper clearance between the adjusting 1. Push down on clutch pedal until a notice-
screw and the secondary pressure plate is. 090" able resistance is feU (release bearing is con-
on the MF 135 and 150 Tractors. On MF 165 tacting clutch fingers). At this point observe
Tractors, the proper clearance is .080". the clearance between the clutch pedal arm
Special Tooi FT 354, which has been in use for and the bottom of the radius rod clamp. This
sorne time, can be used to measure the clear- distance should be 3/4 inch' as shown in Fig.
ance on the MF 135 and MF 150 Tractors. A 23.
dual purpose tool, MFN 354, with a thickness
of . 080" on one end and . 090" on the other,
has been developed for use on many tractors 2. If this clearance is not 3/4", loosen
equipped with a dual clutch. clamp in the clutch pedal and insert a punch
through hole in clutch release shaft. Rotate
To adjust the secondary pressure plate, with clutch shaft clockwise until release bearing
the tractor split between the engine and trans- contacts clutch fingers. Then locate clutch
mission, use the proper tool and proceed as pedal on shaft to provide the correct clearance.
follows: Tighten clamp boIt securely and recheck clear-
ance. (The clutch pedal should have 3/4" free
travel. )
1. Loosen the locknut on the adjusting screw
and turn screw in or out until the correct
clearance is obtained between head of screw
and the secondary pressure plate. See Fig. 22. MF 150 and 165 Tractors
2. Tighten the locknut and recheck theclear- 1. Observe the clutch release arm. With
ance. Be sure the clearance is the same on all the clutch pedal in the fully raised position the
three adjusting screws. release arm should contact the transmission
housing.
10
MASSEY -FERGUSON
GROUP Il - SECTION A - PART 5 MF 135, 150 & 165 DUAL CLUTCH
TROUBLE-SHOOTING
b. Improper pedal adjustment. a. Adjust clutch pedal free travel and linkage.
d. Friction disc hub binding on splined drive d. Clean up splines and smear with small
pinion shaft. quantity of "Lubriplate (Grade 70)".
g. Dirt or foreign matter in the clutch. g. Remove clutch from flywheel and clean
with dry rag. See that aIl working parts are
free.
Printed in [LS.A. 11
MASSEY -FERGUSON
cwrCH & FLYWHEEL ASSEMBLIES GROUP Il - SECTION A - PART 5
b. Weak coil or Belleville spring. If exces- b. Install a new set of thrust springs (primary
sive slip is allowed to occur, the heat gen- clutch), or a new Belleville spring (secon-
erated will soften the springs and aggravate dary clutch).
the trouble.
c. Binding of clutch pedal me chanis m, pre- c. Free bearings. (NOTE: The clutch shaft
venting its full return to stop. bearings in the transmission case are self-
lubricating. Oil or grease should not be
applied.)
b. Binding of clutch pedal mechanism. b. Free bearings. (NOTE: The clutch Shaft
bearings in the transmission case are self-
lubricating. Oil or grease should not be'-~'
applied.)
b. Contact area friction facings not evenly b. Adjust release levers correctly, using
distributed. NOTE: 100% contact will not gauge. If this does not cure the trouble,
occur until clutch has been in use for some install new friction disc.
time, but contact area should be evenly
distributed round the facings.
c. Buckled friction discs. c. Install new friction disc.
12
MASSEY -FERGUSON
GROUP Il - SECTION A - PART 5 MF 135, 150 & 165 DUAL CLUrCH
a. Usually caused by riding the clutch and a. Instruct operator on proper operation.
excessive slippage.
Problem - PTO Clutch releases at the same time as the engine clutch
e. Clevis pin positioned in lower hole on re- e. Reposition clevis pin in top hole.
lease lever arme
Printed in U.S.A. 13
MASSEY -FERGUSON
INDEX
Page
Printcd in U.S.A. 1
MASSEY -FERGUSON
CLUTCH & FL YWHEEL ASSEMBUES GROUP II - SECTION A - PART 10
Fig. 2 - View of MF 135 Diesel Tractor Split Fig. 3 - Transmission Moved Rearward
for Clutch Remova 1 Approximately 4 Inches
split the tractor between the engine and trans- 2. Remove the battery; disconnect light
mission. wires and safety starter switch wires.
Refer to the appropriate heading and split the 3. On Multi- Power tractors, disconnect shift
tractor as outlined. control rod at the transmission case.
SPLITTING THE MF 135 MODEL TRACTOR 4. Remove the mounting bolts securing fuel
filter to brackets, on diesel models.
1. Remove hood and side panel as an as-
sembly. Remove boUs at rear of fuel tank and 5. Remove capscrews and nuts sëcuring the
block up as shown in Fig. 2. steering housing to engine and transmission.
2. Disconnect tachometer drive cable and 6. Move steering housing rearward and
generator wires. place on top of mounting studs in engine block
as shown in Fig. 3.
3. Disconnect water temperature indicator
unit from the thermostat housing. 7. Support engine and transmission on suit-
able jacks.
4. Disconnect steering linkage rods at the
rear. 8. Place wedge blocks between front axle
and engine support ta prevent tractor from
5. Disconnect radius rods and place block tipping.
between front rude and radiator support to pre-
vent tractor from tipping. NOTE: On tricycle models, it will be
necessary to support the front end
6. On Multi- Power models, disconnect shift from above to avoid tipping.
linkage.
9. Remove capscrews securing engine ta
7. Support engine and transmission on suit- transmission.
able jacks or stands.
8. Remove boUs securing engine to trans- 10. Carefully roll transmission rearward
mission, th en carefully roll the units apart as approximately 4 inches as shawn in Fig. 3 ta
shown in Fig. 2. clear input shaft and clutch assembly.
SPLITTING THE MF 150 TRACTOR 11. Lower the transmission until it is clear
of the steering housing and continue ta separate
1. Remove bath hood side panels. from engine.
2
MASSEY -FERGUSON
GROUP Il - SECTION A - PART 10 MF J35 & J50 SPLIT TORQUE CLUTCH
3. Use special tool MFN 202D and adjust 2. Check setscrews securing release fork to
clutch lever height as shown in Fig. 7. shaft. Tighten setscrews and secure with lock
wire. Fig. 8 shows a view of the clutch release
NOTE: The special tool is marked 11'' mechanism.
on one side and 10-1/2" on the other
side. Use side of tool marked 10-1/2". 3. Fill chamber in release bearing sleeve
with grease and lubricate input shaft splines.
4
MASSEY -FERGUSON
GROUP " - SECTION A - PART 10 MF 135 & 150 SPLIT TORQUE CLUTCH
Printed in U.S.A. 5
MASSEY -FERGUSON
CLUTCH & FL YWHEEL ASSEMBLIES GROUP Il - SECTION A - PART 10
TROUBLE-SHOOTING
b. Improper pedal adjustment b. Adjust clutch pedal free travel and linkage
d. Friction disc hub binding on splined drive d. Clean up splines and smear with small
pinion shaft quantity of "Lubriplate (Grade 70)"
g. Dirt or foreign matter in the clutch g. Remove clutch from flywheel and clean
with dry rage See that all working parts
are free
c. Binding of clutch pedal mechanism pre- c. Free bearings (NOTE: The clutch shaft
venting its full return to stop bearings in the transmission case are
self-lubricating. Oil or grease should not
be applied.)
b. Binding of clutch pedal mechanism b. Free bearings (NOTE: The clutch shaft
bearings in the transmission case are
self-lubricating. Oil or grease should not
be aPPlied.)
6
MASSEY -FERGUSON
GROUP Il - SECTION A - PART 10 MF 135 & 150 SPLIT TORQUE CLUTCH
b. Contact area friction facings not evenly b. -Adjust release levers correctly, using
distributed gauge. If this does not cure the trouble,
install new friction disc
a. Usually caused by riding the clutch and ex- a. Instruct operator on proper operation
cessive slippage
Printcd in U.S.A. 7
..~
MASSEY -FERGUSON
INDEX
Page
This Section contains the recommended overhaul proçedures for the standard 6-
speed transmission (dual clutch), removed from the tractar and placed on a stand.
Although sorne components will vary slightly, (depending upon the unit in which the
transmission is installed i. e. gasoline or diesel engine) the basic overhaul procedures
will remain the same. Refer to the Tractor Parts Book to ensure that the correct
parts are ordered.
For instructions pertaining ta removal and re-installation from the tractor using
this transmission, refer to the appropriate tractor "write-up".
Printed in U.S.A. 1
MASSEY -FERGUSON
INDUSTRIAL TRACTORS DUAL CLUTCH
Fig. 2 - Removing Planetary Assembly Fig. 4 - Removing Shift Rails and Forks
2
MASSEY -FERGUSON
DUAL CLUTCH STANDARD 6-SPEED TRANSMISSION
COVER PLATl'
'N/GASl'f T
SNAP RING
dd"
SNAP RING
Pri.,ted in U.S.A. 3
MASSEY -FERGUSON
INDUSTRIAL TRACTORS DUAL CLUTCH
4
MASSEY-FERGUSON
DUAL CLUTCH STANDARD 6-SPEED TRANSMISSION
Fig. 10 - Rear View of Input Shaft and Retainer Assembly Fig. 12 - Disassembly of Retainer Assembly
1. Snop Ring 1. Snap Ring
(with a diameter slightly smaller than e. Remove gear, along with needle bear-
the reverse idler shaft and approxi- ings, spacer, washers and dowel (hold-
mately 2" in length) through hole in ing bearings in position) from trans-
center member of transmission and at mission.
forward end of idler shaft.
Printed in U.S.A. 5
MASSEY -FERGUSON
INDUSTRIAL TRACJORS DUAL CLUTCH
Fig. 14 - Exploded View of Input Shaft and Assembly Fig. 16 - Exploded View of Planetary Assembly
1. Input Shelt 4. Input Shaft Bearing 1. Rear Cover Plate 4. Front Cover Plote
2. PTO Input Pin ion 5. PTO Input Pinion Bearing 2. Pinion Carrier Plate 5. Shim
3. Retainer Assembly 6. PTO Input Pinion Becring 3. Ring Gear 6. Thrus! Woshers
6
MASSEY -FERGUSON
DUAL CLUTCH STANDARD 6-SPEED TRANSMISSION
Prin1'ed in U~S.A.
7
MASSEY -FERGUSON
INDUSTRIAL TRACTORS DUAL CLUTCH
countershaft and front bearing through opening 4. Using a sui table piece of pipe, carefully
in front of transmission housing and into the drive rear countershaft bearing inta place as
two rear countershaft gears. shown in Fig. 19. Install snap ring, securing
rear bearing in place and remove the wedge.
NOTE: The large gear (3rd speed
pinion) is installed forward and the 5. Install the main shaft as follows:
gear hubs facing each other as shown
in Fig. 18. a. Place the two main shaft sliding gears
into position in the transmission hous-
ing.
NOTE: The lst sliding gear goes for-
ward with the fork groove rearward.
The 2nd and 3rd sliding gear is instal-
led with the larger gear rearward.
Fig. 19 - Installing Rear Countershoft Bearing b. Place front cover plate, No. 4, Fig.
8
MASSEY -FERGUSON
DUAL CLUTCH STANDARD 6-SPEED TRANSMISSION
16, and shim, No. 5, over dowels of 9. Install snap ring on front end of counter-
ring gear. shaft.
NOTE: Oil grooves in cover plate 10. Position PTO drive gear in transmission
must face bronze thrust washer. . housing with hub of gear forward.
c. Holding thrust washer iflto recess of 11. Install input shaft and retainer assembly
ring gear, lightly tap ring gear into with new gasket and tighten mounting boIts.
place at rear of transmission as shawn
in Fig. 20. 12. Install front PTO drive shaft through
PTO gear.
NOTE: Check that thrust washer re-
mains within ring gear. 13. Insert new gasket on front bearing hous-
ing retainer, Fig. 6, and draw the housing re-
d. Install pinion carrier assembly, No. 2, tainer into position using a boit with spacers
Fig. 16, into ring gear, aligning pin- in the tapped hale located in the end of the shaft.
ion gears in carrier with splines on Refer ta Fig. 21.
main shaft and ring gear.
NOTE: Align boU ho les so bearinp:
e. Install outer thrust washer inside ring housing retainer capscrews may be
gear and position rear cover plate, installed.
No. 1, Fig. 16, against ring gear while
aligning boit holes. Install mounting 14. Install the two capscrews and tighten the
boIts. bearing housing retainer into place. Remove
the boit and spacers from the tapped hole in
NOTE: Oil grooves in cover plate the shaft as shown in Fig. 22.
must face bronze thrust washer.
15. Using a steel plate across the two boit
7. Using a suitable piece of pipe, drive heads and a boit inserted in the tapped hole in
front main shaft bearing into position and se- the shaft, draw the shaft through the bearing
cure with snap ring. far enough to install the snap ring on the end
of the shaH. Refer to Fig. 23.
8. Install countershaft drive gear with long
hub forward. 16. Remove the steel plate and install
Printed in U.S.A. 9
MASSEY -FERGUSON
'NDUSTR'AL TRACTORS DUAL CLUTCH
washer and snap ring, Fig. 6, at front end 20. Installplanetary shüt rail and planetary
of front PTO drive shaft. selector. Secure with setscrew and lock wire.
17. Remove the capscrews securing bear- 21. Install shüt forks and shüt rails. Secure'---/
ing housing retainer, Fig. 6, to transmission with setscrews and lock wire.
housing and install cover plate and new gasket.
Tighten capscrews.
22. Install shüter rail stop and selector lock
18. Install clutch release shafts and clutch at rear of transmission as shown in Fig. 1.
release fork. Install setscrews and lock with
wire as shown in Fig. 24.
23. Install planetary shift coupler, No. 4,
19. Install "throw-out" bearing and carrier Fig. 1, and fork, No. 3. Secure with setscrew
and secure with return springs. and lock wire.
10
MASSEY -FERGUSON
INDEX
Page
DESCRIPTION 1
DESCRIPTION
~ This transmission consists of a four-speed forward and one-speed reverse "sliding" gear set, compounded by a dual-range
planetary reduction gear set. The dual range planetary, connected to the transmission main shaft, provides eight speeds
forward and two reverse.
SPECIAL TOOLS
AlI special tools are used in compiling the "Repair Time Schedule". The following special tools are listed and defmed for
your convenience.
NUMSER USE
MFN 850 and 850A Retainer housing bearing and seal installer
SPLITTING TRACTOR BETWEEN 8. Disconnect starter and generator wires and remove
ENGINE AND TRANSMISSION starter.
1. Disconnect light wires at 11ght switch and remove the 9. Remove boit securing engine to transmission and
hood assembly. carefully roll the two units apart as shown in Fig. 1.
Printed in U.S.A.
MASSEY-FERGUSON
TRANSM ISSIONS GROUP Il - SECTION B - PART 11
2
MASSEY-FERGUSON
GROUP Il - SECTION B - PART 11 8-SPEED TRANSMISSION
The input shaft retainer, PTO input shaft and PTO front
bearing may be serviced by splitting tractor between engine
and transmission.
1. Remove input shaft retainer with PTO input shaft Fig. 4 - Positioning Snap Ring at Front of Center Bearing
from front of transmission housing as follows:
3. Remove the planetary assembly from rear of Fig. 5 - Positioning Snap Ring at Rear of Center Bearing
transmission housing as follows:
a. Remove 4 retaining bolts and remove rear coyer,
thrust washer and pinion carrier assembly.
Fig. 3 - Front View of Transmission d. SIide main shaft and rear bearing out of
1. Release Bearing and 2. Release Fork
transmission housing. Then lift first gear and
Retainer 3. Brake Shaft second and fourth geaI out of housing.
3
MASSEY-FERGUSON
TRANSMISSIONS GROUP Il - SECTION B - PART 11
Fig. 6 - PTO Shaft Front Bearing Removal 6. Remove the countershaft and gears as follows:
1. Cover 2. "O"-Ring 3. Retaining Ring 4. Washer
a. Remove snap ring, No. 1, Fig. 7, from rear of
countershaft. .~
5. Remove PTO shaft and front bearing as follows. See
Fig. 6. b. Bump countershaft forward approximately 1/4".
4
MASSEY-FERGUSON
GROUP Il - SECTION B - PART t t 8-SPEED TRANSMISSION
SPECIAL TOCL , --
MPN 850 \
SPECIAL TOOL
MFN BSOA
Prlnted ln U.S.A. 5
MASSEY-FERGUSON
TRANSM ISSIONS GROUP Il - SECTION B - PART 11
6
MASSEY-FERGUSON
GROUP Il - SECTION B - PART 11 8-SPEED TRANSMISSION
•,.
Fig. 18 - Countershaft and Gears Properly Installed Fig. 20 - Positioning Snap Ring at Rear of Front Bearing
b. Position the countershaft with the bearing forward countershaft as shown in Fig. 17. Secure rear
and insert into front lower bore in the bearing to shaft with retaining snap ring.
transmission housing.
3. Install pro shaft and gear as follows:
NOTE: Be sure the snap ring is installed [oose
between splines and gear on the co un tershaft. a. Place pro gear at front end of countershaft with
hub forward and slide pro shaft into gear from
c. Place the 2nd and 4th speed gears in the rear rear of transmission. See Fig. 18.
section of the transmission housing. (Second speed
gear is the smallest and must be positioned with b. Install a new gasket on the PTO front bearing and
teeth toward rear. Hubs of both gears must be retainer and locate in place with 2 capscrews. Use
together as shown in Fig. 16.) a 7/16" boIt, washer and nut with a piece of
1-1/4" I.D. pipe and pull bearing on pro shaft as
d. Continue sliding countershaft and front bearing shown in Fig. 19.
rearward until 3rd speed gear and constant mesh
gear can be installed on forward end of shaft. c. Remove boIt and pipe. Install washer and snap ring
Install 3rd and constant mesh gears and slide on.end of pro shaft.
countershaft forward in place. See Fig. 16.
d. Install coyer with "0" -ring and secure with
e. Install snap ring on front end of countershaft. retaining capscrews.
Install snap ring in groove against 4th gear.
4. Install main shaft, sliding gears and main input shaft
f. Use same puller boIt used to pull countershaft out as follows:
and a piece of 2" I.D. pipe and pull rear bearing on
a. Inspect bearings on main shaft. If necessary to
replace rear bearing, it must be pressed off and on
the shaft from the forward end (long end of shaft),
with retaining ring on bearing toward the rear.
Printed in U.S.A. 7
MASSEY-FERGUSON
TRANSMISSIONS GROUP Il - SECTION B - PART 11
Fig. 21 - Positioning Snap Ring Against Front Bearing Fig. 23 - Installing Input Shaft Retainer
forward. Place snap ring in grooye in shaft against plate" auxiliary pump drive must have
center bearing. See Fig. 21. clearance between the pump drive and the
lower, left capscrew in the planetary. This
5. Install planetary assembly as follows: Refer to Fig. clearance is obtained by placing the eut out in
22 for identification and sequence of parts. rear cover on planetary assembly at this
location.
a. Place the front coyer (oïl grooyes toward ring gear)
and shim oyer the ring gear dowel pins. Locate the 6. Install PTO input shaft and retainer into front of
ring gear on the transmission housing with the housing as follows:
dowel pins and carefully tap into place.
a. Place special tool FT 357 on main input shaft and
b. Position a thrust washer on the front of the carrier install retainer and PTO shaft as shown in Fig. 23.
assembly with tabs in slots. Use a light coating of
grease to hold in place if needed. b. Install clutch release mechanism and brake shaft.
See Fig. 24.
c. InstaH the carrier in the ring gear (don't drop the
front thrust washer), place the rear thrust washer 7. Install shift rails and forks as follows: Inspect all
on the carrier and instali the rear coyer. Secure gears and snap rings to be sure they are properly installed.
with retaining bolts. See Fig. 25.
NOTE: Any tractor equipped with a "twin
a. Place shift forks in position as shown in Fig. 26.
8
MASSEY -FERGUSON
GROUP Il - SECTION a - PART 11 8-SPEED TRANSMISSION
Fig. 25 - Gears, Shafts and Snap Rings Properly Installed Fig. 28 - Shift Rails and Forks Properly Installed
Fig. 26 - Shift Forks in Place Fig. 29 - Locking Mechanism Front Plate in Place
Printed in U.S.A. 9
MASSEY-FERGUSON
TRANSM ISSIONS GROUP Il - SECTION B - PART 11
10
MASSEY -FERGUSON
INDEX
Page Page
DESCRIPTION AND OPERATION ....•........•. 3 Removing Reverse Cluster Gear ..•...•.•.... 36
Basic Design .............•................. 3 Servicing the Dual Range Planetary .......•..•. 37
Description and Operation .•................. 5 Disassembling the Planetary ...•...•.•...... 37
Hydraulic Pump and Shift Valve. . • . . . . . . . . .. 5 Inspecting the Planetary .•....•............ 37
PTO Pinion and Retainer Assemblies .•.•..... 7 Reassembling the Planetary ...........•.... 38
Input Shaft - MF 135 and 150 Standard. . . . . .• 8 Servicing PTO Main Shaft Retainer
Input Shaft - MF 150 Row Crop W/Gas ....... 9 and Pinion Assembly .........•.•.......... 38
Input Shaft - MF 150 Row Crop W/Diesel Disassembling the PTO Main Shaft Retainer .•. 38
. and MF 165... .. . ..•.••...•.• .•..•..•... 9 Inspecting the PTO Main Shaft Retainer . • . • .. 39
Main Drive Pin ion .....•..........•....... 9 Reassembling the PTO Main Shaft Retainer ... 39
Input OID Pinion - MF 135 and 150 Servicing the Shift Control Valve Assembly ...•. 40
Standard .........•..........•.•........ 10 Disassembling the Shift Control Valve ........ 40
Input OID Pinion - MF 150 Row Crop Inspecting the Shift Control Valve .•....•... 41
W/Gas Engine ........•................. 10 Reassembling the Shift Control Valve ........ 41
Input OID Pinion - MF 165 Standard ........ 10 Servicing the Hydraulic Clutch .•..••....•.... 41
Input OID Pin ion - MF 150 Row Crop Disassembling the Hydraulic Clutch ..•...... 41
W/Diesel and MF 165 Row Crop •......••.. 10 Inspecting the Hydraulic Clutch ....••...... 42
Hydraulic Clutch .....................•... 10 Reassembling the Hydraulic Clutch ...•..••.. 42
Front PTO Drive Shaft .•.•....•...•........ 11 Servicing the Main Input Shaft .••.••......... 43
Countershaft ............................. 12 Disassembling the Main Input Shaft •....•.... 43
Standard Drive Gear •.•.................... 12 Inspecting the Main Input Shaft ....•........ 43
Overdrive Gear ........•......•........... 12 Reassembling the Main Input Shaft .....•.... 43
"Jaw" Clutch Coupler ..................... 13 Inspecting the Transmission ....•.•...••••.... 43
First, Second and Third Driving Gears •..•.•. 14 Reassembling the Transmission ••••..•...•••... 44
Reverse Cluster Gear .•..•......•.•....•.•. 15 Reinstalling the Reverse Cluster Gear •.••.... 44
Transmission Main Shaft ...........•..•....• 15 Reinstalling the Countershaft ....•..•..•.... 45
Planetary Assembly •..•..................•. 15 Reinstalling the PTO Front Drive Shaft ......• 45
Shifter Forks and Rails ...................... 17 Reinstalling the Main Input Shaft ...•....... 46
Torque Flow Through Transmission ••.......•.•• 20 Reinstalling PTO Main Shaft Retainer •..••... 46
SERVICING THE TRANSMISSION ......•......•. 20 Reinstalling Main Shaft and
Removing the Transmission .................... 20 "Change Speed" Gears ••.....•••...•.... 47
Disassembling the Transmission ..••...•.•...... 27 Reinstalling Planetary ••...........••.•.... 47
Removing Shifter Forks and Rails ......••...•. 27 Reinstalling Shifter Forks and Rails ........•• 47
Removing Planetary ......................... 28 Reinstalling the Transmission ••.•.•..••....•.• 48
Removing Main Shaft and Control Linkage Adjustment .•..•.••.......... 48
"Change Speed" Gears .....•.•.....•..•• 28 SERVICING THE MULTI- POWER HYDRAULIC
Removing PTO Main Shaft Retainer ..•....•.. 28 PUMP •.......•.•.••..•..•...••.........••. 48
Removing Shift Control Valve Assembly ....•. 30 Removing the Multi- Power Pump .•.••.....•.. 49
Removing PTO Pinion Assembly .............. 30 Disassembling the Multi Power Pump ••••....•• 49
Removing Main Input Shaft ...•........•••.. 30 Inspecting the Multi-Power Pump •••• • •.•••.• 50
Removing PTO Front Drive Shaft ..•...•...••. 31 Reassembling the Multi-Power Pump.. • ..•..•• 50
Removing Countershaft •..•..••..••.......•. 34 Reinstalling the Multi-Power Pump... • ••••••. 50
Prinled in U.S.A.
1
MASSEY -FERGUSON
TRANSMISSIONS GROUP' Il - SECTION B - PART 8
This part provides service iIÛormation and data that pertains to the Multi - Power
Transmissions installed in the MF 135, 150 and 165 Tractors.
The purpose of the Multi- Power transmissions is to provide the method of applying
power from the engine while offering a wide selection of ground speeds with usable
and practical speed düference between "Highlt and "Low".
Differences exist within the Multi - Power transmission assemblies that are installed
in the tractor models covered within this part. These differences may be obtained by
comparing the information that pertains to the transmission components as they apply
to the specüic tractor models (i. e., the input shaft assembly used on the MF 165
Standard (Low Clearance) may be compared to the one used on the MF 165 Row Crop
(High Clearance) by referring to the appropriate sub-headings under "Description and
Operation"). These differences are also noted within the headings and sub-headings
pertaining to servicing as they affect servicing procedures.
When the iIÛormation within this part refers to standard type "chassis" and row
crop type "chassis", such as MF 165 Standard or MF 165 Row Crop, a comparison
may be made to low clearance (Standard) and high clearance (Row Crop).
Directions given within this part are as they would appear to the operator seated at
the steering wheel, unless otherwise specüied.
2
MASSEY -FERGUSON
MF 135, 150 and 765
GROUP Il - SECTION B - PART 8 MULTI-PO WER TRANSMISSIONS
I;;~ j.
-Ft ___,'---""""~Ir
DESCRIPTION AND OPERATION clearance) type with diesel engine installed; and
the MF 165 Tractor, row crop (high clearance)
Four different versions of the multi-power type, with gasoline or diesel engine installed.
transmission are covered within this part.
Each of these different transmissions have been The specifie design of the multi-powertrans-
designed for specifie tractors, containing dual missions used in the previously mentioned
master \clutches. Their specifie use depends tractors are different, but the basic design and
upon the tractor model, whether the tractor is operation of these transmissions is the same.
standard or row crop (high clearance) type and, Refer to the appropriate sub- heading for des-
in sorne cases, if a gasoline or diesel engine is cription and operation of the maj or components
installed. and their related parts, as desired.
Prinfcd În U.S.A. 3
MASSEY -FERG USON
TRANSMISSIONS GROUP " - SECTION 8 - PART 8
PLANETARV
- TO FINAL DRIVE
Fig.3 - "High" Multi-Power Torque Flow Diagram Fig. 4 - "Low" Multi-Power Torque Flow Diagram
1. Input Moin Drive Pinion 4. Overdri ve Geer - Countershaft 1. input Moin Drive Pinion 4. Overdrive Geer - Countershoft
2. Input Overdrive Pin ion 5. Standard Drive Gear - Ceunt.rsheft 2. Input Overdrive Pinion 5. Standard Drive Geer - Countershoft
3. Hydraulic Clutch 6 ... Jaw" Type Clutch Coupler 3. Hydraulic Clutch 6. "Jaw" Type Clutch Coupler
a .. The multi-power hydraulic pump (No. 1). power "gear set" (No. 2) transmit the power
from the input shaft through the countershaft to
b. The shi ft control valve (No. 7). the change speed driving gears when the hy-
draulic clutch is actuated. When the hydraulic
c. The hydraulically actuated clutch (No. 6). clutch is released, the "low range" gears of
the multi-power "gear set" (No. 2) transmit
d. The multi-power "gear set" (No. 5). the power from the input shaft through the jaw
type clutch coupler (No. 5) to the countershaft.
e. The jaw type clutch coupler (No. 8). (The countershaft, in turn, drives the change
speed driving gears. )
The planetary reduction gear set compounds
the three speed forward and one speed reverse e. The "jaw" type clutch coupler (No. 5) is
sliding "gear set", providing six speeds for- caused to engage the "low range" gear of the
ward and two speeds reverse. These speeds multi-power "gear set" (No. 2) on the counter-
are further compounded by the multi-power shaft when the hydraulic clutch is released.
"parts", providing twelve forward speeds and This allows the "low range" gears to drive the
four reverse speeds. countershaft. When the hydraulic clutch is en-
gaged, the "low range" gears of the multi-
The operational functions of the five major power gear set are allowed to "free wheel" on
parts are, as follows (refer to Fig. 2): the countershaft through the mechanism of the
"jaw" type clutch coupler.
a. The multi-power transmission hydraulic
pump (No. 1) supplies oil to the shift control Refer to Fig. 3, which is a diagram showing
valve (No. 4). the transmitting of power from the engine to the
final drive when "high" multi-power is selected.
b. The shift control valve (No. 4) regulates
the oil to the hydraulically actuated, multiple When the multi-power switch on the dash-
disc clutch (No. 3); or directs the oil back to board of the tractor is in "high", the shift con-
sump. trol valve directs and regulates the oil from the
multi-power hydraulic pump to the hydraulic
c. The hydraulically actuated, multiple disc clutch (No. 3, Fig. 3). The hydraulic clutch
clutch (No. 3) causes the engagement of the discs compress, causing the engagement of the
"high range" gears of the multi-power "gear input overdrive pinion assembly (No. 2, Fig. 3).
set" (No. 2) when the shift control valve is Power from the engine is then transmitted
placed in "high" multi-power. This clutch re- through the input shaft and the hydraulic clutch
leases when the shift control valve is in "low" (which is splined to the input shaft) to this pin-
multi-power and the "low range" gears are ion assembly (No. 2, Fig. 3). The input over-
engaged. drive pinion assembly then drives the over-
drive gear (No. 4, Fig. 3), which, in turn,
d. The "high range" gears of the multi- drives the countershaft. Power from the coun-
4
MASSEY -FERGUSON
MF J35, 150 and J65
GROUP Il - SECTION B - PART 8 MUlTl-POWER TRANSMISSIONS
Printed in U.S.A.
5
MASSEY -FERGUSON
TRANSMISSIONS GROUP Il - SECTION B - PART 8
TRACTOR MODEl OIL PRESSURES'§) 500-550 RPM Oll PRESSURE cil 2000 RPM
IIHighM Multi .. Po~r IIlow~ Multi .. Power "High" Muhi~Power "Law" Multi .. Power
MF 135, W /50 Standard 150-160 PSI 20 PSI Mox. 170-180 PSI 50 PSI Mo",
Cleoronee, ond MF /50 Row
Crop (High Clearance) w/g::zs-
aline
'-..../
MF 150 Row Crop (HiSh Clear- f70-180 PSI 20 PSI Mox. 190 .. 200 PSI SOPSI Max.
ance) w/diesel etlg,ne, MF 165
Standord and Row Crop (High
Cle<;m~nee)
The pump delivers approximately 1 gpm to When the multi-power switch is placed in
the shift control valve (No. 9, Fig. 5) when the "high", the shift spool (No. 9, Fig. 6) moves
out of the valve body. This directs the oil from
the hydraulicpump through the valve chamber
leading into a passage through the input shaft
retainer, PTO pinion assembly, the input shaft
and into the hydraulic clutch, compressing the
clutch discs. When the multi-power switch is
placed in "low", the shift spool moves into the
valve body. This directs the oil through the
valve chamber leading into a passage through
the input shaft retainer that opens back into the
transmission case and the oil is returned to
"sump". (Refer to Fig. 7, which shows oil
flow. )
6
MASSEY -FERGUSON
MF 135, ISO and 165
GROUP Il - SECTION 8 - PART 8 MULTI-POWER TRANSMISSIONS
.-------------------------------------_ ... _-
1
/
\, \ '.IIi 1
'1,-
1 .- .... ~.,.
, "., ~
1 ~
-~~
Fig. 9 - PTO Main Drive Shah Pinion Assembly With Related Parts
1. Thrust Washer 5. Re.aine, Assembly - PTO Main Shah 8. Bearing Snop Ring
2. Pinion Asscmbly - PTO Main Shah 6. ai 1 Seal - Retaine, 9. Sealing Rings - PTO Main Shaft
3. Bearing Snap Ring 7. Beo,ing la. ail Seal - PTO Pinion Assembly
4. Gasket - Retoiner 11. Retaine, Bushing
Row Crop with diesel engine, the MF 165 Stan- sages to allow oil flow from the shift control
dard and the MF 165 Row Crop. valve to "sump" or to the hydraulic clutch. The
oil passage ta the hydraulic clutch is mated ta
a passage through the PTO pinion assembly
PTO P;n;on and Refa;ner Assemblies (No. 2, Fig. 9).
The PTO main drive shaft retainer assembly Sealing rings (No. 9, Fig. 9) are installed
(No. 5, Fig. 9) and the PTO main drive shaft around the PTO pinion assembly ta prevent
pinion assembly (No. 2, Fig. 9) are the same leakage from this passage. An ail seal (No. 6,
when used on the MF 135, 150 and 165 Tractors. Fig. 9) is also installed on the end of the re-
tainer assembly as additional protection against
The retainer assembly (No. 5, Fig. 9) pro- leakage bet ween the retainer and the PTO pin-
vides the mounting for the shift control valve ion assembly. A bushing (No. 11, Fig. 9) is
as weil as the means of securing the PTO main also installed in the retainer.
drive shaft pinion assembly (No. 2, Fig. 9).
This retainer assembly contains internaI pas- The PTO main drive shaft pinion assembly
P,inted in U.S.A. 7
MASSEY -FERGUSON
TRANSMISSIONS GROUP Il - SECTION B - PART 8
'\
1
(No. 2, Fig. 9) contains 19 spur teeth that mate bly ta seai the passage between the pmlOn and
with the 60 spur teeth PTO constant mesh gear shaft assemblies. The forward end of the PTO
located on the front PTO drive shaft. (The pinion assembly contains 10 splines, equally
front PTO drive shaft "drives" the hydraulic spaced, to mate with the "master" clutch hub.
lift and multi - power pump.) The inner bore of A thrust washer (No. 1, Fig. 9) is installed be-
the PTO pinion assembly contains an ail se al tween the PTO pinion assembly and the hy-
(No. 10, Fig. 9) which prevents ail flow between draulic clutch, with the steel back toward the
the input shaft assembly and the PTO pinion clutch housing.
assembly. The ail passage through the PTO
pinion assembly mates with an ail passage
through the input shaft assembly leading ta the Input Shah-MF 135 and J50 Standard
hydraulic clutch. Sealing rings (No. 6, Fig.
10) are installed around the input shaft assem- The input main drive shaft assembly (No. 12,
8
MASSEY -FERGUSON
Mf J35, J50 and J65
GROUP Il - SECTION 8 - PART 8 MULTI-POWER TRANSMISSIONS
Fig. 10) contains a needle bearing (No. 10, Standard, but is different from the one used on
Fig. 10) and a plug (No. 9, Fig. 10). The for- the other tractor modeis. )
ward end of the transmission main shaft fits
into the needle bearing. The plug is pressed
into the input shaft to seai the oil passage to the
hydraulic clutch, but contains an orifice to aid Input Shah-Mf J50 Row
in draining this passage (when in "Iow" multi- Crop WIDiesel and Mf J65
power) and to lubricate the needle bearing.
Sealing rings (No. 6, Fig. 10) are installed The input main drive shaft assembly (No. 7,
around the input shaft to seai the oil passage Fig. 10) contains a needle bearing (No. 10, Fig.
between the shaft and the PTO pinion. 10) and a plug (No. 9, Fig. 10). (This shaft as-
sembly is the same for the MF 150 Row Crop
A 16-tooth spur gear is made as a part of the with diesel engine, the MF 165 Standard and the
shaft assembly and mates with the 44-tooth MF 165 Row Crop.) The forward end of the
standard drive gear on the countershaft. (The transmission main shaft fits into the needle
spur gear transmits torque to the standard bearing. The plug is pressed into the input
drive gear.) A 25-tooth spline, to which the shaft to seal the ail passage to the hydraulic
hydraulic clutch (No. 5, Fig. 10) is mated, is clutch (No. 5, Fig. 10). The plug contains an
provided on the input shaft. The forward end orüice to aid in draining the passage (when the
of the shaft has 10 splines, equally spaced, to transmission is in "low" multi-power) and to
mate with the "forward" master clutch hub. lubricate the needle bearing.
A spacer (No. 11, Fig. 10) is installed be- Sealing rings (No. 6, Fig. 10) are installed
tween the input shaft and the front bearing for around the input shaft to seal the oil passage
the transmission main shaft. (This spacer is between the shaft and the PTO pinion assembly.
the same as the one used on the MF 150 row
crop with gas engine, but is not the same as the The input shaft has a 33-tooth spline, over
one used on the other tractor models. which the main drive pinion assembly (No. 2,
Fig. 10) is fitted, in addition to a 25-tooth
spline, to which the hydraulic clutch (No. 5,
Fig. 10) is mated. The forward end of the in-
Input Shaft-Mf J50 Row Crop W IGas Engine put shaft has 10 splines, equally spaced, to
mate with the "forward" master clutch hub.
The input main drive shaft assembly (No. 12,
Fig. 10) contains a needle bearing (No. 10, Fig. A spacer (No. 1, Fig. 10) is installed be-
10) and a plug (No. 9, Fig. 10). The forward tween the input shaft and the front bearing for
end of the transmission main shaft fits into the the transmission main shaft. (This spacer is
needle bearing. The plug is pressed into the different from the one used on the MF 150 Row
input shaft to seai the oil passage to the hy- Crop with gas engine and the MF 135 and 150
draulic clutch (No. 5, Fig. 10) and contains an Standard. )
orifice to aid in draining this passage (in "Iow"
multi-power) and to lubricate the needle bear- A washer (No. 3, Fig. 10) is installed be-
ing. Sealing rings (No. 6, Fig. 10) are in- tween the main drive pinion (No. 2, Fig. 10)
s talled around the input shaft to seai the ail and the input overdrive pinion (No. 4, Fig. 10).
passage between the shaft and the PTO pinion.
A 15-tooth spur gear is made as a part of the Main Drive Pin ion
shaft assembly and mates with the 45-tooth
standard drive gear on the countershaft. (The The main drive pmlOn (No. 2, Fig. 10) used
spur gear transmits torque to the standard on the MF 165 Standard has 22 spur teeth that
drive gear.) The input shaft aiso contains a mate with the 38-tooth standard drive gear on
25-tooth spline, to which the hydraulic clutch the countershaft. The main drive pinion used
(No. 5, Fig. 10) is mated. The forward end of on the MF 165 Row Crop and the MF 150 Row
the shaft has 10 splines, equally spaced, to Crop with diesel engine has 20 spur teeth that
mate with the "forward" master clutch hub. mate with a 39-tooth standard drive gear on the
countershaft.
A spacer (No. 11, Fig. 10) is installed be-
tween the input shaft and the front bearing for The main drive pinion is splined to the input
the transmission main shaft. (This spacer is shaft and transmits torque to the standard drive
the same as the one used on the MF 135 and150 gear assembly.
Prîntcd :n U.S.A.
9
MASSEY -FERGUSON
TRANSMISSIONS GROUP Il - SECTION B - PART 8
10
MASSEY -FERGUSON
MF 135, 150 and 165
GROUP Il - SECTION B - PART 8 MULTI-POWER TRANSMISSIONS
'1
.. ' ·1 r'
cr-c=-=:y-I ) k~
-l~ ; PUMP DRIVE
GEAR
switched to "low" multi-power. A sealing ring are not pressed into engagement, therefore,
(No. 8, Fig. 10) is provided to prevent oilleak- torque from the clutch housing is not trans-
age between the clutch housing and lower part mitted to the input overdrive pinion.
of the clutch piston.
Six piston return springs (No. 3, Fig. 11)
The clutch piston (No. 8, Fig. 11) is subject- are installed within the clutch housing to return
ed to oil pressure when operating in "high" the clutch piston when operating in "low" multi-
multi-power and compresses the three clutch power. These springs contact the clutch plate
friction discs (No. 7, Fig. 11) and the three nearest the piston, as shown in Fig. 11.
clutch plates (No. 4, Fig. 11), allowing torque
to be transmitted to the input overdrive pinion
(No. 4, Fig. 10). The piston contains a sealing Front PTO Drive Shaft and Constant Mesh Gear
ring (No. 5, Fig. 11) to prevent oil leakage be-
tween the clutch housing and the upper end of Fig. 12 shows a cut-away view of the front
the piston. PTO drive shaft (No. 1) constant mesh gear
(No. 3), as weIl as the bearing housing and
The three clutch plates (No. 4, Fig. 11) are other related parts.
installed in the housing, as shown in Fig. ll.
These plates contain "lobes" that fit into the The front PTO drive shaft (No. 1) fits through
splines in the clutch housing and are subjected the countershaft and is supported at the rear by
to torque from the housing. When these plates a needle bearing. The forward end of the front
are compressed. by the clutch piston, they PTO shaft is supported by the PTO constant
transmit the torque to the clutch friction discs. mesh gear (No. 3) and bearing (No. 12). The
rear portion of the front PTO drive shaft has a
The three clutch friction discs (No. 7, Fig. 10-tooth spline to which the pump drive gear is
11) are arranged in the clutch housing as shown mated, while the front of this shaft contains an
in Fig. 11. These discs mate with the 57-tooth l1-tooth spline to which the PTO constant mesh
spline on the input overdrive pin ion (No. 4, Fig. gear (No. 3) is mated. Two grooves are also
10) and transmit torque to the pinion when they provided on the front portion of the shaft to
are compressed with the clutch plates by the provide for installation of snap rings (No. 2
clutch piston. When operating in "low" multi- and No. 11), which secure the PTO constant
power, the clutch discs and the clutch plates mesh gear.
11
MASSEY -FERGUSON
TRANSMISSIONS GROUP Il - SECTION 8 - PART 8
3"
The countershaft transmits torque from the
SIDE VIEW
8" selected multi-power "gear set" to the selected
change speed "driving gea~s".
Fig. 13 - Alternate Hausing Cap
12
MASSEY -FERGUSON
MF 135, 150 and 165
GROUP Il - SECTION B - PART 8 MULTI-POWER TRANSMISSIONS
,~\
1&,)<
~'~)~~
!,~~h
l~
_____ '-.. . . .
INTERMEDIATE "-,
&
HIGH SPEED - - - - - - - - - _
GEAR LOW & REVERSE
~=---~~---,---l ~ J__...J~1"S(PE_ED_G_EA_R_)zz1~~td:d
MF 150 with standard type "chassis", has 40 Each of the overdrive gears installed in the
spur teeth. previously mentioned tractor models contains a
30-tooth spline that mates with the spline on
the countershaft. Each of the se gears trans-
b. This gear, when installed on the MF 150 mits torque from their appropriate input over-
Row Crop with gas engine, has 42 spur teeth. drive pinions to the countershaft.
P·ontcd ;n U.S.A. 13
MASSEY -FERGUSON
TRANSMISSIONS GROUP Il - SECTION B - PART 8
The spring (No. 14, Fig. 14) and the helical The high speed pmlOn on the main shaft is
splines on the countershaft cause the coupler to also constantly meshed to the 21 spur teeth of
be urged into engagement with the standard the ·reverse cluster gear and is driving this
drive gear when in "low" multi-power. This gear when torque is being transmitted to the
engagement allows the standard drive gear to countershaft.
transmit torque to the countershaft.
When the transmission is placed in "high" The 45 spur teeth of the low speed gear (No.
multi-power, the "jaw" clutch coupler is dis- 2) on the main shaft is driven by the 15 spur
engaged and the standard drive gear is allowed teeth, made as a part of the countershaft, when
to "free wheel". the low speed gear is moved forward into en-
gagement.
14
MASSEY -FERGUSON
Mf J35, ISO and 165
GROUP Il - SECTION B - PART 8 MUI.Tf·POWER TRANSMISSIONS
SHIFTER SHIFTER
FORK RAIL
The transmission main shaft (No. 7) is sup- The 18 spur teeth on the main shaft provide
ported by bearings (No. 2 and No. 5). The for- for installation of gears (No. 3 and No. 4) which
ward end of the shaft fits into the needle bear- are mated ta this shaft. Two grooves are also
ing installed in the input shaft assembly. The provided on the main shaft ta allow for installa-
rear portion of the shaft fits into the dual range tion of snap rings (No. 6).
planetaryassembly and mates with the three
18-tooth planetary ring pinions. The dual P'anefary Assem&'y
range planetary coupler is shifted ta engage
the rear portion of the main shaft when in Fig. 18 shows a cut-away view of the dual
Printed in U.S.A. 15
MASSEY -FERGUSON
TRANSMISSIONS GROUP Il - SECTION B - PART 8
-- ===-==~
d~
-_ ..~ -~ --~
1
_.- --
SHIFT
SELECTOR
: (:,j 1 - 1 • ('
---,;-~ ~----'r f" ..
~t~-~~J ~
range planetary "assembly" and related parts bolted to the rear of the transmission case.
in assembly arrangement.
The shift coupler (No. 1) contains 18 internaI
The dual range planetary is doweled and teeth and 27 external teeth. The coupler is
16
MASSEY -FERGUSON
Mf 135, 150 and 165
GROUP Il - SECTION 8 - PART 8. MUI. TI-PO WER TRANSMISSIONS
shüted forward in dual range "high" and the in- unless the carrier pinion assembly is engaged
ternaI teeth mesh with the main shaft. Torque to the coupler. )
is then transmitted from the main shaft directly
to the rear drive shaft in the center housing.
The coupler is shifted rearward in dual range Shifter forks and Rails
"low" and the internaI teeth are disengaged
from the main shaft. This rearward movement Fig. 19 shows a cut-away illustration of the
of the coupler causes the external teeth to en- shifter forks and rails.
gage the teeth in the planetary carrier pinion
assembly (No. 8). Torque is then transmitted The shifter forks (No. 5 and No. 6) provide
from the main shaft through the planetary to the positive movement of the change speed gears,
coupler and then to the rear drive shaft. while shifter fork (No. 1) provides positive
movement of the planetary shift coupler. These
The planetary carrier pinion assembly (No. forks are secured to the shifter rails by screws
8) provides the housing for the three planetary which are "safety" wired to prevent their
ring pinions (No. 11). The planetary ring pin- loosening.
ions are mounted over rollers (No. 7) and
shafts (No. 9) and mate with the teeth on the Spring-loaded detent pins (No. 8) hold the
main shaft. These ring pinions also mate with shifter rails in the position selected (in gear or
the 54-tooth ring gear. This ring gear provides neutral). At the rear of the transmission case,
the path for the ring pinions to follow. a sliding pin is located between the shifter
,.... ails ta act as a safety device to prevent the
engagement of more than one change speed
Torque is transmitted from the main shaft to gear at a time. When . one rail is moved, the
the ring pinions whenever the shaft is being pin locates in the notch in the other rail, mak-
driven. (However, torque is not transmitted to ing it immoveable until the other rail is re-
the shift coupler by way of these ring pinions turned to neutral.
----..,
J.....),"':I-----4-------------~7:0ry._--É.:3.-_;r:cP
Printed in U.S.A.
17
MASSEY -FERGUSON
TRANSMISSIONS GROUP Il - SECTION B - PART 8
)...,..}:.-'::r---.·-------------~--_,..ri-â.__.".~(/
HYDRAULIC CLUTCH
;:~ "l'·
,r',j 1 i' ~
:--;.c o ~-1i-·V.
r,.' " '
,"-~,-U,
1
18
MASSEY -FERGUSON
MF 135, 150 and 165
GROUP Il - SECTION 8 • PART 8 MULTI·POWER TRANSMISSIONS
,
i
-1
Fig. 23 -- Torque Flow From Countershaft to "First" Drive Geor and Main Shaft
......
.'.::' 1
-~
Fig. 24 - Torque Flow From Countershoft to "Second" Drive Gear and Main Shaft
'.
,r,,) i ,
:7-= ~4f". f
f:." -
~.- HIGH SPEED
PINION
Fig. 25 - Torque Flow From Countershaft to "Third" Drive Gear and Main ShaH
20
MASSEY -FERGUSON
MF J35, J50 and 165
GROUP Il - SECTION 8 - PART 8 MUt. TI-PO WER TRANSMISSIONS
.~
Fig. 26 - Torque Flow From Countershaft to "Reverse" Drive Georand Main Shaft
NOTE: The figures referred to within 1. Drain the oil from the transmission and
tlze following instructions are of the differential housing.
IVIF 165 Tractor witlz diesel engine,
bllt tlze procedures for removal will
aPPly to aU tlze tractors covered with- 2. If the Engine has not been reJlioved froJJi
il/ tlzis part. the tractor, proceed,. as follows:
21
MASSEY -FERGUSON
TRANSMISSIONS GROUP Il - SECTION B - PART 8
'}
Fig_ 27 - Torque Flow From Main Shaft Through "High" Dual Range
"
Fig_ 28 - Torque Flow From Main Shaft Through "Low" Dual Range
22
MASSEY -FERGUSON
MF J35, J50 and J65
GROUP Il - SECTION B - PART 8 MUI.TI-POWER TRANSMISSIONS
PrintC'd in U.S_A. 23
MASSEY -FERGUSON
TRANSMISSIONS GROUP Il - SECTION B - PART 8
Fig.31 - Steering Housing and Tractor Instrument Support Fig ..32 - Removing Transmission Top Cover
1. Bolts - Instrument Support to Transmission
2. Solts - Steering Housing to Transmission
24
MASSEY -FERGUSON
Mf J35, J50 and J65
GROUP Il - SECTION 8 - PART 8 MUI.TI-POWER TRANSMISSIONS
Fig. 33 - Right-Hand View of MF 165 Diesel With Engine "Split" From Transmission Case
1. Brak. Pedals 3. Right-Hand Step Plate 6. Brake Rod - Right·Hand
2. Bolts - Step Plate Bracket 4. Brake Cross Shaft 7. Clevis Pin
5. Electrical Coupler
mission and recheck the area between n. Refer to Fig. 30. Disconnect and re-
engine, steering housing and instrument move left-hand step plate (No. 4), left-
support to make sure they are free of hand brake rod (No. 8), cross shaft
the transmission case. lever bracket, woodruff key from cross
shaft and cross shaft (No. 10) from
transmission case.
k. Continue to carefully separate the trac-
tor, while checking that steering hous- 3. If the engine has been previously removed
ing and instrument support are free of from the tractor, as shown in Fig. 33, proceed,
the transmission. as follows:
Prtntcd in U.S.A.
25
MASSEY -FERGUSON
TRANSMISSIONS GROUP 1/ - SECTION B - PART 8
Fig. 34 - Left-Hand View of MF 165 Diesel With Engine "Split" From Transmiss ion Case
1. Bolts - Clu.ch Pivot Brocket 3. Clutch Pedol 5. Clevis Pin - Clutch linkage 7. Broke Rod - left·Hond 9. Broke Cross Shoh
2. Bolts - Step Plote Brocke! 4. left·Hond Step Plote 6. Boit - Cross Shoft Brocket 8. Clevis Pin 10. Multi·Power Control Rod
mark its relative location to the brack- g. Remove boUs securing transmission
et on the transmission and disconnect top cover and remove the cover with
the control rod from the bracket. shifter levers straight up from the
transmission, as shown in Fig. 32.
d. Remove bolts (No. 1 and No. 2, Fig.
35) securing the instrument support and h. Refer to Fig. 33. Disconnect and re-
steering housing to the transmission. move right-hand step plate. (No. 3),
right- hand brake rod (No. 6) and brake
e. Disconnect electrical connection for . pedals (No. 1) from the transmission.
neutral switch from transmission and
recheck area between transmission, i. Refer to Fig. 34. Disconnect and re-
steering housing and support. move left-hand step plate (No. 4), le ft-
hand brake rod (No. 7), cross shaft
f. Attach a chain hoist to the steering lever bracket, woodruff key from cross
housing and carefully lift housing and shaft and the brake cross shaft (No. 9)
instrument support from transmission. from the transmission.
26
MASSEY -FERGUSON
MF J35, J50 and J65
GROUP Il - SECTION 8 - PART 8 MUt. TI-PO WER TRANSMISSIONS
Fig. 35 - Steering Housing and Tractor Instrument Support Fig. 37 - Removing Planetary
1. Bolts - Instrument Support to Transmission 1. Plonetary Shift Fork 4. Plonetory - Dual Range
2. Bolts - Steering Housing to Transmission 2. Setscrew 5. Bolts - Plonetory Retaining
3. Plonetory Coupler 6. Sh ifter Rail
ti-power pump and the tube assembly at trans- under the center housing and attach a chain
mission front case. hoist to the transmission case.
/
5. Place a suitable stand or other support 6. Remove the boUs securing the transmis-
sion to the center housing.
Pr:crcd ie U.S.A.
27
MASSEY -FERGUSON
TRANSMISSIONS GROUP Il - SECTION B - PART 8
Removing Planetary
Refer to Fig. 37 and proceed, as follows: Fig. 38 - Relative Location of Main Shaft and Related Parts
1. Snap Ring - Bearing 4. Law Speed Gear
2. Main Shaft 5. Front Beoring - Main Shaft
1. If planetary shifter fork (No. 1) and plan- 3. Intermediote and High 6. Rear Beoring - Main Shaft
etary coupler (No. 3) have not been removed Speed Geor 7. Snap Rings
28
MASSEY -FERGUSON
MF 135, 150 and 165
GROUP Il - SECTION 8 - PART 8 MUt. TI-PO WER TRANSMISSIONS
29
Pr:r.'ed :n U.S.A.
MASSEY -FERGUSON
TRANSMISSIONS GROUP Il - SECTION B - PART 8
Fig. 42 - View of PTO Main Shah Retainer Fig. 43 - Removing or Installing PTO Main Shaft Retainer
With Clutch Bearing Removed 1. Speciol Tooi OTC·FT·357 - Seol Protector 3. Input Shaft
1. ail Inlet Tube 3. Boit 2. PTO Pinion Assembly 4. Retoiner
2. Lever Bracket - Shift Valve 4. Boit
5. Boit
7. Remove shift lever bracket (No. 2, Fig. 1. Remove PTO Main Drive shaft retainer
42), with attached linkage, from the trans- from the transmission. (Refer to the appropri-
mission. ate sub-heading for procedures. )
8. Carefully slide retainer and PTO Pinion 2. Remove snap ring (No. 6, Fig. 45) se-
assembly, with attached shift control valve, curing bearing and pinion in retainer.
from the input shaft, as shawn in Fig. 43.
3. Tap protruding end of pinion shaft against
9. Remove gasket (No. 4, Fig. 40) from be- a wooden block ta free bearing from retainer.
tween the retainer and the transmission case
and remove the thrust washer (installed between 4. Remove PTO pinion assembly from re-
Hydraulic clutch and PrO Pinion assembly) tainer and remove snap ring (No. 7, Fig. 45)
from input shaft. securing bearing (No. 4, Fig. 45) to shaft of
pinion assembly.
Removing Shift Control Valve Assembly 5. Press bearing (No. 4, Fig. 45) from pin-
ion assembly (No. 1, Fig. 45).
1. Remove PTO Main Drive shaft retainer
from the transmission. (Re fer ta the appropri-
ate sub-heading for procedures. ) Removing Main Input Shaft
2. Refer ta Fig. 44 and remove the shift Refer ta Fig. 46, which shows a cut-away
30
MASSEY -FERGUSON
MF 135, ISO and 165
GROUP Il - SECTION B - PART 8 MULTI-POWER TRANSMISSIONS
SHIFT CONTROL~ -0
VALVE
-GASKET
31
MASSEY -FERGUSON
TRANSMISSIONS GROUP " - SECTION 8 - PART 8
exploded view of the PTO front drive shaft and 4. Remove snap ring (No. 8, Fig. 50) and
related parts. spacer washer (No. 6, Fig. 50) fromforward
end of PTO front drive shaft.
1. Remove shifter forks and rails, dual
range planetary, main shaft with "change 5. Thread two 3/8" x 4" UNC hex bolts into
speed" g~ars, the PTO main shaft retainer and the puller holes in the bearing housing, as
the main input shaft (with related parts). (Refer shown in Fig. 51.
to the appropriate sub-headings for procedures. )
2. Remove bolts (No. 5, Fig. 50) securing 6. Alternately turn bolts to force the bearing
housing cap (No. 7, Fig. 50) to the bearing housing and bearing from the transmission
housing (No. 10, Fig. 50). (If alternate hous- case.
ing cap, shown in Fig. 42, is installed, the cap
retaining bolts are 3/8" x 1-1/4" UNC and
special fiat washers are used.) 7. Carefully slide PTO front drive shaft
(No. 1, Fig. 50) rearward from countershaft, .~
3. Remove the housing cap gasket (No. 3, while removing constant mesh gear (No. 12,
Fig. 50). Fig. 50) upward from the transmission case.
32
MASSEY -FERGUSON
Mf 135, ISO and 165
GROUP Il - SECTION 8 - PART 8 MUl. T'-PO WER TRANSM'SS'ONS
• J60"~ b USED ON
MF 165 AlL
& MF 150 ROW
CROP W/DIESEL
USED ON
MF 135/150
STANDARD
& MF 150 ROW
11. ,30
"
ICRO?W/GAS
2f If
33
MASSEY -FERGUSON
TRANSMISSIONS GROUP Il - SECTION B - PART 8
Removing Countershaft
34
MASSEY -FERGUSON
MF J35, J50 and J65
GROUP Il - SECTION 8 - PART 8 MUI.TI-POWER TRANSMISSIONS
d. A "cross bar". The "cross bar" should b. Install a flat washer and nut on the
be long enough to go across transmission case "ready-bolt" at rear of countershaft.
(or to go across the front opening for the PTO
bearing housing) and have a hole through center c. Place "c r 0 s s ba r" (No. 4, Fig. 53)
for the "ready-bolt". across front of transmission, insert
"ready-bolt" through cross bar, and
e. One piece of 2" ID pipe, approximately install washer (No. 2, Fig. 53) and nut
12" long. (No. 1, Fig. 53).
Fig. 52 shows a cut-away illustration and 4. Turn the nut on the puller at the forward
end of the transmission case to pull the coun-
tershaft forward just enough to allow for re-
moval of pinion snap ring (No. 13, Fig. 52).
Fig. 54 - Removing or Installing Standard Drive and 9. Remove rear bearing (No. 3, Fig. 52)
Overdrive Gear from Countershaft from shaft and slide thrust washer (No. 7, Fig.
1 Standard Drive Geor 2. Overdrive Geor
3. Special Tooi MFN-S30 - Geor Holder 52) from forward end of shaft.
Pnntcd :n U.S.A.
35
MASSEY -FERGUSON
TRANSMISSIONS GROUP /1 - SECTION B - PART 8
36
MASSEY -FERGUSON
MF 135, 150 and 165
GROUP Il - SECTION B - PART 8 MULTI-POWER TRANSMISSIONS
dowel (holding the roUer bearings in position) 57), washers (No. 9, Fig. 57), spacers (No. 11,
from the transmission. Fig. 57) and the needle bearings (No. 5, Fig.
57) from the pinion carrier.
SERVICING THE DUAL RANGE PLANETARY 5. Repeat the preceding steps 3 and 4 until
aU three pinion gears have been removed from
Refer ta the appropriate sub- headings for the pinion carrier.
procedures pertaining ta removing and instaU-
ing the planetary.
Inspeding the Planetary
Fig. 57 shows an exploded view of the "dual- 1. Thoroughly clean aU parts of the plane-
range" planetary and identification of parts. tary with a clean solvent and dry with com-
pressed air.
1. After the planetary has been removed
from the transmission and placed on the work 2. Inspect the pmlOn gears (No. 10) for
bench, separate shim (No. 8) front caver plate chipped or broken teeth and replace the gears
(No. 7) thrust washers (No. 2) and rear caver where either damage exists.
plate (No. 1) from the ring gear (No. 3).
3. Check the needle bearings (No. 5), spac-
2. Lift the pinion carrier (No. 6) with the ers (No. 11) and thrust washers (No. 9) for
installed pinion gears from the ring gear and damage or excessive wear.
place the pinion carrier on the bed of a "press".
4. Inspect the shim (No. 8), front and rear
3. Press pinion gear shaft (No. 2, Fig. 58) caver plates (No. 7 and No. 1) and thrust wash-
from pinion gear (No. 3, Fig. 58) and carrier ers (No. 2) for damage or excessive wear.
(No. 1, Fig. 58).
5. Check that the teeth in the pinion carrier
4. After the shaft has been pressed free of (No. 6) and in the ring gear (No. 3) are not
carrier, remove the pinion gear (No. 10, Fig. chipped or broken.
Pr ntcd ln U S.A, 37
MASSEY -FERGUSON
TRANSMISSIONS GROUP Il - SECTION B - PART 8
12. Place the front and the rear cover plate Refer to Fig. 40, which shows a cut-away
(No. 7 and No. 1) against their respective sides and exploded view of the PTO main drive shaft
of the ring gear and place shim (No. 8) against retainer and related parts.
front cover plate. (The slotted cut-away por-
tion of the front cover plate and the shim should 1. After the retainer has been removed from ~.
be aligned with each other and at the top of the the transmission, place it on the work bench
planetary when it is reinstailed on the trans- and remove the shift control valve and valve
mission.) Insert planetary retaining bolts gasket from the top of the retainer.
38
MASSEY -FERGUSON
Mf 135, 150 and J65
GROUP Il - SECTION B - PART 8 MULTI-POWER TRANSMISSIONS
40
MASSEY -FERGUSON
MF J35, J50 and 165
GROUP Il - SECTION B - PART 8 MUI.TI-POWER TRANSMISSIONS
Reassembling the Shift Control Valve Fig. 63 - Exploded and Portia 1 Assembled View
of Hydraulic Clutch
1. Snap Ring - Retainer Plate 5. (Iutch Plates
Refer to Fig. 62 .. 2. (Iutch Retainer Plote 6. (Iutch Piston
3. Piston Return Springs (6) 7. Piston Seoling Ring - Outer
4. Clutch "Friction" Dises 8. Piston Seoling Ring - Inner
1. Insert regulator spool (No. 7) into its re- 9. (Iutch Housing
2. Drop regulator spring (No. 6) into place NOTE; Capscrew containing the cop-
against the regulator spool and install washer per washer is to be installed in the
(No. 4) and regulator plug (No. 5). Torque valve's right, front rnounting hale (as
plug to 17-22 ft.-Ibs. would appear facing the valve when
properly mounted on the retainer).
3. Install new "O"-ring (No. 9) on shift spool
(No. 8) and insert spool carefully into its bore
in the valve body, with the slotted end of the SERVICING THE HYDRAUUC CI.UTCH
spool (slot to which the mechanical linkage is
inserted) protruding from the valve and facing Remove the shifter forks and rails, the dual
in the same direction as the valve inlet port. range planetary, the main shaft with "change
speed" gears, the PTO main drive shaft re-
4. Place new "O"-ring (No. 11) on fitting tainer and the input shaft from the transmis-
(No. 12) and install this fitting into the valve sion. (Re fer to the appropriate sub- headings
inlet port. for procedures. )
6. Install capscrews (No. 1) through the 1. After the hydraulie eluteh has been re-
rear holes in the valve body and install cap- moved from the input shaft assembly, place it
screws (No. 2) into the forward holes (nearest on the beneh with the snap ring (No. 1) upward
the inlet port). Torque capscrew evenly to and lift the input overdrive pinion fl'om the
3- 4 ft. -lbs. cluteh dises.
Printcd in U.S.A. 41
MASSEY -FERGUSON
TRANSMISSIONS GROUP Il - SECTION 8 - PARTS
Inspecting the Hydraulic Clutch Fig. 64 - Removing or Insfclling Cluteh Plates and Dises
1. Clutch "Friction" Dises 3. Piston Return Spring
Refer to Fig. 63. 2. Clutch Plote 4. Clutch Housing
1. Thoroughly clean aIl parts of the clutch with the hub side of the piston upward. (The
with a suitable solvent and dry with compressed end of the piston with the sealing ring down-
air. ward. )
2. Inspect the clutch discs (No. 4) for dam- 4. Use a small screwdriver to carefully
age, scoring or excessive wear and replace if compress the sealing ring around the piston,
any of these conditions exists. and push piston and ring downward into the
clutch housing.
3. Check the clutch plates (No. 5) for dam-
age, scoring or excessive wear. If light score 5. Position one of the clutch plates (No. 5,
marks are found, they may be removed with a Fig. 63) into the clutch housing with the "ear
fine grade of crocus clotho lobes" of the plate inserted into the serrations;
see Fig. 64.
4. Check inner hub of clutch housing for
chipped or damaged teeth and check that the 6. Place one clutch disc (No. 4, Fig. 63)
piston return springs (No. 3) are not broken. into position on top of the clutch plate (No. 5,
Fig. 63).
5. Check that the oil inlet and drain holes
will allow free pasf?age of oil. 7. Install the remaining clutch plates (No. 5,
Fig. 63) and clutch dises (No. 4, Fig. 63) into
the housing in their correct alternate sequence
Reassemb'ing the Hydrau'ic Clutch (as shown in the assembled view in Fig. 63),
making sure that the "ear lobes" on the clutch
1. After the hydraulic clutch has been plates (No. 5, Fig. 63) are inserted into the
cleaned and inspected, place clutch housing serrations in the housing in a staggered order;
(No. 9, Fig. 63) on the bench with large open- see Fig. 64. (This procedure allows for cor-
ings upward. rect installation and positioning of the piston
return springs. )
2. Install new sealing ring (No. 8, Fig. 63)
into its groove on the inner hub of the clutch 8. Position the six piston return springs
housing (No. 9, Fig. 63). (No. 3, Fig. 64) into clutch housing and on top
of the "ear lobes" of the lowermost (the first'--...../
3. Install new sealing ring (No. 7, Fig. 63) installed) clutch plate. (The position of the
into its groove around clutch piston (No. 6, Fig. return springs to the clutch plate is shown in
63) and place the clutch piston into the housing the assembled view in Fig. 63.)
42
MASSEY -FERGUSON
MF J35, J50 and J65
GROUP Il - SECTION B - PART 8 MUI.TI·POWER TRANSMISSIONS
3. Position needle bearing (No. 2, Fig. 65) 4. Inspect all shafts for excessively worn or
Printcd in U.S.A.
43
MASSEY -FERGUSON
TRANSMISSIONS GROUP Il - SECTION 8 - PART 8
Reinstalling the Reverse Cluster Gear 7. Carefully position cluster gear (No. 7)
into the transmission with the smaller spur
Fig. 56 shows a cut-away and exploded view gear teeth forward.
of the reverse cluster gear and related parts.
1. Apply a light coating of grease to one side 8. Insert gear shaft (No. 4) through the rear
of each gear washer (No. 6) and the inner di- of the transmission case and slightly into clus-
ameter of the reverse cluster gear (No. 7). ter gear to push 11 dowel" slightly from the
cluster gear. (This will provide support of the
2. Place one gear washer on the bench with gear and allow the gear shaft to be removed
the greased side up and place the cluster gear slightly to facilitate installation of the spacer
on top of washer. (No. 5).)
3. Insert "dowel" (or rubber hose) approx- 9. Install spacer (No. 5) and carefully push
imately .312" x 1-7/8" through the cluster gear shaft (No. 4) through spacer (No. 5) and
gear. into cluster gear, while at the same time, re-
moving "dowel" from the transmission.
4. Insert one bearing washer (No. 9) over
"dowel" and into cluster gear. 10. Place shaft stop (No. 3) against rear of
transmission case and se cure with boIt (No. 1) "---/
5. Install the first row of roller bearings and tab washer (No. 2). Bend one "tab" of tab
(No. 8) into cluster gear and place spacer (No. washer to lock boIt.
44
MASSEY -FERGUSON
MF 135, 150 and 165
GROUP Il - SECTION B - PART 8 MUI.TI-POWER TRANSMISSIONS
11. Remove "puller" and install snap ring 6. Remove the two balts securing the bear-
(No. 1, Fig. 52) into its groove at the rear of ing housing ta the transmission case and install
the countershaft. cap gasket (No. 3) and housing cap (No. 7) to
45
MASSEY -FERGUSON
TRANSMISSIONS GROUP Il - SECTION B - PART 8
3. Insert main drive pinion (No. 2), if used, Fig. 43) over the forward end of the input shaft
and the overdrive pinion (No. 4) and hydraulic (No. 3, Fig. 43).
clutch (No. 5) into correct assembly position in
transmission case.
4. Place new gasket (No. 3, Fig. 40) against
4. Start input shaft (No. 7 or No. 12) through mounting surface of the retainer and carefully
center member of the transmission and through guide the retainer over the input shaft and
the main drive pinion (when used), the over- against the transmission case.
drive pinion (No. 4) and the hydraulic clutch
(No. 5).
5. Apply non-hardening "permatex" ta the
5. Pull input shaft (No. 7 or No. 12) forward retainer mounting boIts (No. 3, No. 4, and No.
slightly and insert spacer (No. 1) in the for- 5, Fig. 42). Check that washer is installed on
ward side of the transmission center member boit (holding shift lever bracket) behind bracket
with the protrusion of the spacer against the (No. 2, Fig. 42).
input shaft.
6. Move the input shaft assembly back 6. Install boIts into their respective mount-
against spacer. ing hales ta secure shift leve:r bracket (No. 5,
Fig. 41) and retainer (No. 13, Fig. 41) ta the
transmission case •. Remove special tool OTC-
Reinstalling PTO Main Shaft Retainer FT-357 from input shaft.
Prior ta reinstalling the PTO main drive 7. Connect ail inlet tube (No. 4, Fig. 41) ta
shaft retainer, the countershaft, the PTO front the fitting on the transmission case and the
drive shaft and the main input shaft should be fitting in the shift control valve (No. 1, Fig. 41).
installed in the transmission.
8. Place release bearing fork (No. 15, Fig.
1. Check that PTO main shaft retainer and 41) into position and install the clutch release
pinion assembly and the shift control valve have shafts (No. 7 and No. 16, Fig. 41). Tighten
been properly serviced. (Refer ta appropriate the setscrews (No. 6, Fig. 41) on both sides of
sub- headings. ) release bearing fork and lockwire into position.
2. Insert thrust washer (No. 5, Fig. 45) over 9. Apply a light coat of lubriplate over
the input shaft with steel side of washer against splines of PTO pinion assembly and slide car-
hydraulic clutch. rier (No. 14, Fig. 41) and bearing (No. 13, Fig.
41) over the pinion and install bath return
3. Install special tool OTC-FT-357 (No. 1, springs (No. 8, Fig. 41).
46
MASSEY -FERGUSON
MF J35, J500nd J65
GROUP Il - SECTION B - PART 8 MUI.TI-POWER TRANSMISSIONS
Reinstolling Moin Shoft pins with their respective holes in the trans-
ond "Chonge Speed" Geors mission case.
1. Check that main shaft rear bearing (No. 4. Install outer thrust washer (No. 2, Fig.
6) and snap rings (No. 7) are installed. 57) inside of ring gear and position rear cover
plate (No. 1, Fig. 57) against the ring gear
2. Insert main shaft (No. 2) through rear of while aligning the boIt holes.
transmission case and place intermediate and
high speed gear (No. 3) over the shaft with the 5. Secure the p1anetary to the transmission
smaller spur gear teeth forward. case with mounting bolts (No. 5, Fig. 37).
3. Place low speed gear (No. 4) over the 6. If shifter forks and rails are instaUed in
main shaft, with the hub end of the gear (into the transmission, slide coupler (No. 3, Fig.
which the shifter fork fits) toward the rear of 37), with shifter fork (No. 1, Fig. 37), into
the transmission, . and start front bearing (No. planetary while piloting the shifter fork over
5) over the forward end of the shaft. the shifter rail (No. 6, Fig. 37). Secure with
setscrew (No. 2, Fig. 37) and lockwire set-
4. Refer to Fig. 68 and insert special tool screw in place.
MFN-458 (No. 1) into center member of the
transmission case, as shown. Insert the for-
ward end of the main shaft through the special Reinstolling Shif#er Forks and Rails
too1 and then, use a soft mallet to tap the rear
of the main shaft, causing the front bearing Prior to reinstalling the shifter forks and
(No. 3) to seat properly on the main shaft. rails, aU other parts of the transmission should
be assembled. (Refer to the appropriate sub-
5. Slide main shaft rearward, remove the headings for procedures. )
special tool MFN-458, then slide main shaft
forward to place the bearings in their respec- Refer to Fig. 36.
tive housings. Check that forward end of the
main shaft is in correct position in the rear of 1. Drop shifter forks (No. 12 and No. 13) in-
the main input shaft. ta position on the "change speed" gears.
Printcd În U.S.A.
47
MASSEY -FERGUSON
TRANSMISSIONS GROUP Il - SECTION B - PART 8
Fig. 69 - Top View of Multi.Power Hydraulic Pump Fig. 70 - Front View of Multi.Power Hydraulic Pump
1. Multj·Power Hydraulic Pump 4. Mounting Solts 1. Multi·Power Hydraulic Pump 4. Pump Driven Geor
2. Idler Geor Assembly 5. Mountîng 8racket 2. Mounting Bolts 5. Pump Id 1er Gear Assembly
3. Dri ve Geor 6. Oil Filter - Multi.Power Pump 3. Mounting Bracket 6. Pump Drive Geor
5. Fush shifter rails forward to their limits into the tractor, the control linkage should be
and secure with setscrews (No. 5). adjusted, as follows:
CONTROL LINKAGE ADJUSTMENT Refer to Fig. 69 and Fig. 70, which show a
top view and front view of the pump assembly
After the transmission has been reinstalled installed in the tractor.
48
MASSEY -FERGUSON
MF 135, 150 and 165
GROUP Il - SECTION 8 - PART 8 MULTI-POWER TRANSMISSIONS
@
r0fJ
ri /
Il;-
o
~
Printcd in U.S.A.
49
--- --- ----------------------------
MASSEY -FERGUSON
TRANSMISSIONS GROUP Il - SECTION B - PART 8
(No. 2) against a wood en black ta remove spring 4. Install hex-head (No. 4) and Allen-head
(No. 12) and relief valve poppet (No. 18). (No. 5) capscrews through their respective lo-
cations in the end cap and thread them into the
pump body.
INSPECTING THE MULTI-POWER PUMP 5. Install key (No. 14) into keyway on the
leading gear shaft (No. 13) and slide the pump
Refer ta Fig. 71. driven gear (No. 15) over the key and secure it
ta the leading gear shaft with snap ring (No. 16).
Thoroughly clean all parts with a suitable
solvent and dry with compressed air. 6. If removed, slide idler gear assembly
(No. 8) over shaft (No. 7) and secure with wash-
NOTE: Use caYe to prevent damage er (No. 9) and retaining screw (No. 10).
to oil jilter s creen.
7. Drop relief valve poppet (No. 18) into its
1. Replace bearings (No. 19 and No. 21), seat in the end cap (No. 2) and place spring
"O"-rings (No. 22) and gasket (No. 11) with new (No. 12) over the poppet. Thread plug (No. 17)
parts. Saturate "O"-rings and gasket with into end cap and tighten ta the same number of
clean transmission ail. turns noted during removal.
2. Check the pump body (No. 6) and the end 8. Place new gasket (No. 11) against end cap
cap (No. 2) for evidence of damage or scoring and position ail filter (No. 1) over gasket.
and check their respective threaded ports for
nicked or burred threads and obstructions. 9. Install capscrews (No. 3) to secure ail
fiUer ta pump and tighten aIl four capscrews
3. Check that spring (No. 12) is not broken (No. 3, No. 4 and No. 5) evenly.
and inspect the relief valve (No. 18) for dam-
age. Check plug (No. 17) for damaged threads.
REINSTALLING THE MULTI-POWER PUMP
4. Inspect the leading and following gear
shafts (No. 13 and No. 20) for nicked teeth, 1. Position pump onto pump mounting brack-
excessive scoring or shaft wear in the bearing et, as shawn in Figs. 69 and 70.
areas or on the gear faces and check that key-
way is not damaged. 2. Secure the pump ta the bracket with
mounting boUs (No. 4, Fig. 69).
5. Inspect the gears (No. 8 and No. 15) for
chipped or broken teeth. 3. Check that backlash between pump idler
gear (No. 5, Fig. 70) and pump drive gear (No.
6, Fig. 70) is .002" - . 005". If backlash is
REASSEMBLING THE MULTI-POWER PUMP not in tolerance, the mounting boUs holding the
bracket ta the hydraulic lift pump may be loos-
Refer ta Fig. 71. ened and the bracket moved radically ta adjust
backlash and the boUs retightened. (The boIt
1. Install new "O"-rings (No. 22) on new holes in the bracket contain sufficient clearance
front bearings (No. 21) and insert these bear- to allow the bracket to be moved in this
ings into the pump body (No. 6). manner. )
2. Insert the leading and following gear 4. Check that the cotter pin securing the
shafts (No. 13 and No. 20) into their respective pump drive gear (No. 6, Fig. 70) to the lift
bearings, with the marked ends to the rear. pump shaft has its head nattened sufficiently ta
clear the pump mounting bracket (No. 3,
3. Insert the new rear bearings (No. 19) in- Fig. 70).
ta the end cap (No. 2) and position the end cap
over the protruding ends of the gear shafts and 5. Rejoin the center housing and the trans-
against the pump body. mission, using new gasket.
50
MASSEY -FERGUSON
TABLE OF CONTENTS
Page
SPECIFICATIONS . . . . . . . . . . 2
DESCRIPTION . . . . . . . . . . . . 2
DRIVE AXLE ASSEMBLy REMOVAL . 4
DRIVE AXLE ASSEMBLY INSTALLATION 5
AXLE HOUSI NG ASSEMBLY . . . 5
Removal . . . . . • . . . . . • . 6
Disassembly . . . . . • • • . • • 7
Differentiai Lock Disassembly . 9
Differentiai Lock Reassembly . 10
Reassembly . . . . . . . . . . • 11
Carrier Bearing Pre-Load Adjustment 12
Installation . . . . . . . . . . . . . . 15
Differentiai Lock Pedal Adjustment 15
AXLE SHAFT ASSEMBLY . 15
Removal . . 16
Disassembly 18
Reassembly 19
Installation 20
Lubrication 20
Axle Shaft End Play Adjustment 20
DIFFERENTIAL CARRIER ASSEMBLY 21
Removal .. 21
Disassembly . . . . . . . 22
Reassembly . . . . . . . . 24
1nstallation . • • . . . . 25
DRIVE PINION ASSEMBLY 25
Removal .. 26
Disassembly . . . . . . . 28
Reassembly . . . . . . . 31
Installation . . . . . . . 31
Ring Gear and Pinion Backlash Adjustment 33
TABLE OF CONTENTS
Page
SPECIFICATIONS . . . . . . . . . . 2
DESCRIPTION . . . . . . . . . . . . 2
DRIVE AXLE ASSEMBLY REMOVAL . 4
DRIVE AXLE ASSEMBLY INSTALLATION 5
AXLE HOUSI NG ASSEMBL y '" 5
Removal . . . . . . . . . . • • . 6
Disassembly . . . . . . . . . . • 7
Differentiai Lock Disassembly . 9
Differentiai Lock Reassembly • 10
Reassembly . . . . . . . . . . . 11
Carrier Bearing Pre-Load Adjustment 12
Installation . . . . . . . . . . . . . 15
Differentiai Lock Pedal Adjustment 15
AXLE SHAFT ASSEMBLY . 15 "'---/
Removal . . 16
Disassembly 18
Reassembly 19
Installation 20
Lubrication 20
Axle Shaft End Play Adjustment .. 20
DI FFERE NTIAL CARRIER ASSEMBLY 21
Removal .. . 21
Disassembly . . . . . . . 22
Reassembly . . . . . . . . 24
Installation . . . . . . . 25
DRIVE PINION ASSEMBLY 25
Removal .. 26
Disassembly . . . . . . . 28
Reassembly . . . . . . . . 31
Installation . . . . . . . . 31
Ring Gear and Pin ion Backlash Adjustment 33
P,intcd in U.S.A
1
MASSEY -FERGUSON
GROUP II - SECTION C - PART 5 DIFFERENTIA L, PINION & REAR AXLE
Printed in U.S.A.
----------------------~---- ~----~ ----~~ -- ~-~~-----~---
MASSEY-FERGUSON
MF 135, MF 150 STD.
MF 150 HI. CL. GAS GROUP Il - SECTION C - PART 5
4
MASSEY -FERGUSON
GROUP" - SECTION C - PART 5 DIFFERENT/AL, PINION & REAR AXLE
10. Remove the bolts attaching the center 5. Multi-Power Models Only: Reconnect the
housing to the transmission. hydraulic line from the Multi-Power pump to
the Multi-Power shift control valve.
11. Carefully work the center housing away
from the transmission until the main drive 6. Install the lift cover (if removed) as des-
shaft and PTO drive shaft splines are separated cribed in Group III, Section A, Part 4.
from the transmission.
7. Reconnect the light wire.
12. Roll the drive axle assembly away from
the transmission. 8. Attach the brake rod clevises to their re-
spective camshaft levers with the clevis pins
and install the cotter pins.
studs from the axle bearing retainer extending 2. Remove the wheel assembly. Securely
thru the brake backing plate and the flange on block the center housing.
the outer end of the axle housing.
3. Disconnect the lightwires and remove the
Each housing con tains the inner axle bearing fender. Refer to Figs. 4 and 5.
oil seal, differential carrier bearing cup, brake
camshaft bushing and lower link pivot shaft. 4. Disconnect the brake camshaft lever from
The left side housing has attached to it an oil the brake rod clevis.
trough for carrier bearing lubrication. When a
tractor is equipped with differential lock, the
right side housing also contains the differential
lock actuating mechanism in addition to the
regular parts.
REMOVAL
Refer to Fig. 7.
6
MASSEY -FERGUSON
GROUP Il - SECTION C - PART 5 DIFFERENTIA L, PINION & REAR AXLE
Fig. la - Axle Housing Assembly Removed (R.H. Diff. Lock) Fig. 12 - Inner Axle Shaft Qil Seal Pulle, Set-Up
Prioted in U.S A. 7
MF 135, MF 150 STD.
MASSEY -FERGUSON
MF J50 HI. CL. GAS GROUP " - SECTION C - PART 5
INSPECTION
8
MASSEY-FERGUSON
GROUP" - SECTION C - PART 5 DIFFERENT/AL, PINION & REAR AXLE
2. Examine the inner axle shaft oil seal for 3. Remove the two shift fork pins.
damage and excessive wear. If there is oil
seepage (not bearing grease) from either side NOTE: These threaded pins are held
of the brake bac king plate, replace the seal in Place with Locfite.
even though no damage is apparent.
4. Remove the shift fork and the two fork
3. Examine the brake camshaft bushing for shoes. Refer to Fig. 18.
damage and excessive wear. Replace if nec-
essary. Remove as described under dis- 5. Remove the differential lockcoupler. Re-
assembly. fer to Fig. 19.
4. Examine the lower link pivot shaft for NOTE: Proceed to "INSPECTION" to
Printed in U.S.A. 9
MASSEY -FERGUSON
MF 135, MF 150 S10.
MF 150 HI. CL. GAS GROUP Il - SECTION C - PART 5
determine if further disassembly is particularly the shift fork pivot pin holes, the
required. If necessary, comPlete shift fork shoe holes and the cam follower pin.
disassembly as follows: Replace the shift fork, or fork shoes, if re-
quired.
6. Remove the differential lock shaft oil
seal from the shift fork bracket with a suitable
puller. 3. Examine the shift fork pivot pins for dam-
age or excessive wear. Replace if necessary.
7. Remove the brake shaft bushing to allow
removal of the differential lock shaft bushing. 4. Examine the cam slot and the shaft of the
differential lock cam and shaft assembly for
8. Remove the differentiai lock shaft bush- damage or excessive wear. Replace if neces-
ing. This bushing may be driven out with a sary.
rod that is slightly under .90" in diameter.
Insert the rod thru the brake camshaft bushing 5. Examine the differential lock shaft oil
hole (brake camshaft bushing removed) and seai for oilleakage, damage or excessive wear.
drive the differentiai Iock shaft bushing out. Replace if necessary.
9. With a suitable press, remove the shift 6. Examine the differentiallock shaft bushing
fork bracket. for damage or excessive wear. Replace if nec-
essary.
NOTE: This bracket kas been pressed
into the axle housing with a pressure 7. Examine the shift fork bracket for dam-
of 6 tons. age. Replace if necessary.
1. Examine the differential lock coupler for Thoroughly clean aIl parts to be used in re-
damage or excessi ve wear, particular ly the assembly. Refer to Fig. 19 for part locations.
coupler dogs and the internaI splines. Replace
if required. 1. Install the shift fork bracket in the axle ~.
housing as follows:
2. Examine the shift fork shoes and the shift
fork for damage and excessive wear. Note a. Lightly coat the serrated part of the
10
MASSEY -FERGUSON
GROUP " - SECTION C - PART 5 DIFFERENTlAL, PINION & REAR AXLE
bracket with a non-hardening gasket thin coat of gasket cement to the bore in the
cement. axle housing, press the seal into place and
remove excess cement.
b. Align the bracket sa that centerline of
the shift fork pin hales is at right an- 2. Install the lower lift arm pivot shaft.
gles to the centerline from the rude Tighten the nut ta 120 to 130 ft.-Ibs. torque.
housing to the bracket shaft hole.
3. Install the brake camshaft bushing. This
c. Press the bracket into position. The is a prefinished bushing. When installed, the
shoulder must bottom against the axle 1. D. should be .8765" ta .8785".
housing. A press of at least 6 tons
capacity is required. 4. Install a new expansion plug. Clean the
plug seat and apply a non-hardening gasket
2. Install the differential lock shaft bushing cement to the seat. Insert the plug, high side
with a suitable tool. Seat bushing against the up, and rap the center of the plug with a ham-
shoulder in the shift fork bracket. This bushing mer ta flatten and seat the plug. Remove ex-
is prefinished and when in place should have an cess cement.
I. D. of .8765" to .8785.
5. Install the oil trough on the left axle
NOTE: This bushing is already in housing. Refer to Fig. 20
place in a new shift fork bracket.
6. Install the left-hand differential carrier
3. Install the differential lock shaft oil seal bearing cup. Refer ta Fig. 20.
with the seal Hp toward the differential. Apply
a thin coat of gasket cement to the bore in the 7. Lubricate the axle bearing as described
shift fork bracket, press the seal into place under that heading.
and remove any excess cement.
8. Install the right-hand carrier bearing cup
4. Install the differentiallock coupler. after carrier bearing pre-load shimming has
been determined as described inthat heading.
5. Insert the fork shoes in the shift fork and
slide the shoes around the caIlar on the differ-
ential lock coupler. Refer to Fig. 18. Carrier 8earing Pre-I.oad Adjustment
6. Install the shifter fork pins using Loctite, Carrier bearing pre-load should be checked
grade AV, on the threads and tighten securely. (and adjusted as necessary), each time the
drive axle assembly is removed, and must be
7. Fill the seal lips of the camshaft ail seal checked and set whenever an axle housing,
with a good grade of Multi-Purpose Lithium carrier bearing, differential case or center
Base Grease. housing is replaced. Make pre-Ioad adjustment
from the right side of the Tractor as shown.
8. Position the differential lock pedal be- The left axle housing must be secured to the
tween the bosses on the axle housing and care- center housing before proceeding. Fig. 21
fully slide the camshaft thru the ail seal and shows parts of Special Tooi MFN 245UK.
the pedaI. Fit the cam slot over the shift fork
pin. Refer ta Fig. 17. 1. Remove the right axle housing, as des-
cribed under that heading.
9. Install the differential lock pedal bolt.
Do not tighten until the pedal travel has been
adjusted after installing the axle housing and
step plate.
10. Determine carrier bearing pre-Ioad as
described under that heading.
11. Install the necessary thickness of bear-
ing shield behind the carrier bearing cup seat
and install the bearing cup. Install the shield,
cup inward. Refer ta Fig. 19.
REASSEM81. y
RING
Fig. 22 - Locating Bearing an Centering Hub - Fig. 24 - Fitting Centering Hub ta Differentiai -
Differentia 1 Lock Non-Differentiai Lock
MASSEY -FERGUSON
GROUP Il - SECTION C - PART 5 DIFFERENTlAL, PINION & REAR AXLE
Fig. 25 - Insta lIing Clamping Bar - Differentia 1 Lock Fig. 26 - MFN 245-UK Positioned - Differentiai Lock
Fig.25A - Installing Clamping Bar - Non-Differentiai "Lock Fig. 26A - MFN 245-UK Positioned - Non-Differentiai Lock
Fig. 28 - Measuring Center Pin-to-Straightedge Gap • Fig. 29 - Carrier Bearing Shield Identificotion
14
MASSEY -FERGUSON
GROUP" - SECTION C - PART 5 DIFFERENTlAL, PIN/ON & REAR AXLE
a. DifferentiaI lock axles: Place the bear- to .002" to .008" as described in "AXLE
ing shield, cupped side inward in the SHAFT END PLAY ADJUSTMENT".
carrier bearing cup seat. Install the
bearing cup with a suitable too!. 8. Install tire and wheel assembly, remove
blocks and lower the tractor.
b. Non-differential lock axles: Place 'the
shim(s) in the bearing cup seat and in- 9. Check the differential lock pedal ad just-
staIl the bearing cup with a suitable ment as described in that heading (if tractor is
too!. so equipped).
14. Place a new gasket on the center housing, Differentiai Lock Pedal Adjustment
install the axle housing, refill the center hous-
ing with M-1129 oil, install the wheel and re- Make this adjustment with the axle housing
move the blocking. Refer to axle housing in- and right-hand step plate installed on the trac-
stallation for detailed procedure. tor. Refer to Fig. 5.
1. Depress the differential lock pedalo Be
INSTALLA TlON sure that the differential lock dogs are engaged.
Install the left-hand axle housing assembly 2. Measure the distance between the step
and check carrier bearing pre-Ioad as described plate and the lowest point of the pedalo This
in "CARRIER BEARING PRE- LOAD ADJUST- should be 1/4" to 1/2".
MENT".
3. If the pedal rests on the plate, or if there
Install the right-hand axle housing only after is more than the recommended clearance,
carrier bearing pre-Ioad has been determined adjust as follows:
as described under "CARRIER BEARING PRE-
LOAD ADJUSTMENT". a. Release the differential lock pedalo
1. Install a new gasket on the center housing b. Loosen the clamping boit.
boit circle.
c. Rotate the pedal about the shaft by the
2. Lift the axle housing assembly into posi- amount necessary to obtain the clear-
tion as shown in Fig. 8, engage the axle shaH ance of 1/4" to 1/2".
splines with the differential side gears and
slide the assembly into position. d. Tighten the clamping boit to 80 to 85
ft.-Ibs. torque, depress the differential
3. Install the retaining nuts and tighten to lock pedal and check the clearance.
76-85 ft.-Ibs. torque. Be sure that the light
wire retaining clips are located under the prop- e. Measure clearance and repeat Step 3
er retaining nuts. if necessary to obtain the proper
setting.
Diff. Lock Models - Install the differential
lock pedal spring in the pedal and fit the bracket
over the studs. Tighten the nuts to 76- 85 ft. -lbs. REAR AXLE SHAFT ASSEMBL y
Refer to Fig. 5.
The rear axle shaft assembly consists of the
4. Attach lower lift arm to pivot shaft and axle shaft, axle retainer, outer grease seal,
connect brake rod to brake camshaft lever. bearing cup, bearing cone and bearing retain-
ing ring, wheel studs, axle retainer studs and
NOTE: On MF 150 Hi-Clearance Gas nuts. The rear axle shaft is supported by, and
Tractors, first install the Zower Zink splined to a differential side gear at the differ-
adapters. ential end. The outer end is supported by a
tapered roller bearing cup and cone within the
5. Install fender and attach light wires. axle retainer. The bearing cone is a press fit
on the ax:le and is also held in place by a
6. Attach upper lift arm to lift rod knuckle. shrunk-on ring. The axle retainer assembly is
fastened to a flange on the outer end of the axle
7. Check the axle shaft end play and adjust housing by 12 studs and nuts.
Printcd in U.S.A. 15
MASSEY -FERGUSON
MF 135, MF 150 STD.
MF 150 HI. CL. GAS GROUP" - SECTION C - PART 5
@)---+-
Axle shaft end play is adjusted by removing between the axle housing and the brake
or adding shi ms between the axle retainer and bac king plate. If grease is present,
the brake bac king plate. The adjustment is us- the axle retainer nuts have not been
ually made on the left- hand axle shaft assembly, properly tightened or mating surfaces
but could be made equally weIl on the right- hand are faulty. If there is oil seepage,
axle shaft assembly. The outer axle bearing the center housing lubricant is coming
is lubricated with a good grade of Multi-Pur- from a damaged seal or may be leaking
pose Lithium Base Grease. A grease seal on around an improperly installed seaI.
each side of the bearing prevents the entry of If necessary, replace the inner axle
dust and prevents grease from leaking out. One oil seal as described under "AXLE
seal is located in the axle retainer, the other HOUSING ASSEMBLY" and refer to
in the outer end of the axle housing. Fig. 12.
Remove the axle shaft assembly by first re- b. Check for oil or grease Ieakage be-
moving the brake drum and leave the brake tween the axle flange and the axle re-
bac king plate in place by inserting bolts thru tainer. If any leakage is present, re-
the outer axle housing flange and the brake place the outer grease seai as de-
backing plate. scribed. If center housing lubricant
appears to be present, the inner oil
seal must also be replaced.
REMOVAL
2. Drain rear axle center housing if removal
1. Visually make the following inspections of the axle housing is expected, or if there is'_____'/
before removing the axle shaft assembly: additional fluid because of external hydraulic
requirements. The normal height of center
a. Check for oil or grease leakage from housing lubricant is below the bottom of the
16
MASSEY -FERGUSON
GROUP" - SECTION C - PART 5 OlFFERENTlAL, PINION & REAR AXLE
5. Remove the brake drum by evenly ad- 7. Carefully withdraw the assemblyfrom the
vancing two 7/16" - 14 UNC capscrews thru axle housing as shown in Fig. 33. When the re-
the threaded holes in the brake drum as shown
in Fig. 31. Do not allow grease to contact the
brake shoes and drum.
Fig. 32 - Axle Retainer Nut Removal or Installation Fig. 34 - Drilling Bearing Retaining Ring
17
Printcd in U.S.A.
MASSEY -FERGUSON
MF J35, MF J50 STD.
MF J50 HI. CL. GAS GROUP Il - SECTION C - PART 5
18
MASSEY -FERGUSON
GROUP Il - SECTION C - PART 5 DIFFERENTIA L, PINION & REAR AXLE
INSPECTION
NOTE: Always check the bearing cup 4. Install the outer axle shaft ail seal as
and cone after removal from the axle follows:
shaft. The puUing operation can dam-
age the bearing. a. Thinly coat the O. D. of the seal case
with non-hardening gasket cement.
6. Examine the inner axle oil seal in the
axle housing for damage, excessive wear and
oil leakage. Refer to leakage described under b. Position the seal with the seal lips in-
axle shaft removal. Replace the seal if neces- ward.
sary.
7. Always replace the outer axle shaft oil c. Press the seal into its seat with a
seal with a new seal. Inspection of the ail suitable step plate. Refer ta Fig. 37.
seal is not necessary.
d. Remove any excess cement.
Printed in U.S.A.
19
MF 135, MF 150 STO.
MASSEY -FERGUSON
MF 150 HI. CL. GAS GROUP Il - SECTION C - PART 5
9. Heat a new bearing retaining ring to 750 0 or lighter grease, depending on operating con-
F. (gun metal cOlor). ditions.
NOTE: Do nat exceed 800 a p. If re- See foUowing Chart:
taining ring is averheated, it will nat
grip the axle shaft tightly enough ta
hald the bearing in place. A tempera- MUL TI·PURPOSE LITHIUM BÀSE BEARING GREASE CHART
Consistency Air Temperature
ture indicating crayon, suc h as
NLGI No. 1 Below 45° F.
"Templestix" will accurately deter-
NLGI No. 2 Normal Operating Cond.
mine temperature. NLGI No. 3 Above 80° F.
10. Place the bearing retaining ring on the
axle shaft and pre ss firmly into place against
the bearing. Be sure that it is firmly seated. Remove the axle shaft assembly as described
in that heading.
e. InstaU tire and wheel assembly; re- d. Install the axle shaft assembly as
move blocks and lower tractor. described in that heading.
The splined ends of the axle shaH and the This adjustment is to be performed each
sliding differential lock coupler are lubricated time the axle shaft assemblies or axle housing
by the center housing lubricant. The axle assemblies and their parts are disassembled.
bearings must be hand packed after removal of Replacement of the center housing or axle hous-
the axle shaft assembly from the axle housing. ings also requires checking this adjustment.
If a sound is heard when the top of the tire is
Use a good grade of Multi-Purpose Lithium pushed in and out, this may indicate excessive
Base Bearing Grease (NLGI No. 2) for normal clearance between the inner ends of the axle
operating conditions. If operating temperatures shafts and adjustment must be made.
are consistently higher or lower than normal,
the bearings may be lubricated with a heavier This adjustment procedure shows the left-
20
MASSEY -FERGUSON
GROUP" - SECTION C - PART 5 DIFFERENTlAL, PINION & REAR AXLE
3. If necessary, add shims to increase end Lubrication is provided by the common trans-
play, remove shims to decrease end play. See mission and center housing lubricant, M-1129.
Fig. 33. Shims are available in. 004, .006 and
. 021 of an inch thicknesses. Measurement of
the shims added, or removed, will allow adjust- REMOVAL
ment with only one disassembly of the retaining
bolts. Remove and install the axle shaft as sem- 1. Remove th~ left side axle housing assem-
bly as described in those headings to make bly as described under "AXLE HOUSING AS-
changes in shims. SEMBLY REMOVAL". Refer to Fig. 8.
Printed in U.S.A. 21
MASSEY -FERGUSON
MF 135, MF 150 STD.
MF 150 HI. CL. GAS GROUP II - SECTION C - PART 5
22
MASSEY -FERGUSON
GROUP Il - SECTION C - PART 5 DIFFERENTIA L, PINION & REAR AXLE
Printed in U.S.A. 23
MASSEY -FERGUSON
MF 135, MF 150 STD.
MF 150 HI. CL. GAS GROUP Il - SECTION C - PART 5
Fig. 48 - Removing or Instolling Fig.49 - Removing or Installing Differ. Fig. 50 - Removing or Installing
Right Side Gear ential Cross, Pin ions and Thrust Washers Left Si de Gear and Thrust Washer
2. Examine the ring gear teeth for damage 7. Examine the differential cross for dam-
or excessive wear. If it is necessary to re- age or excessive wear. Replace if necessary.
place the ring gear, also replace the drive
pinion. Replace in matched sets only. 8. Examine the differential lock coupler
dogs for damage or wear. Replace if neces-
NOTE: If an Epoxide Resin bonded sary.
ring gear has been removed from the
differential case, carefully inspect NOTE: On non-differential lock car-
the apparently undamaged part for riers; examine the differential case
twisting or warPing that may have adapter for damage. RePlace if neces-
occurred during disassembly. sary.
NOTE: Replace aU 4 differential gears Begin witll step number .2 if .the heavy-duty
even if only one appears damaged. industrial assembly is used. (Ring gear is al-
24
MASSEY -FERGUSON
GROUP" - SECTION C - PART 5 DIFFERENTIA L, PINION & REAR AXLE
ready bonded and bolted to the differential case 4. Install the right side gear. Refer to Fig.
half. ) 48.
1. Install the ring gear on the left differ- 5. Install a new side gear thrust washer.
ential case half. Refer to Fig. 47.
NOTE: TVhen installing a new ring 6. Install the right-hand differential case
gear, always rePlace along with a new half. Refer to Fig. 46.
drive pinion in a mat ching set.
7. Install the differential lock coupler cap.
Refer to Fig. 45.
With Epoxide Resin Kit:
NOTE: If non-diff. lock carrier, in-
a. Thoroughly clean and dry the mating stall the differential adapter cap.
surfaces of the ring gear and the dif-
ferential case half. 8. Install the differential case bolts and
tighten to 76 to 85 ft.-lbs. torque.
b. Mix and apply the Epoxide Resin ac-
cording to the instructions with the 9. Install the lock wire, if used.
kit.
10. Install the left and right carrier bearing
NOTE: The mixture must be used cones with suitable step plates.
within 30 minutes after miXing.
Printed in U.S.A.
MASSEY-FERGUSON
MF J35, MF J50 STD.
MF J50 HI. CL. GAS GROUP Il - SECTION C - PART 5
tapered roller bearings is 18 to 22 in.-Ibs. of Remove the drive pinion assembly as an as-
torque, measured on the pinion shaft. embly.
The differential carrier must be partially Fig. 51, shows location of drive pinion in
removed from the center housing to allow the center housing.
pilot bearing to clear the ring gear teeth when
removing the drive pinion assembly.
REMOVAL
26
MASSEY -FERGUSON
GROUP" - SECTION C - PART 5 DIFFERENTIA L, PINION & REAR AXLE
3. Remove the hydraulic lift coyer as de- Fig. 57 - Ground Speed PTO Drive Gear
Removal or Installation
scribed in Group ID, Section A, Part 4.
Printed in U.S.A.
27
MASSEY-FERGUSON
MF 135, MF 150 S1D.
MF 150 HI. CL GAS GROUP Il - SECTION C - PART 5
Fig. 59 - Removing Drive Pinion Assembly Fig.61 - Removing Bearing Adjusting Nut
NOTE: These capscrews must have at 3. Remove the bearing adjust:i:ng nut and tab
least 2-1/2" of threadin order to com- lock washer as shown in Fig. 62.
pletely remove the assembly. Two of
the flange retainer capscrews could be 4. Remove the ground speed PTO gear hub
used to start removal of the assembly, (or spacer) as shown in Fig. 63.
but are tao short to comPlete the
removal. NOTE: Tractors without CS PTO will
have a tubular spacer in this location
instead of the hub shawn.
DISASSEMBL y
5. Remove the front tapered roller bearing
1. Raise the tab on the lock washer as as shown in Fig. 64.
shown in Fig. 60.
28
MASSEY -FERGUSON
GROUP" - SECTION C - PART 5 DIFFERENTIAL, PINION & REAR AXLE
PILOT
SNAP RING
Fig. 64 - Removing or Installing Front Bearing Cone Fig. 66 - Removing Pinion Pilot Bearing
Printed in U.S.A.
MASSEY-FERGUSON
MF J35, MF 150 STD.
MF J50 HI. CL GAS GROUP " - SECTION C - PART 5
30
MASSEY -FERGUSON
GROUP Il - SECTION C - PART 5 DIFFERENTlAL, PINION & REAR AXLE
1. Install the rear pinion bearing as shown 3. Place the pinion assembly in the retaining
in Fig. 68. flange, and install the front tapered roller
bearing. Refer to Fig. 64.
2. Install the pinion pilot bearing as shown
in Fig. 69. 4. Install the GS PTO hub. Refer to Fig.
63.
NOTE: Jnstall the Pilot bearing with
the J. D. chamfer facing the snap ring NOTE: Jnstall the spacer on non-CS
groove. PTO models.
INSTALLA TlON
Printed in U.S.A.
31
MASSEY -FERGUSON
MF 135, MF 150 STD.
MF 150 HI. CL. GAS GROUP Il - SECTION C - PART 5
PINION FLANGE
ALlGNMENT PIN "\..
32
MASSEY -FERGUSON
GROUP II - SECTION C - PART 5 DIFFERENTlAL, PINION & REAR AXLE
Printed in U.S.A.
33
MASSEY -FERGUSON
MF 135, MF 150 STO.
MF 150 HI. CL. GAS GROUP Il - SECTION C - PART 5
justment (as described under that heading) again smaller shield, or remove shim(s) and install
if a gasket is installed between the center the same thickness shim behind the left-hand'
housing and the axle housing, or if the bearing carrier bearing. (Use non-differential lock
cup or cone is repositioned. bearing shims behind the left carrier bearing).
This maintains carrier bearing pre-load and
Another method of moving the ring gear in moves the ring gear (and differential carrier)
relation to the pinion may be used in sorne in- to the right.
stances. This method involves use of car-
rier bearing pre-load shims behind the left- hand Backlash may be increased by removing
carrier bearing cup. bearing cup shim(s) from behind the left carried
bearing, and adding this thickness to the right
NOTE: This is the only means of carrier bearing. Use the appropriate shield or
backlash adjustment on Epoxide Resin shim(s).
bonded ring gear assemblies.
Bearing cup shims are not originally fitted
behind the left-handcarrier bearing cup. Shims
Carrier bearing shims can be used to de- are always fitted behind the right-hand carrier
crease backlash if the right- hand bearing shield bearing (whether differential lock or non-dif-
is greater than . 030" or there is at least one ferential lock) when establishing carrier bear-
. 005" shim. In this case, install the next ing pre-load.
34
MASSEY -FERGUSON
INDEX
Page
TROUBLE-SHOOTING ........................ 14
Power is transmitted by the engine through a "split torque clutch" and through the
Ferguson hydraulic pump ta the PTO clutch assembly. This power is transmitted any
time the engine is running, regardless of the position of the tractor clutch pedal.
Operation of the PTO drive shaft is accomplished by moving the control lever ta the
"on" position, which directs oil to the clutch pack and engages the clutch. Moving the
lever to the "off" position releases the clutch and directs oil to a brake which is inte-
gral ta the PTO clutch pack. The brake stops the PTO shaft.
Printed in U.S.A. 1
MASSEY-FERGUSON
'NDEPENDENT POWER TAKE-OFF GROUP Il - SECTION D - PART 2
TO MULTI-POWER
~~~~:S:S::S~~~~====~==========:::I::~~:;:ss:s:s:s:~REC;;ULATING
VALVE
-+--
1 4 GPM.
PUMP
CLUTCH
1 ASSEMBLY
PUMP DRIVE
!.---;-;- GEAR
Fig. 1 - Sectional View Showing Main Components if Independent PTO Model Tractor - Multi-Power
Model Without Independent Auxiliary Hydraulics Shown
TO MUL TI-POWER
~~~~~~~'T;~;:====~z:::=========r~;s:sS~~~REGULATING
VALVE
1
-+--
CLUTCH
1 ASSEMBLY
~--;-;- GEAR
Fig. 2 - Sectional View Showing Main Components of Independent PTO Model Tractor - Multi-Power
Model With Independent Auxiliary Hydraulics Shown
POWER lAKE-OFF SHAFl ASSEMBLy pack and connects the PTO shaft to the rear
end of the Ferguson hydraulic pump.
The power take-off shaft projects from the
rear of the tractor center housing and has a
1-3/8 inch spline with an annular groove.
REMOV'NG THE PTO SHAFT ASSEM81. y
The proportional engine speed drive of the
PTO is engaged by placing the shift lever in the 1. Drain the oil from the center housing and
"on" position. Thls pressurizes the clutch transmission.
2
MASSEY-FERGUSON MF J35, J50, J65, J75 AND J80
GROUP Il - SECTION D - PART 2 INDEPENDENT POWER TAKE-OFF
Printed in U.S.A. 3
MASSEY -FERGUSON
INDEPENDENT PO WER TAKE-OFF GROUP " - SECTION D - PART 2
Fig.6 - Installing Front PTO Bearing 3. Secure PTO assembly with retaining
Us ing Special Tools MFH 8000, 800P and 800e plate and screws.
a. Remove the left axle housing and remove REMOVING THE PTO CLUTCH ASSEMBL y
the differential assembly.
The figures shown here are of the MF 165
b. Use a suitable bearing puller and sliding Tractor. However, the procedures will be
hammer and pull old bearing out rearward. similar unless otherwise specified. Before the
PTO clutch assembly can be removed, it will
c. Use special tool MF 13 with 813 mandrel be necessary to split the tractor between the
and install new bearing. (Special tools are in transmission and center housing, remove the
MF 400 tool set. ) hydraulic lift cover and the Ferguson hydraulic
pump.
4
MASSEY -FERGUSON MF J35, J50, J65, J75 AND J80
GROUP Il - SECTION 0 - PART 2 INDEPENDENT PO WER TAKE-OFF
~...
g. Dis conne ct oil line between the pump 11. Remove the two mounting studs on the
and the Multi-Power Transmission. Ferguson hydraulic pump.
Printed in U.S.A. 5
MASSEY -FERGUSON
INDEPENDENT POWER TAKE-OFF GROUP Il - SECTION D - PART 2
12. On tractors with independent auxiliary 7. -Carefully lift valve assembly off over hub
hydraulics, rotate the hydraulic pumps to one of clutch housing.
side, as shown in Fig. 9, and rem ove fitting,
No. 1.
If necessary to disassemble the brake, refer
13. Remove both pumps (as an assembly) to Fig. 12 for identification and sequence of
forward and out of the center housing. parts.
6
MASSEY -FERGUSON MF 135, 150, 165, 175 AND 180
GROUP Il - SECTION 0 - PART 2 INDEPENDENT POWER TAKE-OFF
Prinled in U.S.A. 7
MASSEY -FERGUSON
INDEPENDENT PO WER TAKE-OFF GROUP " - SECTION 0 - PART 2
7. Before installing the last friction disc and REINSTAL.LlNG THE PTO CL.UTCH ASSEM8L. y
8
MASSEY-FERGUSON MF 135, 150, 165, 175 AND l80
GROUP Il - SECTION D - PART 2 INDEPENDENT POWER TAKE-OFF
6. Slide clutch assembly rearward against Fig. 19 - Front View of PTO Clutch and Hydraulic
PTO shaft retainer ring. Pumps Installed in the Center Housing
1. Ferguson Pump 4. Secondary Oil Circuit Line
2. PTO Clutch Assembly 5. Primary Qil Circuit Line
3. PTO Brake Dis c 6. Hydraulic Pump
7. Adjust retainer sleeve on rear of Fer-
guson hydraulic pump to obtain a clearance be-
Printed in U.S.Â. 9
MASSEY -FERGUSON
'NDEPENDENT PO WER TAKE-OFF GROUP " - SECTION 0 - PART 2
14. Install the hydraulic lift cover as out- Fig. 20 - Removing or Installing Input Shah
, lined in Group ID, Section A, Part 4 for MF Retainer and Va Ive Assembly
135, 150 and 165 Tractors; and Group ID, Sec-
tion A, Part 5 for MF 175 and 180 Tractors.
To remove the PTO regulating valve, refer f. Remove capscrews securing input shaft
to the appropriate heading and proceed as out- retainer to the transmission.
lined:
g. Using special tool FT 357 ta protect oil
seal, remove input shaft retainer and valve as
Tractors with Standard 6 -Speed Transmission an assembly. See Fig. 20.
a. Split the tractor between the center hous- h. Remove screws securing valve to input
ing and transmission and remove PTO clutch shaft retainer.
10
MASSEY -FERGUSON Mf J35, J50, J65, J75 AND 780
GROUP " - SECTION D - PART 2 INDEPENDENT POWER TAKE-Off
a. Refer to Fig. 22 and remove plug, No. 1. Tractors with Standard 6-Speed Transmission
Printed in U.S.A. 11
MASSEY -FERGUSON
INDEPENDENT PO WER TAKE-OFF GROUP " - SECTION 0 - PART 2
a. Using special tool FT 357, install input 1. Split the tractor between the center hous-
shaft retainer and regulating valve as shown ing and transmission and rem ove both pumps
in Fig. 20. (Ferguson and PTO) as an assembly.
d. Install brake pedal shaft and connect 2. Remove capscrews securing the hydraulic
brake linkage rods. pump to the mounting bracket.
12
MASSEY -FERGUSON MF 135, ISO, 165, 175 AND 180
GROUP Il - SECTION D - PART 2 INDEPENDENT POWER TAKE-OFF
Install diaphragm front plate, No. 6, Fig. 23, gear shaft to 40 to 45 ft. -lbs. torque. Tighten
with bronze side toward gears. Tighten idler front plate retaining capscrew to 7 to 10 ft.-Ibs.
torque.
4 gpm pump
Printcd in U.S.A. 13
MASSEY -FERGUSON
INDEPENDENT POWER TAKE-OFF GROUP Il - SECTION 0 - PART 2
TROUBLE-SHOOTING
Fig. 25 - Front View Showing Correct Becklash
of Hydroulic Pump Drive Geers Trouble shooting the IPTO will require the
use of a pressure gauge with a capacity of 500
psi, or higher. Before a problem may be
solved, the oil pressure to the clutch assembly
or damaged gears is eVident, it is recommend- must be determined. Check the oil pressure to ~
ed that the complete pump be replaced. the clutch assembly as follows:
8. Inspect the relief valve. If the pump body 1. Remove test plug in PTO shift lever cover
and gears are serviceable, the relief valve parts and install a pressure gauge as shown in Fig.
can be replaced if necessary. The relief valve 26. The following fittings are used to install
shoulcl be set 500 to 650 psi. the gauge shown: MFN 50 KK, N 1100 H and
HY 25.
9. Refer to Fig. 24 for identification and se-
quence of parts to reassemble the pump. 2. Start engine and heat oil to 180-190 0 F.
1. Attach the hydraulic pump to the mounting 4. Shift PTO lever to "off" and gauge should
bracket on top of the Ferguson pump and secure read O.
with retaining capscrews.
5. Slowly move the shift lever frol11 "off" ta
2. Check backlash between idler gear on "on" position. The lever should 1110dulate the
pump and main drive gear. The backlash be- pressure smoothly and continously from 0 to
tween these two gears should be .003" to .006" 100 psi, then increase to 240-350 psi.
and is obtained by the use of shims between the
pump and mounting bracket. See Fig. 25. 6. With PTO clutch still engaged, flip the
Shil11s are available in .002", . 005" and, 010" Multi-Power from "Hi" to "Lo", Pressure
thickness. gauge should flicker, but remain at approxi-
mately the same reading.
NOTE: The fig/Ires SI!O/('ii are of Ilze
y .~!)jJ/ !JUiIl!J, Iml flle jJroce(lin-es are 7. When the previous checks have been
!IIC sanlc. made, proceed to trouble shooting as follows:
14
MASSEY -FERGUSON MF 135, 150, 165, 175 AND 180
GROUP Il - SECTION 0 - PART 2 INDEPENDENT POWER TAKE-OFF
PROBLEM
b. Clutch disc not releasing Remove clutch assembly and check wave
springs. Check friction disc for warp or
damage. Replace as necessary.
3. Noise in system
Printed in U.S.A. 15
MASSEY -FERGUSON
INDEX
Page Page
Description and Operation.. • • • • . • • • • • • . • • • • . . 1 Hydraulic Pump •..••••••••••••••••••••••.•••. 10
Hydraul ic Lift Cover •••••••••••••.•••••••••. 1 Removing the Hydraul ie pump • • • . • • . . . • . . • • •. 11
Removing the Hydraul ic 1ift cover. • • • • • • • • • • • 3 Disassembl ing the hydraul ic pump. • • • • • • • . • . •• 11
Install ing the Hydraul ic 1ift cover •• • • • •• • • • • • 3 Disassembl ing the Control Valve.............. 12
Disassembl ing Hydraul ic 1ift cover ••••••••••• 4 Servicing the Control Valve
Reassembl ing the Hydraul ie 1Ht cover. • • • • •• • • 5 and Oscillator •••••••••••••••••••.•••..•• 13
Servicing the Master control spring. • • • • • • •• • • 6 Reassembl ing the Control Valve ••••••••.•.••. 13
Adjusting the Hydraulic lift cover .•••.••••• 7 Servicing the Valve Chambers. • • • • • • • . . • • • . •• 14
Final Adjustments of the Hydrautie Inspecting the Valve Chambers.. •••••...••.•. 14
System............ ..................... .. 9 Reseating the Valve Seats •••.••...••••..•••.. 15
Dash Pot Assembl y • • • . • • • • • • • • . • • • • • • • • • • • • • • 10 Reassembling the Hydraulie Pump ••••....••.•• 15
Removing the Dash Pot assembly ••••••••••••• 10 Installing the Hydraulie Pump ................ 16
Instoll ing the Dash Pot assembly ••••••••••••• 10 Lubrication •••.••••••.••••••••.••.••....••.. 17
Disassembling the Dash Pot ................. 10 - Trouble-Shooting • • • • • • • • • • • • • . . . • • • • • . • • • . • •. 17
Reassembling the Dash Pot.................. 10 Quick Service Checks •••••••.••••••.••..•.••• 19
1
Printed in U.S.A.
MASSEY -FERGUSON
INTERNAL HYDRAULIC SYSTEM GROUP III - SECTION A - PART 4
. DRAFT CONTROL
LEyER
. POSITION CONTROL
!I-:-- . LEVER
ADJUSTABLE.
LQCAT2IL.
LIFT
COVER·
MULTI- POWÉR
PUMP
CONTROL
VALVE
....p:VER
2
MASSEY -FERGUSON
MF J35, J50 and J65
GROUP III - SECTION A - PART 4 INTERNAI. HYDRAUlIC SYSTEM
Prin.ed in U.S.A. 3
MASSEY -FERGUSON
INTERNAL HYDRAULIC SYSTEM GROUP III - SECTION A - PART 4
Fig. 6 - Lift Shaft Assembly Identification and Fig.7 - Removing or Installing Quadrant Assembly
Sequence of Pa rts 1. Adjusting Boit 3. Draft Control Finger 4. Position Control Finger
1. Dosh Pot Assembly 4. Bushings 5. "0" -Ring 2. Vertical Lever 5. Quadrant Assembly
2. Ca pscrews 6. Rom Arm
3. Lift Arm 7. LiftShoft
3. Install cover retaining boUs and torque 6. Remove Allen-head screw securing the
50 - 55 ft.-Ibs. quadrant assembly (No. 5, Fig. 7) to the lift
cover.
4. Install roller at upper end of control valve
lever by spreading the sides open.
4
MASSEY -FERGUSON
MF 135, ISO and 165
GROUP III - SECTION A - PART 4 INTERNAL HYDRAULIC SYSTEM
Fig.9 - Removing or Installing Mounting Bracket Fig. 10 - Ram Arm and Control Cams Installed
1. Brccket 2. Cotter Key 5 3. Ca pscrews 1. Pin 3. Rem Arm 5. Position Control Carn
2. Setscrew 4. Droft Control Red 6. Droft Control Corn
Printcd in U.S.A.
5
MASSEY -FERGUSON
INTERNAL HYDRAULIC SYSTEM GROUP III - SECTION A - PART 4
6
MASSEY -FERGUSON
MF J35, ISO and J65
GROUP III - SECTION A - PART 4 INTERNAL HYDRAULIC SYSTEM
Printed in U.S.A. 7
MASSEY -FERGUSON
INTERNAL HYDRAULIC SYSTEM GROUP III - SECTION A - PART 4
8
MASSEY -FERGUSON
MF 135, ISO and 165
GROUP III - SECTION A - PART 4 INTERNAI. HYDRAUI.IC SYSTEM
FINAL ADJUSTMENTS OF
THE HYDRAULIC SYSTEM
There are two final adjustments ta be made on
the hydraulic system after the pump, lift caver
and linkage have been installed. They are the
control valve adjustment and response adjust-
ment.
Fig. 18 - Adjusting Response
1. Adjust control valve, as follows:
Printed in U.S.A. 9
MASSEY -FERGUSON
INTERNAL HYDRAULIC SYSTEM GROUP III - SECTION A - PART 4
10
MASSEY -FERGUSON
MF 135, 150 and 165
GROUP III - SECTION A - PART 4 INTERNAL HYDRAUUC SYSTEM
Fig. 20 - Hydraulic Pump with Multi-Power Pump Attached Fig. 21 - Hydraulic Pump Assembly - Side View
1. Multi-Power Pump 3. Control Valve Lever 1. Filter Assembly 5. Ca pscrews
2. Mounting Bracket 4. Hydraulic Pump Assembly 2_ Multi-Power Pump 6. Control Valve Pin and Rollers
3. Multi-Power Pump Drive Geor 7_ Rear Pump Body
4_ Front Pump Body 8. Reto iner Nut
9_ Va Ive Body
d. Lift hydraulic pump out of center hous- Fig. 20 shows a view of the hydraulic pump
ing through opening in top. assembly used in the MF 135, 150 and 165
Tractors equipped with Multi- Power transmis-
sion. This pump includes the Multi-Power
On tractors e qui P p e d with Multi- Power pump and its mounting bracket (Nos. 1 and 2).
transmission, it will be necessary to split the The same hydraulic pump is used on tractors
tractor between the center housing and trans- without Multi-Power transmission, with the ex-
mission and remove the hydraulic pump from ception of Nos. 1 and 2.
front end of center housing. To do so, pro-
ceed, as follows:
To disassemble the hydraulic pump, refer
a. Loosen hydraulic line between pump to Fig. 21 and proceed, as follows:
Printed in U.S.A. 11
MASSEY -FERGUSON
INTERNAL HYDRAULIC SYSTEM GROUP III - SECTION A - PART 4
.~.
1. Rem 0 V e the capscrews securing the move control valve assembly, as outlined under
Multi-Power pump and remove pump. the heading "Disassembling the Hydraulic
Pump".
2. Remove nut (No. 8) from end of control
valve assembly and remove key and pin from
oscillator assembly.
12
MASSEY -FERGUSON
MF J35, J50 and J65
GROUP III - SECTION A - PART 4 INTERNAL HYDRAULIC SYSTEM
4. Use a wire tool (made from bronze weld- 4. Place spacer (No. 5) against washer
ing rad) (No. 4, Fig. 23) and hook in hale in (No. 6).
retainer (No. 7) ta remove retainer and "0"-
rings. 5. Install washers (Nos. 2 and 3) and secure
with filter and intake housing. Tighten the
four retaining capscrews 8 ta 10 ft. -lbs. torque.
is necessary, replaCE? valve and washers as an Fig. 26 - Illustrated Drawing of Contra! Valve Assembly
assembly. Replace al! "O"-rings. Ta install 1. Control Rad 4. Control Valve 8. "O"·Ring Retainer
the control valve into pump, refer ta Fig. 26 2. Sealing Washer 5. Spacer 9. "O"·Ring
3. Spccer Washer 6. Seoling Wosher 10. $co!ing Wosher
and proceed, as follows: 7. "O"·Ring
Pr-inted in U.S.A. 13
MASSEY-FERGUSON
INTERNAL HYDRAULIC SYSTEM GROUP III - SECTION A - PART 4
14
MASSEY -FERGUSON
MF 135, 150 and 165
GROUP III - SECTION A - PART 4 INTERNAL HYDRAULIC SYSTEM
Printed in U.S.A. 15
MASSEY-FERGUSON
INTERNAL. HYDRAUL.lC SYSTEM GROUP III - SECTION A - PART 4
a. Place hydraulic pump in center housing 3. Install the lift cover, as outlined under
through opening in top and slide over the h e a d i n g "Installing the Hydraulic Lift
splined shaft in transmission. Cover".
b. Place dowel pins in place and secure 4. Fill the transmission with specified oil
with retaining nuts. (M-1129 specifications) to cover the hydraulic ."-./.
pump, but leave low enough so oil will not run
c. Install PTO shaft. out of opening at response cover opening.
16
MASSEY -FERGUSON
Mf J35, J50 and J65
GROUP III - SECTION A - PART 4 INTERNAI. HYDRAUUC SYSTEM
5. Refer to the heading "Final Adjustments same used to lubricate the transmission and
of the Hydraulic System" for the remaining differential. The capacity of these combined
procedures. units is 8 U. S. gallons (M-1l29 specifications).
TROUBLE-SHOOTING
PR081.EM
c. Binding or damaged control linkage. Remove inspection cover and check by manu-
ally moving the linkage. Remove lift cover and
correct.
d. Adjustment screw between vertical lever Refer to the heading "Final adjustments of the
and control valve lever out of adjustment. Hydraulic System".
f. Implement weight too much for system. Don't lift more than system can handle without
blowing the relief valve.
PR08l.EM
Printed in U.S.A. 17
MASSEY -FERGUSON
INTERNAL HYDRAUUC SYSTEM GROUP" 1 - SECTION A - PART 4
c. Adj u stment screw between vertical lever Refer to the heading "Final Adjustments of the
and control valve lever out of adjustment. Hydraulic System".
PROBLEM
3. J erky or uneven lift when impIe ment is raising.
a. Valve sticking in side valve chamber. Remove pump, disassemble and free valves.
PROBLEM
4. Implement will not raise to the full Umit.
a. Draft control adjustment in cor r e c t or Remove the lift cover and refer to the heading
position control adjustment incorrect, or both "Adjusting the Hydraulic Lift Cover".
incorrect.
PROBLEM
5. Unable to obtain slow drop when the response lever is moved toward slow response.
a. Response not adjusted correctly. Refer to heading "Final Adjustment of the Hy-
draulic sy ste m" .
b. . Damaged or sticking dash pot. Remove dash pot assembly; clean and replace
damaged parts.
PROBLEM
6. Erratic action or poor control when operating in draft control.
a. End-play in master control spring. Refer to the heading "Servicing the Mas~er
Control Spring".
18
MASSEY -FERGUSON
MF 135, 750 and 765
GROUP III - SECTION A - PART 4 INTERNAL HYDRAULIC SYSTEM
Printed in U.S.A. 19