Service Manual Hydraulic excavator DIESEL Engines

SUB GROUP INDEX

4.05. Technical Data – Diesel engine Deutz................................................................. A / R 900 B / 6001

4.10. Technical Data – Diesel engine Liebherr ................................................................. A / R 904 / 6001

...................................................................................................................................A / R 914 / 6001
...................................................................................................................................A / R 924 / 5001
...................................................................................................................................A / R 934 / 5001
........................................................................................................................................ R 944 / 5001

4.11. Technical Data – Diesel engine Liebherr ............................................................... R 900 C / 15 329

..................................................................................................................................R 904 B /
..................................................................................................................................R 914 B / 11 412
..................................................................................................................................R 924 B / 11 413
.....................................................................................................................................R 934 B / 9995
....................................................................................................................................R 944 B / 9872

04.00-00
MJFCIFSS
Edition : 11 / 2005
Service Manual – Hydraulic Excavator Diesel Engine Liebherr

Engine type D 924 TI – E D 926 TI – E

A2 A2 A2 A2 A2 A2
Mounted on machine type R 900 C R 904 B R914 B R924 B R934 B R944 B
Litronic Litronic
From serial number 15329 11412 11413 9995 9872

Power per DIN/ISO 9249 kW 88 99 112 127 145 180

PS 120 135 152 173 197 244
Torque max Nm 630 640 800 890 970 1185

General data
Type 4 cylinders turbo 6 cylinders turbo
Working principle 4 cycles – Direct injection =
Bore mm 122 = = = = =
Stroke mm 142 = = = = =
3
Displacement cm 6636 = = = = 9 954
Firing Order 1–3–4-2 = = = = 1-5-3-6-2-4
Compression ratio 17,2 : 1 = = = = =
Compression pressure at starting bar 20-28 = = = = =
RPM
Firing sequence ° cranshaft 180 = = = = 120
Dry weight kg 740 740 783 = = 1004
Direction of rotation (when facing
left = = = = =
flywheel)
Flywheel housing SAE 2 = = = = =
Cooling system Water circulation

RPM range
Nominal engine speed min-1 1800 2000 2000 2000 2000 2000
High idle min-1 1880+60 2150±30 2140±30 2145±30 2150±30 2150±30
-1 +60 ±30 ±30 ±30 ±30 ±30
Low idle min 850 920 920 920 920 920
-1
Lowest operating RPM min 1000 = = = = =
RPM at max. torque min-1 1000 = = = 1200 1200

Adjustment values
Valve clearance – intake-cold mm 0,25 = = = = =
Valve clearance – exhaust-cold mm 0,30 = = = = =
Begin of delivery °crankshaft See manufacturer plate
Backlash-oil pump mm 0,15-0,25
(engine installation position : cylinder)

Capacities
Engine oil – standard oil pan L 20,5 max / 13,5 min 20 max / 10 min
Engine oil system
L 5 = = = = 6
(filter/cooler/hoses)
Engine oil quantity
L 23 = = = = 23
(with filter change)
Coolant (radiator include) L 26,5 24 28 28 40 48

R 900C - R 944B MJFCIFSS! 4.11.01

Edition : 03 / 2005
Service Manual – Hydraulic Excavator Diesel Engine Liebherr

Engine type D 924 TI – E D 926 TI – E

A2 A2 A2 A2 A2 A2
Mounted on machine type R 900 C R 904 R914 B R924 B R934 B R944 B

Operating values

Coolant temperature °C 79 to 100 max

Thermostat setting °C 79
At least 1,1 at engine operating temperature
Cooling system pressure Bar (coolant temperature > 80°C) measured on coolant pump outlet
(heater connection).
Lub oil temperature °C Max. 115°C
Min engine oil pressure bar at 800 min-1 : 1 bar (oil temperature 212 °F / 100°C)
at 1400 min-1 : 2 bar ((oil temperature 212 °F / 100°C)
at 2000 min-1 : 3,5 bar (oil temperature 212 °F / 100°C)
Injection pressure
new bar 225+8
used bar 217+8
Max machine inclination left / right 45°
Max machine inclination forward /
45°
backward

Filter elements, belts and sending

See parts list and service kits
units indicators

Protection Water Antifreeze

Antifreeze ratio
-4°F / -37°C 50% 50%

The percentage of antifreeze must not exceed 60%. A higher percentage would reduce the cooling effect and freeze
protection.

4.11.02 MJFCIFSS! 03 / 2005

Service Manual – Hydraulic Excavator Diesel Engine Liebherr

Engine Type D 924 T – E (A1, A2) D 926 T – E (A2)

Torques :
Screw connections Pre-torque Torque Re-torque
Crankshaft main bearing bolts (1) 30 Nm
1. Stage ........................... 30°
2. Stage ........................... 30°
3. Stage ........................... 30°
Total Torque ........................... 90°
Connecting rod bolts (1) 30 Nm
1. Stage ........................... 45°
2. Stage ........................... 30°
3. Stage ........................... 30°
Total Torque ........................... 105°
Flywheel housing (1) ........................... 30° or 80 Nm
Cylinder head with soft seals (1) 30 Nm
1. Stage ........................... 30°
2. Stage ........................... 30°
3. Stage ........................... 60°
4. Stage ........................... 60°
Total Torque ........................... 180°
Cylinder head with Elastomer seals (1) 30 Nm
1. Stage ........................... 90 Nm
2. Stage ........................... 70°
3. Stage ........................... 70°
4. Stage ........................... 70°
5. Stage ........................... 70°
Total Torque ........................... 280°
Drive shaft – front crankshaft hub (1) 30 Nm
1. Stage ........................... 45° or 100 Nm
2. Stage ........................... 45° or 160 Nm
Total Torque ........................... 90° or 160 Nm
Flywheel (1) 30 Nm
1. Stage ........................... 30° or 180 Nm
2. Stage ........................... 35° or 330 Nm
Total Torque ........................... 65° or 330 Nm
Intermediate gear (2) 60 Nm 70° or 280 Nm
Camshaft Screw M16 x 1,5 (2) 60 Nm 60° or 280 Nm
Screw M20 x 1,5 (2) 130 Nm 145° or 650 Nm

General Notes

(1) Screw thread and head lubricated with oil.

(2) Secure the screws with loctite 242/243.

R 900C - R 944B MJFCIFSS! 4.11.03

Edition : 03 / 2005
Service Manual – Hydraulic Excavator Diesel Engine Liebherr

Please note the following tightening sequence for the cylinder head:

1–2–3–4–5–6

Please note the following tightening sequence for the flywheel housing
1 – 2 – 3 – 4 – 5 – 6 – 7 – 8 – 9 – 10 – 11

4.11.04 MJFCIFSS! 03 / 2005