Guia de Localizacion de Averias en Varias Marcas de TV de TRC
Guia de Localizacion de Averias en Varias Marcas de TV de TRC
Guia de Localizacion de Averias en Varias Marcas de TV de TRC
DVBS-2 Digital Video Broadcasting Satellite Version-2 (2nd Generation) TTX Tele Text
1
Common Abbreviation Used in Audio Video
2
21” CRT & Ultra Slim
Troubleshooting Training
Module
3
Satellite TV Models
PRODUCT
MODEL No. IMAGE
CATEGORY
Satellite TV 2101
4
Index
Points to be taken Care while PCB Repairing 20-20
Block Diagram of Color TV 21-21
TV Dead (Fuse Blows Immediately) 24-26
TV Dead (No Output from Power Supply) 27-28
SMPS switches ON & goes OFF immediately 29-29
High Output at SMPS 30-31
SMPS in Standby Mode 32-33
108V Loading in Horizontal Section 34-37
Problem in Vertical Section 38-41
RF Tuner 42-42
Problem in IF Section 43-44
Problem in Video Output 45-46
Problem in Audio Video Input Switching Section 47-48
Problem in Audio Section 49-50
Memory IC ( 24C32 " IC 200) Failure 51-51
IC 201 PIN Details 52-54
Service Mode 55-63
5
Points to be Taken Care while PCB Repairing
1) When Measuring Voltages towards IC1 & Capacitor C 805 always measure with respect to
C 805 negative Point
3) When measuring Voltages towards Secondary Section Multi meter‟s Negative Probe should
always be connected with CRT ground
5) Don‟t touch live & Cold Section of Power Supply at the same time.
6) Before doing any cold check discharge any high value Electrolytic Capacitor with connecting Bulb
across its terminals.
6
Block Diagram of Satellite TV
108V
12V
5V TO VIDEO AMPLIFIER
FILAMENT SUPPLY
-14V3
14V5
TO CRT
H out 15625Hz
2
F
B E
4
P S S S H
I
I I C D T 1
S 0V6
F F L A O 7
O
17 18 0V6
19,20 23,24 68 69 45
3V3 44 43
3,60,61,63,70,74
1.8 59 2 R
64,77 IC 201 CRT
58 3 G
8V TDA 12120H1/H 1
57
5V
29
5 B
56
2,10,30,47,54, 2
38 39 40
FILAMENT SUPPLY
6 5 FROM EHT ( 3 ~ 4V
2.5V 160V TO 200V AC)
9,10,11
FROM EHT
2V5 S S
C D
AV Switching 8, 1, 14
5V L A
IC 701 6
9,12
M74HC4053B1 14, 17
3.3v,5v,12v and 24v 24V
3,16
5V DTH SMPS AV2 Input
DTH Input
7
Understanding SMPS
+ 311V
+ 311 V
Start up
Supply
Oscillator
F/B
Take Up
VCC
Opto coupler
8
Pulse Width Modulation
1 Cycle
Wave Form 1
Vp-p
Wave Form 2
Vp-p
Wave Form 3
Vp-p
If you compare Wave Form 1, Wave Form 2 & Wave Form 3 you can notice that the amplitude or the
frequency is not increased or decreased to correct the O/P, only the switching time is altered.
In case of High O/P from the SMPS the ON time is reduced to compensate and in case of Low O/P, ON
time is increased.
This technique is called as PWM ( Pulse Width Modulation).
9
Symptom 1 : - TV Dead (Fuse Blows Immediately)
Step 1 : - Isolate Input to DTH Power Supply.
Isolate any one of
two Jumpers
Step 2 : - Cold Check (without AC Input & using multimeter in Ohms or Diode Mode) all the below mentioned
Sequence to Components to be checked for Repeated Fuse Failure components
check
Components Component Location Component Description Value Defect
Voltage Dependent
A V 801 NA Short/ Leaky
Resistor
B C 801 Ceramic capacitor 475K/270V Short/ leaky
C C 811 Ceramic capacitor 475K/270V Short/ leaky
D C 805 Mains Filter 100uf/ 450V Short/ leaky
E P 801 PTC 9 ohm Short
F IC 1 STR IC Defective
G D 881 Diode IN4007 Short/ leaky
H D 882 Diode IN4007 Short/ leaky
I D 883 Diode IN4007 Short/ leaky
J D 884 Diode IN4007 Short/ leaky
K C 823 Ceramic capacitor 1K/250V Short/ leaky
L C 824 Ceramic capacitor 1K/250V Short/ leaky
M C 825 Ceramic capacitor 1K/250V Short/ leaky
N C 826 Ceramic capacitor 1K/250V Short/ leaky
O C 850 Ceramic capacitor 2.2K/400V Short/ leaky
P C 850A Ceramic capacitor 2.2K/400V Short/ leaky
Q C 804 Ceramic capacitor 1k/1Kv Short/ leaky
10
Symptom 1 : - TV Dead (Fuse Blows Immediately) Continued….
Step 3 : - Replace defective part and cross check Print (PCB Track) for Shorting
Step 4 : - While switching “ON” 100 W 220V bulb can be used instead of Fuse
Connect Bulb
instead of Fuse
Step 5 : - If Bulb glows brighter than there is excessive current consumption due to fault in the Power Supply
Circuit
11
Symptom 1: - TV Dead (Fuse Blows Immediately) Contd..
Component Checking Process Flow : -
across C801.
Pin No 1
9
7 of STR Step 8 Check DC 300 V path for Short, you can check
connecting IC1.
Note : - Always perform a cold check (Without Connecting 220 V AC Supply) before switching on so that
the component damages can be minimized.
12
Symptom 2 : - TV Dead (No Output from Power Supply)
Step 1 : - Connect Bulb Load across C889
M Multi Meter
13
Symptom 2 : - TV Dead (No Output from Power Supply) Continue...
Voltage
Pin No. On Standby
1 Signal 311 Step 3 : - If the Voltage Between PIN 3 with respect to
2 GND GND
primary ground is absent than please check the
3 18 11
A 4 1 0 component as per below mentioned sequence
C 5 5 0
B H
14
Symptom 3: SMPS switches ON & goes OFF immediately
Step 1 : - Connect Bulb Load across C889
Step 2 : - If the Bulb in Secondary will glow and immediately goes OFF than check the components
in the below sequence. SMPS Switches "ON" and goes "OFF" Immediately
Sequence to
Component Component
Check Value Defect
Location Description
Components
A D1 Diode 1N4937G Short/ Leakey
J B D2 Diode 1N4148 Short/ Leakey
K I M
C D 806 Diode 1N4148 Short/ Leakey
A B
D VD 803 Zener Diode 18V Short/ Leakey
L N
Ceramic
E C 807 222pf Short/ Leakey
Capacitor
F R 803 Resistor 470 Ohm Open/ High Value
G
H G VD 802 Zener Diode 18 V Short/ Leakey
15
Symptom 4 : High Output at SMPS
Step 1 : - Connect Bulb Load across C889
Step 2 : - If the Bulb in Secondary glows very bright than check the components in the sequence mentioned
in excel file on next page
PIN No. 2
FBT ( Fly Back
Transformer)
Fuse
16
Symptom 4 : High Output at SMPS (Continued…….)
High Voltage at L872
Sequence
Component Component
To check Value Defect Precautions
Location Description
Components
A R 811 Resistor 100Kohm Open/ High Value
B R 812 Resistor 2.49Kohm Open/ High Value
> Do cold check of all
C R 813 Resistor 56Kohm Open/ High Value Resistors.
D R 814 Resistor 1.5Kohm Open/ High Value > If Resistors are ok IC 801 Voltage
E R 815 Resistor 1Kohm Open/ High Value then Replace PC 801 Pin No. On Standby
F R 816 Resistor 5Kohm Open/ High Value & IC 802. 1 11.5 12.7
G PC 801 Opto Coupler PC 817 Replace > If problem still persist 2 10.4 11.6
Replace IC 1. 3 GND GND
H IC 802 Regulator IC KA 431LZ Replace
I IC 1 STR IC Replace 4 1 0.3
HOT COLD
I
STR Voltage
F Pin No. On Standby
1 Signal 311
2 GND GND
3 18 11
A
4 1 0
5 5 0
C
IC 802 Voltage
D Pin No. On Standby
G B
E H 1 9.2 5
2 GND GND
3 2.4 2.5
OPTO COUPLER
17
Symptom 5 : SMPS in Standby Mode
18
Symptom 5 : SMPS in Standby Mode (Continued……… )
E) Check the Components in below mentioned Sequence
Set in Stand By mode
Sequence
Component Component Component Component
to check Value Defect Value Defect
Location Description Location Description
Component
F R 847 Resistor 10 Kohm Short/ Leaky VD 854 Zener Diode 5.1 V Short/ leaky
G R 833 Resistor 20 Kohm Short/ leaky C 854 Capacitor 100uf/ 16V Replace
H D 831 Diode 1N4148 Short/ leaky IC 402 5V regulator 78L05 Replace
I D 834 Diode 1N4148 Short/ leaky IC852 3.3 V Regulator Ic LM1117 Replace
J V 841 Transistor NPN C1815 Short/ leaky G201 Crystal 24M576 Replace
K R 841 Resistor 1 Kohm Short/ leaky L 204 Coil 10uH Open
L D 832 Diode 1N4148 Short/ leaky R367 Resistor 33Ohm Open
M V 843 Transistor PNP B 764 Short/ leaky L 206 Coil 10uH Open
N D 816 Diode RGP 10D Short/ leaky IC 601 Memory IC 24C32 Replace
O IC 201 Micom TDA12120H1/H Replace
Note: - Important Points to be Checked before replacing Micom IC 3.3V supply/ Crystal Oscillator / Memory IC
3.3V
TDA12120H1/H
3.3V
O 3.3V
3.3V
CRYSTAL OSCILATOR
19
Symptom 6 : 108V Loading in Horizontal Section
Conditions : - 1) TV will not be switched ON / Standby , “Krr” Sound will come for around 5 Sec and SMPS Shuts down
Pin No43 of IC
201
Pin No44 of IC
201
1
Pin No 45
of IC 201
3
2
A B
ABL
Low Brightness if this resistor gets open
Pin No 55 of IC 201
20
Symptom 6 : 108V Loading in Horizontal Section (Continued..……)
Below mentioned is the sequence to check components in case of problem in Horizontal section : -
Sequence to
Component Component
check Value Defect Precautions
Location Description
Component
Note : - A) In Case TV is in Standby Mode & “krr” sound is not audible than R 417 (120 Ohm/2W) may be Open / high Value
B) In Case Width of the Screen is less than try replacing C 419 (9.1K/1.6KV). The same may happen if C 419 is leaky /
value changed
21
Horizontal Deflection in 21” Ultra Slim
1
2
3
1
2
3
Note: -
630V
22
Horizontal Deflection Section Faults Ultra Slim
Component Component
Value Defect Precautions
Location Description
23
Symptom 7 : Problem in Vertical Section
In Case Top Retrace Lines or Vertical Linearity problem then check / replace Capacitor C 314 (100uf/ 35V) .
In Case Compressed Picture ( Non Linear ) is viewed then check / replace Capacitor C408 / C 402
10 IC 201
17
F
TDA 12120H1/H 18
8
G
Vertical Deflection Yoke
H
VERTICAL IC STV9302
Pin No. VOLT
1 0.6
2 15.6
3 -12.9 D
A
4 -14.3
E
5 0.3
6 15.4
7 0.6 B
C
24
Symptom 7 : Problem in Vertical Section ( Continued……)
Below mentioned is the sequence to check components in case of problem in Vertical Section : -
Vertical O/P
Sequence to
Component
check Component Description Value Defect
Location
Component
A R 427 Resistor 0.22 Ohm/ 1Watt Open
B R 403 Resistor 0.22 Ohm/ 1Watt Open
C D 402 Diode RGP 10D Short/ Leaky
D D 404 Diode RGP 10D Short/ Leaky
E VD 318 Zener Diode 18V Short/ Leaky
F C 314 Capacitor 100uf/ 35V Replace
G L 302 Coil 22uH Open
H R 315 Resistor 1 Ohm Open
I IC 3 Vertical O/P STV9302 Replace
25
Symptom 7 : Problem in Vertical Section 21” Ultra Slim
In Case Top Retrace Lines or Vertical Linearity problem then check / replace Capacitor C 314 (100uf/ 35V) ,
In Case Compressed Picture ( Non Linear ) is viewed then check / replace Capacitor C408 / C 402
10 IC 201
0.6 V
17 F
0.6 V
TDA 12120H1/H 18
26
Symptom 7 : Problem in Vertical Section 21” Ultra Slim(Continued..)
Below mentioned is the sequence to check components in case of problem in Vertical Section : -
Vertical O/P
Sequence to
Component
check Component Description Value Defect
Location
Component
A R 427 Resistor 0.22 Ohm/ 1Watt Open
B R 403 Resistor 0.22 Ohm/ 1Watt Open
C D 402 Diode RGP 10D Short/ Leaky
D D 404 Diode RGP 10D Short/ Leaky
E VD 318 Zener Diode 18V Short/ Leaky
F C 314 Capacitor 100uf/ 35V Replace
G L 302 Coil 22uH Open
H R 315 Resistor 1Ohm Open
I IC 3 Vertical O/P LA78141 Replace
27
RF TUNER
TDQ(EWTT-5T30-E01W-1
OR
TDQ(EWT-5F3T43-E27W-1
28
Symptom 8 : Problem in IF Section
K F
G
B C
J H
A D
IC 201
E
29
Symptom 8: Problem in IF Section (Continued…….)
Below mentioned is the symptom & components checking details for Problem in IF Section : -
Sequence to
Component Component
check Symptom Value Defect
Location Description
Component
A Plain Raster ( White Screen in RF Mode ) L 131 Coil 10uH Open
H Plain Raster ( White Screen in RF Mode ) Z 102 Saw Filter K 3953M Defective
IF Pre Amplifier
J Plain Raster ( White Screen in RF Mode ) V 101 C 388A Defective
Transistor (NPN)
30
Symptom 9 : Problem in Video Output
No Signal voltage with Blue Back off
VIDEO IC TDA6108AJF
Pin No. VOLT
1 1.73
2 1.78 13
3 1.78
4 GND
5 5.2
6 180
1 3 7 8 9
7 102 1
8 96 2 3
11
9 99 2
12
4 5 6
14
15
1 10
16
2
3
14
31
Symptom 9 : Problem in Video Output (Continued……. )
Below mentioned is the symptom & components checking details for Problem in Video Output : -
Component Component
S. No. Symptom Value Defect
Location Description
1 Blue Colour Missing R 287, 503 & 507 Resistor 100 Ohm Open
2 Green Colour Missing R 286, 502 & 506 Resistor 100 Ohm Open
3 Red Colour Missing R 285, 501 & 505 Resistor 100 Ohm Open
4 Blue Colour Retrace D 204 Diode IN4148 Short
5 Green Colour Retrace D4 Diode IN4148 Short
6 Red Colour Retrace D 202 Diode IN4148 Short
7 Green Colour Retrace D 504 Diode BAV21 Short
8 Red Colour Retrace D 505 Diode BAV21 Short
9 Blue Colour Retrace D 506 Diode BAV21 Short
10 White Retrace R 511 Resistor 5.6 Ohm 1/2 W Open
11 Red Colour Missing R 508 Resistor 1 Kohm 1/2 W Open
12 Green Colour Missing R 509 Resistor 1 Kohm 1/2 W Open
13 Blue Colour Missing R 510 Resistor 1 Kohm 1/2 W Open
14 Picture with Retrace R 284 & 504 Resistor 100 Ohm Open
15 No Picture Sound OK R 512 Resistor 0 Ohm Open
16 Picture with Retrace C 502 Capacitor 10 uF/250V Open
32
Symptom 10 : Problem in Audio Video Input Switching Section
From
DTH
PCB
B
C
J I
I
0.3 v A
H 0.7 v
0.7 v
G D
5V
E F M74HC4053B1
33
Symptom 10 : Problem in Audio Video Input Switching Section (Cont….)
Below mentioned is the symptom & components checking details for Problem in AV Switching Section : -
Sequence
Component Component
to check Symptom Value Defect
Location Description
Component
A No Picture in AV & DTH Mode R 701 Resistor 10 Ohm Open / High Value
B No Sound in DTH L 701 & 702 Coil 10 uH Open
C No Sound in DTH R 734 & 733 Resistor 1 Kohm Open / High Value
D No Picture in DTH Mode R 947 Resistor 1 Kohm Open / High Value
E No Sound in AV 2 L 704 & 703 Coil 10 uH Open
F No Sound/ Low Sound in AV 2 R 905 & 907 Resistor 1 Kohm Open / High Value
G No Sound/ Low Sound in AV 2 C 909 & 910 Capacitor 2.2 uF/16V Open
H No Picture in AV 2 C 908 Capacitor 10 uF/16V Open
I No Sound/ Low Sound in DTH C 938 & 907 Capacitor 2.2 uF/16V Open
J No Picture in DTH Mode C 701 Capacitor 10 uF/16V Open
34
Symptom 11: Problem in Audio Section
STANDBY MUTING B
1 2
TRANSISTOR C
11.1 V
11.1 V
11.1 V
11.1 V
MUTING
TRANSISTOR
Normal 21.1 V
A Mute 11.2 V
F
D
E POWER ON DELAY
35
Symptom 11: Problem in Audio Section (Continued ………)
Below mentioned is the process for checking Problem in Audio Section : -
No Sound
If Defective Replace
Check Components in Below mentioned Sequence
Sequence to
Component Component Voltage
check Value Defect ( Cold Check)
Location Description Check
Component
A V 603 Transistor C1815 VBE & VCE Leaky / Short
B V 602 Transistor C 1815 VBE & VCE Leaky / Short
C V 601 Transistor C 1815 VBE & VCE Leaky / Short
D V 604 Transistor A 1015 VBE & VCE Leaky / Short
E V 605 Transistor A 1015 VBE & VCE Leaky / Short
F R 618 Resistor 10 Kohm Open / High Value
36
Symptom 12: Memory IC ( 24C32 " IC 200) Failure
Memory IC ( 24C32 " IC 200) Related Complaints before replacing IC 201 for the defects mentioned below
Horizontal Line Replace IC 24C32
Colours Missing Replace IC 24C32
Wrong Colours Replace IC 24C32
No Sound Replace IC 24C32
No Picture Replace IC 24C32
No Display Replace IC 24C32
Vertical Linearity Problem Replace IC 24C32
Malfunctioning Replace IC 24C32
Stand By Replace IC 24C32
MEMORY IC 24C32
Pin No. DESC VOLT
1 WP GND
2 NC GND
3 A2 GND
4 VSS GND
5 SDA 3.2
6 SCL 2.7
7 PTC GND
8 VDD 5
37
IC 12120H1/H
38
Pin Details of IC 201
IC Pins Voltage Signal Symptom Solution IC Pins Voltage Signal Symptom
1 0 NOT USED 21 2.25 VSC
Use DTH Key Check
voltage at this pin by
NO Picture In 22 1.96 IREF
2 4.8 AV2 / DVB changing to DTH & AV. It
DTH
should be 0 Volt in AV Mode
& 5V in DTH.
3 3.1 + 3.3 VOLT Set in Standby Check Circuit 23 1.91 SIFIN1 RF Video I/F Input
4 0 SNDNEG / IC 24 1.91 SIFIN2
The voltage should be
5 0 XTL IN almost equal at both the 25 4.07 AGCOUT
pins
6 0 XTL OUT 26 1.55 SIF AGC
7 0 DECDIGNEG 27 0 GND2
8 NC VGUARD Vertical protection 28 2.11 PLLIF
9 2.3 DECDIG
29 1.83 AGC2SIF/+8V Supply Sound
5 VOLT
10 4.9 Supply Voltage Vertical supply
SUPPLY 30 4.87 +5V
11 1.86 PH2LF 31 0.54 V-OUT Video O/P
12 1.81 PH1LF 32 2.16 AV2/DVB-LIN
13 0 GND1 33 2.16 AV2/DVB-RIN
14 2.3 SECPLL 34 1.42 AV2/DVB-VIN
15 2.3 DECPG 35 2.16 AV1-LIN
16 3.2 AVL 36 1.42 AV1-V/YIN
17 0.6 VDRB Vertical O/P 37 2.16 AV1-RIN
18 0.6 VDRA Vertical O/P 38 0 DVB-CIN
19 1.8 VIFIF1 RF Video I/F Input 39 2.41 ML-OUT
20 1.8 VIFIF2 40 0 MR-OUT
39
Pin Details of IC 201
IC Pins Voltage Signal Symptom Solution IC Pins Voltage Signal Symptom
41 2.41 L-OUT 61 3.28 +3.3V/VPE
No Horizontal
43 2.24 EHTO
Drive 63 1.63 VREFAD/+3.3V
Stand by or Odd
Horizontal fly
44 0.37 FBISO sound from Horizontal 64 1.69 +1.8V/INTO
Back pulse
Section
Stand by or Odd
45 0.62 HOUT sound from Horizontal 65 0 NOT USED
Section
46 NL GND3 66 5.15 INT0/-
47 4.9 5 67 0 NOT USED
48 1.86 YSYNC Negative Picture 68 1.79 SCL
49 1.51 YOUT Negative Picture 69 1.83 SDA
50 0.11 BLNK-IN 70 3.28 +3.3V
R/CR/C- 71 0.67 MUTE
51 1.53
IN
72 0 RELAY
52 1.42 G/Y-IN
73 0 NOT USED
53 0 B/CB-IN
74 1.02 STANDBY
54 4.87 5V
55 2.16 BCLIN ABL 75 0 SW-IN
56 5.06 BLKIN BLANKIG 76 0 NOT USED
57 1.86 ROUT 77 1.82 +1.8V
58 1.82 GOUT 78 0 LDR
59 1.82 BOUT 79 3.23 KEY
60 3.26 +3.3V 80 0 SAW SW Plain Raster
40
PROCUDURE FOR REPLACEMENT OF 5211 PCB WITH
5202 STB MPEG PCB IN SLIM 2106MODEL
PROCUDURE FOR REPLACEMENT OF 5211 PCB WITH 5202
STB MPEG PCB IN SLIM 2106MODEL
Bracket 1
Front View after fixing the metal plates Bracket 2 Rear View after fixing the metal plates
PROCUDURE FOR REPLACEMENT OF 5211 PCB WITH 5202
STB MPEG PCB IN SLIM 2106MODEL
PROCUDURE FOR REPLACEMENT OF 5211 PCB WITH 5202
STB MPEG PCB IN SLIM 2106MODEL
PROCUDURE FOR REPLACEMENT OF 5211 PCB WITH 5202
STB MPEG PCB IN SLIM 2106MODEL
PROCUDURE FOR REPLACEMENT OF 5211 PCB WITH 5202
STB MPEG PCB IN SLIM 2106MODEL
REPLACEMENT Steps OF 5211 PCB WITH 5202 STB
PCB IN SLIM 2107MODEL
52
Service Data of Satellite TV
NO.PARAMETER DESCRIPTION Range Value 2101 Value 2106 Value 2107
PAGE 0
1SPG Shipping mode for default settings 0-1 0 0 0
2MFG Manufacturing mode 0-1 0 0 0
3Init Initialise TV / EEPROM 0-1 0 0 0
4AGCT AGC Takeover 0-63 25 25 25
5DSG Gain from audio inputs to audio outputs 0-1 1 1 1
6PWRTIM Starpup time delay 0- 3 0 0 0
7PWR PER Power preferance 1- 255 127 127 127
8AKB Black current stabilization 0-1 0 0 0
9NBL Black current loop 0-1 0 0 0
10SSVM Selection for SVM & AKB( 0- SVM out AKB in, 0
1- SVM out only) 0-1 0 0
11DCXO Crystal alignment 0-127 60 60 60
12DCXO A Crystal alignment Auto alignment 0-1 0 0 0
PAGE 1
1RD White Point Red Value 0-63 37(ADJUST) 37(ADJUST) 37(ADJUST)
2BD White Point Blue Value 0-63 37(ADJUST) 37(ADJUST) 37(ADJUST)
3GD White Point Green Value 0-63 32(ADJUST) 32(ADJUST) 32(ADJUST)
4RC Black level offset Red 0-63 32(ADJUST) 32(ADJUST) 32(ADJUST)
5GC Black level offset Green 0-63 32(ADJUST) 32(ADJUST) 32(ADJUST)
6BC Black level offset Blue 0-63 32(ADJUST) 32(ADJUST) 32(ADJUST)
7SBR Sub brightness 0-127 55 63 63
8SCN Sub Contrast 0-63 63 63 63
AKB: Black current to Off, EGL(Gain 32
9VSD loop in CCC to 0ff) 0-63 32 32
53
Service Data Satellite TV Contd…..
PAGE 2 Range Value 2101 Value 2106 Value 2107
1 VA Vertical Amplitude for PAL signal 0-63 19 (ADJUST) 19 (ADJUST) 19 (ADJUST)
4 VSH Vertical Shift for PAL signal 0-63 32 (ADJUST) 32 (ADJUST) 32 (ADJUST)
5 HSH Horizontal Shift for PAL signal 0-63 24 (ADJUST) 24 (ADJUST) 24 (ADJUST)
6 VA60 Vertical Amplitude for NTSC signal 0-63 19 (ADJUST) 19 (ADJUST) 19 (ADJUST)
7 VS60 Vertical Slope for NTSC Signal 0-63 38 (ADJUST) 38 (ADJUST) 38 (ADJUST)
9 VSH60 Vertical Shift for NTSC signal 0-63 32 (ADJUST) 32 (ADJUST) 32 (ADJUST)
10 HSH60 Horizontal Shift for NTSC signal 0-63 29 (ADJUST) 29 (ADJUST) 29 (ADJUST)
11 KVA60 0-31 15 15 15
12 KVSH60 0-31 15 15 15
PAGE 3
1 VX Nor Vertical Zoom for Normal mode 0-63 25 25 25
2 VX Exp Vertical Zoom for Expand/zoom mode 0-63 37( ADJUST) 37( ADJUST) 37( ADJUST)
54
Service Data of Satellite TV Contd….
PAGE 4 Range Value 2101 Value 2106 Value 2107
1 MUSIC MUSIC MODE ON-OFF 0-1 1 1 1
2 FMODE Factory mode 0-1 0 0 0
3 BSD Black Stretch Depth 0-1 1 1 1
4 BKS Enable/Disable Black Stretch effect 0-1 1 1 1
5 DSK Enable/Disable Dynamic Skin Tone effect 0-1 1 1 1
6 BLS Enable/Disable Blue Stretch effect 0-1 1 1 1
7
PWL Activate /D'activatePeak White limiting circuit 0-1 1 1
1
8 PWLDAC Control Peak White limiting circuit 0-15 4 4 4
9 GD Group Delay on CVBS1 signal 0-1 1 1 1
10 DTR Chroma trap mode 0-1 0 0 0
11 FCO Forced Colour On 0-1 0 0 0
12 CHSE PAL / NTSC ident sensitivity 0-3 2 2 2
13 RCOPT Remote Control Option 0-255 64 64 64
PAGE 5
1 OIF Offset IF demodulator 0-63 32 32 32
2 IF PLL Demodulator Frequency 0-5 2 2 2
3 CBS Control sequence of beam current limiting 0-1 0 0 0
4 OUV Off-set control on UV input signals 0-1 0 0 0
5 FRT-AV Option for FRONT AV source 0-1 1 1 1
6 DVB-IN DVB SOURCE option 0-1 1 1 1
7 DVD-IN DVD SOURCE option 0-1 1 1 1
8
PLUG PLUG & PLAY ON-OFF 0-1 1 1 1
9 TRACK
EHT-tracking(0-EHT tracking only on vertical, 1-
1 0 0
EHT tracking on vertical and EW) 0-1
10
VSD.B Control for VSD Brightness 0-63 32 32 32
11
BLOC Common course black level offset 0-15 8 8 8
12
CL Cathode Drive level 0-15 12 10 10
13
ST-BRI Standard mode Brightness 0-63 32 32 32
55
Service Data of Satellite TV Contd….
PAGE 6 Range Value 2101 Value 2106 Value 2107
1SBAS SUB Bass Adjustment 0-63 25 35 26
2STRE SUB Treble Adjustment 0-63 43 40 43
3 100 This sets the Max EQ1 limit value 0-63 35 43 5
4 300 This sets the Max EQ2 limit value 0-63 43 43 43
51KHZ This sets the Max EQ3 limit value 0-63 40 40 28
63KZ This sets the Max EQ4 limit value 0-63 43 45 45
710KHZ This sets the Max EQ5 limit value 0-63 40 45 40
8 V1 for vlume Curve 0-63 0 0 0
9 V2 for vlume Curve 0-63 42 20 20
10 V3 for vlume Curve 0-63 59 55 55
11 V4 for vlume Curve 0-63 62 60 60
12 V5 for vlume Curve 0-63 63 63 63
Sets XBAS" value in the ASP (Audio Signal
13XBASS 0-4 1 1 1
Processor) For BassBoost in Enhacemenu
PAGE 7
1MONO-L SCART audio output level( RF out) 0-31 18 18 18
2AV-LEV External AV level adjust 0-31 17 16 15
3TV-LEV External RF level adjust 0-31 20 20 20
4AMLOW 0-For Normal O/P signal Amplitude, 1-O/p signal 0-1 0 0
0
Amplitude Reduced by 6 dB.
5 SVOL Sub volume 0-63 37 44 42
6AVLLEV AVL reference level 0-11 3 3 5
7AVLWGT AVL weighting filter 0-1 0 0 0
8AVLMOD AVL decay time. [1-5] 3 3 3
9LOUDNA MAIN loudness none attack volume level 0-7 5 2 5
10LOUDCH MAIN loudness filter characteristic 0-1 1 1 1
11 OVMAPT Over Modulation adation 0-1 1 1 1
12 OVMTHR Over Modulation Threshold 0-3 3 3 3
13 XBASdB 0-13 4 4 4
56
Service Data of Satellite TV Contd….
PAGE 8 Range Value 2101 Value 2106 Value 2107
1 EWW EW width for PAL signal 0-63 35 (Ad) 62 63
2 PW parallelagrram for PAL signal 0-63 35 (Ad) 32 34
3 TC Trpezium for PAL signal 0-63 35 (Ad) 23 23
4 UCP Upper cornel Parallegram for PAL 0-63 35 (Ad) 40 40
5 LCP Lower Corner Parallegram for PAL 0-63 35 (Ad) 43 43
6 HB Horizontal BOW for PAL 0-63 35 (Ad) 32 32
7 HP Horizontal Parellelgram for PAL 0-63 35 (Ad) 36 36
8 VL Vertical Linearity for PAL 0-63 30(ADJUST) 34 34
9 VMA SVM gain 0-3 2 2 2
10 SVMA SVM output amplitude 0-1 1 1 1
11 SVMD SVM delay 0-7 2 2 2
12 OP-SVM SVM option in feature menu 0-1 0 0 0
13 CAL Calendar Option 0-1 1 1 1
PAGE 9
1 EWW60 EW width for NTSC signal 0-63 35 (Ad) 62 63
2 PW60 parallelagrram for NTSC signal 0-63 35 (Ad) 32 34
3 TC60 Trpezium for NTSC signal 0-63 35 (Ad) 23 23
4 UCP60 Upper cornel Parallegram for NTSC 0-63 35 (Ad) 40 40
5 LCP60 Lower Corner Parallegram for NTSC 0-63 35 (Ad) 43 43
6 HB60 Horizontal BOW for NTSC 0-63 35 (Ad) 32 32
7 HP60 Horizontal Parellelgram for NTSC 0-63 35 (Ad) 36 36
8 VL60 Vertical Linearity for NTSC 0-63 30(ADJUST) 34 34
9 NRR No Red Reduction during BlueStretch 0-1 1 2 2
PWR-ON Power On status(0-forced stand by,1-forced on, 2-Last
10 status) 0-2 0 1 1
OPCVBS (0- RF OUT, 1-Monitor OUT,2-PIP available at output, 3- 0-3
video mute at output ) Options 1
11 2 2
12 OPWIDE Wide/compress option 0-1 0 0 0
13 GAME OPTION FOR GAME 0-1 1 1 1
57
Service Data of Satellite TV Contd….
PAGE 10 Range Value 2101 Value 2106 Value 2107
1 DPEDEM 0- Picture Improve, 1- DDPI ON/OFF/DEMO, 2- Both Disable 0-2 0 0 0
2 FFI Fast filtrer IF PLL (Picture overmodulation) 0-1 0 0 0
3 EYE-OP Eye care Enable / Disable 0-1 0 0 0
4 TH1 Threshold for Level 1 of Eyecare 0-255 140 140 0
5 BR1 Brightness adjustment for Level 1 of Eyecare 0-63 25 25 140
6 CL1 Color adjustment for Level 1 of Eyecare 0-63 27 27 25
7 CT1 Contrast adjustment for Level 1 of Eyecare 0-63 44 44 27
8 SH1 Sharpness adjustment for Level 1 of Eyecare 0-63 38 38 44
9 TH2 Threshold for Level 2 of Eyecare 0-255 160 160 38
10 BR2 Brightness adjustment for Level 2 of Eyecare 0-63 28 28 160
11 CL2 Color adjustment for Level 2 of Eyecare 0-63 27 27 28
12 CT2 Contrast adjustment for Level 2 of Eyecare 0-63 44 44 27
13 SH2 Sharpness adjustment for Level 2 of Eyecare 0-63 38 38 44
38
PAGE 11
1 FRAME ATV MENU OUTER GRAPHICS 0-7 4 4 4
2 FOCUS HIGHLIGHTED OPT IN ATV MENU 0-7 2 2 2
3 NON FOCUS NON HIGHLIGHTED OPT IN ATV MENU 0-7 6 6 6
1 TH3 Threshold for Level 3 of Eyecare 0-255 180 180 180
2 BR3 Brightness adjustment for Level 3 of Eyecare 0-63 28 28 28
3 CL3 Color adjustment for Level 3 of Eyecare 0-63 27 27 27
4 CT3 Contrast adjustment for Level 3 of Eyecare 0-63 47 47 47
5 SH3 Sharpness adjustment for Level 3 of Eyecare 0-63 38 38 38
6 TH4 Threshold for Level 4 of Eyecare 0-255 200 200 200
7 BR4 Brightness adjustment for Level 4 of Eyecare 0-63 32 32 32
8 CL4 Color adjustment for Level 4 of Eyecare 0-63 27 27 27
9 CT4 Contrast adjustment for Level 4 of Eyecare 0-63 57 57 57
10 SH4 Sharpness adjustment for Level 4 of Eyecare 0-63 38 38 38
58
Service Data of Satellite TV Contd….
PAGE 12
1 TH5 Threshold for Level 5 of Eyecare 0-255 207 207 207
2
BR5 Brightness adjustment for Level 5 of Eyecare 0-63 32 32 32
3 CL5 Color adjustment for Level 5 of Eyecare 0-63 27 27 27
4
CT5 Contrast adjustment for Level 5 of Eyecare 0-63 63 63 63
5
SH5 Sharpness adjustment for Level 5 of Eyecare 0-63 38 38 38
6 TH6 Threshold for Level 6 of Eyecare 0-255 0 0 0
7
BR6 Brightness adjustment for Level 6 of Eyecare 0-63 60 60 60
8 CL6 Color adjustment for Level 6 of Eyecare 0-63 60 60 60
9
CT6 Contrast adjustment for Level 6 of Eyecare 0-63 60 60 60
10
SH6 Sharpness adjustment for Level 6 of Eyecare 0-63 60 60 60
11
21 (D2H SW
DVB LEV DVB level adjustment 0-31 + Hardwre) 17 17
modified board
12
44 (D2H SW
DVB VOL DVB volume adjustment 0-63 + Hardwre) 41 41
modified board
59
Troubleshooting Training
Module
Satellite LCD
60
Videocon d2h Satellite LCD
PRODUCT CATEGORY MODEL No. IMAGE
61
Index
62
Block Diagram of Satellite LCD
AV1,AV2,AV3
RF I/P
HDMI
S-Video LVDS Connector
Component IN
VGA IN
USB IN
63
CTV V/s LCD
CRT LCD
64
TFT- LCD Operating mechanism
65
Structure of LCD Module
66
Key Parts : Color Filter
67
Satellite LCD 19”/ 22”
Troubleshooting Training Module
With HudsonII Main Board
68
Index
View of 19” Satellite LCD 73-73
SMPS 19” LCD and possible faults 74-75
Inverter Back Light PCB 76-76
Back Light Switch 77-77
Standby Switching 78-78
3.3 V and 1.8 V Regulator Circuits 79-80
Tuner Section 81-82
IF Section 83-84
Audio Section 85-88
Signal flow check points 89-90
Panel Wise Design Data Satellite LCD 22” 91-95
View of 22” Satellite LCD PCB 96-96
Panel Wise Design Data Satellite LCD 22” 97-100
Panel Replacement Procedure 101-103
Software Up-loading 19”/22” LCD 104-124
Part Code (SAP) 125-128
69
View of 19” Satellite LCD PCB
LCD SMPS & DTH PCB Power LCD Main PCB DTH Main PCB
Inverter PCB Supply
70
SMPS 19” LCD
CONNECTOR 2
1 5 5
5 2 5 5
3 5 5
4 5 0.1
7 5 0 0
6 0 0
7 0 0
8 12 0
9 12 0
10 0 0
11 4.6 0
71
Possible Faults in SMPS
72
Inverter Back Light PCB
No Picture Sound OK
Sl
Location Comp onent
No
1 F2 & F3 Fuse
2 Q3 Transistor
3 ZD 4 Zener Diode
4 U4 IC
Q 4A, Q 4B,
5 Mosfet
Q 2A & Q2B
6 D 8 , D 10 Diode
7 D9 Diode
8 D 13 Diode
73
Back Light Switch
4.6 V
Brightness Control
74
Standby Switching
75
3.3 V and 1.8 V Regulator Circuits
1.8 V Missing
3.3 V Missing
Component Description
Locati
Description
on U 33 IC
R 247 & 235 0 Ohm
U 15 LM 1117 IC
R 210 47 K Ohm
L 12 22 uH 80ma D 35 SK 34 Zener
L 13 22 uH 80ma D 43 2 V Zener
L 14 22 uH 80ma L 16 22 uH 2A
76
3.3 V and 1.8 V Regulator Circuits
77
Tuner Section
TUNER
Pin No. VOLT
1 13.4
2 13.4
3 5
4 5
5 1.2
6 1.2
7 1.2
8 1.2
9 3.26
10 3.46
11 3.4
12 1.18
78
Tuner Section Trouble shooting process Flow
Check 5V at Pin no 7 of TU 1
Compone
Component
Sl.No. nt Defect
Description
5 Volt available at Pin Location
no 7 No 1 D 55 Diode DL 4001 Open
2 D 56 Diode DL 4002 Open
Defectiv
3 U 21 IC 7805
e
Yes
No
Check 33 @ Pin no 9 of
TU Yes
1
Trace Path Check
Related Component
No
Check SCL & SDA
Yes
Check R358 & R359 22
Ohm Resistors
Replace Tuner
79
IF Section
80
Faults in IF Section
Component Component
Value Defect Symptom
Location Description
81
Audio Pre-Amp Section
82
Pre-Amp In & Out to Head Phone Jack
Check in case of no
sound
83
Pre-Amp Audio
84
Muting Circuit
PIN NO 45
TPA3101D2
5 Volt / 0 Volt
85
Signal flow check points
CONNECTOR 17
Pin No. DESC VOLT
1 d2h Y 0.91
2 GND 0
3 d2h C 0.91
4 NC 0
5 GND 0
6 AUDIO L 6.19
7 AUDIO R 6.19
86
Signal flow check points Contd....
87
How to Access Service Menu
B) Now press “Key 6”, “Key 4”, “Key 8”, “Key 3” for Service
Menu
88
Panel wise Design Data for 1901,1902,1903
PAGE 1
Samsung 19SAM- 19 HANN -
Panel 19 IVO - M190MWW3_R0 19-BOE-HT190WG1_100 19-CMO-V190C1_L01 19 - SVA190WX1_05TB
LTM190M2-L31 HSD190MGW1
H2 D2H XG TUNER H2 D2H XG TUNER H2 D2H XG TUNER BOE H2 D2H XG TUNER H2 D2H XG TUNER
VERSION H2 D2H XG TUNER 19
SAMSUN 090917 SAMSUN 090917 090917 HAN 090917 CMO 090917
SVA 090917
ADC
>>> >>> >>> >>> >>> >>>
Calibration
Colour
Standard Warm cool Standard Warm cool Standard Warm cool Standard Warm cool Standard Warm cool
Temp.
Standard Warm cool
Colour
235 255 220 250 255 220 218 250 235 210
Temp.R
255 220 255 220 255 220 255 220
Colour
230 220 220 238 220 220 205 238 230 205
Temp.G
220 220 220 220 220 220 220 220
Colour
242 220 255 250 220 255 233 250 242 242
Temp.C
220 255 220 255 220 255 220 255
89
Panel wise Design Data for 1901,1902,1903 Contd…
PAGE 2
90
Panel wise Design Data for 1901,1902,1903 Contd…
PAGE 3
HUDSON II +IDTV HUDSON II +IDTV HUDSON II +IDTV HUDSON II +IDTV HUDSON II +IDTV
Chassis HUDSON II +IDTV (INDIA)
(INDIA) (INDIA) (INDIA) (INDIA) (INDIA)
H2 D2H XG
H2 D2H XG TUNER H2 D2H XG TUNER H2 D2H XG TUNER H2 D2H XG TUNER
VERSION TUNER HAN H2 D2H XG TUNER 19
SAMSUN 090917 SAMSUN 090917 BOE 090917 CMO 090917
090917 SVA 090917
PAGE - 3
Standard
Standard
Standard
Standard
Standard
Standard
Cinema
Cinema
Cinema
Cinema
Cinema
Cinema
Music
Music
Music
Music
Music
Music
Sound mode
Sound
Boost off off off off off off off off off off off off off off off off off off
Sound Gain 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11
D2H Sound
Gain 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11
91
Panel wise Design Data for 1901,1902,1903 Contd……
PAGE 4
Panel and Tuner Selection
92
View of 22” Satellite LCD PCB
93
Panel wise Design Data for 22” LCD 2202 / 2201
PAGE 1
Panel 21.6 inch LG-LC220WXE 21.6 inch CPT-CLAA216WA01 21.6 inch AUO-T216XW01
Chasis HUDSON II +IDTV (INDIA) HUDSON II +IDTV (INDIA) HUDSON II +IDTV (INDIA)
Version H2 D2H XG TUNER 21.6 LG 090911 H2 D2H XG TUNER 21.6 LG 090911 H2 D2H XG TUNER 21.6 LG 090911
PAGE- 1
TV (All port
Source TV (All port ) TV (All port ) )
Colour Temp. Standard Warm cool Standard Warm cool Standard Warm cool
Colour Temp.R 248 255 220 218 255 220 235 255 220
Colour Temp.G 225 220 220 215 220 220 230 220 220
Colour Temp.C 218 220 255 210 220 255 242 220 255
94
Panel wise Design Data for 22” LCD 2202 / 2201 Contd….
PAGE 2
Panel 21.6 inch LG-LC220WXE 21.6 inch CPT-CLAA216WA01 21.6 inch AUO-T216XW01
Chasis HUDSON II +IDTV (INDIA) HUDSON II +IDTV (INDIA) HUDSON II +IDTV (INDIA)
Version H2 D2H XG TUNER 21.6 LG 090911 H2 D2H XG TUNER 21.6 LG 090911 H2 D2H XG TUNER 21.6 LG 090911
MICON FLI30602H FLI30602H FLI30602H
PAGE- 2
Source TV AV D2H TV AV D2H TV AV D2H
Min Brightness 1 2 4 1 2 4 1 2 4
Mid Brightness 105 110 116 125 120 125 125 115 116
Max Brightness 126 126 128 145 141 139 150 126 128
Min Contrast 0 0 0 0 0 0 0 0 0
Mid Contrast 127 127 132 120 140 135 100 127 132
Max Contrast 145 160 160 150 170 160 135 160 160
Min Color 0 0 0 0 0 0 0 0 0
Mid Color 170 180 158 150 180 158 150 180 158
Max Color 255 255 255 255 255 255 255 255 255
Color Temp. Standard Warm Standard Warm Standard Warm
Color Temp.R 248 255 218 255 235 255
Color Temp.G 225 220 215 220 230 220
Color Temp.B 218 220 210 220 242 220
Picture Mode Standard bright Standard bright Standard bright
PM Brightness 50 65 50 65 50 65
PM contrast 80 100 80 100 80 100
PM Color 60 50 60 50 60 50
95
Panel wise Design Data for 22” LCD 2202 / 2201 Contd….
PAGE 3
PAGE - 3
Sound mode Stanadard Music cinima
Sound Boost off off off
96
Panel wise Design Data for 22” LCD 2202 / 2201 Contd….
97
Panel Replacement
Procedure
98
Panel Replacement Procedure for Satellite LCD 19”/22”
99
Panel Selection in Service Mode
After replacing the panel change the factory settings according to the Model of LCD Panel
Now press “Key 6”, “Key 4”, “Key 8”, “Key 3” for Service Menu
Press “ATVM” Key
Imp Note : After replacing the panel switch on the Set and select the Panel from Design data first
Time only else upon selection of wrong panel there will be problem of No video
100
Panel Matrix for 19” and 22” Satellite LCD
LVDS
1100039652 1100039652 1100039652 1100039652 1100042470 1100042470
CONNECTOR
INVETOR
N/A N/A N/A N/A N/A N/A
CONNECTOR
& 1100031586 & 1100031586 & 1100031586 & 1100031586 & 1200031581 & 1200031581
Now press “Key 6”, “Key 4”, “Key 8”, “Key 3” for Service Menu
Press “ATVM” Key
102
Updating Software in 19” / 22” Satellite LCD
103
Updating Software in 19” / 22” Satellite LCD
Select Panel by
using“Navigation” Key
104
Updating Software in 19” / 22” Satellite LCD
Select Tuner by
using“Navigation” Key
105
Use of plastic Bracket For model LCDTV2201
Bracket 1
Bracket 2
CHASSIS,ASSY,
1200026869 1901-1902
HUDSON II-IDTV,19LCD
ASSY,CONT/IR+LED,
1200030273 1901
IDLCD 1902,H2+IDTV
ASSY,CONT/IR+LED,
1200030273 1902
IDLCD 1902,H2+IDTV
CONN,PANEL,LVDS,
1100039652 1901,1902 and 1903
19",HUDSON II
109
Part Code (SAP) Continued…
Part Description Photo Part Code Satellite LCD
1200028971 1901
BACK COVER,VGL19IBH, BLACK
SPEAKER,41X71MM,
1100037240 1901
8E,8W,W/O SHIELD
SPEAKER,50X90MM,
1100020453 1902
8E,10W,W/O SHLD,LCD19/20
110
Part Code (SAP) Continued…
Part Description Photo Part Code Satellite LCD
CONN,PANEL,LVDS,LG,22",
HUDSON II 1100042470 2201-2202
CHASSIS,ASSY,HUDSON II-
IDTV,22 LCD 1200030058 2201-2202
ASSY,PCB,CONT,N222LD,
1200027685 2202
H2+NEC,EU
111
Part Code (SAP) Continued…
SPEAKER,41X71MM,
1100037240 2201
8E,8W,W/O SHIELD
SPEAKER,38X70MM,
1100051356 2201
8E,5W,WITH CON 600/500MM
BACK COVER,LCD
1200030442 2201
22"BS,S6,YLOOK,BLACK
112
Satellite LCD 26” /32”
Troubleshooting Training
Module
113
Index
114
View of 26” Satellite LCD PCB
115
View of 32” with Ax68 board Satellite LCD PCB
116
View of 3201” Satellite LCD PCB
117
Symptom -1 : Dead (Fuse Blows Immediately)
D E
C
B
A
F G
118
Symptom -1 : Dead (Fuse Blows Immediately)
Cold Check (without AC Input & using Multimeter in Ohms / Diode Mode) below mentioned components
Components to be checked
Sequence to Check Points
Component Location Component Description Defect
B
CY2 CERAMIC CAPACITOR SHORT/LEAKY
B
CX2 CERAMIC CAPACITOR SHORT/LEAKY
Replace the defective component, and then check for short circuit at AC Input section of Power Supply
119
Symptom - 2 : Dead (MOSFET Blows OFF Immediately)
Components to be checked
A Sequence to Comonent Component
Check Points Location Description Defect
RS1,RS101,RS
B RESISTOR OPEN
B 102,RS103
C
C UF1 IC SHORT/LEAKY
120
Symptom - 2 : Dead (MOSFET Blows OFF Immediately)
E G H
G
D
C
F
C
ON 375 DC
V IN
STANDBY
325 DC V
B
121
Symptom - 2 : Dead (MOSFET Blows OFF immediately)
Components to be checked
Sequence to
Check Points Component Location Component Description Defect
122
Symptom - 3 : SET Dead
VOLTAGE ACROSS C102 325 V
L
K
A
G
I M
H
B
J E
F
123
Symptom - 3 : SET Dead Continued…
Components to be checked
Sequence to Check
Points Component Location Component Description Defect
124
Symptom – 4 : SET is in Standby Mode
G
F I
A
J
E
F
H
F
K
B
125
Symptom – 4 : SET is in Standby Mode (Continued…)
E C
F B
A
126
Symptom - 4 : SET is in Standby Mode (Continued…)
Components to be checked
Sequence to
Check Points Component Location Component Description Defect
A RB13 RESISTOR OPEN NOTE:
B U101 IC SHORT/LEAKY/OPEN
1) Check +VD = 13.5V
C P103 OPTO COUPLER SHORT/LEAKY/OPEN
2) Check +PFC-V = 375V
C U103 VARIABLE ZENER SHORT/LEAKY/OPEN
D RB12 RESISTOR OPEN
E Q102,Q103 MOSFET SHORT/LEAKY/OPEN
127
Symptom - 5 : No Picture/ No Sound
F I G H
ONLY 325V
AVAILABLE
J
C
E
B
128
Symptom - 5 : Continued….
Ccheck 13.5v
ChCheck RF11
available at Pin
and C108
8 of IC UF1 No Components to be checked
Sequence to
Yes Check Points Component Location Component Description Defect
J UF1 IC SHORT/OPEN
Check
Q101,C102,RF
10 and RF3
Replace IC UF1
129
Step – 1 : Remove Back Cabinet
Remove all the screws of back cabinet
130
Step – 2 : Remove Cables
Remove the cables which are connected to LCD Panel
DTH MPEG Power AV I/P & O/P board connector Remove both power Main PCB – Speaker‟s
supply connector From Main PCB supply Of Main PCB connector
Remove both connectors of Panel matrix Remove DTH MPEG board & Remove Mains cord
Key pad power supply & connector disconnect connector of – Power supply
Invertors PCB power supply Through Main PCB Power supply – Inventor PCB board connector
131
Step – 3 : Remove I2C Cable
Remove the cables which are connected to LCD Panel
Cut cable ties for Remove connector of Connector for Standby LED & Press side locks carefully &
all cables Key pad power supply Remote sensor through Main PCB remove LVDS connector.
132
Step – 5 : Unscrew Metal Plate
Step – 6 : Remove plate module on which Table mount stand gets fixed
133
Step – 7 : Remove Panel Screws
Remove all screws of the panel from Top side / near matrix panel
Remove all screws of the panel from Bottom side / near Speakers
134
Identification of Panel Make, Type & serial no.
Sr. No. 1
Panel : Sharp
Type : LK315T3LA31
These Sr. Nos. (3) requires in case, LCD panel need to replace
Panel : Samsung
Type : LTA320AB01
135
Replacing LCD Panel
After fixing LCD Panel, Tighten all the screws Connect all Cables connected with all PCBs
136
LVDS Voltage Selection for 5 and 12 Volts Panel
LVDS Power
12 5
Supply
L42 Select NC
L43 NC Select
137
Type of Panel, LVDS Connector & Part Code
Part Code
Operating
Size Model Panel Make Panel Type Part Code (LVDS
Voltage
CONNECTOR)
138
Panel Matrix for 26” & 32 HD Satellite LCD
PANEL SUPPLY 12 V 12 V 12 V 12 V
L43 NC NC NC NC
Q9 NC SOT23,BC857 NC SOT23,BC857
139
Panel Matrix for 32” Satellite LCD
140
Panel Matrix for 32” Satellite LCD HD
R265 NC RES,CHIP,0603,0E
Q9 NC TRANSISTOR,SOT23,BC857
R289 RES,CHIP,0603,0E NC
141
DESIGN DATA for 26“ LCD with main CHASSIS AX68
Shipping Initialization
Panel Type WXGA WXGA WXGA
LVDS Mapping 1 1 1
Panel Control Back Light 10 10 10
LVDS Time 12 12 5
Panel MFR LG LG AU
Blk Way DC PWM42 DC
Tuner Type XUGUANG XUGUANG XUGUANG
24In48POut 0 0 0
DDR 7 7 7
AGC Value 14 14 14
AGC_L 14 14 14
Remote V_DTVR V_DTVR V_DTVR
Burning OFF OFF OFF
Open PIP OFF OFF OFF
Teletext OFF OFF OFF
Area INDIA INDIA INDIA
Hotel ON ON ON
System Advance ON ON ON
Backlight On ON ON ON
Top Mode OFF OFF OFF
Clear EEPRO OFF OFF OFF
M_Mode OFF OFF OFF
Back Color 0 0 0
Normal Item Color 0 0 0
High Item Color 0 0 0
Icon Menu Color 0 0 0
POWER ON StandBy Standby StandBy
Fac Pro Table INDIA2 INDIA2 INDIA2
Continued….
142
DESIGN DATA for 26“ LCD with main CHASSIS AX68 (Continued…)
LG LC260WX2- LG LC260WXN-
AUO T260XW02 VM
SLE2 SBA1
ConMin 1 1 1
ConMid 55 55 55
ConMax 93 93 93
BriMin D D D
BriMid 7A 7A 7A
BriMax A2 A2 A2
Video MinMax Control ColMin 0 0 0
ColMid 60 5C 60
ColMax 7A 7A 7A
TntMin 0 0 0
TntMid 7F 7F 7F
TntMax FF FF FF
ShpMin 0 0 0
ShpMid 50 50 50
ShpMax 7F 7F 7F
VolMin 0H 0H 0H
VolMidL CH CH CH
VolMidH 28H 28H 28H
VolMax 2FH 2FH 2FH
TreMin 0 0 0
TreMid 30 30 30
TriMax 64 64 64
BasMIn 0 0 0
BasMid 30 30 30
Audio MinMax Control BasMax 35 35 35
EarMin 0 0 0
EarMid 30 30 30
EarMax 64 64 64
AV3 Pre 66 66 66 AV3 Audio Gain
SIFMONOPre 5 5 5 Rf Audio Gain
CODEINPre 63 63 63 AV1/Av2 Audio Gain
I2SPre 40 40 40 HDMi Audio Gain
DTVPre 7C 7C 7C D2h Audio Gain
Continued….
143
DESIGN DATA for 26“ LCD with main CHASSIS AX68 (Continued…)
LG LC260WX2- LG LC260WXN-
AUO T260XW02 VM
SLE2 SBA1
Red Gain 80 8C 80
Green Gain 80 80 80
Red Offset 80 80 80
Green Offset 80 80 80
Blue Offset 80 80 80
Reset
TV ON ON ON S_VIDEO2 OFF
AV OFF OFF OFF USB OFF
AV1 ON ON ON HDTV ON
AV2 ON ON ON HDTV1 OFF
AV3 ON ON ON HDTV2 OFF
SCART OFF OFF OFF HDTV3 OFF
Source Select SCART1AV OFF OFF OFF VGA ON
SCART2AV OFF OFF OFF HDMI OFF
SCART2YC OFF OFF OFF HDMI1 ON
SCART3AV OFF OFF OFF HDMI2 ON
S_VIDEO ON ON ON HDMI3 OFF
S_VIDEO1 OFF OFF OFF DTV ON
GREEK ON ON ON
PROTUGES ON ON ON
SWEDISH OFF OFF OFF
NORVEGIA OFF OFF OFF
Language Control DANISH OFF OFF OFF
POLISH ON ON ON
TCHINESE OFF OFF OFF
ROMANIAN ON ON ON
Hotel Option INACTIVE
Register Edit INACTIVE
Logo Control INACTIVE
Continued….
144
DESIGN DATA for 32" Satellite LCD (CHASSIS AX68)
Gives SW version
ICC off
information
LG
SHARP Sharp Sharp Sam Samsung
LC320WXN-
Enter ISP for software loading LK315T3LA31 LK315T3LA24 LK315T3LA57 LTA320AB01 SBA1
LTA320AP02
Shipping Initialization
LVDS Mapping 0 0 0 0 1 0
Back Light 10 10 10 10 10 10
Panel
Control LVDS Time 12 5 12 12 12 12
Continued….
145
DESIGN DATA FOR 32" Satellite LCD Contd…..
Sharp LG
LK315T3LA31 Sharp Sam Samsung
LK315T3LA LC320WXN-
SHARP LK315T3LA24 LTA320AB01 LTA320AP02
57 SBA1
Tuner Type XUGUANG XUGUANG XUGUANG XUGUANG XUGUANG XUGUANG
24ln48POut 0 0 0 0 0 0
DDR 7 7 7 7 7 7
AGC Value 14 14 14 14 14 14
AGC_L 14 14 14 14 14 14
Remote V_DTVR V_DTVR V_DTVR V_DTVR V_DTVR V_DTVR
Burning OFF OFF OFF OFF OFF OFF
Open PIP OFF OFF OFF OFF OFF OFF
Teletext OFF OFF OFF OFF OFF OFF
Area INDIA INDIA INDIA INDIA INDIA INDIA
System
Hotel ON ON ON ON ON ON
Advance ON ON ON ON ON ON
Backlight On ON ON ON ON ON ON
Topmode OFF OFF OFF OFF OFF OFF
Clear EEPRO OFF OFF OFF OFF OFF OFF
M_Mode OFF OFF OFF OFF OFF OFF
Back Color 00H 00H 00H 00H 00H 00H
Normal Item Color 00H 00H 00H 00H 00H 00H
High Item Color 00H 00H 00H 00H 00H 00H
Menu Color 00H 00H 00H 00H 00H 00H
POWER ON StandBy StandBy StandBy StandBy StandBy StandBy
Fac Pro Table India 1 India 1 India 1 India 1 India 1 India 1
Continued….
146
DESIGN DATA FOR 32" Satellite LCD Contd…..
LG
SHARP Sharp Sharp Sam Samsung
LC320WXN-
LK315T3LA31 LK315T3LA24 LK315T3LA57 LTA320AB01 LTA320AP02
SBA1
ConMin 1H 1H 1H 1H 1H 1H
ConMid 55H 55H 55H 55H 55H 55H
ConMax 93H 93 93 A0 93 90
BriMin DH DH DH DH DH DH
BriMid 7AH 7A 80 7D 7A 7A
BriMax A2H A2H A2H A2H A2H A2H
Video MinMax Control 00H 00H 00H 00H 00H 00H
ColMin
ColMid 5CH 5C 5C 5C 5C 60
ColMax 7AH 7AH 7AH 7AH 7AH 7AH
TntMin 00H 00H 00H 00H 00H 00H
TntMid 7FH 7FH 7FH 84 7FH 7FH
TntMax FFH FFH FFH FFH FFH FFH
ShpMin 00H 00H 00H 00H 00H 00H
ShpMid 50H 50H 50H 50H 50H 50H
ShpMax 7FH 7FH 7FH 7FH 7FH 7FH
Vol Min 0H 0H 0H 0H 0H 0H
VOL MIDL CH CH CH CH CH CH
VOL MID H 28H 28H 28H 28H 28H 28H
VOL MAX 2FH 2FH 2FH 2FH 2FH 2FH
TRE MIN OH OH OH OH OH OH
TREMID 30H 30H 30H 30H 30H 30H
TRE MAX 64H 64H 64H 64H 64H 64H
BASS MIN 0H 0H 0H 0H 0H 0H
BASS MID 30H 30H 30H 30H 30H 30H
Audio MinMax Control BASS MAX 35H 35H 35H 35H 35H 35H
EAR MIN 0H 0H 0H 0H 0H 0H
EAR MID 30H 30H 30H 30H 30H 30H
EAR MAX 64H 64H 64H 64H 64H 64H
AV3Pre B5H B5H B5H B5H B5H B5H
SIFmono pre 5H 5H 5H 5H 5H 5H
CODE IN PRE 64H 64H 64H 64H 64H 64H
I2SPRE 55H 55H 55H 55H 55H 55H
DTV PRE AEH AEH AEH AEH AEH AEH
Continued….
147
DESIGN DATA FOR 32" Satellite LCD Contd…..
LG
SHARP Sharp Sharp Sam Samsung
LC320WXN-
LK315T3LA31 LK315T3LA24 LK315T3LA57 LTA320AB01 LTA320AP02
SBA1
Red Gain 85H 80 75 70 82 80
Green Gain 90H 80 80 7F 65 7A
White Balance
Blue Gain 70H 7D 80 80 80 7A
Red Offset 80H 80H 80H 80H 80H 80H
Green Offset 80H 80H 80H 80H 80H 80H
Blue Offset 80H 80H 80H 80H 80H 80H
To Set
TV ON S_VIDEO2 OFF
AV OFF USB OFF
AV1 ON HDTV ON
AV2 ON HDTV1 OFF
AV3 ON HDTV2 OFF
SCART OFF HDTV3 OFF
Source Select SCART1AV OFF VGA ON
SCART2AV OFF HDMI OFF
SCART2YC OFF HDMI1 ON
SCART3AV OFF HDMI2 ON
S_VIDEO ON HDMI3 OFF
S_VIDEO1 OFF DTV ON
Continued….
148
DESIGN DATA FOR 32" Satellite LCD Continued…..
ENGLISH ON HUNGARIAN ON
FRENCH ON BULGARIAN ON
GERMAN ON CZECH ON
SPANISH ON SURBIAN ON
SCHENISE OFF SLOVAKIA ON
ITALIAN ON TURKISH ON
RUSSIAN ON CROATIA ON
Language Control DUTCH OFF PURSIAN OFF
GREEK ON
PROTUGES ON
SWEDISH OFF
NORVEGIA OFF
DANISH OFF
POLISH ON
TCHINESE OFF
ROMANIAN ON
Hotel Option INACTIVE
Register Edit INACTIVE
Logo Control INACTIVE
149
Software Upgrade Process - 32” Satellite LCD
150
Software Upgrade Process - 32” Satellite LCD
151
Software Upgrade Process - 32” Satellite LCD
152
Software Upgrade Process - 32” Satellite LCD
Step 03: Press “Right Navigation Key” once and select “AUDIO” menu
153
Software Upgrade Process - 32” Satellite LCD
154
Software Upgrade Process - 32” Satellite LCD
Step 05: Press “Key 8”, “Key 5”, “Key 3” & “Key 2” Sequentially, following menu will be displayed
then select “EnterISP” mode by pressing “Down Navigation Key”
Old Software
Press “8” “5” “3” “2” Key Above Service Mode Screen will Appear on
top Left Corner of the Satellite LCD Screen
155
Software Upgrade Process - 32” Satellite LCD
Step 06: Press “Right Navigation Key” to Enter Uart ISP mode
Press “ Right Navigation” Key Power LED on Bottom Right Corner of the Satellite LCD will
start blinking Blue – Red – Blue – Red – Blue - Red
156
Software Upgrade Process - 32” Satellite LCD
Step 19 :- Satellite LCD will Switch ON & will show M_Mode on LCD Screen
157
Software Upgrade Process - 32” Satellite LCD
158
Software Upgrade Process - 32” Satellite LCD
Step 21: Press “Right Navigation Key” once and select “AUDIO” menu
159
Software Upgrade Process - 32” Satellite LCD
Step 22: Press “Down Navigation Key” once
160
Software Upgrade Process - 32” Satellite LCD
Step 23: Press “Key 8”, “Key 5”, “Key 3” & “Key 2” Sequentially, below menu will be displayed
Software Version Contains date as Jun 26 which is latest Software
Latest Software
Press “8” “5” “3” “2” Key Above Service Mode Screen will Appear on
top Left Corner of the Satellite LCD Screen
161
Software Upgrade Process - 32” Satellite LCD
162
Software Upgrade Process - 32” Satellite LCD
163
Software Upgrade Process - 32” Satellite LCD
Step 26: Press “Down Navigation” Key & Select Clear EEPRO
164
Software Upgrade Process - 32” Satellite LCD
Step 27: Press “Right Navigation” Key & Select On to Clear EEPRO
165
Software Upgrade Process - 32” Satellite LCD
a) Switch “OFF” the Satellite LCD from Mains b) After few Seconds Switch “ON” the Satellite LCD
166
Software Upgrade Process - 32” Satellite LCD
Step 29 :- Satellite LCD will Switch ON & will show M_Mode on LCD Screen
167
Software Upgrade Process - 32” Satellite LCD
Step 30: Press “TV Menu” Key (ATV M) on remote.
168
Software Upgrade Process - 32” Satellite LCD
Step 31: Press “Right Navigation Key” once and select “AUDIO” menu
169
Software Upgrade Process - 32” Satellite LCD
170
Software Upgrade Process - 32” Satellite LCD
Step 33: Press “Key 8”, “Key 5”, “Key 3” & “Key 2” Sequentially, below menu will be displayed
Software Version Contains date as Jun 26 which is latest Software
Latest Software
Press “8” “5” “3” “2” Key Above Service Mode Screen will Appear on
top Left Corner of the Satellite LCD Screen
171
Software Upgrade Process - 32” Satellite LCD
172
Software Upgrade Process - 32” Satellite LCD
173
Software Upgrade Process - 32” Satellite LCD
174
Software Upgrade Process - 32” Satellite LCD
Step 47: Press “Right Navigation” Key & Select “Off” option in the M_Mode
175
Software Upgrade Process - 32” Satellite LCD
Step 48: Press “ATV M” Key to go back to “System”
176
Software Upgrade Process - 32” Satellite LCD
Step 49: Continuously Press ATV M key to exit from Service Mode
Switch “Off” Satellite LCD from Mains
Switch “ON” Satellite LCD from Mains & start viewing Satellite LCD
a) Continuously Press “ b) Switch “OFF” the Satellite LCD c) After few Seconds Switch “ON” the
ATV M” Key to from Mains Satellite LCD from mains & start viewing
exit from Service Mode Satellite LCD
177
Introduction to I2C cable
Replace I2C Cable in case of distorted sound in 32” Satellite LCD
I2C Cable
178
How to replace I2C cable
Step 1 : Remove all connectors of I2C cable from PCBs.
179
How to replace I2C cable
180
How to replace I2C cable
Step 1 : Remove all connectors of I2C cable from PCBs.
181
How to replace I2C cable
Step 2 : Cut the Cable tie with care & remove the I2C cable without disturbing other cables
182
How to replace I2C cable
Step 3 : Check on PCB for I2C cable value
Chip is not connected on 2nd & 4th Chip is connected on 2nd & 4th
connector, use 1K I2C Cable connector, use 10K I2C Cable
183
How to replace I2C cable
Step 4 : Identify new I2C Cable
New Cable Old Cable
Two cables with black sleeve One cable with black sleeve
I2C Cable
Two cables with black sleeve One cable with black sleeve
184
How to replace I2C cable
Step 5 : Check new I2C cable value by using Multi-meter & use appropriate valued cable.
Connect Multi-meter , as shown below :
0.99
Multi-meter
185
How to replace I2C cable
Step 6 : Connect the connector near to Satellite card slot &Lay the new cable neatly from
below PCB with care as shown in picture.
186
How to replace I2C cable
Step 7 : Connect other two connectors
Connect connector near to Power Supply PCB Connect connector near to AV Connector
187
How to replace I2C cable
Step 8 : Tie the cable neatly & with care as shown in picture
Arrange I2C cable neatly for tying Tie the cable by using cable tie
Arrange other cables also by spearing Neither keep Cable tie loose nor over tight it.
required length
188
How to replace I2C cable
Step 8 : Tie the cable neatly & with care continued…
Never lay cable from the Power supply Lay the cable neatly by using cable tie
PCB as it may result in interference lines
on Picture.
189
How to replace I2C cable
Step 9 : Cut the remaining Tail of cable tie & close the back cover of satellite LCD
Cut the remaining Tail of cable tie with care Tie the cable neatly by using cable tie
190
How to replace I2C cable
Step 10 : Press “TV Menu” Key (ATV M) on remote.
191
How to replace I2C cable
Step 11 : Press “Right Navigation Key” once and select “AUDIO” menu
192
How to replace I2C cable
Step 12 : Press “Down Navigation Key” once
193
How to replace I2C cable
Step 13 : Press “Key 8”, “Key 5”, “Key 3” & “Key 2” Sequentially, below menu will be
displayed. Software Version Contains date as Jun 26 which is latest Software
Latest Software
Press “8” “5” “3” “2” Key Above Service Mode Screen will Appear on
top Left Corner of the Satellite LCD Screen
194
How to replace I2C cable
Step 14 : Press “Down Navigation” Key & Select “Audio MinMax Control”
195
How to replace I2C cable
Step 15 : Press “Right Navigation” Key to enter “Audio MinMax Control” Mode
Press “Right
Navigation” Key
197
How to replace I2C cable
Step 17: Change DTVPre value to 90H for 1K & AEH to 10K valued cable.
b) Switch “OFF” the Satellite LCD c) After few Seconds Switch “ON”
from Mains the Satellite LCD from mains &
a) Continuously Press “ start viewing Satellite LCD
ATV M” Key to exit
from Service Mode
199
Satellite LCD S/W DETAILS AS ON 18th DEC 09
200
Part Code (SAP) …
ASSY,PCB,POWER,MAGMEET,
1200025139 2602-3204-3201
MLT688,EUROPE
CHASSIS
ASSY,AX68+IDTV,VDL32IBT- 1200028763 2602-3204-3201
FLA,SH08
CONN,LVDS,450MM,SAMSUNG,
1100042470 2602-3201-3204
L05,AX68
SPEAKER,45X154MM,8E,10W
1100052730 3201
,32S6
201
Part Code (SAP) Continued…
BACK COVER,LCD
1200030440
32"BS,S6,YLOOK,BLACK 3201
BACK COVER,LCD26S-
1200027877 2602
LOOK,DVD,HIPS,BLACK
ASSY,BACK,COVER,LCDTV
1200028947 3204
VDL32IBT
FRONT
COVER,LCDTVIDLCD2602, 1200027899 2602
BLK UV,PRNT
202
Part Code (SAP) Continued…
ASSY,FRONT
1200032190 3204
,COVER,LCDTV,3204,SH08
FRONT
1100047503 3201
GLASS,LCD,IDLCD3201,SERIES 6
FRONT
1100047503 3201
GLASS,LCD,IDLCD3201,SERIES 6
203
Feature Definition for Satellite LCD
Feature Whats This????
In addition to HDMI Current capabilities it supports
-Deep Colour
HDMI V.1.3
-xvYCC (Supports 1.8 times more color than current HDTV)
-High Bandwidth uncompressed digital audio
10 bit Video processor -True 10 Bit video processing to give real life colors
- 4 Different Eco Vision Mode (Gives 10 % / 20% / 80%* Power saving options)
- Similar to Speedo meter in bikes you can verify energy saving indicators
Eco Vision / Energy Meter with Energy meter feature
-Direct HOT key on remote * in Audio only.
Can View Movie /Favorite program / Sports channle while working on computor
Multi Function Monitor
or chatting with friends on large screen display
With direct "Scene Select" key on remote live picture will be divided in two parts,
Scene select Right half will become reference picture based on which you can adjust
picture settings of your taste in left half of screen
Four user-defined Favorite Groups
Family favorite Each Member in family can define 10 channel in his list
Dedicated key on Remote control for each Favorite Group .
User can select any photo from USB as screen saver while switch on TV from
Boot/Capture Logo
Standby mode
Definition for Nomenclature of Satellite LCD
Brand Distinguish
Name Panel Size Series No. Feature Chassis No.
Model
1 2 3 4 5 6 7
Number
G- MTK8222 (LED)
Note- Up To 49 LCD Series From 50 onwards LED Series
Videocon D2H LCD & LED New Series & Series Names
SERIES 19” 22” 24” 26” 32” 42”
3 V3203HD
5 V2205SC V2405HE
V3205HD
V3205FD
V3206HB
6 V2406HE
V3206FB
V3207HD
7 V2207SC
V2407HE
V3207FD V4207FD
8
Frameless
V4208FD
5 LED
LED VPL32H
BZ-FLZ
LED VPL42H
BZ-FLZ
ZFG ZFG
51 LED ZFG LED
Pending LED
Pending
LED Pendin
g
Old Old
Series New Series New Model Series New Series New Model
Model Model
Name Name Name Name Name Name
Name Name
32”-S12
Series-13 Series6000 24”S13 V2406HE Series-12 Series7000 V3207FA
FHD
Sr. No. New Model Name Chasis Used DTH PCB Power Supply
1 V1902SC Hudson -II 5211 Magmeet / CGE
2 V2205SC Hudson -II 5211 Magmeet / CGE
3 V2202SC Hudson -II 5211 Magmeet / CGE
4 V2207SC Hudson -II 5211 Magmeet / CGE
5 V2204SC Hudson -II 5211 Magmeet / CGE
6 V2405HE MTK 8222 SS 5211 Magmeet
7 V2407HE MTK 8222 SS 5211 Magmeet
8 V2406HE MTK 8222 SS 5211 Magmeet
9 V2602HB AX -68 Board 5211 Magmeet
10 V3203HB AX -68 Board 5211 Magmeet
11 V3205HB AX -68 Board 5211 Magmeet
12 V3205FB AX -68 Board 5211 Magmeet
13 V3204HB AX -68 Board 5211 Magmeet
14 V3204FB AX -68 Board 5211 Magmeet
15 V3206HB AX -68 Board 5211 Magmeet
16 V3206FB AX -68 Board 5211 Magmeet
17 V3207HA MTK 8222 LS 5211 Magmeet
18 V3207FA MTK 8222 LS 5211 Magmeet
19 V4208FD MTK 8222 LS 5211 Magmeet
208
Satellite LCD [SERIES-5000 (S6)]
Screen
Model Name
Size
Glass front cover, Swivel base stand
22” V2205SC
32” V3205HD
32”FHD V3205FD
Satellite LCD [SERIES-5000 (S6)-MIRROR]
Screen
Model Name
Size
Mirror TV
22” V2205MC
24” V2405ME
32” V3205MD
Satellite LCD [SERIES-6000 (S13)]
•10 Bit Processor
• HDMI Ver. 1.3
• Deep Colour
• 2 USB
• Energy Meter
• Interactive Applications : Game,
• Sports, Movies, Astrology
• MFM (Multi Functional Monitor)
• Family Favorite
• Scene Select
• 5 Band Graphic Equalizer's
• MPEG-4/ DVB-S2
• Mosaic with 12 PIP Screen
Screen Size Model Name
Glass on front cover Center knob with
32" V3206HD
deco ring, Swivel base stand
24” V2406HE
32”FHD V3206FD
Satellite LCD [SERIES-7000 (S12)]
215
Block Diagram MTK-8222 LS
216
Block Diagram for Power distribution of MTK-8222 LS
217
Power I/P for MTK-8222 LS
218
Key Pad and IR Control for MTK-8222 LS
219
Back light Switching for MTK-8222 LS
220
IDTV Interface MTK-8222 LS
221
IDTV Interface MTK-8222 LS
222
AV1 / S-Video Interface MTK-8222 LS
223
AV Output MTK-8222 LS
224
LVDS Conn. Pin details MTK-8222 LS
225
LVDS Power MTK-8222 LS
226
MTK-8222 SS
227
LVDS Conn. For MTK-8222 SS
228
LVDS Conn. For MTK-8222 SS
229
SMPS power supply with Working Voltage
CN03 ON Standby
1 0 0
2 5.2 0
3 5.2 0
4 5.2 0
5 0 0
6 0 0
7 5.2 5.2
8 0 0
9 4.6 0
CN05 ON Standby
1 24.6 0
2 24.6 0
3 0 0
4 0 0
5 24.6 0
6 24.6 0
7 0 0
8 0 0
9 12.28 0
10 12.28 0
11 0 0
12 0 0
230
Rear View for Satellite LCD 24” (V2405HE, V2406HE,V2407HE)
231
Rear View for Satellite LCD 32”
232
Panel Matrix for Satellite LCD 32” with MTK-8222 Chasis
Panel LVDS
S. Screen
Supplier Type No SAP Code Sap Desc SAP Code SAP Desc.
No Size
PANEL,LCD,SAMSUNG,32",
1100045632
1 32" SAMSUNG LTA320AP02 LTA320AP02 CONN,LVD
PANEL,LCD,SAMSUNG,32", S,450MM,S
1100048882 1100053903
2 32" SAMSUNG LTA320HA02 LTA320HA02 AM,HD,MT5
PANEL,LCD,SAMSUNG,32", 303C
LTA320HA04 1100054680
3 32" SAMSUNG LTA320HA04-T
PANEL,LCD,32",AUO,T315X
T315XW02 VW
4 32" AUO 1100054248 W02-VW
PANEL,LCD,AUO,32",T315X
T315XW03 V3 1100056212
5 32" AUO W03 V3,HD CONN,LVD
PANEL,LCD,AUO,32",T315X S,450MM,S
T315XW04 V1 1100057295 1100053904
6 32" AUO W04 V1,HD,ECO HARP,HD,M
PANEL,LCD,LG,32",LC320 T5303C
10 32" LG LC320WXN-SBA1 1100045309 WXN-SBA1
PANEL,LCD,LG,32",LC320
1100056206
12 32" LG LC320WXN_SCA1 WXN SCA1,HD
PANEL,LCD,AUO,32,T315H
T315HW02 V0
7 32" AUO 1100049662 W02_V0
PANEL,LCD,AUO,32",T315 CONN,LVD
T315HW04 V4 1100056213
8 32" AUO HW04 V4,FHD S,450MM,A
1100053907
PANEL,LCD,AUO,32",T315 UO,32FHD,
T315HW04 V7 1100056214
9 32" AUO HW04 V7,FHD MT5303C
PANEL,LCD,LG,32",LC320
1100046239
11 32" LG LC320WUN-SAB1 WUN-SAB1
233
Panel Wise Design Data for Satellite LCD [SERIES-8000 (S15)]
234
Panel Matrix for Satellite LCD 42”
PANEL,LCD,LG,42",LC420
1 LG LC420WUN-SBA1 1100045310 WUN-SBA1 CONN,LVDS,450MM,LG,3
1100053908
2FHD,MT5303C
LC420WUN_SCA1
PANEL,LCD,LG,42",LC420
2 LG 1100056208 WUN SCA1,FHD
PANEL,LCD,AUO,42",T420 CONN,LVDS,450MM,AUO
3 AUO T420HW06 V2 1100056215 HW06 V2,FHD 1100053907 ,32FHD,MT5303C
235
Service Menu for MTK 8222 SS
236
Software Upgrade Process - 32” Satellite LCD
Step 03: Press “Right Navigation Key” once and select “AUDIO” menu
237
Software Upgrade Process - 32” Satellite LCD
238
Software Upgrade Process - 32” Satellite LCD
Step 05: Press “Key 8”, “Key 5”, “Key 3” & “Key 2” Sequentially, following menu will be displayed
239
Design Data for MTK – 8222 SS Contd...
MTK 8222 +
Select Audio Data MTK 8222 + IDTV IDTV
Volume 0 0
Volume 25 28
Volume 50 52
Audio Curve
Volume 75 57
Volume 100 67
ST 335 Ch 1&2 VE 182
Audeo Mode User Music Mode Standard Speech
100 Hz +10 -5 0 -10
300 Hz +10 -5 0 -8
Sound Mode
1 KHz +10 0 0 -10
3KHz +10 +7 0 +2
10 KHz +10 +10 0 +10
100 Hz 30
Audio 300 Hz 33
Band Max 1 KHz 40
3KHz 38
10 KHz 40
SRS True Bass Switch On
TSXT Mode On
TS-Enable On
TS-Headphone off
TS - Input Mode k2_0
SRS True Bass Setting Focus - Enable on
Focus - Elevation DB
TB - Enable on
TB - Level 0DB
TB- Speaker Size 40 Hz
Audio Output Select 2.0CH
On Music Vol 20
240
Design Data for MTK – 8222 SS Contd...
M_Mode off
Select IR Videocon d2h
Select Keyboard Keyboard 2
Power On Standby last Status
Boot Logo Capture Logo
Burning off
Panel Type SS_LTA 320AP02
LVDS Mapping 0
Design set SS_LTA 320AP02
Panel Control Backlight 0 0
Backlight Curve Backlight 5 100
Backlight 10 180
Backlight way DC
TV On
AV 1 On
Setup AV2 On
S-Video On
d2h On
YPbPr1 On
Source Switch
YPbPr2 On
HDMI1 On
HDMI2 On
HDMI3 On
VGA On
Multimedia On
PI/POP switch On
Language Switch off
Favourite Switch On
Scence Select Switch On
Eco vision Switch On
Engergy meter Switch On
Shipping
Clear Eprom
Firmware Version MTK_0.210_20100615
Panel Width 1366
Firmware Version
Panel Height 768
Eeprom Usage 1944
241
Satellite Box
Troubleshooting Training
Module
242
Index
Videocon d2h Satellite Box 230-231
Satellite Box Connectivity 232-232
Block Diagram of STB 233-233
Power supply related failure 234-235
LNBF Supply Stage 236-237
Tuner section d2h board 238-238
DC voltage regulator 239-239
DDR +1.3 supply for DDR 240-240
Signals to Main board Satellite TV 241-242
Audio Output Section 243-244
How to analyze Flash Corruption 245-245
How to Check Software Version 246-248
DTH PCB Version 249-250
Nomenclature for Identification of Serial No. 251-252
Packing of DTH MPEG Board 253-253
Part Code (SAP) 254-255
243
Videocon d2h Satellite Box
244
Videocon d2h Satellite Box Front Panel
245
Satellite Box Connectivity
TV
Reflector
AV Cord
IF Cable
Satellite Box
Power Cable
246
Block Diagram STB
247
STB Power Supply
C
A
E
H
D
G
CN 803 Pin
Voltage
Pin No. Volt
1 3.3
2 3.3
3 3.3
4 GND
5 GND
6 GND
7 5
8 12
9 GND
10 24
248
Symptom : Power Supply Related Failure ( Continued...)
Component Component
S. No. Value Defect
Location Description
A D 830, 831 SHAF504, SR306 Short/ Leaky No O/P from Power Supply
B D809, D810 HER154, IN4937 Short/ Leaky No O/P from Power Supply
249
LNB Supply Stage
0.7V DC if LNB
Switched OFF
250
Defects Related to No Signal
No Signal Check
Antenna
Component Component
Value Defect Possible defect
Location Description
R 106 Resistor 0.33 / 1 Watt Open Replace
Q 106 Transistor BC 846 Defective Replace
Q 103 Transistor 2N2907 Defective Replace
Q 108 Transistor BC 846 Defective Replace
Q 104 Transistor 2N2907 Defective Replace
R 107 Resistor 270 Ohm Open Replace
R 112 Resistor 2 Kohm Open Replace
R 113 Resistor 1.8 K Ohm Open Replace
R 116 Resistor 10 K Ohm Open Replace
D 101 Diode IN4004 Open Replace
F 101 Fuse 650 ma Open Replace
Q 107 Transistor BC 846 Defective Replace
Q105 Transistor BC 846 Defective Replace
U 102 IC KA317 Defective Replace
251
Tuner Section DTH PCB
1. Check +5 V DC at Pin no 3 & 4 of Tuner, if absent check B 101, B102 & L101 Respectively.
2. + 5 V DC OK at Pin No 3 & 4 Check R144 – R 147 & R110.
3. If the issue does not get resolved Replace Tuner.
252
DC Voltage Regulators
253
DDR +1.3 V Supply For DDR
254
Signals to Main Board Satellite TV
255
C and Y Signals DTH to Main Board TV.
256
Audio Output Section
257
Audio Output to TV PCB
258
How to Analyze & diagnose Flash Corruption
If DC Voltage at Resistance R 913 is not constant 3.3 Volt
(It changes frequently after every 10 seconds) - That means Flash is Corrupted
259
How to Check Software Version
260
Software Version mentioned on DTH MPEG Board
Software Marking on
Sr. No. Detail of marking
Version Flash
1 1.5 S1
2 1.7 S2
3 1.8 1.8
4 1.13 .13
5 1.20 .20
6 1.21 .21
261
Software Version mentioned on DTH MPEG Board
d2J =SW
version
1.23D_2
(J is operator
Marking) It may
J or K or L
262
DTH PCB Version “V1.1”
263
263
DTH PCB with PCB Version V1.0 with Modified Track
264
Nomenclature for Identification of Satellite Box serial No.
XX XX XX XX XX XX XXXXXX
Plant Category Brand Model Serial
Month Year
Code Code Code No. No.
265
Software Version mentioned on Carton Box
266
Packing of DTH MPEG Board
1) DTH MPEG PCB Packing Box 2) DTH MPEG PCB Bubble Packing 3) DTH MPEG PCB master
Packing Carton Box
267
Satellite Box Parts……
268
Satellite Box Parts……
1100039635
TOP COVER,STB,BLACK
1100037057
BOTTOM COVER,STB
STB Covers
ASSY, FRONT COVER,STB 1200024386
BRACKET,PLASTIC,STB,
1200024540
LEFT,APPLE WHITE
BRACKET,PLASTIC,STB,
1200024541
RIGHT,APPLE WHITE
269
Troubleshooting Module for Satellite
Box 5211
270
BLOCK DIAGRAM 5211
FRONT
IF TUNER KEY /LED
MPEG
MPEGDecoder
LNB DDR2 X16
CONTROL 1GMBIT
LM 317
SMART CARD
5211
COMMON ST6024
Decoder
INTERFACE
A/V SUB BOARD
FLASH IDTV PORT
16 MBYTE
STI DIGITAL
VIDEO PORT
EEP ROM
128Kbit
CN 803 Pin
Voltage
Pin No. Volt
1 3.3
2 3.3
3 3.3
4 GND
5 GND
6 GND
7 5
8 9
9 GND
10 22
LNB Supply Stage
274
Tuner Section DTH PCB 5211
Signals Main Board to Satellite TV
C and Y Signals DTH to Main Board TV.
Audio Output Section
Troubleshooting STB 5211 PCB Dead……
A
C
280
Troubleshooting STB 5211 PCB Dead……
A
B
281
Intermittent Dead
282
No Sound
If voltage Drop may be EL,CES2,CES3 short (Sound O/P cap left & Right Channel)
No Sound
Check Sound IC Power Supply (Sound IC UA-1) 9 volt supply from power supply
Not Show Quality & Strength Bar:-
Check 22Volt from Power Supply for UT2 Regulator (Switching 13volt or 18 volt for
Vertical & Horizontal Transponder ) Supply to LNBF
Invalid Smart Card :-
288
Satellite Box Parts……
1100039635
TOP COVER,STB,BLACK
1100037057
BOTTOM COVER,STB
STB Covers
ASSY, FRONT COVER,STB 1200024386
BRACKET,PLASTIC,STB,
1200024540
LEFT,APPLE WHITE
BRACKET,PLASTIC,STB,
1200024541
RIGHT,APPLE WHITE
289
Satellite DVD Troubleshooting
Module
290
Index
Basics of DVD Player 258-266
Simple Block Diagram of DVD Player 261-261
Satellite DVD Front View and Operating Keys all models 268-270
Satellite DVD Back panel 271-271
Powering “ON” Satellite DVD 272-272
Universal Remote 273-273
Process to Configure Universal Remote 274-276
Function of Remote Keys in DVD Mode 277-278
Satellite DVD Menu Operation 279-310
Opening Satellite DVD 311-312
Inner View of Satellite DVD 313-313
Satellite DVD MPEG Card 314-314
CD- Mechanism 315-321
Simple Working diagram of DVD 322-322
Functional Circuits and faults 323-338
How to Replace Flash IC 339-343
DVD Software Up gradation Process 344-349
Part code (SAP) 353-357
291
DVD Player
1) DVD, also known as Digital Versatile Disc or Digital Video Disc, is an optical disc
storage media format, and was founded in 1995. Its main uses are video and data
storage. DVDs are of the same dimensions as compact discs (CDs), but store more
than six times as much data.
2) It has a laser assembly that shines the laser beam onto the surface of the disc to
read the pattern of bumps. It converts Digital signals to Analog signals. Then it
3) Variations of the term DVD often describe the way data is stored on the discs: DVD-
ROM (read only memory) has data that can only be read and not written; DVD-R and
DVD+R (recordable) can record data only once, and then function as a DVD-ROM;
DVD-RW (re-writable), DV D+RW, and DVD-RAM (random access memory) can both
record and erase data multiple times. The wavelength used by standard DVD lasers is
4) The player also decodes the audio stream and sends it to a Dolby decoder, where it is
292
DVD Discs
1. Storage capacity: A DVD stores up to 4.7GB per layer, per side. Using MPEG-2 compression, a
single-sided, single-layer DVD can easily accommodate an entire feature-length film with Multi
Channel Digital Audio.
2. Quality: DVD provides almost twice the video resolution of standard VCD.
3. Convenience and compatibility: Unlike the larger laser disc, a DVD is the same size and
thickness as a CD. Computer DVD drives support both CDs and DVDs. DVDs offer interactive
menus that let users randomly navigate content. The interactive capabilities of DVDs provides
unlimited possibilities for creating user experiences.
4. Durability: DVDs do not suffer loss of fidelity over time, because they don‟t come into direct
contact with the player‟s mechanics.
5. Computer industry: Recordable and rewritable DVDs provide the next generation of
convenience and higher capacity for data storage and archiving.
6. Motion picture industry: The movie industry has embraced DVDs because they can hold a full-
length feature film, while delivering excellent quality video with surround-sound audio.
7. Music industry: The high storage capacity enables the music industry to offer products on
DVD-Audio discs, which deliver higher quality sound than can be achieved on CDs.
293
Specifications of DVD Disc
While DVD optical discs are quite similar to CD-ROM discs, there are several physical differences.
The CD-ROM was originally designed to accommodate high quality audio, text based data, as well as
video data. CD's however are not well suited for the storing of broadcast quality video and due to their
650 MB limitation.
The DVD however, excels in the inherent weaknesses of the CD technology.
294
Position of Home Theater Speaker
295
Simple Block diagram of a DVD Player
296
Satellite DVD 5001 Front view & Operating Keys
297 297
Satellite DVD 5002 Front Panel
298
298
Satellite DVD 5003 Front Panel
5. Next key
for
forward
skip
299 299
Satellite DVD Back Panel
300 300
Powering “ON” Satellite DVD
Front panel display will show d2h in default & Videocon d2h Services will start
301
Universal Remote
TV power
302
Process to Configure Universal Remote with Normal TV Remote
TV Operations like TV (Standby), TV /AV , Mute , Volume + , Volume - can be performed through
Universal Remote after Programming of the Universal Remote from TV Remote
Step 1 : - Keep the two Remotes (Universal & TV) with their front (IRs) facing each other at a distance
of 2 to 3 cm.
2 - 3 cm
Step 2 : - Press & hold “OK” & “Digit 2” Key on Universal Remote for a moment till “OK” Key starts linking.
303
Process to Configure Universal Remote with Normal TV Remote
Step 4 : - Now press respective key on your TV remote. (e.g. If you want to programme TV(Standby) key
then first press TV(Standby) key on universal remote & then press TV(Standby) key on the
TV Remote)
2 - 3 cm
First Press TV(Standby) Key on Universal Remote Then Press TV(Standby) Key on TV Remote
Step 5 : - Confirm that after you press respective key on your TV Remote, the 'OK' Key on Universal
Remote again starts blinking. It means the Universal remote has learnt.
304
Process to Configure Universal Remote with Normal TV Remote
Note : -
(A) To unlearn the programmed Universal Remote , together press “OK” & “digit 1” Key .
After this the Universal Remote will work normally i.e. all the keys including above 5 keys
will function only for DTH . After Unlearning the 5 keys for TV functions will not work.
(B) Only 5 Keys (TV (Standby), TV /AV , Mute , Volume + , Volume - ) are Programmable.
(C) “HELP” key once programmed as TV/AV key can not be used to POP up HELP menu in
DTH Mode. Help menu can be accessed through DTH Menu
(D) “HOME” key once programmed as TV standby can not be used to POP up HOME screen.
Home menu can be accessed through DTH Menu
305
Function of Remote Keys in DVD Mode
306
Function of Remote Keys in DVD Mode
307
Satellite DVD Menu
Operation
308
Satellite DVD “Menu” Operation
Press “Menu” Key
Select required option by using 4(Right) / 3(Left) Navigation Key
Press 6(Down) Navigation Key to select Sub-menu
Press 3(Left) Navigation Key to return back step by step
Press Menu key to exit
309
General Menu Operation
310
“Device Menu”
Press “Menu” Key
Select “General” from Menu, it will highlight in Green Color when selected
Select Device & Press4(Right) Navigation Key, it displays different device options
311
“TV Display Menu”
312
“Angle Mark Menu”
Select Angle Mark & Press4(Right) Navigation Key
313
“OSD Lang” Menu
Select OSD (On Screen Display) Lang & Press4(Right) Navigation Key
314
“Last Memory” Menu
Select “Last Memory” Sub-Menu, it will highlight in Green Color when selected
Press4(Right) Navigation Key for On / Off selection
If Last Memory is ON, DVD player remembers the point of Disc Playback where
Disc was ejected
DVD Player goes into Standby mode
DVD Player is switched OFF
It starts Playback automatically from that point when we reload the Disc & switch
ON the DVD player.
This feature will not work in MP3 / Divx / JPEG / WMA format.
315
“Sleep Time” Menu
Select “Sleep Time” Sub-Menu, it will highlight in Green Color when selected
After selected Sleep Time DVD will automatically move to Standby mode.
316
“Default” Menu
317
Audio Menu Operation
318
“Speaker Setup” Menu
Press “Menu” Key
319
“Speaker Setup” Menu
2.0 CH. / 5.1 CH. :
When Disc is recorded with more then 2 channels but
output is desired from 2 channels then “LT/RT” is
recommended.
“LT/RT” is also recommended if the Disc supports
Pro logic or Dolby Sound
Choose “5.1CH” while Disk is 5.1 recorded & we desire
5.1 o/p
Choose “Stereo” if normal sound is required only from
Front Left & Front Right Speakers.
Choose “V Surr” to enjoy Virtual Surround Sound effect.
320
“Speaker Setup” Menu
Test Tone:
Test tone can be used to check 5.1 Ch. Output.
It gives sound from individual speakers to
ensure connections are OK. (Test Tone will be enabled
when 5.1CH is selected)
Post D.R.C.:
You can select D.R.C. Option "ON" for late night listening.
321
“SPDIF” Menu
Press 6(Down) Navigation Key to select SPDIF Menu
This allows to select digital audio out mode.
1) SPDIF (Sony Phillips Digital Interface) output:
- SPDIF / OFF for Stereo / 5.1 channel Analog output.
- SPDIF / RAW or SPDIF JPCM for optical or coaxial output.
2) LPCM (Linear Pulse Code Modulation) out: LPCM is a method of encoding audio
information digitally Choose option according to sampling rate with which disc is recorded.
322
“Equalizer” Menu
Select “Equalizer”, it will highlight in Green Color when selected
Enjoy song as per its type by selecting proper equalizer mode ( Rock, Pop, Live,
323
“3D Processing” Menu
2) Reverb mode: You can change 3D surround mode out of seven (Concert, Living Room,
324
“HDCD” Menu
Select “HDCD”, it will highlight in Green Color when selected
325
Dolby Menu Options
326
“Dolby” Menu
Press “ MENU ” Key
Select “ DOLBY ” from Menu, it will highlight in Green Color when selected
We can adjust Stereo / Mono setting using 5(Up) / 6(Down) Navigation Key
1) Dual Mono: Select audio output mode among Stereo, L-Mono, R-Mono, Mix Mono
327
Video Menu Options
328
“Video” Menu
Select “ VIDEO ” from Menu, it will highlight in Green Color when selected
Press4(Right) Navigation Key to select option
We can adjust Video Source using 5(Up) / 6(Down) Navigation Key
Press OK Key on desired option for Confirm
Choose CVBS while using composite video output. Choose YUV while using component
video out of this player. Choose RGB while using component video out of this player with
monitor having RGB facility. Use S-Video while using S··video out of this player.
329
“TV Mode” Menu
Select “ TV Mode ” from Menu, it will highlight in Green Color when selected
Choose this on P-SCAN while using component video out of this player with digital T.V.
Choose this Interlace while using component video out of this player with TV i.e. Interlace Scanning.
330
“Sharpness, Brightness & Contrast” Menu
We can customize Sharpness, Brightness, Contrast of picture,
Select Sharpness & select option as per requirement from High, Medium, Low
We can adjust the scale using 34 arrow key as desired. Then press OK / Play.
DISPLAY DIMMER: This allows you to adjust the intensity level of front panel LED display.
331
Preference Menu Options
332
“TV Type” Menu
Press “ MENU ” Key
Select “ PREFERENCE ” from Menu, it will highlight in Green Color when selected
We can select the video out system as per your TV. Selling among PAL, MULTI, NTSC. "Multi" mode
PBC is used to access GUI (Graphic User Interface) ex: - Play movie Songs etc.
334
“Audio, Subtitle, Disc Menu” Menu
We can select Audio, Subtitle & Disc Menu language by using 56 Navigation key.
This function will work for DVD discs, recorded with such facility
Audio language is the language you hear. Subtitle is the information for showing the spoken
words. Disc menu language is the language in which the menu on the disc is recorded.
335
“Parental” Menu
We can use the parental lock function only with DVD Video Disc equipped with the
parental lock feature. Such discs are rated according to their content.
To select parental level select "Parental" option in this page then press OK/Play.
8 Parental levels are displayed on T.V. Screen
Levels are: KID SAF, G, PG, PG13, PGR, R, NC17, ADULT
336
“Parental” Menu continued…
The contents are allowed by a parental lock level and the way a DVD Video disc can be
controlled may vary from disc to disc, e.g., If the disc allows you to edit out
violent scenes unsuitable for children and replace them with more suitable scenes or
lockout playback of disc all together.
Select the desired option then press OK/Play. Password block is displayed. Enter the
password then press Enter/Play.
337
“Password” Menu
338
Satellite DVD Menu Options Cont…
Screen saver will start automatically if the disc playback is Stop/No Disc condition for
5 minutes.
339
Opening Satellite DVD
340
Opening Satellite DVD
PULL BOTH LEFT AND RIGHT WINGS OF TOP COVER HORIZONTALLY AS SHOWN ABOVE
341
DVD Inner View
342
Satellite DVD MPEG Board
Switching IC
(16 pin DIM)
Flash IC
(8 pin DIM)
Piezoelectric
Crystal
(27 Mhz) Pick-up unit
FFC Connector
343
CD TRAY ASSEMBLY
TRAY MOTOR
BOTTOM VIEW
TOP VIEW
344
Lens Assembly
Spindle Motor
BOTTOM VIEW
TOP VIEW
Sled
Motor
345
Simple Block Diagram of Pickup Unit
Photo
Diodes
Amplifier
Laser
Diodes 1 LD Driver 1
Pickup Unit
LD Driver 2
Laser Permanent magnets
Diodes 2
Objective Lens
Focusing coil
Tracking coil
346
Laser Path of Pickup Unit (Tx & Rx)
347
Focus and Tracking in Pickup Unit
Permanent
Focus coil Magnet
Permanent Permanent
Magnet Magnet
Focus coil
Permanent
Magnet
348
Focus and Tracking adjustment in Pickup Unit
349
Servo simple Block
350
Simple Working Diagram of Satellite DVD
351
DVD Power Supply
C
A
E
H
D
G CN 803 Pin
Voltage
Pin No. Volt
1 3.3
2 3.3
3 3.3
4 GND
5 GND
6 GND
7 5
8 12
9 GND
10 24
352
Symptom : Power Supply Related Failure ( Continued...)
Component Component
S. No. Value Defect
Location Description
A D 830, 831 SHAF504, SR306 Short/ Leaky No O/P from Power Supply
B D809, D810 HER154, IN4937 Short/ Leaky No O/P from Power Supply
353
Pickup unit connector
FFC Connector
DVD LD
Switch
CD not read
check
CD LD
Switch
354
Drive IC
Tracking Coil Focus Coil
Slide Motor Spindle Motor
Tray Close
command from
Servo
Stand by
Command
Low Voltage
Supply
355
Micon & Servo Controller
356
Micon & Servo Controller Pin Details
RGB O/P
Video
Output O/p
from Photo
Diodes
Supply Audio
O/P
LD Switch
CMD Tray
Open
CMD Tray
Close
To USB
Interface
357
Audio Video Switch
DVD
Video
358
STB Interface
359
USB & Card Reader
360
Satellite DVD Dead
DVD MPEG PCB DEAD
CHECK VOLTAGE NO
ACROSS D2&D3.IT MUST BE REPLACE D2&D3
REPLACE IC U2 0.7 VOLT EACH.
Pin No. 1
NO YES
CHECK NO
YES CHECK +5VOLT ON CHECK +5V
PIN NO. 2=4.2 &
PIN NO.8,9,21 OF IC U2. RELATED PATH.
25=2.6 OF IC U2 .
YES
CHECK Q1 & Q2 AND YES CHECK RESET NO CHECK C1, C2, Q17, Q16 &
CONECTING COMPONENT. VOLTAGE +3.3V(URST#)AT CONECTING COMPONENT
(Q1=1.8V &Q2=3.3V) PIN NO. 43 OF U1
YES YES
YES
IF STILL SET IS NOT WORKING .
REPLACE YES PROBLEM MAY BE
FLASH IC. DUE TO MT1389 u1 AND
CONECTING COMPONENT.
361
No Disc Error
NO DISK
CHECK PHYSICAL DAMEGE OF OPTICAL UNIT , MOTERS & FFC FOR LOOSE
CONTACT, RUSTING , BROKEN & BAD CONTACT.(HARNESSING OF FFC)
YES
REPLACE OBSERVE VISUALLY, TRAKING , NO ALSO OBSERVE LASER
OPTICAL FOCUSING ,SLEGING & SPINDAL FROM OPTICAL UNIT
UNIT. FUNCTION‟S WORKING
YES
●
IF STILL IT‟S NOT WORKING .
CHECK CONNECTOR & FFC .
362
Applying Adhesive Tape to FFC connector
363
Open / Close error
Symptom
Reason
Remedy
364
Slow working/Slow read/Slow loading
Symptom
Reason
Power-supply
To Be Check
1. Try with Other DVD/CD. If problem persist follow below points.
2. Clean Lens with Clean cloth or Bud
3. Check FFC cable
4. Check Loader
5. + 5V DC in the power supply.
6. 5V DC filters (Capacitors) in the power-supply and MB
Remedy
365
No Display on front panel
Symptom
Reason
1. Display board
2. DVD MPEG board
3. Display cable/Connectors
To Be Check
Remedy
366
No remote sensing
Symptom
Reason
1. Remote
2. Remote sensor
3. Sensor power
To Be Check
Remedy
367
How to Replace Flash IC in DVD MPEG Board
Tools Required
368
How to Replace Flash IC in DVD MPEG Board
Remove DVD Case Remove the all the screws of DVD Case
369
How to Replace Flash IC in DVD MPEG Board
Flash IC
Heat the pins of Flash IC on both sides as shown on the figures and remove IC by using twizer
370
How to Replace Flash IC in DVD MPEG Board
Notch
Flash IC
Apply led to all the 8 pins of new Flash IC and then place the Flash IC as shown in the next slide
Means the notch of the IC should be exactly opposite to 1
Notch
371
How to Replace Flash IC in DVD MPEG Board
372
DVD Software Up gradation Process
Objective / Purpose : To Reduce DVD PCB Flash Corruption we need to upgrade the
DVD Software to Software Version 3.7 or 4.5
In the Month of Dec 2009 new OPU (870) has been introduced
373
How to Identify Software 4.5 (with OPU 870) to be upgraded
If both the below mentioned are yes (a) manufactured in & after Dec (b) OPU 870 Sticker present)
than Software to be upgraded is Version 4.5
Month
Year
B) OPU 870 & VER 4.5 Sticker on the Bottom Panel of Satellite DVD
374
Identification of OPU of Satellite DVD (from Loader Assembly).
SF-HD850
Written on OPU
375
Flash IC Software Up gradation Process
Step 1* : - The Software CD contains the below mentioned file
Step 2 : - Keep the Software CD in the tray and press Eject Key on remote
376
Flash IC Software Up gradation Process
File Copying
Upgrading
Rev 4.5 on the screen denotes Rev 4.9 on the screen denotes
latest software version .OPU-870 latest software version .OPU-870
* Steps 7 is common for both S/W Up gradation process. Only Screen displays different S/W version.
378
Factory Default Reset Procedure
Press “Menu” Key on Remote in DVD Mode >> “General” Option will be highlighted in Green Color
Use4(Right) Navigation Key to select “Reset” for factory Default setting (it will be highlighted in
Green Color)
Press “OK” Key to set all Menu setting to Factory default
379
Adjust desired Volume Level as default
381
Satellite DVD Parts SAP code……
1200029083
SMPS DVD STB ASSY,PCB,SMPS,MI,DVD
ASSY,MPEG,DVD,STB 1200026788
DVD MPEG
MT1389L, AI+MI
382
Satellite DVD Parts SAP Code……
ASSY,MPEG,DVD,STB MT1389L,
Main PCB 1200029726
AI+MI USB CR
ASSY,PCB,USB,CR,MT1389L,AI+MI,D
USB PCB 1200023156
MV9201
383
Satellite DVD Parts SAP Code……
ASSY,PCB,MPEG4,MI+TL,DTH,I
DTH PCB 1200025270
DTV
ASSYPCB,CONTROL
Panel PCB 1200027168
DISPLAY,AI+MI,STBDVD
384
Satellite DVD Parts……
BOTTOM PLATE,STB-
1100043073
DVD-01
FRONT COVER,
1200031302
DVD Covers DVD5002,BLACK
TOP COVER,STB-DVD-
1100048430
01,WHITE
385
Satellite DVD Parts……
HEADER,FFC,24PIN,0.5MM,HORIZ
FFC Cable 1100021676
ONTAL
386
5211 PCB Installation Process in the place of 5202 (Satellite DVD)
Before Installation, please Check Accessories to Fix 5211 PCB in the Place of 5202 PCB.
Following accessories dispatching along with 5211 PCB (IDTV) as shown below :
Step - 4 : Place the 5211 PCB (IDTV) on the Bracket & Fix with 3 No‟s of Self threading Screws
Step - 5 : Connect Power Cable (10 pin - 10 wire) & (13 pin - 7 wire & 7pin - 7wire) Signal Cables
Tightened 3 No‟s Self threading Screws Fixing of Power & Signal Cables
Thank You
394