Princeton CEFRC3 5
Princeton CEFRC3 5
2 CEFRC3-5, 2014
Part 5: Atomization, Drop Breakup/Coalescence
10 cm
Finite
difference
mesh 1-D 104 grid points
3-D 1012 grid points
10 mm
3 CEFRC3-5, 2014
Part 5: Atomization, Drop Breakup/Coalescence Amsden,1997
Governing Equations
Gas phase
f = f (x, v, r, Td; t)
x, v, r, Td
Liquid phase
Gas void fraction and drop number density
Turbulence
4 3
Lagrangian Drop,
Eulerian Fluid (LDEF) models
q 1 (
Vol
3
r f drdv dTd )dVol / Vol
Current LDEF spray
Two-Phase Flow Regimes models:
– drops
Computational cell occupy no
volume q >0.9
Drop parcels
4 CEFRC3-5, 2014
Part 5: Atomization, Drop Breakup/Coalescence Dukowicz, 1980
Grid size
parcel
5 CEFRC3-5, 2014
Part 5: Atomization, Drop Breakup/Coalescence Amsden,1997
(u) l 4r R f drdv dTd
2
t
Momentum conservation
u
(uu) p ( 3 k) F g
2 s
t
Turbulent and viscous stress
6 CEFRC3-5, 2014
Part 5: Atomization, Drop Breakup/Coalescence Amsden,1989
Combustion
Internal energy conservation
heat release
I
+ uI = -Pu - J + + Qc + Qs
t
Turbulence Energy due to
dissipation Spray - vaporization
Heat flux
J T Dhm(m / )
m
Equations of state
p RT m / Wm
m
Specific heat, enthalpy from JANAF data
7 CEFRC3-5, 2014
Part 5: Atomization, Drop Breakup/Coalescence Amsden, 1997
Liquid Phase
f . . . .
+ x fv + v fF + (fR) + fTd + fy + fy = f coll + f bu
t r Td y y
s
Work done by drop drag forces W =- fd 4/3 r3 F 'u' dv dr dTd dy dy
8 CEFRC3-5, 2014
Part 5: Atomization, Drop Breakup/Coalescence Amsden, 1997
dx
v
dt
drop velocity l
dv
F v
dt
drop size
dr
R
dt Spray submodels provide:
F - Drag, R – Vaporize
. .
v + v fF + (fR)
Turbulence +
model fTd + fy + fy = f coll + f bu - breakup/collide
r
provides: l, u’
Td y t y
t+dt
Initial data:
v, r, Td – Atomization model
9 CEFRC3-5, 2014
Part 5: Atomization, Drop Breakup/Coalescence Amsden, 1997
k . m
(uk) 3 k u u (
2
)k WÝs
t Prk
Production due Rate of work to
to mean flow disperse drops
Dissipation rate
m
+ u = - 2C
1 - C3 u +
t 3 Pr
+ C1 :u - C2 + Cs W
s
k
Turbulence diffusivity Eddy size Turbulence intensity
D Cm k /
2
3/2
l = C k / u’2= (2 k/3)
10 CEFRC3-5, 2014
UW-ERC Multidimensional CFD models
Submodel Los Alamos UW-Updated References
intake flow assumed initial flow compute intake flow SAE 951200
heat transfer law-of-the-wall compressible, unsteady SAE 960633
turbulence standard k- RNG k- /LES CST 106, 1995
nozzle flow none cavitation modeling SAE 1999-01-0912
atomization Taylor Analogy surface-wave-growth SAE 960633
Kelvin Hemholtz SAE 980131
Rayleigh Taylor CST 171, 1998
drop breakup Taylor Analogy Rayleigh Taylor Atom. Sprays 1996
drop drag rigid sphere drop distortion SAE 960861
wall impinge none rebound-slide model SAE 880107
wall film/splash SAE 982584
collision/coalesce O’Rourke shattering collisions Atom. Sprays 1999
vaporization single component multicomponent fuels SAE 2000-01-0269
low pressure high pressure SAE 2001-01-0998
ignition Arrhenius reduced chemistry SAE 2004-01-0558
combustion Arrhenius CTC/GAMUT SAE 2004-01-0102
reduced kinetics SAE 2003-01-1087
NOx Zeldo’vich Extended Zeldo’vich SAE 940523
soot none Hiroyasu & Surovkin SAE 960633
Nagle Strickland oxidation SAE 980549
11 11 ERC RCCI Research
CEFRC3-5, 2014
Part 5: Atomization, Drop Breakup/Coalescence Reitz, 1982
Cavitation inception
Cavitation Initial
Account for effects of r/d region D
nozzle geometry
Cc
Cavitation if P < Pv Umean 1 vena 2
Yes No
l/d
P2 / P1
Non-cavitating flow
Cavitating flow 1 1.0
Cc
2(Cc Cc2 ) 0.9
sharp inlet
cc
Contraction coefficient (Nurick (1976) 0.8 nozzle
0.7
1 2
Cc [( . r / d ]1/ 2
) 114
0.62 0.6
0.00 0.04 0.08 0.12 0.16
r/d
13 CEFRC3-5, 2014
Part 5: Atomization, Drop Breakup/Coalescence Sarre, 1999
ERC Nozzle Flow Model
Cavitating flow Non-cavitating flow
Yes No
P2 / P1
Nozzle discharge coefficient Nozzle discharge coefficient
Lichtarowicz (1965)
p1 p v
Cd Cc Cd 0.827 0.0085 l d
p1 p 2
2( P1 P2 )
2Cc P1 P2 (1 2Cc ) Pv ueff Cd
ueff
Cc 2 ( P1 Pv )
2Cc2 ( P1 Pv ) Aeff A
Aeff A
2Cc P1 P2 (1 2Cc ) Pv
14 CEFRC3-5, 2014
Part 5: Atomization, Drop Breakup/Coalescence Lee, 2010
Nozzle flow - cavitation
Homogeneous Equilibrium Model
- single phase mixture of vapor and liquid
- considers variable compressibility of mixture.
(Wallis, 1967)
(2) Equation of State of mixture
pure Void fraction, α pure
: by integrating dP a 2 d (Schmidt, 1997) liquid vapor
v av 2 l v l Sonic velocity in bubbly air/water
P Pl Pvl log
sat
2
l v v
a
2
a
v v
2
a
l l
mixture at atmospheric pressure
Brennen (1995)
v av 2 l al 2 v l v 2 av 2
Pvl Pl
sat
Pv
sat
Pvl log 2 2
v 2 av 2 l 2 al 2 l al
15 CEFRC3-5, 2014
Part 5: Atomization, Drop Breakup/Coalescence Lee, 2010
Nozzle flow - cavitation
(sec) (sec)
density and
streamline and exit velocity
iso-surface
(ρ=0.35g/cm3)
16 CEFRC3-5, 2014
Part 5: Atomization, Drop Breakup/Coalescence Wang,, 2014
Liquid Core
Nozzle Walls
Nozzle Length Droplets
Inlet rounding
Breakup Length
17 CEFRC3-5, 2014
Part 5: Atomization, Drop Breakup/Coalescence Wang,, 2014
Relaxation terms
Gas
Liquid
Liquid-Vapor-Air
(7)
3-phase mixture
Stiffened Gas Equation of State: A
L V
18 CEFRC3-5, 2014
Part 5: Atomization, Drop Breakup/Coalescence Wang,, 2014
19 CEFRC3-5, 2014
Part 5: Atomization, Drop Breakup/Coalescence Wang,, 2014
Submerged Liquid Jet
Chamber water
pressure velocity
pressure velocity
6
22 CEFRC3-5, 2014
Part 5: Atomization, Drop Breakup/Coalescence Wang,, 2014
Cavitating Liquid Jet Non-condensible air
23 CEFRC3-5, 2014
Part 5: Atomization, Drop Breakup/Coalescence Reitz, 1982
h
h = R h 0 e ikz +wt
Linear Stability Theory:
Cylindrical liquid jet issuing from a circular orifice into a stationary,
incompressible gas.
Relate growth rate, w, of perturbation to wavelength 2/k
24 CEFRC3-5, 2014
Part 5: Atomization, Drop Breakup/Coalescence Reitz, 1982
hhe t 2B 0
Linearized analysis
r
U = Jet velocity
2a
Surface waves breakup on jet or "blob"
Z
2 1
h = R h 0 e ikz +wt
U(r)
Equation of liquid surface: r = a+h,
Axisymmetric fluctuating pressure, axial velocity, and radial velocity for both liquid
and gas phases.
ui 1
Fluctuations described by continuity equation ( rvi ) 0
z r r
plus linearized equations of motion for the liquid and the gas,
Axial: u u dU 1 p m 2 u 1 u
i U (r ) i v i i i i r i
t i
z i
dr z
z
2
r r r
i i
25 CEFRC3-5, 2014
Part 5: Atomization, Drop Breakup/Coalescence Reitz, 1982
Analysis (Cont.)
With h <<a, the gas equations give the pressure at the interface r = a
w K (ka )
p2 2 (U i )2 kh 0
k K1 (ka )
Boundary conditions-
Kinematic, tangential and normal stress at the interface:
h u1 v
v1 w , 1
t r z
v1 s 2 h
2
p1 2n1 1 2 (h a ) p2 0
r a z 2
26 CEFRC3-5, 2014
Part 5: Atomization, Drop Breakup/Coalescence Reitz, 1988
Dispersion relationship
2 I 1' ka 2 kl I 1 ka I 1' la 2
= s k 1 - k 2a 2 l - k
2 I 1 ka
w2 + 2v 1 k w -
I 0 ka k 2 + l 2 I 0 ka I 0 la 1a 2 l 2 + k 2 I 0 ka
2 2 2 I ka K0 ka
+ U - i w /k 2 k 2 l2 - k 2 1
1 l + k I 0 ka K1 ka
Weber Ohnesorge
27 CEFRC3-5, 2014
Part 5: Atomization, Drop Breakup/Coalescence Reitz, 1988
We 0.5 U2a 2
2U a
where Z= 1 ; T=ZWe 2 ; We 1= s ; We 2= s ; Re1=Ua
0.5 1
v1
Re1
Wavelength
Ohnesorge
number, Z
growth rate
Weber number, We2 Weber number, We2
28 CEFRC3-5, 2014
Part 5: Atomization, Drop Breakup/Coalescence Reitz, 1988
Drop size: r B
Breakup time: ~ 1 v ~
q U
v 1
Tan q 4( 2g ) 1 / 2 f ( T )
U A
1l
f(T)=
Breakup length of the core (Taylor, 1940):
T=
L C a 1 / f (T ) where f T
3
1 exp 10T
2 6
29 CEFRC3-5, 2014
Part 5: Atomization, Drop Breakup/Coalescence Gao, 2010
30 CEFRC3-5, 2014
Part 5: Atomization, Drop Breakup/Coalescence Beale, 1999
Rutland, 2011
ERC spray modeling Deshpande, 2013
Track
liquid-gas
interface
with VOF
method
31 CEFRC3-5, 2014
Part 5: Atomization, Drop Breakup/Coalescence Wang, 2013
m k 3/ 5
11/15
u t a 1
L
eq
t l v req
2
Sc
Weeq C O 1
s
Liquid-Gas
Surface Area
Density [5]:
Comparing
Modeling
and DNS
32 CEFRC3-5, 2014
Part 5: Atomization, Drop Breakup/Coalescence Wang, 2013
33 CEFRC3-5, 2014
Part 5: Atomization, Drop Breakup/Coalescence Wang, 2013
34 CEFRC3-5, 2014
Part 5: Atomization, Drop Breakup/Coalescence Liu, 1997
Drop breakup
Mechanisms of drop breakup at high velocities
poorly understood - Conflicting theories
Bag, 'Shear' and 'Catastrophic' breakup regimes
Liquid
injection
orifice
1.27
Nozzle
Liquid drop
36 CEFRC3-5, 2014
Part 5: Atomization, Drop Breakup/Coalescence Hwang, 1996
RT
waves Drops
RT
KH
waves Rayleigh Taylor
KH
Breakup
RT
2 g
t l g 3
2
Product l g
3 s
drops
gt = acceleration g t l g
RT
3s
37 CEFRC3-5, 2014
Part 5: Atomization, Drop Breakup/Coalescence Lee, 2001
Drop breakup regimes
Breakup Deformation or
Breakup process Weber number References
stages breakup regimes
First
(1) Deformation
We < 12
Air
breakup
and flattening
stage
12 We 100
(b) Bag breakup Air (including the Pilch and Erdman
Bag-and-Stamen
Bag growth Bag burst Rim burst breakup)
We < 80
Air Ranger and
(c) Shear breakup
Second Nicolls 1969
breakup
stage
(d) Stretching and
thinning Air
100 We 350 Liu and Reitz 1997
breakup
(e) Catastrophic
350 We
Air
Hwang et al. 1996
breakup
l
Flattening RT KH waves
and thinning waves
38 CEFRC3-5, 2014
Part 5: Atomization, Drop Breakup/Coalescence O’Rourke, 1981
1 r1
v2 2
v1
Number of collisions from
Poisson process
Collision efficiency
2
p(n) = e -n1 2t n12t n/n!
K
E12
K 1 / 2 ~ 1 0 < p <1 random number
2 l v1 v2 r22
K
9 m g r1
39 CEFRC3-5, 2014
Part 5: Atomization, Drop Breakup/Coalescence Munnannur, 2007
Georjon, 1999
Drop collision and coalescence
1. Reflexive vs. surface energy
2. Kinetic energy of unaffected part vs. surface energy
3. Drops cannot expel trapped gas film (bounce apart)
4. Drops form combined mass (coalesce)
1
2
3
4
δ
ds
b
ul
B=
U
us
ρLU 2d s B
2b Δ
ds
We , (d s d l ) dl
σ , dl
40 CEFRC3-5, 2014
Part 5: Atomization, Drop Breakup/Coalescence Ashgriz, 1990
Drop coalescence
Grazing-coalescence boundary
11
3 6 1
12 1 2 2
Bx
5 W e 1 3
1
2
1 3
3
0 < Bx <1
random number
41 CEFRC3-5, 2014
Part 5: Atomization, Drop Breakup/Coalescence Ashgriz, 1990
Grazing - stretching separation
42 CEFRC3-5, 2014
Part 5: Atomization, Drop Breakup/Coalescence Ashgriz, 1990
1
1 2
3 2 0.15
x
1
2
2 1
h1 2 1 1 2 0.1
1
h2 2 3
2 0.05
2 2 2
Reflexive separation
1 0
with Bx 1 /2 0 10 20 30 40 50 60 70 80 90 100
2 2*We
43 CEFRC3-5, 2014
Part 5: Atomization, Drop Breakup/Coalescence Reitz, 2014
Summary
The Lagrangian Drop/Eulerian Fluid (LDEF) Discrete Drop model is the work-
horse approach in commercial codes for simulating 2-phase flows.
Detailed models are available for use in engine CFD models to describe the
effects of injector nozzle flow, and liquid and gas properties on spray formation
and drop breakup physics.
Due to the importance of sprays in applications, research is still needed. Recent
experimental and modeling work can be accessed through ILASS and ICLASS
conference papers and the Atomization and Sprays journal.
Significant progress is being made using LES/DNS spray modeling with high
resolution experimental diagnostics to validate engine CFD spray models.
Ballistic imaging: Linne, 2009; X-Ray imaging: Liu SAE paper 2010-01-0877
LES: Villiers & Gosman, LES Primary Diesel Spray Atomization, SAE 2004-01-0100
DNS: Near field spray modeling (Trujillo - ERC)
44 CEFRC3-5, 2014