Service Specifications
Service Specifications
STANDARD BOLT
SS0ZS–01
Bolt Type
Hexagon Head Bolt Class
Stud Bolt Weld Bolt
Normal Recess Bolt Deep Recess Bolt
4 4T
5 5T
6 6T
w/ Washer w/ Washer
7 7T
8 8T
9 9T
10 10T
11 11T
B06431
6 1 8 80 69 in.·lbf 9 90 78 in.·lbf
8 1.25 19 195 14 21 210 15
10 1.25 39 400 29 44 440 32
6T
12 1.25 71 730 53 80 810 59
14 1.5 110 1,100 80 125 1,250 90
16 1.5 170 1,750 127 – – –
4N
No Mark
5N (4T)
6N
6N
7N (5T)
8N
8N
10N (7T)
10N
No Mark
11N
11N
12N
12N
ENGINE MECHANICAL
SS03K–03
SERVICE DATA
Compression at 250 rpm STD 1,500 kPa (15.3 kgf/cm2, 218 psi)
pressure Minimum 1,000 kPa (10.2 kgf/cm2, 145 psi)
Difference of pressure between each cylinder 100 kPa (1.0 kgf/cm2, 15 psi) or less
Valve at cold Intake 0.15 – 0.25 mm (0.006 – 0.010 in.)
clearance Exhaust 0.25 – 0.35 mm (0.010 – 0.014 in.)
Adjusting shim for repair part Mark 2.500 2.500 mm (0.0984 in.)
Mark 2.550 2.550 mm (0.1004 in.)
Mark 2.600 2.600 mm (0.1024 in.)
Mark 2.650 2.650 mm (0.1043 in.)
Mark 2.700 2.700 mm (0.1063 in.)
Mark 2.750 2.750 mm (0.1083 in.)
Mark 2.800 2.800 mm (0.1102 in.)
Mark 2.850 2.850 mm (0.1122 in.)
Mark 2.900 2.900 mm (0.1142 in.)
Mark 2.950 2.950 mm (0.1161 in.)
Mark 3.000 3.000 mm (0.1181 in.)
Mark 3.050 3.050 mm (0.1201 in.)
Mark 3.100 3.100 mm (0.1220 in.)
Mark 3.150 3.150 mm (0.1240 in.)
Mark 3.200 3.200 mm (0.1260 in.)
Mark 3.250 3.250 mm (0.1280 in.)
Mark 3.300 3.300 mm (0.1299 in.)
Ignition timing w/ Terminals TE1 and E1 connected of DLC1 8 – 12° BTDC @ idle
Idle speed – 700 ± 50 rpm
Timing belt Protrusion from housing side 10.0 – 10.8 mm (0.394 – 0.425 in.)
tensioner
Intake Warpage
manifold Air intake chamber side Maximum 0.15 mm (0.0059 in.)
Cylinder head side Maximum 0.08 mm (0.0031 in.)
Exhaust Warpage Maximum 0.50 mm (0.0196 in.)
manifold
VSV for Active Resistance at 20°C (68°F) 18 – 22 Ω
Control Engine
Mount
Cylinder block Cylinder head surface warpage Maximum 0.07 mm (0.0028 in.)
Cylinder bore diameter 87.500 – 87.512 mm (3.4449 – 3.4453 in.)
Maximum 87.52 mm (3.4457 in.)
12 pointed head main bearing cap bolt diameter
at tension portion STD 7.500 – 7.600 mm (0.2953 – 0.2992 in.)
Minimum 7.20 mm (0.2835 in.)
TORQUE SPECIFICATION
Part tightened N·m kgf·cm ft·lbf
Timing belt plate x Oil pump 8.0 80 69 in.·lbf
No.1 idler pulley x Oil pump 34 350 25
No.2 idler pulley x No.2 idler pulley bracket 43 440 32
Camshaft timing pulley x Camshaft 125 1,300 94
for SST 88 900 65
EMISSION CONTROL
SS03N–05
TORQUE SPECIFICATION
Part tightened N·m kgf·cm ft·lbf
Front exhaust pipe x RH exhaust manifold 62 630 46
Front exhaust pipe x Center exhaust pipe 48 490 36
WU–TWC (for bank 1) x LH exhaust manifold 62 630 46
WU–TWC (for bank 1) x Front exhaust pipe 56 570 41
SERVICE DATA
Fuel pressure Fuel pressure at no vacuum 301 – 347 kPa (3.1 – 3.5 kgf/cm2, 44 – 50 psi)
regulator
Air flow meter Resistance (THA – E2) at –20°C (–4°F) 14.6 – 17.8 kΩ
at 20°C (68°F) 2.21 – 2.69 kΩ
at 60°C (140°F) 0.29 – 0.35 kΩ
Throttle body Throttle opener setting speed 900 – 1,950 rpm
Throttle Resistance
position Throttle valve fully closed VTA – E2 0.2 – 6.3 kΩ
sensor Throttle valve fully open VTA – E2 2.0 – 10.2 kΩ
– VC – E2 2.5 – 5.9 kΩ
TORQUE SPECIFICATION
Part tightened N·m kgf·cm ft·lbf
Fuel pump assembly x Fuel tank 4 40 35 in.·lbf
Fuel filter x Fuel pump bracket 2 20 17 in.·lbf
Delivery pipe x Intake manifold 10 100 7
No.1 fuel pipe x Intake manifold 19.5 200 14
Fuel tank band x Body 39 400 29
Throttle body x Air intake chamber 19.5 200 14
Intake air control valve x Air intake chamber 14.5 145 10
ECT sensor x Water outlet 20 200 14
Knock sensor x Cylinder block 39 400 29
Air–fuel ratio (A/F) sensor (Bank 1, 2 sensor 1) x Exhaust manifold 44 440 31
Heated oxygen sensor (Bank 1 sensor 2) x Exhaust pipe 44 440 31
LH Rear Seat x Body 37 375 27
COOLING
SS03Q–07
SERVICE DATA
Thermostat Valve opening pressure 80 – 84°C (176 – 183°F)
Valve lift at 95°C (203°F) 10.0 mm (0.394 in.) or more
Radiator cap Relief valve opening pressure STD 93 – 122 kPa (0.95 – 1.25 kgf/cm2, 13.4 – 17.6 psi)
Minimum 78 kPa (0.8 kgf/cm2, 11.2 psi)
TORQUE SPECIFICATION
Part tightened N·m kgf·cm ft·lbf
RH engine drain plug x Cylinder block side cover (2WD) 7 70 61 in.·lbf
RH engine drain plug x Union cylinder block (4WD) 13 130 9
LH engine drain plug x Union on cylinder block 13 130 9
Water pump x Cylinder block 8 80 69 in.·lbf
Water inlet x Water inlet housing 8 80 69 in.·lbf
Water inlet pipe x LH cylinder head 19.5 200 14
Radiator support x Body 12.8 130 9
Cooling fan shroud x Radiator 5.0 50 44 in.·lbf
No.2 cooling fan shroud x Radiator 5.0 50 44 in.·lbf
Radiator oil cooler x Radiator lower tank 8.3 85 74 in.·lbf
Radiator inlet pipe x Radiator lower tank 14.7 150 11
LUBRICATION
SS03S–02
SERVICE DATA
Oil pressure at idle speed 29 kPa (0.3 kgf/cm2, 43 psi) or more
at 3,000 rpm 294 – 539 kPa (3.0 – 5.5 kgf/cm2, 43 – 78 psi)
Oil pump Side clearance STD 0.030 – 0.090 mm (0.0012 – 0.0035 in.)
Maximum 0.15 mm (0.0059 in.)
Body clearance STD 0.250 – 0.325 mm (0.0098 – 0.0128 in.)
Maximum 0.30 mm (0.0118 in.)
Tip clearance STD 0.110 – 0.240 mm (0.0043 – 0.0094 in.)
Maximum 0.35 mm (0.0138 in.)
TORQUE SPECIFICATION
Part tightened N·m kgf·cm ft·lbf
Oil pressure switch x Cylinder block 13 130 9
No.2 oil pan x Drain plug 45 460 33
Oil pump x Relief valve plug 49.1 500 36
Oil pump x Cylinder block 10 mm head 8 80 69 in.·lbf
12 mm head 19.5 200 14
IGNITION
SS03U–08
SERVICE DATA
Firing order – 1–2–3–4–5–6
Spark plug Recommended spark plug DENSO SK20R11
NGK IFR6A11
Correct electrode gap for new plug 1.0 – 1.1 mm (0.039 – 0.043 in.)
Maximum electrode gap for used plug 1.2 mm (0.047 in.)
TORQUE SPECIFICATION
Part tightened N·m kgf·cm ft·lbf
Spark plug x Cylinder head 18 180 13
Ignition coil x Cylinder head 8 80 69 in.·lbf
Camshaft position sensor x Cylinder head 8 80 69 in.·lbf
Crankshaft position sensor x Oil pump 8 80 69 in.·lbf
STARTING
SS0PO–02
SERVICE DATA
Starter Rated voltage and output power 12 V 1.4 kW
No–load characteristics Current 90 A or less at 11.5 V
rpm 3,000 rpm or more
Brush length STD 15.5 mm (0.610 in.)
Minimum 8.5 mm (0.335 in.)
Spring installed load STD 17.6 – 23.5 N (1.8 – 2.4 kgf, 3.9 – 5.3 lbf)
Minimum 11.8 N (1.2 kgf, 2.6 lbf)
Commutator
Diameter STD 30.0 mm (1.181 in.)
Minimum 29.0 mm (1.142 in.)
Undercut depth STD 0.6 mm (0.024 in.)
Minimum 0.2 mm (0.008 in.)
Circle runout Maximum 0.05 mm (0.0020 in.)
Magnetic switch
Contact plate for wear Maximum 0.9 mm (0.035 in.)
TORQUE SPECIFICATION
Part tightened N·m kgf·cm ft·lbf
Air cleaner case mounting bolt 5.0 50 44 in.·lbf
Starter mounting bolt 37 380 27
End cover x Field frame 1.5 15 13 in.·lbf
Starter housing x Magnetic switch 5.9 60 52 in.·lbf
Field frame x Armature assembly 5.9 60 52 in.·lbf
Lead wire x Terminal C of starter 5.9 60 52 in.·lbf
Terminal nut x Terminal C of starter 17 170 12
Terminal nut x Terminal 30 of starter 17 170 12
Magnetic switch end cover x Magnetic switch housing 2.5 26 23 in.·lbf
CHARGING
SS0PQ–02
SERVICE DATA
Battery Voltage at 20°C (68°F) 12.5 – 12.9 V
Drive belt Tension
New belt 756 – 801 N (77 – 82 kgf)
Used belt 422 – 601 N (43 – 61 kgf)
Alternator Rated output 12 V 120 A
Slip ring diameter STD 14.2 – 14.4 mm (0.559 – 0.567 in.)
Limit 14.0 mm (0.551 in.)
Brush exposed length STD 10.5 mm (0.413 in.)
Limit 4.5 mm (0.177059 in.)
Voltage Regulating voltage 13.2 – 14.0 V
regulator
TORQUE SPECIFICATION
Part tightened N·m kgf·cm ft·lbf
Bearing retainer x Drive end frame 2.6 27 23 in.·lbf
Coil assembly x Drive end frame 5.8 59 51 in.·lbf
Alternator pulley x Rotor 110.5 1,125 81
Brush holder x Coil assembly 1.8 18 16 in.·lbf
Rear end cover x Coil assembly 4.6 47 41 in.·lbf
Alternator x Alternator bracket 56 570 41
Alternator x Adjusting bar 18 180 13
AUTOMATIC TRANSAXLE
SS0EB–09
SERVICE DATA
Line pressure (Wheel locked)
Engine idling
D range 372 – 412 kPa (3.8 – 4.2 kgf/cm2, 54 – 59 psi)
R range 672 – 742 kPa (6.9 – 7.6 kgf/cm2, 97 – 107 psi)
AT stall (Throttle valve fully opened)
D range 931 – 1,031 kPa (9.5 – 10.5 kgf/cm2, 134 – 149 psi)
R range 1,768 – 1,968 kPa (18.0 – 20.1 kgf/cm2, 255 – 284 psi)
Engine stall revolution D range 2,325 – 2,775 rpm
Time lag N → D range Less than 1.2 seconds
N → R range Less than 1.5 seconds
TORQUE SPECIFICATION
Part tightened N·m kgf·cm ft·lbf
Input turbine speed sensor x Transaxle case 11 115 8
Counter gear speed sensor x Transaxle case 11 115 8
Neutral start switch Bolt 5.4 55 48 in.·lbf
Nut 6.9 70 61 in.·lbf
Control shaft lever x Control shaft 13 130 9
Shift control cable x Control shaft lever 15 150 11
Solenoid wire x Transaxle case 5.4 55 48 in.·lbf
Valve body x Transaxle case 11 110 8
ATF temperature sensor x Valve body 6.6 67 58 in.·lbf
Oil strainer x Valve body 11 110 8
Oil pan x Transaxle case 7.8 80 69 in.·lbf
Drain plug 49 500 36
Air cooled oil cooler Bolt 7.0 71 62 in.·lbf
Nut 7.0 71 62 in.·lbf
Floor shift lever assembly x Brace 12 120 9
Shift lever anti–rettle cushion x Shift lever plate 1.8 18 16 in.·lbf
Manual detent spring x Shift lever sub–assembly 1.7 17 15 in.·lbf
Shift control unit assembly x Shift lever plate 1.8 18 16 in.·lbf
Lower position indicator housing x Shift lever plate 2.2 23 19 in.·lbf
Shift lever knob cover x Shift lever knob 1.3 14 12 in.·lbf
Shift lever knob x Shift lever sub–assembly 2.2 23 19 in.·lbf
Shift lever plate x Shift lever plate sub–assembly 5.7 58 50 in.·lbf
Starter x Transaxle housing 39 400 29
Exhaust manifold stay (front side) x Exhaust manifold 8 82 71 in.·lbf
Exhaust manifold stay (front side) x Transaxle housing 20 200 15
Exhaust manifold stay (rear side) x Transaxle case 34 350 25
Transaxle housing x Engine block 66 670 48
Flywheel housing under cover x Transaxle housing 8 82 71 in.·lbf
Torque converter x Drive plate 41 420 30
Transaxle housing x Engine block A bolt 48 490 35
B bolt 37 380 27
Drive plate x Crankshaft 83 850 61
RH stiffener plate x Engine 37 380 27
RH stiffener plate x Transfer 37 380 27
PROPELLER SHAFT
SS02T–02
SERVICE DATA
Propeller shaft runout Max. 0.8 mm (0.031 in.)
Intermediate shaft runout Max. 0.8 mm (0.031 in.)
Intermediate shaft front flange runout Max. 0.1 mm (0.004 in.)
Intermediate shaft rear flange runout (horizontal direction) Max. 0.1 mm (0.004 in.)
Intermediate shaft rear flange runout (vertical direction) Max. 0.1 mm (0.004 in.)
TORQUE SPECIFICATION
Part tightened N·m kgf·cm ft·lbf
Intermediate shaft x Front center support bearing
1st 181 1,850 134
Loosen nut
2nd 69 700 51
Intermediate shaft x Rear center support bearing
1st 181 1,850 134
Loosen nut
2nd 69 700 51
Front propeller shaft x Intermediate shaft 74 750 54
Rear propeller shaft x Rear differential 74 750 54
Intermediate shaft rear flange x Rear propeller shaft cross groove joint 27 275 20
Front center support bearing x Body 37 375 27
Rear center support bearing x Body 37 375 27
SERVICE DATA
215/70R16 Front 230 kPa (2.3 kgf/cm2, 33 psi)
Cold tire inflation Rear 230 kPa (2.3 kgf/cm2, 33 psi)
pressure 225/60R17 (LHD only:) Front 210 kPa (2.1 kgf/cm2, 30 psi)
Rear 210 kPa (2.1 kgf/cm2, 30 psi)
Vehicle height
Front*1 247 mm (9.72 in.)
Rear*2 303 mm (11.93 in.)
Camber –0°24’ ± 45’ (–0.40° ± 0.75°)
Left–right error 45’ (0.75°) or less
Caster 2°09’ ± 45’ (2.15° ± 0.75°)
Left–right error 45’ (0.75°) or less
Front wheel Steering axis inclination 12°16’ ± 45’ (12.27° ± 0.75°)
alignment Left–right error 45’ (0.75°) or less
Toe–in (total) 0°06’ ± 12’ (0.1° ± 0.2°, 1 ± 2 mm, 0.04 ± 0.08 in.)
Rack end length difference 1.5 mm (0.059 in.) or less
Wheel angle
RHD models: Inside wheel 34°17’ ± 1°30’ (34.28° ± 1.5°)
Reference: Outside wheel 30°11’ (30.18°)
LHD models: Inside wheel 30°53’ ± 1°30’ (30.88° ± 1.5°)
Reference: Outside wheel 27°46’ (27.77°)
Camber –0°42’ ± 45’ (–0.70° ± 0.75°)
Left–right error 45’ (0.75°) or less
Rear wheel
Toe–in (total)
alignment
0°18’ ± 12’ (0.3° ± 0.2°, 3 ± 2 mm, 0.12 ± 0.08 in.)
No. 2 lower suspension arm length difference 3.0 mm (0.118 in.) or less
Axle bearing backlash Maximum 0.05 mm (0.0020 in.)
Front axle
Axle hub deviation Maximum 0.05 mm (0.0020 in.)
Drive shaft standard length LH 563.2 ± 2.0 mm (22.173 ± 0.079 in.)
Front drive shaft
RH 914.8 ± 2.0 mm (36.016 ± 0.079 in.)
Lower ball joint turning torque 1.0 – 3.4 N·m (10 – 35 kgf·cm, 8.7 – 30 in.·lbf)
Front suspension
Stabilizer bar link ball joint turning torque 0.05 – 1.0 N·m (0.5 – 10 kgf·cm, 0.4 – 8.7 in.·lbf)
Axle bearing backlash Maximum 0.05 mm (0.0020 in.)
Rear axle
Axle hub deviation Maximum 0.05 mm (0.0020 in.)
Rear drive shaft Drive shaft standard length 607.7 ± 5.0 mm (23.93 ± 0.20 in.)
Rear suspension Stabilizer bar link ball joint turning torque 0.05 – 1.0 N·m (0.5 – 10 kgf·cm, 0.4 – 8.7 in.·lbf)
*1: Front measuring point
Measure the distance from the ground to the center of the front side lower suspension arm mounting bolt.
*2: Rear measuring point
Measure the distance from the ground to the center of the front side strut rod mounting bolt.
TORQUE SPECIFICATION
Part tightened N·m kgf·cm ft·lbf
FRONT:
Hub nut 103 1,050 76
Tie rod end lock nut 74 750 55
Steering knuckle x Shock absorber 210 2,150 155
Steering knuckle x Brake caliper 107 1,090 79
Steering knuckle x Tie rod end 49 500 36
Axle hub x Front drive shaft 294 3,000 217
Lower ball joint x Lower suspension arm 127 1,300 94
Lower ball joint x Steering knuckle 123 1,250 90
Steering knuckle x Dust cover 8.3 85 74 in.·lbf
Brake reservoir tank set bolt 8.8 90 78 in.·lbf
Suspension support x Body (Front upper suspension brace) 80 820 59
Suspension support x Piston rod 49 500 36
ABS speed sensor set bolt 8.0 82 71 in.·lbf
Flexible hose and ABS speed sensor wire harness x Shock absorber 29 300 21
Lower suspension arm set bolt 206 2,100 152
Stabilizer bar bracket x Suspension member 19 195 14
Stabilizer bar link set nut 39 400 29
REAR:
Hub nut 103 1,050 76
ABS speed sensor x Rear axle carrier 20 200 14
ABS speed sensor wire harness x Shock absorber 5.0 51 44 in.·lbf
Flexible hose x Shock absorber 29 300 21
Axle hub x Rear drive shaft 216 2,200 159
Backing plate set nut 72 730 53
Parking brake cable x Backing plate 8.0 82 71 in.·lbf
Rear axle carrier x Brake caliper 47 475 34
Shock absorber x Rear axle carrier 255 2,600 188
Drain plug 49 500 36
Filler plug 49 500 36
Breather plug 21 210 15
Companion flange x Drive pinion SA–69
Companion flange x Propeller shaft 74 750 54
Rear drive shaft x Side gear shaft 56 570 41
Differential rear mounting bolt 95 970 70
Rear crossmember set bolt 137 1,400 101
Differential carrier x Rear crossmember 103 1,050 76
Rear crossmember x Damper 27 270 20
Differential case x Ring gear 97 985 71
Differential carrier x Side bearing cap 79 800 58
Differential carrier x Differential carrier cover 47 475 34
Oil deflector set bolt 7.4 75 65 in.·lbf
Suspension support x Body 39 400 29
No. 1, No. 2 lower suspension arm x Rear suspension member 113 1,150 83
No. 1, No. 2 lower suspension arm x Rear axle carrier 177 1,800 131
Strut rod x Body 113 1,150 83
Strut rod x Rear axle carrier 123 1,250 91
Stabilizer bar bracket set bolt 19 195 14
Stabilizer bar link set nut 39 400 29
BRAKE
SS0PZ–02
SERVICE DATA
BRAKE PEDAL
Brake pedal height (from asphalt sheet) RHD 199.0 – 209.0 mm (7.834 – 8.228in.)
LHD 193.0 – 203.0 mm (7.598 – 7.992 in.)
TORQUE SPECIFICATION
Part tightened N·m kgf·cm ft·lbf
BRAKE PEDAL
Brake pedal x Pedal bracket 37 377 27
PARKING BRAKE PEDAL
Parking brake cable adjusting nut See page BR–8
Pedal bracket x Reinforcement 19 194 14
Pedal bracket x Body (RHD) 19 194 14
Pedal bracket x Body (LHD) 39 400 29
BRAKE MSTER CYLINDER
Master cylinder x Brake booster 13 130 9
Reservoir x Bracket 8.8 90 78 in.·lbf
Inlet union set screw (RHD except for Europe) 1.8 18 16 in.·lbf
BRAKE BOOSTER
Brake booster clevis lock nut 26 265 19
Brake booster x Pedal bracket 13 130 9
FRONT BRAKE
Front brake caliper installation bolt 34 350 25
Bleeder plug 8.3 85 74 in.·lbf
Front disc brake torque plate x Steering knuckle 107 1,090 79
Front disc brake caliper x Flexible hose 29 300 21
Flexible hose x Front speed sensor harness clamp x Shock absorber 29 300 21
REAR BRAKE
Rear disc brake caliper installation bolt 20 200 14
Rear disc brake caliper main pin installation bolt 26 270 20
Rear disc brake caliper x Flexible hose 29 300 21
Rear disc brake torque plate x Rear axle carrier 47 475 34
Bleeder plug 8.3 85 74 in.·lbf
BRAKE ACTUATOR
Brake actuator x Actuator bracket 5.4 55 48 in.·lbf
Brake actuator bracket x Body 19 195 14
SPEED SENSOR
Front speed sensor installation bolt 8.0 82 71 in.·lbf
Front speed sensor harness clamp x Body 5.0 55 48 in.·lbf
Rear speed sensor harness clamp bolt 5.0 55 48 in.·lbf
Rear speed sensor installation bolt 20 200 14
BRAKE LINE
Brake line union nut 15 155 11
STEERING
SS05R–06
SERVICE DATA
DRIVE BELT
TORQUE SPECIFICATION
Part tightened N·m kgf·cm ft·lbf
STEERING COLUMN
Column tube support x Column tube 19 190 14
Turn signal bracket x Column Tube 4 40 35 in.·lbf
Universal joint assembly x Main shaft assembly 36 370 27
Steering column assembly set nut 26 260 19
Intermediate shaft sub–assembly x Universal joint assembly 36 370 27
Intermediate shaft sub–assembly x Control valve shaft 36 370 27
Steering wheel set nut 36 370 27
Steering wheel pad set screw (Torx screw) 8.8 90 78 in.·lbf
POWER STEERING VANE PUMP
Rear housing X Front housing 24 240 17
Pressure port union 83 850 62
Suction port union set bolt 13 130 9
Front bracket x Rear bracket 43 440 32
Vane pump pulley set nut 43 440 32
Pump assembly set bolt Bolt A 29 (43) 300 (440) 22 (32)
Bolt B 43 440 32
Oil pressure switch 21 210 15
PS pump assembly x Pressure feed tube 52 530 38
POWER STEERING GEAR
Control valve housing set bolt 18 180 13
Selt–locking nut 25 250 18
Rack housing cap 59 600 43
Rack guide spring cap lock nut 50 (69) 510 (700) 37 (51)
Rack x Rack end 60 (83) 610 (850) 44 (61)
Tie rod end lock nut 74 750 54
Turn pressure tube union nut 12 (13) 120 (130) 9 (9)
PS gear assembly set bolt and nut 181 1,850 134
Pressure feed and return tubes x Control valve housing 23 (25) 230 (250) 17 (18)
Clamp plate set bolt 7.8 80 69 in.·lbf
Clamp plate set nut 9.8 100 7
( ): For use without SST
TORQUE SPECIFICATION
Part tightened N·m kgf·cm ft·lbf
Steering wheel 36 360 26
Steering wheel pad 7.1 72 63 in.·lbf
Front passenger airbag assembly x Instrument panel 5.6 57 50 in.·lbf
Front passenger airbag assembly x Instrument panel reinforcement 20 205 15
Front seat x Body 37 375 27
Front seat cushion assembly x Front seat adjuster 18 183 13
Side airbag assembly x Seatback frame 5.5 56 48 in.·lbf
Airbag sensor assembly 21 210 15
Front airbag sensor 20 205 15
Front seat outer belt retractor Upper Bolt: 7.4 75 65 in.·lbf
Front seat outer belt retractor Lower Bolt: 41 420 30
Side airbag sensor assembly 21 210 15
BODY ELECTRICAL
SS0CN–08
SERVICE DATA
SPEEDOMETER (ON–VEHICLE)
USA:
Standard indication (mph) Allowable range (mph)
20 18 – 24
40 38 – 44
60 56 – 66
80 78 – 88
100 98 – 110
120 118 – 132
CANADA:
Standard indication (km/h) Allowable range (km/h)
20 17 – 24
40 38 – 46
60 57.5 – 67
80 77 – 88
100 96 – 109
120 115 – 130
160 134 – 151.5
TACHOMETER (ON–VEHICLE)/ DC 13.5 V 25 °C at (77 °F)
Standard indication Allowable range
700 630 – 770
1,000 900 – 1,100
2,000 1,850 – 2,150
3,000 2,800 – 3,200
4,000 3,800 – 4,200
5,000 4,800 – 5,200
6,000 5,750 – 6,250
7,000 6,700 – 7,300
FUEL MAIN SENDER GAUGE
Float position mm (in.) Resistance (Ω)
F: Approx. 12.2 (0.480) ± 3 (0.12) Approx. 2.0 ± 1.0
E: Approx. 110.8 (4.362) ± 3 (0.12) Approx. 43.3 ± 1.0
FUEL SUB SENDER GAUGE
Float position mm (in.) Resistance (Ω)
F: Approx. 11.1 (0.437) ± 3 (0.12) Approx. 2.0 ± 1.0
E: Approx. 159.6 (6.283) ± 3 (0.12) Approx. 63.7 ± 1.0
BODY
SS0QP–02
TORQUE SPECIFICATION
Part tightened N·m kgf·cm ft·lbf
FRONT BUMPER – – –
Front bumper reinforcement x Body 27 275 20
Reinforcement extension x Body 8.0 82 71 in.·lbf
REAR BUMPER – – –
Rear bumper reinforcement x Body 27 275 20
HOOD – – –
Hood support x Hood 22 225 16
Hood support x Body 20 205 15
Hood x Hood hinge 13 133 10
Hood x Auxiliary catch hook 7.0 71 62 in.·lbf
Hood lock x Body 8.0 82 71 in.·lbf
FRONT DOOR – – –
Door hinge x Body 23 235 17
Door hinge x Door panel 27 275 20
Door lock striker x Body 23 235 17
Door lock x Door panel 5.0 51 44 in.·lbf
Outside handle x Door panel 5.5 56 49 in.·lbf
Door check x Door panel 5.5 56 49 in.·lbf
Door check x Body 27 275 20
Window regulator x Door panel 11 112 8
Door glass x Window regulator 5.5 56 49 in.·lbf
REAR DOOR – – –
Door hinge x Body 26 265 19
Door hinge x Door panel 27 275 20
Door lock striker x Body 23 235 17
Outside handle x Door panel 5.5 56 49 in.·lbf
Door check x Door panel 5.5 56 49 in.·lbf
Door check x Body 27 275 20
Door lock x Door panel 5.0 51 44 in.·lbf
Window regulator x Door panel 11 112 8
Door glass x Window regulator 5.5 56 49 in.·lbf
BACK DOOR – – –
Door hinge x Door panel 8.0 82 71 in.·lbf
Door hinge x Body 12 122 9
Door stay x Door panel 8.0 82 71 in.·lbf
Door stay x Body 8.0 82 71 in.·lbf
Door lock striker x Body 23 235 17
Back door garnish x Door panel 5.5 56 49 in.·lbf
Outside handle x Door panel 5.5 56 49 in.·lbf
Door lock x Door panel 13 133 10
Door lock actuator x Door panel 5.5 56 49 in.·lbf
Door lock control x Door panel 5.5 56 49 in.·lbf
LEXUS RX300 (RM785E)
SS–39
SERVICE SPECIFICATIONS – BODY
AIR CONDITIONING
SS0Q5–01
SERVICE DATA
Refrigerant charge volume 650 ± 50 g (21.16 ± 1.76 oz.)
Drive belt tension New belt 165 ± 26 lbf
Used belt 88 ± 11 lbf
Idle–up sspeed
Idle–u eed Magnetic clutch not engaged 700 ± 50 rpm
Magnetic
g clutch engaged
g g (at
( coolingg fan running
g ”LO” mode)) 700 ± 50 rpm
Magnetic clutch engaged (at cooling fan running ”HI” mode) 730 ± 50 rpm
Magnetic clutch clearance 0.5 ± 0.15 mm (0.020 ± 0.0059 in.)
TORQUE SPECIFICATION
Part tightened N·m kgf·cm ft·lbf
Alternator x Engine (Pivot bolt) 56 570 41
Alternator x Engine (Adjusting lock bolt) 18 185 13
Drive belt adjusting bar bracket x Adjusting bar 18 185 13
Drive belt adjusting bar bracket x Compressor 25 250 18
Compressor x Engine 25 250 18
Compressor x Discharge hose 10 100 7
Compressor x Suction hose 10 100 7
Pressure plate x Compressor 13.2 135 9
Condenser x Discharge hose 10 100 7
Condenser x Liquid tube 10 100 7
Wiper motor and link assembly x Body 7.0 71 62 in.·lbf
Wiper arm x Wiper motor and link assembly 20 205 15
A/C unit x LIquid and suction tube 10 100 7
Expansion valve x Tube and accessory 4.1 42 36 in.·lbf
Tube and accessory x Evaporator 4.1 42 36 in.·lbf
Front passenger air bag x Reinforcement 20 205 15
Pressure switch x Liquid tube 10 100 7
Suction line (Piping joint) 32 330 24