Copper Pipe - unifLOW

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Superior Quality,

Reliable Performance

C O P P E R T U B E S

we don't promise, we deliver


C O P P E R T U B E S

PROVEN | TRUSTED | RELIABLE | DURABLE

Uniflow Copper Tubes (UCT) entered the copper tube industry in 2007 with a factory
based in Chennai. Initial operations involved manufacturing copper tubes for the HVAC&R
industry in and around the Chennai region. Receiving positive feedback from the market for
our products, the supplies soon started to expand all over the southern regions of India.
Currently, UCT has the product line catering to all industries requiring copper tubes and
operates in markets across Tamilnadu, Karnataka, Andhra Pradesh, Telangana, Kerala,
Andaman and Pondicherry. Uniflow also exports its tubes to neighbouring countries like Sri
Lanka and Maldives.

UCT has always strived to improve the quality and workmanship of its products. This has
been achieved by combining the extensive technical knowledge with stringent in-house
quality control and testing methods. Over the years, UCT has received several approvals and
accolades from some of the major OEMs and top consultants in the industry, thereby
establishing itself as one of the largest copper tubes manufacturer in South India.

UCT is an ISO 9001:2015 certified company, demonstrating its ability to provide products
and services that meet statutory and regulatory requirements. The company aims to enhance
customer satisfaction through a continuously improving QMS and assurance of conformity. It
prides itself at providing unrivalled customer service to its clientele.

Commitment to quality:

UCT is also an ISO 14001:2015 certified company, practising processes keeping in mind
their environmental impact and putting in place systems that aid recycling and reducing
wastes, which in-turn reduces cost and improves efficiency within the organisation.

In addition, UCT also holds a RoHS compliance certificate, which restricts the use of
certain hazardous substances. The substances banned under RoHS are lead (Pb), mercury
(Hg), cadmium (Cd), hexavalent chromium (CrVI), polybrominated biphenyls (PBB), and
polybrominated diphenyl ethers (PBDE). These restricted materials are hazardous to the
environment and are dangerous in terms of occupational exposure during manufacturing or
disposal.

The tubes are manufactured to stringent Indian and International standards, and are
suitable for different applications such as air conditioning, refrigeration, plumbing, medical
gas and general engineering.

The tubes are manufactured to meet the exact mechanical and chemical properties as
specified by standards such as ASTM B280/ ASTM B68/ ASTM B75/ JIS H3300/ IS 2501,
ensuring that the tube does not fail due to leakage or fatigue. Tubes manufactured are
continuously tested for defects by Eddy current test units as per ASTM E243.

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C O P P E R T U B E S

HVAC&R PLUMBING SOLAR PANELS MEDICAL GAS

At every stage of the production process, samples are tested to ensure product quality:

Incoming raw material is analysed to ensure it meets the


required standard and the sample copper is checked for
chemical content.

The extruded shell concentricity and dimensional


checks are carried out.

Further dimensional checks are adopted at every step of


the drawing process through to the final product.

Every finished length of copper tube is tested


to guarantee tube soundness.

Finally finished tube samples are taken to carry


mechanical tests (chemical analysis, tensile strength,
hardness, elongation and eddy current).

Cleanliness and Appearance:

UCT implements a QAP (quality assurance plan) to ensure that the highest quality tubes
reach the customers. Tubes manufactured are continuously tested for defects by eddy
current test units. ACR copper coils and pipes are dehydrated, degreased and capped to
maintain the internal cleanliness of the tubes. The residue levels are kept below 0.038g/m2 as
specified by the ASTM standards. Both the inside and outside surface diameters will be clean
and bright with the finish being smooth and free from slivers, scale, open grains and major
metal defects or inclusions.

UCT's VRF/VRV range copper tubes are suitable for high-pressure refrigerants such as
R410A and R32, which are ozone friendly refrigerants. These tubes are identified and
protected with pink caps embossed with Uniflow logo to designate they are “high pressure
refrigerant tubes”. R410A for example has a 60% higher operating pressure than R22 and
requires a thicker wall tube and significantly stronger copper fittings. The tube is also identified
with ink marking along its length stating the brand name, conforming standard and size.

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C O P P E R T U B E S

ACR Hard Drawn Straight Lengths - VRF/VRV Range


Rated Internal working
O.D. in O.D. in WT in WT in Weight (kg) Weight (kg) pressure at 150°F (65°C)
inches mm inches mm per foot per metre
psi bar
3/8" 9.53 0.031 0.8 0.059 0.194 1742 120

1/2" 12.7 0.031 0.8 0.081 0.266 1304 90

5/8" 15.88 0.039 1 0.125 0.41 1304 90

3/4" 19.05 0.031 0.8 0.124 0.407 868 60

3/4" 19.05 0.039 1 0.156 0.512 1086 75

7/8" 22.22 0.031 0.8 0.145 0.476 744 51

7/8" 22.22 0.039 1 0.187 0.613 930 64

1" 25.4 0.035 0.88 0.18 0.59 716 50

1" 25.4 0.039 1 0.213 0.699 814 56

1-1/8" 28.58 0.039 1 0.234 0.768 723 50

1-1/4" 31.75 0.043 1.1 0.288 0.945 716 50

1-3/8" 34.93 0.048 1.21 0.351 1.151 716 50

1-1/2" 38.1 0.052 1.32 0.417 1.368 716 50

1-5/8" 41.28 0.056 1.43 0.488 1.601 716 50

1-3/4" 44.45 0.061 1.55 0.574 1.883 720 50

2-1/8" 53.98 0.07 1.78 0.793 2.601 681 47

GENERAL SPECIFICATIONS:

Quality : UNIFLOW ACR tubing is manufactured to consistently


meet the demands of the air-conditioning VRF/VRV industry,
and is compatible with all refrigerants including R410A

Cleanliness : Bore quality meets the 0.038g/m2


ASTM B280 specified limit

Material : C12200, Cu 99.9% min, P 0.015 - 0.040%

Mechanical Properties : Tensile Strength: 290 MPa (min)


Elongation: 3%
Hardness: >100 HV

Temper : Hard Drawn

Packaging : Bore internally cleaned and capped

Bending : Not suitable for bending

Length : Manufactured in 10ft lengths,


other lengths available on request

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C O P P E R T U B E S

ACR Soft Annealed Pancake Coils - VRF/VRV Range


Rated Internal working
O.D. in O.D. in WT in WT in Weight (kg) Weight (kg) pressure at 150°F (65°C)
inches mm inches mm per foot per metre
psi bar
1/4" 6.35 0.032 0.8 0.038 0.125 1319 91

3/8" 9.53 0.032 0.8 0.059 0.194 876 60

1/2" 12.7 0.032 0.8 0.081 0.266 656 45

5/8" 15.88 0.04 1 0.126 0.413 656 45

3/4" 19.05 0.04 1 0.156 0.512 546 38

GENERAL SPECIFICATIONS:

Quality : UNIFLOW ACR Tubing is manufactured to consistently meet


the demands of the air-conditioning VRF/VRV industry,
and is compatible with all refrigerants including R410A

Cleanliness : Bore quality meets the 0.038g/m2


ASTM B280 specified limit

Material : C12200, Cu 99.9% min, P 0.015 - 0.040%

Mechanical Properties : Tensile Strength: 205 MPa (min)


Elongation: 40% (min)
Hardness: <60 HV

Temper : Soft Annealed

Packaging : Bore internally cleaned and capped,


single/double layer coils

Bending : Suitable for bending with or without specialised tools

Length : Manufactured in 50ft (15.24m) rolls

PRODUCT RANGE

l Hard/half hard straight length copper tubes in lengths up to 6m: 1/4" to 2-5/8" in
wall thickness as per specification

l Bright annealed pancake coils: 1/4" to 7/8" in wall thickness as per specification

l Bright annealed straight length copper tubes in lengths up to 12 ft: 1/4" to 2-5/8"
in wall thickness as per specification

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C O P P E R T U B E S

STANDARDS AND SPECIFICATIONS

l DHP grade with copper purity of 99.9% min and phosphorus purity of 0.015 - 0.040%

l Compatible with R-410A, R-407C, R-404A, R-134A, R-23 & R22 refrigerants

ACR Mechanical Properties - ASTM B280

Temper Designation Tensile Strength (min) Vickers Elongation Average


Form
Hardness in 2 inches grain size
Standard Temper ksi MPa HV5 min % in mm
O60 Soft Annealed Coils 30 205 <60 40 0.040

H02 1/2 Hard Straight Lengths 36 250 75-100 30 N/A

H58 Hard Drawn Straight Lengths 42 290 >100 N/A N/A

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C O P P E R T U B E S

APPROVED BY

CERTIFICATIONS

MANAGEMENT
SYSTEMS

ISO 9001:2015 QUALITY MANAGEMENT SYSTEM

GOOD MANUFACTURING PRACTICE ENVIRONMENTAL MANAGEMENT SYSTEM

OUR CLIENTELE

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COP P E R T U B E S

REFRIGERANT PRESSURE-TEMPERATURE CHART

The following table is a comparison Saturated Vapour Pressures (psi)


Refrigerant
of operating pressures for the -20°C 0°C 20°C 40°C 60°C 70°C
most common refrigerants and R22 21 58 117 208 337 418
can be used for determining which R32 44 103 199 345 555 693
copper tube size is required. This R134A 6 28 68 133 229 292
is a guide only, the refrigerant R404A 28 72 143 251 404
manufacturer should be consulted R407C 26 68 136 239 387 481
for more specific information. R410A 44 102 196 339 544 671

No.49, Pappankuppam Village,


Siddirajakandigai Panchayat,
Gummidipoondi Taluk,
Chennai - 601201

+91 98844 10266


+91 98408 84002
www.uniflowcoppertubes.com
[email protected]

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