MANWAY DAVIT CALCULATION

As per chapter - 6 of Pressure Vessel Design Manual by D.R.Moss

CLIENT ARAMCO / DAELIM

EQUIPMENT NAPHTHA SPLITTER

116-C-0005; 118-C-0006; 119-C-0001; 119-C-0002; 119-C-

0003; 119-C-0004; 119-C-0004; 119-C-0500; 117-C-0003/
EQUIPMENT. TAG NO. 111-C-0009; 118-C-0006; 111-C-0003; 117-C-0003; 118-C-
0005; 116-C-004; 111-C-0002 / 111-D-0006; 117-C-0004;
141-C-1006 / 2006 / 3006 & 141-D-1020 / 2020 / 3020

CLIENT DATASHEET No. .

CLIENT REF / P.O NO. YER-EPC3-P-2061-SA (090559-11-206-001-A01)

PROJECT YERP-GASOLINE PACKAGE (EPC-3)

MISA PROJECT No. JA 1423

MISA CALCULATION No. 1423-MCAL-001

MISA DRAWING No. MISA-1423-103-V SHT. 01-07

NMR FORM YERP-SA-7919-1 601.3

Rev. Description Prep. Chk/App Date Pages

A ISSUED FOR APPROVAL ANN SCD 24-Oct-11 9

ASME
NAT'L. BOARD No.
 ITEM : 117-C-0004 ; 141-C-1006/2006/3006 & 141-D-1020/2020/3020; 116-C-0005 ;
111-C-0003 Sheet No.
CLIENT : ARAMCO / DAELIM INDUSTRIAL CO.LTD. 3
PROJECT : YERP-GASOLINE PACKAGE (EPC-3)

DESIGN OF VERTICAL MANWAY DAVIT

( As per chapter - 6 pressure vessel Design Manual by D.R. Moss)
Ref. Drg. No: MISA-1423-103-V SHT. 05 /07 ( 26" X CL 150)

Material properties L1
Material of Davit SA 106 GR B fh
Size 3" SCH 80
Material of Support Plate SA 516 GR 70

R
L2 fv
Yield Stress 262.00 MPa
T
Davit pipe O/D 88.90 mm
Davit pipe I/D 73.66 mm L3
Wall thk of davit Pipe, tp 7.62 mm L4
Radius of pipe davit, R 250.0 mm
Maximum Rated Capacity,WL= 200.0 kg Boom Length L1 = 540 mm
Load on the davit = 200.0 kg. Mast Length L2 = 493 mm
Horizontal impact Factor,Ch= 0.50 Support Length L3 = 245 mm
Vertical impact factor , Cv = 1.80 Length L4 = 97 mm
Thk of Support Plate T 20 mm
Vertical Load, fv = Cv x WL = 3,530 N Coeff, α = tp*R / a^2 0.964
horizontal Load , fh = Ch x WL = 981 N Coeff, β =6/(5+6*α^2) 0.567
Coeff.K=1-(9/10+12α^2) = 0.574

SECTION PROPERTIES MAST BOOM SUPPORT BEAM

I = Moment of Inertia = 1,620,938 mm⁴ Wide b 65 mm
A = C/S Area = 1,946 mm² 1,946 mm⁴ Ht. out d 204 mm
Z = Sec. modulus = 50,489 mm³ 50,489 mm³ Ht. in. h 164 mm
r = radius of gyration = 28.86 mm Thk t 20 mm
a = Outside Radius of Pipe = 44.45 mm
Wt. of davit boom W1 = 26 kg ( Wt of pipe L1 ) (conservative)
Wt. of davit mast W2 = 29 kg ( Wt of Pipe L2 & L3) (conservative)
STRESSES
Yield strength of Material (Pipe) = Sy = 240 Mpa Slender ratio =2.1*L2 / r
Allow. Axial stress Fa (from app. L) = 131 Mpa = 18
Allow. Bending Stress = 0.6 Sy=Fb = 144 Mpa
AXIAL STRESS : MAST
Axial load on the davit mast, P = fv+W1+W2 = 4,069.9 N
Induced Axial Stress, fa = P / A = 2.10 Mpa Less than allow. Axial stress,
hence OK
BENDING STRESS : MAST (M1)
Moment, M1 = fv L1 + 0.5.W1.L1 + fh.L2 = 2,458,041 N-mm

Induced bending stress = fb = M1 / Z = 49 Mpa Less than allow. Bending stress,

hence ok
COMBINED STRESS : MAST @ M1
Combined Stress = fa / Fa + fb / Fb = 0.35 Less than 1 design is safe

BENDING STRESS : MAST (M2)

Moment, M2 = M1*(L2-R) /L2 1,211,570 N-mm

Induced bending stress = fb = M2a/I*(2/(3*K*SQRT(3*β)) = 30 Mpa Less than allow. Bending stress,
hence ok

COMBINED STRESS : MAST @ M2

Combined Stress = fa / Fa + fb / Fb = 0.22 MPa Less than 1 design is safe

FORCES & MOMENTS ON THE SUPPORT BRACKETS

Total load on support = P = 4,069.90 N Allowable Sress
Long. moment at support = Mx = P x L4 = 394,780.30 N mm Allow Bearing Stress = 0.6 x YS 157.2 MPa
Sec Modulus = Z = bd - h3 (b-t) / 6d
3
288,672.90 mm3
Bending Stress = Sb = Mx / Z = 1.40 MPa Less than allow. Bearing stress,
hence ok

Note : Loads are in N & Moments are in N-mm

 ITEM : 117-C-0004 ; 141-C-1006/2006/3006 & 141-D-1020/2020/3020; 116-C-0005 ; 111-C-
0003 Sheet No.
CLIENT : ARAMCO / DAELIM INDUSTRIAL CO.LTD. 4
PROJECT : YERP-GASOLINE PACKAGE (EPC-3)

DESIGN OF VERTICAL MANWAY DAVIT

( As per chapter - 6 pressure vessel Design Manual by D.R. Moss)
Ref. Drg. No: MISA-1423-103-V SHT. 06 /07 ( 34" X CL 150)

Material properties L1
Material of Davit SA 106 GR B fh
Size 4", XXS
Material of Support Plate SA 516 GR 70 fv

R
L2
Yield Stress 262.00 MPa
T
Davit pipe O/D 114.30 mm
Davit pipe I/D 80.06 mm L3
Wall thk of davit Pipe, tp 17.12 mm L4
Radius of pipe davit, R 250.0 mm
Maximum Rated Capacity,WL= 650.0 kg Boom Length L1 = 672 mm
Load on the davit = 650.0 kg. Mast Length L2 = 525 mm
Horizontal impact Factor,Ch= 0.50 Support Length L3 = 506 mm
Vertical impact factor , Cv = 1.80 Length L4 = 110 mm
Thk of Support Plate T 25 mm
Vertical Load, fv = Cv x WL = 11,474 N Coeff, α = tp*R / a^2 1.310
horizontal Load , fh = Ch x WL = 3,187 N Coeff, β =6/(5+6*α^2) 0.392
Coeff.K=1-(9/10+12α^2) = 0.706

SECTION PROPERTIES MAST BOOM SUPPORT BEAM

I = Moment of Inertia = 6,361,621 mm⁴ Wide b 75 mm
A = C/S Area = 5,227 mm² 5,227 mm⁴ Ht. out d 400 mm
Z = Sec. modulus = 163,353 mm³ 163,353 mm³ Ht. in. h 350 mm
r = radius of gyration = 34.89 mm Thk t 25 mm
a = Outside Radius of Pipe = 57.15 mm
Wt. of davit boom W1 = 43 kg ( Wt of pipe L1 ) (conservative)
Wt. of davit mast W2 = 60 kg ( Wt of Pipe L2 & L3) (conservative)
STRESSES

Yield strength of Material (Pipe) = Sy = 240 Mpa Slender ratio =2.1*L2 / r

Allow. Axial stress Fa (from app. L) = 124 Mpa = 30
Allow. Bending Stress = 0.6 Sy=Fb = 144 Mpa
AXIAL STRESS : MAST
Axial load on the davit mast, P = fv+W1+W2 = 12,484.5 N
Induced Axial Stress, fa = P / A = 2.40 Mpa Less than allow. Axial stress,
BENDING STRESS : MAST (M1) hence OK
Moment, M1 = fv L1 + 0.5.W1.L1 + fh.L2 = 9,524,540 N-mm

Induced bending stress = fb = M1 / Z = 58 Mpa Less than allow. Bending stress,

hence ok
COMBINED STRESS : MAST @ M1
Combined Stress = fa / Fa + fb / Fb = 0.42 Less than 1 design is safe

BENDING STRESS : MAST (M2)

Moment, M2 = M1*(L2-R) /L2 4,989,045 N-mm

Induced bending stress = fb = M2a/I*(2/(3*K*SQRT(3*β)) = 39 Mpa Less than allow. Bending stress,
hence ok

COMBINED STRESS : MAST @ M2

Combined Stress = fa / Fa + fb / Fb = 0.29 MPa Less than 1 design is safe

FORCES & MOMENTS ON THE SUPPORT BRACKETS

Total load on support = P = 12,484.50 N Allowable Sress
Long. moment at support = Mx = P x L4 = 1,373,295.00 N mm Allow Bearing Stress = 0.6 x YS 157.2 MPa
Sec Modulus = Z = bd3 - h3 (b-t) / 6d 1,106,770.80 mm3
Bending Stress = Sb = Mx / Z = 1.20 MPa Less than allow. Bearing stress,
hence ok

Note : Loads are in N & Moments are in N-mm

 #REF!
Sheet No.
#REF! 3
#REF!

DESIGN OF VERTICAL MANWAY DAVIT (ON SHELL)

(FOR 30"-300# SERIES-A FLANGE)
( As per chapter - 6 pressure vessel Design Manual by D.R. Moss)
(Dimensions of davit are same for all vessels for this manway size and series flange)
Material properties L1

Material of Davit SA 106 GR.B fh

Size 4" x Sch. XXS
Material of Support Plate SA 516 GR 70N fv

R
L2
Yield Stress 260.00 MPa
T
Davit pipe O/D 114.30 mm
Davit pipe I/D 80.06 mm L3
Wall thk of davit Pipe, tp 17.12 mm L4
Radius of pipe davit, R 250.0 mm
Maximum Rated Capacity = 750.0 kg (**) Boom Length L1 = 663 mm
Load on the davit WL = 7,357.5 N Mast Length L2 = 520 mm
Horizontal impact Factor,Ch= 0.50 Support Length L3 = 500 mm
Vertical impact factor , Cv = 1.80 Length L4 = 111 mm
Thk of Support Plate T 25 mm
Vertical Load, fv = Cv x WL = 13,244 N Coeff, α = tp*R / a^2 1.310
horizontal Load , fh = Ch x WL = 3,679 N Coeff, β =6/(5+6*α^2) 0.392
(**) Weight of Blind & it’s attachments. Coeff.K=1-(9/10+12α^2) = 0.706

SECTION PROPERTIES MAST BOOM SUPPORT BEAM

I = Moment of Inertia = 6,361,621 mm⁴ Wide b 75 mm
A = C/S Area = 5,227 mm² 5,227 mm⁴ Ht. out d 400 mm
Z = Sec. modulus = 111,314 mm³ 111,314 mm³ Ht. in. h 350 mm
r = radius of gyration = 34.89 mm Thk t 25 mm
a = Outside Radius of Pipe = 57.15 mm
Wt. of davit boom W1 = 40 kg ( Wt of pipe L1 )
Wt. of davit mast W2 = 50 kg ( Wt of Pipe L2 & L3)
STRESSES

Yield strength of Material (Pipe) = Sy = 240 Mpa Slender ratio =2.1*L2 / r

Allow. Axial stress Fa (from app. L) = 130 Mpa = 31
Allow. Bending Stress = 0.66 Sy=Fb = 158 Mpa

AXIAL STRESS : MAST

Axial load on the davit mast, P = fv+W1+W2 = 14,126.1 N
Induced Axial Stress, fa = P / A = 2.70 Mpa Less than allow. Axial stress,
hence OK
BENDING STRESS : MAST (M1)
Moment, M1 = fv L1 + 0.5.W1.L1 + fh.L2 = 10,823,427 N-mm

Induced bending stress = fb = M1 / Z = 97 Mpa Less than allow. Bending stress,

hence ok
COMBINED STRESS : MAST @ M1
Combined Stress = fa / Fa + fb / Fb = 0.63 Less than 1 design is safe

BENDING STRESS : MAST (M2)

Moment, M2 = M1*(L2-R) /L2 5,619,856 N-mm

Induced bending stress = fb = M2a/I*(2/(3*K*SQRT(3*β)) = 44 Mpa Less than allow. Bending stress,
hence ok

COMBINED STRESS : MAST @ M2

Combined Stress = fa / Fa + fb / Fb = 0.30 Less than 1 design is safe

FORCES & MOMENTS ON THE SUPPORT BRACKETS

Total load on support = P = 14,126.10 N Allowable Sress
Long. moment at support = Mx = P x L4 = 1,567,997.10 N mm Allow Bending Stress = 0.66 x YS 171.6 MPa
Sec Modulus = Z = bd - h3 (b-t) / 6d
3
1,106,770.80 mm3
Bending Stress = Sb = Mx / Z = 1.40 MPa Less than allow. Bending stress,
hence ok

Note : Loads are in N & Moments are in N-mm

 ITEM : 117-C-0004 ; 141-C-1006/2006/3006 & 141-D-1020/2020/3020; 116-C-0005 ; 111-C-
0003

CLIENT : ARAMCO / DAELIM INDUSTRIAL CO.LTD.

Sheet No.
PROJECT : YERP-GASOLINE PACKAGE (EPC-3)

DRG.NO: MISA-1423-103-V SHT. 01 /07 ( 24" X CL 150)

DESIGN OF VERTICAL MANWAY DAVIT

( As per chapter - 6 pressure vessel Design Manual by D.R. Moss)
Material properties
Material of Davit SA 106 GR B
Size 2" SCH 80 L1
Davit pipe O/D 60.30 mm fh
Davit pipe I/D 49.22 mm
Wall thk of davit Pipe, tp 5.54 mm

R
L2 f1
Radius of pipe davit 250.0 mm
T
CAPACITY
Maximum Rated Capacity,WL= 200.0 kg L3
Load on the davit = 200.0 kg. L4

IMPACT FACTOR
Horizontal impact Factor,Ch= 0.40 Boom Length L1 = 536 mm
Vertical impact factor , Cv = 1.70 Mast Length L2 = 461 mm
Support Length L3 = 245 mm
Length L4 = 76.5 mm

LOADS Coeff, α = tp*R / a^2 1.523615

Coeff, β =6/(5+6*α^2) 0.316984
Vertical Load, fv = Cv x WL = 3,334 N Coff.K=1-(9/10+12α^2) = 0.762262
horizontal Load , fh = Ch x WL = 785 N

SECTION PROPERTIES MAST BOOM

I = Moment of Inertia = 360,896 mm⁴

A = C/S Area = 953 mm² 953 mm⁴
Z = Sec. modulus = 16,669 mm³ 16,669 mm³
r = radius of gyration = 19.46 mm
a = Outside Radius of Pipe = 30.15 mm
Wt. of davit boom W1 = 20 ( Wt of pipe L1 ) (conservative)
Wt. of davit mast W2 = 20 ( Wt of Pipe L2 & L3) (conservative)
STRESSES
Yield strength of Material = Sy = 240 Mpa Slender ratio =2.1*L2 / r
Allow. Axial stress Fa (from app. L) = 90 Mpa = 50
Allow. Bending Stress = 0.6 Sy=Fb = 144 Mpa
AXIAL STRESS : MAST
Axial load on the davit mast, P = fv+W1+W2 = 3,734 N
Induced Axial Stress, fa = P / A = 3.92 Mpa Less than allow. Axial stress, hence
OK
BENDING STRESS : MAST (M1)
Moment, M1 = fv L1 + 0.5.W1.L1 + fh.L2 = 2,202,577 N-mm

Induced bending stress = fb = M1 / Z = 132 Mpa Less than Allow. Bending stress hence
ok

COMBINED STRESS : MAST @ M1

Combined Stress = fa / Fa + fb / Fb = 0.96 less than 1 design is safe

BENDING STRESS : MAST (M2)

Moment, M2 = M1*(L2-R) /L2 1,008,121 N-mm
less than allow. Bending stress hence
Induced bending stress= fb= M2a/I*(2/(3*K*SQRT(3*β))= 76 Mpa ok

COMBINED STRESS : MAST @ M2

Combined Stress = fa / Fa + fb / Fb = 0.57 less than 1 design is safe

 ITEM : 117-C-0004 ; 141-C-1006/2006/3006 & 141-D-1020/2020/3020; 116-C-0005 ; 111-C-
0003

CLIENT : ARAMCO / DAELIM INDUSTRIAL CO.LTD.

Sheet No.
PROJECT : YERP-GASOLINE PACKAGE (EPC-3)

DRG.NO: MISA-1423-103-V SHT. 01 /07 ( 24" X CL 150)

FORCES & MOMENTS ON THE SUPPORT BRACKETS

Radial force at guide & support = Fr = M1 / L3 = 8,990 N 917 kg.

Circum. Moment at Guide & Support = Mf = Fr x L4 = 687,743 N-mm

Longitudianal moment at support = Mx = P x L4 = 285,628 N-mm

Total load on support = P = 3,734 N 381 kg.

The above values are tabulated at various angles for top guide & support

Description Angle = 0° Angle = 90°

Guide & Supports
Radial Load (8,990) 0
Long Shear 3,734 3,734
Circ Shear 0 8,990
Long.Moment 285,628 285,628
Circ.Moment 0 687,743

Note : Loads are in N & Moments are in N-mm

The Local load analysis of the above is carried out using the WRC-107, when davit orientation is at 0, 90 & 180 deg
orientation
 ITEM : 118-C-0006 & 111-C-0003

CLIENT : ARAMCO / DAELIM INDUSTRIAL CO.LTD.

Sheet No.
PROJECT : YERP-GASOLINE PACKAGE (EPC-3)

DRG.NO: MISA-1423-103-V SHT. 02 /07 ( 24" X CL 150)

DESIGN OF VERTICAL MANWAY DAVIT

( As per chapter - 6 pressure vessel Design Manual by D.R. Moss)
Material properties L1
Material of Davit SA 106 GR B
Size 2" SCH 80

Davit pipe O/D 60.30 mm

Davit pipe I/D 49.22 mm
Wall thk of davit Pipe, tp 5.54 mm
Radius of pipe davit 250.0 mm

CAPACITY L4
Maximum Rated Capacity,WL= 200.0 kg
Load on the davit = 200.0 kg.

IMPACT FACTOR
Horizontal impact Factor,Ch= 0.40 Boom Length L1 = 533 mm
Vertical impact factor , Cv = 1.70 Mast Length L2 = 441 mm
Support Length L3 = 251 mm
Length L4 = 76.5 mm

LOADS Coeff, α = tp*R / a^2 1.523615

Coeff, β =6/(5+6*α^2) 0.316984
Vertical Load, fv = Cv x WL = 3,334 N Coff.K=1-(9/10+12α^2) = 0.762262
horizontal Load , fh = Ch x WL = 785 N

SECTION PROPERTIES MAST BOOM

I = Moment of Inertia = 360,896 mm⁴

A = C/S Area = 953 mm² 953 mm⁴
Z = Sec. modulus = 16,669 mm³ 16,669 mm³
r = radius of gyration = 19.46 mm
a = Outside Radius of Pipe = 30.15 mm
Wt. of davit boom W1 = 20 ( Wt of pipe L1 ) (conservative)
Wt. of davit mast W2 = 20 ( Wt of Pipe L2 & L3) (conservative)
STRESSES
Yield strength of Material = Sy = 240 Mpa Slender ratio =2.1*L2 / r
Allow. Axial stress Fa (from app. L) = 90 Mpa = 48
Allow. Bending Stress = 0.6 Sy=Fb = 144 Mpa
AXIAL STRESS : MAST
Axial load on the davit mast, P = fv+W1+W2 = 3,731 N
Induced Axial Stress, fa = P / A = 3.91 Mpa Less than allow. Axial stress, hence
OK
BENDING STRESS : MAST (M1)
Moment, M1 = fv L1 + 0.5.W1.L1 + fh.L2 = 2,176,192 N-mm

Induced bending stress = fb = M1 / Z = 131 Mpa Less than Allow. Bending stress
hence ok

COMBINED STRESS : MAST @ M1

Combined Stress = fa / Fa + fb / Fb = 0.95 less than 1 design is safe

BENDING STRESS : MAST (M2)

Moment, M2 = M1*(L2-R) /L2 942,523 N-mm
Less than allow. Bending stress
Induced bending stress= fb= M2a/I*(2/(3*K*SQRT(3*β))= 71 Mpa hence ok

COMBINED STRESS : MAST @ M2

Combined Stress = fa / Fa + fb / Fb = 0.53 Less than 1 design is safe

 ITEM : 118-C-0006 & 111-C-0003

CLIENT : ARAMCO / DAELIM INDUSTRIAL CO.LTD.

Sheet No.
PROJECT : YERP-GASOLINE PACKAGE (EPC-3)

DRG.NO: MISA-1423-103-V SHT. 02 /07 ( 24" X CL 150)

FORCES & MOMENTS ON THE SUPPORT BRACKETS

Radial force at guide & support = Fr = M1 / L3 = 8,670 N 884 kg.

Circum. Moment at Guide & Support = Mf = Fr x L4 = 663,262 N-mm

Longitudianal moment at support = Mx = P x L4 = 285,437 N-mm

Total load on support = P = 3,731 N 380 kg.

The above values are tabulated at various angles for top guide & support

Description Angle = 0° Angle = 90°

Guide & Supports
Radial Load (8,670) 0
Long Shear 3,731 3,731
Circ Shear 0 8,670
Long.Moment 285,437 285,437
Circ.Moment 0 663,262
Bottom Support
Radial Load 8,670 0
Long Shear 3,731 3,731
Circ Shear 0 8,670
Long.Moment 285,437 285,437
Circ.Moment 0 663,262

Note : Loads are in N & Moments are in N-mm

The Local load analysis of the above is carried out using the WRC-107, when davit orientation is at 0, 90 & 180 deg
orientation
 ITEM : 117-C-0003 ; 118-C-0005 ; 116-C-0004

CLIENT : ARAMCO / DAELIM INDUSTRIAL CO.LTD.

Sheet No.
PROJECT : YERP-GASOLINE PACKAGE (EPC-3)

DRG.NO: MISA-1423-103-V SHT. 03 /07 ( 24" X CL 300)

DESIGN OF VERTICAL MANWAY DAVIT

( As per chapter - 6 pressure vessel Design Manual by D.R. Moss)

Material properties L1
Material of Davit SA 106 GR B
Size 3" SCH 80

Davit pipe O/D 88.90 mm

Davit pipe I/D 73.66 mm
Wall thk of davit Pipe, tp 7.62 mm
Radius of pipe davit 250.0 mm

CAPACITY L3
Maximum Rated Capacity,WL= 400.0 kg
Load on the davit = 400.0 kg.

IMPACT FACTOR
Horizontal impact Factor,Ch= 0.40 Boom Length L1 = 603 mm
Vertical impact factor , Cv = 1.70 Mast Length L2 = 512 mm
Support Length L3 = 245 mm
Length L4 = 90.8 mm

LOADS Coeff, α = tp*R / a^2 0.964165

Coeff, β =6/(5+6*α^2) 0.567232
Vertical Load, fv = Cv x WL = 6,669 N Coeff.K=1-(9/10+12α^2) = 0.574576
horizontal Load , fh = Ch x WL = 1,569 N

SECTION PROPERTIES MAST BOOM

I = Moment of Inertia = 1,620,938 mm⁴

A = C/S Area = 1,946 mm² 1,946 mm⁴
Z = Sec. modulus = 50,489 mm³ 50,489 mm³
r = radius of gyration = 28.86 mm
a = Outside Radius of Pipe = 44.45 mm
Wt. of davit boom W1 = 20 ( Wt of pipe L1 ) (conservative)
Wt. of davit mast W2 = 20 ( Wt of Pipe L2 & L3) (conservative)
STRESSES
Yield strength of Material = Sy = 240 Mpa Slender ratio =2.1*L2 / r
Allow. Axial stress Fa (from app. L) = 90 Mpa = 37
Allow. Bending Stress = 0.6 Sy=Fb = 144 Mpa
AXIAL STRESS : MAST
Axial load on the davit mast, P = fv+W1+W2 = 7,055 N
Induced Axial Stress, fa = P / A = 3.63 Mpa Less than allow. Axial stress, hence
OK
BENDING STRESS : MAST (M1)
Moment, M1 = fv L1 + 0.5.W1.L1 + fh.L2 = 4,883,083 N-mm

Induced bending stress = fb = M1 / Z = 97 Mpa Less than allow. Bending stress

hence ok

COMBINED STRESS : MAST @ M1

Combined Stress = fa / Fa + fb / Fb = 0.71 Less than 1 design is safe

BENDING STRESS : MAST (M2)

Moment, M2 = M1*(L2-R) /L2 2,498,765 N-mm
Less than allow. Bending stress
Induced bending stress = fb = M2a/I*(2/(3*K*SQRT(3*β)) = 61 Mpa hence ok

COMBINED STRESS : MAST @ M2

Combined Stress = fa / Fa + fb / Fb = 0.46 Less than 1 design is safe

 ITEM : 117-C-0003 ; 118-C-0005 ; 116-C-0004

CLIENT : ARAMCO / DAELIM INDUSTRIAL CO.LTD.

Sheet No.
PROJECT : YERP-GASOLINE PACKAGE (EPC-3)

DRG.NO: MISA-1423-103-V SHT. 03 /07 ( 24" X CL 300)

FORCES & MOMENTS ON THE SUPPORT BRACKETS

Radial force at guide & support = Fr = M1 / L3 = 19,931 N 2,032 kg.

Circum. Moment at Guide & Support = Mf = Fr x L4 = 1,809,730 N-mm

Longitudianal moment at support = Mx = P x L4 = 640,570 N-mm

Total load on support = P = 7,055 N 719 kg.

The above values are tabulated at various angles for top guide & support

Description Angle = 0° Angle = 90° Angle = 180°

Guide & Supports
Radial Load (19,931) 0 19,931
Long Shear 7,055 7,055 7,055
Circ Shear 0 19,931 0
Long.Moment 640,570 640,570 640,570
Circ.Moment 0 1,809,730 0

Note : Loads are in N & Moments are in N-mm

The Local load analysis of the above is carried out using the WRC-107, when davit orientation is at 0, 90 & 180 deg
orientation
 ITEM : 111-C-0002 / 111-D-0006

CLIENT : ARAMCO / DAELIM INDUSTRIAL CO.LTD.

Sheet No.
PROJECT : YERP-GASOLINE PACKAGE (EPC-3)

DRG.NO: MISA-1423-103-V SHT. 04 /07 ( 24" X CL 600)

DESIGN OF VERTICAL MANWAY DAVIT

( As per chapter - 6 pressure vessel Design Manual by D.R. Moss)

Material properties
Material of Davit SA 106 GR B
Size 4", XXS
Material of Support Plate SA 516 GR 70
Yield Stress 262.00 MPa

Davit pipe O/D 88.90 mm

Davit pipe I/D 73.66 mm
Wall thk of davit Pipe, tp 7.62 mm
Radius of pipe davit 250.0 mm

CAPACITY
Maximum Rated Capacity,WL= 600.0 kg
Load on the davit = 600.0 kg.

IMPACT FACTOR
Horizontal impact Factor,Ch= 0.30 Boom Length L1 = 623 mm
Vertical impact factor , Cv = 1.50 Mast Length L2 = 525 mm
Support Length L3 = 245 mm
Length L4 = 90.8 mm

LOADS Coeff, α = tp*R / a^2 0.964165

Coeff, β =6/(5+6*α^2) 0.567232
Vertical Load, fv = Cv x WL = 8,826 N Coeff.K=1-(9/10+12α^2) = 0.574576
horizontal Load , fh = Ch x WL = 1,765 N

SECTION PROPERTIES MAST BOOM

I = Moment of Inertia = 1,620,938 mm⁴

A = C/S Area = 1,946 mm² 1,946 mm⁴
Z = Sec. modulus = 50,489 mm³ 50,489 mm³
r = radius of gyration = 28.86 mm
a = Outside Radius of Pipe = 44.45 mm
Wt. of davit boom W1 = 30 ( Wt of pipe L1 ) (conservative)
Wt. of davit mast W2 = 30 ( Wt of Pipe L2 & L3) (conservative)
STRESSES
Yield strength of Material = Sy = 240 Mpa Slender ratio =2.1*L2 / r
Allow. Axial stress Fa (from app. L) = 90 Mpa = 38
Allow. Bending Stress = 0.6 Sy=Fb = 144 Mpa
AXIAL STRESS : MAST
Axial load on the davit mast, P = fv+W1+W2 = 9,412 N
Induced Axial Stress, fa = P / A = 4.84 Mpa Less than allow. Axial stress, hence
OK
BENDING STRESS : MAST (M1)
Moment, M1 = fv L1 + 0.5.W1.L1 + fh.L2 = 6,517,018 N-mm

Induced bending stress = fb = M1 / Z = 129 Mpa Less than allow. Bending stress
hence ok

COMBINED STRESS : MAST @ M1

Combined Stress = fa / Fa + fb / Fb = 0.95 Less than 1 design is safe

BENDING STRESS : MAST (M2)

Moment, M2 = M1*(L2-R) /L2 3,413,676 N-mm
Less than allow. Bending stress
Induced bending stress = fb = M2a/I*(2/(3*K*SQRT(3*β)) = 83 Mpa hence ok

COMBINED STRESS : MAST @ M2

Combined Stress = fa / Fa + fb / Fb = 0.63 Less than 1 design is safe

ITEM : 111-C-0002 / 111-D-0006

CLIENT : ARAMCO / DAELIM INDUSTRIAL CO.LTD.

Sheet No.
PROJECT : YERP-GASOLINE PACKAGE (EPC-3)

DRG.NO: MISA-1423-103-V SHT. 04 /07 ( 24" X CL 600)

 ITEM : 111-C-0002 / 111-D-0006

CLIENT : ARAMCO / DAELIM INDUSTRIAL CO.LTD.

Sheet No.
PROJECT : YERP-GASOLINE PACKAGE (EPC-3)

DRG.NO: MISA-1423-103-V SHT. 04 /07 ( 24" X CL 600)

FORCES & MOMENTS ON THE SUPPORT BRACKETS

Radial force at guide & support = Fr = M1 / L3 = 26,600 N 2,712 kg.

Circum. Moment at Guide & Support = Mf = Fr x L4 = 2,415,287 N-mm

Longitudianal moment at support = Mx = P x L4 = 854,630 N-mm

Total load on support = P = 9,412 N 960 kg.

The above values are tabulated at various angles for top guide & support

Description Angle = 0° Angle = 90° Angle = 180°

Guide & Supports
Radial Load (26,600) 0 26,600
Long Shear 9,412 9,412 9,412
Circ Shear 0 26,600 0
Long.Moment 854,630 854,630 854,630
Circ.Moment 0 2,415,287 0

Note : Loads are in N & Moments are in N-mm

The Local load analysis of the above is carried out using the WRC-107, when davit orientation is at 0, 90 & 180 deg
orientation