Double Block-and-Bleed

Pl Valves
Plug Vl

Plug Valves Specialists www.3zvalve.com

Strong Company! Good Company!
Design Features

Zero Leakage

Selection of valve is very important in the petroleum industry. An incorrect selection of valve may cause a loss of income,
pollution of environment, and an increase of maintenance costs. 3Z double block-and-bleed valve was designed to
withstand frequent cycling and provide a tight seal shutoff, and used in metering stations, tank farms, marine loading
docks, air port and blending plants.

No Abrasion

3Z double block-and-bleed valve is designed that the seals do not come into contact with the valve body while
operating. The seals come into contact with the body at the last moment of closing. This design eliminates abrasion
of the seals and extends seal life without leakage.

1
Design Features

High Integrity Shutoff

When the valve is closed, the elastomeric seals on the slips are Body
Slip
compressed between the slips and valve body for tight sealing.
As for being fire-safe, slips are seated by metal-to-metal with
valve body. This results in both an elastomeric and metal-to-
metal tight sealing.
Elastomeric Seal
Open Close

In Line Repairability

3Z DBB valve is possible to inspect and replace the sealing slips on the pipe line. Bolted bottom cover can be
disassembled to replace the sealing slips on the pipe line.

2
How the 3Z DBB Plug Valve Works

1. Closing
As the plug down, it force the seating slips outwards, pushing the seals against the body and compressing them within the
grooves. With the slips solidly seated against the body, a secondary metal-to metal seat is formed on both sides of each
seal, providing double protection.

2. Lifting
When opening,
p g the pplug
g moves upwards
p and the slips
p are ppulled away
y from the body
y by
y dove-tail in pplug
g and slip.
p

3. Rotating
After the slips are pulled away enough from the body, the plug rotate 90 degrees with slip.

4. Opening
In the full open position, the seals are not contacted with the flow directly. It protects the seals from scraping and rubbing
by flow.

CLOSE LIFTING ROTATING OPEN

3
 Design Features

Indicator:
This indicates
the direction of the port
Plug & Trunnion:
This is designed to
Mechanism: insure the trunnions
This is designed for easy opening (upper & lower)
and closing. and maintain correct
alignment of the plug
during opening and
closing.

Gland & Packing :

This is designed to insert
both fire safe graphite packing
2” - 4” with S-type Mechanism
and Viton O-ring or
other customer`s required
material.
Slip & Viton(Teflon) Seal:
The Viton(Teflon) seal within
the slip executes high integrity
shutoff for double block and
bleed valve.

Bleed System Bottom Cover:

Bolted bottom cover can be
disassembled to replace the sealing
slips on the pipe line

6” - 40” with K-type Mechanism

4
Parts and Materials

Construction Materials:
A variety of materials are
available such as carbon steel,
stainless steel, duplex stainless
steel and special alloys. Materials
are subject to change without
notice. Other materials and
combinations are also available
available.

10
9
Sample Construction of Material
Carbon Steel (VITON) 316 Stainless (TEFLON) Lower temperature - (NBR)

No Parts Specification No Specification No Specification

1 Body A216 WCB + Cr plated 1 A351 CF8M + Cr plated 1 A352 LCB + Cr plated
2 Plug A216 WCB + ENP 2 A351 CF8M + ENP 2 A352 LCB + ENP
3 Stem 17-4PH 3 17-4PH 3 17-4PH
4 Top cover A216 WCB 4 A351 CF8M 4 A352 LCB
5 Bottom cover A216 WCB 5 A351 CF8M 5 A352 LCB
6 Slip A536 65-45-12 + MPC 6 A439 D-2C 6 LT-70
7 Slip seal VITON 7 TEFLON(PFA) 7 Low Temp. NBR
8 Bushing A436 Type 2 8 A436 Type 2 8 A436 Type 2
9 Gasket (Graphite+316) SWG 9 (Graphite+316) SWG 9 (Graphite+316) SWG
10 O-ringg VITON 10 As pper Client`s request
q 10 p NBR
Low Temp.
11 Cover bolt A193 B7 11 A193 B8 11 A320 L7
12 Gland A216 WCB + Zn plated 12 A351 CF8M 12 A216 LCB + Zn plated
13 Gland packing Graphite 13 Graphite 13 Graphite
14 Housing A216 WCB 14 A216 WCB 14 A216 WCB
15 Guide A322 4140 15 A322 4140 15 A322 4140
16 Housing cover AISI 1045 16 AISI 1045 16 AISI 1045
17 Indicator AISI 1020 17 AISI 1020 17 AISI 1020
18 Gear operator Ductile iron 18 Ductile iron 18 Ductile iron
19 Plug pin A322 4140 19 A322 4140 19 A322 4140
20 Drain plug AISI 316/316L 20 AISI 316/316L 20 AISI 316/316L

- If additional materials are required, please consult the factory when ordering. 5
Standard Type Dimensions – Class 150
Figure No. 124 - Class 150 / Size 2” - 40” / Raised Face Flange

Unit: mm

Size L D PCD NO DIA g t f h R K W +S

2 178 150 120.7 4 19 92.1 14.3 2 360 300 - - 250

3 203 190 152.4 4 19 127 17.5 2 380 300 - - 300
4 229 230 190.5 8 19 157.2 22.3 2 400 400 - - 350
*6 267 280 241.3 8 22 215.9 23.9 2 500 300 70 230 320
*8 292 345 298.5 8 22 269.9 27.0 2 600 400 83 260 420
**10 330 405 362.0 12 25 323.8 28.6 2 720 500 97 294 470
**12 356 485 431.8 12 25 381.0 30.2 2 760 500 97 294 560
***14 381 535 476.3 12 29 412.8 33.4 2 830 560 112 324 630
***16 406 595 539.8 16 29 469.9 35.0 2 910 560 112 324 740
****18 432 635 577.9 16 32 533.4 38.1 2 1,040 630 112 324 820
20 914 700 635 20 32 584 2
584.2 41 3
41.3 2 1 170
1,170 710 32 413 840
22 ++980 750 692.2 20 35 641.4 44.5 2 1,190 710 153 449 880
24 1,067 815 749.3 20 35 692.2 46.1 2 1,230 710 153 449 960
30 ++1,270 985 914.4 28 35 857 73.1 2 1,410 800 180 479 1,220
36 ++1,500 1,170 1,085.8 32 41 1,022 88.9 2 1,610 900 180 479 1,350
40 ++1,700 1,290 1,200.2 36 41 1,124 88.9 2 2,040 900 230 579 1,600
- 22”~ 44”(Handle
(Handle Operated) / 6”~40”(Gear
6 40 (Gear Operated)
+ Minimum Clearance for installation, repair and replacement
++ Manufacturing Standard
* 2 top and bottom holes in flanges are tapped for 3/4-10UNC
** 2 top and bottom holes in flanges are tapped for 7/8-9UNC
*** 14” 2 top and bottom holes / 16” 4 Top and bottom holes in flanges are tapped for 1-8UNC
**** 4 top and bottom holes in flanges are tapped for 1.1/8-8UNC
- If additional classes and sizes are required, please consult the factory when ordering. 6
Standard Type Dimensions – Class 300
Figure No. 324 - Class 300 / Size 2” - 30” / Raised Face Flange

Unit: mm

Size L D PCD NO DIA g t f h R K W +S

2 216 165 127.0 8 19 92.1 20.7 2 350 300 - - 200

3 282 210 168.3 8 22 127.0 27.0 2 360 300 - - 220
4 305 255 200.0 8 22 157.2 30.2 2 380 400 - - 250
6 403 320 269.9 12 22 215.9 35.0 2 500 300 70 230 320
8 419 380 330 2
330.2 12 25 269 9
269.9 39 7
39.7 2 600 400 83 260 420
*10 457 445 387.4 16 29 323.8 46.1 2 720 500 97 294 470
**12 502 520 450.8 16 32 381.0 49.3 2 810 560 112 324 560
14 762 585 514.4 20 32 412.8 52.4 2 930 630 112 373 630
16 838 650 571.5 20 35 469.9 55.6 2 1,100 710 153 370 700
18 914 710 628.6 24 35 533.4 58.8 2 1,200 710 153 370 800
20 991 775 685.8 24 35 584.2 62.0 2 1,310 800 180 479 870
24 1,143 915 812.8 24 41 692.2 68.3 2 1,420 800 180 479 1,050
28 1,346 1,035 939.8 28 45 800 84.2 2 1,560 800 230 579 1,200
30 1,397 1,090 997.0 28 48 857 90.5 2 1,720 900 281 634 1,350

- 2”~ 4”(Handle Operated) / 6”~30”(Gear Operated)

+ Minimum Clearance for installation, repair and replacement
++ Manufacturing Standard
* 2 top
t andd bottom
b tt holes
h l ini flanges
fl are tapped
t d for
f 1-8UNC
1 8UNC
** 2 top and bottom holes in flanges are tapped for 1.1/8-8UNC
- If additional classes and sizes are required, please consult the factory when ordering.

7
Standard Type Dimensions – Class 600/900
Figure No. 624 - Class 600 / Size 2” - 24”/ Raised Face Flange
Figure No. 924 - Class 900 / Size 4” - 12”/ Raised Face Flange

Unit: mm

Class Size L D PCD NO DIA g t f h R K W +S

2 292 165 127.0 8 19 92.1 25.4 7 350 400 - - 220

3 356 210 168.3 8 22 127.0 31.8 7 370 400 - - 240
4 432 275 215.9 8 25 157.2 38.1 7 460 300 70 230 260
6 559 355 292.1 12 29 215.9 47.7 7 700 500 97 294 400
8 660 420 349.2 12 32 269.9 55.6 7 780 560 112 324 470
600
10 787 510 431.8 16 35 323.8 63.5 7 870 630 112 324 550
12 838 560 489.0 20 35 381.0 66.7 7 1,070 710 153 370 620
16 991 685 603.2 20 41 469.9 76.2 7 1,190 800 59 443 760
20 1,194 815 723.9 24 45 584.2 88.9 7 1,300 800 180 479 900
24 1,397 940 838.2 24 51 692.2 101.6 7 1,500 900 230 579 1,050
4 457 290 235 8 32 157.2 44.5 7 540 400 83 260 290

6 610 380 317.5 12 32 215.9 55.6 7 750 560 112 324 480

900 8 737 470 393.7 12 38 269.9 63.5 7 840 630 43 349 560

10 838 545 469.9 16 38 323.8 69.9 7 1,030 710 32 413 640

12 965 610 533.4 20 38 381.0 79.4 7 1,180 800 59 443 790

(
- 2”~ 3”(Handle Operated)
p ) / 4”~24”(Gear
( Operated)
p )
+ Minimum Clearance for installation, repair and replacement
- If additional classes and sizes are required, please consult the factory when ordering.

8
Full Port DBB Plug Valves

Feature: There is no diminished flow with the full bore port,

port and also easy to pigging.
pigging For application such as high
viscosity condensable media, high efficiency is demonstrated with full bore port.

Easy-pigging

100% Full bore

50~70% Reduced bore

3Z double block-and-bleed full bore valves are designed to meet the requirement to minimize pressure drop in
oil and gas transmission, loading, unloading, and especially metering skid.

9
Full Port Type Dimensions – Class 150
Figure No. 124 FB - Class 150 / Size 2” - 24” / Raised Face Flange

Unit: mm

Size L D PCD NO DIA g t f h R K W +S

2 267 150 120.7 4 19 92.1 14.3 2 350 300 - - 190

3 343 190 152.4 4 19 127.0 17.5 2 460 300 70 230 230
4 432 230 190.5 8 19 157.2 22.3 2 470 300 70 230 280
6 *533 280 241.3 8 22 215.9 23.9 2 580 400 83 260 350
8 622 345 298.5 8 22 269.9 27.0 2 710 500 97 294 460
10 660 405 362.0 12 25 323.8 28.6 2 790 560 112 324 520
12 762 485 431.8 12 25 381.0 30.2 2 830 560 112 324 680
14 *864 535 476.3 12 29 412.8 33.4 2 920 630 112 324 710
16 *889 595 539.8 16 29 469.9 35.0 2 1,130 710 153 370 740
18 *1,219 635 577.9 16 32 533.4 38.1 2 1,220 800 180 400 880
20 *1 219
*1,219 700 635 0
635.0 20 32 584 2
584.2 41 3
41.3 2 1 250
1,250 800 180 400 940
24 *1,524 815 749.3 20 35 692.2 46.1 2 1,340 800 180 479 1,020

- 2”(Handle Operated) / 3”~24”(Gear Operated)

+ Minimum Clearance for installation, repair and replacement
* Manufacturing Standard
- If additional classes and sizes are required, please consult the factory when ordering.

10
Full Port Type Dimensions – Class 300/600
Figure No. 324 FB - Class 300 / Size 2” - 20”/ Raised Face Flange
Figure No. 624 FB - Class 600 / Size 2” - 20”/ Raised Face Flange

Unit: mm

Class Size L D PCD NO DIA g t f h R K W +S

2 282 165 127.0 8 19 92.1 20.7 2 350 300 - - 190

3 387 210 168.3 8 22 127.0 27.0 2 460 300 70 230 230
4 457 255 200.0 8 22 157.2 30.2 2 470 300 70 230 280
6 559 320 269.9 12 22 215.9 35.0 2 600 400 83 260 350
8 686 380 330.2 12 25 269.9 39.7 2 720 500 97 294 460
10 826 445 387.4 16 29 323.8 46.1 2 790 560 112 324 540
300
12 965 520 450.8 16 32 381.0 49.3 2 940 560 112 324 680
14 *864 585 514.4 20 32 412.8 52.4 2 1080 710 32 413 710
16 *1,042 650 571.5 20 35 469.9 55.6 2 1,190 800 59 443 740
18 *1,219 710 628.6 24 35 533.4 58.8 2 1,290 800 180 400 900
20 *1,219 775 685.8 24 35 584.2 62.0 2 1,350 800 180 479 970
24 *1,524 915 812.8 24 41 692.2 68.3 2 1,420 900 230 579 1,060
4 508 275 215.9 8 25 157.2 38.1 7 540 400 83 260 300

6 660 355 292.1 12 29 215.9 47.7 7 690 560 112 324 380

8 794 420 349.2 12 32 269.9 55.6 7 820 630 112 324 490
600 10 940 510 431.8 16 35 323.8 63.5 7 940 800 180 479 580
12 1,067 560 489 20 35 381 66.7 7 1,040 800 180 479 700
16 *1,200 685 603.2 20 41 469.9 76.2 7 1420 900 180 479 760

20 *1,500 815 723.9 24 45 584.2 88.9 7 1,580 1,000 230 579 900

- 2”(Handle Operated) / 3”~24”(Gear Operated)

+ Minimum Clearance for installation, repair and replacement
* Manufacturing Standard
11
- If additional classes and sizes are required, please consult the factory when ordering.
Bleeding System

The bleeding system is designed to relieve any excess rise of pressure in the body cavity, due to thermal expansion of
the liquid when the valve is closed. The relief valve is set to open at 25 psi or above and bleeds excess pressure to the
upstream side.

Note : The system performs a function when the valve is closed and the isolation valve is opened

25 psi
Differential
Check Valve

Bleed Valve

Isolation Valve
Shall be in open position
after installing.

Automatic Body Bleed Valve to Atmosphere or Upstream

(Customer Option)
The check valve is automatically operated by the device that installed on
mechanism during the valve is closing.
This system removes human intervention and incorporates a complete
automatic system.

12
Bleeding System Options

Manual Bleed Valve

Manual Bleed Valve Thermal Relief to Body
with Thermal Relief
The simplest structure in When the valve is closed, the
When the valve is closed, line
bleed system.
system When the valve thermal relief valve releases
leakage can be checked by
is closed, line leakage can be thermal expansion inside the
bleed valve. And thermal relief
checked by bleed valve. body to the line.
valve releases thermal expansion
inside the body to the line.

Thermal Relief Valve Automatic Body Bleed Valve Manual Bleed Valve
with Gauge The check valve is automatically with Gauge
A thermal relief valve operated by the device that A manual bleed valve is
releases
l thermal
th l expansion
i i t ll d on mechanism
installed h i during
d i the
th combined
bi d with
ith a gauge.
inside the body to the line. It valve is closing. This system When the valve is closed, line
is combined with a gauge to removes human intervention and leakage and pressure inside the
check the pressure inside incorporates a complete automatic body can be checked by bleed
body. system. valve and gauge.

13
Operators

3Z Operation: 3Z double block-and-bleed plug valves are designed to operate by hand wheel, gear or actuator. 3Z
valves can supply variable operators as per customer`s requirements.

Long Stem with Pneumatic Operator:

3Z DBB valve with long stem and pneumatic operator
has been installed in loading arm of LNG terminal, in
th Middl
the Middle East.
E t The
Th 3Z speciali l long
l stem
t isi available
il bl
as per customer`s requirement.

Limit Switch :
3Z DBB valves with approach sensor are
available as per customer`s requirement.

14
Technical Data
CV Factor (GPM)
Class 150 - 900
2-way Standard Type, Full Bore Type, 4-way - Diverter Type

Class 150 300 600 900 150 300 600 150 300 600 900
Fig
Size
124 324 624 924 124 FB 324 FB 624 FB 144 344 644 944
2 200 200 280 - 525 525 - - - - -
3 260 220 300 - 1,100 1,100 - - 300 - -
4 620 600 500 500 2,100 2,100 2,000 - 600 600 600
6 1,400 1,200 1,300 1,300 5,000 5,000 4,900 - 1,200 1,200 1,200
8 2 500
2,500 2 000
2,000 2 100
2,100 2 500
2,500 9 700
9,700 9 700
9,700 9 600
9,600 - 2 200
2,200 2 200
2,200 2 200
2,200
10 3,700 3,100 3,300 3,300 14,600 14,600 14,000 - 4,200 4,200 4,200
12 4,200 3,700 4,800 5,000 21,500 21,500 21,000 5,100 5,100 5,100 -
14 5,600 5,000 - - 28,000 28,000 - - - - -
16 7,000 8,500 7,400 - 35,000 35,000 34,000 8,800 8,800 8,800 -
18 10,000 10,000 13,000 - 47,000 47,000 - - - - -
20 15,900 12,000 20,000 - 59,000 59,000 58,000 14,000 14,000 - -
22 19,000 - - - - - - - - - -
24 23,000 18,000 - - 85,000 85,000 - - - - -
28 - 29,000 - - - - - - - - -
30 37,000 33,000 - - - - - - - - -
36 53,000 - - - - - - - - - -
40 65,600 - - - - - - - - - -

Weight (kg)
Class 150 - 900
2
2-way - Standard
St d d Type,
T Full
F ll Bore
B Type,
T 4-way
4 - Diverter
Di t TypeT

Class 150 300 600 900 150 300 600 150 300 600 900
Fig
Size
124 324 624 924 124 FB 324 FB 624 FB 144 344 644 944
2 30 34 39 - 70 75 - - - - -
3 42 42 60 - 80 85 - - 240 290 -
4 50 60 100 150 130 160 270 - 470 450 600
6 100 140 320 430 240 310 480 - 510 680 760
8 180 240 520 820 450 560 820 - 1,000 1,300 1,500
10 250 320 820 1,200 650 820 1,200 - 1,600 1,700 1,900
12 400 510 1,200 2,300 820 1,400 2,000 1,600 1,600 1,900 -
14 490 880 - - 1,400 1,700 - - - - -
16 650 1,200 2,100 - 1,900 2,500 3,400 2,600 2,600 3,600 -
18 790 1,700 - - 3,200 3,200 - - - - -
20 1,600 2,100 3,700 - 3,600 4,500 7,500 4,000 4,000 - -
22 11,750
750 - - - - - - - - - -
24 2,050 3,300 7,200 - 5,100 7,100 - - - - -
28 - 5,400 - - - - - - - - -
30 4,170 8,000 - - - - - - - - -
36 6,520 - - - - - - - - - -
40 10,500 - - - - - - - - - -

15
How to Order

FIG CODE BODY

124: Class 150 2-way Double block-&-bleed valve ANSI / JIS / DIN WCB: A216 WCB + Cr plated
324: Class 300 2-way Double block-&-bleed valve WCC: A216 WCC + Cr plated
624: Class 600 2-way Double block-&-bleed valve CF8 A351 CF8 + Cr plated
BLEED OPTION CF3M: A351 CF3M + Cr plated
924: Class 900 2-way Double block-&-bleed valve
DTR + UP/S LCB: A352 LCB + Cr plated
144: Class 150 4-way Diverter valve
DTR + DOWN/S
344: Class 300 4-way Diverter valve MANUAL
644: Class 600 4-way Diverter valve DTR + UP/S + GAUGE
944: Class 900 4-way Diverter valve DTR + DOWN/S + GAUGE
SLIP
124 FB: Class 150 2-way Full bore DBB valve ABBV
DI: A536 Gr 65-45-12 + MPC
324 FB: Class 300 2-way Full bore DBB valve FLANGE
D2: A439 D2 + MPC
624 FB: Class 600 2-way Full bore DBB valve 4-WAY

LONG STEM
L100: Long Stem 100mm
L150: Long Stem 150mm
L2000: Long Stem 2000mm

124 - DIN - RTJ - ABBV - WR – L100 - LD - NACE - WCB – CF8M – DI - VITON

PLUG
WCB: A216 WCB + ENP
END CONNECTION WCC: A216 WCC + ENP
RF: Raised Face LOCKING DEVICE
CF8: A351 CF8 + ENP
RTJ: Ring Type Joint LD: Locking Device
CF3M: A351 CF3M + ENP
LCB: A352 LCB + ENP
OPERATOR
WR: Wrench
GR: Worm Gear
BA: Bare Stem
AOV: Air Operated Valve
SERVICE
MOV: Motor Operated Valve
NACE: NACE MR0175/0103 SEAT
VITON
TEFLON(PFA)
NBR
HNBR
LOW TEMPERATURE NBR

- If additional information is required, please consult the factory when ordering.

16
#1 Plant (3Z Manufacturing & Assembly) :
254, Sihwa Venture-Ro, Siheung-City, Gyeonggi-Do, Korea

#2 Plant (3Z Foundry) :

117, Hwanggeum 2-ro, Yangchon-eup Gimpo-city in Gyeonggi-Do, Korea

Sales Office
Tel : +82.2.333.1212
Fax : +82.2.333.4111
Homepage : www.3zvalve.com

3Z provides perfect products.

The copyrights of this catalog are owned by 3Z Corp.
Any and all alteration or reproduction of the contents in this catalogue is strictly prohibited.
2016 3Z Corporation / 3ZQB-03-E