Internship Final Repoort

VISVESVARAYA TECHNOLOGICAL UNIVERSITY
“JNANA SANGAMA”, BELAGAVI – 590018
INTERNSHIP REPORT
Submitted in Partial Fulfillment for the Award of Degree of
Bachelor of Engineering
in
MECHANICAL ENGINEERING
Submitted By
Sandeep M Jainapur
(USN:2KL20ME026)
Internship Carried Out at

THE NANDI SAHAKARI SAKKARE KARKHANE
NIYAMIT KRISHNANAGAR
Internal Guide External Guide

Dr. A. H. Gadagi Mr. V.R Nagaraddi
Associate Professor Deputy General Manager
KLE Dr MSSCET, BGM NSSK KRISHNANAGAR
Department of Mechanical Engineering

(NBA Accredited)
KLE Dr M S Sheshgiri
College of Engineering and Technology, Udyambag, Belagavi – 590008
2023-2024
KLE Dr M S Sheshgiri
College of Engineering and Technology, Udyambag, Belagavi – 590008
Department of Mechanical Engineering

(NBA Accredited)
CERTIFICATE
This is to certify that the “Internship Report” is submitted by Mr. Sandeep

M. Jainapur (USN-2KL20ME026), a bonafide student of KLE Dr M S
Sheshgiri College of Engineering and Technology, Belagavi, in partial
fulfillment for the award of Bachelor of Engineering in Mechanical
Engineering of the Visvesvaraya Technological University, Belagavi, during
the year 2023-24. It is certified that all corrections/suggestions indicated for
internal assessment have been incorporated in the report. The report of the
Internship has been approved as it satisfies the academic requirements in
respect of Internship prescribed for the said degree.
Dr. A. H. Gadagi Dr. C. V. Adake Dr. S. F.

Patil Guide HOD Principal
--------------------------------------------------------------------------------------------
EXTERNAL VIVA
Name of the Examiner Signature with Date
1.
2.
Internship Certificate Provided by the Company
ACKNOWLEDGEMENT
First, I would like to thank Management of The Nandi Sahakari Sakkare

Karkhane Niyamit, Krishnanagar, Mr.V.R Nagaraddi (Deputy General Manager),
for giving me the opportunity to do internship within the organization. For me it was a
unique experience to be in the The Nandi Sahakari Sakkare Karkhane Niyamit,
Krishnanagar, it also helped me to get back my interest in Mechanical Engineering and to
have a new plan formy futurecareer.
I thank all the people working in the organization, for their patience and
openness they created an enjoyable working environment. Furthermore, I want to thank all
the engineers, supervisor and students, with whom I did my internship. We experienced
creating things together and they thought us many more things regrading Foundry.
I would like to thank our guide Dr. A. H. Gadagi and department head Dr. C. V.
Adake for their guidance. Also, I want to thank our internship Co-Ordinator Prof. S. N.
Nandurkar, and Principal Dr. S. F. Patil for providing the requirement throughout the
internship period.
SANDEEP M JAINAPUR
2KL20ME026
EXECUTIVE SUMMARY
The report is about my internship program in The Nandi Sahakari Sakkare Karkhane
Niyamit, Krishnanagar. In this report, I have discussed every major aspect of the board,
which I observed and perceived during my internship program.
In this report, you will find the details about the The Nandi Sahakari Sakkare
Karkhane Niyamit, Krishnanagar, and its various departments. Along with it, the
objectives, the task performed, outcomes and the conclusion is also discussed.
As the main purpose of the internship is to learn by working in a practical

environment and to apply the knowledge acquired during the studies in a real-world
scenario in order to tackle the problems using the knowledge and skill learned during the
academic process, in this report, the detailed analysis of the organization has been done and
the technical aspects have been evaluated to analyze the current position.
TABLE OF CONTENTS
Serial No Description Page No
1. About the Company / Organization 1-3

2. About the Department 4-19
3. Learning Objectives/Internship Objectives 20
4. Tasks / activities Performed 21
5. Reflection Notes (Specific Outcomes) 22
6. Conclusions 23
References 24-25
The Nandi Sahakari Sakkare Karkhane Niyamit, Krishnanagar
About the Organization
The Nandi Sahakari Sakkare Karkhane Niyamit, Krishnanagar is one of the pioneers in
the Cooperative Sugar Industries in the State of Karnataka, being on the boundary of
Karnataka-Maharashtra States. The idea of establishing a sugar factory in the Cooperative
Sector was first originated in the minds of Late Shri Appanagouda Patil, the Chief
Promoter of this factory and Late Shri M.P.Patil, the then Minister for Cooperation, The
Industrial Licence No.L.8/55 dt.05.01.1955 was obtained from the Govt. of India. The
Society came into existence vide Registration No. G-277, dt.10.09.1956 and the first trial
crushing season commenced in the year 1961The area of operation of the factory extends
to 233 villages in Karnataka State and 77 villages in Maharashtra State within a radius of
22 miles. Since the factory has its members both in Karnataka and Maharashtra, it is
governed by the Multi- State Cooperative Societies Act This area was underdeveloped
before the establishment of this factory. The social status of the agricultural community
has improved largely and Sankeshwar town is made visible on the Karnataka map
significantly This has resulted in recognising the Belagavi District as "Sweet Sugar
District" The industry has been expanding its activities as per the need and demand.At
present the sugarcane crushing is 8 thousand TCD & proposed to expand upto 11
thousand TCD.The distillery capacity from 54 KLPD to 150 KLPD.At present the ethanol
capacity is 50 KLPD & proposed to expand to 150 KLPD.The industry has cogeneration
capacity of 52 megawatt.
Fig No – 1.1 Overview of Factory

Department of Mechanical Engineering, KLE Dr MSSCET, Belagavi Page 1
Fig No – 1.2
Fig No – 1.3

MISSION OF NSSK
 To produce superior quality White refined sugar.
 To face competition in the Local & International Market.
 Total Quality Management.
OBJECTIVES OF NSSK
 To produce and sell good quality sugar at competitive price
 To strive for the welfare of farmers, buyers, sellers and staff
 To conduct all business affairs in an ethical way conforming to laid down rules
 To reach higher position in sugar industry and sustain that position
 Adopt & implement new preparing technologies for sustainable environment
ORAGANIZATIONAL STRACTURE IN NSSK
There are six main departments in NSSK
Fig No – 1.4

About the Department
Departments
 Cane
 Mechanical
 Chemical
 Electrical
 Account
 Administration
1) Cane Department:
Cane department is the most important department of all sugar mills. Cane department
control all cane those who entered in the sugar mill. Cane department prepare a copy of
customer those who brings cane in the sugar mill and cane department can control of all
cane section.
2) Mechanical Department:
Mechanical Department Deals with all machinery & instruments. All process of sugar
runs through machinery, so it is very important Department of sugar mills. To make
sugar, energy is very important. Power/electricity produce in own mills. For making
electricity mechanical department is very important field because electricity produces
through boiler and boiling process completely by Mechanical Department.
Fig No – 1.5

3) Chemical Department:
All process of sugar making is completed under supervision of chemical Department it

checks the quality of sugar cane and sugar.
4) Electrical Department:
The main function of this department is to assist the mechanical department. All
machinery runs with electricity. And electrical Department control electricity and its
connected issues.
5) Accounts Department:
Finance department deals with money all needs have need of money and finance
Department manage this problem. Finance manager contacts with M.D. and get money
and prepare the loss & profits. This control all account in the organization and prepare of
all Profit &Loss Statement and Income Statement and Balance sheet.
6) Administration Department:
This Department deals with all sugar plant it deals with safety, security and staff
requirements and this Department also deals with workers problems.

Co-generation Electrical Department:
Fig No – 1.6 Co- Generation Plant
The proposed research focuses on a case study of the sugarcane industry, specifically
exploring the utilization of bagasse cogeneration to efficiently produce heat and
electricity in sugar mills. Various cogeneration plants are available, each deriving bagasse
from different processes within the industry. By replacing low-efficiency mill turbines
with hydraulic drives and DC motors, cogeneration power in sugar mills can be
significantly increased, operating at a high efficiency level of 65-70%. This upgrade not
only boosts power output but also generates additional revenue for the sugar plant by
supplying power to the grid. The study aims to assess both the technical feasibility and
economic viability of transitioning sugar industries towards cogeneration, while also
quantifying emissions associated with bagasse cogeneration. Key aspects under
evaluation include the total electric power capacity for grid integration, economic
considerations, and emissions management.

Turbine AC Generator:
Fig No – 1.7 Turbine AC Generator

This turbine type combines features of both impulse and reaction turbines. The total
pressure drops of steam, from boiler to condenser pressure, is divided into multiple
stages, similar to pressure compounding, with the velocity in each stage compounded.
This design allows for compact turbine sizes for a given pressure drop. Dry, superheated
steam from the superheater is directed to the turbine via the main valve. As steam passes
over the turbine blades, its heat energy is converted into mechanical energy. The
exhausted steam is then condensed in the condenser through cold water circulation. This
design strategy not only enhances the efficiency of the turbine but also enables the
construction of turbines in more compact sizes without compromising performance. By
efficiently managing the pressure and velocity of the steam, engineers can achieve higher
power outputs within smaller physical footprints, in operation, dry and superheated steam
generated in the boiler's superheater is directed to the turbine through the main valve. As
this high-energy steam passes through the turbine blades, its heat energy is effectively
transformed into mechanical energy. This conversion process drives the rotation of the
turbine shaft, which can then be coupled to electrical generators or other machinery to
produce useful work. After imparting its energy to the turbine, the steam exits as
exhausted steam and is subsequently condensed in the condenser. Cold water circulation
within the condenser facilitates the condensation process, effectively removing heat
from the steam and

converting it back into liquid form. This condensed water can then be recycled back into
the boiler, completing the steam cycle and maximizing efficiency. Overall, this turbine
design exemplifies a sophisticated and efficient approach to converting thermal energy
into mechanical work while minimizing waste and maximizing performance
PRODUCT
Sugar industry is an ago-based industry, which provides employment to the landless rural
population and has a great impact on the economy of a country.
The main products of SHSSKNS
 Sugar
 Bagasse
 Power generation
 Distillery.
Sugar:
Major business of the company is to produce white refined cane sugar of intermission
standard and from the erased cane and three different components are achieved that are
fibber, Pith and Moisture.
Bagasse:
This is also a by-product of the company. Bagasse is used as source of energy fuel for
sugar industry for juice heating and for power generation.
Power generation:
By using the bagasse as a row material, we can generate the power up to 52MW by
burning the bagasse in the Furness.
Distillery:
A Place where spirits are manufactured.

Boiler Section
Fig No – 1.8 Boiler
Sr. No. Particulars Description
1. Make ISGTC John Thompson Ltd
2. Working pressure 66kg/cm2
3. Steam capacity 100TPH
4. Type of furnace Travelling grate type
5. Heating surface area 5196 m2
6. Degree of Superheat 505±5ºc
7. Feed water tank capacity 85m3
8. Travelling Grate Area 6.25x7.63=47.68m2

Steam drum:
Fig No – 1.9 Steam Drum
Steam drum is a welded cylindrical vessel, which is a steam-generating machine, where

it’s half of the volume id filled by de-mineralized water and remaining is filled by steam.
Steam drum is connected to mud drum through bank tubes, which are of bigger in
dimensions then the riser tubes. It is located at the top of the furnace structure.
Water Drum:
Water Drum is also called as mud drum. It is connected to steam drum through
conventional tubes. In this drum two elliptical manholes are provided at either end to
assess inside the drum. A gasket is fitted between the cover plates and the mating
machined surface in the end shield the cover plate swing inside the drum for the
convenience during opening.
Superheating and de-superheating system:
Superheating is a steam heating process in which the steam temperature is raised above
the saturation temperature by absorbing heat from flue gas. By increasing the temperature
of the medium (steam) the useful energy that can be recovered increases thus the
efficiency of the cycle also. Thus, in modern boilers super heaters are widely used the
maximum
temperature to which steam can be heated is dictated by the metallurgy and economy in
initial cost and maintenance cost.
Super heater coils are the special types of heat exchanges, which are exposed to the flue
gas, and these are fixed at the exit of the steam drum at the top of the furnace. Super
heater eliminates the formation of condensate during transporting of steam in pipelines
and inside the early stages of turbines, which is harmful to the turbine blades and
pipelines.
In SDSSSKS 2 types of super heaters are in service.
Primary super heater – Inlet – 286 Outlet – 415
Secondary super heater – Inlet – 385, Outlet – 510
The temperature inlet of primary super heater is 400ºc and the secondary super heater the
temperature is 470ºC final superheated steam temperature which is supplied to the turbine
is 510ºC.
Fig No – 1.10 Super Heater
De-superheating:
De-super heater is used to reduce the super-heated steam or a means of controlling the
final superheated steam temperature, even though the temperature can be controlled in
other methods like tilting burners, gas bypass and noncontact spray type temperature
controlling. Spray type of de-superheating is widely used to control superheated steam
temperature because of similar system, low initial and maintenance cost. Only

disadvantage is the purity of super-heated steam may go down if the desuperheaters spray
water of poor quality. These

are located in between primary super heater and secondary super heater. And another one
is located in between secondary heater and super heater.
Type of desuperheater used in SHSSKNS - Contact spray nozzle type.
FEED WATER SYSTEM
Feed water system consists of the following:
 Feed water tank

 Deaerator / feed water storage tank
 Feed water pump.
Feed water tank
To collect the water from different source like demineralised plant condensate returns
from the process, a storage tank is provided in the feed water system is called or feed
water storage tank. In SHSSKNS Feed water tank is 110m3storagecapacity, made of steel
plates and supported on a steel structure. Feed water tank is provided with baffle type
cascade condenser to avoid splashing of condensate from sugar plant.
Deaerator feed water storage tank
Deaeration removes corrosive gases such as dissolved oxygen and free carbon dioxide
from the boiler feed water by heating feed water to the operating temperature by steam
and visors scrubbing the water with steam, so that the last traces of non-condensable
gases are removed from the feed water .This ensures protection of feed water lines,
economizer coils, steam line, boiler tubes and other pressure parts of boiler agent
corrosive and pitting saves costly boiler retuning and expensive plant shutdown further at
the temperature of feed water is raised detractor design temperature and then fed to boiler,
the overall efficiency also boosts up
Boiler feed water pump
Boiler feed water pump is used to transfer the water from deserter tank to boiler tubes. In
SHSSKNS has boiler feed pump capacity of 75m3Per hour, rotates at 2980 RPM.and has
2 working and 1 stand by pump.

ECONOMISER
Fig No – 2.1 Economiser
Economisers are used to reduce the heat loss from the flue gasses intern to increase the
temp. of the feed water, to reduce the fuel loss.
1. Inlet temperature 110ºC
2. Outlet temperature 206ºC
3. Heating surface 1740 m2
4. Tubes diameter O.D 52 mm, 4.06mm thick

AIR PRIHEATER
An AIR PREHEATER (APH) is a general term used to describe any device designed to
heat air before another process (for example, combustion in a boiler) with the primary
objective of increasing the thermal efficiency of the process. The purpose of the air
preheater is to recover the heat from the boiler flue gas which increases the thermal
efficiency of the boiler by reducing the useful heat lost in the flue gas.
Fig No – 2.2 Air Preheater

Types of fans used
 Forced Draught Fan (FD Fan).

 Secondary Air Fan (SA Fan).
 Primary Air Fan (PA Fan).

CONDENSER
Fig No – 2.3 Condenser
A condenser is a device or unit used to condense a substance from its gaseous to

its liquid state, by cooling it. In so doing, the latent heat is given up by the substance, and
will transfer to the condenser coolant. Condensers are typically having various designs
and come in many sizes ranging from rather small (hand-held) to very large industrial-
scale units used in plant processes. In all sugar plants High-Capacity Condenser tanks are
used. Outlet water of the condenser tank reused for the boilers for the steam generation. It
increases the boiler efficiency.
Particulars I Shell Tube II Shell Tube
Designed Pressure 0.9/Fr 13.5 0.9/Fr 13.5
Designed Temp 150C 80C 150C 80C
Working Pressure 125 mm Hg 9 Kg/Cm2 90 mm Hg 9 Kg/Cm2
Working Temp, I/O 71/63.18 -- 100/75 --

COOLING TOWER
A cooling tower is a heat rejection device which rejects waste heat to

the atmosphere through the cooling of a water stream to a lower temperature. The water
which absorbs the heat from the steam (coming out of the turbine) need to be cooled, for
that purpose the cooling tower is used in SDSSSKS induced draft cooling tower is used.
Fig No – 2.4 Cooling Tower

Cooling Tower Water Reduces the bearing temperature.
Reverse Osmosis Water is used in the Cooling Towers, in other Plants.
Sl. No. Particulars Description
1 Make Industrial Cooling tower
2 Year of Manufacturing 2009
3 Capacity 6000m3/hr
4 Water holding capacity 1350 m3
5 Main Cooling tower pumps 5 No’s

6 Auxiliary Cooling water pumps 2 No’s
7 Cooling tower fans 4 No’s
STEAM AND FLUE GAS PATHS
Fig No – 2.5 Gas Path

The steam turbine is a heat engine in which the energy of the steam is transferred into
kinetic energy by expanding the steam through the nozzles. This resulting kinetic energy
is converted into the force by impinging on the rings of the blades (which deflects the jets
of the steam) mounted on a rotating element called rotor. A frame or base plate is
necessary equipped with bearing to support the rotor casing surrounds the rotor and
contains the nozzle.
The cylinder is also supported concentrically with the rotor from the base plate.
The casing is divided into top and bottom halves secured together at the horizontal joint
where large amount of energy must be transferred into rotary motion with good
efficiency.
It is necessary to expand the pressure energy into a series of steps each with a
set of nozzles and ring of blades called a stage. A cylinder is divided length wise by
spacing plates containing the nozzles called diaphragms. The diaphragms are held at the
periphery into the casing to prevent them rotating. They are sealed at their inner diameter
(where the rotor passes through) by a set of fins close to the rotating rotor. These fins,

which are called

labyrinth packing from the inter staged seals and control and steam leakage between the
stages, similar labyrinth packing is necessary at the end of the turbine; where the rotor
shaft passes through the ends of the cylinder.
1. Shin machinery cobalt, Japan

Make
2. 67kg/cm²
Working pressure
3. Working Temperature 505 ºC
4. Speed 1500rpm
5. Weight 38000kg
CONTROL SYSTEMS
Being the most important subject from the point of view of operation and maintenance of
the cogeneration plant, this subject deserves a lot of attention. In SDSSSKS we are using
Distributed Control System (DCS). The technology for the planning and designing the
complete controls & Instrumentation system for the cogeneration plants is available, but
what is required is to create an awareness among sugar plant people about the importance
of instrumentation in the operation and maintenance of the cogeneration plant.

ELECTROSTATIC PRECIPATOR
No-one likes smoke. Whether its rooms full of cigarette fumes or cities choking
with pollution, we'd all much prefer to be breathing cool, clean air. But industry is the
lifeblood of our economic system and many people assume we have to put up with
factory and power-plant smokestacks that choke up the air. In fact, technology has had a
pretty good solution to the problem for over a century, in the shape of electrostatic smoke
precipitators. Also known as scrubbers, these cunning, static-electric filters snatch the
soot and ash from dirty air as it flows along a pipe, greatly reducing pollution and helping
to improve the environment. Let's take a closer look at how they work.
Fig No – 2.6 Electrostatic Precipitator
The dust collection efficiency of Electrostatic precipitator is affected by the particle size
of the aerosol (dust, mist) to be collected. The theoretical migration velocity at which a
particle diameter of several µm moves towards the collecting plate is almost directly
proportional to the particle diameter

Learning Objectives/Internship Objectives
 Gain practical experience in sugar production processes, including refining,

crystallization, and packaging.
 Learn about quality control measures and procedures implemented in the sugar
manufacturing process.
 Understand the impact of market trends and regulations on sugar production and
distribution.
 Develop skills in data analysis by analyzing production data to identify areas for
optimization and efficiency improvements.
 Gain insight into sustainable practices within the sugar industry, such as waste
management and energy efficiency.
 Enhance communication and teamwork skills by collaborating with colleagues in
various departments, such as production, quality assurance, and logistics.
 Explore opportunities for innovation and technological advancements in sugar
production, such as automation and process optimization.
 Gain exposure to safety protocols and regulations governing the sugar industry to
ensure a safe working environment for employees.
 Network with professionals in the sugar industry to broaden industry knowledge
and explore potential career paths.
 Apply classroom learning to real-world scenarios, bridging theoretical knowledge
with practical applications in the sugar manufacturing sector.

Tasks / activities Performed
NO OF Period
TYPE OF WORK
TASKS From To
01 Introduction about factory
16/08/2023 18/08/2023
02 We have observed that the temperature of the

combustion, inside the furnace is to be checked
during inspection. 19/08/2023 21/08/2023
03 It is important to strictly control the water quantity

during boiler operation, otherwise over heating of
the parts of the boiler tacks place. 22/08/2023 25/08/2023
04 We have made observation on the feed pump
discharge pressure. 26/08/2023 29/08/2023
05 We have seen the feed tank. The water level
should be maintained at safety level. 30/08/2023 01/09/2023
06 Observation made on Forced draft fan; this fan is
intended to feed the combustion air (secondary air) 02/09/2023 05/09/2023
to the boiler.
07 At the end of the working day, we visited the 06/09/2023 08/09/2023

turbine and observed the speed.
08 Steam is extracted from turbine at 110°C and
0.45kg/ cm², for Desecrate purpose in factory to 09/09/2023 11/09/2023
increase its efficiency

Reflection Notes (Specific Outcomes)
 Understanding of Sugar Production Processes: Gain comprehensive knowledge of

the entire sugar production process from raw material sourcing to packaging
finished products.
 Quality Control Skills: Develop proficiency in conducting quality control tests
and procedures to ensure the consistency and purity of sugar products.
 Data Analysis Competency: Acquire the ability to analyze production data
effectively to identify trends, troubleshoot issues, and propose optimization
strategies.
 Awareness of Industry Regulations: Familiarize yourself with the regulatory
framework governing the sugar industry, including safety standards,
environmental regulations, and food quality requirements.
 Problem-Solving Skills: Enhance your problem-solving abilities by actively
participating in resolving production challenges and implementing solutions to
improve efficiency.
 Hands-On Experience: Gain practical experience by actively participating in
various aspects of sugar production, such as operating machinery, conducting
tests, and monitoring production lines.
 Communication and Collaboration: Improve communication and collaboration
skills by working effectively with team members across different departments to
achieve production goals and address challenges.
 Knowledge of Sustainability Practices: Understand the importance of
sustainability in the sugar industry and identify opportunities to implement eco-
friendly practices, such as waste reduction and energy efficiency measures.
 Professional Networking: Establish connections with professionals in the sugar
industry through networking events, seminars, and meetings to expand your
industry contacts and potential career opportunities.
 Documentation and Reporting Skills: Develop proficiency in maintaining accurate
production records, preparing reports, and documenting process improvements for
future reference and analysis.

Conclusions
During the internship at SHSSKN in cogeneration, several key conclusions were

drawn. Firstly, comprehensive general information about SHSSKN was gathered,
providing a foundational understanding of the facility. Secondly, an in-depth analysis
of the potential for sugar cane production in and around SHSSKN was conducted to
assess the raw material supply for cogeneration operations. Thirdly, fundamental
cogeneration concepts and the basic cycles of operation were studied, laying the
groundwork for understanding the technical aspects of the process.
Moreover, detailed examination of essential equipment such as boilers, turbines,

condensers, and cooling towers was undertaken to familiarize oneself with their
functionalities and roles within the cogeneration system. Additionally, intricate
schemes including steam and water systems, feed water systems, and feed and air flue
gas systems were comprehensively understood, providing insights into the intricate
network of processes involved in cogeneration operations. Overall, the internship
experience at SHSSKN provided valuable exposure to various facets of cogeneration,
from theoretical concepts to practical equipment and system configurations,
facilitating a holistic understanding of the cogeneration process.

References
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2015).


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VISVESVARAYA TECHNOLOGICAL UNIVERSITY

“JNANA SANGAMA”, BELAGAVI – 590018

Internship Carried Out at

Internal Guide External Guide

Department of Mechanical Engineering

Department of Mechanical Engineering

This is to certify that the “Internship Report” is submitted by Mr. Sandeep

Dr. A. H. Gadagi Dr. C. V. Adake Dr. S. F.

First, I would like to thank Management of The Nandi Sahakari Sakkare

As the main purpose of the internship is to learn by working in a practical

Serial No Description Page No

1. About the Company / Organization 1-3

About the Organization

Fig No – 1.1 Overview of Factory

Department of Mechanical Engineering, KLE Dr MSSCET, Belagavi Page 2

ORAGANIZATIONAL STRACTURE IN NSSK

There are six main departments in NSSK

Department of Mechanical Engineering, KLE Dr MSSCET, Belagavi Page 3

About the Department

Department of Mechanical Engineering, KLE Dr MSSCET, Belagavi Page 4

All process of sugar making is completed under supervision of chemical Department it

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Co-generation Electrical Department:

Fig No – 1.6 Co- Generation Plant

Department of Mechanical Engineering, KLE Dr MSSCET, Belagavi Page 6

Fig No – 1.7 Turbine AC Generator

Department of Mechanical Engineering, KLE Dr MSSCET, Belagavi Page 7

The main products of SHSSKNS

Department of Mechanical Engineering, KLE Dr MSSCET, Belagavi Page 8

Fig No – 1.8 Boiler

Sr. No. Particulars Description

1. Make ISGTC John Thompson Ltd

2. Working pressure 66kg/cm2

3. Steam capacity 100TPH

4. Type of furnace Travelling grate type

5. Heating surface area 5196 m2

6. Degree of Superheat 505±5ºc

7. Feed water tank capacity 85m3

8. Travelling Grate Area 6.25x7.63=47.68m2

Department of Mechanical Engineering, KLE Dr MSSCET, Belagavi Page 9

Fig No – 1.9 Steam Drum

Steam drum is a welded cylindrical vessel, which is a steam-generating machine, where

Superheating and de-superheating system:

Primary super heater – Inlet – 286 Outlet – 415

Secondary super heater – Inlet – 385, Outlet – 510

Fig No – 1.10 Super Heater

Department of Mechanical Engineering, KLE Dr MSSCET, Belagavi Page 11

Department of Mechanical Engineering, KLE Dr MSSCET, Belagavi Page 12

FEED WATER SYSTEM

Feed water system consists of the following:

 Feed water tank

Deaerator feed water storage tank

Boiler feed water pump

Department of Mechanical Engineering, KLE Dr MSSCET, Belagavi Page 13

Fig No – 2.1 Economiser

Sr. No. Particulars Description

1. Inlet temperature 110ºC

2. Outlet temperature 206ºC

3. Heating surface 1740 m2

4. Tubes diameter O.D 52 mm, 4.06mm thick