MOCK EXAM SEM 2

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Material

Lines marked with “PHDAN” carry

Oxygen
Nitrogen

Freon

Physically dangerous material

Raised cross marking on the rivet head stands for

Corrosion Resistant Steel

Monel

5056 Aluminium Alloy

7050 Aluminium Alloy

_________ is an all-purpose structural, hex head aircraft bolt used for general applications

General Purpose Bolt

Special Bolt

Special purpose bolt

Close tolerance bolt

The first special non-blind fasteners used by aviation industry was

High shear rivet

Huck lock rivet

Hi lock rivet

None of the above

bolt comes in _______________ head styles

Hex head
Clevis head

Eyebolt head

All the above

If the length of the rivet is not specified, it should be

Equal to the thickness of the thicker material

Twice the thickness of the thicker material

Three times the thickness of the thicker material

Four times the thickness of the thicker material

In case riveting of one thick and one thin sheet the shop head of the rivet should be formed on

Thick sheet
Thin sheet

is no matter of thin and thick sheet in riveting

None
Which of the following is known as field rivet

2117-T
2027-T

2114-T

2017-T

Aircraft bolts are almost always manufactured in _______ thread

Medium Fit
Loose fit

Free fit

Close fit

Alloy steel bolts smaller than No. ______ & aluminium alloy bolts smaller than _____ in
diameter are not used in primary structure.

10 – 31 & ½ inch
10 – 32 & ¼ inch

10 - 31 & ¼ inch

10 – 32 & ½ inch

Generally Fluid lines are marked with ---- tape or decals

Half inch
Quarter inch

One inch

One and half inch

Internal wrenching bolts are suitable in

Shear load Only

Tension load only

Shear & tension load

Either Shear or Tension load.

__________ is a bolt used for applications involving tension or shear load where light drive fit is
permissible

Special Bolt
Special purpose bolt

Close tolerance bolt

None of the above

The identification markings on bolt head denotes

Manufacturer, dia of bolt, Material

Manufacturer, dia of bolt, length of bolt

Manufacturer, dia of bolt, Material, length of bolt, shape of head

Lines marked as “FLAM” convey

Ext lines
Fuel

Oxygen

None
NAS stands for

National Airforce Standard

National Aviation Standard

National Aircraft Standard

________ is an all-purpose structural bolt where 0.006 – inch clearance for a 5/8-inch hole, &
other sizes in proportion is permissible

Special Bolt
Special purpose bolt

Close tolerance bolt

General Purpose Bolt

After nut has been tightened make sure the rounded or champhered end of the bolt, stud or
screw extends at least

5/16 inch of length

1/32 inch through the nut

3/8 inch through the nut

Full round through the nut

Make the correct statement about pipes and hoses of aircraft.

Aircraft fluid lines are mainly made of tubes and flexible hoses.
Flexible hoses are used where vibration and moving part is there.

All tubing is pressure tested prior to initial installation.

All the above

Mark the correct statement.

Tube flaring is considered to be a type of forging operation, and is usually a cold

working procedure.
A flare nut is used to secure the flared tubing's tapered end to the also tapered fitting,
producing a pressure-resistant, leak-tight seal.

The flare on the tubing must be properly shaped or the connection will leak or fail

All the above

Threaded fasteners and rivets are identified by

AN Standard
AN, NAS, MS Standard

AN & NAS Standard

AN, NAS, MS Standard, factory trade name & Size

Quick release fasteners are usually identified by

AN, NAS, MS Standard, factory trade name & Size

AN, NAS, MS Standard

Factory trade names & size designation

AN Standard

Aircraft bolts, screws, & nuts are threaded in

The NC (American National Coars

thread series

The NF (American National Fin

The UNC or UNF ( American Standard Unified Coarse or Fin

Any one of the above

The_____ & ________ types of threads are designated by the number of times the incline
(Thread) rotates
around a 1 inch length of a given diameter bolt or screw

NC & NF
NC & UNC

NF & UNF

UNC & UNF

In NF &UNF threads 8 – 12 threads indicates

8 inch diameter bolt has 12 threads per inch length

1 inch(8/8 inc

diameter bolt has 12 threads per inch length

½ inch (8/16 inc

None of the above

Mark the correct statement.

Metal tubes, also called rigid fluid lines, are used for fuel, oil, coolant, oxygen, instrument and
hydraulic lies.
It is designed to withstand several times the normal operating pressure to which it will be
subjected.

Replacement tubing should be of the same size and material as the original tubing.

All the above

Aircraft cable with configuration of 7 X 7 is

Flexible
Medium flexible
 Extra flexible

Heli-coils are precision formed screw thread coils made of

Stainless steel only

High graded high carbon steel

16-6 stainless steel

18-8 stainless steel

Nuts identification numbering the “dash” following immediately after part number indicates

CRS
Stainless steel

Cadmium plated carbon steel

High graded carbon steel

Mark the correct statement about bending of tubes.

The tube bending should be a smooth bend without flattening the tube.
Tubing with flattened, wrinkled, or irregular bends can be installed.

Excessive flattening will cause fatigue failure.

and (

c)undefined

Aircraft bolts are almost always manufactured in _______ thread

Class I fit
Class II fit
 Class III fit

Class IV fit

NAS Std Steel bolts are marked

In raised form
Either in raised or recessed form

In recessed form

Both in raised or recessed form

__________ are manufactured with medium/Class III fit threads

Nut
Bolt

Screw

Studs

All turnbuckle terminals be screwed into the barrel until not more than ____ threads are
exposed on either side of the turnbuckle barrel

1
5

Generally, aircraft screws are manufactured with a _______ thread fit for ease of assembly

Class I fit
Class II fit
 Class III fit

Class IV fit

A double flaring is used on soft aluminium alloy tubing of below outside diameter of

Quarter inch
half inch

three fourth inch

three eighth inch

MTCS

Your answer

A class 4 fit requires a wrench to turn the nut on to a bolt. (ii) A class 1 fit can easily be turned
with the fingers.

Statement (
only

Statement (i

None

Both

NAS Std Steel bolts are marked

Raised Triangle
Recessed Triangle

Raised or Recessed Triangle

Generally, aircraft screws are manufactured with a _______ thread fit for ease of assembly

Medium Fit
Loose fit

Free fit

Close fit

Special bolts are usually identified by the __________ stamped on the head

Letter “S”
Number

Alphabet

None.

Aircraft cable with configuration of 7 X 19 is

Flexible
Medium flexible

Extra flexible

Several methods are used to hold metal parts together, like

Riveting
Riveting, Bolting

Riveting, Bolting, Welding

As in

and Brazing
 The ___ drilled head bolt is similar to the standard hex bolt, but has deeper head which is drilled
to receive wire for safetying.

AN – 3
AN – 23

AN – 73

AN – 53

AN Std Steel bolts are marked with

Raised Dash
Raised Asterisk

Both a& b

a or b

Internal wrenching bolts are fabricated from

St. Steel
High Carbon Steel

CRS

high strength Steel

NAS bolt are available in ____________ head styles

Hex head, clevis head, eyebolt head

Hex head, clevis head, internal wrenching head

Hex head, counter sunk head, internal wrenching head

Hex head, internal wrenching head

The most commonly used aircraft cables are

7X7
7X7, 7X19

7X7, 7X19, 1X19

MS bolts comes in __________________ style

Hex head, clevis head, eyebolt head

Hex head, internal wrenching head

Hex head, clevis head, internal wrenching head

Hex head, counter sunk head

The ____ & ___ series bolts are interchangeable, for all practical purposes, from the stand point
of tension & shear strengths.

AN 13 & AN 73
AN 23 & AN 73

AN 33 & AN 73

AN 3 & AN 73

Tubing in hydraulic, pneumatic system, and fuel , oil lines of 1000 – 1500 psi aqre made of
material

2024
2021

2024, 5052

None
The cable used in primary control systems and in other places where operation over pulleys is
frequent is

1X19
7X19

7X7

All are correct

If too much time is allowed to elapse during the transfer of 2017 or 2024 aluminium alloy
from heattreatment medium to the quench tank, it may result in

Case hardening
Dull, stained, or streaked surface

age Hardening

Impaired corrosion resistance

Turnbuckle are fitted in the cable assembly for the purpose of making _____ adjustments in
cable_____ and ______

Minor, Length, tension

Major, Length, tension

None are correct

Aluminum alloy elastic stop nuts are supplied with

Cadmium plating
Without any coating

Anodized

Nickel plating
Metal tubing is measured fractionally in

one eighth of an inch

half an inch

sixteenth of an inch

Quarter inch

Push pull tube linkage permits the transfer of ____ stress through a single tube

Compression
Tension

Both

and

b)

Either

or

b)undefined

Aircraft control cable vary in diameter ranging from

¼ to 1/8 inch
to 1/16 inch

1/16 to 3/8 inch

¼ to 3/8 inch

Markings on bolts denotes

Bolt Manufacturer
Bolt manufacturer, Material
 Bolt manufacturer, Material, Size & Length of Bolt.

Following rivets gets harden with age

2117-T, 2017-T
2017-T, 2024-T

2017-T, 2024-T, 2117-T

2017-T, 2024-T, 2117-T, 5056-T

Structural screws are manufactured with

Fine thread only

Coarse thread only

Either (

or (

b)

None of the above

The most commonly used countersunk head slope is at

100º
78º

120º

None of the above

AN Std Steel bolts are marked

In raised form
Either in raised or recessed form
 In recessed form

Both in raised or recessed form

Bolts inspected magnetically or by fluorescent are identified by

Colored lacquer
Head marking of distinctive type

a or b

Tubing for general purpose lines of low or negligible fluid pressure are made from

1100 H14
3003 H14

1100 & 3003 H14

1100 H 14 or 3003 H 14

The countersunk slope of head may vary

From 100º - 120º

100º only

From 78º - 120º

From 75º - 120º

Tubing made from 1100 H14 (1/2 hard) or 3003 H14 (1/2 Hard) is used for

Low Pressure Instrument lines

High Pressure Ventilating conduits

High Pressure Instrument lines

Low Pressure Instrument lines & Ventilating Conduits

Metal tubing is sized by

Outside diameter
Inside diameter

OD minus ID

Spacing between the rivets should not be less than

Equal to Dia of Rivet

Two times Dia of Rivet

Four times Dia of Rivet

Three times Dia of Rivet

When replacing rivets.

The holes should always be drilled for the next larger size rivet.
They should always be 1/4 size larger.

They should always be 1/3 larger .

The original size should be used if this size will fit and fill the holes. If not, the holes should be
drilled or reamed for the next larger size rivet.

The size of the 200 series Jo bolt is approximately

1. 3/16 inch in dia

¼ inch dia

5/16 inch dia

3/8 inchdia
The AN 315 nut has got ---thread and is used under --- load

Fine and tensional load

Rough and tensional load

Fine and shear load

Mark the correct statement.

Titanium 3AL-2.5V is used in transport category and high performance aircraft hydraulic
system for pr above 3000 psi.
Titanium tubes are 30% stronger and 50 % lighter than CRES tubes..

and (

b)undefined

Titanium tubes can be replaced with CRES tubes.

The ___ drilled head bolt is similar to the standard hex bolt, but has deeper head which is drilled
to receive wire for safetying.

AN – 3
AN – 23

AN – 73

AN – 53

AN Std Steel bolts are marked

In raised form
Either in raised or recessed form

In recessed form
 Both in raised or recessed form

Aircraft bolts are almost always manufactured in _______ thread

Medium Fit
Loose fit

Free fit

Close fit

After nut has been tightened make sure the rounded or champhered end of the bolt, stud or
screw extends at least

5/16 inch of length

1/32 inch through the nut

3/8 inch through the nut

Full round through the nut

__________ are manufactured with medium/Class III fit threads

Nut
Bolt

Screw

Studs

Generally, aircraft screws are manufactured with a _______ thread fit for ease of assembly

Class I fit
Class II fit

Class III fit

 Class IV fit

NAS Std Steel bolts are marked

Raised Triangle
Recessed Triangle

Raised or Recessed Triangle

Tubing made from 1100 H14 (1/2 hard) or 3003 H14 (1/2 Hard) is used for

Low Pressure Instrument lines

High Pressure Ventilating conduits

High Pressure Instrument lines

Low Pressure Instrument lines & Ventilating Conduits

MTCS

Your answer

A class 4 fit requires a wrench to turn the nut on to a bolt. (ii) A class 1 fit can easily be turned
with the fingers.

Statement (
only

Statement (i

None

Both
Metal tubing is sized by

Outside diameter
Inside diameter

OD minus ID

Metal tubing is measured fractionally in

one eighth of an inch

half an inch

sixteenth of an inch

Quarter inch

Generally, aircraft screws are manufactured with a _______ thread fit for ease of assembly

Medium Fit
Loose fit

Free fit

Close fit

MTCS

Option 1
Option 2

(i) only b) (ii) Only c) Neither (i) Nor (ii) d) Both (i) & (ii)

Your answer
Special bolts are usually identified by the __________ stamped on the head

Letter “S”
Number

Alphabet

None.

Tubing in hydraulic, pneumatic system, and fuel , oil lines of 1000 – 1500 psi aqre made of
material

2024
2021

2024, 5052

None

All turnbuckle terminals be screwed into the barrel until not more than ____ threads are
exposed on either side of the turnbuckle barrel

1
5

Make the correct statement about pipes and hoses of aircraft.

Aircraft fluid lines are mainly made of tubes and flexible hoses.
Flexible hoses are used where vibration and moving part is there.

All tubing is pressure tested prior to initial installation.

All the above

NAS stands for

National Airforce Standard

National Aviation Standard

National Aircraft Standard

For repairing any damage in tubings we have to refer

Aircraft Maint Manual

CAR

Log Book

CFR

In NF &UNF threads a 8 – 12 threads indicates

8 inch diameter bolt has 12 threads per inch length

1 inch(8/8 inc

diameter bolt has 12 threads per inch length

½ inch (8/16 inc

None of the above

Alloy steel bolts smaller than No. ______ & aluminium alloy bolts smaller than _____ in
diameter are not used in primary structure.

10 – 31 & ½ inch
10 – 32 & ¼ inch

10 - 31 & ¼ inch

10 – 32 & ½ inch
MTCS

Option 1
Option 2

Statement (i)only b) Statement ‘b’ only c) Both d) None of the

above

Your answer

MTCS

Option 1
Option 2

Statement (i) b) Statement (ii) c) Both d) None

Your answer

Aircraft cable with configuration of 7 X 19 is

Flexible
Medium flexible

Extra flexible

The AN 315 nut has got ---thread and is used under --- load

Fine and tensional load

Rough and tensional load 3) Fine and shear load 4) Fine and shear load
__________ is a bolt used for applications involving tension or shear load where light drive fit is
permissible

Special Bolt
Special purpose bolt

Close tolerance bolt

None of the above

Aircraft bolts, screws, & nuts are threaded in

The NC (American National Coars

thread series

The NF (American National Fin

The UNC or UNF ( American Standard Unified Coarse or Fin

Any one of the above

The first special non-blind fasteners used by aviation industry was

High shear rivet

Huck lock rivet

Hi lock rivet

None of the above

AN bolt comes in _______________ head styles

Hex head
Clevis head

Eyebolt head

All the above

The identification markings on bolt head denotes

Manufacturer, dia of bolt, Material

Manufacturer, dia of bolt, length of bolt

Manufacturer, dia of bolt, Material, length of bolt, shape of head

MTCS

Option 1
Option 2

Statement (i) only b) Statement (ii) only c) Both d) None of the above

Your answer

Push pull tube linkage permits the transfer of ____ stress through a single tube

Compression
Tension

Both

and

b)

Either

or

b)undefined

Aircraft control cable vary in diameter ranging from

¼ to 1/8 inch
 to 1/16 inch

1/16 to 3/8 inch

¼ to 3/8 inch

Threaded fasteners and rivets are identified by

AN Standard
AN, NAS, MS Standard

AN & NAS Standard

AN, NAS, MS Standard, factory trade name & Size

Tubing in landing gear, flaps, brakes and in fire zones are used from

CRS
Annealed CRS

St Steel

All the above

NAS-80 through NAS-86 close tolerance bolts have _______ head

100° Countersunk
105° Countersunk

110° Countersunk

None of the above

MTCS

Option 1
Option 2
Statement (i) only b) Statement (ii) only c) None d) Both

Your answer

tube cutter is not available, a fine hacksaw blade of ----pitch is preferred for cutting hard material
tube

16
14

30

32

The cable used in primary control systems and in other places where operation over pulleys is
frequent is

1X19
7X19

7X7

All are correct

When replacing rivets.

The holes should always be drilled for the next larger size rivet.
They should always be 1/4 size larger.

They should always be 1/3 larger .

The original size should be used if this size will fit and fill the holes. If not, the holes should be
drilled or reamed for the next larger size rivet.

Structural screws are manufactured with

 Fine thread only
Coarse thread only

Either (

or (

b)

None of the above

Internal wrenching bolts are suitable in

Shear load Only

Tension load only

Shear & tension load

Either Shear or Tension load.

Generally Fluid lines are marked with ---- tape or decals

Half inch
Quarter inch

One inch

One and half inch

Mark the correct statement.

Tube flaring is considered to be a type of forging operation, and is usually a cold

working procedure.
A flare nut is used to secure the flared tubing's tapered end to the also tapered fitting,
producing a pressure-resistant, leak-tight seal.

The flare on the tubing must be properly shaped or the connection will leak or fail

All the above

NAS bolt are available in ____________ head styles

Hex head, clevis head, eyebolt head

Hex head, clevis head, internal wrenching head

Hex head, counter sunk head, internal wrenching head

Hex head, internal wrenching head

Lines marked with “PHDAN” carry

Oxygen
Nitrogen

Freon

Physically dangerous material

Aircraft bolts are almost always manufactured in _______ thread

Class I fit
Class II fit

Class III fit

Class IV fit

Internal wrenching bolts are fabricated from

St. Steel
High Carbon Steel

CRS

Steel
MS bolts comes in __________________ style

Hex head, clevis head, eyebolt head

Hex head, internal wrenching head

Hex head, clevis head, internal wrenching head

Hex head, counter sunk head

Mark the correct statement.

Metal tubes, also called rigid fluid lines, are used for fuel, oil, coolant, oxygen, instrument and
hydraulic lies.
It is designed to withstand several times the normal operating pressure to which it will be
subjected.

Replacement tubing should be of the same size and material as the original tubing.

All the above

If too much time is allowed to elapse during the transfer of 2017 or 2024 aluminium alloy
from heattreatment medium to the quench tank, it may result in

Case hardening
Dull, stained, or streaked surface

age Hardening

Impaired corrosion resistance

_________ is an all-purpose structural, hex head aircraft bolt used for general applications

General Purpose Bolt

Special Bolt

Special purpose bolt

Close tolerance bolt

The most commonly used aircraft cables are

7X7
7X7, 7X19

7X7, 7X19, 1X19

The ____ & ___ series bolts are interchangeable, for all practical purposes, from the stand point
of tension & shear strengths.

AN 13 & AN 73
AN 23 & AN 73

AN 33 & AN 73

AN 3 & AN 73

Markings on bolts denotes

Bolt Manufacturer
Bolt manufacturer, Material

Bolt manufacturer, Material, Size & Length of Bolt.

MTCS

Option 1
Option 2

Statement (i) only b) Statement (ii) only c) None d) Both

Your answer
__________ is a bolt used for applications involving tension or shear load where light drive fit is
permissible

Special Bolt
Special purpose bolt

Close tolerance bolt

None of the above

Several methods are used to hold metal parts together, like

Riveting
Riveting, Bolting

Riveting, Bolting, Welding

As in

and Brazing

Aluminum alloy elastic stop nuts are supplied with

Cadmium plating
Without any coating

Anodized

Nickel plating

n Nuts identification numbering the “dash” following immediately after part number indicates

CRS
Stainless steel

Cadmium plated carbon steel

High graded carbon steel

MTCS

Option 1
Option 2

Statement (i) only b) statement (ii) only c) None is correct

Your answer

AN Std Steel bolts are marked with

Raised Dash
Raised Asterisk

Both a& b

a or b

If the length of the rivet is not specified, it should be

Equal to the thickness of the thicker material

Twice the thickness of the thicker material

Three times the thickness of the thicker material

Four times the thickness of the thicker material

NAS Std Steel bolts are marked

In raised form
Either in raised or recessed form

In recessed form

Both in raised or recessed form

The_____ & ________ types of threads are designated by the number of times the incline
(Thread) rotates
around a 1 inch length of a given diameter bolt or screw

NC & NF
NC & UNC

NF & UNF

UNC & UNF

Bolts inspected magnetically or by fluorescent are identified by

Colored lacquer
Head marking of distinctive type

a or b

MTCS

Option 1
Option 2

Statement (i) only b) statement (ii) only c) Both Statement d) None.

Your answer

Tubing for general purpose lines of low or negligible fluid pressure are made from

1100 H14
3003 H14

1100 & 3003 H14

 1100 H 14 or 3003 H 14

A double flaring is used on soft aluminium alloy tubing of below outside diameter of

Quarter inch
half inch

three fourth inch

three eighth inch

Mark the correct statement.

Titanium 3AL- 5V is used in transport category and high performance aircraft hydraulic
system for pr above 3000 psi.
Titanium tubes are 30% stronger and 50 % lighter than CRES tubes..

and (

b)undefined

Titanium tubes can be replaced with CRES tubes.

Quick release fasteners are usually identified by

AN, NAS, MS Standard, factory trade name & Size

AN, NAS, MS Standard

Factory trade names & size designation

AN Standard

Mark the correct statement about bending of tubes.

The tube bending should be a smooth bend without flattening the tube.
 Tubing with flattened, wrinkled, or irregular bends can be installed.

Excessive flattening will cause fatigue failure.

and (

c)undefined

Raised cross marking on the rivet head stands for

Corrosion Resistant Steel

Monel

5056 Aluminium Alloy

7050 Aluminium Alloy

Spacing between the rivets should not be less than

Equal to Dia of Rivet

Two times Dia of Rivet

Four times Dia of Rivet

Three times Dia of Rivet

Lines marked as “FLAM” convey

Ext lines
Fuel

Oxygen

None

In case riveting of one thick and one thin sheet the shop head of the rivet should be formed on
 Thick sheet
Thin sheet

There is no matter of thin and thick sheet in riveting

None

Turnbuckle are fitted in the cable assembly for the purpose of making _____ adjustments in
cable_____ and ______

Minor, Length, tension

Major, Length, tension

None are correct

Aircraft cable with configuration of 7 X 7 is

Flexible
Medium flexible

Extra flexible

The size of the 200 series Jo bolt is approximately

3/16 inch in dia

¼ inch dia

5/16 inch dia

3/8 inchdia

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