Lunar Electro

Method Statement
Quality Assurance

Method Statement for the Cable Tray/ Trunking Installation

Section 1 Scope of work and Methodology

Scope of Work:

This method statement describes step by step the detailed requirements and procedure of application of
installation of Cable Tray & Trunking for High level, Low level & Riser works in accordance with the contract
requirement and specifications

Methodogy:

This method statement shall act as a guide to carry out the work safely and in accordance with statutory and regulatory
requirements and good general safe working practices

Section 2 Roles and Responsibilities

1. Ensure all required material & drawing submittals are made in a timely manner and obtain approval as per project
schedule
2. Work progress is carried out according to the planned program and all the equipment / tools required to execute the
works are available as per project planning and are in good condition
3. Coordination with the main contractor, safety engineer and sub‐contractors for the safe and proper execution of the
work, and if necessary with consultant
4. Ensure that the works are carried out as per specification, approved shop drawings, approved material submittal and
method statement
5. To cooperate with Consultant’s Engineers to rectify any faults
6. To propose corrective and preventive action of any non‐conformity on site
7. Proper execution of work as per Method Statement and approved shop drawings
8. To distribute responsibilities among the site staff
9. Adopt all safety measures as required and under supervision of site safety personals
10. Follow sequence of execution of work and Consultant instruction and approvals

Section 3 Health and Safety Risk Controls

 Lunar Electro
Method Statement
Quality Assurance

Workers shall adhere to proper PPE (Helmet, Safety Shoes, Safety Vest, Hand Gloves and Goggles) during the work.
All machinery to be checked for safe performance and maintenance records. Site housekeeping shall be maintained properly.
All construction debris shall be taken off site

All the safety measures as mentioned below will be implemented before and during the work by the contractor.

1 Risk assessment and hazard

2 Protective and safety equipment
3 HSE induction training
4 Tool box meeting/briefing
5 Emergency procedure

Section 4 Access / Egress

1. Till the completion of works, the area will be temporarily outlined with warning tapes if required.

2. All the materials shall be stored at designated area properly and protected from sun, rain or water seepage.
3. Material shall be neatly stacked and stored in flat horizontal surface free from sharp projections, stones or other
Protuberances to protect from bends or deformation, mechanical damage.
4. Site access path shall be made ready for consultant inspection

Section 5 Lighting

1. Sufficient lighting will be arranged at work location.

Section 6 Methodology
 INSTALLATION PROCEDURE FOR CABLE TRAY & TRUNKING
1. After the civil clearance to proceed with MEP installations, ensure that the area is clean and dry to start
Cable Tray/Trunking installation works.
2. Ensure all the relevant approved service and co‐ordination drawings shall be available at site prior to start
installation with installation team.
3. Sizing of cable trays shall allow 30% spare capacity for future cables as per specifications.
4. Required quantity of standard length of tray/trunking and its accessories shall be shifted from site stores
to the work place.
 Lunar Electro
Method Statement
Quality Assurance

5. Mark the cable tray/trunking route as per approved coordinated shop drawing with chalk line powder on
the ceiling and ensure that these are of true horizontal and vertical runs only.
6. Coordinate the running route and level and ensure that there are no clashes with other services.
7. Maintain enough clearance (100mm) between the tray and the structure for cable pulling and general
maintenance.
8. Mark the supports; fix the supports with appropriate metal plugs, hot dip galvanized threaded rods, ‘C’
channels/Angle, stainless steel bolts, nuts and washers. Maintain distance between two supports not be
more than 1.0m and also shall provide adequate support at 150mm for bends, branches etc. As in case of
Low level the Cable Tray/Trunking will placed on cemented blocks in order to keep it at a height form FFL.
Joints should be positioned as close to the support as is practical. Shall use mushroom headed screws on
the cable route to avoid cable insulation damage during cable pulling.
9. Cut the standard length of cable trays/trunking to required length only along a line of plain metal and not
through perforations with appropriate cutting tools and fixing hole with drilling machine and fix the
necessary accessories.
10. Sets and bends shall be sized to allow for the minimum permissible radius of the largest cable on the tray.
Cable shall retain their relative positions on bends and sweeps.
11. All accessories including bends, intersections, tees, risers and reducing sections shall be of purpose‐made
by the tray manufacturer.
12. Connect two cable trays / trunking with joint coupler. Expansion couplers shall be provided at all building
expansion joints. Shall be provided with continuity strip link (earthing links) for every cable tray/trunking
joint to maintain continuity throughout the installation.
13. Care shall be taken to avoid any electrolytic action between dissimilar metals. Under no circumstances
shall any copper cable or fittings be direct in contact with galvanizing.
14. Box outs/sleeves shall be provided at all the wall crossing.
15. Approved fire sealant shall be provided wherever the installation crosses the fire rated walls.
16. Fire barriers shall be provided within the trunking at each crossing of fire wall or fire zone.
17. Apply spray paint over the cut edges of the trays, threaded rods and C‐Channel supports. Sharp edges
shall be removed before installation of cable tray.
18. Shall provide with identification labels as specified/approved to identify the service.
19. All the installed cable trays/trunking shall be protected from damages.
 Lunar Electro
Method Statement
Quality Assurance

Section 7 Plant and Equipments

Sr. Discription Yes No Sr. Discription Yes No
1. Hand Tools √ 5. A‐Frame Ladders √
2. 110V, Drill Machine √ 6. Measuring Tape √
3. 110V, Cutting Machine √ 7. Marker Pen √
4. Mobile Scaffolding with Platform √

Section 8 Personnel Training Certifications

1. Experienced Technicians will be enabled for this job

Section 9 Hazardous Materials and Substances

1. No hazardous materials / substances will be used at work location

Section 10 Waste Management

1 Strive to reduce the wastage of materials to the minimum to attain sustainability.

2 Any waste materials to be identified and dumped at the specified area.
3 A l l Safety measures will be followed during the waste disposal

Section 11 Special Control Measures

1. The installation team will be in full PPE.

2. Tool Box talk will be given for each activity prior to start the works.
3. A l l Safety measures will be followed during the task carried out.
4. The erection work will be closely monitored by competent supervisor and safety officer
5. To coordinate with consultant/ main contractor for ensuring the implementation of all comments and concerns
required for this job.
6. Close Check on the proper access to the inspection area.

Prepared By Mr. Srivardhan

Technical Review By Mr. John Varghese

Approved By Mr. Shakeel Ahmed