Profile Morimatsu Dialog Malaysia SDN BHD

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Morimatsu Dialog (Malaysia) Sdn Bhd

MORIMATSU
DIA LOG
Morimatsu Dialog (Malaysia) Sdn Bhd

51% 49%
Morimatsu International Holding Co. Ltd Dialog Fabricators Sdn Bhd
A Company of Morimatsu Group A Company of Dialog Group

A strategic joint venture between Morimatsu International Holding Co Ltd (a company of


Morimatsu Japan) and Dialog Fabricators Sdn Bhd of Malaysia established in 2021.

Provide one-stop technical & fabrication solutions for process modules & skids, offshore
topside modules and core process & pressure equipment, heat exchanger and etc.

Both holding companies listed in Stock Exchange of Hong Kong & Kuala Lumpur Stock
Exchange respectively

Leverage on renowned technical & fabrication expertise of Morimatsu China operation cultivated
with essence of Japan’s technology and strategic seafront location of Dialog’s plant in Malaysia
Parent Company ◌ Morimatsu Group Profile

Sweden
Stockholm Japan
Front-end, verification
Gifu
consulting / technology
Headquarter
and R&D center
Yokohama
China Morimatsu T&S

Shanghai/Nantong/
Changshu/Wuhan
Large-scale manufacturing
plant and R&D center
Italy
Milan
Front-end, verification
United States consulting / technology
and R&D center
Houston Korea
Business
Development/Service Office Seoul
India Business Development/
Service Office
Mumbai Malaysia
Engineering
Support/Office
Pengerang
Manufacturing plant Singapore
Business Development/
Service Office

Engineering Center Manufacturing Plant Sales Office Headquarter Joint venture


Morimatsu Global Manufacturing Centers

Shanghai Plant: Area of 160,000m2 Nantong Plant 866,000m2, Production for large
equipment and modules

Changshu plant – Life Sciences Malaysia plant Total area :507,000㎡


Total area :200,000㎡ (Production of process equipment and modules)
Parent Company ◌ Dialog Group Profile

China
Saudi Arabia
United Arab
Emirates Thailand

MALYSIA Philippines
Singapore

Indonesia

Australia

New Zealand
UPSTREAM MIDSTREAM DOWNSTREAM
Offices
• Asset & Ventures • Terminals • EPCC
Head Office (Marginal Fields) • Supply Base • Fabrications
• Services • Specialist Products & Services
• Plant Maintenance
10 Countries & Worldwide Client Networks • Catalyst Handling
• Digital Technology & Solutions
Location of Morimatsu Dialog (M), Pengerang Plant

* Strategic plant location with easy access to loadout jetty & ports at major
international shipping route.

Tanjung Langsat 1. MDMSB Private Jetty


Pasir Gudang Port 2. Petronas Deep Water
Port Jetty

Office, Selangor

Pengerang Plant, Johor


Business Model

Process Equipment Process Module Engineering Solutions

Equipment Optimization Engineering Design


Pressure Vessels, Reactors, Columns,
Heat Exchangers and key equipment in
industries and fields such as Oil, gas, Modular Design Procurement of Core Equipment
petrochemical, chemical, refinery,
hydrometallurgy, FPSO, Offshore
production platforms. Modular Construction Construction

Engineering Center : Malaysia , India Engineering Center : China & Malaysia Engineering Center : China & Malaysia

Manufacturing Plant : Pengerang Plant, Malaysia Manufacturing Plant : Pengerang Plant, Malaysia
Products & Solutions Range

✓ Onshore Modules ✓ Process Equipment :


& Skids * Pressure Vessels
* Reactors
✓ Offshore * Heat Exchangers
Modules

Materials
● CS, SS, Duplex, Alloy,
✓ Shop Tanks Titanium

✓ Mounded Bullets Range


● ≤ 100mm thickness
● ≤ 800mt weight

✓ Pipe Rack & Spools

✓ Structure Modules
Industry Solution

Bring added value to the industries by optimization of fabrication technology, Improvement of


core equipment, modular design and construction at workshop.

Wide Range of Products & Services for Different Industries

Oil & Gas Refinery LNG Chemical Hydrometallurgy EV Battery Green Energy
Morimatsu-Dialog (M) Pengerang Plant, Johor-Malaysia

◌ Fabrication & Assemble Workshop


W1\W2\W3A\W3B
◌ Modular Clean Room Manpower : 250+

◌ Clean Workshop 1 (Under construction)

Current
Annual Planned Capacity:
Module & Vessels : ~15,000 Ton
Piping: ~ 200,000 Di
Structure: ~10,000 Ton
Total Area: 507,000 M2
Covered Shop Area: 31,500 M2
Phase II-B (After 2024 Q3)
Open Area: 450,000 M2
Annual Planned Capacity:
Module & Vessels : ~30,000 Ton
Piping: ~ 400,000 Di
Structure: ~20,000 Ton
Workshop ~31,500M2 Covered Area

Workshop 1
(60mW×91mL×12mH)
Cranes (10T+5T) ×2
Workshop 3B

Clean Workshop 1
(40mW×88mL×6mH)
Cranes 10T×4 (25mW×180mL×15mH)
Cranes 50T
Under Construction

Workshop 2
Workshop 3A
(37mW×45mL×12mH)
Cranes 10T×2 (105mW×150mL×13mH)
Cranes 50T×4 + 25T×3

Modular Clean Room


20mL x 8mW x 4mH
Open Assembly Area ~300,000M2

East Area: ~300,000 M2

Gantry:5T × 9

Max Lifting Height:10M

Ground Bearing Pressure:


15T/ M2 ~20T/ M2
Accreditations

ISO9001:2015 ASME U & U2 Certification ISO45001 / ISO14001 DOSH

Certification ISO9001:2015 (BV) ASME U stamp The National Board R certificate

ISO45001:2018 ASME U2 stamp Malaysia DOSH License

ISO14001:2015 (HSE)

ISO 3834 Welding Quality


Engineering Software & Application
Structural & Project & Resources
AutoCad Series
Mechanical 3D Modelling Piping E&I Monitoring
Process

Process & Thermal Vessel Analysis Structure Analysis 3D Viewer Morimatsu MES System
API Tank Analysis 3D Modeling & Stress E&I & Automation Design
Simulation Analysis

Structure Analysis Engineering & Schematics Resource Planning &


Vessel Analysis Nozzle Load Analysis 3D Modeling & Stress
Fluid &Thermal Analysis E&I & Automation Design Monitoring
Analysis

Piping Stress Analysis Modelling &


Vessel Analysis 3D Plant Design & Schedule & Monitoring
Fluid Dynamic Plumbing
Simulation Modelling

Vessel Analysis 2D & 3D Drawing Schedule & Monitoring


Fluid Dynamic
Simulation
Plant Facilities & Machineries

PLASMA CUTTING MACHINE FACCIN HAV Rolling Machine PRESSING MACHINE


L 23M × W 5M 60mm 3.1m W × 150mm Thk. 2000 MT

Modular PWHT Furnace, Polishing Workshop, Blasting & Painting Room, Automatic Submerge Arc Welding System
Facilities Upgrade & Expansion Masterplan

Existing Workshops Phase II Expansion Future Expansion


Existing Workshops Phase II Expansion Future Expansion

Upgrade of Existing Shops Phase II & III Expansion Schedule & Progress:
• New build Clean Workshops (25mW*180mL & 30mW*180mL) A. Renovations completed in stages from end 3Q 2023
• Increase crane capacity
• New build Heavy Fabrication Workshop(40mW*360mL) B. New Built / Clean Workshop complete progressively
• Upgrade the flooring & cladding wall • Open Assembly Bay (40mW*210mL) toward 2024
• New power operated sliding door • Blasting & Painting, RT, Polishing Shops C. Clean Production Area set up at existing Workshop
• New ventilation system • PWHT Chamber (10mW×12mH×45mL) 1 prior to completion of new Clean Workshop
• Administration building & offices
• Extend the length of Workshop 2
• Utilities & supporting packages
Progress of Phase II Expansion

◌ Foundation & piling works commenced in end October 2023

◌ Workshop & supporting factifies completion in November 2024

◌ Groundbreaking Ceremony Officiated by Johor’s Chief Minister on 07 November 2023 testified MD


commitment in RM250 million of investment on overall facilities expansion.
Transportation & Loadout
Plant Private Jetty (single unit ≤ 1000T)

➢ Loadout jetty: 130m L x 16.5m W

➢ Maximum shipload Capacity for Single Unit: 1000 ton

(For modules higher than 1000 ton, use SPMT to

transport to Rapid Deepwater Jetty for loadout)


Transportation & Loadout
Survey : Modules Transport & Loadout

SPMT Transportation Layout: SMPT Ro-Ro Operation at MDMSB Jetty


1. Modules size 19m*18m*28m, weight 1106.03 tons
2. Adopt 4 rows 22 axle lines SPMT for movement
◌◌ Logistic Survey by Megalift & Aman Logistic
RAPID Deepwater Jetty (Single loadout > 1000 Tonnage)

Petronas Rapid Deepwater Jetty

➢ Water draft: 10 meters

➢ Maximum ship-load capacity for single unit:


1,500 ton
➢ SPMT transportation from Pengerang Yard,
only 3.3 KM distance.
Core Equipment
More Than Fabrication……
—— Process &
Pressure Equipment

Morimatsu Dialog (Malaysia) provides wide range of Pressure Vessels, Reactors, Columns, Heat Exchangers and key equipment in industries and fields such as
Oil, gas, petrochemical, chemical, refinery, hydrometallurgy, FPSO, Offshore production platforms

COLUMNS REACTOR
CS, SS, Duplex, Alloy, Ti materials CS, SS, Duplex, Alloy, Ti materials
≤ 100mm thickness, ≤800mt weight ≤ 100mm thickness, ≤800mt weight
Core Equipment
Pursuing the Art of Manufacturing
—— Process
Equipment &
Heat Exchanger

The unique geographical location and convenient water transportation of our Pengerang plant are one of the biggest advantages of manufacturing process
equipment for international projects. While, the strong design and manufacturing capabilities provide a guarantee on the quality of our products.

Pressure Vessels Heat Exchanger


CS, SS, Duplex, Alloy, Ti materials CS, SS, Duplex, Alloy, Ti materials
≤ 100mm thickness, ≤800mt weight
Onshore
Transformation from “Manufacturing"
Oil & Gas to “Intelligent Manufacturing"

Morimatsu Dialog (Malaysia) is specialized in design and fabrication of core process modules,
skids, and equipment in oil & gas industry.

UV Chemical Module Chemical Modular Plant

Surfactant Plant EL Grade Sulfuric Acid Pipe Rack Module

Module
Offshore
Transformation from “Manufacturing"
Oil & Gas to “Intelligent Manufacturing"

Morimatsu Dialog (Malaysia) provides multiple core process modules and equipment for offshore platforms, FPSO, FLNG and FSRU.

MEG Module MEG Module SRU Module SRU Skid TEG Skid
Execution Philosophy & Capabilities

Engineering Solution Global Procurement Fabrication & Delivery Standards & Codes

› Highly qualified Malaysian › Local Procurement & Sourcing › Fabrication team at Pengerang › ASME U, U2
Engineering Teams teams Plant in Malaysia › EN13445, AD2000
› Abundant engineering resources › International sourcing support › Utilize local workforce & › API 620, API 650, API 660
and supports from India & China from Houston, India, China, Milan sub-vendors › CSA
Engineering Center & Korea offices › Technical expertise & supports › JIS
› Well versed in major › Guarantee efficient sourcing and from Japan & China › GOST R
international engineering expediting › Products are exported worldwide › AS1210
standard & design codes › Licensed Manufacturing
Warehouse (LMW) status
Group Supply Chain Management

1. Global Supply Chain and Distribution, High Anti-risk Digital Applications in SCM
Capability/Risk Management
Expediting
2. Supplier Classification and Evaluation System
3. Zero-stock Management of commonly used materials
Inspection Documentation
4. Diversified Transportation Methods (By air, sea, road,
combined transportation, own port in Nantong Plant)
5. Licensed Manufacturing Warehouse (LMW) status at Purchase Orders 360° Vendor View Inquiry & Rating
Pengerang Plant, Malaysia
6. Business Continuity Plan
Risks
Invoices

Qualification

How does Morimatsu ensure supply chain in post-


pandemic era?

Our Strength:
Abundant Supplier Resources 200+
Complete Global Supply Chain
Group Vision : Road to Net-Zero

Optimizing the products Improving the efficiency of


with expansion of the our operating equipment to
production capacity of a reduce GHG emissions
single production line,
thereby reducing GHG
emissions.

Contributing to Green The proportion of photovoltaic


Energy Industry (EV power generation used in the
Battery Industry, factory accounts for about
Hydrogen Industry) 30% of the total electricity
consumption

Educating employees and Advocating for the


engaging them in policies that support
contributing to Morimatsu’s decarbonization
decarbonization journey

Incorporating energy
Extending the sales and
conservation and
technical engineers to our
emission reduction into
clients’ site and supporting
the selection of
their decarbonization path
suppliers.
Thank You!

Morimatsu Dialog (Malaysia) Sdn. Bhd.


www.morimatsu-dialog.com

www.morimatsu.com.cn
www.dialogasia.com

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