480W DIN Rail Type DC-DC Converter DDR-480 series

User’s Manual

IEC62368-1 UL62368-1 AS/NZS62368-1 TPTC004

■ Features ■ Applications

Compliance to BS EN/EN50155 and BS EN/EN45545-2
Bus,tram,metro or railway system
railway standard
Industrial control system

Width only 85.5mm
Semi-conductor fabrication equipment

2:1 wide input range
Factory automation

-40~+80℃ wide operating temperature
Electro-mechanical

150% peak load capability
Wireless network

Current sharing up to 1920W(3+1)
Telecom or datacom system

DC output adjustable

Cooling by free air convection

Can be installed on DIN rail TS-35/7.5 or 15

Protections: Short circuit / Overload / Over voltage /
Over temperature / Input reverse polarity/
Input under voltage protection
■ GTIN CODE

4KVdc I/O isolation(Reinforced isolation)
MW Search: https://www.meanwell.com/serviceGTIN.aspx

DC OK relay contact

Remote ON-OFF control

Operating attitude up to 5000 meters(Note.6)

3 years warranty
■ Description
DDR-480 series is a 480W DIN Rail type DC-DC converter with main features including DIN rail-type easy
installation, ultra slim width (85.5mm), 2:1 wide input voltage, fanless design, -40~+80℃ wide operating
temperature, 4KVdc I/O isolation, 150% peak load, current sharing,DC OK, adjustable output voltage
and full protective functions. This series of models has various input options: 16.8~33.6V / 33.6~67.2V /
67.2~154V and multiple output options: 12V / 24V / 48V and can be used for industrial & railway control,
security control, communication system and other fields. Suitable applications include to DC buck/boost
regulator, increasing system insulation level and voltage drop compensation along cable...etc.

■ Model Encoding
DDR - 480 B - 24

Output voltage(12/24/48Vdc)
Input voltage (B:16.8~33.6Vdc, C:33.6~67.2Vdc, D:67.2~154Vdc)
Rated wattage
Series name
File Name:DDR-480-SPEC 2024-01-26
 480W DIN Rail Type DC-DC Converter DDR-480 series
SPECIFICATION
MODEL DDR-480B-12 DDR-480B-24 DDR-480B-48 DDR-480C-12 DDR-480C-24 DDR-480C-48 DDR-480D-12 DDR-480D-24 DDR-480D-48
DC VOLTAGE 12V 24V 48V 12V 24V 48V 12V 24V 48V
RATED CURRENT 33.4A 20A 10A 33.4A 20A 10A 33.4A 20A 10A
CURRENT RANGE 0 ~ 33.4A 0 ~ 20A 0 ~ 10A 0 ~ 33.4A 0 ~ 20A 0 ~ 10A 0 ~ 33.4A 0 ~ 20A 0 ~ 10A
RATED POWER 400.8W 480W 480W 400.8W 480W 480W 400.8W 480W 480W
CURRENT 5sec. 50.1A 30A 15A 50.1A 30A 15A 50.1A 30A 15A
PEAK
OUTPUT Note.5 POWER 5sec. 12Vo: 601.2W, 24Vo / 48Vo : 720W
RIPPLE & NOISE (max.) Note.2 100mVp-p 120mVp-p 150mVp-p 100mVp-p 120mVp-p 150mVp-p 100mVp-p 120mVp-p 150mVp-p
VOLTAGE ADJ. RANGE 12 ~ 14V 24 ~ 28V 48~ 56V 12 ~ 14V 24 ~ 28V 48~ 56V 12 ~ 14V 24 ~ 28V 48~ 56V
VOLTAGE TOLERANCE Note.3 ±1.0% ±1.0% ±1.0% ±1.0% ±1.0% ±1.0% ±1.0% ±1.0% ±1.0%
LINE REGULATION ±0.5% ±0.5% ±0.5% ±0.5% ±0.5% ±0.5% ±0.5% ±0.5% ±0.5%
LOAD REGULATION ±1.0% ±1.0% ±1.0% ±1.0% ±1.0% ±1.0% ±1.0% ±1.0% ±1.0%
SETUP, RISE TIME 500ms, 60ms
HOLD UP TIME (Typ.) Please refer to page 6 hold up time (Load de-rating curve )
VOLTAGE CONTINUOUS 16.8 ~ 33.6Vdc 33.6 ~ 67.2Vdc 67.2 ~ 154Vdc
RANGE
Note.4 100ms 14.4 ~ 16.8Vdc 28.8 ~ 33.6Vdc 66 ~ 67.2Vdc
EFFICIENCY (Typ.) 90% 91% 90.5% 91% 92% 92% 91% 92% 93%
INPUT
DC CURRENT (Typ.) 23A @24Vdc 11.2A @48Vdc 5A @110Vdc
INRUSH CURRENT (Typ.) 30A
INTERRUPTION OF VOLTAGE SUPPLY EN50155: 2017-B/C/D type comply with S2 level (10ms)@ full load
Normally works within 150% rated output power for more than 5 seconds and then constant current protection 105~135% rated
OVERLOAD Note.5
output power with auto-recovery
14.4 ~ 17.5V 28.8 ~ 35V 57.6 ~ 65V 14.4 ~ 17.5V 28.8 ~ 35V 57.6 ~ 65V 14.4 ~ 17.5V 28.8 ~ 35V 57.6 ~ 65V
OVER VOLTAGE
PROTECTION Protection type : Shut down o/p voltage, re-power on to recover
OVER TEMPERATURE Shut down o/p voltage, re-power on to recover
REVERSE POLARITY By internal, MOSFET, no damage, recovers automatically after fault condition is removed
24Vin (B - type) :Power ON≥16.8V , 48Vin (C - type) :Power ON≥33.6V , 110Vin (D - type):Power ON≥67.2V ,
UNDER VOLTAGE LOCKOUT
OFF≤16.5V OFF≤33V OFF≤65V
DC OK REALY CONTACT RATINGS (max.) 30Vdc/1A resistive load
FUNCTION CURRENT SHARING Up to 1920W (3+1 units). Please refer to the Function Manual
REMOTE ON-OFF CONTROL Please refer to the Function Manual
WORKING TEMP. -40 ~ +80℃ (Refer to "Derating Curve")
WORKING HUMIDITY 5 ~ 95% RH non-condensing
ENVIRONMENT STORAGE TEMP., HUMIDITY -40 ~ +85, 5 ~ 95% RH non-condensing
TEMP. COEFFICIENT ±0.03%/℃ (0 ~ 55℃)
VIBRATION Component:10 ~ 500Hz, 5G 10min./1cycle, 60min. each along X, Y, Z axes; Mounting: Compliance to IEC61373
OPERATING ALTITUDE Note.6 5000 meters / OVCⅡ
SAFETY STANDARDS UL 62368-1, IEC 62368-1, AS/NZS 62368-1, EAC TP TC 004 approved
WITHSTAND VOLTAGE I/P-O/P:4KVdc I/P-FG:2.5KVdc O/P-FG:0.71KVdc
ISOLATION RESISTANCE I/P-O/P, I/P-FG, O/P-FG:>100M Ohms / 500Vdc / 25℃/ 70% RH
Parameter Standard Test Level / Note
Conducted BS EN/EN55032 (CISRP32) Class A
EMC EMISSION Radiated BS EN/EN55032 (CISRP32) Class B
Voltage Flicker BS EN/EN61000-3-3 -----
SAFETY & -----
Harmonic Current -----
EMC
(Note 7) BS EN/EN55035
Parameter Standard Test Level / Note
ESD BS EN/EN61000-4-2 Level 3, 8KV air ; Level 3, 6KV contact; criteria A
Radiated BS EN/EN61000-4-3 Level 3, 10V/m ; criteria A
EMC IMMUNITY
EFT / Burst BS EN/EN61000-4-4 Level 3, 2KV ; criteria A
Surge BS EN/EN61000-4-5 Level 3, 1KV/Line-Line ;Level 3, 2KV/Line-Line-FG ;criteria A
Conducted BS EN/EN61000-4-6 Level 3, 10V ; criteria A
Magnetic Field BS EN/EN61000-4-8 Level 4, 30A/m ; criteria A
RAILWAY STANDARD Compliance to BS EN/EN45545-2 for fire protection ; Meet BS EN/EN50155 / IEC60571 including IEC61373 for shock & vibration,
BS EN/EN50121-3-2 for EMC
MTBF 750.3K hrs min. Telcordia SR-332 (Bellcore) ; 101.7K hrs min. MIL-HDBK-217F (25℃)
OTHERS DIMENSION 85.5*125.2*129.2mm (W*H*D)
PACKING 1.375Kg;8pcs/12Kg/0.95CUFT
1. All parameters NOT specially mentioned are measured at normal input (B:24Vdc , C:48Vdc , D:110Vdc ) , rated load and 25℃ of ambient temperature.
2. Ripple & noise are measured at 20MHz of bandwidth by using a 12" twisted pair-wire terminated with a 0.1μF & 47μF parallel capacitor.
3. Tolerance : includes set up tolerance, line regulation and load regulation.
4. Derating may be needed under low input voltage. Please check the derating curve for more details.
NOTE 5. 150% 5 seconds, please refer to peak loading curves.
6. The ambient temperature derating of 3.5℃/1000m with fanless models and of 5℃/1000m with fan models for operating altitude higher than2000m(6500ft).
7. The power supply is considered as an independent unit, but the final equipment still need to re-confirm that the whole system complies with
the EMC directives. For guidance on how to perform these EMC tests, please refer to “EMI testing of component power supplies.”
(as available on https://www.meanwell.com//Upload/PDF/EMI_statement_en.pdf )
※ Product Liability Disclaimer：For detailed information, please refer to https://www.meanwell.com/serviceDisclaimer.aspx
File Name:DDR-480-SPEC 2024-01-26
 480W DIN Rail Type DC-DC Converter DDR-480 series

Block Diagram fosc : 65KHz

DC OK

INPUT FUSE
+V i EMI POWER RECTIFIERS +Vo
DC I/P &
-V i FILTER SWITCHING -Vo
-V
FILTER

FG O.V.P.
PWM
O.L.P. CONTROL DETECTION
CIRCUIT

Remote
ON/OFF Control CURRENT P+
SHARE P-

Derating Curve

150
For 5 sec. (typ.)

100

Continuous
For others
LOAD (%)

For DDR-480B/C/D-12 & DDR-480D-24/48

40

-40 -20 0 20 40 55 60 80
(VERTICAL)

AMBIENT TEMPERATURE (℃)

Output derating VS Input Voltage

100

90

80 C/D Type
70 B Type
LOAD (%)

60

50

40

B Type: 16.8 21.6 33.6

C Type: 33.6 43.2 67.2
D Type: 67.2 86.4 154
INPUT VOLTAGE (V)

File Name:DDR-480-SPEC 2024-01-26

 480W DIN Rail Type DC-DC Converter DDR-480 series

Peak Loading
601.2W for 12V o
720W for others
(150% load)

400.8W for 12V o

480W for others 5 sec.
100 sec.
(100% load)

DC OK Relay Contact

Contact Close PSU turns on / DC OK.

Contact Open PSU turns off / DC Fail.
Contact Ratings (max.) 30V/1A resistive load.

Function Manual
1. Current sharing
(1) Parallel operation is available by connecting the units shown as below (P+,P- are connected mutually in parallel) :
(2) The voltage difference among each output should be minimized that less than 0.2V is required.
(3) The total output current must not exceed the value determined by the following equation (Output current at parallel operation)
=(The rated current per unit) x (Number of unit) x 0.9.
(4) In parallel operation 4 units is the maximum, please consult the manufacture for other applications.
(5) When in parallel operation, the minimum output load should be greater than 3% of total output load.
(Min. load > 3% rated current per unit x number of unit)

+ -
LOAD

+V o -V o P+ P- +V o -V o P+ P- +V o -V o P+ P- +V o -V o P+ P-
DC OK DC OK DC OK DC OK

DC OK DC OK DC OK DC OK
Vo Adj. + Vo Adj. + Vo Adj. + Vo Adj. +

PSU1 PSU2 PSU3 PSU4

2. Remote ON-OFF Control

※ The power supply can be turned ON-OFF by using the "Remote ON-OFF" function.

Remote ON-OFF
Output Status
(TB1 PIN2,4)
Open or 5.5 ~ 10VDC power supply ON
Short or 0 ~ 0.8VDC power supply OFF

File Name:DDR-480-SPEC 2024-01-26

 480W DIN Rail Type DC-DC Converter DDR-480 series

Input Fuse
There is one fuse connected in series to the positive input line, which is used to protect against abnormal surge. Fuse specifications of each
model are shown as below.
Type Fuse Type Reference and Rating
B Time-Lag Conquer MST, 10A, 250V *5
C Time-Lag Conquer MST, 8A, 250V *3
D Time-Lag Conquer MST, 6.3A, 250V *2

Input Under-Voltage Protection

If input voltage drops below Vimin, the internal control IC shuts down and there is no output voltage. It recovers automatically when input
voltage reaches above Vimin,please refer to the cruve below.

Turn On
Turn Off
DDR-480B-24 DDR-480C-24 DDR-480D-24
Vo 30 Vo 30 Vo 30
25 25 25

20 20 20

15 15 15

10 10 10

5 5 5
16 . 5 16.8 33 33.6 65 67.2
0 Vin 0 Vin 0 Vin
15 16 17 18 19 20 31 33 34 35 36 37 65 66 67 68 69 70

Input Reverse Polarity Protection

There are two MOSFETs connected in series to the negative input line. If the input polarity is connected reversely, the MOSFETs open and
there will be no output to protect the unit.

Inrush Current
Inrush current is suppressed by a resistor during the initial start-up, and then the resistor is bypassed by MOSFETs to reduce power
consumption after accomplishing the start-up.

Inrush current limit Power start Normal current

File Name:DDR-480-SPEC 2024-01-26

 480W DIN Rail Type DC-DC Converter DDR-480 series

Hold-up Time
EN50155:2017 version- B/C/D type comply with S2 level (10ms) @ full load , please refer to the table and curves show
below for the hold up time specification.

Load 100% load 70% load other load

Model
B type (24Vin) 10ms min. 16ms min. figure 1,2,3

C type (48Vin) 11ms min. 17ms min. figure 4,5,6

D type (110Vin) 16ms min. 24ms min. figure 7,8,9

DDR-480B-12 DDR-480B-24
100% 100%
90% 90%
80% 80%
70% 70%
LOAD

LOAD
60% 60%
50% 50%
40% 40%
30% 30%
20% 20%
10% 10%
0% 0%
0ms 10ms 20ms 30ms 40ms 50ms 60ms 70ms 80ms 90ms 100ms 110ms 120ms 130ms 140ms 0ms 10ms 20ms 30ms 40ms 50ms 60ms 70ms 80ms 90ms 100ms 110ms 120ms

TIME figure 1 TIME figure 2

DDR-480B-48 DDR-480C-12
100% 100%
90% 90%
80% 80%
70% 70%
LOAD

LOAD

60% 60%
50% 50%
40% 40%
30% 30%
20% 20%
10% 10%
0% 0%
0ms 10ms 20ms 30ms 40ms 50ms 60ms 70ms 80ms 90ms 100ms 110ms 120ms 0ms 10ms 20ms 30ms 40ms 50ms 60ms 70ms 80ms 90ms 100ms 110ms 120ms 130ms 140ms 150ms 160ms

TIME figure 3 TIME figure 4

DDR-480C-24 DDR-480C-48
100% 100%
90% 90%
80% 80%
70% 70%
LOAD

LOAD

60% 60%
50% 50%
40% 40%
30% 30%
20% 20%
10% 10%
0% 0%
0ms 10ms 20ms 30ms 40ms 50ms 60ms 70ms 80ms 90ms 100ms 110ms 120ms 0ms 10ms 20ms 30ms 40ms 50ms 60ms 70ms 80ms 90ms 100ms 110ms 120ms 130ms

TIME figure 5 TIME figure 6

DDR-480D-12 DDR-480D-24
100% 100%
90% 90%
80% 80%
70% 70%
LOAD

LOAD

60% 60%
50% 50%
40% 40%
30% 30%
20% 20%
10% 10%
0% 0%
0ms 10ms 20ms 30ms 40ms 50ms 60ms 70ms 80ms 90ms 100ms 110ms 12 0ms 130ms 140ms 150ms 160ms 170ms 180ms 190ms 0ms 10ms 20ms 30ms 40ms 50ms 60ms 70ms 80ms 90ms 100ms 110ms 120ms 130ms 140ms 150ms 160ms

TIME figure 7 TIME figure 8

DDR-480D-48
100%
90%
80%
70%
LOAD

60%
50%
40%
30%
20%
10%
0%
0ms 10ms 20ms 30ms 40ms 50ms 60ms 70ms 80ms 90ms 100ms 110ms 120ms 130ms 140ms 150ms 160ms

TIME figure 9

File Name:DDR-480-SPEC 2024-01-26

 480W DIN Rail Type DC-DC Converter DDR-480 series

Efficiency vs Load & Vin Curve

The efficiency vs load & Vin curves of each model are shown as below.

DDR-480B-12 DDR-480B-24
95% 95%
EFFICIENCY

EFFICIENCY
90% 90%

85% 154Vdc 85% 33.6Vdc

110Vdc
80% 80% 24Vdc
67.2Vdc
16.8Vdc
75% 75%

70% 70%
10% 20% 30% 40% 50% 60% 70% 80% 90% 100% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100%

LOAD LOAD

DDR-480B-48 DDR-480C-12
95% 95%
EFFICIENCY

EFFICIENCY
90% 90%

85% 33.6Vdc 85% 24Vdc

24Vdc 33.6Vdc
80% 80%
16.8Vdc 16.8Vdc
75% 75%

70% 70%
10% 20% 30% 40% 50% 60% 70% 80% 90% 100% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100%

LOAD LOAD

DDR-480C-24 DDR-480C-48
95%
95%
90%
90%
EFFICIENCY

EFFICIENCY

85% 67.2Vdc 85% 62.4Vdc

48Vdc 48Vdc
80% 80%
33.6Vdc 33.6Vdc
75% 75%

70% 70%
10% 20% 30% 40% 50% 60% 70% 80% 90% 100% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100%

LOAD LOAD

DDR-480D-12 DDR-480D-24
95% 95%
EFFICIENCY

EFFICIENCY

90% 90%

85% 48Vdc 85% 154Vdc

67.2Vdc 110Vdc
80% 80%
33.6Vdc 67.2Vdc

75% 75%

70% 70%
10% 20% 30% 40% 50% 60% 70% 80% 90% 100% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100%

LOAD LOAD

95%
DDR-480D-48
90%
EFFICIENCY

85% 154Vdc
110Vdc
80%
67.2Vdc
75%

70%
10% 20% 30% 40% 50% 60% 70% 80% 90% 100%

LOAD

File Name:DDR-480-SPEC 2024-01-26

 480W DIN Rail Type DC-DC Converter DDR-480 series

Immunity to Environmental Conditions

Test method Standard Test conditions Status

Cooling Test EN 50155 section 12.2.3 (Column 2, Class TX) Temperature: -40℃ No damage
EN 60068-2-1 Dwell Time: 2 hrs/cycle

EN 50155 section 12.2.4 (Column 2, Class TX)

Temperature: 70℃ / 85℃
Dry Heat Test EN 50155 section 12.2.4 (Column 3, Class TX & Column 4, Class TX) PASS
Duration: 6 hrs / 10min
EN 60068-2-2
Temperature: 25℃~55℃
EN 50155 section 12.2.5
Damp Heat Test, Cyclic Humidity: 90%~100% RH PASS
EN 60068-2-30
Duration: 48 hrs

EN 50155 section 12.2.11 Temperature: 19℃

Vibration Test Humidity: 65% PASS
EN 61373
Duration: 10 mins

Temperature: 19℃
EN 50155 section 12.2.11 Humidity: 65%
Increased Vibration Test PASS
EN 61373 Duration: 5 hrs

Temperature: 21± 3℃
Shock Test
EN 50155 section 12.2.11 Humidity: 65 ± 5% PASS
EN 61373 Duration: 30ms*18

EN 50155 section 12.2.3 (Column 2, Class TX) Temperature: -40℃

Low Temperature Storage Test PASS
EN 60068-2-1 Dwell Time: 16 hrs

EN 50155 section 12.2.10 (Class ST4) Temperature: 35℃±2℃

Salt Mist Test PASS
Duration: 48 hrs

EN45545-2 Fire Test Conditions

Test Items Hazard Level

Items Standard HL1 HL2 HL3

EN 45545-2:2013
Oxygen index test PASS PASS PASS
EN ISO 4589-2:1996

EN 45545-2:2013
R22 Smoke density test PASS PASS PASS
EN ISO 5659-2:2006

EN 45545-2:2013
Smoke toxicity test PASS PASS PASS
NF X70-100:2006

EN 45545-2:2013
R24 Oxygen index test PASS PASS PASS
EN ISO 4589-2:1996

EN 45545-2:2013
R25 Glow-wire test PASS PASS PASS
EN 60695-2-11:2000

EN 45545-2:2013
R26 Vertical flame test PASS PASS PASS
EN 60695-11:2003

File Name:DDR-480-SPEC 2024-01-26

 480W DIN Rail Type DC-DC Converter DDR-480 series

Mechanical Specification
Case No. 984F Unit:mm

Terminal Pin No. Assignment (TB2)

Pin No. Assignment
1,2 DC output +Vo
3,4 DC output -Vo
5,6 DC OK Relay Contact
7,8 P+,P-(Current sharing)

129.2 Top View

1234 5678
TB2
36

DC OK

DC OK
Vo Adj. +
125.2

1 2 3 4
TB1

Side View Front View Side View

Terminal Pin No. Assignment (TB1)

Pin No. Assignment
1 FG
2 DC input -Vin
3 DC input +Vin
4 Remote ON/OFF

85.5
Bottom View

Installation Instruction

This series fits DIN rail TS35/7.5 or TS35/15.

For installation details, please refer to the Instruction manual.
35

ADMISSIBLE DIN-RAIL:TS35/7.5 OR TS35/15

(For reference only. Not included with unit.)

Back View

Installation Manual
Please refer to : http://www.meanwell.com/manual.html

File Name:DDR-480-SPEC 2024-01-26