Document ID: 2075472 Page 1 of 2

2009 Chevrolet Aveo | Aveo, Wave, G3, Barina (VIN S/T) Service Manual | Engine | Engine Mechanical - 1.6L (LXV) |
Specifications | Document ID: 2075472

Fastener Tightening Specifications

Specification
Application Metric English
Camshaft Adjuster Bolts 65 N·m + 120° + 15° 47.9 lb ft + 120° + 15°
Camshaft Bearing Cap Bolts 8 N·m 70.8 lb in
Camshaft Sprocket Bolt Cap 50 N·m 36.8 lb ft
Camshaft Sprocket Bolts 65 N·m 47.9 lb ft
Closure Bolt 15 N·m 11 lb ft
Connecting-rod Cap Bolts 35 N·m + 45° +15° 25.8 lb ft +45° +15°
Coolant Pipe To Coolant Distributor Case
8 N·m 70.8 lb in
Bolts
Crankshaft Cap Bolts 50 N·m + 50° 36.8 lb ft + 50°
Crankshaft Pulley Bolt 25 N·m 18.4 lb ft
25 N·m + 90° + 90° + 18.4 lb ft + 90° + 90° +
Cylinder Head Bolts
45° 45°
Drive Belt Tensioner Bolt 50 N·m 36.8 lb ft
Engine Front Cover Assembly Bolts 20 N·m 14.7 lb ft
Engine Mount Bolts and Nuts 55 N·m 40.5 lb ft
Engine Mount Bracket Bolt 65 N·m 47.9 lb ft
Exhaust Manifold Lower Bracket Bolts 20 N·m 14.7 lb ft
Exhaust Manifold Nuts 20 N·m 14.7 lb ft
Flex Plate Bolts 35 N·m+ 30° + 15° 25.8 lb ft + 30° + 15°
Generator B+ Nut 15 N·m 11 lb ft
Ground Nut 12 N·m 8.8 lb ft
Heat Exchanger Bolts 8 N·m 70.8 lb in
Heat Shield Bolts 8 N·m 70.8 lb in
Ignition Coil Bolt 8 N·m 70.8 lb in
Intake Manifold Bolts 20 N·m 14.7 lb ft
Intake Manifold Lower Bracket Bolt 8 N·m 70.8 lb in
Oil Cooler Bolts 25 N·m 18.4 lb ft
Oil Level Indicator Tube Bolt 10 N·m 7.3 lb ft
Oil Pan Baffle Bolts 10 N·m 7.3 lb ft
Oil Pan Bolts 14 N·m 10.3 lb ft
Oil Pan Heater Bolt 8 N·m 70.8 lb in
Oil Pan-to-Transmission Bolts 40 N·m 29.5 lb ft
Reaction Rod-to-Bracket Bolt and Nut 80 N·m 59 lb ft
Reaction Rod-to-Crossmember Bolts 55 N·m 40.5 lb ft
Spark Plug 25 N·m 18.4 lb ft
© 2010 General Motors Corporation. All rights reserved.

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Document ID: 2075472 Page 2 of 2

Starter Solenoid B+ Nut 10.5 N·m 7.7 lb ft

Starter Solenoid Ground Nut 38 N·m 28 lb ft
Timing Belt Idler Bolt 50 N·m 36.8 lb ft
Timing Belt Lower Cover Bolts 6 N·m 53.1 lb in
Timing Belt Rear Cover Bolts 6 N·m 53.1 lb in
Timing Belt Tensioner Bolt 55 N·m 40.6 lb ft
Timing Belt Upper Cover Bolts 4 N·m 35.4 lb in
Transmission Bolt 60 N·m 44.2 lb ft
Valve Rocker Arm Cover Bolts 8 N·m 70.8 lb in

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Document ID: 2075473 Page 1 of 3

2009 Chevrolet Aveo | Aveo, Wave, G3, Barina (VIN S/T) Service Manual | Engine | Engine Mechanical - 1.6L (LXV) |
Specifications | Document ID: 2075473

Engine Mechanical Specifications

Specification
Application Metric English
Camshaft
l Lift - Intake 46.3 mm 1.8228 in
l Lift - Exhaust 45.3 mm 1.7835 in
l Bending 0.04 mm 0.0016 in
l Journal Outer Diameter :
27.939-27.960 mm 1.1000-1.1008 in
No. 1
l Journal Outer Diameter :
27.939-27.960 mm 1.1000-1.1008 in
No. 2
l Journal Outer Diameter :
27.939-27.960 mm 1.1000-1.1008 in
No. 3
l Journal Outer Diameter :
27.939-27.960 mm 1.1000-1.1008 in
No. 4
l Journal Outer Diameter :
27.939-27.960 mm 1.1000-1.1008 in
No. 5
l Trust Clearance (End Play) 0.13-0.215 mm 0.0051-0.0085 in
Connecting Rod
l Thrust Clearance - End Play 0.07-0.242 mm 0.0028-0.0095 in
l Width 21.838-21.890 mm 0.8598-0.8618 in
l Diameter - Piston Pin 19.012-19.020 mm 0.7485-0.7488 in
l Diameter - Crankshaft 45.999-46.013 mm 1.8110-1.8115 in
l Bending 0.04 mm 0.0016 in
l Twist 0.016 mm 0.0006 in
l Journal Bearing Oil Clearance 0.018-0.064 mm 0.0007-0.0025 in
Crankshaft
l Thrust Clearance - End Play 0.1-0.202 mm 0.0039-0.0080 in
Main: 54.980-54.997 mm Main: 2.1646-2.1652 in
l Journal Outer Diameter
Pin: 42.971-42.987 mm Pin: 1.6918-1.6924 in
Main: 0.0155-0.047 mm Main: 0.0006-0.0019 in
l Journal Bearing Oil Clearance
Pin: 0.019-0.067 mm Pin: 0.0007-0.0026 in
l Bending 0.03 mm 0.0012 in
Cylinder Block
l Diameter 79 mm 3.1102 in
l Deck Surface Flatness 0.025/65 mm 0.0010/2.5591 in
l Cylindricity 0.0065 mm 0.0003 in
Cylinder Head
© 2010 General Motors Corporation. All rights reserved.

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l Journal Inner Diameter: No. 1 28.000-28.021 mm 1.1024-1.1032 in

l Journal Inner Diameter: No. 2 28.000-28.021 mm 1.1024-1.1032 in
l Journal Inner Diameter: No. 3 28.000-28.021 mm 1.1024-1.1032 in
l Journal Inner Diameter: No. 4 28.000-28.021 mm 1.1024-1.1032 in
l Journal Inner Diameter: No. 5 28.000-28.021 mm 1.1024-1.1032 in
l Journal Clearance 0.04-0.082 mm 0.0016-0.0032 in
l Height 135.55 mm 5.3366 in
l Surface Flatness Deformation 0.0008/1.9685-
0.02/50-0.025/150 mm
Cover/Block 0.0010/5.9055 in
l Manifolds Surface
0.05 mm 0.002 in
Deformation
Valve
l Deviation 0.3 mm 0.0118 in
l Seat Inner Diameter - Intake 30.7 mm 1.2087 in
l Seat Inner Diameter -
27.2 mm 1.0709 in
Exhaust
l Face Diameter - Intake 30.92-31.12 mm 1.2173-1.2252 in
l Face Diameter - Exhaust 27.4-27.6 mm 1.0787-1.0866 in
l Guide Inner Diameter -
5.0-5.016 mm 0.1969-0.1975 in
Intake
l Guide Inner Diameter -
5.0-5.016 mm 0.1969-0.1975 in
Exhaust
l Valve Stem Outer Diameter -
4.965-4.980 mm 0.1955-0.1961 in
Intake
l Valve Stem Outer Diameter -
4.950-4.965 mm 0.1945-0.1955 in
Exhaust
l Valve Length - Intake 117.10-117.30 mm 4.6102-4.6181 in
l Valve Length - Exhaust 116.16-116.36 mm 4.5732-4.5811 in
l Valve Spring - Free Length 41.6 mm 1.6378 in
l Valve Spring - Straightness 1.5° 1.5°
0.21-0.29 mm (Nominal 0.0083-0.0114 in (Nominal
l Clearance - Intake
0.25 mm) 0.0098 in)
0.27-0.35 mm (Nominal 0.0106-0.0138 in (Nominal
l Clearance - Exhaust
0.25 mm) 0.0098 in)
Oil Pump Axial Clearance 0.02-0.058 mm 0.0008-0.0023 in
Piston
l Piston 79 mm 3.1102 in
l Diameter 0.030-0.060 mm 0.0012-0.0024 in
Piston Ring
l Groove Clearance - Top Ring 0.04-0.08 mm 0.0016-0.0031 in
l Groove Clearance - 2nd Ring 0.03-0.07 mm 0.0012-0.0028 in
l Groove Clearance - Oil Ring 0.06-0.15 mm 0.0024-0.0059 in
l End Gap - Top Ring 0.15-0.30 mm 0.0059-0.0118 in

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Document ID: 2075473 Page 3 of 3

l End Gap - 2nd Ring 0.30-0.50 mm 0.0118-0.0197 in

l End Gap - Oil Ring 0.20-0.70 mm 0.0079-0.0276 in
Piston Pin
l Diameter 19.000-19.005 mm 0.7480-0.7482 in
l Length 49.84 mm 1.9268 in
l Clearance 0.007-0.020 mm 0.0003-0.0008 in

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