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2-Lectures ME315 071 chapter 3

Heat Transfer (King Fahd University of Petroleum and Minerals)

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CHAPTER 3: ONE-DIMENSIONAL, STEADY-STATE

CONDUCTION

Objectives:
1. To determine expressions for the temperature distribution and heat transfer rate in common
(planar, cylindrical, and spherical) geometries.
2. To introduce the concept of thermal resistance and the use of thermal circuits to model heat
flow.
3. To consider the use of extended surfaces (fins) for heat transfer enhancement.

3.1 The Plane Wall

 Consider a plane wall that separates two fluids (one hot and one cold) as shown below.

T,1

Ts,1

Hot fluid Ts,2 Cold fluid

T, 1, h1 T, 2, h2

T,2

x x=L

 One-dimensional (1-D) heat conduction occurs in the plane wall. Therefore, the temperature
in the wall is a function of x only and heat transfer is exclusively in the x direction.

3.1.1 Temperature Distribution

 The temperature distribution in the plane wall is to be determined by solving the heat
equation.
 The appropriate form of the heat equation for steady 1-D conduction with no heat generation
is
d  dT 
k   0 (1)
d x  d x 

 The boundary conditions are

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T 0   T s,1 
 (2)
T L   T s , 2 


 Integrate equation (1) twice (assuming k is constant) and apply the boundary conditions to
obtain the temperature distribution as


T x   T s, 2  T s,1  Lx  T s,1 (3)

Note: Equation (3) shows that for 1-D, steady-state conduction in a plane wall with no heat
generation and constant k, the temperature varies linearly with x.
 The conduction heat transfer rate is obtained by using the Fourier’s law:

qx  k A
dT k A
dx

L

T s,1  T s, 2  (4)

 The heat flux is

qx 
qx
A

k
L

T s,1  T s, 2  (5)

Note that both q x and qx are constants, independent of x.

 If Ts,1 and Ts,2 are not known, convection boundary conditions should be applied in solving the
heat equation.
 In the foregoing analysis we have used the standard approach. This involves solving the heat
equation to obtain the temperature distribution and then using it with Fourier’s law to
determine the heat transfer rate.

3.1.2 Thermal Resistance

 There exists an analogy between heat transfer and the flow of electric current.
 The driving potential for heat transfer is temperature drop, just like the driving potential for
electric current is voltage drop.
 Resistance is the ratio of a driving potential to the corresponding transfer rate.
 For electrical conduction, Ohm’s law provides an electrical resistance of the form
Ee
Re  (6)
I
 For the planar wall considered in section 3.1.1, the thermal resistance for conduction is
T s,1  T s, 2 L
R t , cond   (7)
qx kA

 The thermal resistance for convection is obtained from Newton’s law of cooling
( q  h ATs  T  ) as

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T s  T 1
R t , conv   (8)
q hA

 The thermal circuit for heat transfer through the plane wall of section 3.1.1 is shown below.

Ts, 1 Ts, 2 T, 2

T, 1
qx 1
L
1
h1 A h2 A
KA

 Since qx is constant throughout the network, it follows that

T,1  Ts,1 Ts,1  Ts, 2 Ts, 2  T, 2
qx    (9)
1 h1 A L kA 1 h2 A

 In terms of the overall temperature difference, the heat transfer rate may also be
expressed as
T,1  T, 2
qx  (10)
R tot

1 L 1
where R tot    (resistances in series) (11)
h1 A k A h2 A

 A thermal resistance for radiation may be defined as

T s  T sur 1
R t , rad   (12)
q rad hr A

where hr is as defined in chapter 1.

 Surface radiation and convection resistances act in parallel, and if T = Tsur, they may be
combined to obtain a single, effective surface resistance.

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3.1.3 The Composite Wall

 More complex systems, such as composite walls, may also be modeled with thermal circuits.
 Consider a series composite wall separating two fluids as shown below.

T,1
T2

T3

Hot fluid LA LB LC
T, 1, h1 T,4

kA kB kC
Cold fluid
A T, 4, h4
B C

1 LA LC 1
LB
h1 A KA A KC A h4 A
KB A

qx T, 1 Ts, 1 T2 T3 Ts, 4 T, 4

 The 1-D heat transfer rate for the system may be expressed as
T,1  T, 4
qx  (13)
 Rt

where
LA LB LC
Rt
1 1
 R tot      (14)
h1 A kAA kB A kC A h4 A

 Alternatively, qx can be related to the temperature difference and resistance associated

with each element, i.e.
T,1  Ts,1 Ts,1  T 2 T2  T 3
qx 
1 h1 A  
LA k A A LB k B A
 ... (15)

 With composite systems it is often convenient to work with an overall heat transfer
coefficient, U, which is analogous to Newton’s law of cooling, i.e.
qx  U A T (16)
where ΔT is the overall temperature difference.

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 From equations (13) and (16), we see that U A  1 R tot .

 In general, we may write
T
Rt
1
R tot    (17)
q UA

 A parallel composite of two materials is shown below.

L L
R2 
K2 A 2

2
T1 T2 T1 T2
1
L
R1 
K1 A1

 The heat transfer rate in the network is

T1  T 2
qx  (18)
R tot

1
where R tot 
1 R1  1 R 2

 Alternatively, the heat transfer rate can be calculated as the sum of heat transfer rates in
the individual materials, i.e.
T1  T 2 T1  T 2
q x  q 1x  q 2 x   (19)
R1 R2

 Composite walls, such as the one shown below, may be characterized by series-parallel
configurations.
Area A
LE LF = LG LH
kF F
T1 kH T2
kE kG
E H
G

 Although the heat flow in the composite wall above is multidimensional, approximate
solution can be obtained by assuming one-dimensional heat transfer. Two different thermal
circuits (shown below) may be used:

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a)

Here, it is presumed that surfaces normal to the x direction are isothermal.

b)

Here, it is assumed that surfaces parallel to the x direction are adiabatic.

 The actual value of q lies between the values obtained with circuits (a) and (b).

3.1.4 Contact Resistance

 In composite systems, the interface between two layers is usually not perfect. This is due to
surface roughness effect.
 Contact spots between the two layers are interspersed with gaps that are, in most instances, air
filled.
 The additional resistance between the two layers, called thermal contact resistance, Rtc, results
in temperature drop across the interface, (see figure 3.4 of the textbook).
 The thermal contact resistance for the interface shown in figure 3.4 is
T A TB
Rt , c  (20)
qx

 Thermal contact resistance is dependent upon the solid materials, surface roughness, contact
pressure, temperature, and interfacial fluid.
 The values of thermal contact resistance for some surface pairs are given in Tables 3.1 and
3.2.

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3.2 An Alternative Conduction Analysis

 The standard approach for conduction analysis involves solving the heat equation to obtain
the temperature distribution and then applying Fourier’s law to obtain the heat transfer rate.
 An alternative conduction analysis can be used to obtain the heat transfer rate if the following
conditions are satisfied: steady-state, 1-D, and no heat generation.
 Consider conduction in the system shown below.

 Under steady-state conditions with no heat generation and no heat loss from the sides, the
conservation of energy requirements on a differential element gives qx = qx+dx. This
shows that qx is independent of x.
 For the general case in which A = A(x) and k = k(T), the integral form of Fourier’s law
may be expressed as
x dx T
qx    k T dT 
x o Ax 
(21)
To
 If, at point x = xo, To = T(xo) is known, integration of the above equation provides the
functional form of T(x).
 If, at another point x = x1, T1 = T(x) is known, integration of the equation between xo and
x1 provides an expression from which qx may be computed.
 For the specific case in which area A is uniform and k is independent of T, the above
equation reduces to
x
qx   k T (22)
A
where Δx = x1 - xo and ΔT = T1 – To.

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3.3 Radial Systems

 Cylindrical and spherical systems often experience temperature gradients in the radial
direction only and may therefore be treated as one dimensional.

3.3.1 The Cylinder

 Consider a hollow cylinder of length L (shown below), whose inner and outer surfaces are
exposed to fluids at different temperatures. The system is analyzed by the standard method as
follows:

 For steady-state conditions with no heat generation, the heat equation for the system is

1 d  dT 
k r  0
r d r  d r 
(23)

 The boundary conditions are

 
T r1  T s,1 
  
T r 2  T s, 2 

(24)

 Integrating the heat equation (assuming constant k) and using the boundary conditions
yield
T s,1  T s, 2  r 
T r   ln    T s, 2

ln r1 r 2   r2 
 
(25)

Therefore, the temperature distribution associated with radial conduction through a

cylindrical wall is logarithmic.

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 The heat transfer rate is obtained by using the temperature distribution with Fourier’s
law:

  k 2  r L 
dT dT
qr  k A
dr dr

2  L k T s ,1  T s , 2  (26)


ln r 2 r1 
 Equation (26) shows that the heat transfer rate qr is a constant in the radial direction.
 From equation (26), the thermal resistance for radial conduction in a cylindrical wall is

R t , cond 
 T ln r 2 r1

 
(27)
qr 2 L k

(See the thermal circuit in the figure above.)

 Since qr is independent of r, the above analysis could also be performed by using the
alternative method.

 Consider a composite cylindrical wall of length L shown below.

 Neglecting interfacial contact resistances, the heat transfer rate may be expressed as

(28)
T,1  T, 4
qr 
1

   
ln r 2 r1 ln r 3 r 2 ln r 4 r 3
  
 1 
2  r1 L h1 2  k A L 2 k B L 2 k C L 2 r 4 L h 4

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 Equation (28) may be expressed in terms of an overall heat transfer coefficient as

T,1  T, 4
qr 
R tot

 U A T,1  T, 4  (29)

 If U is defined in terms of the inside area A1, equations (28) and (29) may be equated to
yield
1
U1  (30)
1 r1 r 2 r1 r1 r3
r 4 r1 1
 ln  ln  ln 
h1 kA r1 k B r 2 k C r3 r4 h 4

 Similar equations could be written for U2, U3, etc. Note that

U 1 A1  U 2 A 2  U 3 A 3  U 4 A 4   R t 1 (31)

Critical radius
 For a plane wall exposed to a fluid, an increase in the thickness of the wall results in an
increase in the conduction resistance Rk = L/(kA) but does not change the convection
resistance Rc. Hence, the heat transfer rate will reduce as the wall thickness increases.
 However, for geometries with non-constant cross-sectional area (e.g. a cylinder), increase in
the wall thickness does not always bring about a decrease in the heat transfer rate.
 The critical radius of insulation for a cylinder exposed to convection is
k
rcr 
h
where k is the of thermal conductivity of the insulation material and h is the convection heat
transfer coefficient on the insulation. This is illustrated in example 3.5.

3.3.2 The Sphere

 Conduction in a spherical shell can be analyzed with the alternative conduction analysis
method.
 Consider a differential control volume in a spherical shell (below):

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 The appropriate form of Fourier’s law is

  k  4  r 2 
dT dT
q r  k A (32)
dr   dr

 Conservation of energy requires that qr = qr+dr for steady-state, 1-D conduction with no
heat generation. Therefore, qr is a constant independent of r. Equation (32) may therefore
be expressed in integral form as
qr r2 d r Ts , 2
k T  dT
4  r 
  (33)
1 r
2 Ts , 1

 The heat transfer rate is then (assuming constant k)


4  k T s, 1  T s, 2 
qr 
  
1 r1  1 r 2  (34)

 Therefore, the thermal resistance is

T 1  1 1 
R t , cond    (35)
qr 4  k  r1 r 2 
 

 Spherical composites may be treated the same way as composite walls and cylinders.
 The critical radius of insulation for a sphere is
2k
rcr 
h

3.4 Summary of 1-D Conduction Results

 See Table 3.3 for a summary of the steady-state solutions to the heat equation with no
generation for plane, cylindrical and spherical walls.

3.5 Conduction with Thermal Energy Generation

 Thermal energy generation within a medium is a result of conversion from some other energy
forms.
 A common source of energy generation is electrical energy due to a current I passing through
a medium of electrical resistance Re.
 The rate of energy generation is
E g  I 2 R e (36)

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 If energy generation occurs uniformly throughout the medium of volume V, the

volumetric generation rate is
E g I 2 Re
q   (37)
V V

 Other sources of energy conversion are nuclear, chemical, and electromagnetic energy.

3.5.1 The Plane Wall

 Consider the plane wall shown below, in which there is uniform energy generation per unit
volume and the surfaces are maintained at Ts,1 and Ts,2.

 For constant thermal conductivity k, the heat equation for the system is

d 2T q
 0 (38)
dx2 k

 The boundary conditions are

T  L   T s,1
 (39)
T L   T s , 2 


 Integrating the heat equation twice and using the boundary conditions yield the
temperature distribution

q L 2  x 2  T s, 2  T s,1 x T s,1  T s, 2
T x   1   (40)
2k  L2 
 2 L 2


 When both surfaces of the plane wall are maintained at the same temperature Ts,1 = Ts,2 = Ts,
the temperature distribution is symmetrical about the midplane.

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 The temperature distribution is given by

q L 2  x 2 
T x   1  Ts (41)
2k  L2 


 The maximum temperature exists at the midplane
q L 2
T 0  T o   Ts (42)
2k

 Equations (41) and (42) can be combined to give

T x   To
2
x
   (43)
T s  To L

 At the plane of symmetry, the temperature gradient is zero, (dT/dx)x=0 = 0. Therefore,

there is no heat transfer across this plane, i.e. the plane is equivalent to an adiabatic
surface. Equation (41), therefore, also applies to a plane wall of thickness L with one side
insulated and the other maintained at a fixed temperature Ts.

 If the surface temperature Ts is unknown, it can be obtained by applying energy balance

at the surface, i.e.

k
dT
d x xL
 h T s  T   (44)

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3.5.2 Radial Systems

 Heat generation may occur in a variety of radial geometries.
 Consider the long solid cylinder shown below. This could represent a current-carrying wire or
a fuel element in a nuclear reactor.

 At steady-state, the rate of heat generation within the cylinder must equal the rate at
which heat is convected from the surface of the cylinder to a moving fluid. This condition
allows the surface temperature to be maintained at a fixed value of Ts.
 For constant thermal conductivity k, the heat equation for the system is

1 d  dT  q
r  0
r d r  d r  k
(45)

 The boundary conditions are

T r o   T s
dT
0 and (46)
d r r 0

 Integrating the heat equation twice and using the boundary conditions yield the
temperature distribution

q r o  r 2 
2
T r   1    Ts (47)
4k  r 2 
 o 

 The centerline temperature is

2
q r o
T 0   T o   Ts (48)
4k

 Equations (47) and (48) can be combined to give

2
T r   Ts  r 
1   (49)
To  T s  ro 
 

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 To relate Ts to T, apply an overall energy balance on the cylinder to obtain


2

 
q   r o L   h 2  r o L T s  T  (50)

3.5.3 Application of Resistance Concepts

 When heat generation is present within a medium, the heat transfer rate is not constant within
the medium. Therefore, the conduction resistance concept does not apply. It should never be
used.

3.6 Heat Transfer from Extended Surfaces

 The term extended surface is commonly used to depict an important special case involving
heat transfer by conduction within a solid and heat transfer by convection (and/or radiation)
from the boundaries of the solid.
 A strut that connects two walls at different temperatures as shown in Figure 3.11 is an
example of extended surface.
 The most frequent application of conduction-convection effects is one in which an extended
surface is used specifically to enhance heat transfer between a solid and an adjoining fluid.
Such an extended surface is termed a fin. [See Figure 3.12.]
 Examples of fin applications can be found in the engine heads on motorcycles and lawn
mowers, electric power transformers and the condenser of an airconditioner.
 There are different fin configurations (see figure 3.14).

3.6.1 A General Conduction Analysis

 To determine the heat transfer rate associated with a fin, we must first obtain the temperature
distribution along the fin.
 Consider the extended surface shown below. Heat is transferred from the base by conduction
and removed from the extended surface by convection.

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 The analysis of the extended surface is simplified by the following assumptions:

 1-D conduction (because the temperature changes in the y, z directions are small)
 Steady-state conditions
 Thermal conductivity is constant
 Radiation from the surface is negligible
 Heat transfer coefficient h is uniform over the surface.
 Conservation of energy requirement on the control volume gives
q x  q x  dx  dq conv (51)
 By applying Fourier’s law on qx and qx+dx and Newton’s law of cooling on dqconv (see
details in the textbook), the energy balance equation becomes

d 2T  1 d Ac  d T  1 h d As 
      T  T   0
2      (52)
A d x d x A k d x
dx  c   c 
where Ac is the cross-sectional area and dAs is the surface area of the differential element.

3.6.2 Fins of Uniform Cross-Sectional Area

 Consider the straight rectangular and pin fins of uniform cross-section shown below.

 For those fins, Ac is a constant and As = Px, where As is the surface area measured from
the base and P is the fin perimeter. Therefore,
dAc/dx = 0 and dAs/dx = P (53)
 Substitute (53) into (52) to obtain

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d 2T

hP
T  T   0 (54)
dx 2 k A c

 To simplify the form of the equation, let us define a new variable called excess
temperature θ as
θ (x) = Tb - T (55)
 Substitute (55) into (54) to obtain
(56)
d 2
 m 2  0
dx 2
where
hP
m2  (57)
k Ac

 Equation (56) is the differential equation for the variation of excess temperature from the
base to the tip of the fin. It is a linear, homogenous, 2nd- order differential equation with
constant coefficients. Its general solution is of the form
 x   C 1 e m x  C 2 e  m x (58)
 Two boundary conditions are needed to evaluate the constants C1 and C2 in equation (58).
 The first boundary condition is that of the temperature at the base of the fin (x = 0), i.e.
θ(0) = Tb - T = θb
 The second boundary condition is specified at the fin tip (x = L). Four different possible
cases at the tip are considered.
 Case A: convection heat transfer from the fin tip
 Case B: adiabatic fin tip
 Case C: prescribed temperature at the fin tip
 Case D: very long fin.
 The fin tip boundary condition corresponding to each case is presented in Table 3.4. The
table also contains the resulting temperature distribution and heat transfer rate.
Note: The heat transfer rate is obtained by applying either the Fourier's law at the fin base
or Newton's law of cooling over the fin surface.

3.6.3 Fin Performance

Effectiveness
 An assessment of the usefulness of fin for a particular application is made by evaluating the
fin effectiveness f.

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 The fin effectiveness f is the ratio of the fin heat transfer rate to the heat transfer rate that
would exist without the fin.
qf
 f  (59)
h A c, b  b

where Ac, b is the fin cross-sectional area at the base.

 In equation (59), qf is the heat transfer rate through the fin. For example, for infinitely long fin
of uniform cross-section (case D of Table 3.4), the fin effectiveness is
12
h P k Ac  b  kP 
f     (60)
h A c, b  b  h Ac 
 
 Equation (60) shows that fin effectiveness is enhanced by the following factors:
 High thermal conductivity of fin material
 High ratio of perimeter to cross-sectional area
 Also, equation (60) shows that the use of fins is better justified in cases in which h is small,
e.g. in free convection.
 In general, the use of fin is justified only when f  2.
 Fin performance may also be quantified in terms of a thermal resistance.
 The fin thermal resistance is
b
R t, f  (61)
qf

 The thermal resistance due to convection at the exposed base (if there were no fin) is
1
R t, b  (62)
h A c, b

 Substituting (61) and (62) into (59), it follows that

R t, b
 f  (63)
R t, f

Note: The usefulness of fin can also be assessed with the use of a parameter called the Biot number, Bi,
hl
Bi 
k
where l is the ratio of the fin surface area to the fin perimeter, l = A/P.
As an approximation, the Biot number can be taken as the ratio between the conduction resistance
and the convection resistance
R t , cond
Bi 
R t , conv
For a fin to be considered effective, the following condition is to be satisfied
Bi  0.1

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Efficiency
 Another measure of fin thermal performance is the fin efficiency f, defined as
qf qf
f   (64)
q max h A f b

where Af is the surface area of the fin and qmax is the heat transfer rate if the entire fin surface
were at the base temperature.
 For example, for a straight fin of uniform cross-section and an adiabatic tip, the fin efficiency
is
M tanh mL tanh mL
f   (65)
h P L b mL

Corrected length
 In lieu of the cumbersome expression for heat transfer from a straight fin with an active tip
(case A of Table 3.4), approximate prediction may be obtained by using the adiabatic tip
result (case B of Table 3.4) with a corrected fin length of the form
Lc = L + (t/2) for a rectangular fin
Lc = L + (D/4) for a pin fin
 Hence, for fin with convection at the tip, the heat transfer rate and efficiency may be
approximated as
q f  M tanh m Lc (66)
tanh mL c
f  (67)
m Lc

where M and m are as defined in Table 3.4.

 The efficiencies of various fin configurations are presented as functions of L 3c 2 h k A p 1 2 in

figures 3.18 and 3.19 of the textbook. These figures may be used to estimate fin efficiency for
a particular application (see example 3.10).

3.6.4 Fins of Nonuniform Cross-Sectional Area

 Analysis of fin thermal behavior becomes more complex if the fin is of nonuniform cross-
section.
 Expressions for the efficiency and surface area of several common fin geometries are
summarized in Table 3.5. Once the efficiency is determined, the heat transfer rate can be
calculated from equation (64), i.e.

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qf
f  (68)
h A f b

3.6.5 Overall Surface Efficiency

 The fin efficiency, f, (equation 64) characterizes the performance of a single fin.
 For an array of fins, the performance is characterized with the overall surface efficiency o.
 Consider the fin arrays shown below.
 The distance between the fins (i.e. S) is called the fin pitch.
 The overall efficiency is defined as
qt qt
o   (69)
q max h At  b

where At is the sum of the surface areas of the fins and the exposed portion of the base
(often termed the prime surface). qt is the total heat transfer rate from the surface area At.

 If there are N fins in the array, each of surface area Af and the area of the prime surface is
designated as Ab, the total surface area is
At  N A f  Ab (70)
 The total rate of heat transfer by convection is
q t  N f h Af  b  h Ab  b (71)

where f is the efficiency of a single fin.

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 Use (70) to eliminate Ab from (71). Hence

 NAf 
q t  h A t 1  1  f   b   (72)
 At 

 Substituting (72) into (69), it follows that

o  1 
NAf
At

1  f  (73)

 Once o is known, the total heat transfer rate for the fin array may be calculated using
equation (69).
 From (69), an expression may be inferred for the thermal resistance of a fin array
b 1
R t, o   (74)
qt  o h At

where Rt,o is an effective resistance that accounts for parallel heat flow paths by
conduction/convection in the fins and by convection from the prime surface.
 The figures below illustrate the thermal circuits corresponding to the parallel paths and their
representation in terms of an effective resistance. Two possible cases are considered:
a) Fins that are integral with the base

b) Fins that are attached to the base (in which case the thermal contact resistance between fin
and base has to be accounted for)

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