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Boxer Parts Manual

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Table of Contents

Parts List and Illustrations Page Number

Routine Maintenance Replacement Parts ..................................................................iv

Creep Valve HIC ......................................................................................................... 2
Universal Mounting Plate and Loader Arm ................................................................. 4
Loader Arm ................................................................................................................. 6
Travel Valve Group ..................................................................................................... 8
Decals....................................................................................................................... 10
Hydraulic Cooler Group ............................................................................................ 12
Travel Drive Group ................................................................................................... 14
Idler Wheel and Spring Assembly............................................................................. 16
Mid-Wheel Assembly ................................................................................................ 17
Widening Tube Assembly ......................................................................................... 18
Final Drive Group ..................................................................................................... 19
Boom, Bucket and Auxiliary Group ........................................................................... 20
Auxiliary Hydralics Activation Group ......................................................................... 22
Electrical Group ........................................................................................................ 24
Rear Frame Assembly .............................................................................................. 26
Hydraulic Filter and Engine Shroud Group ............................................................... 28
Muffler and Exhaust Group....................................................................................... 30
Write your machines Serial Number in the space below for future reference. The serial
number is located on the metal tag on the left side of the machine.

NOTE: On some earlier models, the Serial Number tag was located inside the cowel
assembly.

MFG BY:

MANUFACTURING, LLC
SERIAL NO: 842

Record SERIAL Number here

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Routine Maintenance Replacement Parts

The following parts should be considered as normal stock part items in your location. Keeping a
supply of these will enable you to keep the Boxer in full service.

Part Name Part Number

Creep Valve HIC ..............................................................................................................2393525.003
Outer Air Filter ................................................................................................................2393525.002
Fuel Filter (in-line)............................................................................................................2393525.004
Hydraulic Oil Filter ..........................................................................................................2420619.001
Engine Oil Filter ...............................................................................................................12-050-01-S
Spark Plug (Kohler engine) .............................................................................................Q16PR-U
Hydraulic Oil ................................................................................................................... Chevron Rykon Premium
ISO 46 or equal
Seal Kit for Tilt Cylinder ..................................................................................................3015042.001
Seal Kit for Wheel Motor .................................................................................................L112282.001
Replacement cartridge for Counterbalance valve ...........................................................2405222.001
Replacement Ignition Key................................................................................................2414959.001

Special Tools Part Number

Pressure/Flow Gauge Set ...............................................................................................70661
Test Port Pressure Gauge ...............................................................................................999-990

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Creep Valve HIC

1096

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Creep Valve HIC

Item No. Description Quantity Part Number
1 CREEP VALVE ASSEMBLY 1 3010645
2 CREEP CONTROL VALVE ASSEMBLY 1 2391346.002
3 CREEP VALVE CONTROL HANDLE 1 2391346.002.01
4 ACORN NUT 1 2291485
5 HANDLE END 1 2391346.002.02
6 FITTING 1 2413695
7 REDUCING FITTING (Dick’s 27) 1 2413612
8 6-WAY HYDRAULIC CONTROL VALVE 1 2402276
9 TUBE 1 3012218
10 90 DEGREE FITTING (8) 6 2416667
11 O-RING, #8 6 2291818
12 90 DEGREE FITTING 1 2290573
13 45 DEGREE FITTING 1 2416655
14 PRESSURE COMPENSATING FLOW CONTROL VALVE 1 2391346.003
15 CHECK VALVE 2 2391346.005
16 FLOW DIVIDER VALVE 1 2391346.007
17 TUBE - RIGHT TRACK TO TANK 1 3012224
18 HOSE TO OIL COOLER 1 2400873-014.50
19 SUPEREX CLAMP 1 2410373
20 90 DEGREE FITTING (12) 1 2419602
21 TUBE - PRESSURE TO RIGHT TRACK 1 3012220
22 TUBE 1 3012223
23 TUBE 1 3012221
24 TUBE - PRESSURE TO AUXILIARY 1 3012216
25 TUBE - AUXILIARY TO TANK 1 3012225
26 TUBE - PRESSURE TO LEFT TRACK VALVE 1 3012222
27 O-RING, #12 1 2394866

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Universal Mounting Plate and Loader Arm

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Universal Mounting Plate and Loader Arm

Item No. Description Quantity Part Number
1 MALE COUPLER ASSEMBLY 1 3010916
2 ROLL PIN 2 2401687
3 SPRING, 15/16OD X .080 2 3010033
4 MALE COUPLER ROUND LATCH STOP 2 3010778
5 MALE COUPLER ROUND LATCH PIN 2 3010612
6 MALE COUPLER CASTING 1 3010925
7 ROUND PIN 1” X 3 1/2” (3 1/8”) 2 3010839
8 GREASE ZERK - STRAIGHT 4 2651851
9 CONNEX BUSHING 6 3010035
10 PIN RETAINER 4 3010725
11 LOCK WASHER 3/8 4 2303412
12 BOLT, HH 3/8-16 X 3/4 4 1913309C
13 BOOM ARM WELDMENT (DIESEL) 1 3010890
14 ROUND PIN 1” X 2 5/16” 2 3010896
15 GREASE ZERK - 90 DEGREE 2 2651851-A

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Loader Arm

1095

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Loader Arm
Item No. Description Quantity Part Number
1 BOOM ARM WELDMENT (DIESEL) 1 3010890
2 BOOM CYLINDER SAFETY LOCK 1 3010962
3 SAFETY LOCK RETAINER PIN AND RING 1 2397603
4 CONNEX BUSHING 8 3010035
5 ROUND PIN 1” X 2 5/16” 6 3010896
6 GREASE ZERK - STRAIGHT 8 2651851
7 ROUND PIN 1” X 3 3/4” 2 3010895
8 PIN RETAINER 6 3010725
9 LOCK WASHER 3/8 6 2303412
10 BOLT, HH 3/8-16 X 3/4 6 1913309C

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Travel Valve Group

1097-2

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Travel Valve Group

Item No. Description Quantity Part Number
1 TRAVEL DRIVE LEVER STEM 2 3010668
2 TRAVEL DRIVE LEVER ADAPTER 2 3010667
3 BOLT 2702060
4 FITTING 2 2292093
5 LEFT TRACK VALVE TO TANK TUBE ASSEMBLY 1 3012221
6 PRESSURE 6-WAY TO LEFT TRACK VALVE TUBE ASSEMBLY 1 3012217
7 RIGHT TRACK VALVE TO TANK TUBE ASSEMBLY 1 3012224
8 FITTING 2 2293118
9 PRESSURE VALVE TO RIGHT TRACK VALVE TUBE ASSEMBLY 1 3012220
10 PRESSURE 6-WAY VALVE TO RIGHT VALVE TUBE ASSEMBLY 1 3012219
11 45 DEGREE FITTING 1 2293527
12 PRESS LEFT TRK VALVE TUBE ASSEMBLY 1 3012222
13 HOSE ASSEMBLY 4 3500142-060.88
14 FITTING 6 2419601
15 TRAVEL DRIVE VALVE, SD5 2 2402272
16 TEE HANDLE 2 2400821

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Decals

1103

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Decals
Item No. Description Quantity Part Number
1 DANGER “PINCH POINT” DECAL 4 2396483
2 BOXER -LARGE- W/RED DECAL 2 2396474
3 WARNING “STAND CLEAR OF TRACKS” DECAL 2 2396480
4 WARNING CA PROP 65 DECAL 1 2400456
5 CRAWL SPEED CONTROL DECAL 1 2396490
6 TRACK/BOOM/BUCKET CONTROL DECAL 1 2396470
7 “AUXILIARY POWER” CAUTION DECAL 1 2396481
8 TWO SPEED CONTROL DECAL 1 2400415
9 THROTTLE SPEED CONTROL DECAL 1 2396492
10 AUXILARY VALVE CONTROL DECAL 1 2396491
11 “READ OPERATORS MANUAL” WARNING DECAL 1 2396479
12 NO DEBRIS TRACK WIDENING WIRING CONTROL DECAL, 1 2396494
13 CRAWL VALVE OFF/ON CONTROL DECAL 1 2396468
14 SAFETY INSTRUCTIONS DECAL, 1 2396484
15 CAUTION “SECURE ATTACHMENT” DECAL 1 2396482
16 “MADE IN USA” SQUARE DECAL 1 2396487
17 MERTZ INSIGNIA DECAL 1 2396472
18 ISO 32 DECAL 1 2400459
19 “CYLINDER LOCKS” WARNING DECAL 1 2396478

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Hydraulic Cooler Group

1112

Item No. Description Quantity Part Number

1 BOLT 4 2702041
2 LOCK WASHER 4 2702066
3 O-RING SEAL, #12 4 2394886
4 90 DEGEE ELBOW, #12 4 2419602
5 CLAMP, SUPEREX 29-31 4 2410373
6 RETURN HOSE 1 2400873-014.50
7 RETURN HOSE 1 2400873-017.00
8 MOUNTING BOLT, M6 4 2702024
9 FLAT WASHER, M6 4 2702025
10 HYDRAULIC COOLER KIT 1 2410348
11 12 V COOLER FAN 1 2410348.001

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Travel Drive Group

1102

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Travel Drive Group

Item No. Description Quantity Part Number
1* ASSY, WHEEL MOTOR ASSEMBLY -COMPLETE- 2 3010908
2 FITTING 2 2293118
3 BOLT, HH 1/2-13 X 1 1 1913321C
4 BOLT, HH 3/8-16 X 3/4 NC ZC G5 4 1913309C
5 LOCK WASHER 1/2 1 2303415
6 TRACK 2 2405050
7* FRONT IDLER ASSEMBLY-COMPLETE- 2 3010904
8* TENSIONING BOLT ASSEMBLY W/SPRING 2 3010903
9 BELLY SHIELD 1 3010680
10 HARDENED WASHER - 1/2 12 2292347
11 BOLT 12 1913321C
12 PIN RETAINER CLIP 2 3010725
13 HYDRAULIC TRACK WIDENING CYLINDER 1 2409400
14 HYDRAULIC CYLINDER CONNECTION PIN 2 3010896
15 BOLT 4 1913321C
16 LOCK WASHER 1/2 1 2303415
17 BOLT 1 1913321C
18* MID-WHEELS ASSEMBLY - (W/O NUTS) 8 3010906
19 FITTING 2 2293118
20 SOCKET BOLT 16 2413201
21* TRACK WIDENING TUBE ASSEMBLY -COMPLETE- 2 3010702
22 FITTING 2 2290144
23 TRACK MODULE WELDMENT, LEFT HAND SIDE 1 3010765
24 POLYETHYLENE TOP IDLER GUIDE BLOCK 2 3010467
25 TRACK MODULE WELDMENT, RIGHT HAND SIDE 1 3010764

* See detailed parts pages for additional information

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Idler Wheel and Spring Assembly

1116

Item No. Description Quantity Part Number

1 TENSION LOCK PLATE 1 3010778
2 JACKING BOLT WELDMENT 1 3010785
3 SPRING TENSIONER WELDMENT 1 3010777
4 SPRING 1 2417905
5 TRACK FORK WELDMENT 1 301070
6 BEARING 2 2410266
7 IDLER SPACER TUBE 2 3010476
8 IDLER PIN 1 3010474
9 SEAL 2 2414963
10 SNAP RING 1 2401861
11 FRONT IDLER WHEEL 1 3010479
12 FLAT WASHER 1 3010519
13 BOLT 1 1913321C

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Mid Wheel Assembly

1117

Item No. Description Quantity Part Number

1 NUT 2 70.70492
2 WASHER 2 2398376
3 SEAL 2 2414982
4 SNAP RING 2 2401860
5 BEARING 2 2410265
6 MIDWHEEL 1 3010780P
7 MIDWHEEL AXLE 1 3010781

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Widening Tube Assembly

1099

Item No. Description Quantity Part Number

1 LEFT GUIDE ROD 1 3010747
2 FLAT WASHER 6 229234
3 BOLT 4 1913606C
FERRY HEAD BOLT (used for clearance) 2 1912937C
4 SEAL 2 2414974
5 GUIDE ROD HOUSING 1 3010736
6 GUIDE ROD PIN 2 2394617
7 RIGHT GUIDE ROD 1 3010746

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Final Drive Group

1108

Item No. Description Quantity Part Number

1 PLANETARY DRIVE - COMPLETE 1 2391350
2 BOLT 4 46208000600
3 BOLT 2 4608900000
4 VALVE 1 2391350.05
5 SEAL KIT 1 2391350.04.001
6 MOTOR 1 2391350.04
7 PLANETARY DRIVE ASSEMBLY 1 Call Factory
8 NEEDLE ROLLER 1 Call Factory
9 COVER 1 2391350.08
10 WASHER 2 2391343.36
11 DRAIN PLUG 2 2391343.35
12 SNAP RING 1 2391343.25
13 DRIVE SPROCKET 1 3010748
14 SOCKET HEAD BOLT 8 2413201
15 O-RING, #8 2 2291818
16 90° FITTING, #8 2 2293118

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Boom, Bucket and Auxiliary Group

1098

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Boom, Bucket and Auxiliary Group

Item No. Description Quantity Part Number
1 LEVER/HANDLE 2 2391267
2 BOLT 2 1913375C
3 HANDLE 4 2400821
4 BOOM and BUCKET LEVER ADAPTER 2 3010664
5 BOLT 2 2702060
6 SPACER 2 3010663
7 FITTING 1 2293107
8 TUBE ASSEMBLY, BOOM and BUCKET To MANIFOLD 1 3012226
9 FITTING 1 2293118
10 TUBE ASSEMBLY 1 3012216
11 PUMP PRESSURE HOSE 1 3500142-040.88
12 HOSE, TILT CYLINDER, ROD END 1 3500130-061.22
13 HOSE, TILT CYLINDER, BASE END 1 3500130-.077.22
14 HOSE, LIFT CYLINDER, BASE END 1 3500140-031.00
15 HOSE, LIFT CYLINDER, ROD END 1 3500140-038.00
16 HOSE, FEMALE AUXILIARY QUICK CONNECT 1 3500133-051.22
17 HOSE, TRACK WIDEN BASE END 1 3500130-061.22
18 HOSE, TRACK WIDEN ROD END 2 3500140-065.00
19 FITTING 1 2293118
20 HOSE, MALE AUXILIARY QUICK CONNECT 1 3500133-056.22
21 AUXILIARY VALVE ASSEMBLY 1 3010645
21a VALVE ONLY 1 2402273
21b FITTING 1 2413627
21c FITTING 1 2413698
21d FITTING 1 2416641
21e AUXILIARY DETENT SWITCH 1 2402273.001
22 TEE FITTING 1 2413698
23 TUBE ASSEMBLY, BOOM and BUCKET VALVES TO TANK 1 3012226
24 90 DEGREE FITTING 2293118
25 MAIN VALVE ASSEMBLY 1 3010648
25a VALVE ONLY 1 2402274
25b FITTING 2 2293107
25c FITTING 1 2293118
25d FITTING 6 2293134
26 AUXILIARY VAVLE LEVER BOX 4 2391264
27 AUXILIARY VALVE LEVER BOX BOOT (ADD ONE TO ITEM 22) 4 2391264.001
28 SEAL KIT (Not Shown) 1 2402274.004

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Auxiliary Hydralics Activation Group

1099

Item No. Description Quantity Part Number

1 TUBE ASSEMBLY, SIX-WAY TO VALVE 1 3012218
2 6-WAY CONTROL VALVE 1 2402276
Repair Kit 1 2402276.002
3 FITTING, #8 4 2293118
4 TUBE ASSEMBLY, PRESSURE 6-WAY TO LEFT TRACK VALVE 1 3012217
5 HOSE ASSY 1 3500141-036.00
6 HOSE ASSY 1 3500141-036.00
7 TUBE ASSEMBLY, PRESSURE 6-WAY VALVE TO RIGHT TRACK VALVE 1 3012219
8 CONTROL HANDLE 1 2402276.001
9 UNIION FITTING 1 2413695
10 PLUG, O-RING, #6 2 2291627
11 #8 O-RING 4 2291818
12 #6 O-0RING 2 2394864

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Electrical Group

1106

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Electrical Group
Item No. Description Quantity Part Number
1 HOUR METER 1 2706513
2 SOLENOID VALVE 1 2391346.004
3 HIGH RANGE HARNESS 1 3012041
4 OPERATOR PRESENCE GROUND HARNESS 1 3012002
5 OPERATOR PRESENCE SWITCH 1 2414960
6 OPERATOR PRESENCE SWITCH MOUNT 1 3014013
7 FUSE PANEL GROUND HARNESS 1 3012030
8 WIRING HARNESS 1 3012052
9 IN-LINE 30A FUSE 1 2410696
10 BATTERY HOLDOWN ASSEMBLY 1 2413219
11 POSITIVE BATTERY CABLE 1 3012051
12 BATTERY 1 2504923
13 NEGATIVE BATTERY CABLE 1 3012034
14 TIME DELAY MODULE 1 2391342
15 FUSE PANEL 1 2401699
15a FUSE, TYPE ATO-1 3 2416616
15b FUSE, TYPE ATO-3 3 2416617
15c FUSE, TYPE ATC-15 1 2504420
16 50 AMP, 12V RELAY 1 2401843
17 OIL PRESS GAUGE 1 2296751
18 WATER TEMP GAUGE 1 2390769
19 IGNITION SWITCH 1 2393514.01
20 IGNITION SWITCH COVER 1 2393514.010.01
21 IGNITION KEY 1 2393514.008
22 IGNITION SWITCH PLATE 1 2393514.010.02
23 TOGGLE SWITCH 1 2417946
24 TOGGLE SWITCH PROTECTIVE RUBBER BOOT 1 2413242
25 GROUND HARNESS 1 3012042
26 HOUR METER TERMINAL STRIP HARNESS 1 3012008
27 HOUR METER GROUND HARNESS 1 3012009

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Rear Frame Assembly

1100

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Rear Frame Assembly

Item No. Description Quantity Part Number
1 REAR COVER PANEL 1 3010872
2 VINYL PAD 1 3010313
3 FLAT WASHER 4 2303148
4 BOLT 4 1913318C
5 HOSE CLAMP 2 2393514.019
6 AIR INTAKE HOSE 1 2393514.018
7 AIR FILTER MINDER 1 2393514.016
8 AIR CLEANER BODY ASSEMBLY 1 2393514.015
9 AIR FILTER ELEMENT 1 2393515.002
10 AIR FILTER DIRT EXTRACTOR 1 2393514.017
11 LOCK WASHER 2 2303412
12 BOLT 2 1913327C
13 AIR CLEANER MOUNT WELDMENT 1 3014017
14 BOLT 2 2396235
15 NUT 2 70.32012
16 FLAT WASHER 2 2303143
17 LOCK WASHER 1 2303411
18 BOLT 1 1913318C
19 FUEL TANK CAP/FUEL GAUGE 2 2405059.001
20 POLY FUEL TANK 2 2405059
21 OPERATOR PLATFORM WELDMENT 1 3010944
22 LEFT PLATFORM ARM 1 3010948
23 CARRIAGE BOLT 2 2413235
24 NYLOCK NUT 2 1470110
25 RIGHT PLATFORM ARM 1 3010947
26 PLATFORM SUPPORT COMPRESSION SPRING 2 2417921
27 BOLT 1 1913327C
28 FUEL TANK MOUNTING BRACKET 2 3010945
29 NUTSERT 1 2290982

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Hydraulic Filter and Engine Shroud Group

1101b

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Hydraulic Filter and Engine Shroud Group

Item No. Description Quantity Part Number
1 HYDRAULIC FILTER ASSEMBLY 1 2420619
2 HEX HEAD BOLT 3 2420619.007
3 HYDRAULIC FILTER TOP COVER PLATE 1 2420619.005
4 O-RING SEAL KIT 1 2420619.002
5 HYDRAULIC FILTER PRESSURE SPRING 1 2420619.006
6 HYDRAULIC FILTER ELEMENT 1 2420619.001
7 HYDRAULIC HOSE 1 2400873.033.50
8 CLAMP 2 2413353
9 90 DEGREE MALE FITTING 1 2416668
10 GASKET 1 3010661
11 FILTER HOLDER BASKET 1 2420619.003
12 BOLT 2 1913326C
13 FLAT WASHER 2 2303411
14 BOLT 6 1913344C
15 VENTED CAP WITH DIPSTICK 1 2410359
16 MANUAL HOLDER 1 2400822
17 O-RING 1 2291818
18 O-RING PLUG, HYDARULIC TANK DRAIN 1 2291621
19 NOSE HATCH WELDMENT - DIESEL 1 3010977
20 BOOM REST 1 3010936
21 BOLT 2 1913357C
22 SHROUD SUPPORT 1 3014023
23 FLAT WASHER 2 2303140
24 LOCK WASHER 2 2303411
25 BOLT 2 1913318C
26 FLAT WASHER 2 2303140
27 NYLOCK NUT 2 2297460
28 BOLT 2 1913318C
29 RADIATOR SHROUD 1 3014019
30 FLAT WASHER 2 2303140
31 BOLT 2 1913318C
32 MOUNT, RUBBER 2 2391377

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Muffler and Exhaust Group

1101b

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Muffler and Exhaust Group

Item No. Description Quantity Part Number
1 GASKET 1 2393514.02
2 FLAT WASHER 4 2702017
3 LOCK WASHER 4 2298393
4 BOLT 4 2396235
5 EXHAUST PIPE ASSEMBLY 1 3014024
6 MUFFLER CLAMP 2 3015047
7 MUFFLER 1 2391362
8 EXHAUST TIP 1 3014024.001
9 MUFFLER GUARD 1 3010939
10 FLAT WASHER 2 2303143
11 LOCK WASHER 2 2303412
12 BOLT 2 1913309C
13 FLAT WASHER 2 2303140
14 BOLT 2 1913318C

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Compact Power Inc.

P.O. Box 40 • Fort Mill, SC 29716

Phone: 800-476-9673 • Fax: 803-548-2762

Web Site: http://www.cpiequipment.com/
Part No. XXX-XXX

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